Professional Documents
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Chemiluminescence Immunoassay
Analyzer
Service Manual
IVD Global Technical Support Dept
Preface
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IVD Global Technical Support Dept
Product Instructions
Read this manual carefully before use, so as to use the product correctly. Keep this manual
properly for future reference.
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IVD Global Technical Support Dept
Release, amendment, reproduction, distribution, rental, adaptation, translation or any other
derivative work of this manual in any manner whatsoever without the written permission of
Mindray is strictly forbidden.
, , , , BeneView, WATO,
BeneHeart, are the trademarks, registered or otherwise, of Mindray in China and other
countries. All other trademarks that appear in this manual are used only for informational or
editorial purposes. They are the property of their respective owners.
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IVD Global Technical Support Dept
Mindray is responsible for the effects on safety, reliability and performance of this product, only
if:
all installation operations, expansions, changes, modifications and repairs of this product
are conducted by Mindray authorized personnel;
the electrical installation of the relevant room complies with the applicable national and
local requirements; and
WARNING
It is important for the hospital or organization that employs this equipment
to carry out a reasonable service/maintenance plan.
Neglect of this may result in machine breakdown or personal injury.
NOTE
This equipment must be operated by skilled/trained clinical
professionals.
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IVD Global Technical Support Dept
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or other
charges or liability for direct, indirect or consequential damages or delay resulting from the
improper use or application of the product or the use of parts or accessories not approved by
Mindray or repairs by people other than Mindray authorized personnel.
This warranty shall not extend to:
Malfunction of the instrument or part whose serial number is not legible enough.
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IVD Global Technical Support Dept
This manual contains the instructions necessary to operate the product safely and in
accordance with its function and intended use. Please read this manual thoroughly before using
the product. This manual is based on the maximum configuration and therefore some contents
may not apply to your product. If you have any questions, please contact us.
Observance of this manual is a prerequisite for proper performance and correct operation, and
it ensures patient’s and operator’s safety. All graphics including screens and printouts in this
manual are for illustration purpose only and must not be used for any other purposes. The
screens and printouts on the product should prevail.
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IVD Global Technical Support Dept
Intellectual Properties
The intellectual properties of this manual and relevant products belong to Shenzhen Mindray
Bio-Medical Electronics Co., Ltd. (hereinafter referred to as "Mindray").
© 2018-2021 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All Rights Reserved
No person or organization may copy, alter, or translate any part of this manual without written
consent of Mindray.
, , , , , , ,
, RealTF, TrackWB, TrueTCR, Q-pick, AutoOLC, iVision, DBF, DRF, RDA, DRA, DFS,
Statement
Mindray reserves the right to the final interpretation of this service manual.
Mindray is responsible for the safety, reliability, and performance of the product only when
all the following requirements are met:
The assembly operation, expansion, readjustment, improvement, and
repair are performed by professional personnel approved by Mindray.
All components used for replacement in the repair as well as supporting
accessories and consumables are from Mindray (original packaging) or
approved by Mindray.
Relevant electric equipment complies with national standards and
requirements in this service manual.
Product operations are performed in accordance with this service manual.
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IVD Global Technical Support Dept
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IVD Global Technical Support Dept
Faults not caused by the product itself
Equipment faults caused by the usage of consumables not approved by Mindray are not within
the maintenance scope of Mindray.
Mindray may provide charged maintenance service after the warranty period expires.
If you fail to pay for or delay paying for the charged maintenance service, Mindray will suspend
the maintenance service till you pay the fees.
WARNING
This instrument can be operated and used only by test professionals, doctors,
or laboratory technicians trained by Mindray or Mindray agents.
NOTE
This service manual is intended for the following laboratory technicians:
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IVD Global Technical Support Dept
Safety Information
This chapter provides you with safety symbols used in this manual and their meanings,
summarizes the safety hazards and operating precautions that should be considered seriously
when the instrument is being operated, and lists the labels and silkscreen that have been
applied to the instrument and their indications.
Safety Symbols
Safety symbols are used in this manual in order to remind you of the instructions necessary to
operate the product safely and in accordance with its function and intended use. The following
table lists the symbols used and their descriptions:
Symbol Description
Caution, risk of danger
Biohazard
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IVD Global Technical Support Dept
Summary of Hazards
Introduction:
Observe the following safety precautions when using the product. Ignoring any of these safety
precautions may lead to personal injury or equipment damage.
WARNING
If the product is used in a manner not specified by our company, the
protection provided by the product may be impaired.
WARNING
When the POWER is turned on, users other than the servicing
personnel authorized by our company must not open the rear cover or
side cover.
Spillage of reagent or sample on the product may cause equipment
failure and even electric shock. Do not place sample or reagent on the
panel of the analyzer. In case of spillage, switch off the power
immediately, remove the spillage and contact our Customer Service
Department or your local distributor.
WARNING
When the system is in operation, do not touch such moving parts as
probe, gripper, reagent carousel, incubation module, cuvette loader,
aspirate station and sample transportation part.
Do not put your finger or hand into any open part when the system is
in operation.
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IVD Global Technical Support Dept
Sample, Calibrator and Control Hazards
Observe the following instructions to protect against the biohazardous infection by samples,
calibrators and control samples.
BIOHAZARD
Inappropriate handling of samples may lead to biohazardous infection.
Do not touch the samples, control samples, calibrators, substrate, wash
buffer, mixtures or waste with your bare hands. Wear gloves and lab coat,
if necessary, goggles.
In case your skin contacts the sample, control or calibrator, follow the
standard laboratory safety procedure and consult a doctor.
WARNING
Reagents and concentrated wash buffers are corrosive to human skins.
Exercise caution when using reagents and concentrated wash buffer. In
case your skin or clothes contact them, wash them off with clean water. If
reagents or wash solution spills into your eyes, rinse it with water and
consult an oculist.
Waste Hazards
Observe the following instructions to prevent environmental pollution and personal injury
caused by waste.
BIOHAZARD
Some substances contained in reagent, control, calibrator, substrate,
wash buffer and waste are subject to regulations of contamination and
disposal. Dispose of the waste in accordance with your local or national
rule for biohazard waste disposal and consult Mindray Customer Service
Department for details.
WARNING
Materials of the analyzer are subject to contamination regulations. Dispose
of the waste analyzer in accordance with your local or national rule for
waste disposal.
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IVD Global Technical Support Dept
Fire and Explosion Hazards
Observe the following instructions to prevent fire and explosion.
WARNING
Ethanol is flammable. Please exercise caution while using ethanol around
the instrument in order to prevent fire and explosion.
WARNING
When the analyzer is not in use, for example, in repair, transportation or
disposal process, please clean and sterilize the parts (the probe, etc.) or
surfaces that may cause biohazdards and remind the person who handles
the device of the related hazards.
WARNING
When the waste tanks are used to hold the liquid waste, please empty the
waste tank before and after the test in order to avoid overflowing of the
liquid.
When changing the waste tank, please quickly place the waste tubing into
the empty one in order to prevent the waste liquid from dropping.
CAUTION
The electromagnetic environment should be evaluated prior to operation of
the device.
Do not use this device in close proximity to sources of strong
electromagnetic radiation (e.g. mobile phones or radio transmitters), as
these may interfere with the proper operation.
This product meets the emission and immunity requirements specified in
GB/T 18268.1 and GB/T 18268.26.
The equipment is designed and tested as Class A equipment specified in
GB 4824. This device may cause radio interference in a domestic
environment , in which case, you may need to take measures to mitigate
the interference.
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IVD Global Technical Support Dept
Do not install devices generating excessive electromagnetic noise around
the system. Do not use such devices as radio transmitters in the room
housing the system. Do not use other display monitors around the system.
Electromagnetic noise may interfere with operations of the system.
Do not use other medical instruments around the system that may generate
electromagnetic noise to interfere with their operations.
WARNING
It is the manufacturer's responsibility to provide equipment electromagnetic
compatibility information to the customer or user.
It is the user's responsibility to ensure that a compatible electromagnetic
environment for the equipment can be maintained in order that it will
perform as intended.
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IVD Global Technical Support Dept
Precautions on Use
Introduction:
To use the product safely and efficiently, pay attention to the following operating precautions.
Installation Precautions
CAUTION
Evaluate the electromagnetic environment prior to operating the system.
Please install and operate the system in an environment specified by this
manual. Installing and operating the system in other environment may lead
to unreliable results and even equipment damage.
To relocate the system, please contact our Customer Service Department
or your local distributor.
Operating Precautions
CAUTION
Analysis results only have reference values to doctors, and they cannot
be used to directly diagnose diseases. Take the clinical symptoms or
other test results of the patient into considerations when making a
diagnosis based on the measuring results produced by the system.
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IVD Global Technical Support Dept
Do not place the MAIN POWER to ON again within 10 seconds since
placing it to OFF; otherwise the system may enter the protection status.
If it does so, place the MAIN POWER to OFF and place it to ON again.
System Home
CAUTION
Please do not pull out the drawer structures during Home process.
CAUTION
Maintain the system strictly as instructed by this manual. Inappropriate
maintenance may lead to unreliable results, equipment damage or
personal injury.
To wipe off dust from the system surface, use a soft, clean and wet (not
too wet) cloth soaked with soap water if necessary. After cleaning, wipe
the surface and dry with dry cloth.
Switch off all the powers and disconnect the power plug before cleaning.
Take necessary measures to prevent liquid ingression; otherwise,
equipment damage or personal injury may be caused.
Replacement of such major parts as probe and syringe assembly must
be followed by a calibration.
The nominal service life of button batteries is five years. Replace the
batteries after an alarm indicating the battery expiration is generated.
The aging and failure of some key components (optical measurement
assembly and optical coupler) may cause the deterioration of the
equipment performance and a fault alarm may be reported. Contact
customer service personnel for a check and replacement.
The aging and failure of some key components (self-made two-way
valve, three-way valve, and syringe) may result in the failure of the
equipment to work properly. Contact customer service personnel for
replacement after the equipment has been used for five years.
If the system fails and needs servicing, contact our Customer Service
Department or your local distributor. The system may need to be stopped
or transported during servicing, which will probably cause biohazards,
electric shock hazards and moving part hazards. Exercise caution when
preparing the system for servicing.
Check the equipment status after repair. Make sure the equipment is
safe before offering it to users.
Sample Precautions
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IVD Global Technical Support Dept
CAUTION
Use samples that are completely free of insoluble substances like fibrin
or suspended matter; otherwise the probe may be blocked.
Medicines, anticoagulants or preservative in the samples may lead to
unreliable results.
Hemolysis may affect sample test result. Avoid using such samples or
re-collect the sample.
Store the samples properly. Improper storage may change the
compositions of samples and lead to unreliable results.
Do not leave the sample open for a long period. Sample volatilization
may lead to unreliable results.
The system has a specific requirement on the sample volume. Refer to
this manual for proper sample volume.
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IVD Global Technical Support Dept
Reagent, Calibrator and Control Precautions
CAUTION
Use proper reagents, calibrators and controls on the system.
Select appropriate reagents supplied by Mindray according to the
performance characteristics of the system. Consult our company or our
authorized distributor for details. Based on the reaction principle and
applicable scope of the reagents supplied by Mindray, other
chemiluminescence immunoassays can be performed on this instrument
as well.
Store and use the reagents, calibrators and controls strictly as
instructed by our company; otherwise, reliable results or best
performance of the system may not be obtained.
Improper storage of reagents, calibrators and controls may lead to
unreliable results and bad performance of the system even in validity
period.
Perform calibration and QC test after changing the reagents, otherwise
reliable results may not be obtained.
BIOHAZARD
Do not take away the sample carousel from the feeder system during test
running to prevent skin damage or infection due to contact with the moving
parts.
CAUTION
Do not push sample carousel in the lane during test running. Beware of
pinching.
NOTE
When programming samples in non-bar code mode, please confirm that
the program information matches the sample ID, so as to avoid result error
due to sample being omitted or too many samples being placed on the
rack.
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IVD Global Technical Support Dept
NOTE
The system automatically stores the data to the built-in hard disk. Data
loss, however, is still possible due to mis-deletion or physical damage of
the hard disk. You are recommended to regularly archive the data to such
medium as CDs.
To avoid data loss caused by unexpected power failure, a UPS
(uninterrupted power supply) is recommended.
WARNING
For operating instructions and precautions of the computer and printer,
please refer to their operation manuals. External equipment connected to
the analogue and digital interfaces must be complied with relevant safety
and EMC standards (e.g., IEC 60950 Safety of Information Technology
Equipment Standard and CISPR 22 EMC of Information Technology
Equipment Standard (CLASS B)). Any person, who connects additional
equipment to the signal input or output ports and configures an IVD system,
is responsible for ensuring that the system works normally and complies
with the safety and EMC requirements. If you have any questions, consult
the technical services department of your local representative.
WARNING
When the tube or the part that contains liquid becomes aged or damaged,
please stop its use immediately and contact our customer service
department or your local distributor to check and replace it.
Loading Cuvette
NOTE
Before loading the cuvettes, please use a pair of new gloves and do not
use the gloves which have contacted with the reagent bottle or sample.
Please do not remove the package of the cuvettes until you are about to
load them.
Human scurf may affect the test results. Please avoid dropping the scurf
into the cuvettes when loading them.
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IVD Global Technical Support Dept
Date of Manufacture
This symbol, contained in the product label which is attached to the rear cover of the system,
indicates the manufacture date of the product.
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IVD Global Technical Support Dept
CE Mark
This symbol, contained in the product label which is attached to the rear cover of the system,
indicates that the product has passed the CE safety certification.
Power Switch
This symbol is located on the right side of the power switch. When the power switch is turned
upward, the power supply is turned on and the equipment starts running. When the power
switch is turned downward, the power supply is turned off.
Network Interface
This symbol located on the right side of the network interface indicates the connection between
the analyzer and the operation unit.
Electrical Ground
This symbol indicates an electrical ground.
Service Label
This symbol located on the right side of the equipment contains the equipment serial number,
serial number QR code, official account, service hotline, and Mindray official website.
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IVD Global Technical Support Dept
Scan QR code to
request repair service
For more services, please follow our
WeChat official account: Mindray
Customer Service Center.
Substrate Label
This label located near the substrate loading area indicates the correct substrate
loading/unloading method. Do not remove the cover after placing a substrate bottle. Loosen
the cover for about half a turn. Tighten the cover before taking out the substrate bottle.
Warning Labels
BIOHAZARD
This label indicating the risk of biohazardous infection is located in the following positions:
Analyzer Waste Outlet
Near Cuvette Waste Container
WARNING
Do not touch any moving
part when the system is
running.
NOTE
Probe collision warning. Do
not open the carousel cover
while the system is in
operation.
NOTE
Keep the shielding cover closed while the
system is running.
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IVD Global Technical Support Dept
WARNING
Electric Shock
Hazards
WARNING: Electric
Shock Hazards!
Laser Warning
This symbol and text indicating laser radiation from Class 2 laser product are located on the
panel of the reagent carousel.
WARNING
Laser beams. Do not
look directly at the
Class 2 laser product.
1.0 mW 650nm
Classification standard: GB7247.1-2012
Date of release: December 31, 2012
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Elements
Item Hazardous Substance or Element
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Permissions and SN
User Permissions
Engineer username: serviceuser Password: #BS8A#SEU
Note: After logging into the analyzer using the engineer on a client, remember to switch
back to the account of engineer.
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IVD Global Technical Support Dept
Table of Contents
Preface ...................................................................................................................................... 1
Product Instructions ............................................................................................................ 2
Safety Information ............................................................................................................ 10
Summary of Hazards ......................................................................................................... 11
Precautions on Use .......................................................................................................... 15
Instrument Labels and Silkscreen ............................................................................. 20
Non-Warning Labels and Silkscreen ......................................................................... 20
Warning Labels ......................................................................................................... 23
Names and Content Identification of Hazardous Substances or Elements .............. 25
Permissions and SN ................................................................................................................ 26
Table of Contents ..................................................................................................................... 27
1 System Description .......................................................................................................... 39
1.1 Overview................................................................................................ 39
1.2 Analyzing Unit ....................................................................................... 40
1.3 Hardware structure ................................................................................ 41
1.3.1 System Overview ............................................................................................. 41
1.4 System specification .............................................................................. 43
1.4.1 Common Indices .............................................................................................. 43
1.4.2 Sample Indices ................................................................................................. 44
1.4.3 Reagent Indices ............................................................................................... 46
1.4.4 Reaction Indices ............................................................................................... 46
1.4.5 Operating Indices ............................................................................................. 47
1.4.6 Environment ..................................................................................................... 47
1.4.7 Space and Accessibility Requirements for Unpacking ..................................... 48
1.4.8 Space and Accessibility Requirements for Installation .................................... 48
1.4.9 Power and Noise .............................................................................................. 48
1.4.10 Drainage Check (if draining water through a sewer) ..................................... 49
1.4.11 Recommended PC Configuration .................................................................. 49
1.4.12 Configuration Check....................................................................................... 50
1.4.13 Optional modules ........................................................................................... 50
1.5 Test Procedure ...................................................................................... 50
1.5.1 Operating Procedure ........................................................................................ 51
1.5.2 Working mode .................................................................................................. 51
1.6 Analysis Mode ....................................................................................... 52
1.6.1 Introduction ...................................................................................................... 52
1.6.2 One-Step Method ............................................................................................. 53
1.6.3 Two-step Method .............................................................................................. 53
1.7 Operation procedure ............................................................................. 55
1.7.1 Startup .............................................................................................................. 55
1.7.2 Shutdown ......................................................................................................... 56
1.7.3 Exception Handling .......................................................................................... 57
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1.7.4 Emergency Stop............................................................................................... 57
1.7.5 Before Test ....................................................................................................... 58
1.7.6 After Test .......................................................................................................... 59
1.7.7 Home ................................................................................................................ 60
2 Analyzer system ............................................................................................................... 62
2.1 Whole Unit ............................................................................................. 62
2.1.1 Component Locations and FRU Details........................................................... 63
2.1.2 Cleaning Dust Screens at the Bottom of the Whole Unit ................................. 63
2.2 Shells Assembly .................................................................................... 63
2.2.1 Module Functions and Composition Introduction ............................................. 63
2.2.2 Component Locations and FRU Details........................................................... 64
2.2.3 Removing the Transparent Cover .................................................................... 65
2.2.4 Disassembling the Front Vertical Plate ............................................................ 65
2.2.5 Disassembling the Top Cover .......................................................................... 67
2.2.6 Disassembling the Right Front Cover Substrate Silk Screen (BM50) ............. 68
2.2.7 Disassembling the Desktop Shells Assembly .................................................. 69
2.2.8 Disassembling the Lower Right Cover ............................................................. 70
2.2.9 Disassembling the Lower Left Cover ............................................................... 71
2.2.10 Disassembling the Rear Panel ....................................................................... 72
2.2.11 Replacing the Front Left Door and Door Hinge .............................................. 72
2.2.12 Replacing Indicator Board of Front Vertical Plate BM50 and Reflective Optical
coupler....................................................................................................................... 74
2.2.13 Replacing the Dust Screen of Rear Panel ..................................................... 75
2.3 Frame Assembly .................................................................................... 76
2.3.1 Module Functions ............................................................................................. 76
2.3.2 Component Locations and FRU Details........................................................... 77
2.3.3 Replacing the Spikes of Substrate Assembly .................................................. 78
2.3.4 Replacing the Substrate Assembly .................................................................. 80
2.3.5 Replacing the Power Assembly ....................................................................... 81
2.3.6 Replacing the Board Assembly ........................................................................ 82
2.3.7 Replacing the Hot-End Fan .............................................................................. 83
2.3.8 Replacing the Door Latch ................................................................................ 84
2.3.9 Replacing the Network Interface Conversion Board PCBA ............................. 85
2.4 Sample Liquid Mixing System ............................................................... 87
2.4.1 Mixing Assembly Position and FRU Details ..................................................... 87
2.4.2 Replacing Mixing and Washing Assemblies .................................................... 88
2.4.3 Replacing the Correlative Optical Coupler Connection Line at the Initial Position
of Mixing .................................................................................................................... 89
2.5 Sampling System .................................................................................. 91
2.5.1 System Composition and Introduction ............................................................. 91
2.5.2 Sample probe drive assembly .......................................................................... 91
2.5.3 Replacing the Spring Guide Post and Anti-Collision Spring ............................ 93
2.5.4 Replacing the Swab D2 ................................................................................... 94
2.5.5 Replacing the Level Sense Board .................................................................... 95
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2.5.6 Replacing the Sample Probe Assembly ........................................................... 98
2.5.7 Replacing the Vertical Optical coupler ............................................................. 99
2.5.8 Replacing the Vertical Engaged Pulley .......................................................... 100
2.5.9 Replacing the Vertical Synchronous Belt ....................................................... 102
2.5.10 Replacing the Vertical Motor Assembly........................................................ 104
2.5.11 Replacing the Damping Plate ....................................................................... 105
2.5.12 Replacing the Optical coupler of Horizontal Code Disk ............................... 107
2.5.13 Replacing the Optical coupler on Horizontal Home Position ....................... 108
2.5.14 Replacing the Horizontal Engaged Pulley ................................................... 109
2.5.15 Replacing the Horizontal Synchronous Belt ................................................. 110
2.5.16 Replacing the Horizontal Motor Assembly .................................................... 111
2.6 Sample Reagent Handling System ...................................................... 114
2.6.1 System Composition and Introduction ............................................................ 114
2.6.2 Sample Reagent Carousel Assembly ............................................................. 114
2.6.3 Component Positions of Desktop Shells and FRU Details ............................ 120
2.6.4 Replacing Built-in Bar Code Reader .............................................................. 120
2.6.5 Replacing the Sample Carousel Optical coupler ........................................... 122
2.6.6 Replacing the sensor for opening and closing cover ..................................... 123
2.6.7 Replacing the cold-end fan assembly ............................................................ 124
2.6.8 Replacing the Cold-End Temperature Sensor ............................................... 127
2.6.9 Replacing the Reagent Pot Code Disk Optical coupler ................................. 128
2.6.10 Replacing the Motor Pulley Assembly.......................................................... 129
2.6.11 Replacing the Synchronous Belt .................................................................. 131
2.6.12 Replacing the Reagent Carousel Home Position Optical coupler ............... 132
2.6.13 Replacing the Sample Carousel Motor Assembly and Damping Plate ........ 134
2.6.14 Replacing the Deep Groove Ball BearingФ20XФ32X7 ................................ 135
2.6.15 Replacing the Deep Groove Ball Bearing 60X78X10 .................................. 137
2.6.16 Replacing the Sample Carousel Teeth and Sample Carousel Guide Shaft
Assembly ................................................................................................................. 140
2.6.17 Replacing the Sample Carousel Assembly .................................................. 141
2.6.18 Replacing the Scanning Window Assembly ................................................. 142
2.7 Cuvette loading system ....................................................................... 144
2.7.1 Function Module Introduction ......................................................................... 144
2.7.2 Gripper Module .............................................................................................. 144
2.7.3 Replacing Correlative Optical Coupler (S) ..................................................... 145
2.7.4 Replacing the Y-Axis Engaged Pulley ............................................................ 147
2.7.5 Replacing the Y-FPC Connecting Plate PCBA .............................................. 147
2.7.6 Replacing the Y-Axis Motor Pulley ................................................................. 148
2.7.7 Replacing the X-FPC Connecting Plate PCBA .............................................. 150
2.7.8 Replacing the Track Switching Motor Pulley .................................................. 151
2.7.9 Replacing the X-Axis Engaged Pulley ........................................................... 153
2.7.10 Replacing the BM10 Optical Coupler Conversion Board with Socket ......... 154
2.7.11 Replacing the Z-Axis Relieving Spring ......................................................... 156
2.7.12 Replacing the Z-FPC Connecting Plate PCBA ............................................ 157
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2.7.13 Replacing the Vertical Anti-Collision Spring ................................................. 158
2.7.14 Replacing the First Gripper Assembly.......................................................... 160
2.7.15 Replacing the Finger Clamping Spring ........................................................ 161
2.7.16 Replacing the BM10 Double Optical Coupler Conversion Board PCBA ..... 162
2.7.17 Replacing the Empty Gripping Optical Coupler Conversion Board PCBA of the
BM10 First Gripper .................................................................................................. 164
2.7.18 Replacing the Finger Positioning Spring ...................................................... 165
2.7.19 Cuvette loading module ............................................................................... 166
2.7.20 Replacing the Drawer Slide ......................................................................... 166
2.7.21 Replacing the Optical coupler ...................................................................... 168
2.7.22 Replacing the Electromagnet ....................................................................... 169
2.7.23 Replacing the Drawer Stopper Plate Button Switch and Reflective Optical
Coupler .................................................................................................................... 170
2.8 Dispersion system ............................................................................... 172
2.8.1 Dispersion Mechanical Module ...................................................................... 172
2.8.2 Replacing the Aspirate Positioning Correlative Optical Coupler Conversion
Line/Correlative Optical Coupler Conversion Line (S) ............................................ 174
2.8.3 Replacing the Correlative Optical Coupler Conversion Line/Correlative Optical
Coupler Conversion Line (S) of Dispersion Chamber And Drive Assembly ........... 175
2.8.4 Replacing the Motor Pulley and Synchronous Belt ........................................ 177
2.8.5 Replacing the Deep Groove Ball Bearing ...................................................... 179
2.8.6 Replacing the Dispersion Aspirate Probe/Dispense Probe Locking
Nut/Pretightening Spring ......................................................................................... 181
2.8.7 Replacing the Dispersion Lifting Motor .......................................................... 182
2.8.8 Replacing the Dispersion Dispense Probe/Dispense Syringe ....................... 183
2.8.9 Replacing the Swab ....................................................................................... 184
2.8.10 Replacing the Screw Nut Group .................................................................. 185
2.9 Incubation Photometric System........................................................... 187
2.9.1 Overview of the Incubation Photometer System ............................................ 187
2.9.2 Incubation Module Assembly ......................................................................... 188
2.9.3 Replacing the Incubation Module Assembly .................................................. 189
2.9.4 Replacing the Heat Insulation Ring of Photometer ........................................ 191
2.9.5 Replacing the Optical Assembly .................................................................... 192
2.9.6 Photometer Diagnosis .................................................................................... 194
2.9.7 Dark Count Diagnosis .................................................................................... 195
2.9.8 Photometric Count Diagnosis ........................................................................ 195
2.9.9 DCF Diagnosis ............................................................................................... 196
2.9.10 Waste Drainage Mechanical Module ........................................................... 197
2.9.11 Replacing the Optical coupler ...................................................................... 199
2.9.12 Replacing the Waste Drainage Motor Assembly.......................................... 200
2.9.13 Replacing the Synchronous Belt .................................................................. 201
2.9.14 Replacing the Waste Discharge Probe ........................................................ 203
3 Temperature Control System ......................................................................................... 205
3.1 Temperature Control of Incubation Photometric Module ..................... 205
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IVD Global Technical Support Dept
3.1.1 Function Module Introduction ......................................................................... 205
3.1.2 Assembly Locations and FRU Details ............................................................ 206
3.1.3 Block Diagram of Incubation Block Temperature Control .............................. 207
3.1.4 Replacing the Incubation Module Assembly .................................................. 207
3.2 Reagent Refrigeration Unit .................................................................. 208
3.2.1 Function Module Introduction ......................................................................... 208
3.2.2 Assembly Locations and FRU Details ............................................................ 209
3.2.3 Block Diagram of Reagent Refrigeration Control ........................................... 210
3.2.4 Replacing the Radiator................................................................................... 210
4 Hardware system ........................................................................................................... 213
4.1 Overview.............................................................................................. 213
4.2 Summary of Hazards ........................................................................... 213
4.3 PCB ..................................................................................................... 213
4.3.1 PCB ID and function overview list .................................................................. 213
4.4 PCB position ........................................................................................ 215
4.5 Removing the PCB .............................................................................. 215
4.6 Hardware Function Block Diagram ..................................................... 216
4.7 PCB functions ...................................................................................... 217
4.7.1 Main control board ......................................................................................... 217
4.7.2 Main control interface board .......................................................................... 222
4.7.3 Power supply conversion board ..................................................................... 228
4.7.4 Indicator Board ............................................................................................... 231
4.7.5 Level sense board .......................................................................................... 232
4.7.6 Liquid check board ......................................................................................... 234
4.7.7 Network interface conversion board .............................................................. 235
4.7.8 FPC conversion board ................................................................................... 237
4.7.9 BM20 optical coupler conversion board ......................................................... 245
4.8 Connection Diagram of the Whole Unit ............................................... 249
5 Fluidics system............................................................................................................... 257
5.1 Overview.............................................................................................. 257
5.2 Principles of Hydropneumatic System ................................................ 257
5.2.1 Sampling Fluidic Module ................................................................................ 257
5.2.2 Dispersion fluidic module ............................................................................... 259
5.2.3 Substrate Dispensing Module ........................................................................ 260
5.2.4 Liquid Check Module...................................................................................... 261
5.2.5 Introduction of Fluidic Actions ........................................................................ 262
5.2.6 Re-Installing the Sampling Fluidic Module ..................................................... 265
5.2.7 Re-Installing the Dispersion Fluidic Module ................................................... 278
5.2.8 Replacement of the Substrate Dispensing Module ........................................ 280
5.2.9 Replacing the Constant Delivery Pump of Substrate ..................................... 281
5.2.10 Replacing the LVM Valve Assembly ............................................................. 283
5.2.11 Re-installing the Liquid Check Module ......................................................... 284
5.2.12 Syringe List .................................................................................................. 287
5.2.13 Valve Pump List ........................................................................................... 287
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5.2.14 Sensor list .................................................................................................... 289
5.2.15 Catheter Joint List ........................................................................................ 289
5.2.16 Hydropneumatic System Diagram ............................................................... 290
6 Software ......................................................................................................................... 292
6.1 Software Installation ............................................................................ 292
6.1.1 Introduction to Software Package Files ......................................................... 292
6.1.2 System Check Before Complete Installation of Operating Software ............. 293
6.1.3 Complete Installation Steps of Operating Software ....................................... 299
6.2 Backup and Restore the parameters and the database ..................... 302
6.2.1 Backing up the Parameters ............................................................................ 302
6.2.2 Restoring the Parameters .............................................................................. 302
6.2.3 Modifying Parameters .................................................................................... 303
6.2.4 Data Backup................................................................................................... 305
6.3 Software Upgrade ............................................................................... 305
6.3.1 Operating Software Upgrade ......................................................................... 305
6.3.2 Upgrading Control Software of Analyzer ........................................................ 307
6.4 Software Description ............................................................................ 311
6.4.1 Folder Structure .............................................................................................. 311
6.4.2 Log Files ......................................................................................................... 313
6.4.3 Alignment Tool File ......................................................................................... 313
6.4.4 Software Auto Start ........................................................................................ 313
6.4.5 Software Running Parameters ....................................................................... 314
6.4.6 Normal Software Startup Process .................................................................. 315
6.4.7 Log Copy Path ............................................................................................... 316
6.4.8 Backing up and recovering the database....................................................... 316
6.5 Software Uninstallation ........................................................................ 316
6.5.1 Uninstalling CL-900i Software: ....................................................................... 316
6.5.2 Uninstalling SQL Database ............................................................................ 316
6.6 Demo Software Setup ......................................................................... 317
6.6.1 Startup and Shutdown of Demo Software ..................................................... 317
6.6.2 Use of Demo Software ................................................................................... 319
6.7 Comparison of User Permissions ........................................................ 324
7 Alignment Guideline ....................................................................................................... 326
7.1 Tools/Auxiliary Materials ...................................................................... 326
7.1.1 Scope ............................................................................................................. 326
7.1.2 List of Equipment Tools .................................................................................. 326
7.1.3 Fixture Diagram .............................................................................................. 327
7.1.4 Excipient List .................................................................................................. 327
7.2 Flow Block Diagram of Alignment Procedure ...................................... 328
7.3 Preparations ........................................................................................ 329
7.3.1 Alignment Precautions ................................................................................... 329
7.3.2 Powering on the Analyzer .............................................................................. 329
7.3.3 Installing the Operation Software(Optional) ................................................... 330
7.3.4 Screen Description ......................................................................................... 330
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7.3.5 Process Alignment Screen ............................................................................. 331
7.4 Backup and Restore of Parameters .................................................... 333
7.5 Dispersion System Alignment.............................................................. 333
7.5.1 Carousel Rotary Position Compensation ....................................................... 334
7.5.2 Probe Position Compensation When Aspirating ............................................ 336
7.5.3 Extreme Position Inspection of Aspirating Vertical Mechanism ..................... 337
7.6 Incubation Module Temperature Alignment ......................................... 338
7.6.1 Incubation module temp. calibration .............................................................. 338
7.6.2 Attachment - Instructions for use of FLUKE thermometer 1524: ................... 340
7.7 Photometer System Alignment ............................................................ 342
7.7.1 Vertical position of the shielding cover ........................................................... 343
7.7.2 PMT Parameter Setup ................................................................................... 345
7.7.3 PMT Initialiation .............................................................................................. 345
7.8 Dispensing System Alignment ............................................................. 346
7.8.1 Checking the Probe........................................................................................ 349
7.8.2 Coplanar Alignment of the Probe and the Mixer ............................................ 350
7.8.3 HP of Probe Mixing Position 1 ....................................................................... 351
7.8.4 HP of Probe Mixing Position 2 ....................................................................... 351
7.8.5 HP of Probe Wash Well .................................................................................. 352
7.8.6 HP of Probe Disk Ra Position ........................................................................ 352
7.8.7 HP of Probe Disk Rb Position ........................................................................ 354
7.8.8 HP of Probe Disk Rc Position ........................................................................ 354
7.8.9 HP of Probe Disk Rd Position ........................................................................ 354
7.8.10 HP of Probe Sample Position ...................................................................... 355
7.8.11 Bar code scanner initialization...................................................................... 356
7.8.12 Bar Code Scanner Position Alignment ......................................................... 356
7.8.13 Reagent Carousel Bar Code Scanning Check ............................................ 356
7.8.14 Sample Carousel Bar Code Scanning Check .............................................. 357
7.8.15 Vertical home position of the probe .............................................................. 358
7.8.16 VLP of Probe to Reagent Carousel .............................................................. 359
7.8.17 VLP of Probe to Sample Position ................................................................. 360
7.9 Transport System Alignment ............................................................... 361
7.9.1 Electromagnet check for cuvette box ............................................................. 363
7.9.2 Finger’s Home Position .................................................................................. 363
7.9.3 HP of Discarding Position .............................................................................. 364
7.9.4 HP of the right cuvette box ............................................................................. 365
7.9.5 HP of the left cuvette box ............................................................................... 365
7.9.6 HP of Incubation Module ................................................................................ 366
7.9.7 HP of Dispersion Carousel IO Outlet ............................................................. 367
7.9.8 HP of Mixing Position 1 .................................................................................. 367
7.9.9 HP of Mixing Position 2 .................................................................................. 368
7.9.10 HP of Substrate Mixing Position .................................................................. 368
7.9.11 HP of Waste Drainage Position .................................................................... 368
7.9.12 HP of Photometer Position ........................................................................... 369
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7.9.13 VP of right cuvette box position ................................................................... 370
7.9.14 VP of left cuvette box position ...................................................................... 371
7.9.15 VP of Incubation Module .............................................................................. 371
7.9.16 VP of Dispersion IO Outlet ........................................................................... 371
7.9.17 Vertical position of the mixing position ......................................................... 372
7.10 HydroSystem ....................................................................................... 372
7.10.1 Preparations for Fluidics Alignment ............................................................. 372
7.10.2 Cleaning and Priming Substrate Tubes ....................................................... 373
7.10.3 Floater Check ............................................................................................... 383
7.10.4 Vacuum Pressure Check.............................................................................. 383
7.10.5 Waste Drainage Tube Check ....................................................................... 384
7.10.6 Sample Probe Wash Tube Check ................................................................ 386
7.10.7 Check Hydraulic Pressure on Sample Probe Aspirating and Draining ........ 389
7.10.8 Dispersion Aspirate Tube Check .................................................................. 391
7.10.9 Check dispersion wash tube ........................................................................ 393
7.10.10 Check dispersion dispensing tube ............................................................. 397
7.10.11 Prime wash buffer tubes ............................................................................. 400
7.11 Mechanical Position Alignment............................................................ 405
7.11.1 VLP of probe to mixing position 1 ................................................................ 405
7.11.2 VLP of probe to mixing position 2 ................................................................ 406
7.12 Disassembly and Assembly of Cover, Shell and Components ........... 407
7.12.1 Disassembly and Assembly of Transparent Shielding Cover ...................... 407
7.12.2 Disassembly and Assembly of Front Vertical panel Assembly .................... 408
7.12.3 Disassembly and Assembly of Reagent Aspirating Plate ............................ 409
7.13 Other Checks....................................................................................... 409
7.13.1 Mechanical Reset of the Whole Unit ............................................................ 409
7.13.2 Indicator Check ............................................................................................ 409
7.13.3 Optical couplers Check ................................................................................. 411
7.13.4 Whole Unit Discarding Cuvette .................................................................... 412
7.13.5 Linked Cuvette Gripping .............................................................................. 413
7.13.6 Reagent Refrigeration Temperature Check ................................................. 414
8 Installation Guide ........................................................................................................... 415
8.1 Before Installation ................................................................................ 415
8.1.1 Environment ................................................................................................... 415
8.1.2 Space and Accessibility Requirements for Unpacking ................................... 415
8.1.3 Configuration Check....................................................................................... 418
8.2 Instrument Installation ......................................................................... 418
8.2.1 Tools ............................................................................................................... 418
8.2.2 Installation Procedure .................................................................................... 419
8.3 Power on and alignment...................................................................... 433
8.3.1 Preparation for Powering On ......................................................................... 433
8.4 Initial Startup........................................................................................ 434
8.5 Fluidic Prime ........................................................................................ 435
8.6 Original Parameter Backup ................................................................. 437
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8.7 Main Unit Position Confirmation and Alignment .................................. 438
8.8 Clean and prime substrate tubes ........................................................ 443
8.8.1 Clean substrate tube ...................................................................................... 443
8.8.2 Prime substrate tubes .................................................................................... 443
8.9 Setting up ............................................................................................ 443
8.9.1 Load and check the consumables ................................................................. 443
8.9.2 Importing and Configuring Chemistry Parameters ......................................... 445
8.10 System Performance Test ................................................................... 447
8.10.1 DCF Diagnosis ............................................................................................. 447
8.10.2 Substrate Background detection .................................................................. 447
8.10.3 System Repeatability ................................................................................... 448
8.10.4 Repeatability Test ......................................................................................... 448
8.11 LIS and Remote Help .......................................................................... 449
8.12 LIS Connection .................................................................................... 449
9 Maintenance Guide ........................................................................................................ 450
9.1 Overview.............................................................................................. 450
9.1.1 Introduction: ................................................................................................... 450
9.1.2 Maintenance Materials and Tools List ............................................................ 450
9.2 Routine Maintenance .......................................................................... 450
9.2.1 Cleaning the Cap of the Wash Buffer Tank .................................................... 453
9.2.2 Cleaning the dust screen ............................................................................... 454
9.2.3 Cleaning the Gripper ...................................................................................... 455
9.2.4 Cleaning the Probe/Dispersion Swab ............................................................ 456
9.2.5 Cleaning the Outer Wall of the Dispersion Aspirate Probe ............................ 458
9.2.6 Cleaning Waste Drainage Probe.................................................................... 459
9.2.7 Cleaning Vortexer Hole .................................................................................. 459
9.2.8 Cleaning Incubation, Photometer and Waste Drainage Hole ........................ 460
9.3 Check and Maintenance ...................................................................... 461
9.3.1 Checking the Probe........................................................................................ 461
9.3.2 Probe Special Wash ....................................................................................... 462
9.3.3 Aspirate Probe Wash ..................................................................................... 463
9.3.4 Waste Tubing Wash ....................................................................................... 463
9.3.5 Prime and Drain ............................................................................................. 464
9.4 Maintenance setup .............................................................................. 466
9.4.1 Replacing the spring of the gripper ................................................................ 466
9.4.2 Remove crystal on the swab .......................................................................... 467
10 Alarms and Troubleshooting ................................................................................... 469
10.1 Introduction .......................................................................................... 469
10.2 Error alarms ......................................................................................... 471
10.3 Data alarm ........................................................................................... 472
10.3.1 Data Alarm Type ........................................................................................... 472
10.3.2 Principles and Handling of Data Alarms....................................................... 472
10.4 Common Software Error Alarms and Handling ................................... 473
10.4.1 Database Initializing Failed .......................................................................... 473
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10.4.2 Database backup failed ............................................................................... 474
10.4.3 Database version is higher than the software version ................................. 474
10.4.4 Unmatched software version. ...................................................................... 476
10.4.5 Software Getting Stuck ................................................................................ 476
10.4.6 Configuring key parameters failed. .............................................................. 476
10.5 Common Hardware Error Alarms ........................................................ 477
10.5.1 Substrate Background Test Failed ............................................................... 477
10.5.2 Photometer Problem Handling and Analysis ............................................... 479
10.1 Flags and Fault list .............................................................................. 484
10.1.1 Result Flags ................................................................................................. 484
10.1.2 Fault List ....................................................................................................... 490
10.1.3 Software Environment Fault ......................................................................... 490
10.1.4 LIS-Related Fault ......................................................................................... 492
10.1.5 Consumables-Related Fault ........................................................................ 495
10.1.6 Sample and QR abnormal ........................................................................... 498
10.1.7 Reagent Bar Code-Related Fault................................................................. 500
10.1.8 Effect Detection ............................................................................................ 501
10.1.9 Shielding Cover Warning ............................................................................. 502
10.2 Instrument Fault List ............................................................................ 502
10.2.1 Sample carousel fault .................................................................................. 502
10.2.2 Reagent carousel fault ................................................................................. 503
10.2.3 Sampling probe fault .................................................................................... 505
10.2.4 Light shield fault ........................................................................................... 514
10.2.5 Photometer fault ........................................................................................... 516
10.2.6 Gripper fault ................................................................................................. 517
10.2.7 Dispersion fault ............................................................................................ 523
10.2.8 Hydropneumatic system fault ....................................................................... 526
10.2.9 Temperature Control & Voltage & Current Fault .......................................... 531
10.2.10 Communication fault .................................................................................. 534
10.2.11 Other fault ................................................................................................... 535
11 Assembly Exploded Views ............................................................................................. 536
11.1 Overview.............................................................................................. 536
11.2 Instrument Panels Exploded ............................................................... 536
11.2.1 The Base of Adjust Foot ............................................................................... 536
11.2.2 Front Panels ................................................................................................. 537
11.2.3 Back Panels ................................................................................................. 538
11.2.4 Left Side Panels ........................................................................................... 539
11.2.5 Right Side Panels ......................................................................................... 540
11.2.6 Top Panels .................................................................................................... 541
11.2.7 Front display ofasm ...................................................................................... 542
11.2.8 Front panel assembly ................................................................................... 543
11.3 Front Assembly Exploded .................................................................... 545
11.3.1 The Drawer Cover Assembly........................................................................ 545
11.3.2 Cuvette Loader Unit ..................................................................................... 546
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11.3.3 Mechanical Arm ............................................................................................ 548
11.3.4 Reagent/sample Disk Assembly ................................................................... 553
11.3.5 Sampling probe drive assembly ................................................................... 557
11.3.6 Mixing And Washing Unit ............................................................................. 562
11.3.7 Reaction Module And PMT........................................................................... 563
11.3.8 Drain Waste Assembly ................................................................................. 564
11.3.9 Magnetic Separation Assembly .................................................................... 566
11.3.10 Substrate Detector Assembly ..................................................................... 569
11.4 Left Assembly Explode ........................................................................ 570
11.4.1 Wash Buffer Detector Assembly ................................................................... 570
11.4.2 Liquid Board Assembly................................................................................. 571
11.5 Back Assembly Explod ........................................................................ 572
11.5.1 PCB UNIT ..................................................................................................... 572
11.5.2 Vacuum Assembly ........................................................................................ 574
11.5.3 Sample Syringe Board ................................................................................. 575
11.5.4 Fans .............................................................................................................. 577
11.5.5 The Interface for Power ................................................................................ 578
11.5.6 Power Unit .................................................................................................... 579
12 LIS Connection Configuration ................................................................................ 581
12.1 Overview.............................................................................................. 581
12.2 Network Connection and LIS-related Parameter Setting .................... 581
12.2.1 Adapter Status Query ................................................................................... 582
12.2.2 Network Status Check.................................................................................. 584
12.3 LIS-related Parameter Settings ........................................................... 589
12.3.1 Protocol Introduction .................................................................................... 589
12.3.2 Parameter Settings on the Workstation of the Analyzer .............................. 589
12.3.3 Basic Concepts of Unidirectional/Bidirectional LIS Communication ............ 591
12.3.4 Channel ID Setting ....................................................................................... 593
12.4 Usage Guide of the Test Tool .............................................................. 594
12.4.1 Steps of Using the Test Tool......................................................................... 595
12.5 Common Problems and Handling Methods ........................................ 600
12.5.1 LIS Connection Failed .................................................................................. 600
12.5.2 Intermittent Interruption of LIS Communication ........................................... 600
12.5.3 Firewall Problem .......................................................................................... 602
12.5.4 Invalid LIS Response ................................................................................... 602
12.5.5 Slow Transmission of LIS Communication Results ..................................... 605
12.5.6 Loss of Some Chemistry Results During LIS Communication..................... 605
12.6 Logs of Bidirectional LIS Communication Interaction ......................... 605
12.7 Functions of the Parsing Tool .............................................................. 608
13 Host Emptying and Relocation ............................................................................... 613
13.1 Procedure of Emptying Whole Unit ..................................................... 613
13.1.1 Empty Whole Unit ........................................................................................ 613
13.2 Whole Unit Emptying and Data Emptying Methods ............................ 615
13.2.1 Refrigeration Off ........................................................................................... 615
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13.2.2 Clean and Empty Substrate Tubes .............................................................. 615
13.2.3 Empty Wash Buffer from Wash Buffer Tubes .............................................. 619
13.2.4 Cleaning Wash Buffer Tubes with Ultra-Pure Water .................................... 626
13.2.5 Emptying Ultra-Pure Water from the Wash Waste Tubes ............................ 630
13.2.6 Cleaning and Emptying Waste Drain Tubes ................................................ 631
13.2.7 Confirming Analyzer Model and SN ............................................................. 633
13.2.8 Emptying Cuvettes ....................................................................................... 633
13.2.9 Checking Overflowing of the Dispersion Carousel ...................................... 633
13.2.10 Checking the Dispersion Carousel Tubes and Moving the Vertical Mechanism
to the Bottom ........................................................................................................... 634
13.2.11 Empty and Clean ........................................................................................ 637
13.2.12 Check the Incubation Module .................................................................... 638
13.2.13 Checking the Mixing Module ...................................................................... 638
13.2.14 Checking and Restoring after Emptying .................................................... 639
13.2.15 Check the Silk Screen of Sample Carousel ............................................... 639
13.2.16 Fixing the Dust Screen ............................................................................... 639
13.2.17 Sealing the Opening of Working Position .................................................. 639
13.3 Packing Instrument .............................................................................. 642
13.3.1 Checklist Before Packing ............................................................................. 642
13.3.2 Flowchart of Instrument Packing .................................................................. 643
13.3.3 Checking That the Dispersion Vertical Mechanism Moves to the Bottom ... 643
13.3.4 Fixing Sample Probe .................................................................................... 643
13.3.5 Fixing Gripper and Cuvette Box ................................................................... 645
13.3.6 Fixing Waste Drainage Assembly ................................................................ 647
13.3.7 Fixing Transparent Cover and Desktop ....................................................... 648
13.3.8 Fixing Main Unit ........................................................................................... 650
13.3.9 Wrapping Main Unit with Stretch Film .......................................................... 651
13.3.10 Packaging Whole Unit and Accessories .................................................... 652
13.3.11 Sealing and Labeling .................................................................................. 653
13.3.12 Packaging Computer Mainframe and Display ........................................... 653
13.4 Instrument Relocation ......................................................................... 654
13.4.1 Overview ...................................................................................................... 654
13.4.2 Preparations ................................................................................................. 654
13.4.3 Instrument Relocation Procedure ................................................................ 656
14 Appendix ................................................................................................................. 657
14.1 Prepare Installation Reagent Pack ...................................................... 657
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1 System Description
This chapter describes the system from the hardware structure and specifications perspectives,
including:
Hardware structure
Technical specifications
This service manual applies to the CL-900i, CL-920i, CL-960i, and CL-980i chemiluminescence
immunoassay analyzers.
Since CL-920i, CL-960i and CL-980i differ from CL-900i only in functional configuration, this
manual only describes the CL-900i chemiluminescence immunoassay analyzer.
1.1 Overview
The chemiluminescence immunoassay analyzer consists of analyzing unit , operation unit,
output, accessories and consumables.
The analyzing unit is composed of the sample handling system, reagent handling system,
cuvette load and transport system, sampling system, reaction liquid mixing system, dispersion
system, substrate system, and optical measurement and reaction system. It includes the
following assemblies: probe, gripper, reagent carousel, incubation optical measurement module,
dispersion module, sample transport module, optional sample bar code (selected by default),
and reagent bar code system.
The operation unit is composed of a computer, a display (a touch-screen display is optional),
a handheld bar code reader, and analyzer software.
The output unit is a printer used to print out test results and other data.
Accessories and consumables: disposable cuvette and waste container
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Waste
drainage
assembly
Sample
Reagent
Carousel
Incubation Assembly
Photometric
Module
Solid Waste
Container
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(1) Power and network port (2) Dust screen (3) Fluid connection
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Hydropneumatic System Sampling fluidic module: used to realize quantitative
sampling of the probe and clean the interior and exterior of
probe
Substrate dispensing module: dispensing the substrate and
switching the substrate bottles.
Dispersion module: wash buffer inlet for the dispersion wash
and waste discharge.
Liquid check module: checking the wash buffer entering the
whole unit and the waste in the waste tank outside the unit
Maximum number 15
of simultaneously-
analyzed
chemistries
Analysis mode One-step method, two-step format with one dispersion, and two-
step format with two dispersions. It supports auto sample dilution
and sample pretreatment.
Incubation Module
37±0.3℃
Temp.
Operating mode Tests are defined one by one via the operating software; panels
and calculation tests are supported.
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Math model The system provides the following two calibration math models:
Quantitative (4PLC): The system utilizes 1-3 point calibration to
adjust calibration master curve to obtain calibration results.
According to the calibration results, sample RLU is converted to
the value of concentration.
Qualitative (COI): The system utilizes 1-2 point calibration, to
convert calibrator RLU to Cutoff value according to the formula set
in advance. Determine if sample is positive or negative by
comparing sample RLU and Cutoff value.
Data processing Store and output various types of data and charts, and calculate
between chemistries.
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Sample cup Φ12×37 mm, 2 ml (Hitachi standard 100ul
cup)
Sample carousel
STAT sample
Dispense volume
Probe
Featuring level detection, horizontal/vertical bump detection, clog detection and tracking by
volume.
Probe wash
Parameter Description
Format and content Support Codabar, ITF, Code128, Code39, UPC/EAN, and
Code93 by default. It is not necessary to set them.
Maximum width 80mm
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Minimum height 10mm
Maximum inclination angle ±5°
Reagent refrigeration
Accurate sample loading by injector, liquid level detection, reagent residue detection.
4 bottles at most.
Reagent Vol
One reagent carousel holds 15 reagent positions, with magnetic bead reagent mixing function.
Probe
One probe is shared with samples, featuring level detection, and horizontal/vertical bump
detection.
Probe wash
Interior and exterior wash, exterior wash only for two-component aspiration.
Mixing mode
Non-contact vortexer for mixing samples and diluent, samples and reagents, magnetic beads
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and reagents.
Dispersion
Substrate dispensing
Preheating before substrate dispensing, with substrate dispensing amount of 200 ul.
The detector is a photomultiplier photon counter that operates in photon counting mode. The
LED reference module is used as a calibration optical source.
Operating system
Communication interface
Printer
Data input
Keyboard, mouse, 17-inch display screen, bar code reader, remote maintenance system
(TCP/IP network interface using static IP address), LIS: HL7, ASTM1394 (TCP/IP network or
serial interface using static IP address).
Data output
Display, printer, remote maintenance system (TCP/IP network interface using static IP address),
LIS system.
Data record
1.4.6 Environment
Altitude: -400-3,000m.
The system is for indoor use only.
The bearing platform (or ground) should be level (with gradient less than 1/200).
The bearing platform (or ground) should be able to support at least 150Kg weight.
The installation site should be well ventilated.
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The installation site should be free of dust.
The installation side should not be in direct sun.
The installation site should be kept away from a heat or draft source.
The installation site should be free of corrosive gas and flammable gas.
The bearing platform (or ground) should be free of vibration.
Operating temperature: 15°C-30°C with fluctuation <2°C/H. Provide air conditioning
equipment if the room temperature does not meet the requirements.
Relative humidity: 35%-85% RH, without condensation.
Power line
≥700mm
Communication
Waste tube line
Waste tank
2782m
2474m
operation
m
LIS host
UPS
PC for
≥500mm
m
CL-900i ≥350mm
WARNING
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may lead to electric shock or equipment damage.
Check if the power socket outputs voltage meeting the specified
requirements and has a proper fuse installed.
Rated input power of analyzer: 500VA. The instrument should be connected to a power
socket with load no less than 2.5A.
If the user is going to use a UPS to power the instrument, make sure that the UPS can
provide power supply greater than or equal to 1500VA (analyzer + computer + printer).
The installation site should be kept away from big noise and power supply interference.
Keep the system away from brush-type motors and electrical contact devices that are
frequently switched on and off.
Do not use such devices as mobile phones and radio transmitters near the system.
The waste outlet should be lower than sewer for at least 0.5m.
BIOHAZARD
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Item Description
Deselect the two options at the bottom of the disk properties
window: “Compress drive to save disk space” and “Allow Indexing
Service to index this disk for fast file searching”.
The operating system installed on the computer must be an activated
Operating system
Microsoft Win10 Professional 1903 (OS Build:18362.175)
Except for the operating system, other application software must not
be installed or reserved on the computer. If an anti-virus application
Application software
has been installed, then remove the automatic scheduled scanning
and add the operating software and BSLOG to the trust list.
Screen saver and system Turn off the screen saver and BS Special Power Policy power scheme,
standby and then disable the hibernation option.
17” touchscreen monitor or above, 16:9 or 4:3 with resolution of
Screen display properties
1280×1024.
Automatic synchronization Disable the Automatically synchronize with an Internet time server
with Internet time server option.
Automatic updates Turn off the automatic updates.
If you are going to use the auto startup function, perform necessary
Auto startup setup settings for BIOS and network adapters while referring to their
operation manuals.
Accessory kit 1
Computer (Self-prepare) 1
Waste tank 2
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Chemiluminescence incubation
one dispersion
Power-on initialization
Photon Counting
Add second-step
Add substrate
and mix them
Dispersion
Incubation
Incubation
Power on
Dispersion
at s
o rm sion
f
p per
ste is
o- o d
Tw tw
ith
w
One-step method
Sample Pretreatment
The analyzer supports the following five reaction modes, and the first three of which are defined
as regular modes.
1. One-step method
Add the sample and then add up to 3 reagents. Then, mix them well. Incubate the sample-
reagent mixture in the incubation carousel, and after the reaction is completed, perform the
dispersion. After the dispersion is completed, add the substrate and mix them well to re-
suspend the magnetic beads connected to the final reaction product and distribute the beads
uniformly in the substrate. Measure the RLU after incubation.
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2. Two-step format with one dispersion
Add the sample and then add up to 3 reagents. Then, mix them well. Incubate the sample-
reagent mixture for the first time in the incubation carousel. After the first incubation, add the
second step reagent. The second step reagent can be up to 3 components, but the total number
of reagent components added in the two steps cannot exceed 4. Perform second incubation
after adding the second step reagent, and after the incubation is completed, perform dispersion,
add the substrate, mix the substrate, incubate the substrate, and measure the RLU.
5. Sample pretreatment
For some small molecule analytes, the sample needs to be pretreated (such as extracted)
before testing. Add the sample and pretreatment reagent (up to three components) to the
cuvette and mix them, and then incubate the reaction cuvette at a constant temperature for a
certain period of time (any time between 1 and 20 minutes).
Aspirate the pretreated sample from the above cuvette, add it to a new cuvette, add the
appropriate reagent, and mix them. The subsequent test procedure is the same as one-step
and two-step methods.
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Cuvette
Incubation
Incubation
Substrate
Analyzer
detection
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Cuvette
Incubation
Labeled antibody
or antigen
Incubation
Incubation
Substrate
Analyzer
detection
Two-step format with two dispersions proceeds as follows: adding specimen, labeling antibody
(antigen), incubating, dispersion, adding labeled antibody (antigen), incubating, dispersion,
adding substrate, and optical measurement. Two-step format with two dispersions procedure
is illustrated in following figure:
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Cuvette
Incubation
Labeled antibody
or antigen
Incubation
Incubation
Substrate
Analyzer
detection
Start
Handshake
Home
End
1.7.2 Shutdown
The shutdown procedure can be performed as follows:
1) Turn off the temperature control of the incubation block;
2) Turn off the reagent refrigeration;
3) Turn off the PMT power;
4) Soak the sample probe for protection;
5) Turn off the shielding cover;
6) Drain the reagent carousel condensate water
Start
End
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Start
Reset the
corresponding
mechanical
moving parts
End
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Start
Emergency stop
Turn off all Turn off the
of mechanical
pumps & valves PMT power
moving parts
Relieve
pressure in the
vacuum
chamber
End
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Start
Remove air
Detect cuvette bubbles from the
PMT check
on reaction hydropneumatic
cuvette tray system of the
whole unit;
Sample disk bar
code scanning
PMT calibration
Sample probe
set up
Long time
mixing on the
reagent carousel
Gripper moves Dispersion
Open shielding
to the ready system set up
cover
position
Run to the 0
position of
dispersion
carousel
End
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Start
Auto wash
maintenance
Soak the
sample probe
for protection
End
1.7.7 Home
Home the system as follows:
1) Initialize the sample mechanisms (including sample probe, sample carousel and reagent
carousel);
2) Initialize the sample hydropneumatic subsystem;
3) Initialize the dispersion mechanisms;
4) Initialize the dispersion hydropneumatic subsystem;
5) Initialize the gripper;
6) Initialize the photometer assembly;
7) Build pressure for the waste drainage;
8) Calibrate the level detection;
9) Detect the volume of the probe detergent;
10) Scan the reagent carousel bar code;
11) Mix the reagent in the reagent carousel;
12) Discard the cuvette at the photometric position;
13) Discard the cuvette at the mixing position;
14) Discard the cuvette during dispersion;
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15) Discard the cuvette in the incubation block;
16) Discard the cuvette at the buffer position;
17) Perform PMT calibration;
18) Detect cuvette on the tray;
19) Relief pressure for the waste drainage;
20) The gripper moves to the standby position;
21) Turn on the temperature control of the incubation block;
22) Turn on the refrigeration for reagent carousel;
Start
Initialize the
sample
mechanisms
End
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2 Analyzer system
2.1 Whole Unit
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When to do
Tools
Parameter Code Quantity
Hexagon wrench / 1
Steps
1) Cut off the power of the analyzer to ensure all the moving assemblies are not in working
status;
2) Open the front left door, pull out the two drawers, and use a hexagon wrench to unscrew
the M3X12 hex fastening screws (with spring pad);
3) Press the middle position at the bottom of the transparent cover, lift it up, and remove the
transparent cover;
4) To reinstall the transparent shielding cover, follow the steps mentioned above in a reverse
order.
Alignment and confirmation
The transparent cover has been snapped onto the left front panel.
Figure 2-5 Removing the Fastening Screws in the Front Vertical Plate
Press both sides, loosen slowly when hearing the sound of "crack", and the front vertical
panel assembly will automatically pop out (note: hold the front side of the front vertical
panel assembly gently to avoid damage).
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1) Unplug the cables in the front vertical panel and remove the front vertical panel assembly.
2) To reinstall the front vertical panel assembly, follow the steps mentioned above in a reverse
order.
Alignment and confirmation
The wires in the front vertical plate have been connected.
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When to do
Each panel needs to be replaced, or the internal parts need to be replaced and repaired.
Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
Hexagon wrench / 1
Steps
1) Perform steps in section 5.2.4 to remove the front vertical plate;
2) Unplug the two rubber caps in the middle on both sides of the instrument and remove the
M4 screw assemblies on both sides and rear;
3) Remove the top cover from the bottom up;
4) To reinstall the top cover, follow the steps mentioned above in a reverse order.
Screen (BM50)
When to do
Each panel needs to be replaced, or the internal parts need to be replaced and repaired.
Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
Steps
1) Unplug the two rubber caps on top of the desktop and remove the two M4 screw
assemblies from the desktop;
2) Open the front left door and remove the two front M4 screw assemblies;
3) Take out the right front cover substrate silk screen (BM50);
4) To reinstall the right front cover substrate silk screen (BM50), follow the steps mentioned
above in a reverse order.
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Figure 2-8 Disassembling the Right Front Cover Substrate Silk Screen (BM50)
(1) Rubber cover (3) Right front cover substrate silk screen (BM50)
(2) M4 screw assembly
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Steps
1) Remove the reagent pot cap assembly and the sample cap assembly;
2) Perform steps in section 5.2.5 to remove the top cover;
3) Perform steps in section 5.2.6 to remove the right front cover substrate silk screen (BM50);
4) Unplug the four rubber caps above the desktop and remove the six M4 screw assemblies
above the desktop;
5) Remove the left front panel;
6) Unplug the connecting cables of desktop shells assembly and remove the desktop shells
assembly;
7) To reinstall the desktop shells assembly, follow the steps mentioned above in a reverse
order.
Steps
1) Perform steps in section 5.2.5 to remove the top cover;
2) Perform steps in section 5.2.6 to remove the right front cover substrate silk screen (BM50);
3) Remove the outlet cover of the dust screen, remove the six M4 screw assemblies on the
front, rear, top and right sides, and remove the right lower cover from the right side.
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Steps
1) Perform steps in section 5.2.5 to remove the top cover;
2) Unplug the rubber caps, remove the two M4X8 screw assemblies, and remove the front
left panel;
3) Open the front left door, remove the five M4X8 screw assemblies from the front, rear, and
left sides, and remove the lower left cover.
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Figure 2-13 Diagram of Disassembling Front Left Door and Door Hinge
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Steps
1) Open the front left door, first remove the three M4 hex socket screws from the door hinge,
and remove door hinge B;
2) Remove the three M4 hex socket screws from the lower door hinge, and remove the front
left door and door hinge A;
3) Replace the parts that are damaged and install the front door and hinges in the reverse
order.
Alignment and confirmation
After the front door or hinge is replaced, check whether the gap between the front door and the
right panel is uniform. If the gap is uneven, you can adjust the upper door hinge and the lower
door hinge to make the gap uniform.
Adjust the lock ball head to the upper, lower, left and right extreme positions. The door is opened
and closed several times, and the door can be normally locked; besides, there is no collision
sound during the closing process.
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
NOTE
When removing the front door assembly, exercise caution to avoid
scratching the paint.
When removing the front door assembly, take care not to break the wire of
the front panel LED board PCBA.
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Steps
1) Use a cross screwdriver to remove the rear panel;
2) Take out the dust screen by hand and replace it.
Alignment and confirmation
Alignment not required.
NOTE
When removing the left back plate, exercise caution to avoid scratching
the paint
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Cross screwdriver / 1 piece
Steps
1) Perform steps in section 5.2.7 to remove the desktop shells assembly;
2) Unscrew the two fastening screws of the plastic bracket of the substrate bottle, and then
remove the plastic bracket of the substrate bottle and the spike;
3) Rotate the spike to remove it, and unscrew the joint;
4) Screw the clean spike onto the joint just removed, and rotate the spike in the reverse
direction onto the bracket of the substrate bottle;
5) Install the bracket assembly of the substrate bottler and the cover plate in reverse order;
Alignment and confirmation
The replacement of the substrate and the spike may cause contamination of the substrate tubes.
Therefore, after the replacement is completed, the substrate tubes cleaning procedure and the
substrate background test procedure are required.
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
When removing the plastic bracket of the substrate bottle and the spike,
be careful not to break the tubes.
The tube connections should not be contaminated, be careful that the
sealing rings are dropped.
When removing the plastic bracket of the substrate bottle, be careful to
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straighten the tubes and not bend them.
(1) Substrate detection mounting plate (silk screen) (4) Optical coupler OJ-431-30
(2) Optical coupler mount (5) 200uL substrate metering pump
(3) LVM valve assembly
When to do
The substrate is abnormal or peristaltic pump goes wrong.
Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
Steps
1) Switch off the main power of the whole unit;
2) Perform steps in section 5.2.7 to remove the desktop shells assembly;
3) Use a cross screwdriver to unscrew the two M4 screw assemblies on the substrate
detection mounting board, unplug the tubes and cables of the assembly, and remove the
assembly;
4) Use a cross screwdriver to disassemble each device to be replaced.
WARNING
During maintenance, protect the tubes from being cut by sheet metal
parts.
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(1) 12V/300W AC-DC power (5) Cross recessed small pan head
screw assembly M3X8
(2) 24V/300W AC-DC power (6) BM50 power supply conversion
board PCBA
(3) Power mounting plate (7) Upper cover of power board
(4) Cross recessed pan head screw assembly
M4X8
When to do
The power module malfunctions.
Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
Steps
1) Switch off the main power of the whole unit;
2) Perform steps in section 5.2.5 to remove the top cover;
3) Remove the four M3 screw assemblies, and remove the upper cover of power board;
4) Unplug the cable of the power board, remove the six M3 screw assemblies, and remove
the BM50 power supply conversion board PCBA;
5) Perform steps in section 5.2.10 to remove the rear panel;
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6) Remove the two M4 screw assemblies of the power assembly that are fixed to the frame,
and remove the power assembly from the rear;
7) Remove the screws on both sides of the 12V and 24V power supplies and remove the 12V
and 24V power supplies.
When to do
When the PCBA function of the BM50 main control interface board is abnormal.
Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
Steps
1) Switch off the main power of the whole unit;
2) Perform steps in section 5.2.5 to remove the top cover;
3) Perform steps in section 5.2.10 to remove the rear panel;
4) Unplug the power cable and the network port cable, pull the upper end buckle to the sides
and remove the BM50 main control board;
5) Unplug the cable from the BM50 main control interface board PCBA, remove the fastening
screws with a cross screwdriver, and remove the BM50 main control interface board PCBA.
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When to do
The fan malfunctions.
Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
Hexagon wrench / 1
Steps
1) Switch off the main power of the whole unit;
2) Unplug the power cable and network cable;
3) Perform steps in section 5.2.8 to remove the lower right cover;
4) Perform steps in section 5.2.10 and remove the rear panel.
Use a cross screwdriver to remove the fastening screw (1) of the sample syringe mounting
assembly and open the sample syringe mounting assembly;
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1) Unplug the fan cable (be sure to protect the connector to prevent the wire from being short-
circuited that may damage to the wiring and main control board), use a cross screwdriver
to remove the three M3 screw assemblies on the left, right, and upside of the air outlet,
and remove the air outlet and sponge;
2) Remove the corresponding fastening screws of the fan and remove the corresponding fan.
When to do
The front door latch malfunctions.
Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
Hexagon wrench / 1
Exploded view for installation
See the exploded view of door latch support assembly
Steps
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1) Perform steps in section 5.2.3 to remove the transparent cover.
2) Open the front left door.
3) Remove the left front panel.
4) Remove four screws in the front and one M4X8 screw that secure the drawer stopper plate
inside the instrument, and remove the drawer stopper plate.
5) Remove the OK button on the drawer stopper plate and the cables of the detector.
Use a hexagon wrench to loosen the upper and lower screws on the door latch support
assembly, remove the assembly, and then use a cross screwdriver to loosen the door latch
screws to replace the door latch;
PCBA
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(1) Mixing and Wash Assembly (2) Correlative optical coupler wire (S)
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
When adjusting the tensioning force of belt, note that the middle threaded
hole of the left mixing crankshaft faces to the mixing block side.
Figure 2-27 Exploded View of Installing the Correlative Optical Coupler Connection
Line at the Initial Position of Mixing
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Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover by referring to section 5.2.3;
3) Disconnect the connection line of the optical coupler sensor (No. 2) at the initial position
of mixing;
4) Remove the M3X8 cross recessed pan head screw assembly (No. 1) at the sensor bracket,
and remove the sensor and bracket;
5) Remove the M3X8 cross recessed pan head screw assembly (No. 3), and replace the
optical coupler sensor with a new one;
6) Install the sensor bracket, optical coupler sensor connection line and transparent cover in
turn according to the reverse order of the above steps.
Alignment and confirmation
Enter the software alignment interface to perform operations: 1) coplanar alignment of the probe
and the mixer
NOTE
Handle the shell gently when removing it, lest paint would fall off; avoid
touching the retaining plate of initial position when installing the sensor
assembly.
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Dispersion Reagent
carousel carousel
assembly Sample probe Rack assembly
drive assembly
11 12 13 14
10
1
8
2
5
3
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(1) Horizontal motor component (8) Anti-collision spring
(2) Correlative optical coupler wire (S) (9) Engaged pulley
(3)Synchronous belt HTUN405S3M60 polyurethane (10) Spring Guide Post
(4) Swab D2 (11) BM50 Level detection board
PCBA
(5) Z-axis engaged pulley (12) Damping plate
(6)Synchronous belt. HTUN405S3M60 polyurethane (13) Vertical motor component
(7) Probe assembly (14) Motor position sensor
component
Spring
When to do
The anti-collision spring fails or rusts, and the spring guide post rusts.
Tools
Parameter Code Quantity
Flathead screwdriver / 1 piece
Figure 2-30 Exploded View for Installation of Spring Guide Post and Anti-Collision
Spring
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(2)the anti-collision spring
Steps
1) Switch off the main power of the whole unit;
2) Open the front vertical panel;
3) Unscrew the spring guide post (No. 1) and take out the spring guide post and the anti-
collision spring (No. 2);
4) Replace the spring guide post with a new one and put on a new anti-collision spring to
tighten it on the guide seat (No. 3);
5) Cover the front vertical panel.
Alignment and confirmation
None
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(2)the anti-collision spring (5)the upper surface of swab D2
(3)the probe mount (6)the swab mount
Steps
1) Switch off the main power of the whole unit;
2) Open the front vertical panel;
3) Unscrew the spring guide post (No. 1) and take out the spring guide post and the anti-
collision spring (No. 2);
4) Unplug the sample probe assembly (No. 4) and the connection line of the level sense
board;
5) Push the sample probe up until probe tip is higher than the upper surface of swab D2 (No.
5);
6) Slide swab D2 to the left to push it out of the swab mount (No. 6), and remove swab D2;
7) Unplug the two tubes connected to the swab;
8) Replace it with a new swab D2, and securely insert the two tubes connected to the swab
onto the new swab D2. Pay attention to the corresponding relationship between the tubes
and the swab interfaces;
9) Push the sample probe up until the probe tip is above the height of the upper surface of
the swab, push the new swab D2 into the swab mount, and the probe tip falls into the
center hole of the swab;
10) Tighten the spring guide post with the anti-collision spring;
11) Connect the connection line between sample probe and level sense board;
12) Move the sample probe to the open area between the mixing position and the sample
position; pull the rail mount (No. 3) up and down with your hand to check whether the
sample probe moves up and down smoothly; Note that the sample probe cannot touch
other parts when moving up and down; be sure to protect the sample probe. After the
inspection, raise the sample probe to the height of the probe tip without exposing the swab;
13) Close the front vertical panel.
Alignment and confirmation
After replacing the swab, align the horizontal working position and vertical position of the
sample probe. For the alignment steps, see 7.8 Dispensing System Alignment
NOTE
Do not bend the tubes during the process of disassembling the tubes.
After the swab is installed, make sure that the tubes are laid smoothly
without being pushed, and the swab cannot be pulled.
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Parameter Code Quantity
Cross screwdriver / 1 piece
Steps
1) Switch off the main power of the whole unit;
2) Open the front vertical panel;
3) Unscrew the two M3 screws on the front of the level sense board (No. 1);
4) Unplug the wiring on the level sense board and remove the level sense board (No. 4);
5) Replace it with the new level sense board. Note that the lower surface of the level
sense board is opposite to the upper surface of the vertical mounting seat (No. 2)
during installation. The anti-collision baffle (No. 3) is located in the middle of the optical
coupler on the level sense board. Then, lock with two M3 screws;
6) Re-plug the electrical wiring;
7) Cover the front vertical panel.
Alignment and confirmation
None
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2
7
3
6 4
Steps
1) Switch off the main power of the whole unit;
2) Open the front vertical panel;
3) Unscrew the spring guide post (No. 3) and take out the spring guide post and the anti-
collision spring (No. 4);
4) Unscrew the two screws (No. 1) on the level sense board (No. 2), and unplug the
connection line between the sample probe (No. 5) and the level sense board;
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5) Cut off the cable tie at the probe and pull out the tube connected to the probe;
6) Remove the sample probe assembly; take care not to let the liquid on probe touch the
inner wall of the guide seat (No. 6) and the level sense board No. 2);
7) Place the new probe assembly into the guide seat;
8) Tighten the spring guide post with the anti-collision spring;
9) Insert the tube connected to the sample probe into the sample probe and fasten it at the
probe hole with the cable tie;
10) Screw the two screws that fix the level sense board. Make sure that the lower surface of
the level sense board is against the upper surface of the vertical mounting seat (No. 7)
before installing the screws. The anti-collision baffle of the sample probe assembly is
located in the middle of the optical coupler on the level sense board;
11) Connect the connection line between sample probe and level sense board;
12) Pull the sample probe up and down with your hand to check whether the sample probe
moves up and down smoothly;
13) Close the front vertical panel.
Alignment and confirmation
After replacing the probe, align the following positions: 1) The vertical initial position of the probe,
see 7.8.15 ; 2) The vertical limit position of the probe in the reagent carousel, sample position,
mixing position 1, and mixing position 2, see 7.8.16 ,7.8.17 ; 3) The horizontal position of the
probe at each working position. See 7.8.2 -7.8.10 for details.
NOTE
When the tube is removed, a small amount of wash buffer will flow out
from the probe tip and the tube, prevent the wash buffer from flowing to
the corrodible parts.
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2 1
Figure 2-34 Exploded View for Installation of Zero Position Optical coupler
(1) the two M3 screws (2) the vertical zero position optical coupler
Steps
1) Switch off the main power of the whole unit;
2) Open the front vertical panel;
3) Use a cross screwdriver to remove the two M3 screws (No. 1), unplug the optical coupler
cable, and take out the vertical zero position optical coupler (No. 2);
4) Replace it with the new optical coupler, connect the optical coupler cable, and then tighten
the screws;
5) Cover the front vertical panel.
Alignment and confirmation
After replacing the vertical optocoupler, align the height of the sample probe in the vertical
position: 1) The vertical initial position of the probe, see 7.8.15 ; 2) Align the vertical limit position
of the probe in the reagent carousel, sample position, mixing position 1, and mixing position 2,
see 7.8.16 ,7.8.17 ,7.11 ;
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Parameter Code Quantity
Hexagon wrench / 1
5 6
4
Steps
1) Switch off the main power of the whole unit;
2) Open the front vertical panel;
3) Use a hexagon wrench to remove the M3 synchronous belt tensioning screw (No. 3)
through the tension plate (No. 2);
4) Use a hexagon wrench to remove the two M3 screws (No. 4), spring washer (No. 5), and
flat washer (No. 6) fixed at the back of the Z-axis engaged pulley assembly (No. 1), and
take out the Z-axis engaged pulley assembly;
5) Replace it with the new Z-axis engaged pulley assembly, adjust the tension of the
synchronous belt, and tighten the synchronous belt tensioning screws and the engaged
pulley fastening screws;
6) Cover the front vertical panel.
Alignment and confirmation
After the Z-axis engaged pulley assembly is installed, verify that there is no abnormal noise
when the sample probe moves vertically.
After replacing the vertical engaged pulley, align the following positions: 1) The vertical initial
position of the probe, see 7.8.15 ; 2) The vertical limit position of the probe in the reagent
carousel, sample position, mixing position 1, and mixing position 2, see 7.8.16 ,7.8.17 ,7.11 .
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1 2
8
9
14
3 10
13
7 4
5
12
6 11
(1) the level sense board (8) the four M3 hex socket screws
(2) the two fastening screws (9) the Z-axis baffle
(3) the crimp terminal (10) the vertical synchronous belt
(4) crimp terminal 1 (11) the M3hex socket screws
(5) the sample probe assembly (12) the engaged pulley
(6) the swab (13) the two M3 hex socket screws
(7) the vertical drive assembly (14) the belt press plate
Steps
1) Ensure that the power of the whole unit has been turned off;
2) Open the front vertical panel;
3) Unscrew the two fastening screws (No. 2) on the level sense board (No. 1), and unplug
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the connector, remove the level sense board and keep it properly;
4) Remove the sample probe assembly (No. 5) and keep it properly. For the methods and
steps, see section 2.5.6 ;
5) Unplug the cable of vertical motor and the connector of the vertical zero position optical
coupler;
6) Remove the crimp terminal (No. 3) and crimp terminal 1 (No. 4) so that one end of the
vertical harness is in a free state. Be careful not to bend the tube or cable during the
disassembly process;
7) Remove the swab (No. 6) and the tube connected to the swab from the swab mount;
8) Use a hexagon wrench to remove the four M3 hex socket screws (No. 8) that secure the
vertical drive assembly (No. 7) and remove the vertical drive assembly;
9) Use a cross screwdriver to unscrew the two M3 screws that fix the Z-axis baffle (No. 9),
and remove the Z-axis baffle;
10) Use a cross screwdriver to unscrew the two M3 screws that fix the belt press plate (No.
14), and remove the belt press plate;
11) Use a hexagon wrench to remove the M3hex socket screws (No. 11) that secure the
synchronous belt under the vertical drive assembly;
12) Use a hexagon wrench to remove the two M3 hex socket screws (No. 13) that secure the
engaged pulley (No. 12) at the back of the vertical drive assembly;
13) Remove the vertical synchronous belt (No. 10);
14) Replace it with the new synchronous belt, adjust the tension of the synchronous belt, and
tighten the synchronous belt tensioning screws and the engaged pulley fastening screws;
15) Install the belt press plate;
16) Install the Z-axis baffle. The relative position of the baffle and the vertical zero optical
coupler is suitable;
17) Install the vertical drive assembly and tighten the fastening screws;
18) Refer to the Alignment section to align the verticality of the sample probe;
19) Refer to the Alignment section to align the horizontal working position of the sample probe;
20) Install the swab and the tubes connected to the swab;
21) Install the sample probe assembly;
22) Install the wires and tubes, press the vertical wires with the crimp terminal and crimp
terminal 1, connect the tube to the connector of the sample probe assembly, and connect
the vertical anti-collision optical coupler wire and the vertical motor connector;
23) Install the level sense board, and connect the joint of the board;
24) Install the spring guide post and the anti-collision spring. Hold the outer sleeve of the
sample probe assembly by hand and push the sample probe up and down to confirm that
the sample probe assembly can rebound reliably and the relative position of the baffle and
the vertical anti-collision optical coupler of the level sense board is appropriate;
25) Refer to the Alignment section to align the height of the sample probe in the vertical
direction;
26) Cover the front vertical panel.
Alignment and confirmation
During the installation and replacement process, adjust the verticality, the horizontal working
position, and the height of the sample probe in the vertical direction: 1) The vertical initial
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position of the probe, see 7.8.15 ; 2) The vertical limit position of the probe in the reagent
carousel, sample position, mixing position 1, and mixing position 2, see section 7.8.16 7.8.17
7.11 ; 3) The horizontal position of the probe at each working position. See 7.8.2 -7.8.10 for
details.
NOTE
Do not bend the tubes during disassembly.
1
5
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Steps
1) Ensure that the power of the whole unit has been turned off;
2) Open the front vertical panel;
3) Remove the sample probe assembly (No. 1) and keep it properly. For the methods and
steps, see section 2.5.6 ;
4) Use a hexagon wrench to remove the M3 hex socket screws (No. 2) that secure the
synchronous belt under the vertical drive assembly.
5) Use a hexagon wrench to unscrew the two M3 hex socket screws (No. 4) that secure the
engaged pulley (No. 3) at the back of the vertical drive assembly, so that the vertical
synchronous belt is relaxed;
6) Unplug the cable of vertical motor;
7) Use a hexagon wrench to remove the two M4 screws (No. 7) that secure the vertical motor
assembly (No. 6) and remove the vertical motor assembly;
8) Replace it with the new vertical motor assembly, put the vertical synchronous belt into the
pulley on the vertical motor assembly and tighten the screws;
9) Adjust the tension of the synchronous belt, and tighten the synchronous belt tensioning
screws and the engaged pulley fastening screws;
10) Install the sample probe assembly and connect the tubes and the cables of the probe and
the level sense board;
11) Cover the front vertical panel.
Alignment and confirmation
After the sample probe assembly is installed, verify that there is no abnormal noise when the
sample probe moves vertically.
After replacing the vertical motor assembly, align the height of the sample probe in the vertical
position: 1) The vertical initial position of the probe, see 7.8.15 ; 2) The vertical limit position of
the probe in the reagent carousel, sample position, mixing position 1, and mixing position 2,
see section 7.8.16 7.8.17 7.11 ;.
NOTE
Protect the sample probe during the disassembly process.
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4
3
2
Steps
1) Ensure that the power of the whole unit has been turned off;
2) Open the front vertical panel;
3) Remove the sample probe assembly (No. 1) and keep it properly. For the methods and
steps, see section 2.5.6 ;
4) Remove the vertical motor assembly; the methods and steps are described in section
1.2.10;
5) Use a cross screwdriver to unscrew the two M4 screws (No. 3) that fix the damping plate
(No. 2), and remove the damping plate;
6) Replace it with the new damping plate. When installing, install the non-threaded hole
surface of the shock absorbing pad onto the vertical drive assembly;
7) Install the vertical motor assembly, the methods and steps are described in section 1.2.10;
8) Install the sample probe assembly and connect the tubes and the cables of the probe and
the level sense board;
9) Cover the front vertical panel.
Alignment and confirmation
After the sample probe assembly is installed, verify that there is no abnormal noise when the
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sample probe moves vertically.
10) After replacing the damping plate, align the following positions: 1) The vertical initial
position of the probe, see 7.8.15 ; 2) The vertical limit position of the probe in the reagent
carousel, sample position, mixing position 1, and mixing position 2, see section 7.8.16
7.8.17 7.11 ;.
NOTE
Protect the sample probe during the disassembly process.
5
4
Figure 2-39 Exploded View for Installation of Optical coupler of Horizontal Code Disk
(1) the horizontal code disk (4) the sample probe drive assembly
(2) the optical coupler frame (5) the cross recessed pan head screws
(3) the optical coupler frame
Steps
1) Switch off the main power of the whole unit;
2) Open the front vertical panel;
3) Push the moving part of the sample probe horizontally away from the end of the horizontal
code disk (No. 1);
4) Unplug the connector of optical coupler cable and the adapter cable on the back of the
sample probe drive assembly (No. 4);
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5) Unscrew the cross recessed pan head screws that fix the optical coupler frame (No. 2);
take care not to damage the code disk;
6) Unscrew the cross recessed pan head screws (No. 5) that fix the optical coupler frame
(No. 3);
7) Install the new optical coupler onto the optical coupler frame;
8) Install and fix the optical coupler onto the horizontal mounting plate. When installing and
fixing it, pay attention to the code disk gear located between the two sensor arms of the
optical coupler. Be careful not to damage the sensing area of the optical coupler;
9) Pass one end of the new optical coupler connect from the through hole above the optical
coupler frame to the back of the assembly, connect the optical coupler to the adapter, and
hold the wire with cable tie.
10) Close the front vertical panel.
Alignment and confirmation
After replacing the optical coupler of horizontal code disk, align: the horizontal position of the
probe at each working position, See 7.8.2 -7.8.10 for details.
Position
When to do
The optical coupler is damaged or fails.
Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
3
4
Figure 2-40 Exploded View for Installation of Optical coupler on Horizontal Home
Position
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Steps
1) Switch off the main power of the whole unit;
2) Remove the rear panel;
3) Use a cross screwdriver to remove the power supply cover (No. 1) of the power assembly
(No. 5);
4) Unplug the connector on the power supply conversion board (No. 6) of the power assembly;
5) Unscrew the screws (No. 4) that fix the power assembly, and remove the power assembly;
6) Unplug the connector of the optical coupler (No. 2) on the horizontal home position and
the cable;
7) Unscrew the cross recessed pan head screws (No. 3) of the optical coupler on the
horizontal home position;
8) Install the new optical coupler onto the optical coupler position at the back of the sample
probe drive assembly;
9) Connect the connector of the optical coupler and the adapter cable, and hold the wire with
cable tie;
10) Install the power assembly;
11) Connect the connector on the power supply conversion board of the power assembly and
arrange the cable;
12) Install the upper cover of power board;
13) Install the rear panel.
Alignment and confirmation
After replacing the optical coupler on the horizontal home position, align: the horizontal position
of the probe at each working position, See 7.8.2 -7.8.10 for details..
2 1
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Figure 2-41 Exploded View for Installation of Optical coupler of Horizontal Code Disk
(1) the horizontal engaged pulley (2) the M3 synchronous belt tensioning screw
Steps
1) Switch off the main power of the whole unit;
2) Open the front vertical panel;
3) Push the moving part of the sample probe horizontally away from the end of the horizontal
engaged pulley (No. 1);
4) Use a hexagon wrench to remove the M3 synchronous belt tensioning screw (No. 2)
through the tension plate;
5) Use a hexagon wrench to remove the two M4 screws (No. 3), spring washer, and flat
washer fixed at the back of the engaged pulley. Take out the engaged pulley, and be careful
not to damage the sensing area of the optical coupler;
6) Replace it with the new horizontal engaged pulley, adjust the tension of the synchronous
belt, and tighten the synchronous belt tensioning screws and the engaged pulley fastening
screws;
7) Close the front vertical panel.
Alignment and confirmation
After replacing the horizontal engaged pulley, align: the horizontal position of the probe at each
working position, See 7.8.2 -7.8.10 for details.
3 2 1
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(1) the sample probe assembly (4) the horizontal synchronous belt
(2) the horizontal belt presser (5) the horizontal engaged pulley
(3) the crimp terminal
Steps
1) Ensure that the power of the whole unit has been turned off and unplug the power cable
of the whole unit;
2) Open the front vertical panel;
3) Remove the sample probe assembly (No. 1) and keep it properly. For the methods and
steps, see section 2.5.6 ;
4) Loosen the tensioning screws of the horizontal synchronous belt (No. 4) and the fastening
screws of the horizontal engaged pulley (No. 5). For details, see section 2.5.14
5) Use a cross screwdriver to unscrew the two M3 screws that fix the crimp terminal (No. 3),
and remove the crimp terminal;
6) Use a cross screwdriver to unscrew the two M3 screws that fix the link damper (No. 1),
and remove the link damper;
7) Use a Hexagon wrench to unscrew the two M3 screws that fix the horizontal belt presser
(No. 2), and remove the horizontal belt presser; take care not to pull the tube;
8) Take out the horizontal synchronous belt;
9) Put one end of the new synchronous belt onto the engaged pulley, and put the other end
onto the motor pulley through the back of the vertical drive assembly;
10) Adjust the tension of the synchronous belt, and tighten the tensioning screws of the
synchronous belt and the fastening screws of the engaged pulley;
11) Install the horizontal belt press plate to press the synchronous belt;
12) Install the link damper, use the swabs to connect the tubes and vertical harness,
respectively, place them in the left and right grooves of the link damper, and note that the
tubes and cables are smooth and not winding;
13) Install the crimp terminal, and take care not to squeeze the tubes and cables;
14) Install the sample probe assembly and connect the tubes and the cables of probe and the
level sense board;
15) Close the front vertical panel.
Alignment and confirmation
After replacing the horizontal synchronous belt, align: the horizontal position of the probe at
each working position, See 7.8.2 -7.8.10 for details.
NOTE
Make sure that the power cord of the whole unit is unplugged during
assembly and disassembly.
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Parameter Code Quantity
Cross screwdriver / 1 piece
Hexagon wrench / 1
1 2
6
4
(1) the M3 synchronous belt tensioning screw (4) the horizontal motor assembly
(2) the horizontal belt (5) the power assembly
(3) the horizontal engaged pulley (6) the four M4 screws
Steps
1) Switch off the main power of the whole unit. Unplug the power cable of the whole unit;
2) Open the front vertical panel;
3) Use a hexagon wrench to remove the M3 synchronous belt tensioning screw (No. 1) at the
leftmost of the sample probe drive assembly that passes through the tension plate;
4) Use a hexagon wrench to unscrew the two M4 screws that secure the horizontal engaged
pulley (No. 3) at the back of the sample probe drive assembly, so that the horizontal belt
(No. 2) is relaxed;
5) Remove the rear panel;
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6) Install the power assembly (No. 5), the methods and steps are described in section 1.2.13;
7) Unplug the cable of the horizontal motor assembly and unscrew the four M4 screws (No.
6) that secure the horizontal motor assembly (No. 4).
8) Remove the horizontal motor assembly, replace it with the new motor assembly, tighten
the fastening screws, and insert the motor cable;
9) On the front of the instrument, carefully put the synchronous belt onto the motor pulley;
10) Adjust the appropriate tension of the synchronous belt;
11) Tighten the tensioning screws of synchronous belt and the two fastening screws of the
horizontal engaged pulley;
12) Install the power assembly at the back of the whole unit;
13) Connect the connector on the power supply conversion board of the power assembly and
arrange the cable;
14) Install the upper cover of power board;
15) Install the rear panel;
Alignment and confirmation
After replacing the horizontal motor assembly, align: the horizontal position of the probe at each
working position, See 7.8.2 -7.8.10 for details.
NOTE
Make sure that the power cord of the whole unit is unplugged during
replacement.
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5) Reagent bar code reader assembly This optional assembly is not available for standard
models. When loading reagents, you need to use a handheld bar code reader to scan the
reagents. For optional models equipped with the reagent bar code reader assembly,
automatic reagent bar code scanning and sample bar code scanning are supported.
6) Test tube anti-collision treatment The module is mounted on the desktop shells to detect
the height of the loaded test tube, and the sample carousel stops rotating if the test tube
is higher than the carousel.
7) Rapid treatment of samples or reagents The module is mounted on the desktop shells for
manual feeding of the sample or reagent. Press the knob; the sample or the reagent
carousel will rotate left or right to facilitate manual access to the sample or reagent bottle.
Figure 2-44 Position of Sample Reagent Carousel Assembly in the Whole Unit
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Component Positions of Sample Reagent Carousel Assembly and FRU Details
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screw assembly M4X12
(19)Stainless steel cross recessed pan head (46) Sample carousel column
screw assembly M3X8
(20)Cold-end fan assembly (47) Sample carousel gear
(21)Sensor temperature 5Kohm B3470K with (48) Reagent pot mounting plate
threads
(22)Cold-end radiator (BM50) (49) Sample carousel guide shaft assembly
(23)Cold-end waterproof strip (50) Bearing support plate
(24)Reagent carousel fixed cover (51) Damping plate
(25)Deep groove ball bearing.Ф20XФ32X7/6804ZZ (52) Sample carousel motor assembly
(26)Deep groove ball bearing.60X78X10/ 6812ZZ (53) Sample carousel code disk sensor
holder
(27)Hot-end radiator (54) Sample carousel optical coupler baffle
Details
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Hexagon wrench / 1
Exploded view for installation
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WARNING
When the main power supply is turned on during the replacement of the
reader, do not touch other circuits. During the alignment process, the
equipment has a reset motion, do not touch the motion mechanism.
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NOTE
When removing the shells, exercise caution to avoid scratching the paint.
Install the optical coupler according to the identifications on the cables.
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inspection.
Tools
Parameter Code Quantity
Cross screwdriver / 1
Steps
1) Switch off the main power of the whole unit;
2) Perform steps in section 5.2.7 to remove the desktop shells assembly;
3) Unplug the adapter wiring with the sensor;
4) Remove the press plate (No. 2);
5) Remove the sensor for opening and closing cover, and replace it with a new one (No. 3);
6) Install the whole unit in a reverse order of disassembly.
Alignment and confirmation
After replacing the sensor for opening and closing cover, check if it works normally.
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
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Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
Hexagon wrench / 1
Exploded view for installation
Steps
1) Switch off the main power of the whole unit;
2) Perform steps in section 5.2.7 to remove the desktop shells assembly;
3) Push the vertical assembly of the sampling module to the leftmost;
4) Remove the five M4X12 screw assemblies, and remove the large cover assembly of the
reagent carousel;
5) Remove the three M3X12 hex socket screws and remove the mixing gear;
6) Remove the six M4X10 hex socket screws, and remove the reagent carousel (BM50);
7) Remove the three stainless steel M3 screw assemblies, unplug the connector of fan
connection cable (be sure to protect the connector to prevent the wire from being short-
circuited that may damage to the wiring and main control board), and remove the cold-end
fan assembly;
8) Remove the four M3X20 hex socket screws (No. 5) and remove the cold-end fan assembly
(No. 2);
9) Install the whole unit in a reverse order of disassembly.
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After replacing the fan, power it on to confirm that the fan is running normally.
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
When installing the cold-end fan assembly, avoid compression of the
cold-end sensor cable. Place the cable connector of the cold-end sensor
in the receiving groove of the reagent pot.
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Steps
1) Switch off the main power of the whole unit;
2) Perform steps in section 5.2.7 to remove the desktop shells assembly;
3) Push the vertical assembly of the sampling module to the leftmost;
4) Remove the five M4X12 screw assemblies, and remove the large cover assembly of the
reagent carousel;
5) Remove the three M3X12 hex socket screws and remove the mixing gear;
6) Remove the six M4X10 hex socket screws, and remove the reagent carousel (BM50);
7) Remove the three stainless steel M3 screw assemblies and place the cold-end fan
assembly (No. 2) to the right;
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8) Unplug the cable connector of the cold-end temperature sensor and use a wrench to
unscrew the temperature sensor (No. 3).
9) Install the whole unit in a reverse order of disassembly.
After replacing the sensor, power it on to confirm that the sensor is running normally.
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
When installing the cold-end fan assembly, avoid compression of the
cold-end sensor cable. Place the cable connector of the cold-end sensor
in the receiving groove of the reagent pot.
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Steps
1) Switch off the main power of the whole unit;
2) Perform steps in section 5.2.8 to remove the lower right cover;
3) Unplug the cable connector, remove the two M3 screws from the right side, and remove
the code disk optical coupler (No. 1).
4) Replace it with a new optical coupler and tighten the fastening screws;
5) Install the whole unit in a reverse order of disassembly.
Alignment and confirmation
After replacing the optical coupler, power it on to confirm that the optical coupler is running
normally..
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
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(1) Motor pulley assembly (3) Reagent pot sensor holder and optical
coupler
(2) Turntable motor adjustment board
Steps
1) Switch off the main power of the whole unit;
2) Perform steps in section 5.2.7 to remove the desktop shells assembly;
3) Perform steps in section 5.2.8 to remove the lower right cover;
4) Remove the M4 screw assemblies that fix the rear panel, and remove the rear panel.
5) Remove the M4 screw assemblies of built-in sample syringe mounting assembly and open
the sample syringe mounting assembly;
6) Unplug the cables and tubes that are connected to the sample reagent carousel;
7) Push the vertical component of the sampling assembly to the leftmost, remove the four M5
hex socket screws, and take out the sample reagent carousel;
8) Loosen the belt tensioning screws M4X16;
9) Remove the four M3 screw assemblies that fix the reagent pot sensor holder, and remove
the reagent pot sensor holder and the optical coupler (No. 3);
10) Remove the four M4X10 hex socket screws, and remove the turntable motor adjustment
board (No. 2) and the motor pulley assembly (No. 1);
11) Replace it with the new motor pulley assembly and pre-tighten the four M4X10 hex socket
screws;
12) Adjust the tension of the synchronous belt by adjusting the synchronous belt tensioning
screws, and tighten the four M4X10 hex socket screws that fix the motor pulley assembly;
13) Insert the reagent pot sensor holder and the optical coupler into the reagent pot mounting
plate;
14) Install the reagent pot assembly into the whole unit and tighten the four M5X10 hex socket
screws;
15) Power on the whole unit, start the software, and enter the alignment program; Remove the
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dispensing window and align the positions of the sample probe and the sample reagent
carousel;
16) Install the dispensing window, execute the sampling timing, and confirm that the
dispensing window is not in contact with the sample probe;
17) Exit the software and power off the whole unit;
18) Install the whole unit in a reverse order of disassembly.
Alignment and confirmation
After replacing the motor pulley assembly, confirm that the motor pulley is running normally,
without abnormal noise.
Re-adjust the position of the reagent probe at the sample injection port of the reagent pot.
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
Connect the cables according to the identifications on the cables.
After the synchronous belt is replaced, align and confirm the tension of
synchronous belt.
(1) Reagent pot home position sensor holder (3) Motor pulley assembly
and optical coupler and adjustment board
(2) Reagent pot sensor holder and optical (4) Synchronous belt
coupler
Steps
1) Switch off the main power of the whole unit;
2) Perform steps 1 to 9 in section 8.2.8, and remove the reagent pot sensor holder and optical
coupler (No. 2);
3) Loosen the four M4X10 hex socket screws that fix the adjustment board, and push the
motor pulley assembly (No. 3) to the middle;
4) Remove the seven M3X8 screw assemblies , and remove the home position sensor holder
of the reagent pot and the optical coupler (No. 1);
5) Replace it with a new synchronous belt (No. 4);
6) Adjust the tension of the synchronous belt by adjusting the synchronous belt tensioning
screws, and tighten the four M4X10 hex socket screws that fix the motor pulley assembly;
7) Insert the reagent pot sensor holder and the optical coupler into the reagent pot mounting
plate;
8) Install the reagent pot assembly into the whole unit and tighten the four M5X10 hex socket
screws;
9) Power on the whole unit, start the software, and enter the alignment program; Remove the
dispensing window and align the positions of the sample probe and the sample reagent
carousel;
10) Install the dispensing window, execute the sampling timing, and confirm that the
dispensing window is not in contact with the sample probe;
11) Exit the software and power off the whole unit;
12) Install the whole unit in a reverse order of disassembly.
Alignment and confirmation
After reinstalling the reagent pot assembly, re-adjust the position of the reagent probe at the
sample injection port of the reagent pot.
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
Connect the cables according to the identifications on the cables.
After the synchronous belt is replaced, align and confirm the tension of
synchronous belt.
coupler
When to do
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The reagent carousel home position optical coupler fails.
Tools
Parameter Code Quantity
Hexagon wrench / 1
Cross screwdriver / 1 piece
Exploded view for installation
Steps
1) Switch off the main power of the whole unit;
2) Perform steps 1 to 7 in section 8.2.8, and remove the sample reagent carousel;
3) Remove the two M3X6 screw assemblies of the reagent pot home position sensor holder
that fix the optical coupler and remove the optical coupler (No. 1);
4) Replace it with a new optical coupler;
5) Install the reagent pot assembly into the whole unit and tighten the four M5X10 hex socket
screws;
6) Power on the whole unit, start the software, and enter the alignment program; Remove the
dispensing window and align the positions of the sample probe and the sample reagent
carousel;
7) Install the dispensing window, execute the sampling timing, and confirm that the
dispensing window is not in contact with the sample probe;
8) Exit the software and power off the whole unit;
9) Install the whole unit in a reverse order of disassembly.
Alignment and confirmation
After reinstalling the reagent pot assembly, re-adjust the position of the reagent probe at the
sample injection port of the reagent pot.
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
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Damping Plate
When to do
The sample motor assembly fails.
Tools
Parameter Code Quantity
Hexagon wrench / 1
Cross screwdriver / 1 piece
Exploded view for installation
Steps
1) Switch off the main power of the whole unit;
2) Perform steps 1 to 7 in section 8.2.8, and remove the sample reagent pot;
3) Remove the two M4X10 hex socket screws, and remove the sample carousel motor
assembly (No. 1);
4) Remove the two M3X20 hex socket screws and remove the damping plate (No. 2);
5) Replace it with a new sample carousel motor assembly or a damping plate;
6) Install the reagent pot assembly into the whole unit and tighten the four M5X10 hex socket
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screws;
7) Power on the whole unit, start the software, and enter the alignment program; Remove the
dispensing window and align the positions of the sample probe and the sample reagent
carousel;
8) Install the dispensing window, execute the sampling timing, and confirm that the
dispensing window is not in contact with the sample probe;
9) Exit the software and power off the whole unit;
10) Install the whole unit in a reverse order of disassembly.
Alignment and confirmation
After reinstalling the reagent pot assembly, re-adjust the position of the reagent probe at the
sample injection port of the reagent pot.
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
Connect the cables according to the identifications on the cables.
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(1) Reagent pot sensor holder and reagent (3) Mixing gear
carousel gear fixed shaft assembly
(2) Deep Groove Ball BearingФ20XФ32X7 (4) Reagent carousel big cover
assembly
Steps
1) Switch off the main power of the whole unit;
2) Perform steps 1 to 7 in section 8.2.8, and remove the sample reagent pot;
3) Remove the five M4X12 screw assemblies, and remove the large cover assembly of the
reagent carousel (No. 4);
4) Remove the three M3X12 hex socket screws and remove the mixing gear (No. 3);
5) Remove the four M3 screw assemblies that fix the reagent pot sensor holder, and remove
the reagent pot sensor holder and reagent carousel gear fixed shaft assembly (No. 1);
6) Remove the deep groove ball bearing (No. 2) from both sides of the reagent pot and
replace it with a new deep groove ball bearing;
7) Install the sample reagent carousel assembly in reverse order;
8) Install the sample reagent carousel assembly into the whole unit and tighten the four
M5X10 hex socket screws;
9) Power on the whole unit, start the software, and enter the alignment program; Remove the
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dispensing window and align the positions of the sample probe and the sample reagent
carousel;
10) Install the dispensing window, execute the sampling timing, and confirm that the
dispensing window is not in contact with the sample probe;
11) Exit the software and power off the whole unit;
12) Install the whole unit in a reverse order of disassembly.
Alignment and confirmation
After reinstalling the reagent carousel, re-adjust the position of the reagent probe at the sample
injection port of the reagent pot.
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
Connect the cables according to the identifications on the cables.
(1) Deep groove ball bearing 60X78X10 (2) Pot support shaft
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Steps
1) Switch off the main power of the whole unit;
2) Perform steps 1 to 11 in section 8.2.3, and remove the sample reagent pot;
3) Remove the five M4X12 screw assemblies, and remove the large cover assembly of the
reagent carousel;
4) Remove the three M3X12 hex socket screws and remove the mixing gear;
5) Remove the four M4X10 hex socket screws, and remove the reagent carousel (BM50) and
reagent carousel fixed cover assembly;
6) Remove the four M3 screw assemblies that fix the reagent pot sensor holder, and remove
the reagent pot sensor holder and reagent carousel gear fixed shaft assembly;
7) Loosen the four M4X10 hex socket screws that fix the motor pulley assembly, loosen the
pulley tensioning screws, and push the motor pulley assembly to the middle;
8) Pull out the 84-teeth S5M pulley and the reagent carousel code disk assembly;
9) Remove the four M4X12 screw assemblies, and remove the hot-end radiator.
10) Unscrew the four M4X10 hex socket screws and four MX12 countersunk screws, and
remove the sample carousel assembly;
Remove the three M4X10 hex socket screws, and remove the pot support shaft;
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(1) Deep groove ball bearing 60X78X10 (2) Pot support shaft
1) Remove the deep groove ball bearings (No. 1) from both sides of the pot support shaft
(No. 2) and replace them with new deep groove ball bearings;
2) Install the sample reagent carousel assembly in reverse order;
3) Install the sample reagent carousel assembly into the whole unit and tighten the four
M5X10 hex socket screws;
4) Power on the whole unit, start the software, and enter the alignment program; Remove the
dispensing window and align the positions of the sample probe and the sample reagent
carousel;
5) Install the dispensing window, execute the sampling timing, and confirm that the
dispensing window is not in contact with the sample probe;
6) Exit the software and power off the whole unit;
7) Install the whole unit in a reverse order of disassembly. (When installing the hot-end
radiator, remove the original hot-end thermal pad and then replace it with a new hot-end
thermal pad).
Alignment and confirmation
After reinstalling the reagent carousel, re-adjust the position of the reagent probe at the sample
injection port of the reagent pot.
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
Connect the cables according to the identifications on the cables.
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(1) Sample carousel guide shaft assembly (2) Bearing support plate
(3) Sample carousel column (4) Sample carousel gear
(5) Reagent pot mounting plate
Steps
1) Switch off the main power of the whole unit;
2) Perform steps 1 to 11 in section 8.2.13, and remove the sample carousel assembly;
3) Remove the M4X10 hex socket screws that fix the sample carousel guide shaft assembly
(No. 1), remove the sample carousel column (No. 3) and remove the sample carousel gear
(No. 4);
4) Replace them with new parts.
5) Install the sample reagent carousel assembly in reverse order;
6) Install the sample reagent carousel assembly into the whole unit and tighten the four
M5X10 hex socket screws;
7) Power on the whole unit, start the software, and enter the alignment program; Remove the
dispensing window and align the positions of the sample probe and the sample reagent
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carousel;
8) Install the dispensing window, execute the sampling timing, and confirm that the
dispensing window is not in contact with the sample probe;
9) Exit the software and power off the whole unit;
10) Install the whole unit in a reverse order of disassembly. (When installing the hot-end
radiator, remove the original hot-end thermal pad and then replace it with a new hot-end
thermal pad).
Alignment and confirmation
After reinstalling the reagent carousel, re-adjust the position of the reagent probe at the sample
injection port of the reagent pot.
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
Connect the cables according to the identifications on the cables.
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2) Unscrew the M4X12 screw assembly (No.1) from the sample window with a cross
screwdriver and remove the sample carousel assembly (No. 2);
3) Replace it with a new sample carousel assembly.
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5) Remove the four M3X6 screw assemblies (No. 5), and remove the glass (No. 3);
6) Replace it with new glass;
7) Install the sample reagent carousel assembly in reverse order;
8) Install the sample reagent carousel assembly into the whole unit and tighten the four
M5X10 hex socket screws;
9) Power on the whole unit, start the software, and enter the alignment program; Remove the
dispensing window and align the positions of the sample probe and the sample reagent
carousel;
10) Install the dispensing window, execute the sampling timing, and confirm that the
dispensing window is not in contact with the sample probe;
11) Exit the software and power off the whole unit;
12) Install the whole unit in a reverse order of disassembly. (When installing the hot-end
radiator, remove the original hot-end thermal pad and then replace it with a new hot-end
thermal pad).
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
Connect the cables according to the identifications on the cables.
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Figure 2-49 Position of the Cuvette Loading Assembly in the Whole Unit
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Figure 2-51 Position Diagram in the Y-Axis Assembly of Correlative Optical Coupler
(1) Code disk gear position optical coupler (3) Zero position optical coupler
(2) M3X6 screws
Steps of replacing the zero position optical coupler in the Y axis assembly
1) Switch off the main power of the whole unit;
2) Perform steps in section 5.2.9, and remove the left lower cover;
3) Remove the gripper assembly;
4) Disconnect the optical coupler cable;
5) Use a cross screwdriver to unscrew the two M3X6 cross recessed pan head screws that
fix the optical coupler, and remove the optical coupler (No. 3);
6) Install the new optical coupler, and use two M3X6 cross recessed pan head screws to fix
it;
7) Restore the machine in turn according to the reverse order of the above steps.
Steps of replacing the code disk gear position optical coupler in the Y-axis assembly
1) Switch off the main power of the whole unit;
2) Remove the transparent cover, open the front door and remove the drawer stopper plate;
3) Disconnect the optical coupler cable.;
4) Use a cross screwdriver to unscrew one M3X6 cross recessed pan head combination
screw that fix the optical coupler rack, and remove the optical coupler (No. 1);
5) Install the new optical coupler in the optical coupler rack, and use one M3X6 cross
recessed pan head screws to fix it;
6) Install the optical coupler rack, insert the optical coupler cable, install the drawer stopper
plate and transparent cover, and close the front door in turn according to the reverse order
of the above steps.
Alignment and confirmation
N/A
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Synchronous belt
Steps
1) Switch off the main power of the whole unit;
2) Perform steps in section 5.2.9, and remove the left lower cover;
3) Remove the gripper assembly;
4) Check the tightness of the belt before replacement, record the belt tensioning state, and
use a hexagon wrench to unscrew the M3X20 hexagon socket head cap screw;
5) Use a hexagon wrench to unscrew the M3X10 hexagon socket head cap screw;
6) Take the Y-axis engaged pulley out from the synchronous belt;
7) Place the new Y-axis engaged pulley, and put the synchronous belt on the pulley;
8) Adjust the tensioning screw, and measure if the belt force value is consistent with that at
the time of removing;
9) Restore the machine in turn according to the reverse order of the above steps.
Alignment and confirmation
N/A
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The Y-FPC connecting plate PCBA fails.
Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
Medical rubber gloves / 1 pair
X-FPC M3X8 cross recessed Cushion ring
pan head screw
M3X4 cross recessed
pan head screw
Stiffened powder
injection screw (M3X6)
X axis housing
Figure 2-53 Exploded View for Installing the Y-FPC Connecting Plate PCBA
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover;
3) Use a cross screwdriver to remove the six stiffened powder injection screws (M3X6), and
take away the X-axis housing;
4) Use a cross screwdriver to remove two M3X6 cross recessed pan head screw assemblies,
and take away the cable stopper plate;
5) Remove the cable connector plugs at two ends of Y-FPC;
6) Use a cross screwdriver to remove one M3X8 cross recessed pan head screw, take out
the cushion ring, and remove the X-FPC connector plug;
7) Use a cross screwdriver to remove the M3X6 cross recessed pan head screw assembly,
and remove the Y-FPC press plate;
8) Use a cross screwdriver to remove five M3X4 cross recessed pan head screws at two
ends of Y-FPC, and take out the Y-FPC;
9) Install the new Y-FPC and Y-FPC press plate, insert the X-FPC, install the cushion ring
fastening screw, insert the cable at two ends, install the cable stopper plate and X-axis
housing, and restore the machine in turn according to the reverse order of the above steps.
Alignment and confirmation
None
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Hexagon wrench / 1
Medical rubber gloves / 1 pair
Cross screwdriver / 1 piece
Synchronous belt
Steps
1) Switch off the main power of the whole unit;
2) Perform steps in section 5.2.9, and remove the left lower cover;
3) Remove the gripper assembly;
4) Unplug the motor cable;
5) Use a hexagon wrench to remove the four M4X12 hexagon socket head cap screws and
spring washers that fix the Y-axis motor pulley, and remove the pulley from the
synchronous belt;
6) Install the new motor pulley assembly, put the pulley into the synchronous belt, and then
tighten the screws;
7) Connect the motor cable and restore the machine in turn according to the reverse order of
the above steps.
Alignment and confirmation
N/A
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Z-axis housing
Figure 2-55 Exploded View for Installing the X-FPC Connecting Plate PCBA
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover;
3) Remove the six stiffened powder injection screws (M3X6), remove the X-axis housing,
three stiffened powder injection screws (M3X6) and the Z-axis housing;
4) Remove the three M2.5X4 cross recessed pan head screws that fix the X-FPC fixing plate,
and remove the X-FPC fixing plate;
5) Remove one M3X8 cross recessed pan head screw, remove the cushion ring, and unplug
the X-FPC from the socket of Y-FPC;
6) Remove the three M3X6 cross recessed pan head screws that fix the Y-FPC cover plate,
and remove the Y-FPC cover plate;
7) Remove the M2.5X4 cross recessed pan head screw that fix the X-FPC press plate, and
remove the X-FPC press plate;
8) Remove the three stud screws M3X10+8-8, and remove the three cushion rings;
9) Unplug the cable inserted into the X-FPC and the Z-FPC;
10) Put the new X-FPC, and install it according to the reverse order of the above steps.
Alignment and confirmation
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N/A
NOTE
Avoid damaging the socket when X-FPC and Z-FPC are inserted, and sort
the X-FPC after X-FPC and Y-FPC are inserted.
M4X10 hex socket screw with M2.5X4 cross recessed pan head screw
spring washer and flat gasket
X-FPC fixing plate
X-axis motor rack
X-FPC
M3X6 cross recessed
countersunk head screw
M3X8 cross recessed pan
head screw
Cushion ring
X axis housing
Figure 2-56 Exploded View for Installing the Track Switching Motor Pulley in the X-
Axis Assembly
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover;
3) Remove the six stiffened powder injection screws (M3X6), and remove the X-axis housing;
4) Remove the three M2.5X4 cross recessed pan head screws that fix the X-FPC fixing plate,
and remove the X-FPC fixing plate;
5) Remove one M3X8 cross recessed pan head screw, remove the cushion ring, and unplug
the X-FPC from the socket of Y-FPC;
6) Remove the two M3X6 cross recessed pan head screw assemblies, one M3X6 cross
recessed countersunk head screw and one M3X6 cross recessed pan head screw that fix
the X-FPC support plate, and remove the X-FPC support plate;
7) Unplug the motor cable from the Y-FPC socket;
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8) Remove the two M4X10 hexagon socket head cap screws, spring washers and flat gaskets
that fix the X-axis motor rack, remove the synchronous belt from the pulley, and remove
the X-axis motor rack with motor assembly;
9) Remove the four M3X6 cross recessed countersunk head screws that fix the motor pulley,
and remove the track switching motor pulley;
10) Place the new track switching motor pulley, and install it according to the reverse order of
the above steps.
Alignment and confirmation
N/A
Stiffened powder injection screw
Z-axis housing (M3X6)
M3X8 hex socket screw with spring
M3X6 cross recessed pan head screw washer and flat gasket
Stiffened powder injection screw (M3X6)
Y-FPC cover plate Z-axis relieving spring and
X axis Track switching motor pulley M2.5X8 cross
hanging sleeve
housing 115-011981-00 recessed pan head
screw
Upper shield of
the Z-axis belt
M3X6 cross
recessed
countersunk head
screw
M2X4 cross
recessed
countersunk head
Stopper plate
screw
Figure 2-57Exploded View for Installing the Track Switching Motor Pulley in the Z-Axis
Assembly
Steps
1) Switch off the main power of the whole unit;
2) Open the transparent shielding cover, and remove the transparent cover;
3) Remove the six stiffened powder injection screws (M3X6), remove the X-axis housing,
three stiffened powder injection screws (M3X6) and the Z-axis housing;
4) Remove the three M3X6 cross recessed pan head screws that fix the Y-FPC cover plate,
and remove the Y-FPC cover plate;
5) Remove the two M2X4 cross recessed countersunk head screws that fix the stopper plate,
and remove the stopper plate;
6) Remove the two M2.5X8 cross recessed pan head screws that fix the Z-axis relieving
spring and hanging sleeve, and remove the Z-axis relieving spring and hanging sleeve;
7) Remove the two M3X6 cross recessed countersunk head screws that fix the upper shield
of the Z-axis belt, and remove the upper shield of the Z-axis belt;
8) Unplug the motor cable from the X-FPC socket;
9) Remove the three M3X8 hexagon socket head cap screws, spring washers and flat
gaskets that fix the track switching motor pulley, remove the synchronous belt from the
pulley, and remove the X-axis motor rack with motor assembly;
10) Place the new track switching motor pulley, and install it according to the reverse order of
the above steps.
Alignment and confirmation
N/A
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X axis housing
Stiffened powder
injection screw
(M3X6)
Steps
1) Switch off the main power of the whole unit;
2) Open the transparent shielding cover, and remove the transparent cover;
3) Remove the six stiffened powder injection screws (M3X6), and remove the X-axis housing;
4) Check the tightness of the belt before replacement, record the belt tensioning state, and
use a hexagon wrench to unscrew the M3X20 hexagon socket head cap screw and spring
washer;
5) Use a hexagon wrench to unscrew the two M3X8 hexagon socket head cap screws, spring
washers and flat gaskets that fix the X-axis engaged pulley, remove the synchronous belt
from the pulley, and take out the X-axis engaged pulley;
6) Place the new Y-axis engaged pulley, and put the synchronous belt on the pulley;
7) Follow the steps mentioned above in a reverse order to complete the installation. Note to
keep a proper tightness of the synchronous belt.
Alignment and confirmation
N/A
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with Socket
When to do
The BM10 optical coupler conversion board with socket fails.
Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
(big)
Cross screwdriver / 1 piece
(small)
Tweezers / 1 piece
Medical rubber gloves / 1 pair
Figure 2-59 Exploded View of Installing the BM10 Optical Coupler Conversion Board
with Socket in the X-Axis Assembly
Steps of replacing the zero position optical coupler in the X-axis assembly
1) Switch off the main power of the whole unit;
2) Remove the transparent cover;
3) Remove the six stiffened powder injection screws (M3X6), and remove the X-axis housing;
4) Unplug the optical coupler insertion cable;
5) Move the Z-axis assembly, use a small cross screwdriver to remove the M2.5X4 cross
recessed pan head screw that fix the optical coupler from the upper hole of the X-FPC
support plate, and take out the optical coupler;
6) Place the new optical coupler, and install it according to the reverse order of the above
steps.
Steps of replacing the code disk gear position optical coupler in the X-xis assembly
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1) Switch off the main power of the whole unit;
2) Remove the transparent cover;
3) Remove the six stiffened powder injection screws (M3X6), and remove the X-axis housing;
4) Unplug the optical coupler insertion cable;
5) Use a small cross screwdriver to remove the two M2.5X6 cross recessed pan head screws,
spring washers and flat gaskets that fix the X optical coupler rack, and move to take out
the X optical coupler rack with optical coupler from the pulley position;
6) Use a small cross screwdriver to remove the M2.5X4 cross recessed pan head screw that
fixes the optical coupler, and take out the optical coupler;
7) Place the new optical coupler, and install it according to the reverse order of the above
steps.
Alignment and confirmation
N/A
Z-axis housing
M2.5X4 cross
recessed pan
head screw
Figure 2-60 Exploded View of Installing the BM10 Optical Coupler Switching Board
with Socket in the Z-Axis Assembly
Z-axis housing
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Figure 2-61 Exploded View of Installing the Z-Axis Relieving Spring
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover above the cuvette loading assembly;
3) Remove the three stiffened powder injection screws (M3X6), and remove the Z-axis
housing;
4) Remove the two M2.5X8 cross recessed pan head screws that fix the Z-axis relieving
spring and hanging sleeve, and remove the Z-axis relieving spring and hanging sleeve;
5) Take the two hanging sleeves out of the hooks at two ends of the spring;
6) Place the new Z axis relieving spring, and install it according to the reverse order of the
above steps.
Alignment and confirmation
N/A
Figure 2-62 Exploded View for Installing the Z-FPC Connecting Plate
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Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover above the cuvette loading assembly;
3) Remove the six stiffened powder injection screws (M3X6), remove the X-axis housing,
three stiffened powder injection screws (M3X6) and the Z-axis housing;
4) Remove the three M3X6 cross recessed pan head screws that fix the Y-FPC cover plate,
and remove the Y-FPC cover plate;
5) Remove the stud screw M3X10+8-8 close to the Z-FPC, and remove one cushion ring
(note: the three stud screws and cushion rings can all be removed when necessary);
6) Remove the two M2.5X8 cross recessed pan head screws that fix the Z-axis relieving
spring and hanging sleeve, and remove the Z-axis relieving spring and hanging sleeve;
7) Remove the two M3X6 cross recessed countersunk head screws that fix the upper shield
of the Z-axis belt, and remove the upper shield of the Z-axis belt;
8) Remove the two M3X6 cross recessed countersunk head screws that fix the lower shield
of the Z-axis belt, and remove the lower shield of the Z-axis belt;
9) Remove the two M3X6 cross recessed pan head screw assemblies that fix the Z-FPC
press plate, remove the Z-FPC press plate, and unplug the cable connector plug out of the
socket completely;
10) Remove the three M3X8 cross recessed pan head screw assemblies that fix the gripper
assembly, and remove the gripper assembly;
11) Remove the Z-FPC from the X-FPC slot;
12) Remove the two M3X6 cross recessed countersunk head screws that fix the Z-FPC fixing
plate, and remove the Z-FPC fixing plate;
13) Remove the two M3X6 cross recessed pan head screw assemblies that fix the Z-FPC, and
remove the Z-FPC;
14) Put the new Z-FPC, and install it according to the reverse order of the above steps.
Alignment and confirmation
N/A
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Z-axis housing
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Z-FPC
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover above the cuvette loading assembly;
3) Move the gripper assembly to the proper position, remove the two M3X6 cross recessed
pan head screw assemblies that fix the Z-FPC press plate, remove the Z-FPC press plate,
and unplug the cable of gripper assembly out of the Z-FPC socket;
4) Remove the three M3X8 cross recessed pan head screw assemblies that fix the gripper
assembly, and remove the gripper assembly;
5) Place the new gripper assembly, and install it according to the reverse order of the above
steps.
Alignment and confirmation
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N/A
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover above the cuvette loading assembly;
3) Move the Z-axis assembly to a position convenient for operation, and remove the finger
clamping spring from the two spring pins;
4) Place the new finger clamping spring, and install it according to the reverse order of the
above steps.
Alignment and confirmation
N/A
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Z-FPC
Figure 2-66 Exploded View of Installing the BM10 Double Optical Coupler Conversion
Board in the Gripper Assembly
Steps of replacing the BM10 double optical coupler conversion board in the gripper assembly
1) Switch off the main power of the whole unit;
2) Remove the transparent cover above the cuvette loading assembly;
3) Remove the two M3X6 cross recessed pan head screw assemblies that fix the Z-FPC
press plate, remove the Z-FPC press plate, and unplug the cable of BM10 double optical
coupler conversion board out of the Z-FPC socket;
4) Remove the M2.5X4 cross recessed pan head screw that fixes the BM10 double optical
coupler conversion board, and remove the BM10 double optical coupler conversion board;
5) Place the new BM10 double optical coupler conversion board, and install it according to
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the reverse order of the above steps.
Alignment and confirmation
N/A
Z-axis assembly
Z-FPC
Figure 2-67 Exploded View of Installing the BM10 Double Optical Coupler Conversion
Board in the Z-Axis Assembly
Steps of replacing the BM10 double optical coupler conversion board in the Z-axis assembly
1) Switch off the main power of the whole unit;
2) Remove the transparent cover above the cuvette loading assembly;
3) Remove the two M3X6 cross recessed pan head screw assemblies that fix the Z-FPC
press plate, remove the Z-FPC press plate, and unplug the cable out of the Z-FPC socket
completely;
4) Remove the M2.5X8 cross recessed pan head screw that fixes the Z-axis relieving spring
and lower end of hanging sleeve, and make the Z-axis relieving spring and hanging sleeve
in a free state at the upper part;
5) Remove the three M3X8 cross recessed pan head screw assemblies that fix the gripper
assembly, and remove the gripper assembly;
6) Remove the three M3X6 cross recessed pan head screw assemblies that fix the Z-axis
relieving spring hanger, and remove the Z-axis relieving spring hanger with the BM10
double optical coupler conversion board;
7) Remove the M2.5X4 cross recessed pan head screw that fixes the BM10 double optical
coupler conversion board from the Z-axis relieving spring hanger, and remove the BM10
double optical coupler conversion board;
8) Place the new BM10 double optical coupler conversion board, and install it according to
the reverse order of the above steps.
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Alignment and confirmation
N/A
M2.5X4 cross
recessed
countersunk
head screw
M2.5X4 cross
recessed pan
Gripper head screw
assembly
M3X8 cross recessed pan Empty gripping optical coupler conversion board
head screw assembly 051-001373-00 of the BM10 first gripper
Figure 2-68 Exploded View of Installing the Empty Gripping Optical Coupler
Conversion Board of the BM10 First Gripper
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover above the cuvette loading assembly;
3) Remove the two M3X6 cross recessed pan head screw assemblies that fix the Z-FPC
press plate, remove the Z-FPC press plate, and unplug the cable of gripper assembly out
of the Z-FPC socket;
4) Remove the three M3X8 cross recessed pan head screw assemblies that fix the gripper
assembly, and remove the gripper assembly;
5) Remove the M2.5X4 cross recessed countersunk head screw that fixes the finger line
pressing plate, and remove the finger line pressing plate;
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6) Remove the M2.5X4 cross recessed pan head screw that fixes the empty gripping optical
coupler conversion board of the BM10 first gripper, and remove the empty gripping optical
coupler conversion board of the BM10 first gripper;
7) Place the new empty gripping optical coupler conversion board of the BM10 first gripper,
and install it according to the reverse order of the above steps.
Alignment and confirmation
N/A
Z-axis assembly
Spring pins
Finger positioning
Spring
spring
pins
033-000152-00
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover above the cuvette loading assembly;
3) Move the Z-axis assembly to a position convenient for operation, and remove the finger
positioning spring from the two spring pins;
4) Place the new finger positioning spring, and install it according to the reverse order of the
above steps.
Alignment and confirmation
N/A
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(1) Ball bearing slide.3601 type, three section type, 12 inches (3) Electromagnet 25kgf
(2) Correlative optical coupler wire (S)
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4
1
(1) the drawer assembly (3) the three M4X12 cross recessed
countersunk head screws
(2) the three M4X12 cross recessed
countersunk head screws
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover above the cuvette loading assembly, and open the front left
door;
3) There are two drawers in the assembly. Pull out the drawer assembly (No. 1) to be replaced;
4) Use a cross screwdriver to remove the three M4X12 cross recessed countersunk head
screws (No.2) that fix the drawer assembly, and remove the drawer;
5) Turn over the drawer assembly to make the side with slide face upward, pull out the slide
(No. 4), use a cross screwdriver to remove the three M4X12 cross recessed countersunk
head screws (No.3) that fix the slide, and remove the slide;
6) Place the new slide, install and fix it on the drawer assembly, and apply thread glue during
installation;
7) Use screws to install the drawer assembly at the original position. It is required to push the
drawer assembly to the left or right side before tightening the screws;
8) Push back the drawer assembly, and make sure that the drawer matting is located in the
middle of the optical coupler groove and does not rub with the optical coupler, and the
electromagnet and the drawer assembly can be fitted and come into close contact;
9) Install the transparent cover, and close the front left door.
Alignment and confirmation
Enter the software alignment interface to perform operations: 1) align the gripper at the
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horizontal position on the drawer cuvette box; see 7.9.4 -7.9.5 for details; 2) align the gripper
at the height on the drawer cuvette box; see 7.9.13 ,7.9.14 .for details; enter the status interface
to confirm the drawer status.
NOTE
Push back the drawer assembly, and make sure that the drawer matting is
located in the middle of the optical coupler groove and does not rub with
the optical coupler, and the electromagnet and the drawer assembly can
be fitted and come into contact.
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover above the cuvette loading assembly, and open the front left
door;
3) There are two drawers in the assembly. Pull out the drawer assembly (No. 1) of the optical
coupler to be replaced;
4) Unplug the wiring associated with the optical coupler to be replaced; use a cross
screwdriver to unscrew the two M3X8 screws (No. 3) that fix the optical coupler (No. 2),
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and remove the optical coupler;
5) Place the new optical coupler, connect the wiring of the optical coupler, and install and fix
it on the drawer mounting plate (No. 4);
6) Push back the drawer assembly, and make sure that the drawer matting is located in the
middle of the optical coupler groove and does not rub with the optical coupler;
7) Install the transparent cover, and close the front left door.
Alignment and confirmation
Enter the software alignment interface to perform operations: align the gripper at the horizontal
position on the drawer cuvette box; see 7.9.4 -7.9.5 for details; enter the status interface to
confirm the drawer status.
8
2
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover above the cuvette loading assembly, and open the front left
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door;
3) There are two drawers in the assembly. Pull out the two drawer assemblies (No. 1), use a
hexagon wrench to remove the four M5 screws (No. 3), spring washers and flat gaskets
that fix the drawer mounting plate (No. 2);
4) Pull out the electromagnet cable connector, ad take out the cuvette loading assembly;
5) Use a cross screwdriver to unscrew the M5X12 hexagon socket head cap screw (No. 5)
and spring washer that fix the electromagnet (No. 4) to be replaced, and remove the
electromagnet;
6) Put the new electromagnet, lead the electromagnet connection line through the through
hole nearby, and install the electromagnet according to the reverse order of the above
steps.
Alignment and confirmation
Enter the software alignment interface to perform operations: align the gripper at the horizontal
position on the drawer cuvette box; see 7.9.4 -7.9.5 for details; and confirm the electromagnet
and the drawer assembly can be fitted and come into close contact.
Figure 2-74 Diagram of Removing the Drawer Stopper Plate Button Switch and
Reflective Optical Coupler
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When to do
The waste container works abnormally.
Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
Exploded view for installation
None
Steps
1) Perform steps in section 5.2.3 to remove the front vertical plate;
2) Unplug the two rubber caps on the desktop, remove the two M4 screw assemblies on the
desktop, and remove the left front panel;
3) Open the front left door, use a cross screwdriver to remove the fastening screws, draw out
the appearance parts of drawer stopper plate, and unplug the connecting cable;
4) Remove the drawer stopper plate button switch or reflective optical coupler for
replacement according to the requirements.
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(1)MOTOR STEP 2V 1.8 degree/step Power (7) Ф1.5 swab
down holding force 43.2 mN.m
(2) Dispense probe locking nut (8)Deep groove ball
bearing.60X78X10/ 6812ZZ
(3) Dispense probe pretightening spring (9)Dispersion chamber and drive
assembly
(4) BM50 aspirate probe (10)Correlative optical coupler wire
(S)
(5) Screw nut group (11)Synchronous belt 575S5M100
rubber
(6) Dispensing probe assembly (12) Motor pulley assembly
Figure 2-77 Exploded View of Installing the Conversion Line of Aspirate Positioning
Correlative Optical Coupler
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover, front vertical panel assembly and top cover in turn by
referring to steps in sections 5.2.3-5.2.5;
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3) Turn the coupling (No. 1) anticlockwise to unscrew the dispersion lead screw from the
screw nut, remove this part of assembly, put it upside down on the rack, and make sure
that it is placed stably;
4) Remove the cable tie that fixes the aspirate positioning correlative optical coupler
conversion line, loosen the 3X8 pan head screw (No.3), and replace the sensor (No.2);
5) Install back the previously removed assembly. Before turning the lead screw into the screw
nut, insert the 3-phase BM50 aspirate probe (No. 4) into the respective corresponding
swab hole, and turn the coupling (No. 1) clockwise till the optical coupler retaining plate (5)
drops to the position of optical coupler sensor (No. 2).
NOTE
Place the dispersion lifting assembly upside down carefully and stably, lest
the assembly would be turned over to damage the aspirate probe.
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Tools
Figure 2-78 Exploded View of Installing the Correlative Optical Coupler Conversion
Line of Dispersion Chamber and Drive Assembly
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disconnect the Z direction optical coupler line of dispersion from the joint at the same time;
5) Remove the four 4X12 socket head cap screws with spring washers and flat gaskets (No.
1), take out the dispersion aspirate assembly (No. 2), and put it on the rack upside down;
6) Remove the four 5X10 socket head cap screws with spring washers and flat gaskets (No.
4) from the baseplate, disconnect the connection line of optical coupler sensor (No. 6) from
the joint, and move the dispersion chamber and drive assembly (No. 3) out of the rack;
7) Loosen the 3X8 pan head screw (No.5), and replace the sensor (No.6) (prevent the sensor
from bumping into the code disk during installation, and try to adjust the optical coupler at
the middle position of the code disk);
8) Install back the previously removed parts, and reconnect the pipe and optical coupler line.
Z direction
optical coupler
line
M3X8 screws
3-phase
dispensing
Tube clip
tube connector
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Figure 2-79 Exploded View of Installing the Motor Pulley and Synchronous Belt
(1) the 4X20 socket head cap screw (4) the belt
(2)the 4X10 socket head cap screw (5) the spring washers
(3) the motor pulley (6) the optical coupler and support assembly
(7) the two 3X6 cross recessed pan head screw
assemblies
NOTE
Before replacing the motor pulley and synchronous belt, collect the
tensioning force frequency of belt, and keep a record.
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Figure 2-80 Exploded View of Installing the Deep Groove Ball Bearing of Dispersion
(1) the four 4X10 socket head cap screws (4) the dispersion bearing press plate
(2) the dispersion carousel (5) the deep groove ball bearing
(3) the three 3X8 phillips screws (6) the dispersion spindle and pulley code
disk assembly
Steps
1) Switch off the main power of the whole unit;
2) Perform steps 1 to 6 in section 10.1.5;
3) Remove the four 4X10 socket head cap screws (No. 1), and remove the dispersion
carousel (No. 2);
4) Remove the three 3X8 phillips screws (No. 3), and remove the dispersion bearing press
plate (No. 4);
5) Take out the dispersion spindle and pulley code disk assembly (No. 6), and replace the
deep groove ball bearing (No. 5);
6) Install back the previously removed parts or assemblies.
Alignment and confirmation
None
NOTE
Before replacing the motor pulley and synchronous belt, collect the
tensioning force frequency of belt, and keep a record.
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Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover and front vertical panel assembly in turn by referring to
steps in sections 5.2.3-5.2.5;
3) Turn the coupling (No. 4) clockwise (top view), reduce the lifting plate by one half,
4) and take the three-phase pipeline from the tube clip (No. 5);
5) Turn the dispersion aspirate probe/dispense probe locking nut/pretightening spring
anticlockwise (top view), and remove the dispersion aspirate probe/dispense probe locking
nut/pretightening spring for maintenance. To replace it, separate the pipe joint from the
connecting pipe;
6) Use alcohol to clean the new aspirate probe, and insert the pipe joint into the pipe. One-
to-one operation is recommended to avoid wrong installation;
7) Install back the previously removed parts.
Alignment and confirmation
Enter the software alignment interface to perform operations: 1) align the dispersion assembly
unit; 2) offset and align the probe aspiration level.
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NOTE
When removing the shells, exercise caution to avoid scratching the paint.
Do not twist or bump the dispersion aspirate/dispense probes. If they are
found deformed or damaged, contact the service department for new
probes.
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screws with spring washers;
7) Tighten the two 3X10 socket head cap screws (No. 5) of the coupling, and install back the
previously removed parts.
Alignment and confirmation
None
Syringe
When to do
The dispersion dispense probe is damaged.
Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
Medical rubber gloves / 1 pair
Diagonal pliers / 1 piece
(1)the two 3X8 cross recessed pan head (2) the dispense probe/dispense syringe
screw assemblies
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover and front vertical panel assembly in turn by referring to
steps in sections 5.2.3-5.2.5;
3) Use a pair of diagonal pliers to pry and remove the pipeline of phase-3 dispense probe;
4) Unscrew the two 3X8 cross recessed pan head screw assemblies (No. 1) in turn, replace
the dispense probe/dispense syringe (No. 2), and then tighten the two 3X8 cross recessed
pan head screw assemblies (No. 1);
5) Connect the previously removed pipeline, and insert the pipe joint into the dispense probe.
One-to-one operation is recommended to avoid wrong installation.
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Alignment and confirmation
None
NOTE
When removing the shells, exercise caution to avoid scratching the paint.
Do not twist or bump the dispersion dispense probe. If they are found
deformed or damaged, contact the service department for new probes.
(1) the three 3X8 phillips screws (3) the pipeline of swab
(2) the swab press plate
Steps
1) Perform steps 1 to 3 in section 10.1.3, open the transparent shielding cover, remove the
front transparent cover and top cover of the dispersion assembly, and put the dispersion
lifting board assembly on the rack upside down;
2) Perform steps 3 to 5 in section 10.1.4, remove the substrate dispense base, put the other
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assemblies on one side, remove the three 3X8 phillips screws (No. 1), and raise the swab
press plate (No. 2);
3) Remove the pipeline of swab (No. 3), install the new swab, and insert the pipe;
4) Place the swab press plate, verify that the swab can be turned freely in the swab slot, and
then tighten the three 3X8 phillips screws (No. 1);
5) Install back the previously removed parts, and reconnect the pipeline.
Alignment and confirmation
None
(1) spring washers (2) the two 3X10 socket head cap screws
Steps
1) Perform steps 1 to 2 in section 10.1.10, and then remove the four 3X10 socket head cap
screws with spring washers (No. 1);
2) Unscrew the nuts, install the new ones, and then fasten the four 3X10 socket head cap
screws with spring washers (No. 1);
3) Loosen the two 3X10 socket head cap screws (No. 2), install the new lead screws, and
then fasten the two 3X10 socket head cap screws (No. 2).
4) Install back the previously removed parts, and reconnect the pipeline.
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Alignment and confirmation
None
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Reference LED
module
Parallel platePhotodiode
The photon counting module detects light intensity of the liquid to be measured, and calculates
the analyte concentration in the sample by referring to the calibration curve.
The reference module provides light output with stable light intensity, which is used to calibrate
the photon counting module.
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4
3
2
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2
1
3
5
4
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover and substrate silk screen of right front cover;
3) Remove the two screws that fix the substrate tube holder;
4) Unplug the temperature sensor on the incubation photometric assembly, heating film,
temperature switch connector, and optical assembly connection line, and connect the two
interfaces (No. 1) of preheating pool to the end of liquid pipe not coming into contact with
the preheating pool and the substrate tube;
5) Use a hexagon wrench to remove the four M5 screws (No. 2) that fix the incubation
photometric assembly and the spring washers and flat gaskets;
6) Use a hexagon wrench to remove the three M4 screws (No. 5) that fix the optical assembly
(BM60) (No. 4) and the spring washers and flat gaskets;
7) Turn to unplug the optical assembly (BM60) from the side wall of incubation module
assembly carefully; note to protect the optical assembly (BM60) lens;
8) Place the new incubation module assembly (No. 3), and install it according to the reverse
order of the above steps.
Alignment and confirmation
Enter the software alignment interface to perform operations: 1) carry out incubation
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temperature calibration; see 7.6.1 for details; 2) carry out the substrate tube cleaning and
substrate priming process; see 7.10.2 for details; 3) align the horizontal position of the gripper
on the incubation module; see 7.9.6 for details; 4) align the height of gripper on the incubation
module; see 7.9.15 for details.
NOTE
Prevent direct strong light on the lens when removing the optical
assembly, and protect the lens to avoid damage to optical components.
3 4
2
Figure 2-90 Exploded View of Installing the Heat Insulation Ring of Photometer
(1) the incubation module assembly (2) the heat insulation ring of photometer
(3) the optical assembly (4) the three M4 screws
Steps
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1) Remove the transparent cover, top cover, left front panel and left lower cover;
2) Use a cross screwdriver to remove the screw that secures the hydro separator and rotate
the hydro separator outward;
3) Loosen and unplug the optical assembly connection joint, use a hexagon wrench to
unscrew the three M4 screws (No. 4) that fix the optical assembly (BM60) (No. 3) and the
spring washers and flat gaskets;
4) Turn to unplug the optical assembly (BM60) from the side wall of incubation module
assembly carefully; note to protect the optical assembly (BM60) lens;
5) Remove the heat insulation ring of photometer (No. 2) from the incubation module
assembly (No. 1);
6) Place the new insulation ring of photometer, and use three M4 screws to lock the optical
assembly (BM60);
7) Connect the optical assembly connection line, and use a cross screwdriver to fasten the
screw fixing the liquid separator.
8) Install the left lower cover, left front panel, top cover, and transparent cover.
Alignment and confirmation
Enter the software alignment interface to perform operations: 1) dark count diagnosis; 2.9.7
for details.
NOTE
Prevent direct strong light on the lens when removing the optical
assembly, lest the optical components would be damaged.
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3 2
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover, top cover, left front panel and left lower cover;
3) Use a cross screwdriver to remove the screw that secures the hydro separator and rotate
the hydro separator outward;
4) Loosen and unplug the optical assembly connection joint, use a hexagon wrench to
unscrew the three M4 screws (No. 3) that fix the optical assembly (BM60) (No. 3) and the
spring washers and flat gaskets;
5) Turn to unplug the optical assembly (BM60) from the side wall of incubation module
assembly (No. 1) carefully; note to protect the optical assembly (BM60) lens;
6) Place the new optical assembly (BM60), and use three M4 screws to lock the optical
assembly (BM60);
7) Connect the optical assembly connection line, and use a cross screwdriver to fasten the
screw fixing the liquid separator.
8) Install the left lower cover, left front panel, top cover, and transparent cover.
Alignment and confirmation
Enter the software alignment interface to perform operations: 1) configure the PMT parameters;
see 7.7.2 for details; 2) perform PMT initialization; see 7.7.3 for details.
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NOTE
Place the removed optical assembly in the optical assembly packaging
box, and bring/mail it to the production line of the company for repair.
Do not touch the lens surface after taking down the optical assembly. If
the surface is touched, use a clean cloth to wipe it.
Avoid strong light irradiation for the lens end of the optical assembly, and
note to protect it. Especially avoid exposing the lens end to the external
environment when the photometer is powered on.
The diagnosis is mainly used for manual diagnosis when the photometer fails, or manual
confirmation photometer parts are replaced. The diagnosis aims to confirm whether the key
performance of photometer is good.
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When Photometer Perform photometric count diagnosis and
calibration failed or QC DCF diagnosis
out of range
Clinical precision Perform photometric count diagnosis and
exception and DCF diagnosis
photometer calibration
failure
Acceptance criteria:
Dark count diagnosis: the dark count of each cuvette position is greater than 0 but not
greater than 350CPS.
Photometric count diagnosis: Exte Diff p < 1.5%
DCF diagnosis: 0.6 < DCF < 1.7.
The dark count of each cuvette position should be 0 to 350CPS. If the dark counts of all cuvette
positions are greater than 350CPS, possibly the photometer assembly needs to be replaced; if
only the dark counts of some cuvette positions are greater, there may be pollution residue at
such a cuvette position.
The photometric count relative extreme difference should not be greater than 0.015.
When the photometric count relative extreme difference is greater than 0.015, refer to the
relative extreme difference of AD value:
1) If the relative extreme difference of AD value is greater than 0.015, replace the LED
assembly.
2) If the relative extreme difference of AD value is not greater than 0.015, the PMT stability
may be improper, and the photometer assembly needs to be replaced.
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The acceptance criterion of DCF diagnosis PASS is 0.6 < DCF average < 1.7. Since DCF is 1
during the photometer initialization, the DCF value too big or small means that the response
degree of PMT changes greatly when the LED stability (which can be tested in photometric
count diagnosis) is good.
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Figure 2-96 Position of the Cuvette Loading Assembly in the Whole Unit
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(1) Correlative optical coupler wire (S) (3) Synchronous belt. TBN290MXL025 rubber
(2) Waste drainage motor assembly (4) Waste discharge probe
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover, top cover, left front panel and left lower cover;
3) Use a cross screwdriver to remove the screw that secures the hydro separator and rotate
the hydro separator outward;
4) The waste drainage shielding assembly is equipped with two optical couplers. Remove the
connector of the optical coupler to be replaced. Use a cross screwdriver to remove the two
M3 screws (No. 3) that fix the optical coupler. Pass the screwdriver through the through
hole of the frame to unscrew the inner screws;
5) Replace it with a new optical coupler and install it on the waste drainage shielding
assembly and connect the optical coupler connector;
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6) Close the hydro separator and tighten the screws securing the hydro separator with a cross
screwdriver;
7) Install the left lower cover, left front panel, top cover, and transparent cover.
Alignment and confirmation
After replacing the optical coupler close to the motor, you need to access the software alignment
interface to align the vertical position of the shielding cover; see 7.7.1 for details.
(1) the two clamps (3) the waste drainage motor assembly
(2) the waste drainage shielding assembly (4) the four M3 screws
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Steps
1 Switch off the main power of the whole unit;
1) Remove the transparent cover and open the front vertical panel;
2) Use a cross screwdriver to unscrew the two M4 screws that fix the waste drainage
shielding assembly (No. 2);
3) Pull out the motor wiring and optical coupler connector, and loosen the tube from the two
clamps (No. 1);
4) Remove the waste drainage shielding assembly;
5) Use a hexagon wrench to unscrew the four M3 screws (No. 4) that fix the waste drainage
motor assembly (No. 3) and unscrew the flat washer of the spring washer and remove the
waste drainage motor assembly.
6) Replace it with the new waste drainage motor assembly, pass the synchronous belt
through the motor pulley, and properly adjust the belt tension;
7) Install the waste drainage motor assembly on the waste drainage shielding assembly with
a hexagon wrench;
8) Restrict the tube in the clamps, and ensure that the shielding cover can move to the ends
of the slide rail without pulling the tube;
9) Connect the motor wiring and optical coupler connector;
10) After adjusting and determining the position of the waste drainage shielding assembly in
the left and right directions, fix the waste drainage shielding assembly to the frame with a
cross screwdriver;
11) Cover the front vertical panel and install a transparent cover.
Alignment and confirmation
To install and fix the waste drainage shielding assembly, press the shielding cover to confirm
that the shielding cover does not touch the inner wall of the photometric position of the
incubation block, and confirm that the shielding cover moves to the upper and lower limits
without pulling the tube.
After replacing the motor, you need to access the software alignment interface to align the
vertical position of the shielding cover; see 7.7.1 for details.
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3
6
(1) the waste drainage shielding assembly (4) the waste drainage motor assembly
(2) the belt press plate (5) the four screws
(3) the belt optical coupler (6) the belt
Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover and open the front vertical panel;
3) Remove the waste drainage shielding assembly (No. 1) and loosen the four screws (No.
5) that fix the waste drainage motor assembly (No. 4). See section 2.9.12 2.9.14 for the
methods and steps.
4) Use a cross screwdriver to unscrew the two M3 screws that fix the belt optical coupler (No.
3), and remove the belt optical coupler;
5) Use a cross screwdriver to unscrew the two M3 screws that fix the belt press plate (No. 2),
and remove the belt press plate;
6) Remove the belt (No. 6) in a relaxed state;
7) Replace it with the new synchronous belt and pass the synchronous belt through the motor
pulley to adjust the proper belt tension;
8) Install the waste drainage motor assembly on the waste drainage shielding assembly with
a hexagon wrench;
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9) Install the belt press plate and the belt optical coupler plate in sequence;
10) Restrict the tube in the clamps, and ensure that the shielding cover moves to the ends of
the slide rail without pulling the tube;
11) Connect the motor wiring and optical coupler connector;
12) After adjusting and determining the position of the waste drainage shielding assembly in
the left and right directions, fix the waste drainage shielding assembly to the frame with a
cross screwdriver;
13) Cover the front vertical panel and install a transparent cover.
Alignment and confirmation
To install and fix the waste drainage shielding assembly, press the shielding cover to confirm
that the shielding cover does not touch the inner wall of the photometric position of the
incubation block, and confirm that the shielding cover moves to the upper and lower limits
without pulling the tube.
After replacing the synchronous belt, you need to access the software alignment interface to
align the vertical position of the shielding cover; see 7.7.1 for details.
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Steps
1) Switch off the main power of the whole unit;
2) Remove the transparent cover and open the front vertical panel;
3) Unplug the tube connected to the waste discharge probe;
4) Use a hexagon wrench to loosen one M3 fastening screw (No. 3) that fixes the waste
discharge probe (No. 1), and withdraw the waste discharge probe from the shielding cover
(No. 2);
5) Replace it with the new waste discharge probe, pass the waste discharge probe through
the through hole of the shielding cover, and insert the tube connected with the waste
discharge probe, and note that the tube is not bent;
6) Use the shielding cover alignment tool 898-000737-00 to determine the installation height
of the waste discharge probe, and then tighten the fastening screw to fix the waste
discharge probe on the shielding cover. For the methods and steps, see the vertical
position adjustment section of the shielding cover for photometer system alignment;
7) Cover the front vertical panel and install a transparent cover.
Alignment and confirmation
Use the shielding cover alignment tool 898-000737-00 for installation height adjustment of the
waste discharge probe; see 7.7.1 for details
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FRU Details
SN FRU code/Material Code Material Name Comment
1 115-061110-00 Incubation Module Assembly
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Incubation
Incubation block
block
PC unit
temperature sensor
Heating film
Temperature
protection switch
Figure 3-2 Block Diagram of Incubation Block Temperature Control
2
1
3
5
4
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(1) the two interfaces (4) the optical assembly (BM60)
(2) the four M5 screws (5) the three M4 screws
(3) the new incubation module assembly
Steps
1 Switch off the main power of the whole unit;
2 Remove the transparent cover and substrate silk screen of right front cover;
3 Remove the two screws that fix the substrate tube holder;
4 Unplug the temperature sensor on the incubation photometric assembly, heating film,
temperature switch connector, and optical assembly connection line, and connect the two
interfaces (No. 1) of preheating pool to the end of liquid pipe not coming into contact with the
preheating pool and the substrate tube;
5 Use a hexagon wrench to remove the four M5 screws (No. 2) that fix the incubation
photometric assembly and the spring washers and flat gaskets;
6 Use a hexagon wrench to remove the three M4 screws (No. 5) that fix the optical assembly
(BM60) (No. 4) and the spring washers and flat gaskets;
7 Turn to unplug the optical assembly (BM60) from the side wall of incubation module
assembly carefully; note to protect the optical assembly (BM60) lens;
8 Place the new incubation module assembly (No. 3), and install it according to the reverse
order of the above steps.
Alignment and confirmation
Enter the software alignment interface to perform operations: 1) carry out incubation
temperature calibration; see 7.6.1 for details; 2) carry out the substrate tube cleaning and
substrate priming process; see 7.10.2 for details; 3) align the horizontal position of the gripper
on the incubation module; see 7.9.6 for details; 4) align the height of gripper on the incubation
module; see 7.9.15 for details.
NOTE
Prevent direct strong light on the lens when removing the optical
assembly, and protect the lens to avoid damage to optical components.
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refrigeration
Reagent
Reagent refrigeration
PC unit
temperature sensor
Semi-conductive
cooler DC12/24V
Radiating fan of reagent power
refrigeration unit
Tools
Parameter Code Quantity
Cross screwdriver / 1 piece
Hexagon wrench / 1
Flathead screwdriver / 1 piece
Scissors / 1 piece
Waterproof glue gun / 1 piece
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Torque driver / 1 piece
AC impedance meter / 1 set
(1) M4X12 stainless steel combination screw (4) Hot-end waterproof strip
(2) Hot-end radiator (5) Radiator
(3) Hot-end thermal pad (6) Thermal pad
Steps
1) Switch off the main power of the whole unit;
2) Take the sample reagent carousel assembly according to the sample reagent carousel
removing method;
3) Use a cross screwdriver to remove the four stainless steel M4X12 cross recessed pan
head screw assemblies (No. 1) fixed between the radiator and thermal baffle, keep them
properly, and take out the hot-end radiator (No. 2);
4) Take out the hot-end waterproof strip (No. 4);
5) After taking out two radiators (No. 5), remove the cold-end thermal pad attached to the
cold-end radiator (No. 6);
6) Use clean cloth and absolute alcohol to wipe the surfaces of the hot and cold end radiators
and dry the water if there is.
7) Discard the original two radiators (whether one or both are bad), and paste the cold-end
thermal pad (No. 6) to the middle of the side of the new radiator with text (No. 5);
8) Put the side with thermal pad on the cold-end radiator, and drop a small amount of thermal
grease (used to adhere to the hot-end thermal pad) onto the side of radiator without text;
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and place the hot-end thermal pad (No. 3);
1) Straighten out the cables of the radiators, fill the groove of the hot-end waterproof strip
with the sealing silicone grease, and then put the waterproof ring onto the thermal
insulation board, and place the cables of the radiators into the groove of the hot-end
waterproof strip in order;
2) Use absolute alcohol to wipe clean the contact position of the radiator with the hot-end
radiator, and remove the adhered old hot-end thermal pad (metal sheet-like) with a blade;
3) Apply a layer of thermal grease over the reader window;
4) Place the radiator of hot-end downward vertically in position, and lock the fastening screw;
5) Use an AC impedance meter to measure the resistance value of the two locked radiators,
which should be in the range of 2.17Ω±10%;
6) Install the sample carousel assembly in the main unit.
7) check and confirm that the condensate discharge pipe of the reagent pot has been
connected to the outlet of the condensate discharge of the reagent pot
Alignment and confirmation
Re-power on the whole unit;
Use a special user service account to enter the alignment interface;
In the Utility → Status → Power and Temperature Status Query screen, check whether the
parameters of the refrigeration module are normal and the temperature continues to drop to the
specified range.
Switch to user, and use the user account to enter the operating software.
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4 Hardware system
4.1 Overview
This chapter describes functions of each circuit board of the chemiluminescence immunoassay
analyzer.
4.3 PCB
4.3.1 PCB ID and function overview list
The table below lists the hardware boards of CL-900i automatic chemiluminescence
immunoassay analyzer and briefly summarizes the functions of each board.
Circuit board list:
Board PCBA (PCB) Implemented functions Comment
BM50 main control The main control board is the control center of the
board PCBA instrument. Communicating with PC through the
051-002794-00 network port, and transmitting data and instructions;
responsible for driving of all motors, optical coupler
check, heating drive and smart module interaction;
implementing the analog data acquisition and
processing functions, such as hydraulic pressure,
pneumatic pressure, temperature, voltage, and
current.
BM50 Main control Implementing electrical connections of the motor,
interface board PCBA optical coupler, temperature sensor, valve pump and
051-002793-00 heating film with the main control board
BM50 Power supply Implementing the functions of refrigeration drive,
conversion board PMT module voltage conversion and voltage
PCBA distribution
051-002795-00
BM50 Indicator Board Implementing the front panel indication function
PCBA
051-002796-00
BM50 level detection Providing the sample/reagent liquid level detection
board function and two pin longitudinal anti-collision
051-002938-00 detection function
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Liquid check board Detecting bubbles of the wash buffer, converting the
PCBA detection result to a level signal and sending it to the
051-001621-00 main control board.
BM20 gripping Used to introduce the gripper empty, gripper opening
mechanism Z-FPC and Z-axis anti-collision optical couplers and finger
connecting plate PCBA motor signals to X-FPC.
051-001873-00
BM20 gripping Used to introduce the X-FPC signals, the X-axis
mechanism Y-FPC initial position and X-axis code disk optical coupler
connecting plate PCBA signals and the X-axis motor signal into the socket
051-001874-00 connected to the board end
BM20 gripping Used to introduce the edge connector signal from Z-
mechanism X-FPC FPC, Z-axis initial position and Z-axis middle position
connecting plate PCBA optical coupler signals, and Z-axis motor signal into
051-001875-00 Y-FPC.
BM10 double optical Used to fix and transfer the gripper Z-axis anti-
coupler conversion collision optical coupler and finger-opening optical
board PCBA coupler
051-001001-00
Empty gripping optical Used to fix and transfer the gripper empty optical
coupler conversion coupler
board PCBA of the
BM10 first gripper
051-001373-00
BM10 optical coupler Used to fix and transfer the gripper Z-axis initial
conversion board position, middle position, X-axis initial position, and
PCBA with socket code disk optical couplers
051-001034-00
BM20 network Used for network communication conversion
interface conversion between the PC and main control board
board PCBA
051-001895-00
24V/300W AC-DC Providing the 24V power supply of whole unit
power
022-000302-00
12V/300W AC-DC Providing the 12V power supply of whole unit
power
022-000303-00
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Level sense board communication Refrigeration control (drive circuit on power conversion board)
Main control
Network interface
conversion board
Indicator board communication Refrigeration current monitoring (collection circuit on power
Photon counting board communication
Bar code scanner communication
conversion board)
Valve control (drive circuit on main control conversion board)
board
Air pressure check 051-002794-00
Clogging check (hydraulic check)
PC
Ethernet Ethernet Switch signal check (carousel cover check and waste check)
cable cable J19 Motor drive control
Temperature check (heating temperature control and cooling
temperature control)
Pump drive control Optical coupler check (sample anti-collision and waste container
Electromagnet drive check)
Fan drive (jam check) Air bubble check of wash buffer substrate
12V/24V Incubation block heating drive
J8 Light key control
12V/24V voltage monitoring
Connectors
Valve
drive
Main control interface board
J35
051-002793-00
Photometric
system power
drive
Cooler J9 J8
24V power supply
Cooler 12V power supply Power supply/ Power supply/ Power supply/ Valve pump,
J10 J7 communication communication communication
motor optical
coupler, switch
Mains heating,
supply Power 12V power Liquid check Level sense Photon counting temperature
interface Switch L/N J1 J11 module Indicator board
board board board fan, float. . .
051-002796-00
L/N/PE 051-001621-00 051-002938-00 051-000743-00
Power conversion board 24V power
051-002795-00 module
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Power
UART
Alignment serial port
DDR3
DDR3SDRAM16 RJ45-isolation
RMII PHY J19 network port
LAN8710 transformer
EEPROM PMIC
AM3358
8 Kb TPS 65020+TPS 62090
UART
I2 C Level sense board
UART
Indicator Board
SPI-Flash
64 MB
UART
Photon counting board
GPMC
x16 x8 Conversion
SPI
NOR NAND
S29GL 512P MT29F8G08A
through the
1 1 BABAWP
CPU daughter board Int
main control
Voltage
check interface board
Description
PCB diagram
The PCB layout of the main control board is as follows:
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Connectors
The main control board contains the following connectors.
Power supply:
Power supply input (J8): 8PIN, providing the 24V and 12V voltages to the board.
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NOTE
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a
pair of anti-static gloves or wrist straps.
Make sure that the connectors are inserted properly into the PCBA.
Check the connectors with locks and ensure they have been locked properly. Check the
connectors without locks and ensure that they are inserted into the end of the slots.
Iif the main control board needs to be replaced, enter the parameter configuration query
interface before the replacement, and back up all the parameters to PC. After the main
control board is replaced, run the Upgrade program to download the middle-/lower-layer
units programs, and re-import all the parameters to the new main control board.
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J2 Valves 13 to 24
Figure 4-1 Functional Block Diagram of the Main Control Interface Board
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Description
The PCB layout of the main control conversion board is as follows:
Connectors
The main control conversion board contains the following connectors.
No. Functions Comment
J1 Valve drive Control valves 1 to 12
J2 Valve drive Control valves 13 to 24
J3 Motor drive Mixing motor, wash syringe motor
J4 Motor drive Gripper Z motor, gripper finger motor
J5 Motor drive Gripper X motor
J6 Motor drive Dispersion rotation motor, sample syringe
motor
J7 Motor drive Shielding motor, dispersion syringe motor
J8 Motor drive Carousel motor
J9 Motor drive Sampling assembly X motor, sampling
assembly Z motor
J10 Motor drive Dispersion lifting motor, sample carousel
motor
J11 Motor drive Gripper Y motor
J12 Electromagnet drive 2-channel electromagnet drive
J13 Pump drive 2-channel pump drive
J14 Constant delivery pump and Control constant delivery pump and heating
heating drive film
J15 Optical coupler check interface Gripper Y initial, gripper Y code disk, left
cuvette box, right cuvette box, shielding lower
position and shielding upper position optical
coupler check
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J16 Optical coupler check interface Dispersion syringe, panel reflection optical
coupler, dispersion rotation, dispersion lifting,
mixing and waste cuvette optical coupler
check
J17 Optical coupler check interface Unused
J18 Optical coupler check interface Sample carousel, carousel initial, carousel
code disk, sample anti-collision 1, sample
anti-collision 2, and sample syringe optical
coupler check
J19 Optical coupler check interface Sampling level initial, sampling level code
disk, sampling assembly Z, and wash syringe
optical coupler check
J20 Optical coupler check interface Check of the optical couplers of gripper other
than those in the Y direction
J21 Floater check interface Floater Check
J24 Carousel cover opening/closing Carousel cover and sample carousel cover
check interface opening/closing check
J26 Bar code scanner interface Bar code scanner interface, RS232
communication protocol
J27 Temperature check interface Check the reagent pot temperature, cold-end
temperature of refrigeration, incubation
temperature 1, and incubation temperature 2
J28 Clog detection Connect clogging detection sensor
J30 Fan drive Control the hot-end and cold-end fans of
reagent pot
J31 Photon counting board Photon counting board communication and
communication and power supply power supply interface, UART protocol
interface
J32 Level sense board interface Level sense board communication and power
supply interface, UART protocol
J33 Air bubble check Including air bubble check of wash buffer and
substrate
J34 Photon counting board power The photon counting board power supply
interface interface, connected to the power conversion
board J8, and also connected to J31 in the
conversion board
J35 Refrigeration control interface Control the radiator switch and check the
radiator working current
J36 Light key interface Used to turn on/off the light key and check the
key status
J37 Indicator board interface Indicator board interface, UART protocol
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14 P12V 12V
15 V20 drive /
16 P12V 12V
17 V21 drive /
18 P12V 12V
19 V22 drive /
20 P12V 12V
21 V23 drive /
22 P12V 12V
23 V24 drive /
24 P12V 12V
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3 P24V 24V
4 Heating film drive /
1
5 P24V 24V
6 Heating film drive /
2
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NOTE
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a
pair of anti-static gloves or wrist straps.
Make sure that the connectors are inserted properly into the PCBA.
Check the connectors with locks and ensure they have been locked properly. Check the
connectors without locks and ensure that they are inserted into the end of the slots.
J6
Refrigeration J2/J3 AC
control and heating
current drive
monitoring
J9/J10
refrigeration
drive and
current
sampling
J4 J7 AC-DC output
12V/24V 12V/24V
output input
U1 photon
J8 counting
±12V board
output isolation
power supply
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Description
The PCB layout of the power conversion board is as follows:
Connectors
The power conversion board contains the following connectors.
Power supply:
AC power input interface (J1): 3PIN, used to provide AC power to the power conversion board.
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DC power input interface (J7): 6PIN, introducing the DC power output from the AC-DC module to the power
conversion board
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D5: green, operation indication of the radiator connected to J10; when the indicator is turned on, the radiator
circuit is connected and refrigeration starts.
Installation Methods and Precautions
NOTE
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a
pair of anti-static gloves or wrist straps.
Make sure that the connectors are inserted properly into the PCBA.
Check the connectors with locks and ensure they have been locked properly. Check the
connectors without locks and ensure that they are inserted into the end of the slots.
When the connectors such as J1, J4, J7 and J9-J11 with locks are unplugged, press the
lock, and then exert upward force; when the plug and unplug force of connectors like J4
and J7 are great, hold the board edge in the plugging/unplugging process, lest the board
would be distorted or damaged.
Description
The PCB layout of the indicator board is as follows:
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Connectors
The indicator board contains the following connectors.
Power supply and communication interface with the main control board (J2): obtaining power from the main
control board and communicating with the main control board through UART, so as to control the LED on, off
and blinking statuses
SWD alignment interface (J1): used for SWD alignment in the development phase
Installation Methods and Precautions
NOTE
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a
pair of anti-static gloves or wrist straps.
Make sure that the connector wires are inserted in positions.
After replacing the board, run the Upgrade program to burn the lower-layer unit program.
Description
PCB diagram
The PCB of the level sense board is shown below:
Connectors
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NOTE
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a
pair of anti-static gloves or wrist straps.
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Make sure that the connectors are inserted properly into the PCBA.
After replacing the liquid level detection board, run the Upgrade program to burn the
lower-layer unit program. If the position of the probe is offset because the probe is
touched during the process of card replacement, the “Dispensing System Alignment” is
required.
Liquid
pathway
Power Photoelectric
Level output
Luminescent
receiving
tube
tube
OPB818
Description
The PCB of the liquid check board is shown below:
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Connectors
The liquid check board contains the following connectors.
J1: obtaining the 3.3V power supply from the main control interface board and providing the air bubble
availability level to the main control interface board
Indicators
D1: red, the indicator is turned off when there are no air bubbles; the indicator is turned on when there are air
bubbles.
Test Points
TP1: VDD, 3.3V, provided by the main control conversion board
TP2: GND;
TP4: output signal; output low level when there is liquid; output high level (3.3V) when there is no liquid
Installation Methods and Precautions
NOTE
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a
pair of anti-static gloves or wrist straps.
Make sure that the connector wires are inserted in positions.
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Description
PCB diagram
The PCB layout of the network port conversion board is as follows:
NOTE
Prior to removing the board, disconnect the instrument from the power supply and wear a
pair of anti-static gloves or wrist straps.
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Make sure that the RJ45 connector wires are inserted in positions.
Optical
coupler
1
Motor 1
Optical
coupler
1
Z-FPC
VCC
Optical
GND
coupler
SR1
3
SR2
A1+
B1+
A1-
B1-
GND
VCC
GND
SR3
Edge connector
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SR3
GND
VCC
GND
SR2
SR1
GND
VCC
X-FPC B-
B+
A-
A+
J10
J10 J9
J8
Optical
Optical
coupler Motor 2
coupler 5
4
J1
Optical
Optical J2 coupler 6
coupler 7
Motor 3
VCC
GND
GND
SR5
SR4
Y-FPC-B
VCC
GND
GND
SR7
SR6
SR5\SR4\SR3
SR6\SR7\SR1\SR2
Y-FPC-A
Description
PCB diagram
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Connectors
The FPC board contains the following connectors.
Z-FPC:
Used to introduce the gripper empty gripping, gripper opening and Z-axis anti-collision optical couplers and
finger motor signals to X-FPC.
Connectors Pin No. Signal name Connectors Pin No.
Edge connector 1,2,3,4,5 A1+ J1 1
6,7,8,9,10 A1- 2
11,12,13,14,15 B1+ 3
16,17,18,19,20 B1- 4
21,22,23,24,25,26,27,28, / / /
29 VCCG J2 1
30 GND 2,3
31 SR_PHO1 4
32 SR_PHO2 J3 4
33 GND 2,3
34 VCCG 1
J4 1
35 GND 2,3
36 SR_PHO3 4
X-FPC:
Used to introduce the edge connector signal from Z-FPC, Z-axis initial position, Z-axis middle position and Z-
axis motor into Y-FPC.
Connectors Pin No. Signal name Connectors Pin No.
J5 1,2,3,4,5,6,7,8 B2- J1 4
9,10,11,12,13,14,15,16 B2+ 3
17,18,19,20,21,22,23,24 A2- 2
25,26,27,28,29,30,31,32 A2+ 1
33,34 /
35,36, 37,38, 39,40, and A1+ J4 1,2,3,4,5
41,42
43,44,45,46,47,48,49,50 A1- 6,7,8,9,10
51,52,53,54,55,56,57,58 B1+ 11,12,13,14
,15
59,60,61,62,63,64,65,66 B1- 16,17,18,19
,20
67,68,69,70,71,72,73,74 / 21,22,
23,24,
25,26, and
27,28
75,76 VCCG 29
77,78 GND 30
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79,80 SR_PHO1 31
81,82 SR_PHO2 32
83,84 GND 33
85,86 VCCG 34
87,88 GND 35
89,90 SR_PHO3 36
91,92 SR_PHO4 J2 4
93,94 GND 2,3
95,96 VCCZ 1
J3 1
97,98 GND 2,3
99,100 SR_PHO5 4
Y-FPC:
Used to introduce the Z-axis and finger signals of X-FPC, X-axis initial position, X-axis middle position optical
coupler signals and the X-axis motor signal into the socket (located at Y-FPC and close to the reinforcing plate
at the end) connected to the board end
Connectors Pin No. Signal name Connectors Pin No.
J1 1 A3+ J7 1
2 A3- 2
3 B3+ 3
4 B3- 4
J8 1,2,3,4,5,6,7,8 B2- J6 4
9,10,11,12,13,14,15,16 B2+ 3
17,18,19,20,21,22,23,24 A2- 2
25,26,27,28,29,30,31,32 A2+ 1
33,34 / / /
35,36, 37,38, 39,40, and A1+ J5 1
41,42
43,44,45,46,47,48,49,50 A1- 2
51,52,53,54,55,56,57,58 B1+ 3
59,60,61,62,63,64,65,66 B1- 4
67,68,69,70,71,72,73,74 / / /
75,76 VCCG J4 12
77,78 GND 14
79,80 SR_PHO1 16
81,82 SR_PHO2 18
83,84 GND 20
85,86 VCCG 17
87,88 GND 15
89,90 SR_PHO3 13
91,92 SR_PHO4 11
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93,94 GND 9
95,96 VCCZ 7
97,98 GND 5
99,100 SR_PHO5 3
101,102 / 19,1
J2 4 SR_PHO6 2
2,3 GND 4
1 VCCY 6
J3 1
2,3 GND 8
4 SR_PHO7 10
FPC connectivity test
Connect the three sections of FPC and use them as a whole to perform signal connectivity test. Remove the
J4, J5, J6, and J7 plugs of the optical coupler, motor, and Y-FPC during the test.
Signal name Test Points Test resistance value
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NOTE
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a
pair of anti-static gloves or wrist straps.
Make sure that the connectors are inserted properly into the PCBA.
Check the connectors with locks and ensure they have been locked properly. Check the connectors without
locks and ensure that they are inserted into the end of the slots.
FPC should be protected specially during installation or unloading. It cannot be damaged by sharp objects or
exposed to corrosive liquid. It should be placed flat and cannot be bent arbitrarily, and must be protected using
a special mold during transportation. Most components on the FPC are SMD connectors and should be treated
gently during plugging/unplugging and installation, otherwise the socket pin will be damaged. There is a forced
corner area at Z-FPC, which cannot be energetically pulled to tear the PCB. If there are screws for fixing here,
the length of main screw should be appropriate, and it cannot be too long and pierce the FPC. There are more
optical coupler connection wires at the Y-FPC connection control board end. Note to avoid damaging the socket
in the plugging/unplugging operation.
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Description
PCB diagram
The PCB layout of the three kinds of optical coupler conversion boards is shown below:
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Under normal circumstances, after the instrument is powered on, the voltage between the two pins A and K of
the optical coupler on the optical coupler conversion board is about 1.2V. The voltage between pins C and E is
related to the shielding status of the optical coupler: when the optical coupler is shielded, the voltage between
pins C and E is about 3.3V; when the optical coupler is not shielded, the voltage between pins C and E is around
0V.
Wire design
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NOTE
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a
pair of anti-static gloves or wrist straps.
Make sure that the connectors are inserted properly into the PCBA.
Check the connectors with locks and ensure they have been locked properly. Check the
connectors without locks and ensure that they are inserted into the end of the slots.
During the installation of the optical coupler conversion board, the wires should not interfere with other parts.
The wires that contact with PCBs should be fixed properly. If the wires are not fixed properly and move, they
will fall off the soldering pad. Adjust the position of the optical coupler and the retaining plate properly to avoid
the rubbing of the two parts otherwise the optical coupler will be damaged. Reflective optical coupler. Its voltage
is 1.2V or so when the diode is powered on. The feedback signal is 3.3V or so when the optical coupler is
blocked and it is 0V when it
248
Power
module
009-006949-00
009-006949-00
power board DC
power board DC
connection cable
connection cable
J37/009-006957-00 key indication connection cable J34/009-006951-00 optical power connection cable
/
-
-
009-006916-00 AC
J34
Board
input connection
Indicator
cable
J35
J37
J35/009-006944-00 heating control connection cable
Power
supply
n board
J36/009-007315-00 light key connection cable
/
-
-
conversio
J31
J32
Light key
J36
J33
J33/009-006912-00 liquid check connection cable
cord
/
-
-
J
main control
board power
009-006993-00
check
Liquid
J29
J27
J30
J32/009-006915-00 level sense board connection
J28
cable
/
-
-
Level
detection
J31/009-006952-00 optical
communication connection cable
/
-
J24
J25
J26
Photometric
J30/009-006956-00 fan connection cable
/
-
-
Fan
J28/009-006965-00 temperature
J20
J18
J19
/
-
-
1
J23
e sensor
Temperatur
2
249
J2
scanner
Bar code
J15
J16
J17
J21
J
1
check
Boolean
J
J12
J13
J14
Floater
Main control board 051-002794-00
J14/009-006941-01 constant
delivery pump - heating connection cable
/
-
-
Pump
heating
electromagn
J9
J10
J11
optical
motor X2
Sampling
assembly
coupler X4
X2
optical
coupler
Syringe
motor X2
motor X1
cable
/
-
-
coupler X1
Light
shield
optical
coupler X2
-
-
Motion mechanism
-
-
-
connection cable
optical
Mixing
motor X1
J3
J4
J5
coupler X1
optical
motor X2
Dispersion
coupler X2
optical
Gripper
motor X4
coupler X9
board
J1/009-006906-00 valve
Network
interface
connection cable 1
1
conversion
J1
J2
J2/009-006907-00 valve
connection cable 2
-
-
Valve
pumpx2
Note: In the connection diagram of the whole unit, “Jxx” in front of the wire coding indicates the corresponding Jxx interface on the main control interface board.
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IVD Global Technical Support Dept
Board connection instructions:
Material Code Wire Name Corresponding Corresponding to board
to board 1 2 interface
interface
009-006951-00 Optical power cable Main control Power supply conversion
interface board board J8
J34
009-006944-00 Heating control Main control Power supply conversion
cable interface board board J6
J35
009-006957-00 Key indicator board Main control Indicator Board J2
cable interface board
J37
009-006915-00 Level detection Main control Level detection board J2
board interface interface board (4Pin)
J32 Level detection board J3
(3Pin)
A B C
009-006916-00 AC
input connection
cable
009-006949-00
power board DC
connection cable
Power 009-007001-00
Network
009-006993-00
Power
system network
interface
supply
main control
board power connection cable
cord Main control board 051-002794-00 conversion
module 009-006949-00
power board DC
connection cable
conversio board
n board
J35/009-006944-00 heating control connection cable
J34/009-006951-00 optical power connection cable
D E F
2
J35 J33 J30 J26 J19 J17 J14 J11 J8 J5
J34 J32 J29 J28 J25 J18 J16 J13 J10 J7 J4 J2
J31 J27 J24 J20 J15 J12 J9 J6 J3 J1
J37/009-006957-00 key indication connection cable
1
J21/009-006913-00 floater check connection cable
J1/009-006906-00 valve
J2/009-006907-00 valve
delivery pump - heating connection cable
J30/009-006956-00 fan connection cable
1
J24/009-006963-00 switch signal line 1
connection cable 1
connection cable 2
J5/009-006908-00 gripper X motor line
J10/009-007025-00 dispersion lifting -
J12/009-006914-00 waste pump -
communication connection cable
1
J28/009-006965-00 temperature
-
sensor connection cable 1
-
connection cable
connection cable
-
-
cable
cable
cable
- - -
line
- - - -
- - - - - -
- - - - -
- - - -
- - - - - -
- -
Valve
- - - -
- /
/
-
/
/ -
/
/
/
- -
-
/ / / -
- -
/
- pumpx2
/ / J / / J /
J
J
/ J
J /
J
J
J
J
/ - -
4
/
Pump
Indicator Liquid Level Temperatur Bar code Boolean heating
Light key Photometric Fan Floater Reagent
Board check detection e sensor scanner check electromagn Sampling
assembly
Syringe
motor X2
carousel
Sample
carousel
Light
shield
Mixing Dispersion Gripper
motor X1 motor X1 motor X2 motor X4
et motor X2 optical
coupler
optical
motor X1
optical
motor X1
optical
optical optical optical
optical coupler coupler X1 coupler X2 coupler X9
coupler X4 X2 coupler X1 coupler X2
X1
Motion mechanism
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Part A:
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Part B:
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Part C:
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Part D:
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Part E:
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Part F:
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5 Fluidics system
5.1 Overview
The CL-900i hydropneumatic system provides wash solution inlet, waste discharge, substrate
dispensing and other functions, controls and monitors the relevant parts and gives alarm so
that the normal operation of the analyzer is ensured.
The principle architecture of the hydropneumatic system is as follows:
Hydropneumatic
system
Substrate Liquid
Module Sampling Dispersion
dispensing detection
Name hydro module fluidic module fludic module module
Inject Substrate
Sample probe
Sample probe
Liquid check
dispensing
Dispersion
Dispersion
sampling
cleaning
Aspirate
Module
functions
Sample syringe SR1
Dispersion syringe
Negative pressure
Constant delivery
bubble check
waste floater
chamber VC
pump DP
Main
SR3
components
Where,
Sampling fluidic module: used to realize quantitative sampling of the probe and clean the
interior and exterior of probe
Substrate dispensing module: dispensing the substrate and switching the substrate bottles.
Dispersion module: wash buffer inlet for the dispersion wash and waste discharge.
Liquid check module: checking the wash buffer entering the whole unit and the waste in the
waste tank outside the unit
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Clog detection
Air pressure 1
Swab
Wash well
Isolation room
Figure 5-2 Schematic Diagram of Sampling Fluidic Module
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Preheating
Waste discharge
probe
Aspirate 1 Aspirate 2 Aspirate 3 Waste
Dispense 1 Dispense 2 Dispense 3
Reagent carousel
Isolation
room
Preheating
Air bubble
Substrate
check
Dispensing
Substrate 1 Substrate 2
Substrate
Substrate
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delivery pump
Air bubble check Optical coupler Implementing substrate air bubble detection
The electromagnetic constant delivery pump is the power source of substrate dispensing, ad
works together with the electromagnetic valve V21 to switch and implement substrate
dispensing.
The electromagnetic valve V22 is used to switch the two bottles of substrate.
When substrate needs to be dispensed, turn on the electromagnetic constant delivery pump (if
substrate 2 is used, open the electromagnetic valve V22 first), and aspirate substrate from the
substrate bottle. After it is aspirated, open V21, and turn off the constant delivery pump so that
the substrate is dispensed into the cuvette. Substrate should be dispensed from the substrate
dispensing mouth at the upper part of cuvette.
Two bottles of substrate can be installed at the same time and the system can automatically
switch to another when one is used up.
Substrate heating and temperature control device is designed to ensure the stability of the
substrate temperature.
The consumption and switching of the substrate is controlled through auto counting. When one
bottle of substrate liquid is used up or air bubbles are detected, the system switches to another
bottle and prompts "Substrate x is empty" and its corresponding indicator is flashing. When two
bottles are both used up, the system prompts "substrate is exhausted" and substrate dispensing
is stopped. If bubbles are detected, substrate recovery should be performed while the
instrument is in the standby status to eliminate air bubbles.
Tank cover
assembly
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IVD Global Technical Support Dept
displays the remaining amount of wash buffer. Only one tank is used during operation of the
analyzer. When this tank of wash buffer is used up or air bubbles are detected, the analyzer
will switch to the other tank and send an alarm, and prompt the user to load new wash buffer.
After wash buffer enters the analyzer, the dispersion syringe SR3 aspirates the dispersion
module, and the wash syringe SR2 aspirates the sampling module respectively through tube
branches.
The wash buffer tank is switched through the electromagnetic valves V14 and V15. When wash
buffer 1 is used, V14 and V15 are not energized; when wash buffer 2 is used, V14 and V15
must be energized before the syringe aspirates wash buffer.
When one tank is used up, the user needs to load the wash buffer tank manually. To replace
wash buffer, first prepare new wash buffer, take out the aspirating rod from the old wash buffer,
place it in the new wash buffer as keeping the catheter vertical, pull up the bottle mouth (soft
bottle) gently, turn to fasten the cap, and then press the cap gently till the aspirating rod comes
into contact (against) the tank bottom so as to minimize the remaining amount after wash buffer
is consumed.
After replacing the wash buffer, manually tap the "Load" button on the software interface to load
the wash buffer.
The analyzer waste is discharged to the waste tank or sewer outside the unit two waste pumps.
If the waste is discharge to the waste tank, the waste amount in the waste tank is checked
through the waste floater sensor. When the floater detects that the waste tank is full, the
analyzer stops loading of the new sample; if the test has started, the test will continue till it is
completed.
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IVD Global Technical Support Dept
Period starts
SR1 aspirate SR1 aspirate SR1 discharge
SR1 discharge sample
sample reagent reagent
SR2
SR2 aspirate SR2 wash outer SR2 wash inner SR2 wash SR2 wash inner
SR2 aspirating SR2 aspirating aspirate
liquid wall and outer walls outer wall and outer walls
liquid
As shown in the above figure, when the sampling process starts, the wash syringe SR2
aspirates wash buffer from the wash buffer tank and the sample probe goes downwards at the
same time, and the sample syringe SR1 aspirates the sample. After the aspirating process ends,
the electromagnetic valve V16 is energized to start washing the exterior wall of the sample
probe. After the exterior is washed, V16 is closed. SR2 aspirating and SR1 sampling progress
at the same time. After sampling ends, the sample probe moves to the wash well, V16 and V17
are opened, and the sample probe interior and exterior are washed through SR2.
The probe clogging detection device is turned on when sample and reagent aspirating starts,
and the hydraulic pressure is monitored to check whether the sample probe is clogged.
Turn
carousel
Relieve pressure in the Maintain negative pressure
Waste drainage negative pressure in the negative pressure Turn on LP2
chamber chamber
Period
starts
When dispersion washing starts, the waste drainage probe moves downward to the cuvette
bottom, and V09 and waste pump LP2 are turned on at the same time to aspirate the waste
completely. After the waste is aspirated completely, V06, V07, V08 and V09 are opened at the
same time to relieve the negative pressure of the negative pressure chamber and check the
negative pressure at the same time. If the negative pressure valve, aspirating probe or waste
is clogged and pressure relief fails, the analyzer will report a fault.
V01 is opened at the same time as waste is discharged, and V02, V03 and V04 are opened in
turn as required to perform dispensing of the first, second and third phases. After dispensing
ends, V01 is turned off.
After the pressure relief is completed, the waste pump LP2 begins to establish a stable negative
pressure in the negative pressure chamber. According to the aspirating need, the three phase
aspirating probe drops at the same time, and V06, V07, and V08 are opened in turn or at the
same time to complete aspirating of dispersion wash.
After aspirating ends, the aspirating probe moves upwards, LP2 operates at full power, and
V05, V19, V20, V11, V12 and V13 are opened in turn to drive the syringe to wash or blow dry
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the aspirating probe exterior through the swab.
Fluidic Initialization
The hydro initialization aims to determine whether the hydro power device and hydro related
motion mechanism can operate normally and return to the initial status, inquire the sensor
status and close the valve pump. The following main flows are involved:
The dispersion syringe, sample syringe and wash syringe go back to the initial optical coupler
position.
The sample probe, waste probe and waste drainage mechanism go back to the initial optical
coupler position.
All the valves and pumps are turned off.
The system inquires the status of the liquid level sensor of the waste tank. If it is full, the system
will prompt the user to clear it.
Overview
When the instrument fails or regular maintenance is performed, the analyzer is dismantled.
During dismantlement of the analyzer, pay attention to the following:
Wear gloves and avoid contacting with liquid.
Take caution to avoid bumping and scratching the parts and human injury.
Under non-special circumstances, disconnect the power supply before re-installing the
analyzer.
You should wear gloves and mask to prevent contamination.
Take caution to avoid damaging other parts.
When plugging out the tubes, take measures to avoid spilling the liquid onto other parts
especially electrical parts, otherwise, they can be damaged.
After re-installing parts, power on the analyzer and check if it can work normally.
When dismantling the analyzer, the tools include:
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Flathead screwdriver / 1
Diagonal pliers / 1
Knife / Several
Empty substrate bottle New bottle >4
Acid wash buffer of 105-004838-00 Not smaller
substrate tubing than 100ml
Component layout
The main components of sampling fluidic module are all on the analyzer back, as shown below.
Re-installing of the sampling fluidic module involves the wash syringe, sample syringe,
electromagnetic valve, probe clogging detection assembly and waste pump assembly, and its
layout on the whole unit is shown below:
⑩
⑧ ⑨
⑦ ⑥ ⑤ ④ ③ ② ①
Figure 5-6 Local Schematic Diagram of the Sampling Fluidic Module Components
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③
④
⑤
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NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
NOTE
Do not contaminate the connectors when installing or dismantling the
tubes. The split fluid should be cleaned in time to avoid eroding other
electrical components and rack.
NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
NOTE
Do not contaminate the connectors when installing or dismantling the
tubes. The split fluid should be cleaned in time to avoid eroding other
electrical components and rack.
NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
NOTE
Do not contaminate the connectors when installing or dismantling the
tubes. The split fluid should be cleaned in time to avoid eroding other
electrical components and rack.
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NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
NOTE
Do not contaminate the connectors when installing or dismantling the
tubes. The split fluid should be cleaned in time to avoid eroding other
electrical components and rack.
⑥ ⑦
⑤ ④ ③ ② ①
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Replacing the 10ml lead screw drive syringe assembly as a whole
When to do
The wash syringe drive assembly motor, lead screw, slide block and other transmission
mechanisms fail.
Tools
Parameter Code Quantity
Hexagon wrench / 1
Cross screwdriver / 1 piece
Medical rubber gloves / 1 pair
Steps
1) Drain the dispense tubing and dispersion tubing, and turn off the power supply of whole
unit;
2) Remove the entire left side plate;
3) Remove the four syringe assembly fastening screws, and take out the syringe assembly
carefully;
4) Remove the electrical connection lines such as syringe drive motor connection line and
sensor connection line;
5) Remove the connection tube of syringe assembly;
6) Replace the syringe assembly with a new one;
7) Install the syringe assembly and electrical connection lines in turn according to the reverse
order of the above steps, and connect the tubes.
NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
NOTE
Do not contaminate the connectors when installing or dismantling the
tubes. The split fluid should be cleaned in time to avoid eroding other
electrical components and rack.
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When to do
The 10ml syringe leaks.
Tools
Parameter Code Quantity
Hexagon wrench / 1
Cross screwdriver / 1 piece
Medical rubber gloves / 1 pair
Steps
1) Drain the dispense tubing and dispersion tubing, and turn off the power supply of whole
unit;
2) Remove the entire left side plate;
3) Remove the connection tube of syringe assembly;
4) Remove the two fastening screws at the upper part of the syringe , and take out the syringe
assembly;
5) Remove the special screw;
6) Take out the 10ml syringe;
7) Replace the 10ml syringe with a new one;
8) Install the 10ml syringe and connect the tubes in turn according to the reverse order of the
above steps, and connect the tubes.
NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
When the pump is replaced, the inlet and outlet pipes of the waste pump
cannot be reversed.
NOTE
Do not contaminate the connectors when installing or dismantling the
tubes. The split fluid should be cleaned in time to avoid eroding other
electrical components and rack.
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Replacing the Optical Coupler of Syringe Drive Assembly
When to do
The syringe drive assembly fails and the failure is confirmed to be caused by a failed sensor.
Tools
Parameter Code Quantity
Hexagon wrench / 1
Cross screwdriver / 1 piece
Medical rubber gloves / 1 pair
Steps
1) Drain the dispense tubing and dispersion tubing, and turn off the power supply of whole
unit;
2) Remove the analyzer backplate;
3) Remove the four syringe assembly fastening screws, and take out the syringe assembly
carefully;
4) Remove the electrical connection lines such as syringe drive motor connection line and
sensor connection line;
5) Remove the connection tube of syringe assembly;
6) Unscrew the two fastening screws that fix the optical coupler connection line, and remove
the optical coupler connection line;
7) Replace the optical coupler connection line with a new one, and fix it again;
8) Install the other parts in turn according to the reverse order of the above steps.
NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
NOTE
Do not contaminate the connectors when installing or dismantling the
tubes. The split fluid should be cleaned in time to avoid eroding other
electrical components and rack.
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Replacing the Waste Pump Assembly
When to do
The waste pump assembly fails.
Exploded View of the Waste Pump Assembly
NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
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NOTE
When the waste pump assembly and tube connector are removed and re-
installed, the split fluid should be cleaned in time to avoid eroding other
electrical components and rack.
⑤ ⑥
④
①
②
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5) Remove the two assembly fastening screws, and remove the clogging detection assembly;
6) Remove the assembly connection line;
7) Install the new clogging detection assembly;
8) Install the clogging detection assembly and electrical connection lines in turn according to
the reverse order of the above steps, and connect the tubes.
NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
NOTE
Do not contaminate the connectors when installing or dismantling the
tubes. The split fluid should be cleaned in time to avoid eroding other
electrical components and rack.
NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
NOTE
Do not contaminate the connectors when installing or dismantling the
tubes. The split fluid should be cleaned in time to avoid eroding other
electrical components and rack.
NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
NOTE
Do not contaminate the connectors when installing or dismantling the
tubes. The split fluid should be cleaned in time to avoid eroding other
electrical components and rack. Note the tubes and the three-way valve
should be connected as required.
Component layout
Re-installing of the dispersion fluidic module involves the dispersion syringe, two-way valve,
three-way valve, waste valve and other components, and its layout on the whole unit is shown
below:
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⑥ ⑤ ④ ③ ② ①
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Steps
1) Remove the backplate of whole unit;
2) Remove the connection tube of assembly;
3) Remove the two assembly fastening screws, and remove the negative pressure chamber
assembly;
4) Install the new negative pressure chamber assembly.
5) Install the valve and electrical connection lines in turn according to the reverse order of the
above steps, and connect the tubes.
NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
When the assembly and tube connector are removed and re-installed, the
split fluid should be cleaned in time to avoid eroding other electrical
components and rack.
Component layout
Re-installing of the substrate dispensing module involves the constant delivery pump of
substrate, valve, substrate detection optical coupler and other components, and its layout on
the whole unit is shown below:
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③ ② ①
Tools
Parameter Code Quantity
Hexagon wrench / 1
Cross screwdriver / 1 piece
Medical rubber gloves / 1 pair
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IVD Global Technical Support Dept
④ ③ ② ①
When to do
The constant delivery pump of substrate is not accurate or leaks, the substrate channel is
contaminated and cannot be washed clean automatically, or other functions are abnormal.
Steps
1) Empty the substrate tubing, and turn off the power supply of whole unit;
2) Open the front shell of analyzer;
3) Remove the upper tube of constant delivery pump;
4) Use a cross screwdriver to loosen the two M3X8 screw assemblies of the assembly;
5) Remove the constant delivery pump connection line, and take out the constant delivery
pump;
6) Install the new constant delivery pump;
7) Install the electrical connection lines of constant delivery pump in turn according to the
reverse order of the above steps, and connect the tubes.
NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
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reliability of re-installation, and the catheter must be inserted into the root
of connector.
NOTE
Do not contaminate the connectors when installing or dismantling the
tubes. The split fluid should be cleaned in time to avoid eroding other
electrical components and rack.
NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
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IVD Global Technical Support Dept
carry out the substrate background repeatability test to confirm if the substrate tube is
contaminated after replacement; if the tube is contaminated, carry out the substrate tube
cleaning process in "Alignment".
NOTE
Do not contaminate the connectors when installing or dismantling the
tubes. The split fluid should be cleaned in time to avoid eroding other
electrical components and rack.
NOTE
Perform operations carefully during re-installation, and avoid bending the
tubes.
Component layout
Re-installing of the liquid check module involves the wash buffer check board PCBA, floater
sensor and other components, and its layout on the whole unit is shown below:
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(1) Wash buffer check board PCBA (2) Waste sensor interface
(1) Liquid check board PCBA (2) Liquid check mounting plate
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When to do
The liquid check board is damaged or leaks or other functions are abnormal.
Steps
1) Empty the dispense tubing and dispersion tubing, and turn off the power supply of whole
unit;
2) Open the left side plate of analyzer;
3) Remove the tube from the liquid check tube;
4) Remove the PCBA board connection line, and take out the PCBA board;
5) Install the new PCBA board;
6) Install the PCBA board connection lines in turn according to the reverse order of the above
steps, and connect the tubes.
NOTE
Liquid medium remains in the tube. Perform operations carefully during
re-installation, and avoid secondary damage caused by liquid dropping or
spraying to other components.
When the catheter is removed and re-installed, the fitting part of the
original catheter with the connector should be cut to ensure the sealing
reliability of re-installation, and the catheter must be inserted into the root
of connector.
NOTE
Do not contaminate the connectors when installing or dismantling the
tubes. The split fluid should be cleaned in time to avoid eroding other
electrical components and rack.
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When to do
The waste sensor malfunctions.
Steps
1) Enable the analyzer to enter the stopped status;
2) Remove the old waste sensor from the waste sensor interface;
3) Install the new waste sensor.
2 600ul 115-
gapless 046174-
syringe 00
assembly
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Table 5-5 Valve Pump List of Hydropneumatic Subsystem
2 200uL 115-049586-
substrate 00
metering
pump
4 Three-way 115-033286-
valve 00
(PEIZH)
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5 Two-way 115-033289-
valve 00
(PEIZH)
6 Swab 041-031527-
00
2 PHOTOELEC 011-000203-00
Optical Sensor
940nm
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48/T49/T53
T4/T5/T21/T24/T27/T30 Rubber hose.EVA,ID:1/16",OD:1/8", clear M6G-020056---
/T31/T70
T6/T18/T20/T22/T23/T2 Rubber hose.1/16"X1/8",S-50- 3001-10-07069
5/T26/T28/T29/T32/T33 HLAAX02002,Tygon
/T34/T35/T36/T37/T38/
T41/T42/T45/T46
T8/T11/T12/T15/T16/T1 Rubber hose.TPU,ID:3/32",OD: 3/16", clear M6G-020054---
7
T9/T13/T40/T44/T51/T5 Rubber hose.ND-100-65,1/8"X1/4",Tygon 082-000314-00
4/T64/T66/T67/T68/T69
/T73
T39/T43/T47/T50/T52/T Rubber hose.3/32"X5/32",S-50- M90-100071---
55/T56/T57/T58/T59/T6 HLAAX02004,Tygon
0/T61/T62/T63/T65/T71
/T72/T74/T75/T76/T77/
T78
T87/T89/T91/T92 Tube-connector assembly.600 mm long connector 082-002252-00
PEEK material DZ10
T88 Rubber hose.PTFE,0.066"IDX0.098"OD M90-100031---
T90 Rubber hose.PTFE,0.040"IDX0.066"OD 0040-10-32301
J1/J2/J5/J6/J7/J8 Rubber hose.1/16"X3/16",F-5500-A,Fluran 082-000664-00
J3 Rubber hose.1/16"X1/8",F-5500-A,Fluran 082-002708-00
C1 Connector.flangeless nut,black delrin,1/4-28UNF M6Q-030065---
C2 Pipe M6q-120021---
hoop.FERRULE,FLANGELESS,2.5mm,ETFE,NA
TURAL
C3/C5 Connector.Tee,200Barb,3/32"&1/8"ID,White Nylo 3001-10-07066
C4/C6/C12/C13/C16/C1 Connector.Straight Through M90-100027---
7/C20/C27 Reduction,1/8"&3/32"ID
C7/C8/C9/C10/C11/C15 3/32 PE TEE FITTING-WHITE NYL T420-1 M90-100028---
/ C19
C14 Connector.Male LuerPlug,White M90-100026---
C18/C21 Connector.Elbow Reduction,1/8 M90-100066---
C22/C25 Connector.P-208,Flangelessnut,1/16",Black 0040-10-32304
C23/C24 Connector.P-200N,FlangelessFerrule,1/16",ETFE 0040-10-32305
C26 Thick-to-thin adapter 041-033066-00
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T88-J3
T39
C12 Air
Preheating T40 pressure 2
T43 T44 C14
C13
C7 C8
T25 T28 T47 T19
C24-C25-T89-C26-C2-C1
T22 C18
T54
V21 V06 V07 V08 T51
T29 C9 C16 T50
V04 V09
T23 T26 C10 T52
J1-T87-J2
J10-T30-J14
T33
J5-T90-J6
T42
T38
T18 T55 VC
V05
T46
C22 T48
DP T20 V19 V20 V23
C23
Preheating
Air bubble check
discharge
T41
J4-T24
J9-T27
T21
T37 SZ V13
Waste
probe
T31-J12
SZ T45 SZ
Substrate
Dispensing
MSP MSP MSP
T61 T59 T57
T66
V22
Aspirate 1 Aspirate 2 Aspirate 3 Waste
SR3 Dispense 1 Dispense 2 Dispense 3
V14 T56
Substrate 1 Substrate 2 T58
T60
V11 V12
T91-J7
Substrate
Substrate
V10
T92-J8
T5 T64
T17 T7 T62 T63
C17
Reagent carousel
T16 V15
T69
Clog detection
T12
SPB
隔离室
C5
LP1 LP2
T8
Air bubble check
T13 C27 T68 T67
C3
T14 T2 C21 气压1
C6
Swab T74
T15 T79
Air bubble check T9 T6
T11 T10 V16 V17 T73
C4 Tank cover
T1 T4 T76 assembly
T72
C20 T75
T3 V24
Tank cover Tank cover
T71 Waste tank
assembly assembly
V18
Isolation room
T80
Wash well
T77
C28
T81
Wash solution 1 Wash solution 2 SR2-10mL SR1-600uL
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6 Software
This chapter describes how to install, upgrade and remove the CL-900i software and not how
to operate the software. The operating instructions can be found in the Operator's Manual for
CL-900i.
Setup folder: includes the operating software installation file setup.exe and the KillBsLog tool
that can end the Bslog service in addition to necessary installation files.
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SetupGuide folder: includes software installation guide and upgrade guide.
Thirdparty folder: includes dotnetfx and SQLExp installation packages. The former contains the
installation program of Microsoft .net Framework and is the running environment assembly of
SQL; while the latter is database software.
Operating Software
Step 1: Check the PC network port.
The operating software uses the integrated network card of the PC (marked with LAN1 label in
the rear on a standard computer). Please make sure that the network card and related driver
are installed correctly, and the instrument power is switched on.
Step 2: Log in using Administrator account.
Step 3 Set the screen resolution as 1280*1024
Steps:
Right-click the desktop, choose Display Settings -> Advanced Display Settings, set the
resolution to 1280*1024, and click OK, as shown in the following figure.
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Step 4: Make sure no SQL2005, SQL2008 and SQL2012 have been installed in the system.
Select Start —> Settings —>Programs and Features on the taskbar.
The operating software supports database: SQL2014. If non-SQL2014 such as SQL2005,
SQL2008 and SQL2012 have been installed, please uninstall them.
Step 5: Confirm symbol settings.
On the operating software control panel, ensure that the decimal point "." has been chosen in
the Decimal symbol pull-down list box. See the figure below.
Note: Regional options are set up according to the actual conditions in specific countries. For
example, decimal point ".” used in Spain is English Comma, ",” should be set.
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Click Change adapter settings on the network and sharing center screen, and enter the
network connection screen, as shown in the figure.
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Select the network card connected to the instrument (LAN1 corresponds to Ethernet); right-
click it and select Attribute to enter the attribute screen of the network card, as shown in the
figure.
Pull down the vertical scroll bar on the network card attribute screen, select Internet protocol
version 4 (TCP/IPv4), and then click Attribute, as shown in the figure.
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IVD Global Technical Support Dept
As shown in the figure. Select Use the IP address below (S); input 192.168.23.3 in the IP
address bar, and then switch to Subnet mask (U), and input 255.255.255.0. By default, when
the IP address has been entered, 255.255.255.0 will be automatically entered as the subnet
mask. Finally, click OK.
Similarly, sets the IP address of a network card that is not connected to the machine (LAN2
corresponds to Ethernet 2). The network card is usually connected to the hospital LAN and is
related to the hospital network environment.
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Step 8: Reboot the computer.
To avoid the above settings from affecting the installation process, please reboot the computer
before performing the following installations.
Step 3: When the screen shows the figure below, wait until the third-party application is installed.
The computer will be rebooted automatically after the installation.
Note: If CL-900i software is not installed, the computer will be rebooted automatically, and if
CL-900i software is installed but uninstalled, the computer will not be rebooted.
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Emphasis: When you install SQL, a black window will pop up automatically. After the
installation is completed, it will be automatically closed. Do not manually close it!
Step 4: Select operating software installation directory.
Specify the installation directory as shown in the figure below, and select Next to go to the next
step.
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Step 5: Choose a language as shown in the figure below (Chinese by default), and then select
Next.
As shown in the figure below, select the operating software language package and select Next
to proceed.
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Note: After installation, the software will be started automatically with the PC.
Figure 6-17 Application screen > Maintenance > Alignment > Other > Common
functions > Backup and restore of parameters
Figure 6-18 Application screen > Maintenance > Alignment > Other > Common
functions > Backup and restore of parameters
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Figure 6-19 Application screen > Maintenance > Alignment > Other > Common
functions > Backup and restore of parameters
Figure 6-20 Application screen > Maintenance > Alignment > Other > Common
functions > Backup and restore of parameters
Confirm that relevant processes of the CL-900i have been ended. If not, select the process and
click End Process. See the figure below.
The processes include:
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BS800.exe, BsLog.exe, BsLog_1.exe, Instrument.exe and datasaver.exe.
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Note: When the upgrade is completed, a Program Compatibility Assistant Dialog Box will
pop up, indicating the software has been installed. Click Cancel to ignore the dialog box. See
System pop-up prompt after installation failure or upgrade installation in FAQs in
Installation instructions for CL900i operating software in the SetupGuide folder.
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When the upgrading is complete, the upgrade tool prompts the upgrading is complete; select
Exit to exit the updating tool screen.
Upgrading Control Software of Analyzer is completed.
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NOTE
After upgrading, you must turn off the power of the instrument analysis
part and then turn it on, and restart the PC. Then the upgraded software
can be applied.
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Save Notepad, as shown in the figure below. Save the file as a batch file with .Bat suffix, such
as Run CL900-DEMO.bat.
In SequenceExecutor software, click Active post data demo as shown in figure 0 below to pop
up a dialog box shown in figure 0, which contains the commonly used analog data. The
simulated data is located in:
D:\Mindray\CL900i\OperationSoft\Instrument_1\MCU\MCU_DEMO user manual
Select Demo data that needs to be simulated and click Open. Click Send in the screen shown
in 0.
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After simulated data of emptying the waste container is sent, the waste container is emptied
again, as shown in figure 0 below.
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In SequenceExecutor software, click Active post data demo as shown in figure 0 below.
Figure 6-41 Simulated Data of Tray Pulling out and Pushing Into
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Select Tray 2 pull out.ini, send Demo event, the right tray of the consumables management
screen does not show corresponding inventory value.
In the SequenceExecutor software, send the Tray 2 push.Ini event displayed in figure 0. After
2s, the software screen updates the tray cuvettes inventory to 88, as shown in figure 0. The
cuvettes are loaded successfully.
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Describe
permissions Perfor
Perform Adju Edit
Set Fac Align m
Test calibrati st Edit chemis Import/E Delet Dia
the tory the basic
samp on and perm result try xport e gno
instru set whol perfor
les quality issio s param data logs sis
ment up e unit mance
control ns eters
Classify tests
accounts
Operator Optio Option Optio Optio
√ √ × Optional × × × ×
account nal al nal nal
Administrato
√ √ √ √ √ √ √ √ √ × × ×
r account.
Engineer
√ √ × √ √ √ √ √ √ √ √ √
account
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It is important to note that, the operator and administrator account cannot view the radiator
current under Utility - State - Power. The current can be viewed with service engineer and
above permission accounts.
Figure 6-44 Operator and Administrator Accounts Cannot View Radiator Currents in
Red Box
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7 Alignment Guideline
7.1 Tools/Auxiliary Materials
7.1.1 Scope
This technology is suitable for the host alignment of CL-900i series.
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Clearance gauge
Mixing position
height fixture
(898-000736-00)
SN Code Parameter
1 / Ultra-pure water
2 Acid wash buffe
105-004838-00
r
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4 Absolute alcohol Several
Start
Alignment
preparation Start the operating
Upgrade operation Power on the whole software
software Back up the parameters
Connect peripherals unit
Enter the operating
Check the CL-900i software
operating software, and Turn on all the power Back up the parameters and
Connect PC/power line/ switches Account: ServiceUser database
external pipeline upgrade it to the latest Password:
version where appropriate #BS8A#SEU
Incubation temperature
Temperature alignment
Metering system
alignment
Metering
1. Vertical position of the
system shielding cover
Transportation system alignment 1
alignment 2. PMT parameter
configuration
3. PMT initialization 1. Electromagnet check for
cuvette box
2. Finger’s home position
Dispensing System\nAlignment 3. Discarding the horizontal Transportation system
Dispersion system position alignment 2
alignment 4. HP of the right cuvette box
Mechanical 1. Install the sample probe
5. HP of the left cuvette box
1. VP of right cuvette box
2. Probe & Mixer coplanar debug 1. Carousel rotary position
position 3. HP of probe mixing position 1 position compensation
6. HP of incubation block
2. VP of left cuvette box
4. HP of probe mixing position 2 7. HP of dispersion IO port
alignment 1 5. HP of probe wash pool
2. Probe position
8. HP of mixing position 1
position
compensation when 3. VP of incubation block
6. HP of probe disk Ra position 9. HP of mixing position 2
aspirating 4. VP of dispersion IO outlet
7. HP of probe disk Rb position 10. HP of substrate mixing
3. Extreme position check 5. Vertical position of the
8. HP of probe disk Rc position position
of the aspirating vertical mixing position
9. HP of probe disk Rd position 11. HP of discharging liquid level
mechanism
10. HP of probe sample position 12. HP of photometric position
11. Vertical home position of the probe
12. VLP of probe to reagent disk
13. VLP of probe to sample position
14. Bar code scanner initialization
15. Bar code scanner position alignment
16. Reagent disk bar code scanning
17. Sample disk bar code scanning
Fluidics Alignment
Dispensing System\nAlignment
Mechanical position
alignment 2 1. VLP of probe to mixing position 1
2. VLP of probe to mixing position 2
Other
End
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Figure 7-2 Flow Chart of Alignment Procedure
7.3 Preparations
7.3.1 Alignment Precautions
1) You must wear disposable PVC gloves when conducting all operations involving various
reagents and chemical solutions to prevent chemicals from touching the skin.
2) In case of stab, cut or scratch, the injured person should take off the protective clothing,
clean the hands and the injured part, use appropriate skin disinfectant, and seek medical
treatment when necessary. Record the cause of injury and related microorganisms and
keep complete and appropriate medical records.
3) Pay attention to electrostatic protection. If you need to touch the charged components on
the board during alignment, you must wear an anti-static ring or gloves to avoid damage
to IC and charged components on the board because of static electricity.
4) In the process of alignment, power off the machine when you insert, pull the plugs and
adjust the position of cables; hot-line work is not allowed, so as to prevent electric shock
or damage to the board.
5) After each process, it is necessary to confirm whether the used fixture needs to be
removed from the host to prevent collision.
6) The fixture shaft (false needle or fixture shaft) and the fixture hole (pseudo cuvette, etc.)
need to be aligned freely when necessary.
7) Observe from 2 directions with a deviation of at least 90 degrees to confirm that the fixture
shaft and fixture hole are aligned.
8) When carrying out the operations related to sample probe and aspirating needle, wear
disposable gloves and gently handle needles to prevent deformation.
9) The ultra-pure water used during alignment must be fresh and clean. It is not
recommended to use water from the water supply module that has been operating for long
to prevent contamination. If the water supply module is to be used, confirm that the water
quality of the module meets requirements, and fresh and clean ultra-pure water must be
used for aligning the substrate system.
10) In the case of assembly and disassembly of the substrate tubing system, pay attention to
the cleaning of the pumps, valves, pipes and joints to prevent pollution. Wear disposable
gloves and clean the work platform with alcohol to ensure no dirt.
11) If the parts that have been aligned are dismantled, it is necessary to align relevant
alignment procedures to confirm that the reassembly meets the requirements.
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Network
port 1
Network
port 2
2) Switch the main power to on and confirm the working status: all boards are powered on,
the indicator is lit on, and the two fans outside the power module are running. If the power
supply presents abnormal smell or smoke after being powered on, please power off
for check immediately.
3) Remove the adhesive tapes used for covering the holes of the dispersion carousels and
mixing components completely (which can be torn off before the alignment after software
installation).
4) After confirming that all parts work properly, perform subsequent alignment steps.
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Figure 7-4 Application screen —> Maintenance —> Alignment (XX system alignment)
X axis: ---- Horizontal to left, corresponding to the keyboard button "←"; ---
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- horizontal to the right, corresponding to the keyboard button "→" .
Rotation direction: --- Clockwise rotation, corresponding to the keyboard button "Q";
a) In each step, click Continue or press ALT+C to perform the next step.
b) In each step, click Cancel or press ALT+X to restore the initial value of the alignment
parameter, execute necessary reset actions, exit the alignment process and return to
the previous unit screen.
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Figure 7-5 Application interface > Maintenance > Alignment >XX alignment > XX
process
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Dispersion
carousel system
End
1) Click "1. Carousel rotary position compensation", and then click Continue to enter the next
step.
2) According to the requirements and steps prompted by the software, place the alignment
fixture 898-000720-00 at the dispersion carousel position IO (placed gently and rough
handling is not allowed. If it can't be put in the hole naturally, adjust the parameters to
appropriate position before placement). Click the clockwise and counterclockwise arrows
to adjust the compensation (remove the fixture before clicking the arrows and continue.
You should continue according to the software prompts. Observe whether the distances
between the two sides of the fixture and the two sides of the cover plate hole are even. If
the light is weak, you can observe with the help of the flashlight.
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Note: After alignment of the position, it is necessary to align the "horizontal position of the
dispersion carousel IO outlet" in the transport system alignment again.
Mechanism
Alignment index: The aspirating needle moves vertically to the bottom of the cuvette and the
home position; observe the tubes and wires are not twined and tied.
Alignment methods and procedure:
1) Enter Alignment > Dispersion system alignment >, click Common Functions, click To
the home position and To the bottom position of the cuvette; in the two extreme
positions, observe the tubes and wires (wiring between aspirating vertical mechanism
motor and sensor) are not interfered with the other components, and not twined. (Note: To
the bottom position of the cuvette performs the vertical reset of the aspirating needle
first and then the needle moves to the bottom position of the cuvette.)
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3) Place the immune cuvette with 500μL (0.5ml)ultra- purified water at the incubation module
position (4, 1), and insert the thermometer probe into the bottom of the cuvette for
measurement. After the temperature gets stable, measure the temperature and record it
every 30S, with a total of 20 temperature values.
Figure 7-13 Position of the Cuvette for Incubation Module Temperature Test
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Note 1: Insert the thermometer probe into the bottom of the cuvette, fix the probe (such as by
using high temperature tape) to prevent deviation, and then confirm that the probe cannot move
downward with your hand, or adjust the fixed position and angle of the probe connection, until
the probe reaches the bottom of the cuvette. Then, perform the test If you use high temperature
tape for fixing, try not to stick to the surface of the incubation module, and tear off the tape after
the test is complete. Any residual gum on the surface of the incubation module must be cleared
carefully using the cotton stickers with alcohol, and make sure the fragments not fall into the
cuvette.
4) Step 4: Remove the thermometer after the test is complete; check the mean T within the
range of 36.85℃~37.15℃; according to the maximum value Tmax and minimum value
5) Click Continue to enter the Temperature configuration screen; manually enter the
average of 20 thermometer measured values (no matter whether the temperature
accuracy exceeds the standard), and click OK. Click Continue to complete the process;
re-enter the process, and confirm the measured temperature according to the method
described in step (3) ~ (4); ultimately, it must meet the requirements of the index.
thermometer 1524:
1) Insert the temperature probe into port T1 of the thermometer, and then press the key
to switch on the thermometer power supply. If necessary, power cords of the
thermometer must be plugged properly first. Before measuring the temperature, power on
the thermometer for 5 min.
2) Clear all the recorded data in the thermometer. In the Home, press RECALL to enter
RECALL screen:
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If manual recording SAVE function is used, press NEXT twice to select Delete Saved, and
then press ENTER to enter the DELETE screen. If the screen displays Saved:ALL. Saved:
ALL of X ENTER to Delete, press ENTER twice to clear all records, and then the screen
displays Saved Empty. Finally, press RECALL to return to the Home.
If the auto recording LOG function is used, press NEXT for 4 times to select Delete Logs,
and then press ENTER to enter the DELETE screen. If the screen displays Tags:
ALL.……X records……, press ENTER twice to clear all records, and then the screen
displays Tags: ALL.……0 records. Finally, press RECALL to return to the Home.
3) Press ℃℉ to make the screen display ℃.
4) Press SETUP to enter SETUP screen; press NEXT for three times to select Date/Time,
and then press ENTER to enter date and time to set DATE/TIME ADJUST screen; switch
and set the date and time using NEXT, ↑ and ↓. After completion, press SETUP to return
to the Home.
5) After 5 min of warming up the thermometer, test and record the data according to the
following instructions (you can also use a stopwatch and thermometer to record one value
every 30s manually by pressing SAVE):
In the Home, press SHIFT successively and continuously (SHIFT displayed in the
lower right corner of the screen) and LOG to enter AUTO LOG screen.
Press ↑ and ↓ to set INTERVAL to 30S, and press ENTER to accept it.
Press NEXT to switch to START; press ENTER to start auto recording, the screen enters
the auto recording state, and the bottom of the screen shows the auto record number LOG
1 and corresponding auto timing 0:00:00; press SAVE once immediately to record first
data SAV01; record number and timing jump once every 30s; press SAVE once
immediately to record one piece of data every time LOG n changes, until the record
number jumps to LOG 20, and press SAVE once to record the 20th data SAV20.
Press SHIFT successively and continuously (SHIFT displayed in the lower right
corner of the screen) and LOG to enter AUTO LOG screen. The screen highlights STOP.
Press ENTER to stop auto recording.
Press RECALL to enter RECALL screen, and the screen highlights Review Saved; press
ENTER to see the state of the temperature record (the bottom of the screen shows RCL
n YYMMDD hh:mm:ss); press ↑ and ↓ to see the temperature record RCL01 ~ RCL20.
Press RECALL to exit the record check.
6) Calculate the average value T of the recorded 20 pieces of temperature data according
to (RCL01+RCL02+... +RCL20) /20, and record their maximum value Tmax and minimum
value Tmin. You cannot use STATS of the thermometer to see the
maximum/minimum/mean value, which is not corresponding to the temperature data
recorded manually by pressing SAVE.
7) Clear all the data of manual recording SAVE and auto recording LOG in the thermometer
after use.
8) Data Tag of auto recording LOG needs to be exported to the computer using the
thermometer's matching software and data line. Please refer to the instruction for use of
the thermometer.
Note 2: The probes, as shown in the figure below should be protected; do not touch their heads
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and transparent positions in the process of use; do not bend or extrude them; it is suggested
that the transparent part of the head should be protected with a hard protective sleeve
immediately after use and put back in the packing box.
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Photometer System Alignment process:
Metering
system
PMT Initialiation
End
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Figure 7-17 Vertical Position Alignment of the Shielding Cover
2) Click OK to start auto calibration; the shielding cover automatically moves up, and stops
at position zero to complete auto calibration;
3) Click Continue to configure the parameters and finish the alignment.
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4) Select 2 PMT parameter setup to pop up the photometer parameter configuration dialog
box; manually input the high voltage parameter HV and calibration factor τ1 and τ2
parameters aligned when the photometer assembly is assembled, and click OK to finish
the parameter configuration.
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Dispensing System\
nAlignment
End
When Z axis is powered off during the sample probe alignment, press down the arm manually,
so that the probe tip can be adjusted to align the alignment position. Note that:
1) Protect the probe to prevent damage. The downward force should be moderate, avoiding
excessive force and fast speed, so that the probe tip touches the fixture or other parts.
2) The arm is near the guide rail. To prevent the deformation of the rocker arm and deviation
of the probe tip, manually press the arm near the Z-axis guide rail.
3) Before clicking Continue, keep your hands and other parts of the body away from the
machine running area to prevent bruising.
4) When moving the sample probe horizontally, it is necessary to confirm that the sample
probe has been lifted and the probe tip enters the swab completely.
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1) Confirm that the wiring of the liquid level detection runs outside the probe and does not
interfere with the solder joint (the solder joint and partial insulating skin are wrapped by
glue without bare core line), and the connection plug is inserted into the liquid level testing
board.
2) Make sure that the hose rotates in a circle, penetrates the cable tie clockwise at the bottom
of the arm (the cable tie cannot extrude tubes), and then is inserted into the probe; the
hose is inserted over the step surface. Adjust the size of the hose arc to ensure that the
hose does not interfere with probe core.
Figure 7-25 Schematic Diagram of the Inner Wall Pipe of Sample Probe
3) Manually lift the probe to simulate probe collision. The probe should be able to fall to the
bottom with no stagnation; when the block shields the optocoupler, lamp D1 on the liquid
level detection board is off, and otherwise it is on. Observe the block is located in the center
of optocoupler, with no contact with the optocoupler.
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Select Continue to save parameters and finish the alignment. Check that the four adjusting
screws are tightened firmly (torque 6~8kgf.cm).
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NOTE
1) If the deviation between the front and rear centers of the wash well is large, you can loosen
the fastening screws on the wash well bracket and the upper cover plate to adjust them
slightly.
2) After the process is completed, you need to re-align HP of probe mixing position 1, HP of
probe mixing position 2, HP of probe wash well, HP of mixing position 1 and HP of mixing
position 2 in the transport system alignment.
3) When moving the sample probe horizontally, it is necessary to confirm that the sample
probe has been lifted and the probe tip enters the swab completely.
6# position loading
reagent bottle
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Figure 7-30Schematic Diagram 2 of HP of Probe Disk Ra Position
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Click Continue to align the remaining ten sample positions based on the software prompts. By
adjusting the sample probe and sample carousel, the sample probe is aligned with the fixture
hole.
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Click Continue to save parameters and finish the alignment after all sample positions are
aligned.
Scanner bracket
adjustment
screw
Figure 7-32 Schematic Diagram of the Reagent Box Bar Code Paste
Click 12 Reagent carousel bar code scanning check; click the clockwise and counter
clockwise on the screen following the software prompts; place reagent boxes with reagent bar
codes at all reagent positions; enter the scanning screen and enter the scan times: 5 (cycles);
click Start to scan the bar codes; feed back the identification information, which should be
consistent with the actual bar codes; the results of repeated scanning comparison are
consistent.
If NG exists,
confirm it, and
perform check
again till all the
reagent
positions are
OK
The comparison
result is OK, and
all the bar codes
scanned
repeatedly 5 times
are identified and
Change to 5 consistent
Click 13 Sample carousel bar code scanning check; click the clockwise and counter
clockwise following the software prompts; place tubes with sample bar codes at all sample
carousel positions; enter the scanning screen and enter the scan times: 5 (cycles); click Start
to scan the bar codes; feed back the identification information, which should be consistent with
the actual bar codes; the results of repeated scanning comparison are consistent.
Select OK to finish the alignment.
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It cannot be jacked
during moving down
Click OK to start auto calibration; the probe is powered on, rises automatically and stops after
finding position zero; the parameters are calculated, obtained, and configured automatically.
Select Continue to finish the alignment.
Click OK to start auto calibration; the probe is powered on, rises automatically and stops after
finding position zero; the parameters are calculated, obtained, and configured automatically.
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Transportation
system alignment
HP of cuvette
HP of the right HP of the left HP of mixing HP of mixing HP of substrate mixing HP of dispersion IO HP of incubation HP of photometric HP of discharging
discarding
cuvette box cuvette box position 1 position 2 position port block position liquid level
position
End
NOTE
1) When adjusting the horizontal position of the gripper, manually press the center position
of the upper plane of the Z axis motor; do not press it forcedly to avoid collision.
2) When adjusting the horizontal position of the gripper, first roughly align the fixture hole
center; do not clear microstep movement when pressing the arrows to adjust the position.
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If offset exists in the case of confirmation, microstep alignment can be performed again.
At this time, microstep movement is zeroed, and make sure to avoid collision with your
hands and body.
3) The alignment fixture axis on your finger cannot be pressed into the fixture hole in the
target position forcedly. After alignment, gently press it down to the hole, and make sure
the gap is uniform around it. You can also rotate the fixture below. It should be rotated
smoothly and cannot be choked by the axis.
Use fingers to
press gently
Even gaps
around the
circumference
Big cam
Small cam
Figure 7-40Cam
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Figure 7-41 Schematic Diagram of HP of Discarding Position
Note: If the waste container welds are not mounted, the position can be aligned after the welds
are mounted, but before discarding.
Place three
tools at these
three positions
at a time
2) Click 4. HP of the right cuvette box; pull out the tray according to the software prompts
and steps; load the ready cuvette box and fixture on the tray, and place fixture BM10-J08-
007 on the finger. According to the software prompts, HP of 3 cuvette position holes in the
right cuvette box is aligned; the fixture shaft should be aligned with the hole of the pseudo
cuvette fixture, and the clearance is uniform; otherwise, you should adjust the position of
the gripper’s X and Y axes using the front/rear and right/left arrow buttons until the
requirements are met. After each position alignment is finished, click Continue to confirm
whether the position alignment meets the requirements. If not, click the arrow buttons
again to adjust the position (confirm the step microstep movement is zeroed, and avoid
collision) until the requirements are met. Put the fixture into the drawer when the drawer
magnet is powered off, and then push the drawer for attracting to prevent alignment errors.
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from the movement range of the gripper to avoid collision.
Alignment methods and procedure:
1) Put 1 set of pseudo cuvette fixture BM10-J05-002 into the upper left corner, lower left
corner and lower right corner of an empty cuvette box.
2) Click 5. HP of the left cuvette box; pull out the tray according to the software prompts
and steps; load the ready cuvette box and fixture on the tray, and place fixture BM10-J08-
007 on the finger. According to the software prompts, HP of 3 cuvette position holes in the
left cuvette box is aligned; the fixture shaft should be aligned with the hole of the pseudo
cuvette fixture, and the clearance is uniform; otherwise, you should adjust the position of
the gripper’s X and Y axes using the front/rear and right/left arrow buttons until the
requirements are met. After each position alignment is finished, click Continue to confirm
whether the position alignment meets the requirements. If not, click the arrow buttons
again to adjust the position (confirm the step microstep movement is zeroed, and avoid
collision) until the requirements are met. Put the fixture into the drawer when the drawer
magnet is powered off, and then push the drawer for attracting to prevent alignment errors.
Place alignment
tools at these
three positions
Fixture 898-000720-00
2) The fixture shaft should be aligned with the center hole of the fixture, and the clearance is
uniform; otherwise, you should adjust the position of the gripper’s X and Y axes using the
front/rear and right/left arrow buttons until the requirements are met. Click Continue to
confirm whether the position alignment meets the requirements. If not, click the arrow
button again to adjust the position (confirm the step microstep movement is zeroed, and
avoid collision) until the requirements are met.
Place alignment
tool at the waste
drainage position
2) Click 11. HP of waste drainage position. Finger adjustment fixture BM10-J08-007 and
sample position pseudo cuvette fixture BM10-J05-002 are aligned following the software
prompts and steps. The fixture shaft should be aligned with the hole of the pseudo cuvette
fixture, and the clearance is uniform; otherwise, you should adjust the position of the
gripper’s X and Y axes using the front/rear and right/left arrow buttons until the
requirements are met. Click Continue to confirm whether the position alignment meets the
requirements. If not, click the arrow button again to adjust the position (confirm the step
microstep movement is zeroed, and avoid collision) until the requirements are met.
Place alignment
tool at the
photometric
position
2) Click 12. HP of photometer position. The finger fixture BM10-J08-007 and sample
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position pseudo cuvette fixture BM10-J05-002 are aligned following the software prompts
and steps. The fixture shaft should be aligned with the hole of the pseudo cuvette fixture,
and the clearance is uniform; otherwise, you should adjust the position of the gripper’s X
and Y axes using the front/rear and right/left arrow buttons until the requirements are met.
Click Continue to confirm whether the position alignment meets the requirements. If not,
click the arrow button again to adjust the position (confirm the step microstep movement
is zeroed, and avoid collision) until the requirements are met.
Place the
depth
fixture in
the cuvette
Place fixtures
The fixture at four corners
bottom
edge can
be seen
2) Click 13. VP of right cuvette box position. Gripping is performed at the cuvette positions
at four corners from the finger to the right cuvette box following the software prompts and
steps; visually check whether the bottom edge of the gripper is aligned with the bottom
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edge of the gripper depth fixture groove in the cuvette. If not, click the up/down arrow
buttons to adjust the gripper until the requirements are met.
Place fixtures at
four corners
2) Click 15. VP of Incubating Position. Gripping is performed at four corners from the finger
to the incubating position following the software prompts and steps; visually check whether
the bottom edge of the gripper is aligned with the bottom edge of the gripper depth fixture
groove in the cuvette. If not, click the up/down arrow buttons to adjust the gripper until the
requirements are met.
7.10 HydroSystem
Select Utility—>Maintenance—>Alignment—>Hydro unit.
1) Before the alignment described in this chapter, confirm that relevant mechanical positions,
except the deck plate, have been aligned.
2) Fresh and clean ultra-pure water must be used for aligning the substrate system.
3) If the liquid path leaks or chemical fluid, such as wash buffer and substrate, drops, wear
plastic gloves to tighten the joints, and then use paper or cloth to wipe it to dry.
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Waste sensor
Wash Waste 1
solution 1
Wash Waste 2
solution 2
Note: After loading the wash buffer, barrels for wash buffer 1 and wash buffer 2 are not allowed
to be exchanged with each other.
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Clean with ultra-pure water Empty ultra-pure water Clean with acid lotion Empty acid lotion
for the first time for the first time for the second time for the first time
Use ultra-pure water to clean Empty the positions of Use acid lotion to clean Empty the positions of
substrate 1 and substrate 2 substrate 1 and substrate 2 16 substrate 1 and substrate 2 substrate 1 and substrate 2 16
sixteen times respectively times respectively for 16 times respectively times respectively
Clean with ultra-pure water Empty ultra-pure water for the Priming substrate for the
for the third time third time fourth time
Use ultra-pure water to clean Empty the positions of Use substrate to prime
Load substrate 1 and
substrate 1 and substrate 2 substrate 1 and substrate 2 16 substrate 1 and substrate 2
substrate 2
sixteen times respectively times respectively for 50 times respectively
1) Prepare 2 bottles of Wash solution that has be Diluted and 2 clean substrate bottles;
Note: the Wash solution is packaged in a substrate bottle, with 20ml of the acid lotion as the
original solution, which needs to be diluted manually with ultra-pure water, and then diluted until
the bottle is full of the substrate.
2) The positions of two substrate spikes are vacant;
3) Select Fluidics Alignment > 2. Clean Substrate Tubes, and operate as prompted.
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Connect the
substrate drain
tube to the Unscrew
connector under
the substrate this joint
Remove the substrate tube holder
holder (note to protect the
substrate tube)
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Figure7-51 Preparation before cleaning substrate tubes
4) In the second step, clean the substrate with ultra-pure water. Fill two bottles of clean
substrate with ultra-pure water, load the two bottles to the positions of substrate L and
substrate R, then tap Clean the Substrate on the software to confirm that you have
followed the prompts and tap OK to access the cleaning screen. Execution Times is
set to 32 by default. The system automatically starts to clean substrate L and substrate
R with ultra-pure water each 16 times; during the cleaning process, observe the
screen prompts become "No bubbles detected in the substrate tubes", observe that
the substrate tubes are inserted into the positions correctly, and there is no leakage;
5) Tap Continue to go to the third step, this step is to empty the ultra-pure water in the
substrate tubes, remove the clean substrate bottles containing ultra-pure water of
substrate L and substrate R, tap Empty, prompting that the substrate position should
be vacant. After confirming, enter the Empty screen. Set Execution Times to the
default value is 32 times. Empty the ultra-pure water in channel L and channel R each
16 times. Observe that the screen prompts "Bubbles detected in the substrate tubes";
exit the screen after completion.
6) Tap Continue to go to the fourth step, and use acidic lotion to clean the substrate
tubes;
Note: After you click substrate prime, do not perform any operation on the software
screen. Otherwise, substrate 1 and 2 may be switched or spike1 and 2 may be
switched.
Fill substrate bottle L and substrate bottle R with Wash solution, loosen the caps, and
tap Clean, prompting to confirm that the two substrate bottles have been loaded with
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the acidic lotion. Enter the Clean screen, and set Execution Times to the default
value is 64 times. The system automatically starts cleaning. Clean the substrate
channels with acidic lotion each 32 times. The screen prompts "No bubbles detected
in the substrate tubes". Exit the screen after completion;
7) Tap Continue to go to the fifth step, this step is to empty the Wash solution in the
substrate tubes; tap Empty, and take out the acidic lotion bottles of substrate L and
substrate R as prompted. Tap OK to access the Empty screen. Set Execution Times
to the default value is 8 times. Empty the acidic lotion in channel L and channel R each
4 times. Observe that the screen prompts "Bubbles detected in the substrate tubes";
exit the screen after completion;
8) Tap Continue to go to the sixth step, this step is to clean the substrate tubes with
ultra-pure water. Tap Clean, and replace the ultra-pure water in the two clean
substrate bottles as prompted. Place new ultra-pure water bottles at the
positions of substrate L and substrate R. Enter the Clean screen, and set
Execution Times to the default value is 32 times. The system automatically starts
cleaning. Clean the substrate channels L and R with acidic lotion each 16 times. The
screen prompts "No bubbles detected in the substrate tubes". Exit the screen after
completion;
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13) Tap Continue to go to the eleventh step, this step is to clean the substrate tubes with
ultra-pure water again. Tap Clean, and replace the ultra-pure water in the two clean
substrate bottles as prompted again. Place new ultra-pure water bottles at the
positions of substrate L and substrate R. Enter the Clean screen, and set Execution
Times to the default value is 32 times. The system automatically starts cleaning. Clean
the substrate channels L and R with ultra-pure water each 16 times. The screen
prompts "No bubbles detected in the substrate tubes". Exit the screen after completion;
14) Tap Continue to go to the twelfth step, this step is to empty the ultra-pure water in the
substrate tubes. Tap Empty, and take out the substrate bottles containing ultra-pure
water of substrate L and substrate R. Tap OK and enter the Empty screen. set
Execution Times to the default value is 32 times. Tap Start to empty the ultra-pure
water in channels L and R each 16 times;
15) After the substrate cleaning is completed, the screen prompts to restore the tubing
installation. Because you need to prime the substrate later, you can temporarily leave
it. Tap Continue to complete the process;
1)
Note:
a) Before loading the substrate, tear the aluminum foil seal at the bottom of the
substrate bottle;
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b) If the reader cannot scan the bar code, perform the “Add and Enter Key”
operation on the bar code manual to scan three bar codes and see if it can
be restored.
NOTE:
If use 1 bottle of substrate to prime left and right side, select “Substrate L” or Substrate
R" , first prime right side and then prime left side, totally 200 times.
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Prime substrate Prime substrate
If customer only use Left side, just prime Left side and remind customer just use left
side.
If load 2 bottles of substrate at the same time, select "Substrate L & Substrate R" ,
prime substrate L and substrate R each for 50 times, totally 100 times , and the tube
statuses should be "Normal".
Prime substrate
The system exits the screen automatically when the operation is done. (If the priming
is interrupted midway, in order to avoid abnormality of the subsequent tests, you need
to restart the process to perform the complete priming process.);
5) Follow the instructions in the third step to restore the substrate tubes;
Note:
Carefully install the screws. Do not drop screws into the dispersion carousel. Remove the
protection cover for the IO port of the dispersion carousel at the last step.
Protect the substrate tube from bending. Protect the hose at the substrate joint and the
joint outlet from contamination.
Make sure the three hand-operated nuts are tightened.
Insertion depth of
substrate drain tube
must be over 2 mm
Confirm it is
tightened
Remove
Fix with at last
cable tie
Fasten the
screws. Do not
drop the screws
in the dispersion
carousel.
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Physical Location of
Hydro Container Floater Name Software Display
Floater
High/low Full
Waste tank Waste tank floater sensor
Low position Not full
Establish
Vacuum
-30
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2) Click Start. The screen starts to draw the pressure curve. Execute Establish Vacuum.
After the pressure becomes stable, the primary vacuum pressure displayed should be no
more than -30KPa. Then, execute Release Vacuum and exit the page.
Note: Observe the pressure curve continuously. The pressure curve should be kept straight
without gradual upward trend. Otherwise, confirm whether leakage exists in the vacuum tube.
1) Place a cuvette full of water in the Waste Drainage Position, and then click Waste
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Drainage at the bottom right corner. A prompt box pops up: A cuvette full of water is
place in the Waste Drainage Position before waste drainage. Then, click OK to execute
waste drainage once, and confirm that the suction tube runs to the vacuum chamber, and
then to LP2 waste pump, that the tube is free from leakage, extrusion and bending, that
the waste pump runs smoothly, and that the hose connected to the waste discharge probe
is clamped into the infusion tube clamp. Then, click Exit and operate according to the
prompt "Please remove the cuvette at the waste drainage position".
Remove the cuvette and confirm that there is no residual liquid at its bottom (liquid beads on
the wall are normal).
2) Click Continue to exit the screen.
Waste pipe
clamped in the
The pipeline perfusion tube
cannot be folded clamp
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Figure 7-65 Schematic Diagram of Waste Discharge Probe
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Note:
Set the priming times to default first. After completion, the probe inner and outer wall tubes
should be filled. If the tubes are not full or no liquid can be observed (the screen indicates
bubbles detected), it is necessary to confirm if the tubes are connected correctly.
Priming should be performed for both wash buffer 1 and wash buffer 2; bottle cap tube of
wash buffer 2 should be kept empty when wash buffer 1 is primed, and vice versa.
Otherwise, it is not easy to find the incorrect connection of wash buffer 1 and wash buffer
2.
When performing priming, run the sample probe first into the wash well to perform inner
wall priming. Then, life the probe to carry out outer wall and swab priming.
1) Confirm the two inlet tubes of wash buffer 1 and wash buffer 2 and the probe sampling
tube. The wash buffers should run to V15 and V16 from the inlets; two syringes, V17, probe,
swab, tubes and joints are free of leakage; confirm that the tubes of the two wash buffer
check assemblies are filled with liquid with no bubbles; after the liquid is primed, the sensor
indicator is off; the two sensors correspond one by one, 1 connecting wash buffer bucket
1 and 2 connecting the wash buffer bucket 2; the software screen indicates that tubes of
wash buffer 1 and wash buffer 2 are connected correctly, and no bubbles are detected.
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The indicator
The indicator is
goes out after
on (which can be
liquid is primed observed at the
board back) in the
priming status
2) Observe the sample probe can eject fluid continuously into the wash well.
Figure 7-68 Schematic Diagram of Prime Sample Probe Inner Wall Wash Tubes
3) When cleaning and priming probe outer wall, observe the swab tube is filled with liquid,
and no liquid drips from the swab after the priming is completed.
The liquid
inlet pipe is Inserted in
filled with position
liquid and free
of air bubbles
Figure 7-69 Schematic Diagram of Prime Sample Probe Outer Wall Wash Tubes
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4) Check and confirm that the waste tube connected to the swab runs to V18, and the wash
well to V18, and then from V18 to waste pump LP1 and finally to the liquid inlet and outlet,
with on leakage, and the liquid is smoothly discharged to the waste barrel.
Waste 1 tube
drains waste
and Draining
Alignment index: The alignment software detects hydraulic pressure automatically, the screen
displays pass, and the three sections of pressure curve have no exception.
Alignment methods and procedure:
1) Preconditions: Prime Sample Probe Wash Tubes is completed;
2) Enter Fluidics Alignment -> 8. Check Hydraulic Pressure on Sample Probe
Aspirating and Draining screen. Preparations: connect wash buffer 1 of fluidics inlet to
ultra-pure water bucket and to waste bucket, and click Continue.
3) Step 2: Click Continue; measure hydraulic pressure on sample probe aspirating and
draining, and enter the pressure curve screen; observe the pressure curve, complete the
check and return pass.
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Figure 7-71 Check Hydraulic Pressure on Sample Probe Aspirating and Draining
screen
Note: The system detects automatically, performs syringe suction and drainage, and
automatically draws three curves.
Observe that the three curves should be stable, and their forms should be consistent with the
reference curves. Otherwise, check whether the inner wall wash tube has leakage.
Figure 7-72 Check of Hydraulic Pressure Exception on Sample Probe Aspirating and
Draining
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Aspirating probe
The sample installation position
probe aspirates Aspirating probe of phase 1
liquid. Observe installation position
the process that of phase 3
the pipe changes
from the empty
status to the
liquid aspirating
status, and the
liquid column
moves until the
pipe is filled.
Click Continue. The screen will instruct you to wipe phase-1 aspirating probe with dust cloth
and put it back in place.
1) Perform Phase-2 Aspiration with the same method; perform multiple dispersion
aspirations, and observe whether phase-2 dispersion aspirating tube is full of wash buffer
with no leakage, and liquid is discharged from the waste tube.
2) Step 4: Perform Phase-3 Aspiration with the same method; perform multiple dispersion
aspirations, and observe whether phase-3 dispersion aspirating tube is full of wash buffer
with no leakage, and liquid is discharged from the waste tube.
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3) Click Continue to exit the screen after completion; clean the aspirating probe with dust-
free cloth and put it back; the tubes should be connected correctly: phase-1 T38 connects
to V06, phase-2 T42 connects to V07, and phase-3 T46 connects to V08. The tubes are
mounted back in place; the tubes are smooth without bending, and are clamped into the
infusion tube clamp.
The dispersion
aspirating tube
has been
clamped into the
perfusion tube Aspirating probe
clamp installation
position of phase 1
Aspirating probe
installation position
of phase 3
Note: Phase-1, phase-2 and phase-3 aspirating tubes are confirmed one by one and connected
correctly.
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After wash buffer 1 priming is completed, perform wash buffer 2 priming with the same
method, remove the bottle cap tube of wash buffer 1 and put the bottle cap tube of wash
buffer 2 below the ultra-pure water level, aiming to fill T16 tube; confirm that the tube is
free of extrusion, bending and leakage.
Times of priming: The tube can be filled by default under normal circumstances. If no liquid
is observed, check if the tube is connected correctly.
Dispersion wash tube swab inlet pipe (below, thin) and outlet pipe (above, large) cannot
be connected reversely.
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Pipe clamped in
the perfusion
tube clamp
Phase-2 drain tubes
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5) Step 4: Click Emptying/Priming at the lower right corner; perform phase-3 wash tube
priming with the method in step 2; observe whether the tube from V20 to swab is filled with
liquid, and waste is discharged from the swab, with no leakage (perform wash buffer 1
priming only).
Pipe clamped in
the perfusion
tube clamp
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Figure 7-79 Schematic Diagram 3 of Prime Dispersion Wash Tubes
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Figure 7-80 Schematic Diagram of Prime Dispersion Dispensing Tubes - Place
Cuvettes
4) Step 2: Perform phase-1 dispensing tube priming; click Check at the lower right corner.
The screen prompts When priming, please connect wash buffer 1 and wash buffer 2 at
fluidics inlet to the ultra-pure water buckets, and connect the waste bucket; click OK to
enter the priming screen; input the number of priming, and select Wash buffer 1 (only wash
buffer 1 is used in this step because the wash buffer 2 barrel has been filled in the last
step) to prime wash buffer 1 for several times (the number of priming is default); observe
the priming of wash buffer 1 and tubes filled with liquid (stop immediately and check it if
leakage exists or liquid enters into the tube slowly).
Note:
For wash buffer 1 inlet tube and dispersion dispensing tube, confirm that the wash buffer
inlet runs to V14, V01, and then to syringe when intaking; it runs from the syringe to V01
and V02 (phase-1 tube T24 connects to V02, phase-2 tube T27 connects to V03, and
phase-3 tube T31 connects to V04), and then to dispensing probe. The tube is filled with
liquid, and tubes and connectors are free of leakage.
Take the default number of priming. It is necessary to confirm whether the tubes are
connected properly if the tube is still not filled or no liquid is found after completion.
In order to avoid connection error of dispensing tubes, the 3 phases of dispensing tubes
will aspirate fluid in turn in the process of dispersion and priming. After priming is completed,
observe whether the liquid primed into the cuvette by the aspirating probe tube is aspirated.
Remove the cuvette after completion; the liquid should be emptied.
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Phase 2
Pipe clamped
in the
Phase 3 perfusion
tube clamp
Phase 1
Preheating
1) Step 3: Perform phase-2 dispensing tube priming with the same method in step 2; prime
wash buffer 1 (the number of priming is default), and observe wash buffer 1 priming; the
tube is filled with liquid gradually, and tubes and connectors are free of leakage (stop
immediately and check it if leakage exists or liquid enters into the tube slowly).
2) Step 4: Perform phase-3 dispensing tube priming as in step 2; prime wash buffer 1 (the
number of priming is default), and observe wash buffer 1 priming (phase-3 dispensing tube
is preheated by the incubation module, and the tube is longer. The number of priming is
greater than that of the first two phases); wait for the fluid to be ejected continuously from
the dispensing probe (stop immediately and check it if leakage exists or liquid enters into
the tube slowly). The tube is filled with liquid gradually, and tubes and connectors are free
of leakage. Finally, click OK to exit the screen.
3) Click Continue to enter Waste drain tube checking, and execute automatically once;
grippe the cuvette to the waste drainage position; perform waste tubing wash priming, and
observe whether the tubes between, in front of and behind V23 and V09 are filled with
liquid, with no leakage. After completion, discard the cuvette and exit the process.
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Figure 7-82 Screen of Prime and Check Waste Drainage Probe Wash Tubes
Note:
Observe the three phases of dispensing tubes, without bending and breaking;
If the priming fails, confirm whether the dispersion carousel overflows. If overflow exists, it
is necessary to remove the aspirating and dispensing mechanism to check and remove
the overflow from the dispersion pot, and start priming after the trouble is eliminated.
Priming must be executed in accordance with the sequence of the process. If you click
Continue and skip a phase priming by mistake, click Cancel to exit the process to start
again.
Do not miss the inspection of the waste drainage wash tube.
Waste sensor
Waste 1
Wash buffer 1
1 Wash
Buffer 1
Wash buffer 2 Waste 2
2 Wash
buffer2
Note: Wash buffer 1 of fluidics inlet is connected to the wash buffer bottle cap component
marked with "1”, and wash buffer 2 is connected to the wash buffer bottle cap component
marked with "2". If wash buffer 1 and wash buffer 2 are loaded, their buckets cannot be
exchanged.
1) Load wash buffer: Enter Reagent -> Consumables management; load wash buffer 1 or
wash buffer 2 as required; input the inventory and click Load.
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Note: The buckets connected to wash buffer 1 bottle cap component and wash buffer 2 bottle
cap component cannot be exchanged. If part of the wash buffer is left after testing, mark the
wash buffer inventory XX% on the screen and the bucket in order to reduce waste. When
loading the wash buffer bucket again in the future, you can fill in the inventory XX% directly. Try
not to use the wash buffer with other models. Otherwise, the inventory may be inaccurate,
resulting in intaking failure.
2) Enter Alignment - Fluidics Alignment, perform the priming process, and confirm that all
tubes are normal and free of bubbles after the wash buffer is replaced.
3) Enter the Wash buffer tube priming process, click Continue, and place a cuvette at the
lower right corner of the left tray following prompts.
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Step 2: Select a tube loaded with wash buffer, and then click Continue.
When entering the priming screen, the system automatically primes the sampling probe tube,
dispersion wash tube and dispensing tube, and the state of corresponding tubes is returned on
the screen.
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After execution, alignment procedure is completed; the left tray can be loaded again, and a
cuvette is added.
Note: After the above priming is completed, you can enter Reagent -> Consumables
management, and perform Recover wash buffer if the tube is abnormal and has bubbles
during follow-up test process.
Perform System recovery, wait for completion of system recovery, and switch the state to
Standby. (If the system is in standby, skip this step);
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Cover
Steps:
1) Switch off the power supply of whole unit.
2) Open the front left door, pull out two drawers, and unscrew the hex socket fastening screws
M3X12 (with spring washer) using a hexagon wrench.
3) Press the middle part at the bottom of the transparent shielding cover, lift it up and remove
the cover.
4) Reinstall the transparent shielding cover following the steps mentioned above in a reverse
order.
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Assembly
Steps:
1) According to 7.12.1 Disassembly and Assembly of Transparent Shielding Coverremove
the transparent shielding cover;
2) Remove two rubber covers on the machine and unscrew two M4X20 fastening screws.
3) Press both sides of the front vertical panel, loosen slowly when hearing the sound of
"crack", and the front vertical panel assembly will automatically pop out (note: hold the
front side of the front vertical panel assembly gently to avoid damage).
4) Unplug the cables in the front vertical panel and remove the front vertical panel assembly.
5) To reinstall the front vertical panel assembly, follow the steps mentioned above in a reverse
order.
Front
facade
4X20 screw
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Plate
Steps:
1) Move the sample probe to the mixing position.
2) Unscrew two M3X8 fastening screws with a cross screwdriver;
3) Remove the reagent aspirating plate;
4) To reinstall the reagent aspirating plate, follow the steps mentioned above in a reverse
order.
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1) Instructions to lamps on the transparent shielding cover and panel are as shown in the
figure above. Select any indicator and click on-off. The indicator should work accordingly
with same light color and light intensity, without obvious differences and defects. Note:
Check the indicators of the same group and same assembly or close to each other to make
sure their cables are correctly connected.
2) Note: Exit the screen after check, and confirm that all indicators are off.
3) Simulate blocking the left and right anti-collision optical couplers of the sample carousel.
The check results should be correct in block and unblock statuses.
4) It is unblock when the waste tank is removed; otherwise, it is block. Exit the screen after
the check.
3) When gripping at the dispersion IO outlet, observe the gripper should not interfere with the
dispersion hose.
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4) In the process of gripping, observe that FPC should not be rubbed or interfered with other
components.
Note:
The cuvettes used in linked cuvette gripping test can be reused. It is not recommended to
use these cuvettes for other performance tests.
Refrigeration
Temperature
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8 Installation Guide
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5279m
m
m Circuit breaker
Power line
≥700mm
Communication
Waste tube line
Waste tank
2782m
2474m
operation
m
LIS host
UPS
PC for
≥500mm
m
CL-900i ≥350mm
Figure 8-1 Space and accessibility requirements for installation of the CL-900i
WARNING
Rated input power of analyzer: 500VA. The instrument should be connected to a power
socket with load no less than 2.5A.
The ground voltage should be <5V, be sure the ground voltage is only for the instrument.
How to make sure the ground voltage:
The voltage of between neutral wire and live wire similar the voltage of between neutral wire
and ground wire, also less than the standard voltage.
If the user is going to use a UPS to power the instrument, make sure that the UPS can
provide power supply greater than or equal to 1500VA (analyzer + computer + printer).
The installation site should be kept away from big noise and power supply interference.
Keep the system away from brush-type motors and electrical contact devices that are
frequently switched on and off.
Do not use such devices as mobile phones and radio transmitters near the system.
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the sewer. The length of the waste tube is less than 5 m and greater than 1 m.
The waste outlet should be no less than 8mm wide.
The waste outlet should be lower than sewer for at least 0.5m.
BIOHAZARD
Dispose of liquid waste according to the local regulations.
Recommended PC Configuration
Item Description
CPU 3.1GHz
Random access memory At least 4GB
(RAM)
Network adapter The computer is connected to the analyzer through a network adapter.
If you are going to connect the computer with the LIS or Internet, you
should prepare another network adapter (Intel gigabit network adapter)
Hard disk defragment At least 500GB, with SATA interface.
Install the operating system in the C drive and the operating software of
the instrument in the D drive.
Make sure that the C drive is over 100G, E drive over 50G, and the
remaining space for D drive, and the disk file system is of NTFS format.
Deselect the two options at the bottom of the disk properties window:
“Compress drive to save disk space” and “Allow Indexing Service to
index this disk for fast file searching”.
Operating system The operating system installed on the computer must be an activated
Microsoft Win10 Professional 1903 (OS Build:18362.175).
Application software Except for the operating system, other application software must not be
installed or reserved on the computer. If an anti-virus application has
been installed, then remove the automatic scheduled scanning and add
the operating software and BSLOG to the trust list.
Screen saver and system Turn off the screen saver and BS Special Power Policy power scheme,
standby and then disable the hibernation option.
Screen display properties 17” touchscreen monitor or above, 16:9 or 4:3 with resolution of
1280×1024.
Automatic synchronization Disable the Automatically synchronize with an Internet time server
with Internet time server option.
Automatic updates Turn off the automatic updates.
Auto startup setup If you are going to use the auto startup function, perform necessary
settings for BIOS and network adapters while referring to their operation
manuals.
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Name Quantity
Accessory kit 1
Computer (Self-prepare) 1
Waste tank 1
Name Quantity
Printer 1
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Unpacking
Check against packing list: Check the instrument configuration against the packing list before
unpacking according to section 1.3 System Configuration.
Analyzer SN
and packing list
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2) Transfer: Use a forklift to transport the instrument to a location suitable for unpacking.
Note: Keep the proper distance between the instrument and the wall to facilitate the removal
of the package.
3) Unpacking analyzer: Cut the packing ropes with scissors, remove the upper cover of
the main box, remove the protective plates on both sides, and remove the
boarding. Deliver the removed packaging materials to the customer for safekeeping.
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NOTE
After unpacking, remind the user to keep the packaging materials for 3
months for use in returning or replacing the instrument.
CAUTION
After remove the accessory foam, remind the user to keep the accessory
foam for 3 months for use in returning or replacing the instrument.
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CAUTION
c) After the instrument is placed on the test bench, adjust the anchor of the instrument
to make the machine evenly bear the force;
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Remove the fixing plate.
Figure 8-15 Remove the fixing plate for the drawer assembly
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Figure 8-17 Remove the fixing plate for fixing gripper Z axis
e) Unplug the rubber covers on both sides, remove the hex socket screws on
both sides, and press the top two sides of the front vertical plate. When
removing the pop-up, take care not to pull the wiring on both sides.
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Figure 8-19 Remove the fixing plate for the probe drive assembly
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g) Remove the fixing plate for waste drainage
h) Remove the sealing tapes around the incubation block, dispersion, mixing
position, wash well, and aspirate plate of the reagent chamber in turn, and
use.
Figure 8-21 Sealing Tapes around the Incubation Block, Dispersion, Mixing Position,
and Wash Well
Figure 8-22 Sealing Tapes around the Aspirate Plate of the Reagent Chamber
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i) There are 7 fixing plates, make sure all fixing plates are removed
Note: It is recommended to give the above fixed parts and handle to the customer for temporary
storage, so as to facilitate transfer and other business use for future.
Fluidic Connection
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(2) Connect the other end of the waste tubes to the waste tank cover and install the waste
sensor.
(3) Place the waste tank and complete the connection of the waste tank.
NOTE: Do not connect the tubes of waste outlet 1 and waste outlet 2, which will cause waste
to be flowed backward!
2. Directly discharge the waste
If the waste can be discharged through sewer, follow the steps below:
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CL-900i Chemiluminescence
Immunoassay Analyzer
Waste
drain
NOTE: Do not connect the tubes of waste outlet 1 and waste outlet 2, which will cause waste
to be flowed backward!
Requirements for connecting waste tubes:
1) Insert the waste tube into the sewer, and make sure that the tube is about 1m~5m long.
2) Make sure that the waste outlet is no less than 50cm high.
3) Cover the waste outlet to eliminate noise and prevent bubbles overflow.
4) When installing the tubes, prevent them from being bent, twisted, or pressed, and keep
them away from any sharp-edged objects or others that may scratch the tubes.
5) Ensure that all electric connectors are away from and higher than hydropneumatic system
parts.
6) Ensure that all electric connectors are higher than and away from fluidic parts and prevent
fluidic connectors from facing electric components.
BIOHAZARD
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3) Take two wash buffer tanks. Remove the cover of the wash buffer tank and place the
wash buffer tank assembly into the tank and tighten the cover.
Figure 8-28 Placing the Wash Buffer Tank Cover Assembly into the Tank and Tighten
the Cover
4) Place the wash buffer tank and complete the connection of the wash buffer tank.
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Final Connection Effects
The layout of the waste tank and the wash buffer tank can be adjusted slightly according to the
actual situation of the customer.
Software Installation
Complete the software installation according to the SetupGuide in software package.
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Solid waste
container
3) Enter the username “ServiceUser” and password “#BS8A#SEU” in the login window
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2) Select Detergent C, tap Load, input the corresponding information and margin of
Detergent C, and load the Detergent C;
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2) Select Utility > Maintenance > Alignment > Fluidic Alignment; select 12. Priming
Wash Buffer Tubes, and prime the wash buffer according to the prompt information;
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Select backup, save the parameters. The parameter is located in the file:
D:\Mindray\CL900i\OperationSoft\AlignmentTool\Parameterlist. Find the parameter and
name it with “date+ original parameter”.
NOTE: When completed alignment, must to backup the parameter again.
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Confirm and align the positions in the red frame above. For detailed steps, please refer to the
Alignment Guide.
3) Position confirmation and alignment of gripper
Select Utility > Maintenance > Alignment > Transport System Alignment.
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Confirm and align the positions in the red frame above. For detailed steps, please refer to the
Alignment Guide.
4) Position alignment of dispersion probe
Select Utility > Maintenance > Alignment > Dispersion System Alignment.
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Confirm and align the positions in the red frame above. For detailed steps, please refer to the
Alignment Guide.
5) Position confirmation and alignment of shielding cover
Select Utility > Maintenance > Alignment > Photometer System Alignment.
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Confirm and align the positions in the red frame above. For detailed steps, please refer to the
Alignment Guide.
8.9 Setting up
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tray, and push it forward after confirming that it is placed well. Load the cuvettes in the right tray
with the same method.
Figure8-43 Pushing it forward after confirming that the cuvettes are placed well
1) Load the Detergent C and wash buffer
Before priming the tubes, you have loaded the Detergent C and wash buffer.
2) Load the waste tank
Before connecting the hydropneumatic system tubes during installation, you have loaded the
water tank.
3) Load the substrate
Before priming the substrate, you have loaded the substrate.
4) Besides the Consumable Management screen, you can query the detailed
information of consumables on the Reagent Overview screen
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Figure8-45 Import
Select Load Default to display all Mindray reagent chemistries in the left column. Select Add All
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to add all chemistries to the right column.
Select Import and then select Exit. The default chemistry parameters are imported.
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Item Index
Item Index
Sample CV CV ≤ 1.5%
Take a quality control as sample to perform 15 times repeatability test, the repeatability test
should satisfy the following indices:
CV≤5%
Fill the test results into the Basic Performance Test Record file attached, it will show if the
repeatability test is pass or failed:
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Basic
Performance Test Record.xlsx
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9 Maintenance Guide
9.1 Overview
9.1.1 Introduction:
The maintenance function mainly includes:
CL-900i&CL-960i customers during the warranty period (standard or extended warranty).
The active maintenance of CL-900i&CL-960i is one annually. The specific maintenance
time is subject to the active maintenance service dispatched by the headquarters.
Maintenance time: The maintenance is performed during troubleshooting and restoration
after the instrument has experienced performance problems.
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3 Cleaning 8min
Cleaning the Gripper
4 Cleaning 15min
Cleaning the Probe/Dispersion Swab
5 Cleaning Cleaning the Outer Wall of the Dispersion Aspirate Probe 15min
6 Cleaning Cleaning Waste Drainage Probe 5min
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7 Cleaning Cleaning Waste Drainage Probe 3min
Maintenance Cleaning Waste Drainage Probe
item
Maintenance Waste discharge probe
object
Causes for Stains deposited on the waste
maintenance drainage probe will affect the
effect of drainage.
Maintenance Cleaning Waste Drainage Probe
items
Materials Dustless gauze, alcohol
required
Precautions: 1. The probe tip is sharp and may
cause puncture wounds. To
prevent injury, exercise caution
when working around the probes.
2. Wear gloves and lab coat, and
if necessary, goggles during the
maintenance process.
System Shut Down
status
How to do 1. Confirm the instrument is
powered off;
2. Open the transparent shield
cover;
3. Gently wipe the probe outer
wall from top to bottom with a
piece of dustless gauze dipped
with alcohol to ensure that the
outer wall is wiped clean.
4. Reinstall the transparent shield
cover (after finishing other
maintenance (if any)).
Check No stains on the probe surface,
exposing metallic luster.
Maintenance About 5min
takes
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3. Use the suction cleaner, hair brush or fresh water to clean the
dust screens, and then dry them in air.
4. Reinstall the dust screens when they are dry.
Check Visual inspection. Observe the dust situation on the dust screens
under the light, and confirm there is no obvious blockage.
Maintenance About 10min
takes
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Maintenance About 8min
takes
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How to do 1. Confirm the instrument is powered off;
2. Remove the front panel and transparent shield cover;
3. Move the sample probe between the wash well and mixing position (to
facilitate the cleaning of the upper and lower surfaces of the sample probe
swab).
Note: Move the probe vertically to the top before moving horizontally, so
as to avoid damaging the sample probe.
4. Wipe the upper and lower surfaces of the sample probe swab using a
piece of dust-free gauze dipped with alcohol, until no crystals on the swab
surface. After completion, move the probe to the top of the wash well.
5. Wipe the upper surface of the dispersion aspirating probe swab using
a piece of dust-free gauze dipped with alcohol, until no crystals on the
swab surface.
Three phases of
dispersion swab
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Maintenance takes About 15min
Probe
Maintenance item Cleaning the Outer Wall of the Dispersion Aspirate Probe
Maintenance object Clean the outer wall of the Dispersion Aspirate Probe (3 probes in
total)
Causes for Cleaning the outer wall of the dispersion probe helps obtain the best
maintenance dispersion washing effect.
Maintenance items Clean the outer wall of the Dispersion Aspirate Probe
Materials required Clean dust-free tissue (some) and DI water
Precautions: 1. The probe tip is sharp and may cause puncture wounds. To
prevent injury, exercise caution when working around the probes.
2. If it is bent or damaged, replace it immediately; otherwise,
unreliable results may be obtained.
3. Wear gloves and lab coat, and if necessary, goggles during the
maintenance process.
System status Shut Down
How to do 1. Confirm the instrument is powered off;
2. Remove the front panel and transparent shield cover;
3. Remove three dispersion aspirating probes.
4. Gently wipe the probe outer wall from top to bottom with a clean
towel coated with deionized water to ensure that the outer wall is
wiped clean. Install back the probe on the plate and tighten the round
screw clockwise to fix the probe. Lift the aspirate probe gently to
check if it can spring back smoothly.
Note: Do not bend, collide or scrape the probe during operation. After
the maintenance procedure, please make sure all tubes and
connectors are properly connected.
5. Reinstall the front panel and transparent shield cover (after
finishing other maintenance (if any)).
Check No stains and crystals on the surface of the aspirating probe,
exposing metallic luster.
Maintenance takes About 15min
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Hole
Maintenance item Clean incubation/waste drainage/photometer hole
Maintenance object Incubation/waste drainage/photometer hole
Causes for Contamination to incubation/waste drainage/photometer hole may
maintenance reduce incubation effect.
Maintenance items Clean incubation/waste drainage/photometer hole
Materials required Dustless gauze, alcohol
Precautions: Wear gloves before operation to prevent biological risk.
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How to do 1. Make sure that the analyzer status is Incubation or Standby, and
then open the transparent shielding cover of the analyzer.
2. Execute the operating software; select Utility - Maintenance -
Maintenance, and click Check Probe.
3. Check the liquid flow on the probe inner wall as shown in the
figure.
4. If the liquid flow is sprayed out or does not come out vertically, the
probe may be clogged.
Clogging processing: first, conduct Probe Special Wash; if it is still
not normal, replace the probe. Note: The probe cannot be passed
through.
Normal Abnormal
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Precautions: Wear gloves before operation to prevent biological risk.
Caution to prevent probe puncture.
Keep away from the probe and other moving parts to avoid collision
with them.
System status Make sure that the system is in "Standby “ status.
How to do 1. Confirm that the probe detergent is sufficient.
2 Select Utility- Maintenance - Maintenance;
3. Click Probe Special Wash to clean the probe, during which Exit
is gray;
4. After the execution, Exit is activated. Click Exit to complete the
maintenance.
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Maintenance object Waste Drainage Tube
Causes for Blockage of waste drainage tube will cause incomplete waste
maintenance drainage, or failure to establish the dispersion vacuum, affecting the
test results.
Maintenance items Clean the waste drainage tube using wash buffer.
Materials required Cuvette
Precautions: Wear gloves before operation to prevent biological risk.
Keep away from the probe and other moving parts to avoid collision
with them.
System status Standby
How to do 1. Confirm the cuvette tray contains a cuvette.
2. Select Utility - Maintenance - Maintenance.
3. Click Waste Tubing Wash to clean the probe, during which Exit
is gray;
4. After the execution, Exit is activated. Click Exit to complete the
maintenance.
Check None
Maintenance takes 3min
Maintenance object Wash buffer and substrate tubing system of whole unit
Causes for 1. Bubbles in tubes will lead to problems such as inaccurate sample
maintenance addition and poor cleaning effect, which will affect the test results, so
priming is needed to remove the bubbles in tubes.
2. Empty and clean the tubes of whole unit if the analyzer will not be
used for a long time, so as to avoid crystallization.
Maintenance items Empty/prime wash buffer or substrate tubing system of the whole unit
Materials required /
2) To use the wash buffer for prime, select the Wash Buffer tab,
select Wash Buffer 1 Tubing or Wash Buffer 2Tubing to be
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primed, and click Prime or Drain as required. Check that the
inventory of the cuvette is ≥1 and the waste container and waste
tank are not full before priming and drainage. Verify that the wash
buffer is adequate before priming, and take out the wash buffer
tank cover before drainage.
3) To use the substrate for priming, select the Substrate tab, select
Substrate L Tubing or Substrate R Tubing to be primed, and click
Prime or Drain as required.
4) The cuvette will be consumed for priming and drainage. Make
sure that the inventory of the cuvette is ≥1 and the waste container
and waste tank are not full before priming and drainage. Check
that the substrate is adequate before priming (Make sure that
there are more than 24 bottles of substrate in corresponding tube),
and put an empty substrate bottle at the substrate position before
drainage. Be careful not to leave the substrate position empty to
avoid exposure of the substrate probe to the air for a long time
and avoid contamination of the substrate probe.
5) After drainage and priming, click OK to complete the
maintenance.
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Note that the maintenance items listed in 9.2 Routine Maintenance may need to be done in the
case of home maintenance; negotiate with the customer in advance and leave sufficient time
before maintenance.
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Maintenance item Replacing the spring of the gripper
How to do 1. Switch off the main power of the whole unit;
2. Open the front shielding cover, and remove it by loosening
the two screws.
3. Use a cross screwdriver to loosen the three screws on the
Z-axis shielding cover, and remove the Z-axis shielding cover.
4. When replacing the finger clamping spring, use the
tweezers to grab the gripper cam, make the fingers close, and
then take the spring hook from the spring column with
tweezers; be careful not to drop the finger clamping spring
and other finger parts to the instrument.
Gripper spring
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Maintenance item Remove crystal on the swab
Causes for After the sampling probe and dispersion aspirating probes are
maintenance cleaned by the swab for a long time, Crystals may be
generated on the upper surface of the swab. After the long-
term accumulation of crystals increases, crastals may fall into
the reagents, sample and cuvette, so crystals must be
removed periodically.
Maintenance items Check for crystallization above the swab of the sampling
probe and the dispersion aspirating probes. If there is obvious
crystallization, clean it.
Materials required Dust-free cotton, pure water
Precautions: 1. Wear gloves before operation to prevent biological risk.
2. Caution to prevent probe puncture.
3. Be careful not to bend the sampling probe and the
aspirating probe.
4. Keep away from the probe to avoid collision with it.
5. When removing crystals, take care to prevent crystals from
falling into the instrument.
System status Shut Down
How to do 1. Confirm the instrument is powered off;
2. Remove the transparent shield cover;
3. Use a cotton swab dipped in pure water to remove the
crystals from the upper part of the swab of the sampling probe
and the dispersion aspirating probes and dry the swab with a
dry cotton swab.
4. Close the transparent shielding cover.
Check Visually inspect and confirm that there is no crystal on the
upper part of the swab, the sampling probe and the exterior
wall of the aspirating probe.
Maintenance takes 10min
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This chapter provides all alarms of the CL-900i, as well as the triggering mechanism, possible
causes and corrective actions. However, the alarms may not cover all failures, and the possible
causes and corrective actions may not completely comply with the actual failure mode. The
maintenance suggestions provided in this chapter are for reference only and cannot be taken
as the final judgment criteria.
When an error occurs, it will be indicated in many ways. The following sections describe the
troubleshooting methods and instruct you how to troubleshoot errors occurring on the
instrument. This chapter mainly describes alarms occurring on the instrument, which are
classified into data alarms (such as calibration, quality control, and results), software error
alarms, and hardware error alarms.
An error will be indicated by highlighting relevant buttons and screen texts with different
colors. Yellow indicates a warning while red indicates a serious warning or error.
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Common error: including those that are indicated by warning the user, and by invalidating tests,
reagents and samples. When such error occurs, the alarm message box shows with the title
bar highlighted in yellow. Serious error: including those except for the common error. When
such error occurs, the alarm message box shows with the title bar highlighted in red, and you
system failure, a flag will appear near the corresponding calibration result or sample results.
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All error alarms are recorded in error logs. By recalling the error logs you are enabled to master
the current status of the system and troubleshoot errors. Error logs error logs
Popup messages are shown on a dialog box displayed to remind the operator of an error that
is happening. See the figure below:
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Both of the two types of error alarms are recorded in the error logs. The description of alarms
in prompts and pop-up messages is brief and are explained in detail in the error logs. The error
alarms listed below may appear in the error logs.
See appendix A9 all error codes
the data alarm list. In the data alarm list, you can find detailed descriptions of alarms, causes,
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and use.
Solution:
1) Verify that the current account of the system is an administrator.
2) Verify that Open in Compatibility View is not selected in Compatibility on the
properties bar of the software.
3) Back up the Database folder. Delete all files in this folder except the Backup folder.
Start the software. If the software can be started successfully, an error occurs on the
current database file has. If the software cannot be started, proceed to the next step.
4) Uninstall the SQL database and reinstall it. Check whether the software can be started.
If no, proceed to the next step.
5) Reinstall the OS and reinstall the software. Check whether the software can be started.
If no, format the disk where the software installation directory is located and reinstall
the software.
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Solution:
Delete the Backup file from the Database folder and restart the system.
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Solution:
Access the software installation directory, locate the Databaselog folder, modify the number
similar to 210 in the third line from bottom, and adjust the number by about 200 to 411.
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This section describes common mechanical, fluidic, board, and optical errors occurring on
the analyzer.
1. The substrate bottle leaks 1. The equilibrium time of 1. The dispersion carousel
out or is empty; bubble the substrate at room overflows, which results in
detection is abnormal or temperature is short, the substrate crystal in the
shielded. room temperature is too low, reaction carousel (the
2. The pipelines are leaking or the substrate has expired substrate crystals are found
severely or the syringe for a long time. in the same positions after
connector is installed 2. Foreign particles enter the multiple retesting).
incorrectly. substrate pipeline. 2. There is dust inside the
3. Pipelines are squeezed. 3. The substrate dispensing cuvettes (random positions).
4. There are crystals inside volume is insufficient. 3. There are foreign
the pipelines. 4. The signal collecting particles inside tubes
position of the reaction (random positions).
carousel is deviated from
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A single value is higher,
The RLU is a dark current
The SD value is lower. causing the SD value to be
count.
out of range.
the normal range or the
photometry window is
blocked.
5. The heating temperatures
of the reaction carousel and
substrate are low.
The single-point low value The former several values The former several values
SD is out of range. are low. are high.
1. There are foreign particles 1. The effect check interval 1. The Teflon tube at the
inside the cuvettes in the is too long. substrate dispensing outlet
outer ring of the reaction 2. The substrate back is abnormal (not trimmed or
carousel (generally in fixed aspirate position is incorrect. too short).
positions). A segment of the substrate 2. The temperature of the
2. The Teflon tube at the is exposed outside. substrate heating assembly
substrate dispensing outlet 3. The temperature of the is abnormal.
is abnormal (not trimmed or substrate heating assembly
too short). is abnormal.
3. The pipeline is clogged by
foreign particles
(occasional).
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The RLU chart presents The RLU chart presents a
The mean value of SDs
a trend of first rise and trend of first fall and then
that are out of range is
then fall, and the SD is rise, and the SD is out of
low.
out of range. range.
Photometer replacement
Replacement time:
Replace the optical assembly when an optical problem cannot be resolved after troubleshooting
operations are performed. If the optical assembly that needs to be replaced includes the LED,
replace the entire optical assembly .
Erroe codes:
A54409:Photon counting board communication fault
A54401:Failed to turn on photometer PMT module.
A54406:Dark count is out of range
A54402:Failed to turn on the LED.
A54403:Failed to turn off the LED.
A54404:DCF is out of range.
Requirements:
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The new and old assemblies before and after replacement need to be kept away from
light.
The interfaces of the optical assembly and main control board should face downward
and the ground cable needs to be connected to the base of the buffer tank.
Key points of replacement:
1) Turn off the power supply of the analyzer.
2) Avoid touching the lenses when disassembling and assembling the optical assembly ,
and use shade cloth to cover the optical lenses to keep them away from strong light.
Note: Perform the same operation on the old optical assembly .
3) After replacement, configure software parameters.
4) Select Alignment > Reaction Carousel Unit > Photometer Configuration to
configure software parameters.
5) Photometer Home
6) Select Alignment > Reaction Carousel Unit and run the photometer initialization
instruction.
7) Restart the analyzer.
8) After startup, perform photometer diagnosis and verify that the test results of the dark
current count diagnosis, photometric count diagnosis, and DCF diagnosis are passed.
9) Perform recalibration and quality control on chemistries.
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equal to 1.7.
Test process: Turn on the LED of the reference module, and enable the PMT to perform
the test for 20 times repeatedly and calculate the DCF value.
3) Handling of common photometer problems
The figure below shows the common troubleshooting model. For detailed content, see related
sections.
No
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Symptom: The analyzer reports an alarm indicating a failure to connect to the host.
Error analysis:
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Is the main
Connection Is the power supply power switch turned on and is the
No Yes Are fans running?
failure normal? external power supply in good
condition?
Yes
No
The network cable is
fastened securely. In
The power board
normal cases, the green
Is the network cable malfunctions or
indicator of the network Yes
in good condition? protection is incurred
port on the PC is on and
due to load short circuit.
the yellow indicator
blinks.
Yes
Yes
Do network adapters
Can the analyzer ping
No on the PC work
192.168.23.250? Check the
properly?
network port
conversion
board, data
Set parameters Yes No cable, and main
to default
control board on
values in the
the analyzer.
Communicatio Reinstall the network
naddress.ini adapter driver, remove
Is the configuration file of the
and No and then insert network
analyzer correct?
ClientConfig adapters, and replace the
files as per the network adapters when
software necessary.
installation
Yes
guide.
Yes
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13s Result related 13s The current QC result is greater Check if the reagent is qualified,
than ±3 standard deviations from control sample is normal, and the
the assigned mean concentration. instrument is working correctly.
22s Result related 22s Results of two controls in the same Check if the reagent is qualified,
run or two continuous results of a control sample is normal, and the
control are on the same side and instrument is working correctly.
greater than ±2 standard deviations
from the assigned mean
concentration.
41s Result related 41s Results of two runs or four Check if the reagent is qualified,
continuous results of a control are control sample is normal, and the
on the same side and greater than instrument is working correctly.
±1 standard deviation from the
assigned mean concentration.
ABN Result related Sample RLU is out of range. Sample RLU is lower than the Check the sample for foreign matters
minimum absolute value (2500) or or interferent; check if the reagent is
higher than the maximum absolute qualified and placed in the correct
value (100M) of the instrument. position; check the cuvette quality;
check if the photometric system is
working normally.
CAL Calibration Corrected result The result is calculated based on No actions are required.
related the default calibration factors.
(manually or automatically)
CALF Result related Calibration status is not satisfied. The reagent is not calibrated or Request and run the calibration.
calibration failed.
CALJ Calibration The calibration factors are Use sample and control result No actions are required.
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calibration is out of range. the range defined in the calibrator after the maintenance is completed.
bar code. 2. Replace the calibrator and reagent
and perform calibration again.
MON Calibration Monotony check failed. 1. The actual tested CPSi does not 1. If the calibrators are placed in a
related meet the requirement of ascending wrong sequence, place them in the
sequence of sandwich method and right sequence and perform
the descending sequence of calibration again.
competitive method. 2. If maintenance is not performed as
2. The major calibration adjustment required, perform calibration again
CPSj after 2-3 points adjustment after the maintenance is completed.
does not meet the requirement of
ascending sequence of sandwich
method and the descending
sequence of competitive method.
NREA Result related Flag indicating the test result for The test result for infectious No actions are required.
infectious disease chemistry is disease chemistry is Negative.
Negative.
R Result related Retest results Retest the finished chemistry No actions are required.
R4s Result related R4s One result of a run is greater than Check if the reagent is qualified,
+2 standard deviations from the control sample is normal, and the
assigned mean and the other is instrument is working correctly.
greater than -2 SDs.
RAT Calibration Signal ratio of the calibrator is out Signal ratio exceeds the fluctuation Perform the calibration again.
related of range, so the check failed. range defined in the bar code.
RCV Calibration The regression concentration of Recovery regression check failed. Perform the calibration again.
related the calibrator is out of range.
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REAC Result related Flag indicating the test result for The test result for infectious No operation required or rerun the
infectious disease chemistry is disease chemistry is Positive. test
Positive.
REC Result related The sample result is recalculated The sample result is calculated No actions are required.
manually. manually with the latest calibration
factors.
RGTB Result related Probe bumps with other objects Probe bumps. No operation required or rerun the
when aspirating reagent. test
RGTE Result related Reagent is expired. Sample and QC test result gained Replace the reagent.
by expired reagent
RGTL Result or Insufficient reagent Probe failed to aspirate the reagent. Replace the reagent.
calibration
related
RRN Result related Sample RLU is out of range. Sample RLU exceeds the RLU of Rerun the test with diluted sample.
the maximum concentration
calibrators.
SMPB Result related The probe bumps with other The probe bumps with other object. No operation required or rerun the
object. test
SMPJ Result related Probe is clogged. Probe is clogged during aspiration. Treat the sample.
SLO Calibration Slope is out of range. The slope exceeds the slope Perform the calibration again.
related fluctuation range defined in the bar
code. Calibration slope check
failed.
SMPE Result related The sample is expired. The sample is expired. Replace the sample.
SUBE Calibration Substrate is expired. Expired substrate is used to Change the substrate.
related analyze the sample or control.
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TNN Result related Temperature error Temperature control is abnormal Rerun the test after the incubation
during test. temperature is stabilized.
VAM Calibration Calibration data is lost. The calibration test is unfinished 1. Rerun the operating software or
related during calibration process, causing restore the system.
the calibration factor cannot be 2. Restart the analyzing unit.
calculated.
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system.
C00008 Printer cannot be N/A No printer is detected during The printer is not powered on; the printer Check the printer connection;
connected print. cable is not connected; or no driver is check if the printer is powered
installed. on and if the driver and default
printer have been installed.
C00012 Sound card failure N/A No sound card is installed; the No sound card is installed; the sound card Reinstall the sound card or
sound card fails; or the sound fails; or the sound card driver is incorrect. sound card driver.
card driver is incorrect.
C01001 Equipment cannot N/A 1. The equipment is considered The network cable is not connected. 1. Check if the network IP
be connected disconnected if the main The analyzing unit power is switched off. address of the equipment is set
control unit of the equipment The equipment is powered on before the to 192.168.23.3.
does not receive any operating operating software is started. 2. Check if the cables between
software command within 3 The network IP address is wrong. the PC and host and between
seconds. The network card goes wrong. the host network port and
2. The equipment is considered The network cable goes wrong. control board port are
disconnected if the command connected properly. If not,
sent by the operating software reconnect them.
is executed wrongly three 3. Power off the equipment,
times (no response or restart the PC, and then start
response error). the software and power on the
During non-test, the main equipment.
control unit shakes hands with 4. Replace the network card.
the smart module once every 5 5. Replace the network cable.
seconds.
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C02005 Reading/Writing N/A The SQL statement execution Data cannot be written into or read from the 1. Restart the operating
database failed failed. database. software.
2. Back up the database, clear
the database, and start the
software.
3. Reinstall the database and
operating software.
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C06004 LIS host cannot N/A Attempts to connect with the LIS host The network connection is abnormal, 1. Check LIS connection
be connected failed three times. or the LIS server is not started. setting and network
cable, and check if the
LIS host and LIS station
are started normally.
2. Contact the LIS
manufacturer and ask
the manufacturer to
check and confirm LIS
related programs
according to the LIS
manual requirements.
3. If the LIS
manufacturer cannot
find the cause, perform
log analysis.
C06005 Sending sample N/A A sample result message is sent Communication failed. 1. Check the LIS
results failed. successfully, but no correct response network connection.
Sample ID/bar message is received within the 2. Contact the LIS
code: %s, timeout duration. manufacturer and ask
position: %s/ the manufacturer to
check and confirm LIS
related programs
according to the LIS
manual requirements.
3. Perform log analysis.
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C06006 Sending sample N/A No response is received or the timer Communication failed. 1. Check the LIS
information expires after a sample is sent. network connection.
failed. Sample 2. Contact the LIS
ID/bar code: %s, manufacturer and ask
position: %s/ the manufacturer to
check and confirm LIS
related programs
according to the LIS
manual requirements.
3. Perform log analysis.
C06007 Inquiring sample N/A A sample query request is sent, but LIS host failed. 1. Check the LIS
information no correct response is received network connection.
failed. Sample within 300 seconds. 2. Contact the LIS
ID/bar code: %s, manufacturer and ask
position: %s/ the manufacturer to
check and confirm LIS
related programs
according to the LIS
manual requirements.
3. Perform log analysis.
C06008 Downloading N/A The sample information queried from The chemistry settings on the LIS Check and re-set the
sample failed. the LIS does not contain key fields server or operating software are chemistry
Sample ID/bar (sample ID, sample bar code, and wrong; or insufficient or redundant correspondence
code: %s, test item) required for application. chemistries exist on the LIS host. between the operating
position: %s/ software and the LIS
host.
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C06011 Downloading N/A The sample ID has existed on The sample ID has existed on Reset the sample ID and
sample failed operating software and cannot be operating software and cannot be ensure it does not
Sample ID/Bar downloaded from LIS. downloaded from LIS. conflict with existing
code: %s, ones.
position: %s
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C07039 Calibration factors of %s N/A N/A The calibration factors are expired. Perform calibration
chemistry are expired. Recalibration is required. again.
Perform calibration again.
C07102 The %S diluent on the DRGT N/A All inventory of the sample diluent is Refill or replace the
carousel is insufficient. L less than the lower limit. Or sample sample diluent.
diluent is too little to be detected.
C07103 Sample diluent is N/A N/A All inventory of the sample diluent is Refill or replace the
exhausted. less than the lower limit. sample diluent.
C07104 Less than %s tests are left in N/A N/A All inventory of the reagent is less Refill or replace the
immunological reagent.\n than the lower limit. Or reagent is reagent.
Chemistry: %s too little to be detected.
C07105 Substrate L is exhausted. N/A N/A Substrate L is exhausted. Replace substrate at
corresponding positions.
C07106 Substrate R is exhausted. N/A N/A Substrate R is exhausted. Replace substrate at
corresponding positions.
C07107 Substrate inventory is N/A N/A Substrate inventory is less than the Refill substrate.
insufficient for %s tests. lower limit.
C07108 Substrate is exhausted. N/A N/A All substrate is exhausted. Replace substrate.
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C07120 %s has been expired; N/A N/A Diluted reagent is exhausted. Replace diluent at
position:%s corresponding position.
C07121 During the test, no waste N/A N/A During the test, the waste container Load the waste
container is available is taken away. container.
because it is taken away.
C07125 Sample diluent on the N/A N/A The volume of the diluent has not Refill or replace the
carousel is exhausted. reached the set lower limit; or the sample diluent.
level of the reagent cannot be
detected.
C07126 Probe detergent is N/A N/A The inventory of sample probe Refill or replace the
insufficient. detergent is less than the alarm probe detergent.
limit.
C07127 Probe detergent is N/A N/A Sample probe detergent is Refill or replace the
exhausted exhausted. Or no detergent level is probe detergent.
detected.
C07128 Probe detergent is expired N/A N/A Probe detergent is expired Replace the probe
detergent.
C07129 The remaining reaction N/A N/A The cuvette inventory is less than Load new cuvette tray.
cuvettes are less than %s. the alarm limit.
C07130 Cuvettes are exhausted. N/A N/A Cuvettes are exhausted. Load new cuvette tray.
C07131 Substrate L has exceeded N/A N/A Substrate L has exceeded the on- Replace substrate at
the on-board stability time. board stability time. corresponding positions.
C07132 Substrate R has exceeded N/A N/A Substrate R has exceeded the on- Replace substrate at
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C07141 The solid waste container is N/A N/A The solid waste container is full. Empty the waste
full. Please empty it. container.
C07166 %s, lot number: %s, N/A N/A Exceeded On-board stability time Replace diluent at
position: %s, has exceeded corresponding position
On-board stability time
C03008 Sample concentration is RRN Sample concentration is higher Sample concentration is higher than that No actions are required.
higher than that of the than that of the highest-level of the highest-level calibrator.
highest-level calibrator. calibrator.
Sample ID/bar code: %s;
position: %s;
chemistry: %s
C03018 Chemistry: Control: 1-2S 12S The current QC result is The current QC result is between ±2 and Check if the reagent is
warning between ±2 and ±3 standard ±3 standard deviations from the assigned qualified, control is
deviations from the assigned mean concentration. normal, and the
mean concentration. instrument is working
correctly. Complete
instrument maintenance.
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C03019 Chemistry: Control: 1-3S 13s The current QC result is greater The current QC result is greater than ±3 Check if the reagent is
out of control than ±3 standard deviations standard deviations from the assigned qualified, control is
from the assigned mean mean concentration. normal, and the
concentration. instrument is working
correctly. Complete
instrument maintenance.
C03020 Chemistry: Control: 2-2S 22s Results of two controls in the Results of two controls in the same run or Check if the reagent is
out of control same run or two continuous two continuous results of a control are on qualified, control is
results of a control are on the the same side and greater than ±2 normal, and the
same side and greater than ±2 standard deviations from the assigned instrument is working
standard deviations from the mean concentration. correctly. Complete
assigned mean concentration. instrument maintenance.
C03021 Chemistry: Control: R- R4S One result of a run is greater One result of a run is greater than +2 Check if the reagent is
4S out of control than +2 standard deviations standard deviations from the assigned qualified, control is
from the assigned mean and mean and the other is greater than -2 normal, and the
the other is greater than -2 SDs. instrument is working
SDs. correctly. Complete
instrument maintenance.
C03022 Chemistry: Control: 4-1S 41s Results of two runs or four Results of two runs or four continuous Check if the reagent is
out of control continuous results of a control results of a control are on the same side qualified, control is
are on the same side and and greater than ±1 standard deviation normal, and the
greater than ±1 standard from the assigned mean concentration. instrument is working
deviation from the assigned correctly. Complete
mean concentration. instrument maintenance.
C03023 Chemistry: Control: 10-X 10x Results of five runs (10 results), Results of five runs (10 results), or 10 Check if the reagent is
out of control or 10 continuous results of a continuous results of a control are on the qualified, control is
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control are on the same side. same side. normal, and the
instrument is working
correctly. Complete
instrument maintenance.
C04001 Duplicate sample bar code. N/A A same bar code is scanned Duplicate bar code is used. Replace the duplicate sample
Sample ID/bar code: %s, on a sample carousel within bar code label.
Position 1: %s, Position 2: %s one batch.
C04006 Sample is expired. Sample SMPE The duration from the The sample is loaded after its shelf life is The sample is expired.
ID/bar code: %s/%s, sampling time point or exceeded. Replace the sample and
position: %s application time point to the program it again. Reject the
time when a sample bar expired sample. If the sample
code is scanned exceeds shelf life is too short, change it
the shelf life of the sample. to a reasonable one.
C04008 Sample bar code too long. N/A The sample bar code is The bar code length is greater than the Redefine the bar code with no
Position: %s greater than 27 digits. maximum value of 27 digits. more than 27 digits.
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C04009 Sample bar code too short. N/A The sample bar code is less The bar code length is less than 3 digits, Redefine the bar code with no
Position: %s than 3 digits. the minimum value of the system. less than 3 digits.
C05002 Reagent bar code N/A The corresponding Wrong reagent bar code is used. The 1. Check if the chemistry has
information error. chemistry is not queried reagent bar code contains incomplete or imported chemistry
Position: %s based on the chemistry No. incorrect reagent information, for parameters;
or chemistry name. The example, the valid period of the reagent 2. Replace the reagent bottle,
bottle type is invalid. The exceeds specifications. or contact the reagent supplier
valid period is invalid. to replace.
C05003 Reagent bar code analysis N/A Reagent bar code is invalid. Wrong bar code is used and the system Replace the reagent bottle, or
error Position :%s The key for closing the bar cannot analyze the reagent information. contact the reagent supplier to
code is wrong and causes replace.
analysis failure.
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A50262 The sample ERR Sample tube anti-bump coupler The anti-bump coupler of sample tube 1. Check the anti-bump coupler of
carousel signal is detected during sample is triggered. sample tube for any obstacle, and
movement was carousel movement. 1. The sample tube is not inserted check if the sample tube is
stopped urgently properly and it extrudes. inserted properly.
to prevent the 2. The anti-bump coupler cable of 2. Check the anti-bump coupler
sample tube sample tube is unconnected or cable and connector of sample
collision damaged. tube.
3. The anti-bump coupler of sample 3. Replace the anti-bump coupler
tube is clogged. of sample tube.
4. The anti-bump coupler of sample
tube is damaged.
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lid is damaged.
A52280 Reagent carousel N/A During movement initialization, The mechanical zero position is not 1. Check if the reagent bottle is
movement error the reagent carousel runs the found during the calibration of the installed wrongly or the reagent
maximum range, but the zero reagent carousel. bottle rotation resistance is large.
position sensor (home position 1. The reagent bottle is installed 2. Check the home position optical
optical coupler) cannot find the wrongly and causes the reagent coupler and motor cable of the
jump edge. carousel sticking. reagent carousel.
2. The home position optical coupler of 3. Wipe the home position optical
the reagent carousel is damaged or coupler of the reagent carousel.
cable is loose. 4. Replace the home position
3. The home position optical coupler of optical coupler of the reagent
the reagent carousel is dirty, which carousel.
affects transparency effect. 5. Replace the reagent carousel
4. The motor of the reagent carousel is motor.
damaged or cable is loose.
A52281 Reagent carousel N/A During movement initialization, The status of the positioning sensor is 1. Check if the reagent bottle is
movement error the reagent carousel runs the incorrect when reagent carousel installed wrongly or the reagent
maximum range, but the zero moves. bottle rotation resistance is large.
position sensor (home position 1. The reagent bottle is installed 2. Check the coded disk optical
optical coupler) cannot find the wrongly and causes the reagent coupler and motor cable of the
jump edge. carousel sticking. reagent carousel.
2. The coded disk optical coupler of 3. Wipe the coded disk optical
the reagent carousel is damaged or coupler of the reagent carousel.
cable is loose. 4. Replace the coded disk optical
3. The coded disk optical coupler of coupler of the reagent carousel.
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A51101 Probe vertical movement SMP During probe vertical The status of the zero position sensor 1. Check the cable of the home
error B movement resetting, the zero is incorrect during probe vertical position optical coupler, and
position sensor (home resetting. reinsert the cable to the connector
position optical coupler) 1. The home position optical coupler is of the home position optical
cannot find the jump edge damaged or cable is loose during coupler.
within the estimated step probe vertical movement. 2. Check the cable of the motor,
range. 2. The motor is damaged or cable is and reinsert the cable to the motor
loose during probe vertical movement. connector.
3. Replace the vertical drive
assembly of the probe.
A51121 Probe collision in a SMP During vertical movement, the The probe bumps with other objects 1. Check if samples in the cup are
sample position during B probe detects the jump of the when moving vertically in a sample sufficient.
vertical movement. collision sensor status and position. 2. If the sample position is
Sample position: XXX; sends three motor movement 1. The sample cup is empty. abnormal, resolve the abnormality,
sample ID/bar code: pulses consecutively to query 2. The sample position is abnormal, for for example, open the sample tube
XXX that the collision sensor example, the sample tube cap is not cap.
remains in the collision trigger opened. 3. If the horizontal position of the
status. 3. Horizontal position of the probe is probe is deviated, adjust the
deviated. horizontal position of the probe.
A51122 Probe collision in the RGT During vertical movement, the The probe bumps with other objects 1. Remove the aluminum foil from
reagent position during B probe detects the jump of the when moving vertically in the reagent the cross cut of the reagent
vertical movement. collision sensor status and position. compartment to ensure the cross
Reagent carousel sends three motor movement 1. The reagent position is abnormal, cut of the reagent compartment is
position: %s (for pulses consecutively to query for example, the reagent compartment normal.
example, 1); specific that the collision sensor is not opened. 2. If the horizontal position of the
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position: %s (Cavity A of remains in the collision trigger 2. Horizontal position of the probe is probe is deviated, adjust the
reagent carousel/Cavity status. deviated. horizontal position of the probe.
B of reagent
carousel/Cavity C of
reagent carousel/Cavity
D of reagent carousel).
A51123 Probe collision in %s (left ERR During vertical movement, the The probe bumps with other objects 1. If the horizontal position of the
reaction liquid mixing probe detects the jump of the when moving vertically in the mixing probe is deviated, adjust the
position, right reaction collision sensor status and position. horizontal position of the probe.
liquid mixing position) sends three motor movement 1. Horizontal position of the probe is 2. If the vertical position of the
during vertical pulses consecutively to query deviated. probe is deviated, adjust the
movement that the collision sensor 2. Vertical position of the probe is vertical position of the probe.
remains in the collision trigger deviated.
status.
A51124 Collision encountered ERR During vertical movement, the The probe bumps with other objects 1. If the horizontal position of the
when the sample probe probe detects the jump of the when moving vertically in the wash probe is deviated, adjust the
moves vertically in the collision sensor status and position. horizontal position of the probe.
wash position sends three motor movement 1. Horizontal position of the probe is
pulses consecutively to query deviated.
that the collision sensor
remains in the collision trigger
status.
A51140 Probe horizontal N/A During horizontal movement The mechanical zero position is not 1. Check the cable of the home
movement error initialization, the probe runs found during probe horizontal position optical coupler, and
the maximum range, but the movement calibration. reinsert the cable to the connector
zero position sensor (home 1. The home position optical coupler is of the home position optical
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sensor (coded disk optical 1. The horizontal movement belt of the 2. Check if any foreign object
coupler) within a signal period probe is not proper. blocks the probe in horizontal
exceed the theoretical range 2. Probe is blocked in horizontal direction.
[75%, 130%]. direction.
A51160 Wash syringe movement N/A During movement The mechanical zero position is not 1. Check the cable of the home
error initialization, the wash syringe found during wash syringe calibration. position optical coupler, and
runs the maximum range, but 1. The home position optical coupler of reinsert the cable to the connector
the zero position sensor the wash syringe is damaged or cable of the home position optical
(home position optical is loose. coupler.
coupler) cannot find the jump 2. The motor of the wash syringe is 2. Check the cable of the motor,
edge. damaged or cable is loose. and reinsert the cable to the motor
connector.
3. Replace the wash syringe
assembly.
A51161 Wash syringe movement ERR During movement resetting, The status of the zero position sensor 1. Check the cable of the home
error the wash syringe runs the is incorrect when wash syringe resets. position optical coupler, and
maximum range, but the zero 1. The home position optical coupler of reinsert the cable to the connector
position sensor (home the wash syringe is damaged or cable of the home position optical
position optical coupler) is loose. coupler.
cannot find the jump edge. 2. The motor of the wash syringe is 2. Check the cable of the motor,
damaged or cable is loose. and reinsert the cable to the motor
connector.
3. Replace the wash syringe
assembly.
A51170 Probe syringe N/A During movement The mechanical zero position is not 1. Check the cable of the home
movement error initialization, the probe syringe found during probe syringe calibration. position optical coupler, and
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runs the maximum range, but 1. The home position optical coupler of reinsert the cable to the connector
the zero position sensor the probe syringe is damaged or cable of the home position optical
(home position optical is loose. coupler.
coupler) cannot find the jump 2. The motor of the probe syringe is 2. Check the cable of the motor,
edge. damaged or cable is loose. and reinsert the cable to the motor
connector.
3. Replace the sample syringe
assembly.
A51171 Probe syringe ERR During movement resetting, The status of the zero position sensor 1. Check the cable of the home
movement error the probe syringe runs the is incorrect when probe syringe resets. position optical coupler, and
maximum range, but the zero 1. The home position optical coupler of reinsert the cable to the connector
position sensor (home the probe syringe is damaged or cable of the home position optical
position optical coupler) is loose. coupler.
cannot find the jump edge. 2. The motor of the probe syringe is 2. Check the cable of the motor,
damaged or cable is loose. and reinsert the cable to the motor
connector.
3. Replace the sample syringe
assembly.
A51180 Probe level detection ERR The serial port for the probe Probe level sense board 1. Check if the cable connection of
board communication level sense board does not communication error the level sense board is normal.
error respond within 1000 ms or the 1. The level sense board COM cable 2. Exclude external interference
response packet is wrong. is damaged or loose. source.
The error persists after 2. The instrument is interfered 3. Replace the level sense board.
retransmission twice. externally.
3. The level sense board is damaged.
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A51181 Insufficient sample, SMP The level sense board does Sample probe failed to detect level 1. Check if a sample is placed in
Sample position: XXX, L not detect any level signal when aspirating. the sample position, and if the
Sample ID/bar code: when the sample probe 1. No sample is placed or no liquid is sample in the sample tube is
XXX moves from the initial position available in the sample tube. sufficient.
to the vertical limit position. 2. Level Sense Board goes wrong. 2. Replace the level sense board.
A51182 Sample is insufficient or SMP The level signal detected by The probe failed to aspirate the 1. Check if the sample in the
contains air bubbles, L the level sense board sample. sample tube is sufficient.
Position: XXX, Sample disappears after aspiration. 1. Insufficient sample. 2. Check if the swab leaks and if
ID/bar code: XXX 2. The waste drainage tube of the the liquid tube is loose or bent.
sampling probe swab is loose or bent, 3. Replace the level sense board.
causing the waste drainage capability
to reduce and the swab to leak.
3. The level sense board is damaged.
A51183 Reagent is insufficient or RGT The level sense board does Probe failed to aspirate the liquid. 1. Check if the reagent amount is
contains air bubbles. L not detect level signal after 1. The reagent amount displayed by proper, avoid tilting or drop, and
Reagent carousel aspiration. the software is inconsistent with that in avoid bottle that was used when
position: %s (for the bottle. loaded on another instrument.
example: 1) position: %s 2. The waste drainage tube of the 2. Replace the reagent bottle.
(Reagent bottle A sampling probe swab is loose or bent, 3. Check if the liquid tube is loose
cavity/Reagent bottle B causing the waste drainage capability or bent.
cavity/Reagent bottle C to reduce. 4. Replace the level sense board.
cavity/Reagent bottle D 3. The level sense board is damaged.
cavity)
A51184 The sampling probe and DTG When the aspirating probe 1. The probe detergent is empty or its 1. Check the inventory of the
aspirating probe failed to L aspirates the detergent, the inventory is less than the dead probe detergent, and reload the
detect liquid level when probe failed to detect the volume. probe detergent.
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aspirating the detergent. liquid level after traveling the 2. The level sense board goes wrong. 2. Replace the level sense board.
maximum stroke.
A51186 Level detection N/A When a level detection Level detection calibration failed. 1. Check the connector
calibration failed. command is executed, the 1. The probe connector connected to connecting the probe and level
signal baseline of the level the level sense board is loose. sense board, and reconnect them.
detection capacitor cannot be 2. The level sense board goes wrong. 2. Replace the level sense board.
adjusted to the range of
[0x700, 0x900].
A51200 Sample is insufficient or SMP During probe aspiration, the 1. The sample contains clots, or is too 1. Check and replace the sample.
contains fibrins and L main control board analyzes thick or insufficient. 2. Wash and maintain the probe.
clots. Position: Sample the hydraulic pressure change 2. Probe is clogged. 3. Replace the hydraulic pressure
ID/bar code:/ in the tube, and determines 3. The hydraulic pressure sensor is sensor.
that the probe is clogged. damaged. 4. Replace the probe assembly.
A51220 Vortexer movement error N/A During movement The mechanical zero position is not 1. Check the home position optical
initialization, the vortexer runs found during vortexer movement coupler of the vortexer and motor
the maximum range, but the calibration. cable.
zero position sensor (home 1. The home position optical coupler of 2. Wipe the home position optical
position optical coupler) the vortexer is damaged or cable is coupler of the vortexer.
cannot find the jump edge. loose. 3. Replace the vortexer assembly.
2. The home position optical coupler of
the vortexer is dirty, which affects
transparency effect.
3. The vortexer bearing gets rusty
which results in large resistance.
4. The motor of the vortexer is
damaged or cable is loose.
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A51221 Vortexer movement error ERR The vortexer moves at the Vortex speed is too low. 1. Check the tightness of the
theoretical speed, but it does 1. The vortexer belt is tight. vortexer belt.
not complete the required 2. The vortexer bearing gets rusty 2. Replace the vortexer assembly.
steps after the specified which results in large resistance.
period.
A51222 Vortexer movement error ERR The vortexer moves at the Vortex speed is too high. 1. Replace the vortexer assembly.
theoretical speed, but it 1. The vortexer bearing model is 2. Return the old assembly to the
completes the required steps wrong. production department for
before the specified period verification.
ends.
A51223 Vortexer movement error ERR During vortexer resetting, no The status of the zero position sensor 1. Check the home position optical
optical coupler signal is found, is incorrect during vortexer resetting. coupler of the vortexer and motor
and the zero position sensor 1. The home position optical coupler of cable.
(home position optical the vortexer is damaged or cable is 2. Wipe the home position optical
coupler) cannot find the jump loose. coupler of the vortexer.
edge. 2. The home position optical coupler of 3. Replace the vortexer assembly.
the vortexer is dirty, which affects
transparency effect.
3. The vortexer bearing gets rusty
which results in large resistance.
4. The motor of the vortexer is
damaged or cable is loose.
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A54405 DCF is violently N/A The ratio of the new DCF to the old Photometer is aged. Replace the PMT assembly.
fluctuating. DCF is out of the range [0.95,
1.05].
A54406 Dark count is out N/A Dark count is greater than 600. 1. The wires are not properly connected. 1. Check the PMT cable
of range 2. The shielding cover is not tightly closed. connection.
2. The photon counting board is damaged or its 2. Readjust the vertical
logic is corrupted. position of the shielding cover.
3. Replace the PMT assembly.
A54407 The photometer N/A Dark current is greater than 200. 1. PD pre-amplification board is aged. 1. Replace the PMT assembly.
dark current is
high.
A54408 The photometer N/A Dark current is smaller than 0. 1. Power supply conversion board is damaged. 1. Check the PMT analog
dark current is 2. PD pre-amplification board is aged. power voltage. If it is abnormal,
low. replace the power supply
conversion board.
2. Replace the PMT assembly.
A54409 Photon counting ERR The response duration to the 1. The wires are not properly connected. 1. Check the PMT cable
board photon counting board command is 2. The photon counting board is damaged or its connection.
communication 85 ms, and the error persists after logic is corrupted. 2. Replace the PMT assembly.
fault retransmission twice.
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A55500 Gripper movement error N/A During X-axis movement The mechanical zero position is not 1. Check the home position
in X-axis direction initialization, the gripper runs found during gripper X-axis movement optical coupler and motor
the maximum range, but the calibration. cable.
zero position sensor (home 1. The home position optical coupler is 2. Wipe the home position
position optical coupler) cannot damaged or cable is loose. optical coupler.
find the jump edge. 2. The home position optical coupler is 3. Replace the gripper X-axis
dirty, which affects transparency effect. assembly.
3. The motor is damaged or cable is
loose.
A55501 Gripper movement error N/A During Y-axis movement The mechanical zero position is not 1. Check the home position
in Y-axis direction initialization, the gripper runs found during gripper Y-axis movement optical coupler and motor
the maximum range, but the calibration. cable.
zero position sensor (home 1. The home position optical coupler is 2. Wipe the home position
position optical coupler) cannot damaged or cable is loose. optical coupler.
find the jump edge. 2. The home position optical coupler is 3. Replace the gripper Y-axis
dirty, which affects transparency effect. assembly.
3. The motor is damaged or cable is
loose.
A55502 Gripper vertical N/A During vertical movement The mechanical zero position is not 1. Check the home position
movement error initialization, the gripper runs found during gripper vertical movement optical coupler and motor
the maximum range, but the calibration. cable.
zero position sensor (home 1. The home position optical coupler is 2. Wipe the home position
position optical coupler) cannot damaged or cable is loose. optical coupler.
find the jump edge. 2. The home position optical coupler is 3. Replace the gripper Z-axis
dirty, which affects transparency effect. assembly.
3. The motor is damaged or cable is
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loose.
A55503 Gripper finger movement N/A During finger movement The mechanical zero position is not 1. Check the home position
error initialization, the gripper runs found during gripper finger movement optical coupler and motor
the maximum range, but the calibration. cable.
zero position sensor (home 1. The home position optical coupler is 2. Wipe the home position
position optical coupler) cannot damaged or cable is loose. optical coupler.
find the jump edge. 2. The home position optical coupler is 3. Replace the gripper finger
dirty, which affects transparency effect. assembly.
3. The motor is damaged or cable is
loose.
A55504 Gripper movement error N/A During X-axis movement The status of the positioning sensor is 1. Check the coded disk optical
in X-axis direction initialization, the gripper runs incorrect when the gripper moves in X coupler and motor cable.
the maximum range, but the axis. 2. Wipe the coded disk optical
positioning sensor (coded disk 1. The coded disk optical coupler is coupler.
optical coupler) cannot find the damaged or cable is loose. 3. Replace the gripper X-axis
jump edge. 2. The coded disk optical coupler is dirty, assembly.
which affects transparency effect.
3. The motor is damaged or cable is
loose.
A55505 Gripper movement error N/A During Y-axis movement The status of the positioning sensor is 1. Check the coded disk optical
in Y-axis direction initialization, the gripper runs incorrect when the gripper moves in Y coupler and motor cable.
the maximum range, but the axis. 2. Wipe the coded disk optical
positioning sensor (coded disk 1. The coded disk optical coupler is coupler.
optical coupler) cannot find the damaged or cable is loose. 3. Replace the gripper Y-axis
jump edge. 2. The coded disk optical coupler is dirty, assembly.
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A55531 Gripper movement error ERR During gripper Y-axis Gripper loses steps when moving in Y- 1. Check the tightness of the
in Y-axis direction movement, the motor steps of axis direction. belt.
the positioning sensor (coded 1. The belt tightness is not proper. 2. Lubricate the movement
disk optical coupler) within a 2. Gripper is blocked in Y-axis direction. guide rail.
signal period exceed the 3. Replace the gripper Y-axis
theoretical range [75%, 130%]. assembly.
A55532 Gripper vertical ERR The actual running steps of the Step loss occurs when the gripper moves 1. Check the tightness of the
movement error gripper motor in vertical in Z axis. belt.
direction exceed the maximum 1. The belt tightness is not proper. 2. Replace the gripper Z-axis
theoretical running steps. assembly.
A55540 Gripper collision during ERR Anti-bump optical coupler 1. The gripper position is deviated. 1. Check if the gripper fingers
vertical movement signal is triggered when the 2. The anti-bump optical coupler of the are vertical.
gripper moves in the vertical gripper goes wrong. 2. Check if the gripper position
direction. is deviated. If yes, readjust the
gripper.
3. Replace the gripper finger
assembly.
A55561 No cuvette during CVT When a gripping command is The cuvette is deformed or the gripper 1. Check if a cuvette is
cuvette gripping of the M executed, the gripper moves fingers do not move vertically. The available in the gripping
gripper. Specific vertically to the gripping cuvette is adhered the hole of tray or position.
position: %s (right position and closes fingers. hardware goes wrong. 2. Check if the gripper position
cuvette pack position, Query the empty gripping is deviated. If yes, readjust the
left cuvette pack optical coupler. If the optical gripper.
position) coupler is in the block status, no 3. Maintain the gripper.
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cuvette is available.
A55562 The gripper grips nothing CVT When a gripping command is The cuvette is deformed or the gripper 1. Check if a cuvette is
when gripping cuvettes. M executed, the gripper moves fingers do not move vertically. The available in the gripping
Specific position: %s vertically to the gripping cuvette is adhered the hole of tray or position.
(right cuvette pack position to grip a cuvette and hardware goes wrong. 2. Check if the gripper position
position, left cuvette then moves vertically to the top. is deviated. If yes, readjust the
pack position, right Query the empty gripping gripper.
reaction liquid mixing optical coupler. If the optical 3. Maintain the gripper.
position, left reaction coupler is in the block status,
liquid mixing position, the gripper grips nothing.
substrate mixing
position, dispersion IO
position, photometric
position, waste drainage
position, and incubation
position).
A55563 Gripper losing the ERR The gripper moves to the The cuvette is deformed or the gripper 1. Readjust the gripper.
cuvette destination position. Query the fingers do not move vertically. The 2. Maintain the gripper.
empty gripping optical coupler. cuvette is adhered the hole of tray or
If the optical coupler is in the hardware goes wrong.
block status, the cuvette is
dropped.
A55564 Cuvette is adhering to ERR When a release command is The cuvette is deformed or the gripper 1. Maintain the gripper.
Gripper. Position: %s executed, the gripper releases, fingers do not move vertically. The
(dispersion carousel, moves vertically to the top, and cuvette is adhered the hole of tray or
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IVD Global Technical Support Dept
hole position) closes fingers. Query the empty hardware goes wrong.
gripping optical coupler. If the
optical coupler is in the unblock
status, a cuvette is stuck to the
gripper.
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A58661 Vacuum holding N/A Pressurize to [-23, -24] KPa, and The dispersion vacuum pump or 1. Check the dispersion
failure close the vacuum pump. 6.5 solenoid valve SV06, SV07, SV08, vacuum pump, and replace
seconds later, query the pressure SV09, or SV23 is damaged, or the the faulty vacuum pump.
value which exceeds the range [- vacuum tubing leaks. 2. Check the solenoid valve
8.9, -27] KPa. SV06, SV07, SV08 or SV09,
and replace the faulty
solenoid valve.
3. Check the vacuum tubing.
A58670 Probe clogging in %s N/A Pressurize to [-23, -24] KPa, close The liquid in the aspirating probe is 1. Check if the tubing is
(phase 1 dispersion the vacuum pump, and then open crystallized, or a probe clogging clogged.
aspirating probe, the phase 1 drainage probe, phase detection error occurs. 2. Check the solenoid valve
phase 2 dispersion 2 drainage probe, phase 3 SV06, SV07, SV08 , and
aspirating probe, drainage probe. 5 seconds later, replace the faulty solenoid
phase 3 dispersion query the pressure value which is valve.
aspirating probe, lower than -9.7 KPa.
waste drainage
probe).
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A59015 Bubbles in wash N/A Bubble ratio is measured when Bubbles are detected in wash solution tank 1. 1. Check the inventory of the
solution tank 1 a syringe aspirates wash buffer wash buffer, and reload new
from tank 1. The bubble wash buffer.
amount is the product of the 2. If the wash buffer
bubble ratio multiplied by inventory is sufficient but
aspiration amount. If the bubble bubbles are detected,
amount is greater than 50uL, manually restore the wash
bubbles are detected. buffer.
3. If the software is unable to
identify whether bubbles
exist, replace the liquid
detection board.
A59016 Bubbles in wash N/A Bubble ratio is measured when Bubbles are detected in wash solution tank 2. 1. Check the inventory of the
solution tank 2 a syringe aspirates wash buffer wash buffer, and reload new
from tank 2. The bubble wash buffer.
amount is the product of the 2. If the wash buffer
bubble ratio multiplied by inventory is sufficient but
aspiration amount. If the bubble bubbles are detected,
amount is greater than 50uL, manually restore the wash
bubbles are detected. buffer.
3. If the software is unable to
identify whether bubbles
exist, replace the liquid
detection board.
A59017 Substrate bottle %s CSD Bubble ratio is measured when The substrate is used up or the substrate tubing 1. Check if substrate tubing
(L, R) in use, bubbles B a quantifying pump aspirates leaks. is normal.
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in the substrate substrate from the substrate 2. Load the new substrate,
tubing bottle. The bubble amount is and manually restore the
the product of the bubble ratio substrate.
multiplied by aspiration 3. If the software is unable to
amount. If the bubble amount is identify whether bubbles
greater than 60uL, bubbles are exist, replace the liquid
detected. detection board.
A59018 Bubbles detected in N/A Bubble ratio is measured when The substrate is used up or the substrate tubing 1. Check if substrate tubing
substrate L a quantifying pump aspirates leaks. is normal.
substrate from the substrate 2. Load the new substrate,
bottle. The bubble amount is and manually restore the
the product of the bubble ratio substrate.
multiplied by aspiration 3. If the software is unable to
amount. If the bubble amount is identify whether bubbles
greater than 60uL, bubbles are exist, replace the liquid
detected. detection board.
A59019 Bubbles detected in N/A Bubble ratio is measured when The substrate is used up or the substrate tubing 1. Check if substrate tubing
substrate R a quantifying pump aspirates leaks. is normal.
substrate from the substrate 2. Load the new substrate,
bottle. The bubble amount is and manually restore the
the product of the bubble ratio substrate.
multiplied by aspiration 3. If the software is unable to
amount. If the bubble amount is identify whether bubbles
greater than 60uL, bubbles are exist, replace the liquid
detected. detection board.
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A59291 Hydraulic sensor ERR The hydraulic pressure P1 is The hydraulic pressure sensor is damaged. Replace the hydraulic
failure collected when the sample pressure sensor.
probe tubing is still during
working, the mean value is not
in the range of (-40,40) Kpa or
its SD is not in the range of [0,5]
Kpa; the hydraulic pressure P2
is collected when the sample
probe tubing is still in the test
preparation, and the difference
between P1 and P2 is not in the
range of (-20, 20) Kpa.
A59292 Abnormal cleanser ERR The difference between the 1. The wires of hydraulic pressure sensor are 1. Check the wires of the
pressure inside the hydraulic mean values before loose. hydraulic pressure sensor.
sample probe and after the inner wall cleaning 2. The tubing of the sample probe is loose. 2. Check the tubing of the
is less than 70 KPa. sample probe.
A59293 Abnormal negative ERR The slope of the data from the 1. The wires of the waste pump of the sample 1. Check the wires of the
pressure of cleanser start to the end of the inner wall probe are loose. waste pump of the sample
2. The waste pump of the sample probe is probe.
inside the sample cleaning is greater than -0.1.
damaged. 2. Check if the fluidic
probe tubing of the sample probe
3. The fluidic tubing of the sample probe is loose.
is loose.
3. Check the waste pump of
the sample probe, and
replace the faulty waste
pump.
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A59662 Probe clogging in N/A Establish the pressure to [-23, - The waste drainage probe is crystallized and 1. Check if the waste
waste drainage probe 24] KPa. Turn off the vacuum clogged or the tubing is bent. drainage tubing is clogged
or bent.
pump and open solenoid valve
2. Check solenoid valve
SV09. After waiting for 5
SV09 and replace the faulty
seconds, inquire that the
one.
pressure is lower than -9.7
KPa.
A59663 Abnormal N/A Establish the vacuum pressure The condensate drainage channel is clogged. 1. Remove the kit in idle
condensing water to [-30, -32] KPa, and then and store it in a 2-8℃
environment.
drainage tube open valves 10 and 13 to dain
2. Check if the condensate
the condensate for 2 seconds,
drainage tubing is clogged.
and check that the vacuum
3. Check solenoid valves
pressure is lower than -32 kPa.
SV10 and SV13, and replace
the faulty one(s).
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A60701 The temperature N/A The incubation module 1. The temperature sensor goes wrong 1. Replace the incubation
sensor of the temperature sensor is (component error or cable error). module assembly.
incubation disconnected or short circuited. 2. The main control board goes wrong. 2. Replace the main control
module board.
encountered an
error
A61730 Reagent N/A The reagent carousel refrigeration 1. The ambient temperature is out of the range. 1. Check if the ambient
refrigeration temperature is queried every 20 2. The temperature sensor goes wrong temperature is out of range
temperature is seconds and it exceeds the range (component error or cable error). [10, 30]°C.
out of range [2.0, 10.0]°C for three consecutive 3. The radiator goes wrong (component error or 2. Check if the temperature
times. cable error). read from the temperature
4. The fan goes wrong (component error or sensor is normal. If not,
cable error). replace the temperature
5. The dust screen is dirty and clogged. sensor.
6. The main control board goes wrong. 3. Check if the radiator
current is normal. If not,
replace the radiator.
4. Check the hot- and cold-
end fans. If they stop,
replace the fans.
5. Clean the dust screen.
6. Replace the main control
board.
A61731 The temperature N/A The reagent refrigeration 1. The temperature sensor goes wrong 1.Remove the kit in idle
sensor of the temperature sensor is (component error or cable error). and store it in a 2-8℃
environment.
reagent disconnected or short circuited. 2. The main control board goes wrong.
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A62774 Cold-end fan 1 N/A The cold-end fan rotates at a 1. The fan is blocked. 1. Remove the kit in idle
abnormal speed smaller than 1000 r/s. 2. The fan is damaged. and store it in a 2-8℃
environment.
2. Replace the cold-end fan
assembly.
A62781 Cooler 1 current N/A Radiator 1 current exceeds the 1. The radiator goes wrong (component error or 1. Remove the kit in idle
abnormal range [3, 6.6]A. cable error). and store it in a 2-8℃
environment.
2. Replace the radiator.
A62782 Cooler 2 current N/A Radiator 2 current exceeds the 1. The radiator goes wrong (component error or 1. Remove the kit in idle
abnormal range [3, 6.6]A. cable error). and store it in a 2-8℃
environment.
2. Replace the radiator.
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All the Order Numbers in the tables below are intended for engineer to query the order number.
When you order spare parts, please use the order number in the spare parts list from Mindray.
If the Order Number is shown as /, that means the part cannot be ordered as a spare part. It is
intended to help reader understand the machine.
Tubes or connectors are not mention in this section. Please refer to the liquid system section.
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2
No. Order Number Part name Quantity Remark
1 042-020044-00 Front left door 1 /
2 042-020870-00 Base plate of right front cover 1
/
SS
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3 / Hot plate 1 /
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4
8
7
5
6
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No. Order Number Part name Quantity Remark
3 043-007846-00 Transparent cover 1 /
4 043-007845-00 Left face board 1 /
5 043-007844-00 Left front face board 1 /
6 115-052640-00 Front panel assembly 1 /
7 115-050205-00 Sample rack cover 1
/
assembly
8 115-039774-00 Reagent small cover 1 /
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5
2
3 4
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No. Order Number Part name Quantity Remark
1 010-000114-00 Switch (φ16mm, with 5
/
yellow LED)
2 010-000287-00 Switch green light 1
/
φ22mmACN/ADC24V
3 115-050203-00 Opposite optical sensor 1 Left sensor for sample
assembly, left tube anti-collision
4 115-050204-00 Opposite optical sensor 1 Right sensor for sample
assembly,right tube anti-collision
5 024-000145-00 Reagent Carousel 2 Open/close sensor for
proximity sensor reagent carousel cover
and sample rack cover
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5
1
2
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No. Order Number Part name Quantity Remark
1 011-000054-00 Reflective Photosensor 2
/
(Long Distance)
2 010-000114-00 Switch (φ16mm, with yellow 5
/
LED)
3 / The Jointing for Drawer 1 /
4 M6P-020001--- Lock Catch (White) 3 /
5 115-028562-00 Lock Catch Assembly 1 /
6 / The Bracket for Lock 1 /
Order Quantity
No. Part name Remark
Number
1 / Cuvette Loader Unit 1 /
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Cuvette Loader Unit
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Order Quantity
No. Part name Remark
Number
1 / Mechanical Arm 1 /
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Y-axis Assembly
3
2
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X-axis Assembly
1 2 3
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Z-axis Assembly
7 6
1
3
3 4
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Manipulator assembly
2
2 3
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No. Order Number Part name Quantity Remark
1 033-000152-00 Finger Orientation Spring 1 /
2 051-001034-00 BM10 photo and 4
/
connector board PCBA
3 033-000151-00 Manipulator Spring 1 /
Order Quantity
No. Part name Remark
Number
1 / Reagent/sample Disk Assembly 1 /
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Reagent/sample Disk Assembly -Front side
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8
9
10
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Reagent/sample Disk Assembly -Front side
7
1
1 2
4
6
5
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No. Order Number Part name Quantity Remark
6 115-053192-00 Peltier Cooler BM50 2 Peltier on bottom of
reagent carousel,
include 1 Pcs cold end
thermal pad and 1 pcs
hot end thermal pad.
7 031-000126-00 Belt for reagent carousel 1
/
driving
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Order Quantity
No. Part name Remark
Number
1 / Sampling probe drive assembly 1 /
2 / Horizontal drive assembly 1 /
3 / Vertical Sampling Drive 1 Without vertical
Assembly movement assembly
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Horizontal drive assembly
1
3
1
4
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Vertical Sampling Drive Assembly
3
5
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Vertical Movement Assembly
4 3
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1 3
Order Quantity
No. Part name Remark
Number
1 115-061110- Reaction module(FRU) 1
/
00
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Order Quantity
No. Part name Remark
Number
2 115-043226- Optical Assembly 1
/
00
3 041-004703- Heat Insulation Ring for 1
/
00 PMT Module
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Order Quantity
No. Part name Remark
Number
1 / Magnetic separation aspirating 1
/
assembly
2 / Magnet separate carousel and drive 1
/
assembly
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Magnetic Separation Aspirating Assembly
5
4
4
5
5
4
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Magnet Separate Carousel And Drive Assembly
1
2
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No. Order Number Part name Quantity Remark
1 115-049586-00 200uL Substrate Pump 1 /
2 115-015675-00 LVM Valve Assembly 1 /
3 011-000203-00 Substrate bubble detecting 1
/
sensor
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No. Order Number Part name Quantity Remark
1 051-001621-00 Liquid detect board PCBA 2 /
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No. Order Number Part name Quantity Remark
1 115-011901-00 10ml syringe module 2 /
2 801-1805-00023-00 Isolation Chamber 2 /
3 115-033286-00 3-way Valve(PEIZH) 9 /
4 115-033289-00 2-way Valve(PEIZH) 12 /
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1
5
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No. Order Number Part name Quantity Remark
3 115-050389-00 BM50 pump assembly 2 /
4 801-1805-00023-00 Isolation Chamber 2 /
5 801-1805-00006-00 Press Chamber Assembly 1 /
4 1
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No. Order Number Part name Quantity Remark
1 115-011901-00 10ml syringe module 2 /
2 115-046174-00 1mL syringe module 1 /
3 115-033286-00 3-way Valve(PEIZH) 9 /
4 115-015675-00 LVM valve assembly 3 /
5 115-015130-00 Sample Probe Clot 1
/
Detector
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11.5.4 Fans
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No. Order Number Part name Quantity Remark
Board
3 / Filter power 250VAC 10A 1 /
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No. Order Number Part name Quantity Remark
1 022-000302-00 24V Power Supply Module 1 /
2 022-000303-00 12V Power Supply Module 1 /
3 051-002795-00 Power Conversion Board 1 /
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Chemiluminescence immunoassay
Chemistry analyzer PC Blood analyzer PC
analyzer PC
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2) Right-click Local Area Connection and choose Properties from the shortcut menu. Click
Configure and then Click Details. The IP address, subnet mask, default gateway, and
DNS server are displayed.
3) Access Network and Sharing Center and check active networks. Right-click a network
connection and choose Properties from the shortcut menu. Click the Networking tab, tick
Internet Protocol Version 4 (TCP/IPv4), and click Properties.
Set IP address and other information. The network used for communication between the
workstation and the analyzer is 10.0.0.0 and the network used for communication between the
workstation and the LIS is set based on the network structure of a hospital.
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Selet IPv4
The IP address of one network adapter configured for the workstation must be in the same
network as the server IP address configured on transmission setup.
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The IP address of the other network adapter configured for the workstation must be in the
same network as that of the analyzer.
1) Press Win+R and enter cmd.
2) Run the Ping + IP address command. If the ping operation is successful, the network is
reachable.
3) In the Run dialog box, enter cmd to access the command console. Enter ping + IP
address to check whether the ping operation is successful. If yes, the network is reachable.
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Select bidirectional
for bidirectional LIS
communication.
Select unidirectional
These parameters
for unidirectional LIS
must be ticked.
communication.
Test data can be transmitted through network ports or serial ports. The CL-900i supports
both network ports and serial ports for data transmission. Whether network ports or serial ports
are used depends on whether the instrument workstation is configured with two network
adapters or two serial ports. The ASMT and HL7 protocols are unrelated to the transmission
media. They both support network ports and serial ports for test data transmission.
The port ID is
determined by the
LIS. The port ID
in transmission
setup needs to be
the same as the
LIS port ID. It
cannot be set to
port 80 or port
8080.
HL7 or ASTM
Enter the IP address of the LIS server. If the LIS server is configured on the
workstation of the analyzer, the IP address is 127.0.0.1 or the actual IP
address.
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Figure 12-16 LIS Setup
Communication
Unidirectional LIS communication:
The analyzer only sends test data to the LIS but does not receive any instructions from the
LIS. The analyzer does not send sample programming information to the LIS and the LIS does
not send test chemistry information to the analyzer. Therefore, after placing a sample on the
analyzer, you need to manually enter program chemistries. After processing the sample and
generating results, the analyzer automatically sends related data to the LIS, which parses
received test results.
Bidirectional LIS communication:
The analyzer not only sends test data to the LIS but also receives instruments from the
LIS. A sample is uniquely identified by a barcode. Once the barcode of a sample is generated,
the barcode is unique and cannot be modified.
After identifying a barcode, the analyzer sends sample programming information to the
LIS. After receiving the sample programming information, the LIS, based on the received
barcode, searches for information about test chemistries matching the barcode. After clinical
information about the barcode is found, the LIS needs to send a message in a specified format
to the analyzer within the specified time.
Note: The LIS interface needs to respond to the received test information from the analyzer
regardless of whether in bidirectional or unidirectional LIS communication.
In LIS Setup > Transmission Setup, the settings are basically the same for unidirectional
and bidirectional LIS communication. The only difference is as follows.
Settings of bidirectional LIS communication
1) Select Utility > System Setup > LIS Setup and set the communication mode to
bidirectional.
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Unidirectional/Bidirectio
nal LIS communication
The normal
channel IDs
and dilution
channel IDs
need to be
consistent
with
chemistry
channel IDs
in the LIS.
2) Select Utility > System Setup > Instrument > Sample Analysis Mode and select the barcode
mode or sequential mode.
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Figure 12-18 LIS Setup
3) Select Utility > System Setup > Barcode Setup, and select Auto Number Scanned
Samples.
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(channel ID) not maintained on the analyzer to the analyzer, the analyzer will report an alarm
and refuse to process the chemistry after receiving it.
Specific steps of setting channel IDs are as follows:
1) The maintenance of channel IDs needs LIS disconnection.
2) Double-click Maintenance next to a chemistry and enter the channel ID defined in the LIS
(channel IDs are determined by LIS engineers).
Normal
channel IDs
and dilution
channel IDs
need to be
consistent
with channel
IDs set in the
LIS.
When maintaining chemistry channel IDs, manually disconnect the LIS connection
and double-click blank area next to normal channel IDs or diluted channel IDs.
Note: Only users with administrator permissions in the LIS can maintain chemistry channel
IDs in the LIS. Other users are not allowed to modify channel IDs.
The channel IDs maintained on the workstation of the analyzer must be strictly consistent
with those maintained in the LIS.
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Port ID: The port ID needs to be consistent with that on the test tool.
The IP address is the IP address of the LIS. If the LIS is installed on the PC of the analyzer,
the IP address can be set to the local IP address (127.0.0.1). If the LIS is not installed on the
PC of the analyzer, the IP address is the distance IP address.
If the interface has been enabled,it cannot directly Port No.must setted
because the port maybe occupied and there is only the same on two side
one LIS interface inside one PC,If the port has been
occupied the tool cannot be started .Exit the LIS or
change the port No. for testing
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The configuration file is used to maintain chemistry information and clinical information
sent to the analyzer during the bidirectional LIS communication testing.
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Note: By default, Mindray.exe is designed to set basic information about patients to default
values. The channel IDs need to be manually entered into MRsettings.ini.
Notes for LIS engineers:
Start character: char(11) Ox0B
Carriage return character: char(13) Ox0D
End character: char(13)+char(28) Ox0D+Ox1C
The American Standard Code for Information Interchange (ASCII) is a set of computer
coding system based on the Latin alphabet. It is mainly used to display modern English
and other western European languages. It is by far the most common single-byte coding
system. In the information exchange of LIS communication, some codes in the ASCII table
are also used as control characters. Therefore, LIS engineers should judge the start
character and end character in the LIS interface development. Data is valid if the conditions
are met. The start character is a single-byte start character, that is, char(11) Ox0B. The
end character is a multi-byte end character, that is, char(13)+char(28) Ox0D+Ox1C.
08,00:46:09:140,LinkLayer
Log: =><SB>MSH|^~\&|||||20180708004609||QRY^Q02|2487|P|2.3.1||||||ASCII|||<CR>
QRD|20180708004609|R|D|1169|||RD|120000116538|OTH|||T|<CR>
QRF||||||RCT|COR|ALL||<CR>
<EB><CR>
,
Messages in the LIS communication use specific formats. Invisible control characters are
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added to each sample message.
Control characters are necessary. To manifest the receiving of a message, the analyzer
converts the start character into <SB> and the end character into <EB><CR>.
The analyzer will detect the start characters and end characters in a received message
frame whether the message is sample programming information or a response from the LIS.
LIS engineers cannot treat the start characters and end characters as common characters in
the LIS interface handling. The control characters should be appropriate and cannot be more
or less.
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The value of EnableLUA is 0 in normal cases. Access the registry and change the value of
EnableLUA to 0.
HKEY_LOCAL_MACHINE\SOFTWARE\Microsoft\Windows\CurrentVersion\Policies\Syst
em
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If an error occurs on the message acknowledgment, an error will be reported when the
chemistry information is transmitted to the analyzer.
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Timeout
When a sample result sending failure occurs, check whether responses are already
developed for the LIS interface.
The response time can be set to 10s, 20s, 30s, or other values on the LIS.
The LIS needs to respond after a sample test result is sent. If the LIS fails to respond after
10s, the analyzer reports response timeout. If the response is incorrect, an error is also reported.
LIS engineers should pay special attention to the start character, end character, and message
ID in the response processing. Message ID is a variable in the response from the LIS to the
analyzer. The message ID is not always 1 or a constant each time a response is sent.
<SB>MSH|^~\&|LIS-Server|NanShan
Hospital|Mindray|BS-400|20090216201111||ACK^R01|64|P|2.3.1||||0||ASCII|||<CR>
MSA|AA|64|Message accepted|||0|<CR>
<EB><CR>,
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Communication
The results of some test chemistries are missing in the raw results of test chemistries sent
to the LIS. In this case, check the chemistry channel ID.
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Phase I
LIS -> analyzer
11,09:57:56:467,LinkLayer Log:=>
<SB>MSH|^~\&|||||20180811095756||QRY^Q02|1|P|2.3.1||||||ASCII|||<CR>
QRD|20180811095756|R|D|1|||RD|002100418080230050|OTH|||T|<CR>
QRF||||||RCT|COR|ALL||<CR>
<EB><CR>
11,09:57:56:558,LinkLayerLog:
<=<SB>MSH|^~\&|||||20180811095756||QCK^Q02|1|P|2.3.1||||||ASCII|||<CR>
MSA|AA|1|Message accepted|||0|<CR>
ERR|0|<CR>
QAK|SR|OK|<CR>
<EB><CR>
MSH|^~\&|||||20180811095756||DSR^Q03|1|P|2.3.1||||||ASCII|||<CR>
MSA|AA|1|Message accepted|||0|<CR>
ERR|0|<CR>
QAK|SR|OK|<CR>
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IVD Global Technical Support Dept
QRD|20180811095756|R|D|2|||RD||OTH|||T|<CR>
QRF||||||RCT|COR|ALL||<CR>
DSP|1|||||<CR>
DSP|2|||||<CR>
DSP|3|||||<CR>
DSP|4|||||<CR>
DSP|5|||||<CR>
DSP|6|||||<CR>
DSP|7|||||<CR>
DSP|8|||||<CR>
DSP|9|||||<CR>
DSP|10|||||<CR>
DSP|11|||||<CR>
DSP|12|||||<CR>
DSP|13|||||<CR>
DSP|14|||||<CR>
DSP|15|||||<CR>
DSP|16|||||<CR>
DSP|17|||||<CR>
DSP|18|||||<CR>
DSP|19|||||<CR>
DSP|20|||||<CR>
DSP|21|002100418080230050||||<CR>
DSP|22|||||<CR>
DSP|23||20180811095756|||<CR>
DSP|24||N|||<CR>
DSP|25|||||<CR>
DSP|26||serum|||<CR>
DSP|27|||||<CR>
DSP|28|||||<CR>
DSP|29||2^^^|||<CR>
DSP|30||13^^^|||<CR>
DSP|31||6^^^|||<CR>
DSP|32||7^^^|||<CR>
DSP|33||8^^^|||<CR>
DSP|34||9^^^|||<CR>
DSP|35||10^^^|||<CR>
DSP|36||11^^^|||<CR>
DSP|37||12^^^|||<CR>
DSP|38||1^^^|||<CR>
DSC||<CR>
<EB><CR>
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11,09:57:56:732,LinkLayer
Log: =><SB>MSH|^~\&|||||20180811095756||ACK^Q03|1|P|2.3.1||||||ASCII|||<CR>
MSA|AA|1|Message accepted|||0|<CR>
ERR|0|<CR>
<EB><CR>
08,23:03:18:947,LinkLayer
Log: =><SB>MSH|^~\&|||||20180708230318||ORU^R01|2800|P|2.3.1||||0||ASCII|||<CR>
PID|1472|||||||O|||||||||||||||||||||||<CR>
OBR|1472||9015|^|N|20180708224731|20180708224703|20180708224703||1^1||||201807082
24703|serum||||||||||5|||||||||||||||||||||||<CR>
OBX|1|NM|4|Ca|2.252133|mmol/L|-|N|||F||2.252133|20180708225609|||0|<CR>
OBX|2|NM|5|Mg|0.569389|mmol/L|-|N|||F||0.569389|20180708225829|||0|<CR>
OBX|3|NM|6|inorganic phosphorus|1.578690|mmol/L|-
|N|||F||1.578690|20180708230304|||0|<CR>
OBX|4|NM|10|total bilirubin (vanadate oxidation method)|8.779144|μmol/L|-
|N|||F||8.779144|20180708230315|||0|<CR>
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IVD Global Technical Support Dept
OBX|5|NM|11|direct bilirubin (Vanadate oxidation)|3.441980|μmol/L|-
|N|||F||3.441980|20180708230318|||0|<CR>
OBX|6|NM|16|adenosine deaminase|7.739112|U/L|-|N|||F||7.739112|20180708230311|||0|<CR>
OBX|7|NM|17|prealbumin|230.296762|mg/L|-|N|||F||230.296762|20180708230300|||0|<CR>
OBX|8|NM|18|total bile acid|1.787443|μmol/L|-|N|||F||1.787443|20180708230130|||0|<CR>
OBX|9|NM|19|alanine aminotransferase|19.820950|U/L|-
|N|||F||19.820950|20180708230134|||0|<CR>
OBX|10|NM|20|AST|39.088345|U/L|-|N|||F||39.088345|20180708230137|||0|<CR>
OBX|11|NM|21|alkaline phosphatase|130.115058|U/L|-
|N|||F||130.115058|20180708230130|||0|<CR>
OBX|12|NM|22|GGT|67.893341|U/L|-|N|||F||67.893341|20180708230134|||0|<CR>
OBX|13|NM|23|lipoprotein (a)|71.263917|mg/L|-|N|||F||71.263917|20180708230217|||0|<CR>
OBX|14|NM|24|total protein|48.843538|g/L|-|N|||F||48.843538|20180708230224|||0|<CR>
OBX|15|NM|25|cholinesterase|4114.479156|U/L|-
|N|||F||4114.479156|20180708225949|||0|<CR>
OBX|16|NM|26|albumin|29.379028|g/L|-|N|||F||29.379028|20180708225721|||0|<CR>
OBX|17|NM|27|lipase|10.279494|U/L|-|N|||F||10.279494|20180708230130|||0|<CR>
OBX|18|NM|28|α-amylase|63.568402|U/L|-|N|||F||63.568402|20180708230039|||0|<CR>
OBX|19|NM|29|apolipoprotein A1|1.740667|g/L|-|N|||F||1.740667|20180708230217|||0|<CR>
OBX|20|NM|30|apolipoprotein B|1.241503|g/L|-|N|||F||1.241503|20180708230231|||0|<CR>
OBX|21|NM|31|triglyceride|5.302102|mmol/L|-|N|||F||5.302102|20180708230235|||0|<CR>
OBX|22|NM|33|LDL-C|2.838998|mmol/L|-|N|||F||2.838998|20180708230231|||0|<CR>
OBX|23|NM|34|HDL-C|1.156541|mmol/L|-|N|||F||1.156541|20180708230235|||0|<CR>
OBX|24|NM|35|total cholesterol|5.675223|mmol/L|-|N|||F||5.675223|20180708225732|||0|<CR>
OBX|25|NM|36|creatinine (sarcosine oxidase)|61.837352|μmol/L|-
|N|||F||61.837352|20180708230239|||0|<CR>
OBX|26|NM|38|uric acid|436.774956|μmol/L|-|N|||F||436.774956|20180708230242|||0|<CR>
OBX|27|NM|40|cystatin C|1.232627|mg/L|-|N|||F||1.232627|20180708230246|||0|<CR>
OBX|28|NM|41|urea|3.750785|mmol/L|-|N|||F||3.750785|20180708230116|||0|<CR>
OBX|29|NM|43|creatine kinase-myocardial band isoenzyme|32.245208|U/L|-
|N|||F||32.245208|20180708230242|||0|<CR>
OBX|30|NM|44|creatine jubase|62.994467|U/L|-|N|||F||62.994467|20180708230249|||0|<CR>
OBX|31|NM|45|lactic dehydrogenase|324.101538|U/L|-
|N|||F||324.101538|20180708230217|||0|<CR>
OBX|32|NM|46|α-HBDH|243.997631|U/L|-|N|||F||243.997631|20180708230213|||0|<CR>
OBX|33|NM|58|C-reactive protein|36.545503|mg/L|-
|N|||F||36.545503|20180708230257|||0|<CR>
OBX|34|NM|61|β2-microglobulin|2.708314|mg/L|-|N|||F||2.708314|20180708230300|||0|<CR>
OBX|35|NM|62|α-L-fucosidase|53.824504|U/L|-|N|||F||53.824504|20180708230123|||0|<CR>
OBX|36|NM|63|Fe|10.033768|μmol/L|-|N|||F||10.033768|20180708230257|||0|<CR>
OBX|37|NM|65|Hcy (enzymatic cycling method)|13.780098|μmol/L|-
|N|||F||13.780098|20180708230304|||0|<CR>
OBX|38|NM|1|Na|136.355000|mmol/L|-|N|||F||136.355000|20180708225006|||0|<CR>
OBX|39|NM|2|K|4.220000|mmol/L|-|N|||F||4.220000|20180708225006|||0|<CR>
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OBX|40|NM|3|Cl|101.729000|mmol/L|-|N|||F||101.729000|20180708225006|||0|<CR>
OBX|41|NM|135|Glo|19.400000|g/L|-|N|||F||19.400000|||||<CR>
OBX|42|NM|136|A/G|1.515464||-|N|||F||1.515464|||||<CR>
OBX|43|NM|137|AST/ALT|1.972250||-|N|||F||1.972250|||||<CR>
OBX|44|NM|138|IBIL-V|5.340000|μmol/L|-|N|||F||5.340000|||||<CR>
<EB><CR>
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Sample ID 9015
Channel ID-------------4--------||chemistry name--------Ca:--------:result 2.252133
Channel ID-------------5--------||chemistry name--------Mg:--------:result 0.569389
Channel ID-------------6--------||chemistry name-------- inorganic phosphorus:--------:result
1.578690
Channel ID-------------10--------||chemistry name--------total bilirubin (vanadate oxidation
method):--------:result 8.779144
Channel ID-------------11--------||chemistry name--------direct bilirubin (vanadate oxidation
method):--------:result 3.441980
Channel ID-------------16--------||chemistry name--------adenosine deaminase:--------:result
7.739112
Channel ID-------------17--------||chemistry name--------prealbumin:--------:result 230.296762
Channel ID-------------18--------||chemistry name--------total bile acid:--------:result 1.787443
Channel ID-------------19--------||chemistry name--------alanine aminotransferase:--------:result
19.820950
Channel ID-------------20--------||chemistry name--------AST:--------:result 39.088345
Channel ID-------------21--------||chemistry name-------- alkaline phosphatase:--------:result
130.115058
Channel ID-------------22--------||chemistry name--------GGT:--------:result 67.893341
Channel ID-------------23--------||chemistry name--------lipoprotein (a):--------:result 71.263917
Channel ID-------------24--------||chemistry name--------total protein:--------:result 48.843538
Channel ID-------------25--------||chemistry name--------cholinesterase:--------:result 4114.479156
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IVD Global Technical Support Dept
Channel ID-------------26--------||chemistry name--------albumin:--------:result 29.379028
Channel ID-------------27--------||chemistry name--------lipase:--------:result 10.279494
Channel ID-------------28--------||chemistry name--------α-amylase:--------:result 63.568402
Channel ID-------------29--------||chemistry name--------apolipoprotein A1:--------:result 1.740667
Channel ID-------------30--------||chemistry name--------apolipoprotein B:--------:result 1.241503
Channel ID-------------31--------||chemistry name--------triglyceride:--------:result 5.302102
Channel ID-------------33--------||chemistry name--------LDL-C:--------:result 2.838998
Channel ID-------------34--------||chemistry name--------HDL-C:--------:result 1.156541
Channel ID-------------35--------||chemistry name--------total cholesterol:--------:result 5.675223
Channel ID-------------36--------||chemistry name--------creatinine (sarcosine oxidase):-------
-:result 61.837352
Channel ID-------------38--------||chemistry name--------uric acid:--------:result 436.774956
Channel ID-------------40--------||chemistry name--------cystatin C:--------:result 1.232627
Channel ID-------------41--------||chemistry name--------urea:--------:result 3.750785
Channel ID-------------43--------||chemistry name--------creatine kinase-myocardial band
isoenzyme:--------:result 32.245208
Channel ID-------------44--------||chemistry name--------creatine jubase:--------:result 62.994467
Channel ID-------------45--------||chemistry name--------lactic dehydrogenase:--------:result
324.101538
Channel ID-------------46--------||chemistry name--------α-HBDH:--------:result 243.997631
Channel ID-------------58--------||chemistry name--------C-reactive protein:--------:result
36.545503
Channel ID-------------61--------||chemistry name--------β2-microglobulin:--------:result 2.708314
Channel ID-------------62--------||chemistry name--------α-L-fucosidase:--------:result 53.824504
Channel ID-------------63--------||chemistry name--------Fe:--------:result 10.033768
Channel ID-------------65--------||chemistry name--------Hcy (enzymatic cycling method):-------
-:result 13.780098
Channel ID-------------1--------||chemistry name--------Na:--------:result 136.355000
Channel ID-------------2--------||chemistry name--------K:--------:result 4.220000
Channel ID-------------3--------||chemistry name--------Cl:--------:result 101.729000
Channel ID-------------135--------||chemistry name--------Glo:--------:result 19.400000
Channel ID-------------136--------||chemistry name--------A/G:--------:result 1.515464
Channel ID-------------137--------||chemistry name--------AST/ALT:--------:result 1.972250
Channel ID-------------138--------||chemistry name--------IBIL-V:--------:result 5.340000
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IVD Global Technical Support Dept
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Level-1 Process Level-2 Process
Software
Turn off the cooler
drain
Check and
Check the Check silk screen
restore after
mixing module of sample rack
emptying
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IVD Global Technical Support Dept
Open the small cover of the reagent compartment and wipe the condensate in the pot with a
dust-free cloth. Open and place it for subsequent emptying.
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IVD Global Technical Support Dept
Remove the substrate tube Insert the substrate drain tube into
holder (note to protect the the connector (note to protect the
substrate tube) connector and hose)
NOTE
Carefully remove the screws. Do not drop them into the dispersion carousel. Before this
step, use the adhesive tape to glue the IO port of the dispersion carousel, and then peel it
off after completion;
Protect the substrate tube from bending. Protect the hose at the substrate joint and the
joint outlet from contamination.
Loosen the inlet nut of each substrate tube one turn to facilitate substrate emptying.
3) Tap OK to go to the second step. Tap the Empty button, operate as prompted in "Leave
the substrate bottles L and R blank" when emptying, and tap OK to access the Empty
screen. The default execution times is 16. The instrument automatically starts emptying.
Observe the bubble detection alarm below, you should be able to switch to detect bubbles
when emptying; otherwise, you need to confirm whether the bubble detection optical
coupler is abnormal. The instrument automatically exits the screen after completion.
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IVD Global Technical Support Dept
4) Tap Continue to go to the third step. Tap the Clean button, operate as prompted in "Place
ultra pure water at the substrate bottles L and R" during cleaning, and tap OK to start clean
the substrate tubes. The default execution times is 16. The instrument automatically starts
cleaning. Observe the bubble detection result below, which should become "No bubbles
detected". The instrument automatically exits the screen after completion.
5) Tap Continue to go to the fourth step. Tap the Empty button, operate as prompted in
"Leave the substrate bottles L and R blank" when emptying, and tap OK to start empty the
substrate tubes. The default execution times is 16. The instrument automatically starts
emptying. Observe the bubble detection result below, which should become "Bubbles
detected". Otherwise, it is considered that the tubes are not empty or the sensor is
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IVD Global Technical Support Dept
abnormal, which needs to be checked and confirmed.
6) Go to the next step, follow the prompts to restore the substrate tubes. Confirm that the
substrate tube fixing seat nut has been tightened, and tighten the joint (try to loosen the
joint in the reverse direction, which fails), and verify that the tubes are not bent, the tubes
are not twisted with the joint;
Insertion depth of
substrate drain tube
must be over 2 mm
Confirm it is
tightened
Remove at last
Fix with cable tie
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IVD Global Technical Support Dept
Note: Carefully install the screws, do not drop screws into the dispersion carousel, and finally
remove the protection cover for the IO port of the dispersion carousel; protect the substrate
tubes from bending; protect the substrate joint and the hose at the joint outlet from
contamination.
7) After completing the process, prepare two clean substrate bottle positions:
a) Use clean hoses to cover the two spikes.
b) Wipe the two substrate bottles with a damp, clean cloth, clean the surfaces, and finally
dry them;
c) Remove the hoses from the two spikes and load two clean substrate bottles from
delivery;
d) Cover the substrate bottles.
Empty phase-2 dispersion Empty phase-3 dispersion Empty phase-1 dispersion Empty phase-2 dispersion
carousel drain tubes - wash carousel drain tubes - wash dispensing tubes - wash dispensing tubes - wash
solution 1 solution 1 solution 1 solution 1
The execution times when emptying the wash buffer are set to the default value. If the
requirements of the emptying index cannot be met through visual inspection, as a small amount
of liquid is accumulated in the tubes, then you may increase the times of execution.
Methods and procedure:
1) Select Alignment -> Fluidic Alignment -> 13. Clean or Empty wash buffer tubes;
2) Tap Continue, follow the prompts on the screens, place a clean cuvette in the lower right
corner of the left tray, and tap OK to automatically go to step 2;
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IVD Global Technical Support Dept
3) Tap Continue; the following prompt is displayed. Leave the cap assemblies of wash buffer
1 and wash buffer 2 vacant. Tap OK to access the operation screen for cleaning and
emptying:
First, carry out "Sample probe wash tubes cleaning and emptying", empty the wash buffer in
the sample probe wash tubes of wash buffer 2, and confirm that the cap assembly of wash
buffer 2 is vacant. Set "Execution Times" to the default value, which is 1, tap Start to start
execution. At the end, observe that the prompt on the screen becomes "Bubbles detected".
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IVD Global Technical Support Dept
4) After emptying is completed, tap Exit to access "Dispersion wash tubes cleaning and
emptying". Continue to empty phase 1 dispersion wash tubes of wash buffer 2, and confirm
that the cap assembly of wash buffer 2 is vacant. Set "Execution Times" to the default
value, which is 6, tap Start to start execution. At the end, observe that the prompt on the
screen maintains "Bubbles detected".
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IVD Global Technical Support Dept
5) Tap Exit to automatically enter the "Sample probe wash tubes cleaning or emptying",
switch to the wash buffer in the sample probe wash tubes of wash buffer 1. The default
"Execution Times" is 2. Tap Start to start execution. At the end, the prompt on the screen
is switched to "Bubbles detected". Observe that the inner wall of the sample probe does
not eject liquid, the liquid in the outer wall has been drained, and there is no columnar
liquid in the dispensing tubes and the drain tubes. (You can carry out two more execution
processes to confirm and observe the status of the tubes).
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IVD Global Technical Support Dept
6) Tap Exit to automatically enter the "Phase-1 dispersion wash tube cleaning or emptying",
and empty the phase-1 dispersion wash tube of wash buffer 1, and continue to keep the
cap assembly of wash buffer 1 vacant. Set "Execution Times" to the default value, which
is 5. Tap Start to start execution. The screen prompts "Bubbles detected". Observe that
the inlet and outlet tubes of the wash tubes are empty, no columnar liquid remains. If there
is a small amount of residue, you can carry out five more execution processes, until the
requirements are met;
Phase-2
drain tubes
Phase-1
drain tubes
Phase-3
drain tubes
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Tap Exit to automatically enter the "Phase-2 dispersion wash tube cleaning or emptying", and
empty the phase-2 dispersion wash tube of wash buffer 1, and continue to keep the cap
assembly of wash buffer 1 vacant. Set "Execution Times" to the default value, which is 3. Tap
Start to start execution. Observe that the inlet and outlet tubes of the wash tubes are empty,
no columnar liquid remains. If there is a small amount of residue, you can carry out three more
execution processes, until the requirements are met;
7) Tap Exit to automatically enter the "Phase-3 dispersion wash tube cleaning or emptying",
and empty the phase-3 dispersion wash tube of wash buffer 1, and continue to keep the
cap assembly of wash buffer 1 vacant. Set "Execution Times" to the default value, which
is 3. Tap Start to start execution. Observe that the inlet and outlet tubes of the wash tubes
are empty, no columnar liquid remains. If there is a small amount of residue, you can carry
out three more execution processes, until the requirements are met;
8) Tap Exit to automatically enter the "Phase-1 dispensing probe cleaning or emptying", and
empty the phase-1 dispensing probe tube of wash buffer 1, and continue to keep the cap
assembly of wash buffer 1 vacant. Set "Execution Times" to the default value, which is 8.
Tap Start, the gripper grabs one cuvette from the lower right corner of the left cuvette box
to the dispersion carousel, and the instrument starts emptying the phase-1 dispensing
probe. The screen prompts "Bubbles detected". Observe that no columnar liquid remains
in the phase-1 dispensing probe tube. If there is a small amount of residue, you can carry
out eight more execution processes, until the requirements are met;
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IVD Global Technical Support Dept
Phase 2
Phase 3
Phase 1
9) Tap Exit to automatically enter the "Phase-2 dispensing probe cleaning or emptying", and
empty the phase-2 dispensing probe tube of wash buffer 1, and continue to keep the cap
assembly of wash buffer 1 vacant. Set "Execution Times" to the default value, which is 8.
Tap Start to start emptying the phase-2 dispensing probe. The screen prompts "Bubbles
detected". Observe that no columnar liquid remains in the phase-2 dispensing probe tube.
If there is a small amount of residue, you can carry out eight more execution processes,
until the requirements are met;
10) Tap Exit to automatically enter "Phase-3 dispensing probe cleaning or emptying", and
empty the phase-3 dispensing tube of wash buffer 1, and continue to keep the cap
assembly of wash buffer 1 is vacant. Set the times to the default value, which is 13. Tap
Start to start emptying the phase-3 dispensing probe. The screen prompts Bubbles
detected. Observe that no columnar liquid remains in the phase-3 dispensing probe tube.
If there is a small amount of residue, you can increase 13 more execution times, until the
requirements are met;
11) Tap Exit to automatically enter "waste drain tube cleaning and emptying". Empty the waste
drain tube of wash buffer 1, and leave the cap assembly of wash buffer 1 vacant. Set
"Execution Times" to the default value, which is 2. Tap Start, the instrument grabs the
cuvette on the dispersion carousel to the waste drainage position, the waste drainage
probe moves to the bottom, and the instrument starts to empty the waste drain tube. The
prompt on the screen maintains "Bubbles detected".
12) Tap Exit to complete emptying the wash buffer tubes. Tap Continue to exit the screen.
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IVD Global Technical Support Dept
Clean inner and outer walls of Clean dispersion carousel Clean inner and outer walls Clean phase-1 dispersion
the sample probe drain tubes - drain tubes - wash solution of sample probe - wash carousel drain tubes - wash
wash solution 2 (3 times) 2 (10 times) solution 1 (3 times) solution 1 (10 times)
Clean phase-2 dispersion Clean phase-3 dispersion Clean phase-1 dispersion Clean phase-2 dispersion
carousel drain tubes - wash carousel drain tubes - wash dispensing tubes - wash dispensing tubes - wash
solution 1 (20 times) solution 1 (20 times) solution 1 (default times) solution 1 (default times)
3) Tap Continue, the following prompt is displayed. Ensure that wash buffer 1 and wash
buffer 2 are connected to the ultra-pure water during the cleaning operation. Tap OK to
access the operation screen for cleaning and emptying:
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IVD Global Technical Support Dept
First, perform "Sample probe wash tube cleaning and emptying", and prime and clean the
sample probe wash tube of wash buffer 2 with the ultra-pure water, and confirm that the cap
assembly of wash buffer 2 has been put into the ultra-pure water. Set "Execution Times" to 3.
Tap Start to start execution, and observe that the prompt on the screen becomes "No bubbles
detected". Fill the inner and outer walls of the sample probe wash tubes with liquid.
4) Tap Exit to access "dispersion wash tube cleaning and emptying", and prime and clean
the phase-1 dispersion wash tube of wash buffer 2, and keep the cap assembly of wash
buffer 2 in the ultra-pure water. Set "Execution Times" to 10. Tap Start to start execution,
and observe that the prompt on the screen maintains "Bubbles detected". Observe that
the phase-1 dispersion wash tubes are filled with liquid.
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IVD Global Technical Support Dept
5) Tap Exit to access "sample probe wash tube cleaning and emptying" automatically, and
switch to the sample probe wash tube cleaning and priming of wash buffer 1 with ultra-
pure water Set "Execution Times" to 3. Tap Start to start execution, and observe that the
prompt on the screen becomes No bubbles detected.
6) Tap Exit to access "Phase-1 dispersion wash tube cleaning or emptying" automatically,
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IVD Global Technical Support Dept
and clean the phase-1 dispersion wash tube of wash buffer 1 with ultra-pure water, and
keep the cap assembly of wash buffer 1 in the ultra-pure water. Set "Execution Times" to
10. Tap Start to start execution, and observe that the prompt on the screen becomes "No
bubbles detected" until execution is completed.
Phase-2
drain
tubes Phase-1
drain
tubes
Phase-3
drain
tubes
7) Tap Exit to access "Phase-2 dispersion wash tube cleaning or emptying automatically",
and clean the phase-2 dispersion wash tube of wash buffer 1 with ultra-pure water, and
keep the cap assembly of wash buffer 1 in the ultra-pure water. Set "Execution Times" to
20. Tap Start to start execution, and observe that the prompt on the screen maintains "No
bubbles detected" and observe that the phase-2 dispersion wash tube is filled with liquid
until execution is completed.
8) Tap Exit to access "Phase-3 dispersion wash tube cleaning or emptying" automatically,
and clean the phase-3 dispersion wash tube of wash buffer 1 with ultra-pure water, and
keep the cap assembly of wash buffer 1 in the ultra-pure water. Set "Execution Times" to
20. Tap Start to start execution, and observe that the prompt on the screen maintains "No
bubbles detected" and observe that the phase-2 dispersion wash tube is filled with liquid
until execution is completed.
9) Tap Exit to access "Phase-1 dispensing probe cleaning or emptying" automatically, and
clean the phase-1 dispensing tube of wash buffer 1 with ultra-pure water, and keep the
cap assembly of wash buffer 1 in the ultra-pure water. Set "Execution Times" to 8. Tap
Start. The gripper first grabs one cuvette from the lower right corner of the left cuvette box
to the dispersion carousel, and the instrument cleans and primes the phase-1 dispensing
probe. Observe that the prompt on the screen maintains "No bubbles detected" and
observe that the phase-1 dispensing probe tube is filled with liquid until execution is
completed.
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IVD Global Technical Support Dept
Phase 2
Phase 3
Phase 1
10) Tap Exit to access "Phase-2 dispensing probe cleaning or emptying" automatically, clean
the phase-2 dispensing tube of wash buffer 1 with ultra-pure water, and keep the cap
assembly of wash buffer 1 in the ultra-pure water. "Execution Times" is set to 8 by default.
Tap Start to start phase-2 dispensing probe cleaning/priming, and observe that the prompt
on the screen maintains "No bubbles detected" and observe that the phase-2 dispensing
probe tube is filled with liquid until execution is completed.
11) Tap Exit to access "Phase-3 dispensing probe cleaning or emptying" automatically, clean
the phase-3 dispensing tube of wash buffer 1 with ultra-pure water, and keep the cap
assembly of wash buffer 1 in the ultra-pure water. "Execution Times" is set to 13 by default.
Tap Start to start phase-3 dispensing probe cleaning/priming, and observe that the prompt
on the screen maintains "No bubbles detected" and observe that the phase-3 dispensing
probe tube is filled with liquid until execution is completed.
12) Tap Exit to access "Waste drain tube cleaning or emptying" automatically, clean the waste
drain tube of wash buffer 1 with purified water, and keep the cap assembly of wash buffer
1 in the ultra-pure water. "Execution Times" is set to 2 by default. Tap Start. The instrument
grabs the cuvette in the dispersion carousel to the waste drainage position, the waste
drainage probe moves to the bottom, and the instrument starts waste drain tube
cleaning/priming, and observe that the prompt on the screen maintains "Bubbles detected".
13) Tap Exit to complete cleaning wash buffer tubes. Tap Continue to exit the screen.
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IVD Global Technical Support Dept
Empty inner and outer Clean and empty inner and
Empty dispersion carousel Empty phase-1 dispersion
walls of sample probe outer walls of sample
drain tubes - wash solution carousel drain tubes - wash
drain tubes - wash solution probe - wash solution 1
2 (default times) solution 1 (10 times)
2 (10 times) (10 times)
Empty phase-2 dispersion Empty phase-3 dispersion Empty phase-1 dispersion Empty phase-2 dispersion
carousel drain tubes - wash carousel drain tubes - wash dispensing tubes - wash dispensing tubes - wash
solution 1 (10 times) solution 1 (10 times) solution 1 (10 times) solution 1 (10 times)
The execution times when emptying the ultra-pure water are executed as the above figure. If
there is still a small amount of liquid accumulated in the tubes through visual inspection after
execution is completed, you may increase the execution times.
For specific execution procedure and requirements, see section 13.2.3 Empty Wash Buffer
from Wash Buffer Tubes . This section is not described here.
2) Tap Reagent Compartment Draining to access the operation screen. The Execution
Times is set to 10. Start execution. Observe that there is no columnar liquid remained in
the condensate tube and waste drain tube 2 of the reagent compartment. If there is,
increase execution times approximately, until the requirements are met. Also confirm that
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there is no residual condensate in the refrigeration chamber. Exit the screen after
completing inspection, and proceed to the next step;
Observe the
tube status from
the right side on
the rear of
mixing
mechanism Observe the
status of the
two waste tubes
3) Tap Waste Drainage, and place the cuvette filled with water on the waste drainage position
according to the prompts, enter the operation interface, execute the waste drainage to
flush the waste drain tubes, and observe that there is no obvious discoloration and residual
color liquid in the tubes. Otherwise, repeat this step (place the cuvette with water) and
repeat flushing the tubes. After the flushing is completed, perform five additional emptying
operations. Finally, it is confirmed that the liquid in the tubes has been emptied, and there
is no residual columnar liquid. When exiting the screen, empty the cuvette according to
the prompt.
4) Select Continue to exit the procedure. Confirm that the cuvette in the waste drainage
position has been emptied.
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2) Enter the [5. Whole Unit Discarding Cuvette] procedure, tap Continue to empty the
cuvettes. The instrument automatically discards cuvettes, and empties the cuvettes in the
dispersion carousel, mixing position, incubation position, photometric position, and waste
drainage position.
3) Tap Continue and exit the procedure after resetting.
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The dispersion
carousel drain
tubes have been
snapped into the
infusion tubing
clamps
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The dispersion carousel
drain tubes have been
snapped into the infusion
tubing clamps
Power on the instrument again, and select Alignment -> Dispersion System Alignment ->
Common Functions,. First tap Dispersion System Reset, the aspirate probe moves vertically
[to the bottom of the aspirate cuvette] (Note: Use the software to control the vertical mechanism
movement, and prohibit manually moving the vertical mechanism to the limit positions, thus
avoiding probe tip damaged by unsuitable probe position). Check that the dispersion carousel
tubes and wires are not pulled.
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Immediately after the execution is completed, exit the operating software, and power off the
whole unit for subsequent cleaning;
Make sure that the position of the shielding cover should be in the shielding position. If not,
press it to the position by hand.
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Observe that there is no pigmentation and stains inside the wash well and the upper cover of
the wash well. If there is, wipe them with a cotton swab dipped in absolute alcohol.
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2) Seal the IO port of the dispersion carousel with two TESA4298 tapes (ivory white), seal
the substrate mixing position with one piece of this tape, seal mixing positions 1 and 2 with
two tapes (the bottom notch is also sealed), seal the wash well with one piece of tape; as
shown below.
3) Cover the small hole on the incubation block with one opaque disk (048-007545-00) and
use one piece of TESA4298 tape (ivory white) to secure the sides of the PC sheet to the
incubation module. The sides are pulled and fixed on the Y-axis bottom plate of the gripper
and the motor of the incubation module, and the tape cannot be adhered to the foam of
the incubation module.
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SN Check Item
The reagent carousel, sample carousel, and waste container assembly have been
1
emptied and cleaned.
The incubation module has been covered with a package, the dispersion IO port has
been sealed, three reaction cuvettes of the mixing mechanism have been sealed, the
2
wash wells have been sealed, and four aspirate probes of the reagent carousel have
been sealed.
3 The front door can be opened and closed flexibly and can be closed closely.
The drawer can be pushed and pulled smoothly, and there is no reaction cuvette box
4
in the drawer.
Open the small door and open the shielding cover, the places that can be seen are
5
clean, without stains and debris.
6 The perimeter of the shell is clean and free of paint-shedding.
The edges of the cover are chamfered without sharp edges and corners, and there
7
are no fingerprint marks inside and outside the cover.
8 The screws used on the shell are the same, without looseness
9 There are no scratches or paint-shedding over the shell.
10 The rubber cover of the operation table is installed
11 The network cable and tubes have been removed and packed.
12 The power switches are all off.
No high temperature adhesive tape in the solid waste container blocks the reflective
13
sensor
Are the excipients for instrument packing ready? Excipient List
Tape. TESA4298 tape ivory white, 18 mm X 50 (Self-provided)
Stretch film. Width 450 mm X Thickness 0.02 mm (Self-provided)
Roll foam. 53M*1M*8 mm (Self-provided)
Bubble film. Width 1m. Bubble diameter 10 mm (Self-provided)
14 Cable ties (Common tools, self-provided)
Transparent sealed bag (Self-provided)
Sealing transparent tape (Self-provided)
Computer box (Retained after the previous packing)
Accessory package box (Retained after the previous packing)
Fixing brackets for various components of the instrument (Retained after the previous
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SN Check Item
packing)
Main unit packing box and fixing screws (Retained after the previous packing)
After the above items are confirmed correctly, follow the installation guide in reverse. The
specific steps are as follows:
The dispersion
Checking Before Fixing Gripper and
vertical mechanism Fixing Sample Probe
Packing Cuvette Box
moves to the bottom
Packing Computer
Packing Whole Unit
Mainframe and
and Accessories
Display
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the lock positions on both sides of the front cover and remove the front cover; take care
not to loosen the wiring on both sides, as shown below
2) Push the X-axis of the sample probe to the left side, first fix the horizontal fixing plate of
the probe assembly to the bottom plate of the probe assembly with two screws; do not
tighten the two screws; then fix the horizontal fixing plate of the probe assembly and the
Z-axis of the sample probe with one screw. (Be careful not to drop the screws into the
instrument during operation);
3) Take a 15 mm tape strip and paste it from the left side to the right of the feeding pin swab
installation plate to seal the swab;
4) Raise the Z-axis of the sample probe. First fix the vertical fixing plate of the probe assembly
to the Z-axis of the sample probe with two screws. Then fix the vertical fixing plate of the
assembly with one screw. The arm of the sample probe cannot be deformed by pulling.
5) Reinstall the front cover, confirm that the connectors at both sides are inserted, fix the
screws on both sides of the top cover, and cover the rubber cover.
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Vertical fixing plate of
probe assembly
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Z-axis fixing
block
M3*8 screw assembly
Fix the X-axis fixing block to the Z-axis rack with screws. The
screws are not tightened.
Secure the X-axis fixing block to the Note: Tighten the screws after attaching the X-axis fixing block
X-axis mounting plate with screws to the Z-axis rack and the X-axis mounting plate.
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Cuvette box
fixing plate
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Shielding Incubation
cover module
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There is an F letter in the front of
Plug the door protection foam in place
the instrument.
Tighten the four fluidic Fix the parameter configuration table and biochemical
interfaces with 4 joint plugs service identification package with two tapes
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Stretch
film
Foam for
accessories
Figure 13-25 Install Accessory Foams and Wrap the Instrument with Stretch Films
Wrapping paper
card
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Top foam
Figure 13-28 Place Top Foam and Pack and Seal the Packing Box
13.4.2 Preparations
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No. Check Item Requirement
Labels are attached and the
1 Check whether all labels are attached.
panel is clean.
The reagent carousel and waste
Check whether the reagent carousel and waste
2 container are emptied and
container are emptied and cleaned.
cleaned.
The substrate bottle position is
Check whether the substrate bottle position is
cleaned and an empty clean
3 cleaned and whether the pierce needle is
substrate bottle is used to protect
protected using a clean substrate bottle.
the pierce needle.
Whether the reaction carousel assembly and
4 the dispersion carousel assembly have been They are emptied.
emptied
Check whether the instrument is emptied. (For The instrument is already
5
the emptying process, emptied.
Check whether the front door can be opened It can be opened and closed
6
and closed smoothly. smoothly.
Check whether the drawer can be opened and The drawer can be opened and
7 closed smoothly and whether there is a tray closed smoothly and there is no
bracket inside the drawer. tray bracket inside the drawer.
Check whether places exposed after the front
8 Clean
door is removed are cleaned.
Check whether the shield cover is cleaned and The shield cover is cleaned and
9
whether the paint coating peels off. no paint coating peels off.
Check whether the rims of the shield have
There are no finger marks and
chamfers or sharp edges, and whether there are
10 no chamfers or sharp edges
finger marks on the interior and exterior of the
exist on the rims.
shield.
Check whether the shield can be closed It can be opened and closed
11
smoothly and whether it can remain open. smoothly, and can remain open.
Check whether screws used on the shield cover The screws are consistent and
12
are consistent and whether they are loose. are tightened.
Check whether there are scratches on the shield
13 N/A
cover and whether paint coating peels off.
Check whether rubber covers on the panel are
14 The rubber covers are installed.
installed.
Check whether network cables and fluidic tubes
15 They are taken down.
are taken down and packed.
Check whether the power switch is in the off
16 The switch is in the off position.
state.
Check whether the reflective sensors of the
17 waste container and shield cover are covered by They are not covered.
the high temperature tape.
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No. Check Item Requirement
Check whether the liquid inlets of the fluidic
18 The inlets are sealed.
interfaces are sealed.
Check whether all sample holes, mixer holes,
19 gripping holes, cleaning holes on the panel are All holes are sealed.
all sealed.
Instrument Relocation
ProcEdure
No Is it Yes
relocated inside the
hospital?
Transfer the
Transfer the
instrument to the
instrument to the new
unloading place of the
installation site.
target hospital.
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14 Appendix
14.1 Prepare Installation Reagent Pack
Please prepare these consumables according to the following steps.
The consumables and reagent are prepared by the agent.
Service personnel prepare the AP enzyme and acid wash solution according to the Order
Number.
Two clean substrate bottles accompanied with the instrument can be used directly.
Use the cuvettes and solid waste container in the accessory kit.
The solution required for installation should be prepared first as follows:
6 Control 1 /
7 Acid wash solution 2 bottles 105- Wash substrate Request it Service personnel
(System Wash 009143-00 tubes according
Solution) to PN
8 AP enzyme(5ml) 1 box 105- Basic
(System 009141-00 Performance
Detection Test
Solution)
10 Clean substrate 2 pieces 105- Wash substrate Shipped N/A
bottle 005389-00 tubes with
11 Cuvette 2 trays / Consumable, instrument N/A
reaction
12 Solid Waste 1 piece / Consumable, N/A
Container holding
discarded
cuvettes
13 Ultra Pure Water some / Wash substrate the user N/A
tubes prepared
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CL-900i&CL-920i
Error Information Feedback Form (V1.0).doc
Tool List.xlsx
P/N: 046-013105-00(8.0)
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