StarterKit

Portable simulator with one

InteliLite controller

1 Document information 3
2 System overview 6
3 Step by step instruction 11
4 Technical data 15

Copyright © 2018 ComAp a.s.

Written by Jakub Štampach
Prague, Czech Republic
ComAp a.s., U Uranie 1612/14a,
170 00 Prague 7, Czech Republic
Tel: +420 246 012 111
E-mail: info@comap-control.com, www.comap-control.com Operator Guide
Table of contents
1 Document information 3
1.1 Clarification of notation 3
1.2 About this guide 3
1.3 Legal notice 3
1.3.1 Dangerous voltage 5
1.3.2 Working position 5
1.4 Document history 5

2 System overview 6
2.1 StarterKit content 6
2.2 Block scheme 7
2.3 StarterKit overview 8
2.3.1 Front panel elements 8
2.3.2 StarterKit elements 9
2.3.3 Shipping and handling 10

3 Step by step instruction 11

3.1 Work with StarterKit 11
3.2 StarterKit first launch guidelines 13
3.3 Archive import 14

4 Technical data 15

StarterKit Operator Guide 2

1 Document information
1.1 Clarification of notation 3
1.2 About this guide 3
1.3 Legal notice 3
1.4 Document history 5

1.1 Clarification of notation

Note: This type of paragraph calls readers attention to a notice or related theme.

IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.

Example: This type of paragraph contains information that is used to illustrate how a specific function
works.

1.2 About this guide

This guide contains a description of StarterKit. It is described how to start using and control the StarterKit. It is
intended for trained specialist in electrical engineering.
It is not described controlling and configuration of the controller. For detailed information about controller
operation please see InteliLite Global Guide.

1.3 Legal notice

This End User's Guide/Manual as part of the Documentation is an inseparable part of ComAp’s Product and
may be used exclusively according to the conditions defined in the “END USER or Distributor LICENSE
AGREEMENT CONDITIONS – COMAP CONTROL SYSTEMS SOFTWARE” (License Agreement) and/or in
the “ComAp a.s. Global terms and conditions for sale of Products and provision of Services” (Terms) and/or in
the “Standardní podmínky projektů komplexního řešení ke smlouvě o dílo, Standard Conditions for Supply of
Complete Solutions” (Conditions) as applicable.
ComAp’s License Agreement is governed by the Czech Civil Code 89/2012 Col., by the Authorship Act
121/2000 Col., by international treaties and by other relevant legal documents regulating protection of the
intellectual properties (TRIPS).
The End User and/or ComAp’s Distributor shall only be permitted to use this End User's Guide/Manual with
ComAp Control System Registered Products. The Documentation is not intended and applicable for any other
purpose.
Official version of the ComAp’s End User's Guide/Manual is the version published in English. ComAp reserves
the right to update this End User's Guide/Manual at any time. ComAp does not assume any responsibility for its
use outside of the scope of the Terms or the Conditions and the License Agreement.
Licensed End User is entitled to make only necessary number of copies of the End User's Guide/Manual. Any
translation of this End User's Guide/Manual without the prior written consent of ComAp is expressly prohibited!

StarterKit Operator Guide 3

 Even if the prior written consent from ComAp is acquired, ComAp does not take any responsibility for the
content, trustworthiness and quality of any such translation. ComAp will deem a translation equal to this End
User's Guide/Manual only if it agrees to verify such translation. The terms and conditions of such verification
must be agreed in the written form and in advance.
For more details relating to the Ownership, Extent of Permitted Reproductions Term of Use of the
Documentation and to the Confidentiality rules please review and comply with the ComAp’s License
Agreement, Terms and Conditions available on www.comap-control.com.
Security Risk Disclaimer
Pay attention to the following recommendations and measures to increase the level of security of ComAp
products and services.
Please note that possible cyber-attacks cannot be fully avoided by the below mentioned recommendations and
set of measures already performed by ComAp, but by following them the cyber-attacks can be considerably
reduced and thereby to reduce the risk of damage. ComAp does not take any responsibility for the actions of
persons responsible for cyber-attacks, nor for any damage caused by the cyber-attack. However, ComAp is
prepared to provide technical support to resolve problems arising from such actions, including but not limited to
restoring settings prior to the cyber-attacks, backing up data, recommending other preventive measures against
any further attacks.
Warning: Some forms of technical support may be provided against payment. There is no legal or factual
entitlement for technical services provided in connection to resolving problems arising from cyber-attack or
other unauthorized accesses to ComAp's Products or Services.
General security recommendations and set of measures
1. AccessCode
• Change the AccessCode BEFORE the device is connected to a network.
• Use a secure AccessCode – ideally a random string of 8 characters containing lowercase, uppercase letters
and digits.
• For each device use a different AccessCode.
2. Password
• Change the password BEFORE the device enters a regular operation.
• Do not leave displays or PC tools unattended if an user, especially administrator, is logged in.
3. Controller Web interface
• The controller web interface at port TCP/80 is based on http, not https, and thus it is intended to be used only
in closed private network infrastructures.
• Avoid exposing the port TCP/80 to the public Internet.
4. MODBUS/TCP
• The MODBUS/TCP protocol (port TCP/502) is an instrumentation protocol designed to exchange data
between locally connected devices like sensors, I/O modules, controllers etc. From it’s nature it does not
contain any kind of security – neither encryption nor authentication. Thus it is intended to be used only in closed
private network infrastructures.
• Avoid exposing the port TCP/502 to the public Internet.
5. SNMP
• The SNMP protocol (port UDP/161) version 1,2 is not encrypted. Thus it is intended to be used only in closed
private network infrastructures.
• Avoid exposing the port UDP/161 to the public Internet.

StarterKit Operator Guide 4

1.3.1 Dangerous voltage
In no case touch the terminals for voltage and current measurement!
Always connect grounding terminals!
In any case do not disconnect controller CT terminals!

1.3.2 Working position

After connecting the power wire to a power socket, StarterKit must be in the horizontal position and the
safety lock must be lock (see the picture below).

1.4 Document history

Revision number Related sw. version Date Author
1 1.1.O 8.2.2018 Jakub Štampach

StarterKit Operator Guide 5

2 System overview
StarterKit is dedicated for the simulation of basic application using ComAp controller InteliLite. StarterKit allows
to simulate various states of mains, Gen-set, network elements (especially breakers) and other devices.
StarterKit also enable basic user connection for monitoring and configuration from the front panel of StarterKit.
For more possibilities of simulation it is a need of advanced configuration.

2.1 StarterKit content 6

2.2 Block scheme 7
2.3 StarterKit overview 8
2.3.1 Front panel elements 8
2.3.2 StarterKit elements 9
2.3.3 Shipping and handling 10
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2.1 StarterKit content

DC Power supply for the controller
Front panel
ON/OFF button
Binary inputs levers connected to switches
Binary outputs states indicated by LEDs
Analog inputs changeable by potentiometers
USB (type B) connection to PC

StarterKit Operator Guide 6

2.2 Block scheme

Image 2.1 StarterKit - block scheme

StarterKit Operator Guide 7

2.3 StarterKit overview
2.3.1 Front panel elements

Image 2.2 StarterKit - front panel

InteliLite Controller For more information about controller see InteliLite Global Guide

User PC connection via USB type B for monitoring and configuration of the
USB connection
Controller

LEDs indication Binary output LEDs indication

Levers Binary inputs adjustment

Potentiometers Analog outputs adjustment

StarterKit Operator Guide 8

2.3.2 StarterKit elements

Image 2.3 StarterKit - inside

Fuse T2A / ~ 230V

Fuse T2A / =24V

StarterKit Operator Guide 9

2.3.3 Shipping and handling

Image 2.4 StarterKit - air valve

Note: Two special ratchets and air valve is to be used for any shipping. These elements provide pressure
equalization during transportation.

Image 2.5 StarterKit - secure for transportation

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StarterKit Operator Guide 10

3 Step by step instruction
3.1 Work with StarterKit
StarterKit Default configuration
Binary inputs (BIN)

Allows to change BI of the controller

BIN 1 GCB Feedback ON / AUT / OFF

BIN 2 MCB Feedback ON / AUT / OFF
BIN 3 Emergency Stop Normally close
BIN 4 Access Lock Normally Open
BIN 5 Remote Off Normally Open
BIN 6 Remote Test Normally Open
BIN 7 Shutdown Override Normally Open
BIN 8 Free I8 Free BIN

More information about the binary inputs are available in InteliLite Global Guide.
IMPORTANT: For correct function of the Starterkit is necessary to setup first two BI according to
the above table and put the levers to AUT position.

Binary outputs (BOUT)

BOUT 1 Starter
BOUT 2 Fuel Solenoid
BOUT 3 GCB Open/Close
BOUT 4 MCB Open/Close
BOUT 5 Prestart
BOUT 6 Ready to load
BOUT 7 Alarm
BOUT 8 Free BOUT

StarterKit Operator Guide 11

 More information about the binary outputs are available in InteliLite Global Guide.
IMPORTANT: For correct function of the StarterKit it is necessary to setup first four BOUT to
specific functions according to the above table

Analog inputs

AIN 1 Oil Pressure Sensor: VDO 10 Bar

AIN 2 Collant Temp Sensor: VDO 40-120°C
AIN 3 Fuel Level Sensor: VDOLevel%
AIN 4 Free AIN

Note: Archive with predefined configuration for StarterKit is available in InteliLite Upgrade Package which is
available on www.comap-control.com

Simulator control

StarterKit also allows you to set up level of:

D+ - Voltage of D+ terminal
Umains - Mains Voltage
Ubat - Battery voltage (DC power supply)
Ugen - Generator voltage
Igen - Generator current level
RPM - Engine RPM
Setpoints
Setpoints which must be set up for correct functions of the Starterkit itself.

StarterKit Operator Guide 12

 Setpoint Groups Setpoint Name Setpoint Value
Basic Settings Connection Type MonoPhase
Basic Settings Gear Teeth 0 (FGen ->RPM)
AMF Settings MCB Logic Close-On

3.2 StarterKit first launch guidelines

1. Connect the power wire to a power socket
2. Turn on the power switch
3. START/STOP the simulator
Manually via START/STOP Buttons – when the controller is switch to MAN mode
Automatically – the simulator starts automatically after mains fail when the controller is switch to AUT
mode
Note: All information about modes are available in the new InteliLite Global Guide.

4. Starting process
During starting period must a StarterKit operator change values manually according to the controllers
configuration.
RPM – RPM must be set to nominal RPM via RPM potentiometer
OIL PRESSURE – Oil pressure has to be set above the Starting oil pressure value during this period
if not Wrn Stop fail is displayed and vice versa when the engine is stopped the oil pressure must be
below the Starting oil pressure value. Oil pressure can be set up via analog input 1 potentiometer
(AIN1)
U GEN – Generator voltage must be set to nominal voltage via UGen potentiometer
I GEN – Generator current must be set to nominal current via IGen potentiometer
All information about the New InteliLITE starting conditions are available in the InteliLite Global Guide.

StarterKit Operator Guide 13

3.3 Archive import
In the case that you would like to test your own archive with your configuration on the simulator.

There are a few conditions which must be fulfilled for correct functionality of the simulator:

Binary inputs and outputs settings

Binary inputs - First two binary inputs (BI) must be setup to specific functions
BI1 - GCB Feedback
BI2 - MCB Feedback

Binary outputs - First four binary outputs (BOUT) must be setup to specific functions
BOUT1 - Starter
BOUT2 - Fuel Solenoid
BOUT3 - GCB Open/Close
BUT4 - MCB Open/Close

Setpoints - There are a few setpoints which must be setup properly

Setpoint Groups Setpoint Name Setpoint Value

Basic Settings Connection Type MonoPhase
Basic Settings Gear Teeth 0 (FGen ->RPM)
AMF Settings MCB Logic Close-On

Note: All information about controllers configuration is available in InteliLite Global Guide of the controller.

StarterKit Operator Guide 14

4 Technical data
Power supply 1 x 100-240 V AC
DC Power supply 1 x 24 V, 3, 2A
Protection IPXX
Operating conditions 0 - 40 °C
Operating humidity 95 % (without condensation)
Dimensions (h x w x l) 205 mm x 410 mm x 330 mm

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StarterKit Operator Guide 15