Professional Documents
Culture Documents
Service Manual
IVD Global Technical Support Dept
Preface
© 2017 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights Reserved.
For this Service Manual, the issue date is 2017-09.
This manual contains the instructions necessary to operate the product safely and in accordance with its function
and intended use. Please read this manual thoroughly before using the product. Observance of this manual is
a prerequisite for proper performance and correct operation, and it ensures patient and operator safety. All
graphics including screens and printouts in this manual are for illustration purpose only and must not be used
for any other purposes. The screens and printouts on the actual product should prevail.
This manual is used for models: BS-230.
Manual introduction
Intellectual Property Statement
SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Mindray) owns the
intellectual property rights to this Mindray product and this manual. This manual may refer to information
protected by copyright or patents and does not convey any license under the patent rights or copyright of
Mindray, or of others.
, , , , , , , ,RealTF,
TrackWB,TrueTCR,Q-pick,AutoOLC,iVision,DBF,DRF,RDA,DRA,DFS、SyncNavi、GQ-Ana、One-
touchIP、Holo-IS、Opt-VRA、SuperVE-Cine、NFP-DSC、iTouch、iStation、BeneView、SmarTemp are the
trademarks, registered or otherwise, of Mindray in China and other countries. All other trademarks that appear
in this manual are used only for informational or editorial purposes. They are the property of their respective
owners.
Statement
All information contained in this manual is believed to be correct. Mindray shall not be liable for errors contained
herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this
manual.
Mindray is responsible for the effects on safety, reliability and performance of this product, only if:
All installation operations, expansions, changes, modifications and repairs of this product are
conducted by Mindray authorized personnel.
All repairs involving replacement parts and associated accessories and consumables are original
(original) or approved by Mindray.
The electrical installation of the relevant room complies with the applicable national and local
requirements.
The product is used in accordance with the instructions for use.
Warning
It is important for the hospital or organization that employs this equipment to carry out a reasonable
service/maintenance plan. Neglect of this may result in machine breakdown or personal injury.
Note
This equipment must be operated by skilled/trained clinical professionals.
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR
PURPOSE.
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Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or other charges or
liability for direct, indirect or consequential damages or delay resulting from the improper use or application of
the product or the use of parts or accessories not approved by Mindray or repairs by people other than Mindray
authorized personnel.
This warranty shall not extend to:
Malfunction or damage caused by improper use or man-made failure.
Malfunction or damage caused by unstable or out-of-range power input.
Malfunction or damage caused by force majeure such as fire and earthquake.
Malfunction or damage caused by improper operation or repair by unqualified or unauthorized service
people.
Malfunction of the instrument or part whose serial number is not legible enough.
Others not caused by instrument or part itself.
Customer service department
Manufacturer: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Address: Mindray BuLLDing, Keji 12th Road South, High-tech
industrial park, Nanshan, Shenzhen 518057,P.R.China
Website: www.mindray.com
E-mail Address: service@mindray.com
Tel: +86 755 81888998
Fax: +86 755 26582680
EC - Representative
EC-Representative: Shanghai International Holding Corp. GmbH(Europe)
Address: Eiffestraβe 80, 20537 Hamburg, Germany
Tel: 0049-40-2513175
Fax: 0049-40-255726
Product introduction
The instrument is a computer-controlled fully-automated chemistry analyzer, intended for quantitative
determination of clinical chemistries in serum, plasma, urine, cerebrospinal fluid (CSF), and other human body
fluids. It can fulfill auto dispensing, reaction, colorimetric measurement, process monitoring, and result
calculation. It is one of the necessary tools for laboratory automation.
Safety information
This chapter provides you with safety symbols used in this manual and their meanings, summarizes the safety
hazards and operating precautions that should be considered seriously when the instrument is being operated,
and lists the labels and silkscreens that have been applied to the instrument and their indications.
Safety symbols
Safety symbols are used in this manual in order to remind you of the instructions necessary to operate the
product safely and in accordance with its function and intended use. A safety symbol and text constitutes a
warning as shown in the table below:
Symbol Meaning
Caution
Biological risks
Summary of hazards
This section lists hazards of the instrument itself. The hazards of specific operation are included in the warning
information of each operation task.
Observe the following safety precautions when using the product. Ignoring any of them may lead to personal
injury or equipment damage.
No.HSH-19023-BS-230 Version:2.0 ii
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WARNING
If the product is used in a manner not specified by our company, the protection provided by the product may be
impaired.
WARNING
When the MAIN POWER is turned on, users other than the servicing personnel authorized by our company
must not open the rear cover or side cover.
Spillage of reagent or sample on the product may cause equipment failure and even electric shock. Do not place
sample and reagent on the product. In case of spillage, Switch off the power immediately, remove the spillage
and contact our Customer Service Department or your local distributor.
WARNING
Do not touch such moving parts as sample/reagent carousel, reaction carousel, probe, mixer, and cuvette wash
station, when the system is in operation.
Exercise caution while using the ISE module Prevent your hair, legs or other parts of your body from being hurt
by the driving parts.
Do not put your fingers or hands into any open part when the system is in operation.
WARNING
Eye injury could occur from light emission from the photometer lamp. Do not stare into the lamp when the system
is in operation.
If you want to replace the photometer lamp, first switch off the MAIN POWER and then wait at least 5 minutes
for the lamp to cool down before touching it. Do not touch the lamp before it cools down, or you may get burned.
BIOHAZARD
Inappropriately handling samples, controls and calibrators may lead to biohazardous infection. Do not touch
samples, controls, calibrators, mixtures, or waste with your bare hands. Wear gloves and lab coat and, if
necessary, goggles.
In case your skin contacts the sample, control or calibrator, follow the standard laboratory safety procedure and
consult a doctor.
The serum samples remaining in the electrodes may contain a great number of viruses. Wear gloves to prevent
infection while operating around the electrodes.
WARNING
Reagents, diluted wash solution and concentrated wash solution are corrosive to human skins. Exercise caution
when using reagents and concentrated wash solution. In case your skin or clothes contact them, wash them off
with soap and clean water. If reagents or wash solution spills into your eyes, rinse them with much water and
consult an oculist.
Waste hazards
BIOHAZARD
Some substances contained in reagent, control, calibrator, concentrated wash solution, and waste are subject
to regulations of contamination and disposal. Dispose of the waste in accordance with your local or national rule
for biohazard waste disposal and consult the manufacturer or distributor of the reagents for details.
Wear gloves and lab coat and, if necessary, goggles.
WARNING
Materials of the analyzer are subject to contamination regulations. Dispose of the waste analyzer in accordance
with your local or national rule for waste disposal.
WARNING
Ethanol is flammable substance. Please exercise caution while using ethanol around the instrument in order to
prevent fire and explosion.
WARNING
When the analyzer is not in use, for example, in repair, transportation or disposal process, please clean and
sterilize the parts that may cause biohazards(probe, mixer, etc.) and remind the person who handles the device
of the related hazards.
CAUTION
Appropriate decontamination is carried out if hazardous material is spilled onto or into the equipment.
No decontamination or cleaning agents are used which could cause a HAZARD as a result of a reaction with
parts of the equipment or with material contained in it. Strong acid or alkaline solutions are forbidden to clean
the equipment.
If there is any doubt about the compatibility of the decontamination or cleaning agents with parts of the
equipment or with material contained in it, please contact our customer service department or the local
distributor.
Summary of precautions
This section lists precautions to be understood during instrument operation. The precautions of specific
operation are included in the warning information of each operation task.
To use the product safely and efficiently, pay attention to the following operating precautions.
Intended use
WARNING
The instrument is an automated chemistry analyzer for in vitro diagnostic use in clinical laboratories and
designed for in vitro quantitative determination of clinical chemistries in serum, plasma, urine and cerebrospinal
fluid samples.
Please consult us before you use the instrument for other purposes.
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When drawing a clinical conclusion, please also refer to patients' clinical symptoms and other test results.
Installation Precautions
NOTE
The safety of any system incorporating the equipment is the responsibility of the assembler of the system.
Environment precautions
CAUTION
Please install and operate the system in an environment specified by this manual. Installing and operating the
system in other environment may lead to unreliable results and even equipment damage.
To relocate the system, please contact our Customer Service Department or your local distributor.
CAUTION
Electromagnetic noise may interfere with operations of the system. Do not install devices generating excessive
electromagnetic noise around the system. Do not use such devices as radio transmitters in the room housing
the system. Do not use other CRT displays around the system.
Do not use other medical instruments around the system that may generate electromagnetic noise to interfere
with their operations.
Do not use this device in close proximity to sources of strong electromagnetic radiation (e.g. mobile phones or
radio transmitters), as these may interfere with the proper operation.
The electromagnetic environment should be evaluated prior to operation of the device.
This device has been designed and tested to CISPR 11 Class A, and in a domestic environment may cause
radio interference, in which case, you may need to take measures to mitigate the interference.
NOTE
It is the manufacturer's responsibility to provide equipment electromagnetic compatibility information to the
customer or user.
It is the user's responsibility to ensure that a compatible electromagnetic environment for the equipment can be
maintained in order that it will perform as intended.
Operating precautions
CAUTION
Take the clinical symptoms or other test results of the patient into considerations when making diagnosis based
on the measuring results produced by the system.
Operate the system strictly as instructed by this manual. Inappropriate use of the system may lead to unreliable
test results or even equipment damage or personal injury.
When using the system for the first time, run calibrations and QC tests to make sure the system is in proper
state.
Be sure to run QC tests every time when you use the system, otherwise the result may be unreliable.
Start the operating software again when the analyzing unit is powered off.
Do not uncover the reagent carousel when the system is in operation. Keep the reagent carousel cover closed.
The RS-232 port on the analyzing unit is used for connection with the operation unit only. Do not use it for other
connections. Use the cables provided by our company or your local distributor for the connection.
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The operation unit is a personal computer with the operating software installed. Installing other software or
hardware on the computer may interfere with the system operation. Do not run other software when the system
is working.
Computer virus may destroy the operating software or test data. Do not use the computer for other purposes or
connect it to the Internet. If the computer is infected by virus, please install anti-virus software to check for and
clear virus.
Do not touch the display, mouse or keyboard with wet hands or hands with chemicals.
Do not place the MAIN POWER to ON again within 10 seconds after placing it to OFF; otherwise the system
may enter the protection status. If it does so, place the MAIN POWER to OFF and place it to ON again.
CAUTION
To define such parameters as sample volume, reagent volume and wavelength, follow the instructions in this
manual and the instructions of reagents.
CAUTION
To prevent ISE electrodes from being damaged due to water scarcity, if the system, when equipped with an ISE
module will be powered off for a long time, perform the electrode storage maintenance.
Sample precautions
CAUTION
Use samples that are completely free of insoluble substances like fibrin or suspended matter; otherwise the
probe may be clogged.
Medicines, anticoagulants or preservative in the samples may lead to unreliable results.
Hemolysis, icterus or lipemia in the samples may lead to unreliable test results; running a serum index test
therefore, is recommended.
Store the samples properly. Improper storage may change the compositions of samples and lead to unreliable
results.
Sample volatilization may lead to unreliable results. Do not leave the sample open for a long period.
Prepare sufficient sample volume before analysis.
Load samples to correct positions on the sample carousel before the analysis begins; otherwise reliable results
may not be obtained.
CAUTION
Use proper reagents, calibrators and controls on the system.
Select appropriate reagents according to the performance characteristics of the system. Consult the reagent
suppliers, our company or our authorized distributor for details, if you are not sure about your reagent choice.
Store and use the reagents, calibrators and controls strictly as instructed by the suppliers; otherwise, reliable
results or best performance of the system may not be obtained. Improper storage of reagents, calibrators and
controls may lead to unreliable results and bad performance of the system even in validity period.
Perform calibration after changing the reagents, otherwise reliable results may not be obtained.
Contamination caused by carryover among reagents may lead to unreliable test results. Consult the reagent
suppliers for details.
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BIOHAZARD
The calibrators contain preservatives. In case your skin contacts calibrators, wash them off with soap and water.
In case the calibrators spill into your eyes, rinse them with water and consult an oculist. If you swallow them by
mistake, see a doctor.
CAUTION
Use the calibrators specified by our company. Use of other reagents or calibrators may result in unreliable
results, or damage the Hydropneumatic system, or even shorten the electrodes life span.
Prior to using the calibrators, check if they are within the expiration date.
Place them correctly; otherwise, it may cause unreliable results, or leak, or module damage.
BIOHAZARD
The ISE wash solution is sodium hypochlorite. Use the ISE wash solution carefully to prevent it from contacting
your skins or eyes. If your skins or eyes contact the ISE wash solution, rinse them off with fresh water and
consult a doctor.
NOTE
The system automatically stores the data to the built-in hard disk. Data loss, however, is still possible due to
mis-deletion or physical damage of the hard disk. You are recommended to regularly archive the data to such
medium as CDs.
To avoid the data loss caused by unexpected power failure, UPS (uninterrupted power supply) is recommended.
WARNING
For operating instructions and precautions of the computer and printer, please refer to their operation manuals.
External equipment connected to the analogue and digital interfaces must be authorized and complied with
relevant safety and EMC standards (e.g., IEC 60950 Safety of Information Technology Equipment Standard
and CISPR 22 EMC of Information Technology Equipment Standard (CLASS B)). Any person, who connects
additional equipment to the signal input or output ports and configures an IVD system, is responsible for
ensuring that the system works normally and complies with the safety and EMC requirements. If you have any
questions, consult the technical services department of your local representative.
CAUTION
Maintain the system strictly as instructed by this manual. Inappropriate maintenance may lead to unreliable
results, equipment damage or personal injury.
To wipe off dust from the system surface, use a soft, clean and wet (not too wet) cloth soaked with soap water
rather than organic solvents such as ethanol. After cleaning, wipe the surface dry with dry cloth.
Switch off all the powers and disconnect the power plug before cleaning. Take necessary measures to prevent
water ingression, otherwise equipment damage or personal injury may be caused.
Replacement of such major parts as photometer lamp, probe, mixer and syringe assembly must be followed by
a calibration.
Replacement of the photometer lamp should be done when the system power has been switched off for at least
5 minutes.
If the system fails and needs servicing, contact our Customer Service Department or the local distributor. The
system may need to be stopped or transported during servicing, which will probably cause biohazards, electric
shock hazards and moving part hazards. Exercise caution when prepare the system for servicing.
Wear gloves and lab coat and, if necessary, goggles.
NOTE
Check the safe state of the equipment after repair. Make sure the equipment is safe and then offer it to the
customer.
Tube and liquid container precautions
WARNING
When the tube or the part that contain liquid become aged or damaged, please stop its use immediately and
contact our customer service department or your local distributor to check and replace it.
For the label marked with , please consult the related documentations in order to find out the nature of the
potential HAZARDS and any actions which have to be taken to avoid them.
Check the labels regularly for cleanliness and integrity. If any of the labels becomes vague or peels off, contact
our Customer Service Department or your local distributor for replacement.
Labels and silkscreen list
Symbol Meaning
Serial Number
Date of Manufacture
Manufacturer
CE marking
Symbol Meaning
Biological risks
Caution
“ON” (Power)
“OFF” (Power)
Serial interface
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Humidity range
This symbol indicates the humidity requirement under normal working condition.
Atmospheric pressure
This symbol indicates the atmospheric pressure requirement under normal working condition.
Temperature limit
This symbol indicates the temperature requirement under normal working condition.
Warning labels
Biohazard warning
This label indicating the risk of biohazardous infection is located in the following positions:
Probe
Waste outlet
Waste tank
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Wash station
ISE module
This symbol and text located on the left side panel of the analyzer. Please turn off the main power before opening
the small door.
Chemical hazard
This label is applied on the diluted wash solution tank. Please take protective measures to prevent chemical
hazard.
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Cabinet
This label is applied at the middle of the cabinet back. If you want to relocate your analyzer, contact our
Customer Service Department or your local distributor. When relocating it, do not carry it with the cabinet. Only
when the cabinet is supported by the anchors, can the analyzer be placed on the cabinet.
User Permissions
Engineer username: serviceuser
Password: #BS8A#SEU
Note: After logging into the analyzer using the engineer on a client, remember to switch back to the
account of engineer.
Revision history
Chapter History Version
1.Added revision history
Preface V1.0
2. Added description about user permission
Chapter 1 1. Rearranged V1.0
1.Rearranged
Chapter 2 V1.0
2. Changed FRU
1. Rearranged
2. Changed FRU
Chapter 3 V1.0
3. Changed wrong description
4. Added ISE
1. Rearranged
2. Changed FRU
Chapter 4 V1.0
3. Changed PCB picture
4. Added 4.5.4
Chapter 5 1. Rearranged V1.0
1. Rearranged
2. Added 6.2
3. Added 6.3
Chapter 6 V1.0
4. Added 6.6.2
5. Added 6.7
6. Added6.8
1. Rearranged
Chapter 7 2. Changed picture. V1.0
3. Added7.9
1. Rearranged
Chapter 8 2. Added 8.1 V1.0
3. Added 8.6-8.8
Chapter 9 1. Rearranged V1.0
1. Rearranged
Chapter 10 2. Added 10.1~10.3 V1.0
3. Changed 10.4
Table of Contents
Preface ............................................................................................................................................................ i
Manual introduction................................................................................................................................... i
Intellectual Property Statement .......................................................................................................... i
Statement .......................................................................................................................................... i
Warranty ............................................................................................................................................ i
Exemptions ....................................................................................................................................... ii
Customer service department ........................................................................................................... ii
EC - Representative.......................................................................................................................... ii
Product introduction ......................................................................................................................... II
Safety information ............................................................................................................................ II
Summary of hazards ........................................................................................................................ II
Summary of precautions ................................................................................................................. IV
Labels and silkscreen ................................................................................................................... VIII
Instrument Labels and Silkscreen.................................................................................................... IX
User Permissions .................................................................................................................................. XII
Revision history .................................................................................................................................... XII
Table of Contents ........................................................................................................................................ XIV
1 System Description.............................................................................................................................. 1-1
1.1 Overview ................................................................................................................... 1-1
1.2 Components of Analyzing Unit ................................................................................... 1-1
1.3 Functions of Analyzing Unit ........................................................................................ 1-2
2 System Performance and Workflow ..................................................................................................... 2-1
2.1 Major Specifications ................................................................................................... 2-1
2.1.1 General Specifications ......................................................................................................... 2-1
2.2 Sample Specifications ................................................................................................ 2-1
2.2.1 Reagent Specifications ......................................................................................................... 2-2
2.2.2 Specifications of Reaction System ........................................................................................ 2-3
2.2.3 Specifications of Operation Unit............................................................................................ 2-4
2.2.4 Typical Test Procedure ......................................................................................................... 2-4
2.2.5 Startup Procedure ................................................................................................................ 2-4
2.2.6 Shutdown Procedure ............................................................................................................ 2-5
2.2.7 Workflow Descriptions .......................................................................................................... 2-5
2.2.8 Measuring Points ................................................................................................................. 2-6
3 Moudules and Units ............................................................................................................................. 3-1
3.1 Shell Assembly .......................................................................................................... 3-1
3.1.1 Module Functions ................................................................................................................. 3-1
3.1.2 Component Locations and FRU Details ................................................................................ 3-1
3.1.3 Removing and Reinstalling Shielding Cover ......................................................................... 3-2
3.1.4 Removing and Reinstalling Left and Right Panels ................................................................. 3-2
3.1.5 Removing and Reinstalling Front Panel ................................................................................ 3-2
3.1.6 Removing and Reinstalling Panels ....................................................................................... 3-3
3.1.7 Replacing Air Spring ............................................................................................................. 3-3
3.1.8 Remove the dust from the fans ............................................................................................. 3-4
3.2 Frame Assembly ........................................................................................................ 3-4
3.2.1 Module Functions ................................................................................................................. 3-4
3.2.2 Component Locations and FRU Details ................................................................................ 3-5
3.2.3 Replacing Front and Rear Dust Screens............................................................................... 3-5
3.3 Reaction Carousel Assembly...................................................................................... 3-6
3.3.1 Main functions ...................................................................................................................... 3-6
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1 System Description
1.1 Overview
The BS-230 is a fully automated and computer-controlled chemistry analyzer designed for the in vitro
determination of clinical chemistries in serum, plasma, urine, and cerebrospinal fluid (CSF) samples. This
product consists of Analyzing Unit and Operation Unit.
Analyzing
unit
PC(Operating software)
Main unit
Printer
The instrument is composed of the following components: one reaction carousel, one sample/reagent carousel,
one probe, one mixer, one photometric detection system, one ISE module (optional). The optical measurement
system performs photometric measurement to the reaction cuvettes that hold "sample+reagent" mixture.
Reagent refrigeration
Reagent refrigeration temperature: 2~12℃.
Reagent addition approach
Reagent is aspirated and dispensed precisely by syringe, which is capable of detecting fluid level and checking
reagent volume.
Supported reagent types
R1, R2.
Reagent volume
R1:100μl~250μl,with an increment of 0.5μl and R2:10μl~250μl,with an increment of 0.5μl.
Reagent Carousel
One carousel is shared for holding sample and reagent. The reagents can be placed on the middle ring and
inner ring. All positions on the middle ring support scanning by a built-in reagent bar code reader.
Number and volume of reagent bottle
The reagent positions support Mindray reagent bottles, which include: middle ring 40ml and middle ring 20ml;
inner ring 20 ml.
Reagent carousel positions
Middle ring supports 40 40ml or 20ml reagent bottles and inner ring supports 40 20ml reagent bottles. When
middle ring is used to hold 40ml reagent bottles, 20ml reagent bottles cannot be placed on the inner ring.
Reagent bar code
Table 2-4 Reagent bar code
Name Value
Symbology Codabar, ITF, code128, code39, UPC/EAN,
Code93
Minimum bar code density 0.25mm~0.5mm
Data bits 13-30
Format and content Defined by user
Maximum width 55mm
Minimum height 10mm
Maximum inclination angle ±5°
Print quality Class A (ANSI MH10.8M)
Width and narrowness 2.5:1
Reagent probe
One probe is shared for adding sample and reagent with liquid level sense, featuring level detection (vertical
collision detection) and level tracking.
Reagent probe cleaning
Both interior and exterior of the probe are washed.
Prevention of reagent cross contamination
Users are allowed to perform carryover settings, e.g. washing interior and exterior of probe and inserting special
wash between tests.
2.2.2 Specifications of Reaction System
Table 2-5 Specifications of Reaction System
Optical pathlength of reaction 5mm
cuvette
Material of reaction cuvette 5mm*5mm*29.5mm. Plastic cuvette: Cuvette segments with 5
cuvettes each segment.
Number of reaction cuvettes 40
Mixing method Mixing after sample and R2 are added.
Reaction liquid volume 100μl~360μl;
Optical measurement method Forward splitting filter system, detecting each wavelength
through a photodiode
Wavelength 8 wavelengths: 340nm, 405nm, 450nm, 510nm, 546nm,
578nm, 630nm, 670nm
Double Reagent
Startup initialization procedure
of lamp and
Shutdown procedure
Mixer performs mixing
Add sample to probe
balance of reaction
Available
Add R1 to probe
carousel
chemistries are
temperature
finished
Single Reagent
Chemistries
Next test
b) the floaters of the water tank, diluted wash solution tank, and high-concentration
waste tank are checked.
7) The system resets all mechanical units.
8) The reaction carousel temperature control is turned on.
9) The lamp is turned off and the dark current and maximum luminance value of the
reaction carousel lamp are inquired. The lamp is turned on (it takes 5 minutes for the
lamp to become steady. When 5 minutes are not reached and the system finishes its
home procedure, the system enters incubation status.
10) The whole unit is reset.
11) The preheating of reagent is turned on.
12) The reagent carousel is scanned (when the built-in reagent bar code reader is
configured.)
13) The ISE module is initialized, if configured.
14) The lamp background test is performed after the lamp is turned on for 2 minutes.
15) If the conditions of entering Standby status are met, the system enters into Standby
status.
2.2.6 Shutdown Procedure
1) When the system is in Standby status, it can be shut down.
2) The power of lamp, reaction carousel temperature control and the preheating of reagent
are turned off.
3) Pumps and valves are powered off for resetting.
4) 10 cycles of ISE MANT are performed to discharge the ISE waste into the ISE reagent
pack, if ISE module is configured.
5) The database is shut down. If the operation fails, the system gives a warning, and
continues the shutdown after confirmation.
6) The system exits.
2.2.7 Workflow Descriptions
Sequential actions of the probe in each period (adding sample for biochemistry test)
Wash> raise to “home” position vertically ->rotate to sample carousel->lower into the sample tube-> aspirate
sample -> raise to “home” position vertically -> rotate to reaction carousel -> lower into the reaction carousel ->
dispense sample -> raise to the vertical home position -> rotate to wash well -> lower into the wash well->
wash -> go to next period
T1 T11
Maximum reaction time of single reagent is over 20 min
Shielding cover
hinge assembly
Syringe cover
Shielding cover assembly assembly
Top cover
Rear panel
Shielding cover
Sample/reagent carousel
cover
Sample/reagent panel
Reaction carousel
Reagent bar code assembly
panel
Rear panel
Lamp panel
Frame assembly
Sample/reagent carousel
Left panel assembly assembly
Reagent refrigeration board
Front cover assembly
and the bracket
How to do
1) Switch off the power supply of the whole unit.
2) Remove the right panel assembly.
3) Use a cross head screwdriver to loosen the dust screen retaining screw M3×10 and cross recessed
pan head screw.
4) Remove the dust screens.
5) Replace or clean the dust screens.
6) Restore the assembly in the reversed order.
Alignment and confirmation
Make sure that the dust screen completely covers the air inlet.
3.3 Reaction Carousel Assembly
3.3.1 Main functions
Reaction carousel assembly is situated at the right front side of the analyzer, including the body of the reaction
carousel, reaction carousel drive assembly, reaction carousel chamber, reaction carousel sensor, and the
reaction carousel motor assembly. It is used to complete various actions, such as carrying and rotating the
reaction cuvette to the specified position, adding sample/reagent to the cuvette and mixing, together with the
probe, the mixer. It, as well as, provides a constant temperature for the reaction cuvette for analysis.
Temprature Sensor Wire of Reaction Disk is Honeywell's high-precision temperature sensor.It is a positive
temperature coefficient, the resistance increases with increasing temperature.
temperature Resistance
0°C 1058 Ω
37°C 1140 Ω
100°C 1375 Ω
3.3.2 Locations and FRU details
The reaction carousel assembly is located in the right front side of the instrument.
Optical
assembly
Reaction carousel
motor assembly Sensor
Reaction carousel heat
assembly
chamber assembly
Reaction Carousel
Body Assembly
M4×8 cross
countersunk head
screw
Cover
Reaction chamber
Press plate of
lower heater M4*8 cross pan head
combination screws
Supporting rod
Figure 3-7 Replacing the cable of the heat insulation chamber of reaction carousel
How to do
1) Switch off the power of the analyzer.
2) Open the shielding cover. Remote the probe to the reagent aspirating port position, remote the mixer
to the wash well position, unscrew the M4×8 cross recessed pan head padded screw, remove the
reaction carousel panel, lamp panel, unscrew the 3 M4×8 cross recessed pan head screws for
fastening the right panel assembly, and remove the right panel assembly.
3) Use a cross head screwdriver to unscrew the 4 M3×14 cross recessed combination screws that fasten
the upper cover assembly, unplug the heater connection cable on the reaction carousel and the
temperature protection switch cable of the reaction carousel, and remove the upper cover assembly
and place it properly
4) Disassemble the reaction carousel assembly: Loose the anchor plate of the reaction cuvette, remove
the reaction cuvette segment, and place them properly. Loosen the 3 M3×12 hexagon screws that
fasten the reaction carousel assembly, and remove the reaction carousel assembly, as shown in the
following diagram:
Cross screwdriver / 1
Hexagon wrench / 1
Exploded view for installation
Cross pan head Coded disk
screw with Home sensor
sensor
washerM3*6
Mounting
plate
The sensor
installed on the
Sensor left of the
Hexagon socket cap Cross pan head
bracket bracket.
head screws M3*8 screw M3*6
Note:
Install the sensors according to the identifications on the cable connectors and the instrument connectors:
"RCD--PHO-C" for coder sensor and "RCD--PHO-O" for home position sensor.
Do not tighten the sensor screws with excessive torque force, in order to avoid damaging the sensors.
Make sure to install the home position sensor in the correct position.
How to do
Replacing coder sensor assembly
1) Switch off the main power of the whole unit.
2) Unscrew 3 M4×8 cross recessed pan head screws that fasten the right panel assembly, remove the
right panel assembly, and then unscrew 2 M4×8 cross recessed pan head combination screws that
fasten the AD bracket assembly, and put the AD bracket assembly aside (without removing the cable
of the AD box).
3) Unplug the connector of the reaction carousel coder sensor.
4) Unscrew the two M3*6 cross pan head combination screws on the sensor’s mounting plate and
remove the coder sensor cable with the sensor.
5) Loosen the two cross pan head screws on the coder sensor, and remove the coder sensor from the
mounting plate.
6) Fix the new coder sensor on the mounting plate using two M3×6 cross pan head screws.
7) Use two M3*6 cross pan head combination screws to fix the sensor mounting plate to the bracket of
the sensor. Adjust the height of the mounting plate of the sensor to keep the coder in the middle of the
coder sensor, and then tighten the retaining screws of the mounting plate.
8) Connect the connector of the reaction carousel coder sensor.
9) After aligning the sensor assembly, restore the components in the reversed order.
Replacing home position sensor assembly
1) Switch off the main power of the whole unit.
2) Unscrew 3 M4×8 cross recessed pan head screws that fasten the right panel assembly, remove the
right panel assembly, and then unscrew 2 M4×8 cross recessed pan head combination screws that
fasten the AD bracket assembly, and put the AD bracket assembly aside (without removing the cable
of the AD box).
3) Unplug the connectors of the reaction carousel home position sensor and coder sensor.
4) Loosen the three M3*8 hexagon socket cap head screws with spring and flat washers on the sensor
assembly, and then remove the sensor assembly. Pay attention not to drop the screws into the
instrument.
5) Unscrew the two M3*6 cross pan head screws on the cables of carousel home position sensor to
remove it from the bracket of the sensor.
6) Fix the new cables of carousel home position sensor onto the sensor bracket using two M3*6 cross
Motor
M5×12 hexagon
socket head cap screw
+ spring/flat washer
WARNING
During removing and installation, avoid dropping screws and washers into the analyzer.
How to do
Replacing the motor
1) Switch off the power of the analyzer.
2) Unscrew 3 M4×8 cross recessed pan head screws that fasten the left panel assembly and those that
fasten the right panel assembly, remove the left and right panel assemblies, unscrew M4×8 cross
countersun head screws that fasten the front housing, and remove it.
3) Disconnect the motor cable, unscrew the 4 M5×12 hexagon socket head screws with spring washer
on the reaction carousel motor assembly, remove the motor assembly and avoid dropping screws into
the analyzer.
4) Fix a new motor assembly to the large bottom plate using 4 M5×12 hexagon socket head cap screws
with spring washer. Tighten the belt and screws and connect the cable of the motor.
5) Restore the components in the reversed order.
Replacing the synchronous belt
Shielding cover
Sample/reagent carousel
cover
Sample/reagent panel
Reaction carousel
Reagent bar code assembly
panel
Rear panel
Lamp panel
Frame assembly
Sample/reagent carousel
Left panel assembly assembly
Reagent refrigeration board
Front cover assembly
and the bracket
11
10
9 2
3
4
5
6
8
7
Figure 3-12 Sample/Reagent carousel assembly
Table 3-4 List of materials
No Part No. Part Name Remarks
1 115-036341-00 Sample/reagent carousel body assembly
2 024-000110-00 Sensor temperature 5Kohm B3470K with
threads
3 082-000855-00 O-shaped 48.7X2.65 silicon rubber black
A70
4 082-000856-00 O-shaped 65X2 silicon rubber black A70
5 BA40-21-61655 Semi-conductive Peltier cable
6 009-002204-00 Correlative photocoupler (S)
7 115-036317-00 Sample/reagent carousel motor assembly
8 M6C-020007--- Synchronous cog belt, TBN180XL037
9 BA10-20-78146 Cables of reagent refrigeration and radiating
fan
10 115-036320-00 Reagent carousel anti-fogging heater
assembly
11 023-000738-00 Built-in bar code reader MS-3 High density
laser D-Sub
12 BA20-20-75214 Cuvette holder base 1
13 115-036342-00 Handle assembly
14 BA30-20-15100 Rubber pad 1
15 BA30-20-15210 Transparent shield rubber pad
16 041-022590-00 Sample tube adapter
3.4.3 Replacing Sample/Reagent Carousel Body Assembly
When to do
When the sample/reagent carousel body is damaged.
Tools
Name Code Quantity
Cross screwdriver / 1
Sample/reagent
carousel body assembly
Rubber cushion
Temperature sensor
Note
When filling the installation hole of the temperature sensor with the sealing glue, completely fill the cable hole
with glue. Wipe off overflowing glue when filling the abrasion-resistant pad.
Alignment and confirmation
1) Re-align Probe to outer ring, middle ring and inner ring positions,see 7.5.1 ~7.5.5 .
2) Re-align barcode scanning position,see 7.7.4 Bar Code Reader Position Adjustment.
3.4.5 Replacing cooler(Peltier) and sealing ring
When to do
When the cooler(Peltier) failed
Tools
Name Part No. Quantity
Cross screwdriver / 1
Hexagon wrench / 1
Glue gun / 1
Medical rubber gloves / 1 pair
Exploded view for installation
Sample/reagent
M3×10 cross carousel body
countersunk head screw assembly
Note
When filling the installation hole of the temperature sensor with the sealing glue, completely fill the cable hole
with glue. Wipe off overflowing glue when filling the abrasion-resistant pad.
Alignment and confirmation
1) Re-align Probe to outer ring, middle ring and inner ring positions,see 7.5.1 ~7.5.5 ..
2) Re-align barcode scanning position,see 7.7.4 Bar Code Reader Position Adjustment.
3.4.6 Replacing Home Position Sensor and Coder Sensor
When to do
When the Home position sensor and coded disk sensor of the reagent carousel failed.
Tools
Name Code Quantity
Cross screwdriver / 1
Hexagon wrench / 1
Medical rubber gloves / 1 pair
Exploded view for installation
Note
To replace only the coder photocoupler, omit steps 9 and 10.
To replace only the photocoupler in the home position of the reagent coupler, omit steps 5 to 8.
Alignment and confirmation
After the sample/reagent carousel home sensor and coded disk sensor, refer to 7.4.2 ~ 7.4.4 to align
sample/reagent carousel circumferential position.
Refer to 7.5.3 ~7.5.5 to align probe to horizontal position on the sample/reagent carouse.
Refer to 7.7.4 Bar Code Reader Position Adjustment.
3.4.7 Replacing Sample/Reagent Carousel Motor Assembly
When to do
When motor failed.
Tools
Name Part No. Quantity
Hexagon wrench / 1
Cross screwdriver / 1
M3*20 hexagon socket cap head / 1
screws with spring and flat washers
Medical rubber gloves / 1 pair
Exploded view for installation
Synchronous belt
M3×20 hexagon socket cap
M4×10 hexagon socket head screw hole
head cap screws and
Sample/reagent carousel motor assembly
spring/flat washer
Note
Note: Do not mistaken the direction of the motor.
Alignment and confirmation
1) Align the position before fixing the air vent.
2) Re-align Probe to outer ring, middle ring and inner ring positions,see 7.5.3 ~7.5.5 .
3) Re-align barcode scanning position,see7.7.4 Bar Code Reader Position Adjustment.
3.4.8 Replacing the synchronous belt
When to do
When it is damaged.
Tools
Name Part No. Quantity
Cross screwdriver / 1
Hexagon wrench / 1
Glue gun / 1
Medical rubber gloves / 1 pair
M3*20 hexagon socket cap head / 1
screws with spring and flat washers
Exploded view for installation
Sample/reage
nt carousel
body
assembly
M3×10 cross
Refrigeration
countersunk
sleeve
Rubber pad 1 head screw
Rotor
Gap
Reagent
refrigeration
chamber
Synchronou
s belt
M3×20 hexagon
screw hole
Sample/reagent carousel
motor assembly Synchronous
belt replacing
M4×10 hexagon socket space
cap head screw
end, sheathe the belt into the motor pulley and rotor pulley.
9) Pass 1 M3×20 hexagon socket head cap screw with a washer (either spring or flat washer, depending
on requirements) through a tension hole, fasten the screw into the motor mounting plate, strain the
belt until it is aligned with the mark line drawn before the motor mounting plate is loosened, and tighten
the motor assembly screw. Remove the M3×20 hexagon screw.
10) Sheathe the rubber pad 1 into the refrigeration sleeve, apply the sealing glue to the fitting surface of
the reagent refrigeration compartment, and use 6 M3×6 cross countersunk head screws to fix the
refrigeration sleeve.
11) Install the disassembled parts in reversed order of steps 2~4.
NOTE
Pass the synchronous belt through the gap between the reagent refrigeration compartment and the rotor
slowly, and avoid applying a large force.
Alignment and confirmation
The belt tension needs to be adjusted to ensure that the tension is the same as before the replacement.
3.4.9 Replacing cooling fan of reagent refrigeration
When to do
When cooling fan failed.
Tools
Name Part No. Quantity
Hexagon wrench / 1
Medical rubber gloves / 1 pair
Cross screwdriver / 1
Exploded view for installation
6)Power on the bar code reader, re-align the bar code scan position, and use an adjustment tool of the
bar code scan light of the BA24-J03 BA24 to perform alignment according to steps described on the
software. After the light of the bar code reader is adjusted, tighten the retaining screw.
7) Assemble and reset the panel removed in step 2.
Alignment and confirmation
Re-align barcode scanning position,see7.7.4 Bar Code Reader Position Adjustment.
3.4.11 Replacing Reagent Anti-fogging Heating Assembly
When to do
Replace the anti-fogging heater assembly when the glass is damaged or the assembly does not work.
Tools
Name Part No. Quantity
Cross screwdriver / 1
Hexagon wrench / 1
Medical rubber gloves / 1 pair
M3×10 hexagon socket
Small bracket for
head cap screws and Reagent carousel anti-fogging heater assembly
bar code reader
spring washer and big flat
Anti-fogging mounting plate
washer M2×8 cross recessed pan head screw
Dust shield Antifogging M3×8 cross recessed
and sponge heater pan head screw
Heat
Temperature
conductive
switch
plate
Bar code
reader
Switch
Rubber
anchor plate
M3×6 cross recessed Glass cushion
M3×12 hexagon socket
pan head screw cap head screw window
Shielding cover
Sample/reagent carousel
cover
Sample/reagent panel
Reaction carousel
Reagent bar code
panel
assembly
Rear panel
Lamp panel
Frame assembly
Sample/reagent carousel
Left panel assembly assembly
Reagent refrigeration board
Front cover assembly
and the bracket
10
6
3 11
7
2
8
1
12
Figure 3-24 Replacing the optical coupler of horizontal and vertical movement
How to do
1) Switch off the main power of the whole unit.
2) Open the shielding cover and remove the lamp panel, the reaction carousel panel. Protect the probe
from colliding during the disassembling.
3) When replacing the vertical movement optical coupler, disconnect the cable and remove the M3*6
cross pan head screw to remove the optical coupler. Replace it with new optical coupler, fix it and
connect the cable.
4) When replacing the horizontal movement optical coupler, disconnect the cable, remove one M3*6
cross pan head screw to remove the bracket and then remove one M3*6 screw to remove the
horizontal movement optical coupler. Replace it with new optical coupler and fix the optical coupler
and its bracket with M3*6 screws. Connect the cable.
5) Install back the panels.
Alignment and confirmation
After replacing the horizontal movement optical coupler, align the horizontal positions: probe to reaction carousel,
wash well, sample/reagent carousel and ISE sample injection port.
After replacing the vertical movement optical coupler, align the vertical positions: probe to reaction carousel,
wash well, sample/reagent carousel and ISE sample injection port.
Refer to 7.5 Probe unit.
3.5.4 Replacing probe assembly,Anti-collision spring and powder
screws
When to do
When probe assembly is damaged or anti-collision spring failed or cosmetic defect of the powder screw occurs.
Tools
Name Part No. Quantity
Cross screwdriver / 1
Flathead screwdriver / 1
Medical rubber gloves / 1 pair
Exploded view for installation
Spring guide
post
Probe
When to do
When Reagent Preheating Assembly failed.
Tools
Name Part No. Quantity
Cross screwdriver / 1
Medical rubber gloves / 1 pair
Reagent
Preheating
Assembly
Heat
insulation
pad
M3*6
cross pan
head
M3*8 screw
cross pan
head
screw
Hardened powder
screw(M3*6)
LLD board
Hardened
power
screws(M3X6)
Horizontal
rotational
synchronous belt
M3*8 hexagon
socket cap screw
Horizontal
rotational
synchronous belt
M3*8 hexagon
socket cap screw
Horizontal motor
Figure 3-29 Replacing Horizontal motor assembly
How to do
1) Switch off the power of the analyzer.
2) Open the shielding cover and remove the lamp panel, the reaction carousel panel. Protect the probe
from colliding during the disassembling.
3) Draw an arc along the flat washers under the two M3×8 hexagon socket head cap screws that fasten
the outside of the motor.
4) Remove the motor cable connector, remove 4 M3×8 hexagon socket head cap screws and the
spring/flat washers that are used to fasten the motor, and remove the horizontal motor assembly.
5) Use 4 M3×8 hexagon socket head cap screws and spring/flat washers to pre-tighten a new horizontal
motor, and move the motor until the flat washers under the two outside screws basically overlap the
arc drawn in step 3. Tighten the 4 screws to fasten the motor, and plug the motor cable connector.
6) Reset the panel disassembled in step 2.
Alignment and confirmation
N/A
3.5.9 Replacement of Vertical Motor Assembly
When to do
When vertical Motor Assembly failed
Tools
Name Part No. Quantity
Cross screwdriver / 1
Hexagon wrench / 1
Diagonal pliers / 1
Exploded view for installation
Probe movement
assembly
Synchronous
belt
Fixing plate B
Probe drive
assembly
9) Thread the cable and tube on the probe arm assembly from the top of the precision shaft, and use 2
M3×10 hexagon socket head cap screws and spring washers to pre-tighten the arm assembly onto
the precision shaft.
10) Sheathe the braided hose into the cable and the tube, reinstall connectors of the cable, and insert the
cable into the corresponding slot. Screw the tube mounting terminals and the quick connector into the
corresponding port.
11) Connect the motor cable and the photocoupler cable.
12) Refer to 7.5.1 ~7.5.9 to align the positions: probe to reaction carousel, wash well, sample/reagent
carousel and ISE sample injection port. Tighten two M4*16 hexagon socket cap screws to fix the arm
assembly. Use two hardened powder screws (M3*6) to install the arm cover.
13) Install back the panels.
Alignment and confirmation
Refer to 7.5.1 ~7.5.9 to align the positions: probe to reaction carousel, wash well, sample/reagent carousel and
ISE sample injection port.
3.6 Mixer Assembly
3.6.1 Module Functions
Mixer assembly consists of drive assembly and arm assembly. The mixer can move in horizontal and vertical
direction and mix the reaction liquid after sample is dispensed and after the reagent is dispensed.
Horizontal direction: mixer can move to wash well and reaction carousel.
Vertical direction: The mixer moves in vertical direction among the positions of cuvette and wash well.
3.6.2 Component Locations and FRU Details
Mixer is located at the front of the instrument.
Sample probe movement assembly Mixer movement assembly
Shielding cover
Sample/reagent carousel
cover
Sample/reagent panel
Reaction carousel
Reagent bar code
panel
assembly
Rear panel
Lamp panel
Frame assembly
Sample/reagent carousel
Left panel assembly assembly
Reagent refrigeration board
Front cover assembly
and the bracket
9
2
1
10
Horizontal
movement
photocoupler
Horizontal sensor
bracket
M3×6 cross recessed
pan head screw
Vertical movement
photocoupler
M3×6 cross recessed
pan head screw
Figure 3-34 Replacing the optical coupler of horizontal and vertical movement
Replacement steps:
1) Switch off the power of the analyzer.
2) Open the shielding cover and remove the lamp panel, the reaction carousel panel. Protect the mixer
from colliding during the disassembling.
3) When replacing the vertical movement photocoupler, remove the wash well support shaft, remove the
photocoupler cable, use a short crosshead screwdriver to take out 1 M3×6 cross recessed pan head
screw and take out the vertical movement photcoupler, use 1 M3×6 cross recessed pan head screw
to fasten a new photocoupler, and plug the cable. Install the wash well support shaft.
4) When replacing the horizontal movement photocoupler, remove the photocoupler cable, remove 1
M3×6 cross recessed pan head screw to take out the horizontal sensor bracket with the photocoupler,
remove 1 M3×6 cross recessed pan head screw to take out the horizontal movement photcoupler, use
1 M3×6 cross recessed pan head screw to fasten a new photocoupler onto the horizontal sensor
bracket, use 1 M3×6 cross recessed pan head screw to fasten the horizontal sensor bracket in the
mounting position, and plug the photocoupler cable.
5) Install the panel that is disassembled in step 2.
Alignment and confirmation
Refer to 7.6.2 Mixer to Horizontal Wash Position to align mixer rotary to wash well.
3.6.4 Replacing horizontal rotational synchronous belt
When to do
When horizontal rotational synchronous belt failed
Tools
Name Part No. Quantity
Cross screwdriver / 1
Hexagon wrench / 1
Medical rubber gloves / 1 pair
Exploded view for installation
Horizontal
rotational
synchronous belt
Horizontal
rotational
synchronous belt
DC motor
Retaining nut
Mixer
Vertical
Probe movement
motor
assembly
Synchronous
belt
Motor fixing
plate B
Mixer arm
assembly
Mixer drive
assembly
M6×16 hexagon
socket head cap
screws and
spring/flat washer
12) Refer to 7.6.1 ~ 7.6.2 to align the positions: mixer to reaction carousel and wash well. Tighten two
M3*10 hexagon socket cap screws to fix the arm assembly. Use two hardened powder screws (M3*6)
to install the arm cover.
13) Install back the panels.
Alignment and confirmation
Refer to 7.6.1 ~ 7.6.2 to align positions: Mixer Rotary to Cuvette and mixer rotary to wash well.
3.7 Photometer Unit
3.7.1 Functions and Parameters
The BS-230 has inherited the mature filter light-splitting technology of Mindray's BS series. The photoelectric
detection unit uses a light source to illuminate directly. After passing through the interference filter, composite
light becomes monochromatic light of a specific bandwidth.After being absorbed by a solution, the
monochromatic beam is received by a photodetector. The photodetector converts the optical signal with light
intensity into an electric signal. A microprocessing unit calculates the concentration of the solution by calculating
the change of the light intensity. Multiple monochromatic wavelengths required in a photometric system are
implemented by using a filter wheel apparatus. During measurement, filters are sequentially shifted into the
optical path to implement colorimetric measurement of each wavelength.
Table 3-7 Technical Parameters
Optical system filter wheel forward-splitting system
optical-to-electric conversion of silicon photodiode.
Wavelength 8 wavelengths: 340nm, 405nm, 450nm, 510nm, 546nm, 578nm, 630nm,
and 670nm
Wavelength accuracy ±2nm
Light source 12V/20W, tungsten-halogen lamp, transmitting light through fiber
bundle
Minimum reaction volume 100μL
Absorbance range 0-4A, 10mm light pathlength
Cuvette Light pathlength of cuvette:5mm
Number of cuvettes: 40 cuvettes, 5mm*5mm*29.5mm
Cuvette material plastic
AD value the value converted from photoelectric signal (voltage) through AD converter.
Lamp background the AD value tested without the cuvette
Light intensity is too Light background AD value of a random wavelength < 12000, the "Light intensity is
weak too weak" alarm is triggered.
Light intensity is too Light background AD value of a random wavelength > 63000, the "Light intensity is
strong too strong" alarm is triggered.
Photodiode
Optical assembly
Figure 3-41 Locations of light source assembly and optical measurement assembly
The optical assembly consists of a light source assembly and a measurement assembly.
Table 3-9 List of materials
No Part No. Part Name Remarks
1 115-038466-00 20W lamp assembly (FRU)
2 041-001143-00 Lamp base retaining screw
3 BA10-20-78211 Patch cord for lamp housing
fan
4 801-BA10-00099-00 Preamplifier board
PCBA(FRU/C)
5 801-BA10-00041-00 Filter 340 (C)
6 801-BA10-00042-00 Filter 405 (C)
7 801-BA10-00043-00 Filter 450 (C)
8 801-BA10-00044-00 Filter 510 (C)
9 801-BA10-00045-00 Filter 546 (C)
10 801-BA10-00046-00 Filter 578 (C)
11 801-BA10-00047-00 Filter 630 (C)
12 801-BA10-00048-00 Filter 670 (C)
13 801-BA10-00004-00 AD collection board (C)
3.7.3 Replacing Lamp
When to do
Replace the lamp when an alarm is triggered indicating that the lamp has insufficient intensity, or not turned on,
or has been used for over 6months/2000 hours.
Tools
Cross screwdriver
Exploded view for installation
Figure 3-42 Exploded view of lamp and fiber bundle for installation
Note:
Replace the lamp according to the instructions on the screen.
Please wait for at least 5 minutes (if the lamp fan works properly) after turning off the lamp to avoid injury.
Do not touch the bulb when installing the new lamp. In case of touching, please clean the bulb with fibre
cloth or ethanol-moistened gauze.
How to do
1) Select Utility -> Maintenance -> Maintenance -> Biochemistry Maintenance, and select Replace
Lamp.
2) Follow the instructions prompted by the software and wait for 5 minutes until the lamp cools down.
3) Use a cross screwdriver to loosen the screws of the lamp panel, and remove the panel.
4) Unscrew the cable connectors and the lamp base retaining screws with hands, to remove the lamp.
5) Install the lamp and panel in a reversed order. Before installing the panel, ensure that the lamp has
been installed properly in the right place and there is no gap between the lamp and the lamp base.
6) Select "Continue" and wait for 5 minutes for the new lamp to get steady. Then, exit the "Replace
Lamp" window.
7) Select "Maintenance" → "Biochemistry Maintenance" → "Lamp Background Test" to check the
lamp background. AD value of lamp background of all channels should be between 30000 and 55000;
if not, adjust the gain parameter to make the lamp background be between 48000 and 55000.
Note: If lamp background test is not performed, the lamp background will not be updated after lamp
replacement, and cuvette status may be misjudged when replacing the cuvette.
Alignment and confirmation
Refer to 7.3.2 Photoelectric Gain Adjustment to adjust the Photoelectric Gain.
3.7.4 Disassembling/Assembling Optical Assembly
When to do
Remove the optical assembly before replacing the filter, preamplifier board, and lamp radiating fan.
Tools
Cross screwdriver and hexagon wrench
Exploded view for installation
NOTE:
Do not touch the optical surface of the filter with a hand during disassembling/assembling.
During disassembling, please wait for at least 5 minutes (if the lamp fan works properly) after turning off
the lamp, so as to avoid burn.
Do not lose the adjustment washer under the assembly during disassembling.
How to do
1) Switch off the power supply of the instrument.
2) Use a cross screwdriver to loosen the screws of the lamp panel, and remove the panel and the panel
on the top of the reaction carousel.
3) Refer to the Section about the reaction carousel unit maintenance to remove the upper cover of the
reaction chamber and remove the reaction carousel. See 3.3 Reaction Carousel Assembly.
4) Remove the right cover.
5) Unplug the power cord of the lamp radiating fan.
6) Unplug the cable between the preamplifier board and the AD collection board.
7) Use a hand to unscrew off the nuts on the cable terminals, and then remove the lamp power cord
terminal from the terminals.
8) Use a cross screwdriver to loosen the 2 screws that fasten the wiring terminal bracket, and remove
the wiring terminal bracket together with the wiring terminal from the optical assembly.
9) Unscrew the screws that fasten the fiber baffle plate, and remove the fiber baffle plate.
10) Use a hexagon wrench to remove the 3 M4 hexagon screws that fasten the optical assembly.
11) Extract the optical assembly upwards. Adjustment washes may exist under the assembly, which
should not be lost and shall be restored after installation. The positions of the washers are shown in
the following figure, and the semicircle of the washer clasps the positioning pin.
12) Install the optical assembly in reserved order of the foregoing steps.
Filter retaining
screw
Filter retaining
washer
Filter retaining
washer
Hole No. 1 2 3 4 5 6 7 8
Filter wavelength (nm) 340 405 546 670 450 510 578 630
3) Install a new filter in reversed order of the foregoing steps.
4) Install the optical assembly in reserved order of the foregoing steps.
5) Select "Maintenance"->"Alignment" -> " Signal Collecting Position Adjustment " and
"Photoelectric Gain Adjustment".Refer to 7.3 Photometric Unit.
NOTE:
Do not touch the optical surface of the filter with a hand during disassembling/assembling.
Washer
Preamplifier
board
Preamplifier board
retaining screw
Shielding cover
Figure 3-46 Exploded view for installing related parts on preamplifier board side on optical base
NOTE:
The parts such as the lens and the lens base in the holes on the preamplifier board in the optical base are
fixed by using only the preamplifier board, and are not fixed by other means. Therefore, the preamplifier
board should be taken out upwards. When placing the optical assembly after the preamplifier board is
taken out, the mounting holes should face upwards to prevent dropping of the parts in the holes.
Alignment and confirmation
Select "Maintenance"->"Alignment" -> " Signal Collecting Position Adjustment " and "Photoelectric Gain
Adjustment".Refer to 7.3 Photometric Unit.
3.7.7 Replacing lamp fan
When to do
Replace the lamp radiating fan when it fails.
Tools
Flathead screwdriver, hexagon wrench
How to do
NOTE:
The fan radiates heat towards the lamp base. During installation, the fan surface that bears characters
faces the optical base, and the surface without characters faces outwards.
Fan retaining
screws
CAUTION
Do not use reaction cuvettes other than the specified ones; otherwise, system performance will not be
achieved as promised.
Do not use reaction cuvettes other than the specified ones; otherwise, system performance will not be
achieved as promised.
The reaction cuvettes are for single use only. If they are reused, the system performance may be degraded.
When installing new reaction cuvettes, do not touch the light entrance of the cuvettes; otherwise accurate
measurement may not be achieved or the cuvettes will be considered unqualified.
When installing new reaction cuvettes, place them steadily on the reaction carousel.
Ensure the small window on the reaction carousel is always closed during measurement; otherwise, reliable
test results may not be achieved.
Manually replacing cuvettes
1) Make sure the system status is standby or cuvette load.
AD collection board
NOTE:
Wear ESD gloves when replacing the AD collection board.
Work principle
The ISE Module measures sodium, potassium, lithium and chloride in biological fluids,
using ion selective electrode technology. The flow-through of each electrode uses selective membrane
tubing, specially formulated to be sensitive to corresponding ions. The potential of each electrode is
Measured relative to a fixed, stable voltage established by the double-junction silver/silver chloride
Reference electrode. an ion selective electrode develops a voltage that varies with the concentration
of the ion to which it responds.
The relationship between the voltage and the concentration can be expressed by Nernst equation
ENa ERef
Na
Ref
Two-points Calibration
→factor S
Calibrator Calibrator
B A
Pump Pump Pump ISE
Waste tank B A W
Parameters
Table 3-10 ISE Parameters
Item Features
Sample Serum,Plasma,Urine
Sample volume Serum, plasma 70uL, diluted urine 140uL
(10-fold dilution)
Method Direct method
Time 35s/cycle(Serum)
composition
ISE module
There are five kinds of electrodes with Na+, K+, Cl-, reference and spacer electrodes. The sample is added by
the addition port of the ISE module, and the sample is analyzed and measured.
Spacer
Urine diluent
Cleaning solution
SP3.5*8 screw
ISE module
ISE shield
M4*8 screw
Pump bracket
Pump
M2.5*6 screw
M2.5*6 screw
WARNING
Do not spill liquid on the analyzer. Liquid ingression may cause equipment damage.
Biohazards
Wear gloves and lab coat, and if necessary, goggles during the maintenance process.
Note
Excessive bleach and DI water flushed into the ISE reagent pack waste bag may cause waste bag over
expansion and clog the Cal A & Cal B reagent flow.
To prevent this problem, connect to an old used-up reagent pack or use the connector of the used-up reagent.
How to do
1) Ensure the analyzer is in idle (standby) status. Open the ISE window on the right side panel of
the analyzer.
2) Connect the waste tube fitting to a syringe and unclogging tool with 5mL of undiluted household
bleach.
3) Press the wand release button to remove the wand from the current in use ISE reagent pack and
keep it in a save place. Engage the wand to an old used-up reagent pack.
4) Inject bleach into the ISE waste tube and soak the tube for 5 minutes. Discharge the waste into
the reagent pack.
Note: When the bleach cannot be injected into the ISE pack, remove the wand and push down to open the
waste valve manually with a sharp object, and then inject again. If bleach can go through this time, the waste
bag was clogged and cannot be used. If bleach still cannot be injected, replacing the ISE wand is recommended.
5) Repeat this step with 5mL of DI water without the 5 minutes of soaking time.
6) Remove the wand from the old use-up pack and re-install it back to the current in use ISE pack.
Re-install the waste tube fitting back to the ISE electrode housing right angle adapter and waste
peri-pump tube back to the pump bracket. Re-install the housing cover.
Alignment and confirmation
Perform ISE pump calibration and if it succeeds, the tube has been successfully unclogged.
3.8.4 Replacing Pump Tube
When to do
Replace the pump tube when it is aged or leaking or has not been maintained for a half year.
Maintenance Tools
Cross screwdriver, pump tube.
Precautions:
Biohazards
Wear gloves and lab coat, and if necessary, goggles during the maintenance process.
How to do
1) Ensure the analyzer is on idle (standby) condition. Open the ISE cover on the right side analyzer
panel.
2) Select Utility-Maintenance-Maintenance-ISE-Remove Reagent Pack.
3) Select Utility -> Maintenance -> Maintenance -> ISE -> Replace Pump Tube and Calibrator Tube.
4) Select Pump Tube.
5) Replace it with new one. Make sure the connectors and tubes are correctly connected; otherwise
ISE module failure may occur.
6) Load the reagent pack and the procedure is completed.
7) Install back the right side panel.
8) Record the maintenance log.
Alignment and confirmation
Perform ISE pump calibration and if it succeeds, the tube has been successfully replaced.
3.8.5 Replacing Calibrator Tube
When to do
Replace the calibrator tube when it is aged or leaking or has not been maintained for over one year.
Maintenance Tools
Cross screwdriver, calibrator tube
Precautions:
Biohazards
Wear gloves and lab coat, and if necessary, goggles during the maintenance process.
How to do
1) Ensure the analyzer is on idle (standby) condition. Open the ISE cover on the right side analyzer
panel.
2) Select Utility-Maintenance-Maintenance-ISE-Remove Reagent Pack.
3) Select Utility -> Maintenance -> Maintenance -> ISE -> Replace Pump Tube and Calibrator Tube.
4) Select Calibrator Tube.
5) Replace it with new one. Make sure the connectors and tubes are correctly connected; otherwise
ISE module failure may occur.
6) Load the reagent pack and the procedure is completed.
7) Install back the right side panel.
8) Record the maintenance log.
Alignment and confirmation
Perform ISE pump calibration and if it succeeds, the tube has been successfully replaced.
3.8.6 Replacing ISE electrode
ISE electrodes are consumables and have a limited life span. When used for a long period or after measuring
a large number of samples, the ISE electrodes may have their performance degraded and should be replaced
immediately.
Purpose
To replace the ISE electrodes to ensure the optimal measurement performance.
When to do
Reference electrode: Every 6 months
Other electrodes:
When 10,000 ISE tests are performed.
When the ISE electrodes are used for 6 months since installation.
When calibration fails or quality control is abnormal as the result of degraded electrode performance.
Materials required
Reference electrode, ISE electrode
System status
Make sure that the status of the ISE module is Standby or Stopped
Precautions
BIOHAZARD
Wear gloves and lab coat, and if necessary, goggles.
NOTE
After performing this procedure, recalibrate the ISE electrodes prior to starting analysis.
How to do
1) To remove the electrodes
a) Select Utility > Maintenance > Maintenance > ISE Maintenance.
b) Choose Replace Electrode.
c) Select desired electrodes, and enter the lot number and expiration date.
d) Select Add and then select OK.
e) Select Continue.
f) Open the ISE side door and remove the cover of the shielding box.
g) Open the electrode case, take out the electrode, remove the tapes around its inside, and then
use clean tissue to wipe it.
NOTE
Take out the insert from the reference electrode, and ensure no crystallized salt exists in and around it. If
needed, clean the electrode with warm water.
Make sure the red ball of the reference electrode floats on the internal fluid. Make sure the O rings of all
electrodes remain intact.
h) Remove all electrodes from the ISE module.
2) To install the new electrodes
a) To install a new reference electrode:
Place the reference electrode at the bottom of the ISE module and make the rear part of the electrode contact
closely with the internal wall of the ISE module.
Loosen the compressor and ensure the electrodes are fixed tightly.
b) Install other electrodes in the order of Cl, K, Na, and spacer from bottom to top.
c) If the O ring is lost, install a new one. There are two more O rings in each electrode case.
d) Check if the electrode positions are correct:
The Na, K and Cl electrodes are of the same size and shape. Ensure that the electrodes are inserted in
the correct order.
If one of the electrodes cannot be easily pushed into the housing, check the electrode first and then repeat
the installation process.
Check if the 5 electrodes are relatively on the same straight line; otherwise, liquid cannot flow through the
electrode tubes smoothly.
e) Select Continue. The system primes the tubes with calibrators A and B.
f) Select Done.
g) Restore the cover of the shielding box and close the side door of the ISE module.
h) Run ISE calibration.
i) If the calibration fails, perform the following operations:
Run ISE calibration for multiple times so that the electrodes can get steady quickly.
Or, drip little serum sample in the electrode channel, and leave it for 10-30 minutes, and then run calibration
again.
NOTE
The new electrode can be calibrated successfully only after certain time period.
When to do
Perform this procedure when the analyzer is going to be powered off for over 3 days. If it will be powered off for
no more than 3 days, prime the ISE electrodes to protect them from being damaged.
System status
Make sure that the status of the ISE module is Standby or Stopped
Precautions
BIOHAZARD
Wear gloves and lab coat, and if necessary, goggles during the maintenance process
note
Make sure that the storage temperature is below 40℃.
How to do
1) Remove the reagent pack,see 3.8.7 Removing reagent pack(ISE).
2) Open the ISE side door and remove the cover of the shielding box.
3) Remove all electrodes from the ISE module.
4) To save the reference electrode:
a) Put back the insert to the cell of the reference electrode and prevent the crystallized salt
from clogging the cell.
b) Store the electrode in an electrode case at the room temperature in a sun-shielding place.
5) To save the Na, K and Cl electrodes:
a) Take out a little calibrator A from the reagent pack, inject it into the cell of the electrode and
seal it with tape. Make sure proper amount of calibrator is injected into the cell of the
electrode.
b) Store the capped electrodes in an electrode case at the room temperature in a sun-shielding
place.
6) Restore the cover of the shielding box and close the side door of the ISE module.
3.8.9 Inventory Calculation of Reagent Pack
Reagent pack as one part of the ISE module should be installed as instructed by this manual. You should
install reagent pack while the analyzer is powered off, and then check the reagent inventory and prime the ISE
module with Calibrator A and B. If the reagent pack is not properly installed, error may be produced in inventory
calculation, and the actual volume may differ from that displayed on the screen.
The following operations may result in the actual inventory of the ISE reagent pack
less than the displayed one.
1) When the analyzer is turned on and the ISE module is in failure status, the reagent pack is changed, without
recovering the module failure or checking the inventory immediately.
Operation explanation: When the ISE module is in Stopped status, the software will stop writing volume
information into the reagent pack chip. However, the analyzer will automatically execute the sip action of the
ISE module during startup to consume certain amount of reagent. Therefore, when the reagent pack is replaced,
but the ISE module is not restored or the screen display refreshed, the software will not calculate the reagent
consumption volume until reading the new reagent pack. At this moment, the actual reagent volume =
displayed volume - consumption of Sip after replacing the reagent pack, which means that the actual reagent
volume is less than the displayed volume on the screen.
2) When the analyzer is powered on but the software is closed or the computer is shut down, the reagent
pack is changed.
Operation explanation: During shutdown, the analyzer will automatically execute the sip action of the ISE
module to consume certain amount of reagent. When the analyzer is started up, the software will detect a new
reagent pack and zero the consumption that is not written into the reagent pack chip, and then display the
volume read from the reagent pack chip. At this moment, the actual reagent volume = displayed volume -
consumption of Sip after replacing the reagent pack, which means that the actual reagent volume is less than
the displayed volume on the screen.
3) When the analyzer is powered on but the software is closed or the computer is shut down, the reagent
pack is switched to another analyzer and then installed back after use.
Operation explanation: During shutdown process, the analyzer cannot detect if the reagent pack is normal.
If the reagent pack is installed on the current instrument after being used on another one, the analyzer, when
started up, will detect that the recorded reagent volume on the chip is less than the original one, and the software
will zero the reagent consumption of Sip during shutdown and display the read volume on the screen. At this
moment, the actual reagent volume = displayed volume - consumption of Sip during shutdown (with reagent
pack installed), which means that the actual reagent volume is less than the displayed volume on the screen.
1) The ISE module is de-configured, but the reagent pack is still on the instrument.
Operation explanation: Though the ISE module is de-configured, the original reagent pack information is not
cleared from the database. When the ISE module is configured again with the same reagent pack, the Sip
period without ISE module will be included in calculation of the reagent consumption.
Note:
In condition 1, restore the ISE module and check the reagent inventory immediately to minimize or eliminate
the calculation error.
In condition 2 and 3, before running the operating software to start up the analyzer, remove the reagent
pack and then run the operating software. After the startup procedure is complete, re-install the reagent
pack and inquire the reagent volume immediately to minimize or eliminate the calculation error.
In condition 4, remove the reagent pack and then de-configure the ISE module.
The following operations may result in the actual inventory of the ISE reagent pack
more than the displayed one.
1) When the analyzer is turned on and the ISE reagent pack is changed, without checking the inventory
immediately.
Operation explanation: The analyzer will automatically refresh the ISE reagent consumption, by subtracting
the consumption of calibrator A or B from the known volume (of the original reagent pack) and writing it into the
reagent pack chip, when calibrator A or B is consumed for 1%. The written volume is based on the original
reagent pack before replacement, and the volume of a used reagent pack is often less than that of a new one.
So the volume recorded on the chip of the new reagent pack is less than the actual volume, and the actual
volume is greater than the displayed volume on the screen.
2) When the analyzer is powered on but the software is closed or the computer is shut down, the reagent
pack is removed for storage, and re-installed before the operating software is run.
Operation explanation: During shutdown process, the analyzer cannot detect if the reagent pack is normal.
If the reagent pack is loaded before the analyzer is started up, the analyzer, when started up, will detect that the
reagent volume recorded on the chip is same as that recorded by the software, but the software will confirm by
mistake the reagent consumption of sip during shutdown. (Actually, no reagent is consumed.) Therefore, after
calculating the reagent consumption, the software will write the new volume information onto the chip and
display it on the screen. At this moment, the actual reagent volume = displayed volume + consumption of Sip
during shutdown (with reagent pack installed), which means that the actual reagent volume is greater than the
displayed volume on the screen.
3) The analyzer is powered off after the operating software is closed, and it is powered on again before the
operating software is run.
Operation explanation: When closed normally, the operating software cannot detect if the ISE module is
working. When powered on before the software is run, the analyzer, when started up, will detect that the reagent
volume recorded on the chip is same as that recorded by the software, but the software will confirm by mistake
the reagent consumption of sip during shutdown. (Actually, no reagent is consumed because the ISE module is
not working while the analyzer is powered off.) Therefore, after calculating the reagent consumption, the
software will write the new volume information onto the chip and display it on the screen. At this moment, the
actual reagent volume = displayed volume + consumption of Sip during shutdown (with reagent pack installed),
which means that the actual reagent volume is greater than the displayed volume on the screen.
Note:
In condition 1, inquire the ISE reagent volume immediately to minimize or eliminate the calculation error.
In condition 2 and 3, before running the operating software to start up the analyzer, remove the reagent
pack and then run the operating software. After the startup procedure is complete, re-install the reagent
pack and inquire the reagent volume immediately to minimize or eliminate the calculation error.
4 Hardware Circuits
4.1 Overview
This chapter describes the functions of the printed circuit board assemblies (PCBAs) used on the BS-230.
4.2 Harzards
Note:
While the instrument is working, do not touch the hardware circuit boards with your hands or other objects.
Before removing a circuit board, disconnect the instrument from the (AC) power supply. Please wear a pair
of anti-static gloves or take other measures to prevent static electricity prior to removing a circuit board.
PCBA(PCB) Functions ID
Main board The main board is the control center of the #1
051-002414-00 instrument. It is mainly used to fulfill the
following tasks: 1) communicating with a
computer through the RS232 serial port to
transmit data and instructions; 2)
communicating with the smart modules,
including the ISE module, through the
extended serial ports to transmit data and
instructions; and 3) controlling digital
potentiometer adjustment and photoelectric
data collection of the AD collection board
and receiving the photoelectric data.
Power driver board The power drive board drives and controls #2
051-002413-00 the probe, mixer, sample/reagent carousel,
reaction carousel, wash station and wash
syringe and other related components.
Reagent refrigeration board The reagent refrigeration board is used to #3
BA20-30-75227 drive the reagent refrigeration circuit
(including heatsinks), fans, and demisting
circuit of the reagent bar code reader.
Liquid Level Detection Board(LLD Board) The board detects the level of samples and #4
051-002479-00 reagents, and detect/convert the signals of
the vertical obstruct detection sensor.
AD collection board The AD collection board adjusts the #5
BA10-30-77759 photoelectric signals output by the pre-
amplification board and controls it for AD
conversion. It provides an SPI interface for
connecting with the Main board.
Pre-amplifying board The pre-amplification board converts the #6
BA10-30-77760 signals of the discrete photodiode array
from analog to digital.
Power supply board It used for power the whole unit, outputting #7
051-002304-00 the A12V, A5V digital, D12V/E12V analog,
C12V power, B24V power, and the B12V
power for partial Peltiers
ISE power PCBA It is used for powering the ISE module. #8
The analyzing unit (analyzer) is composed of the temperature control system, reaction system (including ISE
module), photometric system, sample/reagent handling system, mixer system, and cuvette wash station.
The control diagram is as follows:
Optical System
Photoelectric signal
Control signal
Temperature
control signal
Temperature control
PC RS232 Hardware System
system
Control signal
Control signal
Position signal
Reagent
Power drive
refrigeration Main Board
board
board
AD collection
board
Preamplifier
board
Main Board
Connector for optical coupler (J12):36 PIN, used for the input of the sensors of moving parts.
Connector for optical coupler (J13):36 PIN, used for the input of the sensors of moving parts.
Connector for optical coupler (J14):10 PIN, used for the input of the liquid floater sensor.
Connector of temperature sensor (J18):4PIN, used for the input of temperature sensor of the reaction
carousel.
Connector of temperature sensor (J23):4PIN, used for the input of temperature sensor of reagent
preheating.
Connector of the liquid level detection board (J11):4PIN, for power supply and signal output of LLD board:
4-pin, used to input a level signal and an anti-collision signal into and provide a power supply for the LLD
board.
Connectors for debugging:
JTAG connector (J8): 10-pin, used for debugging the FPGA.
Indicators
The main board contains the following indicators.
+12V power supply indicator (D8): green. It is lit when the analyzer power switch is turned on, indicating
that the +12V power supply has been connected.
+5V power supply indicator (D7): green. It is lit when the analyzer power switch is turned on, indicating that
the +5V power supply has been connected.
+3.3V power supply indicator (D9): green. It is lit when the analyzer power switch is turned on, indicating
that the +3.3V power supply has been connected.
Analog +12V power supply indicator (D20): green. It is lit when the analyzer power switch is turned on,
indicating that the analog +12V power supply has been connected.
Analog -12V power supply indicator (D21): green. It is lit when the analyzer power switch is turned on,
indicating that the analog -12V power supply has been connected.
D19: orange FPGA configuration indicator. On indicates FPGA is successfully configured.
D14: Green FPGA working status indicator. LED is flashing every second, indicating FPGA works normally.
D23: Green. When communication with the lower layer unit is interrupted, the indicator is lit.
Test points
In the following positions of the main board can signal tests be performed.
12V: +12V power supply input. Normal range: 11.4 - 12.6V.
P12V: analog +12V power supply input. Normal range: 11.4 - 12.6V.
N12V: analog -12V power supply input. Normal range: -11.4 - -12.6V.
5V: +5V power supply input. Normal range: 4.75 - 5.25V.
VDD: +3.3V power supply. It is secondary power supply used to power the major digital circuits of the PCBA.
Normal range: 2.97 - 3.63V.
2.5V: +2.5V power supply. It is secondary power supply used for FPGA downloading. Normal range: 2.25
- 2.75V.
1.2V: +1.2V power supply. It is secondary power supply used to power the FPGA core. Normal range: 1.14
- 1.26V.
Note
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a pair of anti-static
gloves or wrist straps.
Make sure that the connectors are inserted properly into the PCBA.
Check the connectors with locks and ensure they have been locked properly.
Check other connectors and ensure that they are inserted into the end of the slots.
It requires great force to plug/unplug the J1,J12~J13 connectors. Hold the PCBA by its edge while
plugging/unplugging the connectors to prevent it from being deformed or damaged.
After connecting J39 connector (DB25), tighten the retaining screws on two sides of it.
Save the parameters before removing the PCBA in order to load the parameters after the PCBA is removed.
Motor
Drive clock/direction sign al
Level floater
Mixer un it drive
Wash p ump valve signal
CPLD A3985/
A3979
Reaction unit
Drive clock/direction sign al
PC
FPGA
Pump/valve
Pump/valve
drive
Pump/valve
drive
Reaction carou sel heater control signal
220V heater drive Reaction carou sel heater
Temperature control unit
Main l board
Connectors:
The power drive board contains the following connectors.
Power supply:
Power supply input (J17): 8-pin, providing 24V, 12V analog and +5V digital for PCBAs.
Pin No. Signal Reference Value
1 +24V 23.5~26V
2 +24V 23.5~26V
3 +5V 4.75~5.25V
4 +12V 11.4~12.6V
5 GND /
6 GND /
7 GND /
8 GND /
Connectors for sending/receiving communication signals:
Connector (J20) for transmitting control signal of main control board: 40-pin, TTL, used for transmitting a
control signal.
Connectors for debugging:
JTAG connector (J2): 10-pin, used for debugging the FPGA.
Connectors for drive and control:
Valve driving connector (J6): 8-pin, used for driving interior pump and interior wash valve of the probe.
Sample/reagent carousel motor driving connector (J15): 4-pin, used for driving the sample/reagent
carousel motor.
Reaction carousel motor driving connector (J16): 4-pin, used to drive reaction carousel motor.
Sample/reagent horizontal motor driving connector (J5): 4-pin, used for driving the sample/reagent
horizontal motor.
Sample/reagent vertical motor driving connector (J13): 4-pin, used for driving the sample/reagent vertical
motor.
Sample/reagent syringe motor driving connector (J8): 4-pin, used for driving the sample/reagent syringe
motor.
Sample/reagent mixer horizontal motor driving connector (J10): 4-pin, used for driving the sample/reagent
mixer horizontal motor.
Sample/reagent mixer vertical motor driving connector (J14): 4-pin, used for driving the sample/reagent
mixer vertical motor.
Mixer motor driving connector (J22): 2-pin, used to drive the mixer motor.
Reagent preheating driving connector (J24): 2-pin, used for driving the reagent preheater.
Indicators
The power drive board contains the following indicators.
Power supply:
+12V power supply indicator (D3): green. It is lit when the analyzer power switch is turned on, indicating
that the +12V power supply has been connected.
+5V power supply indicator (D2): green. It is lit when the analyzer power switch is turned on, indicating that
the +5V power supply has been connected.
+24V power supply indicator (D1): green. It is lit when the analyzer power switch is turned on, indicating
that the +24V power supply has been connected.
Test points
In the following positions of the power drive board can signal tests be performed.
12V: +12V power supply input. Normal range: 11.4 - 12.6V.
24V: 24V power supply input. Normal range: 23.5 - 26V.
5V: +5V power supply input. Normal range: 4.75 - 5.25V.
Note
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a pair of anti-static
gloves or wrist straps.
Make sure that the connectors are inserted properly into the PCBA.
Check the connectors with locks and ensure they have been locked properly.
Check other connectors and ensure that they are inserted into the end of the slots.
It requires great force to plug/unplug the J20 and J17 connectors. Hold the PCBA by its edge while
plugging/unplugging the connectors to prevent it from being deformed or damaged.
AD collection
board
Main Board
Main Board
AD
Description
PCB
The PCB layout of the AD collection board is as shown below.
VSS: -12V power supply input. Normal range: -12V±5%, that is, -11.4 - -12.6V.
VCC: +5V power supply input. Normal range: 5V±5%, that is, 4.75 - 5.25V.
AVCC: analog +5V power supply. Normal range: 5V±5%, that is, 4.75 - 5.25V.
DVCC: digital +5V power supply. Normal range: 5V±5%, that is, 4.75 - 5.25V.
Note
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a pair of anti-static
gloves or wrist straps.
Make sure that the connectors are inserted properly into the PCBA.
Check the connectors with locks and ensure they have been locked properly.
Check other connectors and ensure that they are inserted into the end of the slots.
It requires relatively great force to plug/unplug connectors J1. Hold the PCBA by its edge while
plugging/unplugging these connectors to prevent it from being deformed or damaged.
After connecting P1 connector (DB25), tighten the retaining screws on two sides of it..
Optical signal
AD collection
Preamplifier board
board
Optical signal
PDA
AD collection
board
Connectors
The pre-amplification board includes the following connectors.
Power supply:
Power supply input connector (2): 1-pin, used to provide +12V power supplies for the preamplifier board.
Power supply input connector (6): 1-pin, used to provide -12V power supplies for the preamplifier board.
Power supply input connector (3): 1-pin, used to ground the preamplifier board.
Connectors for sending/receiving communication signals:
Preamplifier board signal output connector (1): 1-pin, used to transmit 1 optical/electric analog signal.
Installation Methods and Precautions
Refer to 3.7.6 Replacing Preamplifier Board.
4.4.6 Liquid Level Detection Board(LLD Board)
Functions and Principles
The BS-230 LLD board is used to sense the sample/reagent fluid level, and primarily implements the following
functions:
Sensing the reagent/sample levels; detecting the fluid level steadily and reliably, especially allowing the
sample/reagent probe to correctly detecting the fluid level inside reaction cuvettes.
Outputting level sense signals to the main control board when the probe contacts the fluid level.
Detecting vertical collision, and outputting the detection signal to the main control board.
The functional diagram of the LLD board is shown below.
Vertical
collision
circuit
1 RXD
2 RST
3 TXD
Indicators
The LLD board contains the following indicators.
Level sense indicator (D5): green.It is extinguished when the probe fails to detect the fluid level, and vice
versa.
Vertical obstruction indicator (D1): red.It is extinguished when no vertical obstruction occurs, and vice versa.
Level detection system working indicator (D2): yellow.When level detection system works normally, it is
flashing. If strong obstruction signal is detected, the indicator is constantly lit.
Test points
In the following positions of the LLD board can signal tests be performed.
LEVEL: level sense signal output.Normal condition: Low level (about 0V) is output when the probe fails to
detect the fluid level, and high level (about 4V) is output when the probe detects the fluid level.
GND: grounding terminal of the LLD board.
5V:5V power for the level detection board. Normal range: 4.75~5.25V.
3.3V:3.3V power for the level detection board. Normal range: 2.97~3.63V.
RAM: vertical obstruction signal output.Normal condition: High level (about 4V) is output when no vertical
obstruction occurs, and low level (about 0V) is output when vertical obstruction happens.
Note
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a pair of anti-static
gloves or wrist straps.
Make sure that the connectors are inserted properly into the end of the slots on the PCBA.
It requires great force to plug/unplug the connectors. Hold the PCBA by its edge while plugging/unplugging
the connectors to prevent it from being deformed or damaged.
Reagent
Temperature
refrigeration Refrigeration
indication 2 Pelt iers
board control circuit
circuit
Demisting circuit connector (J15): providing power supply for the demisting heater.
Connector Pin No. Signal Reference Value
J9 1 1 demisting 11.4~12.6V
2 heaters /
3 /
4 0
Reagent refrigeration fan connectors (J84, J85): providing a power supply for the reagent refrigeration 12V fan.
Connector Pin No. Signal Reference Value
J84 1 GND /
2 FAN 11.4~12.6V
J85 1 GND /
2 FAN 11.4~12.6V
Temperature sensor connector (J88): checking temperature of the refrigeration compartment and refrigeration
board.
Connector Pin Signal Reference
No. Value
J88 1 GND 0V
2 Temperature sensor signal of the /
refrigeration compartment
PCBA radiating fan connector (J75): providing a 12V power supply for the PCBA radiating fan.
Connector Pin No. Signal Reference Value
J75 1 GND /
2 FAN 11.4~12.6V
Whole unit radiating fan connector (J81): providing a 12V power supply for the whole unit radiating fan.
Connector Pin No. Signal Reference Value
J81 1 GND /
2 FAN 11.4~12.6V
Lamp radiating fan connector (J73): providing a 12V power supply for the lamp radiating fan.
Connector Pin No. Signal Reference Value
J73 1 GND /
2 FAN 11.4~12.6V
Reaction carousel constant-temperature fan connectors (J76, J77): providing a 12V power supply for the fan
that keeps temperature of the reaction carousel.
NOTE:
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a pair of anti-static
gloves or wrist straps.
Make sure that the connectors are inserted properly into the end of the slots on the PCBA.
It requires great force to plug/unplug the connectors. Hold the PCBA by its edge while plugging/unplugging
the connectors to prevent it from being deformed or damaged.
A12V/2A Lamp
Analog Power
5V/4A AD collection Preamplifier
Main Board Supply C onversion
board board
Board
12V/5A
24V/6A
12V/11A
Reagent
refrigeration
board
with the prerequisite that the main power switch is turned on.
Control by main power switch means that the power supply works normally when the analyzer power switch
is turned on, and vice versa.
4.5.3 Power supply board
Functions and principles are described below.
The PCB layout of the power supply board is shown below.
5
3 Upper heater of reaction carousel (220V)
10
7 Lower heater of reaction carousel (220V)
9
4 /
6 /
8 /
11 /
J4 1 Lamp ground
2 Ground
3 Ground
4 Ground
5 Ground
6 Ground
7 Ground
8 Ground
9 Ground
10 Ground
10 Ground
12 Ground
4 screws
Top cover
AC
110/220
cable
cables
NOTE:
Prior to removing the PCBA, disconnect the instrument from the power supply and wear a pair of anti-static
gloves or wrist straps.
Make sure that the connectors are inserted properly into the end of the slots on the PCBA.
It requires great force to plug/unplug the connectors. Hold the PCBA by its edge while plugging/unplugging
the connectors to prevent it from being deformed or damaged.
protection switch on
Heater temperature
Heater temperature
Heater on reaction
protection switch
reaction carousel
reaction carousel
to pow er switch
under reaction
Heater under
E yell ow green
carousel
carousel
Housing ground
Main Power
Power jack Switch
M07-00061S---
D
Main control board N light blue D
12
2
5
J3
10
5 bl ue
7
9
1 PV1CTRL 1 2 3 4 5 6
2 PV2CTRL 7 bl ack 5 1
1
J14
3 PV3CTRL 9 yellow
6 2 J1
3
7 3
5 220VCTRL1 1 bl ue
AC power supply cables from
7
7 GND 6 yellow
9 10 3 3 light blue N
8 220VCTRL3 3 red
15 GND 8 yellow 11 12
20 GND 10 red
9 LAMPCTRL 11 yellow
12 GND 12 bl ack J4
3 4 24V 2 14 orange 15 5
GND 6 5 white
8 GND 5 4 white
7
16 6
3 yellow 12V
1 24V 3
1
2 GND 2
2 1 bl ue GND
1
J1 J2
M32: lamp 20 10
1 bl ack
MINDRAY
2 bl ack
12VGND
11 red
1 red
LAMP12V A
A
Power Supply System Cabling
TITLE: Diagram
File: Bytes:
1 2 3 4 5 6 7
1 2 3 4 5 6 7 8
PROBE
1 bl ack GND
2 red
D
D
BA30-20-06546
detection cable
Power supply board
1 bl ack
J5
2 red
J4
BNC
Power drive
J66 1 2
Dionized water blank sensor
board
J20
(Sample probe) level
sense board PCBA
11
18 17
28 27
31
38 37
42 41
22 21
48 47
14 13
16 15
20 19
24 23
26 25
30 29
34 33
36 35
40 39
44 43
46 45
50 49
1
2 bl ack
5 yellow
4 red
3 bl ue
8 yellow
7 yellow
J65
6 red
8 yellow
11 red
9 bl ue
11 red
3 yellow
1 bl ue
4 red
2 bl ack
12
32
2
4
1 2 3 4
4 NC
5 NC
7 NC
2 NC
3 NC
6 NC
22
44
1
40 DIR_ RESERVED_MOTOR3
39 CLK_RESERVED_MOTOR3
cable
31 DIR_ RESERVED_MOTOR2
26 CLK_RESERVED_MOTOR1
30 CLK_RESERVED_MOTOR2
27 DIR_RESERVED_MOTOR1
11 VALVE_WASH_INJECT1
12 VALVE_WASH_INJECT2
38 DIR_ SYR_MOTOR2
36 DIR_ SYR_MOTOR1
37 CLK_SYR_MOTOR2
35 CLK_SYR_MOTOR1
16 PWR_PV_WASH1
17 PWR_PV_WASH2
10 PUMP_FILL_OUT
13 PREHEAT_REAG
25 CLK_ WASH_UP
24 DIR_WASH_UP
43 CLK_FILL_UP
8 PUMP_FILL_IN
46 DIR_FILL_SYR
32 CLK_STIR_UP
33 DIR_STIR_UP
15 LAMP_CTRL
41 CLK_FILL_R
42 DIR_FILL_R
23 DIR_ STIR_R
5 220VCTRL1
6 220VCTRL2
8 220VCTRL3
22 CLK_STIR_R
28 CLK_FILL_T
29 DIR_FIIL_T
20 REAC-CLK
21 REAC-DIR
4 red LEVEL2
14 STIR_DC
3 PV3CTRL
2 PV2CTRL
1 PV1CTRL
18 RELAY_T
3 bl ue GND
6 12GND
4 GND
19 GND
34 GND
47 GND
4 GND
1 VCC
3 12V
7 GND
50 VCC
48 VCC
49 VCC
33 5V
34 5V
33 5V
1 GND
34 5V
4 NC
5 NC
7 NC
3 NC
6 NC
2 NC
NC
NC
NC
NC
22
44
NC
NC
3
J14 10 9 8 7 6 5 4 3 2 1 1 2 3 4
4
6
5
11
18 17
28 27
31
38 37
42 41
22 21
48 47
14 13
16 15
20 19
24 23
26 25
30 29
34 33
36 35
40 39
44 43
46 45
50 49
2 4 6
1
9
8 34
J1
J16
C 12 C
32
1 3 5 33
2
1
3
2
J11
J2
Main board
J39
J5 J6 J7
13 12 11 10 9 8 7 6 5 4 3 2 1
J23 J22 J21
2 4 6 8 10 12 14 16 20 22 24 26 2 4 6 8 J18
18 28 30 32 34 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 2 4 6 8 2 4 6 8 10
J12 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 J13 13 15 19 23 25 27 25 24 23 22 21 20 19 18 17 16 15 14
1 3 5 7 9 11 17 21 29 31 33 1 3 5 7 1 3 5 7 1 3 5 7 9
3 2 1
3
2 bl ack
3 red
3 PRTD_T1
Patch cord from main control board to ISE
2 PRTD_REF
position sensor position sensor PC communications
module
sensor cable
- Cable between m ain control board
cord
E home position sensor 3 RXD 2
1 red VCC 5 E 3 green GND 4 1 and AD board
+ 1 red VCC
4 white PHO_REAC_TC 6 + 5 2 TXD 3 NC
Reaction Carousel Coder C C15:sample/reagent 4 white PHO_FILL_TC
- 2 bl ack GND 7 C 6 2
Sensor carousel 4 NC NC 4
3 green GND 8 - 2 bl ack GND 7 RXD232
E 1 VCC Red 1
1 red VCC 9 coder sensor 3 green GND 8 ISE module 5 GND 5 3
Black1
+ E
Red 2
4 whitePHO_FILTER_MOTOR 10 1 red VCC 9 TXD232
10 DCP_CLK
+
Black
C
11 DCP_DIN
2 RXD Green 3
18 AD_BUSY
Red
C40: filter wheel PHO_WASH_UP 6 NC NC 6
19 AD_CLK
2 bl ack GND 11 4 white 10
9 DCP_EN
4
6 AD_DIN
- C
20 AD_RC
22 CH_A2
23 CH_A1
24 CH_A0
home position sensor B
21 CH_A3
17 15GND
3 TXD Blue 2
4 15GND
B E 3 green GND 12 Standby - 2 bl ack GND 11 8 RTS 7 NC
14 +15V
12 GND
25 GND
13 GND
1 +15V
5 GND
15 -15V
1 red VCC
16 VCC
7 GND
8 GND
2 -15V
13 3 green 12
3 VCC
+ E GND 5 GND Black 4 5
C18: sample vertical 4 white PHO_FILL_UP 14 1 red VCC 13 7 CTS 8
C + GND
movement motor 4 white PHO_WASH_SUCKSYR 14 6 RTS White 10
- 2 bl ack GND 15
Preheating Sensor
C 9 NC 6 temperature sensor
Standby 2 bl ack GND 15
Reagent bar code reader
M29: Reagent
- 7 CTS Yel low 6 NC carousel
1 red VCC 17 E 3 green GND 16
C17: sample probe rotation + 4 white PHO_FILL_R 7 C29: reaction
18 1 red VCC 17 8 TRIG Orange 9
motor C + ISP_RESET
- 2 bl ack GND 19 Cuvette wash station 4 white PHO_WASH_EJECT 18
home position sensor C 9 NC NC 5 8 14 15 16 17 18 19 20 21 22 23 24 25
E 3 green GND 20 anti-collision - 2 bl ack GND P1
1 red VCC 21 3 green GND 20 NC 7 NC
+ E 4 NC
C19: sample syringe m otor C 4 white PHO_FILL_SYR 22 1 red VCC 21 9
+ NC 8
home position sensor 2 bl ack GND 23 4 white PHO_RESERVED1 22 NC 1 2 3 4 5 6 7 8 9 10 11 12 13
- Wash Station Hom e Position C
3 green GND 24 - 2 bl ack GND 23 NC 11 10
E
VCC 25 E 3 green GND 24 NC
+ NC 12
C28: mixer vertical 4 white PHO_STIR_UP 26 + VCC 25 AD collection board BA10-30-77759
C SHIELD
- 2 bl ack 27 4 white PHO_RESERVED2 26
syring
GND
water
NC 13
positi
home
Dioni
movement motor C
zed
on
MINDRAY
A A
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SHEET 3 OF 9 SIZE A2
Software & Rev: Microsoft office Visio 2003
1 2 3 4 5 6 7
1 2 3 4 5 6 7 8
1
1
2
2
1
M19: Mixer DC motor
preheating block
SV01
P02
J4
D D
- +
1 white
4 orange
3 orange
2 bl ack
2
1 bl ue
4 red
1
1
3 yellow
2
to preheater
to mixer motor
24V 1
24V 2
12V 4
12GND 8
VCC 3
GND 5
GND 6
GND 7
1 black
yellow
5 blue
6 red
2 red
4 red
3
2 red
1 blue
1 blue
2 red
Syringe motor cabl e 1 2 1 2 7 5 3 1 7 5 3 1 1 2 3 4
1
J22 J24
DGND 12V
1 2
GND 24V
GND 24V
Bla
ck
GND 5V
J8
3 3 blue 2 blue 3 3 4
R
d
2 e
1 GND 1GND
3 4
1
1 1 red 1 red 2 NC 2 NC 5 6
3 NC 3 NC
4
6
9 4 8 PUMP_FILL_IN 8
4 yellow 3 yellow 9 VAVLE_FILL_IN 9 11 12
4
2
10 PUMP_FILL_OUT 10
J13
11 12 11 VALVE_WASH_INJECT1 11 13 14
3 3 blue 2 blue 12 VALVE_WASH_INJECT2 12
3
13 14 13 PREHEAT_REAG 13
14 STIR_DC 14 15 16
1 red 1 red 15 LAMP_CTRL 15
1 15 16
4
16 CLK_WASH_SYR 37 17 18
17 DIR_WASH_SYR 38
Filter wheel motor 17 18 18 RELAY_T 18 19 20
patch cord 19 GND 19
19 20 20 REAC-CLK 20 J40
6 white 00 4 white 21 22
1
J20 23 24 24 CLK_RESERVED_MOTOR1 24
25 DIR_RESERVED_MOTOR1 25 25 26
J7
27 DIR_WASH_UP 27 27 28
1 red 28 CLK_FILL_T 28
1 1 red 27 28 29 DIR_FIIL_T 29
4
30 CLK_RESERVED_MOTOR2 30 29 30
Reagent probe rotation motor 29 30 31 DIR_ RESERVED_MOTOR2 31
cable 32 CLK_STIR_UP 32 31 32
6 white 4 white 31 32 33 DIR_STIR_UP 33
1
6 34 GND 34 33 34
35 CLK_SYR_MOTOR1 35
4 yellow 3 yellow 33 34 36 DIR_ SYR_MOTOR1 36
4 35 36
2
37 CLK_RESERVED_MOTO4 16
J5
3 blue 35 36 38 DIR_RESERVED_MOTO4 17
3 2 blue 39 CLK_RESERVED_MOTOR3 39 37 38
3
37 38 40 DIR_ RESERVED_MOTOR3 40
1 1 red 1 red 41 CLK_FILL_R 41 39 40 B
B 42 DIR_FILL_R 42
4
39 40 43 CLK_FILL_UP 43
44 DIR_ FILL _UP 44 41 42
Exterior Wash Syringe 41 42 45 CLK_FILL_SYR 45
46 DIR_FILL_SYR 46 43 44
6 white 4 white
1
6 43 44 47 GND 47
48 VCC 48 45 46
4 yellow 3 yellow 49 VCC 49
45 46
2
4 50 VCC
J11
47 48
3 3 blue 2 blue 47 48
3
49 50
1 red 49 50
1 1 red
4
4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1
Reagent carousel motor cable
3 yellow
3 yellow
4 white
3 yellow
4 white
3 yellow
4 white
4 white
3 yellow
4 white
3 yellow
2 blue
2 blue
4 white
1 red
2 blue
1 red
2 blue
2 blue
1 red
1 red
1 red
Reaction carousel
motor patch cord
Mixer rotation
Mixer vertical
motor cable
motor cable
station motor
Cuvette wash
MINDRAY
4 yellow
6 white
4 yellow
4 yellow
4 yellow
4 yellow
3 blue
6 white
6 white
6 white
4 yellow
1 red
6 white
6 white
3 blue
3 blue
3 blue
1 red
1 red
1 red
3 blue
1 red
3 blue
1 red
A A
6
1
3
6
3
6
1
TITLE:
1
Power drive board connection diagram
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D D
Preamplifier board
BA10-30-77760
AGND_SHILED
340nm
AGND
AGND
+15V
-15V
6
1
2
3
4
5
preamplifier board
collection board to
Cables from AD
C C
2 4 6
J1
1 3 5
AD collection board
14 15 16 17 18 19 20 21 22 23 24 25
P1
1 2 4 5 6 7 8 9 10 11 12 13
3
B B
10 DCP_CLK
18 AD_BUSY
11 DCP_DIN
19 AD_CLK
9 DCP_EN
6 AD_DIN
20 AD_RC
22 CH_A2
23 CH_A1
24 CH_A0
17 15GND
21 CH_A3
4 15GND
14 +15V
12 GND
25 GND
13 GND
1 +15V
5 GND
15 -15V
16 VCC
7 GND
8 GND
2 -15V
3 VCC
14 15 16 17 18 19 20 21 22 23 24 25
J39
1 2 3 4 5 6 7 8 9 10 11 12 13
A
Main Board MINDRAY A
TITLE: AD collection board cabling diagram
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D Demisting D
Demisting temperatur
GND
GND
GND
12V
12V
12V
Reagent refrig eration temperature sensor patch
GND
heater e protection
1 GND
4 +5V
2 12V
2 12V
2 12V
1 GND
1 GND
1 GND
3
J88 1 2 J81 1 2 J79 1 2 J80 1 2 J78 1 2 J82 1 2 J83 1 2 J84 1 2 J85 1 2 1 2 3 4
J15
J86
PELTIER cable 1 J4
6 1
C 1 12V bl ue C
12V 1
1 4 5 2 4 1
12VFANGNDFAN
bl ue
M30-M31:PELTIER
2 3
GND 2 COOLER 4 whit
Reagent 2 5
12V GND e
PELTIER cable 2 refrigeration 4 5 2
1 board 3 yello
12V 3 6 w
12V 12V GND 5
1 2 yello
2 w
GND 6 6 3
COOLER 1 oran
2
ge
2 12V
1 GND
1 GND
1 GND
2 12V
2 12V
FAN3
Lamp box radiating fan patch cord
B B
PCB fan
12V
12V
GND
GND
12V
12V
GND
12V
12V
GND
GND
GND
FAN
A
MINDRAY A
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5 Fluidic system
5.1 Overview
The major function of the fluidic system is:
To provide deionized water for washing interior/exterior of probes and mixers via the water supply unit.
To provide the whole unit with deionized water via the deionized water tank and to discharge waste liquid
via the drainage module.
This chapter describes the working principles and repairing methods of the BS-230's hydropneumatic system.
5.2 Fluidic Diagram
See A.7 Fluidic Diagram.
5.3 Principles of Hydropneumatic System
The hydropneumatic system is composed of the probe wash module and water supply/drainage module. See
the figures below:
Hydropneumatic
System
Waste drainage
Mixer cleaning
Probe Wash
Inlet
SV01 T105
D05 T104 D06
T106
T102 T103
SY01 MIX
NS
D19
D18
T204
D04
D17
T203
D16
T202
P01 D15
P02
D14
D03
CV1
D13
Panel
D02 T101
T201
D12
W23
W12
T303
W11
W22
W21
T302
W02
Panel
D02 T101 T301
T201 W01
D12
FL01
D01 D11
FL02
FS01 V02
V01
No Name
1 Dionized water sensor
2 Deionized water 1
3 Deionized water 2
4 Low-concentration waste
3 4
Waste
Legend
Water Sensor
1 2
Name Quantity
Cross screwdriver 1
Hexagon screwdriver 1
Flathead screwdriver 1
Cable tie Several
Diagonal pliers 1
Tube cutter 1
5.5.2 Probe and mixer wash module
Sample probe 500μl syringe Mixer
Figure 5-5 Assembly drawing of whole unit -- Probe and mixer wash module-front view
Probe interior
cleaning valve
Probes Interior
wash pump
Figure 5-6 Assembly drawing of whole unit -- Probe wash module-rear view
Table 5-2 List of materials
No. Part No. Part Name Remarks
1 801-BA23- Syringe 500ul(ZDV) FRU
00025-00
2 082-002435-00 Two-position two-way valve FRU/probe interior
wash valve
3 BA30-21-15311 KNF diaphragm pump assembly FRU/probe interior
wash pump
4 2000-21-06116 Rotational diaphragm pump assembly FRU/probe exterior
wash pump
5 M6Y-020003--- Liquid valve. duckbill check valve FRU /check valve
1/8"X1/8"
6 M6G-020049--- Plastic FRU
tube.PTFEID1.5mmXOD2.5mmX100M
7 0040-10-32301 Rubber hose .PTFE,0.040"IDX0.066"OD FRU
8 082-002374-00 Rubber hose 0.30.2*6.4mm TPU FRU
polyether
9 082-002375-00 Rubber hose .1.6*3.2mm TPU polyether FRU
10 801-BA40- Wash well (mould MR61463) FRU
00221-00
Note
The tubes must be connected in correct order otherwise the analyzer may not work normally. Do not
confuse the inlet tube with the outlet tube.
Take caution not to spill the liquid onto other parts.
The positive and negative of the cable of the solenoid valve must be correctly connected.
After replacement or reparation, conduct fluidic prime in case the air bubbles in the tube affect the
performance of the analyzer.
Note
The tubes must be connected in correct order otherwise the analyzer may not work normally. Take caution
Removing/Reinstalling Filter
When to do
The filter used for more than 1 year or it has damaged.
Removing Steps
1) There are two filter respectively on the cleaning fluid . The filters are installed on the tubes between
the fluidic interfaces and the DI water tank.
2) Disconnect the tubes at the two ends of the filter and remove the filter.
Installation Procedure
1) Install the new filter and fix it with clamp or cable tie. For the severely twisted tube, cut about 5mm off
its end. Make sure the tubes are tightly connected to the deep of the connector.
2) After the filter is replaced, prime it first otherwise the instrument may not work normally.
Verification steps
Refer to 7.8 Hydro Unit.
D18
T204
D17
T203
D16
T202
D15
P02
Verification steps
Refer to 7.8 Hydro Unit.
Note
When removing or installing the restrictive tube, prevent misconnection and do not pull or bend it too much.
6 Software
6.1 Software Installation
6.1.1 Introduction of Installation Package
The installation package of the operating software contains three folders: Setup, SetupGuide, and Thirdparty.
during software installation, find the configuration file in the new directory.
3) The serial port in the configuration file should be set as the one used by the instrument.
Step 1: Open the configuration file COMMUNICATION_USE.INI in the default directory:
D:\Mindray\ BS230\OperationSoft\COMMUNICATION_USE.INI
Step 2: Check if the configurations in the COMMUNICATION_USE.INI file are the same with the following
examples. If they are different, change them according to relevant instructions.
[INSTRUMENTS]
HasTestInstrumentsNum=1
; Note: Number of Instrument
HasSDM=0
; Note: Is SDM configured
IsUseInstrument1=1
IsUseInstrument2=1
IsUseInstrument3=1
IsUseInstrument4=1
NameOfInstrument1 = 240
NameOfInstrument2 = 240
NameOfInstrument3 = 240
NameOfInstrument4 =240
[SAMPRACK_COMM_USE]
SAMPRACK_COMM_TYPE=SERIALPORT
SAMPRACK_COMM_NAME=SIM
; Note: Serial port of SDM
[BAUDRATE_SEC]
Baudrate=38400
; Note: Baud rate of SDM
[Demo]
ComPort=COM1
Step 3: Open the configuration file InstrServerConfig.ini in the default directory:
D:\Mindray\ BS230 \OperationSoft\Instrument_1\ InstrServerConfig.ini
Step 4: Check if the configurations in the InstrServerConfig.ini file are the same with the following examples. If
they are different, change them according to relevant instructions.
[INSTR]
INSTRNO=1
SERVER_IP=127.0.0.1
SERVER_PORT=7001
CLIENT_IP=127.0.0.1
CLIENT_PORT=8001
[SERIALPORT]
COMPORT=COM1
; Note: Serial port
BAUDRATE=38400
; Note: Baud rate
6.4 Software Upgrading
The software upgrade is divided into two parts, operating software upgrades and control system upgrades.
Please refer to the “UpgradeGuide_EN” in the “SetupGuide” folder of the installation package,see Figure 6-1
Folders in operating software installation package ,which will be updated with the software update.
Note:After the upgrade is complete, be sure to turn off the analyzer's power and restart to configure the
instrument parameters
6.4.1 Preparation before Upgrading
When it comes to upgrading V25.00.06 software, be sure to check the 6.9 upgraded to V25.00.06 instructions
first.
Data Backup
Upgrading the software may result in database loss, so please make a backup before upgrading. Please refer
to 6.7.1 Data backup.
2) Select Startup and the CL-1000i(Here is the CL-1000i as an example. The actual display is workstation)
icon. The screen is shown as follows:
Then the setting parameters are out of range and new setting parameters need to be replaced.
3) If you need to recover by backup parameters, take the following steps: (taking the reaction unit
as an example)Select reaction unit in the unit parameter. 1→Click Search 2→Click Load
3→Select the backup parameter path in the pop-up box→Select the reaction unit parameter
→Click to open . At this time, the parameters have been imported to the current interface,click
7 Alignment
7.1 Basic Operation
7.1.1 Utility - Maintenance
Table 7-1 Utility - Maintenance
No Description
1 Maintenance and Diagnostics: used to maintain and diagnose the
system at user end.
2 Alignment: used to align all mechanical positions, and the
hydropneumatic, pyrology and ISE units.
3 Parameters: used to inquire and configure parameters, and to
export parameters of each unit.
2 Access the Alignment window and select Mech Reset to reset the mechanical parts of
the system.
Download program of
Installation of
Preparation Powering On upper layer/lower
Operating Software
layer unit
Bar Code Unit Bar code label Adjusting Bar Code Testing reagent bar
(Optional) printing and affixing Reader Position code scanning stability
Sample/reagent
Reaction Carousel Sample/Reagent Sample/Reagent Sample Carousel
carousel unit
Circumferential Carousel Outer Ring Carousel Middle Ring Inner Ring Radial
parameter
Position Adjustment Radial Position Radial Position Position
adjustment
Completing parameter
configuration table and test record
table
End
4) Observe the waveform in the upper part of the window and check if the photoelectric signal meets the
alignment requirement. See the figure below. If not, adjust the photocoupler.
Reaction carousel
position sensor
Note
If you had adjust the position of optical coupler, ensure that the screws on the reaction carousel position sensor
bracket have been tightened.
Alignment parameters can be saved only after each procedure is complete. Another alignment is required if a
procedure is terminated. If the parameter is not successfully configured or out of range, the parameter range
will be displayed by the alarm message and re-perform the alignment.
BA60-J07
BA24-J04
Probe's orbit
Note
The alignment tools will be used in following alignment. Do not remove them.
The left arrow button is equivalent to rotating clockwise and the right arrow button rotating counterclockwise.
When selecting Large Step, you can set up the concrete steps according to the reference range.
Once the probe arm length is determined, it must not be adjusted during alignment of probes and carousels.
If the probe arm length is changed, the probe and carousel units should be aligned again.
Alignment parameters can be saved only after each procedure is complete. Another alignment is required
if a procedure is terminated. If the parameter is not successfully configured or out of range, the parameter
range will be displayed by the alarm message and re-perform the alignment.
If you loosen the two fixing hex socket screws of the probe rocker arm, you need to adjust the horizontal
position of the probe to the reaction carousel, the wash well and the reagent carousel. If the debugging is
out of range, it is possible to rotate when the rocker arm is fixed. Over the rocker arm, you need to re-adjust
and fix the rocker arm.
BA48-J10
Note
Alignment parameters can be saved only after each procedure is complete. Another alignment is required
if a procedure is terminated. If the parameter is not successfully configured or out of range, the parameter
range will be displayed by the alarm message and re-perform the alignment.
BA24-J04
7) Select Continue and verify the alignment with the up and down arrow buttons. If the index is not
satisfied, return to the previous step and try again.
8) Select Continue to save parameters and exit the window.
7.5.2 Probe to Horizontal Positions on Wash Well
Alignment index:
The sample probe tip can enter the center on the wash well and does not interfere with the wall of the wash
well.
Alignment methods and procedure:
Note
Alignment of each position is verified the next step.
Alignment parameters can be saved only after each procedure is complete. Another alignment is required
if a procedure is terminated.
If the parameter is not successfully configured or out of range, the parameter range will be displayed by
the alarm message and re-perform the alignment.
BA48-J16:
Alignment
lever
(inserted to
the end)
BA24-J05
BA40-J76
Bar
Sample tube
code
area
9mm
adjust the position until the parameters of the sample/reagent carousel meet the requirement.
Note
If Bar Code Reader Adjustment has been performed, the bar code system will be initialized and only Code
128 will be recognized. If the client uses other code systems, you need to click UtilitySystem
SetupBar code, re-check the bar code option.
2) Select Bar Code Stability Test, set the scan circle as 10, and select Start.
3) After scanning, check if the identified bar code meets the requirement. If different bar code is read in
the same position, the position will be indicated in red.
4) If the stability test fails, find the reasons and take actions according to the following probabilities:
a) Check if the failed bar code meets the printing standard, the bar code label is not tilting, dirty or
damaged and has been applied in correct position.
b) Check if the glass scanning window is clean without contamination.
c) The scanning window is not blocked by the sponge cushion.
d) If none of the above happens, replace the bar code reader, adjust it properly and do the test again.
e) Generally, the three methods above are enough to troubleshoot the problem.
Note
Check that the sponge cushion seals the bar code reader completely without blocking the scanning light.
Otherwise, adjust the bar code reader again
After alignment, check if the screws on the bar code reader and conversion board have been tightened
syringe plunger repeatedly until air bubbles are removed completely from syringes and T pieces. After
all air is discharged, turn off the pump first and then turn off the valve by selecting the turned off
pump/valve and clicking "Turn Off" to end the prime.
5) Reinstall the syringe in such a way that the syringe scale 7.5 is aligned with the V notch.
6) Exit the window.
7.9 Pyrology Unit
Select Utility -> Maintenance -> Alignment -> Pyrology Unit. The window is as shown below.
Purger A:
a) On the Purge A interface, define the parameters as below, interval time: 5S, cycle count: 30 times.
b) Click "Start" and wait until "<ISE!>" returns on the current data display area, indicating that a calibrator
A purging cycle is completed. During this, pump A and waste liquid pump rotate clockwise and pump
liquid out. Repeat the operation above for several times and you can see that calibrator A tube is
gradually filled with liquid and drained to the dispensing port.
c) In this case, click "Stop". The software will stop purging after the current calibrator A purging cycle is
completed.
d) If no liquid flow is detected or liquid flow is slow after several executions, check whether the hose
connector is properly and reliably connected and whether the peristaltic pump works normally.
Purge B:
The operator for "Purge B" is the same as that for "Purge A".
Air Bubble Detector Calibration:
a) Click "Start" under Part Check - Pump Check.
b) After calibration, wait until the current data display area returns calibrated data (data format: <BBC A
xxx M xxx L xxx>). The next line displays "Air bubble detector calibrated", indicating the debugging is
successful.
c) If the current data display area displays calibrated data as <ERC BBC x000000>, the next line displays
"specific error" (marked with red text) according to the returned error code. For error codes, Table 7-3
ISE Error Codes..
Pump Check:
a) Place a test tube filled with deionized water in the W position of the sample carousel;
b) Click "Start" under Part Check - Pump Check.
c) Operate as instructed on the screen. After calibration is complete, wait until the current data display
area returns data as <PMC A xxxx B xxxx W xxxx> (each value shall fall in between 1500 and 3000),
and the next line displays "Pump Check Correctly", indicating that the debugging is successful.
d) If the current data display area returns calibrated data as <ERC PMC x000000>. For x, see Appendix.
The next line displays "specific error" (marked with red text). For error codes, see Table 7-3 ISE Error
Codes.
Wash:
Prepara sufficient wash solution in the sample carousel (usage in each wash operation is 100 ul), and then input
the level of the wash solution in the cuvette in "Set liquid level in cuvette", and click "Clean". Wait until the data
area returns <ISE!> (wait for about 160 s). The next line displays "Clean completed", including the wash is
complete.
Two-point calibration:
a) Click "Start" in the "Two-point calibration" area to display the confirmation dialog for fluidic tube wash.
If it is possible to check that the last wash operation has been waited for more than 15 min, directly
click OK; otherwise, wait until the countdown time ends.
b) After the countdown time ends, automatically execute the two-point calibration testing. After the testing
is complete, the current data display area returns the calibration result "< Na xx.xx K xx.xx Cl xx.xx
xxxxxxxx>". ;
c) If an error code displays during calibration, repeat several times of two-point calibration. If the problem
persists, replace the corresponding electrode reporting error as instructed by error message. For error
codes, see Table 7-3 ISE Error Codes.
8 Installation
8.1 Installation Procedure
8.1.1 Installation Procedure
The approximate installation procedure of the analyzer is as follows: for your reference:
Table 8-1 Analyzer installation procedure
Classification Main Content Remarks
Before Check if the analyzer and reagents are arrived, check The LIS and water unit
installation whether the water unit, UPS, LIS, etc. are prepared in are not required
advance, confirm the trainees, and confirm that the arrived
reagents have been refrigerated.
Prepare tools and alignment fixtures
Download relevant information on TDP: latest software (if Please search for the
new software is released, and the version is higher than the specific file path on the
factory analyzer); download the maintenance manual for TDP
backup
Once again, confirm that the above is correct.
During Check the quantity of the goods and confirm whether the In case of any missing,
installation installed reagents are refrigerated. timely give feedback
Check Packing List
Unpacking
Transfer the analyzer to the department installation location
Remove the analyzer fixed parts and foam tape
Install accessories
Connect the pipeline
Install the PC
Software Installation
Start the analyzer
Adjust the positions
Prime the fluidic system
Set the analyzer, and initialize maintenance records
Apply for testing for performance verification
Record data, and fill in the installation report
Assist the LIS in connection (if any)
Train the customer for operations and simple troubleshooting
Print template settings (refer to the corresponding chapter of
the instruction manual)
Confirm that the analyzer works normally, and the pipeline
and wire are neat and beautiful.
After Regularly visit the customer after installation, and take the The customers whose
installation initiative to care analyzers are newly
installed have more
operational problems
Wall
Minimum 500
Maximum 3000
Minimum 500
Operation Unit
708
Analyzer
Minimum 500
1180
Front
Unit: mm
Minimum 500
WARNING
Make sure the power socket is grounded correctly. Incorrect grounding may lead to electric shock or
equipment damage.
Measurement of ground voltage:
First confirm that the neutral and ground wires cannot be shorted,set the multimeter to the AC 250V scale,
connect the black probe to the earth wire and the red probe to the live wire and neutral wire. If grounding
is proper, the voltage between earth wire and neutral wire should be less than 5V, and the voltage between
earth wire and live wire should be similar to that between live wire and neutral wire.
Check if the power socket outputs voltage meet the specified requirements and has a proper fuse installed.
Biohazards
Dispose of liquid waste according to the local regulations.
CAUTION
The supplied water must meet the requirements of water quality; otherwise, unqualified water may result in
incorrect test results.
5) Lift the main unit and place it on the bracket to ensure that the leveling feet of the main unit fit the
grooves in the bracket.
Figure 8-6 The leveling feet of the main unit fit the grooves in the bracket
If you cannot
loosen the
fixing screw
of the probe,
you can use
a flat-blade
screwdriver.
Figure 8-8 Remove the arm cover; loosen the screw that secure the probe
2) Insert the probe through probe hole on the arm of the probe, and align the hole on the shutter of the probe
to the column in the arm cavity.
3) Check again that the washer is inside the metal connector of the probe. If so, align the tube connector with
the connector of the probe and tighten it clockwise. If not, find it and install it in the metal connector before
connection.
Figure 8-9 Confirm the shutter of the probe in the middle of the sensor and connect the plug
5) Insert the spring into the column in the arm cavity and tighten the screw compression spring.
Keep the
sections flush.
Rotate the retaining screw clockwise.
Note: If the client wants to connect directly to the water unit, skip this step.
2) Use the 2 filters configured in the accessory box to connect the connector of the DI water tank. The
filter is installed in the tube between the DI water tank and the analyzer inlet, about 150 - 300 mm from
the end of the tube at the connection end of the analyzer inlet. After the filter is connected, the ends
are fastened with a clamp or a tie (for a tube with a severely deformed end, the end should be cut
about 5 mm); the tube should be inserted into the root of the connector. Note: The filter connector is
not oriented.
Note: If the client is connected directly to the water unit, please connect the outlet of the water unit
directly to the water inlet of the analyzer with a tube, and install a filter in the middle of the tube.
Open the small door on the left side of the instrument and remove the packaging foam and tape that
secures the ISE reagent pack reader.
Low-conc.
DI water DI water waste outlet
inlet1 inlet2
Low-level floater
Deionized water
FL01
the printer, and the monitor. Be careful not to turn on the switch first.
3) Connect the serial cable of the computer and the main unit of the biochemical analyzer. Note that the
PC and the biochemical analyzer are connected by serial port, and the COM1 port on the PC is
selected.
8.4.6 Setting the PC
Please set the PC according to section 6.2 Computer Settings.
8.4.7 Software Installation
1) Install the latest version of the operating software, please refer to 6.3 Installation of Operating Software
for the specific installation steps.
2) Upgrade the control system. Please refer to 6.4.3 Upgrading Control System .
Note: If the software has not been updated after the analyzer is delivered, only the first step should be
performed when the analyzer is installed.
8.4.8 Starting up the System
1) Turn on the main power switch and the analyzer power switch.
2) Start the computer. The Workstation operating software is run automatically when the Windows is
started. You are also allowed to run the operating software by selecting the shortcut icon on the
desktop or in the Start menu. See the figure below. The system skips the initialization procedure when
detecting that the fluidic prime is not performed. Enter the username “ServiceUser” and password
“#BS8A#SEU” in the login window.
If there are no fixtures on site, refer to Appendix A.2 BS-230 Moving Parts Position Confirmation Guide (No
Alignment Tooling) for alignment.
8.4.10 Aligning the ISE (Optional)
If the analyzer is equipped with an ISE module, please align the ISE by referring to 14.2.3 Alignment of the ISE
module.
8.4.11 Prime the fluidic system
Prime the fluidic system for the newly installed analyzer by referring to 7.8.4 Fluidic Prime.
8.4.12 Initial Maintenance Record
Select Utility -> Maintenance -> Maintenance to display the maintenance window. Confirm all scheduled
maintenance procedures and set up start time for them. The maintenance frequencies include Daily, Weekly,
Two-Week, Monthly, Three-Month, Six-Month, and Other. Select the Select All button on each maintenance
frequency tab page, and then select OK. The current date and time appears in the Date Performed column of
each maintenance procedure as shown in the figure below.
all chemistries to the right column. Select Import to import the parameters and then select Exit.
Figure 8-28 Load Wash D and Saline W
3) Load the Water reagent.
In the sequence shown below, enter the Reagent/Calibration screen, select the reagent
position 1#, click Load, select the chemistry Water in the pop-up screen, and click Load.
Then click Exit, and click Load Complete. At the same time, fill the water reagent pack with
deionized water (not less than 10 ml) and place it in the 1# position of the reagent carousel.
(This manual takes 1# position as an example, and other positions can be selected in
practice)
3) Select Calibration Setup to add the calibration solution and set the calibration rules,
select the reagent item to perform Calibration Request, and click Run to perform the
calibration test. After the test is finished, Succeeded is displayed in Calibration Status.
If Failed is displayed, please check the reagent placement or calibrator preparation and
re-perform Calibration Request.
4) After the calibration test is completed, prepare 2 mL of fresh serum for the chemistry
request test, and the number of repetitions is 10. If the ISE module is selected, the
repeatability tests of K, Na, and Cl are also required. The test results are recorded in
BS-230_Installation Acceptance Report.
5) After the whole installation and alignment procedures are completed, train the
operators.
8.6 LIS Connection
If the client should be connected to the LIS, please refer to 12 LIS Connection Setting and Troubleshooting.
The LIS Protocol Manual (PDF version) is available in this way:
Downloaded under the LIS directory on the TDP
8.7 Backing Up Data
After the analyzer is installed, you are recommended to back up the following data:
1) Back up the tested database file BA80.bak to the computer E drive. Refer to 6.7.1 Data backup.
2) Back up the aligned analyzer parameters to the computer E drive. Refer to 6.7.3 Unit parameter
Backup.
3) Keep the paper factory parameter list safely and take a photo of it to the computer E drive.
4) If the LIS is connected, save the screenshot of the LIS setup screen in the software to the computer
E drive. Refer to LIS Setting backup.
8.8 Handling Exceptions in Installation
Logistics problems include missing accessory, package damage, and instrument damage. Generally,
this type of problems should be borne by the logistics company.
Instrument allocation problems include mismatch of order with deliverables and nonconforming
accessory (for example, connection cable or shield cover) package. Generally, this type of problems
is solved by applying for new materials.
Loose cable, great offset, and rack deformation problems. Generally, this type of problems is solved
by experienced engineers.
If the instrument reproduces any error that is difficult to rectify or unacceptable to the customers, see
available strategies to handle the problem.
8.9 List of accessories and functions
Due to different instrument configurations, the list of accessories will vary. Please refer to the actual paper list.
9 Preventive maintenance
9.1 Overview
9.1.1 Preventive maintenance
Preventive maintenance is a preventive measure taken by service personnel of Mindray or authorized by
Mindray with the aim of eliminating hidden troubles to ensure system reliability and achieve best performance
during operation. The Preventive maintenance cycle for the chemistry analyzer is one year and for ISE module,
half a year. The maintenance includes changing, cleaning or checking the parts as shown in the table below.
Table 9-1 Maintenance items to be performed by service personnel
Category Procedure When to do
Replacement Item Replacing Lamp 2000 hours,or more than 6
months
Replace Water Inlet Filter More than 1 year
Replace Diluted Wash Solution More than 1 year
Filter
Replace Syringe over 100,000 times
Replace Calibrator Tube(ISE More than 1 year
configured)
Replace Pump Tube(ISE More than half year
configured)
Replace the ISE electrode(ISE More than 6 months or
configured) over 10,000 tests
Replace Probe Washer More than 1 year
Clean Item Clean Dust Screens When needed
Clean the dust of the heatsink When needed
fan
Clean Wash Well When needed
Clean ISE Injection Port (ISE When needed
Configured)
Clean DI Water Tank When needed
Clean Sample/Reagent When needed
Compartment
Clean Analyzer Panels When needed
Clean Probe Exterior When needed
Clean Mixers When needed
Check Item Pump Calibration (ISE When needed
Configured)
Air Bubble Detector When needed
Calibration(ISE configured)
Lamp Background Test When needed
9.1.2 Biochemistry maintenance commands
Table 9-2 Biochemistry maintenance commands
Replace Syringe
1) Check the using count of the syringe on the status screen. When the syringe has been used
for 100,000times, change it.
2) Prepare a new syringe plunger assembly and washer, put the plunger head in the deionized
water beaker to remove air from the syringe, and then moisten the washer in the deionized
water.
3) Place the analyzing unit power to the OFF position.
4) Loosen the screw on the shield of the syringe.
5) Loosen counterclockwise the retaining screw at the bottom of the syringe and then remove
it.
6) Loosen counterclockwise the four retaining screws on top of the syringe, and then remove
the screws and the fixing blocks
7) Hold the T piece with one hand and the syringe connector with the other hand. Loosen the
syringe counterclockwise. And then remove the washer.
8) Soak the new syringe connector in the deionized water beak, pull gently the plunger head
to aspirate half syringe of deionized water, and then push the plunger head to remove the
air.
9) If no washer is found in the T piece, put the new washer in the T piece. Hold the T piece
with one hand and the syringe connector with the other hand, and then screw the T piece
clockwise.
10) Install the syringe on the bracket.
11) Install the fixing blocks and 4 retaining screws while having the retaining screws not
tightened.
12) Pinch the plunger guide cap to adjust the syringe height. Make the syringe head over the
upper fixing block for 7.5 scales.
13) Tighten the four retaining screws on the fixing blocks.
14) Align the plunger head to the retaining screw at the bottom of the syringe, and then tighten
clockwise the retaining screw.
15) After finishing replacement, switch on the analyzer power.
16) Perform the Home maintenance procedure. Check the new syringe for leak and bubbles.
If leak occurs, check the syringe and the connector.
17) Tighten the syringe shield.
18) The procedure is completed. Write the maintenance log and input the maintenance
information and clear the using count of the syringe.
1) To remove the probe,refer to 3.5.4 Replacing probe assembly,Anti-collision spring and powder screws.
2) To clean the probe
a) Connect the unclogging device to the probe.
b) Fill the syringe with deionized water and then connect it to the unclogging device.
c) Put the probe inside the beaker while keeping the probe tip not contacting the
beaker.
d) Push the syringe to rinse the interior of the probe. Repeat this step for 10 times.
e) If the syringe plunger leaks and the probe cannot be unclogged due to serious
blockage, replace the probe.
f) Check if continuous water flow comes out of the probe in the same direction with
the probe. If it does, it indicates the cleaning procedure is finished successfully.
g) If water flow is still abnormal after unclogging, replace the probe with a new one.
h) Remove the unclogging device.
3) To install the probe,refer to3.5.4 Replacing probe assembly,Anti-collision spring and powder screws.
4) To check the probe,refer to3.5.4 Replacing probe assembly,Anti-collision spring and powder screws.
Clean Mixers
1) Place the analyzing unit power to the OFF position.
2) Lift gently the mixer to the utmost height and move it to the position convenient for
maintenance.
3) Use gauze soaked with ethanol to gently wipe the mixer exterior. Clean it until it becomes
clear without stain. Use gauze moistened with deionized water to clear the ethanol on the
mixer. Do not pull the mixer vertically to prevent probe damage.
4) After the procedure, restore the upper protective shield of the analyzer. Power on the
analyzing unit and select Home.
5) After maintenance, open the logs and record related information.
10 Troubleshooting
This chapter describes how to locate failure and determine relevant corrective actions.
10.1 Overview
10.1.1 Classification of logs
The fault log records all types of faults that occur with various parts of the instrument. All faults are classified by
part as shown in the following table.
Error logs
Each error has a unit code used for identification and locating probable causes and solutions. An error code
consists of 6 letters and numbers, such as "C01001", in which "C" indicates that the error occurs on the operation
unit, "01" is the error description of instrument connection, and "001" is the serial number of the error. Therefore,
"C01001" is described as "the first error of instrument connection on the operation unit".
The following tables provide a summary of error codes for the operation unit and analyzing unit.
Table 10-2 Error code of the operation unit
Recalling logs
Error logs can be recalled by all users in any system status. Error logs can be recalled by date, event ID,
symptom and event class.
Perform the following steps to recall desired event logs:
1) Select Alarm > Error Log .
2) Select Search F1.
3) Enter one or more of the following conditions:
Date
Event ID (available for error logs only)
Error indications
Errors may occur on hardware, software and the entire system. When an error occurs, it will be indicated in
many ways to help identify it and determine the possible causes and solutions. Errors can be indicated by
alarm tone, alarm message, color, alarm message box, result flag and error log, through which you will obtain
detailed information about errors and find the relevant solutions.
Alarm tone
When an error occurs, the buzzer gives alarm tone reminding you to notice the error and take corrective actions.
Alarm tone can be adjusted manually or silenced.
Perform the following steps to adjust the alarm tone:
1) Select Utility > System Setup.
2) Adjust the alarm tone in the Alarm Volume field.
3) Test the alarm tone until it is satisfied.
4) To silence the alarm tone, drag the slider to the leftmost position of the scale.
5) Select Save F8 to save the adjustment.
Alarm message
When an error occurs, the system gives an alarm and displays the alarm message in the second line of the
prompt message area.
Color highlight
An error will be indicated by highlighting relevant buttons and screen texts with different colors. Yellow indicates
a warning, and red indicates a serious warning or error.
Reagent button
Utility button
Alarm button
Select a button to access relevant function page, check for abnormities and take corrective actions. When the
problem is solved, the alarm indication disappears.
Alarm message box
An error can also be shown in an alarm message box, which contains the date/time, event ID, time(s) and help
icon.
Errors that are indicated through an alarm message box are divided into the following types:
Common error: including those that are indicated by warning the user, and by invalidating tests,
reagents and samples. When such error occurs, the alarm message box shows with the title bar
highlighted in yellow.
Serious error: including those except for the common error. When such error occurs, the alarm
message box shows with the title bar highlighted in red, and you are only allowed to reboot or exit the
system.
When an alarm message box appears, select the Alarm button to view the new error logs, analyze the possible
causes and determine relevant corrective actions.
Flag
Flag is also called data alarm. When calibration error or failure, or sample result error occurs due to the sample,
reagent or system failure, a flag will appear near the corresponding calibration result or sample results.
Error log
All alarms are recorded in the error logs. By recalling the error logs you are enabled to master the current status
of the system and troubleshoot errors.
Identifying errors
To identify errors, understand the error indication thoroughly, check the error logs and system status, and then
determine relevant solutions.
The table below shows the error types that may occur on the system. Find relevant corrective actions according
to the description.
Table 10-4 Error types
Mindray Logo
resolved, you need to consider the main board and replace it, refer to Installation Methods and
Precautions.
10.2.9 Light Intensity Is Too Strong C07006
Error Code: C07006
Fault Information: light intensity is too strong
Fault Mechanism: Light background AD value of a random wavelength > 63000, the "Light intensity is too
strong" alarm is triggered.
Fault Scenario: The error is reported when the analyzer is running or is turned on
Procedure:
1) For lamp problems, if the lamp is used for more than 2000 hours or 6 months or a non-original lamp
is used, replace it. Refer to 3.7.3 Replacing Lamp.
2) Enter the Utility->Maintenance->Parameter Search and Configuration screen of the operating
software, select Reaction Carousel Unit, and view the photoelectric gain value of each wavelength,
which is normally 40 to 255. The larger the value, the smaller the measured AD value and the higher
the absorbance.
There are two ways to adjust the value. Method a) is recommended.
a) Refer to 7.3.2 Photoelectric Gain Adjustment for auto adjustment of photoelectric gain. The value
will change automatically after adjustment.
b) Re-configure the gain value by referring to 6.7.4 Parameter Configuration.
3) Enter the Utility screen —> Maintenance—>Alignment —>Photometric Unit. Click Turn On Lamp,
turn the multimeter to the DC gear, and measure the J4 connector on the power board. If it is not in
the range of 11.4 -12.6 V, replace the board,refer to Installation Methods and Precautions.
4) If it still cannot be solved,replace the optical assembly, refer to 3.7.4 Disassembling/Assembling
Optical Assembly.
5) If it still cannot be solved, consider the optical signal transmission problem, check the optical signal
wiring, replace the AD collection board, refer to 3.7.9 Replacing AD collection board. If it is still not
resolved, you need to consider the main board and replace it,refer to Installation Methods and
Precautions.
10.2.10 Analyzer cannot be connected
There are several types of faults when the analyzer cannot be connected:
Software alarm: Fault code: C01001 Fault Information: the analyzer cannot be connected
An error occurred while you enter the software. The prompt: Inquiring instrument configuration failed.
The following information is displayed on the screen:
may cause the instrument to query the configuration failure. Please refer to the upgrade instructions in 6.9
upgraded to V25.00.06 instructions.
Procedure:
1) Check that the main switch of the analyzer and the switch of the analyzing unit are turned on. Normally,
the power switch indicator should be always on. If the switch is not on, please check and reconnect
the power cord of the analyzer. If it is confirmed that there is no problem with the power supply, replace
the switch.Refer to 4.5.4 Replacing Power switch.
2) Check that the analyzer is connected to the computer, re-plug the serial cable, and check whether the
serial cable is normal.
Serial cable inspection mode: The serial cable is the RS232 direct connection, connect to 2, 3, 4, 5,
and 7 directly. Use the multimeter to adjust to the buzzer gear and measure whether the 2, 3, 4, 5,
and 7 at both ends of the serial cable are connected. If not, replace the serial cable.
3) View the serial port status of the computer, exit to the desktop of the computer, right click on the
computer, select the device manager, and view the port. Confirm that there is a COM port on the
computer, and the status is not ! or ?. If it is abnormal, please reinstall the serial port driver or replace
the serial port card.
4) Check the configuration file information and view if the COM port is set the same as the actual COM
port. If it is different, please change it. Please refer to 6.3.3 Confirm the configuration file.
5) Download the latest version of the software and upgrade it. Refer to 6.4 Software Upgrading.
6) If the above cannot be solved, please check the wiring of the serial port of the analyzer to the main
board, and apply for the main board to replace it. Refer to of the main board Installation Methods and
Precautions.
10.2.11 Sample Probe Fails to Detect the Level of the Wash Well A01028
Error Code: A01028
Fault Information: the probe fails to detect the level of the wash well
Fault Mechanism: When the probe is cleaned in the wash well, the upper computer does not receive the
level detection signal or the level detection signal does not last for a long time.
Procedure:
Note:Confirm the current software version. If the version is lower than V25.00.04
(See Figure 6-25 Operating Software Version for software version), please upgrade the
software to the latest version first,refer to 6.4 Software Upgrading.
1)First confirm that whether there is water in the wash well, and whether the water quantity meets
the requirements when the analyzer generates the alarm. Please follow the Check Probes/Mixers
Exterior Wash Flow method for inspection.
2)If the wash well is dry, check the hydropneumatic system. First check the water in the mixer
wash well.
a) If there is water in the mixer wash well, focus on the exterior cleaning tube of the probe,
check whether the tubes and connectors of D19 are blocked.
b) If the mixer wash well is also waterless, check the shared tube and check it in the following
order:
If the tank does not have enough DI water, add the DI water.
If the inlet filter is blocked or damaged, try to replace it. Please refer to
Removing/Reinstalling Filter.
Check the CV1 check valve for damage, CV1 is unidirectional, and the direction of
water flow is DI water tank → pump.
Check P02 pump, You can try to replace with P01 to determine whether the pump works
abnormally. If so, please replace it.
If the P02 supply voltage is abnormal, check whether the pump wiring and the connector
to the power drive board are loose,refer to 7.8.2 Checking Floater and Valve Status to
check P02 supply voltage,and refer to 4.6 Wiring Diagram of Analyzer to check the
wiring and the connector.
If P02 is abnormally powered, there is no problem with the corresponding wiring and
connectors. The power drive board may be faulty,refer to Installation Methods and
Precautions to repace it.
3)If there is little water in the wash well, focus on the exterior cleaning tube of the probe, especially
whether the restrictive capillary is blocked,refer to Removing and Reinstalling Restrictive Tube.
4)If there is water in the wash well and the flow rate is normal, check if the probe is bent. Check
the verticality of the probe, visually measure it, or use a vertical reference for comparison. If the probe
is not straight, please replace the probe. Refer to A.2 BS-230 Moving Parts Position Confirmation Guide
SV01 T105
D05 T104 D06
T106
T102 T103
SY01 MIX
NS
D19
D18
T204
D04
D17
T203
D16
T202
P01 D15
P02
D14
D03
CV1
D13
Panel
D02 T101
T201
D12
,
10.2.12 Sample Probe Fails to Detect the Level on the Reaction Carousel
when Dispensing A01033
Error Code: A01033
Fault Information: the sample probe fails to detect the liquid level on the reaction carousel when dispensing
Fault Mechanism: When the probe is dispensing in the reaction carousel, firstly, detect the R1 volume added
before, and determine the number of steps of the vertical movement of the probe adding the sample according
to the R1 volume (volume tracking technology). This alarm is triggered if no level is detected within the specified
number of steps.
Troubleshoot as follows:
When analyzing the problem, follow this sequence: level signal generation (probe) → signal analysis (level
detection board) → transmission (connection line) → signal processing (Main Board).
Procedure:
Note:Confirm the current software version. If the version is lower than V25.00.04
(See Figure 6-25 Operating Software Version for software version), please upgrade the
software to the latest version first,refer to 6.4 Software Upgrading.
1)First check the alarm log of the analyzer and check if the analyer still has an alarm that the
probe does not detect the liquid level in the sample carousel or during cleaning. If there is a similar
alarm, judge that the level detection function is faulty. At this time, check if the probe, the level detection
board, and the power supply and wire of the LLD board are normal.
2)If there is only this alarm, according to the alarm mechanism, first check whether the reagent
in the reagent pack is sufficient, if not, add the reagent in time.
Note: There should be no air bubbles in the reagent pack; if it is an open reagent, do not pour too
much reagent.
3)Observe the probe. If the reagent probe lowers into the reagent pack during the whole
procedure of aspirating the reagent, focus on whether the probe is blocked, and whether the reagent
volume added to the cuvette is insufficient due to the leakage of the sample syringe and the pipeline.
If the probe is blocked, please dredge the probe by referring to Cleaning probe interior.
If the syringe leaks, please replace it by referring to Replace Syringe.
Check the Teflon tubing between the probe and the syringe. There should be no wear and
tear, if any, please replace it directly.
4)If the probe does not lower to aspirate the reagent but return directly during the test, judge that
the function of the level detection board may be damaged or interfered. At this time, check the power
supply and wire of the level detection board. Replace the level detection board.
5)Check the vertical reagent dispense position from the probe to the reaction carousel, and align
it according to 7.5.6 Probe to Vertical Limit Position on Reaction Carousel.
10.2.13 The Probe is spinning or leaking
Fault Mechanism: the probe is spinning or leaking
Procedure:
1) Check if the probe is dirty or bent. If it is, wipe it clean. If it is bent, replace it.
2) Check if the specimens are processed abnormally, such as poor centrifugation leading to excessive fibrin.
3) After confirming that there is no problem in the operation, check whether the probe is clogged. If so, Please
clean the inside of probe, refer to Cleaning probe interior. If the probe not cleaned, replace it.
4) Check the fluidic diagram and check whether the probe is targeted for the leakage of the fluidic, see the
figure below
SV01 T105
D05 T104 D06
T106
T102 T103
SY01 MIX
NS
D19
D18
T204
D04
D17
T203
D16
T202
P01 D15
P02
a) Check whether washer for probe D14 and connector are in place, refer to the precautions in
8.4.3 Installing
D03
Accessories..
b) Check if SY01 is leaking, and replace
CV1 if there is any.
5) Check if SV01 is not shut down improperly, and replace if there is. If the SV01 power supply is abnormal,
check the corresponding wiring, refer to 7.8.2 Checking Floater and Valve Status.
6) The jitter of the probe drive assembly caused the liquid to shake. Check whether the fixing screw of the
probe drive assembly is loose, and check whether
D13 the fixing screw of the rocker arm is loose. If there is no
looseness, replace the probe drive assembly.
10.2.14 Dark current is too high C07007 面板
Error Code: C07007 D02 T101
T201
Fault Information: Dark current is too highD12
Fault Mechanism: The dark current value of any wavelength exceeds the alarm limit. Under normal conditions,
the dark current value should be less than 200
Fault Analysis:
N
In the vicinity of the
telecommunication base
Is it base station signal
Y station, interference is likely to
interference
occur. Such as signal towers,
etc.
N
Result inaccurate
Confirm Fluctuated
Reage Check the start Check the Normal
that the reaction curve
nt position of the use time of reaction
parameters
invalid photoelectric the curve
are set Check the start
acquisition and reagent, correctly, Check the position of
replace the and and probe, photoelectric
optical replace the perform syringe, acquisition,
assembly if reagent for cross- cuvette, and cuvette, lamp,
necessary recalibratio contaminat optics and mechanical
n. ion check. position
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
1) Collision sensor or circuit or cable parameters.
failure; 4. Collision error remains:
2) Collision sensor is not blocked when 1) Replace sensor or PCB or cable.
assembling the probe; 2) Reassemble.
3) Collision sensor is not blocked due to 3) Mount the spring of blocking plate again.
deformation of blocking plate’s driving
5. Vertical movement is not allowed in current
spring;
horizontal position:
6. Vertical movement is not allowed in
Home instrument or probe unit.
current horizontal position: Software
error. Reagent probe horizontal movement error
1. Sensor status error:
Probe horizontal movement error Check if belt or belt wheel is loose, tighten them
if so.
1. Sensor status error.
2. Failed to find the zero position:
2.Motor belt or belt pulley is loose.
1) Replace PCB.
3. Failed to find the zero position:
2) Replace motor.
1) Driving circuit error;
3) Replace sensor.
2) Motor error;
4) Tighten properly.
3) Home position sensor error;
3. Collision occurs during horizontal movement:
4) Belt pulley is loose;
1) Replace PCB.
4. Collision occurs during horizontal
movement: 2) Replace motor.
1) Driving circuit error; 3) Replace sensor.
2) Motor error; 4) Tighten properly.
3) Home position sensor error; 4. Horizontal movement is not allowed in current
vertical position: Home instrument or reagent
4) Belt pulley is loose;
probe unit.
5. Horizontal movement is not allowed in Probe horizontal movement error
current vertical position: Software error
1. Sensor status error:
Check if belt or belt wheel is loose, tighten them
Probe syringe movement error if so.
1. Sensor status error. 2. Failed to find the zero position:
2.Motor belt or belt pulley is loose. 1) Remove obstacle or replace with a new
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
3. Failed to find the zero position: assembly.
1) The assembly is jammed; 2) Replace PCB.
2) Driving circuit error; 3) Replace motor.
3) Motor error; 4) Replace sensor.
4) Sensor error; 5) Tighten properly.
5) Belt pulley is loose. 3. Horizontal Collision occurs during operation:
1) Replace PCB.
2) Replace motor or sensor.
3) Tighten.
4. Horizontal movement is not allowed in current
vertical position: Home instrument or probe unit.
Probe syringe movement error
1. Sensor status error:
Check if belt or belt wheel is loose, tighten them
if so.
2. Failed to find the zero position:
1) Remove obstacle or replace with a new
assembly.
2) Replace PCB.
3) Replace motor.
4) Replace sensor.
5) Tighten properly.
A01007 Sample Warning Sample probe / 1) Collision sensor or circuit or cable 1) Replace sensor or PCB or cable.
probe unit collides with an failure; 2) Reassemble.
obstacle when
2) Collision sensor is not blocked when 3) Rotate the positioning sensor to remove dust or
aspirating
assembling the probe; adjust the probe to be vertical; if problem
Sample position:
Sample ID/bar code: 3) Incorrect probe positioning; remains, adjust the positioning parameters.
Specific position: 4) Incorrect Sample/reagent carousel 4) Adjust sample/reagent carousel positioning
positioning. parameters.
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
A01024 Sample Warning Insufficient sample / 1. No sample is loaded on the designated 1. Check if there is sufficient sample, and run the
probe unit or position. test again.
Sample probe level
2. Insufficient sample. 2. If there are level detection error, check the
detection failed. probe, level detection board and connecting
3. Probe level detection error.
cable; replace if any abnormality is identified.
A01028 Sample Error Sample probe fails to / 1. No DI water or hydro error; Refer to 10.2.11 .
probe unit detect liquid level 2. Probe level detection error.
during cleaning
A01033 Sample Warning Sample probe fails to / 1. There is no reagent or insufficient Refer to 10.2.11 .
probe unit detect liquid level on reagent in the reaction cuvette.
reaction carousel
2. Probe level detection error.
when dispensing.
3. The vertical reagent dispense position
Cuvette No.:
from the probe to the reaction carousel is
Sample ID/bar code: error.
Chemistry:
or
Sample probe level
detection failed.
Cuvette No.:
Sample ID/bar code:
Chemistry:
A01039 Probe unit Error Instruction execution / Instrument instructions cannot be 1. Switch off analyzing unit power and switch on
error executed. again; Home the system.
2. If this message appears for 3 times, contact our
customer service department or your local
distributor.
A02007 Probe unit Warning Probe R2 collides / 1) Collision sensor or circuit or cable 1) Replace sensor or PCB or cable.
with an obstacle failure; 2) Reassemble.
when aspirating
2) Collision sensor is not blocked when 3) Rotate positioning sensor to remove dust or
Reagent position:
assembling the probe; adjust probe to be vertical; if problem remains,
Specific position:
3) Incorrect probe positioning; adjust positioning parameters.
4) Incorrect Sample/reagent carousel 4) Adjust sample/reagent carousel positioning
positioning. parameters.
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
A02023 Probe unit Warning Insufficient reagent / 1.There is no reagent or insufficient 1. Check if there is sufficient sample, and run the
Or reagent on the designated position; test again.
Probe R2 level
2. Probe level detection error. 2. If there are level detection error, check the
detection failed. probe, level detection board and connecting
cable; replace if any abnormality is identified.
A02025 Probe unit Warning Probe dispenses / 1. Sample probe aspirates nothing; 1. Check if the reagent meets the requirement
insufficient reagent Syringe assembly error. and is sufficient in volume, and then try again.
2. Check if there is any abnormity of syringe
assembly.
A02032 Probe unit Warning Reagent is / 1. The reagent probe aspirates nothing. 1. Check if the reagent meets the requirements,
insufficient or 2. The probe syringe assembly goes and is sufficient in volume and free of air bubbles.
contains air bubbles Then try again.
wrong.
Chemistry:
3. There is an error with the vertical 2. Check if the probe syringe assembly works
Position:
extreme position of the sample probe properly.
above the reagent carousel. 3. Check if the vertical extreme position of the
sample probe above the reagent carousel is
correct.
A05006 Mixer unit Error Mixer vertical / Mixer vertical movement error Mixer vertical movement error
movement error 1. Sensor status error 1. Sensor status error: Check if belt or belt wheel
Mixer horizontal is loose, tighten them if so.
movement error Belt or belt pulley is loose.
2. Failed to find the zero position. 2. Failed to find the zero position: 1) Remove
1) Assembly is jammed; obstacle or replace with a new assembly. 2)
Replace PCB; 3) Replace motor. 4) Replace sensor.
2) Driving circuit error;
5) Tighten properly.
3) Vertical motor error;
3. Vertical movement is not allowed in current
4) Vertical sensor error; horizontal position: Home instrument or unit.
5) Belt pulley is loose;
3. Vertical movement is not allowed in Mixer horizontal movement error
current horizontal position.
1. Sensor status error: Check if belt or belt wheel
Software error is loose, tighten them if so.
2. Failed to find the zero position: 1) Replace
Mixer horizontal movement error PCB. 2) Replace motor. 3) Replace sensor. 4)
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
1. Sensor status error Tighten properly.
Belt or belt pulley is loose. 3. Horizontal movement is not allowed in current
2. Failed to find the zero position. vertical position: Home instrument or unit.
1) Driving circuit error;
2) Motor error;
3) Home position sensor error;
4) Belt pulley is loose;
3. Horizontal movement is not allowed in
current vertical position.
Software error
A05007 Mixer unit Error Instruction execution / Instrument instructions cannot be 1. Switch off the analyzer power and switch on it
error executed. again. Recover failure by performing the Home
maintenance procedure.
2. If this message appears for 3 times, contact our
R&D department.
A06006 Reaction Error Reaction carousel / Reaction carousel movement error 1. Failed to find the home position.
carousel unit movement error 1. Failed to find the zero position. Replace sensor or cable
Error:
Home position sensor error 2. The coded disk missed steps
2. The coded disk missed steps 1) Remove obstacle or replace with a new
1) Assembly is jammed; assembly;
2) Driving circuit error; 2) Replace PCB;
3) Motor error; 3) Replace motor;
4) Sensor error; 4) Replace sensor or cable;
5) Belt pulley is loose; 5) Replace belt pulley and motor assembly;
3. The reagent carousel inner ring missed 3. The reagent carousel inner ring missed steps
steps when moving to the home position. when moving to the home position.
Home position sensor error Replace sensor or cable
A06007 Reaction Error Filter wheel / 1. Software instruction execute error 1. Switch off the analyzer power and switch on it
Carousel movement error 2. The filter wheel motor goes wrong. again. Recover failure by performing the Home
Unit maintenance procedure.
3. The home position sensor of the filter
wheel goes wrong. 2. Check if the cable of the filter wheel motor and
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
the sensor are normal.
3. Check if the filter wheel motor and the sensor
are faulty.
A06008 Reaction Error Instruction execution / Instrument instructions cannot be 1. Switch off analyzing unit power and switch on
carousel unit error executed. again; Home the system.
2. If this message appears for 3 times, contact our
customer service department or your local
distributor.
A07006 Sample/reag Error Sample / Sample/Reagent carousel movement Sample/reagent carousel outer ring movement
ent carousel carousel movement error. error
unit error
1. Failed to find the zero position. 1. Failed to find the zero position Replace sensor
Error:
Home position sensor error or cable.
2. The coded disk missed steps 2. The coder missed steps: 1) Remove obstacle or
1) Assembly is jammed; replace with a new assembly. 2) Replace PCB. 3)
Replace motor. 4) Replace sensor or cable. 5)
2) Driving circuit error;
Replace belt pulley and motor assembly.
3) Motor error;
3. The reaction carousel missed steps when
4) Sensor error; moving to the home position Replace sensor or
5) Belt pulley is loose; cable
3. The reagent carousel inner ring missed
steps when moving to the home position.
Home position sensor error
A07009 Sample/reag Error Sample bar code / Due to the system error, the sample bar Recover the failure. If the error remains, initialize
ent carousel reader error code reader cannot work normally. If the the sample bar code reader. If initialization cannot
unit error repeats and cannot be removed, be performed, check if bar code reader is
then the bar code reader has not connected properly. If the error remains, then
performed the initialization normally or replace the bar code reader or the control drive
the communication cables are board.
disconnected.
If bar code reader is not available, please
try again.
A07010 Sample/reag Warning Sample bar code / Sample bar code reader does not work Scan the bar code again. If the problem still
ent carousel error normally due to communication error. remains, check the cable of the bar code reader
unit Position: or replace the bar code reader or the control drive
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
board.
A07011 Sample/reag Error Sample bar code / Sample bar code sending buffer is full due Recover the failure or reboot the analyzing unit.
ent carousel sending buffer is full to communication error.
unit
A09011 Sample/reag Error Reagent bar code / Reagent bar code reader connection error Recover the failure. If the error remains, initialize
ent carouse reader does not work due to system failure. If the error the sample bar code reader. If initialization cannot
unit normally repeats and cannot be removed, then the be performed, check if bar code reader is
bar code reader has not performed the connected properly. If the error remains, then
initialization normally or the replace the bar code reader or the control drive
communication cables are disconnected. board.
If bar code reader is not available, please
try again.
A09012 Sample/reag Warning Reagent bar code / Communication error. Reagent bar code Scan the bar code again. If the problem still
ent carousel error instruction buffer is full. remains, check the cable of the bar code reader
unit Position: or replace the bar code reader or the control drive
board.
A09014 Sample/reag Error Reagent bar code / Reagent bar code reader does not work Recover the failure or reboot the analyzing unit.
ent carousel sending buffer is full normally due to communication error.
unit Position:
A11013 Wash station Error Water tank is empty / 1. Water tank is empty. 1. Check if the water level of the water tank is at a
2. The low-level floater of the water tank low level and add it;
goes wrong. 2. Check if the low float of the water tank is
normal. Refer to 7.8.2 for the float check. If the
float is faulty, replace it.
3. Check if the wiring of the float sensor to the
main board is broken or the contact is poor.
4. Replace the main board.
A11038 Wash station Error Instruction execution / Instrument instructions cannot be 1. Switch off analyzing unit power and switch on
error executed. again; Home the system.
2. If this message appears for 3 times, contact our
customer service department or your local
distributor.
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
A12010 Temperature Warning Reagent preheating / 1. The ambient temperature is out of 1. Reproduce failure.
unit temperature is out of range. 2. Measure ambient temperature to check if
range.
2. The temperature sensor goes wrong. temperature is out of range.
(component error, cable error) 3. Temperature sensor error: check for any signs
3. The temperature protection switch of short circuit or broken circuit; check if
goes wrong. (component error, cable connections are secure.
error) 4. Temperature protection switch error: check if
4. The heater goes wrong. (component protection switch is shut and connections are
error, cable error) secure.
5. PCB error 5. Heater error: check if resistance under normal
6. Parameters are lost. temperature is correct, and connections are
7. Electromagnetic interference exists. secure.
6. PCB failure.
7. Parameters are lost. Check if the temperature
control parameters are correct.
8. Electromagnetic interference exists.
A22001 ISE unit Error Slope out of range, SLEX 1. Electrode is not installed correctly. 1. Remove and reinstall the electrode.
electrode: 2. Calibrator expired. 2. Replace the calibrator.
3. Electrode degenerated 3. Replace the failed electrode and run tests
4. Bubbles in reference electrode again.
5. Reference electrode has been used for 4. Remove the electrode and clap on it to
a long time. eliminate bubbles. Reinstall the electrode and run
6. Electrodes interfere with each other. calibration.
7. Module or fluidic temperature exceeds 5. Replace the reference electrode and run tests
again.
32℃.
6. Replace electrode by different combinations to
troubleshoot the failed one.
7. Monitor temperature, if too high, relocate
equipment.
8. Contact our customer service department or
your local distributor.
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
A22002 ISE unit Error Air in sample. SMPA 1. Sample is insufficient, or contains 1. Increase the sample volume. At least 90μl
Position: bubbles after being dispensed. sample should be prepared.
2. Electrode is not installed correctly. Reinstall it.
2. No or insufficient sample has been
3. Check the waste tube, and if necessary,
dispensed into the sample injection port.
replace it.
3. The electrodes are not properly
installed, causing leakage.
4. The waste pump tube is aging or
broken.
A22004 ISE unit Error ISE unit cannot be / 1. Power supply of ISE module goes wrong. 1. Replace the 24V power supply board.
connected. 2. Communication cable between ISE 2. Replace the ISE communication cable.
3. Replace the interface or pins.
module and middle-layer unit goes wrong.
4. Replace the ISE Main board.
3. Communication interface or pins failure
4. Main board of the ISE module goes
wrong.
A22005 ISE unit Error ISE unit response / 1.Communication cable between ISE 1. Replace the ISE communication cable.
error module and middle-layer unit goes wrong. 2. Replace the interface or pins.
3. Replace the ISE Main board.
2. Communication interface or pins failure
4. Upgrade the operating software or reinstall it.
3. Main board of the ISE module goes
wrong.
4. Software error
A22006 ISE unit Error Purge A and B failed. / 1. Leaks exist due to improper installation 1. Reinstall the electrode and check for the O
of electrode or O ring's missing. ring.
2. Sample injection port of electrode 2. Use warm water to rinse the sample injection
inside is blocked. port, and unclog the electrode tube. Check the
3. Calibrator in the reagent pack is inside of the reference electrode for salt
exhausted. buLLDup.
4. Purge cycle is not enough. 3. Replace the reagent pack.
5. Peristaltic pump tube is aging, blocked 4. Increase the prime cycle.
or broken. 5. Replace the pump tube.
6. Calibrator cannot be output due to the 6. Use warm water to unclog the wand tube.
blocked wand tube.
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
A22007 ISE unit Warning ISE reagent is going / Calibrator is exhausted. Replace the reagent pack with a new one.
to be exhausted.
A22008 ISE unit Error Voltage overflow, VOUT 1. Electrode or reagent pack is invalid. 1. Replace the problematic electrode and reagent
electrode: 2. Electrode is unsteady. pack.
2. New electrode will become steady after 15
3. New reagent pack is unstable. minutes since installed.
4. Reference electrode has been used for 3. Run a couple of calibrations after installing new
over 6 months. reagent pack.
5. ISE Main board failure. 4. Replace the reference electrode.
5. Replace the ISE Main board.
A22009 ISE unit Error Electrode slope drift. VDRF/ 1. Electrode or reagent pack is invalid. 1. Replace the failed electrode or reagent pack.
(during calibration) SLDR 2. Electrode is unsteady. 2. New electrode will become steady after 15
Or
3. New reagent pack is unstable. minutes since installed.
Electrode voltage
drift. (during sample 4. Reference electrode has been used for 3. Run a couple of calibrations after installing new
analysis) over 6 months. reagent pack.
Electrode: 5. ISE Main board failure. 4. Replace the reference electrode.
6. The ambient temperature is fluctuating 5. Replace the ISE Main board.
greatly. 6. Control the ambient temperature to make the
fluctuation within +/-4℃.
A22010 ISE unit Error Voltage noise, NOIS 1. Electrode is invalid. 1. Replace the electrode.
electrode: 2. Environment interference. 2. Relocate the instrument.
3. Replace the ISE Main board.
3. ISE Main board failure. 4. Clean the tubes and electrodes.
4. Salt buLLDup around electrodes or
tubes due to fluidic leaks.
A22011 ISE unit Error Air in calibrator B PUGB 1. Calibrator B is exhausted. 1. Replace the reagent pack with a new one.
2. Bubbles exist in calibrator tube B 2. Perform purge B to remove bubbles.
3. &4. Replace the pump tube.
3. Peristaltic pump B tube is aging, 5. Clean the sample injection port and reinstall
clogged and broken. electrodes.
4. Waste pump tube is aging, blocked, or 6. Replace the air bubble detector.
broken:
5. Sample injection port and fluidic path
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
are blocked or leaking.
6. Air bubble detector failed
A22012 ISE unit Error Air in calibrator A PUGA 1. Calibrator A is exhausted. 1. Replace the reagent pack with a new one
2. Calibrator A tube contains many air 2. Perform purge A to remove air bubbles.
bubbles. 3. and 4. Replace the peristaltic pump tube.
3. Peristaltic pump A tube is aging, 5. Clean the sample injection port and reinstall
clogged and broken. electrodes.
4. Waste pump tube is aging, blocked, or 6. Replace the bubble detector.
broken:
5. Sample injection port and fluidic path
are blocked or leaking.
6. Air bubble detector failed
A22013 ISE unit Error ISE pump calibrating / 1. Peristaltic pump tube is aging. 1. Replace the pump tube.
failed! 2. Aspiration and dispensing of sample 2. Replace the sample probe.
probe goes wrong.
A22014 ISE unit Error Air bubble detector / 1. Air bubble detector board is eroded due Replace the air bubble detector.
failure to the leaks at the joint of sample
injection port and bubble detector.
2. Air bubble detector failed
A22015 ISE unit Error Reading reagent / 1. Reagent pack is not installed. 1. Install reagent pack.
pack chip error 2. Reagent pack wand is failed. 2. Replace the wand.
A22016 ISE unit Error Reagent pack chip / 1. Reagent pack is not installed. 1. Install reagent pack.
writing error. Unload 2. Reagent pack wand is failed. 2. Replace the wand.
the reagent pack and
load it again.
A22017 ISE unit Error Air in ISE wash / 1. ISE wash solution is insufficient. 1, Place sufficient ISE wash solution.
solution 2. Waste pump tube is aging, blocked, or 2. Replace the pump tube
broken: 3. Clean the sample injection port and reinstall
3. Sample injection port and fluidic path electrodes.
are blocked or leaking. 4. Replace the bubble detector.
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
4. Air bubble detector failed
A22018 ISE unit Error No fluid in tubing CALF 1. ISE wash solution is insufficient. 1, Place sufficient ISE wash solution.
2. Waste pump tube is aging, blocked, or 2. Replace the pump tube.
3. Clean the sample injection port and reinstall
broken:
electrodes.
3. Sample injection port and fluidic path 4. Replace the air bubble detector.
are blocked or leaking.
4. Air bubble detector failed
A22019 ISE unit Error Saving calibration DEP 1. Communication cable is disconnected. 1. Replace the ISE communication cable.
result error 2. The interface or pin goes wrong. 2. Replace the interface or pins.
3. Replace the ISE Main board.
3. ISE Main board failure. 4. Upgrade the operating software or reinstall it.
4. Wrong Software Version.
A22021 ISE unit Error Command format or RESP 1. Communication cable is disconnected. 1. Replace the ISE communication cable.
execution error 2. The interface or pin goes wrong. 2. Replace the interface or pins.
3. Replace the ISE Main board.
3. ISE Main board failure. 4. Upgrade the operating software or reinstall it.
4. Wrong Software Version.
A22022 ISE unit Error No fluid in tubing / 1. ISE wash solution is insufficient. 1, Place sufficient ISE wash solution.
2. Waste pump tube is aging, blocked, or 2. Replace the pump tube.
3. Clean the sample injection port and reinstall
broken:
electrodes.
3. Sample injection port and fluidic path 4. Replace the air bubble detector.
are blocked or leaking.
4. Air bubble detector failed
A22023 ISE unit Error No reagent module / 1. Reagent pack is not installed. 1. Install the reagent pack.
has been loaded. 2. Wand error. 2. Install the reagent pack wand.
A22024 ISE unit Error ISE response check RESP 1. Communication cable is disconnected. 1. Replace the communication cable.
code error 2. The interface or pin goes wrong. 2. Replace the interface or pins.
3. ISE Main board failure. 3. Replace the Main board of the ISE module.
4. Wrong Software Version. 4. Upgrade the operating software or reinstall it.
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
A22036 / Error Initializing sample / Due to the system error, the sample bar Refer to 10.2.6 .
bar code reader code reader cannot work normally. If the
failed. error repeats and cannot be removed,
then the bar code reader has not
performed the initialization normally or the
communication cables are disconnected.
A22038 / Error Scanning reagent / Scanning reagent bar code failed. Refer to 10.2.6 .
bar code failed.
A22039 / Error Unmatched software / 1. Executing version query instruction Refer to 10.2.4 .
version. failed.
2. Returned control software version and
that stored in the operating software does
not match.
C00007 Operating Error CPU performance / The CPU is too busy. 1. Restart PC and operating software
system low 2. Confirm that the software shortcut-Properties-
Compatibility is unchecked to run this program for
compatibility.
3. Enter the task manager, view the software
occupied by the CPU, and uninstall it.
C00011 Operating Error The last abnormal / The operating software is abnormal or the After rebooting the software, perform the special
system exit may cause analyzer is powered off accidentally. wash procedure.
carryover not
handled. Execute the
Special Wash
maintenance
command before
starting analysis to
ensure accurate
results.
C00012 Operating Warning Sound card failure / No sound card is installed; Sound card Reinstall sound card or sound card driver
system failure; Incorrect sound card driver
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
C00013 Operating Error The last abnormal / The operating software did not exit Remove and check the idle reaction cuvette
system exit may cause normally for reasons such power failure. segment on the reaction carousel. If the cuvette
absence of update of (Only BS-230) segment has been used, replace it; or, if it is not
the reaction cuvette sure whether the cuvette segment has been used,
status. Check the still replace it.
reaction cuvette
manually and replace
it with a new cuvette
to ensure accurate
results.
C01001 Instrument Error Equipment cannot be / Database software is not installed; Refer to 10.2.10 for processing.
connection connected database is not established; database
system or database file is damaged or
lost; database is opened exclusively
C02001 Database Error Database initialing / Database upgrade failed Refer to 10.2.1 for processing.
failed
C02002 Database Error Database upgrade / Database record is under use; database Refer to 10.2.1 for processing.
failed is locked
C02004 Database Warning Database backup / Cannot read or write necessary Refer to10.2.2 for processing.
failed information from or into database
C02005 Database Warning Reading/Writing / Database software is not installed; Refer to 10.2.1 for processing.
database failed database is not established; database
system or database file is damaged or
lost; database is opened exclusively
C03001 Result Warning Result cannot be RCE Absorbance data for calculation is Investigate the cause of photoelectric data loss;
calculation calculated incomplete, or the dividend is 0. contact our R&D department
Sample ID/bar code:
Position:
Chemistry:
C03002 Result Warning Absorbance out of ABS The absorbance measured at the primary Check the reaction curve. If the absorbance of R1
calculation range and secondary wavelength is greater than is too high, check if reagent has air bubbles or
Sample ID/bar code: 3.3A.
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
Position: syringe leak.
Chemistry: 2. Check if the reagent is placed in the correct
position.
3. Rerun the test after dilution.
4. Contact our R&D department.
C03003 Result Warning R1 blank absorbance RBK The reagent goes wrong; the cuvette is Check if cuvette is clean; check if reagent is
calculation out of range not clear; or insufficient reagent is sufficient, without air bubbles; check if chemistry
dispensed. parameters are reasonable; if previous problems
do not exist, replace reagent and rerun the test.
C03004 Result Warning Substrate depletion BOE The sample concentration is too high, and Check the reaction curve and the substrate
calculation Sample ID/bar code: substrate depletion occurs during fixed- depletion limit. Rerun the test with diluted sample.
Position: time measurements.
Chemistry:
C03005 Result Warning Result cannot be ENC The sample concentration is too high, and Check the reaction curve and the substrate
calculation calculated substrate depletion occurs within the lag depletion limit. Rerun the test with diluted sample.
Sample ID/bar code: time of rate check measurements.
Position:
Chemistry:
C03006 Result Warning Linearity limit out of LIN The measuring points for result Check the reaction curve and the substrate
calculation range calculation are nonlinear, because the depletion limit. Rerun the test with diluted sample.
Sample ID/bar code: sample concentration is too high, or the
Position: substrate depletion limit is not specified or
Chemistry: unreasonable.
C03007 Result Warning Prozone check error PRO Antigen excess occurs due to too high Check the reaction curve and the prozone check
calculation Sample ID/bar code: sample concentration. parameters. Rerun the test with diluted sample.
Position:
Chemistry:
C03008 Result Warning Sample RRN The sample concentration exceeds the Dilute and Rerun
calculation concentration is high limit of the calibrator concentration.
higher than that of the
highest-level
calibrator
Sample ID/bar code:
Position:
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
Chemistry:
C03009 Result Warning Mixed blank MBK The reagent goes wrong; the cuvette is Check if the cuvette is clear, the reagent is
calculation absorbance out of not clear; or insufficient reagent is sufficient without air bubbles, and the chemistry
range dispensed. parameters are reasonable. If yes, replace the
Chemistry: reagent and then rerun the test.
C03010 Result Warning Blank response out of BLK The reagent goes wrong; insufficient Check if the cuvette is not overflowed, the
calculation range reagent is dispensed; the cuvette contains reagent is sufficient without air bubbles, the light
Chemistry: air bubbles; the light drifts; or the cuvette does not drift and the chemistry parameters are
is overflowed. reasonable. If yes, replace the reagent and then
rerun the test.
C03011 Result Warning Calibration DUP The difference between the maximum and Check if the acceptance limit is reasonable,
calculation repeatability exceeds minimum response of the calibrator troubleshoot the error, and then recalibrate.
limit. Chem: exceeds the specified limit.
C03012 Result Warning Calibration sensitivity SEN The difference of final response of the Check if the acceptance limit is reasonable and
calculation exceeds limit. Chem: maximum and minimum concentration the reagent and calibrator are normal, and then
calibrators exceeds the specified limit. recalibrate.
C03013 Result Warning Calibration curve SD CSD The calculated standard deviation of the Check if the acceptance limit is reasonable and
calculation exceeds limit, Chem: calibration curve exceeds the specified the reagent and calibrator are normal, and then
limit. recalibrate.
C03014 Result Warning Calibration DET The calculated fit of the calibration curve Check if the acceptance limit is reasonable and
calculation determination exceeds the specified limit. the reagent and calibrator are normal, and then
coefficient exceeds recalibrate.
limit, Chem:
C03015 Result Warning Calibration slope FAC The slope difference is applicable to linear Check if the acceptance limit is reasonable and
calculation difference out of calibration only and refers to the K factor the reagent and calibrator are normal, and then
range. Chem: (slope) difference between two adjacent recalibrate.
calibrations. It exceeds the specified
limit.
C03016 Result Warning Calibration curve is MON The calibration data and calibration curve Check if the calibrator is defined and placed
calculation not monotonic, are not monotonic. correctly, and then recalibrate.
Chem:
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
C03017 Result Warning Calibration curve is COV For nonlinear calibration, a satisfying base Check that the reagent and calibrator are normal,
calculation not convergent, cannot be calculated and no calibration and then recalibrate. If troubleshooting fails,
Chem: curve is drawn. choose other calibration rules and recalibrate.
C03018 Result Warning Chemistry: 1-2s The QC result is between ±2 and ±3 No actions are required.
calculation Control: 1-2s warning standard deviations from the assigned
mean concentration.
C03019 Result Warning Chemistry: 1-3s The current QC result is greater than ±3 Check if the reagent is qualified, control sample is
calculation Control: 1-3s out of standard deviations from the assigned normal, and the instrument is working correctly.
control mean concentration.
C03020 Result Warning Chemistry: 2-2s Results of two controls or two results of Check if the reagent is qualified, control sample is
calculation Control: 2-2s out of one control within a run are normal, and the instrument is working correctly.
control simultaneously greater than +2 or -2
standard deviations from the assigned
mean.
C03021 Result Warning Chemistry: R-4s One result of a run is greater than +2 Check if the reagent is qualified, control sample is
calculation Control: R-4s out of standard deviations from the assigned normal, and the instrument is working correctly.
control mean and the other greater than -2SDs.
C03022 Result Warning Chemistry: 4-1s Results of two runs (4 results), or 4 Check if the reagent is qualified, control sample is
calculation Control: 4-1s out of continuous results of a control are on the normal, and the instrument is working correctly.
control same side and greater than ±1 standard
deviation from the assigned mean
concentration.
C03023 Result Warning Chemistry: 10-x Results of five runs (10 results), or 10 Check if the reagent is qualified, control sample is
calculation Control: 10-x out of continuous results of a control are on the normal, and the instrument is working correctly.
control same side.
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
C03024 Result Error Biochemistry test / Software error Rerun the test, or reboot the operating software
calculation period time out. Operating system error and analyzing unit. If the error remains, contact
Cannot continue our customer service department or your local
distributor.
C03026 Result Warning Photoelectric data is / Communication error. If the error persists, contact our R&D department.
calculation lost
C03027 Result Warning Chemistry: 2.7s Multiple QC data and threshold values or Check if the reagent is qualified and control is
calculation Control: 1.0-2.7 out cumulative sum exceed ±2.7SD. normal.Refer to 10.2.15 for processing.
of control
C03028 Result Warning Chemistry: 3.0s Multiple QC data and threshold values or Check if the reagent is qualified and control is
calculation Control: 1.0-3.0 out cumulative sum exceed ±3.0SD. normal.Refer to 10.2.15 for processing.
of control
C03029 Result Warning Chemistry: 5.1s Multiple QC data and threshold values or Check if the reagent is qualified and control is
calculation Control: 0.5-5.1 out cumulative sum exceed ±5.1SD. normal.Refer to 10.2.15 for processing.
of control
C03030 Result Error Photoelectric TD Software error 1. Rerun the operating software.
calculation measurement period 2. Reboot the operation unit.
is out of range 3. Check if the ground voltage is normal
Sample ID/bar code: 4. Check for interference, poor contact between
Position: the splitter assembly and the Main board, or
Chemistry: damage to the cable.
5. Check the serial port connection, computer
serial port
6. Replace the main board
C03031 Result Error Multiple consecutive / Software error 1. Rerun the operating software.
calculation photoelectric 2. Reboot the operation unit.
measurements are 3. Check if the ground voltage is normal
time out 4. Check for interference, poor contact between
Sample ID/bar code: the splitter assembly and the Main board, or
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
Position: damage to the cable.
Chemistry: 5. Check the serial port connection, computer
serial port
6. Replace the main board
C04001 Sample bar Warning Duplicate sample bar / Duplicate bar code is used. Replace the duplicate sample bar code label.
code code.
Sample ID/bar code:
Position 1:
Position 2:
C04002 Sample bar Warning Bar code has no / The sample of the bar code has not been Program the sample of the bar code.
code corresponding programmed.
programming.
Sample ID/bar code:
Position:
C04006 Sample bar Warning Sample is expired / The sample is loaded after its shelf life is The sample is expired. Replace the sample and
code Sample ID/bar code: exceeded. program it again. Reject the expired sample. If
Position: the sample shelf life is too short, change it to a
reasonable one.
C04008 Sample bar Warning Sample bar code too / The bar code length is greater than the Redefine the bar code with no more than 27
code long. Position: maximum value of 27 digits. digits.
C04009 Sample bar Warning Sample bar code is / The bar code length is less than the Redefine the bar code with no less than 3 digits.
code less than 3 digits. minimum value of 3 digits.
position:
C04012 Sample bar Warning Sample bar code / Bar code data does not accord with the Reset the bar code format, or reprint and scan the
code analysis error defined format. bar code.
Sample bar code:
Position:
C05001 Reagent bar Warning Duplicate reagent bar / Incorrect reagent or reagent bar code is Reprint the reagent bar code, or replace the
code code being used, or an invalid reagent bar code reagent bottle with an invalid bar code.
Reagent: is being used in a closed-reagent system.
Position 1: Closed-reagent bar code is aligned with
Position 2: closed reagents, and cannot be used
again for new reagent when a reagent is
exhausted.
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
C05002 Reagent bar Warning Reagent bar code / Incorrect reagent bar code is being used, Print the new reagent bar code with correct
code data error. or reagent bar code is not configured settings and check the bar code against the
Position: reasonably. The reagent bar code settings. In the case of a closed-reagent system,
contains incomplete or incorrect reagent replace the reagent bottle, or contact the reagent
information, such as expiration date, supplier.
reagent volume, etc.
C05003 Reagent bar Warning Reagent bar code / Incorrect reagent bar code is being used, Check the reagent bar code settings, or reprint the
code analysis error or reagent bar code settings are incorrect. reagent bar code against the settings. In the
Position: Non-closed reagent bar code is being case of a closed-reagent system, contact the
used in a closed-reagent system. The reagent supplier.
system fails to extract reagent information
from the bar code.
C05006 Reagent bar Error Wash solution / Reagent rather than wash solution is Reposition the reagent, or remove it from the
code position on reagent placed in the fixed wash solution position sample diluent position.
carousel is occupied on reagent carousel.
by another reagent
Position:
C05008 Reagent bar Error Physiological saline / Reagent rather than physiological saline Reposition the reagent, or remove it from the
code position on reagent is placed in the fixed physiological saline sample diluent position.
carousel is occupied position on reagent carousel.
by another reagent
Position:
C05010 Reagent bar Error The pretreatment / The pretreatment reagent position is Place the pretreatment reagent in correct position.
code reagent position is occupied by other reagent.
occupied by other
reagent. Position:
C05011 Reagent bar Error The ISE wash / The ISE wash solution position is Place the pretreatment reagent in correct position.
code solution position is occupied by another reagent.
occupied by another
reagent.
C06001 Host Error LIS initialization error / Host file is damaged or does not exist. Reboot operating software; initialize LIS module
communicati
on
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
C06002 Host Error LIS communication / Host parameters error Check system configuration parameters; re-
communicati parameter error connect LIS
on
C06003 Host Error LIS communication / Communication failure If the error occurs accidentally, send or receive
communicati error the instruction again. If the error occurs for several
on times, contact LIS vendor. If problem remain,
contact our R&D department.
C06004 Host Error LIS host cannot be / Abnormal network connection, or the LIS Check if LIS host and LIS station is started
communicati connected host is not started. normally.
on
C06005 Host Warning Sending sample / Communication failure If the error occurs accidentally, send or receive
communicati results failed. the instruction again. If the error occurs for several
on Sample ID/bar code: times, contact LIS vendor. If problem remain,
Position: contact our R&D department.
C06006 Host Warning Sending sample / Communication failure If the error occurs accidentally, send or receive
communicati information failed. the instruction again. If the error occurs for several
on Sample ID/bar code: times, contact LIS vendor. If problem remain,
Position: contact our R&D department.
C06007 Host Warning Inquiring sample / LIS host failure. If the error occurs accidentally, neglect it. Neglect
communicati information failed. the error. If the error occurs for several times,
on Sample ID/bar code: contact LIS vendor. If the problem remains,
Position: contact our R&D department.
C06008 Host Warning Downloading sample / Incorrect channel settings; or insufficient Check and re-set the chemistry correspondence
communicati failed. or redundant chemistries on the LIS host. between the operating software and the LIS host.
on Sample ID/bar code:
Position:
C07003 Light source Error Light intensity is too / 1. The lamp is not installed correctly. Refer to 10.2.7 for processing.
weak 2. The lamp is aging.
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
C07005 Light source Error Lamp is not turned / 1. The lamp is damaged. Refer to 10.2.8 for processing.
on 2. The lamp cable is not connected
properly.
3. The power board of the lamp is not
connected properly.
4. The power supply of the analyzing unit
is disconnected.
5. The AD collection board goes wrong.
C07006 Light source Error Light intensity is too / 1. The lamp is aging. Refer to 10.2.9 for processing.
strong 2. The circuit gain is too high and beyond
the measurement range.
C07007 Light source Error Dark current is too / 1. The circuit gain is too high and beyond Refer to 10.2.14 for processing.
high the measurement range.
Channel:
2. The power board of the lamp is not
AD:
connected properly.
3. The AD collection board goes wrong.
C07012 Other error of Warning Storage device error. / No floppy disk or U disk is inserted. No file Check if U disk or floppy disk is inserted or full;
operation Cannot import data is found in the floppy disk or U disk, or file Check if storage device is damaged
unit error, or file is damaged. The floppy disk
or U disk is locked or damaged.
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
C07013 Other error of Warning Storage device error. / No floppy disk or U disk is inserted. Check if U disk or floppy disk is inserted or full;
operation Cannot export data Insufficient disk space. The floppy disk or Check if storage device is damaged
unit U disk is locked or damaged.
C07014 Other error of Warning Reagent exhausted / All reagents in this kind of bottles do not Refill or replace the reagent.
operation Chemistry: reach minimum limit; All reagents of this
unit Position: kind cannot be detected
C07016 Other error of Warning Insufficient wash / Insufficient wash solution on the Refill the wash solution on the sample/reagent
operation solution sample/reagent carousel. carousel.
unit Position:
C07017 Other error of Warning Wash solution is / Wash solution is exhausted on the Refill the wash solution on the sample/reagent
operation exhausted sample/reagent carousel. carousel.
unit Position:
C07022 Other error of Warning Less than X tests are / All reagents in this kind of bottles do not Refill or replace the reagent.
operation left in biochemistry reach minimum limit; All reagents of this
unit reagent. Chemistry: kind cannot be detected
C07023 Other error of Warning Chemistry: %s, 30 / The calibration factors are about to be Recalibrate the chemistry.
operation minutes left for next expired.
unit calibration.
C07027 Other error of Warning Calibrator %s has / The calibrator is expired. Replace the calibrator.
operation been expired
unit
C07028 Other error of Warning Chemistry: %s, lot / Expired Replace the reagent.
operation No.: %s,
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
unit position: %s, has
been expired
C07029 Other error of Warning Chemistry: %s, lot / The uncapping time of the reagent pack is Replace the reagent.
operation No.: %s, too long.
unit position: %s, has
exceeded the on-
board stability time
C07034 Other error of Warning Insufficient / Insufficient physiological saline on Refill the physiological saline on the
operation physiological saline sample/reagent carousel sample/reagent carousel.
unit Position:
C07035 Other error of Warning Physiological saline / Physiological saline is exhausted on Refill the physiological saline on the
operation is exhausted sample/reagent carousel. sample/reagent carousel.
unit Position:
C07036 Other Warning Chemistry: %s. / The calibration factors have been expired. Recalibrate the chemistry.
Calibration factors
are expired
C07037 Other Warning Reagent bottle / Serial number of the reagent is changed. Reagent serial number of the chemistry is
number of %s changed. Please recalibrate
chemistry is
changed. Please
recalibrate
C07038 Other Warning Reagent lot number / Lot number of the reagent is changed. Reagent lot number of the chemistry is changed.
of %s chemistry is Please recalibrate
changed. Please
recalibrate
C07039 Other Warning Calibration factors / The calibration factors are expired. The calibration factors are expired.
of %s chemistry are
expired. Recalibrate
Event ID Component Event Error Message and Flag Probable Causes Corrective Actions
class Event Log
C07040 Other Warning Reagent exhausted / Reagent exhausted Refill or replace the reagent.
Chemistry: Reagent probe does not detect liquid level
C07041 Other Error ISE reagent is less / Inventory of the ISE reagent is lower than Check the inventory, and refill ISE reagent if
than %s the alarm limit. necessary.
C07042 Other Warning %s, lot number: %s, / One or more special reagents have Replace the reagent.
position: %s, has expired.
been expired
C07045 Other Warning ISE wash solution is / ISE Wash solution is exhausted. Add the ISE wash solution.
exhausted.
C07046 Other Warning ISE wash solution is / ISE wash solution is insufficient. Add the ISE wash solution.
insufficient.
11 Parts List
Table 11-1 Parts list
Location &
Order Number 801 Number Part Number Part Description Part Name in PI&PO Applicable Range
Reference
051-002413-00 N/A 051-002413-00 BS-230 Drive Board BA24 Power Driver Board N/A Above main board
115-039563-00 N/A 115-039563-00 Main Board (Open system) Main board(opend system) N/A N/A
115-039564-00 N/A 115-039564-00 Main Board (Close system 3 User-defined) Main board(Close System 3 User-defined) N/A N/A
115-039565-00 N/A 115-039565-00 Main Board (Close system 5 User-defined) Main board(Close System 5 User-defined) N/A N/A
115-039566-00 N/A 115-039566-00 Main Board (Close system 0 User-defined) Main board(Close System 0 User-defined) N/A N/A
801-BA10-00020- BA20-30-
N/A Reagent Refrigeration Board Reagent Refrigeration Board N/A N/A
00 75227
801-BA10-00004- BA10-30-
N/A A/D Convertion Board A/D Convertion Board N/A N/A
00 77759
051-002532-00 N/A 051-002532-00 Power Board BA24 Power Board PCBA N/A In Power Box
051-002479-00 N/A 051-002479-00 LLD Board Integration Liquid Detecting Board PCBA N/A N/A
BA10-30-
BA10-30-77760 N/A Pre-amplifier Board Preamplification Board N/A N/A
77760
801-BA80-00076-
N/A 115-005512-00 Motor for Syringe subassembly N/A N/A
00
115-038798-00 N/A 115-038798-00 Motor for Reaction Disk reaction plate motor assembly N/A N/A
115-036317-00 N/A 115-036317-00 Motor for Sample/Reagent Disk Reagent/sample Disk Motor Assembly N/A N/A
801-BA20-00122- 801-BA20-00122-
115-005246-00 Step Motor (42mm C) with Belt Wheel Step Motor (42mm C) with Belt Wheel Motor for sample probe horizontal movement N/A
00 00
115-038797-00 N/A 115-038797-00 Vertical Motor vertical motor assembly(BA24) Motor for sample probe or mixer vertical movement N/A
801-BA10-00023- 801-BA10-00023- BA30-10-
DC Motor for mixer DC Motor(6V) DC Motor for mixer N/A
00 00 15052
801-BA20-00057- 801-BA20-00057-
024-000149-00 Step Motor(42mm C) Step Motor(42mm C) N/A N/A
00 00
115-038630-00 N/A 115-038630-00 motor module of syringe motor module of syringe N/A
115-038595-00 N/A 115-038595-00 Drive Assembly of syringe drive of syringe N/A N/A
801-BA23-00025- 801-BA23-00025-
082-000430-00 S/R Syringe Reagent Syringe.500ul(ZDV)(FRU) N/A N/A
00 00
115-038796-00 N/A 115-038796-00 Horizontal Motor horizontal motor assembly(BA24) Motor for sample probe or mixer rotation N/A
0040-10-32301 N/A 0040-10-32301 Tube PTFE 0.040"IDX0.066"OD,250FT Tube PTFE 0.040"IDX0.066"OD,250FT D06 N/A
801-BA10-00131- 801-BA10-00131- BA10-21-
Reaction Disk Bottom Heater Reactor lower Heator connector N/A
00 00 78143
009-006306-00 N/A 009-006306-00 Reaction Disk Temperature Sensor Temprature Sensor Wire of Reaction Disk N/A N/A
801-BA10-00091- 801-BA10-00091- BA10-21-
Reaction Disk Top Heater Reaction Top Heater N/A N/A
00 00 78142
801-BA10-00104- 801-BA10-00104- BA10-21-
Reaction Disk Thermal Protector Thermal Protector (70°C) N/A N/A
00 00 78147
801-BA10-00037- 801-BA10-00037- BA40-21- Peltier Peltier Cooler N/A N/A
00 00 61655
801-BA30-00088- 801-BA30-00088-
024-000110-00 Reagent Refrigeration Temperature Sensor Reagent Temp Sensor N/A N/A
00 00
115-037552-00 N/A 115-037552-00 Reagent Preheater Assembly reagent preheat asm N/A N/A
023-000738-00 N/A 023-000738-00 Barcode Scanner MS-3 Laser scanner N/A N/A
115-038793-00 N/A 115-038793-00 Barcode Upgrade Package Barcode module kit N/A N/A
801-BA10-00029- 801-BA10-00029- BA31-30-
Home sensor of syringe Initial Position Sensor of Syringe N/A N/A
00 00 41501
BA10-20-
BA10-20-78212 N/A Cable from main board to serial cable port Computer communication patch cord N/A N/A
78212
801-BA40-00254- 801-BA40-00254-
M07-00061S--- Main Power Switch Main Power Switch N/A N/A
00 00
009-002204-00 N/A 009-002204-00 Home Sensor wire of Optical Switch(s) Home sensor for reaction disk or sampleN/Areagent disk N/A
12.2.1 Querying State of RS232 Serial Port Card and Network Card
Identifying the installation state of RS232 serial port and network card driver is an important part for detecting
the network state. If the driver is not installed, or any exception occurs to the installed driver, even if the
hardware including serial cable or network cable works normally, the network communication may be faulty.
Select [Computer] - [Property] - [Device Manager] - [Port] to check the installation of serial port card driver to
Note: Regardless of bidirectional LIS communication or unidirectional LIS communication, the LIS shall always
make response to the information sent from the machine.
Messages in LIS communication use fixed format. Each sample message contains control characters which
are invisible to the naked eye but they have to exist. The machine will convert the start character to <SB> and
stop character to <EB><CR> in order to completely express received messages.
Regardless of receiving the sample application information or response message from the LIS system, the
machine will always detect both the start and stop characters in the message frame. An LIS engineer shall not
treat the start character and stop character as a character in the LIS interface, nor add or delete control
characters.
12.5 Common Problems and Corrective Measures
12.5.1 LIS cannot be connected
First, check whether the port number set on the workstation computer matches that of the LIS interface. Do
not use port number 80/8080. Next, check whether the IP address of the workstation matches that of the LIS
host and check that the workstation is properly connected to the LIS host.
The machine is used as the client and the LIS is used as the server side by default. The machine can be
automatically connected to the LIS.
11,09:57:56:467,LinkLayer Log:=>
<SB>MSH|^~\&|||||20180811095756||QRY^Q02|1|P|2.3.1||||||ASCII|||<CR>
QRD|20180811095756|R|D|1|||RD|002100418080230050|OTH|||T|<CR>
QRF||||||RCT|COR|ALL||<CR>
<EB><CR>
11,09:57:56:558,LinkLayerLog: <=<SB>MSH|^~\&|||||20180811095756||QCK^Q02|1|P|2.3.1||||||ASCII|||<CR>
MSA|AA|1|Message accepted|||0|<CR>
ERR|0|<CR>
QAK|SR|OK|<CR>
<EB><CR>
MSH|^~\&|||||20180811095756||DSR^Q03|1|P|2.3.1||||||ASCII|||<CR>
MSA|AA|1|Message accepted|||0|<CR>
ERR|0|<CR>
QAK|SR|OK|<CR>
QRD|20180811095756|R|D|2|||RD||OTH|||T|<CR>
QRF||||||RCT|COR|ALL||<CR>
DSP|1|||||<CR>
DSP|2|||||<CR>
DSP|3|||||<CR>
DSP|4|||||<CR>
DSP|5|||||<CR>
DSP|6|||||<CR>
DSP|7|||||<CR>
DSP|8|||||<CR>
DSP|9|||||<CR>
DSP|10|||||<CR>
DSP|11|||||<CR>
DSP|12|||||<CR>
DSP|13|||||<CR>
DSP|14|||||<CR>
DSP|15|||||<CR>
DSP|16|||||<CR>
DSP|17|||||<CR>
DSP|18|||||<CR>
DSP|19|||||<CR>
DSP|20|||||<CR>
DSP|21|002100418080230050||||<CR>
DSP|22|||||<CR>
DSP|23||20180811095756|||<CR>
DSP|24||N|||<CR>
DSP|25|||||<CR>
DSP|26||serum|||<CR>
DSP|27|||||<CR>
DSP|28|||||<CR>
DSP|29||2^^^|||<CR>
DSP|30||13^^^|||<CR>
DSP|31||6^^^|||<CR>
DSP|32||7^^^|||<CR>
DSP|33||8^^^|||<CR>
DSP|34||9^^^|||<CR>
DSP|35||10^^^|||<CR>
DSP|36||11^^^|||<CR>
DSP|37||12^^^|||<CR>
DSP|38||1^^^|||<CR>
DSC||<CR>
<EB><CR>
11,09:57:56:732,LinkLayer
Log: =><SB>MSH|^~\&|||||20180811095756||ACK^Q03|1|P|2.3.1||||||ASCII|||<CR>
MSA|AA|1|Message accepted|||0|<CR>
ERR|0|<CR>
<EB><CR>
Role of Analysis Tool
A data analysis tool allows copy and paste of raw data of the machine for analysis.
08,23:03:18:947,LinkLayer
Log: =><SB>MSH|^~\&|||||20180708230318||ORU^R01|2800|P|2.3.1||||0||ASCII|||<CR>
PID|1472|||||||O|||||||||||||||||||||||<CR>
OBR|1472||9015|^|N|20180708224731|20180708224703|20180708224703||1^1||||20180708224703|serum|||
|||||||5|||||||||||||||||||||||<CR>
OBX|1|NM|4|calcium|2.252133|mmol/L|-|N|||F||2.252133|20180708225609|||0|<CR>
OBX|2|NM|5|magnesium|0.569389|mmol/L|-|N|||F||0.569389|20180708225829|||0|<CR>
OBX|3|NM|6|inorganic phosphorus|1.578690|mmol/L|-|N|||F||1.578690|20180708230304|||0|<CR>
OBX|4|NM|10|total bilirubin (vanadate oxidation method)|8.779144|μmol/L|-
|N|||F||8.779144|20180708230315|||0|<CR>
OBX|5|NM|11|direct bilirubin (vanadate oxidation method)|3.441980|μmol/L|-
|N|||F||3.441980|20180708230318|||0|<CR>
OBX|6|NM|16|adenosine deaminase|7.739112|U/L|-|N|||F||7.739112|20180708230311|||0|<CR>
OBX|7|NM|17|prealbumin|230.296762|mg/L|-|N|||F||230.296762|20180708230300|||0|<CR>
OBX|8|NM|18|total bile acid|1.787443|μmol/L|-|N|||F||1.787443|20180708230130|||0|<CR>
OBX|9|NM|19|alanine aminotransferase|19.820950|U/L|-|N|||F||19.820950|20180708230134|||0|<CR>
OBX|10|NM|20|aspartate amino transferase |39.088345|U/L|-|N|||F||39.088345|20180708230137|||0|<CR>
OBX|11|NM|21|alkaline phosphatase|130.115058|U/L|-|N|||F||130.115058|20180708230130|||0|<CR>
OBX|12|NM|22|γ-glutamyltransferase|67.893341|U/L|-|N|||F||67.893341|20180708230134|||0|<CR>
OBX|13|NM|23|lipoprotein (a)|71.263917|mg/L|-|N|||F||71.263917|20180708230217|||0|<CR>
OBX|14|NM|24|total protein|48.843538|g/L|-|N|||F||48.843538|20180708230224|||0|<CR>
OBX|15|NM|25|cholinesterase|4114.479156|U/L|-|N|||F||4114.479156|20180708225949|||0|<CR>
OBX|16|NM|26|albumin|29.379028|g/L|-|N|||F||29.379028|20180708225721|||0|<CR>
OBX|17|NM|27|lipase|10.279494|U/L|-|N|||F||10.279494|20180708230130|||0|<CR>
OBX|18|NM|28|α-amylase|63.568402|U/L|-|N|||F||63.568402|20180708230039|||0|<CR>
This tool can display how the LIS interface process raw data from the machine and how the raw data from the
machine is analyzed and extracted, and generates a log in a specified format
Sample ID 9015
Channel ID -------------4--------|| item name --------calcium:--------:result 2.252133
Channel ID -------------5--------|| item name --------magnesium:--------:result 0.569389
Channel ID -------------6--------|| item name --------inorganic phosphorus:--------:result 1.578690
Channel ID-------------10--------||item name--------total bilirubin (vanadate oxidation method):--------:result
8.779144
Channel ID-------------11--------||item name--------direct bilirubin (vanadate oxidation method):--------:result
3.441980
Channel ID -------------16--------|| item name --------adenosine deaminase:--------:result 7.739112
Channel ID -------------17--------|| item name --------prealbumin:--------:result 230.296762
Channel ID -------------18--------|| item name --------total bile acid:--------:result 1.787443
Channel ID -------------19--------|| item name --------alanine aminotransferase:--------:result 19.820950
Channel ID -------------20--------|| item name --------aspartate amino transferase:--------:result 39.088345
Channel ID -------------21--------|| item name --------alkaline phosphatase:--------:result 130.115058
Channel ID -------------22--------|| item name --------γ-glutamyltransferase:--------:result 67.893341
Channel ID -------------23--------|| item name --------lipoprotein (a):--------:result 71.263917
Channel ID -------------24--------|| item name --------total protein:--------:result 48.843538
Channel ID -------------25--------|| item name --------cholinesterase:--------:result 4114.479156
Channel ID -------------26--------|| item name --------albumin:--------:result 29.379028
Channel ID -------------27--------|| item name --------lipase:--------:result 10.279494
Channel ID -------------28--------|| item name --------α-amylase:--------:result 63.568402
Channel ID -------------29--------|| item name --------apolipoprotein A1:--------:result 1.740667
Channel ID -------------30--------|| item name --------apolipoprotein B:--------:result 1.241503
Channel ID -------------31--------|| item name --------triglyceride:--------:result 5.302102
Channel ID -------------33--------|| item name --------low density lipoprotein cholesterin:--------:result 2.838998
Channel ID -------------34--------|| item name --------high density lipoprotein cholesterin:--------:result 1.156541
Channel ID -------------35--------|| item name --------total cholesterol:--------:result 5.675223
Channel ID -------------36--------|| item name --------creatinine (sarcosine oxidase method):--------:result
4) Remove all electrodes except the reference electrode. Dispense the aspirated calibrator A into
electrodes K+, Cl- and Na+, and use adhesive tape to seal both ends of the electrodes.
5) Install 4 spacers, use an emptying device to connect the A/B ports on the wand to deionized water,
and then execute Purge A/B periodically for 40 times.
6) Disconnect deionized water from A/B ports and continue with the purging.
Remarks: The number of purging operations can be set according to the emptying condition until the residual
deionized water in the A and B tubes is completely drained, and no liquid flows out from the waste outlet.
7) Remove all electrodes and the emptying device, place the wand in the reagent pack, remove the
peristaltic pump tube, install the shielding box door, and tighten the screws on the shielding box.
Figure 13-4 Remove the pump tube from the peristaltic pump
liquid outlet. Then click " Turn Off " to turn off P02.
5) Empty the DI water tank, wash it and put it back in place.
6) Select "P02 Exterior Wash", click "Turn on ", confirm that the pump is on, observe the probe and the
water outlet of the wash well. When there is no more water, click " Turn Off "To turn off P02.
13.4 Packing
If the analyzer should be packed, please confirm whether the contents in the table below are
completed and whether the relevant materials have been prepared.
No. Check Item
1 The sample/reagent carousel has been emptied and cleaned
2 The reagents, cleansers, etc. in the analyzer have been taken out
3 The fluidic tubes have been emptied. Refer to 13.2 .
4 The materials list is as below:
Tape. TESA4298 tape ivory white, 18 mmX50 (material ID: 095-000039-00)
Stretch film width 450 mmX thickness 0.02 mm (material ID: A90-000095---)
Roll foam. 53 M*1 M*8 mm (Material ID: 0000-10-10765)
Bubble film Width 1 m Double flat Bubble Diameter 10 mm (material ID: A90-000077---)
Heat shrinkable sleeve. Φ2.0 mm 105 Celsius degrees 600 V transparent (material ID: A20-
000018---), 1 for protecting the probe
Cable tie (common tools, self-provided)
Transparent sealed bag (self-provided)
Sealing transparent tape (self-provided)
Computer box (package left when installed)
Accessory box (package left when installed)
Main box and fixing screws (retained items when installed)
After confirming that the above items are correct, follow the installation guide in reverse. The specific steps are
as follows:
1) Separate the main unit from the cabinet and wrap them with stretch film separately, first from the lower
side to the upper side, and then wrap the protective cover diagonally (the whole machine is wrapped
around tightly with 3-4 layers), and expose the carrying handle.
2) Pack the main unit and the cabinet according to the reverse order of section 8.4.1 Unpacking.
Among them, the four fixed brackets are shown as shown, and should not be misplaced. “F” is the front
of the instrument.
1) Attach warning labels to the hand holes on both sides of the box of the computer main unit, and seal the
hand holes.
2) After attaching the serial number label on the box, bind the box with four straps as shown.
14 Optional Modules
14.1 Overview
The optional modules include the ISE module, clog detection module and barcode scanning module.
When the client wants to add the above functions, you should perform the upgrade installation and alignment
work as follows to ensure that the modules function properly.
Shielding box
Four screws for fixing
4) Insert the connector of the waste tube into the ISE module, which should be tightly fit. Pay
attention to the installation direction, and the red seal should not fall off.
Check the
connector of the
ISE waste tube.
5)Install the adapter cable of the ISE module onto the ISE module, and install the ISE module on the
mainframe bottom plate with four M4X8 pan head combination screws. The screws are not tightened
at the moment, and then tighten them after confirming the position of the ISE module. Be careful not
to press on the wire.
6) Remove the six M3X6 screws from the three peristaltic pumps, add one M3 spring washer to each
screen, and then re-tighten the screws. Use twelve M2.5X6 Phillips pan head screws with flat
washers and spring washers to fix the three peristaltic pumps onto the lower bracket hole of the
syringe. Note that the wiring directions are upwards as shown in the figure.
7) Use four M3X6 pan head screws with washers to mount the ISE power board onto the board
bracket:The position of the ISE power board is shown as below:
8) Connect the power cord of the ISE module to the corresponding ISE power board.
9) Connect the cables between the ISE module and the three peristaltic pumps.
Note: Bundle the cables at the peristaltic pumps during the assembly procedure, and prevent the cables from
coming into contact with the shafts of the three peristaltic pumps.
10) Connect the ISE tubes as shown in the following figure. Use the small cable ties on the ISE module
interface to attach the A and B tubes to the shielding box. Install a retaining ring SB-1316 in the
outlet hole of the shielding box of the ISE waste tube.
Wire harness
retainer (small)
11) After the installation is complete, follow the above steps to check again.
12) Open the operating software with the engineer user name and password and click UtilitySystem
SetupFactory Setup.
base when you install the last electrode, to make sure the electrode is fixed well.
Double check if the electrodes are fixed well.
3) Connect the reagent pack to the reagent pack wand: as shown in the figure below, install the reagent
pack wand in place until you hear a "click" sound. Therefore, the "ISE communication error" appears.
4) Align the probe postion. (Refer to7.5.8 Probe to Horizontal Postion on ISE Part (Optional) and 7.5.9
Probe to Vertical Postion on ISE Part (Optional))
5) Module Intialization,refer to 7.10.1 Module Intialization.
6) Put away the panels including the ISE shielding shell.
7)
Note: After the ISE module is installed, do not cut off the mains power (the power switch for
the analyzing unit can be cut off). If the mains power must be cut off and the downtime is more than 2
hours, empty the ISE and remove the electrodes. For details, refer to 13.2.1 Empty ISE Tube (optional).
To remove electrodes, the ISE module shall be cleaned and emptied as well.
3) Install the reagent carousel anti-fog heating unit onto the reagent chamber with four M3X8 Phillips pan
head screws.
4) Attach the dust cover with the sponge adjustment pad to the fixing plate with four M3X6 Phillips pan
head screws.
5) Use two M3X8 hex socket head caps with spring washers and large flat pads to secure the scanner
bracket to the barcode mounting plate. Use two M3X10 hex socket screws with spring washers and
large flat pads to mount the barcode scanner onto the scanner bracket. In this step, do not tighten the
two sets of screws. Align the position of the scanner first and then tighten the screws. Use two M3X8
hexagon socket screws with spring washers and large flat pads to secure the barcode mounting plate
to the underside of the frame beam and tighten the screws.
Scanner bracket
Barcode scanner
6) Connect the cables between the anti-fog heater and the protection switch and between the Main board
and the barcode module to the corresponding connectors as shown in the figure.
The bar code scanner is connected to the main control board, and the wire is routed to the right
along the side of the bottom plate
7) For barcode alignment, please refer to 7.7 Bar Code Unit (Optional).
8) After alignment, open the operating software with the engineer user name and password and click
UtilitySystem SetupFactory Setup. See Figure 14-11 Utility-System Setup-Factory Setup
9) Click Optional Modules. See Figure 14-12 Factory Setup-Optional Modules.
10) Tick the Enable/Disable Sample Carousel Bar Code and Enable/Disable Reagent Bar Code
checkboxes, and click Save.
Note: Please tick the checkboxes according to the actual conditions of the client. For example, if the
client only scans with the reagent barcode, but does not use the sample barcode scanning, you can
tick only Enable/Disable Reagent Bar Code.
Appendices
A.1 BS-230 Installation Acceptance Report
BS-230_Installatio
n Acceptance Report_V1.0_EN.doc
BS-230_Moving
Parts Position Confirmation Guide (No Alignment Tooling)_V1.0_EN.doc
Tool list.xlsx
BS-230&240_Erro
r Information Feedback Form_V1.0_EN.doc
BS-230_Series
Recovery Checklist_V1.0_EN.docx
BS-230_Maintena
nce log sheet_V1.0_EN.xlsx
SV01 T105
D05 T104 D06
T102 T103
T106 Reagent carousel
SY01 MIX
NS
D19
W23
D18
T204
D04 W12
T303
D17
T203
D16 W11
W22
T202
P01 D15
W21
P02 T302
D14
D03
CV1
D13 W02
Panel
D02 T101 T301
T201 W01
D12
FL01
D01 D11
FL02
FS01 V02
V01
Analyzing Unit
Sensor
Standard modules
Waste
DI water
tank
tank
Low-conc.
DI water DI water waste outlet
inlet1 inlet2
Low-level floater
Deionized water
FL01
The tube length tolerance of the tube is not specified: when the tube length ≤ 100mm, the tolerance is ±5mm;
when the tube length > 100mm, the tolerance is ±10mm.
Tube Rubber hose Type Part No. Actual Number Tube Label Remark
label length of type
Labels
D03 Rubber hose 0.30.2*6.4mm TPU 082-002374-00 400 1 PVC tubing Assembling fluidic
polyether 8mm outlet assembly
D04 Rubber hose 0.30.2*6.4mm TPU 082-002374-00 200 1 PVC tubing
polyether 8mm
D05 Plastic M6G-020049--- 450 / /
tube.PTFEID1.5mmXOD2.5mmX
100M
D06 Rubber 0040-10-32301 2300 / / Assembling
hose .PTFE,0.040"IDX0.066"OD reagent
preheating
assembly
D13 Rubber hose 0.30.2*6.4mm TPU 082-002374-00 240 1 PVC tubing Assembling fluidic
polyether 8mm outlet assembly
D14 Rubber hose 0.30.2*6.4mm TPU 082-002374-00 80 1 PVC tubing Assembling fluidic
polyether 8mm outlet assembly
D15 Rubber hose 0.30.2*6.4mm TPU 082-002374-00 40 1 PVC tubing
polyether 8mm
D16 Rubber hose .1.6*3.2mm TPU 082-002375-00 500 1 PVC tubing
polyether 1.5mm
D17 Rubber hose 0.30.2*6.4mm TPU 082-002374-00 40 1 PVC tubing
polyether 8mm
D18 Rubber hose 0.30.2*6.4mm TPU 082-002374-00 300 1 PVC tubing Assembling
polyether 8mm instrument body
assembly
D19 Rubber hose 0.30.2*6.4mm TPU 082-002374-00 250 1 PVC tubing Assembling
polyether 8mm instrument body
assembly
W02 Hose. Φ9.525XΦ15.875 natural 082-000384-00 140 / / Assembling fluidic
color PVC 55~60º outlet assembly
W11 Hose. Φ9.525XΦ15.875 natural 082-000384-00 300 / / Assembling
color PVC 55~60º instrument body
assembly
W21 Hose. Φ9.525XΦ15.875 natural 082-000384-00 140 / / Assembling
color PVC 55~60º instrument body
assembly
W22 Hose. Φ9.525XΦ15.875 natural 082-000384-00 110 / / Assembling
color PVC 55~60º instrument body
assembly
W23 Hose. Φ9.525XΦ15.875 natural 082-000384-00 200 / / Assembling
color PVC 55~60º instrument body
assembly