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DCT/QTN/2022-23/763 March 10, 2023

To
M/s Oriental Carbon and Chemicals Ltd.
14th Floor, World trade tower, Sec-16,
Noida-201301 (UP) INDIA

Subject: Induced Draft Pultruded FRP Cross flow Cooling Tower


Kind Attn. : Mr. Avinash Kumar Singh
Dear Sir/ Madam,
This refers to our discussion regarding your requirement of cooling tower for your upcoming project.
We are pleased to offer you our Induced Draft Pultruded FRP Cross flow Cooling Tower Series
DPX-80, Model No. 8231842 which is capable of cooling 500 CMH of water from 400 C to
320 C at design wet Bulb Temperature 290 C.
Pultruded FRP Cooling Towers from DPX- 80 Series are high strength field erected cooling towers
known for phenomenal corrosion resistance. FRP Pultruded sections and sheets are used to build
them. Apart from the high strength and performance benchmarks, the DPX-80 series is a sustainable
option as it is environmentally safe and has one of the best aesthetics a cooling tower can possess.
After that if you have any further clarification, please feel free to contact us. We hope that you will
find our offer as most competitive and we assure you for our best and prompt services at all times.
Thanking you and looking forward to receive your valued order at an early date to have long
business relationship with your organization.
For DELTA COOLING TOWERS P. LTD.
Sd/-
SHAHAB AHMED
Cell : 8130943551
DCT/QTN/2022-23/763 March 10, 2023

The main construction features of the offered cooling tower is as follows:-


FANS: The cooling tower will be equipped with axial flow propeller type fans with adjustable pitch.
Fan blades shall be made of FRP and hub shall be of cast iron. The fans will be statically balanced to
ensure vibration-free operation.
GEAR BOX: Premium spiral bevel gear boxes shall be supplied. These are heavy duty speed reducers
& have been specially designed for cooling tower service. The gear box has been selected for a service
factor of over 2.0
DRIVE SHAFT: Dynamically balanced HDG drive shafts shall be supplied. These are non-lubricated
type drive shafts with flexible HDG couplings.
MOTORS: The cooling tower will be furnished with TEFC-WP, IE2 motors conforming to IP-55. The
motors rating will be based on 50C ambient temperature.
FRAMEWORK : Structural framework shall be Pultruded FRP designed for 30 psf (150 kg/m2)
wind load as per IS:875, latest edition, which corresponds to a wind velocity of 160KM/hr.
CASING & LOUVERS: These shall be of corrugated FRP.
FILL: PVC V2 bar supported on GRP grids
DRIFT ELIMINATORS: These shall be of PVC.
FAN CYLINDERS: The cooling tower will be furnished with FRP fan cylinder.
DISTRIBUTION SYSTEM: Hot water distribution shall be of the open basin gravity type with
polypropylene spiral target nozzles. Flow Control Valves shall be provided for regulating the water
flow to individual cells. All hot water piping is excluded from our scope.
HARDWARE: All bolts, nuts and washers shall be of HDG.
COLD WATER BASIN: The design & construction of the RCC cold water basin along with foundation
is excluded from our scope.
DCT/QTN/2022-23/763 March 10, 2023
TECHNICAL DATA
COOLING TOWER MODEL DPX-8231842
Type Induced draft cross flow
Fill PVC V2 bar
Qty. 1 No.
No. of Cells per tower 2 No.
PERFORMANCE
Water Flow Rate, CMH 500
Hot Water Temperature °C 40
Cold Water Temperature °C 32
Design Wet Bulb Temperature °C 29
Range °C 8
Wet Bulb Approach °C 24
Heat Rejection Capacity (Kcal/Hr) 4000000
Evaporation Loss, % 1.44
Drift Loss, % 0.05
Physical Details
Approx. Overall Dimension
Cell Width at fan Deck (mm) 7073
Cell Width at basin curb (mm) 5450
Cell Length (mm) 12576
Height till fan Deck(m) 2776
Number of water inlets, size One per cell, 10"
Pumping head, meters of water column 3.0 m above base of tower columns
Wet operating weight, kg 23364
Inside basin dimension
Width (mm) 5400
Length (mm) 12660
Design wind load, Kg/Cm2 150
FANS
Dia(mm) x Nos. 3048 (120”) x 2
Blade FRP
Hub Cast Iron
No. of Blades Nine (9)
Fan Speed RPM 320
Fan BHP x Nos. 2 x 20
DCT/QTN/2022-23/763 March 10, 2023
COOLING TOWER MODEL DPX-8231842
GEAREDUCERS
Types of gears Spiral Bevel
Ratio 4.5:1
DRIVE SHAFTS
Shaft Material HDG ,Floating Type non-lubricated
Yoke Material HDG
Balancing Dynamic
MOTOR PER TOWER
Make Crompton/Marathon/Kirloskar or equiv
Enclosure TEFC Weather Proof (IP: 55)
Rated HP 2 x 25
Synchronous Speed RPM 1500
Current Characteristics 415V/3Ph/50HZ
Insulation Class F
MATERIALS
Framework Pultruded FRP
Casing & Louvers Corrugated FRP
Fill & Fill Grid PVC V2 Bar type supported on GRP Grids
Drift Eliminators PVC
Bolts, Nuts & Washers HDG
Ladder Pultruded FRP
Perimeter Hand rail Pultruded FRP
Fan Cylinder FRP
Fan Guard HDG Steel with access
Mechanical Equipment Support HDG steel
Distribution Nozzles Polypropylene
Piping HDG Steel
Basin R.C.C. (By Purchaser)
DCT/QTN/2022-23/763 March 10, 2023

Commercial Data for Pultruded FRP Cross flow Cooling Tower

PRICE BID:
Cooling Tower Model Basic Price Erection Charges
DPX-8231842 INR 18,00,000.00 INR 1,35,000.00
Additional price of
- Vibration switch: INR 12,000.00 per piece
- Low level oil switch : INR 12,000.00 per piece

COMMERCIAL TERMS & CONDITIONS:


Price Basis : Ex Works –Bawana, Delhi
Packaging : Extra 3% on basic price
GST : @ 18% Extra
Freight/Insurance : Extra at actual
Delivery : Within 10-12 weeks
Payments : 35% advance along with order and balance against pro-forma
Invoice prior to dispatch.

COMMENTS OR SPECIAL INSTRUCTIONS:


1. RCC Columns to be built by the purchaser as per drawings provided by us.
2. Unloading and shifting of material will be under purchaser’s scope. Unskilled / Semiskilled
manpower will be provided by the purchaser at the time of erection of cooling tower.
3. The proposal shall be firm if purchaser’s order is received by Delta within 30 days from
proposal date.
4. Our Scope of work / Supply do not include any type of IS-Vibration Pad, Pump, Valves,
Strainer, RCC Basin, Motor Starter, Cables, Glands, Make-up Water Tank, Temperature
Meter, Thermometer, Pressure Gauges, Tools or any kind of instruments or item not
specified in our quotation.
5. Material should be made available near the erection site at the time of erection.
6. Our warrantee terms will be 12 months from the date of erection or 15 months from the date
of supply, whichever is earlier.
For DELTA COOLING TOWERS P. LTD.
SERIES DPX-80 PULTRUDED FRP CROSSFLOW COOLING TOWER
Pultruded FRP induced draft Crossflow Cooling Towers from DPX- 80 Series are high strength field
erected cooling towers known for phenomenal corrosion resistance. FRP Pultruded sections and
Corrugated FRP sheets are used to build them. For larger capacity cooling towers, this is the best
choice you can make. Apart from the high strength and performance benchmarks, the DPX- 80 series
is a sustainable option as it is environmentally safe and has one of the best aesthetics a cooling tower
can possess.
Pultruded products are gaining popularity in the manufacturing industry due to obvious reasons and
advantages of pultruded sections. It is already being used to manufacture composite parts for a
multitude of applications. Cooling towers are one of the prime places where this is being used.
Cooling towers like the wooden ones have seized to exist now.
In the manufacturing of pultruded sections, continuous lengths of FRP sections with the same cross
section are made. The size of the manufacturing machines will be different depending on the
application or scale. A heated die is used here and the raw material is pulled through it, just as the
name suggests. After this step resin impregnation takes place, once the rovings are out of the guide
and they pass through a wet bath. Then the fibers pass through a heated pool. Now a pulling
mechanism is put in place to separate the cured profile from the die to complete the process.
Advantages of Pultruded FRP Sections:
Environment friendly manufacturing process. In the manufacturing of pultruded sections, the energy
consumption is considerably lesser than any other manufacturing process of similar type.
Unmatchable Quality : Extremely durable and high quality products are obtained by this
manufacturing technique.
Ultra Lightweight : These sections weigh 80% lesser as compared to steel and 30% lesser as
compared to Aluminum. When compared with Aluminum pultruded sections are found to be as much
as 80% lighter than Steel and 30% lighter than Aluminum.
No Maintenance : Due to the extreme durability of pultruded sections and corrosion resistance
properties they are considered maintenance free.

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