Instruction Manual

The Jets Sanitary Systems
Jets Order No. 604897

Astelieros Unidelta
LM-38
Sanitary Systems
– made to please
Jets order No. 6 0 4 8 9 7
Astelieros Unidelta
LM-38
Sanitary Systems
– made to please
Content
INSTALLATION
Introduction Page
Introduction Page new Technical Manual .............................................................................1
Order Specification
604897 Order Specification ..................................................................................................2
Installation Instructions
2163 Storage and Maintenance Instruction ..........................................................................3
41520 Piping Diagram 30MB-D ............................................................................................4
2108 Installation Vacuumarator ............................................................................................5
32300-046 Preassembled Unit Jets 30MB-D ......................................................................6
1007 El Diagram ...................................................................................................................7
Timing Relays RE7 28451 Ver 5 .......................................................................................12
3103 Pressure Switch Danfoss RT 121 ..............................................................................14
41794-012 Accumulating Tank 100L...................................................................................15
32880-064 Toilet Jets 64FD-VPC-V Part & Pipe Connection .............................................16
41149 Flexible Hose water supply vacuum toilet Mounting Instruction ..............................17
32050-080 Grey water tank with ED valve .........................................................................18
41257 Electrical Installation Grey Water Tank ....................................................................19
Vacuum Piping Guide
Vacuum Piping Guide Rev 14 03 05...................................................................................20
Control Charts
523 Control Chart Vacuum Unit ..........................................................................................38
501 Control Chart Start-up Jets Vac Sanitation Syst ..........................................................40
OPERATION & MAINTENANCE
Jets15MB-D
Technical Information
2104 Principle and Function ...............................................................................................43
2106 Mode of Operation .....................................................................................................44
2142 Vacuumarator Jets 15MB-D ......................................................................................45
3120 El.motor MEZ 7AA 90L-02 .........................................................................................47
Data Sheet Vacuum Gauge ................................................................................................48
Operation
3106 Issue H ......................................................................................................................49
3105 Control Cabinet..........................................................................................................50
41021 Vacuum Comparison ...............................................................................................51
Maintenance
2166 Troubleshooting & Repair Jets 15MB-D ....................................................................52
2154 Disassembly Jets 15MB 15MB-D ..............................................................................54
2180 Disassembly El Motor for Jets 15MB-D .....................................................................55
Drawings
31739-029 Jets 15MB/Jets 15MB-D Part Drawing vacuumarator ......................................56
31774-031 El motor MEZ 7AA90L02 for Jets 15MB-DPart drawing ..................................57
Spare Parts Information
Rec on-board Spares Jets 15MB-D....................................................................................58
www.jets.no
JETS VACUUM AS. P.O. Box 14, N-6069 Hareid, Norway. Tel. + 47 70 03 91 00. Fax + 47 70 03 91 01. E-mail: post@jets.no
Content
Operation & Maintenance Jets 64 FDVPC-V

6126 Jets 64FD VPC-V .........................................................................................................59
5124 Explanataion FD VPC-V ...............................................................................................61
Operation
5126 Regulation of water FD VPC-V .....................................................................................63
Maintenance
2179 Troubleshooting & Repair FD VPC-V ...........................................................................64
Drawings
32880-064 Toilet Jets 64FD-VPC-V Part & Pipe Connection ................................................65
32909-064 Toilet Jets 64FD-VPC-V vac Part & Pipe Connection .........................................66
32831-101 VPC-V Controller Internal Parts ..........................................................................67
32833-054 FD Valve w/ VPC-V Complete End Piece Connection ........................................68
41448 FD-valve, Part Drawing ..............................................................................................69
41544-034 Water Supply Hose with Ball Valve ....................................................................70
Rec on board spares 64-69 FD VPC-V .................................................................................71
Operation & Maintenance GW-Tank with ED

5103 ED-valve Description ..................................................................................................72
Maintenance
2123 Maintenance Schedule .................................................................................................73
2171 Trounleshooting & Repair ED Valve .............................................................................74
Drawings
32451-052 ED Valve 230V Complete ....................................................................................76
32454-052 ED Valve 115V Complete For flange connection ................................................77
32466-052 ED Valve 24V DC Complete for Flange Connection ...........................................78
32463-052ED Top Housing ...................................................................................................79
41839-052 ED-Valve All voltages Internal Parts ....................................................................80
Recommended Spare Parts on board spares GW-Tank .......................................................81
www.jets.no
Installation Introduction Page
TECHNICAL MANUAL
This manual is made by Jets Vacuum AS.

The manual should be used for approval, installation and operation/maintenance purposes
Type equipment: Jets Vacuum Sanitation System
Vacuum unit: 1 off Jets 30MB-D, 3 x 400V, 50Hz
Toilets: 2 off Jets 64 FD/VPC-V
Grey Water Tanks: 1 off Grey Water Tank 16L 230V sensitive
Yard: Astelieros Unidelta
Name of ship: (LM-38)
Date: 16.05.2007
Checked by: Sverre Kvalsund
Made by: Geir Televik
Reference: Jets Vacuum AS- Unit no. 604897
www.jets.no
1
Installation Order Specification
Specification Jets Order No.604897
Qty Description Part no.

1 Vacuum unit JETS 30MB-D J30MB-D V
2 JETS 15MB-D 029015001
8 Vibration absorber 030303400
1 Control Cabinet 30MB-D V 400V/50Hz 121801007
2 Pressure switch 032300100
1 Vacuum gauge 032300200
1 Ball valve 035301300
4 Ball valve DN50 035319200
4 Flange w/connecting pipe DN50 029152100
1 Accumulating Tank 100L 012101207
1 Foundation 30MB-D 011201605
1 Stay for Manifold 010601604
1 Manifold, 2 in 2 out 013105101
1 Painting RAL 7032 813337032
1 Mounting acc. to dwg 32300-046 800032300
J64-FDVPC-
2 Toilet JETS 64 FD/VPC-V V
2 Toilet JETS 64 FD/VPC-V 064100050
2 Seat & Cover "Lily" 069608700
2 Release Button 100100030
2 Mounting Kit 069606402
1 Grey Water Tank 16L 230V sensitive 080812101
www.jets.no
2
Installation Installation Instructions
DATA SHEET NO
Storage and Maintenance Instruction 2163

ISSUE A
For Jets vacuumarators, vacuum units, toilets and related equipment
Storage:
a) Storage before installation:
Goods to be stored in a cool and dry place.
b) From installation on board up to setting to work:
Goods to be protected against dust, grinding, welding and moisture.
c) From setting to work up to handing over the ship:
As for b), especially to be protected against moisture.
Maintenance Instruction during storage:

Environmental conditions: Goods to be stored indoor at a dry place.
Visual inspections: Check for visual damage.

Inspection intervals: Upon arrival and before installation.
Maintenance: Not required.
Maintenance Intervals: Not required.

Tools: Not required.
Note: Changes without prior notice
JETS VACUUM AS
P.O.Box 14
N-6069 Hareid, Norway
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
E-mail: post@jets.no
www.jets.no
3
POS OBJECT DESCRIPTION PART NO. QUA.
01
08
02 03 04
05
07
06
www.jets.no
4
DATA SHEET NO
Installation Vacuumarator 2108

ISSUE J
Vacuum unit Sewage treatment plant

When designing the installation of the If connected to a sewage treatment plant, the
vacuum unit, it is important to provide discharge pipe(s) from the vacuumarator(s)
sufficient space for inspection and is connected to the plant. See treatment plant
maintenance. Install shut-off valves Instruction manual.
(included in Jets supply) according to
piping diagram. Each vacuumarator
is supplied with vibration dampers.
Integrated holding tank
Connected to an integrated holding tank,
Flexible joints (included in Jets supply)
connections for vacuumarators must be made
must be used when connecting the
according to Technical Manual.
vacuumarator`s suction and pressure
Level switches for control of discharge pump(s)
side.
must be installed according to drawing in Technical
The vacuumarator must be located
Manual.
to avoid head loss on outlet pipe.
Height of outlet pipe should be kept Fresh Water Supply
at a minimum, preferably less than 2 Fresh water supply may be connected to the
meters, because increased height of suction chamber on each vacuumarator to
outlet pipe will reduce vacuum capacity flush and clean when neccessary and to fill the
of vacuumarator. vacuumarator with water after service.
If increased height is needed, please
contact Jets Vacuum Technical How to fill water into the vacuumarator:
Department. Unscrew plug* on side of suction chamber**, one
of the plugs. Fill fresh water through the plug hole
Please notice: up to plug hole level. Level may be controlled by
For Vacuumarator Jets 15M, 15MB and looking through the suction chamber cover ***.
Jets 15MB-D: Refit plug.
To keep sufficient priming of the
vacuumarator, outlet pipe should be at Vacuumarator Dwg** Plug No* Cover No***
least 1 m long in vertical direction. Jets 15MB-D 31739-029 020202900 029150310
Jets 25MBA 31781-023 020202900 023280000
Rotation of the Jets 65MBA 32020-02A 020202900 023280050
vacuumarators
The correct rotation is indicated
with an arrow on the pump housing.
The rotation of the pump is always
clockwise seen from the motor fan end.
Prior to checking the rotation, make
sure that the vacuumarator is filled with
liquid.
Starting up the vacuumarators without
liquid will damage the shaft seals.
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
5
6
1 2 3 4 5 6
Parts List
ITE TITLE DESCRIPTION PART NUMBER QTY
7 6
1 Jets 15 MB-D Vacuumarator See Table 2
2 Flange With Pipe DN50 029152100 4
3 Ball Valve DN50 035319200 4
A 4 Stay For Manifold Dwg 41711-010 010161604 1 A
5 Ball Valve 1/2" 1/2" 035301300 1
www.jets.no
6 Pressure Switch 032300100 2
Installation
7 Vacuum Gauge 032300200 1

8 Vibration absorber 030303400 8
9
9 Control Cabinet 400 x 400 x 200 See Order Spec. 1
10 Manifold 2 In 2 Out Dwg 32153-013 013105101 1
11 Foundation Dwg 32158-011 011201605 1
7
10
969
7
2
710
B B
477
1
11
4
CC 220 211
C C
Inlet DN50
Outlet DN50
G Revised title and partlist 11.04.2007 rhu
F Revised Part No. on Drawing 25.10.2006 RHU
CC 167
Part No. Jets 15MB-D E Added Table 23.10.2006 RHU
Voltage/Frequency Part No. D Added stay for mainfold in the parts list 04.02.2004 TG
645
230-380/50, 255-440/60 029015001
690/60 029015004 C NEW PART NO. AND DRW. NO ON FOUNDATION 14.10.2003 RoL
690/50 029015005 B Added dimensions 19.05.2003 TG
208/60 029015006 A Original Drawing 05.03.2003 TG
415/50 029015007 Rev. Description Date Sign
Title Designed by
TM
05.03.2003 TG
CC 250 107
D Checked by D
Jets 30MB-D Scale
814 7 N-6069 HAREID
1:10
Tel. +47 70 03 91 00 PREASSEMBLED UNIT
Fax. +47 70 03 91 01
E.Mail post@jets.no Part no.: Material: Weight: Drawing no Rev.
WWW.JETS.NO - 151 Kg 32300-046.idw
1 2 3 4 5 6
www.jets.no
7
www.jets.no
8
www.jets.no
9
www.jets.no
10
www.jets.no
11
Functions, references Zelio Time timing relays

Relay output, width 22.5 mm, universal
On-delay relays
On-delay relays
Time delay adjustable from 0.05 s to 300 h in 10 ranges (see setting-up on next page).
On-delay relay External control for External control for partial
Start on start of time delay stop of time delay
energisation RE7-TM (for totalising function)
RE7-TL, TM, TP RE7-TM
de-energised Supply Supply Supply
energised
open C/O 15/18 (25/28) Start (Y1Z2) Partial stop (X1Z2)
closed 15/16 (25/26)
t1 t3
t: adjustable On-delay t C/O 15/18
t2
15/16
C/O 15/18
t 15/16
t t = t1 + t2 + t3
Conversion of second changeover contact to instantaneous mode by means of switch R2

RE7-TP13BU
R2 R2
Delay Inst Delay Inst
Supply Supply
C/O 5/28 C/O 21/24

5/26 21/22
Functions Supply Relay Reference Weight

(see diagrams above) voltages output kg
810933
On-delay relay or 24 V 1 C/O RE7-TL11BU 0.150

110…240 V
On-delay relay or 24 V 1 C/O RE7-TM11BU 0.150

External control possible for: or 42…48 V
- start of time delay 110…240 V
RE7-T
- partial stop of time delay
- adjustment of time delay (1)
On-delay relay or 24 V 2 C/O (2) RE7-TP13BU 0.150

Remote control possible for: or 42…48 V
- adjustment of time delay (1) 110…240 V
(1) By external potentiometer, to be ordered separately. If external potentiometer is fitted, the internal potentiometer is
automatically disconnected.
(2) A switch on the front face of the relay allows the second changeover contact to be used in instantaneous mode.
Characteristics: Dimensions: Schemes: Setting-up:

pages 28450/2 and 28450/3 page 28458/2 pages 28451/3 and 28458/3 page 28451/3
8451_Ver5.00-EN.fm/2 Schneider Electric
www.jets.no
12
Schemes, setting-up Zelio Time timing relays

Relay output, width 22.5 mm, universal
On-delay relays
Schemes
Terminal blocks
RE7-TL11BU RE7-TP13BU RE7-TM11BU
A1 15 B1 A1 15 B1 A1 15 B1
Z1 25 (21) B2 Z1 B2
(21)
B1
A1
B1
B2
A1
15
15
25
B1
B2
A1
15
A2
A2
(24)
(22)
18
16
A2
18
28
16
26
18
16
28 (24) 26 (22) Z2 X1 Y1 Z2
18 16 A2 18 16 A2 18 16 A2
Recommended application schemes

Start on energisation Start by external control External control of partial stop
B1 B2 A1 B1 B2 A1 Y1 B1 B2 A1 X1
A2 A2 Z2 A2 Z2
Potentiometer wiring Wiring precautions
Z1
X1 or Y1 or Z1
Supply
A2 Z2
A2 Z2
No galvanic insulation between supply terminals A1, A2, B1, B2 and control inputs X1, Y1, Z1, Z2.
Setting up
1 Potentiometer for fine adjustment of the time delay, graduated in % of range max. setting 2.
2 10-position timing range selector:

1
4 0.05…1 s0.5…10 s5…100 s 1.5…30 min 1.5…30 h
0.15…3 s1.5…30 s15…300 s 15…300 min 15…300 h
2
3 Switch for converting the second C/O contact to instantaneous mode (for RE7-TP13BU).
3
4 LEDs, depending on the model:
-Green LED U/T: flashes during the time delay period, permanently on outside the time delay period.
-Yellow LED R1: on when the 1st relay is energised.
-Yellow LED R2: on when the 2nd relay is energised.
Adjustment of the time delay

1 40
- Select the timing range immediately greater than the time required, using selector switch 2.
Example: time required 12 s; range selected 30 s.

2 30 s x. %
- Using potentiometer 1 display the required time value as a % of value 2.
t x 100 12 x100
1 = -------------------- i.e. ---------------------- = 40
2 30
Characteristics: References: Dimensions:

pages 28450/2 and 28450/3 page 28451/2 page 28458/2
Schneider Electric 28451_Ver5.00-EN.fm/3
www.jets.no
13
DATA SHEET NO
Pressure switch 3103

ISSUE E
Technical data
Type: Danfoss RT121 (-1 to 0 bar) Switch
Ambient temperature:-40 to +70°C. Contact load
Pressure connection Alternating current:
temperature: max. 150°C. AC1 (ohmic): 10 A, 380 V
Enclosure: IP 66 acc. to IEC 529 and AC3 (motor): 4 A, 380 V
DIN 40050. AC11 (coils): 3 A, 380 V
Cable entry: Two Pg 13,5 entries for Direct current: 12 W, 220 V
cable diameters from El. connection:
5 to 14 mm. Start and stop: Terminal 1 and 4
Pipe connection: 3/8" RG Alarm low vacuum: Terminal 1 and 2
Setting Adjustment
The pressure switches shall be adjusted to recom- Pressure switch for start/stop
mended setpoints, see table below. 1. Remove front cover
See also: Data sheet no. 3105 2. Adjust “regulator” (1) to - 40 kPa (scale value)
3. Adjust “rotating differential disc “(2) to 2.5 (scale value)
4. Start Vacuumarator and observe vacuum gauge.
5. Set switch in AUTO position.
6. Drain air slowly into pipe system by opening ball valve
on the pipe manifold. Close valve at - 40kPa ( % vacu-
um.)
7. Adjust slowly “regulator” (1) till vacuumarator starts.
Increase=Clockwise. Decrease=Counterclockwise.
8. Adjust “rotating differential disc” (2) so Vacuumarator
stops at 0,55kPa.
Increase=Clockwise. Decrease=Counterclockwise.
9. Repeat 6 through 8 until recommended setpoints are
achieved.
More than one Vacuumarator:
No.1, Start 0,42kPa, Stop 0,55kPa
No. 2,Start 0,40kPa, Stop 0,55kPa
No. 3,Start 0,38kPa, Stop 0,55kPa
Pressure switch for alarm

1. Remove Front cover
1. Regulator 2. Adjust “regulator” (1) to - 25 kPa (scale value)
2. Differential setting disc 3. Adjust “rotating differential disc” (2) to 1 (scale value)
Setpoints: 4. Start Vacuumarator and observe vacuum gauge.
Start of vacuumarator: - 40 kPa ( % vacuum) 5. At appr.- 25 kPa (% vacuum), stop the Vacuumarator.
Stop of vacuumarator: - 55 kPa ( % vacuum) 6. Drain air slowly into pipe system by opening ball valve
Alarm low vacuum: - 25 kPa ( % vacuum) on the pipe manifold.
7. Check if the contact shifts at recommended setpoint.
ATTENTION: 8. If necessary adjust “regulator” (1).
Please note that the mentioned minus kPa in this Increase=Clockwise. Decrease=Counterclockwise.
instruction is only related to the marked scale value 9. Repeat 4 through 8 until recommended setpoint is
plate on the Danfoss RT121 Pressure Switch, and achieved.
not to kPa standard in general.
Note: Changes without prior notice.
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
14
Collars and Flange DN50

70
100% Through
Shell Thickness
2 mm
15
375
750
408
1085
945
290
171
100% Through
70
Collars and Flange DN50
0
40
Muff With Plug
BSP 2"
218
L 60x40x2
C Add Weld Symbol 15.08.2006 RoL

B New Shell Thickness 09.05.2006 RoL
A Original Drawing 22.08.2003 RoL
Rev. Description Date Sign
Title
TM
Designed by 22.08.03 RoL
Checked by
JETS ACCUMULATOR TANK 100 LITRE Scale
N-6069 HAREID 1:10
Tel. +47 70 03 91 00
Fax. +47 70 03 91 01 Part no.: Material: Weight: Drawing no Rev.
E.Mail post@jets.no
WWW.JETS.NO 012101207 Aisi 316 31 Kg 41794-012.idw
www.jets.no
15
16
6 5 4 3 2 1
Parts in Mounting Kit (Part No. See Order Spec.)
Part No. Description Qty
Toilet Seat/Cover Connection for Release Button Hose
See Order Spec. 036601400 Washer 2
Porcelain JETS 64
034506900 Hose Clip 2
064110000
069600700 Spacer Sleeve 2
034505500 Rubber Sleeve 1
D D
Release Button
See Order Spec.
www.jets.no
Installation
Flushing ring
069510510
Hose Clip
034233401
Water Connection
BSP 1/2"
C C
FD Valve w/ VPC, Complete

054101070
Hose Clip
See Mounting Kit
Flushing Ring connection Point

Spring
053531720
Rubber Sleeve
See Mounting Kit
Hose Clip
See Mounting Kit
B B
,5
33
Ø
# NOT JETS DELIVERY
280
180
* SEE MOUNTING KIT

260
B Revised Title 15.01.2007 RHU

14 A Original Drawing 15.11.2006 RHU
Rev.: Description: Date: Sign:
320
Title: Designed by: 15.11.2006

TM
RHU
490
A TOILET JETS 64 FD/VPC-V Scale: A
Approximately 670mm
330
PART AND PIPE CONNECTION Project:

N-6069 HAREID
110
Tel. +47 70 03 91 00
Fax. +47 70 03 91 01
Approximately 425mm
70 80 Part no.: Material: Weight: Drawing no.:
Ø50
E.Mail post@jets.no
60
WWW.JETS.NO 064100050 32880-064.idw

6 5 4 3 2 1
www.jets.no
17
18
1 2 3 4 5 6
5 4 3 8 6 2 7
A A
www.jets.no
Installation
Outlet
465
60
Ø50
261,5
1
200
B B
23
21
101
403 200
400 236
474,5
Inlet 50
C C
Table1
Part No: F Added Dim and text for inlet/outlet 02.11.2006 RHU
Part No:
Total Tank, ED-Valve With... Grey Water Tank E Add New Parts. (See Item No. 7 and 8) 17.02.2005 Rol
ED-Valve*
Total**
D Add part no: for 24 and 12VDC Valve. Modified Air Walve 21.01.2003 Rol
230V Sensitiv Top 052508000 080812101
C Different Length on stick for Level Sw. 02.05.2002 RoL
115V Sensitiv Top 052508100 080812102
Parts List B New Height on Level Switch Sensor 05.12.2001 RoL
24VDC Sensitiv Top 052516501 080812110
ITE TITLE DESCRIPTION PART NUMB QTY A Original Drawing 06.11.2001 RoL
1 Grey Water Tank 16L Det. Drw. 32051-080 080812100 1 12VDC Sensitiv Top 052516801 080812111
2 ED - Valve See Table1* 1 Title Designed by 06.11.2001 RoL
TM
3 Signal Cable 121516201 1
D Checked by D
4 Level Switch VPC 2-1.0 Length of Stick 100/180mm 032316360 1 Grey Water Tank With ED-Valve
Scale
5 Air/overflow valve See drw. 41756-035 035202505 1 N-6069 HAREID 1:5
6 Fixing Bolts (Mounting set) 036510210 1 Tel. +47 70 03 91 00 16 Litre
Fax. +47 70 03 91 01
7 Power Conn. Female 121502600 1 Part no. Material Weight Drawing no Rev.
E.Mail post@jets.no
8 Seal 037503800 1 WWW.JETS.NO See Table1** 9,4 Kg 32050-080.idw
1 2 3 4 5 6
www.jets.no
19
Installation Vacuum Piping Guide
Vacuum Piping Guide 1
VACUUM PIPING
Guidelines for sewage vacuum pipe

installation
Revised Issue March 2005
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
20

Contents
Front page ____________ ____________ page 1
Contents & Introduction ______________ page 2/3
Description and build-up _____________ page 3
Vacuum sewage system layout ________ page 3/4
Choice of branches _________________ page 4
Sectioning / shut-off of pipes for service _ page 4
Challenges regarding different types of ships page 4/5
Grey water interface ________________ page 5
Vacuum system lay-out ______________ page 6
Pipe connections for two decks ________ page 7
Horizontal pipes____________________ page 7/8/9
Joining of pipes with different dimensions page 10
Rodding points_____________________ page 11
Bends ___________________________ page 11
Branches _________________________ page 11
Connection to vacuum main branch ____ page 12/13
Alignment of pipe to toilet valve _______ page 14
Connection to toilet valve ____________ page 14
Flexible Hose______________________ page 14
Pipe clamps _______________________ page 15
Vacuum accumulating tank ___________ page 15
Test procedures ___________________ page 16
Descaling of vacuum sewage pipelines__ page 16
Grey water piping __________________ page 17
Grey water interface ________________ page 17
Pipe tables________________________ page 18
Introduction
This manual is dealing with piping for vacuum sewage systems as well as waste water pipes
connected to such systems. The vacuum piping must be in accordance with vacuum sewage system
transportation principles:
The transport proceeds in slugs as a result of difference in pressure in front of and behind this slug.
Fig. 1
During the transport through the piping system, the slug is affected by the gravity and will flatten
out after a time. For this reason it is necessary to have low points in the piping system where the
slug can form again, so that the pressure difference can be re-established.
Pipes to be secured by clamps, and cleanouts to be made where convenient.
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
21

Following factors to be considered when dimensioning vacuum pipes:
• The number of users.
• The number of vacuum toilets installed.
• Type of toilet usage (-single person, public).
See also shipyard standards for Vacuum Toilet System:
DVS 34000 in Denmark

DIN 0086281 in Germany
NS 6073 in Norway
SS 78041 in Sweden
Description and build-up

A vacuum sewage system uses difference in air pressure for transport of sewage. This difference
is created by the Vacuumarator. By means of pressure switches controlling start and stop of the
Vacuumarator, a constant vacuum of 40%-55% (-0,40 - -0,55 bar) is maintained in the vacuum pipes.
When flushing the toilet, its contents is sucked into the piping system. Consequently transport will
continue as long as the toilet valve is open. When the valve closes (after 1,5 -2 seconds) transport will
stop. During the discharge period, the distance of transport will vary from 5 to 15 meters, depending on
vacuum, dimension of pipe, direction of flow, the number of bends on pipe etc.
When transport stops, the water in the pipes will flow by gravity to the nearest low point. The pipes
must consequently be installed with a water lock or "transport pocket" at this point. At the next
discharging of the toilet, or other toilets connected at the same side of the "transport pocket", the
contents of the "transport pocket" will be sucked further along in the pipes. In longer lines of piping
there will be a simultaneous transport from several "transport pockets" until the sewage reaches the
Vacuumarator. Between each "transport pocket" the pipes should be installed with a slope along the
direction of transport to secure that water will also flow in this direction.
Vacuum sewage system layout

Choice of piping layout
For installations in ships, the choice of piping layout design will have to be adjusted to many
considerations.
If possible the outlet pipe from toilets should point downwards, i.e. collecting pipes and
branches should be on a lower level than the toilets.
In this way you avoid the risk of "backflow", and sufficient vacuum for operation of toilets will always be
present. Our experience has shown that in this way you obtain maximum operation reliability.
However,when using a vacuum toilet system, collecting pipes and branches may be installed in the
ceiling.
In this case it is vital that the piping layout is designed to avoid "backflow", un-intended collection of
water in the pipe system and securing safe transport of sewage.
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
22

Vacuum sewage system layout (Cont.)
Location of vacuum unit in different types of ships
As a main rule the vacuum generating unit should always be located at the absolutely lowest point of
the vacuum system. In addition it should be located in a way that main pipes and branches could be
as short as possible. Branch pipes from toilets should be routed in a downward direction towards the
vacuum generating unit. In addition the following must be considered when installing a vacuum piping
system:
-The size of the ship.
-The risk of varying trim and list of the ship.
Vacuum reservoir: Calculation and build-up:
Usually the total volume of pipes creates the vacuum reservoir. When a toilet is flushed, 60 - 100 litres
of air is let into the system. At a decrease in vacuum level, the vacuum generating unit will start and
vacuum level is rebuilt.
However, this takes some time (e.g. from a few seconds to several minutes, depending on pipe volume
and capacity of vacuumarators). In cases of possible simultaneous flushing of many toilets ( e.g. in
passenger vessels, ferries) the total piping volume must be big enough to make the system function. In
such vessels with a total pipe volume less than 160 litres, we recommend increase of vacuum reservoir
by installing an accumulating tank.
Choice of branches
An optimally constructed piping system is designed to contain as little water as possible during ordinary
operation. This is obtained by making horizontal pipes as short as possible and with as few bends as
possible. Horizontal collecting pipes/main pipes should be located in a way that branches will be as short
as possible.
Sectioning/shut-off of pipes for service

When deciding the number of main pipes from vacuum generating unit to branch points, the number of
toilets, number of decks and the need for shutting-off for service should be considered. Each main pipe
should be installed with a shut-off valve towards manifold of vacuum generating unit.
Challenges regarding different types of ships, trim and list

Big passenger vessels - cruise liners:
These vessels have long corridors and consequently one may be tempted to connect many toilets to each
horizontal branch of pipe. These horizontal pipes will then contain more water than what is desirable, and
this will increase the risk of "backflow". In addition, many "transport pockets"/waterlocks will reduce the
level of vacuum at the end of each branch.
In certain periods public toilets will have a high frequency of flushing. This must also be considered when
choosing branches.
The risk of clogging of pipes is high, and the location of rodding points is important.
Shut-off valves have to be installed at branches to secure as few toilets as possible out of operation in
cases of operation breaks or servicing.
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
23

Challenges regarding different types of ships, trim and list (Cont.)
Big cargo vessels, container vessels and the like:

If the vessel's alongship trim is different when ship is loaded or empty, and/or if the vessel will sail for
some period of time with a lateral/sideway list, horizontal pipes must be installed with this in mind.
Generally horizontal stretches of pipes should be as short as possible, and the number of "transport
pockets" should be increased to prevent "backflow" towards the end of horizontal pipes.
Fishing vessels like trawlers, purse seiners and long-liner fishing vessels:
Such vessels will have great differences in trim when empty or loaded. In addition, movements of the sea
will cause water in pipes to create frequent problems. Our recommendation is consequently to install pipes
from toilets in a downward direction if possible. If this is not possible, horizontal branches should be a as
short as possible, with as few toilets as possible connected to each branch.
Smaller passenger vessels/ferries:
In such vessels, with a high number of passengers in periods and a relatively low number of toilets, all the
toilets will frequently be flushed simultaneously. In these cases it is vital to calculate vacuum generating
capacity as well as vacuum reservoir according to simultaneous flushing of toilets. If neccessary, an extra
vacuum accumulating tank has to be installed to increase the vacuum reservoir. (See also Page 14)
Due to risk of low vacuum level during high load of operation, pipes from the toilets should have a
downward direction, and horizontal branches should be installed lower than toilet level.
Grey water interface

When grey water interface tanks are applied for collecting water from washing machines, wash basins,
showers etc. the water transport in the piping system increases. As a general rule, grey water should be led
to vertical main pipes by separate piping. See also illustration Fig. 2 on page 6.
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
24

Vacuum sewage system layout
Fig. 2
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Pipe connections for two decks
Fig. 3
Horizontal pipes
Transport in horizontal pipes:
a) Upward directed outlet pipes from toilets:
Vacuum pipes are preferably to be mounted with a slope between the "transport pockets" in flow
direction.
Fig. 4
Important to remember:
-Trim of ship
-Total lenght of pipe branch
- Fall
b) Downward directed outlet pipes from toilets:
The pipes may be mounted horizontally between the "transport pockets", provided that the
outlet pipes from toilets have a downward direction, or backflow is prevented.
Fig. 5
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Horizontal pipes (continued)
Transport pockets" are made to reform slugs. When a toilet on the same pipeline is flushed,
the pressure difference in front of and at the back of the pocket will "push" the slug on to the
next pocket.
Fig. 6
When passing obstructions like crossing ventilation ducts,crossing pipes and so on, it will be
advantageous to construct the passing as a "transport pocket".
Fig. 7
If the vacuum pipe has to be placed above such obstructions, it is important to place a "transport
pocket" in front of the rising pipe. In this way maximum speed of the transported sewage is
obtained in the rising pipe.
Fig. 8
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Horizontal pipes (continued)
The distance between transport pockets should be decided considering the risk of change in trim
and list of the vessel, and the ship's movements due to the sea.
Recommended distances for:
-Fishing vessels: 5 meters
-Other vessels like cargo ships, container vessels and the like: 10 meters
-Large passenger vessels and cruise liners: 15 meters
For systems with downward directed outlet pipes from toilets to horizontal pipe branch, the
distance between "transport pockets" may be max. 25meters.
Fig. 9
At transverse sections of vacuum pipes, distance between "transport pockets" should be
considered separately. Even for large vessels, length of transverse sections may require
reduced distance between "transport pockets".
Bends in pipe lines will always obstruct the flow of transport. In horizontal lines bends will
cause an accumulation of sewage just after the bend. It is therefore recommended to install
a "transport pocket" just after such bends to collect the sewage and thereby obtain max flow
speed at the next straight section. When several bends are located close to each other, a
"transport pocket" should be located just after the last bend in flow direction.
It is recommended to install "transport pockets" close to branch joints in flow direction.
Mounting of vacuum pipes in ceilings:
In many installations in ships horizontal branch pipes are mounted in the ceiling
between the overlaying deck and the paneled ceiling. As a consequence toilet outlets are
connected to a vertical pipe which in turn is connected to a horizontal branch pipe in the
ceiling.
The greatest challenge in such cases is to avoid "backflow" to the toilets. "Backflow" is
when sewage from upper pipes flows back to the rising pipe connected to the toilet. If
this rising pipe is filled with sewage, it will influence the discharge function, and in worst
case cause sewage to flow into the toilet bowl.
Mounting of horizontal branch pipes in the paneled ceiling:
Horizontal branch pipes between overlaying deck and paneled ceiling are to be placed as close
to the paneled ceiling as possible, i.e. "transport pockets" to form lower boundary layer towards
the ceiling.
In this way maximum space for gooseneck in the joint between rising pipe from toilet to
horizontal pipe is obtained.
Fig. 10
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Joining of pipes with different dimensions
The number of toilets connected to branches and collecting pipes will decide the pipe dimension. The
most commonly used dimension for pipes from toilets, and also from branches is DN50 for a number
of toilets up to 20- 25 toilets. For collecting pipes with larger quantity of toilets than this, DN 65 is
used.
Rising pipes with vacuum transport from lower to higher levels must never be installed with transition
to larger dimension of pipe.
Correct way to do this, see ill. Fig. 11
Fig. 11
The reason for this is that larger dimension of pipe creates less speed of air and consequently slower
transport and shorter distances of transport. The consequences of this is increased risk of build-up of
sewage and thereby "backflow".
As much as possible one should keep the same dimension of pipe in horizontal branches, and
increase pipe dimension for vertical collecting pipes.
Connection of horizontal branches to downward going collecting pipes shall always be done with a
downward 45º connection. In larger systems we recommend shut-off valve for each branch. Remember to
make sufficient access for shut-off valves.
Fig. 12
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Rodding points
Rodding points should be installed with suitable distances and sufficient access. In longer stretches of
pipes one should install the rodding points in connection with "transport pockets".
Fig. 13
Bends
Bends to be made with a large radius of curvature
Fig. 14 Fig.15
For plastic pipes,and steel "push-fit" pipes For welded steel pipes, minimum bend radius to
minimum radius to be 2 x D, or a 90o bend be 3 x D
made of two 45o bend pieces. Inside of pipes and fittings to be smooth and
without obstructions to avoid clogging.
Branches
Fig. 16
Fig. 17 Fig. 18
Connecting of 2 pipes to be made at maximum angle of 45º in direction of transport. T-pipes are
not to be used. Branch pipes are always to be connected to horizontal main pipes from above.
Branch pipes always to be connected to vertical main pipes at an angle of 45º.
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Connection to vacuum main branch
Rising pipes from toilets:
Vertical pipes connections are to be straight running with no bends, to obtain the best possible
transport out from the toilet.
The diameter of the rising pipe must not be increased in the rising part.
If horizontal outlet pipe from a toilet, a Max. length of horizontal

"transport pocket" must be installed in branch is not to exceed 30 m.
front of vertical rising pipe.
Fig. 19 Fig. 20 Fig. 21

Gooseneck in the transition between vertical and horziontal pipe:
The rising pipe to be connected to the upper side of the horizontal branch pipe with a gooseneck
and at an angle of 45° in the direction of flow.
Fig. 22
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Connection to vacuum main branch (cont.)
The rising pipe from a toilet must never be connected to a point on a horizontal branch pipe that
may be filled with water, i.e. at a low level point of the pipe line.
The reason for this is that in case of low vacuum in horizontal branch pipes, water may be
sucked through the gooseneck and gradually the rising pipe will be filled with sewage.
In corridors where rising pipes from toilets on both sides are connected to a common branch
pipe, the rising pipe should go as high up as possible and then point downwards towards the
branch pipe.
Fig. 23
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Alignment of pipe to toilet valve
To avoid leakage between the toilet valve and the toilet bowl, it is important that the pipe is
properly aligned.
Fig. 24
Connection to toilet valve

Rubber sleeve and elbow to be secured by hose clamps
Fig. 25
Flexible hose
For the purpose of using less pipe fittings and
secure easier maintenance, we recommend
to connect the toilet to the pipe system by
means of a flexible hose. This flexible hose
must not be longer than 1 m. The distance
between toilet outlet and the pipe system
must not exceed 70% of the totale lenght of
the hose. The flexible hose is to be secured
by hose clamps.
Fig. 26
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Pipe Clamps
Resilient liner for securing Pipes must be secured by clamps at:

piping • Change of direction
• Vertical piping
• After connection of toilet or
other equipment
• Every 1,5 m or (every 2nd. frame)
for plastic pipes.
A: Pipe to be • Every 2,0 m for DN 40 steel pipe
secured by • Every 2,3 m for DN 50 steel pipe
clamps • Every 2,7 m for DN 65 steel pipe
See also pipe manufactures

recommendation.
Resilient liner
Fig. 27
Vacuum accumulating tank
For small vacuum systems (up to appr. 10 toilets), a vacuum accumulating tank to be considered.
An accumulating tank is recommended if total pipe volume is less than 160 l (equal to appr. 85 m
pipe length DN50).
Fig. 28 Fig. 29
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Test Procedure
A. Vacuum pipes only:
Leakage test of complete vacuum pipes, without any components - toilets, grey water interface
tanks, vacuumarators etc.- connected.
All pipe ends to be blinded.
Maximum accepted leakage: Vacuum drop from -0,6 bar to -0,5 bar during one hour.
Test result: From -0,6 bar to ____________during one hour.
B. Complete vacuum system:

Leakage test of complete vacuum system, with all components- toilets, grey water interface
tanks, vacuumarators etc.- connected.
Maximum accepted leakage: Vacuum drop from -0,55 bar to -0,4 bar during 20 minutes.
Test result: From -0,55 bar to ____________during 20 minutes.
Descaling of vacuum sewage pipelines

After some time of use, the sewage pipelines will be filled with urine slag and descaling is
neccessary.
Before descaling, please observe the following:
Most toilet valves are not constructed for «reversed pressure». So to avoid leakage during the
descaling process, the toilets must be disconnected and the pipes plugged.
How to descale the pipeline:

1. Fill up the pipeline with a liquide mixture of phosphoric acid and water 10% acid and
90% water.
2. Arrange circulation of the mixture if possible. Keep the circulation running for 24 hours.
3. Flush out with water.
4. If there still are remains of urine slag use the same procedure (1-3) with a mixture of 10% of
Tetra Pyro-Potassium Phosphate.
JETS VACUUM AS
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Grey water piping
Typical solution for grey water piping from laundry.
Fig. 30
Grey water interface

When grey water interface tanks are applied for collecting water from washing machines, wash basins,
showers etc. the water transport in the piping system increases.
As a general rule, grey water should be led to vertical main pipes by separate piping.
JETS VACUUM AS
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Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
36

PipeTables
PIPE TABLE 1:
Material PEH PVC Steel Stainless Steel
Use: Accomodation up Accomodation up In engine rooms In accomodation
to 75mm (DN 65) to 75mm (DN 65) or other heat and engine rooms
producing areas.
Sizes above DN
65/80 to be used*)
Minimum pressure PN 10 PN 10 PN 10 PN 10
rating
PEH = Polyethylene, High Density PVC = Polyvinylchlorine, e.g. DIN 86013

SS = Stainless Steel, AISI 304
Notes:
• Plastic pipes do not resist temperatures above 60o C under vacuum conditions
• Steel pipes to be galvanized
• Rules of National Authorities and Classification Societies to be followed.
PIPE TABLE 2:
Number of Minimum Pipe Size
vacuum Connection PEH PVC Steel Stainless
toilets DN d x s (mm) d x s (mm) d x s (mm) Steel
d x s (mm)
3 40 50 x 3,0 50 x 2,4 48,3 x 2,6 50 x 1,0
25 50 63 x 5,8 63 x 3,0 60,3 x 2,9 50 x 1,0
100*** 65 75 x 6,9 75 x 3,6 76,1 x 2,9**) 75 x 1,0
d = Outside diameter s = Wall thickness

*) Supplier to be contacted.
**) Steel pipes for more than 100 toilets; supplier to be contacted.
***) For higher number of toilets, Jets Vacuum to be contacted
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Installation Control Charts
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42
Operation & Maintenance
Jets15MB-D
Jets 64 FDVPC-V
GW-Tank with ED
Sanitary Systems
– made to please
Tittel

Jets15MB-D
Sanitary Systems
– made to please
Operation & Maintenance Technical Information
DATA SHEET NO.
Jets Vacuum System: Principle & Function 2104

ISSUE C
Principle
Jets Vacuum System uses differential air pressure (vacuum) for the transport of sewage from the toilets to
the vacuum generating unit (Jets Vacuumarator).
From the Vacuumarator the sewage is pumped either to a holding tank or to a sewage vacuum treatment
plant (STP).
A NR-valve (Non-Return Valve) mounted on the vacuum side of the Vacuumarator, separates the vacuum
side from the atmospheric side of the system.
Start and stop is controlled by a pressure switch, starting the vacuumarator at appr. 40% vacuum and
stopping it at appr. 55 % vacuum. See Data Sheet 3103.
Function
Each toilet is connected to the discharge pipes via the Jets valve. The valve is open only during the
discharge cycle.
One or more vacuumarators keep the discharge pipes under vacuum. Start and stop of the vacuumarator is
controlled by a pressure switch.
A non- return valve incorporated in the vacuumarator closes off the connection to the mains when the
vacuumarator comes to a stop.
When a toilet is operated, the Jets Vacuum interface valve is activated.
Sewage, waste water and air are sucked into the vacuum mains and transported to the vacuumarator.
The macerator integrated in the vacuumarator finally pulps the sewage while pumping it to a holding tank or
a sewage treatment plant (STP).
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DATA SHEET NO.
Jets Vacuumarator 2106

ISSUE I
Mode of Operation
The Jets Vacuumarator's main function is In order to provide sufficient sealing liquid at the
to create vacuum in the piping system.The time when the Vacuumarator is starting, and thus
Vacuumarator is a screw pump with a built-on securing the initial priming of the screw pump, a
macerator. The principle of operation is a helical tank for sealing liquid is mounted on the outlet pipe
rotor running in a cylindrical housing, which of the Vacuumarator. This is done for all types of
together with two end plates forms the pump Vacuumarator except for the Vacuumarator Jets
body. 15MB/ 15MB-D, where the 50mm pipe on the outlet
When the Vacuumarator is in operation, a liquid pipe functions as a tank for sealing liquid.
ring is created round the rotor. The depth of How to fill water into the vacuumarator prior to start
the liquid ring is governed by the size of the or after service:
opening in the end plate on the pressure side. Unscrew plug on side of suction chamber, one of the
This opening is arranged so that the created plugs. Fill fresh water through the plug hole up to
liquid ring will be touching the rotor hub on plug hole level. Level may be controlled by looking
one side and the rotor tips on the other. This through the suction chamber cover. Refit plug.
arrangement creates a series of progressive
crescent shaped cavities travelling from suction For details: See Data Sheet 2108.
to pressure side. Air, sewage and water is
pulled into those cavities and transported
through the vacuumarator.
The sewage is macerated by the built-on
macerator before it enters the pump body.
The macerator consists of one rotating knife
fixed to the shaft and one stationary knife
fixed to the suction chamber.
↑
Discharge (Outlet)/ Sealing liquid
Suction
(Inlet)
↓ Pump Housing
Macerator
Liquid ring Rotor
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DATA SHEET NO
Vacuumarator JETS 15MB-D 2142ISSUE H
The patented Jets Vacuumarator

- creates vacuum
- macerates sewage
- pumps sewage
Designed for direct connection to any kind of sewage treatment plant
Outlet can also be connected to gravity piping or holding tank
Technical Data: Capacity: 15m3/hr

Flushing Capacity at 50Hz: 120 flushes/hr
Flushing Capacity at 60Hz: 150 flushes/hr
Outside Dimensions: 214 x 554 x 332 mm. (W x L x H) (with compensator)
Electric Motor: MEZ 7AA 90L-02
Pump Casing Material Bronze RG5
Rotor Housing Material Stainless Steel AISI 316
Pump Rotor Material: Bronze RG10
Pump Knives Material: Stainless Steel AISI 316
Pump Shaft Material: Stainless Steel AISI 316
Connection Inlet: Ø 50
Connection Outlet: Ø 50
Total Weight: 37,6 kg
Part No. Jets 15MB-D

Voltage/Frequency Part No.
230-380/50, 255-440/60 029015001
690/60 029015004
690/50 029015005
208/60 029015006
415/50 029015007
www.jets.no
45
DATA SHEET NO
Vacuumarator JETS 15MB-D 2142

ISSUE H
Dimensions 15MB-D
Operating Data
Operating Data
50Hz 60Hz
Speed (nom.)...........................................2.880 RPM....................3.480 RPM
Power Connections (nom.) ......................220 V/380V...................255 V/440 V
Power Output (nom.)...............................2,2 kW...........................2,55 kW
Current Consumption (220V)...................8,3 A
Current Consumption (380V)...................4,8 A
Current Consumption (255V)................................... .....................8,1 A
Current Consumption (440V)) ................................. .....................4,7 A
Power Factor (nom.)................................0,85...............................0,86
For other Voltages:................................. See Data Sheet No. 3120
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DATA SHEET NO
El.motor for JETS 15MB-D 3120

ISSUE E
Dimensions MEZ 7AA 90L-02
All dimensions in mm
Technical data: Type: 7AA 90L-02

Outside dimensions: 214 x 422 x 228mm (W x L x H)
Number of poles: 2
Mounting: Special flange (IEC-72-1)
Frame size: 90
Enclosure: IP 55
Insulation class: F
Material, housing and feet: Aluminium
Material, fan cover: Aluminium
Material, ventilator: Fibre-glass plastic
Terminal box: Top mounted, turnable in 90o
Cable conduit: Threaded holes for 1 x M16 + 1 x M25
Cooling: TEF
Total weight: 19,6 kg
Operating Data
Voltage (V)..................208................ 230 ...............400............. 415................440.............. 460................690 ............... 690
Frequence (Hz)...........60.................. 50 .................50............... 50 .................60 ............... 60 .................50................. 60
Speed (Rpm) ............3.465............. 2.871............2.871 ......... 2.800 ............3.465 .......... 3.480 ............2.871............ 3.465
Power (kW)...............2,55............... 2,2................2,2 ............. 2,2 ................2,55 ............ 2,55 ..............2,2................ 2,55
Main current (Amp)...10,1............... 8,1................4,6 ............. 4,6 ................4,75 ............ 4,6 ................2,7................ 3
Efficiency (%)............82.................. 81.................81 .............. 80 .................82 ............... 80 .................81................. 82
Duty ..........................S1 ................. S1 ................S1 .............. S1.................S1 ............... S1.................S1 ................ S1
................................. 0,86............... 0,85..............0,85 ........... 0,85 ..............0,86 ............ 0,86 ..............0,85.............. 0,86
Connection ...............D ................... D ..................Y ................ Y...................Y ................. Y...................Y .................. Y
Part. no. ....................031151110 .... 031151100 ...031151100. 031151140....031151100 .. 031151140....031151120 ... 031151130
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www.jets.no
48
Operation & Maintenance Operation
DATA SHEET NO.
Operation 3106
ISSUE I
Constant Vacuum System Discharge Pump

Some systems are supplied with a pump for dis-
charging the content from the holding tank. The
Operating operating modes for the discharge pump is chosen
A Jets Vacuum system is commissioned at yard ac- via a switch with following functions.
cording to 501 Control Chart Start-up.
The systems operating mode can be selected via 0 - OFF
switches on control panel (see drawing). 1 - LOCAL
On the control panel there is a separate switch for 2 - REMOTE
each Vacuumarator. The switch has following posi- 3 - INTERMIT. or AUTO
tions: When operating in pos. 1 - LOCAL mode, start and
stop is manually operated from cabinet front. If not
0 - OFF stopped manually, it will be stopped by low level
1 - MANUAL switch.
2 - AUTO When operating in pos.2: REMOTE, Same as
LOCAL.
In normal operation the system is set with all Va- When operating in pos. 3: INTERMIT., start of the
cuumarators in the AUTO mode. (switch in pos. 2 pump is controlled by a timer. Stop is controlled by
- AUTO). In this mode, start and stop of the Vacuu- low level switch.
marator is controlled by the pressure switch. When operating in pos.3 AUTO, start is controlled
The pressure switch is normally set to start at 40 % by high level switch and stop by low level switch.
vacuum and stop at 55 %.
On a system with more than one Vacuumarator:
A system with 2 vacuumarators: No. 2 pressure Vacuumarator used as Discharge
switch to be set to start at 38% vacuum.
A system with 3 vacuumarators: No. 3 pressure Pump
switch to be set to start at 36% vacuum. Put the 3-way valve(s) and the other valves invol-
ved, in discharge position (see pipeline drawing).
See also instruction for pressure switches. Put MODE SELECTOR in position
DISCHARGE.
Setting the switch in pos. 1 - MANUAL, the Va- Discharge will stop when the tank is empty.
cuumarator will be running until the switch is set in Note: Part of the system may not be available
either pos. 0 - OFF or in pos. 2 - AUTO. during discharge
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
49
DATA SHEET NO
Control Cabinet 3105 ISSUE F

Note: Not applicable when Vacuum Unit is controlled by
Sewage Treatment Plant Control Cabinet
Control cabinet Functions Vacuumarator
If the control cabinet is fitted with a main switch
(inside cabinet), this must be switched on when (Vacuum pump)
in operating mode.
See enclosed drawing of front control cabinet 0. OFF
for the system in mention.
1. RUN
General functions Vacuumarator will run independent of pressure
Constant vacuum: switch.
When commissioning a system all functions
are preset. 2. AUT0
Normal operating mode of system is AUTO. In Normal operation mode.
this mode, start and stop of each Vacuumarator Vacuumarators controlled by pressure switches.
is controlled by a pressure switch.
Setting of Pressure Switches: See Data Sheet
No. 3103
On a system with more than one vacuumarator,
the second (and third) are normally set to start
at a slightly lower vacuum than that of no.1.
Alarm
For control cabinets equipped with alarm run-
ning time: Running time should be preset to 10
minutes.See enclosed data sheet for Timing
Relays, and El. Diagrams.
For control cabinets with alarm low vaccum, to
be adjusted according to Data Sheet 3103.
A JETS VACUUMARATOR MUST NEVER BE STARTED OR

OPERATED WITHOUT SUFFICIENT SEALING LIQUID
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
50
www.jets.no
51
Operation & Maintenance Maintenance
DATA SHEET NO.
Troubleshooting & Repair 2166

ISSUE E
Vacuumarator type Jets 15MB-D
Maintenance Data Sheet Drawing No Part No Interval Comments

Job No
Check possible Piping Diagram Monthly
air leakages
in vacuum
system: Stop
vacuumarators
and monitor
possible drop on
vacuum gauge
Check 31739-029 Yearly
vacuumarators
for scale layer.
Descaling to
be carried out if
required.
Clean connection Piping Diagram Weekly
pipe for pressure
switches by
letting in air
Reset pressure 3103 Piping Diagram 032300100 Monthly
switches
(*if needed)
Check function 3103 032300100 Daily
pressure
switches
Replace 2142 31739-029 038201500 2 years/6000 See Data
shaft seal 3120 31774-031 037219240 hours or if water Sheet 2154 for
Vacuumarator 2154 leakage should disassembly
and occur during and
El Motor running assembly of
Vacuumarator
Jets 15MB-D
Change bearings 3120 31774-031 038205910 and 2 years/6000 See Data
on electric motors 2154 038201710 hours Sheet 2154 for
disassembly
and
assembly of
Vacuumarator
Jets 15MB-D
www.jets.no
52
DATA SHEET NO.
Troubleshooting & Repair 2166 ISSUE E
Vacuumarator type Jets 15MB-D
Additional Information on Maintenance & Repair

Problem Causes Action Data Sheet/
Drawing/
Part No
Low vacuum Lack of sealing liquid to Check that Vacuumarator 2142, 2106
vacuumarators has water during
operation.
Leaks in vacuum pipes Check for leaks and repair Piping Diagram
and Vac Piping
Guide
Macerator clogged Remove blockage 31739-029
029150450
Clogged pipes Remove blockage Piping Diagram
and Vac Piping
Guide
Water leakage from Defective shaft seals Check and replace shaft 31739-029
vacuumarator seals 31754-031
038201500
037219240
Frequent start and stop of Leaks in vacuum pipes Check for leaks and repair Piping Diagram
vacuumarator Leaks caused by insufficient Check Flap Valve and 31739-029
closing of Flap Valve clean surface of valve 029151010
(vacuumarator's NR-Valve)
Overload electric motor Motor protection relay tripped Check causes for overload El Diagram
and repair
Running Time Alarm* Running time of Vacuumarator Check for leakages in El Diagram
(*If installed) has extended preadjusted time pipe system and repair
in Time Relay
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
53
DATA SHEET NO
ISSUE A
Vacuumarator Jets 15MB / Jets 15MB-D

WARNING:
- Always disconnect vacuumarator from power source before disassembling.
- Obtain information regarding what kind of liquid the pump contains, provide relevant
personal protection.
Disassembly:
For disassembling, reference is made to Dwg. 31739-029: Vacuumarator Jets 15MB -15MB-D
Part Drawing.
Always start disassembling from suction side of the vacuumarator.
During disassembling, vacuumarator is to be kept in an upright position (suction chamber on top)
1. Remove suction chamber - part no. 029159320 - by unscrewing 4 pcs Umbraco screw -
part no. 036207620. Pull off the suction chamber.
Tool: 7mm Umbraco.
Remove rotating knife - part no. 029150400 - by unscrewing bolt - part no.036207600.
Pull out rotating knife.
Tool: 13mm pipe.
2. Unscrew nuts - part no. 03630410 on bolts.Then unscrew bolts-part no.029152400.
Tool: 17mm engineer s wrench.
3. The following parts may now be pulled off:
-End flange - part.No.029150600, rotor housing - part. No. 029150800, rotor - part.no.
029150700 and pressure chamber - part. No. 029150900.
Tool: Rubber mallet.
4. Remove key - part.no. 021201800.
Tool: Pliers.
5. Distance sleeve - part. No. 029151800 and shaft seal - part. No. 38201500
may now be pulled off the shaft.
Assembly:
1. Assembling is undertaken in opposite order.

2. All parts must be clean.
3. Use soap water when assembling shaft seals.
4. Always use new o-rings, and carefully ensure that all o-rings are in correct position.
5. Before tightening bolts- part no. 029152400, vacuumarator should be placed on a flat
surface, make sure that all four foundament flanges are in contact with the surface.
Tighten bolts in cross formation.
6. Before starting vacuumarator again, fill up with water
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
54
DATA SHEET NO
Disassembly & Assembly Instruction 2180

ISSUE A
El Motor MEZ 7AA90L02 for Jets 15MB-D

Reference to Drawing No. 31774-031
1. Unscrew the 3 screws holding the fan cover (031150220) and remove fan cover.
2. Pull off the fan by using a puller. Fan is kept in position by the friction to the shaft end.
3. Unscrew the 3 screws holding the end shield (031150230) to the stator and remove end
shield. Be aware of the spacer sleeve (036291500) which now is free.
4. Unscrew the 3 screws (036503400) and pull off the end shield/bearing housing (031150250).
Be aware that there may be some friction between outer ring of ball bearings and end
shiled/bearing housing.
The shaft with rotor is now free with ballbearings (038205910 & 038201710) sitting on the
shaft.
5. Pull off the ball bearings by using a puller. The inner ball bearing ring is shrink-fitted to the
shaft.
6. Clean the shaft and fit the new bearings by warming the bearings to about 100oC. When fit-
ting the bearings, they shall touch the recess of the shaft.
7. Remove the sealing ring (037219240) by using a screwdriver to bend it out. The new sealing
ring shall be installed after assembling of the motor.
Assembly:
1. Assembly is undertaken in opposite order.

2. All parts must be clean.
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
55
Operation & Maintenance Drawings
www.jets.no
56
www.jets.no
57
Operation & Maintenance Spare Parts Information
www.jets.no
58
Tittel

Jets 64 FDVPC-V
Sanitary Systems
– made to please
DATA SHEET NO
JETS 64FD/VPC-V w/ seat and cover "Lily" 6126

ISSUE B
JETS 64 is a wall model vacuum toilet in a modern design.

The toilet is equipped with the JETS FD-Valve- VPC-V controller, vacuum operated,
featuring low water consumption, reliable flushing and discharge.
Technical Data:
Outside dimensions: ..............................................................................380 x 590 x 475 (W x L x H)
Bowl material: .............................................................................................................. Vitreous china
Bowl weight net: .......................................................................................................................18,2 kg
Total weight:............................................................................................................................22,23 kg
Water connection:........................................................................................BSP 1/2” male ball valve
Discharge outlet: ......................................................................................Outside diameter Ø 50mm
Seat & cover:...................................................................................................................................Lily
Part no.: ............................................................................................................................... 064100050
www.jets.no
59
DATA SHEET NO
JETS 64FD/VPC-V w/ seat and cover "Lily" 6126

ISSUE B
Dimensions JETS 64
Operating Data
Flushing time: ................................................................................ Adjustable (5 seconds)
Discharge time:.............................................................................. Adjustable ( 2 seconds)
Water pressure: .................................................................................2-7 bar ( 200-700 kPa)
Operating vacuum: .................................................................................................... 30-50%
Water consumption: .......................................................................... Adjustable (1,2 litres)
Air consumption: ........................................... Adjustable (Appr. 60 litres at 50% vacuum)
Vacuum Translation Table
JETS VACUUM AS
P.O. Box 14
Tel: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
60
DATA SHEET NO
Jets FD Valve with VPC-V 5124

ISSUE B
Explanation of FD valve function with VPC-V
(Vacuum powered release mechanism)
1. Flushing ring hose 6. Release button

2. FD valve 7. Starting cylinder
3. Starting valve 8. Water valve
4. Control valve for FD valve 9. Air orifice, main cylinder
5. NR-valve
Normal position:
FD-valve (2) is in closed position with water in the toilet and vacuum in
the pipe system. There is vacuum in the hoses leading to the lower side of
piston in starting cylinder (7), the control valve (4) and starting valve (3). By
a hole in the starting piston vacuum is led through the hose to the release
button (6).The water valve (8) is in closed position.
www.jets.no
61
DATA SHEET NO
Jets FD Valve with VPC-V 5124

ISSUE B
Emptying sequence:
1. When the release button (6) is pressed, the valve inside opens and leads at-
mospheric air through the hose and into the upper side of starting piston (7).
Because of the vacuum on the lower side, the starting piston will be pulled
downwards, which in turn will open starting valve (3). The piston will be pulled
from resting position in lower position to full open. When the main piston goes
upwards, the cam of the water valve (8) will open the valve,
and water is flushed into
the toilet through the
flushing ring hose (1).
At the same time
the control valve for FD
valve (4) will open, and
vacuum will be added above
the lifting membrane.
This leads to compresssion
of the spring,the FD-valve (2)
opens, and emptying of the
toilet will begin.
Final sequence:
1. When letting go of the release button (6), spring pressure will close the release button
valve. Through the hole in the starting cylinder (7) vacuum on upper and lower side will
be equalized.
Because of the spring
on the lower side,
starting piston will
return to normal
position, and the
starting valve (3)
will close. When the
piston in VPC-V controller
is moving towards
lower position (after appr.
2 seconds) the control valve for
FD-valve (4) will close for vacuum
and open for air to the FD-valve
(2). Membrane guide is pressed
down by spring pressure and
the valve closes.
Emptying of the toilet is
completed.
Just before the main piston in the VPC-V controller reaches lower position (after appr. 5
seconds), the water valve (8) will close, and the water supply to the toilet is shut off.
JETS VACUUM AS
P.O. Box 14
Tel: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
62
DATA SHEET NO
Regulation of water in the toilet bowl 5126

ISSUE A
VPC-V Controller:
← Orifice plug
Water level in toilet is controlled by diameter of the orifice.

The orifice plug is made of rubber and placed as shown in the picture.
If there is too much water in the toilet bowl after flushing, change to a plug
with a bigger orifice.
If there is too little water in the toilet bowl after flushing, change to a plug
with a smaller orifice.
A spare set containing 5 orifice plugs of various diameter is attached to the

VPC-V controller upon delivery of the toilets.
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
63
DATA SHEET NO
Troubleshooting & Repair FD/VPC-V 2179

ISSUE D
Problem Causes Action Drawing/ Part No.

No reaction or No vacuum in discharge Check vacuum Piping Diagram and
unsufficient flushing pipe line Vacuum Gauge
when pressing the Release button does not Replace release button 32824-100/100100030 or
release button open 32837-100/100100040
Dirt in NR-Valve Clean NR-Valve and 41937-054/ 32833-
related hoses 054/034536900
Only flushing and no Vacuum is below 30% Check vacuum level and Piping Diagram and
discharging is taking take action for increasing Vacuum Gauge
place of vacuum
Leakage in lifting Renew lifting membrane 41448/41504/
membrane 050500800
Flushing and discharging Valve in release button Replace release button. 32824-100/32833-
do not stop does not close. 054/41937-054
Signal hose between Check signal hose
release button and start and connections for air
cylinder is leaking leakages.
Control piston is stuck in Check air orifice and 32831/101101520
upper position /or movement of control
piston. Eventually clean
orifice and /or cylinder
and piston
Toilet bowl is slowly filled Control piston is stuck in Same action as above 32831-101/1011015200
up with water middle position
Water valve is leaking Renew valve sealing flap 32831/101101000
The normal water level Impurities prevent shut- Shut-off membrane to be 41448/41504/050501200
in the toilet bowl is off membrane from cleaned
disappearing closing
Press the release button
for new discharging
Shut-off membrane is Renew shut-off 41448/41504/050501200
damaged membrane
Flushing and discharging Air orifice is dirty Clean orifice 32831-101/037506420
cycles are incorrect Sealing flap is leaking Renew sealing flap 32831-101/101101000
Friction in control piston

JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
64
6 5 4 3 2 1
Parts in Mounting Kit (Part No. See Order Spec.)
Toilet Seat/Cover Connection for Release Button Hose
See Order Spec. 036601400 Washer 2
Porcelain JETS 64
034506900 Hose Clip 2
064110000
069600700 Spacer Sleeve 2
D D
Release Button
See Order Spec.
www.jets.no
Flushing ring
069510510
Hose Clip
034233401
Water Connection
BSP 1/2"
C C
FD Valve w/ VPC, Complete

054101070
Hose Clip
See Mounting Kit
Flushing Ring connection Point

Spring
053531720
Rubber Sleeve
See Mounting Kit
Hose Clip
See Mounting Kit
B B
,5
33
Ø
# NOT JETS DELIVERY
280
180
* SEE MOUNTING KIT

260
B Revised Title 15.01.2007 RHU

14 A Original Drawing 15.11.2006 RHU
320

TM
RHU
490
A TOILET JETS 64 FD/VPC-V Scale: A
Approximately 670mm
330

N-6069 HAREID
110
Tel. +47 70 03 91 00
Fax. +47 70 03 91 01
Approximately 425mm
70 80 Part no.: Material: Weight: Drawing no.:
Ø50
E.Mail post@jets.no
60
WWW.JETS.NO 064100050 32880-064.idw

Drawings
65
6 5 4 3 2 1
66
6 5 4 3 2 1
Parts in Mounting Kit (Part No. See Order Spec.) Connetion for Release Button Hose
036601400 Washer 2
Vacuum Breaker
See Mounting Kit 069600700 Spacer Sleeve 2
034506900 Hose Clip 2
D Toilet Seat/Cover Hose Clip 034233401 Hose Clip 3 D
See Order Spec. See Mounting Kit Hose Clip 034507310 Vacuum breaker 1
Flushing Ring See Mounting Kit Release Button
www.jets.no
034503111 Hose 1
069510611 See Order Spec.
Hose
See Mounting Kit
Hose Clip
See Mounting Kit
Water Connection
Porclain JETS 64 BSP 1/2"
C 064110000
C
FD Valve w/VPC, Complete

054101070 Flushing Ring connection point
Hose Clip
Spring See Mounting Kit
053531720
Hose Clip
See Mounting Kit
Rubber Sleeve
See Mounting Kit
B B
3,5
Ø3
280 # NOT JETS DELIVERY
260 * SEE MOUNTING KIT
340
Vacuum Breaker must be

mounted vertically, minimum B Revised Title 15.01.2007 RHU
150mm higher than Flushing Ring.
A Original Drawing 22.12.2006 rhu
320
14

TM
rhu
Scale:
Approximately 670mm
A TOILET JETS 64 FD/VPC-V vac A
330
Ø50
110

N-6069 HAREID
Approximately 425mm
Tel. +47 70 03 91 00
60
Fax. +47 70 03 91 01
E.Mail post@jets.no Part no.: Material: Weight: Drawing no.:
20 70 80 WWW.JETS.NO 064200050 32909-064.idw
Drawings
6 5 4 3 2 1
1 2 3 4 5 6
Valve Housing w/ Cylinder

Cylinder
101101520
A A
Piston Ring
www.jets.no
O-Ring
Spring
Control Piston
Cam Yoke
101100500
Screw M2 x 20
Spring
101100600
Control Valve Top

B B
Spring 101100700
101100900
Spring Guide
101100800 Screw M5x16
Start Valve 036531700
101101810 Hose Orifice-set
034502900 037506420
Yoke Water Valve

101100550
Spring
101100600
Start Valve Top
Water Valve Top
Main Fastener 101101700
C C
Membrane
Screw M5x35
036531801
Valve Housing
Sealing Flap
101101000
Screw M6x16 Water Valve Botton

036531700 101101600
Membran Support
C Corrected part no. Yoke Water Valve 24.01.2007 RHU
Spring B Total Revisjon 21.08.2006 RoL
Start Piston A Original Drawing 06.06.06 RoL
O-Ring Title Designed by
TM
06.06.2006 RoL
D Scale D
Piston Ring VPC-V Controller %
Project
Start Cylinder N-6069 HAREID
Tel. +47 70 03 91 00 Internal Parts 00017-101P
Fax. +47 70 03 91 01
E.Mail post@jets.no Part no.: Material: Weight: Drawing no
WWW.JETS.NO 101100010 0,75 Kg 32831-101.idw
Drawings
67
1 2 3 4 5 6
1 2 3 4 5 6
Connection for
Release Button Hose.
A Orifice for adjustment A

of water level in toilet.
407
VPC-V Controller
101100010
23
6
7
22
Hose
034503030
Hose
B 034501005 L-coupling B
034532201
T-coupling
034502730
Hose
Hose 034503112
034503100
Hose
034503030
T-coupling
034502711
NR Valve Seal
034536900 037504200
Screw M5x10
036531600 Hose w/ Ball Valve
034509620
Washer
036515810
Hose
C 034532600 C
Water Supply
FD-Valve
054110100
G Revised title 15.02.2007 RHU

F Revised Part no. for hoses 14.02.2007 RHU
E Revised part number 19.12.2006 RHU
D Revised part no. for Hose 20.11.2006 RHU
C New Part. No. For VPC Controller 14.09.2006 RoL
B Total Revisjon 22.08.2006 RoL
D A Original Drawing 09.06.2006 RoL D
Title
TM
FD Valve w/ VPC-V, Complete Scale
End Piece Connection Project

N-6069 HAREID
Tel. +47 70 03 91 00 External Parts 32832-054P
Fax. +47 70 03 91 01
WWW.JETS.NO 054101070 32833-054.idw
1 2 3 4 5 6
www.jets.no
68
www.jets.no
69
Water Connection
BSP 1/2"
Ball Valve 1/2"

035504000
Filter
034512300
Seal
037504201
Hose
034509610
D Revised Part Name/ Number "Hose" 01.11.2006 RHU

C New Seal. New Layout 28.08.2006 RoL
B Filter Rotated 180 Degrees 01.07.2002 T.G
A Original Drawing 05.12.2000 RoL
Title
TM
Scale
Water Supply Hose With Ball Valve %
Project
N-6069 HAREID
Tel. +47 70 03 91 00 Internal Parts
Fax. +47 70 03 91 01
WWW.JETS.NO 034509620 41544-034.idw
www.jets.no
70
Revised issue January 2007
SPARE PART KIT FOR VACUUM TOILETS
Recommended spare parts - on board spares
Total number of toilets

For toilet type : Jets 64 or 69
1-20 toilets 20-50 toilets 50-200 toilets 200-1500 toilets
Kit no.:
Valve type: FD / VPC-V RESTFD-V64- RESTFD-V64- RESTFD-V64- RESTFD-V64-
69-1 69-2 69-3 69-4
Part number Description Drawing no.: Quantity of spares:

054110100 FD valve 41454-054 &31751 1 1 2 5
101100010 VPC-V Controller 32831-101 1 1 2 5
Release button.
For alternative partno.: Please
100100030 see spec. in instruction manual. 32824-100 1 1 4 5
Water supply hose w/ball
034509620 valve 41544-034 & 31751 - - 1 3
034536900 Non return valve 32833-054 - 1 2 4
101101000 Sealing flap, rubber 41531-101 - 1 2 4
32831-101 & 32828-
101101810 Start valve 101 - - 1 2
050500800 Lifting membrane 41448 - 1 3 6
050501200 Shut-off membrane 41448 - 1 5 10
051501100 Membrane lifter 41448 - 2 10 20
050500700 Spring 41448 - - 1 2
037531100 Seal inlet 41448 1 1 2 10
034512300 Filter, water supply 41544-034 - 1 2 4
Porcelain, seat & cover, vacuum breaker and alternative release button:
For below parts, please chech the instruction manual for which type the ship has.
Part number Description Drawing no.: Quantity of spares

068110000 Porcelain, type Jets 69 31752
- - 1 2
064110000 Porcelain, type Jets 64 31743-064
See instruction
manual Seat & Cover - - 1 2
Vacuum breaker assy.
-
034507310 (Optional) 41347-034 - 1 2
100100040 Release button 32837-100 1 1 4 5
www.jets.no
71
Tittel

GW-Tank with ED
Sanitary Systems
– made to please
DATA SHEET NO
Jets ED - Valve 5103

ISSUE E
Description
Components Application
The Jets ED-valve is designed to accomplish the Grey water interface tank:
discharge of the Grey water interface tanks. It The ED-valve is an interface valve for grey water.
consists of the following components: The grey water is efficiently discharged from the
· 1 discharge valve grey water interface tank into the vacuum system.
· 1 electronic control circuit, integrated in the
Operation:
discharge valve top housing
Operation of the ED-valve is automatic. The ED-
· 1 solenoid valve
valve is activated by a level sensor mounted on the
· 1 el. connector (splash proof) for power
tank. Operation sequence is adjustable from 3 to
supply
30 seconds.
Technical data: Outside dimensions: 175x210x270 (mm)

Housing material: ABS
Diaphragm material: Rubber
Total weight: 2.4 kg
Power connection: Flexible rubber cable and plug
Fuse: 200 mA T 5x20 mm at 230V AC
400 mA T 5x20 mm at 115V AC
4A T 5x20 mm at 12/24V DC
Enclosure: IP 44
Equipment connection: Flange
Discharge outlet: Outside diameter 50 mm
Approval: IEC-certified,
CB test certificate No. 125
Operating data
Power supply .............. 230 V alt 115 V 50/60 Hz
................................... 12/24 VDC
Power consumption .... 19 W during discharge
Operating vacuum ...... 500 - 700 mbar
Discharge time ........... Adjustable from 3 to 30 seconds
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
72
DATA SHEET NO.
Maintenance schedule 2123

ISSUE H
Vacuum Unit
Clean main connection pipe for pressure switches by letting in air. Weekly
Check possible air leakages in vacuum system: Stop Monthly

vacuumarators and monitor possible vacuum drop on
vacuum gauge.
Check vacuumarators for scale layer. Yearly

Descaling to be carried out if required.
Reset pressure switches (if needed). Monthly
Clean level switches (if installed) Monthly
Replace shaft seal Vacuumarator. 2 years/6000 hours
Change bearing on electro motors. 2 years/ 6000 hours
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
73
DATA SHEET NO.
Troubleshooting & Repair 2171ISSUE B

ED-Valve
Problem Causes Action Data Sheet 5105+
Drawing/ Part No
Tank content is Power supply not connected Connect power supply 41257
not discharged No voltage Check electric distribu-
tion cabinet
The power supply connector is con- Clean the connector 32451-052/32454-052/
taminated or water filled and reconnect power 32466-052
supply
Discharge time is too short Increase time by ad- 32451-052/32454-052/
justing pot. meter on 32466-052
ED-valve
Defective electronic circuit card Replace top housing of 41839-052
ED-valve See table for Part
No/Voltage
ED-valve is stuck by extraneous mat- Remove extraneous
ter matter
Defective solenoid valve coil 32451-052/32454-052/
Replace coil
32466-052
Part No.122501900/-
502000/-514300
Fuse: 32463-052/See
table for Fuse Part No.
Defective solenoid valve Replace solenoid valve 32451-052/32454-052/
32466-052
Part No. 122502100
Defective non-return valve Replace non-return 32451-052/32454-052/
valve 32466-052
Part No. 034501700
Leaks in vacuum hose(s) in ED-valve Replace hose(s) 32451-052/32454-052/
32466-052
Part Nos. 034501400/
501600/501800
Vacuum hose(s) is disconnected Reconnect hose(s)
Guide or lifting membrane is out of Guide/lifting membrane 41839-052/ 05150100
position to be set in position & 05050800
www.jets.no
74
DATA SHEET NO.
Troubleshooting & Repair 2171ISSUE B
ED-Valve
Problem Causes Action Data Sheet 5105+

Drawing/ Part No
Tank content is Leaks in lifting membrane Replace lifting mem- 41839-052/050500800
not discharged brane
No vacuum Check vacuum gener-
ating unit
No vacuum due to backflow in vacu- Improve installa-

um piping tion. Use instruction:
«VACUUM PIPING
GUIDE»
Poor connection Repair connection 32451-052/32454-052/
32466-052
Defective level sensor Replace level sensor See drawing of GW-Tank

Continuous ED-valve is stuck by extraneous mat- Remove extraneous
discharge ter matter
Dirty level sensor Clean level sensor See drawing of GW-Tank
Defective solenoid valve for air/ Replace solenoid valve 32451-052/32454-052/

vacuum 32466-052
Part No. 122502100
Defective electronic circuit card Replace top housing of 41839-052
ED-valve
Membrane guide or lifting membrane Guide/lifting membrane 41839-052/ 05150100
is out of position to be set in position & 05050800
JETS VACUUM AS
P.O.Box 14
Tel.: +47 70 03 91 00
Fax: +47 70 03 91 01
www.jets.no
75
1 2 3 4 5 6
SOLENOID VALVE AIR SEAL NIPPLE AIR

122502100 037505800 034505700
HOSE
034501400
A A
www.jets.no
ELBOW AIR
034501500
HOSE
034501600
NON-RETURN VALVE
034501700 COIL 230V
B B
122501900
COIL CONNECTION POTENSIOMETER FOR ADJUSTMENT

AIR VALVE OF DISCHARGE TIME. 3 - 30 SECONDS
LEVEL SWITCH
HOSE
034501800
ED VALVE 230V
052508005
C WASHER C
036508700
POWER CONNECTION
B DRAW POTENSIOMETER AND ADD TEXT 09.11.2005 RoL
A Original Drawing 08.03.04 TG
Title Designed by
TM
08.03.2004 TG
D Checked by D
ED VALVE 230V, COMPLETE
Scale
N-6069 HAREID
Tel. +47 70 03 91 00 FOR FLANGE CONNECTION
Fax. +47 70 03 91 01
WWW.JETS.NO 052508000 32451-052.idw
Drawings
76
1 2 3 4 5 6
77
1 2 3 4 5 6

122502100 037505800 034505700
HOSE
034501400
A A
www.jets.no
ELBOW AIR
034501500
HOSE
034501600
NON-RETURN VALVE
034501700 COIL 115V
B B
122502000
COIL CONNECTION
AIR VALVE POTENSIOMETER FOR ADJUSTMENT
OF DISCHARGE TIME. 3 - 30 SECONDS
LEVEL SWITCH
HOSE
034501800
ED VALVE 115V
052508105
C WASHER C
036508700
POWER CONNECTION
Title Designed by
TM
08.03.2004 TG
D Checked by D
ED VALVE 115V, COMPLETE
Scale
N-6069 HAREID
Fax. +47 70 03 91 01
WWW.JETS.NO 052508100 32454-052.idw
Drawings
1 2 3 4 5 6
1 2 3 4 5 6

122502100 037505800 034505700
HOSE
034501400
A A
www.jets.no
ELBOW AIR
034501500
HOSE
034501600
NON-RETURN VALVE
034501700 COIL 24VDC
B B
122514300
POTENSIOMETER FOR ADJUSTMENT
COIL CONNECTION
AIR VALVE OF DISCHARGE TIME. 3 - 30 SECONDS
LEVEL SWITCH
HOSE
034501800
ED VALVE 12/24VDC
052516805
C WASHER C
036508700
POWER CONNECTION
Title Designed by
TM
08.03.2004 TG
D Checked by D
ED VALVE 24VDC, COMPLETE
Scale
N-6069 HAREID
Fax. +47 70 03 91 01
WWW.JETS.NO 052516501 32466-052.idw
Drawings
78
1 2 3 4 5 6
www.jets.no
79
www.jets.no
80
200
,
, ,
.
,
,
,
,
.
www.jets.no
81

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The Jets Sanitary Systems

Jets Order No. 604897

OPERATION & MAINTENANCE

Operation & Maintenance Jets 64 FDVPC-V

Operation & Maintenance GW-Tank with ED

This manual is made by Jets Vacuum AS.

Type equipment: Jets Vacuum Sanitation System

Vacuum unit: 1 off Jets 30MB-D, 3 x 400V, 50Hz

Toilets: 2 off Jets 64 FD/VPC-V

Yard: Astelieros Unidelta

Name of ship: (LM-38)

Checked by: Sverre Kvalsund

Made by: Geir Televik

Reference: Jets Vacuum AS- Unit no. 604897

Specification Jets Order No.604897

Qty Description Part no.

1 Grey Water Tank 16L 230V sensitive 080812101

Storage and Maintenance Instruction 2163

For Jets vacuumarators, vacuum units, toilets and related equipment

b) From installation on board up to setting to work:

Goods to be protected against dust, grinding, welding and moisture.

c) From setting to work up to handing over the ship:

As for b), especially to be protected against moisture.

Maintenance Instruction during storage:

Visual inspections: Check for visual damage.

Maintenance: Not required.

Maintenance Intervals: Not required.

Note: Changes without prior notice

POS OBJECT DESCRIPTION PART NO. QUA.

Installation Vacuumarator 2108

Vacuum unit Sewage treatment plant

7 Vacuum Gauge 032300200 1

Functions, references Zelio Time timing relays

Conversion of second changeover contact to instantaneous mode by means of switch R2

C/O 5/28 C/O 21/24

Functions Supply Relay Reference Weight

On-delay relay or 24 V 1 C/O RE7-TL11BU 0.150

On-delay relay or 24 V 1 C/O RE7-TM11BU 0.150

On-delay relay or 24 V 2 C/O (2) RE7-TP13BU 0.150

Characteristics: Dimensions: Schemes: Setting-up:

8451_Ver5.00-EN.fm/2 Schneider Electric

Schemes, setting-up Zelio Time timing relays

Recommended application schemes

Potentiometer wiring Wiring precautions

2 10-position timing range selector:

Adjustment of the time delay

Example: time required 12 s; range selected 30 s.

Characteristics: References: Dimensions:

Pressure switch 3103

Pressure switch for alarm

Note: Changes without prior notice.

Collars and Flange DN50

Collars and Flange DN50

C Add Weld Symbol 15.08.2006 RoL

FD Valve w/ VPC, Complete

Flushing Ring connection Point

* SEE MOUNTING KIT

B Revised Title 15.01.2007 RHU

Title: Designed by: 15.11.2006

A TOILET JETS 64 FD/VPC-V Scale: A

PART AND PIPE CONNECTION Project:

WWW.JETS.NO 064100050 32880-064.idw

Vacuum Piping Guide 1

Guidelines for sewage vacuum pipe