Training Manual

Fundamentals

Introduction to the
WDM/AWM
WDM/AWM,SSM/ASM,SWPM/ESPM,Hook up Charts

Boeing and Airbus

Lufthansa Issue: 07.2003

Technical Training GmbH For Training Purposes Only
Book No: INTRODUCTION TO THE WDM/AWM Lufthansa Base  Lufthansa
For training purpose and internal use only.
Copyright by Lufthansa Technical Training GmbH.
All rights reserved. No parts of this training
manual may be sold or reproduced in any form
without permission of:

Lufthansa Technical Training GmbH

Lufthansa Base Frankfurt

D-60546 Frankfurt/Main
Tel. +49 69 / 696 41 78
Fax +49 69 / 696 63 84

Lufthansa Base Hamburg

Weg beim Jäger 193
D-22335 Hamburg
Tel. +49 40 / 5070 24 13
Fax +49 40 / 5070 47 46
 Einführung in das WDM

Inhaltsverzeichnis

INTRODUCTION TO THE WIRING DIAGRAM

MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 HOOK UP LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
PART 1: HOW TO USE THE BOEING WDM . . . . . . . . . . . . . . . . . . . . . . . 4 TERMINAL BLOCK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
EFFECTIVITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SPLICE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
GROUND POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
BASIC INFORMATION ABOUT WIRING DIAGRAMS . . . . . . . . . . . . . . . 6
MISCELLANEOUS EQUIPMENT LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 48
WIRING DIAGRAM NUMBERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GROUND TERMINAL BLOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
DIAGRAM PAGE NUMBERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
WIRE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
DIAGRAM SHEET NUMBERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
HOME DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
EXAMPLE OF A WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
CHARTS AND LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HOW TO USE THE WDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
CHAPTER 91-02-00 CIRCUIT BREAKER LIST . . . . . . . . . . . . . . . . . . 9
THE AIRCRAFT SCHEMATIC MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . 68
CHAPTER 91-04-00 BRACKET LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
THE ESPM (ELECTRICAL STANDARD PRACTICES MANUAL) . . . 70
CHAPTER 91-21-11 WIRE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
HOW TO USE THE ESPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
CHAPTER 91-21-21 GROUND LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CHAPTER 91-21-31 SPLICE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 EXERCISES FOR AIRBUS MANUALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
CHAPTER 91-21-14 TERMINAL STRIP LIST . . . . . . . . . . . . . . . . . . . 14 EXERCISE 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
CHAPTER 91-21-51 HOOK UP LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 EXERCISE 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
EQUIPMENT LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 SOLUTIONS FOR EXERCISES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 SOLUTIONS FOR EXERCISE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
EXAMPLE OF A WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 SOLUTIONS FOR EXERCISE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
METHODS USED TO FIND INFORMATION . . . . . . . . . . . . . . . . . . . . . 20 SOLUTIONS FOR EXERCISE 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
THE SYSTEM SCHEMATIC MANUAL (SSM) . . . . . . . . . . . . . . . . . . . . 24 SOLUTIONS FOR EXERCISE 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
THE SWPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HOW TO WORK WITH THE SWPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
EXERCISES FOR BOEING MANUALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
EXERCISE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
EXERCISE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
PART 2 HOW TO USE THE AIRBUS AWM . . . . . . . . . . . . . . . . . . . . . . . . 36
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
EFFECTIVITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
COMPOSITION OF THE LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
EQUIPMENT LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

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Bildverzeichnis
Figure 1 Effectivity LH 747-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 36 Symbols 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Figure 2 References to other Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 37 Symbols 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Figure 3 Circuit Breaker List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 38 Symbols 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Figure 4 Bracket List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Figure 39 Symbols 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure 5 Wire List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 40 Example of a Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Figure 6 Ground List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Figure 41 Manual Link Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 7 Splice List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 42 Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 8 Terminal Strip List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Figure 43 How to use...1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Figure 9 Hook up List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Figure 44 How to use...2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure 10 Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Figure 45 How to use...3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Figure 11 WDM Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 46 How to use...4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Figure 12 Symbols cont. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Figure 47 How to use...5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Figure 13 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 48 ASM Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Figure 14 Locate a Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Figure 49 Example of a Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 15 WDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 50 Wire Repair Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 16 Locate a Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Figure 51 Wire Repair Part 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Figure 17 Locate a Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 52 Wire Repair Part 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 18 SSM Level 3 Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 53 Wire Repair Part 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Figure 19 SWPM Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 20 Chapter Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 21 Repair of unshielded wire and cable . . . . . . . . . . . . . . . . . . . . . 33
Figure 22 Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 23 DLH A340 Effectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 24 Circuit Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 25 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 26 Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 27 Hook up List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Figure 28 Terminal Block List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 29 Splice List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figure 30 Ground Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 31 Miscellaneous List Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure 32 Miscellaneous Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Figure 33 Ground Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 34 Wire List Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Figure 35 Master Wire List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

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Lufthansa Technical Training
INTRODUCTION

Wiring Diagram Manual

INTRODUCTION TO THE WIRING DIAGRAM MANUAL

For Training Purposes Only

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 Lufthansa Technical Training

INTRODUCTION
Wiring Diagram Manual

INTRODUCTION
This book is based on the WDM, SSM, Hook up lists, ESPM and SWPM of
Boeing and Airbus.
All Informations are taken from the manuals of the the 747-400 and the A340.
The book is divided into two parts, the first part will describe how to use the
Boeing manuals, the second part describes how to use the Airbus manuals.

Part 1 the Boeing manuals

Boeing manuals are available in paper form, microfilms or on CD, called
PMA 3.
Part 2 the Airbus manuals
Airbus manuals are available in paper form, microfilms or in digitally form.
For Training Purposes Only

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INTRODUCTION
Wiring Diagram Manual
This book will describe the following items:
S How to use the WDM
contains the basic description
S Equipment List
contains all electrical and electronic components to find out the Patronizer,
sorted by the Equipment number
S Wire List
contains all wires sorted by the wire/cable number and information of the:
- Wire Type
- Wire Length
- Wire Termination
S Hook up List
contains all components sorted by the Equipment number. In this list you
can see, which wires are connected to which contact of the compo-
nents.There are Hook up Lists for Plugs, Receptacles, CBs, Lamps,
Switches and Relays.
S Terminal Strip List
contains all Terminals sorted by the Equipment number, it shows which
wires and cables are connected
S Splice List
contains all Splices sorted by Splice numbers, where different bundle num-
bers are connected
S Ground List
contains all Grounds sorted by the ground number and the connected wires
S Configuration Charts
For Training Purposes Only

contain all wirebundles and their connections sorted by electronic and elec-
trical systems. The aircraft is seen from the upper view.

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 Lufthansa Technical Training
BOEING 747-400
HOW TO USE THE WDM
Wiring Diagram Manual

PART 1: HOW TO USE THE BOEING WDM

EFFECTIVITY
The variable number is assigned to an airplane from a block reserved for a
specific customer. The number is used to identify airplanes for engineering ba-
sic design and change effectivities on drawings, documentation and correspon-
dence.
The customer code number is assigned by the customer and is usually based
on the registration number.
The registration number or tail number is assigned by the responsible gov-
ernment aviation authority. The manufacturing serial number or airplane num-
ber is unique for each airplane.
The manufacturing serial number appears on the airworthiness certificate
and on the airplane’s name plate, which is located in the upper door sill of the
right forward door.
The line number reflects the manufacturing rollout sequence for each model
.REGISTRATION CROSS REFERENCE for Lufthansa German Airlines model
747-430
For Training Purposes Only

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 Lufthansa Technical Training
BOEING 747-400
HOW TO USE THE WDM
Wiring Diagram Manual
For Training Purposes Only

Figure 1 Effectivity LH 747-400

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 Lufthansa Technical Training
BOEING 747-400
HOW TO USE THE WDM
Wiring Diagram Manual

BASIC INFORMATION ABOUT WIRING DIAGRAMS

WIRING DIAGRAM NUMBERING DIAGRAM PAGE NUMBERING
The Diagram numbering is in accordance with ATA Specification 100 Revision Diagram page numbering begins at 1 then 2, 3 etc. Each page reflects different
32. delivered configurations between aircraft. See the following example.
DIAGRAM PAGE EFFECTIVITY
21-31-12 1 001-004
21-31-12 2 005-999

DIAGRAM SHEET NUMBERING

If Diagrams of the same circuit can not be shown on one sheet, they are shown
on additional sheets having the same title, diagram number and page number.
When reference is made to a multisheet diagram, the sheets will be included in
the reference.
EXAMPLE:
34-1 1-1 1 34-11-1 1
SH 1 SH 3
The first three digits will be identical on diagrams and schematics. 34-1 1-1 1 34-11-1 1
NOTE: WHEN A DIAGRAM IS REFERENCED TO ANOTHER, ONLY THE SH 2 SH 4
DIAGRAM NUMBER IS USED. THEREFORE,WHERE THERE IS
MORE THAN ONE PAGE OF THE SAME DIAGRAM, IT IS NECES- HOME DIAGRAM
SARY TO REFER TO THE EFFECTIVITY BLOCK TO MAKE CER- Any wire termination which is used for three or more wires shown on three or
TAIN THE DIAGRAM APPLIES TO THE AIRPLANE OF INTEREST. more wiring diagrams shall be assigned a ”Home” diagram. The ”Home” dia-
gram shall indicate all connections on the termination and reference the dia-
gram that shows the connection.
For Training Purposes Only

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 Lufthansa Technical Training
BOEING 747-400
HOW TO USE THE WDM
Wiring Diagram Manual

Circuit Breaker
For Training Purposes Only

Figure 2 References to other Diagrams

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BOEING 747-400
HOW TO USE THE WDM
Wiring Diagram Manual

CHARTS AND LISTS

Charts
The Chapter 91 Charts contain airplane station arrangements, wire zones, ma-
jor wire bundle pathways, panel and equipment shelf locations, circuit breaker
panel charts, disconnect bracket charts and Master Bundle information.

Lists
The Chapter 91 Lists are numbered as follows:
- 91-02-00 - - Circuit Breaker List
- 91-04-00 - - Bracket List
- 91-21-1 1 - - Wire List
- 91-21-21 - - Ground List
- 91-21-31 - - Splice List
- 91-21-41 - - Terminal Strip List
- 91-21-51 - - Hookup List
For Training Purposes Only

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 Lufthansa Technical Training
BOEING 747-400
HOW TO USE THE WDM
Wiring Diagram Manual

CHAPTER 91-02-00 CIRCUIT BREAKER LIST

The Circuit Breaker List is derived from data contained in the Equipment List. It
lists in alphanumeric order, each panel that contains circuit breakers and the
circuit breaker grid location for each panel.
For Training Purposes Only

Circuit Breaker WDM Reference

Equipment Num-
ber

Figure 3 Circuit Breaker List

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BOEING 747-400
HOW TO USE THE WDM
Wiring Diagram Manual

CHAPTER 91-04-00 BRACKET LIST

The Bracket List is derived from data contained in the Equipment List. It lists, in
alphanumeric order, each disconnect bracket (BRACKET NO), title (DE-
SCRIPTION), maximum number of positions (MAX POS), location (STATION-
WL-BL), and EFFECTIVITY. (2) Each POSITION within a bracket is listed, fol-
For Training Purposes Only
lowed by the mounted receptacle number (RECP) and its wire bundle number
(BUNDLE), the mating plug (PLUG) and wire bundle number (BUNDLE)
and the EFFECTIVITY.

Figure 4 Bracket List

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 Lufthansa Technical Training
BOEING 747-400
HOW TO USE THE WDM
Wiring Diagram Manual

CHAPTER 91-21-11 WIRE LIST

The Wire List reflects the wire bundles on the aircraft in alphanumeric order
and the wires within each bundle.

Wire Number
Family From Connection ............To Connection
WDM
Code reference
Wire Size
Wire Type Length in
feet and inch
For Training Purposes Only

Figure 5 Wire List

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 Lufthansa Technical Training
BOEING 747-400
HOW TO USE THE WDM
Wiring Diagram Manual

CHAPTER 91-21-21 GROUND LIST

The Ground List reflects two types of airframe grounds used within an airplane. The list gives ground numbers in alphanumeric order, type of ground (AC, DC
Ground Blocks (GB) are used only in pressurized areas, while Ground Studs or SH), effectivity, location (STA, WL, BL), terminal type (TT) and the diagram it
(GD) are used in both pressurized and non-pressurized areas. Grounds on is shown on. Additionally, each wire terminating at a ground is listed.
shelves and panels (GDM, GDX, GDY, GDZ, GBX, GBY, AND GBZ) are not
listed as they are unique within a specific shelf or panel.
For Training Purposes Only

Figure 6 Ground List

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 Lufthansa Technical Training
BOEING 747-400
HOW TO USE THE WDM
Wiring Diagram Manual

CHAPTER 91-21-31 SPLICE LIST

The Splice List reflects all splices (SP) unique within an airplane. Splices (SP)
are used when connecting vendor wire to Boeing wire within the same wire
bundle and when connecting wires from different wire bundles. Splices (SM)
are not listed as they are unique only to a wire bundle.
For Training Purposes Only
The list reflects splices in alphanumeric order, their effectivity, location (STA,
WL, BL), terminal type (TT), wires terminating at each splice and the diagram
each is shown on.

Figure 7 Splice List

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 Lufthansa Technical Training
BOEING 747-400
HOW TO USE THE WDM
Wiring Diagram Manual

CHAPTER 91-21-14 TERMINAL STRIP LIST

Terminal Strips are listed in alphanumeric order (TBXXXX). Their location
(STA, WL, BL), effectivity and wire terminating information is listed. The Termi-
nating Strip List shows each terminal (TERM) on a strip, terminal type (TT),
terminal block fixture (FIX) identifier, the effectivity for each wire and the dia-
gram depicting each wire.
For Training Purposes Only
The fixture (FIX) field reflects the type of terminal block installed on a terminal
strip. The various types of terminal blocks are shown in the Symbols section.
The term G reflects the wire terminating at the integrated grounding module
part of the terminal track.

Figure 8 Terminal Strip List

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 Lufthansa Technical Training
BOEING 747-400
HOW TO USE THE WDM
Wiring Diagram Manual

CHAPTER 91-21-51 HOOK UP LIST

The Hookup List reflects all wire terminating devises except grounds, splices,
terminal strips and single-phase circuit breakers.The terminals (TERM) on
these devices and the wire (BUNDLE/WIRE/GA) terminating at each terminal is
listed. The terminal type (TT), the diagram on which the terminal is depicted
and its effectivity is listed.
For Training Purposes Only

Figure 9 Hook up List

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EQUIPMENT LIST
Equipment List
Electrical and electronic equipment are shown on wiring diagrams and sche- included in the Equipment List.The Equipment Number field may contain up to
matics with alphanumeric designators. These designators are used as cross- ten (10) alphanumeric characters. The Equipment Number always begins with
reference symbols to the Equipment List where the Part Numbers and Part De- a letter and may contain a space followed by another character.
scriptions are shown. Splices, grounds, terminals and wire bundles are not
For Training Purposes Only

PLUGNR PARTNR BOEING DRAWING LOCATION WDM EFEECTIVITY

Figure 10 Equipment List

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SYMBOLS
This is just a choice of all the symbols shown in the WDM
For Training Purposes Only

Figure 11 WDM Symbols

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Terminal Block Symbols

For Training Purposes Only

Figure 12 Symbols cont.

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EXAMPLE OF A WIRING DIAGRAM

Circuit breaker
Plug Panel Splice

Plug Receptacle

Wire Bundle
References to other ATA Chapters

Terminal Block

Ground

Panel Nr.
Shielded Wire
For Training Purposes Only

Antenna Location
Coax Wire

ATA Chapter
Effectivity
System

Figure 13 Wiring Diagram

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METHODS USED TO FIND INFORMATION

How to locate a Diagram from a Wire found in the Airplane
As an example, take wire number W4199-0013-24.
Knowing the wire bundle number W4199, refer to the Wire List in Chapter 91
Using Self Indexing wire list shown, locate wire bundle W4199. Locate wire
number 0013-24 and on the same line under the ”Diagram” heading locate the
diagram number 35-11-1 1.
FA= Family Code
TT= Terminal Type
SP= Splice Type
For Training Purposes Only

Figure 14 Locate a Diagram

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Refer to Chapter 35 and locate the information needed on diagram 35-11-1 1.
For Training Purposes Only

Figure 15 WDM
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How To Locate, In The Airplane, A Wire Found On A Wiring Diagram
Wire number W4232-0118-22 appears on Wiring Diagram 28-21-11.
Both ends of the wire are identified, disconnect D21028P at P210 panel and
disconnect D31013P at P310 panel.
For Training Purposes Only

Figure 16 Locate a Wire

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How To Locate A Splice On The Airplane Which Is Shown On A Wiring Diagram
There are several types of splices shown on wiring diagrams.
”SP” and ”SPZ” splices connect wires from different wire bundles.
”SM” and ”SMZ” splices connect wires of the same wire bundle.
”SMZ” and ”SPZ” reflect customer assigned splice numbers.
”SP” and ”SPZ” splice location information is derived from the Splice List in
Chapter 91.
BOEING 747-400
Wiring Diagram Manual
For example, use ”SP25005” and locate it in the self indexing Splice List
shown.
Read the station -- ”STA”, water line -- ”WL”, and buttock line -- ”LBL” or
”RBL”.
SP25005 is located at STA 1450, WL 300 and RBL 030. If more than one
splice is at that location compare the airplane wire numbers to those listed in
the Splice List to assure the correct splice has been found.

TT= Terminal Type

For Training Purposes Only

Figure 17 Locate a Splice

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THE SYSTEM SCHEMATIC MANUAL (SSM)

Levels of Schematics
Three levels of schematics may be drawn to represent the system functions:
Level 1
BLOCK DIAGRAM: Provides a broad overview of the system, or part of a sys-
tem, showing major functions and components, functional groupings and perti-
nent interfaces.
Level 2
SIMPLIFIED SCHEMATIC: Provides a simplified view of the functions, compo-
nents and interfaces. Broader in scope, showing more detail than level 1 sche-
matics. Functions are shown without regard to their location in the aircraft or to
pin-to-pin circuits.
Level 3
SCHEMATIC: Shows the system in sufficient depth for fault isolation to the
LRU level. Provides a detailed view of the functions, components, pin-to pin
connectivity and interfaces. Provides a link between the function and the physi-
cal implementation. Provides the location reference for the components in the
airplane.
For Training Purposes Only
Content of Schematics
The schematics show each system in a functionally integrated presentation
that:
Identifies and locates all LRU’s and shows their functional internal circuitry in a
simplified manner. Identifies connections between LRU’s with cross reference
to all interfacing system schematics. Provides signal flow for primary functions
which require airplane wiring or observable indications.
The preferred schematic layout is power on the left and load on the right; signal
source on the left, and signal destination/indication on the right. After satisfying
proper left to right flow, the equipment is shown in relation to its position in the
airplane, when possible. Left is forward, right is aft, top is right, bottom is left.
Unless otherwise noted, all schematics are shown with the airplane on the
ground, after a normal flight, and with the post-flight checklist completed
(power off). Instruments, indicators and monitors may reflect other conditions
where clarity of presentation is improved.
Schematics may contain information relating to the nominal actuating pressure,
temperature, or quantity values of certain devices, as well as dimensional rela-
tionships and operational notes. Such information is provided for reference only
as an aid in systems understanding and is not intended for use to do rigging,
calibration, adjustment, or functional testing. Refer to the Maintenance Manuals
for this data.

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WDM-Reference

Connection
see WDM

Data Bus

SSM-Ref
For Training Purposes Only

Relay
CMC-MSGs

Computer Internals Antenna

Equipm.Nr.

Effectivity
System

Figure 18 SSM Level 3 Example

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THE SWPM
General Information Contents of a Chapter/Section/Subject
This manual contains the procedures and data that are necessary for the main- Each Subject starts with a Table of Contents that gives:
tenance of the electrical wires and electrical terminations on these Boeing S The major breakdown or subdivision
Commercial Airplane models:
S The page number of the Subject where the major breakdown or subdivision
- 707 starts.
- 727 There two types of Subjects in this manual:
- 737 S The Subjects that give important maintenance data or conditions
- 747 S The Subjects that give the procedures for the assembly or the
- 757 installation of equipment, or both.
- 767 The Subjects with the assembly or installation procedures give the part
- 777 numbers and description of the equipment first, followed by the procedures.

Cross Reference Index Important Data Tables

The Cross Reference Index is an alphanumeric list of the names, the part num- These are important data tables:
bers, and the suppliers of the equipment in this manual. Each entry in the S Contact Crimp Tools in Subject 20-00-12
Cross Reference Index also gives the Chapter/Section/Subject where the as- S Insulation Removal Tools in Subject 20-00-15
sembly procedure or the maintenance data for the equipment can be found.
S Materials in Subject 20-00-11
A usual entry in the Cross Reference Index can give this data about the
S Wire Type Codes and Wire Part Numbers in Subject 20-00-13.
equipment:
S The name, the part number, the supplier
S The part number, the supplier, the name
S The supplier, the part number, the name.
Other entries in the Cross Reference Index can give any of these:
S General maintenance data
S The name of an assembly or an installation procedure.
For Training Purposes Only

For example, to find the assembly procedure for a splice, look in the Cross Ref-
erence Index and find the word ”Splice” that is followed by the part number for
that splice. The assembly procedure can also be found by the part number first
or by the supplier first.

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HOW TO WORK WITH THE SWPM

Example:
The example on the following pages will show the way to find the repair tasks
of a damaged wire.

Open the CHAPTER-CROSS-REFERENCE INDEX.

To see how to repair a Wire, click on the W to open the W Index on the right
hand side. You will find the repair tasks in Chapter 20-10-13.
For Training Purposes Only

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Figure 19 SWPM Index

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Next step
On the left hand side scroll down to the Chapter Index.
Click on 20-10-13 REPAIR OF ELECTRICAL WIRE AND CABLE.
On the right hand side a detailed index now appears.
This Subject gives:
S The damage conditions of wire, cable, coax cable, and cable assemblies.
S The repair conditions for wire, cable, coax cable, and cable assemblies that
have damage.
S The repair procedures for wire, cable, and coax cable that have damage.
For Training Purposes Only

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Figure 20 Chapter Index

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Next step
Now scroll to page 32 on the right hand side.
The pages 32 and on, now show, how to repair unshielded wire and cable.

Another possibility to find tasks in the SWPM is to use binoculars.

It works as a search engine in the opened chapter.
It is possible to search forward or backward.
Just insert a word and click search.
The found word will be highlighted in the text.
For Training Purposes Only

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Figure 21 Repair of unshielded wire and cable

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EXERCISES FOR BOEING
EXERCISES FOR BOEING MANUALS
EXERCISE 1
Complaint in the Aircraft LOG Book:
Stand by compass light u/s, bulb change no help!
The aircraft is a Lufthansa Boeing 747-400, D-ABVF
The troubleshooting showed, that one wire connected to the compass is dam-
aged.
1. Find out the correct effectivity for the Lufthansa D-ABVF
2. Name the correct partnumber for the compass bulb
3. Look for the schematic and copy the ATA-Chapter and the page
4. For safety reasons, you have to pull the concerning CB, find out the loca-
tion
5. Click on the compass symbol (only in PMA 3), copy the Equipment number
6. Change over to the WDM and copy the wire number, chapter and the page
7. Look for the Wire type code and the length of the wire
8. Change over to the SWPM and find out the partnumber of the concerning
wire
9. Find out how to repair this wire type
For Training Purposes Only
HAM US/F-4 SaR July 2003
Wiring Diagram Manual
EXERCISE 2
Pack Compressor Discharge Temp Sensor 747-400 wire repair
1. Look for the basic schematic which shows, where the sensor is located
2. Find out the Equipment- and partnumber of the sensor
3. Look for all wires, connected to the sensor and copy the wire numbers
4. Find out the wire/cable type and length
5. Find out the wire/cable partnumbers
6. Find out the temperature resistance of the wires/cables and the tempera-
ture grade
7. Where could you find information concerning which splice has to be used
for a repair in this area (partnumber)
8. Look for the partnumber of the ground connection
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EXERCISES FOR BOEING

Wiring Diagram Manual

FOR STUDENT NOTES

For Training Purposes Only

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PART 2 HOW TO USE THE AIRBUS AWM

GENERAL
A. Contents
The Wiring Diagram Manual (WDM) is subdivided into three manuals:
S - AIRCRAFT SCHEMATIC MANUAL (ASM)
S - AIRCRAFT WIRING MANUAL (AWM)
S - AIRCRAFT WIRING LIST (AWL)
These manuals have been prepared in accordance with ATA Specification
No.100.

B. Purpose of Manual
The purpose of this manual is to permit a full understanding of electrical and
electronic systems, operation, troubleshooting and maintenance.

C. Coverage of Manual
The manuals making up the WDM are made up as follows:
For Training Purposes Only

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Figure 22 Manuals
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Customization
The Wiring Diagram Manual contains only the diagrams applicable to the par-
ticular customer or group of customers. The customer code and the revision
date will appear at the bottom of each page. The revision date is either that of
the original issue, or when revised, that of the latest revision.

EFFECTIVITY
The effectivity of the diagram is given in the effectivity (EFF:) statement in the
bottom left hand corner of the diagram. When the diagram is valid for all the
aircraft in the customer fleet, the effectivity statement on the diagram is „EFF:
ALL“.
When the diagram is not valid for the whole fleet but for certain aircraft only,
the effectivity statement gives the aircraft for which it is valid in FSN (Fleet Se-
rial Number). In this case, the effectivity statement gives the block(s) of aircraft
for which the diagram is valid. Each block has 6 digits: the first 3 digits give the
FSN of the first aircraft for which the diagram is valid, the last 3 digits give the
FSN of the last aircraft of the block for which the diagram is valid. The effec-
tivity statement can have one or more blocks.
For Training Purposes Only

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For Training Purposes Only

Figure 23 DLH A340 Effectivity

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Wiring Diagram Manual
Diagram Make-up Aircraft Configuration
The schematics contained in these manuals have been prepared to meet ATA The diagram shall represent the aircraft in the following configurations:
specification No. 100 requirements and include four types, as follows: S Aircraft on the ground resting on landing gear,
1. Block Diagrams : Have broad scope but little depth. S Engines shut down, thrust reversers locked and closed,
2. Simplified Schematics : Have schematic symbols but do not show sufficient S Flaps, slats and speed brakes retracted,
detail to permit fault isolation.
S Doors and gear doors closed,
3. Schematics : Show all line replaceable items, all A/C wiring, within a sub-
S Parking brake applied,
sub system and give sufficient depth for A/C fault isolation.
S Aircraft electrical network de-energized,
4. Wiring Diagrams : Show all components and wires.
S All controls in normal, AUTO or OFF position.
5. Combined Diagrams are the same schematic configuration in ASM and
AWM (called „duplicated data„): If, for clarity, it is necessary to depict the equipment in any other configuration,
a NOTE must state this specific configuration.
A. Circuit breaker panels:
a. AC power supply (24-58)
b. DC power supply (24-68)
B. Pin programming with functional equipment
6. Zoning/Panel & Routing Diagrams. In some cases, simplified schematics,
logic diagrams or block diagrams have been incorporated in schematics
whenever it has been deemed necessary, for full understanding of system
operation.
For Training Purposes Only

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For Training Purposes Only

Figure 24 Circuit Identification

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COMPOSITION OF THE LISTS

Types of Lists Abbreviations used in the AWL
The lists supplied are as follows:
1. an equipment list
2. a hook-up list which includes:
S plugs and receptacles ATA 91-20
S terminal blocks ATA 91-30
S splices ATA 91-40
S ground points ATA 91-50
S miscellaneous equipment ATA 91-60
S ground terminal blocks ATA 91-70
3. a master wire list ATA 91-90
4. engine data lists in the form below:
S equipment list
S hook up list
S plugs and receptacles ATA 92-20
S terminal blocks ATA 92-30
S splices ATA 92-40
S ground points ATA 92-50
S miscellaneous equipment ATA 92-60
S ground terminal blocks ATA 92-70
S master wire list ATA 92-90
For Training Purposes Only

Figure 25 Abbreviations
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EQUIPMENT LIST

Effectivity
Component Name
Component- WDM Refe-
Part Number rence

SH Circuit
Aphanumerical Index Quantity
For Training Purposes Only

The FIN two letter code gives information showing the system to which the equipment belongs.
Sequence numbers below 5000 are reserved for electrical FINs, the sequence number 5000 and above are reserved for
mechanical FINs.
Even suffix means the component is installed on the right hand side, odd suffix means it is installed on the left hand side.

Figure 26 Equipment List

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HOOK UP LIST

Route
Partnr. Wirenr. Wiretype Effectivity
Plugnr. Location Length Connection of WDM
and size other end of wire reference
in cm

All components not specially related to a circuit are identified by the fictitious circuit letter V.
For Training Purposes Only

The second letter defines the type of component. -C- means connector.

Figure 27 Hook up List

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TERMINAL BLOCK LIST

1100 is the component number

VT is the fictitious code for terminals.
SHT stands for shunt connection of modular type terminals.
M (modular) is followed by a sequence number, interconnected pins of a terminal have
the same sequence number.
For Training Purposes Only

Figure 28 Terminal Block List

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SPLICE LIST

3509 is the component group number

VS is the fictitious circuit code for splices
For Training Purposes Only

Figure 29 Splice List

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GROUND POINTS

2nd end of wire

Lug Partnr Wire Number Wire length WDM Ref

274 is the Groundnumber
and Route
N is the fictitious code
for neutral Wiretype
and Gage
For Training Purposes Only

Figure 30 Ground Points

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MISCELLANEOUS EQUIPMENT LIST

For Training Purposes Only

Figure 31 Miscellaneous List Index

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Here you will find the equipment, which is not listed in the other lists.
There is no numbering general rule. Connections are classified in
the equipment alphanumeric sequence.
Refer to the index of 91-6 to locate the topic which covers the
equipment concerned. See page before.
You will find this kind of index in all the other lists, too.
For Training Purposes Only

Figure 32 Miscellaneous Equipment List

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GROUND TERMINAL BLOCKS

Here you have the same numbering system and information as shown in the ground point list.
The fictitious code is -G- for ground.
For Training Purposes Only

Figure 33 Ground Terminal Blocks

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WIRE LIST
For Training Purposes Only

Figure 34 Wire List Index

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Informations about the wire FROM..............................................T O WDM Ref. Effectivity

Codification:
/ Connection without identification
// No type/gage
+ Plus pole
- Negative pole
R Revised
For Training Purposes Only

N New
S Sensitive wire identified by a pink sleeve on the wire or by an S printed on the hole wire length
It indicates, that these wires must not be modified. In the event of an action on these wires, a test of the
concerned system is required.

see index on page before

Figure 35 Master Wire List

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SYMBOLS
This is just a choice of Symbols shown in the WDM
For Training Purposes Only

General Symbols Wiring and Connections

Figure 36 Symbols 1
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For Training Purposes Only

Circuit Breakers
Transformers

Figure 37 Symbols 2
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Switches Switches Continued

Figure 38 Symbols 3
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Relays Motors
Figure 39 Symbols 4
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EXAMPLE OF A WIRING DIAGRAM

Circuit Breaker
Plug Receptacle See Note

Ground Point

Ground Block

Terminal Block
Pin Programming

Shielded Wire

Reference to other ATA Chapter

Pnl.Nr.

Routing
For Training Purposes Only

Antenna Coax Wire

FIN

ATA-Chapter
Information about the Wire types
System

Figure 40 Example of a Wiring diagram

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HOW TO USE THE WDM

General Access to the manuals
The following pages contain a layout chart of the Manual and show the relation- The manuals can be accessed as follows :
ship between the schematics and the hook-up list, the method to be used for S ASM or AWM :by function using the alphabetical index,
locating an equipment on a panel using a schematic and the method used for
S AWL :by FIN using the EQUIPMENT LIST or the HOOK-UP-LIST,
locating instrument integral lighting connections. All station numbers and length
of wires are in CENTIMETERS. Aircraft equipment identifiers are listed in the S AWL :by wire number using the MASTER WIRE LIST.
alphanumerical order in the Equipment list. Equipment linked to a Next Higher
Assembly (NHA), such as the power plant, do not have the same type of identi-
fier and are therefore listed in the AWL engine data part.
For Training Purposes Only

Figure 41 Manual Link Table

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For Training Purposes Only

Figure 42 Operating Principle

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Global Relationships between Equipment list, Hook-up list and Master Wire list
For Training Purposes Only

Figure 43 How to use...1

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Relationships between a Wiring and the Equipment list
For Training Purposes Only

Figure 44 How to use...2

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Relationships between Plugs and Receptacles, Terminal blocks and the Master wire list
For Training Purposes Only

Figure 45 How to use...3

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Relationships between Ground points, Splices and Miscellaneous equipment
For Training Purposes Only

Figure 46 How to use...4

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Relationships between a Wiring and the Ground terminal block list
For Training Purposes Only

Figure 47 How to use...5

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THE AIRCRAFT SCHEMATIC MANUAL

ASM Representation Component home diagram
A component is shown completly at least once on the schematic, illustrating the The component home diagram is the diagram where the component is shown
basic function or the most important part of the component. in full.
For Training Purposes Only

Figure 48 ASM Alphabetical Index

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Elec. DC Bus

Grounds

Data Bus

Relay

Antenna
For Training Purposes Only

Ref. to other ASM

WDM Reference

FIN and Location

System

Figure 49 Example of a Schematic

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HOW TO USE THE AWM
Wiring Diagram Manual

THE ESPM (ELECTRICAL STANDARD PRACTICES MANUAL)

General
The Electrical Standard Practices Manual (ESPM) gives descriptive data and
procedures for the electrical installations on all aircraft of the AIRBUS family.
The standard practices information in this manual tells you how to do mainte-
nance and repairs on the standard electrical items.
This information is broken down in chapters :
S General, How to use (00-INTRO)
S Indexes (20-00-00)
S Safety Practices (20-10-00)
S Tools (20-25-XX)
S Chapters related to standard rules and recommendations (20-3X-XX) :
- Specific areas (20-31-XX)
- Identification/Marking (20-32-XX)
- Wire bundles (20-33-XX)
S Chapters related to standard electrical items and connecting parts with their
description (P/N identification and characteristics) and their related pro-
cesses (connection procedure or connection table) (20-4X-XX) :
- Sleeves, End Caps and Ferrules (20-42-XX)
- Splices and Pressure Seals (20-43-XX)
- Connectors and Terminal Blocks (20-44-XX)
- Miscellaneous Electrical Items (20-45-XX)
- Circuit breaker, Relay and Relay Base (20-46-xx)
- Terminals and Contacts (20-48-XX)
S Chapters related to maintenance processes (20-5X-XX) :
For Training Purposes Only
Effectivity
The effectivity of a page is given in the effectivity (EFF:) statement in the bot-
tom left hand corner of the page. The ESPM is applicable for all the aircraft of
the AIRBUS family and all the customers. Thus the effectivity statement of
each page is ALL.
Interfaces with other manuals:
The Standard Manual (SM) or the Process and Material Specification Manual
(PMS) helps the user to find characteristics, shop processes or complementary
information for the required P/N. The Aircraft Wiring List (AWL) gives the status
of the items of equipment, semi-equipment and related wiring. It gives the P/N
corresponding to a given FIN and the wire type for a given wire number. The
Aircraft Wiring Manual (AWM) gives wiring diagrams of the electrical installa-
tions. The Aircraft Schematics Manual (ASM) gives schematic diagrams of the
electrical installations with sufficient data for A/C fault isolation. The Aircraft
Maintenance Manual (AMM) contains the information required to service, re-
pair, replace, adjust, inspect and check equipment and systems of the aircraft
normally performed on the ramp or in the maintenance hangar. Information re-
lated to equipment on the A/C is contained in the Vendor or Manufacturer Com-
ponent Maintenance Manuals (CMMV or CMMM). Information required for
trouble shooting is contained in the Trouble Shooting Manual (TSM).

- Standard Processes (20-51-XX)

- Inspection/Check and Test (20-52-XX)
- Repair Processes (20-53-XX)
- Protection during Maintenance Checks (20-54-XX)
- Cleaning (20-55-XX)

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 Lufthansa Technical Training
AIRBUS A340
HOW TO USE THE AWM
Wiring Diagram Manual
How to get access to the information ?
The following entry points help you find the information you need: NOTE:
1. The Table of Contents (TOC): When splices are added on wires, it is recommended to initiate a COC proce-
- This part gives a list of the topics contained in the chapter and the title of dure to update the concerned wiring diagram (WDM).
a subject covered in each topic. 3. 20-44-XX: Connectors
2. The alphabetical index (20-00-00): S The search for connectors generally originates from the need to perform a
- This part gives an alphabetical list of keywords and tells you which topics repair, a replacement or the installation of a connector. Therefore, at least
contain these keywords. the FIN is known and the corresponding P/N can be retrieved with the help
of the IPC or AWL. This chapter helps the user define the characteristics of
3. The standard P/N index (20-00-00)
the required connector, its contacts and the associated connection proce-
- The standard P/Ns indexes (one for each family of standard P/Ns) tell dure.
you which topics contain data related to the P/N.
4. 20-44-5X: Terminal Blocks
4. The equivalence tables (20-00-00)
S For the selection of terminal block P/Ns, proceed as for connectors, but the
- The equivalence tables give lists of certain standard P/Ns that can be allocation of terminals must be done according to the type of wire and the
replaced by an equivalent P/N and tell you which topics contain data re- type of equipment, observing, in addition, terminal stacking rules (Ref.
lated to the equivalent P/N. 20-51-40).
NOTE: 20-46-5X: Relays and Relay Bases
The ESPM does not cover all the electrical P/Ns, e.g. old generation P/Ns that S For the selection of relay P/Ns, proceed as for connectors. The only differ-
are no longer used for repair and P/Ns that are not frequently used, are not ence is to know if the relay is connected with or without a relay base.
covered. For P/Ns not covered in the ESPM, you can refer to the Standard
5. 20-53-XX : Repair Processes
Manual (SM) which gives the specification of the standard P/N or an equivalent
P/N you can use. You can then refer back to the ESPM for information related S The selection is performed according to :
to that equivalent P/N given in the SM. - the type
- the P/N
Presentation of each chapter
- and gage of the wire
1. 20-42-XX: Sleeves and Ferrules
These chapters provide the user with repair processes :
S The selection is performed according to:
20-53-2X Electrical Cable Repair Processes
- the type of terminal on which the sleeve is installed,
For Training Purposes Only

20-53-3X Conduit Repair Processes

- the type and gage of the wire.
20-53-4X Bundles Attachments Repair Processes
2. 20-43-1X: Splices
20-53-5X Standard Electrical Item Repair Processes
S The selection is performed according to the type of wire to which the splice
is to be connected. Use the splice allocation table (Ref. 20-53-29) to select
the splice for wire repair purposes.

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 Lufthansa Technical Training
AIRBUS A340
HOW TO USE THE AWM
Wiring Diagram Manual

HOW TO USE THE ESPM

Example: How to repair a wire.
This example is copied from the ESPM- Chapter 00-Introduction- Page 44 and
on.
In the Introduction you will find examples for each chapter, presented on the
page before.
For Training Purposes Only

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HOW TO USE THE AWM
Wiring Diagram Manual
For Training Purposes Only

Figure 50 Wire Repair Part 1

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 Lufthansa Technical Training
AIRBUS A340
HOW TO USE THE AWM
Wiring Diagram Manual
For Training Purposes Only

Figure 51 Wire Repair Part 2

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 Lufthansa Technical Training
AIRBUS A340
HOW TO USE THE AWM
Wiring Diagram Manual
For Training Purposes Only

Figure 52 Wire Repair Part 3

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 Lufthansa Technical Training
AIRBUS A340
HOW TO USE THE AWM
Wiring Diagram Manual
For Training Purposes Only

Figure 53 Wire Repair Part 4

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HOW TO USE THE AWM
Wiring Diagram Manual

THIS PAGE INTENTIONALLY LEFT BLANK

For Training Purposes Only

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EXERCISES FOR AIRBUS

Wiring Diagram Manual

EXERCISES FOR AIRBUS MANUALS

EXERCISE 3 EXERCISE 4
Complaint in the aircraft LOG Book: Plug of blue Hydraulic Pump (A340) is burned and must be changed
Stand by compass light u/s, bulb change no help! 1. Which CB must be pulled for safety and where is it located?
The aircraft is a Lufthansa Airbus A 340, D-AIGT 2. Name the FIN of the Plug connected to the pump
The troubleshooting showed, that one wire connected to the compass is dam- 3. Look for the Partnumber of the plug
aged. 4. Which contacts must be ordered?
1. Find out the correct effectivity for the Lufthansa D-AIGT 5. Look for the stripping procedure, the crimping process and the tools
2. Look for the schematic and copy the ATA-Chapter and the page needed
3. Name the FIN of the Stand by compass
4. For safety reason you have to pull the concerning CB, find out the location
5. Change over to the AWM and copy the wire number, chapter and the page
6. Look for the wire type and the length of the wire (not the GND wire)
7. Change over to the ESPM and find out the Airbus partnumber of the con-
cerning wire
8. Find out how to repair this wire type
For Training Purposes Only

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EXERCISES FOR AIRBUS

Wiring Diagram Manual

FOR STUDENT NOTES

For Training Purposes Only

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SOLUTIONS FOR EXERCISES

Wiring Diagram Manual

SOLUTIONS FOR EXERCISES

SOLUTIONS FOR EXERCISE 1 SOLUTIONS FOR EXERCISE 2
1. D-ABVF, RT436, 006, Line 796 1. Refer to SSM 21-50-00 Page 101 Sheet 2
2. Partnumber 328 2. Sensor T00179, Partnumber 793323
3. Chapter 33-11-04, Page 103, Sheet 1 3. WDM 21-52-11
4. CB STBY LTG, P6, L1 W594-101-22
W594-207-22R
5. Equipment number L100
W594-208-22B
6. Chapter 33-11-41, Page 1, Wire number W4005-014-20 W594-209-22R
7. Wire Type PQ, 10 feet, shielded W594-210-22B
8. BMS 13-48 Type3 Class 1-20 4. PR wire: 11ft., 4in
9. See SWPM 20-10-13 Page 1 and on PQ wire: 11ft., 7in
5. SWPM 20-00-13 Page 28
PQ: BMS 13-48 Type 3 Class 1-22
PR: BMS 13-48 Type 3 Class 2-22
6. SWPM 20-00-11 Page 2
Grade C, Type 3, 180 degrees C
7. See SWPM 20-30-12 Page 5 and on
8. GD07995 Partnumber: 65B70190 acc. splice list
For Training Purposes Only

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SOLUTIONS FOR EXERCISES

Wiring Diagram Manual

SOLUTIONS FOR EXERCISE 3 SOLUTIONS FOR EXERCISE 4

1. D-AIGT, DLH 0108, DLH 03 0008, MSN 0304 1. CB 9JC HYD PUMP B CTL 721 VU121
2. Chapter 33-12-00, Schem 02, Page 101 (ASM 29-22-00 SCHEM11 PAGE 106)
3. FIN 3FC 2. 1JC.A (AWM 29-22-02 Page 4)
4. C/B-CKPT LT EMER 742VU 3. E0233-24-10SN (FIN Circuit JC Page 1)
5. Chapter 33-12-03 Sheet1/2, Page 2, Wire number 3312-0196 4. E0347DR0801 (Hook up list/Plugs and receptacles 91-22-03 Page 1)
6. Wire type CF 22, length 368 cm 5. ESPM 20-48-23 Page 1 and on
7. See ESPM 20-32-21 Page 7, partnumber E0261 or EN2266-003A
8. See ESPM 20-53-21 Page 4 and on
For Training Purposes Only

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