Infraneo

INFRANEO
Maintenance Manual
MM-INFRANEO-EN Ind. 0 - 12/2012
20, avenue Marcellin Berthelot - Z.I. du Val de Seine

92396 Villeneuve La Garenne cedex - France www.chopin.fr
Tél. : 33 (0)1 41 47 50 88 - Fax. : 33 (0)1 47 92 28 27 www.chopinservice.com
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IMPORTANT
The technical elements that constitute this manual (text and illustrations) are not contractual,
their only target being to bring assistance for troubleshooting and repairing the INFRANEO.
Use, duplication or disclosure of subject data, for any purpose other than relating to the
servicing or repair of the equipment, is strictly prohibited without the written authorisation of
CHOPIN Technologies.
Maintenance manual
3

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Table of contents
Chapter 1 Operation & Maintenance:

reminders & additional information 7
1. Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Precautions related to tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. Controls and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1. Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2. Fault handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3. Fault handling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4. Functioning diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Chapter 3 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2. Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Chapter 4 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
1. Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
2. Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
3. Parts lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
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Maintenance manual
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Chapter 1 OPERATION & MAINTENANCE:

REMINDERS & ADDITIONAL
INFORMATION
Maintenance manual Chapter 1 Operation & Maintenance: reminders & additional 7

MM-INFRANEO-EN Ind. 0 - 12/2012 information

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8 Chapter 1 Operation & Maintenance: reminders & Maintenance manual

additional information MM-INFRANEO-EN Ind. 0 - 12/2012

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Chapter 1. Operation & Maintenance: reminders &

additional information
This chapter summarizes most of the important instructions relating to operation and maintenance of the
INFRANEO
For detailed information, refer to the Instruction Manual.
In addition, this section contains further information solely intended for people entitled to carry out
maintenance and repair operations on this unit.
1. Operating conditions ■ Installation
❏ Installation of the equipment requires a plane, clear and clean

surface. The equipment can tolerate a 3° maximum angle horizon-
tally (A).
❏ Do not place the equipment behind a window, particularly if it is

exposed to sunlight for several hours a day (B).
A B
❏ The INFRANEO must not be placed right up against a wall. Leave

sufficient space to ensure proper ventilation.
■ Connection
❏ Connecting the USB peripherals
4 USB ports are available on the front of the device for USB periph-
erals connection: keyboard, mouse, modem or mass storage
peripheral (key, hard drive).
Rep Connector designation

A RJ45
B USB printer
C Free USB
D Reset mini PC
A B C D
Maintenance manual Chapter 1 Operation & Maintenance: reminders & additional

MM-INFRANEO-EN Ind. 0 - 12/2012 9
information

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❏ Connecting other peripherals
The RJ45 connection is available for LAN connection.
❏ Connecting other apparatuses
Although this equipment makes little use of this feature, other appa-
ratuses can be connected.
Connecting the moisture tester can be achieved via the backplane

connector (C).
❏ Connecting an USB printer
A ticket printer can be connected to the INFRANEO via the USB

port located at extreme left (D).
C D
Moisture tester connec-

tion
❏ Electrical connection
The INFRANEO is an electrical device that must be connected to an

electrical network equipped with an earthing socket.
The electrical network must also comprise upstream a residual cur-
rent device (RCD) with a sensitivity d 30 mA, class AC. In addition
the INFRANEO must be connected to an inverter.
Connection to the inverter is a condition for the validity of

the warranty.
The connection to the inverter shall be made using the cable sup-
plied with the INFRANEO. The connector socket is located at the
back of the device.
Chapter 1 Operation & Maintenance: reminders & additional Maintenance manual

10 information MM-INFRANEO-EN Ind. 0 - 12/2012

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❏ Power supply characteristics:
110/240 Vac - 50 /60 Hz - 225 W
■ Fuse
2 Fuses 5x20 F 3.15 A 250 V
■ Environment
❏ Indoor use
❏ Storage temperature: – 20 to + 55°C
❏ Device operating temperature: 5 to 41°C
❏ Hygrometry: HR d 85%
❏ Supply voltage fluctuation: < ± 10%
❏ Degree of pollution as per EN 61010: 2
❏ Installation category as per EN 61010 : II (surge category)

information

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2. Precautions related ■ The test management with the INFRANEO requires constant
care.
to tests
All necessary instructions (test conditions, handling, cleaning) are
detailed inside the Instruction Manual, and must be respected scru-
pulously; failure to do so could lead to:
❏ erroneous results,
❏ severe damage to the equipment.
■ Systematically check at the beginning of each test that the cell sli-
ding action in its compartment is good.
■ Check that the hooper is correctly filled with grain.
■ Check that the databases are not corrupted.


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3. Controls and ■ General recommendations

maintenance For better efficiency of maintenance interventions on the equip-
ment, it is recommended to date, store and keep up-to-date infor-
mation on the equipment life.
■ Cleaning
For optimal working and performances, it is necessary to carry out a

regular cleaning of the equipment.
Cleaning operation Tools/Consumables Periodicity
Sliding cell compartment - Low pressure air gun 1 month

- Sliding cell cleaning accessory
Sliding cell Low pressure air gun 1 month
Sliding cell glass Microfiber tissue 1 month
Hopper Low pressure air gun 1 month
■ Replacing the fuses
If the device doesn't start and after mains supply monitoring, check
the fuses of the INFRANEO.
❏ The fuses are located at the back of the device behind a cover.
❏ Unplug the device, use a small screwdriver to open the fuse hol-
der, and replace the defective fuse(s).
❏ Fuses characteristics: 5x20 F 3.15 A 250 V.

information

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■ Software storage and/or reinstallation
❏ The green USB memory stick enables software data and test run
storage. It is recommended to perform this storage on a regular
basis, in order to prevent any loss or damage of data and previous
results.
❏ The red USB key enables software reinstallation in case of the

mini PC replacement or formatting. It includes a PDF defining the
whole process in detail.
■ TeamViewer Process
CHOPIN Technologies can ask you to configure a TeamViewer

connection for diagnosing and/or fixing problems on your equip-
ment. To configure this connection, refer to corresponding user’s
manual.
■ Lamp(NEOBS50/ES) replacement
The characteristics of the lamp are checked at each self-test. If the
message below appears, proceed to the lamp replacement, ref
NEOBS50/ES (see op. 5-2 p.87).
Note: ■ Periodic actions
USER It is advisable to remind users that a performance monitoring of the

equipment, a "monitoring card" type, is highly recommended.
A periodic monitoring of test results of known products indeed

allows detection of likely excesses, and then be able to pinpoint a
potential fault (handling, test environment or equipment quality).
The following parts have an influence on the test results and it is

advisable to replace them on a regular basis:
Ref TR Ref CHOPIN Description Periodicity User Agent
06202997 NEOBS50/ES Lamp 1 year X
06201830 NEO C6 Vaned rotor 4 Year X
APPROVED TECHNICIAN Besides, it is recommended that users have a complete overhaul of

equipment carried out by a CHOPIN Technologies approved agent
or technician.
Recommended periodicity: 1 year, possibly 2 years in case of low

use


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Chapter 2 TROUBLESHOOTING
Maintenance manual
15

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Maintenance manual
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Chapter 2. Troubleshooting
The aim of this chapter is, in case a fault appears, to find the probable origin and to isolate any failed compo-
nent or sub-assembly; the required actions are then detailed.
For any CHOPIN Technologies customer service inquiry, mention the serial number of the equipment.
1. Method ■ Possible failures are classified:

- A. Equipment/Software
- B. Error messages
- C. Other failures.
❏ Other abnormal events may occur: it is then up to the serviceman

to find the solution using analyses and comparisons. Simplified
schematics are provided in section §4. of this chapter, they may
help to locate failures.
Of course, in case of difficulty or doubt, the engineering services of

CHOPIN Technologies are available to try to solve the problem, via
phone, fax or e-mail.
If this fails, the unit will have to be sent back to CHOPIN for in-work-
shop troubleshooting and repair.
■ Before starting any troubleshooting, all useful indications should

be recorded.
❏ In case of abnormal results, the monitoring status inquiry of

results (control card), if there be, can possibly provide an immediate
explanation (e.g. case of permanent excesses).
❏ Regardless of the failure, it is recommended to carefully record

the conditions under which the failure occurred.
❏ In case of a failure occured during test, it would be wiser, when

possible, to keep track of the test results.
Maintenance manual
MM-INFRANEO-EN Ind. 0 - 12/2012 Chapter 2 Troubleshooting 17

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2. Fault handling As a general rule, if a failure appears, restart the unit to confirm
the failure.
Any cover removal requires disconnection of the device power sup-

ply.
Follow safe practice if you need to perform operations on powered

equipment without covers.
A Equipment/Software
Default Symptom / Description Action Refer to
The INFRANEO does not The INFRANEO does not start Refer to fault handling 3.1
start
The mini PC does not start The PC locks up at initialization Refer to fault handling 3.2
The application does not - The application does not start Refer to fault handling 3.3
start
- The manual activation of the
application fails
Touchscreen problem The PC works (three tones at Refer to fault handling 3.4
startup) but nothing appears on
screen
Lamp aging The lamp lighting doesn’t provide ■ Replace the lamp Refer to
the same intensity anymore Ch 3
■ Contact the CHOPIN Operation
Technologies customer ser- 5-2
vice
Maintenance manual
18 Chapter 2 Troubleshooting MM-INFRANEO-EN Ind. 0 - 12/2012

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B Error messages
Refer to
N° ERR Display / Description Action
Chap.3 §
Err - 101 Insufficient energy for this spectrum Refer to fault handling 3.5
Err - 102 Emptying trap closure problem Refer to fault handling 3.6
Err - 103 No grain, measurement impossible Refer to fault handling 3.7
Err - 105
Err - 104 Too low energy on blank spectrum Refer to fault handling 3.8
Err - 106 Filling problem Refer to fault handling 3.9
Err - 107 Order zero: too low energy Refer to fault handling 3.10
Err - 108 Order zero: peak not detected
Err - 109 No drawer Refer to fault handling 3.11
Err - 110 Sliding cell position problem Refer to fault handling 3.12
Err - 111 Error when reading the SW module or Refer to fault handling 3.13
Err - 121 the moisture tester
Err - 112 Sliding cell extracted ■ Re-insert the sliding cell Refer to
Ch 3
■ Check setting of the C7 position Operation
7-1
Err - 113 Bad sliding cell position ■ In the INFRANEO application, select the Refer to
product to use again Ch 3
Operation
■ Check the sliding cell positions 7-1
Err - 114 Measurement impossible (initialisation ■ Restart Infraneo
fault)
■ Contact the CHOPIN Technologies cus-
tomer service
Err - 115 Measurement impossible - INFRANEO ■ Reset the INFRANEO
busy
tomer service
Err - 116 Not active in flour mode ■ The selected function is not active in
flour mode. To reactivate the function,
select a "Grain" product
Err - 117 Flour reference test not performed ■ Click on the "Ref. flour" before perfor-
ming a measurement
■ The blank should be realised without

Neocup
Err - 118 Insufficient grain level (SW module/ ■ Add grain in the unit’s hopper
moisture tester)
Err - 119 Not possible in the flour mode ■ This function is not accessible in flour
mode
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Refer to
N° ERR Display / Description Action
Chap.3 §
Err - 120 Moisture tester error Refer to maintenance manual of the

moisture tester
Err - 122 Dibromo spectrum not recognized Refer to fault handling 3.14
Err - 123 Emptying impossible ■ Check that the sliding cell is at its place
■ Contact your agent if the problem per-

sists
Err - 201 Communication port problem ■ Restart the INFRANEO

tomer service
Err - 301 The application does not communicate Refer to fault handling 3.15
with the INFRANEO
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C Other failures
Default Symptom / Description Action Refer to§
Instability of results Fluctuating result for a same sample Refer to fault handling 3.16
type
Outliers results Outliers results of a product Refer to fault handling 3.17
Maintenance manual

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3. Fault handling
instructions
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start
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3.2 The mini PC does not start
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3.3 The application does not
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3.4 Touchscreen problem Blurring screen
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3.5 Err - 101 Insufficient energy for this spectrum
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3.6 Err - 102 Emptying trap closure problem
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3.7 Err - 103 Err - 105 No grain, measurement impossible
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3.8 Err - 104 Too low energy on blank spectrum
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3.9 Err - 106 Filling problem
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3.10 Err - 107 Err - 108 Order zero: too low energy
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A - Sliding cell order zero position problem
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B - Lamp supply problem
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3.11 Err - 109 No drawer
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3.12 Err - 110 Sliding cell position problem
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3.13 Err - 111 Err - 121 Error when reading the SW module or the moisture tester
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Maintenance manual

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3.14 Err - 122 Dibromo spectrum not recognized
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Maintenance manual

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Maintenance manual

Infraneo
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Maintenance manual

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Maintenance manual

Infraneo
4. Functioning diagram The diagrams below can be used as "reminder" of failure localisa-
tion.
Equipped hopper
Touch screen
Optical
bench
Sliding cell
motor
Emptying trap
motor
Optical bench
board
Receiver board unit
CPU board box
Drawer
Lamp
Relay with cabled

capacitor
Mini PC supply
Lamp supply board
CPU supply board

Bottom plate
Cabled mains plug Overview - Main
Maintenance manual

Infraneo
Touch pad + Screen
Legend:
C1: network optical fork
TFT board M1: network motor
C2: optical sensor filter wheel
M2: filter wheel motor
USB hub
Mini PC RJ45 connectors
Reset
Mini PC ethernet
link
Drawer PS Junior Receiver

19
sensor board unit
Vdc Mini PC supply
230 Vac
CPU supply
24 Vdc Cabled mains
plug
CPU board 230 Vac 230 Vac
230
I2C link Vac
Lamp supply
M M M
Hooper Trap Sliding
cell 12 Vdc
Magnet
OB board lock
Relay with cabled capacitor
Mini PC fan
C2 C1
M2 M1
Lamp
Optical bench
Interconnection diagram
Maintenance manual

Infraneo
Chapter 3 REPAIR
Maintenance manual
43

Infraneo
Maintenance manual
44

Infraneo
Chapter 3. Repair
This chapter describes all the corrective maintenance operations authorised by CHOPIN Technologies, which
can be carried out on the INFRANEO (some of these instructions are, in particular, taken from chapter 2
"Troubleshooting").
Spare parts and sub-assemblies shall be selected from the illustrated parts lists of chapter 4 "Spare parts".
1. Introduction 1.1 Warnings
For all operations required to open The power can be switched back ON only once the unit is
the INFRANEO, you must first closed, and all internal parts have been re-installed and re-con-
switch the power OFF, mains cable nected.
disconnected.
Note: An exception should be made for some checks and controls
(supply voltage measurement in particular) as long as all safety pre-
cautions have been taken.
To avoid damage to the INFRANEO, In particular:

carefully follow the instructions in
this manual. ❏ repair operations should be carried out in a clean and dry envi-
ronment, with a complete set of standard tools, in addition to the
special tooling mentioned,
❏ repair operations should be carried out with care, by competent

personnel, with adequate qualifications (see list below),
❏ the only authorised repair operations are those included in this

manual (should an unauthorised repair operation be performed, the
warranty will be void),
❏ use only spare parts and sub-assemblies listed in chapter 4

issued by the original manufacturer,
❏ each procedure shall be completely followed (in particular with

the mentioned tests and checks), and the repair operation carefully
recorded.
Maintenance manual
MM-INFRANEO-EN Ind. 0 - 09/2012 Chapter 3 Repair 45

Infraneo
1.2 List of instructions
The table below lists all the corrective maintenance operations

described in this chapter.
In addition, this list recalls for each procedure:
❏ particular equipment to be used,
❏ specific tools required.

❏ minimum skills required.
For the latter, we distinguish:
❏ MEC: mechanical fitter
❏ CABL: cableman
❏ TECH: laboratory technician or electromechanical engineer
Operation description Equipment Specific tools Skills
1: Basic operations
Operation 1-1 Removing/Installing the MEC
cover on the bottom plate
covers on the optical bench
covers on the sliding cell
compartment
Operation 1-4 Removing/Installing the CABL
covers on the power supply
box
2: Power supply box
Operation 2-1 Removing/Installing cabled MEC
mains plug
Operation 2-2 Removing/Installing the mini MEC
PC power supply
lamp supply board
Operation 2-4 Removing/Installing relays TECH
with cabled capacitor
Operation 2-5 Removing/Installing the TECH
CPU board supply
3: Sliding cell compartment
sliding cell motor
emptying trap motor
Equipped Hopper
Maintenance manual
46 Chapter 3 Repair MM-INFRANEO-EN Ind. 0 - 09/2012

Infraneo

vaned rotor motor
vaned rotor inductive sensor
Vaned Rotor
receiver board unit
drawer presence sensor
Operation 3-9 Removing/Installing the Bloc Jelt MEC
sliding cell compartment Loctite 496
4: CPU board box MEC
Operation 4-1 Removing/Installing the
CPU board
5: Optical bench MEC
compartment
optical bench
optical bench lamp
VGA Interface Board and
the touch pad controller
touch screen
6: Bottom plate
Operation 6-1 Removing/installing the mini MEC
PC fan
Operation 6-2 Removing/Installing the mini MEC
PC
hard drive
7: Adjusting and servicing
Operation 7-1 Adjusting sliding cell Tool for adjusting TECH
positions "horizontal sliding
cell" positions
Operation 7-2 Adjusting trap position
Operation 7-3 Calibrating the sensor box Dibromomethane tank TECH
Operation 7-4 Servicing and greasing of Alcohol at 90°, CHOPIN TECH
the optical bench Technologies special
grease
Operation 7-5 Monitoring lamp supply Voltmeter TECH
voltage
Maintenance manual

Infraneo
Operation 7-6 Monitoring CPU board Voltmeter TECH

voltages
Operation 7-7 Monitoring optical bench Voltmeter
board voltages
Operation 7-8 Monitoring supply board Voltmeter
voltages
Operation 7-9 Restoring the system (SATA TECH
OR INEOS 600)
Operation 7-10 Restoring the system (IDE) TECH
Operation 7-11 Replacing foam with MEC
washers
Maintenance manual

Infraneo
1.3 Operation localisation
The diagram below locate the different sub-assemblies of the

INFRANEO, under corrective maintenance operations listed in the
table above.
3 :Sliding cell compartment
5 :Optical bench compartment
2 :Power supply box
4 :CPU board box
6 :Bottom plate
Maintenance manual

Infraneo
Maintenance manual

Infraneo
2. Instructions See the following pages.
Note: Only the specific tools are specified in the manual.
Maintenance manual

Infraneo
1 : Basic operations Sheet: 1 / 2
Operation 1-1 Removing/Installing the cover on the bottom plate
Consumables: -
Specific tools: -
When performing the operation, keep the device in a full

housing to ensure its stability in the upright position.
■ Removing
Any cover removal requires disconnection of the device power

supply.
1. Tip over the device in its upright position, making sure that it is
stable (A).
2. Cut the seal located beneath the device (B).
A B
3. Unscrew the two fastening screws on the front (C), the bottom
seal screw and the top legs (D), by securing the unit to the
chassis.
C D
Maintenance manual

Infraneo
Operation 1-1 Removing/Installing the cover on the bottom plate
Consumables: -
Specific tools: -
4. Remove the cover on the unit by tipping it gently over. Take

care not to exert an excessive force on cables.
■ Installing
When installing the bottom plate cover:
- proceed in reverse order of removal,
- make sure that the cables are correctly positioned (no pressure,
no tension, no jamming, etc.),
- take care not to jam any cables,
- make sure that the legs are correctly positioned and screwed on,
- do not over tighten screws.
Maintenance manual

Infraneo
Operation 1-2 Removing/Installing the covers on the optical bench
Consumables: -
Specific tools: -
Perform the operation with the device lying flat, in its

operation position.
■ Removing

supply.
1. Cut the seal located at the back of the equipment (A) and the
seal one located beneath it (B).
A B
2. Unscrew the 4 fastening screws on the left side, starting at the

top screw and holding the plate in position.
3. Remove the left-hand plate.
You can now remove the cover on the optical bench.
Maintenance manual

Infraneo
Consumables: -
Specific tools: -
4. Unscrew the two fastening screws and the seal screw at the
back (C). Gently pull the cover out toward the outside to free it
from the locking groove (D).
C D
5. Lift the cover toward the front of the device and hold it in its
upright position. Do not exert any excessive force on cables.
6. Locate the cable connections on the plate and then disconnect

them (E). Unscrew the earthing wire (F) from the support.
E F
7. Remove the cover on the unit.
Maintenance manual

Infraneo
Consumables: -
Specific tools: -
■ Installing
When installing the cover on the optical bench and the left-hand
plate:
- do not exert any excessive force on cables,
Maintenance manual

Infraneo
Operation 1-3 Removing/Installing the covers on the sliding cell compartment
Consumables: -
Specific tools: -

operation position.
■ Removing

supply.
1. First unscrew the 2 bottom fastening screws on the right-hand

plate, holding the plate in position. Then finish with the top
screw.
2. Remove the right-hand support plate.
3. Disconnect the earthing wire from the cover (A) as well as the
connector from the diode and button on the front (B).
A B
Maintenance manual

Infraneo
Operation 1-3 Removing/Installing the covers on the sliding cell compartment
Consumables: -
Specific tools: -
4. You can now remove the cover on the sliding cell compartment
(C). Put to one side the washers (D).
C D
■ Installing
When installing the cover on the sliding cell compartment and the
right-hand plate:
- proceed in reverse order to removal,
- place the support plate so that the assembly is solidly joined

together (the plate must remain attached to the assembly when the
device is moved),
- do not exert excessive force on the cables,
- take care not to jam any cable,
Maintenance manual

Infraneo
Operation 1-4 Removing/Installing the covers on the power supply box
Consumables: -
Specific tools: -

operation position.
■ Removing

supply.
1. Unscrew the 2 fastening screws located at the cover base (A).
2. Remove the cover from the power supply box by gently pulling
it out toward the outside (B).
A B
■ Installing
When installing the power supply cover:
- do not exert any excessive force on cables,
Maintenance manual

Infraneo
Operation 1-5 Removing/Installing the cover on the CPU board box
Consumables: -
Special tools: -

operation position.
■ Removing

supply.
1. Remove the right-hand plate and the cover on the sliding cell
compartment (see op. 1-3).
2. Remove the seal from the seal screw.
3. Unscrew the seal screw and the fastening screw (A).
4. Slide out and withdraw the cover (B).
A B
5. The CPU board is now accessible.
Maintenance manual

Infraneo
Operation 1-5 Removing/Installing the cover on the CPU board box
Consumables: -
Special tools: -
■ Installing
When installing the cover on the CPU board box:
- do not exert excessive force on the cables,
- take care not to jam the cables,
Maintenance manual

Infraneo
2 : Power supply box Sheet: 1 / 2
Operation 2-1 Removing/Installing cabled mains plug
Consumables: -
Specific tools: -
■ Removing

supply.
1. Remove the cover on the power supply box (see op. 1-4).
2. Take care to identify the connectors. Use a clamp to discon-

nect them from the terminal block (A) then unscrew the earth-
ing cable (B).
A B
The terminal block connections must be disconnected using a

non-conducting flat head tool, inserting effortlessly into each
pole.
3. Unscrew the 2 screws fastening the plug to the chassis (C).
4. Remove the plug.
Maintenance manual

Infraneo
Operation 2-1 Removing/Installing cabled mains plug
Consumables: -
Specific tools: -
■ Installing
When installing the new plug:
- make sure to properly connect the terminal block cables,
Maintenance manual

Infraneo
Operation 2-2 Removing/Installing the mini PC power supply
Consumables: -
Specific tools: -
■ Removing

supply.
2. Disconnect the power supply (A).
3. Extract the power supply from its support (B).
A B
4. Tip over the device in its upright position and remove the cover
on the bottom plate (see op. 1-1). Take care not to jam the
cables.
5. Then tip over the device on its right-hand side. Take care not
to exert any excessive force on the cables (C).
6. Place the plate on its side (D).
C D
7. Unscrew the 2 reset block fastening screws while holding the

block in position (E), then lie the plate flat again.
8. Remove the reset block (F) securing the supply cable.
Maintenance manual

Infraneo
Operation 2-2 Removing/Installing the mini PC power supply
Consumables: -
Specific tools: -
9. Disconnect the mini PC supply cable (G).
10. Remove the power supply by extracting its cable through the
slot located between the power supply box and the bottom
plate (H).
E F
G H
■ Installing
When installing the new power supply:
- ensure that the cables are properly positioned (no pressure, ten-
sion, jamming, etc.),
- check that the reset block is properly aligned with the reset button
of the mini PC,
- check proper positioning of the power supply and its cable in the
support,
Maintenance manual

Infraneo
Operation 2-3 Removing/Installing the lamp supply board
Consumables: -
Specific tools: - Multimeter
Some INFRANEOs are equipped with SEN 170 lamp sup-

ply boards that must be replaced with the new SEN 190
boards. In this case, you must reverse the connector
cables (see step 7)
■ Removing

supply.
1. Remove the power supply cover (see op. 1-4).
2. Extract the power supply from its support by disconnecting it.
3. Unscrew the 4 screws fastening the power supply support and

remove the support (A).
Electronic circuits sensitive to elec-
trostatic discharges! 4. Unscrew the 4 spacers fastening the support (B).
When handling, take the usual pre-
cautions: A B
conductive floor, earthed wrist
band.

nect them (C).
6. Remove the lamp supply board (D).
C D
Maintenance manual

Infraneo
Operation 2-3 Removing/Installing the lamp supply board
Consumables: -
Specific tools: - Multimeter
■ Installing
❏ Adjust the supply voltage leaving the lamp supply board
For operations on uncovered devices requiring presence of the

electricity supply, take the usual precautions.
7. If you replace an old SEN170 board with the SEN 190

board, reverse the red and black cables on the connector by
slightly lifting the tab using a small flat screwdriver to free the
cable.
8. Reconnect the electrical connections.
9. Electrically insulate the board from the other power supply box
components so as to make the potentiometer accessible with
a screwdriver, without risk of external contact (E).
10. Supply the board by re-powering up the device.
11. Connect a voltmeter to the board terminals, then turn the

potentiometer using the screwdriver until a voltage of 11.5 V is
reached on the voltmeter (F).
E F
12. Once this setting has been obtained, disconnect the device
power supply.
❏ Proceed in reverse order to removal to install the fasteners:
- check that the cables are properly positioned (no pressure, ten-
- do not over tighten the screws and spacers.
Maintenance manual

Infraneo
Operation 2-4 Removing/Installing relays with cabled capacitor
Consumables: -
Specific tools: -
■ Removing

supply.
2. Unscrew the earth fastening nut.

nect them.
Item Connector description A

A 12 Vdc terminal block
B
B CPU board
C CPU board
D 12 Vdc terminal block C
■ Installing
When installing the new relay:
- do not over tighten the nut and screws.
Maintenance manual

Infraneo
Operation 2-5 Removing/Installing the CPU board supply
Consumables: -
Specific tools: -
■ Removing

supply.
2. Extract the power supply by disconnecting it.
3. Remove the power supply support and the lamp supply board
(see op. 2-3).

nect them (A).
Electronic circuits sensitive to elec- 5. Unscrew the 4 screws fastening the board to the chassis.
trostatic discharges!
When handling, take the usual pre- 6. Remove the board (B).
cautions:
A B
band.
■ Installing
When installing the new power supply board:
Maintenance manual

Infraneo
3 : Sliding cell compartment Sheet: 1 / 2
Operation 3-1 Removing/Installing the sliding cell motor
Consumables: -
Specific tools: -
■ Removing
supply.
compartment(see op. 1-3).
2. Unscrew the arm locking screw (A).
3. Uncouple the motor shaft motorisation arm by pulling it out to

the outside (B). Apply a lever if necessary using a tool with a
flat thin end to separate the shaft + arm assembly
4. Unscrew the 3 fastening nuts (C) on the CPU box side.
B C
5. Remove the motor.

6. Disconnect the electrical connection on the motor side.
Maintenance manual

Infraneo
Operation 3-1 Removing/Installing the sliding cell motor
Consumables: -
Specific tools: -
■ Installing
When installing the new sliding cell motor:
- match up the arm axis fastening reference with the motor shaft,
To ensure proper operation of the INFRANEO, you need to

adjust the sliding cell position once the new motor has been
installed (see op. 7-1).
Maintenance manual

Infraneo
Operation 3-2 Removing/Installing the emptying trap motor
Consumables: -
Special tools: -
■ Removal
supply.
2. Disconnect the sliding motor, the hopper motor and detector

(A).
Disconnect the emptying motor (B).
A B
3. Unscrew the clamping screw using a 2mm BTR key and

remove the sliding cell motor arm from the motor axis (C).
4. Unscrew the two screws attaching the motor support using a

4mm BTR key and remove the motor support (D).
C D
Maintenance manual

Infraneo
Operation 3-2 Removing/Installing the emptying trap motor
Consumables: -
Special tools: -
5. Remove the spring, Unscrew the arm locking screw (E).
E
A
6. Uncouple the motorisation arm from the motor shaft by gently

pulling it out to the outside.
7. Unscrew the 3 fastening nuts (F) on the CPU box.
8. Remove the motor.
■ Installing
When installing the new empyting trap motor:
- proceed in reverse order from removal,
- match up the arm axis fastening reference with the motor shaft,
To ensure proper operation of the INFRANEO, adjust trap posi-

tion once the new motor has been installed (see op. 7-2).
Maintenance manual

Infraneo
Operation 3-3 Removing/Installing the Equipped Hopper
Consumables: -
Special tools: -
■ Removing
supply.
2. Disconnect the sensor and vaned rotor motor connectors.
3. Unscrew the three fastening screws between the hopper and

the sliding cell support. Remove the earthing wire.
■ Installing
When installing the equipped hopper:
- Check that the cable is correctly positioned (no pressure, tension,

jamming, etc.),
- do not over tighten screws,
- reconnect the equipped hopper cables.
Maintenance manual

Infraneo
Operation 3-4 Removing/Installing the vaned rotor motor
Consumables: -
Special tools: -
■ Removing
supply.
1. Remove the equipped hopper (see op. 1-3).
2. Unscrew the two screws and nuts on the motor (A) and its sup-
port on the equipped hopper, followed by the screw clamping
the motor axis (B).
A B
3. Unscrew the four fastening screws (C) between the motor and
its support.

C
■ Installing
When installing the motor:
- place Bloc Jelt on the screw clamping the coupling to the motor
shaft,
- check that the inductive sensor is properly positioned at 0.8 mm

with respect to the positioning wheel,
Maintenance manual

Infraneo
Operation 3-5 Removing/Installing the vaned rotor inductive sensor
Consumables: -Bloc Jelt
Special tools: -
■ Removing

supply.
2. Unscrew the two screws and nuts on the motor (A) and its sup-
port on the equipped hopper, followed by the screw clamping
the motor axis (B).
A B
3. Loosen the clamping nut (C) to free the sensor and extract it
(D).
C D
■ Installing
To install the sensor, position the blue part of the sensor 0.8 mm
from the positioning wheel, then bring up the (red) nut until it bears
on the (green) motor support. Then lock the fastener in place by
retightening the (purple) nut. Place Bloc Jelt on it.
Maintenance manual

Infraneo
Operation 3-5 Removing/Installing the vaned rotor inductive sensor
Consumables: -
Special tools: -
When installing the sensor:
-check that the cable is properly positioned (no pressure, tension,

jamming, etc.),
Maintenance manual

Infraneo
Operation 3-6 Removing/Installing the Vaned Rotor
Consumables: -
Special tools: -
■ Removing

supply.
2. Unscrew the two screws and nuts on motor (A) and on its
equipped hopper support.
3. Unscrew the two screws (B) on the vaned rotor to free the
shaft (C).
B DC
4. Extract the rotor by pushing it from one side. As the rotor

blades are made of rubber, do not be afraid to bend them.
■ Installing
When installing the vaned rotor:

- ensure that the vaned rotor clamping screws bear on the drive
shaft flat.
Maintenance manual

Infraneo
Operation 3-7 Removing/Installing the receiver board unit
Consumables: -
Specific tools: -
Ensure that the new detector mirror does not come into
contact with dust or objects (this could result in shocks,
scratches, etc.).
■ Removing
supply.
2. Disconnect the box electrical connection on the CPU board
(A).
3. Remove the cable grommet from its notch (B).
4. Unscrew the 4 screws fastening the box to the sliding cell com-
partment (C).
5. Remove the box (D).
A B
C D
Maintenance manual

Infraneo
Operation 3-7 Removing/Installing the receiver board unit
Consumables: -
Specific tools: -
■ Installing
When installing the new receiver board unit:
- check that the cable is properly positioned (no pressure, tension,

jamming, etc.),
- check proper positioning of the joint opposite the notch.
To ensure proper operation of the INFRANEO, you need to cal-

ibrate the new sensor box once it has been installed (see op. 7-
3).
Maintenance manual

Infraneo
Operation 3-8 Removing/Installing the drawer presence sensor
Consumables: -
Special tools: -
Ensure that the new detector mirror does not come into
contact with dust or objects (this could result in shocks,
scratches, etc.)
■ Removing
supply.
compartment (see op. 1-3). Remove drawer (A).
2. Remove the cover from the CPU board box (see op. 1-5) (B).
A B
3. Disconnect the sensor electrical connection on the terminal

block in the CPU board box (C).
4. Remove the tightening nut (D) and extract the sensor by slid-
ing it in its housing through the inside of the box.
C D
■ Installing
To install the sensor, position its blue part 1 mm from the drawer
magnet in the stored position, then lock the tightening nut.
When installing the sensor, proceed in reverse order to removal and

ensure that the cable is properly positioned (no pressure, tension,
jamming, etc.
Maintenance manual

Infraneo
Operation 3-9 Removing/Installing the sliding cell compartment
Consumables: - Bloc Jelt, Loctite 496
Special tools: -
■ Removing
supply.
2. Remove the cover on the CPU board box (see op. 1-5).
3. Remove the equipped hopper (see op. 1-3)
4. Uncouple the motorisation arm from the sliding cell (see op. 3-
1)
5. Disconnect the electrical connection on the CPU board side
from the sliding cell presence sensor (see op. 4-1)
6. Unscrew the two screws on the trap motor support (A) and
withdraw it.
7. Unscrew the 4 double nuts fastening the sliding cell compart-

ment to the chassis (B).
8. Remove the receiver unit (see op. 3-7).
9. Remove the sliding cell compartment.
A B
10. Remove the motorisation arm + sliding cell assembly from the
sliding cell compartment (C and D).
C D
Maintenance manual

Infraneo
Operation 3-9 Removing/Installing the sliding cell compartment
Consumables: - Bloc Jelt, Loctite 496
Special tools: -
11. Remove the inductive sensor (E).
■ Installing
When installing the new sliding cell compartment:
- check the insertion direction and proper sliding of the sliding cell in
the compartment,
- check that the sample holder fastening rods are properly screwed
onto the base. Lock them in place using Loctite 496 if required (M),
- check the proper positioning of the foam seal placed between the
chassis and the compartment (N),
M N
- tighten the compartment fastening nuts onto the chassis to the

tightening torque 0.25 N.m, and coat the nuts with Bloc Jelt,
sion, blocking, etc.),
- ensure there is no play between the various assemblies once all

the components have been installed,
Maintenance manual

Infraneo
4 : CPU board box Sheet: 1 / 2
Operation 4-1 Removing/Installing the CPU board
Consumables -
Specific tools: -
■ Removing
supply.
1. Remove the right-hand plate, the cover on the sliding cell com-
partment and the CPU board box cover (see op. 1-5).
2. Be sure to identify the connectors and then disconnect them
using a clamp.
Item Connector description K G

A Magnet lock supply
B Cabled relay and trap motor J F
C Carriage motor E
D Vaned rotor motor I
E Junior SW D
F Sliding cell presence sensor
G CPU board power supply
C
H Receiver board unit H
I Mini PC
B
J Front face button and LED A
K Optical bench board
3. Unscrew the 6 screws fastening the board to the CPU box

cautions:
band.
4. Remove the CPU board.
On removal, avoid friction and contact of the board compo-

nents with the chassis and the surrounding cables
Maintenance manual

Infraneo
4 : CPU board box Sheet: 2 / 2
Operation 4-1 Removing/Installing the CPU board
Consumables: -
Specific tools: -
■ Installing
Avoid all friction and contact of the board components

with the chassis and the surrounding cables.
When installing the new CPU board:
- avoid excessive force when reconnecting the connectors on the

board,
Maintenance manual

Infraneo
5 : Optical bench compartment Sheet: 1 / 1
Operation 5-1 Removing/Installing the optical bench
Consumables: -
Specific tools: -
■ Removing
supply.
1. Remove the cover on the optical bench (see op. 1-2).
2. Unscrew the 4 screws fastening the board to the chassis, then

slightly move the board without pulling on the cables.

cautions:
band.

nect them.
Item Connector description
A Network motor D
A
B Network optical fork E
C CPU board link
B
D Filter wheel motor
E Filter wheel optical sensor
C
■ Installing

with the chassis and the surrounding cables.
When installing the new optical bench board:

board,
Maintenance manual

Infraneo
Operation 5-2 Removing/Installing the optical bench lamp
Consumables: -
Specific tools: -
■ Removing

supply.
1. Unscrew the 2 support fastening screws (A).
2. Remove the lamp by pulling it out by the supply cable. Take

care to extract it horizontally to avoid all contact with the inside
of the support (B).
A B
3. Disconnect the lamp supply cable by pulling on the plug at the

base of the block.
■ Installing
Avoid all friction and contact of the lamp bulb with the
components and, in particular, the inside of the support.
When installing the new optical bench lamp:
- avoid excessive force on the supply cable plug,
Maintenance manual

Infraneo
Operation 5-3 Removing/Installing the VGA Interface Board and the touch pad controller
Consumables: -
Specific tools: -
The touch pad Controller (1) and the VGA (2) Interface Board can
be replaced separately.
■ Removing
1 Any cover removal requires disconnection of the device power

supply.
1. Remove the cover from the optical bench (see op. 1-2).
2
nect them.

cautions:
band.
3. Unscrew the 2 fastening screws on the touch pad controller

and the 4 screws on the VGA interface board.
Maintenance manual

Infraneo
4.
Operation 5-3 Removing/Installing the VGA Interface Board and the touch pad control-
ler
Consumables: -
Specific tools: -
■ Installing

with the chassis and surrounding cables.
When installing the new components:

board,
Maintenance manual

Infraneo
Operation 5-4 Removing/Installing the touch screen
Consumables: -
Specific tools: -
■ Removing

supply.
2. In event of an operating problem relating to a failure of the

touch pad or screen, return the device to Chopin Technolo-
gies.
■ Installing
Install the cover as per procedure 1-2.

cautions:
band.
Maintenance manual

Infraneo
6 : Bottom plate Sheet: 1 / 1
Operation 6-1 Removing/installing the mini PC fan
Consumables: -
Specific tools: -
■ Removing
supply.
1. Remove the cover on the bottom plate (see op. 1-1).
2. Disconnect the fan supply connection by gently pulling on the

plug (A).
3. Unscrew the 2 support fastening screws (B).
A B
4. Remove the fan by passing the supply cord under the reset
block. Remove the reset block if necessary (see op. 2-2).
■ Installing
When installing the new mini PC fan:
Maintenance manual

Infraneo
Operation 6-2 Removing/Installing the mini PC
Consumables: -
Specific tools: -
■ Removing
supply.
2. Remove the fan (see op. 6-1).

Item Connector description nect them.
A Power supply
A
B Touch screen
C CPU board
B
D Ethernet hub
E USB hub port
C
F Touch pad USB port
D
E
F
When handling, take the usual pre- 4. Swivel the block on one of the side edges in order to access
cautions: the fastening screws placed beneath.
band.
5. Unscrew the 4 fastening screws and remove the mini PC.
Maintenance manual

Infraneo
Operation 6-2 Removing/Installing the mini PC
Consumables: -
Specific tools: -
■ Installing
When installing the new mini PC:
Maintenance manual

Infraneo
Operation 6-3 Removing/Installing the hard drive
Consumables: -
Specific tools: -
■ Removing
supply.
2. Unscrew the screw fastening the cover on the hard disk.

cautions:
band.
3. Disconnect the hard disk connection and remove the hard

disk.
■ Installing
When installing the new hard disk:
- avoid excessive force when reconnecting the disk connector,
- avoid shocks,
To ensure proper operation of the INFRANEO, you need to cal-

ibrate the sensor box (see op. 7-3), or use the green back-up
stick to re-install the configuration files containing the data.
Maintenance manual

Infraneo
7 : Adjusting and servicing Sheet: 1 / 3
Operation 7-1 Adjusting sliding cell positions
Consumables: -
Special tools: - Tool for adjusting "horizontal sliding cell" positions
3 ■ Access to the adjustments menu

C
6
C
2
1. Click on the "maintenance" menu and enter the password "2":

C
5
C
the maintenance window will appear:

1
C
2. Click on "RACT", then enter the password "Regulation": a

"Mechanical adjustments" button will be added.
Correct adjustment of the various

sliding cell positions is essential
to:
- guarantee repeatable and stable
measurements,
Mechanical adjustments
- avoid malfunctions of the Infra-
neo.
3. Click on this last button: a message informs you that when you
Recommended accuracy: ± leave this menu, the application will close. Press "Ok".
0.5 mm
4. The adjustment window will appear:
Enter Exit
Select posi-
tions
Save positions Save all adjust-

ments
Note: this window may be masked by another window; if need

be, access it by using simultaneously the keys on the "Alt" +
"Tab" keyboard.
Maintenance manual

Infraneo
Consumables: -
■ INFRANEO adjustments
You must distinguish between the "Cell position test" section

and the "Update" section
❏ Adjusting position C4
1. Insert the "universal" (or "technical") sliding cell.
2. In the "Cell position test" section, press button "C4" to posi-
tion the cell.
3. Use arrows W(in) and X(out) in the scroll bar to bring up the
sliding cell with the face of its first rib slightly protruding (no more
than 1 mm) from the outer face of the sample holder, so as to
facilitate the insertion of accessories. (See the figure below).
Outer face of the

sample holder
Last adjustment always "out", i.e.

last key pressed = X Reference face
4. In the "Update" section, press button C4 to save the new position

C4.
■ Adjusting positions C3, C6, C2, C5, C1

5. In the "Cell position test" section, press button "C3" to posi-
tion the sliding cell.
6. Position the horizontal sliding cell as shown in the figure below.
Use arrows W(in) and X(out) on the scroll bar to align the
required position threshold with the reference face (See the fig-
ure below).
Reference face
Last adjustment always "in", i.e.

last key pressed = W
Aligned
7. In the "Update" section, press button "C3" to save the

position.
8. Press the button "--> EEPROM".
Maintenance manual

Infraneo
Consumables: -
9. Repeat steps 5 to 7 for positions C6, C2, C5, C1.
❏ Adjusting position C7
10. In the "Cell position test" section, press button "C4", then
the "magnet lock" key, and remove the sliding cell.
11. Use arrow W on the scroll bar to reach the maximum "energy"
level (see the figure below).
Energy
12. In the "Update" section, press button "C7" to save the new
position.
❏ Saving the INFRANEO adjustments
13. Press the button "--> EEPROM".
14. Press the "Quit" button at the bottom of the window. The mes-
sage "You are about to switch off the system, are you sure?"
appears. Click "OK" and restart the application.
Calibration of sliding cell positions for the INFRANEO is com-

plete.
Maintenance manual

Infraneo
Consumables: -
Special tools: -
■ Access to the adjustment menu
1. Click on the "maintenance" menu and enter the password "2":

the maintenance window will appear:
2. Click on "RACT", then enter the password "Régulation": a

"Mechanical adjustments" button will be added.
Mechanical adjustments
3. Click on this button: a message informs you that when you

leave this menu, the application will close. Press "Ok".
4. The adjustment window will appear:
Position T1 Adjust-
ment bar
Saving the po-
sition
Save
Position T1
Maintenance manual

Infraneo
Consumables: -
Special tools: -
■ Closed position
1. Click on "Test T1" to place the trap in the closed position. In

this position, the trap must slightly protrude from the sliding cell
support (A) (approx. 1 mm).
Adjust the position by clicking on the right arrow of the scroll
bar to increase the value of T1 and close the trap more, or on
the left arrow to decrease the value of T1 and close the trap
less.
2. Save the adjustment by clicking on "Update T1", and save by

clicking on "EEPROM".
■ Open and wide open position
1. Click on "Test T2".

Remove the drawer and adjust the trap position so that the
trap is open at 45 ° (B).
2. Save the adjustment by clicking on "Update T2", and back up

by clicking on "EEPROM".
3. Click on "Test T3".

Find the position for which trap position is maximum without it
being, however, at its mechanical limit stop (C).
B C
4. Save the adjustment by clicking on "Update T3", and back up

by clicking on "EEPROM".
5. Restart the INFRANEO to take the adjustments into account.
Maintenance manual

Infraneo
Operation 7-3 Calibrating the sensor box
Consumables: -
Special tools: - Dibromomethane tank, accessory for liquids
This operation consists in calibrating the wavelengths of the optical

bench with a product (dibromomethane), possessing 2 absorption
peaks in the INFRANEO working zone. This operation requires use
of the universal sliding cell, the accessory for liquids, and a tank
filled with dibromomethane.
1. Click on and follow the instructions on the

screen. Remove the INFRANEO work sliding cell and install
the universal sliding cell and the accessory for liquids in the
most extended compartment. Click on "OK".
2. If the following window does not appear, click simultaneously

on ALT+TAB. Then click on "Control".
3. Then insert the tank filled with dibromomethane.
If the tank has frosted sides, position it in the universal sliding

cell to ensure that these sides are perpendicular to the beam
of the optical bench.
Maintenance manual

Infraneo
Operation 7-3 Calibrating the sensor box
Consumables: -
Special tools: - Dibromomethane tank, accessory for liquids
4. On completion of dibromomethane calibration, the device once

again calibrates the didymuim filter.
5. On completion of the check, remove the universal sliding cell

and put back the work sliding cell. Then click on "OK".
However, if the test was not successful, try again. Should the prob-
lem persist, contact the After Sales Service.
Maintenance manual

Infraneo
Operation 7-4 Servicing and greasing of the optical bench
Consumables: - Alcohol at 90°, CHOPIN Technologies special grease
Special tools: -

supply.
■ Description of the optical bench components
The optical bench consists of the following components:
- the network (motor, optical fork, toothed wheel, spring),
- The filter wheel (motor, filter wheel, optical sensor).

Item Component description
Network Filter wheel
A Optical fork Réseau Roue à filtres
B Toothed wheel
C Motor
D Spring
E Optical sensor
F Filter wheel
G Motor
A B C D E F G
In event of doubt as to operation of the optical bench, check

the motor sequence on initialisation:
- the network toothed wheel rotates by a quarter of a turn

before returning to its initial position (determination of the zero
order),
- the filter wheel changes position on determination of the zero

order when the didymium filter is checked and on each analy-
sis.
Bench position is set in the factory. Do not loosen the 3

fastening screws on the optical bench.
Maintenance manual

Infraneo
Operation 7-4 Servicing and greasing of the optical bench
Consumables: - Alcohol at 90°, CHOPIN Technologies special grease
Special tools: -
■ Greasing the toothed wheel
2. Rotate manually the network motor axis to position the pin on

the toothed wheel at 90° with respect to the optical fork (A).
3. Use alcohol to degrease the teeth on the network motor axis

and those on the wheel (B).
4. Apply CHOPIN Technologies grease (less than 0.1 ml) on the

teeth of the network motor axis.
A B
5. Rotate manually the network motor axis to position the pin in

the optical fork.
Remove the excess grease on the motor axis and the wheel.
Maintenance manual

Infraneo
Operation 7-5 Monitoring lamp supply voltage
Consumables:
Special tools: - Voltmeter
1. Power up the INFRANEO and wait for the application to start.
2. Disconnect the lamp connection cable.
3. Use a multimeter to monitor voltage. It should be equal to 11.5

Vdc (+/- 0.20V).
11.5 Vdc
To check that the lamp works, reconnect the cable and extract the
lamp as explained above.
Maintenance manual

Infraneo
Operation 7-6 Monitoring CPU board voltages
Consumables: -
1. Remove the cover on the CPU board (see op. 1-5).
Before opening the INFRANEO, you 2. Restore mains supply.

must switch it off and disconnect its
3. Switch on the device switch.
power supply.
4. Check the voltages to be monitored on the CPU board using a
230 Vac is present inside the device. voltmeter, with the help of the diagram below.
5. Switch off the device and disconnect its power supply.
6. Put back the CPU board cover (see op. 1-5).
Sliding cell motor connector

CPU / Module link 7: motor control (brown)
6: motor control (green)
5: NC
4: hopper sensor + 24 V supply (brown)
Power supply 3: potentiometer earth (red)
1: + 24 V 2: potentiometer return (white)
2: Earth 1: + 5 V potentiometer (black)
Motor connector + hopper sensor

8: motor control (red)
7: motor control (black)
6: NC
5: NC
4: inductive sensor
Cell sensor connector 3: earth (blue)
3: NC 2: inductive sensor return (grey)
2: Contact 1: NC
1: Contact
Empyting motor connector

7: motor control (grey)
6: motor control (purple)
5: lamp relay control (white)
4: relay + 24 V supply (brown)
3: potentiometer earth (yellow)
2: potentiometer return (orange)
1: + 5 V potentiometer (blue)
Contact connector
8: +24 V sliding cell magnet lock (red)
7: 0 V sliding cell magnet lock (black)
6: NC
5: ON/OFF button (black)
4: NC
3: earth (brown)
2: drawer contactr (grey)
1: NC
Sensor box connector

9: NC
8: relay control (grey)
7: relay control (yellow)
6: + 8V (brown)
Link 5: - 8 V (green)
CPU / Optical bench 4: measurement (white)
3: measurement (red)
2: measurement (blue)
1: shielding (black)
Led connector
3: Red led anode (Orange)
2: green led anode (Red) CPU / PC panel link
1: earth (White)
Maintenance manual

Infraneo
Operation 7-7 Monitoring optical bench board voltages
Consumables: -
Before opening the INFRANEO, you 2. Reconnect the mains supply.

power supply.
4. Check the voltages to be monitored on the optical bench board
230 Vac is present inside the device. using a voltmeter, with the help of the diagram below.
6. Put back the optical bench cover (see op. 1-2)
Fork connector 1
5: 0 V (green)
4: NC
3: return (white)
2: LED control (black)
1: + 5 V LED supply (red)
OB board/CPU
board link Motor connector 1
6: Brown
Network motor moni- 5: Blue
toring LED 4: Yellow
3: Red
2: White
1: Brown
Fork connector 2
5: 0 V (black)
4: NC
3: return (yellow)
2: LED control (black)
1: + 5 V LED supply (red)
Filter wheel
monitoring Led Motor connector 2
6: NC
5: Brown
4: Red
3: Brown
2: Red
1: NC
Maintenance manual

Infraneo
Operation 7-8 Monitoring supply board voltages
Consumables: -
Before opening the INFRANEO, you 2. Reconnect the mains supply.

power supply.
4. Check the voltages to be monitored on the supply board using
230 Vac is present inside the device. a voltmeter, with the help of the diagram below.
6. Put back the optical bench cover (see op. 1-4)

CPU power supply
0V
230 Vac
24 Vdc
Lamp, display and fan power supply
230 Vac
11.5 Vdc control
0 Vdc control
15 Vdc
0 Vdc
Maintenance manual

Infraneo
Operation 7-9 Restoring the system (SATA OR INEOS 600)
Consumables: -
Special tools: -
The actions required to restore the operating system will depend on

the type of screen and hard disk present (see the table below) :
Hard disk Screen HDD supply cord Actions to perform Stick to use CHOPIN
ref.
SATA 12’ panel Red Restore Windows Blue sticker MIC 108
INEOS600 12’ Red Restore Windows Yellow sticker MIC 109

screen
■ PRELIMINARY STEP
1. Switch on the INFRANEO.
2. Access the BIOS by following the instructions given at the bot-
tom of the screen during start-up (DEL or SUPPR key). If you
are asked to do so, type in the password "biosguard".
3. Access the function "Advanced BIOS features".
4. In the function "First Boot Device", select "USB HDD".
5. Save changes (Choose F10 then F10 and finally "Y").
6. Wait for Windows to be completely launched and switch off the
INFRANEO.
■ RESTORING WINDOWS:
1. Insert the USB stick corresponding to your screen/hard disk,
into one of the accessible USB ports.
2. Switch on the Infraneo.
3. Wait for all the files to load.
4. Then wait for the program to be run. New windows brought up

by the BIOS will automatically appear very quickly.
5. When downloading is complete, a new window will appear.
Click on "OK" and validate.
Maintenance manual

Infraneo
Operation 7-9 Restoring the system (SATA OR INEOS 600)
Consumables: -
Special tools: -
6. Type 1, then click on "OK" and validate.
7. A warning message appears on the screen. Click on "OK" and

validate.
8. Click on "Yes" and validate (A).
9. A number of windows brought up by the BIOS will appear.

Please wait (B).
A B
10. Finally click on "OK" to validate. The system will automatically

reboot. During the reboot, remove the USB stick provided to
restore Windows.
Maintenance manual

Infraneo
Operation 7-10 Restoring the system (IDE)
Consumables: -
Special tools: -
The actions required to restore the operating system will depend on

the type of screen and hard disk present (see the table below).:
Hard disk Screen Supply Actions to perform Stick to use CHOPIN

cord ref.
IDE 12’ panel Grey Restore Windows Orange sticker MIC 130
15’ panel Grey Update the Windows resto- Purple sticker MIC 107
ration BIOS Orange sticker MIC 130
SATA 12’ panel Red Restore Windows Blue sticker MIC 108
INEOS 600 12’ Red Restore Windows Yellow sticker MIC 109
screen
■ PRELIMINARY STEP
2. Access the BIOS by following the instructions given at the bot-
tom of the screen during start-up (DEL or SUPPR key). If you
are asked to do so, type in the password "biosguard".
3. Access the function "Advanced BIOS features".
4. In the function "First Boot Device", select "USB HDD".
5. Save changes (Choose F10 then F10 and finally "Y").
Infraneo.
■ UPDATING THE BIOS
1. Insert the USB stick with the orange sticker into one of the
accessible USB ports.
Compulsory before system
restoration: 2. Switch on the Infraneo.
This update only applies to IDE 15’
panel hard disks. 3. An "Update BIOS" window appears. Select 1 and validate.
4. Please wait while the BIOS is updated. The system will auto-
matically reboot.
During the reboot, remove the USB stick.

Infraneo
Maintenance manual

Infraneo
Consumables: -
Special tools: -
■ RESTORING WINDOWS:
1. Insert the USB stick corresponding to your screen/hard disk
into one of the accessible USB ports.
3. Wait for all the files to load.
4. Then wait for the program to be run. New windows brought up

by the BIOS will automatically appear very quickly.
5. When downloading is complete, a new window will appear.
Click on "OK" and validate.
6. Type 1, then click on "OK" and validate.
7. A warning message appears on the screen. Click on "OK" and

validate.
Maintenance manual

Infraneo
Consumables: -
Special tools: -
8. Click on "Yes" and validate (A).
9. A number of windows brought up by the BIOS will appear.

Please wait (B).
A B
10. Finally click on "OK" to validate. The system will reboot auto-
matically. During the reboot, remove the USB stick provided to
restore Windows.
Maintenance manual

Infraneo
Operation 7-11 Replacing foam with washers
Consumables: -NEO-1004 magnet lock kit
Special tools: -
■ Removal
supply.
2. Unscrew the arm locking screw (A). Apply a lever if necessary
using a tool with a flat thin end to separate the shaft + arm
assembly (B).
A B
3. Separate the drive rod arm from the sliding cell by inserting a 7
open end wrench between them (C). Withdraw the sliding cell
from the sample holder.
4. Separate the sliding cell drive rod from the sample holder car-
riage (D).
C D
5. Unscrew using a regular screwdriver the screw placed behind

the magnet lock (E
Maintenance manual

Infraneo
Operation 7-11 Replacing foam with washers
Consumables: -
Special tools: -
6. Remove the foam and replace it with washers ENT9 and

ENT10.
■ Installing
When installing, ensure proper positioning of the wires leaving the

magnet lock (G). Then proceed in reverse order to removal, taking
care to reposition correctly the carriage (H).
Maintenance manual

Infraneo
Chapter 4 SPARE PARTS
Maintenance manual
115

Infraneo
Maintenance manual
116

Infraneo
Chapter 4. Spare parts
1. Important ■ The illustrated parts lists in this chapter contain the information
necessary for purchasing spare parts and spare sub-assemblies
only.
The lists also include the detailed description of all fasteners that
may need to be replaced, if damaged or lost, when replacing these
spare units.
■ Any further dismantling is to be strongly discouraged, it is then

carried out under the operator’s own responsibility.
It is a fact that, on one hand, repair procedures in chapter 3 do not

cover other spare parts, and on the other hand Chopin Technolo-
gies will never provide other parts than those referenced in these
lists.
2. Notes ■ Fastener-type parts that do not have a Chopin Technologies part

number cannot be purchased from Chopin Technologies, but
directly from a general retailer.
■ Unless otherwise mentioned, all metallic fasteners are stainless

steel-made.
■ All parts having a Chopin Technologies part number must be pur-

chased from Chopin Technologies, or from an authorized agent.
■ When making out a purchase order, take care to mention:
❏ the Chopin Technologies part number,
❏ the necessary quantity (make sure to take into account the mini-
mum quantity per order).
Maintenance manual
MM-INFRANEO-EN Ind. 0 - 12/2012 Chapter 4 Spare parts 117

Infraneo
Maintenance manual
118 Chapter 4 Spare parts MM-INFRANEO-EN Ind. 0 - 12/2012

Infraneo
3. Parts lists
Désignation Figure N°
Grouping list and options Figure N° 1
Power supply unit equipped Figure N° 2
Optical bench equipped Figure N° 3
Sliding cell and hopper compartment Figure N° 4
Hopper equipped Figure N° 5
Bottom plate equipped Figure N° 6
Screen assembly equipped Figure N° 7
Maintenance manual

Infraneo
figure 1 - Grouping list and options
1
11
12
2
13
5
14
6
3
C
6
C
7
2
C
5
C
1
C
9 15
10
16
Maintenance manual

Infraneo
Grouping list and options
Min.
CHOPIN Part
item Description Qty qty p. Note
no.
order
1 SLIDING CELL, UNIVERSAL NEOV4-6 1
2 CUP SUPPORT EQUIPPED JUN-E 1
3 CLEANING ACCESSORY NEOV4-9 1
4 NEOCUP FOR BRAN NEOFILL2-3 1
5 NEOCUP FOR WHEAT NEOFILL2-1 1
6 FUSE, 5X20 F 3.15A 250V FU-6 10
7 TOOL, CELL ADJUSTMENT NEO-1002 1
8 USB STICK, DATABASE BACKUP (GREEN) MIC-104 1
9 USB STICK, SOFTWARE INSTALLATION (RED) MIC-105 1
USB STICK, OPERATING SYSTEM HDD IDE MIC-107 1
10* USB STICK, OPERATING SYSTEM HDD SATA MIC-108 1
USB STICK, OPERATING SYSTEM PC BOX MIC-109 1
11 ACCESSORY FOR LIQUID V4 NEOV4-71 1
12 OPTICAL PEN PC-209 1
13 SUPPORT, NEOFILL 2 NEOFILL 2-2 1
14 SCOOP, NEOFILL - 25 ml NEOFILL-8 1
15 MILLER’S KIT NEOFILL2 1
16 BRUSH, FLAT - WITH SILK FIBERS NEOFILL-4 1
SLIDING CELL, TECHNICAL NEO-U 1
* : Depending on the configuration of your INFRANEO.
Maintenance manual

Infraneo
figure 2 - Power supply unit equipped
5
13
12
11
10
8
6
Maintenance manual

Infraneo
Power supply unit equipped
Min.
CHOPIN
Part no.
order
1 POWER SUPPLY - INEOS MINIPC 1
2 SCREW, HSHC M3X10 - STAINLESS 4
3 CONTACT WASHER, Ø3X8 BICHROMATED 4
4 SPACER, H M3X35 FIL/TAR METAL 4
5 POWER SUPPLY, LAMP - 11.5V 100W SEN-190 1
6 MAINS PLUG, XTR - CABLED NEO-55 1
7 SCREW, HSCH M3X10 - STAINLESS 2
9 POWER SUPPLY, CPU - 24V 60W SEN-150 1
11 LAMP, OPTICAL BENCH NEOBS50 1
12 RELAY, W/CAPACITOR - CABLED JUN-23 1
13 LOCKNUT, H M5 ZINC-PLATED 1
Maintenance manual

Infraneo
figure 3 - Optical bench equipped
1
2 3
6 5 4
Maintenance manual

Infraneo
Optical bench equipped
Min.
CHOPIN
Part no.
order
1 SCREEN ASSEMBLY EQUIPPED 1
2 SEAL SCREW, M5X10 ALP-75/C 1
4 BOARD, OPTICAL BENCH SEN-171 1
5 WASHER, MEDIUM FLAT 3X8 - ZINC PLATED 4
Maintenance manual

Infraneo
figure 4 - Sliding cell and hopper compartment
7
8
Maintenance manual

Infraneo
Sliding cell and hopper compartment
Min.
CHOPIN
Part no.
order
1 NUT, HU M4 AZ 2
2 WASHER, DE 3 AZ 2
3 HOPPER EQUIPPED NEO-C 1
4 SCREW, HSHC M4X10 AZ 1
5 SCREW, HSHC M5X10 I 4
6 MOTOR, DC 24V VMC - BOSCH ACT 9 2
7 RECEIVER BOARD UNIT, COMPLETE NEOV4-18 1
8 SCREW, CS M3x25 I 4
Maintenance manual

Infraneo
figure 5 - Hopper equipped
Maintenance manual

Infraneo
Hopper equipped
Min.
CHOPIN
Part no.
order
1 NUT M4 2
2 WASHER, FLAT M4 2
3 SCREW, HSHC M4X8 2
4 FAN POSITION DETECTOR NEOV4-131 1
5 MOTOR, GEARED DC VMC2 - BOSCH NEO-C7 1
6 SCREW, HSHC M3X6 INOX 4
7 WASHER, TOOTHED DEC M3 4
Maintenance manual

Infraneo
figure 6 - Bottom plate equipped
Maintenance manual

Infraneo
Bottom plate equipped
Min.
CHOPIN
Part no.
order
1 SCREW, CS M4X35 - STAINLESS 2
2 FAN - SANYODENKI B76 CAB NEOPAN-3 1
3 MINI PC, INEOS 600 POSREADY 200 MIC-97 1
4 SCREW, FH M3X5 - STAINLESS 1
5 HARD DRIVE, 2.5" SATA 160 MIC-93/ 1

SATA
Maintenance manual

Infraneo
figure 7 - Screen assembly equipped
Maintenance manual

Infraneo
Screen assembly equipped
Min.
CHOPIN
Part no.
order
1 TOUCH SCREEN ASSEMBLY EQUIPPED NEOV4-2 1
2 VGA INTERFACE BOARD SEN-196 1
3 TOUCH PAD CONTROLLER SEN-197 1
Maintenance manual

Infraneo
Maintenance manual

Infraneo

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INFRANEO

20, avenue Marcellin Berthelot - Z.I. du Val de Seine

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Chapter 1 Operation & Maintenance:

2. Precautions related to tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3. Controls and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3. Fault handling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Chapter 4 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

3. Parts lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

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Chapter 1 OPERATION & MAINTENANCE:

Maintenance manual Chapter 1 Operation & Maintenance: reminders & additional 7

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8 Chapter 1 Operation & Maintenance: reminders & Maintenance manual

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Chapter 1. Operation & Maintenance: reminders &

For detailed information, refer to the Instruction Manual.

1. Operating conditions ■ Installation

❏ Installation of the equipment requires a plane, clear and clean

❏ Do not place the equipment behind a window, particularly if it is

❏ The INFRANEO must not be placed right up against a wall. Leave

❏ Connecting the USB peripherals

Rep Connector designation

Maintenance manual Chapter 1 Operation & Maintenance: reminders & additional

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The RJ45 connection is available for LAN connection.

❏ Connecting other apparatuses

Connecting the moisture tester can be achieved via the backplane

❏ Connecting an USB printer

A ticket printer can be connected to the INFRANEO via the USB

Moisture tester connec-

The INFRANEO is an electrical device that must be connected to an

Connection to the inverter is a condition for the validity of

Chapter 1 Operation & Maintenance: reminders & additional Maintenance manual

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110/240 Vac - 50 /60 Hz - 225 W

2 Fuses 5x20 F 3.15 A 250 V

❏ Storage temperature: – 20 to + 55°C

❏ Device operating temperature: 5 to 41°C

❏ Supply voltage fluctuation: < ± 10%

❏ Degree of pollution as per EN 61010: 2

❏ Installation category as per EN 61010 : II (surge category)

Maintenance manual Chapter 1 Operation & Maintenance: reminders & additional

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❏ severe damage to the equipment.

■ Check that the hooper is correctly filled with grain.

■ Check that the databases are not corrupted.

Chapter 1 Operation & Maintenance: reminders & additional Maintenance manual

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3. Controls and ■ General recommendations

For optimal working and performances, it is necessary to carry out a

Cleaning operation Tools/Consumables Periodicity

Sliding cell compartment - Low pressure air gun 1 month

Sliding cell Low pressure air gun 1 month

Sliding cell glass Microfiber tissue 1 month

Hopper Low pressure air gun 1 month

■ Replacing the fuses

❏ Fuses characteristics: 5x20 F 3.15 A 250 V.

Maintenance manual Chapter 1 Operation & Maintenance: reminders & additional

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❏ The red USB key enables software reinstallation in case of the

CHOPIN Technologies can ask you to configure a TeamViewer

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