AAL General AAL01-000-25-55-SP-0003 Rev.

A1
Piping Fabrication, Inspection & Testing
AWE (NORTHWEST NATUNA) PTE LTD. Page 4 of 46

8.5 MAGNETIC PARTICLE EXAMINATION ................................................................................ 29

8.6 LIQUID PENETRANT EXAMINATION ................................................................................... 29
9.0 POST FABRICATION EXAMINATION .................................................................................. 29
9.1 GENERAL ............................................................................................................................... 29
9.2 INTERNAL CLEANING ........................................................................................................... 30
9.3 CLEANING, DESCALING AND PASSIVATING OF CARBON STEEL PIPING .................... 30
9.3.1 General ................................................................................................................................... 30
9.3.2 Cleaning by Acid Pickling ....................................................................................................... 30
9.3.3 Flushing .................................................................................................................................. 32
10.0 PRESSURE TESTING ........................................................................................................... 34
10.1 GENERAL REQUIREMENT ................................................................................................... 34
10.2 SYSTEM PREPARATION ...................................................................................................... 35
10.2.1 Block Valves ........................................................................................................................... 36
10.2.2 Check Valves .......................................................................................................................... 36
10.2.3 Relief Valves ........................................................................................................................... 36
10.2.4 Skillets ..................................................................................................................................... 36
10.2.5 Blind Flanges .......................................................................................................................... 36
10.2.6 Pressure Vessels .................................................................................................................... 36
10.3 TESTING MATERIALS AND EQUIPMENT ............................................................................ 36
10.4 PNEUMATIC LEAK TESTING ................................................................................................ 37
10.5 HYDROSTATIC LEAK TESTING ........................................................................................... 38
10.6 LEAK REPAIR AND RE-TESTING ......................................................................................... 39
11.0 TEST DOCUMENTATION...................................................................................................... 40
11.1 GENERAL ............................................................................................................................... 40
11.2 ACCEPTANCE OF TESTING................................................................................................. 40
11.3 POST TEST PROCEDURES ................................................................................................. 40
11.4 TEST REPORT ....................................................................................................................... 41
12.0 DOCUMENTATION ................................................................................................................ 41
12.1 GENERAL ............................................................................................................................... 41
12.2 INFORMATION REQUIRED................................................................................................... 42
12.3 AS BUILT DRAWINGS AND SPECIFICATIONS ................................................................... 42
12.4 WELD RECORDS .................................................................................................................. 42
12.5 PDMS MODEL ........................................................................................................................ 43
12.6 DOCUMENTATION OF PIPE, FITTINGS, FIXTURES AND VALVES................................... 43
12.6.1 Mill Tests Certificates .............................................................................................................. 43
12.6.2 Tracebility................................................................................................................................ 43
13.0 MATERIAL HANDLING, STORAGE AND PROTECTION .................................................... 43
13.1 GENERAL ............................................................................................................................... 43
13.2 PREPARATION FOR SHIPMENT AND STORAGE .............................................................. 43
APPENDIX A ADDITIONAL REQUIREMENTS FOR API 5L GRADE X-60 CARBON STEEL PIPING 45
APPENDIX B PTFE COATING REQUIREMENTS .................................................................................. 46

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