Professional Documents
Culture Documents
Figu r e 1 .5 6
The new t ab
now appears in
t he list of
W or k book
Ta bs in t he
sam e order as it
appears in t he
Workbook.
1- 41
1-42 St e a dy St a t e Sim u la t ion
12. Close t he Set up view t o ret urn t o t he Workbook view and check t he
new t ab.
Figu r e 1 .5 8
1- 42
Ga s Pr oce ssin g Tu t or ia l 1-43
Figu r e 1 .5 9
PFD t oolbar
Mat erial
St ream arrow
1- 43
1-44 St e a dy St a t e Sim u la t ion
• Accessing t he Obj ect I nspect ion m enu for an obj ect by placing
t he cursor over it and right- clicking. This m enu provides access
t o a num ber of com m ands associat ed wit h t hat part icular obj ect .
• Zoom in and out or display t he ent ire flowsheet in t he PFD
window by clicking t he zoom but t ons at t he bot t om left corner of
t he PFD view.
Som e of t hese funct ions will be illust rat ed in t his t ut orial; for m ore
inform at ion, refer t o t he Un iSim D e sign Use r Gu ide .
Calculation Status
Before proceeding, you will exam ine a feat ure of t he PFD w hich allows
you t o t race t he calculat ion st at us of t he obj ect s in your flowsheet . I f
you recall, t he st at us indicat or at t he bot t om of t he propert y view for a
st ream or operat ion displayed t hree different st at es for t he obj ect :
When you are working in t he PFD, t he st ream s and operat ions ar e also
colour- coded t o indicat e t heir calculat ion st at us. The m ixer and inlet
separat or are com plet ely calculat ed, so t hey have a black out line. For
t he heat exchanger Gas/ Gas, however, t he condit ions of t he t ube side
out let and bot h shell side st ream s are unknown, so t he exchanger has a
yellow out line indicat ing it s unsolved st at us.
The icons for all st ream s A sim ilar colour schem e is used t o indicat e t he st at us of st ream s. For
inst alled t o t his point are
dark blue except for t he
m at erial st ream s, a dark blue icon indicat es t he st ream has been
Heat Exchanger shell- flashed and is ent irely known. A light blue icon indicat es t he st ream
side st ream s LTSVap cannot be flashed unt il som e addit ional inform at ion is supplied.
and SalesGas, and t ube-
side out let CoolGas. Sim ilarly, a dark red icon indicat es an energy st ream w it h a known
dut y, while a purple icon indicat es an unknown dut y.
1- 44
Ga s Pr oce ssin g Tu t or ia l 1-45
Figu r e 1 .6 0
1- 45
1-46 St e a dy St a t e Sim u la t ion
m ode.
2. Posit ion t he cursor over t he right end of t he CoolGa s st ream icon.
Figu r e 1 .6 1
Figu r e 1 .6 2
1- 46
Ga s Pr oce ssin g Tu t or ia l 1-47
Figu r e 1 .6 3
The st ream icon indicat es t hat a new st ream will be creat ed aft er
t he next st ep is com plet ed.
4. Wit h t he whit e st ream icon visible, release t he left m ouse but t on.
UniSim Design creat es a new st ream wit h t he default nam e 1 .
I f you m ake an incorrect 5. Repeat st eps 1- 4 t o creat e t he Cooler energy st ream , originat ing
connect ion:
t he connect ion from t he arrow head on t he Cooler icon.
1. Click t he Br e a k
Con n e ct ion icon on The new st ream is aut om at ically nam ed Q- 100. The Cooler has
t he PFD t oolbar. yellow ( warning) st at us, indicat ing t hat all necessary connect ions
have been m ade but t he at t ached st ream s are not ent irely known.
Figu r e 1 .6 4
2. Move t he cursor over
t he st ream line
connect ing t he t wo
icons. A checkm ark
at t ached t o t he cursor
appears, indicat ing an
available connect ion t o 6. Click t he At t a ch M ode icon again t o ret urn t o Move m ode.
break.
3. Click once t o break t he
connect ion. Defining the Material and Energy Stream s
The Cooler m at erial st ream s and t he energy st r eam are unknown at
t his point , so t hey are light blue and purple, respect ively.
1. Double- click t he Coole r icon t o open it s propert y view.
On t he Con ne ct ion s page, t he nam es of t he I nlet , Out let , and
Energy st ream s t hat you recent ly at t ached appear in t he
appr opr iat e cells.
1- 47
1-48 St e a dy St a t e Sim u la t ion
Figu r e 1 .6 5
3. Select t he Pa r a m e t e r s page.
4. I n t he D e lt a P field, specify a pressur e drop of 1 0 psi.
Figu r e 1 .6 6
1- 48
Ga s Pr oce ssin g Tu t or ia l 1-49
used, so UniSim Design flashes ColdGas t o det erm ine it s rem aining
propert ies.
Figu r e 1 .6 7
Figu r e 1 .6 8
1- 49
1-50 St e a dy St a t e Sim u la t ion
Figu r e 1 .6 9
Adding Connections
The Separat or has t w o out let st ream s, liquid and vapour. The vapour
out let st ream LTSVap, which is t he shell side inlet st ream for Gas/ Gas,
has already been cr eat ed. The liquid out let will be a new st ream .
1. I n t he PFD, posit ion t he cursor over t he t op of t he Separat or icon.
The connect ion point and pop- up Vapour Product appears.
2. Wit h t he pop- up visible, left - click and hold.
3. Drag t he cursor t o t he LTSVap st ream icon.
A solid whit e box appears when you m ove over t he connect ion
1- 50
Ga s Pr oce ssin g Tu t or ia l 1-51
point .
Figu r e 1 .7 0
Figu r e 1 .7 1
1- 51
1-52 St e a dy St a t e Sim u la t ion
At t his point , t he out let st ream s from heat exchanger Gas/ Gas are
st ill unknown.
17. Double- click on t he Gas/ Gas icon t o open t he exchanger propert y
view.
18. Click t he D e sign t ab and select t he Spe cs page.
Figu r e 1 .7 2
The Spe cs page allows you t o input specificat ions for t he Heat
Exchanger and view it s calculat ion st at us. The Solver group on t his
page shows t hat t here are t wo Unknown Variables and t he Num ber
of Const raint s is 1, so t he rem aining Degrees of Freedom is 1.
UniSim Design provides t wo default const raint s in t he Specificat ions
group, alt hough only one has a value:
1- 52
Ga s Pr oce ssin g Tu t or ia l 1-53
Figu r e 1 .7 3
Figu r e 1 .7 4
1- 53
1-54 St e a dy St a t e Sim u la t ion
Figu r e 1 .7 5
Figu r e 1 .7 6
Two param et ers of int erest are t he UA and LMTD ( logar it hm ic m ean
t em perat ure difference) , which UniSim Design has calculat ed as
1- 54
Ga s Pr oce ssin g Tu t or ia l 1-55
You can t est t he current dew point by creat ing a st ream wit h a
com posit ion ident ical t o SalesGas, specifying t he dew point pressure,
and having UniSim Design flash t he new st ream t o calculat e it s dew
point t em perat ure. To do t his you will inst all a Balance operat ion.
1. Double- click t he Ba la n ce icon on t he Obj ect Palet t e.
The propert y view for t he new operat ion appears.
1- 55
1-56 St e a dy St a t e Sim u la t ion
Figu r e 1 .7 8
5. Click in t he < < St r e a m > > cell in t he Out let St ream s t able.
6. Creat e t he out let st ream by t yping Sa le sD P, t hen press EN TER.
Changes m ade t o t he 7. Click t he Pa r a m e t e r s t ab.
vapour fract ion,
t em perat ure or pressure 8. I n t he Balance Type group, select t he M ole radio but t on.
of st ream SalesDP will not
affect t he rest of t he
Figu r e 1 .7 9
flowsheet . However,
changes which affect
SalesGas will cause
SalesDP t o be re-
calculat ed because of t he
m olar balance bet ween
t hese t wo st ream s.
9. Click t he W or k sh e e t t ab.
The vapour fract ion and pressure of SalesDP can now be specified,
and UniSim Design will perform a flash calculat ion t o det erm ine t he
unknown t em perat ure.
10. I n t he SalesDP colum n, Va pou r cell, ent er 1 .0 .
11. I n t he Pr e ssu r e cell, ent er 8 0 0 psia .
UniSim Design flashes t he st ream at t hese condit ions, r et urning a
dew point Tem perat ure of 5 .2 7 o F, which is well wit hin t he pipeline
1- 56
Ga s Pr oce ssin g Tu t or ia l 1-57
of 15 o F.
Figu r e 1 .8 0
1- 57
1-58 St e a dy St a t e Sim u la t ion
Figu r e 1 .8 1
12. Wit h t he st ream icon visible, release t he m ouse but t on. UniSim
Design will creat e a new st ream wit h t he default nam e 1 .
13. Release t he CTRL key t o leave At t ach m ode.
14. Double- click on t he out let st ream icon 1 t o access it s propert y view.
When you creat ed t he Mixer out let st ream , UniSim Design
aut om at ically com bined t he t wo inlet st ream s and flashed t he
m ixt ure t o det erm ine t he out let condit ions.
15. I n t he St r e a m N a m e cell, renam e t he st ream t o Tow e r Fe e d, t hen
click t he Close icon.
Close icon
I n t his sect ion, you will inst all a Dist illat ion Colum n.
1. From t he Tools m enu, select Pr e fe r e n ce s.
2. On t he Sim ula t ion t ab, Opt ions page, ensure t hat t he Use I n pu t
Ex pe r t s checkbox is select ed ( checked) , t hen close t he view.
3. Press F4 t o access t he Obj ect Palet t e.
4. Double- click on t he D ist illa t ion Colu m n icon on t he Obj ect Palet t e.
1- 58
Ga s Pr oce ssin g Tu t or ia l 1-59
Figu r e 1 .8 2
When you inst all a colum n using a pre- built t em plat e, UniSim
Design supplies cert ain default inform at ion, such as t he num ber of
st ages. The current act ive cell is # St ages ( Num ber of St ages) ,
indicat ed by t he t hick border around t his cell and t he presence of 10
( default num ber of st ages) .
Som e point s wort h not ing:
• These are t heoret ical st ages, as t he UniSim Design default st age
efficiency is one. I f you want t o specify real st ages, you can
change t he efficiency of any or all st ages lat er.
• The Condenser and Reboiler are considered separat e from t he
ot her st ages, and are not included in t he Num b St ages field.
For t his exam ple, 10 t heoret ical st ages will be used, so leave t he
Num ber of St ages at it s default value.
5. Click on t he < < St r e a m > > cell in t he I nlet St ream s t able.
6. Open t he drop- dow n list for t he available feed st ream s by clicking
t he icon or pressing F2 t hen t he D OW N or UP arr ow key.
7. Select Tow e r Fe e d as t he inlet feed st ream t o t he colum n.
UniSim Design will supply a default feed locat ion in t he m iddle of
t he Tray Sect ion ( TS) , in t his case st age 5 ( indicat ed by 5_Main TS) .
This default locat ion is used, so t here is no need t o change t he Feed
St age.
This colum n has Overhead Vapour and Bot t om s Liquid pr oduct s, but
no Overhead Liquid ( dist illat e) product .
8. I n t he Condenser group, select t he Fu ll Rflx radio but t on.
The dist illat e st ream disappears. This is t he sam e as leaving t he
Condenser as Part ial and lat er specifying a zero dist illat e rat e.
1- 59
1-60 St e a dy St a t e Sim u la t ion
Figu r e 1 .8 3
When you are finished, t he N e x t but t on becom es act ive, indicat ing
sufficient inform at ion has been supplied t o advance t o t he next
page of t he I nput Expert .
10. Click t he N e x t but t on t o advance t o t he Pr e ssu r e Pr ofile page.
11. I n t he Con de n se r Pr e ssu r e field, ent er 2 0 0 psia .
12. I n t he Re boile r Pr e ssu r e field, ent er 2 0 5 psia .
The Condenser Pressure Drop can be left at it s default value of zero.
Figu r e 1 .8 4
1- 60
Ga s Pr oce ssin g Tu t or ia l 1-61
Figu r e 1 .8 5
1- 61
1-62 St e a dy St a t e Sim u la t ion
Figu r e 1 .8 7
Figu r e 1 .8 8
1- 62
Ga s Pr oce ssin g Tu t or ia l 1-63
is current ly an Act ive specificat ion, and you want t o use t his only as an
init ial est im at e for t he solver for t his exercise.
1. I n t he Ovh d Va p Ra t e row, click t he Act ive checkbox t o clear it ,
leaving t he Est im a t e checkbox checked.
The Degrees of Freedom will increase t o 1, indicat ing t hat anot her
act ive specificat ion is required. For t his exam ple, a 2% propane
m ole fract ion in t he bot t om s liquid will be specified.
2. Select t he Spe cs page.
This page list s all t he Act ive and non- Act ive specificat ions which are
required t o solve t he colum n.
Figu r e 1 .8 9
3. I n t he Colum n Specificat ions gr oup, click t he Add but t on. The Add
Specs view appears.
4. From t he Colum n Specificat ion Types list , select Colu m n
Com pon e n t Fr a ct ion .
5. Click t he Add Spe c( s) but t on.
The Com p Frac Spec view appears.
Figu r e 1 .9 0
1- 63
1-64 St e a dy St a t e Sim u la t ion
Figu r e 1 .9 1
Figu r e 1 .9 2
1- 64
Ga s Pr oce ssin g Tu t or ia l 1-65
Figu r e 1 .9 3
Figu r e 1 .9 4
1- 65
1-66 St e a dy St a t e Sim u la t ion
Figu r e 1 .9 5
Figu r e 1 .9 6
1- 66
Ga s Pr oce ssin g Tu t or ia l 1-67
Figu r e 1 .9 7
PFD icon
1- 67
1-68 St e a dy St a t e Sim u la t ion
Figu r e 1 .9 9
1- 68
Ga s Pr oce ssin g Tu t or ia l 1-69
Figu r e 1 .1 0 0
The Unit Ops radio but t on in t he Filt er group is current ly select ed, so
only t he Unit Operat ions appear in t he list of available obj ect s.
2. To open a proper t y view, select t he operat ion in t he list and click t he
V ie w but t on, or double- click on t he operat ion.
1- 69
1-70 St e a dy St a t e Sim u la t ion
•To change which obj ect s appear, select a different radio but t on
in t he Filt er group.
• To list all st ream s and unit operat ions, select t he All but t on.
You can st art or end t he 3. You can also search for an obj ect by clicking t he Find but t on.
search st ring wit h an
ast erisk ( * ) , which act s When t he Find Obj ect view appears, ent er t he Obj ect Nam e, t hen
as a wildcard charact er. click t he OK but t on. UniSim Design opens t he propert y view for t he
This let s you find
obj ect .
m ult iple obj ect s wit h one
search. For exam ple,
searching for VLV* will
open t he propert y view
for all obj ect s wit h VLV
Using the Databook
at t he beginning of t heir
nam e. The UniSim Design Dat abook provides you wit h a convenient way t o
exam ine your flowsheet in m ore det ail. You can use t he Dat abook t o
m onit or key variables under a variet y of process scenarios, and view
t he result s in a t abular or graphical form at .
For t his exam ple, t he effect s of LTS t em perat ur e on t he Sales Gas dew
point and flow rat e, and t he Liquid Product flow rat e will be exam ined.
Figu r e 1 .1 0 2
1- 70
Ga s Pr oce ssin g Tu t or ia l 1-71
4. I n t he Obj ect Filt er group, select t he Unit Ops radio but t on. The
Obj ect list will be filt ered t o show unit operat ions only.
5. I n t he Obj ect list , select LTS.
The Variable list available for t he LTS appears t o t he right of t he
Obj ect list .
6. I n t he Variable list , select Ve sse l Te m pe r a t u r e .
UniSim Design displays t his variable nam e in t he Va r ia ble
D e scr ipt ion field.
Figu r e 1 .1 0 4
1- 71
1-72 St e a dy St a t e Sim u la t ion
The new variable Vessel Tem perat ure appears in t he Dat abook.
Figu r e 1 .1 0 5
Figu r e 1 .1 0 6
1- 72
Ga s Pr oce ssin g Tu t or ia l 1-73
Figu r e 1 .1 0 7
Figu r e 1 .1 0 8
1- 73
1-74 St e a dy St a t e Sim u la t ion
Figu r e 1 .1 0 9
Figu r e 1 .1 1 0
You will access t his t able again lat er t o dem onst rat e how it s result s
are updat ed w henever a flow sheet change is m ade.
6. For now, click t he M in im ize icon in t he upper right corner of t he
Key Variables Dat a view.
Minim ize icon
UniSim Design reduces t he view t o an icon and places it at t he
bot t om of t he Deskt op.
1- 74
Ga s Pr oce ssin g Tu t or ia l 1-75
Figu r e 1 .1 1 1
Figu r e 1 .1 1 2
1- 75
1-76 St e a dy St a t e Sim u la t ion
view.
6. I n t he Available Display group, select t he Ta ble radio but t on.
7. Click t he V ie w but t on.
The Dat a Recorder appears, displaying t he values of t he key
variables in t heir current st at e.
Figu r e 1 .1 1 3
1- 76
Ga s Pr oce ssin g Tu t or ia l 1-77
Figu r e 1 .1 1 4
4. Ensure t hat you are on t he W or k she e t t ab, Con dit ion s page of
t he propert y view.
5. Arrange t he t w o views, as shown below, by clicking and dragging on
t heir t it le bars.
Figu r e 1 .1 1 5
1- 77
1-78 St e a dy St a t e Sim u la t ion
Figu r e 1 .1 1 6
1- 78
Ga s Pr oce ssin g Tu t or ia l 1-79
Figu r e 1 .1 1 7
The basic sim ulat ion for t his exam ple has now been com plet ed. You can
cont inue wit h t his exam ple by proceeding t o t he Opt ional St udy
sect ions, or you can begin building your own sim ulat ion case. I n t he
Opt ional St udy, you will use som e of t he ot her t ools available in UniSim
Design t o exam ine t he process in m ore det ail.
1- 79
1-80 St e a dy St a t e Sim u la t ion
Spreadsheet icon
Figu r e 1 .1 1 8
1- 80
Ga s Pr oce ssin g Tu t or ia l 1-81
appears.
NO2 and CO2 are not 2. Choose t he Sa le sGa s Obj ect , Com p M ole Fr a c Variable, and
included in t he
calculat ion as t heir
M e t h a n e Variable Specific as shown.
individual heat ing values
are negligible. Figu r e 1 .1 1 9
Figu r e 1 .1 2 0
1- 81
1-82 St e a dy St a t e Sim u la t ion
The UniSim Design You can m ove t o a cell by clicking it , or by pressing t he arrow keys.
Spreadsheet behaves
sim ilarly t o com m ercial 10. Ent er t he com ponent s in t he Com ponent colum n as shown as shown
spreadsheet packages; in t he t able below.
you ent er dat a and
form ulas in t he cells, and
calculat ed result s are Row Com pon e n t
ret urned. 3 C1
4 C2
5 C3
6 iC4
7 nC4
11. Ent er t he com ponent net heat ing values in t he Com p Heat Value
colum n as shown in t he figure below.
Figu r e 1 .1 2 1
1- 82
Ga s Pr oce ssin g Tu t or ia l 1-83
Ce ll For m u la
D4 = b4* c4
D5 = b5* c5
D6 = b6* c6
D7 = b7* c7
Figu r e 1 .1 2 2
1- 83
1-84 St e a dy St a t e Sim u la t ion
Figu r e 1 .1 2 3
To add t he value of Sales The current heat ing value of t he sales gas is 1 0 8 0 Bt u / scf.
Gas NHV t o t he Dat abook:
Whenever flowsheet changes are m ade t hat result in t he re-
1. Click t he Pa r a m e t e r s
t ab of t he Heat ing
calculat ion of t he st ream SalesGas, t he com posit ional changes will
Value propert y view. be aut om at ically t ransferred t o t he Spreadsheet , and t he heat ing
2. I n t he Export able Cells value updat ed accordingly.
t able, ent er a Variable
Nam e for cell D 9 ( for
8. Close t he Heat ing Value propert y view.
exam ple NHV) .
3. Open t he Dat abook by
pressing CTRL D. I nstalling an Adjust for Calculating the
4. On t he V a r ia ble s t ab,
insert t he variable, LTS Tem perature
select ing t he H e a t in g
Va lu e operat ion as t he Suppose t he m arket price of your liquid product is current ly
Obj ect and N H V as t he
variable.
unfavourable and you want t o raise t he LTS t em perat ure t o leave m ore
of t he heavier com ponent s in t he gas phase. This will incr ease t he sales
gas heat ing value, result ing in a bonus from t he t ransm ission com pany.
The sales gas m ust , however, st ill com ply wit h t he dew point
specificat ion.
The Adj ust operat ion An Adj ust operat ion can be used t o adj ust t he t em perat ur e of t he LTS
perform s aut om at ic
( ColdGas st ream ) unt il t he sales gas dew point is wit hin a few degrees
t rial- and- error
calculat ions unt il a of t he pipeline specificat ion. I n effect , t his increases t he gas heat ing
t arget value is reached. value while st ill sat isfying t he dew point crit eria.
1- 84
Ga s Pr oce ssin g Tu t or ia l 1-85
Figu r e 1 .1 2 4
1- 85
1-86 St e a dy St a t e Sim u la t ion
Figu r e 1 .1 2 5
Figu r e 1 .1 2 6
2. Click t he Pa r a m e t e r s t ab.
3. I n t he Pa r a m e t e r s page, ent er 0 .1 °F in t he Tole r a nce cell.
4. I n t he St e p Size cell, ent er 5 °F .
No values will be ent ered in t he M in im um and M a x im u m field, as
1- 86
Ga s Pr oce ssin g Tu t or ia l 1-87
Figu r e 1 .1 2 7
Figu r e 1 .1 2 8
The Adj ust has changed t he LTS t em perat ure from t he original
value of 0 °F t o 4 .4 °F . The new sales gas heat ing value can now be
com pared t o t he previous value t o see t he effect of t his change.
7. Click t he Close icon on t he Adj ust propert y view.
Close icon
1- 87
1-88 D yn a m ic Sim u la t ion
Figu r e 1 .1 2 9
1- 88
Ga s Pr oce ssin g Tu t or ia l 1-89
Figu r e 1 .1 3 0
This is only one m et hod The Dynam ics Assist ant will be used t o m ake pressure- flow
of preparing a st eady
st at e case for Dynam ic
specificat ions and size pieces of equipm ent in t he sim ulat ion flowsheet .
m ode. I t is also possible t o set your own pressure- flow specificat ions and size
t he equipm ent wit hout t he aid of t he Dynam ics Assist ant .
A com plet ed dynam ic This t ut orial will com prehensively guide you t hrough t he st eps required
case has been pre- built t o add dynam ic funct ionalit y t o a st eady st at e gas plant sim ulat ion.
and is called
dyn t u t 1 .u sc in t he
UniSim Design\ Sam ples To help you navigat e t hese det ailed procedures, t he following
direct ory. m ilest ones have been est ablished for t his t ut orial:
1. Modify t he st eady st at e m odel so t hat a pressure- flow relat ion
exist s bet ween each unit operat ion.
2. I m plem ent a t ray sizing ut ilit y for sizing t he Depropanizer colum n.
3. Use t he Dynam ics Assist ant t o set pressure flow specificat ions and
size t he equipm ent in t he sim ulat ion case.
I n t his Tut orial, you will 4. I nst all and define t he appropriat e cont rollers.
follow t his basic
procedure in building t he 5. Set up t he Dat abook. Make changes t o key variables in t he process
dynam ic m odel. and observe t he dynam ic behaviour of t he m odel.
1- 89
1-90 D yn a m ic Sim u la t ion
A Heat er operat ion will also be added bet w een t he Mixer and Colum n
operat ion for dynam ic sim ulat ion purposes. I nst alling a heat er allows
you t o vary t he t em perat ure of t he feed ent er ing t he colum n.
Figu r e 1 .1 3 1
1- 90
Ga s Pr oce ssin g Tu t or ia l 1-91
Valve icon
The m ouse point er becom es a bullseye.
20. Posit ion t he bullseye point er beside t he SepLiq st ream and release
t he m ouse but t on.
21. A Valve icon nam ed VLV- 100 appears.
22. Double- click t he VLV- 100 icon on t he PFD t o open it s propert y view.
23. I n t he valve propert y view, specify t he follow ing connect ions:
Ta b [ Pa ge ] I n t h is ce ll... En t e r ...
D e sign Nam e Sep Valve
[ Con n e ct ion s]
I nlet SepLiq
Out let SepExit
D e sign [ Pa r a m e t e r s] Delt a P 25 psi
1- 91
1-92 D yn a m ic Sim u la t ion
Ta b [ Pa ge ] I n t h is ce ll... En t e r ...
D e sign Nam e LTS Valve
[ Con n e ct ion s]
I nlet LTSLiq
Out let LTSExit
D e sign [ Pa r a m e t e r s] Delt a P 5 psi
Ta b [ Pa ge ] I n t h is ce ll... En t e r ...
D e sign Nam e Tower Valve
[ Con n e ct ion s]
I nlet TowerI n
Out let TowerI nlet
D e sign [ Pa r a m e t e r s] Delt a P 363 psi
1- 92
Ga s Pr oce ssin g Tu t or ia l 1-93
Ta b [ Pa ge ] I n t h is ce ll... En t e r ...
D e sign Nam e Heat er
[ Con n e ct ion s]
I nlet TowerI nlet
Out let TowerFeed
Energy Heat er Q
D e sign [ Pa r a m e t e r s] Delt a P 9 psi
Figu r e 1 .1 3 2
1- 93
1-94 D yn a m ic Sim u la t ion
Figu r e 1 .1 3 3
Ta b [ Pa ge ] I n t h is ce ll... En t e r ...
D e sign Nam e Reboil Valve
[ Con n e ct ion s]
I nlet LiquidExit
Out let LiquidProd
D e sign [ Pa r a m e t e r s] Delt a P 25 psi
1- 94
Ga s Pr oce ssin g Tu t or ia l 1-95
Figu r e 1 .1 3 4
Next you will delet e unit operat ions t hat have no im pact on t he
Dynam ic solver.
51. Ret urn t o t he Main Flow sheet environm ent by clicking t he En t e r
Pa r e n t Sim ula t ion En vir on m e n t icon in t he t oolbar.
Ent er Parent Sim ulat ion 52. Close t he DePropanizer colum n pr opert y view.
Environm ent icon
The ADJ- 1 and DewPoint logical operat ions have calculat ed t he
ColdGas st ream t em perat ure required t o achieve a 1 0 °F dewpoint
in t he SalesGas st ream .
53. I n t he PFD, double- click t he ColdGa s icon t o open t he st ream
propert y view.
Figu r e 1 .1 3 5
1- 95
1-96 D yn a m ic Sim u la t ion
Va r ia ble Va lu e
Cold Ga s St r e a m Te m pe r a t u r e 4.433°F
1- 96
Ga s Pr oce ssin g Tu t or ia l 1-97
Figu r e 1 .1 3 6
Figu r e 1 .1 3 7
1- 97
1-98 D yn a m ic Sim u la t ion
Figu r e 1 .1 3 8
Figu r e 1 .1 3 9
1- 98
Ga s Pr oce ssin g Tu t or ia l 1-99
Figu r e 1 .1 4 0
9. Keep t he default values. Click t he Com ple t e Au t oSe ct ion but t on.
UniSim Design calculat es t he Main TS t ray sizing param et ers based
on t he st eady st at e flow condit ions of t he colum n and t he desired
t ray t ypes. UniSim Design labels t he DePropanizer t ray sect ion as
Sect ion_1.
10. To confirm t he dim ensions and configurat ion of t he t rays for
Sect ion_1, click t he Pe r for m a n ce t ab, t hen select t he Re su lt s
page.
Confirm t he following t ray sect ion param et ers for Sect ion_1, which
1- 99
1-100 D yn a m ic Sim u la t ion
Figu r e 1 .1 4 1
Va r ia ble Va lu e
Se ct ion D ia m e t e r 2.5 ft
W e ir H e igh t 2 in
Rem em ber t he Max DP/ Tr a y Spa cin g 24 in
Tray value on t his page. Tot a l W e ir Le n gt h 25.38 in
You can view colum n
profile inform at ion on t he
Table and Plot pages. 11. Click D e sign t ab, t hen select t he Se t u p page.
12. Select t he Act iv e checkbox.
13. On t he Re su lt s page of t he Pe r for m a n ce t ab, click t he Ex por t
Pr e ssu r e s but t on. For now, ignore any warnings by clicking t he OK
but t on.
14. Close t he Tray Sizing pr opert y view and t he Available Ut ilit ies view.
15. Double- click t he DePropanizer icon t o open t he Colum n propert y
view.
16. Click t he Colu m n En v ir on m e n t but t on t o ent er t he Colum n sub-
flow sheet .
17. I n t he colum n PFD, double- click t he Main TS Colum n obj ect t o open
t he Main TS proper t y view.
18. Click t he Ra t in g t ab, t hen select t he Sizin g page.
19. Ent er t he t ray sect ion param et ers as follows:
Va r ia ble Va lu e
D ia m e t e r 2.5 ft
W e ir H e igh t 2 in
1- 100
Ga s Pr oce ssin g Tu t or ia l 1-101
Va r ia ble Va lu e
Tr a y Spa ce 24 in
W e ir Le n gt h 25.38 in
Be a w a r e t ha t t h e u n it s for e a ch t r a y se ct ion pa r a m e t e r m a y
n ot be con sist e n t w it h t he u n it s a ppe a r ing in t he t r a y sizin g
ut ilit y. Use t he dr op- dow n list t o se le ct t he unit s you w a nt t o
input . UniSim D e sign a ut om a t ica lly conve r t s t he va lue t o t he
de fa ult u nit .
Figu r e 1 .1 4 2
Figu r e 1 .1 4 3
1- 101
1-102 D yn a m ic Sim u la t ion
The Dynam ics Assist ant m akes recom m endat ions as t o how t he
flowsheet t opology should change and what pressure- flow specificat ions
are required in order t o run a case in Dynam ic m ode. I n addit ion, it
aut om at ically set s t he sizing param et ers of t he equipm ent in t he
sim ulat ion flowsheet . Not all t he suggest ions t hat t he Dynam ics
Assist ant offers need t o be followed.
1- 102
Ga s Pr oce ssin g Tu t or ia l 1-103
Figu r e 1 .1 4 4
Dynam ics Assist ant icon
1- 103
1-104 D yn a m ic Sim u la t ion
This t ab cont ains a list of unit operat ions which can use a Pressure
Flow or Pressure Dr op ( Delt aP) specificat ion. Typically, all unit
operat ions in Dynam ic m ode should use t he Pressure Flow
specificat ion.
5. Ensure t hat all t he recom m endations in t his page are act ive:
1- 104
Ga s Pr oce ssin g Tu t or ia l 1-105
Figu r e 1 .1 4 7
The Unknown Sizes t ab You can m odify any of t he default sizing param et ers in t he Unknown
cont ains a list of t he unit Sizes t ab. Once you m odify a sizing param et er, t he piece of
operat ions in t he
flowsheet t hat require equipm ent is aut om at ically sized and t he volum e, Cv, or k- value
sizing. displayed.
• The Valve operat ions
are sized based on 7. For each page in t he Un k n ow n Size s t ab, ensur e t hat all t he
t he current flow rat e recom m endat ions ar e act ive:
and pressure drop
across t he valve.
The valves are sized Ta b [ Pa ge ] Re com m e n da t ion Un it Ope r a t ion OK Ch e ck box
wit h a 50% valve
opening. Un k n ow n Ve sse l Sizin g Chiller Act ive
• The Vessel operat ion Siz e s
volum es are Gas/ Gas ( Tube) 1 Act ive
[ V olu m e s]
det erm ined based Gas/ Gas ( Shell) 2 Act ive
on t he liquid exit
volum et ric flow rat e Un k n ow n H e a t Ex ch a n ge r Chiller Act ive
and a 10- second Siz e s Siz in g
residence t im e. Gas/ Gas ( Tube) Act ive
[ k va lu e s]
• The Heat Exchanger Gas/ Gas ( Shell) Act ive
operat ions are sized
based on t he current
flow rat e and 8. Click t he Tr a y se ct ion s t ab.
pressure drop across
t he equipm ent . The Tray sect ions t ab ident ifies t ray sect ions and st ream s whose
t ot al st eady st at e pressure drops are inconsist ent wit h t he t ot al
pressure drop calculat ed according t o t he dynam ics rat ing m odel.
For t he purpose of t his t ut orial, recom m endat ions on t his t ab will be
ignored.
1- 105
1-106 D yn a m ic Sim u la t ion
9. Click t he Ot h e r t ab.
Figu r e 1 .1 4 8
The Ot her t ab cont ains a 10. Act ivat e t he following recom m endat ions:
list of m iscellaneous
changes t hat should t o be
m ade in order for t he Ta b [ Pa ge ] Re com m e n da t ion Un it Ope r a t ion OK Ch e ck box
Dynam ic sim ulat ion case
Ot h e r [ M isc Se t Equa lize Mixer- 101 Act ive
t o run effect ively. Spe cs] Opt ion M ix e r s
1- 106
Ga s Pr oce ssin g Tu t or ia l 1-107
Figu r e 1 .1 4 9
Figu r e 1 .1 5 0
1- 107
1-108 D yn a m ic Sim u la t ion
PFD of t he m ain flowsheet environm ent aft er all cont rollers are added:
Figu r e 1 .1 5 1
Figu r e 1 .1 5 2
1- 108
Ga s Pr oce ssin g Tu t or ia l 1-109
Level Control
I n t his sect ion you will add level cont rollers t o bot h t he Main flowsheet
and Colum n sub- flowsheet t o cont rol t he liquid levels of each vessel
operat ion.
1. I n t he Main flowsheet , access t he Obj ect Palet t e by pressing F4 .
2. I n t he Obj ect Palet t e, click t he Con t r ol Ops icon.
A sub- palet t e appears.
Cont rol Ops icon 3. I n t he sub- palet t e, right - click and drag t he PI D Con t r olle r icon t o
t he PFD bet ween I nlet Sep and Sep Valve.
The cont roller icon I C- 1 0 0 appears in t he PFD.
4. Double- click t he cont roller icon t o open it s propert y view.
PI D Cont roller icon
Figu r e 1 .1 5 3
1- 109
1-110 D yn a m ic Sim u la t ion
Figu r e 1 .1 5 4
8. I n t he Out put Target Obj ect group, click t he Se le ct OP but t on. The
Select OP Obj ect view appears.
The Select OP Obj ect view is exact ly t he sam e as t he Select I nput
PV view.
9. I n t he Flowsheet list , select Ca se ( M a in) . I n t he Obj ect list , select
Se p Va lve . I n Variable list , select Act u a t or D e sir e d posit ion .
Click t he OK but t on.
10. Click t he Pa r a m e t e r s t ab, t hen select t he Con figu r a t ion page.
11. Ent er t he inform at ion specified in t he following t able:
I n t h is ce ll... En t e r ...
Act ion Select t he D ir e ct radio but t on
Kc 2
PV M in im u m 0%
PV M a x im u m 100%
1- 110
Ga s Pr oce ssin g Tu t or ia l 1-111
14. Using t he sam e procedures, add anot her PI D Cont roller operat ion
t hat will serve as t he LTS level cont roller. Specify t he following
det ails:
Ta b [ Pa ge ] I n t h is ce ll... En t e r ...
Con n e ct ion s Nam e LTS LC
Process Variable Source LTS obj ect , Liquid Percent
Level variable
Out put Target Obj ect LTS Valve, Act uat or Desired
Posit ion
Pa r a m e t e r s Act ion Direct
[ Con figu r a t ion ] Kc 2
PV Minim um 0%
PV Maxim um 100%
1- 111
1-112 D yn a m ic Sim u la t ion
Figu r e 1 .1 5 5
Ta b [ Pa ge ] I n t h is ce ll... En t e r ...
Con n e ct ion s Nam e Reb LC
Process Variable Source Reboiler, Vessel, Liq Percent
Level
Out put Target Obj ect RebDut y, Cont rol Valve
Pa r a m e t e r s Act ion Direct
[ Con figu r a t ion ]
Kc 0.1
Ti 3 m inut es
PV Minim um 0%
PV Maxim um 100%
1- 112
Ga s Pr oce ssin g Tu t or ia l 1-113
Figu r e 1 .1 5 6
1- 113
1-114 D yn a m ic Sim u la t ion
Ta b [ Pa ge ] I n t h is ce ll... En t e r ...
Pa r a m e t e r s Act ion Direct
[ Con figu r a t ion ]
Kc 1
Ti 10 m inut es
The t em perat ure values PV Minim um - 20 oF
shown here do not use
t he default unit s. Ent er PV Maxim um 20 oF
t he values, t hen select
t he correct unit s from t he 5. Click t he Con t r ol V a lve but t on.
drop- down list . UniSim
Design aut om at ically The FCV for C3Dut y appears.
convert s t he values t o
t he default unit s. 6. I n t he Dut y Source group, select t he D ir e ct Q radio but t on.
7. I n t he Direct Q group, ent er t he following det ails:
I n t h is ce ll... En t e r ...
The values shown here do M in Ava ila ble 0 Bt u/ h
not use t he default unit s.
Ent er t he values, t hen M a x Ava ila ble 2e6 Bt u/ h
select t he correct unit s
from t he drop- dow n list . 8. Close t he FCV for C3Dut y view.
UniSim Design
aut om at ically convert s 9. Click t he Fa ce Pla t e but t on. Change t he cont roller m ode t o Au t o
t he values t o t he default on t he face plat e view, t hen close t he view.
unit s.
10. Ent er t he Depropanizer Colum n sub- flowsheet environm ent .
11. Add a PI D Cont roller operat ion t hat will serve as t he Depropanizer
Top St age t em perat ure cont roller.
12. I n t he cont roller pr opert y view, specify t he following det ails:
Ta b [ Pa ge ] I n t h is ce ll... En t e r ...
Con n e ct ion s Nam e Top St age TC
Process Variable Source Main TS, Top St age
Tem perat ure
Out put Target Obj ect CondDut y, Cont rol Valve
Pa r a m e t e r s Act ion Direct
[ Con figu r a t ion ] Kc 1
Ti 5 m inut es
Ensure t hat you select PV Minim um 50 oF
t he correct t em perat ure
PV Maxim um 130 oF
unit s from t he unit s drop-
down list .
13. Click t he Con t r ol V a lve but t on.
The FCV for CondDut y view appears.
14. I n t he Dut y Source group, select t he D ir e ct Q radio but t on.
15. in t he Direct Q group, ent er t he following det ails:
I n t h is ce ll... En t e r ...
1- 114
Ga s Pr oce ssin g Tu t or ia l 1-115
Ta b [ Pa ge ] I n t h is ce ll... En t e r ...
Con n e ct ion s Nam e St age9 TC
Process Variable Source Main TS, St age
Tem perat ure, 9_Main TS
Out put Target Obj ect Reboil Valve, Act uat or
Desired posit ion
Pa r a m e t e r s Act ion Direct
[ Con figu r a t ion ]
Kc 2
Ti 5 m inut es
PV Minim um 110 oF
PV Maxim um 260 oF
1- 115
1-116 D yn a m ic Sim u la t ion
1. Open t he Dat abook by using t he hot key com binat ion CTRL D.
Figu r e 1 .1 5 7
For m ore inform at ion, I n t he next set of st eps, you will add all of t he variables t hat you
refer t o Usin g t h e
D a t a book on page 70. would like t o m anipulat e or m odel.
• I nclude feed and energy st ream st hat you want t o m odify in t he
dynam ic sim ulat ion.
• I nclude unit operat ion t em peratu re, levels, and pressures t hat
you want t o m onit or and record.
2. On t he Va r ia ble s t ab, click t he I n se r t but t on. The Variable
Navigat or appears.
Figu r e 1 .1 5 8
Select Case ( Main) in t he 3. Select t he Obj ect and Variable groups for any of t he following
Flowsheet group t o suggest ed variables.
ensure you can find all
st ream s and operat ions.
Obj e ct Va r ia ble
Tower Feed Molar Flow
Heat er Q Ut ilit y out let Tem p
Feed 1 Molar Flow
Feed 2 Molar Flow
1- 116
Ga s Pr oce ssin g Tu t or ia l 1-117
Obj e ct Va r ia ble
Ovhd Molar Flow
LiquidProd Molar Flow
I nlet Sep Liquid Percent Level
LTS Liquid Percent Level
To change t he 9. I f required, add m ore st rip chart s by repeat ing st eps # 7 and # 8.
configurat ion of each
st rip chart , click t he 10. To access a st rip chart view, select t he st rip chart nam e, t hen click
Se t u p but t on. t he St r ip Ch a r t but t on.
11. Minim ize t he Dat abook view.
12. Before st art ing t he int egrat or, open t he propert y view for t he Ov hd
st ream .
13. Click t he D yn a m ics t ab, t hen select t he Spe cs page.
14. I n t he Dynam ic Specificat ions group, ensure t hat t he Pressure
specificat ion checkbox is Act ive and t he Molar Flow specificat ion
checkbox is I n a ct ive .
15. Close t he Ovhd st ream view.
1- 117
1-118 D yn a m ic Sim u la t ion
16. Arrange bot h st rip chart views so you can see t hem .
17. St art t he I nt egrat or by clicking t he St a r t I n t e gr a t or icon in t he
t ool bar and observe as t he variables line out on t he st rip chart s.
1- 118
Re fin in g Tu t or ia l 2-1
2 Refining Tutorial
2 .1 I ntroduction .................................................................................. 2
2- 1
2-2 I n t r odu ct ion
2.1 I ntroduction
You will build t he Refining sim ulat ion using t he following basic st eps:
1. Creat e a unit set .
2. Choose a proper t y package.
3. Select t he non- oil com ponent s.
4. Charact erize t he Oil.
5. Creat e and specify t he preheat ed crude and ut ilit y st eam st ream s.
6. I nst all and define t he unit operat ions in t he pre- fract ionat ion t rain.
7. I nst all and define t he cr ude fract ionat ion colum n.
This com plet e case has I n t his t ut orial, crude oil is processed in a fract ionat ion facilit y t o
also been pre- built and
produce napht ha, kerosene, diesel, at m ospheric gas oil, and
is locat ed in t he file
TUTOR2 .u sc in your at m ospheric residue product s. Preheat ed crude ( from an upst ream
UniSim Design\ Sam ples preheat t rain) is fed t o a pre- flash drum where vapours are separat ed
direct ory.
from t he liquids, which are heat ed in a furnace. The pr e- flash vapour s
bypass t he furnace and are recom bined wit h t he hot crude from t he
furnace. The com bined st ream is t hen fed t o t he at m ospheric crude
colum n for fract ionat ion. The m ain flowsheet for t his pr ocess appears
below.
Figu r e 2 .1
2- 2
Re fin in g Tu t or ia l 2-3
Figu r e 2 .2
The following pages guide you t hrough building a UniSim Design case
for m odeling t his process. This t ut orial illust rat es t he com plet e
const ruct ion of t he sim ulat ion, from select ing a propert y package and
com ponent s, charact erizing t he crude oil, t o inst alling st ream s and unit
operat ions, t hrough t o exam ining t he final result s. The t ools available in
UniSim Design are ut ilized t o illust rat e t he flexibilit y available t o you.
2- 3
2-4 St e a dy St a t e Sim u la t ion
Figu r e 2 .3
Figu r e 2 .4
The m ain colum n consist s of 29 t rays plus a part ial condenser. The
TowerFeed ent ers on st age 28, while superheat ed st eam is fed t o t he
bot t om st age. I n addit ion, t he t rim dut y is represent ed by an energy
2- 4
Re fin in g Tu t or ia l 2-5
The Workbook displays The t w o prim ary building t ools, Workbook and PFD, are used t o inst all
inform at ion about
st ream s and unit
t he st ream s and operat ions and t o exam ine t he r esult s while
operat ions in a t abular progressing t hrough t he sim ulat ion. Bot h of t hese t ools provide you
form at , while t he PFD is wit h a large am ount of flexibilit y in building your sim ulat ion, and in
a graphical
represent at ion of t he quickly accessing t he inform at ion you need.
flowsheet .
The Workbook is used t o build t he first part of t he flowsheet , from
specifying t he feed condit ions t hrough t o inst alling t he pre- flash
separat or. The PFD is t hen used t o inst all t he rem aining operat ions,
from t he crude furnace t hrough t o t he colum n.
2- 5
2-6 St e a dy St a t e Sim u la t ion
Figu r e 2 .5
2- 6
Re fin in g Tu t or ia l 2-7
Figu r e 2 .6
2- 7
2-8 St e a dy St a t e Sim u la t ion
Figu r e 2 .7
Figu r e 2 .8
All com m ands accessed 12. Your new unit set is now defined. Close t he Session Pr eference view
via t he t oolbar are also t o ret urn t o t he Sim ulat ion Basis Manager view.
available as Menu it em s.
2- 8
Re fin in g Tu t or ia l 2-9
Figu r e 2 .9
The Com ponent List View At t he t op of each of t hese t hree colum ns is a corresponding radio
view cont ains t wo t abs. I n but t on. Based on t he select ed radio but t on, UniSim Design will
t his exam ple, t he
Select ed t ab is t he only locat e t he com ponent ( s) t hat best m at ches t he input you t ype in
t ab used, because it t he M a t ch cell.
cont ains all t he funct ions
you need t o add 2. Opt ional: To renam e t he com ponent list , click in t he N a m e field at
com ponent s t o t he list . t he bot t om of t he view and t ype a new nam e.
For t his t ut orial exam ple, you will add t he following non- oil
com ponent s: H2O, C3, i- C4, n- C4, i- C5 and n- C5.
First , you will add H 2 O using t he m at ch feat ure.
3. Ensure t he Sim N a m e radio but t on is select ed, and t he Sh ow
Sy n on y m s checkbox is checked.
2- 9
2-10 St e a dy St a t e Sim u la t ion
4. Click in t he M a t ch field.
You can also m ove t o t he
Mat ch field by pressing 5. Begin t yping ‘wat er ’. UniSim Design filt ers t hrough it s library as you
ALT M . t ype, displaying only t hose com ponent s t hat m at ch your input .
Figu r e 2 .1 0
6. Wit h Wat er select ed, add it t o t he Cur rent Com ponent List by doing
on e of t he following:
• Press t he EN TER key.
• Click t he Add Pu r e but t on.
• Double- click on Wat er.
You can also use t he Fam ily Filt er t o display only t hose com ponent s
belonging t o cert ain fam ilies. Next , you will add Propane t o t he
com ponent list using a Fam ily Filt er:
7. Ensure t he M a t ch field is em pt y, and click t he V ie w Filt e r but t on.
The Filt ers view appears as show n on t he left .
8. On t he Filt ers view, check t he Use Filt e r checkbox t o act ivat e t he
Fam ily Filt er.
2- 10
Re fin in g Tu t or ia l 2-11
Figu r e 2 .1 1
On t he
Com ponent
View view,
Propane
appears
near t he t op
of t he
filt ered list .
The Mat ch feat ure 10. Double- click Propane t o add it t o t he com ponent list .
rem ains act ive when you
are using a fam ily filt er, Next you will add t he rem aining Light Ends com ponent s i- C4
so you could have also
t hrough n- C5. The following procedure shows you quick way t o add
t yped C3 in t he Mat ch
field and t hen added it com ponent s t hat appear consecut ively in t he library list .
t o t he com ponent list .
11. Click on t he first com ponent t o be added ( in t his case, i- C4) .
12. Do one of t he following:
To select consecut ive • Hold down t he SH I FT key and click on t he last com ponent , in
com ponent s, use t he t his case n- C5. All com ponent s i- C4 t hr ough n- C5 are now
SH I FT key. select ed. Release t he SH I FT key.
To select non- • Click and drag from i- C4 t o n- C5. Com ponent s i- C4 t hrough t o
consecut ive com ponent s, n- C5 are select ed.
use t he CTRL key.
2- 11
2-12 St e a dy St a t e Sim u la t ion
13. Click t he Add Pur e but t on. The select ed com ponent s are
t ransferred t o t he Select ed Com ponent group.
Figu r e 2 .1 2
To rem ove a
com ponent from t he
Current Com ponent s
List , select it and
click t he Rem ove
but t on or press t he
D ELETE key.
The com plet e list of non- oil com ponent s appears in t he figure
above.
14. Close t he Com ponent List View and Filt ers views t o ret urn t o t he
Sim ulat ion Basis Manager view.
On t he Com ponent s t ab, t he Com ponent List s group now cont ains
t he nam e of t he new com ponent list t hat you creat ed.
2- 12
Re fin in g Tu t or ia l 2-13
Figu r e 2 .1 3
This view is divided int o a num ber of t abs t hat allow you t o supply
all t he inform at ion necessary t o com plet ely define t he fluid
package. For t his t ut orial, however, only t he Set Up t ab is used.
On t he Set Up t ab, t he current ly select ed Propert y Package is
< none> . Before you begin charact erizing your pet roleum fluid, you
m ust choose a propert y package t hat can handle hypot het ical
com ponent s.
2. Select t he Peng Robinson propert y package by doing on e of t he
following:
• Type Pe n g Robin son . UniSim Design finds t he m at ch t o your
input .
• Use t he up and down arrow keys t o scroll t hrough th e list of
available propert y packages unt il Peng Robinson is select ed.
• Use t he vert ical scroll bar t o scroll t hrough t he list unt il Peng
Robinson becom es visible, t hen click on it .
2- 13
2-14 St e a dy St a t e Sim u la t ion
Figu r e 2 .1 4
Alt ernat ively, you could have select ed t he EOSs radio but t on in t he
Proper t y Pkg Filt er group. The list would t hen display only t hose
propert y packages t hat are Equat ions of St at e. Peng Robinson
would appear in t his filt ered list .
I f you have m ult iple fluid I n t he Com ponent List Select ion group, you could use t he drop-
packages and com ponent s down list t o find t he nam e of any com ponent list s you had creat ed
list s in a case, you can
( current ly em pt y) .
use t he drop- down list in
t he Com ponent List The View but t on opens t he Com ponent List View view of t he
Select ion group t o at t ache
a com ponent list t o a select ed com ponent list .
part icular propert y
package.
I f t he se le ct e d com pon e n t list con t a in s com pon e n t s n ot
a ppr opr ia t e for t he se le ct e d pr ope r t y pa ck a ge , Un iSim
D e sign ope ns t he Com pone nt s I ncom pa t ible w it h Pr ope r t y
Pa ck a ge vie w . On t his vie w , you ha ve t he opt ion s of UniSim
D e sign r e m oving t h e in com pa t ible com pone nt s fr om t he
com pone nt list or cha nging t o a diffe r e nt pr ope r t y pa ck a ge
u sin g t h e dr op- dow n list or t he Ca n ce l bu t t on .
2- 14
Re fin in g Tu t or ia l 2-15
3. Close t he Fluid Package: Basis - 1 view t o ret urn t o t he Sim ulat ion
Basis Manager view.
Figu r e 2 .1 5
2- 15
2-16 St e a dy St a t e Sim u la t ion
Viscosit y Assa y
Liqu id Volu m e Viscosit y ( cP) 1 0 0 °F Viscosit y ( cP) 2 1 0 °F
Pe r ce n t D ist ille d
10.0 0.20 0.10
30.0 0.75 0.30
50.0 4.20 0.80
70.0 39.00 7.50
90.0 600.00 122.30
2- 16
Re fin in g Tu t or ia l 2-17
The t ext on t he right side of t he view indicat es t hat before ent ering
t he Oil Environm ent , t wo crit eria m ust be m et :
• at least one fluid package m ust be present . I n t his case, only
one fluid package, Basis- 1, is select ed.
• t he propert y package m ust be able t o handle Hypot het ical
Com ponent s. I n our case, t he propert y package is Peng
Robinson, which is capable of handling Hypot het ical
com ponent s.
Since bot h crit eria are sat isfied, t he oil is charact erized in t he Oil
Environm ent .
2. To ent er t he Oil Charact erizat ion environm ent , do on e of t he
following:
Oil Environm ent icon • click t he Ent e r Oil En vir on m e nt but t on on t he Oil Manager
t ab.
The Oil Charact erizat ion
• click t he Oil En vir on m e n t icon on t he t oolbar.
view allows you t o
creat e, m odify, and
ot herwise m anipulat e
t he Assays and Blends
in your sim ulat ion case.
For t his exam ple, t he oil
is charact erized using a
single Assay.
2- 17
2-18 St e a dy St a t e Sim u la t ion
Figu r e 2 .1 7
I n general, t hree st eps m ust be com plet ed w hen you ar e charact erizing
a pet roleum fluid:
1. Supply dat a t o define t he Assay.
2. Cut t he Assay int o hypot het ical com ponent s by creat ing a Blend.
3. I nst all t he hypot het ical com ponent s int o t he fluid package.
2- 18
Re fin in g Tu t or ia l 2-19
Figu r e 2 .1 9
2- 19
2-20 St e a dy St a t e Sim u la t ion
Figu r e 2 .2 0
Before ent ering any of t he assay dat a, you m ust act ivat e t he
m olecular weight , densit y, and viscosit y curves by choosing
appr opr iat e curve t ypes in t he Assay Definit ion group. Current ly,
t hese t hree cur ves are not used.
9. From t he Bulk Propert ies drop- down list , select Used. A new radio
but t on labeled Bu lk Pr ops appears in t he I nput Dat a group.
10. From Molecular Wt . Curve drop- down list , select Dependent . A new
radio but t on labeled M ole cu la r W t appears in t he I nput Dat a
group.
11. From t he Densit y Curve and Viscosit y Curves drop- down list s, select
I ndependent as t he curve t ype. For Viscosit y, t wo radio but t ons
appear as UniSim Design allows you t o input viscosit y assay dat a at
t wo t em perat ures.
Your view now cont ains a t ot al of seven radio but t ons in t he I nput
Dat a gr oup. The laborat ory dat a are input in t he sam e order as t he
radio but t ons appear.
I n t he next few sect ions, you will ent er t he following laborat ory assay
dat a:
• bulk m olecular weight and densit y
• TBP Dist illat ion assay dat a
• dependent m olecular weight assay dat a
• independent densit y assay dat a
• independent viscosit y assay dat a ( at t w o t em perat ures)
2- 20
Re fin in g Tu t or ia l 2-21
Figu r e 2 .2 1
2- 21
2-22 St e a dy St a t e Sim u la t ion
4. Select t he D ist illa t ion radio but t on. The corresponding TBP dat a
m at rix appears. UniSim Design displays a m essage under t he
m at rix, st at ing t hat ‘At least 5 point s are required’ before t he assay
can be calculat ed.
5. From t he Assay Basis drop- down list , select Liqu id V olu m e .
6. Click t he Edit Assa y but t on. The Assay I nput Table view appears.
7. Click in t he t op cell of t he Assay Percent colum n.
8. Type 0 t hen press EN TER. You ar e aut om at ically advanced t o t he
corresponding em pt y Tem perat ure cell.
9. Type 8 0 t hen press EN TER. You are aut om at ically advanced dow n
t o t he next em pt y Assay Percent cell.
10. Repeat st eps # 8 and # 9 t o ent er t he rem aining Assay Percent and
Tem perat ur e values as shown.
Figu r e 2 .2 2
2- 22