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ERROR 19
1. Usually Caused By Unit Traveling From Carpet To Tile;
Going On To
Elevators; Driving Over Uneven Tile Floors - Non-Fatal
ERRORS 214 TO 217 (214 / 215 LEFT DRIVE - 216 / 217 RIGHT DRIVE)
ERROR 218
1. Check For Defective Crimp Connections On Harness Leads
Between Handle Assy. And J8 Plug To CPU
2. Defective CPU Or Drive Control/Drive Power Amp. Boards
3. Re-Cal Drive Handle With Drive Enable Picked Up; Can’t
Cal
Handle-Replace Handle Assy.
4. Shorted Diode On Brake Assy.
5. Defective Handle Enable Switch(es)
6. CPU 10V Ref. To Handle Transducers Missing Or Low
7. Possible Tube Park Latch Problem (Also Applies To Newer
Hall Effect)
8. Drive Wheel Problems--Drive Belt, Foreign Material
Buildup On Axle
9. Bumper Switch Problems
10. Bad Front Casters
11. Bad Motor Brushes - See NOTE 2 Below.
12. Bad LVLE Power Supply
13. Check R1 And R2 (Dynamic Brake Resistors) For
Proper Soldering/Connection
CONT’D……..
PAGE 1
ERROR 321
1. Items 1. And 3. From Error 320
2. Check For 27 VAC At J4-6 & 7 On Rotor Board
3. Check For 60 Hz Inverter Signal OK Signal At J1-5 On The
Rotor Board
4. If Error 320 Occurs After Error 321, There May Be A
Temperature
Problem On The 60 Hz Inverter
ERROR 322
1. Check Charger Board Feedback At U123(U77) Pin 5 Of CPU
Board
2. Check Charger Board Feedback And Make Sure It Is Going
Out To The CPU (TP-6 On The Charger Board)
3. Check Ribbon Cable From The Charger Board To The CPU
Board
4. Batteries May Be Defective If Voltage Is Really Less Than
90 Volts
5. Bad Charger Board
6. Loose Battery Terminals
PAGE 2
ERROR 326
1. Items 1. Thru 3. From Error 322
2. Batteries May Be Defective If Voltage Is Really
More Than 150 Volts
ERROR 42F
1. Defective RAM On CPU Board
2. Defective CPU Board
ERROR 435
1. Check That All Contactors K1 Thru K6 On AMX1A4 Panel Pull
In
When PREP Is Pressed
2. Check Installation Of Ribbon Cable From 1 KHZ Board To
CPU Board
Or Opto-Couplers On 1 KHZ Board
ERROR 436
1. Defective FIL/KVP Board
ERROR 437
1. If 437 Occurs After Exposure, Check HV Xformer Spark Gaps
(0.010”) Or
XRT May Be Spitting
2. If 437 Occurs Other Than During Or After An Exposure, The
X-RAY ON
Signal May Be Active (As During Pickup Of Drive Handle Or
While Driving)
3. Check Snubbers Across Drive Relays
4. Static Problems (Units Prior To Oct. 1993) ESD Kit
46-329334G1 (S/N 3411-
CPU Board Should Be 46-264974G1 Or Later And FIL/KVP Board Should
Be
46-264986G1 Or Later). Measure Drive Wheels To Ground = 8 -10K
But Not
>25K --- Wheel Shaft To Ground = 5 -10 Ohms
5. Poor Connection To RC Filter Across Q3 Power Pack
6. Poor Safety Contactor Operation During PREP (Safety
Contactor OR Microswitch)
7. Insulate (On Older Units) Capacitor C5 From It’s
Retaining Clamp (S/N 3265)
8. Bad CPU Board
9. Poor Connections(s); Battery Leads, Tap Relays, Etc.
10. Poor Pin Spread On High Voltage Cables
11. Bad Charger Board
12. Bad Drive Handle/Drive Handle Enable
Switches—Injecting Noise Into CPU Board (Also
XRAY And SONALERT May Activate)
13. No Diode Across Coil Of K1 Coil (Overall Schematic
Sheet #2, Loc. 7-F). CQA 943970
14. During KVP Cal - Make Sure Jumper Between TP-14 And
TP-15 Is NOT Open
PAGE 3
ERROR 43B
1. Bad CPU Board
2. Bad Cables From CPU To 1 KHZ Inverter Board And CPU To
FIL/KVP Board
3. H/V Cable(s) Bad
4. H/V Xformer Bad (Also Breaker Trips)
5. Bad Or Old Style 1 KHZ Board - Replace With Newer
46-288764G1 Board -
(Has More Noise Immunity)
6. Replace FIL/KVP Board
7. Check Tap Relay(s) [Contacts]
8. X-Ray Control Module Assy. Bad
ERROR 43E
1. Re-Cal. Required (KVP Or MAS Out Of Tolerance)
2. Loose Screws On AMX1A4 Q3 Block
PAGE 4
ERROR 443
1. If Q3 Block Was Replaced In The Field, Black/White Leads
To Q3 Block
On AMX1A4 Panel Are Reversed Between G1/K1 And G2/K2
2. Check For Miswired Plug At J4 On 1 KHZ Board
3. Check EXP STOP CMND Circuit On 1 KHZ Board. EXP STOP CMND
ERROR 450
1. Check Wiring To XRT Pressure Switch--Switch Should Be
Closed. If Switch
Closure Rings Back To J3-6 & 7 Of CPU Board, Then Problem
On CPU Board
ERROR 453
1. Bad Rotor Board
2. Bad 1Khz Board (No “INVERTER READY”)
ERROR 454
1. Bad FIL/KVP Board
2. Bad CPU Board
3. Bad 1KHZ Board
ERROR 456
1. Check Ribbon Cable From 1 KHZ Board To CPU Board
2. Troubleshoot The 1 KHZ Board—Could Be BAD
3. Bad CPU Board
4. Bad Tap Relay(s) - Feedback
ERROR 457
1. Defective Rotor Board
2. Bad FIL/KVP Board
PAGE 5
ERROR 459
1. Check The Cable Connection From The CPU Board To
The FIL/KVP Board – Bad
Cable (46-302366P2)
ERROR 45A
1. Bad FIL/KVP Board
ERROR 45B
1. FIL/KVP Board May Be Defective
ERROR 45C
1. Check For 80 VAC At CR4 Black Leads On AMX1A4 Panel With
PREP Pressed
2. Check For About 75 VDC Across AMX1A4 C2/C12 With PREP
Pressed
3. Check For Correct Polarity Of CR1 & CR2 (CR7/CR13)
On AMX1A4 Panel
4. Bad 1KHZ Board
5. Are The Tap Relays Energizing?
6. Is “Stop Cap” At J4-11 (1 Khz Board)
Approximately 80 VDC?
ERROR 45D
1. Bad FIL/KVP Board
2. FIL SHORTED (Check J2-25 On FIL/KVP Board)
3. Bad CPU Board
ERROR 45E
1. Check For 2 KHZ Phase 1 & 2 Signals At J2-17 & 19 Of
FIL/KVP Board
2. Check For Continuity Between J5 Plug On FIL/KVP Board And
ERROR 45F
1. Check For Correct Wiring Between J5 Plug On FIL/KVP Board
And HV Xformer
2. Check Spark Gaps On H/V Xformer (0.010”)
3. Check That HV Cables Are Not Reversed
4. Check Wiring Of J4 Plug To FIL/KVP Board
5. Check That U18 On FIL/KVP Board Is #1489--NOT #14C89
6. Bad FIL/KVP BOARD (See Additional Notes #3)
7. FIL SHORTED (Check J2-25 On FIL/KVP Board)
8. Insufficient Filament Drive (XS-1 To XS-2 [HV
Transformer] = Approximately 17 VAC @
52 KVP With PREP)
9. Loose J3 On Filter Board
PAGE 6
ERROR 462
1. Check Wires To Q3 Block On AMX1A4 Panel For Loose
Connections
2. Faulty MA Metering Circuit - Or Out Of Cal –
(AR125, Pin 1 Or TP-3 [Ref. TP-5] On
FIL/KVP Board = 4.7V/100MA)
3. Batteries May Be Soft - Refer To ERROR 465 - Could Be 1
Bad Cell Up To Full Pack
4. Could Be Faulty H/V Bleeder
5. Charger Board Failure Or Fuse F4 Open
6. Errors 462 And 466 - Tripping Breaker With Exposures
Above 48 KVP = Replace
H/V Transformer
7. Error 462 On Exposures >70 KVP And Error 439 <70 KVP =
Excessive Exposure
Time (> Closed Loop Resistance?) = Re-Calibrate Unit
8. ERROR 462 During Cal. With NO Exposure Termination
(Counts Actual Time)—In
Check-Sum Bypass Mode, The Exposure Terminates
Normally (Uses Time Selection
ONLY). Solution: SPARK GAP SHORTED.
9. FIL/KVP Board J3 Pins 3 And 4 (Jumper Has High
Resistance)
10. Loose Battery Connections
ERROR 463
1. Bad CPU
2. Bad FIL/KVP Board
3. Error 463 And 469 - Loose Connection On/Or Bad 1
KHZ Board
4. Safety Contactor Contact Issue
ERROR 465
1. Check J2 Plug From T2 On AMX1A4 Panel/Clean J3 On FIL/KVP
Board
2. FIL/KVP Board May Be Defective
3. Batteries May Be Soft. Perform The Load Test.
BATTERY VOLTAGE MUST BE 113 VOLTS OR LESS TO DO LOAD
TEST!
DO NOT CHARGE BATTERIES BEFORE LOAD TEST!!
a. Connect Oscilloscope From Circuit Breaker To Ground
- Use Sample Mode
b. Make Exposures At 80, 100 KVP And 125 KVP, About 10
MAS
c. Read Battery Voltage And Average The Ripple At The
Bottom
d. Battery Voltage Should Drop About 13 VDC +/-10% At
80 KVP
e. Battery Voltage Should Drop About 16 VDC +/-10% At
100KVP
f. Battery Voltage Should Drop About 17 VDC +/-10% At
125KVP
4. If Batteries Pass Load Test, Unit May Require
Recalibration Of MAS, KVP,
Taps And Filament Current Tables
5. If Batteries Do Not Pass The Load Test, You Get To
Replace Them!!
ERROR 466
1. During Calibration, Take Unit Out Of Calibration And
Reset CPU Then
Restart Generator Calibration (MAS, KVP, Taps, And
Filament Current Table)
2. Check Spark Gaps On HV Xformer For A 0.010” Setting
3. Check For Miswired Or Open Plug J2 From T2 On AMX1A4
Panel
To HV Xformer MA+ & MA-
4. Check For HV Xformer Spits
5. Check For XRT HV Spits
6. CPU Board May Be Defective
7. Insulate (On Older Units) Capacitor C5 From It’s
Retaining Clamp (Ref. To S/N 3265)
PAGE 7
ERROR 467
1. Capacitor C5 Leaky (Does Not Apply To AMX-4+ Units)
2. Bad CPU
3. Bad Cell(s)
4. Bad FIL/KVP Board
5. Unit Calibration Required (If In The
“CHECKSUM-BYPASS” Mode)
6. H/V Cable Open/Shorted Internally Or Poor Pin
Spread On H/V Candles
ERROR 469
During Calibration:
1. Check If K7 Contactor On AMX1A4 Panel Pulls In -
Check For Welded Contacts
2. Check That No Wires Or Side Cover Insulation
Interfere With K1 Thru K6
Contactors On AMX1A4 Panel
3. Check For Bad Crimp On Red Lead To AA Of Q3 On
AMX1A4 Panel
4. Check For Defective Jumper Harness From J3 On 1 KHZ
Board To J7 On
FIL/KVP Board
5. HV Cathode Cable May Be Shorted
6. FIL/KVP Board May Be Defective
7. 1 KHZ Board May Be Defective
8. Check Spark Gaps On HV Xformer For 0.010”
9. Check For Location Of Black & White Leads On Q3
Block On AMX1A4 Panel
10. Q3 Block May Be Defective
11. Check If EXP START CMND Is Shaky (This Is Like
439 During Applications).
EXP START And SCR HI/LO Are Single Pulses
12. “XRAY ON” Going Low = Bad Tap Relay
Contact(s)
13. Bad Handswitch
14. Bad Rotor Board - Also Check Stator Lead(s) For
Continuity
16. Bad XRT - (HI FIL LIMIT ERROR) With 439, 467, OR 469
Error Alone - Usually At
Higher KVP’s (KVP Waveform Will Be Low On The Front
End, Even In Check-Sum
Bypass Mode)
17. Bad High Voltage Transformer
18. C5 Leaky Or Bad
19. 439 And 469 ERRORS – Check ALL Leads That Exit The
AMX1A4T1
Autotransformer --- Look For Pinched Or Shorted Leads
To Ground
20. Check Pin Spread On Both Ends Of Cathode Cable (Also
Check For Proper Amount
Of Grease In High Voltage Cable Wells)
21. Refer To ERROR 439 - Item 2.
During Applications:
1. There May Be Oscillations Or Trash On The “XRAY
ON” Signal
(Could Be Bad Tap Relay Contact(s)
2. Could Be An XRT Spit Or Bad XRT
3. Possible CPU Board Failure
4. Hand Switch Or Coil Cord Failure
5. Soft Batteries/Cells
6. Tap Relay Contact Bounce - Replace 1 KHZ Board
PAGE 8
LOSS OF LVLE
1. Bad Tube Park Latch (Old Style) = Shorted Switch
Internal. Get New
Hall Effect Latch Switch Assy. Kit 46-316198G1
2. Bad Display Board Which Loads Down The LVLE Through
Display
Controller Board
PAGE 9
Additional Notes:
1. -- Problem
-- Solution
Remove The TWO NOVRAM Chips (U54 & U107) On The Newer CPU Board
And
Replace Them With The TWO NOVRAM Chips From The
Older CPU Board, If It Is
The Same Style Of Board. If The Board Is The
“Older” Style Of CPU Board That Has
Only One NOVRAM Chip, Then Re-order A New CPU Board
(T3497H), Or Replace
The NOVRAM Chip(s) (46-230318P1).
6. -- Problem
-- Solution
BAD 1KHZ board (Primary Current P1/P2 Approx. 80 Amps Vice 50-60
Amps) - Also
Replace AMX1A4R7
PAGE 10
7. -- Problem
-- Solution
Bad Charger Board (J1-5: “Battery V And Charger Currents”
Output Improper).
NOTE: System Parameters Are Still “Looked At” In The
“Check Sum By-pass” Mode.
8. -- Problem
KVP Output Waveform Initial Rise 10-20 KVP High For 4-5
Msec. (During Calibration
And Applications), And Then Drops To Proper
Selected KVP Value. NO System Error
Codes Displayed During Applications Other Than
Occasional “KVP LIMITS” Error
During Calibration.
-- Solution
9. -- Problem
-- Solution
10. -- Problem
-- Solution
PAGE 11
11. -- Problem
-- Solution
12. -- Problem
-- Solution
13. -- Problem
-- Solution
14. -- Problem
-- Solution
15. -- Problem
-- Solution
-- Solution
17. -- Problem
-- Solution
18. -- Problem
-- Solution
PAGE 13
19. -- Problem
-- Solution
20. -- PROBLEM
-- Solution
21. -- PROBLEM
-- Solution
22. -- PROBLEM
-- SOLUTION
Bad Display Board
23. -- PROBLEM
-- SOLUTION
PAGE 14
24. -- PROBLEM
-- SOLUTION
25. -- PROBLEM