Professional Documents
Culture Documents
In Situ Synchrotron Small-Angle X-Ray Scattering/X-ray Diffraction Study of The Formation of SBA-15 Mesoporous Silica
In Situ Synchrotron Small-Angle X-Ray Scattering/X-ray Diffraction Study of The Formation of SBA-15 Mesoporous Silica
The initial stages of the formation of SBA-15 have been studied by in situ SAXS/XRD using synchrotron
radiation. Modeling of both the diffuse scattering and the X-ray diffraction patterns obtained at different
stages of the reaction results in a detailed description of the different reaction steps. The first step in the
formation is the liquid-liquid phase separation of spherical P123-silicate hybrid micelles after which
nucleation and growth of the 2D hexagonal phase occurs. Two-dimensional electron density maps calculated
on the basis of the intensities of the Bragg reflections suggest that changes in the degree of intermicellar
condensation are responsible for the time-dependent observations. The silica source (alkoxysilanes) may
be partially unhydrolyzed long after formation of the hexagonal structure, since the kinetics of the mesophase
evolution is notably slower when TEOS is used as the silica precursor as compared to TMOS. The results
obtained for SBA-15 are compared with other published data on the formation of SBA-15 and of the smaller
pore MCM-41 materials.
corresponds to higher concentrations in the phase diagram. a good overview of the formation process.30 The process
For the MCM-type materials, quite a large amount of work involves silicate adsorption to globular micelles, associa-
has been performed to get insight into the mechanism of tion of the globular micelles into flocs, precipitation of the
formation, especially for the hexagonal MCM-41 material, flocs, and finally micelle-micelle coalescence that forms
as recently reviewed by Patarin et al.14 Different experi- the two-dimensional packing. However, although the
mental techniques probe different length scales, and individual steps involved in the formation of the SBA-15
therefore, a combination of techniques is often needed in material could be identified, several structural aspects
order to get a complete picture of the nucleation and growth remained unaddressed, especially with respect to the time
of the hybrid mesophase. Changes in the micelle environ- dependency of the packing of the silica-surfactant micelles
ment during the synthesis can be detected by using in the 2D hexagonal phase, but also at times shorter than
electron paramagnetic resonance (EPR), which was shown that at which long-range order is observed. We therefore
by Zhang et al. on the MCM-41 synthesis.15,16 In situ decided to perform a combined in situ small-angle X-ray
synchrotron small-angle X-ray diffraction probes the scattering/X-ray diffraction (SAXS/XRD) study on the
appearance of long-range order in the system and has same system. Synchrotron SAXS/XRD is a very useful
allowed the kinetics of mesophase formation17,18 to be technique to obtain time-resolved information about
followed in detail, also in connection to the kinetics of structural changes during the mesophase formation. Using
solubilization of semipolar and hydrophobic additives.18-23 synchrotron X-ray results as a base for calculations, it is
Fluorescence quenching methods using probes of different possible, for example, to reconstruct electron density
polarities gives detailed information about the micellar distribution maps revealing details of the silica network,
interface region and has been shown to be a very useful as previously shown by Solovyov et al. for MCM-41.31 In
tool for studying these systems.24 Cryogenic transmission a very recent article by Zholobenko et al.,32 ex situ
electron microscopy (cryo-TEM) is also an invaluable tool synchrotron X-ray results in connection to the formation
for the study of the structures present in solution during of SBA-15 are presented. However, in contrast to our study,
the early stages of the process, before long-range order Zholobenko et al. mainly focus on the stages after the
can be observed.25,26 formation of the hexagonal phase. We are focusing on the
However, to date, only a few publications focus on the earlier stages of the synthesis, where details about the
mechanism of formation of mesoporous silica formed with aggregation process, the silica polymerization, and the
nonionic amphiphiles. Boissière et al. used a fluoride- change in structure can be obtained. Besides, our mea-
assisted two-step synthesis for formation of hexagonal surements are performed in a continuous fashion, whereas
mesoporous silica.27,28 They showed how small silicate Zholobenko et al. performed their measurements on
oligomers interact with the poly(ethylene oxide) PEO samples taken out from the reaction beaker at specific
chains of the micelles. Most of their work is concentrated times. In this paper, we present synchrotron SAXS results
on material formed with Cx(EO)y surfactants. Experiments from two different SBA-15 syntheses, using two different
were also made with Pluronic P123, but no details about silicon alkoxides as the precursor for silica.
the kinetics in these syntheses were revealed. A detailed
discussion of interactions in these systems was presented Experimental Section
there. EPR was used by Ruthstein et al.29 to study Pluronic
P123 mediated synthesis of mesoporous silica. The most Synthesis. Syntheses of the SBA-15 materials were performed
significant changes appear within the first 100 min of the according to well-known literature procedures.4,5,12 A 0.48 g
synthesis, and a continuous depletion of water within the portion of Pluronic 123 (EO20PO70EO20, BASF) was dissolved in
corona-core interface was observed. In a previous work, 18.75 g of 1.6 M HCl, resulting in a 2.5 wt % solution. The
we presented results from 1H NMR and TEM that gave temperature was adjusted to 35 °C. A 1 g portion of tetraethyl
orthosilicate (TEOS) or alternatively 0.73 g of tetramethyl
orthosilicate (TMOS) (the same amount on a molar basis) was
(14) Patarin, J.; Lebeau, B.; Zana, R. Curr. Opin. Colloid Interface thereafter added during vigorous stirring. The polymers (Plu-
Sci. 2002, 7, 107-115. ronics) were obtained as a gift from BASF and used as received
(15) Zhang, J.; Luz, Z.; Goldfarb, D. J. Phys. Chem. B 1997, 101,
7087-7094. without further purification. TEOS and TMOS (>98%) were
(16) Zhang, J.; Carl, P. J.; Zimmermann, H.; Goldfarb, D. J. Phys. obtained from Aldrich, and HCl was obtained from Merck.
Chem. B 2002, 106, 5382-5389. The reactions were carried out in a batch reactor. The liquid
(17) Lindén, M.; Schunk, S. A.; Schüth, F. Angew. Chem., Int. Ed. was pumped through a 1 mm diameter quartz capillary, through
1998, 37, 821-823.
(18) A° gren, P.; Lindén, M.; Rosenholm, J. B.; Schwarzenbacher, R.; which the X-ray beam passed, and then back to the reactor at
Kriechbaum, M.; Amenitsch, H.; Laggner, P.; Blanchard, J.; Schüth, F. a pumping rate of 70 mL/min. This setup has previously been
J. Phys. Chem. B 1999, 103, 5943-5948. described in the literature.16 The measurements started directly
(19) Lindén, M.; A° gren, P.; Karlsson, S.; Bussian, P.; Amenitsch, H. after the addition of TEOS or TMOS. Both the reactor and the
Langmuir 2000, 16, 5831-5836. capillary were thermostated to a desired temperature of 35 °C.
(20) Kleitz, F.; Blanchard, J.; Zibrowius, B.; Schüth, F.; A° gren, P.;
Lindén, M. Langmuir 2002, 18, 4963-4971. The synchrotron X-ray measurements were performed at the
(21) Lind, A.; Andersson, J.; Karlsson, S.; A° gren, P.; Bussian, P.; Austrian SAXS beamline at the ELETTRA synchrotron (2 GeV
Amenitsch, H.; Lindén, M. Langmuir 2002, 18, 1380-1385. electron storage ring), Trieste, Italy.33A linear position-sensitive
(22) A° gren, P.; Lindén, M.; Rosenholm, J. B.; Blanchard, J.; Schüth, Gabriel detector was used, and the photon energy was 8 keV.
F.; Amenitsch, H. Langmuir 2000, 16, 8809-8813.
(23) Tiemann, M.; Goletto, V.; Blum, R.; Babonneau, F.; Amenitsch, Data Treatment. The measured curves were normalized for
H.; Lindén, M. Langmuir 2002, 18, 10053-10057. variations of the primary intensity, and the background was
(24) Frasch, J.; Lebeau, B.; Soulard, M.; Patarin, J.; Zana, R. subtracted using 1.6 M HCl in water as the reference.
Langmuir 2000, 16, 9049-9057.
(25) Regev, O. Langmuir 1996, 12, 4940-4944.
(26) Pevzner, S.; Regev, O.; Lind, A.; Lindén, M. J. Am. Chem. Soc. (30) Flodström, K.; Wennerström, H.; Alfredsson, V. Langmuir 2004,
2003, 125, 652. 20, 680.
(27) Boissière, C.; Larbot, A.; Van der Lee, A.; Kooyman, P. J.; Prouzet, (31) Solovyov, L. A.; Kirik, S. D.; Shmakov, A. N.; Romannikov, V.
E. Chem. Mater. 2000, 12, 2902-2913. N. Microporous Mesoporous Mater. 2001, 44-45, 17-23.
(28) Boissière, C.; Larbot, A.; Bourgaux, C.; Prouzet, E.; Bunton, C. (32) Zholobenko, V. L.; Khodakov, A. Y.; Durand, D. Microporous
A. Chem. Mater. 2001, 13, 3580-3586. Mesoporous Mater. 2003, 66, 297-302.
(29) Ruthstein, S.; Frydman, V.; Kababya, S.; Landau, M.; Goldfarb, (33) Amenitsch, H.; Rappolt, M.; Kriechbaum, M.; Mio, H.; Laggner,
D. J. Phys. Chem. B 2003, 107, 1739-1748. P.; Bernstorff, S. J. Synchrotron Radiat. 1998, 5, 506.
Formation of SBA-15 Mesoporous Silica Langmuir, Vol. 20, No. 12, 2004 4887
]
hexagonal mesophase. Note that the (20) reflection does
sin(qRT) - qRT cos(qRT) 2
not appear at this stage. The micellar scattering reflection
(Fsol - Fpol)R3T3 (1)
(qRT) 3 initially coexists with the (10) reflection, but its intensity
decreases rapidly, and it is no longer present at a reaction
where B is a scaling factor to adjust the relative scale of the time of 45 min. The full width at half-maximum (fwhm)
measured intensity, Fpol, the electron density of the corona, Fpar, of the (10) reflection was 6.5 × 10-3 nm-1 at a reaction
the electron density of the core region, Fsol, the electron density time of 45 min for the P123-TMOS system and 50 min
of the solvent, Rpar, the radius of the core, and RT, the total radius for the P123-TEOS system, but it reaches a constant
of the micelle. Fsol was calculated for the water with 1.6 M HCl value of 6 × 10-3 nm-1 after ∼55 min in both cases. The
and kept fixed, and Fpar was calculated for the PO segments and continuous increase in the intensity of the (10) reflection
kept constant during the fitting process. Fpol was calculated for reflects an increase in the amount of ordered matter. The
an EO segment and used as a starting value for the fittings, but
intensity of the low-angle scattering also decreases
was left free, as well as Rpol and Rpar. To check the exponential
behavior of the scattering curve at very low q values, a correction dramatically at this stage, indicating that the transition
was made to eliminate the attenuation of the absorber used to from the micellar arrangement to the 2D hexagonal
avoid damage of the detector at very small angles. structure is fairly rapid, as can be observed in Figure 2.
The (20) reflection appears 65 min into the reaction for
Results and Discussion the P123-TMOS system and 85 min into the reaction for
In Situ SAXS/XRD. The in situ synchrotron SAXS/ the P123-TEOS system, after which the intensity of this
XRD pattern measured during the formation of a 2D reflection increases continuously with time. These results
hexagonal silica-P123 mesophase is shown in Figure 1. indicate that the silica sources are not fully hydrolyzed
Here, TMOS (Figure 1a) or TEOS (Figure 1b) was used even at this stage of the reaction, since it is well-known
as the silica precursor. The diffractograms are very well that the rate of hydrolysis of TEOS is slower than that of
resolved and reveal many of the steps involved in the TMOS. The intensities of the (11) and (21) reflections, on
formation of the final material. We will first briefly discuss the other hand, actually decrease with time, as shown in
Figure 3. This behavior is in strong contrast to what has
(34) Porod, G. In Small Angle X-ray Scattering; Glatter, O., Kratky, been previously observed for a range of MCM-41-type
O., Eds.; Academic Press: New York and London, 1982. materials, which are synthesized in the presence of simple
4888 Langmuir, Vol. 20, No. 12, 2004 Flodström et al.
Table 1. Parameters Obtained by Fitting the Form Factor of the Spherical Micelles to the P123-TMOS System for
Curves Measured at Different Times after the Addition of TMOSa
time (min)
parameter 15 20 30 35 40
Rpar (Å) 44 44 46 46 46
RT (Å) 68 68 70 70 70
scaling factor 4.20 × 10-5 4.20 × 10-5 4.20 × 10-5 4.20 × 10-5 2.81 × 10-5
Fpol (el/Å3) 0.360 0.361 0.366 0.368 0.368
a Rpar is the radius of the micelle core, RT, the total radius of the micelle, and Fpol, the electron density of the corona region.
Table 2. Parameters Obtained by Fitting the Form Factor of the Spherical Micelles to the P123-TEOS System for
Curves Measured at Different Times after the Addition of TEOSa
time (min)
parameter 15 20 30 35 40 45
Rpar (Å) 43 44 44 44 44 44
RT (Å) 70 70 70 70 70 70
scaling factor 4.59 × 10-5 4.59 × 10-5 4.59 × 10-5 4.59 × 10-5 4.59 × 10-5 4.41 × 10-5
Fpol (el/Å3) 0.359 0.361 0.364 0.366 0.368 0.368
a Rpar is the radius of the micelle core, RT, the total radius of the micelle, and Fpol, the electron density of the corona region.
|q| ) 2πs ) 2/x3a(h2 + k2 + hk) (4) the different Fourier coefficients, that is, the correct phase.
where K is an arbitrary scaling factor giving the difference We are limited to four terms in the series of eq 2, since
from the diffraction intensity in theory (absolute units) to we observe four reflections in the diffractogram. In our
the relative intensity (counts) in an experiment, M(h, k) case, the electron density in the PEO-silica layers is
is the multiplicity of the respective reflection, s is the s definitely higher than the electron density in the poly-
spacing, and a is the unit cell parameter. The factor |q|-2 (propylene oxide) (PPO) core, which is why it is evident
stands for the Lorentz factor for the applied scattering that the sign of the first Aq term is negative, provided that
geometry.39 For the 2D hexagonal phase, the multiplicity the origin is set to the center of the cross section of the
(M(h, k)) is 6 for h, k ) 0 or h ) k, and the other cylinder. By iteration, - - + + was found to be the correct
multiplicities are equal to 12; in particular, the (10), (11), phasing for the initial stages of the developing 2D
and (20) reflections all have a multiplicity of 6, while the hexagonal silica-P123 phase. Further support for the
(21) reflection has a multiplicity of 12. This approach has correctness of the phase assignment is given by the fact
also been used by Impéror-Clerc et al.40 to study the that this phasing gives a physically reasonable description
presence of micropores in calcined SBA-15 materials. of the electron density variations for all reaction times.
However, under our analysis, the value of the arbitrary This is mandatory, since no reflections (temporarily)
constant K is kept the same throughout the process, and disappear during the time window studied, which is a
no further normalization as in ref 40 is performed. The prerequisite for a phase change.
remaining step is to assign the correct sign, + or -, for The calculated electron density distribution plots for 4
× 4 unit cells are shown in Figure 4. Note that the images
(38) Harper, P. E.; Mannock, D. A.; Lewis, R. N. A. H.; McElhaney, are not scaled to real space distance. Only electron density
R. N.; Gruner, S. M. Biophys. J. 2001, 81, 2693. maps for the P123-TMOS system are shown, but similar
(39) Warren, B. E. X-ray diffraction; Addison-Wesley: Reading, MA, electron density maps were observed for P123-TEOS,
1969.
(40) Impéror-Clerc, M.; Davidson, P.; Davidson, A. J. Am. Chem. although here the kinetics of the reaction was slower, as
Soc. 2000, 122, 11925. already stated. In Figure 4a, corresponding to the time
4890 Langmuir, Vol. 20, No. 12, 2004 Flodström et al.
units of spherical P123 surfactant micelles, (c) clustering for the final material,30 that exhibits highly aligned 2D
of poorly condensed silica-surfactant hybrid micelles into hexagonal domains several 100 nm in size, that is, infinite
flocs, (d) elongation of the surfactant micelles and parallel on the X-ray diffraction length scale. Our data further
formation of domains exhibiting hexagonal order, and (e) suggest that the silica source may be partially unhydro-
growth of the domains. This interpretation is well in lyzed long after formation of the hexagonal structure, since
agreement with the outcome of recent studies25,36,45-48 and the kinetics of the mesophase evolution is notably slower
especially with the recent 1H NMR and TEM study30 of when TEOS is used as the silica precursor as compared
the same P123-TMOS system. Since the formation to TMOS. However, it is well-known that, while the
mechanism of this system is discussed in detail in ref 30, hydrolysis of the first alkoxide group is fast under acidic
we will focus on the new findings of the present study. conditions, the rate of hydrolysis decreases successively
Two possibilities were given in ref 30 in order to explain for the remaining alkoxide groups.49 The continuous
the formation of the hexagonal phase, a direct precipitation decrease in the d spacing of the hexagonal mesophase
of a hexagonal phase in equilibrium with a dilute solution after its formation can be directly ascribed to the increase
or an initial liquid-liquid phase separation into a in the density of the silica walls due to increasing intra-
concentrated and a dilute phase of (nearly) spherical and intermicellar condensation reactions. The d spacing
aggregates, which, upon a further increase in the attrac- of the hexagonal mesophase decreases continuously, which
tion, changes to an equilibrium dilute solution-hexagonal is obvious in Figure 5. This is the result of two opposing
phase. Our results are better explained by the second effects: the increase in the hydrophobic core radius and
suggestion, in agreement with the findings in ref 30, since the decrease in the silica wall thickness. Both effects can
(a) the solution turns turbid well before any sign of the be explained by the silica condensation. For the silica wall,
hexagonal structure appears in the diffractograms and this naturally leads to a decreased thickness, due to the
(b) the spherical silica-P123 micelles coexist initially with densification of the silica network. On the other hand, the
the 2D hexagonal mesophase. Furthermore, we observe silica condensation together with the subsequent dehy-
virtually the same value for the diameter of spherical dration of parts of the EO palisade layer lead to an
P123-silica micelles and the distance between the enlargement of the core. However, the first effect domi-
cylinders in the hexagonal phase at early stages, which nates over the second, leading to the observed decrease
indicates that the cylinders are fairly close-packed already in d spacing.
at this stage. In addition, the fact that the fwhm of all the
reflections reaches a virtually constant value soon after
the formation of the hexagonal phase, while there is a Acknowledgment. The financial support from the EU
continuous increase in the intensity of the (10) reflection, projects (Elettra) HPRI-CT-1999-00033 and HPRN-CT-
indicates that fairly large, ordered domains are formed. 1999-00025 (Nucleus) (C.V.T.) is gratefully acknowledged,
This conclusion is also supported by TEM images taken as well as the financial support from the SSF program
Colloid and Interface Technology (K.F.), the Swedish
(45) Chan, H. B. S.; Budd, P. M.; Naylor, T. deV. J. Mater. Chem. Research Council (V.A.), and the Humboldt Foundation
2001, 11, 951. (M.L.).
(46) Yao, N.; Ku, A. Y.; Nakagawa, N.; Lee, T.; Saville, D. A.; Aksay,
I. A.; Chem. Mater. 2000, 12, 1536. LA049637C
(47) Sadasivan, S.; Fowler, C. E.; Khushalani, D.; Mann, S. Angew.
Chem., Int. Ed. 2002, 41, 2151.
(48) Brennan, T.; Hughes, A. V.; Roser, S. J.; Mann, S.; Edler, K. J. (49) Brinker, C. J.; Scherer, G. W. Sol-Gel Science; Academic Press:
Langmuir 2002, 18, 9838. San Diego, CA, 1990.