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V2500-A5 electronic Maintenance Management Plan IAE Revision Date: May 17/17

PART IV: Modular Maintenance SECTION 11: Fan Case and Fan Frame

11.0 Module General REFERENCE

11.0.1 General TSB: 11

EIPC: 72-32-00
This modular workscope section provides in-shop maintenance procedures for the Fan Case and Fan Frame module, including the
2.5 Bleed system.

Figure 1: Fan Case and Fan Frame Module Diagram

11.0.2 Fan Case and Fan Frame Cross Sectional View

Figure 2: Fan Case and Fan Frame Cross Sectional Diagram

11.0.3 Determination of Levels of Maintenance

The logic chart below provides guidance on selecting the most appropriate maintenance level for the Fan Case / Fan Frame
module for HSR shop visits. This decision is based primarily on module age relative to soft times and the planned engine build
goal.

For Miscellaneous Repair shop visits, the standard FC /FF maintenance is Level 1, except for engines that were removed due to
an FC /FF or 2.5 bleed system module defect. For such engines the standard maintenance is Level 2.3 to repair the FC /FF or
Level 2.5 to repair the 2.5 bleed system.

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Figure 3: Fan Case and Fan Frame Rework Logic Chart

11.0.3.100 Maintenance levels for this module are:

Level 1 - Continued Time

Level 2.3 - Check and Repair

Level 2.5 - Repair of 2.5 Bleed Valve

Level 3 - Refurbishment

11.0.4 Intentionally Left Blank

11.1 Level 1 Maintenance - Continued Time REFERENCE

11.1.1 Level 1 Maintenance

This level of maintenance enables assembly level inspections and checks to confirm the module is suitable for continued service.

11.1.1.100 REMOVAL

11.1.1.105 Removal of the fan frame is not required for Level 1 maintenance. EM: 72-00-32

11.1.1.200 INSPECTION IN ASSEMBLED CONDITION

11.1.1.205 Visually inspect the fan exit guide vanes at interface B-32. EM: 72-00-32-220-003-A00

11.1.1.210 Visually inspect the exposed areas of the intermediate case module rear face at interface C-32. EM: 72-00-32-220-003-B00

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11.1.1.215 Visually inspect the exposed areas of the intermediate case module at interface G-32. EM: 72-00-32-220-005

11.1.1.220 Hand clean the FEGVs in-situ. EM: 72-32-88-100-001

11.1.1.225 Visually inspect the attrition lining for wear and damage. EM: 72-32-85-200-001

11.1.1.230 Measure the depth of any visible attrition lining wear. EM: 72-32-85-200-001

11.1.1.235 Visually inspect the anti-ice impact panels for damage. EM: 72-32-85-200-001

11.1.1.240 Visually inspect the acoustic lining for damage. EM: 72-32-85-200-001

11.1.1.245 Check any acoustic lining panels that have visible impact damage for disbond. EM: 72-32-85-200-001

Note: Acoustic panels with more than 20% disbond should be replaced.

11.1.1.250 Visually inspect the mount stopper in-situ (PN 5A0426). EM: 72-32-03-200-010

11.1.1.255 Visually inspect the acoustic lining for damage or disbond. Check each panel for security and integrity. EM: 72-32-85-200-001

Note: Inspect each panel for lifting, radial movement, irregular contour of significant loss of perimeter material.

11.1.1.275 If the Booster has been removed, visually inspect the T2.5 thermocouple, checking that the adhesive is intact and the EM: 72-32-03-200-003
thermocouple is secure.

11.1.1.900 REASSEMBLY

11.1.1.905 Reassemble the fan frame to the HP core if required. EM: 72-32-00

11.1.1.910 Re-rig the 2.5 bleed system if required. EM: 72-32-00-430-008

11.1.1.915 Record Level 1 maintenance on the shop visit records.

11.2 Level 2 Maintenance - Repair REFERENCE

11.2.0 General
This maintenance level is for in-situ repair of minor non-conformances found during Level 1 maintenance, including corrective
actions for foreign object damage (FOD).

11.2.0.100 For the Fan Case and Fan Frame module, the follow subcategories of Level 2 apply:

Level 2.3 - Check and Repair

Level 2.5 - Repair of 2.5 Bleed System

11.2.3 Level 2.3 - Check and Repair

This maintenance level is for in-situ repair of minor non-conformances found during Level 1 maintenance, including corrective
actions for foreign object damage (FOD).

Note: Removed parts which are not specified in the inspection section of the eMMP require visual inspection in accordance with
the applicable V2500 Engine Manual task or the V2500 Standard Practices Manual visual inspection procedure if no
specific EM task exists.

11.2.3.100 REMOVAL

11.2.3.105 Separate the fan frame from the HP core module if required. EM: 72-00-32

11.2.3.110 Intentionally left blank.

11.2.3.120 Intentionally left blank.

11.2.3.200 INSPECTION IN ASSEMBLED CONDITION

11.2.3.205 Visually inspect the intermediate case module inner at interface B-32. EM: 72-00-32-220-001-A00

11.2.3.210 Visually inspect the intermediate case module rear face at interface C-32. EM: 72-00-32-220-003-A00

11.2.3.215 Visually inspect the intermediate case module at interface G-32. EM: 72-00-32-220-005

11.2.3.220 Visually inspect the rear fairing assembly. EM: 72-00-32-200-009

11.2.3.225 Visually inspect the fan frame assembly. EM: 72-00-32-200-010

Note: Pay close attention to the V groove at location 9.

11.2.3.230 Visually inspect the mount stopper in-situ (PN 5A0426). EM: 72-32-03-200-010

11.2.3.235 Visually inspect the T-25 thermocouple in-situ and perform the loop resistance check between the Almel and Chromel studs. EM: 72-32-03-200-003

11.2.3.240 Visually inspect the fan case assembly. EM: 72-00-32-200-011

11.2.3.500 DISASSEMBLY TO PIECE PARTS LEVEL

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11.2.3.505 Disassemble the intermediate case assembly as necessary for corrective action if required. EM: 72-32-00

11.2.3.600 INSPECTION OF PIECE PARTS

11.2.3.602 Visually inspect the 2.5 bleed duct assembly as exposed. EM: 72-32-60-200-001

11.2.3.604 Visually inspect the 2.5 bleed valve actuating mechanism as exposed. EM: 72-32-70-200

11.2.3.606 Visually inspect the 2.5 bleed valve support and arms as exposed. EM: 72-32-71-200

11.2.3.608 Visually inspect the 2.5 bleed valve assembly as exposed. EM: 72-32-72-200

11.2.3.610 Visually inspect the 2.5 bleed valve actuating ring as exposed. EM: 72-32-73-200

11.2.3.612 Visually inspect the 2.5 bleed valve actuating rod assembly as exposed. EM: 72-32-75-200

11.2.3.614 Visually inspect the fan case attrition liners and measure the depth of any visible lining wear. EM: 72-32-85-200-001

11.2.3.616 Visually inspect the attrition panels for damage or disbond. EM: 72-32-85-200-001

11.2.3.618 Visually inspect the anti-ice impact panels for damage or disbond. EM: 72-32-85-200-001
EM: 72-32-85-300-037

Note: If panel damage extends through the panel to the case, replace the damaged panel(s) in accordance with EM task: 72-
32-85-300-037.

11.2.3.620 Visually inspect the acoustic lining for damage. EM: 72-32-85-200-001

Note: Check each panel for security and integrity; inspect each panel for lifting, radial movement, irregular surface contour or
significant loss of perimeter material.

11.2.3.622 For HSR shop visits, where level 2 maintenance has been planned, remove the external gearbox from the fan case. EM: 72-00-00-020-000

11.2.3.624 For HSR shop visits, where level 2 maintenance is planned, remove the PTO shaft seal tube. EIPC: 72-32-00-001-154
EIPC: 72-32-00-001-158

Note: Replace the upper and lower sealing rings with new parts.

11.2.3.626 For HSR shop visits, where level 2 maintenance is planned, visually inspect the front mount tube outer race assembly. EM: 71-21-11-200-001

11.2.3.628 For HSR shop visits, where level 2 maintenance is planned, visually inspect the front mount tube assembly. EM: 71-21-11-200-002

11.2.3.630 For HSR shop visits, where level 2 maintenance is planned, Visually inspect the front mount brackets. EM: 71-21-11-200-003

11.2.3.632 Visually inspect the rear fairing assembly. EM: 72-32-86-200-001

11.2.3.634 Visually inspect the fan case panels. EM: 72-32-87-200-001

11.2.3.636 Visually inspect the fan exit guide vanes. EM: 72-32-88-200-001

11.2.3.638 Visually inspect the fan case front panel acoustic linings. EM: 72-32-85-200-001

11.2.3.640 Visually inspect the front fairing assembly. EM: 72-32-93-200-001-A00

EM: 72-32-93-200-001-C00

11.2.3.900 REASSEMBLY

11.2.3.905 Assemble the fan / intermediate case components. EM: 72-32-85

EM: 72-32-86
EM: 72-32-87
EM: 72-32-88
EM: 72-32-89
EM: 72-32-93

11.2.3.910 Apply Teflon based lubricant to the 2.5 bleed actuating mechanism. EM: 72-32-70-440-001

11.2.3.915 Re-rig the 2.5 bleed system. EM: 72-32-00-430-008

11.2.3.920 Reassemble the fan frame to the HP core. EM: 72-00-32

11.2.3.925 Record Level 2.3 maintenance on the shop visit records.

11.2.5 Level 2.5 - Repair of 2.5 Bleed System

This maintenance level fully disassembles and inspects the 2.5 bleed system, re-setting the TSO to zero for this sub-assembly.

Note: Removed parts which are not specified in the inspection section of the eMMP require visual inspection in accordance with
the applicable V2500 Engine Manual task or the V2500 Standard Practices Manual visual inspection procedure if no
specific EM task exists.

11.2.5.100 REMOVAL

11.2.5.105 Following removal of the LPC, remove the 2.5 bleed duct, bleed valve, actuating mechanism and the right and left rod EM: 72-00-32
assemblies, before separating the fan frame from the HP core module, if required. EM: 72-32-00-030-008

11.2.5.110 Intentionally left blank.

11.2.5.120 Intentionally left blank.

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11.2.5.200 INSPECTION IN ASSEMBLED CONDITION

11.2.5.205 Visually inspect the intermediate case inner at interface B-32. EM: 72-00-32-220-001-A00

11.2.5.210 Visually inspect the intermediate case module rear face at interface C-32. EM: 72-00-32-220-003-A00

11.2.5.215 Visually inspect the intermediate case module at interface G-32. EM: 72-00-32-220-005

11.2.5.220 Visually inspect the rear fairing assembly. EM: 72-00-32-200-009

11.2.5.225 Visually inspect the fan frame assembly. EM: 72-00-32-200-010

Note: Pay attention to the V groove at location 9.

11.2.5.230 Visually inspect the mount stopper in-situ (PN 5A0426). EM: 72-32-03-200-010

11.2.5.233 Visually inspect the T2.5 thermocouple in-situ and perform the loop resistance check between the Alumel and Chromel studs. EM: 72-32-03-200-003

11.2.5.235 Visually inspect the fan case assembly. EM: 72-00-32-200-011

11.2.5.500 DISASSEMBLY TO PIECE PARTS LEVEL

11.2.5.505 Disassemble the 2.5 bleed valve actuating mechanism. EM: 72-32-70-040

11.2.5.600 INSPECTION OF PIECE PARTS

11.2.5.602 Detail inspect the 2.5 bleed duct assembly. EM: 72-32-60-200

11.2.5.604 Detail inspect the 2.5 bleed valve actuating mechanism. EM: 72-32-70-200

11.2.5.606 Detail inspect the 2.5 bleed valve support and arms. EM: 72-32-71-200

11.2.5.608 Detail inspect the 2.5 bleed valve assembly. EM: 72-32-72-200

11.2.5.610 Detail inspect the 2.5 bleed valve actuating ring. EM: 72-32-73-200

11.2.5.612 Detail inspect the 2.5 bleed valve actuating rod assembly. EM: 72-32-75-200

11.2.5.614 Visually inspect the fan case attrition liners and measure the depth of any visible lining wear. EM: 72-32-85-200-001

11.2.5.616 Visually inspect the attrition panels for damage or disbond. EM: 72-32-85-200-001

11.2.5.618 Visually inspect the anti-ice impact panels for damage or disbond. EM: 72-32-85-200-001
EM: 72-32-85-300-037

Note: If anti-ice impact panel damage extends through to the case, replace the damaged panel(s) in accordance with EM task:
73-32-85-300-037.

11.2.5.620 Visually inspect the acoustic lining for damage. EM: 72-32-85-200-001

Note: Check each acoustic panel for security, integrity, panel lifting, radial movement, irregular surface contour or significant
loss of perimeter material.

11.2.5.622 For HSR shop visits, where level 2 maintenance has been planned, remove the external gearbox from the fan case. EM: 72-00-00-020-000

11.2.5.624 For HSR shop visits, where level 2 maintenance has been planned, remove the PTO shaft seal tube and replace the upper and EIPC: 72-32-00-001-15A
lower sealing rings with new parts. EIPC: 72-32-00-001-15B

11.2.5.626 For HSR shop visits, where level 2 maintenance has been planned, visually inspect the front mount tube outer race assembly. EM: 71-21-11-200-001

11.2.5.627 For HSR shop visits, where level 2 maintenance has been planned, visually inspect the front mount tube assembly. EM: 71-21-11-200-002

11.2.5.628 For HSR shop visits, where level 2 maintenance has been planned, visually inspect the front mount brackets. EM: 71-21-11-200-003

11.2.5.630 Visually inspect the rear fairing assembly. EM: 72-32-86-200-001

11.2.5.632 Visually inspect the rear fan case panels. EM: 72-32-87-200-001

11.2.5.634 Visually inspect the fan exit guide vanes. EM: 72-32-88-200-001

11.2.5.636 Visually inspect the fan case front panel acoustic linings. EM: 72-32-89-200-001

11.2.5.638 Visually inspect the front fairing assembly. EM: 72-32-93-200-001-A00

EM: 72-32-93-200-001-C00

11.2.5.900 REASSEMBLY

11.2.5.905 Assemble the fan / intermediate case components. EM: 72-32-85

EM: 72-32-86
EM: 72-32-87
EM: 72-32-88
EM: 72-32-89
EM: 72-32-93

11.2.5.910 Assemble the 2.5 bleed valve actuating mechanism. EM: 72-32-70-440-001

11.2.5.915 Apply Teflon based lubricant to the 2.5 bleed valve actuating mechanism. EM: 72-32-70-440-001

11.2.5.920 Restore the Teflon coating of the valve ring assembly if required. EM: 72-32-72-300

11.2.5.925 Re-rig the 2.5 bleed system. EM: 72-32-00-430-008

EM: 72-00-32

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11.2.5.930 Reassemble the fan frame to the HP core.

11.2.5.935 Record level 2.5 maintenance on the shop visit records.

11.3 Level 3 Maintenance - Refurbishment REFERENCE

11.3.0 General
This level of maintenance restores the 2.5 bleed system, fan case / fan frame performance and durability to the maximum
standard. At this maintenance level, the module is disassembled and inspected.

Note: Removed parts which are not specified in the inspection section of the eMMP require visual inspection in accordance with
the applicable V2500 Engine Manual task, or the V2500 Standard Practices Manual visual inspection procedure if no
specific EM task exists.

11.3.0.100 REMOVAL

11.3.0.105 Separate the fan frame from the HP core module. EM: 72-00-32

11.3.0.300 DISASSEMBLY TO PIECE PARTS LEVEL

11.3.0.305 Disassemble the fan case / intermediate case assembly. EM: 72-32-00

11.3.0.600 INSPECTION OF PIECE PARTS

11.3.0.602 Detail inspect the No. 6 strut fairing panel assembly. EM: 72-32-03-200-001

11.3.0.604 Detail inspect the No. 1 strut fairing panel assembly. EM: 72-32-03-200-002

11.3.0.606 Detail inspect the fabrication fan frame assembly. EM: 72-32-03-200-003

11.3.0.608 Detail inspect the P2.5 (Condition Monitoring) tube assembly. EM: 72-32-03-200-004

11.3.0.610 Detail inspect the left hand and right hand corner panel filler assembly. EM: 72-32-03-200-005

11.3.0.612 Detail inspect the left hand and right hand strut corner assembly. EM: 72-32-03-200-006

11.3.0.614 Detail inspect the P2.5 CM bracket. EM: 72-32-03-200-007

11.3.0.616 Detail inspect the mount tube front bush. EM: 72-32-03-200-008

11.3.0.618 Detail inspect the panel supporting bracket. EM: 72-32-03-200-009

11.3.0.620 Visually inspect the mount stopper in-situ (PN 5A0426). EM: 72-32-03-200-010

11.3.0.621 If required, replace the T2.5 thermocouples of the fan frame assembly. EM: 72-32-03-300-013

11.3.0.622 Detail inspect the drain pipe. EM: 72-32-03-200-011

11.3.0.624 Detail inspect the 2.5 bleed duct assembly. EM: 72-32-60-200

11.3.0.626 Detail inspect the 2.5 bleed valve actuating mechanism. EM: 72-32-70-200

11.3.0.628 Detail inspect the 2.5 bleed valve support and arms. EM: 72-32-71-200

11.3.0.630 Detail inspect the 2.5 bleed valve assembly. EM: 72-32-72-200

11.3.0.632 Detail inspect the 2.5 bleed valve actuating ring. EM: 72-32-73-200

11.3.0.634 Detail inspect the 2.5 bleed valve actuating rod assembly. EM: 72-32-75-200

11.3.0.636 Detail inspect the fan case attrition liners, acoustic linings and anti-ice panels. EM: 72-32-85-200-001

11.3.0.638 Detail inspect the name plate bracket assembly. EM: 72-32-85-200-004

11.3.0.640 Detail inspect the rear fairing assembly. EM: 72-32-86-200-001

11.3.0.642 Detail inspect the panel rubber seal. EM: 72-32-87-200-001

11.3.0.644 Detail inspect the fan case liner panel. EM: 72-32-87-200-002
EM: 72-32-87-200-003

11.3.0.646 Detail inspect the fan exit guide vanes. EM: 72-32-88-200-001

11.3.0.648 Detail inspect the fan case front panel acoustic linings. EM: 72-32-89-200-001

11.3.0.650 Detail inspect the front fairing assembly. EM: 72-32-93-200-001-A00

EM: 72-32-93-200-001-C00

11.3.0.900 REASSEMBLY

11.3.0.905 Assemble the fan / intermediate case components. EM: 72-32-85

EM: 72-32-86
EM: 72-32-87
EM: 72-32-88
EM: 72-32-89
EM: 72-32-93

11.3.0.910 Apply Teflon based lubricant to the 2.5 bleed actuating mechanism. EM: 72-32-70-440-001

11.3.0.915 Re-rig the 2.5 bleed system. EM: 72-32-00-430-008

11.3.0.920 Reassemble the fan frame to the HP core. EM: 72-00-32

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11.3.0.925 Record level 3 maintenance on the shop visit records.

IAE Proprietary - Subject to the Restrictions on the Front Page

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