Training Manual - CU-Profi - EN

Training manual BOSCHERT
CU Profi
Mattenstrasse 1 infoak@boschert.de Tel.: +49 7621 9593 0

79541 Lörrach-Hauingen, Germany www.boschert.de Fax: +49 7621 55184 1 / 44
Changes reserved 02 / 2022 EN

Table of contents BOSCHERT
®
1 Switching the machine on and off........................................................................ 3

1.1 Switch on the machine and perform a reference run........................................... 3
1.2 Switch off the machine........................................................................................ 3
2 Tool programming.................................................................................................. 4
2.1 Tool programming, standard tools....................................................................... 4
2.2 Tool programming, thread molding..................................................................... 7
3 Tool settings......................................................................................................... 11
3.1 Standard tool..................................................................................................... 11
3.2 Special tools....................................................................................................... 11
3.3 Anti-bend tool.................................................................................................... 12
3.3.1 Programming from the tool in the tool list ........................................................ 12
3.4 Regrind length Tools and dies........................................................................... 13
3.4.1 Tool adjustment after grinding, standard tool ................................................... 13
3.4.2 Tool adjustment after grinding, ps:®beta-V2® tool............................................. 13
4 Programming functions....................................................................................... 15
4.1 The main functions............................................................................................. 15
5 The different functions in detail.......................................................................... 24
5.1 Flags................................................................................................................... 24
5.2 Functions hole line............................................................................................. 25
5.3 Functions for a circle.......................................................................................... 27
5.4 Functions for Matrix........................................................................................... 30
5.5 Notching ............................................................................................................ 31
5.6 Special functions................................................................................................ 31
6 Cutting and program repeat................................................................................ 32
6.1 Cutting the workpiece (copper bar)................................................................... 32
6.2 Program repeat.................................................................................................. 33
7 Program execution............................................................................................... 34
8 Programming example......................................................................................... 35
8.1 Example: Copper bar with five parts.................................................................. 35
8.2 Example 2: Copper bar with nine parts............................................................. 37
9 Importing the language file................................................................................. 40

2 / 44 79541 Lörrach-Hauingen, Germany www.boschert.de Fax: +49 7621 55184
02 / 2022 EN Changes reserved
Switching the machine on
and off BOSCHERT
®
1 Switching the machine on and off
1.1 Switch on the machine and perform a reference run
Procedure:
- Turn the main switch on the control cabinet of the machine to the right to position 1.
- Press the reset button under the main switch
- Wait at the control unit of the machine until it is completely started up.
- Press the reset button of the light barrier
- Press the FNext key on the machine control.
- Press the F1 key (reference point)
- Enter the code for step 1 (741) or step 2 (369) and confirm with Enter.
- When the control unit prompts you, press the START key.
Attention: There must be no persons in the safety area of the machine and no material
must obstruct the movement of the axes.
The axes will now move to find their reference point.

- When the movements are completed, the control returns to the main menu.
The machine is now ready for operation.
1.2 Switch off the machine
From any window of the control:

- Press the ESC key several times until the main menu is displayed.
- Turn the main switch on the control cabinet of the machine to the left, to 0.
The machine is now switched off.
Attention !
Before switching on the machine always make sure that nobody is in the safety area
of the machine.


Tool programming BOSCHERT
®
2 Tool programming
2.1 Tool programming, standard tools
- Pressing the key
- Press the F3 key for the tool list.
- Define in which line (number) the tool is to be programmed.

Use the arrow keys to define the position:
10 lines One line up

up
10 lines One line down

down
- Select the form of the tool with the F1 key
- Set the form of the tool by pressing the corresponding key:
- Enter the dimensions of the tool in the columns

L1 (length), L2 (height) and L3 (radius).
- For L1 always enter the larger dimension, for
L2 the smaller dimension. E.g. for the rectangle
tool, L1=30, L2=10
- Enter the values with the numeric keypad

®
- The left arrow key takes you to the »more parameters« submenu:
The parameter Angle is used for all punches except round punches. This defines the ang-
le of the tool (90°, 45°, 30°, nothing is entered for 0°).
The different tool holders (Trumpf, Amada, edel) can be set with the »socket type« para-
meter. These can be Amada or Trumpf for the CU-Profi.
Attention, for the separating punch the tool holder noble must be programmed !
The Form parameter defines the form of the tool (straight or oblique)
The Tool length parameter, changes automatically when a value is entered in the Regrind
parameter.
The PU Overlap parameter changes automatically with the PU length, nothing needs to be
entered there.
Parameter PU Length: Value greater: The punch moves higher when the machine moves
to the next punching (greater distance between stripper and material)
For a standard tool, the ground value must be entered in the parameter Regrind, see
chapter 6.4. For the ps:®beta-V2® tool, the punch must be adjusted mechanically. It is
essential to observe chapter 3.4.2 !
For the PU X-size and PU Y-size parameters, the diameter must be entered for tools for
the C station and for the and for the Anti-bend tool.


®
No is entered for the parameter Stripper. This parameter is not required because the
stripper is integrated in the tool.
For the parameters Rotation-Sym and Mirror-Sym the set value must not be changed !
The right or left arrow keys can be used to exit the more parameters submenu again.
- To make the tool visible during programming, press the F3 key.
=> The tool is now programmed and ready for use.
- Other functions in the tool list:
> The F5 key: This button takes you directly to a line of the tool list.
(Go to:)
>The F6 key: This button can be used to list tools based on their form.
With 1x FNext further functions can be selected:
F1 F2 F7 F8
Saving from a tool to a Importing a tool from a Saving the complete Importing a tool list.
desired drive desired drive tool list to a desired Folder must be set
drive beforehand: home
screen, F6
Press the FNext key again:
This function can be used to delete individual lines or the entire tool list.
Press and hold the F1 key, other keys will appear:
F3: delete individual lines,
F6: delete Revotool tools (not with CU Profi),
F7: delete all tools,
F8: Delete special tools.

®
2.2 Tool programming, thread molding
Here the thread molding tool is entered.
- Now select an empty line.


®
- Enlist the size of the thread in the column L1.

®
- Change by means of the arrow key (within the line to the right)
to „more parameters“.
a°
Here you must make the following entries:
Length: results automaticall (74 mm)
PU Overlap: results automaticall (0 mm)

P
Revs: driving speed; max. 600 U/min.
Pitch: Pitch (P) of the thread
Spray: Yes / No
Taper: Cut (x) of the thread
Aufsitzkorr: Ride point on the material

x


®
- Include more parameters, using the arrow button to the left.
Now the values for L2 (speed) and L3 (pitch) are entered automatically.
- using the arrow button to the right again in „more parameters“
Now the values for length and PU Overlap are entered automatically.
- now press F3,

- and close the operation with ESC.
If the depth of the thread is insufficient, increase the value in the Taper line, e.g. 5 mm.
The value in the line „Length“ must not be changed!
Tool settings BOSCHERT
®
3 Tool settings
3.1 Standard tool
See also chapter 2 Tool programming.
In the machine :
ATTENTION !!! All tools must be mounted correctly. Punch and die must be mounted
in the same position / angle to each other.
Attention : If a tool with different angles is used, a separate tool must be created in the
tool list for each angle.
3.2 Special tools
- Call the tool library in the main menu, FNext, F3

- Go to a free line
- Select the form of the tool „Special“ (F1, FNext, F3)
- Enter the tool diameter in L1
- Press the F3 Graphic view key
- In the »Element parameter« window, in the Type line,
use the F2 - F4 keys to select the form
(triangle, square, circle)
- Enter the length of the form in Length 1 and 2
- Use X and Y to place the form
- With F1 a change can be made visible on the screen
at a time
- Press the key F7 „NEW“ for another shape Settings,
see above
- Press F1
For another special tool, repeat the steps described

above.
For programming a special tool, a detailed drawing is

required. tool center point


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3.3 Anti-bend tool
1. For the anti-bend tool, the original punch holder, No.: 000
2081, must be exchanged for the punch holder with No.:
000 7578. This is shortened by 5 mm and burnished for
differentiation. It must be shorter because the stripper pla-
te is thicker than on a standard tool. The clamp would
therefore no longer be able to travel under the tool. Stan-
dard punches can still be used in this station.
2. It is only possible to use the anti-bend tool in every

second tool station (7,5,3 or 6,4,2), because the stripper
plate diameter is bigger (100 mm) than the distance from
station to station (90 mm).
3. It is recommended to use the anti-bend tool in the rear

stations (7 or 5), because the die is higher and round. It is
possible that the die scratches the material at the down-
side.
4. The punch guide from the anti-bend tool is no Standard

Beta-V2 punch guide.
5. The punches for the anti-bend tool must have the size for 15 mm material, because the
stripper plate is thicker. The maximum material is still only 12 mm.
6. For better results it is possible to put additional adjusting washers unter the die.
(DIN 988 37x47x0,1 - 0,8).
3.3.1 Programming from the tool in the tool list
1 2
It is necessary to change the PU-X Size in the tool list from the anti-bend tool to 51 mm
(half stripper plate + 1 mm safety). Use the key - more parameters (see fig. 1)
The selection from the tool station in the machine must be indicated in the program (see
fig. 2).

®
3.4 Regrind length Tools and dies
regrinding length
Station B Standard 10 mm 1,5 mm
Station B Standard 15 mm 3,5 mm
Station B ps: beta-V2 10 mm
® ®
2,6 mm
Station B ps: beta-V2 15 mm
® ®
4,6 mm
Cutting tool, 10 mm 10,5 mm
Cutting tool, 15 mm 5,5 mm
Die for cutting tool without washer 0,5 mm
Die for cutting tool with washer 1,5 mm
Station C Standard 10 mm 8,5 mm
Station C Standard 15 mm 3,5 mm
3.4.1 Tool adjustment after grinding, standard tool
The regrind value, e.g. 1 mm, must be entered in the tool list at »more parameters«: Main
menu, FNext, F3, more parameters, regrind.
3.4.2 Tool adjustment after grinding, ps:®beta-V2® tool
ll ground tools are adjusted mechanically for punches and with shims for dies. Dies are
adjusted with shims.
Punch :
The tool must be adjusted so that the punch is about 0.5 - 1 mm behind the stripper.
There is no need to enter the regrind nothing must be entered there !
Dies:
Shims with the reground value must be placed under the ground dies, e.g. 1 mm. If no
shims are used, the material may bend during punching !


Notes

Programming functions BOSCHERT
®
4 Programming functions
Press the F1 key in the main menu
4.1 The main functions
F1 F2 F3 F4 F5 F6 F7 F8
Tool list Advanced Workpiece Screen

A functions size functions
C E G
Functions Add line(s) or Functions of Graphical
B delete line(s) the different validation
D programs H
F
A) Tool selection: Use the arrow keys to move to the desired tool, or use the
F1 - F8 keys to display it sorted by tool form.
When the appropriate tool has been selected, press the ENTER key. The
window will close and the tool (4) will be displayed as shown below.
(example):
B) Selecting the punching function: Select with the F1 - F6 keys
F1 F2 F3 F4 F5 F6
hole circle rectangle

a c e
line matrix repeat
b d f


®
a) Single hole, press the F1 key:
Only the position of the hole to be punched in X and Y must be entered:
Repeat the procedure as often as desired.
b) Hole line, press the F2 key:
Various hole lines Various hole lines

Punching functions Punching functions for
nibbling
For each of these functions a small window is displayed which must be filled in correctly
in order to run the program later. For details see chapter 4.2.
To exit the small window, press the ESC key, or the left or right arrow.

®
c) hole circle, press the F3 key:
Various hole circle pun- Various hole circle punching functions

ching functions for nibbling
Small windows similar to hole lines (b) are displayed.

To exit, press the ESC key, or the left or right arrow. For details see chapter 4.2
d) Matrix : by pressing the F4 key the following functions are displayed:
This function can be used to create hole lines in X and Y. For details see programming
instructions, chapter 6.2.10.


Notes

®
e) Rectangle: allows cutting rectangles by nibbling, by pressing F5, a window

opens:
Length X: Length of the rectangle in X

Length Y: Length of the rectangle in Y
Angle: Angle of the rectangle with respect to the horizontal.
Attention, tool must have the same angle !
Waste: No must be entered here !
Mode: Bad must be entered here, Good not suitable for
CU-Profi tool, because the punched out part would fall uncont-
rolled into the machine and cause damage by jamming.
Corner Rad.: Rounded corners
Help tool: Tool for rounded corners
Origin: Reference point of the rectangle
f) Repeat: Pressing the F6 key opens a small window that must be filled in and
the program is repeated.
Prog #: Program number of the subroutine
Diff X: Spacing of parts = length of part + thickness

of separating punch (standard 8 mm).
Count X: Number of parts needed
The positioning of the subroutine is entered in the X and Y columns.
C) Advanced functions: In this menu there are special functions. In more than
99% of the cases there is no need for these functions. Only the subroutine
function is needed for repetition in a program. 1x FNext, F6, SUB


®
D) Adding or deleting line(s): by pressing the key F4 the following menu

appears:
Insert blank line Go to

before current line no. Delete
Cursor position line
Copy line and Delete
paste below line content
E) Size of the workpiece: With the F5 key the size of the workpiece can be
defined. See chapter 3.1
F) Program management: By pressing the F6 key, the following keys are

available: See also programming instructions, chapter 6.3.7
Search memory for Insert 10 lines into Save program

existing programs existing program on drive
Delete or rename exis- Create new Load program

ting programs program from drive

®
Create a new program with the F5 key
- Input is required in the following lines:

> Prog. No: The number to be assigned to a new program.
> Length X: The length of the workpiece to be punched
> Width Y: The width of the workpiece to be punched.
> Thickness: The material thickness of the workpiece.
> Material: The material type of the workpiece (steel, stainless steel, copper, aluminum)
> Remainder left: Yes
The waste piece remains on the left side of the machine after separation and must be
removed by hand.
> Remainder left: No
The waste piece is disposed of on the right side with the tilting table.
Be careful with long waste pieces !
> limit X: The movement of the clamp in the X-direction can be limited so that the
clamp engages earlier. In the example above, this is 500 mm. With „blank“, automatic
gripping would only take place when the clamp has reached the maximum travel
distance. The limitation is recommended for long parts.
> grab bar:
- The length when gripping the bar can be defined (between 10 and 28 mm.
- Default values are stored in the parameters.
- If the line is „blank“, then the default value is used.
short piece long piece
min. 10 mm max. 28 mm
If all conditions are fulfilled, press the ENTER key:
The sheet parameters window now closes automatically.


®
G) Screen functions: The function is started with the F7 key, see also
programming instructions chapter 6.3.8
This function makes it possible, by pressing several times, to see different

properties of the punching(s).
This function allows you to switch from one graphical visualization to another.
Switching between different views
Displays the programmed line, e.g. circle, rectangle or contour
This function can be used to change the zero point of the workpiece.
(Caution, however, this also changes the angle of view of the pro-
gramming). Standard is top right (F6, F7)
Zoom function + and -

To return to the origin, press the middle arrow key button.
H) Graphical check: With the F8 key, each change can be checked graphi-
cally.

Notes


The different functions in detail BOSCHERT
®
5 The different functions in detail
5.1 Flags
When entering a punching function and its end position, press the right arrow key, a win-
dow with the following functions will be displayed:
Each line in this window can be activated with the keys F1, F2, F3, F4, F5, F6 and F7.
(Yes) See also programming instructions, chapter 6.3.10
F1: Line overread, this line is not processed.
F2: The machine stops after processing this line.
F3: The machine moves to the tool change position after this line has been
processed.
F4: This function must not be used because the safety areas of the machine
are deactivated !
F5: The line is processed without punching stroke. (Axis movement only)
To output the workpiece at the tilting table, press the FNext key once, then
press the F3 key (fr. klapp), the workpiece is output at the tilting table after the
punching process.
The ESC key can be used to return to the previous menu.

®
5.2 Functions hole line
Activate with F2: See also programming instructions, chapter 6.2.1 - 6.2.3
The following functions can be used:
The distance between two holes on the X and Y

axes and the number of holes.
The distance between all programmed holes is
F1 the same.
The distance between two holes on the X axis

and the angle between the horizontal and the
desired angle and the number of holes.
F2
the same.
The total distance between the first and last hole

in X and Y, but also the number of holes between
the 2 X / Y distances.
F3 The distance between all programmed holes is
the same.
The total distance between the holes, the angle

between the first and the last hole and the num-
ber of holes in the length.
F4
the same.


®
The positions in X and Y) for the last hole, but

also the number of holes in the length. The first
hole is defined directly in the program lines, as
with all functions.
F5 The distance between all programmed holes is
the same.
Series of holes to make a slot, total length in X

and Y.
F6
Series of holes for making a slot. The total length

and angle are defined.
F7
Series of holes for making a slot. The last hole is

defined by its Cartesian position. The first hole is
entered directly in the program line.
F8

®
5.3 Functions for a circle
Activate with F2: See also programming instructions chapters 6.2.6 - 6.2.9.
The bolt circle is defined by its radius, the number

of holes, the starting angle, the angle between 2
holes and whether the punch must rotate or not.
(Not possible with the CU Profi).
F1
Rotate
(Machine with rotation)
Rotate
(Machine without rotation)
The hole circle is defined by its radius, the num-

ber of holes, the start angle, the end angle and
F2 whether it carries the punched hole with or wit-
hout rotation.
ibble bolt hole circle is defined by its radius, start

angle, mode and whether or not to remove waste.
Start angle: the first punch stroke at the specified
angle.
F4
Mode: Bad, Pipe, Good part (not suitable for CU
Profi). Depending on the center line of the punch
strokes in relation to the cutting line.


®
The bolt hole pitch circle is defined by its radius,

the start angle and the arc length in degrees.
F5
Oblong hole nibbling is defined by the small radi-

us, the Cartesian distance from the center of the
large radius, the large radius and by its mode.
F6 Mode: hole, tube, disk.
Ellipse defined by its length, width and angle.
F7

Notes


®
5.4 Functions for Matrix
Activate with F4: See also programming instructions, chapters 6.2.10 -

6.2.12
Matrix defined by the distance between 2 holes

in X and Y, the number of holes in X and Y, the
F1 angle of the matrix with respect to the horizontal,
the rotation and the displacement.
Rotation: transforms the square matrix into a
diamond-shaped matrix.
Shift: shifts one row relative to the other.
The triangular matrix (Trimat) is defined by two

F2 lengths, their starting angle, the angle between
the two defined lengths and the minimum dis-
tance between each hole.
Triangular matrix (trimat) defined by the lengths X

and Y and by the number of holes in X and Y.
F3

®
5.5 Notching
Activate with the keys See also programming instructions, chapter 6.2.16
FNext and F1
5.6 Special functions
Activate with the FNext and F2 keys. See also programming instructions, chapter 6.2.17 -
6.2.19,.
L1 - L4 = see picture
Help tool = The tool with which the bevel is to be
punched (in the case of Rotation the specification
F2
is not required).
over-edge = The machine punches 2 mm beyond
the sheet edge
Corn. =Which corner to punch?
F3 key, punch all corners
Form = Round / Rectangle

Length/Diam = Round = diameter
Height = Input only for rectangle
Invert = No = All holes outside are punched
F3
Yes = All holes inside are punched
Start = Input of the subroutine number which is to be

repeated. Subprograms are always started with sub-
routine
Count = Number of repetitions
F4 Delta X = Distance in X from part to part
Delta Y = Distance in Y from part to part
Angle = Angle by which the part should be rotatedl
mirror = Should the part be mirrored? Yes / No
reset = Yes X / Y dimension from the 0 point of the
part
No X / Y dimension from the last punching of
the sheet

Cutting and program repeat BOSCHERT
®
6 Cutting and program repeat
6.1 Cutting the workpiece (copper bar)
Once the workpiece is programmed, the cutting of the copper bar must be programmed:
- Enter the cutting tool with F1 on an empty line at the end of the program.
Information: Copper bars up to 50 mm are cut once (Single). Copper bars from 50 mm
are cut two or three times. In order for the separation cut to be recognized as a function,
it is necessary to work by means of «Line«
Single Line
F1 F7
Single (F1): X Y separating

T r e n n s t epunch
mpel
8
X
1) Enter the length of the workpiece + 4 mm at the X-value.
(4 mm, corresponding to half the width of the punch). workpiece
Werkstück
=
reite
width
Y
B
=
2) Enter in column Y, the half width of workpiece.

(The workpiece width is smaller than the punch length).. length
Länge 4
length
Länge + 4
Line (F7): X Y
separating punch
Total L = 90 mm, angle = 90° Breite
Trennstempel
This creates a row of holes to separate the material. = =

4
8
workpiece
Länge + 4
Werkstück
Länge
X
length
length
Y

Cutting and program repeat BOSCHERT
®
6.2 Program repeat
A workpiece has been programmed.

Now the workpiece size must be changed before the program can be started:
Step 1 (Change workpiece size):

- Press the F5 Workpiece size key
- Go to the Length X line
- Change the value at Length X for this workpiece to the real length of the rail, e.g.
1000 mm.
- Return to the previous page with the Esc key
Step 2 (program repeat):

- Go to the first line
- Press the F4 key
- Press the F1 Insert blank line key three times.
- Press the Esc key once
- Go to line No. 3, (blank line).
- Press the F3 key Advanced functions.
- Press the FNext key once
- Press the F6 SUB key.
- Enter the number „1“ in the X column, this number is the program number of the
subprogram. (SUB)
- Go to the first line, press F-Next 1x.
- Press the F2 Functions key
- Press the F6 Repeat key
- In the Prog line, set the same number as in the subprogram, i.e. „1“.
- Enter 108 mm for Distance X (workpiece length + 8 mm for the parting tool).
- The value for Distance Y remains at zero
- For number X, enter the number of repetitions, e.g. „5“.
- The value for Number Y remains at „1
- Press the Esc key to return to the previous page
- Press the F8 key to make the result visible on the screen.
The program can now be executed.


Program execution BOSCHERT
®
7 Program execution
- Go to the program management with the F1, F6 keys.

- With the F1 and F2 keys it is possible to scroll through the existing programs.
- With the F3 key a program number can also be entered directly, this must then be
confirmed with the ENTER key.
- With 2x ESC and the keys F3 and Start the program is started.
- You must react to the flashing messages of the control!

Example: „START“, „DISMANTLE TOOL, CLOSE CLAMP, etc.
- A reset of the light barrier must be carried out if a message
appears.
IMPORTANT: Before executing a program, the appropriate program must first be

searched for, otherwise there is a risk that a wrong program will be started !

Programming examples BOSCHERT
®
8 Programming example
8.1 Example: Copper bar with five parts
100
Drawing:
25
50
50
Main menu:
- Press the F1 „Programming functions“ key
- Press the F6 „Program management“ key
- Press the F5 key „Create new program
A new window opens with the newly created workpiece.
Step 1:
- Enter a new program number
- Enter the length in X of the workpiece, 100 mm.
- Enter the width in Y of the workpiece, 50 mm.
- Enter the thickness of the material used, e.g. 12 mm
- Enter the material used, copper
- Enter whether the remainder remains on the left side of the machine or not.
- Nothing needs to be entered at »grab bar«, the machine grabs automatically depen-
ding on the material width. >40 mm, 15 mm, <40 mm, 28 mm.
- Press the ENTER key
Step 2:
- Press the F1 tool selection key
- Press the ENTER key, for a 10 mm round tool
- Go to the next line (line 2)
- Press the F1 Single hole key
- Enter the tool position of 50 mm in the X column.
- Enter the tool position of 25 mm in column Y.
- Use the arrow keys to move to the next line.
Step 3 (Separate):
- Press the F1 tool selection key.
- Press the ENTER key, for the 60x8 mm cutting tool.

®
- Press the F1 single hole key

- Enter the tool position in the X column at 104 mm
(workpiece length + half the cutting tool).
- Enter the tool position of 25 mm in the Y column.
The tool must protrude 5 mm on each side.
- Go to the „Flags“ function with the right arrow key,
- Press 1x FNext
- Press the F3 key (fr. klapp) to tell the machine that the workpiece is to be disposed
with the tilting table
- Press ESC to return to the previous menu
Step 4, Change workpiece size (Actual length of the workpiece):

- Press the F5 Workpiece Size key
- Go to the Length X line
- Change the value at Width X for this workpiece, e.g. 1000 mm.
- Return to the previous page with the Esc key
Step 5 (program repeat):

- Go to the first line
- Press the F4 key
- Press the F1 Insert blank line key three times.
- Press the Esc key once
- Go to line No. 3, (blank line).
- Press the F3 key Advanced functions.
- Press the FNext key once
- Press the F6 SUB key.
- Enter the number „1“ in the X column, this number is the program number of the
subprogram. (SUB).
- Go to the first line, press F-Next 1x.
- Press the F6 Repeat key
- In the Prog line, set the same number as in the subprogram, i.e. „1“.
- Enter 108 mm for Distance X (distance between two workpieces + 8 mm for the
cutting tool).
- The value for Distance Y remains at zero
- For Number X, enter the number of repetitions, e.g. „5“.
- The value for Number Y remains at „1
- ress the Esc key to return to the previous page
- Press the F8 key to display the result on the screen.
The machine is now programmed to produce five workpieces in one operation.

®
8.2 Example 2: Copper bar with nine parts
300
200 50
150
25
50
100
50
25 50
4 x round with 2 x round with square with

11 mm 20 mm 25 mm
Main menu:
- Press the F1 „Programming functions“ key
- Press the F6 „Program management“ key
- Press the F5 key „Create new program
A new window opens with the newly created workpiece.
Step 1:
- Enter a new program number
- Enter the width in X of the workpiece, 300 mm
- Enter the height in Y of the workpiece, 100 mm
- Enter the thickness of the material used, e.g. 12 mm
- Enter the material used, copper
- Enter whether the remainder remains on the left side of the machine or not
- Enter a dimension, e.g. 25 mm, at »grab bar«
- Press the ENTER key
Step 2:
- Enter the value 25 for X
- Enter the value 25 for Y
- Press the F4 Matrix key
- A window opens for setting the matrix functions

®
- Press the F1 key

- Enter the value of 50 at Delta X and Delta Y (distance between the holes in X and Y)
- Enter the value of 2 at Count X and Y (number of holes in X and Y)
- Exit the window with the ESC key
- Press the F8 key to display the result on the screen
Step 3:
- Go to the next line
- Enter the value 25 mm for Y
- Press the F2 hole line key
- A window opens for setting the hole line functions
- Press the F1 key
- Enter the value 50 at Delta X
- Enter the value 50 at Delta Y
- Enter the value 2 at Count
Step 4:
- Press the ENTER key, for a 25 mm Square tool
Step 5 (Separate):
- Die Taste F1 Werkzeugauswahl drücken
- Press the ENTER key, for the 60x8 mm cutting tool
- Enter the value 304 for X Bei X den Wert 304 mm eingeben (Distance between two
workpieces + 8 mm for the cutting tool)
®

- Go to the «Flags» function with the right arrow key
- Press 1x FNext
- Press the F3 key (vo. klapp) to inform the machine that the workpiece is to be
discharged at the tilting table after the punching process.
Step 6 (Change workpiece size):

- Press the F5 Sheet parameter key
- Go to Length X line
- Change the value to 3000
Step 7: (Program repetition)

Got to the first Line (line 1)
- Press the F4 key
- Press the F1 key Insert blank line three times
- Press the ESC key 1x
- Go to line no. 3 (blank line)
- Press the F3 Advanced Functions key.
- Press 1x FNext
- Press the F6 SUB key
- Enter the value „1“ in the X column, this number is the program number of the
subprogram. (SUB).
- Got to the first Line (line 1)
- Press the F6 repeat key
- Set in the Prog Line the same number as in the subprogram, i.e. «1»
- Enter the value 308 at Diff X 308 mm (Distance between two workpieces + 8 mm for
the cutting tool)
- The value at Diff Y remains at zero
- Enter at Count X the number of repetitions, e.g. «9»
- The value at Count Y remains at «1»
The machine is now programmed to produce nine workpieces in one operation


Importing the language file BOSCHERT
®
9 Importing the language file
Main menu:
- 2x FNext and then F3 (PARA).
- Go to page 1 with the arrows of the F1 and F2 keys
- Move the cursor with the right arrow to the Language line
- Press the F7 key
- Select the drive and folder with the F1 and F2 keys
- Search and select the .TXT file (e.g.: F100629.txt).
- Press the ENTER key.
- Wait for the end of the loading process
- Press ESC to return to the main menu.

Notes


Notes

Notes


BOSCHERT
y bette
r!
® simpl
BOSCHERT
® GmbH & Co. KG
Mattenstrasse 1
79541 Lörrach
Germany
Phone: + 49 7621 9593 0
Fax: + 49 7621 5518 4
web: www.boschert.de
e-mail: info@boschert.de

Training Manual - CU-Profi - EN

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Training manual BOSCHERT

Mattenstrasse 1 infoak@boschert.de Tel.: +49 7621 9593 0

Changes reserved 02 / 2022 EN

1 Switching the machine on and off........................................................................ 3

Mattenstrasse 1 infoak@boschert.de Tel.: +49 7621 9593 0

1 Switching the machine on and off

1.1 Switch on the machine and perform a reference run

The axes will now move to find their reference point.

The machine is now ready for operation.

1.2 Switch off the machine

From any window of the control:

The machine is now switched off.

Mattenstrasse 1 infoak@boschert.de Tel.: +49 7621 9593 0

Changes reserved 02 / 2022 EN

2.1 Tool programming, standard tools

- Pressing the key

- Press the F3 key for the tool list.

- Define in which line (number) the tool is to be programmed.

10 lines One line up

10 lines One line down

- Select the form of the tool with the F1 key

- Set the form of the tool by pressing the corresponding key:

- Enter the dimensions of the tool in the columns

- Enter the values with the numeric keypad

Mattenstrasse 1 infoak@boschert.de Tel.: +49 7621 9593 0

Mattenstrasse 1 infoak@boschert.de Tel.: +49 7621 9593 0

Changes reserved 02 / 2022 EN

- To make the tool visible during programming, press the F3 key.

=> The tool is now programmed and ready for use.

- Other functions in the tool list:

With 1x FNext further functions can be selected:

Mattenstrasse 1 infoak@boschert.de Tel.: +49 7621 9593 0

2.2 Tool programming, thread molding

Here the thread molding tool is entered.

- Now select an empty line.

Mattenstrasse 1 infoak@boschert.de Tel.: +49 7621 9593 0

Changes reserved 02 / 2022 EN

- Enlist the size of the thread in the column L1.

Mattenstrasse 1 infoak@boschert.de Tel.: +49 7621 9593 0

Here you must make the following entries:

Length: results automaticall (74 mm)

PU Overlap: results automaticall (0 mm)

Pitch: Pitch (P) of the thread

Taper: Cut (x) of the thread

Aufsitzkorr: Ride point on the material

Mattenstrasse 1 infoak@boschert.de Tel.: +49 7621 9593 0

Changes reserved 02 / 2022 EN

- Include more parameters, using the arrow button to the left.

- using the arrow button to the right again in „more parameters“

- now press F3,

3.1 Standard tool

See also chapter 2 Tool programming.

3.2 Special tools

- Call the tool library in the main menu, FNext, F3

For another special tool, repeat the steps described

For programming a special tool, a detailed drawing is

Mattenstrasse 1 infoak@boschert.de Tel.: +49 7621 9593 0

Changes reserved 02 / 2022 EN

3.3 Anti-bend tool

2. It is only possible to use the anti-bend tool in every

3. It is recommended to use the anti-bend tool in the rear

4. The punch guide from the anti-bend tool is no Standard

Mattenstrasse 1 infoak@boschert.de Tel.: +49 7621 9593 0