R e a l L i f e T e a c h i n g , R e a l L i f e L e a r n i n g

F I V E D A Y S T R A I N I N G P R O G R A M O N :

OIL STORAGE TERMINAL -

OPERATION AND MAINTENANCE MANAGEMENT

PROPOSAL

GLOBAL CONSULTANTS

SAGA Global Consultants

The Think Tank for the Oil & Gas Industry
 Index GLOBAL CONSULTANTS

1. Introduction

2. Our Approach

3. Objectives

4. Course Overview

5. Methodology

6. Training Inclusion

7. Faculty

8. Training Programs Across The Globe

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 Introduction GLOBAL CONSULTANTS

For the successful operation of a Storage

terminal it is of vital importance to understand
the Equipment’s function, operations and
their maintenance.

In this training program, the participants will

gain knowledge and updated tools and skills
that will enable them to successfully handle
various technical and safety issues during terminal operations.

This training program on Terminal Operations and Maintenance will focus on the
key Equipment in a Storage Terminal and the risks associated with their
operation and maintenance. It will equip the participant with a wealth of
knowledge to help them understand the safe operations & maintenance of
Storage Terminal.

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 Our Approach GLOBAL CONSULTANTS

SAGA delivers training programs that are designed according to latest

trends and developments, it also believes in offering training inputs
customized to an organization’s unique business requirements.

The faculty for this program has domain expertise in the subject in addition
to the practical experience of having applied the theories in the workplace
and thus can address issues of participants on “application of learning”.

Conceptual inputs are provided using a variety of techniques such as audio-

visual aids, role plays, case studies, games, instruments etc. The “Action
Learning” methodology is participant centered and practical work-place
oriented.

Participants are treated as partners in co-discovery of learning that builds

competitive edge in individuals according to their individual needs and
aspirations.

INPUTS

Presentations
Practical Application
Self Analysis

Role Plays Individual

Style

Movies

Games / Exercises

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 Objectives
Objectives GLOBAL CONSULTANTS

The program aims to help participants :

Acquire detailed and comprehensive knowledge regarding the operations

and management of the storage terminals

Understand various methods of Inspection in Storage Tanks

Describe the Selection, Operation and Maintenance of pumps

Summarise the Cathodic Protection for tanks and pipelines pigging

Define the different type of Valves used in terminal and their Operation
and Maintenance

Interpret the Electrical Equipment in Storage terminal and their Operation

& Maintenance

Apply updated methods of risk assessment in storage terminal operations

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 Course Overview GLOBAL CONSULTANTS

Inspection of Storage Tank (Based on OISD 129)

Module - I

 Types of inspection - Routine In-service, Internal, External

 Inspection Intervals
 Inspection Checks
 Report on Tank Inspection & Repairs

Selection Operation and maintenance of pumps (Based on OISD 119)

Centrifugal Pumps-working principal
Module - II

 Positive displacement Pumps-working principal

 Definitions
 Various parts of pumps
 Preventive maintenance schedule
 History Card

Painting
Module - III

 Selection of paint
 Painting Atmosphere
 Surface Preparation
 Application
 Inspection

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 Course Overview... GLOBAL CONSULTANTS

Pipeline
Module - IV

 Pipeline support
 Thickness checking of pipeline surface
 Painting (as per line spec)
 Joint repairing
 Statutory testing / periodic testing

Rotary Equipment: Pumps

 Pump Velocity
Module - V

 Venture effect
 Vapour pressure
 Viscosity
 Pumps Types
 Gear Pump
 Diaphragm pump

Rotary Equipment: Valve

 Valves Types: Pressure balancing plug  Greasing nipple
valve, Butterfly, ball, Gate, Globe, 3-  Lube oil
way plug valve, ROSOV
Module - VI

 Disk
 Valve Components  Steam bearing
 Gear box  Valve gland
 Valve steam  Valve handle
 Gate  Valve sheet
 Mechanical lock  Ball (ball valve)
 Valve body

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 Course Overview... GLOBAL CONSULTANTS

Rotary Equipment: PSV/ PRV

 Valve Components
 PSV body
Module - VII

 Disk
 Spring
 Blow down
 Spindle
 Sheet
 Statutory testing / requirement
 Valve Selection

Surge Pressure: Generation, Effects & Precautions

Electrical Equipment: Operation & Maintenance

Module - VIII

 Motors
 Dgs
 Switchgear & Circuit Breakers
 Fault Detection (Cable) and Maintenance

Static Electricity: Separation, Accumulation, Prevention & Discharge

Electrical Safety
Module - IX

 Electrical Faults & Accident

 Type of Electrical Hazard/Accident
 Electric shock & First Aid

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 Course Overview... GLOBAL CONSULTANTS

Instrumentation
 Panels
Module - X

 Xmers
 PLCs
 Gauges
 Field Instruments

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 Methodology GLOBAL CONSULTANTS

A variety of methodologies will be used during the course that includes:

Presentation Video Discussion Activities/Games

Examples Live Case Studies Role Play

Exercises Sharing of Experience

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 Training Inclusion GLOBAL CONSULTANTS

CD/DVD
All Presentations and background reading material on soft media.

Certification
SAGA Global Consultants would provide certificates to all participants.

Access to faculty
Participants would be entitled to interact with Faculty members through the
net for next two years.

Post Training Facilitation

We are committed to support initiatives taken by participants and answer queries.

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 Faculty GLOBAL CONSULTANTS

SHABBIR FAZAL KANCHWALLA

Academic Qualifications :
 Mechanical Engineer from VJTI, Mumbai
 Industrial Management from Xavier's Institute of Management
Brief Profile:
 Three-and-half decades of extensive experience in Petroleum Refining and Heavy
Fabrication Industries in Maintenance, Inspection, Materials, and Project Management
fields.
 Key Positions held include: Head of Procurement at Bharat Petroleum Corp. Ltd.
(A Fortune 500 Company)
 Headed Projects at ITM (An EPC Company)
Core Competencies:
 Inspection of Oil/ Gas Assets
 Due Diligence
 Turnaround/ Shutdowns of Refineries
 Tankages/ Static Vessels
 Health Assessment of Facilities
Key Projects:
 Project Director for Setting-up Petroleum Terminal at Tema, Ghana
 Project Head for Due Diligence of Aviation Facility at Kotoko International Airport, Ghana
 Project Manager for Conex Terminal, Liberia
 Participated in over 25+ Process Plant Shutdowns/ Turnarounds across the globe
 Team Member for setting up of additional tankages at Tema, Ghana
 Team Member for setting-up of Aviation Infrastructure in Accra, Ghana.
 Design-Engineering of Conex TerminaI, Liberia
 Expertise in fabrication techniques, inspection of equipments and welding technology.
 Inspection Specialist Responsible for complete inspection of plant and machinery in the
Refinery. Was able to achieve increase in plant run length beyond 4 years through
Reliability Based Inspection techniques. A major drive at modernization of the inspection
methods and practices through adoption of Laser alignment, in-situ metallography,
Thermography, new NDT techniques, etc. resulted in major improvement in the on-stream
factor and other reliability related parameters.
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 Faculty GLOBAL CONSULTANTS

BAWA T. P. SINGH

Academic Qualifications:

• Graduate in Mechanical & Chemical Engineering

Brief Profile:

• 40 years of professional experiences in Refinery and Petrochemical Units in various facets

- Operation, Maintenance, Utilities, project and materials department. Worked in NOCIL
(India) for more than 3 decades

Core Competencies:

• Specialist in “Maintenance Management” and has been advisor to various organizations

in India and abroad

• Extremely passionate in conducting world-class training programs. Trained & assessed

more than 10,000 personnel globally

• Popularly known as 'GURU' of 'Petrochemicals’

Key Projects:

• Advisor to Oman PolyPropylene LLC, Sohar, Oman. Executed first TAM with his guidance

• Mentor for Oman Refinery and Petrochemical Company, Sohar, Oman during its first TAM
in 2010

• Advisor to Kaduna Refinery and Petrochemical Co. (An NNPC subsidiary) during 2009

• Deputed to Algiers to study and trouble-shoot the problems in an Oil Refinery

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 Faculty GLOBAL CONSULTANTS

CHANCHAL MAJUMDAR

Academic Qualifications:

 Graduate Engineer in Instrumentation and Electronics Engineering from

Jadavpur University (1971 batch). and a post Graduate Diploma in
Management

Brief Profile:

 35 years of industrial experience mostly in Oil and Gas Sector as well as in Steel & Heavy
Petrochemicals Sector

Core Competencies:

 He was instrumental in setting up Network / Communication facilities for the refinery

Key Projects:

 Held independent responsibility in Sr. Management Level heading various multi

disciplinary functions / Depts. namely Engineering / Projects, Maintenance, Asset

 Integrity/ Inspection Management. He had engaged cutting edge technologies in

whichever dept. he worked to achieve revenue growth, eliminating duplication of
resources, enhancing reliability/integrity of Engg. Assets

 Worked as Chief Maintenance Manager (Electrical & Instrumentation) for 7 years wherein
apart from Maintenance and upkeep of various electrical & instrumentation system in
refinery, He spearheaded the revamp / modernization of instrumentation & electrical
system in BPCL refinery from concept to commissioning stage

 As Dy. General Manager (Engg. & Construction) in BPCL Refinery, he had successfully
completed large / medium sized revamp / automation / Captive Power Plant projects from
concept to commissioning

 He worked as Lead Maintenance consultant for a CMMS Project of M/s. EXXON MOBIL at
Houston, USA for their new offshore FPSO Project in the Nigerian Coast

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 Faculty GLOBAL CONSULTANTS

PARIMAL MONDAL
Academic Qualifications:
 An outstanding Electrical Engineer with over 3 decades of experience in the Oil & Gas
sector.
Brief Profile:
 He was involved in the critical laying and commissioning activities of Mumbai-Manmad
(252KM), Manmad-Manglya (310 KM), Manglya-Bijwasan (800 KM) underground
petroleum product pipelines and 26 KM (sub-sea 12 KM) LPG Pipeline of Bharat
Petroleum which included design and selection of electrical equipment required in
Pipeline for smooth transportation of product
Core Competencies:
 Specialist in “Maintenance Management” and has been advisor to various organizations
in India and abroad.
 Extremely passionate in conducting world-class training programs. Trained & assessed
more than 10,000 personnel globally.
Key Projects:
 First in Indian Industry for design, procurement, inspection, installation and
commissioning of Medium Voltage Variable Frequency Drive ( VFD) for old Direct On Line
( DOL) 6.6 KV HT motors (Upto 2 MW) for pipeline operations
 First in India for design, procurement, installation and commissioning of Sun Pipe Lighting
system for saving electrical energy
 Experience in introducing LOTO ( Lock Out Tag Out ) system
 Experience in designing and installation of on-grid and off-grid solar system
 He has delivered various lectures on technical subjects in BPCL’s Centre of Excellence of
LPG SBU & Retail SBU
 Formation of Excellence Centre of Pipelines to provide training to Pipeline Engineers
 Pioneered Bharat Petroleum Pipelines facilities to obtain ISO Certification: ISO:9001,
ISO:14001 and OHSAS:18001
 Selected and contributed in revision committee of Electrical standards of OISD (Oil
Industry Safety Directorate) for OISD Standards 149 ( Design aspects of Safety in Electrical
System) and OISD 173 (Fire Prevention & Protection System for Electrical Installation)
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TRAINING PROGRAMS
ACROSS THE GLOBE

GLOBAL CONSULTANTS

SAGA Global Consultants

The Think-Tank for the Oil and Gas Industry
“Join the growing cadre of energy professionals

who have experienced world class learning

with us and build a competitive edge all your own.

“

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GLOBAL CONSULTANTS

SAGA Global Consultants

The Think-Tank for the Oil & Gas Industry

B-608, Western Edge II, Western Express Highway, Borivali (East),

Mumbai - 400066. INDIA
Tel: +91-22-4028 6100  Fax: +91-22-4028 6106
E-mail : info@sagaconsultants.com  Web : www.sagaconsultants.com

Offices at:
Mumbai (India) Sharjah (UAE) Melbourne (Australia)