Wuxi Changrong Conveying Machinery Co.

, Ltd
无 锡 市 长 荣 输 送 机 械 有 限 公 司

FINAL DOCUMENTS

PO NO： 005749

ITEM NO：Cooling Screw Conveyors

VENDOR：Wuxi Changrong Conveying Machinery Co., Ltd

PRODUCT PHOTO:

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 Wuxi Changrong Conveying Machinery Co., Ltd
无 锡 市 长 荣 输 送 机 械 有 限 公 司

CONTENT
CONTENTS 目录..................................................................................................................................................... 2

1.0 GENERAL DRAWING ON SCREW CONVEYOR 螺旋输送机总图......................................................... 3

2.0 GEARBOX &MOTOR’S CERTIFICATE 电机证书.....................................................................................4

3.0 INSPECTION RECORDS BEFORE DELIVERY 出厂前检验.................................................................... 5

4.0 CERTIFICATE OF SCREW CONVEYOR 螺旋机合格证.........................................................................10

5.0 CERTIFICATE OF MATERIALS 材质证书................................................................................................13

6.0 CONTROL CABINET DRAWING 控制柜图纸.......................................................................................... 14

7.0 INSTALLATION INSTRUCTION & MANUAL BOOK 安装使用说明...................................................16

邮箱E-mail: changrong@changrong-jx.com
网址Website: www.changrong-jx.com
电话Tel:86 0510 83380342;Mobile Phone : 15061814689
传真Fax: 86 0510 83381591
Skype: annabel.lin88
地址Address：无锡市惠山区前洲镇蒋巷工业区洛洲路6号No.6 Luozhou Road,Jiang Xiang Industrial Zone,Qianzhou Town,Huishan District,Wuxi City
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 1#冷却螺旋机技术参数Cooling Screw Conveyor Technical data
Rota
ry j
outl oint wa With Mitsubishi INVERTER,
et R te
c1-1 r
/2" wall-mounted Electric Control
N8 N6 Cabinet
N3

N2

N1 A向

N7

3
4
5
6
7
8
9
10
11
12
13
 进线交流3相220V
CabinetIn AC 3P 220V
100 101 102
1 3 5
QF1
iC65N 3P 63A
2 4 6
103 104 105
HL0 电源指示（红,控制柜面板）
Power Indication (red, control cabinet panel)
iC65N 2P 2A
S8VK-C06024
QF3 24V+
118 开
1 3 5 关
DC24V直流电源Power supply
QF2 119 电
源 0V
iC65N 2P 2A
2 4 6 启动Start
106 107 108 停止Stop 急停Emergcy
SB1
SB2 SB3 FR1 KM1
24V+ 120 121 122 95 96 123 0V
1 5 冷却风机运行控制
3
KM1 Cooling Fan Operation Control
KM1 14 13
KA1
LC1N0910BD 变频电机运行控制
2 4 6

14
109 110 111 VF Motor Operation Control

VF Control
变频控制
5
HL1

KA1
24V+ 133 0V
运行指示(绿,控制柜面板)

9
PE
132 131 Operation Indication (green, control cabinet panel)
FR1

STR

RUN
STF

PC*2
LRE05KN

R/L1

S/L2

T/L3

RH

RM

RL

SD

10

SE

FU
2

4
变频器Frequency converter(7.5KW)
FR-D720-7.5K

A
FR1
KA2
112 113 114 97 98 141 0V
螺旋机变频器及风机热故障
Heat failure of frequency converter and fan of screw machine
24V+
115 116 117 KA2 FM
24V+ 9 5 142 0V
故障蜂鸣报警指示(红,控制柜面板)
Failure buzzer alarm indicator （Red，control cabinet panel）
M1 M2
变频电机冷却风机 变频电机
VF Motor Cooling Fan VVF motor
90W 5.5KW
2 2
主回路用国标1.5mm 铜芯线 变频器进线用国标16mm 铜芯线
Main circuit adopt GB 1.5mm2 Copper core wire Frequency converter incoming cabinet adopt GB 16mm 2 Copper core wire
 1
JSDZ

100 101 102 PE 112 113 114 PE 115 116 117 PE

1 2 3 4 5 6 7 8 9 10 11 12 13

控制柜进线 至冷却风扇电机 至变频电机

Control cabinet line In To cooling fan motor To VVF motor

2
JSDZ

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

DC24V+ DC 0V

15
 CLS250 冷 却 螺 旋 输 送 机
CLS250 Cooling Screw Conveyor

使用说明书
User manual

无锡市长荣输送机械有限公司
Wuxi Changrong Conveying Machinery Co., Ltd.
2020.09.08

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一.用途
冷却螺旋输送机适用于连续地输送冷却粉状、颗粒状、小块状等松散物料，不宜输送易变质
的、粘性的和易结块的物料，广泛地用于冶金、化工、建材、食品等行业。
Ⅰ.Use
Cooling Screw Conveyor is generally used to transport and cooling powdery, granulous and nubbly
bulk material, filter cakes, sludge, unsuitable to deliver perishable, glutinous and lumpish material. It
is widely used to metallurgy, chemical, construction material and food industry.
二.特征
冷却螺旋输送机由驱动装置、进出料口及螺旋机本体组成。螺旋机本体由头部轴承、尾
部轴承、螺旋轴、夹套式机壳及底座等组成。驱动装置由减速机、链轮链条及减速机座组成。
其工作原理为：螺旋轴在固定的槽内旋转，送入槽内的松散物料与螺旋叶片在槽内一起转动
受到槽壁上的摩擦阻力阻止，在运转中，螺旋叶片推动物料作轴向运动，同时物料与夹套壳
体接触进行热交换，冷却后的物料可以从槽底合适的开口处落下来或是从槽的端部输出。冷
却螺旋输送机具有结构简单、极好的物料温度控制、操作温度范围广、冷却效果好、操作安
全方便、密封性能好、环保等优点。
Ⅱ. Characteristic
The Cooling Screw Conveyor consists of main three parts, namely drive device, screw body, charge
& discharge chute. The screw body is made up of head bearing, tail bearing, screw, jacketed trough,
etc. The drive device consists of reducer, sprocket & chain and reducer frame. This is how it
works. When the axes with screw flight rotate in the chute, the bulk material feed into the chute and
screw flight was hold back by the frication resistance acted on the wall of chute during running, the
screw flight push the material and make the material do axial movement, simultaneity the material
contact jacketed trough full with cooling water and do heat transfer process. The cooled material can
be discharged at the proper outlet at the bottom of chute or transport out at the end of chute. Cooling
Screw Conveyor with simple construction, excellent product temperature control, wide range of
operating temperature, effective product cooling conveyance, it is easy to operate, have good seal
capability and protect environment.
三.冷却螺旋机安装技术条件

Ⅲ. Installation Technological Condition of Cooling Screw Conveyor

冷却螺旋机安装的正确性是使用后情况良好的先决条件之一,其在使用地点的安装必需

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妥善地进行,并满足本技术条件的要求。
The Conveyor’s proper installation is one of precondition of good operation. The screw
Conveyor shall install well at the jobsite and meet the technical requirement.
1.冷却螺旋机安装基础至少应在冷却螺旋机正式安装以前 20 天浇灌完成，该基础应能可靠
地支承输送并保证不因地基过小而发生冷却螺旋机的下沉和额外的变化，保证冷却螺旋机在
运行时具有足够的稳定性。
1. The installation foundation of cooling screw conveyor shall be grouted 20 days before prior to the
machine installation. It shall be strong enough to support running of the machine and prevent from
sinking and variable condition because of the smaller foundation, ensure enough stability in
operation.
2. 冷却螺旋机在安装以前必须将那些在运输途中或卸箱时粘上的尘垢的机件加以清洗。
2. Be sure that all machine’s parts shall be clean the dirt paste on the machine during the shipping
period or discharging period before installation.
3.机壳法兰应平整、密合,机壳内表面接头处错位不得超过 2mm。3. The trough flanges shall be
flat without misplacement, the misplacement error between flanges on inside surface shall be less
than 2 mm.
4. 冷却螺旋体外径与机壳间的间隙应符合表 1 规定，最少间隙不得少于名义间隙的 50%，如
需大间隙，按用户要求制作 4. The clearance between the outer diameter of screw flight and the
trough shall be accordance with described in Chart 1, the minimum clearance should not be less than
50 percent of nominal clearance. If need larger gap, we will manufacture according to the
requirement of customer.
表1
螺 旋 直 径 100 160 250 315 400 500 630 800 1000 1250
(mm)
名义间隙(mm) 7.5 10 12.5 15 20
Chart 1
Screw Dia. 100 160 250 315 400 500 630 800 1000 1250
(mm)
Nominal 7.5 10 12.5 15 20
clearance(mm)
5.螺旋机主轴与减速电机的同轴度应符合(GB1184-80)《形状和位置公差，未注公差的规定》。
5.The coaxality tolerance between drive shaft of screw Conveyor and output shaft of motor-reducer

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shall be in accordance with “GB1184-80”《 Shape and position tolerance, the specification on unless
noted otherwise》.
6.螺旋机的各底座在机壳装妥以后,均应使之着实后再拧紧地脚螺栓。
6. After the shell fixed on the frame of screw Conveyor validly, then tighten the anchor bolt
uniformly.
7.所有联结螺钉均应拧紧至可靠的程度。
7. All connecting bolts shall be tightened without relaxing.
8.进出料口安装时应使进出料口的法兰支承面与螺旋机的本体的轴线平行,与相联接的法兰
应紧密贴合,不得有间隙。
8. The surface of inlet and outlet flange shall parallel to the axis line and tighten with matched flange,
the gap is forbidden.
9.按设备总装图图示管路接好各进水管、出水管、排水管及放气管，通水试压后，检查是否
漏水，如果漏水，请紧固或更换。
9. Joint each water inlet, water outlet, water drain and vent nozzle according to
general drawing. Check whether there is leakage, please tighten or change them if
there is leakage.
10.冷却螺旋机装妥以后,应检查各存油处是否有足够润滑油,如果不够则加足之,并检查螺旋
机的旋转方向与螺旋机上的箭头方向是否一致，
方能进行无负荷试车,在进行连续 4 小时以上
的无负荷试车以后,应检查螺旋机装配的正确性。
10. When installation finished, please check whether there are enough lubricating oil in any oil
storage. If not, please add enough oil to start no-load test running. Please check the rotary direction
of screw conveyor is same as arrow showed. It is necessary to check whether the Conveyor
assembly correctly after continuous test running over four hours.
四. 冷却螺旋输送机使用与维护
Ⅳ.Usage and Maintenance of Cooling Screw Conveyor
冷却螺旋输送机是用来输送粉状、粒状、小块状物料的输送设备，各种轴承均处于灰尘中工
作，因此在这样工作条件下的螺旋机的合理操作与保养就具有更大的意义，冷却螺旋机的操
作和保养主要要求如下：
The Cooling Screw Conveyor is a kind of conveying equipment for conveying powder, granule and
small lump material. The bearings work in dust condition, so it is necessary to operate and maintain

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correctly, the requirement of operation and maintain is stated as following.
1.为了得到良好的冷却效果，冷却水的水质要求 In order to reach effective cooling , the cooling
water meet with following requirement .
PH 值: 7-9
导电率 Conductivity：2000-3000 μmhos
悬浮固体颗粒 Suspended solids：<10ppm
氯离子 Chlorides：<200ppm
钙离子 Calcium: <500ppm
2．冷却螺旋机的壳体应先通冷却水，检查壳体所有通水的部件是否漏水，如果漏水，请紧固
或更换。
2. Fill cooling water through skirted trough first, check and examine whether there
is jacketed trough where fill with water. If there is leakage, please tighten or change
it.
3.冷却螺旋机应无负荷起动,即在机壳内没有物料时起动,起动后始向冷却螺旋机给料。
3. Cooling Screw Conveyor shall be started no-load. In other words, machine shall be empty while
begin to work, don’t feed material toward the inlet chute until the machine run.
4.冷却螺旋机初始给料时,应逐步增加给料速度直至达到额定输送能力, 给料应均匀,否则
容易造成输送物料的积塞,驱动装置的过载,使整台机器早日损坏。
4. During initial feed period, it is essential to increase gradually to its rated feeding capacity. It is
necessary to feed evenly in order to prevent from overload or blockage.
5.为了保证冷却螺旋机无负荷起动的要求，输送机在停车前应停止加料，等机壳内物料完全
输净后方得停止运转。
5. To ensure that machine be started at no-load state, it is forbidden to feed material before stop work,
don’t stop the machine until the material in the machine is entirely drained off.
6.被输送物料内不得混入坚硬的大块料避免螺旋卡死而造成螺旋机的损坏。
6. To prevent Cooling Screw Conveyor from stuffing and being damaged, the material without large
solid lumps is a must.
7.在使用中经常检查冷却螺旋机各部件的工作状态，注意各紧固件是否松动，如果发现机
件松动，则应立即拧紧螺钉，使之重新紧固。
7. It is essential to keep all connecting bolts tighten during running. Operator shall keep their eyes on

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running state of the machine. If find the components is loose, operator shall tighten the screw at
once.
8.冷却螺旋机运转中发生不正常现象均应加以检查，并消除之，不得强行运转。
8. If some abnormal phenomenon emerged during running, stop the machine for inspecting instead
of being run forcedly.
9.螺旋机两端密封盒需经常检查，如有漏料现象应立即更换密封填料。
9. Check the gland box on both end of machine, change the gland packing without any delay if there
is leakage.
10..如果冷却螺旋机需长时间不用，则须把夹套内的冷却水排空。
10. If cooling screw conveyor will not use for a long time, please drain all cooling water in the
jacked trough.
11.冷却螺旋机各运动机件应经常加润滑油:
11. In accordance with specification, moving parts of machine shall be lubricated periodically.
(1)驱动装置减速器的维护请详读减速机的使用和维护,所加润滑油请参照《传动装置润滑油
表》。
(1) Maintenance of motor-reducer is in accordance with User Manual. The lubricating oil are
specified in ‘Lubricating Table of Driving Device’
(2)螺旋机两端轴承箱内加润滑脂。
(2) The bearing boxes at both ends of screw conveyor shall be added with grease.

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 五. 设备保养

Ⅴ.Equipment Maintain
1.保养检查要领：Equipment maintain and inspection main points
检 查 项 目 周 期 保养检查要领 Maintain 处 理 方 法 Treatment
Check item Cycle and check main point
检查设备有无异常振动 测 定 其 振 幅 应 在 60um 以 下
Check equipment whether Mensuration vibration swing
运 行 状 have abnormal vibration should be less than 60um
态 检查设备有无异常声音 在 1 米处测量，期噪音在 85dB
a. 螺 旋 轴 检 查 Check equipment whether 以下 Noise level is less than
Screw shaft runnin have abnormal noise 85dB away 1m from equipment
g 检查电机与轴承的温度 测定其温升在+40℃以下
condit Check the temperature of （正常使用轴承应≤一年或
ion motor and bearing 5000 小 时 更 换 一 次 ）
check Mensuration
temperature-rising is under
+40 ℃ (in normal condition
bearing shall replace after
running ≤ one year or
5000hours
检查轴承密封处的粉尘是 如泄露则应更换密封垫
否泄漏 Check whether the Replace sealing if leakage
powder ash where near to
bearing is leakage
用点检锤等检查螺栓、螺帽 如 有松 驰应 给 予 紧 固 Tighten
每 月 一 的 紧 固 状 态 Check the the bolt if loose
次 once tighten condition of bolt
every and nut with hammer
one 检查所有密封衬垫的密封 如因磨损而降低密封效果则应紧
month 效 果 Check the sealing 固密封压盖的螺栓或更换密封衬
effect of all sealing 垫 Tighten the bolt of gland
parts box cover or replace the
sealing if fall sealing
effective due to wear and
tear.
b. 减 速 电 机 参考减速机使用说明书 Refer to gearbox user manual
motor &
gearbox

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2.异常时的处理 Trouble and Treatment
异 常 Trouble 原因或检查项目 Reason or 处理方法 Treatment
check items
螺 旋 轴 不 旋 转 Screw a. 机 械 的 连 接 不 良 检查电器（根据电机使用
shaft can not run Mechanical connection is 说 明 书 ） Check
not good electrical
b. 停 电 或 电 器 设 备 的 故 障 parts(According to
Power cut or failure of user manual of motor)
electrical equipment
螺 旋 机 漏 灰 Screw a. 法兰处或密封压盖的压紧螺 紧固
feeder leak ash 栓 松 驰 Tight bolt on 更 换 密 封 压 盖 Tighten
flange and gland cover and replace gland
became loose packing and cover
b. 密封压盖损伤 Gland cover
is destroyed
螺旋机的异常声音 a. 有异物或输送物块在壳体和 除 去 异 物 Remove
Abnormal noise 旋转体之间卡住 There is foreign matter
foreign matter or
material blocked between 检查并紧固螺栓
the casing and rotor. 更 换 轴 承 Check and
b. 安装螺栓的松驰 Fixed bolt tighten bolt, replace
is loose bearing
c. 轴承运转不良 Bearing run
in not good condition
螺旋机的驱动部分异 a. 安装螺栓松驰 Fixed bolt 检查并 紧固螺栓 Check
常 振 动 Drive parts is loose and tighten bolt
abnormal vibration b. 电 机 减 速 机 的 异 常 The 根据电机使用说明书
motor & reducer have According to user
trouble manual of motor &
reducer
六．注意事项
Ⅵ.Things to note
1. 当保养、检查、维修时，必须两人一组地进行。When maintenance, inspection, or repair
is done, it must be done by two people together.
2. 因检查、维修等原因而停止作业时，必须把所有的开关旋到“停止”位置。同时把情况报
告中央控制室。在现场应设有“正在维修”等标记。When stop working due to check and
repair, should turn all switch on “stop” position, meanwhile report to centre
control room. There shall be Mark “On repair” at site.
3.因维修等拆卸和安装完毕后，应用手转动，确认无异物时才能运转。After finishing

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removing and installation because of maintain, should turn by hand, can not operate
until ensure there is no foreign matter.

七．润滑油表
Ⅶ.Lubrication list
润 滑 部 位 名 称 厂 家 加 油 量 加油周期
LubricationSpecification Manufacturer Filling
Point volume
SEW 减 速 机 CLP220 矿 物 油 壳牌 SHELL 6L 6 个月 6 months
gearbox mineral oil
电 机 轴 承 S2 V100 锂基脂 壳牌 SHELL 45g 运 行 2000h 后
motor bearing
油 S2 V100 after running
Lithium Base 2000h
Grease
螺 旋 机 轴 承 S2 V100 锂基脂 壳牌 SHELL 45g 3 个月 3 months
Screw 油 S2 V100
conveyor Lithium Base
bearing Grease
螺 旋 机 链 轮 S2 V100 锂基脂 壳牌 SHELL 50g 3 个月 3 months
Screw 油 S2 V100
conveyor Lithium Base
sprocket & Grease
chain

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八．易损件清单

Ⅷ.Wearing part list

(注：在质保期内，若易损件损坏将不在免费更换服务范围内 Note: during the warranty
period, if the wearing parts damaged,it will not be free replacement
services）

序号 部 件Part name 每台数量 型号Type 备注Remark

No. Qty
1 带座轴承Pillow block unit 2只pcs SN518-615轴承 SKF
bearing 22218EK
定位环Locating
ring2FRB12.5/160
二件双唇密封
Double Lip
sealTSNA518G
2 TEFLON gland packing 盘根 8只pcs 95x115x10 TEFLON
3 双排主动链轮Double-row 1 条 pce P=25.4，Z=23 45#
drive sprocket
4 双排从动链轮Double-row P=25.4，Z=38 45#
driven sprocket
5 双排链条Double-row chain 1 条 pce P=25.4,2.25 45#

25