4 Acta Marine Crane - Information and Spare Parts

DIMENSIONED SKETCH: 24771 A
PART LIST NO. : 63009975
HHC 350-150-24
... lIT - . - 14M
STOMER: HLD - DALIAN SHIPYARD
WB . NO.: BH510-11 ACTA A/S

INDUSTRIVEJ 9
DK-5260 ODENSE S
TEL: +45 63176100
:TA" SERIAL NO.: 07 -41264 FAX: +45 66153557
:TA" REF. NO. : 0-720-87 www .octo .dk
, • .,. INFORMATION
CONTENTS
Chapter
Technical data
Dimension sketch
1. Maintenance
2. Crane lubrication plan
3. Main assembly drawing
4. Hoisting winch
5. Slewing gear
6. Block with hook
7. Hydraulic system
8. Hydraulic pump
9. Control valve for hoisting -topping - slewing
10. Luffing cylinder
11 . Motor for hoisting
12. Motor for slewing
13. Lowering brake valve for slewing gear
14. Pressure compensated throttle check valve
15. Return filter
16. Electric diagram

TA INFORMATION
Technical data
!ACTA INFORMATION
Technical data
Crane type : HHC 350-150-24

Max. load : 15000 kg
Max. outreach :24m
Min. outreach :6m
Hoisting speed full load : max. 10 m/min

Hoisting speed no load : max. 20 m/min
Luffing time, up : 80 sec
Luffing time , down : 80 sec
Slewing speed : 1,0 RPM
Slewing angle : 360° , continuously
Max. lifting height : 50 m
Operating pressure
Hoisting : 200 bar
Slewing : 100bar
Topping : 200 bar
Motor for hoisting : Parker V12-80

Motor for slewing : MGLR125
Topping for cylinder : 0250/160x2680 , double working
Hoisting gear : SE80 AC2

Slewing gear : RE1522 ZP
Motor type : 225M4-EP 112G EEXd-IIBT4 S6-

40%
Motor capacity : 65KW, 440V, 60HZ
Rotation seen from fan end : Clockwise
Pump for hoisting

Pump for topping :} Bent Axis HDC108
Pump for slewing
INFORMATION
Dimension sketch
Rettelse og/ell..- medde~loe Udf. Godk.
5720 kNm
540 kNm
460 kN
SWL 15T - 6 - 24M
-.t
r<)
1{)0
1{)0
<D
-.t
20000
24000
Oato' 5 9-2005 1:50

Hose Handling Crone KRY
Type HHC 350-150-24 Tegn.: 24771A
INFORMATION
Maintenance
Steel Construction
After the first 20 hours' operation (yet 6 months after the crane has been put to service at
the latest) all bolted joints are overhauled and tightened up. Special attention is here
drawn to the bolted joints of the ball bearing slewing ring . These must be tightened up
according to the tightening momentum on assembly drawing . After this, the crane must be
checked once a year for loose bolts and cracks .
Ropes
At least once a year the rope must be examined for tear and wear.
Machinery
The machinery must be checked for loose bolts and cracks with the same intervals as the
steel construction . Also rope pulley, rope fixing and hook must be checked, just like gear
and hydraulic system must be examined for oil spillage.
If necessary to dismantle the gears and brakes for any reason, see service manuals.
Brakes claim no adjusting.
Hydraulic System
All the hydraulic system should be overhauled for leaks, loose bolts and cracks with the
same intervals as the other machinery. If a single jointing proves to be leaky several times
in spite of tightening up, the tube should be renewed.
The hydraulic system is provided with two filters:
Air Filter
The air filter is built into the filling-up stub and should be cleaned at intervals or perhaps
renewed.
Return Filter
Type : K051154
Filter element of paper web with degree of fineness 30 micron
Spare part No. for filter element: P171616
It is recommendable to clean the filter element the first time after 8-10 hours' operation.
After this the element must be cleaned at least once a year.
The filter is mounted on the oil tank of the pump station .
Change of Oil
The hydraulic oil should be changed the first time after 25-50 hours' operation and the
once a year.
- I -
INFORMATION
Tank capacity : See drawing No. 72269A
Oil type See hydraulic oil table 72269A
From time to time condensate will form in the oil tank. Loosening the plug in the drain tube
checks this. If the exhausting liquid is free of water, there is no condensate in the tank.
Lubricating
Hook
The swivel at the hook must be lubricated when it is required with usual machine oil.
Rope Pulley
The shaft pin is provided with grease nipple at the end. See lubrication nipple chart.
Rope
The rope is delivered lubricated , but before the crane is put to service and then at least
once a year the rope must be lubricated with a suitable lubricant. See lubricating diagram.
Slewing Gear and Hoisting Gear

Check oil level every 50 hours. Concerning intervals of oil change and oil types, see
lubrication charts.
Ball Bearing Slewing Ring

Before the crane is put to work, it is carefully lubricated. As the lubrication must not only
reduce friction and rolling loss, but also prevent rust and intrusion of damp, it is always
necessary to re-lubricate so much that a grease edge is formed at the crack. To distribute
the grease correctly, the crane should be turned during the lubricating. Re-lubricate once a
month . Lubricant, see lubricating diagram.
Topping Cylinder
The cylinder is suspended in hinged ball bearings provided with feed lubricating nipple . As
re-lubricating (as for the ball bearing slewing ring) must also prevent rust and intrusion of
damp, it must be lubricated till fresh grease comes out at the bearing. Re-lubrication once
a month . See lubricating diagram.
- 2-
I ACTA INFORMATION
RULES FOR SCRAPPING OF STEEL WIRE OWING TO

WEAR AND TEAR ACC. TO DIN. 5020.
OUTSIDE WEAR AND TEAR

A STEEL WIRE MUST BE REPLACED IF ON A LENGTH AMOUNTING TO 6 TIMES THE
DIAMETER OF THE WIRE AND/OR A LENGTH AMOUNTING TO 30 TIMES DIAMETER
OF THE WIRE THERE ARE THE BELOW-MENTIONED NUMBER OF THREAD
BURSTINGS:
NUMBER OF THREAD BURSTINGS LENGTH AMOUNTING TO
CONSTRUCTION 6XDIA 30 X 0/A.

6 X 7 STANDARD 2 4
6 X 19 STANDARD 5 10
6 X 19 SEALE 3 6
6 X 19 FILLER 5 10
6 X 24 STANDARD 6 13
6 X 24 SEALE 5 10
6 X 36 WARRINGTON/SEALE 10 19
18 X 7 ROTATION FREE 4 8
CASAR NUFLEX STANDARD 75 5 10
------------EXTRA FLEXIBEL Y40S 6 11
---------- 8 S K 6 13
---------- 8 FK UNTIL 0 50MM 6 13
---------- 8 FK ABOVE 0 50MM 10 19
---------- 8 FKP 6 13
ABOVE TABLE ONLY APPLIES TO ORDINARY LAY STEEL WIRE.
FOR LENGTHWISE STRANDED STEEL WIRE APPLY ABOVE-MENTIONED NUMBERS

OF THREAD BURSTINGS: 2.
INDSIDE WEAR AND TEAR

IF THE DIAMETER OF THE WIRE HAS BEEN REDUCED TO LESS THAN 90% OF THE
ORIGINAL DIAMETER, THE WIRE MUST BE REPLACED- ALSO WHEN THERE ARE
NO THREAD BURSTINGS.
A REDUCTION OF THE DIAMETER OF THE WIRE INDICATES INSIDE WEAR AND

TEAR WHICH APPEARS THROUGH FRICTION BETWEEN THE SINGLE THREADS
AND STRANDS .
0
-.....
, ,.
,... 1\J
(X)
'< I
~"'0 0
..,
0 CD ......
CJ)
I
0
Io 1\J
I::::J
()a.
(.N..C
(]IC
oo
::::J,... Hoisting gear + brake and slewing gear + brake
;:+
-·
CD are delivered with oil.
en
Poe. Designation Oil We Quantity
-;; (/)
7C" 1 Hoistinq qear ISO EP 150 1o e
10 Q
::1
~ 2 Slewina aear ISO EP 150 2x5t
........ 3 Brake for slewinq qear ISO H32 2x0,3 e
'-.J
N "
;o ......
~ 0
4 Hydraulic oil tank ISO H68 1800f
N 0
(J)
(()
)>
-1Cif-11.111
..,G) i
CD N
0 CXl
en I
I-· 0
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()~ I
en 0
uo
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N
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Q.
c:
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.......
..,
0
Pos. Description Grease type
See drwg.
1 Ball bearinq slewinq rinq 53400A
l f 2 Beddinqs for jib 53400A
?. ~ 3 Pinions 53401A
'-.J 4 Hoistinq wire 53401A
N 0
0
5 Beddinqs for cylinder 53400A
N 6 Bearinqs for rope sheave 53400A
'-.J
0
)>
INFORMATION
Lubrication nipple chart.

Including ball bearing slewing ring, bearing for rope pulley, bed frame for hoisting winch and
motor pump station
Recommended greases
bp
BP ENERGREASE LS-EP 2
MUL TIFAK EP 2
Texaco & Chevron
EJf{onMobil MOBILGREASE XHP 222
Mobil MOBILGREAsE xHP 222
• SPEEROL EPL 2
~ ALVANIA GREASE EP 2
CERAN WR 2
TOTAL
0
STATOIL
GREASEWA Y CaH 92
Operate the crane while applying grease. Use enough grease so that excess grease can be
seen on the bearings . Grease bearings every 100 hours or at least once every 2 months.
KRX 53400A
INFORMATION
Pinion and Wire Lubrication.
Recommended lubrications
bp
ENERGREASE OG (PINION)
ENERGOL WRP (WIRE)
TEXCLAD PREMIUM
Texaco & Chevron
EvonMobil MOBILTAC 375NC (PINION)

"-". MOBIL ARMA 798 (WIRE)
MOBILTAC 375NC (PINION)

Mobil MOBIL ARMA 798 (WIRE)
•~ SPEEROL SX 2
MALLEUS GL 95
CERAN AD
TOTAL
0
STATOIL
GREASEWAY LiCaX 90
Apply grease to the slewing pinion and wire every 50 hours or at least once every 2 months.
KR X 5340 IA
INFORMATION
Ordering of spare parts

When ordering, please state:
Item no., drawing no., and, from the front page of the instruction manual, "ACTA" serial no.
and ref. no.
Bestellung von Ersatzteilen

Bitte geben Sie flogendes an:
Positionsnummer, Zeichnungsnummer, Bestellnummer, und von der Vorderseite der
Bedienungsanleitung "ACTA" Seriennummer und Referenznummer.
Commande de pieces detachees

Veuillez indiquer les faits suivants:
Le no. de position, le no. du dessin, le no. d'article, et le no. de serie et reference se
trouvant sur Ia premiere page de livre d'instruction ACTA.
Bestilling af reservedele
Angiv venligst f0lgende:
Positionsnr., tegningsnr., og fra forsiden af instruktionsbogen "ACTA" serienr. og ref. nr.
EXAMPLE
1 pes , pos . 13, drwg . Locking plate art no. 52734000 , serial no . 01-34600-01 , ref. no . 0-
004-973
INFORMATION
DO NOT DO ANY WELDINGS ON THE

CRANE WITHOUT CONTACTING ACTA
FIRST!
SWL 1ST - 6 - 24t.i
Tread to be sealed from

the top to prevent water
and corrosion
0
r:;:::; -- -- --
1 Scale 1:5
Backlash between
pinion and
slewing ring •
0.48-0.64 mm
Lubricated with
thin on
rtllat No: 7~10007

Nm
Parts list-no.: 74509975

INFORMATION
Crane type HHC 350-150-24, INS 63009975
Pos Qty Designation Art. No.
Dimension sketch 24771A

A 1 Mounting list 74509975
B 1 Crane jib 74501956
c 1 Crane body 74502956
D 1 Crane pedestal 74503946
E 1 Block with hook 74510006
F 1 Hydraulic components 74505974
G 1 Fitting list 74506974
H 1 El-components 74507974
I&eTA INFORMATION
Mounting list, INS 74509975
Assembly drawing 24904A

1 1 Slewing ring 25200001
2 108 Hexagon socket head cap screw 20217372
3 160 Washer 21001370
4 88 Nut 20923030
5 44 Cap nut 20936030
6 54 Spacer 73348A
7 8 Hexagon socket countersunk screw 20706064
9 1 Ladder 66989A
10 1 Support for ladder 80021A
11 2 Hex cap screw 20206148
12 2 Nut 20906010
13 2 Washer 21006010
14 22 Hex cap screw 20206220
15 14 Washer 21006016
16 14 Nut 20906016
17 1 Sign 61093A
18 1 Sign 61094A
19 4 Locking plate 53177000
20 4 Axel for cylinder 67107A
23 2 Bearing unit 59757A
24 2 Disc at jib bearing 59439G
25 1 Axel for jib 35388A
28 24 Washer 21001516
29 2 Rope pulley 53184000
30 2 Axel for rope pulley 68070A
33 3 Grease nipple 22210010
34 1 Key plate 37783A
IJlCTA INFORMATION
Mounting list, INS 74509975

35 1 Spacer 68903A
38 1 Hoisting wire 27900705
39 1 Torque retainer 010639
41 8 Nut 20901216
42 1 Flange for bell housing 39230A
44 1 Bearing bush for bell housing 70145A
45 2 Hex cap screw 69466A
46 1 Pot for bell housing 80022A
48 2 Acta sign 53155000
49 1 Axel for thimble 68071A
50 2 Brass pipe plug 22326004
52 1 Washer 73339A
53 10 Spacer 73349A
54 1 Chain 28200217
55 2 Chain lock 28200100
56 2 Long-link chain L=1 ,78m 28200210
57 4 Eye screw 20401206
58 4 Shackle 27700024
59 3 Oil level glass 26035004
2
Spare parts catalogue
SE 80-AC2
Logbook code Edition

938011130Q
[ Pri_nte_d _on_ _ _4_-0.9-_20_07_ _

Logbook code 938011130Q
Table index
Printed on 4-09-2007 1 111
jPage Table heading Table code I Page Table heading Table code
1 Winch 9380111300-1
2 Winch 9380111300-2
3 Brake unit 029810105
4 Change displacement blok kit 905501200

Model Argano SE 80-AC2 80-AC2
Winch
Code 93ao1113oa-1 1 112
Pos. Code Q.ty Description

2 3 65 50 52 53 54 55 56 5 6 7 8 9 10 11 12 13 1 410203300 4 Screw
2 423100300 4 Plain washer
3 029810105 1 Brake unit
4 410084200 12 Socked head cap screw ()
5 02971811 1 Engine support
6 415003300 1 Oil retainer seal
7 02971517 1 Side panel motor side
8 410280300 8 Hex screw
9 400002100 2 Ball bearing
10 421102400 2 Seeger
11 419000800 1 Plug
12 423000700 1 Copper washer
13 02301071 1 Threaded drum
47 410023000 8 Socked head cap screw
48 02441139 1 Propeller shaft
49 406061600 1 Seal
50 410102400 8 TSPEI screw
51 425015800 1 Hydraulic motor
52 02731353 2 Half ring
53 405024800 1 Guide bush
54 405024700 1 Guide bush
55 410084600 12 Socked head cap screw ()
56 406012900 1 0-ring joint
58 438041000 1 Valve
60 406021700 1 0-ring joint
61 02731418 1 Support
57 63 58 59 51 64 60 61 62 4 49 48 47 62 02331082 1 Supporting flange
63 440002600 1 Straight pipe fitting
64 440002700 1 goo Connection
11..11
Winch
Code 93so1113oa-1 1 212

2 3 65 50 52 53 54 55 56 5 6 7 8 9 10 11 12 13 65 406060900 1 W-ring
57 63 58 59 51 64 60 61 62 4 49 48 47
11.22
Winch
Code s3ao1113oo-2 1 112

14 15 16 17 18 19 20 21 22 23 24 25 14 410401400 12 Socked head cap screw
16 02971518 1 Flange
17 434010700 3 Spring pin
18 406021900 2 0-ring joint
19 02971516 1 Reduction gear side body
20 02411013 3 Clamp
22 415065600 1 Oil retainer seal
23 406060600 1 W-ring
24 02340289 1 Winch support
25 02371022 1 Antirotation flange
26 410250100 8 Hex screw
27 02451217 2 Cross member (Upper)
29 02741010 1 Insert
31 02611194 1 Propeller shaft
32 02451218 2 Fastening surface plate
33 99133500 1 Reduction gear unit
34 02231027 1 Spur ring
36 415022800 1 Shoulder ring
37 02231011 1 Spur ring
38 99109100 1 Reduction gear unit
39 02741008 1 Insert
40 02611033 1 Sun gear
41 02731043 1 Flange
46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 28 42 99106300 1 Propeller shaft
43 2030021300 1 Spur ring
44 2030024200 1 Sun gear
~.11
Winch
Code 93ao1113oa-2 1 212
Pas. Code Q.ty Description

14 15 16 17 18 19 20 21 22 23 24 25 45 263200600 Sleeve
46 421 000600 Seeger
46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28
Brake unit
Code 029810105 1 111
15 16 17
4 Pos. Code Q.ty Description
1 406016800 3 0-ring joint
18 2 406001400 1 0-ring joint

12 3 02461101 1 Flange
4 406016700 2 0-ring joint
19 5 415068700 Anti-extrusion ring
11
6 02271002 Piston
20 7 415025900 Shoulder ring

8 421101500 Seeger
10
9 02631008 Sleeve
21 10 421000800 1 Seeger
9 11 400004100 1 Ball bearing
12 416203700 2 Belleville washer
8 16 02981003 1 Brake body
17 02461100 1 Flange
18 415068600 1 Anti-extrusion ring
7 19 415040400 3 Disc
20 415030800 4 Disc (External)
21 410101200 3 TSPEI screw
6
22 402005500 1 Roller bearing
23 02241003 1 Gear
5 22 24 434003300 3 Spring pin
25 02731034 1 Disc
23
4
24
3
2 25
--
Change displacement blok kit
Code so55o12oo 1 ,~

1 440004200 1 90° Connection
~ 3 419030200 2 Cock
2 12 13 14 22 16 17 1~ 19 20 21 2 22 23 24 4 423000300 7 Copper washer
5 440002100 1 Rotary union
I
6 442035800 2 Pipe fitting
8 25 9 438041100 1 Valve
11 10 443003800 1 Flexible hose
26
10 11 442035900 1 Tee fitting
3
8 12 442025000 2 Reducing fitting
27 13 443003900 1 Flexible hose
47 48 15 9
6 14 442036000 1 Reduction
8 4 15 423000900 2 Sealing washer
7 28 16 442029600 1 Reducing fitting
6 17 423000700 1 Copper washer
5 18 442026300 1 Tee fitting
20 442029300 1 Reducing fitting
4
2 23 442034300 1 Straight pipe fitting
24 442034200 2 90° Connection
25 443002500 1 Flexible hose
34 29 30 31 32 33 34 35 36 37 38 37 39 40 41 42 43 44 45 46
27 442032900 1 Pipe fitting
30 423001700 1 Copper washer
31 438024800 1 Valve
4l.11
Change displacement blok kit
Code so55o12oo 1 212

32 024910113 1 Plate
34 41 0403000 4 Socked head cap screw
2 12 13 14 2 22 23 24 35 410001010 2 Socked head cap screw ()
36 41 0019400 1 Hex screw (lnox)
37 413002900 2 Hexagonal nut (lnox)
38 02491 0127 1 Lever
39 02381030 Threaded pin
8 25 40 02731356 2 Flat washer (lnox)
11 41 418204000 Spring
26
10 42 02491 0115 1 Tie rod
3
43 41 0083800 2 Socked head cap screw
8 27 44 423104700 1 Flat washer (lnox)
9
~~~~~~~-=~t:
47 48 15 45 413102400 1 Stopnut (lnox)
8 46 02381029 1 Adjuster
7 -=rrr---/ 28 47 440004900 2 Straight pipe fitting
6 48 442035200 2 Reduction
5
2
4
3
2
34 29 30 31 32 33 34 35 36 37 38 37 39 40 41 42 43 44 45 46
LISTA RICAMBI W093-00 ]N"PAGINE : 8
DATA Dl COMPILAZIONE 28/04/2005
FIRMA: EG
GEARBOX DESCRIPTION RE1522 ZP M16 Z10 46,7 F24 MGLR125
GEARBOX CODE 9164H P2004 70
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Pagina 1
LISTA RICAMBI N"'93-00 IN"PAGINE : 8
FIRMA : EG
OENO MIN AliONE COMPl ESSI VO
L/STA RICAMBI SUPPORTO USCITA R£1020-1520 ZP

DISEGNATO OA TA
M.NZIATA 13101105
t -- - - - - - - --I CON TROll A TO INDIC£ 1100
REV DO -dolo 19107101 LANC/OTT/ I"6.RZ7 1520 . ZP 00

Cl RISERVIAMO A TERMINI 01 LEGGE lA PROPRIETA 01 OUESTO OISEGNO CON OIVIETO 01
RIPROOURlO 0 01 RENOERlO COMUNOUE NOTO A TERll SENlA lA NOSTRA AUTORillAliONE
Pagina 2
LISTA RICAMBI N"'93-00 jN"PAGINE : 8
FIRMA: EG
IGR.SUPP.USC.RE1520 ZP PIGN.M16 ZlO GRU.1520.ZP
POS. DESCRIZIONE ITEM _Q.TA' CODICE

1 PIGN.INT.M16 Z10 RE1520 ZP PINION 1 02261173
2 ANELLO DI PROTEZ.RE1520 ZP PROTECTION RING 1 02731267
3 ANELLO NILOS 22220 AV NILOS 1 415052400
4 CUSCINETTO RULLI BOTTE 22220 E ROLLER BEARING 1 401024000
5 SUPPORTO RE1520 ZP INTERC.RPR 2150 SUPPORT 1 02201134
6 INGRASSATORE.T.DIRITTA M6X1 GREASER 1 429010200
7 TAPPO TCEI 1/2"GAS DIN 908 PLUG 1/2" BSP 2 419000800
8 RONDELLA IN RAME 1/2" RIC.21X27X1 5 WASHER 2 423000700
9 ANELLO DI TENUTA 100X140X13 BA-BASL GROMMET 1 415010700
10 SEEGER FORO 0140 SEEGER RING 1 421102300
11 CUSCINETTO CRCI NJ217E ROLLER BEARING 1 401002000
12 SEEGER ALBERO 085 DIN 471 SPESS.4 (RINFOR2 SEEGER RING 1 421008200
13 DISTANZ.RIDUZIONE RE1520 Z SPACER 1 02731268
14 SPESSORE DI RASAM.85,3X99,7X0,1 SHIM 2 427014900
Pagina 3
LISTA RICAMBI N0093-00 N"PAGINE : 8
FIRMA : EG
FS
OENOIIINAl iD II£ CONPLESStrO
IMR. f520
Cl RIS(RrtA II O A T£11 11 /N/ 01

·---
01SliNA10
t - - - - - - - - - - ! C O J I T R O lt A 10
REV DO · dolo . ti!Ol/Dt
If(/(/( tA PROP/I I {IA

0A1A
Rt
0/
fl/03105
15111 00
011£510 OJS({J/110 COli Ofri{TO 01
RtPROOURtO 0 01 RENDERlO CDIIIJNOUl NOlO A Tfflll 5£11/ A t A NOSTNA Afi10Ril1Al 10Nf
IRE 1521 I =1:6,23 (lNG.)

-
GRI 1520
POS. DESCRIZIONE ITEM Q.TA' CO DICE

1 CORONA RE 1520 CROWN GEAR 1 02231027
2 RAGG.INGRANAGGERIA RE1520 R1:6.23 GEAR SET 1 99130600
3 SOLARE R= 1:6.23 RE 1520 SOLAR GEAR 1 02611118
5 OR 2-277 0-RING SEAL 2 406023400
6 PASTIGLIA RE 1510 28X9 BRONZO PAD 1 02741010
7 SEEGER ALBERO 058 SEEGER RING 1 421002700
Pagina 4
LISTA RICAMBI N"'93-00 IN"PAGINE : 8
FIRMA : EG
OJ 02 0 1
~
~
- -- f- -- -
OENO N/NAl/ON£ CONPLESSIVO
FLANGIA INTERMEDIA R£1520

0/ SEBNATO OAT A
De Rinaldis 23102105
CONTROttATO
REV ' 00 -do/o c 19107101 I"'DGR~ FL - 15 2 0 In no
C/ RISERVIANO A TERN I N/ 01 L£66£ LA PROPRIETA Dl OUESTO DIS£6ND CON DIVIETO 01
RIPRODUR LO 0 01 RENDERLO CONUNOU£ NOTD A TERll SfNlA LA ND S TRA AUTOR/llA liO N£
IFLANGIA INTERMEDIA RE 1520 GR-FL-1520
POS. DESCRIZIONE ITEM Q.TA' CODICE

1 FLANGIA INTERMEDIA RE 1520 INT. FLANGE 1 02731044
2 TAPPO TCEI DIN 908 R 3/8" PLUG 3/8" BSP 2 419000700
3 RONDELLA UNI 6953 3/8" RAME RICOTTO WASHER 2 423000600
Pagina 5
LISTA RICAMBI N"'93-00 jN"PAGINE : 8
DATA Dl COMPILAZION E 28/04/2005
FIRMA : EG
0£11011 I NAil ON£ CONPt E SS I rO
SPARE PARTS LIST Fa? GEAR SET RE 5f0

OAIA
Mlnrill/11 21/QI/QI
CONTIIOilATO
Rf'f · DO · dolq . 11 1011 01 GR/ . 510 00

Cl RISERriAIIO A T£/INI/11/ 01 l£88£ lA PROPRIETA OJ OU£510 OtSfB/110 CON 0/'fl£10 Dl
RIPRODIJRlO 0 01 R£/IIOERlO CONUNOU[ NOlO A T!Rll SENlA LA NOS7RA Ati10RillA/10NE
IRE 511 I= 1:7,50 (lNG.) GRI 510
POS. DESCRIZIONE ITEM Q.TA' CO DICE

1 CORONA {RE 500) CROWN GEAR 1 2030030600
3 SOLARE 2ST R 71 5 RE 510 SOLAR GEAR 1 2030032200
2 RAGG.INGRANAGGERIA RE 510 7 5 '00 GEAR SET 1 99121900
5 OR 2-171 0-RING SEAL 2 406015000
Pagina 6
,.....
Cll
c
co "6>
Cll
w a..
z
0
<( lO
g.. 0
0
z C\1
~
0
coC\1
0 w
0 z
M0
(])
~ N <(
z _J
(]) a..
~ ~
<( 0 0
(_)
(_) w
a: 0
..
<(
<( <(
I- I- ~
(j) <( a:
:J 0 lL
OENOM/NAliONE CO NPLESSIYO
F1 I F2 SPARE PARTS LIST FOR RELEASE F1/F2

0 15£0NATO DATA
Nunziata 07109/0i
.__ _ _ _ __ _-----1CON TROLL ATO N' OIS£8/tO
REY 00 -dolo · 19101101

GRE.F1/F2
Cl RISERYIAHO A TERNINI 01 LEGGE LA PROPRIETA 01 OUESTO 0/SEGNO CON 0/VIETO 01
RIPROOURLO 0 01 RENOERLO CONUNOU£ NOTO A TERll SENlA LA NOSTRA AUTORillAliONE
LISTA RICAMBI N"'93-00 IN"PAGINE: 8
DATA 01 COMPILAZIONE 28/04/2005
FIRMA : EG
ISPARE PARTS UST FOR RELEASE F24 A25 GRE-Fl/F2
POS DESCRIZIONE Q.TA' CODICE

1 ANELLO ANTI ESTRUS.PARBAK 8-146 ANTI-EXTR. RING 1 415066800
2 GUARNIZIONE OR 2-146 N741-75 0-RING SEAL 1 406016500
3 GUARNIZIONE OR 2-152 N741-75 0-RING SEAL 2 406012000
4 ANELLO ANTI ESTRUS.PARBAK 8-152 ANTI-EXTR. RING 1 415061400
5 GUARNIZIONE OR 2-42 0-RING SEAL 1 406002300
6 TAPPO CIL.1/8" GAS PLUG 3 419020900
7 RONDELLA IN RAME 1/8"GAS WASHER 3 423001700
8 GUARNIZIONE OR 2-42 0-RING SEAL 1 406002300
9 CUSCINETTO A SFERE 16008 BEARING 1 400003900
10 ANELLO DI SPALL.ALBERO 040 SHOULDER RING 2 415021700
11 ALBERO FRENO E 25 F1 98' SHAFT 1 02241017
12 SPESS. RASAMENTO 79,8x61x0,5 SPACER 3 427007900
12 SPESS. RASAMENTO 79,7x69,3x0,3 SPACER 2 427013100
12 SPESS. RASAMENTO 69,3x79,7x0,1 SPACER 3 427000000
13 FLANGIA ATTACCO MOTORE MOTOR FIX. FLANG 1 02511005
14 VITE TCEI 12,9 M10x25 SCREW 6 410407000
15 RON DELLA SCHNORR 010 WASHER 6 423202100
16 CORPO FRENO RE 100/200 Fl/98' BRAKE BODY 1 02431007
17 LAMELLA IN ACCIAIO STEEL DISC 8 294182500
18 LAMELLA IN BRONZO BRONZE DISC 7 294181300
19 MOLLA A TAZZA 80x41x3 BELL. WASHER 2 416201200
20 ANELLO DI TENUTA 50x68x8 BABSL RING SEAL 1 415001500
21 ANELLO DI SPALLAMENTO BR 70 SHOULDER RING 1 415027100
22 TAPPO CIL.1/4" GAS CYUNDRICAL PLU< 2 419000600
23 RONDELLA IN RAME 1/4"GAS WASHER 2 423000300
24 ANELLO PORTATENUTE RING 1 2020141700
25 PISTONE FRENO BRAKE PISTON 1 2020142000
Pagina 8
16
,......
lD- S. /
1
: :--------------------------------------- --- ------- ---0-------,
'• 0
i ~----- -------- ---------- -- -------- ------------- --- ----- -----~
(£)! :
@ . . . . . · ·//
INFORMATION
Block with hook, INS 74510006
Pos. Quantity Designation Art. No.
Assembly drawing 11660A

1. 1 Block 22840A
2. 1 Rope pulley 53183000
3. 1 Axel for rope pulley 66976A
4. 1 Locking plate 52735000
5. 4 Hex cap screw 20216194
6. 4 Washer 21001512
7. 2 Bolt 20116348
8. 1 Square bar 61058A
9. 1 Locking plate 52734000
10. 1 Axel for hook 61032A
12. 1 Shackle 27700202
13. 1 Swivel 27700008
14. 2 Lock nut 20901620
15. 2 Washer 21001520
16. 1 Grease nipple 22210010
Hejsespii/Hoisting winch
Drejegear/Slewing gear
_____________________---t---@
_j
D M22x1 ,5
X4 , Xs M14x1,5
~.~ 3/8"
012
PuMpesto. tlon/PuMp sto. tlon
stop
205bor
1:1.5
Hydraulikdiogrom KRW
for HHC 350 .24903A
IJlC:TA INFORMATION
Hydraulic components, INS 74505974
Hydraulic diagram 24903A

1 1 Pump 30100172
1 1 Suction pipe socket 30900700
2 1 Clutch 30900209
3 1 Oil filling arrangement 31000404
4 1 Return filter 30400011
5 1 Manoeuvring valve 30206667
6 1 Double lowering brake valve 30211007
7 2 Slewing gear 30700860
8 1 Throttle check valve 30209055
9 2 Topping cylinder 30800048
10 1 Hoisting winch 32600079
11 1 Block for hoisting limit switch 30212302
12 1 Ball valve 30212500
13 1 Kick-down valve 30213352
14 1 Hand pump 30100140
15 1 Check valve 35300075
16 1 Lowering brake valve 30210106
17 1 Pressure relief valve 30213214
18 1 Hose 1616836
19 1 Hose 1616484
20 1 Hose 1801046
21 1 Hose 1616864
22 1 Hose 1400583
23 1 Hose 1400589
24 1 Hose 1400971
25 1 Hose 1400987
26 1 Hose 1100861
27 1 Hose 1400179
28 1 Hose 1400179
29 1 Hose 1400865
30 1 Hose 1400865
31 1 Hose 1100177
32 1 Hose 1517983
l&c:TA INFORMATION
Hydraulic components. INS 74505974

33 1 Hose 1500999
34 1 Hose 1500929
35 1 Hose 1616899
36 1 Hose 1616883
37 1 Hose 1616989
38 1 Hose 1616989
39 1 Hose 1600021
40 1 Hose 1600021
41 1 Hose 1200217
42 1 Hose 1200939
43 1 Hose 1200939
44 1 Hose 1300939
45 1 Hose 1100859
46 1 Hose 1206465
47 1 Hose 1205109
48 1 Hose 1300020
49 1 Hose 1517215
50 1 Hose 1101929
51 1 Hose 1500529
2
CODICE FAMIGL/A
.P ONIPE A PISTON/ FAMILY COD£ 1
ADASSE /Na.INATO
"HD§'~
BENT AXIS PISTON PUMPS
"MD!i','
Minerale o sintetico compatibile con guarnizioni :
Fluido idraulico Mineral or synthetic compatible with the following seals:
Fluid
NBR, FKM, FPM, Nylon
Viscosita cinematica T media ambiente ("C) < -10 -10 + 10 10 + 35 > 35
consigliata Average ambient temp. (C)
Kinematic viscosity
suggested VG (eSt = mm 2 /s) 16 22 32 46
Viscos ita cinematica ottimale di esercizio VG= 10 eSt + 100 eSt
Optimale kinematic viscosity
Viscosita cinematica max consentita all'avviamento VG= 750 eSt
Max kinematic viscosity suggested at the stan-up
lndice di viscosita consigliato VI > 100
Viscosity index suggested
Grado di filtrazione > 200 bar : 1 0 IJm
Oil filtering < 200 bar : 25 IJm
Pres . di aspirazione 0 .1 + 2 bar
Inlet pressure
Senso di rotazione Unidirezionale (Ox o Sx)
Pump rotation Unidirectional (Right or Left)
Verificare che Ia pompa sia posizionata almeno 100 mm sotto il livello mini -
model serbatoio olio . Prima di avviare Ia pompa effettuare spurgo aria .
Verify that pump is, at least, 100 mm under the minimum level of the tank. Before
staning the pump bleed the air.
_________2Ll__________
Tipo Rotazione .....

IV ~
....
Pressione
>C
~VIVa
~
E C:::~.~.... '1<ll: J E
"G.) ....
><.,.c:::
IV C ~
a,·-
r:::
·-'1::J
E <ll<ll
~
a"" IV =§'1::J
~ Rotation Pressure •IV ·- c:: <ll •IV ·- <ll ~ ~~ Peso
.'!::1:8~ .. E,s;.... ~
pomp a "C
c ~ '8 ...
-
·- -.. Weight
'8-~
::!
8o~
.c ~
E: Pump type
~ c:; ·!!!
0 - u ~
Q,)
~
-
-~
~
Destra Sinistra
~ ~ ~.=~
0
c: P1 P2 P3
C\J Right Left
'@ cm' lrev bar bar bar rpm rpm rpm kg
t::
~ HDS-84 108-015-08033 1 08-015-08042 84,33
350 370 400 1500 2000 300
17,8
i)j HDS-108 108-015-10833 108-015-10842 107 17,6
C5
MDS-130 108-016-01306 108-016-01315 131,62 250 260 270 1500 2000 300 17 ,6
P1 = Pressione max .continua Max continuous pressure (100%)
P2 ~ Pressione max . intermi ttente Max. lnrermirtenr pressure (20 sec .max)
P3- Pressione max . di punta Max. peak pressure (6 sec.max)
pag.15
COHPANY
WITH QUALITY SYSTEM
CERTIFIED BY DNV
= ISO 9001/2000 =
POMPE A PISTONI AD ASSE INCLINATO
108-015
BENT AXIS PISTON PUMPS
PORTATA COPPIA ASSORBITA

FLOW DRIVE TORQUE
200
180
160
MDS 130 -
/
/
- - - ; ; - HDS 108-
/
i
650
600
550
500
-- --
--+ --·
--7
v
- HIS 108
""' 140
// / - HDSB4
450
MOS 130 - / / - HOS84
/ / /
·~ 400
~
120
~ / V/ 350 / / /
100
// v 300
/
/
v_
/
0' 80
V//
250 -
V/ 2-' -
60
40 ~ v 200
750 L
(f:L -
L
20 # 700 --- -·-· --
P' 50
500 1000 1500 2000 2500 50 100 ISO 200 250 300 350 400
rpm bar
POTENZA ASSORBITA
POWER INPUT
110
/ - 400bar
700
90 / - 350bar
//
80
// v - 300bar
70
60 //./ v - 250bar
:!!:: 50
// / ....------ - ZOO bar
ole / / . / [.......---'
----
----
40 - 150bar
30 ~~~ !-----'
~
~----- f-
20
1--- 1--- 100bar
70
~ t:::==-:::=--
50 700 150 200
Q (//min)
Kit guarnizioni
108-903-84009
Seal Kit
pag. 16
COMPANY
'liTH QUALITY SYSTEM
CERTIFIED IV DNV
= 150 9001/2000 =
Service Parts
Manual
CONTENTS AND Page
DATA SURVEY Sectional drawing ............................................................................................................................................................. 3
Identification .......................................................................................................................................................................4
Installation PVG ................................................................................................................................................................. 5
Spare parts .................................................................................................................................................................... 22
Pos. 1: PVP, pump side module .................................................................................................................... 22
Pos. 2: PVP, accessories for pump side modules .................................................................................... 24
Pos. 3: PVB, basic module ............................................................................................................................... 26
Pos. 4: PVLP/PVLA, shock and anti-cavitation valve ............................................................................. 28
Pos. 5: PVB, accessories for basic modules ................................................................................................ 30
Pos. 6: PVM, mechanical activation ............................................................................................................. 32
Pos. 7: PVMD, cover for mechanical activation ...................................................................................... 34
Pos. 8: PVH, cover for hydraulic activation .............................................................................................. 34
Pos. 9: PVEH, electrical activation ............................................................................................................... 36
Pos. 10: PVEO, electrical activation............................................................................................................... 36
Pos. 11 : PVT, tank side module, upper part ................................................................................................. 38
Pos. 12: PVT, tank side module, lower part .................................................................................................. 40
Pos. 13: PVGI, combi module ............................................................................................................................ 42
Pos. 14: PVAS/PVGI,assemply kit .................................................................................................................. 44
Set of seal sets PVG 32 ......................................................................................................................................... 46
13
14
1558476.10
PVG 120 ,':~ ;~~:~~~i~-=-:~'%,
SECTIONAL DRAWING // /' ' )
,'~/ 10 1 :
4
' ' I I
/'~// 12 :t:
1. Main spool I: 11 // : :
2. Pressure adjustment :: ,)!:' ::
spool in PVP : I /~/ '\_ ' / /
3. Shuttle valve :: I 1 ,~,

4. Pressure rel ief va lve in PV
5. Pressure compensator
:I I: :.:
It
in PVB :I : ~~--::_-:~:::::_-_-
1 I
6. LS-pressure relief valve I I
in PVB :ti I
7. Shock and suction valve I
8. Suction valve I
I
9. PVP. orifice, closed center I
I
PVP. plug, open centre I
I
10. LS-connection I
I
11 . PVP. orifice, open centre I
I
12. PVP. plug, closed centre I
I
I
:t:
I
I
I
I
I
I
I
I
6 5
1558228.10
IDENTIFICATION
1558444.10
C: PVG - number, week and year of installation

0: PVP- pressure setting
E: PVP- number, week, year and day manufacturing, issue and series No.
F: PVB- A-Port, number, week, year and day manufacturing, issue and series No.
G: PVT- week and year of manufacturing
INSTALLATION AND Module of PVB 1 2 - 4 5 6 7 8
PLUG ORIENTATION Lmm 168 235 302 1 369 436 503 570 637
Lin 6.61 9.25 11.88 1 14.53 17.17 19.80 22.44 25.08
60 Nm 60 Nm
[530 lbf•in) [530 lbf·in]
__y.-~p-""- -r--...,--
I I
I I
I I
I I
I I
I I
I I
I I
---,._..___--"'- - - - L_. - - ._.~- - - ""'T1=m
1558241 .10
• Room for dismantling

CONNECTION, MODULE
PVP, PUMP SIDE
PVP
1558242.10
PVP
1558243.10
OIL FLOW DIRECTIO Mechanical actuation/electrical
~'
' \
1558 360.10.10 1558360.10.20
Mechanical/hydraulic actuation
~'\
'
p
p
1558245.10.10 1558 245.10.20

TIGHTENING TORQUES A
T
LX
1558445.10
CONNECTION THREADS Max. tightening torques

TYPE G (ISO 228/1) PA,PB MA LS, LX, PP
Sealing Thread G 1;, G 1;, G 3/s
with steel washer 35 Nm [310 lbf·i n] 40 Nm [350 lbf·in] 60 Nm [530 lbf·i n]
With cooper washer 30 Nm [270 lbf·in] 20 Nm [180 lbf·in] 35 Nm [310 lbf·in]
with aluminium washer 30 Nm [270 lbf.in] 30 Nm [270 lbf.in] 40 Nm [350 lbf·in]
with cutting edge 35 Nm [310 lbf.in] 40 Nm [350 lbf.in] 60 Nm [530 lbf·in]
MOUNTING THREADS Max. tightening torques

IN SAE J 518C FLANGES Port Size Threads Tightening torque
M12, 18deep 68Nm
p 1 in 7
ho- 14 UNC 0.7" deep [600 lbf·in]
M10, 17deep 45 Nm
3
NB !• in 3/s- 16 UNC 0.7" deep [400 lbf·in]
M10, 17deep 45 Nm
T 1 in
3/s- 16 UNC 0.7" deep [400 lbf·in]
UNANDUNF Max. tightening torques

CONNECTION THREADS - p NB T PNPB MA L5,LX,PP
0-RING BOSS PORT Sealing I Thread 1 5/loin-12UN 1 1f, oin-12UN 1 5/loi n-12UN 1h in-20 UNF 1h in -20 UNF 31• in-20 UNF
0-ring 160Nm 120Nm 160Nm 30Nm 30Nm 60Nm
[141 0 in-lbs] [1 060 in-lbs] [141 0 in-lbs] [270 in-lbs] [270 in-lbs] [530 in-lbs]
INSTALLATION OF lf Base with an angle of 22.5" 3ase with an angle of 37 .so
8±0.5 Nm
142 .5• 13[0 .51) (71±4 .41bf•in)
1558434.10
1558433.10
SETTING OF MAX. FLOW Q max.A
3(0.12)1["
Omax.B ~
~ BNm
J~l70 lbf•in)
10(0.39)
1558246.1 0
PRESSURE SETTING
PVP,
LS RELIEF VALVE SETTING
......----....
360"-130 bar
(360"-1900 psi(
a:{~
3Nm
(27 1bf • in]
~8(0.31)
35 Nm
(310 lbf• in]
PVB,
~ 1556247.10
LS RELIEF VALVE SETTING
.
' 360"'-130 bar
(360"-1900 psi)
~ 1556248.10
ELECTRICAL ACTUATING Oil flow direction A
MODULE PVE SERIES 2
FOR PVG 120
B
r A
PVEH
1556494.10
OPTION, Electrical connection
OIL FLOW DIRECTION
AND SETTING OF MAX Proportional activation
FLOW 11-lSV= 22-30V=
Uoc
Pin 1 (U+) 2 (Us) 1 (U+) 2 (Us)
Q:P~A Uoc (0.5 ~ 0.2 5) x Uoc Uoc (0.5 ~ 0.25) x Uoc
Q:P ~ B Uoc (0.5 ~ 0.75) x U 0 c Uoc (0.5 ~ 0.7 5) x Uoc
Neutral Uoc 0.5 x Uoc Uoc 0.5 x Uoc
On/ off activation

Uoc 11-lSV= 22 - 30V=
Pin 1 (A) 2 (B) 1 (A) 2 (B)
Q:P ~ A Uoc 0 Uoc 0
Q:P~B - Uoc - (Uoc
Neutral 0 0 0 0
Uoc = Supply voltage

Us = Signal voltage
25 Pin SUB-D connector

with M3 screws (MIL-DTL-24308)
13
Io). . . . . . . . . . . . -to I
14 25
162878.10
g ~ ~
£«),._~~~~3~~
E: Emergency circuit braker

F: Branch circuit for fault indication 157-235 .10
PVE FAULT MONITOR! Normal
U+ ----~----~----~--------
A....!:... - --,
U3<2V=L
1
3
fPi:fEHI IfPvEHI
I 10K 1
I I I L I
L_=-_jL =- _j
1556408.10
1556406.10
Green A: External relay

B: Solenoid valve
Fault
U+ ----~----~----~--------
* U3>=Uoc=H --,
~VE~
3
I
L-
I B
I 1 J H I
__j L =- _j
L.!..J
1556409.10 U- - - - - + - - - - - - - - + - - -
1556407.10
Red A: External relay

B: Solenoid valve
PVE FAULT MONITORING tiontime
14--- - - 500ms _ _ _.,

I
ON ~ 250ms ~
~
Fault
Active fault
monitoring
~in . 100ms
~------------------~~~~-------
Passiv fault
monitoring
1556492.10
BLOCK DIAGRAM Active Passive

(a): Cut-off of solenoid valves (a) : Does not exist
(b): Control signal for LED (b): Control signal for LED
(c): Control signal for alarm output (c): Control signal for alarm output
Teo,;-;;ol-
-------- - ---,
1
I
I I
U5 (2)
I
I
Modulator Sok!nok:l vatve 1
1
0
+
Spool
Transducer
~I a;,
+
U+(1) I
I
36V
I Alarm detector Indication
10K
I
s
(3) F
==
I
(c)
I
I
L ____ _ _l_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ j
157-275.10
PVEH Check max. lever travel in neutral position
1. Make sure the system is supplied with hydraulic power
ADJUSTMENT OF PVE 2. Connect supply voltage (Uocl
WHEN MAX. LEVER (Signal voltage= 0,5 x U0 c),
TRAVEL IS EXCEEDED or cut off the signal voltage (U 5 ) on pin 2.
(PVE IS FACTORY-PRESET)
155 84 96 .10
Lever travel exceeded in PVG32 Direction of rotation for adjustment of position transducer
A,
Direction A
1558497.10.20
157-164 .10 .10
Direction B
1558497 .10.10
157- 164.10 .20
Turn of transducer Movement of lever

1;, 1.5 mm [0.06 in]
1;, 3.0 mm [0.12 in]
3;, 4.5 mm [0.1B in]
INSTALLATION OF PVE ~curity reasons, any replacement of 0 -rings between ~ block 1 and intermediate
plate 2 may only be effected at service shops authorized by Danfoss.
Mixing up PVE series 2 for PVG 120 and PVG 32 may lead to self-actuation .
8±0 .5 Nm
PVEH [70±4 .5 lbfoin]
PVEO 8±0.5 Nm
[70±4.5 lbfoin]
1558495.10
BLEEDING (If the group is installed vertically, it is recommend bleed it at the adjusting screws)
.1
~
M
~.-~--------------~
1556 498 .10
PVPE/PVH, Position Across flats . .llax. tightening torque
RELIEF VALVES 22mm 5Nm
1
[0.87 in) [45 lbf·in)
36mm 85Nm
2
[1.42 in] [750 lbf·in)
36mm 85 Nm
3
[1.42 in) [750 lbf·in]
1559443.10
PVPH AND LS Sealing Steel washer Cupper washer Aluminium washer Cutting edge
CONNECTIONS Threads, PVPH: LS: PVPH: LS: PVPH: LS: PVPH: LS:
DS/150 228/1
Max. tightening
torque
G 1/•
40Nm J G 3/s
60Nm
G lf•
20 Nm J
G 3/s
35 Nm
G lf•
30Nm J G 3/s
40 Nm
G 1/ •
4oNm )I 60Nm
G 3/s
(350 lbf·in) (530 lbf·in) (180 lbfin) (310 lbf.in) (270 lbf in)1 (350 lbf·in) (350 lbf·in) (530 lbf·in)
PVPE , TECHNICAl OJ 350 bar
Max. operation pressure
[5085 psi]
1.2 bar
Max. pressure drop a an flow of 0.20 1/min. [0.053 US gal/min]
[17 psi]
30 to 6o·c
Recommended temperature
[86 to 140. F]
- 30"(
Oil temperature (inlet temperature) Min. temperature
[-22. F]
+9o·c
Max. temperature
[+ 194. F]
155•c
Max. coilsurface temperature
[311 . F]
- 30 to +6o·c
Ambient temperature
[- 22 to+ 140. F]
12 to 75 mm 2/s
Operating range
[65 to 347 SUS]
Oil viscosity 4 mm 2/ s
Min. viscosity
[39 SUS]
460 mm 2/s
Max. viscosity
[2128 SUS]
Response time for pressure relief to tank 600 ms
Enclosure to. IEC 529 IP 65
Rated voltage 12V 24V
Max.perm issible deviation from rated supply voltage ± 10 % ±10 %
Current consumption at 22•c [72. F] coil temperature 1.55 A 0.78 A
at rated voltage at 85•c [230. Fl coil temperature 1.00A 0.50A
at 22•c [72. F] coil temperature 19W 19W
Power consumption
at 85•c [230. F] coil temperature 12W 12W
CONNECTION PVPE When installing the wire remember to

connect the built-in diode to the plug
pins.
+I- +I-
157-201 .10
WIRING EXAMPLE
895743
I II I
1011 6 21
PVPE
*1) In order not to be interpreted as defect, unused

inputs must be connected to minus.
155U141 .10
PVG 720 with normally open PVPE, PVRE remote control/ever and EHA electronic alarm logic
PVP,
PUMP SIDE MODULE
6[0.24]
@--- 6 (c)) 35±3 Nm

3 ~ _J='ll 31 0±251bf•in]
c:;>-- 78[0.31]
r~ ~
l
·
1 · 130±3Nm
265±25 lbf•in]
I . i 810[0.39]
L ~g~
10 10±0.1Nm
[90±1 lbf•in]
. 23 5[0.20]
24
25
22
~J 41[1 .61]
85±5 Nm
[750±45 lbf•in]
20
3±0.5 Nm
125±51bf•in] 19
15
1556450.10
PVP,
PUMP SIDE MODULE
With 0-ring Boss port connection 1 5 /16 in- 12 UN Code No.

PVP- closed center incl. PVPD 15SGS022
PVP open center excl. PVPD, PVPH, PVPE 1SSGS023
PVP- open center incl. upratinq kit excl. PVPD, PVPH, PVPE 155GS028
PVP closed center without relief valve 1SSGS031
With SAE flange mounting thread 7 !16 -14 UNC Code No.
PVP - closed center incl. PVPD 15SGS038
PVP open center excl. PVPD, PVPH, PVPE 155G5037
PVP - open center incl. uprating kit excl. PVPD, PVPH, PVPE 15SGS029
PVP closed center without relief valve 155G5032
With SAE flange mounting thread M 12 x 18 deep Code No.

PVP - closed center incl. PVPD 15SGS020
PVP - open center excl. PVPD, PVPH, PVPE 155GS021 -
PVP - open center incl. uprating kit excl. PVPD, PVPH, PVPE 1SSG5027
PVP - closed center without relief valve 155GS030
Item Description Code No.

631X2036 1 1 1 1
1 Plug
15SL6405 1 1 1 1 1 1 1 1
2* Bonded seal 14.7 x 1.5 [0.58 x 0.06 in) 633B9017 1 1 1 1 1 1 1 1 1 1 1 1
3 Plug 631X2040 1 1 1
4* 0 -ring 30 .3 x 2.4 [1 .19 x 0.09 in) 633B1441 1 1 1
5 Insert incl. item 3, 4 155G5041 1 1 1
6 Plug 155G5325 1 1 1 1 1 1 1 1 1
7* 0 -ring 13.3 x 2.4 [0.52 x 0.09 in] 633B1462 1 1 1 1 1 1 1 1 1
8 Relief valve incl. pos. 9 155G8561 1 1 1 1 1 1 1 1 1
9* Washer 7.0 x 14.0 x 1.5 [0.28 x 0.55 x 0.06 in) 684X2367 1 1 1 1 1 1 1 1 1
10 Pump side housing - 1 1 1 1 1 1 1 1 1 1 1 1
631X2038 1 1 1 1
11 Plug
631X9716 1 1 1 1 1 1 1 1
12* Bonded seal17.4 x 1.5 [0.69 x 0.06 in) 633B9018 1 1 1 1
0-ring 16.36 x 2.21 [0.64 x 0.09 in) 633B0046 1 1 1 1 1 1 1 1
13 Plug 681X3019 1 1 1
Orifice M5 x 0 0.S [0.2 x 0.02 in) 155GS318 1 1 1 1 1 1
14 Orifice M5 x 0 0.S [0.2 x 0.02 in) 155GS318 1 1 1 1 1 1
15 Plug 155GS314 1 1 1 1 1 1 1 1 1
16* 0-ring 33 .3 x 2.4 [1 .31 x 0.09 in) 633B1029** 1 1 1 1 1 1 1 1 1
15SG5330 1 1 1 1 1 1
17 Spring
1S5GS333** 1 1 1
15SG5331 1 1 1 1 1 1
18 Spring
1SSGS334** 1 1 1
19 Washer 19.3 x 34.0 x 3.0 [0.76 x 1.34 x 0.12 in) 1S5GS317** 1 1 1 1 1 1 1 1 1
20 Orifice MS x 0 0.S [0.2 x 0.02 in) 1SSGS318 1 1 1
Screw M5 [0.2 in) 681X3019 1 1 1
1SSGS312 1 1 1 1 1 1
22 Spool
1S5GS321** 1 1 1
23 Plug 070-2741 1 1 1 1 1 1 1 1 1
24* Bonded seal10.35 x 2.0 [0.41 x 0.08 in) 633B9016 1 1 1 1 1 1 1 1 1
25 Pin - 1 1 1 1 1 1 1 1 1
26 Name plate 15SA5021 1 1 1 1 1 1 1 1 1 1 1 1
27 Drive srew 681Z80SS 2 2 2 2 2 2 2 2 2 2 2 2
633X1028 1 1 1 1 1 1 1 1
...
28 Plastic plug
Set of seals
Up rating set for PVP ( PVB incl. 15SG603S see page 42)
633X0019
1SSG8S01
1S5GS035
1 1 1 1 1 1 1 1
1
1
1
1
1
1
1
1
PVPD, PVPH PV
ACCESSORIESF~:· PVP
11
10
PVPD
85±5 Nm
{750±45 lbfo 1n]
14
PVPE
1 2
1558451 .10
PVPE, PVPD AND PVPH (ADDITIONAL MODULE FOR PVP OPEN CENTER)
Type Code No.

12V 155G5052
PVPE - extra electrical relief valve
24V 155G5054 1----
PVPD - Plug 155G5041

PVPH - extra hydraulic relief valve 155G5061

1 Electrical plug 1 55G5451 1 1
155G5013 1
2 Electrical relief valve incl. item 3, 4, 5
155G5025 1
3* 0 -ring 29.82 x 2.62 [1.18 x 0.10 in) 633B0069 1 1
4* Back-up ring 27.0 x 2.0 [1 .06 x 0.08 in) 633B0068 1 1
5* 0 -ring 26.7 x 1.78 [1 .05 x O.o? in) 633B0070 1 1
6 Spring 155G5332 1 1
7 Orifice M5 x 0 0.5 [0.2 x 0.02 in) 155G5318 2 2 2
8 Spool 155G531 1 1 1 1
9 Plug 631X2040 1
10* 0 -ring 30 x 3 x 2.4 [ 1.18 x 0.09 in) 633B1441 1 1
11 Insert incl. item 9, 10 155G5041 1
12 Plastic plug 633X7018
13 Nut 155G5404 2
14 Bushing 155G5403 1
15* Back-up ring 155G2316 1
16* 0 -ring 25.3 x 2.4 [1 .0 x 0.09 in) 633B1440 1
17 Spool 155G5405 1
18 Cone 155G5406 1
19 Seat 155B4478 1
20 Spring 155G3317 1
. Set of seals
155G8527
1SSG8526 1
1 1
PVB, LE
BASICMODU
14
r7s:o~31 ~~bf• in)

PVLA
17[0.67]
PVBU/PVBRI
~153±0~~~bf• in) PVBP/PVBC/
See page 30
5[0.20]
1556452.10
PVB,
BASIC MODULE
SAE, UNC SAE flange mounting thread 3 /s -16 UNC Code No.
PVB high 155G6007
PVB low 155G6016 ~
SUN 0-ring Boss port connection 1 1 /16- 12 UN Code No.
PVB high 155G6006
PVB low 155G6015 ~
With SAE flange mounting thread M 12 x 17 deep Code No.
PVB high 155G6005
PVB low 155G6014

1 Plastic plug 633X1029 2 2
633X7027 2
2 Plug 155G6335 1 1 1
3* 0-ring B.O X 2.0 [0.35 x 0.08 in] 633B1056 1 1 1
4* 0 -ring 6.0 x 2.0 [0.2 4 x 0.08 in] 633B1460 1 1 1
5 Ball 0 6.0 [0.24 in] 689X1006 1 1 1
6 Plug 631X2040 1 1 1
7* 0 -ring 30.3 x 2.4 [1 .19 x 0.09 in] 633B1441 1 1 1
8 Compensating spool 155G8530 1 1 1
9 Screw M6 x 10 [0.24 x 0.39 in] 681X1607 1 1 1
10 Bonded seal6.7 x 1.0 [0.26 x 0.04 in] 633B9008 1 1 1
11 Orifice M6 x 0 0.6 [0.24 x 0.02 in] 155B8316 1 1 1
12 PVB housing - 1 1 1
.
13 Main spool
Set of seals
-
155G8502
1 1
1 1 1
1
PVLP I PVLA,
SHOCK AND SUCTION VALVE PORT A/B
14
85±13 Nm
[750±1151bf•in]
17(0.67]
60±5 Nm
(530±45 lbf•ir
12(0.47]
15±1 Nm
PVBU/PVBRI
(130±10 lbf•in] PVBP/PVBC/
See page 30
5[0.20]
1558452.10
PVLP I PVLA,
SHOCK AND SUCTION VALVE PORT A/B
Type Code No.

PVLP. setting pressure 50, 75, 100, 125, 175,
155GO ....
200, 225,250,275, 300,325,350,375,400 bar
PVLP. setting pressure 725, 1087, 1450, 1813,2538,
155GO....
2900,3263,3625, 3988,4351,4713,5076,5438,5801 psi
PVLA 155G1065

14 Plug 155G1386 1 1
15* Back-up ring 633B0014 1 1
16* Back-up ring 633B0016 1 1
17* 0-ring 20.35 x 1.78 [0.80 x O.o7 in] 633B0015 1 1
PVLP 50 bar [725 psi] 155G0051 1
PVLP 75 bar [1 087 psi] 155G0076 1
PVLP 100 bar [1450 psi] 155G0101 1
PVLP 125 bar [1813 psi] 155G0126 1
PVLP 150 bar [2175 psi] 155G0151 1
PVLP 175 bar [2538 psi] 155G0176 1
PVLP 200 bar [2900 psi] 155G0201 1
18 PVLP 225 bar [3263 psi] 155G0226 1
PVLP 250 bar [3625 psi] 155G0251 1
PVLP 275 bar [3988 psi] 155G0276 1
PVLP 300 bar [4351 psi] 155G0301 1
PVLP 325 bar [4713 psi] 155G0326 1
PVLP 350 bar [5076 psi] 155G0351 1
PVLP 375 bar [5438 psi] 155G0376 1
PVLP 400 bar [5801 psi] 155G0401 1
19 Plastic plug to protect cartridge 633X0053 1
20 Spring 155G1387 1 1
.
21 PVLA
Set of seals
155G1066
155G8525
1
1 1
:5
E;g
z"'
N
"'""
+<0
"'~
M[2
N~
N'
"':
..,<0
I
I
,.._ I
a)~ /
Ol~
i ~i
I &<3
I ./
i . /
f
~~~
0 I
lO
/
l. ~ ll
- - ~~ · - · _/
I
- - -'- 7
::>
coco
>>
Q.Q.
- 0::
~0
>u..
Q.VI
. w
o::-
coO::
>0
c.. VI
0:~
cou
>U
Q.<(
PVBP, PVBR, PVBC, P \CCESSORIES
Type Code No.

PVBU - uprating kit for PVB 155G6035
PVBR- LSNB relief valve 155G6080 -
PVBP- plug 1SSG6081
PVBC- connection for external LS-signal 1SSG6082

1 Plug 155G5325 1
2* 0 -ring 13.3 x 2.4 [0.52 x 0.09 in] 633B1462 1
3 Relief valve incl. item 4 155G8561 1
4* Washer 7.0 x 14.0 x 1.5 [0.28 x 0.55 x 0.06 in] 684X2367 1
5 Plug 155G2313 1
6* 0 -ring 30.3 x 2.4 [1.19 x 0.09 in] 633B1441 1 1 1 1
7* Back-up ring 155G2316 1 1 1 1
8* 0-ring 25.3 x 2.4 [1.0 x 0.09 in] 633B1440 1 1 1 1
9 Adjustment disc. 155G2315 3 3 3 4
10 Spring 1SSG2317 1 1 1
11 Plug 15SG2322 1
12 Plug 631X2036 1 1
13 Bonded seal14.7 x 1,5 [0.58 x 0.06 in] 633B9017 1
14 Plug 155G2323 1
15 Spring 1SSG2324 1
16 Plug 155G2319 1
.
17 Washer 13.5
Set of seals
x 17.5 x 1.5 [0.53 x 0.69 x 0.06 in] 684X2120
15SG8502
1
1 1 1 1
PVM,
MECHANICAL ACTIVATING MODULE
10
8±1 Nm
[70±10 lbf•in)
12
3[0 .12)
5
' '
' '
15
7.5±1 Nm
[66±8.81bt•in)
4
' /
/ .<._
j,:~
' ·' ·
'·
I
~
8±0.5 Nm
[70±4 Slbt•m)
I
7.5±1Nm
l_ ,
[66±8.81bfo in]
1556571 .10
PVM,
MECHANICAL ACTIVATING MODULE
Type Code No.

PVM+ PVMD 22.5° 155G3040
PVM + PVE 37.5° 155G3041 f---
22.5° 155G3050
PVM + PVH
37.5" 155G3051

1 Lever 155L3151 1 1 1 1
22.5" 155L3450 1 1
2 Base
37.5" 155L3451 1 1
3 Screw M6 x 20 (0.24 x 0.78 in] 681X9266 8 8 8 8
4 Washer 684X0075 1 1 1 1
5 PVM housing 155L3431 1 1 1 1
6* Seal nut M6 681X8270 2 2 2 2
7 Threaded pin M6 x 25 [0.80 x 0.07 in] 681X0323 2 2 2 2
8* Profile 0 -ring 155L3430 1 1 1 1
9 Intermediate plate 155G3301 1 1 1 1
10* 0 -ring 42 .0 x 2.0 [1 .65 x 0.08 in] 63381005 1 1 1 1
11 Spool control pin 155G3313 1 1 1 1
12 Stop 155G3314 1 1 1 1
155G3317 1 1
13 Spring
155G3316 1 1
14 Stop 155G3315 1 1 1 1
15 Screw 681 X9289 1 1 1 1
.
16 Base (22.5°) and activation bar with knob and nut
Set of seals
155L3154
155G8518
PVMD, 17
COVER FOR PVM
PVH, HYDRAULIC
ACTIVATION
19
20
21
1556519.10
PVMD,
COVER FOR PVM
PVH, HYDRAULIC
ACTIVATION
Type Code No.

PVM + PVH assy - UNF 155G4021 -
PVH assy - 8SP.F - thread 155G4022
PVMD assy 155G4061

17 Screw M6 x 25 [0.80 x 0.07 in] 681X1198 4 4 4
633X7018 2
18 Plastic plug
633X0018 2
155G4301 1
19 Cover
155G4201 1
20* 0 -ring 6.0 x 2.0 [0 .24 x 0.78 in] 63381460 4 4 4
21* 0 -ring 27.0 x 2.0 [1 .06 x 0.78 in] 63380407 1 1 1
22 Cover 155G4402 1
* Set of seals 155G8505 1 1 1
PVEH,
ELECTRICAL ACTIVATING
MODULE
PVEO,
ELECTRICAL ACTIVATING
MODULE, ON-OFF
5[0.20)
2
'·
5[0.20)
8±0.5 Nm
[70±4.5 lbf • in)
1558520.10
PVEH,
ELECTRICAL ACTIVATING MODULE
PVEO,
ELECTRICAL ACTIVATING MODULE, ON-OFF
Type Code No.

12V 155G4072
PVEH Fault monitoring active r----
24V 155G4074
12V 155G4172
PVEH Fault monitoring passive
24V 155G4174
12V 155G4272
PVEO
24V 155G4274

El . plug DIN 43650 Grey PG 11 984L3286 1 1
1
El . plug DIN 43650 Black PG 9 984L3156 1
2 Plastic plug 155U2779 1 1
PVEH assy - 1
3 PVEH assy. with passive fault monitoring - 1
PVEO assy 1
4 Screw M6; I = 15 [0.24 in] 681X9266 4 4 4
5* 0 -ring 7.0 x 2.0 [0.28 x 0.78 in] 633B1148 1 1 1
6* 0 -ring 15.0 x 2.0 [0.59 x 0.78 in] 633B1030 1 1 1
7* 0 -ring 10.0 x 2.0 [0.39 x 0.78 in] 633B1267 2 2 2
.
8* 0 -ring 27 .0 x 2.0 [1.06 x 0.78 in]
Set of seals
633B0407
155G8519
1
1
1
1
1
1
PVT, SIDE MODULE -
TANK
UPPER PART
I
(c)) 60±5 Nm . I
...:t"i--1530±45 lbf• on $t r5°:f~.~~lbf•in]
8[0.31)
~8 8[0.31]
11,1
·.// =c: l
2
1
0±3 Nm .
5 $tt55±261bf•on]
13[0.51)
18
12
~to5'l.~g]bf •in]
6(0.24)
1556458.10
PVT,
TANK SIDE MODULE - UPPER PART
With LX-connection Code No.

PVT, SAE UNF,mounting thread 3 /s in - 16 UNC 1SSG702S
PVT, Boss port connection 1 sh• in - 12 UN 155G7024
PVT, SAE flange, mounting thread M 10 x 23 deep 155G7023
Without LX-connection Code No.

PVT, SAE UNF, mounting thread 3/s in - 16 UNC 155G7022 -
PVT, Boss port connection 1 sh• in - 12 UN 155G7021
PVT, SAE flange, mounting thread M 10 x 23 deep 155G7020

631X2038 2 2
1 Plug
631X9716 2 2 2 2
2* Bonded seal 17.4 x 1.5 [0.69 x 0.06 in] 633B9018 2 2
0-ring 16.36 x 2.21 (0.64 x 0.09 in] 633B0046 2 2 2 2
3** Screw M5; I = 6 [0.2 in] 681X1925 1 1 1
4** Bonded seal 5.7 x 1.0 [0.22 x 0.04 in] 633B9029 1 1 1
5** Plug (item 3 and 4) 155G8555
6* 0 -ring 10.0 x 2.0 [0.39 x 0.08 in] 633B1461 2 2 2 2 2 2
7* 0 -ring 24.0 x 2.0 [0.94 x 0.08 in] 633B1428 1 1 1 1 1 1
633X1028 1 1 1 1
8 Plastic plug
633X0019 1 1
...
9 Tank part assy
Set of seals
-
155G8507
1
1
1
1
1
1
1
1
1
1
1
1
Used only when load signal is carried to LX-port 155G8555 1 1 1 1 1 1
PVT, MODULE -
TANK SIDE
LOWER PART
I
{()) 60±5 Nm . I
-ff..-1530±45 lbf•on ~r5o3±i±~~bf·in]
8[0.31]
~8 8[0.31]
~~,1
I .
(r\) ·~,.
I , -ff-
5 1355±261bf•on]
?-1\ , p 13(0.51]
12
~~ 5±i±~"1bt•in]
0
6[0.24]
1556458.10
PVT,
TANK SIDE MODULE -LOWER PART
UNC Code No.

PVT with pilot supply for PVE 15SG7042
PVT without pilot supply for PVE 155G7062 f---
BSP.F. thread Code No.

PVT with pilot supply for PVE 155G7040
PVT without pilot supply for PVE 155G7060

10 Screw M8 x 60 [0.31 x 2.36 in] 681X1146 3 3 3 3
11 Tank part assy 1 1 1 1
12 Plug 155G7372 1 1
13* 0 -ring 17.5 x 2.4 [0.69 x 0.09 in] 63361335 1 1
14* Filter 15564056 1 1
15 Plug 155G7373 1 1
16* 0 -ring 19.3 x 1.5 [0.76 x 0.06 in] 63361136 1 1
17 Stop 155G7376 1 1
18 Washer 10.0 x 16.0 x 0.5 [0 .39 x 0.63 x 0.02 in] 684X2094 4 4
19 Spring 155G7375 1 1
20 Spool 155G7374 1 1
21 Plug 155L 1373 1 1
22* 0-ring 16.0 x 1.5 [0.63 x 0.06 in] 63361813 1 1
23 Stop 155G7382 1 1
24 Washer 7.4 x 11 .5 x 1.0 (0.29 x 0.45 x 0.04 in] 684X2547 2 2
25 Spring 155G7381 1 1
26 Ball 689X1040 1 1
* Set of seals 155G8524 1 1
Kit for hydraulic activation 155G7041 1 1
PVGI,
INTERFACE, PVG 32
PVG 120 AND
1556459.10
PVGI,
COMBINATION MODULE PVG 120 AND PVG 32
Type Code No.

PVGI assy 1" SAE flange, M 10 155G7033 .________
PVGI sddy 1 sh• in - 12 UN 155G7031
PVGI assy 1"SAE flange, 3 /s in - 16 UNC 155G7032

1 Combination module - 1 1 1
2 0 -ring 24.0 x 2.0 [0.94 x 0.08 in] 63381428 1 1 1
3 0 -ring 10.0 x 2.0 [0.39 x 0.08 in] 63381461 2 2 2
4 Bonded seal 14.7 x 1.5 [0.58 x 0.06 in] 63389017 1 1 1
G If, 631X2036 1
5 Plug 1h- 20 UNF 155L6405 1 1
6 Plug 631X2040 3 3 3
7 0-ring 30.3 x 2.4 [1 .19 x 0.08 in] 63381441 3 3 3
633X1028 1 1
8 Plastic plug
633X0019 1
PVAS,
ASSEMBLY KIT
2
3 ~
s'f
3
1556460.10
PVGI,
ASSEMBLY KIT
1556474.10
PVGI,
ASSEMBLY KIT
Type Code No.

PVGI for 0 basic module 155G8040
PVAS,
ASSEMBLY KIT
Type Code No.

PVAS for 1 basic module 155G8031
PVAS for 6 basic module 155G8036 r-----

1 Nut 155G8312 3 3 3 3 3 3 3 3 3 3 3 3 3
2* I 2** Bonded seal 17.4 x 1.5 [0.69 x 0.06 in] 63389018 6 6 6 6 6 6 6 6 6 6 6 6 6
Stay bolt M1 2 [0.47]; I = 234 [9.21 in] 155G8201 3
Stay bolt M 12 [0.47]; I = 302 [11.89 in] 155G8202 3
Stay bolt M 12 [0.47]; I = 369 [14.53 in] 155G8203 3
Stay bolt M 12 [0.47]; I = 436 [17 .17 in] 155G8204 3
Stay bolt M 12 [0.47]; I = 503 [19.80 in] 155G8205 3
3 Stay bolt M12 [0.47] ; I = 571 [22.48 in] 155G8206 3
Stay bolt M1 2 [0.47]; I = 638 [25 .12 in] 155G8207 3
Stay bolt M12 [0.47]; I = 705 [27.76 in] 155G8208 3
Stay bolt M12 [0.47] ; I = 124.5 [4.90 in] 155G8330 3
Stay bolt M12 [0.47]; I = 192.5 [7.58 in] PVGI 155G8331 3
Stay bolt M 12 [0.47]; I = 260.5 [1 0.24 in] PVGI 155G8332 3
Stay bolt M 12 [0.47]; I = 328 .5 [12.93 in] PVGI 155G8333 3
Stay bolt M 12 [0.47]; I= 396.5 [15.61 in] PVGI 155G8334 3
4* I 4** Pin 682L2006 18 16 14 12 10 8 6 4 10 8 6 4 2
5* I 5** 0 -ring 33.3 x 2.4 [1 .31 x 0.09 in] 63381029 18 16 14 12 10 8 6 4 10 8 6 4 2
6* I 6** 0-ring 28.24 x 2.62 [1.118 x 0.10 in] 63381956 9 8 7 6 5 4 3 2 5 4 3 2 1
7* I 7** 0 -ring 11 .91 x 2.62 [0.47 x 0.10 in] 63381955 18 16 14 12 10 8 6 4 10 8 6 4 2
8 0 -ring 5.0 x 2.0 [0.20 x 0.08 in] 63381809 2 2 2 2 2
9 0 -ring 16.0 x 2.5 [0.63 x 0.10 in] 63381817 4 4 4 4 4
11 0 -ring 10.0 x 2.5 [0.39 x 0.10 in] 63380120 1 1 1 1 1
* Set of seals first PVG section 155G8522 1 1 1 1 1 1 1 1 1 1 1 1
** Set of seals for additionel sections 155G8523 7 6 5 4 3 2 1 3 2 1
SET OF SEALS FOR
Type Code No.

PVP 155G8501
PVB I PVB additional module 155GB502
PVPH 155GB526
PVPE 155G8527
PVLP I PVLA 155G8525
PVM 155G8518
PVEH I PVEO 155G8519
PVHI PVMD 155G8505
PVT, Upper part 155G8507
PVT (with pilot supply), Lower part 155G8524 t----
PVAS for first PVG section 155G8522
PVAS for additional sections 155G8523

1 0 -ring 8.3 x 2.4 [0.33 x 0.09 in) 633B0011 1
2 0 -ring 20.35 x 1.78 [0.80 x 0.07 in) 633B0015 1
3 0 -ring 16.36 x 2.21 [0.64 x 0.09 in) 633B0046 2 1
4 0 -rinq 29.82 x 2.62 [1 .17 x 0.10 in) 633B0062 1
5 0 -ring 26.7 x 1.78 [1.05 x 0.07 in) 633B0071 1
6 0 -ring 27.0 x 2.0 [1 .06 x 0.08 in) 633B0407 1 1
7 0 -ring 6.3 x 2.4 [0.25 x 0.09 in) 633B1004 2
8 0 -ring 42 .0 x 2.0 [1 .65 x 0.08 in) 633B1005 1
9 0 -ring 33.3 x 2.4 [1 .37 x 0.09 in) 633B1029 2 4 1
10 0 -ring 15.0 x 2.0 [1 .59 x 0.08 in) 633B1030 1
11 0 -ring 8.0 x 2.0 [0.31 x 0.08 in) 633B1056 1
12 0 -ring 19.3 x 2.4 [0.76 x 0.09 in) 633B1136 1
13 0 -rinq 8.0 x 2.0 [0.31 x 0.08 in) 633B1148 1
14 0 -ring 10.0 x 2.0 [0.39 x 0.08 in) 633B1267 2
15 0 -ring 17.5 x 2.4 [0.69 x 0.09 in) 633B1335 1
16 0 -rinq 24.0 x 2.0 [0.94 x 0.08 in) 633B1428 1
17 0 -ring 25 .3 x 2.4 [1.00 x 0.09 in) 633B1440 1 1
18 0 -ring 30.3 x 2.4 [1 .19 x 0.09 in) 633B1441 1 2 1
19 0 -ring 6.0 x 2.0 [0.24 x 0.08 in) 633B1460 4 1
20 0 -ring 10.0 x 2.0 [0.39 x 0.08 in] 633B1461 2
21 0 -ring 13.3 x 2.4 [0.52 x 0.09 in) 633B1462 1 1
22 0 -ring 20.3 x 2.4 [0.78 x 0.09 in) 633B1521 1
23 0 -ring 16.0 x 1.5 [0.63 x 0.06 in) 633B1813 1
24 0 -ring 10.52 x 1.83 [0.41 x 0.07 in) 633B1834 1
25 0 -rinq 11.91 x 2.62 [0.47 x 0.10 in) 633B1955 2 4
26 0 -ring 28.24 x 2.62 [1 .11 x 0.10 in) 633B1956 1 2
27 Profile 0 -ring 13.3 x 2.4 [0.52 x 0.09 in) 155L3430 1
28 Washer 7.0 x 14.0 x 1.5 [0.28 x 0.55 x 0.06 in) 684X2367 1 1
29 Washer 16.2 x 19.9 x 1.5 [0 .64 x 0.78 x 0.08 in) 684X2565 1 1
30 Bonded seal 10.35 x 2.0 [0.41 x 0.08 in) 633B9016 1
31 Bonded seal14.7 x 1.5 [0.58 x 0.06 in) 633B9017 1
32 Bonded seal17.4 x 1.5 [0.69 x 0.06 in) 633B9018 6 6 2 1
33 Bonded seal 5.7 x 1.0 [0.22 x 0.04 in) 633B9029 1
34 Back-up ring 633B0014 1
37 Back-up ring 155G2316 1 1
38 Filter 155G4710 1
39 Filter 155B4056 1
40 Seal nut 681X8270 2
41 Pin 682L2006 2 4
~~~ ~
II II II
II
II 11:--------,
II
II
II
*
II
II
II
II 0[1 II
: 1:-1---lr---.JJ
I
II
II II
l~hlII
II
5 8 3 4 5
PUSH PULL
WORK PRESSURE (BAR) 250 BAR 250 BAR
FORCE (THEORETICAL) (kN) 1207 kN 704 kN
BUCKLING SAFETY :
DNV . Rules for s hip s 5 .3
pt.4 ch 1. sec .5 H 3 00
TEST PRESSURE (BAR) 375 BAR
14-22 7011562 SEALING KIT 250/ 60 THREAD TO BE LUBRICATED WITH
13 02329 2 HEX SCREW M6x40 GREASE BEFORE MOUNTING
12 02331 COVER PLATE 20 - 25 .4 f OI! MWUI!EMfNlS WITHOVT
TI-M OI! .... WtNC tS TH~ PJIQPEI!THY Of HYOfiA TfCH A/S PI!OTECTEO IN ACCOI!OANCf TO PI![V ....ILING LAW
19._lEI!ANCf OR SIAI'EO
11 01302 CLAMP HALVES 20 SCAlE
DIM ~C<"OODNG 1 MAIEI!I"L
10 17555 HOSERUPTURE VALVE G11 / 2 " RS32 BUCHER
ACTA
oov~
9 04025 CONNECTOR GE 20-PSR-ED G 3/4 "

I!EAI.WftGHI
8 8058380 HYDRAULIC TUBE COMPLETE 20/ 16
8056387 4 DISTANCE WASHER 120/ 135 x 15 S355J2G3
!1.0
6 8090056 EAR PISTON ROO 200/ CH100 x 128 S355J2G3
5 8050487 2 COMPOSITE BEARING CH120 2 PARTS TURCITE ! 2.0 SURFACE ROUGHNESS l!o um ACC TO ISF' 130'2
4 8038340 CYLINDER TOP 250/ 160 x 160 (140) S355J2G3

FORM AND POSffiON TOLACC TO IS0/1! t 101 OR DS108J CYLINDER 250 / 160X2680
ISOIOlERANCE SYSTEM ACC TO DS806 DS801
THilEAO ACC TO ISOIIQ610R OS976
3 8019462 PISTON 250 x 129,5 M115x2 S355J2G3
2 8056379 1 PISTON ROO 160 x 3052 M115x2 SIS2387 !5.0
INOEl<
1 8056377 1 CYLINDER TUBE COMPLETE 250 S355JGT

>1000
!1.2 ZGD 060424 Item no. 30800048- P8049854
ITEM PART NO. QTY NAME MATERIAL REMARK $2000
Spare Parts Lists V12
Spare Parts ASM 2.1
General Parts Tab: V12
SP 111-0209
Pa e 1
413
502
(465) V 12-60 only

Spare Parts ASM 2.1
General Parts. V12-80 Tab: V12
SP11~~~a
Item Part No T itle Benamning Qty Remarks

211 3792279 Bearing Housing LaSJerhus 1 TypeC
211 379185 1 Flange Fl~ms 1 Type I
211 3709932 Flange Flans 1 TypeS
225 925258 0-ring 0-ring 1 94,5*3, Nitrile
225 948981 0-ring 0-ring 1 94,5*3, Viton
227 3791854 Gasket Packning 1
227 925266 0-ring 0-ring 1 139.5*3, Nitrile
227 949736 0-ring 0-ring 1 139.5*3, Viton
229 3792875 0-ring 0-ring 1 180*4, For C-Housinl
229 3794351 0-ring 0-ring 1 117,07*3,53, For S-F ange
231 3791510 Seal Carrier Tatringshallare 1
233 3795084 Shaft Seal Tatningsring 1 45*65*6 , Nitrile
233 3793419 Shaft Seal Tatningsring 1 45*65*6 , Viton
237 914548 Retaining Ring Sparring 1
245 947083 Seal Washer Tatbricka 8
246 949067 Hex. Socket Screw lnsexskruv 8 M10*30
246 973198 Hex. Socket Screw lnsexskruv 8 M 10*55, For S-F lange
311 3794779 Shaft Axel 1 TypeC
311 3793303 Shaft Axel 1 TypeD
311 3792893 Shaft Axel 1 TypeS
411 3709968 Cylinder Barrel Cylindertrumma 1
413 3793447 Guide Pin stxrstitt 3
415 184093 Needle Bearing Nalbussning 1
420 3792937 Valve Segment assy. Ventilsegment kpl. 1
424 3792896 Sliding Plate Glidplatta 1
433 3792348 Compression Spring Tryckfjader 1
434 3791500 Guide Pin Styrpinne 1
440 3793306 Piston assy. Kolv kpl. 9
442 3791607 Piston Ring Lamellring 27
447 3782238 Joint Shaft Synkroniseringsaxel 1 Replaces 3791518
448 3707534 Joint Roller Rulle 6
449 3791502 Support Pin Stodpinne 2
451 949802 Spring Pin Rorp1nne 3
453 3705958 Pin Pi nne 3
454 3792411 Retaining Ring Sparring 1
455 3791513 Joint Cou~ling Medbringare 1
460 184660 Taftered ollerBearing Koniskt rullager 1 T7FC055
470 184760 Cy indrical Bearing Cylindriskt lager 1 NUP2210ECP
476 974190 Spacer Washer D1stansbricka 0,5
476 977614 Spacer Washer Distansbricka 0,6
478 914472 Retainin~ Ring Sparring 1
493 974111 Hex Soc et Screw lnsexskruv 8 M10*60 , 10.9
501 3792910 Intermediate Housing Mellanhus 1 TypeC
501 3792894 Intermediate Housing Mellanhus 1 Type I
501 3793757 Intermediate Housing Mellanhus 1 TypeS
502 950588 Pin Pi nne 2
510 3793606 Hex Socket Plug assy lnsexpropp kpl 1 M18, Nitrile, For C-Housing
510 3793607 Hex Socket Plug assy lnsexpropp kpl 1 M 18, Vi ton , For C-Housing
510 3793600 Hex Socket Plug assy lnsexpropp kpl 1 M22, For !-Housing
510 3708150 Hex Socket Plug assy lnsexpropp kpl 1 7/8"-14, ForS-Housing
Spare Parts ASM 2.1
V12-60/160 End Cap, Status A , C and D. Tab: V12
Page 6
SP 117-9933
V12 status D as shown in the picture.

V12 status C has (122) Hexagon S Screw, (124) Seal Washer but no Nut item (123).
V12 status A has (122) Set Screw, (123) Nut and (124) Seal Washer.
136
125
126
135
134
841
Expanding
plug
842
844
V12A{f
1~
Expanding plug
136
Ball
V12 status B, companion pin, item 136 is
locatet by a detent ball and a spring and
displacement limiters are installed in the ends
\
of the Setting Piston.
Spares for this status are no longer available
and has to be rebuilt to status D.
Spare Parts ASM 2.1
V12-80 End Cap, Status NC!D Tab: V12
Page 8
SP 148-9933
Item Part No Title Benamning Qty Remarks
I 50 3797065 Seal Cap M10 Plomberingshylsa 1 Red

111 3793531 End Cap lso Axial Ansi.Biock lso Axi 1 Type A
111 3793008 End Cap lso Rad Ansi.Biock lso Rad 1 Type F
111 3794715 End Cap lso Rad Flush Ansi.BI.Iso Rad Spolv 1 Type F, L01
111 3793685 End Cap Sae Radial Ansi. Block Sae Rad 1 TypeS
111 3794347 End Cap Sae Rad Flush Ansi.BI.Sae Rad Spolv 1 TypeS, L01
111 3793756 End Cap Sae Axial Ansi. Block Sae Ax1 1 Type U
111 3794716 End Cap Sae Axi Flush Ansi.BI.Sae Axi Spolv 1 Type U, L01
113 3701127 Expanding Plug 6 Expanderplu~~ 6 1
114 962932 Set Screw M8*8 Stoppskruv *8 1
116 3701127 Expanding Plug 6 Expanderplugg 6 1
121 3799779 Cover Lock 1 Only for 3799011
122 975614 Set Screw M 10*60 Stoppskruv M 10*60 1
123 3799011 Seal Nut M10 Tatmutter 1 Only status D
124 3792367 Seal Washer M10 Gangtatbricka M 10 1 Status NC
125 960170 0-Ring 22.2*3 N 90 0-Ring 22,2*3 N 90 1
126 949067 Hex S Scr M10*30 10.9 Ins Skruv M10*30 10.9 4
133 3792909 Setting Piston Stallkolv 1
134 963023 Set Screw M10*12 Stoppskruv M 10* 12 1
135 962943 Set Screw M10*12 Stoppskruv M 10* 12 1
136 3709995 Companion Pin Medbringartapr 1
145 3793600 Hex Sock. PI.Assy M22 lnsexpropp Kp M22 H 2 For F
822 3792216 Shuttle Spolkolv 1
823 3792834 Washer 7.4*11.5*2 Bricka 7,4 *11 ,5*2 2
824 3709866 Compression Spring Tryckfjader 2
825 3793353 Hexagon Plug Assy N Sexkantpropp K~ M14 2
835
835
3794410
3794411
Nozzle
Nozzle
Munstycke 1,0! 10'11
Munstycke 1,1 M10*1
1
1
1,0
1,1
835 3794412 Nozzle Munstycke 1,2 M10*1 1 1,2
835 3794419 Nozzle Munstycke 1,9 ~M10 * 1~ 1 1,9
841 3793328 Protective Cover Skyddslock 1
842 974076 Hex S Scr M6*20 10.9 Ins Skruv M6*20 10.9 2
843 925055 0 -Ring 11 .3*2.4 N 70 0 -Ring 11 ,3*2,4 N 70 1
844 3795269 Expanding Plug 9 Expanderplugg 9 2
Spare Parts ASM 2.1
V12-60/160 Control Cove rs ' picture Tab: V12
Page 11
SP 181-9845
722
~ DIN and SAE: M10X1
724
DIN: M14X1 ,5
SAE: 9/16- UNF-28
-l------------- 71 3
--~,~~
\
/ 714
-~~~
711
718
, I
50
Spare Parts ASM 2.1
V12-60/160 Control Covers Tab: V12
Page 12
SP 182-9921
Item Part No Title Frame size Qty Remarks
50 3797065 Seal Cap M10 1 Red

711 3799781 ISOrCE--1 HOS---) 60 1 Replaces 3793198
711 3799785 ISO ACI--1) 60 1 Replaces 3794489
711 3799787 ISO AHE--1) 60 1 Replaces 3794897
711 3799789 ISO AHI--1) 60 1 Replaces 3795039
711 3799783 ISO (EOL--- EPL---) 60 1 Replaces 3794483

711 3799782 SAE !ACE-I HOS--- 60 1 Replaces 3794137
711 3799786 SAE ACI--1) 60 1 Replaces 3794490
711 3799788 SAE AHE--1) 60 1 Replaces 3795040
711 3799790 SAE AHI--1) 60 1 Replaces 3794915
711 3799784 SAE (EOL--- EPL---) 60 1 Replaces 3794484

711 3799797 ISO !ACE--I HOS-- 80 1 Replaces 3793518
711 3799791 ISO ACI--1) 80 1 Replaces 3793727
711 3799799 ISO AHE--1) 80 1 Replaces 3793731
711 3799795 ISO AHI--1) 80 1 Replaces 3793730
711 3799793 ISO (EOL--- EPL---) 80 1 Replaces 3793728

711 3799798 SAE !ACE--I HOS- 80 1 Replaces 3794072
711 3799792 SAE ACI--1) 80 1 Replaces 3793001
711 3799800 SAE AHE--1) 80 1 Replaces 3793736
711 3799796 SAE AHI--1) 80 1 Replaces 3793141
711 3799794 SAE (EOL--- EPL---) 80 1 Replaces 3793012

711 3799803 ISO ~ACE--I HOS--- 110 1 Replaces 3793139
711 3799801 ISO ACI--1) 110 1 Replaces 3794275
711 3795568 ISO (AEI 110 1 Brake def.
711 3799809 ISO (AHE--1) 110 1 Replaces 3794651
711 3799807 ISO ~AHI--1) 110 Replaces 3794650

711 3799805 ISO EOL--- EPL---) 110 Replaces 3794202
711 3799804 SAE tCE--1HOS--- 110 Replaces 3793671
711 3799802 SAE ACI--1) 110 Replaces 3794274
711 3799810 SAE AHE--1) 110 Replaces 3794653
711 3799808 SAE tHI--1) 110 1 Replaces 3794652

711 3799806 SAE EOL--- EPL---) 110 1 Replaces 3794201
711 3799813 ISO tCE--1 HOS--- 160 1 Replaces 3796223
711 3799811 ISO ACI--1) 160 1 Replaces 3796224
711 3799819 ISO AHE--1) 160 1 Replaces 3796225
711 3799817 ISO tHI--1) 160 1 Replaces 3796216

711 3799815 ISO E-----) 160 1 Replaces 3796217
711 3799814 SAE tCE--1 HOS--- 160 1 Replaces 3796165
711 3799812 SAE ACI--1) 160 1 Replaces 3796215
711 3799820 SAE AHE--1) 160 1 Replaces 3796226
711 3799818 SAE tHI--1) 160 1 Replaces 3796227

711 3799816 SAE E-----~ 160 1 Replaces 3796228
I 713 975616 Set Screw 1Ox80 1
713 975615 Set Screw M10x70 60,80 1 For seal cap
713 975614 Set Screw M 1Ox60 110,160 1 For seal cap
714 3799011 Seal Nut M10 1 Only status D
715 3792367 Seal Washer 1 Status AIC

718 3701127 Expanding Plug 6 1
722 3795603 Seal Plug M6 1 Alt.
722 3793398 Plug Ass . M10 1 Alt.
723 3707297 Hexag. Plug Assy 9/ 16 1
724 3707297 Hexa,2: PI~ Assy 9/16 1

724 3791725 Plug ss. 14x1 .5 1
726 3707297 Hexag. Plug Assy 9/16 1
Spare Parts ASM 2.1
V12 Controls, General Parts, Picture Tab: V12
Page 13
SP 184-9845
791 Se separate Spare

Parts List, Page 15
51
717
747
746
744
742
/ 741
Spare Parts ASM 2.1
V12 Controls, General Parts. Tab: V12
Page 14
SP 185-0246
Item Part No Title Benamning Qty

51 3797064 Seal Cap M8 Plomberingshylsa 1 Red
701 Nozzle Munstycke As required
3704587 Nozzle 0.5 Munstycke 0,5
3704589 Nozzle 0.7 Munstycke 0, 7
717 960159 0-Ring 8,3*2,4 N90 0-Ring 8,3*2,4 N90 3
729 3792467 O-RingN90 O-RingN90 1 V12-060
729 3792510 O-RingN90 O-RingN90 1 V12-080
729 3792379 0-Ring 31 ,42*2,62 N90 0-Ring 31 ,42*2,62 N90 1 V12-110
729 3792319 O-RingN90 O-RingN90 1 V12-160
735 3792432 Valve Cone Ventilkagla 2
736 3782813 Valve Guide Ventilstyrning 2 Rep I. 3792433
737 967747 0-Ring 9,4 *2, 1 N90 0-Ring 9,4*2, 1 N90 4 Repl.960159
737 3782816 0-Ring 9,5*2,0 V80 0-Ring 9,5*2,0 V80 4
737 3782817 Support Ring Stodring 4 Together with 3782813
761 3793577 Solenoid 12v Proportionalmagn. 12v 1
761 3793578 Solenoid 24v Proportionalmagn. 24v 1
762 942382 0-Ring 18,77*1,78 N70 0-Ring 18,77*1 ,78 N70 1
763 3794013 Guiding Pin Styr~inne 1
791 3709998 Adjusting Screw Steil skruv 60-11 0 1
793 3704966 Seal Nut M8*1 Tatmutter M8*1
Valve Sleeve Kit
Part no. Title Benamning Qty
3780957 Valve sleeve assy Ventilfoder kpl Vi ton

3780958 Valve sleeve assy Ventilfoder kpl Nitril
Items included in the Valve Sleeve Kit are 719, 720, 771 , 772, 774 and 775.
Housing Type AH Kit
Part no. Title Benamning Qty
3794896 Housing Type ISO Assy Hus Typ ISO Kpl

3795946 Housing Type ISO Assy Hus Typ ISO Kpl Vi ton
3794916 Housing Type SAE Assy Hus Typ SAE Kpl
3795890 Housing Type SAE Assy Hus Typ SAE Kpl Vi ton
Items included in the Housing Type AH Kit are 741, 742, 743, 744 , 746 and 747.
Spare Parts ASM 2.1
V12 Control Spring Kits Tab: V12
Page 15
SP 112-9845
785
AC and AH
Item Title V12-60 V12-80 V12-110 V12-160 Remarks
781 Compression spring 3793602 3793280 3793721 3795584 f)p = 15 bar
781 Compression spring 3793722 3793723 3793724 3794686 Bp = 25 bar
781 Compression spring 3792179 3792180 3792181 3792182 8p =50 bar
782 Feed back Spring 3793281 3793281 3793281 3793281 p = 140 - 400 bar
783 Spring seat 3792172 3792172 3792172 3792172
784 Spring seat 3792173 3792173 3792173 3792173
785 Spring guide 3791511 3791511 3709406 3709848
HO and HP
781 Compression spring 3793602 3793280 3793721 3795584 8p = 15 bar
781 Compression spring 3793722 3793723 3793724 3794686 f)p = 25 bar
782 Feed back Spring 3793725 3793725 3793725 3793725 p = 5- 25 bar
783 Spring seat 3792172 3792172 3792172 3792172
784 Spring seat 3792173 3792173 3792173 3792173
785 Spring guide 3791511 3791511 3709406 3709848
Note! For HO Controls Items 781 and 785 are excluded.
EO and EP
781 Compression spring 3792175 3791547 3791548 3791549 8i = 300mA
782 Feed back Spring 3792077 3792077 3792077 3792077 i = 100- 230mA
783 Spring seat 3792172 3792172 3792172 3792172
784 Spring seat 3792173 3792173 3792173 3792173
785 Spring guide 3791511 3791511 3709406 3709848
Spare Parts ASM 2.1
Seal Kits for V12, picture Tab: V12
Page 16
SP 186-9845
793
742
227
For N-type flange
233
Spare Parts ASM 2.1
Seal Kits fo r V12-80 Tab: V12
Page 18
SP 188-9845
Item Part No Title Benamning Qty Remarks
3794857 Sealing Kit Type H Tatningssats Typ H

1 123 3799011 Seal Nut M10 Tatmutter 1 Status D
124 3792367 Seal Washer Gangtatbricka 1 StatusAJC
125 960170 0-Ring 0-Ring 1
224 925263 0-Ring 0-Ring 1
225 925258 0-Ring 0-Ring 1
227 925266 0-Ring 0-RinQ 1
227 3791854 Gasket Packnmg 1
229 925265 0-Ring 0-Ring 1
229 3792875 0-Ring 0-Ring 1
229 3794351 0-Ring 0-Ring 1
233 3795084 Shaft Seal Tatningsring 1
1714 3799011 Seal Nut M10 Tatmutter 1 Status D
717 960159 0 -Ring 0-Ring 3
719 960167 0-Ring 0-Ring 1
720 3793523 Su~port Ring Stodring 1
729 3792510 0 - mg 0-Ring 1
737 960159 0-Ring 0-Ring 4
742 960173 0-Ring 0-Ring
746 3794257 Piston Seal Assy Kolvtatning Kpl
762 942382 0-Ring 0-Ring
775 3792343 O-Rin~ 0-Ring
793 3704966 Seal ut Tatmutter
843 925055 0-Ring 0-Ring
3794858 Sealing Kit Type V Tatningssats Typ V

125 976834 0-Ring 0-Ring 1
224 948982 0-Ring 0-Ring 1
225 948981 0-Ring 0-Ring 1
227 949736 0-Ring 0-RinQ 1
227 3791854 Gasket Packnmg 1
229 948984 0-Ring 0-Ring 1
229 976642 0-Ring 0-Ring 1
229 3794861 0-Ring 0-Ring 1
233 3793419 Shaft Seal Tatningsring 1
717 976823 0-Ring 0-Ring 3
719 976831 0-Ring 0-Ring 1
720 3793523 Su~port Ring Stodring 1
729 3793533 0- mg 0-Ring 1
737 976823 0-Ring 0-Ring 4
742 976837 0-Ring 0-Ring 1
746 3794257 Piston Seal Assy Kolvtatning Kpl 1
762 3798231 0-Ring 0-Ring 1
775 3793534 O-Rin~ 0-Ring 1
793 3704966 Seal ut Tatmutter 1
843 968757 0-Ring 0-Ring 1
LIST A RICAMBI: N"'62-00 IN °PAGINE: 8
DATA 01 COMPILAZIONE: 03/03/05
FIRMA: EG
LISTA RICAMBI - SPARE PARTS LIS T REV . 1

MOTORE IDRAULICO ORB! TALE
MGLR '98 FL.A HYDRAULIC MOTOR
DEL 1217199
9 8 10 I I 12 13 U 15 16 18 3 10
ALBERO 23
¢25
SH AFT
N
25
21
1 6 5
19 I1 22 20 VERSIONE 50
50 VERSION
ALBERO ¢2 5 . •
SH AFT
g=
[>
ALBERO 1. 68
SHA F T
ALBERO
SH AFT
5
E---:l--
ALBERO SC
SH AF T
375cc J75cc 1000031 9

300c c 3 0 0cc 10000358
150cc 1 5 0cc 10000375
100cc 100cc 1000030
160cc 16 0cc 1000031 1
16 ll[ROlLfR GfROll fR
115cc !?Sec 10000310
1OOc c I OOcc 10000310
80cc 80cc 10000309
70cc 70cc 10000311
5 Oc c 50cc IOOOOJll
POS . DENOIIINAZIDNE I TEll Dl CODICE·CDDE
TIPD - TYPE . PAIJ .
LR154
LIST A RICAMBI : N"'62-00 jN"PAGINE : 8
DATA Dl COMPILAZIONE: 03/03/05
FIRMA : EG
LIS TA RICAMBI-SPARE PARTS Ll ST REV . 1

MOT ORE IDRAUL /CO ORB/TALE
NGLR '98 FL A HYDRAULIC MOTOR DEL 1217 199
J15cc J75cc I 20100210

JOOcc JOOcc I 20100201
250cc 250cc I 20 10020~
200cc 200cc 1• 1 20100200·20100205
25 OISTANliAlE 160 c c SPACER 160cc I 20100?01
125cc < 12 5 c c I 20100202
IOOcc 100cc I 20100202
80cc 80cc I 20100201
70cc 70cc I 20100200
50cc 50cc
N RONOEllA WASHER 1 l2J0005
2J TAPPO PlUG 1 l190205
l2 FONOEll 0 BACK END CAP 1 20200109
J15c c J 75 c c l100J21
JOOcc JOOcc li00Jl2
250cc 250cc l100J20
21 VI TE 200c c SCREW 200cc 4 100318
16 Oc c 160cc 7 4 100316
125cc 125cc i/00315
20 RONOEllA
\ 80cc - 100cc
50cc - 7Dcc
WASHER
\ 80cc- 10Dcc
5Dcc-70cc
7
i100J1l
i/00312
423100
COL£ E TTORE J75cc FUM 5££ ECT(YI J15cc 20200119
19 1
COL£ E TTORE 50-70-80-100-125-160-200-250-JOOcc FUM SELECT(YI 50-70-80- 100-125- 160-200-250-JODcc 20200106
C> 18 GUARNil i ONE D-RING D-RING SEAl J 4060090
J75cc J75cc 20000129
JOOcc JDDcc 20000235
11
16
GI UNTO
ANEll 0 RADIAlE
{ 250cc
160cc-200cc
125cc
80cc - IOOcc
50cc-70cc
OOG BONE
RADIAl RING
{ 250cc
160cc-200cc
125cc
80cc - IDOcc
50cc-70cc
I
l
20000129
2 0200115
20J009JJ
20200116
20300705
4150096
15 SF ERA BAll 2 l0lOOJ4
SEOE VAl VOLA VAl VE l 025i1001
"
1) GUARNI210NE D- RING D- RING SEAl 1 4060026
12 ANEllO O ' ARRESTO SNAP RING 1 4211011
11 ANEllO 01 PROTEliONE PROTECTION RING 1 10000170
COPERCH I ETTO FlANGIA A 5 0 COVER FlANGE A 50 02011006
10 I
COPERCH I ETTO FlANG I A A COVER FlANGE A 0 2011005
9
liNGUETTA IALBERO 05.0 KEY 105 . ~ SHA F Tl
I
nsoon
liNGUETTA !AlBERO 1l5J KEY ,25 SHAFT! i350019
8 ANEllO O'ARRESTO !SOlO AlB . I25 - ,25. 4- 1'6BJ SNAP RING !125 - n5 . 4-1'6B SHAFT ON£ YJ 1 010002
ANEllO ANTIESTRUS!ONE !rERS!ONE SOJ ANTI-EXTRUSION RING ISO VER SI ON/ 10000 uo
7 I
ANEllO ANTIESTRUSIONE ANTI - EXTRUSION RING <150612
GUARN/l/ONE 0-RINB lrERSIONE SOl D- RING SEAl ISO VERSION/ 4060030
6 I
GUARN/l/ONE 0-RING 0 - R/NG SEAl 4060019
RAll A Sp J I VERSI ONE 501 THRUST BEARING Th J ISO VERS I ON/ 4020016
5 1
RAll A Sp . 0 . 8 THRUST BEARING Th . 0.8 <020010
l REGGISPINTA FRONT BEARING I 4020009
J ANEll 0 PARAPO£ VERE rsu RI CHIESTA I OUST RING ION REOUESTI I <020004
AlBERO SCANAl A TO . sc. 'SC'SP£ ! NED SHAFT 02081011
AlBERG SCANAl A TO . s. 'S ' SPl!NEO SHAFT 02081009
2 AlBERG SCANAl A TO 1. 6B 1 ' 6B SPl INfO SHAFT I 02081010
AlBERG Cl l/NOR!CO , 2 5 . l ,25 . ~ CYliNDR I CAl SHAFT 02081008
AlBERO Cil/NORICO , 2 5 ,25 CYl/NOR ! CA l SHAFT 020810 07
I CORPO NOTORE INT . A NOT OR BOOr INT . A I 02001005
POS . DENOll INA l l ONE IT EN (Jty COfJICE-COOE
Tl PO TYPE . .. . . . . . PAG .
l R 154
VOC190 DOUBLE OVERCENTER VALVE
WITH SELECTOR VALVE FOR BRAKE OPENING
PILOT OPERATED
t. up to 190 1/min. P. max. 350 bar.
DESCRIPTION ADJUSTMENT TYPE
These valves are used for controllmg loa ds m dy~amic
condrtrons . and prevent the load from overrunnrng whrle rn
motion .
ThP. load can be Iocke rt rn any positron without any
movement . !"'
These valves are not suo1ect to leaks , and protect the system
from statrc over1oads
r:; R
Thrs type of valve may be used in erther open o r closed- ._J_
cenlre confrguratio ns . as closing retur n lrne po rt V2 does ~ '¥
- 1
no t alter the sale ty va lve settin g Th e back pressure rs
counterbalanced thro ugh an intermediate prlotrng cnamber
SPECIFICATION
- Al urn i nrum body and rn terna l co m ponen ts made ol
na rd ened steel
- Filtration level : 30 rnrcrons or lower A = Standard
B = Man<Jal adjusirnent ol press ure and flow rate
,----- - - - - - - - - - - - - ··-----·--
BLOCCHETTO I MANIFOLD
MOLLE I SPRINGS
CAMPO TARAT • pqf- $S RANGE Ti po d 1 3 tt a:"'..CC I Por: type
C0DK.L COi:lt=
---------,.---- - - - - - - ---·
Cllll"v:t~ t_g~hnde r Va ~~i. 0-~~ lvc
X 30 2 t0 1 C3
~ ___v_ _ _ +-_ _ ,_o_o_ _ _ 3_so___~ __o_?_B_ _, _ _ __c_t. __ __ c_1_" _ _<?_ ~-~~--J

.JI
' _ _ _.J.__ _ _ _t___ _ __.__ _ ___
n•MENSIONS OF VALVE FOR DOUBLE-ACTING CYLINDER
.C2'J!
N
·I ~
M
<? l l
- :, 1;-~ lf ,_~ --;
l : .
ci
- · _10
I I
P .S.I. bar
TO ORDER
357 25
1.11
:z 286__
0
20 -l- + VOC190 DL.SE.CH 1 A X 078 I I I I
iii 2 3 4 5
"'a:w 2H 15
Q. 1) VOC overcenter valve 190
w - DL: double. in line
"'
::> 143_
gj
10
- SE with cartridge selector
w - CH : closed-centre configuration
"'
Q. T1 .s.•• -size M42 x 2
2) pilot ratio : sta ndard 1 = 10: 1
oJ on request 2 = 7:1 / 3 = 3.5:1
ITATA llm ln. ~ 50
..,...--------,-----r
100 150
·-~--.----
110 200
·y- - 3) adjustment type A = standard
FLOW RATE G. P.M. 0 10 20 30 40 50 4) required calibration pressure = X (see springs table)
CHARACTERISTIC CURVE IN TEST CONDITIONS :
FLUIOTEMPERAT\JRE 65' C - VISCOSIT'I 16 cS1 (2A3 E)
5) manifold size: 078
2-way flow control valve with sliding throttle type SB and SQ
Screw-in valves for tapped holes
Versions with housing
Operating pressure Pmax = 315 bar

Flow Omax = 400 lpm
Design, not adjustable after installation Design, adjustable after installation

Screw-in Cartridge version Banjo bolt Cartridge version
version Type SB .. E version
Type SB .. F
Type SB .. C Type SB .. G SQ .. E SQ .. F Type SB .. H Type SB .. H 6 (..20)
SQ .. C SQ .. G SQ .. H SQ .. H 6 (.. 20)
F B B
1. General information
These 2-way flow control valves (drop-rate braking valves) type SB and SQ restrict the flow down to the set figure rather indepen-
dent of the respective load pressure. A large cross section area is opened up in reverse flow direction via the patented sliding
throttle (see below). This way, an otherwise necessary by-pass check valve to minimize the back pressure, is superfluous.
With all other conventional designs, using fixed metering orifices, the smaller the regulated flow (i.e. the smaller the metering orifice
required) , the greater the flow resistance will become.
They consist basically of a cylinder liner (housing) with control piston and piston spring, plus a freely-movable metering orifice disk
(patented sliding throttle). This is brought into the operational pos. (control position) by the flow medium, and forms an annular
orifice in the control piston . The flow resistance of this orifice, in conjunction with the preloading (setting length) of the piston spring,
determines the magnitude of the regulated flow. In the opposite direction, the orifice moves completely out of the control position,
the metering orifice (annular orifice) is raised up, and flow is possible completely independent of any setting range and with
minimum resistance (check valve effect).
Difference between type SB and SQ:
lit_
p
Type SB Type SQ
Use at lifting devices with positive

load, featuring an oscillation damping,
where the t.p-Q curve is slightly
angled in load direction
Use in hydraulic systems without
a tendency to oscillations, e.g. to
limit the speed of double acting
cylinders
tI J•. ~
- 0 - 0
Function:
Working direction F +- B Opposite directon F --? B
Flow rate substantially constant as a result of the equilibrium Free, unimpeded flow with minimal resistance through the
automatically obtained between the internal pressure gradient sliding throttle which slides back out of the regulating position
and the pre-load of the piston valve spring (thus cancelling the effect of the orifice)
8-
Sliding throttle in con- Sliding throttle in free

Control edges trolled flow direction flow direction
ACTA AIS
lndustrivej 9
Phone : +45 63 I 7 6 I 00
Email: marine@acta.dk
06920
DK-5260 Odense Flow control valve type SB, SQ
June 2000-02
D 6920 page 2
2. Types available, main data

2.1. Version non adjustable when installed
Operating pressure Pmax = 315 bar.
Preferably for setting once only. Not accessible from outside when installed and accordingly completely protected against
unauthorized adjustments.
Order example: Standard design SB2 1 c- 20

Version with T I IT
metric thread SB2 522C-30
Version with thread

Tl IT
reduction ring SB 3/2 3 G- 28
I Required response flow in lpm,

within setting range, preset at
HAWE (see also section 3.3)
Connec - Basic Coding for setting range; below adjustable Design version
tion 1) type response flow from ... to ... (lpm) coo
c-
and .Q Ol-e
-~ - ~ ra
size -c:J-ca>
-co'-
1 3 5 7 9 90 <l:u:E
1 ... 1.6 ... 2.5 ... 4 ... 6.3 .. . 10 ...
G 1/ 4 (A) S80
... 1,6 ... 2.5 ... 4 ... 6.3 ... 10 ... 15
c 8
Ql
.Q. Ol S8 1 2.5 ... 4 ... 6.3 .. . 10 .. . 16 ... 25 ...
o.c:~
·- 0.. G 3/ 8 (A) Screw in
.._ Ea.. SQ1 ... 4 ... 6.3 ... 10 ... 16 ... 25 ... 35 2)
0 .... (/) cartridge
~Sco
0 c: ~ S82 16 ... 21 ... 28 ... 37 ... 50 .. .
G 1/ 2 (A)
"§
Ql
8.co
~ SQ2 ... 21 ... 28 .. . 37 ... 50 .. 67 2)
> c: C\J 120 ...
-c .Q C\J S83 37 ... 50 ... 67 .. . 90 ...
G 3/ 4 (A) F
(ijti~ SQ3 ... 50 ... 67 ... 90 ... 120 .. 150 2)
-c~-
1iicz
- a- 80 .. . 100 ... 125 ... 160 ... 200 ...
Cl)uO G 1 (A) S84
... 100 ... 125 ... 160 ... 200 ... 250
G F
170 ... 200 ... 236 ... 280 ... 335 ...
G 11 /4 (A) S85
.. . 200 ... 236 ... 280 ... 335 ... 400
1 ... 1.6 ... 2.5 ... 4 .. . 6.3 ... 10 ... Version with housing
M 14x1.5 S80 14 for pipe connection
... 1.6 ... 2.5 ... 4 ... 6.3 ... 10 ... 15
Ol
.§c: M 16x 1.5 S8 1 2.5 .. . 4 ... 6.3 ... 10 ... 16 ... 25 .. . 16
M 18x1.5 SQ1 ... 4 ... 6.3 ... 10 .. . 16 .. . 25 ... 35 2) 18
.E
c:
0 M 20x1.5 S82 16 ... 21 ... 28 .. . 37 ... 50 ... 20
u
-o M22x1 .5 SQ2 ... 21 ... 28 ... 37 .. . 50 .. 67 2) 22
"'~ M 27x2
S83 37 ... 50 ... 67 ... 90 ... 120 ...
27
:E SQ3 .. . 90 ... 120 .. 150 2)
-
Qa><.O
-~ ~
c:-
au""
·-
"i: r-
M 33x2 S84
... 50 ... 67
80 ... 100 ... 125 .. . 160 ... 200 ...
... 100 ... 125 ... 160 ... 200 ... 250
33
~-z
~~0 170 ... 200 .. . 236 ... 280 .. . 335 ...
42
M 42x2 S85
.. . 200 ... 236 ... 280 ... 335 ... 400
3)
7/8
14 UNF
582
16 ...
... 21
21 ...
.. . 28
28 ...
... 37
37 .. .
... 50
50 ...
.. . 67
rx 7/8-
14UNF
Ol
c:
·;::
G 3/8 (A) 581/0
1 ...
.. . 1.6
1.6 ...
... 2.5 [X[X 6920 151
u
c:
0
Screw- in cartridges size 0 to 4 with
thread reduction ring , screwed into the
next larger housing size 1 to 5.
c: Ol 582/1 2.5 ... 4 ... 6.3 ... 10 ... ::J
0 .~ G 1/ 2 (A) 6920 152 -c Application example:
:;::; E
() .... 5Q2/1 ... 4 ... 6.3 ... 10 .. . 16 e?c
-c:JQJ Adapting to the connection size of the
=>a~
-c-o.. "' hydraulic divices being used.
QJC:o_ ~ c:0
'-CCI) S8312 16 ... 21 ... 28 .. . _t=O. Example: SB 3/ 23 G-.. .
-cUeD G 3/ 4 (A) 6920 153 - E
1Jlcn~ 5Q3/2 ... 21 .. . 28 .. . 37 .... 0
.... -c~ .Eu
D<
.t=OJ"
-a>co O)Ql
........ C\J
584/3 37 .. . 50 ... 67 ... - ~ Ol
Q.t=C\J
G 1 (A) 7227 020 -cc:
~::o 5Q4/3 ... 50 ... 67 ... 90 ~riii
.Q .E S!2 (D ~
~~z "COl
QJC:- 80 ... 100 ... 125 .. . 160 ... .... c:
:>cO G 1 1/ 4 (A) 585/4 722 7 070 0 ·;::
.. . 100 .. . 125 ... 160 ... 200
1) G ... A with tapped journal; G ... for tapped ports 3) UNF-thread cont. SAE J 51 4, is only available with design codings C, E, and F
2) Only available as type SB .. 4) Version with metric thread available only as size 1 and 2 with design coding G, E and F
D 6920 page 3
2.2. Version, adjustable when installed

Note: These versions are externally adjustable and may be additionally blocked (only type SB .. K .. , see appendix in sect. 5.2)!
Operating pressure Pmax = 315 bar.
After releasing a locknut, the actuation flow can be adjusted within the given limits along a specific adjustment path S
(see sect. 3.3).
The screw-in cartridges are located in a swiveling housing (corner valve), at versions with housing.
Order example: Screw-in cartridge 2) 583 9 H - 130
Version with swivel housing

T I T T
(standard, suited for BSPP SB 1 7 H 12 - 14
pipe fittings)
Version with swivel housing

Tl I T
(special version featuring SB 2 5 22 H 16 - 30
metric thread) ---- Required response flow in lpm
T L within setting range, present at

HAWE
I I
"0
Connec- Basic Coding for setting range; below adjustable ~ Design version
tion 1) type response flow from ... to .. . (lpm) £
e,
and coo
c-
.Q Ol H
size :!:C:
9
:goo
1 3 5 7 90 <C8
Screw-in
SBO 1 ... 1.6 ... 2.5 .. . 4 ... 6.3 .. . 10 ... cartridge 2)
G 1/ 4 (A)
.. .1.6 4) ... 2.5 4) .. .4 4)
\
SQO ... 6.3 ... 10 ... 15 4)
.<::~ B
~ 00
l:N SB 1 2.5 ... 4 ... 6.3 .. . 10 ... 16 .. . 25 ...
N G 3/ 8 (A)
5o SQ1 .. . 4 4) ... 6.3 4) ... 10 ... 16 ... 25 4) ... 35 4) Version with swivel
-~
ho"';":~
SQ
ll>z
>- 50 .. .
SB2 28 ... 37 ...
XI
-oO 16 ... 21 .. .
tt;r.n- G 1/ 2 (A)
-o"OCl.. SQ2 ... 21 ... 28 ... 37 ... 50 ... 67 4)
c«lCl..
n:J~(J)
Ci5£~
G 3/ 4 (A)
SB3 37 ... 50 .. . 67 .. . 90 ... 120 ... r;
SQ3 .. . 50 ... 67 .. . 90 ... 120 .. 150 4)
B
1 ... 1.6 ... 2.5 ... 4 .. . 6.3 ... 10 ...
M 14x1 .5 SBO 14 Suited for Coding 0d
.. . 1.6 ... 2.5 ... 4 ... 6.3 ... 10 .. . 15
Q)
c SB 0 H6 3) 6
;;:::: 16 ...
(.) M 18x1 .5 SB 1
2.5 .. . 4 ... 6.3 ... 10 .. . 25 .. .
18 sao H8 8
Ec.o ... 4 ... 6.3 ... 10 ... 16 ... 25 ... 35
ll>t- SB 1
EM H 12 12
SQ 1
X
.<::~
16 ... 21 ... 28 ... 37 ... 50 .. .
"='Z M 22x1.5 SB2 22
;;:- ... 21 ... 28 ... 37 .. . 50 ... 67 SB 2
co H 16 16
0"0 - SQ2
·- ca
~ ~ 37 ... 50 ... 67 ... 90 .. . 120 .. .
M 27x1 .5 SB3 27 SB 3
~= .. . 50 ... 67 ... 90 ... 120 ... 150
SQ3
H20 20
1) DIN ISO 228/1 (BSPP), G ... A with tapped journal ; G .. . for tapped ports
2) Screw-in valve to be installed in customer furnished valve body, see mounting hole dimensions in sect. 4.2 . It is also possible to
convert this version to one with swivel housing H 6 .. . H 20. The necessary parts are listed below.
3) Not available for versions featuring metric fine thread
4) Only available as type SB ..
Individual fitting parts for conversion SB ... H into SB ... H 6 to H 20
Individual part designation
Type Housing , W-type Seal ring Union nut Cutting edge

SB 0 .. H 6 XWH 6- SR- A3C KDS 14A3C m 6- S- A3C dpr 6- S
SB 0 .. H 8 XWH 8 - SM/SR - A3C KDS 14A3C m 8 - S- A3C dpr 8 - S
SB 1 .. H 12 XWH 12 - SR - A3C KDS 16A3C m 12- S- A3C dpr 12- S
SB 2 .. H 16 XWH 16 - SR - A3C KDS 22 A3C m 16- S- A3C dpr 16- S
SB 3 .. H 20 XWH 20 - SM/SR - A3C KDS 27 A3C m 20- S- A3C dpr 20- S
D 6920 page 4
3. Characteristic data
3.1. General
Nomenclature and design Flow valve (drop-rate flow control valve) in piston spool design
Flow direction B ~ F controlled (limited) flow
F ~ B free flow
Pipe connection Depending on type (see sect. 2.1 and 2.2)
Threads conforming DIN ISO 228/ 1 (BSPP), metric fine thread DIN 13 T6, UNF thread conforming
SAE J 514
Installation position Any
Mounting SB ... C; SQ .. C (cartridge) is clamped at the end of the thread when tightened with the correct torque
(see sect. 4.1)
SB ... G; SQ .. G (screw-in cartridge with housing) mounted any place in the pipe system
SB ... E, F and H..; SQ .. .E, F and H (screw-in cartridge with housing) mounted in the device housing
Mass (weight) approx. g Basic type SBO .. SB 1.. SB 2 .. SB3 .. SB 4 .. SB 5 ..

sao .. SQ 1 .. SQ2 .. SQ3 ..
Cartridge C 13 23 40 80 150 300
With housing E, F, G 130 150 250 550 800 1650
Cartridge SB ... H, SQ ... H 50 110 180 270 --- ---
With swivel housing SB ..H 6to H 20 140 250 470 770 --- ---
SQ .. H 6to H20
3.2. Hydraulic
Operating pressure approx. 15 .. . 315 bar
Setting range see section 2
Pressure fluid Hydraulic oil conforming DIN 51524 part 1 to 3: ISO VG 10 to 68 conforming DIN 51519.
Viscosity limits: min. approx. 4, max. approx. 800 mm2/s, opt. operation approx. 10 ... 200 mm2/s.
Also suitable for biological degradable pressure fluids types HEPG (Polyalkylenglycol) and HEES
(Synth. Ester) at service temperatures up to approx. +70' C.
Temperature Ambient: approx. -40 ... +80' C
Fluid: -25 .. . +80' C, Note the viscosity range !
Permissible temperature during start: -40' C (Note start-viscosity!), as long as the service tempera-
ture is at least 20K higher for the following operation. Biological degradable pressure fluids:
Note manufacturer's specifications. By consideration of the compatibility with seal material not
over +70' C.
Nominal flow Factory set for a load pressure top = 50 bar, see also sect. 3.3
The adjustment tolerance depends on size and adjustment range;
Guideline approx. ± 25 % (SB 0 .. ) to ± 7 % (bigger versions)
t.p-Q-characteristic curves
(in free flow 10 /

direction F ~ B)
8
/
-;::-
Cll
8.
c.
6
v
/
<C
/
Oil viscosity during

~
:J
1/)
1/)
~
c. 2
.:.::
()
4
/
v
----
measurement Cll Flow rate Q (lpm)
Ill
0 J
approx. 60 mm2/s
0 5 10 15 20 25 SB 0, SB 1/0 ...
0 10 20 30 40 50 SB 1, SB 2/1 ... ; SQ 1, SQ 2/1
0 10 20 30 40 50 60 70 80 SB 2, SB 3/2 ... ; SQ 2, SQ 3/2
0 20 40 60 80 100 120 140 SB 3, SB 4/3 ...; SQ 3, SQ 4/3
0 100 200 260 SB 4, SB 4/ 4 .. .
0 100 200 300 400 SB5
0 2 4 5 8 10 12 14 15 SB O..H 6; SQ O.. H 6
0 2 4 5 8 10 12 14 15 18 20 SB O.. H 8; SQ O.. H 8
0 10 20 30 SB1 ..H12; SQ2 .. H12
0 20 40 60 80 100 SB 2 ..H 16; SQ 2 ..H 16
0 20 40 60 80 100 120 140 160 SB 3 .. H 20; SQ 3 .. H 20
D 6920 page 5
3.3. Adjustment characteristic

Response flow type SB (operat. direction B --+ F)
The response flow is set at HAWE at an operating Rather pressure indepen-
dant curve (type Sa)
pressure of 50 bar. When the characteristic is como-
Operating
letely pressure-dependent (vertical), oscilations can
occur on lifting equipment as a result of the elasticity
pressure
p (bar)
t .___ Slightly positively angled
curve (type SB)
of the oil volume in the lifting cylinder and hoses. In the
The response flow may rise
case of the drop-rate brakes SB, the characteristic is
slightly with increased
therefore set with a slight incline, which allows such
pressure, depending on
possible oscilations to be effectively suppressed.
50 type and setting .
If you wish the desired actuating flow (set value) to be Set
reached under a different pressure load, this pressure pressure
must be specified additionally to the order coding. The (set at Flow limitation cannot be
works setting is then made at this pressure, which HAWE) set below approx.
then also appears in the type description on the valve 10 .... 15 bar, depending on
housing in addition to the actuating flow value, e.g. type and setting
SB 25 G -30/ 150 (30 lpm at 150 bar)
Actuating flow a (lpm)
Changing the setting length 5

The setting length S is only a guideline figure for the response flow at ~p 8 __, F = 50 bar. For altering the setting within the range
(table in sect. 2) follow the instructions below.
• Clamping
Upper Lower
hexagon nut hexagon nut
Spring cap
Gently grip the housing body hand-tight

on the front face in a vice
Vice jaws
• Adjustment a) Unlock:
Loosen the upper nut with a spanner or a socket
Hold the lower nut in position with the spanner (press down
the spring cap as far as necessary)
Spring cap
Type Upper nut Lower nut
HAWE-part ISO 4032-M .. -8-A2K
SBO .. .C M3 (a/f 4.5) M3 (a/f 5.5)
SB 1...C, sa 1 M4 (a/f 6) M4 (a/f 7)
ss 2 ... c. sa 2 M4 (a/f 6) M4 (a/f 7)
SB 3 .. .C, sa 3 M4 (a/f 6) M4 (a/17)
SB4 .. .C M5 (a/f 7) M5 (a/f 8)
SB5 .. .C M6 (a/f 9) M6 (a/110)
b) Adjustment and locking:

Screw the lower nut in or out according to the required
length S (recommended value , see table, page 6) (socket
Vl
best) . The spring force prevents the control piston turning
as well. Measure the length S (recommended value in
tables, page 6) at three positions at the spring cap and
determine the average value.
Next hold the lower nut in position and tighten the upper nut
as in a).
For adjustment control, see continuation on page 6!

D 6920 page 6
• Checking the adjustment

Reinstall the flow control valve in the circuit and check the newly adjusted flow. When the new setting is correct a mark should
be put on the rod thread with a center punch just above the lock nut to prevent loosening . Observe the correct torque for the
valve in sect. 4.1 !
ro
11 15
~~+ SBO- Es ~ 'Jl,L
'~
E 14 "'3t' llllOJ_-~
~1
J'J SB 1
6~~1V1_ ~~_I ~
fJ)
~
s 10
CD
o-
"-:0,1 SQ1
s :c; '?9 K'-slo 13 ~--·~ /-9
~-I-
~(1 1~(1
(/) (/) "\(1
Vl 0
-~-~
.r: () .r: 1\.
c;, () () Ll' (1
c;, 12 -0 r--
c 9 - -~ ~() c fJ)
\
~ -\%-t---·1~
~ '\ ~
11 _;£ 1"'\
fJ)
\ \
..,Q3c r-~~
Ol Ol
f--CD
\ '\ c 8
y '\ \
~<;
£Q) 10 .,~
(/)
8 t--'
s t- .:::.B.\\ \ "\. (/)
~
\" "\ 1\
9
7
I 8
0 5 10 15 0 10 20 30 35
Flow rate Q (lpm) Flow rate Q (lpm)
19 23
22
E 18 E
s
(/)
s
(/)
21
17
.r: .r: 20
c;, c;,
c 16 c 19
~ ~
Ol Ol 18
c 15 c
£Q) £Q) 17
(/) (/)
14
16
15
20 30 40 50 60 70 30 40 50 60 70 80 90 100 120 140
28 I
27 SB5
E ~I \\fp ~
s 26
Ll'-~
~ ~
~(1-1----
-~ '?
(/) v' ;...>
.r: 25 ----'o- o (1
g. 24 1\ 1\. i\
~
c 23
Ol \ \ \
\ \ \ \ [\
~ 22 \
(/)
21 1\ \ \ \
20
160 200 300 400
Screw-in cartridge SB ... H and SQ ... H
Adjustment of the response flow is carried out at the threaded spindle within the particular range , using an allan key 3 mm, after
loosing the Seal-Lock locknut.
Caution: Do not screw out the threaded spindle out of the housing beyond the dimension Smax• because there is no internal stop
provided. This note shout be included in the setting instructions in the operating manual.
Smox. do not exceed this value !
Setting lengths
Type Smax S1 S2
SBO ... H; SQ ... 12 10 .. . 11 7 ... 9 .5

SB 1 .. . H; SQ ... 13 11 ... 12 7.5 ... 9.5
SB 2 ... H; SQ ... 13 9 .5 ... 11 7 ... 8 .5
SB 3 ... H; SQ ... 14 11.5 ... 13 7 ... 9 .5
Approximate guideline values

S1 approx. corresponds to the lower and
Before carrying out the setting, S2 approx. to the upper limit value of the response flow of each
loosen the lock nut sufficiently for particular setting range . See table under section 2.2
the integrally-vulcanized sealing
ring to be free.
D 6920 page 7
4. Dimensions All dimensions are in mm , subject to change without notice!

4.1. Version non adjustable when installed (ace. to section 2.1)
Screw-in version
Screw-in version Location hole (see also example sect. 5.1)
//.L (LLLL'./..// / / / /
/ ///r
//~~:
I
~:;://V / min. dimensions
Type L a b d d1 a/f a/11 G 2) 11min Torque Nm

G 1/ 4 A G 1/ 4
SBO 39 12.5 7 10 10.5 4.5 5.5 11.75 5 33 22 6
M 14x1 .5 M14x1.5
SB 1
G 3/ 8A G 3/ 8
M 16x1 .5 43 13.5 7 11 .5 13.5 6 7 M 16x1.5 15.25 8 34 26 8
SQ 1 Max. torque for
M 18x1 .5 M 18x1.5
screw-in version
G 1/ 2 A G 1/ 2 retaining bore-
SB2 M 20x1 .5 M 20x1.5 hole, provided
49 16 8 15 18 6 7 19 12 40 30 12
SQ2 M 22x1 .5 M 22 x1.5 by client , and in
7/8-14 UNF-28 7/8-14 UNF-2A valve housing
SB 3 G 3/ 4 A
61 21 10 20 23
G 3/4 24.5 16 51 29 15
6 7
SQ 3 M 27x2 M 27x2
G1A G1
SB4 78 25 15 26 28.5 7 8 30.5 20 65 40 20
M 33x2 M 33x2
G 1 1/ 4 A G 1 1/4
SB5 94 31 21 33 34.5 9 10 39.5 25 78 42 25
M 42x2 M 42x2
Housing design
Design E and F Design G
L
I
1--- a/12 a/12
I I
~~=k~~--------,~ ~-~f=l~~ -,--- == ='t" -
F : B 1 I
. {B)- --- - f {F) '-' - F-: - - - - - :-B- '-'
I I
JL~==~~~~===========-
/ ~t~~r--- - ' - - - --~"-·
Seal1): G 1/ 4 NBR (SB O.. E and F)

DRV 100147- NB 650 (SB 1.. E and F; SQ 1.. E and F)
DRV 100 185 - NB 650 (SB 2 .. E and F; SQ 2 .. E and F)
DRV 100 239 - NB 650 (SB 3 .. E and F; SQ 3 .. E and F)
DRV 100 297 - NB 650 (SB 4 .. E and F) 1) With type SB 2 .. E(F) -7/8 14
DRV 100 388 - NB 650 (SB 5 ..E and F) UNF cutting edge
2) G ... (A) Cl BSPP

Type G D L L1 I a/f2
SB O.. E (F, G) G 1/ 4 G 1/4 A 19 78 66 11 ,5 19
G 3/8 G 3/ 8 A 22
SB 1 .. E (F, G) M 16x1,5 M 16x1 ,5 22 82 70 12 22
SQ 1.. E (F, G) r--
M18x1 ,5 M18x1 ,5 24
G1 / 2 G1 / 2A 27
M 20x1 ,5 M 20x1,5 27 96 80 14 27
1-
SB 2 ·· E (F, G) M 22x1 ,5 M 22x1,5 30
SQ 2 .. E (F, G) t - - - - - t -- - - t - - + - f - - - t - - t --
7/ 8-14 7/8-14
102 -- 19,3 30
UNF-28 UNF-2A
SB 3 .. E (F, G)
SQ 3 .. E (F, G)
G 3/ 4 G3/4 A 32 106 100 16 32
SB 4 .. E (F, G) G1 G1A 40 145 125 18 41
SB 5 .. E (F, G) G 1 1/ 4 G11 /4 A 50 160 145 20 50

D 6920 page 8
4.2. Version, adjustable when installed (ace. to section 2.2)

Banjo bolt version
Banjo bolt version Location hole

12 11 Reamed
~
L
0-ring
k Smo• 1) 1
approx . 3 mm ---1Jfl0,03
- \1
depth
f--J
. l-
0 G 1-- e-
\
---1
-
~:»-Gwf3 <.:>
/ /VL v// /
- I-- -
1-1 2
-i
=
"'
0
t / / 7 -~~ /~
a/f 10
a/f
Caution: Do not screw the threaded rod out of the housing beyond
-;--2
the specified dimension Smax• as there is no internal stop ! YO~ 0,05
a/f 0-ring
Torque NBR
Type G1 3) D2 L k I max. (Nm) 90 Shore G 3) D3 d1 11 12 t t1
SB(Q) O.. H G 1/4 A G 1/4
15.45 35 8 12 13 50 12.5x1.5 15.5 +0, 1 5 23 13 12 5
SB(Q) 0 .. 14 H M 14x1.5 M14x1.5
SB(Q) 1..H G 3/8 A 18.95 39 11 17 75 16x1 .5 G 3/8 19 +0,1 27
12 8 1 - - 13 13 8
SB(Q) 1..18 H M 18x1 .5 20.95 43 13 19 130 18x1 .5 M 18x1 .5 21 +0,1 31
SB(Q) 2 .. H G 1/2 A G 1/2
22.95 49.5 12.5 15 19 130 20x1 .5 23+0,1 12 35 15 16 12
SB(Q) 2 .. 22 H M 22x1 .5 M 22x1.5
SB(Q) 3 .. H G 3/4A G 3/4
28.95 59.5 14,5 20,5 24 250 25x2 29 +0,1 16 43 18 20 10
SB(Q) 3 .. 27 H M 27x2 M 27x2
Housing design (Screw-in version with swivel housing)
H
Sealed by Type G1 3) L2 L3 H Ds t2 d2
a/f
0-ring SB(Q)O .. H6 G 1/ 4 A 24 11 31 18.9 14 6
SB(Q)O .. H 8 G 1/4 A 24 18.9
11 31 - 14 8
SB(Q) 0 .. 14 H 8 M 14x1 .5 21 18.9
SB(Q) 1..H 12 G 3/8 A 27 12 21 .9 16.5
35 12
N
-' SB(Q) 1..18 H 12 M 18x1 .5 32 11 23.9 18.5
SB(Q)2 .. H 16 G 1/2 A 34.5 15 26.9
40 - 21.5 16
SB(Q) 2 .. 22 H 16 M 22x1 .5 31 14 26.9
"'
-'
SB(Q)3 .. H 20 G 3/4 A 43.5 32.9
Sealing 2) 16 48 - 24 20
SB(Q) 3 .. 27 H 20 M 27x2 40 32.9
a/f
Torque
Type a/f1 a/f2 max.(Nm)
Location hole
SB(Q)O .. H 6 22 17 13 50
06 SB(Q) O.. H 8
f---~-1 Mirror image fixture 06 = 22 19 13 50
approx. 05 + 0.5 ... 1 mm SB(Q) 0 .. 14 H 8
SB(Q) 1 .. H 12 27
24 17 75
SB(Q) 1..18 H 12 30
SB(Q) 2 .. H 16
32 30 19 130
SB(Q) 2 .. 22 H 16
SB(Q) 3 .. H 20 36
41 - 24 250
SB(Q) 3 .. 27 H 20 30
For missing dimensions, see above !
1) Smax = 12 ... 14 depending on type see sect 3.3

2) Sealing by plastic seal ring type KDS, must be replaced when
valve is remounted .
3) G ... (A) 0 BSPP
D 6920 page 9
5. Appendix
5.1. Example circuits
Used as drop-rate braking valve Installation example:
Drop-rate braking valve in cylinder
base
p
A
R
5.2. Version with housing, that can be adjusted and locked externally
Version
• The control piston of the drop-rate braking valve can be blocked via the set-screw for functional
tests of line rupture safety valves in the circuit (e.g. stackers). This cuts-off the control function
of the drop-rate braking valve and enables unhindered flow B, C, D ~A.
• The curve of the standard version is positively angled to prevent oscillations of the cylinder
during downward movement. This means the resulting flow will be higher in the area of Pmax
than adjusted (setting is for 50 bar at HAWE if not specified otherwise)
• This curve can be more or less erected with different piston/orifice combinations (e.g. type
-0
SB 275 K). Attention: It has to be checked whether undesired oscillations do occur at the
respective application.
Order examples: 582 7 K

SB 27 5 K
@ D
Connections
TBasic type Coding for setting range; 0 t+
_@
f.-"-
Housing versions
<ii1J
.r-
~
! "1._ A
~~t~~
A,B,C,D and below adjustable response flow A
DIN ISO 228/1 size from ... to ... (lpm) -,
c _t "'- 0
t-+"le
(BSPP)
1 3 5 7 9 8 8
16 ... 21 21 ... 28 28 ... 37 37 ... 50 50 ... 67 K K1

Standard G 1/2 SB2 • • • • • • •
G 3/4 SB3 • • • • • •
Special
version
G 1/2 SB23 • • •
SB25 • • •
SB27 • • •
SB29 • • •
G3/4 SB33 • •
SB35 •
SB37 • •
SB39 • •
Operating pressure Pmax = 315 bar
Flow direction B, C, D ~A free flow

A~ B,C, D controlled (limited) flow
Mounting via thru-holes for lateral attachment
Mass (weight) Type SB3 ..K

approx. kg 1.5
Characteristic data see section 3.1 and 3.2

0 6920 page 10
Dimensions
All dimensions are in mm , subject to change without notice!
Type SB 2 .. K
SB3.. K
~
0
E
0 E :;;;:
s
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r--."
o-r
Q)
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c
s
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32
70 40
Type Ports
A, B,C,D
DIN ISO 228/ 1 (BSPP) H a b h
SB2 ..K G 1/2 76 60 8 38
SB 275 K
SB3 .. K G 3/4 83 55 12 41
Type SB 2 .. K 1
For missing
data, see above !
11,5
N
01
<Xl
63 32
15
10 5
50·~·-·
25 .l·PI.CS
~I
.....
w
0::
CD
N
~ARK ACCORDING
3) t ~ FlOW DIRECTION TO PROC. "SOOBOO"
,,,,,,,,,,,,,,,,,
~ARCARE SECONDO
PROCEDURA "S00800"
PFRFORMANCE CHARACTERISTICS VALUE:

.· F ILTRA TION EFFICIENCY: 30 m INom' no I I
-MAX FLOW RATE: ISO 1/min.
-BY-PASS VALVE SETTING 150 kPo 11 . 5 borl PER ISO 3968
-OPERAT ING TEMPERATURE RATE: -20'C • 100' C
.,.LL MATERIALS ARE COMPATIBLE WITH PETROLEUM BASE
OILS ISO 2943
DESCRIPTION I OESCR I Z I ONE
""''
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£:3 ·@- au• .. c:ornu.. C002 llMII..OICAit . . CQ
10 9
K051154 - FRCA 160/3
FRCA- Return in line filters up to 10 bar with spin on element
ELEMENT P171616 - CA 160/3
,0
Dimensions
mm
0 p Q
G 1 1/4126 181
Flow: 150 1/min

Filtering: 30 micron nom.
Port: G 1 1/4
Media: CELLULOSE
SIZE 60·80·100.200
B: 132; C: 28; D: 215; E: 126; F: 112;

Dimensions : G: M8; H : so; N: 24; Kg . : 2;
(mm)
TECHNICAL DATA FILTER ELEMENTS

Operating pressure at 1000 kPa (10 bar) . Wire mesh 60 micron absolute.
Static pressure testing at 1500 kPa (15 bar) . Synteq ® synthetic media with 10-25 micron absolute filtration
By-pass valve integrated in the head setting 150 kPa(1,5 bar) rating Bx >= 75.
per ISO 3968. Cellulose media 10-30 micron nominal.
Operating temperature -20 + 100°C. Collapse resistance 1000 kPa (10 bar) per ISO 2941.
Compatibility with hydraulic fluids per ISO 2943 . End load rating per ISO 3723.
Flow rate and pressure drop per ISO 3968 with oil kinematic Flow fatigue characteristics per ISO 3724.
viscosity 30 eSt at 40°C and density 0,875 kg/dm3. Element integrity per ISO 2942 .
Ports threaded per ISO 228/1. Filtration efficiency by multipass-test per ISO 4572.
K051154- FRCA 160/3
FRCA - Return in line filters up to 10 bar with spin on element
Pressure indicators and accessories

ONLY FOR SIZE 160- 200- 380- 400 ONLY FOR SIZE 160- 200- 380 - 400
74
41,15
53,8
VISUAL DIFFERENTIAL VISUAL DIFFERENTIAL

PRESSURE INDICATOR PRESSURE INDICATOR
p 1? 19'5J (502 .0'1) F' ·J62500 (503 .05)
Setting: 140kPa(1,4bar) Setting: 140kPa(1,4bar)
Performance Curves - Test ISO 3968
k~,a SIZE 160 tfarav-PASS SIZE 110- 200 -380 -400

50 500
45 450
40 400 1-----
35 350
30
25 .,. 250
20 r- f- -· -~ - :- '-• 200
15 - · !,... ~ ...- ~ --- I - 'r.: - -- 150
10 100
5
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50 -- +--- -- ......... -- - - ---- --1- - !:- ----
0 18 36 54 72 90108126144162180 0 40 80 120 160 200
Q 1/min 0 //min
INFORMATION
El-components, INS 74507974
1 1 El-motor 40109327
2 1 Motor starter diagram ELSC0170 40200315
3 4 5 6 9 19 11 12 13 14 15 16 17 18 19 29 21 22 23 24 25 26 27 28 29 39 31 32 33 34 35 36 37 38 39 49 41
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SUPPLY MCTOA t£A TEA SENSOR CONTROL
ACTA A/S 1-C=.:u:.:s:..:t.=.o:.:.:.me::..:r....:.:_ _ _ _ _ _ _ _ _ _+-P.:....r.::...o]~

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Industrivej 9 HHC 35BTM Crane (EExl
OK-526e Odense s
pnon9: (+45)63176199
~-----------------l-----.::.s~upc-'p:..:l"'y-'-:-:=::-3x::.,4.:.,4-;-:e:...;v7.-"'7s::'eH"'z'-:-:-:-:-.-.,-::=~;;--;::-::-::-::-::-::--:;-:-::-::-=;-:-;:-::-:----1 ACTA project no.:
motor: 65 kW (YIO-startl I 23BVAC heater I thermistor
Page: 1
fax: I +45 )66153557 CAO-f lie: H82-0UI22 . PRO Printout: 11-95-2997 I 14: 42: 94 Drawer : FH/fn Check: Page last rev . : 11-95-2997 14: 29: 34 Last page: 7
5 6 9 19 II 12 13 14 IS 16 17 18 19 29 21 22 23 24 25 26 27 28 29 38 31 32 33 34 35 36 37 38 39 48 41
EC-Type-Examination Certificate EC-Type-Examination Cart if lcate .,

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PTB 99 ATEX 1044 PTB 00 ATEX 3117
Explosion protection symbol: Explosion protection symbol:
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Industr!vej 9 HHC 350TM Crane IEEx)
DK-5268 Odense S
phone: ( +45163176198
1-------------------11------=-S::.UP~P::..:l:..!y~:-=3::,x4,.:.,4.:.:0:...:;V..,-,::;6=0H:..::Z:.,-__,.-,-,-;=c:-:-:-:::-:-c:-:--;--;-;:-:--:-:-;-:-;:-:-::--j ACTA project no.:
motor: 65 kW IYID-start) I 23BVAC heater I thermistor
Page: 2
fax: (+45166153557 CAO-flle: HB2-0UI22 . PRO Printout: 11-85-2987 I 14: 42: 84 Drawer : FH/fn Check: Page last rev . : 11-85-2887 14: 38:54 Last page: 7
2 3 5 6 8 9 19 II 12 13 14 15 16 17 18 19 29 21 22 23 24 25 26 27 28 29 38 31 32 33 34 35 36 37 38 39 48 41
I 3
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LC1-IJ65 2
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VOLTAGE
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MAIN SUPPLY: HYOR . PUMP MOTOR
3x449V+PE, 69Hz 3x449V/69Hz-65kW
ACTA A/S Customer: Project: HYDRAULIC UNIT

~~~~~--------------------~~~~~~HH~C~35~fl~T~M~C~r~an~e~(E~E~x )---------------------------j
7
o·1agram no.: ELSCG170
Industr1v9j 9
DK-5269 Odense S 1------------------f-----_:::.SU:::.!P~P:..!l'..!.y.:..:~3x::_;4::_:4;-:fl:_;V-;;-_:;.6()~-H..:.:Z~-:-;:-..,-.,-;:=;-;-;-;;;-;::-::-:::-:-:-::-.,.-;;=:=;;-:-;:-:-:----J ACTA project no.:
phone: 1+45)63176199 motor: 65 kW (YID-startl I 231JVAC heater I thermistor Page: 3
fax: 1+45)66153557 CAD-f !le: HB2-DU122. PRO Printout: 11-95-2997 I 14: 42: 94 OraMer : FH/fn Check: Page last rev . : 6-93-2997 98: 58: 58 Last page: 7
2 5 6 e 9 19 11 12 13 14 15 16 17 18 19 26 21 22 23 24 25 26 27 28 29 39 31 32 33 34 35 36 37 38 39 49 41
230VAC>-------~----------~--------------------~------------------------------------------------------------------------------------------------------------------~230VAC
page 3 . 49
..
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THERMAL
RELAY
.
TH.MIST
RELAY
STAAT 3 13
E.. SH3 KM1

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L-··-----·------··-··-··J
REMOTE CONTROL
065
Pl
065
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H3(£.,;
page0VAC>-----~~--------~--------------------------------------------------------~----------+---------~~---------+----------~----------+---------~0VAC
3.49
POWER THERMAL HYOR.MOTOA Y/0-TIMER MOTOR HOUR
ON RELEASED MAIN CONTACTOR RUNNING COUNTER
_...._ J . -
''~1,;--
ACTA A/S
Inclustr1vej 9
3/11 3/23
22 3/24
T
~Cu~s~t~o~m~e~r-~·--------------------~P~r~o~j~e~ct~:~H~Y~D~R~AU~L~I~C~U_N_IT~~------------------------~Oiagram
HHC 350TM Crane (EExl
no.: ELSC0170
DK-5260 Odense S
1-------------------------------------l------------=s:.:u:..!:p:..!:pc:l.:..Y.:...:-='3x:.:,4.:...47'0'CV::--:.:::6~0'-'H.=.z.,--:-;--;-;::=~;;-::-::-:--:-::-::-~::-;:-::-::-::-;-:-:::-:-:----i ACT A proj act no.: Page: 4
phone: I +45 )63176100 motor: 65 kW (YID-startl I 230VAC heater I thermistor
fax: ( +45 )66153557 CAO-f ile: HB2-DU122 . PRO Printout: 11-95-2897 I 14: 42: 65 Drawer: FH/fn Check: Page last rev.: 27-82-2887 69: 47: 36 Last page: 7
5 6 9 11 12 13 14 15 16 17 18 19 26 21 22 23 24 25 26 27 28 29 36 31 32 33 34 35 36 37 38 39 48 41
directly on
r~a1n switch
SM1
.:L·i -C2.i:3::
- "' w MAIN
CABINET
_ ....
..... _ .. _ .. _.. ... .
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n n n n
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Project: HYDRAULIC UNIT .
~~~~~--------------------~~~~~~HH~C~35~0~T~M~C~r~an~e~IE~E~x7l------------------------~ 1agram nO .. ELSC8178
Industr1vej 9
DK-526e Dclense s I-------------------+-----..::S~U~P~P..:.lLy:=-::;3~x:..:4:;:4:;:0:_;V-:;-~6~0H:..::Z7:-::-;-;--,=::-::-~-::-:-::-:--::-::----,-;:-;::-:-::-=-;--:-;:-:-::----J ACTA proj act no.:
phone: ( +45 )63176188 motor: 65 kW (YID-startl I 230VAC heater I thermistor Page: 5
fa x: ( +45 )66153557 CAO-f lle: H82-DU122 . PRO Printout: 11-85-2897 I 14: 42: es Drawer: FH/fn Chock: Poge lost rev .: 21-12-2896 11: 27: 12 Last page: 7
PCS. DESIGNATION TYPE MANUFACTURE POS. No.
,-
.,
0>
I START -STOP BOX ( EEx I I COMPLETE GHG 411 Ina. 563000081 CEAG REMOTE CONTROL
"'"'
I JUNCTION BOX ( EEx I I COMPLETE GHG 745 Ina. 563024531 CEAG JUNCTION BOX
I AMPERE-METER I G-15GA (peak: 75GAI EQ48, 150I750I5A CELSA PI
I CURRENT TRANSFORMER, 15GI5A IBA 15915 CELSA TMI
I SIGN I 25xiGGmm resopal I BLACK w.holes HYDRAULIC UNIT I ACTA EL-SKILTE for MAIN CABINET
I SIGN I 15x75mll resopal I BLACK w. holes MAIN SWITCH EL-SKILTE for SMI
I SIGN I 8x27mm gravoply-2 I BLACK MOTOR HEA TEA EL-SKILTE HI
I SIGN I 8x27mm gravopl y-2 I BLACK POWER ON EL-SKILTE H2
I SIGN I 8x27mm gravop 1y-2 I BLACK START I running EL-SKILTE SH3
1 SIGN I 8x27mm gravop 1y-2 I BLACK STOP I th.re1eased EL-SKILTE SH2
1 CONTROL VOLTAGE TRANSFORMER (499-449/230V-400VA I CSTN-C 400VA lart . no.717845l ISMET TA1
I CIRCUIT BREAKER I 2P I C60N, C-4A MG . no . 24334 I Icu: 109kA I MERLIN GERIN QA1
INS160. SWITCH-OISCONNECTOR I 3P I AC23-169A MG.no. 28912 MERLIN GERIN SM1 r

1 H
Ul
-I
I INS169, ROTARY HANDLE (black! MG.no. 28941 MERLIN GERIN SM1
0
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1 HOUR COUNTER I 230V, 60Hz I 48x48mm front IIOUnted BW-402860 MOLLER P2
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1 Y/0-TIMER I 2C0-5A I coil: 24-230VAC/DC H3DE-G OMRON ELECTRONICS K3 JJ
-I
7 TERMINAL I 4 mm' UK 5 N Ul
PHOENIX CONTACT XI
4 FUSE BASE FOR 5x20mm FUSE UK 5-HESI PHOENIX CONTACT FI .. F4 "0
6 TERMINAL I 16 mm' UK 16 N PHOENIX CONTACT XI .....

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2 PE-TERMINAL I 16 mm' USLKG 16 N PHOENIX CONTACT XI
1 PE-TERMINAL I 35 111111 1 USLKG 35 PHOENIX CONTACT X1
4 MINIATURE FUSE I F-2A I 5x20mm AS-no: 416-629 AS COMPONENTS FI .. F4
I ENCLOSURE (steel! w. metal mounting plate 83328 !Spacial! hwd:60Gx690x290mm SAREL MAIN CABINET
3 CABLE GLAND 19-IBmml I polyamide, IP68 M25, type 53eB953 SCHLEMMER-TEC MAIN CABINET
I CABLE GLAND I 14-25mml I polyamide, IP68 M32, type 5308954 SCHLEMMER-TEC COVER CABINET
2 CABLE GLAND l18-32mml I polyamide, IP68 M49, type 5308955 SCHLEMMER-TEC MAIN CABINET
1 CABLE GLAND (24-38mml I polyamide, IP68 M50, type 5308956 SCHLEMMER-TEC MAIN CABINET
1 CONT ACTOR I ADO-ON CONTACT BLOCK I 2nc LAD-N02 TELEMECANIGUE KM1
1 CONTACTOR I 50A-AC3 /coil : 23GVAC, 3no + 1no/1nc LC1-059 P7 TELEMECANIQUE KM3

~
2 CONTACTOR I 65A-AC3 /coil: 230VAC, 3no + lno/1nc LC1-065 P7 TELEMECANIQUE KMI, KM2
7-<>
...
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ACTA A/S Customer: Project: HYDRAULIC UNIT Diagram no.: ELSCG170
HHC 350TM Crane (EExl
IndustrlveJ 9
DK-5269 Odense
phone: (+45)63176108
s supply : 3x440V 60Hz
motor: 65 kW (Y/0-startl I 230VAC heater I thermistor
ACTA project no .: IPage: 6
fax: (+45)66153557 CAD-f!le: H82-DU122 . PRO J Printout: 11-85-2987 I 14: 42: 06 I Drawer: FH/fn I cneck: I Page last rev .: 11-e5-2887 14: 39: e8 I Last page: 7
PCS. DESIGNATION TYPE MANUFACTURE POS. No.
-
1 THERMAL OVERLOAD RELAY I 55-76A LRD-3361 (for D50-95l TELEMECANHlUE FM1
..".
"'
1 THERMISTOR PROTECTION RELAY w/ AUTO RESET LT3- SA66M coil: 116/236VAC TELEMECANHlUE K1
1 PILOT LAMP (complete I. 23G-246VAC - white LEO XB5-AVM1 (ZB5-AVM1 + ZB5-AV613) TELEMECANIQUE H2
1 PILOT LAMP (complete l. 236-246VAC - blue LEO XB5-AVM6 (ZB5-AVM6 + ZB5-AVG63) TELEMECANHlUE H1
2 LAMP-PUSHBUTTON. 1no+1nc. 230-246VAC green LEO XB5-AW33M5 ( Z85-AW9M35 + ZB5-AW333) TELEMECANIGUE SH3
1 LAMP-PUSHBUTTON, 1no+1nc , 230-240VAC red LED XB5-AW34M5 ( ZB5-AW9M45 + ZB5-AW343) TELEMECANIQUE SH2
1 HEAD f. EMERGENCY STOP (push/turn I I ll49mm ZB5-AS844 TELEMECANIGUE 51
1 BODY f . PUSHBUTTON/SELECTOR, 1nc ZB5-AZ162 TELEMECANIGUE 51
1 SIGN (EMERGENCY STOP) I ll66mm ZBY-9336 TELEMECANHlUE 51
4 SIGN-HOLDER I 36x40mm (for Bx27mm sign l ZBZ- 32 TELEMECANHlUE for s .. /H .•
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ACTA A/S Customer: Project: HYDRAULIC UNIT Diagram no.: ELSC9170

Industrlvej 9 HHC 350TM Crane !EExl
s
DK-5266 Odense
phone: (+45163!76!99
supp 1y: 3x440V 60Hz
motor: 65 kW (Y/0- start) I 230VAC heater I thermistor
ACTA project no .:
Page: 7
fa x: I +45 I 66153557 CAD-file: H82-DU122 .PRO I Printout: !1-65-2G67 I 14: 42: e7 I Drawer: FH/fn I Check: I
Page last rev .: u-es-2ee7 u : 39: as Last page: 7

4 Acta Marine Crane - Information and Spare Parts

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4 Acta Marine Crane - Information and Spare Parts

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DIMENSIONED SKETCH: 24771 A

PART LIST NO. : 63009975

... lIT - . - 14M

STOMER: HLD - DALIAN SHIPYARD

WB . NO.: BH510-11 ACTA A/S

2. Crane lubrication plan

3. Main assembly drawing

6. Block with hook

9. Control valve for hoisting -topping - slewing

10. Luffing cylinder

11 . Motor for hoisting

12. Motor for slewing

13. Lowering brake valve for slewing gear

14. Pressure compensated throttle check valve

15. Return filter

16. Electric diagram

Crane type : HHC 350-150-24

Hoisting speed full load : max. 10 m/min

Motor for hoisting : Parker V12-80

Hoisting gear : SE80 AC2

Motor type : 225M4-EP 112G EEXd-IIBT4 S6-

Rotation seen from fan end : Clockwise

Pump for hoisting

SWL 15T - 6 - 24M

Oato' 5 9-2005 1:50

Brakes claim no adjusting.

The hydraulic system is provided with two filters:

The filter is mounted on the oil tank of the pump station .

Slewing Gear and Hoisting Gear

Ball Bearing Slewing Ring

RULES FOR SCRAPPING OF STEEL WIRE OWING TO

OUTSIDE WEAR AND TEAR

NUMBER OF THREAD BURSTINGS LENGTH AMOUNTING TO

CONSTRUCTION 6XDIA 30 X 0/A.

ABOVE TABLE ONLY APPLIES TO ORDINARY LAY STEEL WIRE.

FOR LENGTHWISE STRANDED STEEL WIRE APPLY ABOVE-MENTIONED NUMBERS

INDSIDE WEAR AND TEAR

A REDUCTION OF THE DIAMETER OF THE WIRE INDICATES INSIDE WEAR AND

Lubrication nipple chart.

EJf{onMobil MOBILGREASE XHP 222

Mobil MOBILGREAsE xHP 222

Pinion and Wire Lubrication.

EvonMobil MOBILTAC 375NC (PINION)

MOBILTAC 375NC (PINION)

Ordering of spare parts

Bestellung von Ersatzteilen

Commande de pieces detachees

DO NOT DO ANY WELDINGS ON THE

Tread to be sealed from

rtllat No: 7~10007

Parts list-no.: 74509975

Pos Qty Designation Art. No.

Dimension sketch 24771A

Pos Qty Designation Art. No.

Assembly drawing 24904A

Pos Qty Designation Art. No.

Logbook code Edition

[ Pri_nte_d _on_ _ _4_-0.9-_20_07_ _

3 Brake unit 029810105

4 Change displacement blok kit 905501200

Pos. Code Q.ty Description

Pos. Code Q.ty Description

Pos. Code Q.ty Description