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Langmuir 2004, 20, 4885-4891 4885

In Situ Synchrotron Small-Angle X-ray Scattering/X-ray


Diffraction Study of the Formation of SBA-15 Mesoporous
Silica
Katarina Flodström,† Cilâine V. Teixeira,‡ Heinz Amenitsch,§
Viveka Alfredsson,† and Mika Lindén*,‡,|
Physical Chemistry 1, Lund University, P.O. Box 124, SE-221 00, Lund, Sweden,
Department of Physical Chemistry, Abo Akademi University, Porthansgatan 3-5,
FI-20 500, Turku, Finland, Institute of Biophysics and X-Ray Structure Research,
Austrian Academy of Sciences, Schmiedlstrasse 6, A-8043 Graz, Austria, and Department of
Heterogeneous Catalysis, Max-Planck-Institute for Coal Research, Kaiser-Wilhelm-Platz 1,
D-45470, Mülheim/Ruhr, Germany

Received February 11, 2004. In Final Form: April 5, 2004


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The initial stages of the formation of SBA-15 have been studied by in situ SAXS/XRD using synchrotron
radiation. Modeling of both the diffuse scattering and the X-ray diffraction patterns obtained at different
stages of the reaction results in a detailed description of the different reaction steps. The first step in the
formation is the liquid-liquid phase separation of spherical P123-silicate hybrid micelles after which
nucleation and growth of the 2D hexagonal phase occurs. Two-dimensional electron density maps calculated
on the basis of the intensities of the Bragg reflections suggest that changes in the degree of intermicellar
condensation are responsible for the time-dependent observations. The silica source (alkoxysilanes) may
be partially unhydrolyzed long after formation of the hexagonal structure, since the kinetics of the mesophase
evolution is notably slower when TEOS is used as the silica precursor as compared to TMOS. The results
obtained for SBA-15 are compared with other published data on the formation of SBA-15 and of the smaller
pore MCM-41 materials.

Introduction stable material. Furthermore, these materials usually


have interconnecting micropores between the ordered
Ordered mesoporous silica materials have appealing mesopores,6 which seem to be absent in the MCM-type
properties such as large internal surface areas and narrow materials. Different mesostructures of the inorganic
pore size distributions. Amphiphilic molecules are central material can be obtained depending on, for example, the
in the syntheses of these materials, where structures Pluronic used, the temperature of the experiment, and
similar to the mesostructures of surfactant-water systems the addition of additives such as alcohol or salt.5,7-11 Zhao
are formed. The amphiphiles function as scaffolds, or et al.5 synthesized a two-dimensional hexagonal (p6mm)
structure directors, for the silica network, enabling the silica now known as SBA-15 with the Pluronic polymer
formation of the mesoscopically ordered material. Syn- P123 (EO20-PO70-EO20) and a micellar cubic (Im3 h m)
theses with cationic amphiphiles, for example, cetyltri- material called SBA-16 with Pluronic F127 (EO106-PO70-
methylammonium chloride (CTACl), have been shown to EO106). Several other Pluronics can also be used for
generate interesting structures such as the two-dimen- formation of well ordered mesoporous silica.7,12 Recently,
sional hexagonal (p6mm) MCM-41 material and the the bicontinuous cubic Ia3 h d structure was formed with
bicontinuous cubic (Ia3 h d) MCM-48 structure.1,2 Other Pluronic polymers.8,9,13
amphiphiles, for instance, nonionic surfactants and am- The determination of the mechanism of formation for
phiphilic block copolymers, are today also widely used as surfactant-assisted formation of mesoporous silica is a
structure directors. The first synthesis of mesoporous silica challenging task. The initial concentration of the am-
using nonionic surfactants was published in 1995.3 phiphile is within the region of the micellar phase, but
Subsequently, Pluronic-type triblock copolymers, (EO)x- the product achieves a highly ordered mesostructure that
(PO)y-(EO)x (EO, ethylene oxide; PO, propylene oxide),
were shown to be excellent for creating highly ordered (5) Zhao, D.; Huo, Q.; Feng, J.; Chmelka, B. F.; Stucky, G. D. J. Am.
mesostructures.4,5 Chem. Soc. 1998, 120, 6024-6036.
Using block copolymers instead of ionic surfactants (6) Ryoo, R.; Ko, C. H.; Kruk, M.; Antochshuk, V.; Jaroniec, M. J.
Phys. Chem. B 2000, 104, 11465-11471.
results in wider pores, thicker silica walls, and a more (7) Kipkemboi, P.; Fogden, A.; Alfredsson, V.; Flodström, K. Langmuir
2001, 17, 5398-5402.
† (8) Flodström, K.; Alfredsson, V.; Källrot, N. J. Am. Chem. Soc. 2003,
Lund University. 125, 4402-4403.
‡ Abo Akademi University. (9) Kleitz, F.; Choi, S. H.; Ryoo, R. Chem. Commun. 2003, 2136-
§ Austrian Academy of Sciences.
2137.
| Max-Planck-Institute for Coal Research.
(10) Matos, J. R.; Kruk, M.; Mercuri, L. P.; Jaroniec, M.; Zhao, L.;
(1) Kresge, C. T.; Leonowicz, M. E.; Roth, W. J.; Vartuli, J. C.; Beck, Kamiyama, T.; Terasaki, O.; Pinnavaia, T. J.; Liu, Y. J. Am. Chem. Soc.
J. S. Nature 1992, 359, 710-712. 2003, 125, 821.
(2) Inagaki, S.; Fukushima, Y.; Kuroda, K. J. Chem. Soc., Chem. (11) Kleitz, F.; Liu, D.; Anilkumar, G. M.; Park, I.-S.; Solovyov, L.
Commun. 1993, 8, 680-682. A.; Shmakov, A. N.; Ryoo, R. J. Phys. Chem. B 2003, 107, 14296.
(3) Bagshaw, S. A.; Prouzet, E.; Pinnavaia, T. Science 1995, 269, (12) Flodström, K.; Alfredsson, V. Microporous Mesoporous Mater.
1242. 2003, 59, 167-176.
(4) Zhao, D.; Feng, J.; Huo, Q.; Melosh, N.; Fredrickson, G. H.; (13) Liu, X.; Tian, B.; Yu, C.; Gao, F.; Xie, S.; Tu, B.; Che, R.; Peng,
Chmelka, B. F.; Stucky, G. D. Science 1998, 279, 548-552. L.-M.; Zhao, D. Angew. Chem., Int. Ed. 2002, 41, 3876-3878.

10.1021/la049637c CCC: $27.50 © 2004 American Chemical Society


Published on Web 05/07/2004
4886 Langmuir, Vol. 20, No. 12, 2004 Flodström et al.

corresponds to higher concentrations in the phase diagram. a good overview of the formation process.30 The process
For the MCM-type materials, quite a large amount of work involves silicate adsorption to globular micelles, associa-
has been performed to get insight into the mechanism of tion of the globular micelles into flocs, precipitation of the
formation, especially for the hexagonal MCM-41 material, flocs, and finally micelle-micelle coalescence that forms
as recently reviewed by Patarin et al.14 Different experi- the two-dimensional packing. However, although the
mental techniques probe different length scales, and individual steps involved in the formation of the SBA-15
therefore, a combination of techniques is often needed in material could be identified, several structural aspects
order to get a complete picture of the nucleation and growth remained unaddressed, especially with respect to the time
of the hybrid mesophase. Changes in the micelle environ- dependency of the packing of the silica-surfactant micelles
ment during the synthesis can be detected by using in the 2D hexagonal phase, but also at times shorter than
electron paramagnetic resonance (EPR), which was shown that at which long-range order is observed. We therefore
by Zhang et al. on the MCM-41 synthesis.15,16 In situ decided to perform a combined in situ small-angle X-ray
synchrotron small-angle X-ray diffraction probes the scattering/X-ray diffraction (SAXS/XRD) study on the
appearance of long-range order in the system and has same system. Synchrotron SAXS/XRD is a very useful
allowed the kinetics of mesophase formation17,18 to be technique to obtain time-resolved information about
followed in detail, also in connection to the kinetics of structural changes during the mesophase formation. Using
solubilization of semipolar and hydrophobic additives.18-23 synchrotron X-ray results as a base for calculations, it is
Fluorescence quenching methods using probes of different possible, for example, to reconstruct electron density
polarities gives detailed information about the micellar distribution maps revealing details of the silica network,
interface region and has been shown to be a very useful as previously shown by Solovyov et al. for MCM-41.31 In
tool for studying these systems.24 Cryogenic transmission a very recent article by Zholobenko et al.,32 ex situ
electron microscopy (cryo-TEM) is also an invaluable tool synchrotron X-ray results in connection to the formation
for the study of the structures present in solution during of SBA-15 are presented. However, in contrast to our study,
the early stages of the process, before long-range order Zholobenko et al. mainly focus on the stages after the
can be observed.25,26 formation of the hexagonal phase. We are focusing on the
However, to date, only a few publications focus on the earlier stages of the synthesis, where details about the
mechanism of formation of mesoporous silica formed with aggregation process, the silica polymerization, and the
nonionic amphiphiles. Boissière et al. used a fluoride- change in structure can be obtained. Besides, our mea-
assisted two-step synthesis for formation of hexagonal surements are performed in a continuous fashion, whereas
mesoporous silica.27,28 They showed how small silicate Zholobenko et al. performed their measurements on
oligomers interact with the poly(ethylene oxide) PEO samples taken out from the reaction beaker at specific
chains of the micelles. Most of their work is concentrated times. In this paper, we present synchrotron SAXS results
on material formed with Cx(EO)y surfactants. Experiments from two different SBA-15 syntheses, using two different
were also made with Pluronic P123, but no details about silicon alkoxides as the precursor for silica.
the kinetics in these syntheses were revealed. A detailed
discussion of interactions in these systems was presented Experimental Section
there. EPR was used by Ruthstein et al.29 to study Pluronic
P123 mediated synthesis of mesoporous silica. The most Synthesis. Syntheses of the SBA-15 materials were performed
significant changes appear within the first 100 min of the according to well-known literature procedures.4,5,12 A 0.48 g
synthesis, and a continuous depletion of water within the portion of Pluronic 123 (EO20PO70EO20, BASF) was dissolved in
corona-core interface was observed. In a previous work, 18.75 g of 1.6 M HCl, resulting in a 2.5 wt % solution. The
we presented results from 1H NMR and TEM that gave temperature was adjusted to 35 °C. A 1 g portion of tetraethyl
orthosilicate (TEOS) or alternatively 0.73 g of tetramethyl
orthosilicate (TMOS) (the same amount on a molar basis) was
(14) Patarin, J.; Lebeau, B.; Zana, R. Curr. Opin. Colloid Interface thereafter added during vigorous stirring. The polymers (Plu-
Sci. 2002, 7, 107-115. ronics) were obtained as a gift from BASF and used as received
(15) Zhang, J.; Luz, Z.; Goldfarb, D. J. Phys. Chem. B 1997, 101,
7087-7094. without further purification. TEOS and TMOS (>98%) were
(16) Zhang, J.; Carl, P. J.; Zimmermann, H.; Goldfarb, D. J. Phys. obtained from Aldrich, and HCl was obtained from Merck.
Chem. B 2002, 106, 5382-5389. The reactions were carried out in a batch reactor. The liquid
(17) Lindén, M.; Schunk, S. A.; Schüth, F. Angew. Chem., Int. Ed. was pumped through a 1 mm diameter quartz capillary, through
1998, 37, 821-823.
(18) A° gren, P.; Lindén, M.; Rosenholm, J. B.; Schwarzenbacher, R.; which the X-ray beam passed, and then back to the reactor at
Kriechbaum, M.; Amenitsch, H.; Laggner, P.; Blanchard, J.; Schüth, F. a pumping rate of 70 mL/min. This setup has previously been
J. Phys. Chem. B 1999, 103, 5943-5948. described in the literature.16 The measurements started directly
(19) Lindén, M.; A° gren, P.; Karlsson, S.; Bussian, P.; Amenitsch, H. after the addition of TEOS or TMOS. Both the reactor and the
Langmuir 2000, 16, 5831-5836. capillary were thermostated to a desired temperature of 35 °C.
(20) Kleitz, F.; Blanchard, J.; Zibrowius, B.; Schüth, F.; A° gren, P.;
Lindén, M. Langmuir 2002, 18, 4963-4971. The synchrotron X-ray measurements were performed at the
(21) Lind, A.; Andersson, J.; Karlsson, S.; A° gren, P.; Bussian, P.; Austrian SAXS beamline at the ELETTRA synchrotron (2 GeV
Amenitsch, H.; Lindén, M. Langmuir 2002, 18, 1380-1385. electron storage ring), Trieste, Italy.33A linear position-sensitive
(22) A° gren, P.; Lindén, M.; Rosenholm, J. B.; Blanchard, J.; Schüth, Gabriel detector was used, and the photon energy was 8 keV.
F.; Amenitsch, H. Langmuir 2000, 16, 8809-8813.
(23) Tiemann, M.; Goletto, V.; Blum, R.; Babonneau, F.; Amenitsch, Data Treatment. The measured curves were normalized for
H.; Lindén, M. Langmuir 2002, 18, 10053-10057. variations of the primary intensity, and the background was
(24) Frasch, J.; Lebeau, B.; Soulard, M.; Patarin, J.; Zana, R. subtracted using 1.6 M HCl in water as the reference.
Langmuir 2000, 16, 9049-9057.
(25) Regev, O. Langmuir 1996, 12, 4940-4944.
(26) Pevzner, S.; Regev, O.; Lind, A.; Lindén, M. J. Am. Chem. Soc. (30) Flodström, K.; Wennerström, H.; Alfredsson, V. Langmuir 2004,
2003, 125, 652. 20, 680.
(27) Boissière, C.; Larbot, A.; Van der Lee, A.; Kooyman, P. J.; Prouzet, (31) Solovyov, L. A.; Kirik, S. D.; Shmakov, A. N.; Romannikov, V.
E. Chem. Mater. 2000, 12, 2902-2913. N. Microporous Mesoporous Mater. 2001, 44-45, 17-23.
(28) Boissière, C.; Larbot, A.; Bourgaux, C.; Prouzet, E.; Bunton, C. (32) Zholobenko, V. L.; Khodakov, A. Y.; Durand, D. Microporous
A. Chem. Mater. 2001, 13, 3580-3586. Mesoporous Mater. 2003, 66, 297-302.
(29) Ruthstein, S.; Frydman, V.; Kababya, S.; Landau, M.; Goldfarb, (33) Amenitsch, H.; Rappolt, M.; Kriechbaum, M.; Mio, H.; Laggner,
D. J. Phys. Chem. B 2003, 107, 1739-1748. P.; Bernstorff, S. J. Synchrotron Radiat. 1998, 5, 506.
Formation of SBA-15 Mesoporous Silica Langmuir, Vol. 20, No. 12, 2004 4887

Figure 2. Time evolution of the d spacing and integrated


intensities of the respective reflections of the 2D hexagonal
phase, as well as the micellar contribution for the P123-TMOS
system.

the overall characteristics of the time-resolved diffrac-


tograms before discussing the key features in more detail.
At short reaction times (up to ∼40 min for TMOS-P123
and ∼50 min for TEOS-P123), only a broad hump is
observed, centered around s ) 0.1 nm-1 (s ) 1/d, d ) 10
nm). This is the scattering originating from the P123
micelles aggregated in flocs by the polymerizing silica.
The intensity of the micellar scattering increases with
time, in both cases, which has been attributed to an
increased electron density contrast due to the adsorption
of silicate species to the PEO groups of the amphiphile,28
Figure 1. Time-resolved SAXS pattern of the (a) P123-TMOS and possibly also due to the size increment of the flocs.
and (b) P123-TEOS systems. See text for details. The sudden However, the solution turned turbid already after a
jump in intensity of the micellar scattering reflection in part reaction time of ∼25 min, which is important for the
a originates from a 3 min break in the data collection. A data
mechanistic implications discussed later. A more detailed
accumulation time of 1 min per frame was used.
analysis of this micellar scattering data is given below. A
The micellar domain was analyzed by fitting a form factor of sudden appearance of a sharp reflection appears at s )
spheres34 (see later): 0.080 nm-1 (d ) 12.5 nm) together with two other less
intense reflections at s ) 0.138 nm-1 (d ) 7.25 nm) and
P(q) ) B

3 [
(Fpol - Fpar)R3par3
sin(qRpar) - qRpar cos(qRpar)
(qRpar)3
+
s ) 0.160 nm-1 (d ) 6.25 nm) which can be indexed as the
(10), (11), and (21) reflections, respectively, of a 2D

]
hexagonal mesophase. Note that the (20) reflection does
sin(qRT) - qRT cos(qRT) 2
not appear at this stage. The micellar scattering reflection
(Fsol - Fpol)R3T3 (1)
(qRT) 3 initially coexists with the (10) reflection, but its intensity
decreases rapidly, and it is no longer present at a reaction
where B is a scaling factor to adjust the relative scale of the time of 45 min. The full width at half-maximum (fwhm)
measured intensity, Fpol, the electron density of the corona, Fpar, of the (10) reflection was 6.5 × 10-3 nm-1 at a reaction
the electron density of the core region, Fsol, the electron density time of 45 min for the P123-TMOS system and 50 min
of the solvent, Rpar, the radius of the core, and RT, the total radius for the P123-TEOS system, but it reaches a constant
of the micelle. Fsol was calculated for the water with 1.6 M HCl value of 6 × 10-3 nm-1 after ∼55 min in both cases. The
and kept fixed, and Fpar was calculated for the PO segments and continuous increase in the intensity of the (10) reflection
kept constant during the fitting process. Fpol was calculated for reflects an increase in the amount of ordered matter. The
an EO segment and used as a starting value for the fittings, but
intensity of the low-angle scattering also decreases
was left free, as well as Rpol and Rpar. To check the exponential
behavior of the scattering curve at very low q values, a correction dramatically at this stage, indicating that the transition
was made to eliminate the attenuation of the absorber used to from the micellar arrangement to the 2D hexagonal
avoid damage of the detector at very small angles. structure is fairly rapid, as can be observed in Figure 2.
The (20) reflection appears 65 min into the reaction for
Results and Discussion the P123-TMOS system and 85 min into the reaction for
In Situ SAXS/XRD. The in situ synchrotron SAXS/ the P123-TEOS system, after which the intensity of this
XRD pattern measured during the formation of a 2D reflection increases continuously with time. These results
hexagonal silica-P123 mesophase is shown in Figure 1. indicate that the silica sources are not fully hydrolyzed
Here, TMOS (Figure 1a) or TEOS (Figure 1b) was used even at this stage of the reaction, since it is well-known
as the silica precursor. The diffractograms are very well that the rate of hydrolysis of TEOS is slower than that of
resolved and reveal many of the steps involved in the TMOS. The intensities of the (11) and (21) reflections, on
formation of the final material. We will first briefly discuss the other hand, actually decrease with time, as shown in
Figure 3. This behavior is in strong contrast to what has
(34) Porod, G. In Small Angle X-ray Scattering; Glatter, O., Kratky, been previously observed for a range of MCM-41-type
O., Eds.; Academic Press: New York and London, 1982. materials, which are synthesized in the presence of simple
4888 Langmuir, Vol. 20, No. 12, 2004 Flodström et al.

Table 1. Parameters Obtained by Fitting the Form Factor of the Spherical Micelles to the P123-TMOS System for
Curves Measured at Different Times after the Addition of TMOSa
time (min)
parameter 15 20 30 35 40
Rpar (Å) 44 44 46 46 46
RT (Å) 68 68 70 70 70
scaling factor 4.20 × 10-5 4.20 × 10-5 4.20 × 10-5 4.20 × 10-5 2.81 × 10-5
Fpol (el/Å3) 0.360 0.361 0.366 0.368 0.368
a Rpar is the radius of the micelle core, RT, the total radius of the micelle, and Fpol, the electron density of the corona region.

of the scattering data is to determine the shape, and thus


the form factor, of the micelles. It has been shown that
P123 micelles can be cylindrical in pure water solution.37
Thus, the first attempt to reduce the scattering data was
to fit a form factor of finite cylinders34 to the curves.
However, the data could not be fitted assuming the
presence of finite cylindrical micelles. Furthermore, the
absence of elongated cylindrical micelles was also verified
by the fact that a q-1 behavior was not present at the
beginning of the curves. The absence of elongated micelles
at short reaction times is also corroborated by TEM
analysis of the growing particles.30 Therefore, the system
is certainly composed of spherical micelles, and the form
factor of spheres was successfully fitted according to eq
1. It is worth mentioning that not even a q-4 dependence
was observed at the beginning of the curves, so no Porod
analysis could be performed either.
A standard fit is shown in Figure 3, and the obtained
parameters are summarized in Tables 1 and 2 for P123
with TMOS and TEOS, respectively. Fifteen minutes after
the addition of TEOS, a total micellar radius (RT) of 68 Å
for P123-TMOS and 70 Å for P123-TEOS is reached,
with a micellar core radius (Rpar) close to 45 Å. As already
explained in the Experimental Section, the fitting was
performed having only the micellar radii and Fpol as free
parameters. At first, the scaling factor was also let free,
and once the best results were obtained, as judged from
Figure 3. Standard fitting of the form factor of a spherical the minimum of the χ2- value, this parameter was also
micelle. The curves correspond to 2.5 wt % P123 in 1.6 M HCl fixed. The obtained values are close to the dimensions of
in water (a) 35 min and (b) 40 min after the addition of TMOS.
the P123 micelle presented by Nagarajan,37 who found a
Crosses represent the experimental curves, and solid lines are
the calculated form factors. Obtained parameters are presented radius of 42.1 Å for the core region and 66.5 Å for the
in Table 1. whole micelle. The difference of 2 Å obtained for the
samples containing TMOS, at the initial stages, is inside
cationic surfactants,18,19,35,36 and recently also for SBA- an error of 2 Å by considering an average value between
15-type silica with a smaller d spacing,32 where the our results and the ones obtained by Nagarajan,37 so we
intensity of the (11) reflection is initially lower than that can consider that the micelle size remained constant.
of the (20) reflection, but the reverse is observed at longer However, no reasonable results were obtained for the
reaction times. Furthermore, the structure contracts scattering curve measured after a reaction time of 30 min
continuously with time and has reached an s value of 0.086 if all three parameters (Fpol, Rpar, and RT) were left free.
nm-1 (11.6 nm) 90 min into the reaction, as shown in Therefore, the micellar radii were kept fixed in order to
Figure 3. The rate at which the intensity of the (11) calculate the electron density in the palisade layer. Fixing
reflection decreases follows the kinetics of the decrease in higher values for the micelle dimension was also tried,
the d spacing of the hexagonal phase and that of the but the best results were obtained with the constant size.
increase in the intensity of the (10) reflection. However, Furthermore, it is sensible to state that the size of the
as it will be shown later, the material is not fully developed micelles remains constant, since, as shown below, the
at this stage, and this prevents us from carrying out kinetic micellar radius at 15 min was very close to that observed
modeling of the reaction according to, for example, the initially for the precipitating hexagonal phase. The
Avrami equation, which has recently been used to describe increase in the electron density is evidenced by the increase
the nucleation of a 2D hexagonal zirconia-CTAB (CTAB, in the peak intensity and its shift toward higher q values.
hexadecyltrimethylammonium bromide) mesophase.36 At 40 min for TMOS and 45 min for TEOS, the micelles,
However, we note that, also in that case, the reaction may with a diameter of 140 Å, precipitate in the hexagonal
not have reached completeness. phase with a d spacing of 124 Å, equivalent to a cell
Analysis of the Evolution of the SAXS Micellar parameter of a ) 143 Å. The number of micelles present
Scattering Region. The first step in the fitting process in solution decreases concomitantly (the factor for scaling
the measured intensity decreases, as a consequence of
(35) Lindén, M.; Blanchard, J.; Schacht, S.; Schunk, S. A.; Schüth,
the decrease in the number of scatterers, as demonstrated
F. Chem. Mater. 1999, 11, 3002. in Figure 2) until the micellar peak vanishes completely.
(36) Né, F.; Testard, F.; Zemb, Th.; Grillo, I. Langmuir 2003, 19,
8503. (37) Nagarajan, R. Colloids Surf., B 1999, 16, 55.
Formation of SBA-15 Mesoporous Silica Langmuir, Vol. 20, No. 12, 2004 4889

Table 2. Parameters Obtained by Fitting the Form Factor of the Spherical Micelles to the P123-TEOS System for
Curves Measured at Different Times after the Addition of TEOSa
time (min)
parameter 15 20 30 35 40 45
Rpar (Å) 43 44 44 44 44 44
RT (Å) 70 70 70 70 70 70
scaling factor 4.59 × 10-5 4.59 × 10-5 4.59 × 10-5 4.59 × 10-5 4.59 × 10-5 4.41 × 10-5
Fpol (el/Å3) 0.359 0.361 0.364 0.366 0.368 0.368
a Rpar is the radius of the micelle core, RT, the total radius of the micelle, and Fpol, the electron density of the corona region.

Analysis of the Time Dependency of the XRD


Pattern. One means to derive electron density distribu-
tions from a limited number of reflections obtained by
powder X-ray diffraction has been described by Harper et
al.38 We have used this model for calculating the electron
density reconstructions (2D electron density maps) of the
2D hexagonal P123-silica phase to determine time-
dependent parameters such as the radius of the hydro-
phobic core, the thickness of the silica layer, and the degree
of intermicellar condensation. We will shortly review the
most important parts of this model before proceeding to
the analysis.
The 2D hexagonal phase has a centrosymmetric unit
cell, which means that Fe(r) ) Fe(-r), where Fe(r) is the
electron density and r is the vector to the position in the
unit cell, and the electron density can then be expressed
as a Fourier series of cosines by

Fe(r) ) Fav + ∑q Aq cos(q‚r) (2)

where Aq is the Fourier coefficient, q is the Fourier vector


of the hexagonal lattice, and Fav is the average electron
density. X-ray powder diffraction generates a pattern of
concentric rings from an ordered sample. The rings are
reduced to single reflections if a one-dimensional detector
Figure 4. Two-dimensional electron density maps (4 × 4 unit
is used, as in our case. Each integrated intensity (I(|q|)) cells) created using the intensities and positions of the (10),
of a reflection corresponds to the Fourier component (Aq) (11), (20), and (21) reflections at the following specific reaction
of the electron density times as input data for the P123-TMOS system: (a) 40 min,
(b) 71 min, and (c) 92 min. See text for details. White areas
I(|q|) ) KM(h, k)|Aq|2|q|-2 (3) correspond to areas of high electron density and dark areas to
areas of low electron density. The straight line in part a indicates
the range for the one-dimensional electron density plot shown
with in Figure 5.

|q| ) 2πs ) 2/x3a(h2 + k2 + hk) (4) the different Fourier coefficients, that is, the correct phase.
where K is an arbitrary scaling factor giving the difference We are limited to four terms in the series of eq 2, since
from the diffraction intensity in theory (absolute units) to we observe four reflections in the diffractogram. In our
the relative intensity (counts) in an experiment, M(h, k) case, the electron density in the PEO-silica layers is
is the multiplicity of the respective reflection, s is the s definitely higher than the electron density in the poly-
spacing, and a is the unit cell parameter. The factor |q|-2 (propylene oxide) (PPO) core, which is why it is evident
stands for the Lorentz factor for the applied scattering that the sign of the first Aq term is negative, provided that
geometry.39 For the 2D hexagonal phase, the multiplicity the origin is set to the center of the cross section of the
(M(h, k)) is 6 for h, k ) 0 or h ) k, and the other cylinder. By iteration, - - + + was found to be the correct
multiplicities are equal to 12; in particular, the (10), (11), phasing for the initial stages of the developing 2D
and (20) reflections all have a multiplicity of 6, while the hexagonal silica-P123 phase. Further support for the
(21) reflection has a multiplicity of 12. This approach has correctness of the phase assignment is given by the fact
also been used by Impéror-Clerc et al.40 to study the that this phasing gives a physically reasonable description
presence of micropores in calcined SBA-15 materials. of the electron density variations for all reaction times.
However, under our analysis, the value of the arbitrary This is mandatory, since no reflections (temporarily)
constant K is kept the same throughout the process, and disappear during the time window studied, which is a
no further normalization as in ref 40 is performed. The prerequisite for a phase change.
remaining step is to assign the correct sign, + or -, for The calculated electron density distribution plots for 4
× 4 unit cells are shown in Figure 4. Note that the images
(38) Harper, P. E.; Mannock, D. A.; Lewis, R. N. A. H.; McElhaney, are not scaled to real space distance. Only electron density
R. N.; Gruner, S. M. Biophys. J. 2001, 81, 2693. maps for the P123-TMOS system are shown, but similar
(39) Warren, B. E. X-ray diffraction; Addison-Wesley: Reading, MA, electron density maps were observed for P123-TEOS,
1969.
(40) Impéror-Clerc, M.; Davidson, P.; Davidson, A. J. Am. Chem. although here the kinetics of the reaction was slower, as
Soc. 2000, 122, 11925. already stated. In Figure 4a, corresponding to the time
4890 Langmuir, Vol. 20, No. 12, 2004 Flodström et al.

of the (11) and (21) reflections continuously decrease with


time after the initial stages of the formation of the P123-
silica structure, which can seem counterintuitive, as the
degree of silica condensation increases with time. These
two reflections correspond to the second and fourth term
in the Fourier series, and in order for a phase change to
occur, the intensities of the corresponding reflections have
to go through zero. Therefore, an obvious reason for the
observed time dependence of the reflections is that the
phase of the P123-silica structure will eventually shift
from - - + + to - + + -, that is, the same phasing as
was observed for MCM-41.42 Physically, the reason for
this phase shift is that the ratio (p) between the corona
thickness and the core radius will decrease with time,
due to the increasing degree of silica condensation. It is
well established that the ratio between the thickness of
Figure 5. One-dimensional real space electron density maps the silica layer and the inner core radius is lower for MCM-
of the x-direction of the density maps shown in Figure 4. The 41 than for SBA-15,5 and our observation that the phasing
zero position corresponds to the middle of the hydrophobic core. of SBA-15 is initially different from that of MCM-41 is
The curves correspond to a reaction time of (a) 40 min (thin therefore logical. Phase changes have also been demon-
line), (b) 60 min (double dash), (c) 71 min (dotted line), and (d)
92 min (thick line). strated both theoretically and experimentally for calcined
samples of unmodified and modified MCM-41 and SBA-
15 samples as a function of p.43,44
immediately after the formation of the hexagonal me-
sophase, the cylinders are weakly, if at all, cross-linked; However, the phasing, associated with the wall thick-
that is, the degree of intermicellar silicate condensation ness to hydrophobic core radius ratio, may vary depending
is very low. The degree of intermicellar condensation on the synthesis conditions. The formation of SBA-15
increases gradually with time, leading to a continuous under different synthesis conditions was recently studied
increase in the electron density along the 3-fold axis and by synchrotron XRD.32 The intensity of the (11) reflection
to an overall much more homogeneous electron density in this case was found to increase continuously with time.
distribution in the silica walls, as can be expected (see This can be explained by the fact that the synthesis
Figure 4). The increase in the electron density of the conditions are slightly different, causing the phase of the
innermost part of the hydrophobic core with time is an (11) reflection to be +, in contrast to our findings. Another
artifact related to the limited number of terms in the explanation is that the phase shift occurs between the
Fourier series. The silica is, at this stage, mainly located first (18 min after TEOS addition) and second measure-
in the palisade layer of the P123 cylinders. Furthermore, ments (72 min after TEOS addition) and, hence, cannot
the micellar cross section has a hexagonal shape. This be detected, as the data were not collected in situ.
has previously been observed by TEM for calcined high- The intensity ratio between the (11) and (20) reflections
quality samples of MCM-41.41 The occurrence of such a increases with time during the formation of silica,18,19
geometry may, however, be an artifact due to the limited titania,35 and zirconia,35,36 2D hexagonal mesophases
number of terms in the Fourier series. formed with cationic surfactants. This effect has been
A cut in the x-direction through the 2D electron density attributed to the increasing degree of condensation in the
plots is shown in Figure 5. The electron density is plotted inorganic corona, leading to increased contrast in the
as a function of real space distances with the origin in the electron density between the core and the corona. As shown
center of the micellar cross section. A slight increase in here, we observe a decrease in the intensity ratio between
the diameter of the hydrophobic PPO core with time is the (11) and (20) reflections for SBA-15. We ascribe this
observed. However, the thickness of the high electron to the same physical effect. This highlights the importance
density region, that is, the silica wall, is dramatically of the phasing of the observed intensities of the reflections.
decreasing. This indicates that the main reason for the The reflections of the 2D hexagonal mesophases formed
observed decrease in the d spacing of the hexagonal phase with cationic surfactants, mentioned above, would nor-
with time is connected to ongoing silica condensation mally be assigned to the - + + - phasing. The increase
reactions. The artifact previously seen in the electron in the (11)/(20) intensity ratio, as previously suggested,
density maps (Figure 4) is also obvious in Figure 5. With would then reflect a densification of the inorganic portion
time, the electron density of the artifact increases, but it due to condensation reactions, while the opposite is true
is clear that the contrast caused by this erroneous density for the - - + + phase. Therefore, this ratio cannot be
is small compared to the overall electron density contrast taken as a general measure for the time-dependent
between the inner hydrophobic core and the silica-PEO densification of the inorganic portion unless the correct
corona. Thus, this density will not interfere in any phasing is known.
significant way with the interpretation of the electron Mechanistic Implications. Recently, there has been
density maps. much development in the understanding of the mechanism
The observed phasing, - - + +, is different from the of formation of mesoscopically ordered, hybrid surfactant-
phasing observed for the 2D hexagonal structure of inorganic materials due to an increasing number of in
siliceous MCM-41 synthesized in the presence of cetylt- situ studies. Our results can be explained by considering
rimethylammonium bromide, which was found to be a series of chemical events leading to the formation of the
- + + -.42 However, as already discussed, the intensity 2D hexagonal phase: (a) hydrolysis of the silicon alkoxide,
(b) adsorption of hydrolyzed silicate species to the PEO
(41) Alfredsson, V.; Keung, M.; Monnier, A.; Stucky, G. D.; Unger,
K. K.; Schüth, F. J. Chem. Soc., Chem. Commun. 1994, 921. (43) Feuston, B. P.; Higgins, J. B. J. Phys. Chem. 1994, 98, 4459.
(42) Beurroies, I.; A° gren, P.; Rosenholm, J. B.; Amenitsch, H.; Denoyel, (44) Sauer, J.; Marlow, F.; Schüth, F. Phys. Chem. Chem. Phys. 2001,
R.; Lindén, M. Manuscript in preparation. 3, 5579.
Formation of SBA-15 Mesoporous Silica Langmuir, Vol. 20, No. 12, 2004 4891

units of spherical P123 surfactant micelles, (c) clustering for the final material,30 that exhibits highly aligned 2D
of poorly condensed silica-surfactant hybrid micelles into hexagonal domains several 100 nm in size, that is, infinite
flocs, (d) elongation of the surfactant micelles and parallel on the X-ray diffraction length scale. Our data further
formation of domains exhibiting hexagonal order, and (e) suggest that the silica source may be partially unhydro-
growth of the domains. This interpretation is well in lyzed long after formation of the hexagonal structure, since
agreement with the outcome of recent studies25,36,45-48 and the kinetics of the mesophase evolution is notably slower
especially with the recent 1H NMR and TEM study30 of when TEOS is used as the silica precursor as compared
the same P123-TMOS system. Since the formation to TMOS. However, it is well-known that, while the
mechanism of this system is discussed in detail in ref 30, hydrolysis of the first alkoxide group is fast under acidic
we will focus on the new findings of the present study. conditions, the rate of hydrolysis decreases successively
Two possibilities were given in ref 30 in order to explain for the remaining alkoxide groups.49 The continuous
the formation of the hexagonal phase, a direct precipitation decrease in the d spacing of the hexagonal mesophase
of a hexagonal phase in equilibrium with a dilute solution after its formation can be directly ascribed to the increase
or an initial liquid-liquid phase separation into a in the density of the silica walls due to increasing intra-
concentrated and a dilute phase of (nearly) spherical and intermicellar condensation reactions. The d spacing
aggregates, which, upon a further increase in the attrac- of the hexagonal mesophase decreases continuously, which
tion, changes to an equilibrium dilute solution-hexagonal is obvious in Figure 5. This is the result of two opposing
phase. Our results are better explained by the second effects: the increase in the hydrophobic core radius and
suggestion, in agreement with the findings in ref 30, since the decrease in the silica wall thickness. Both effects can
(a) the solution turns turbid well before any sign of the be explained by the silica condensation. For the silica wall,
hexagonal structure appears in the diffractograms and this naturally leads to a decreased thickness, due to the
(b) the spherical silica-P123 micelles coexist initially with densification of the silica network. On the other hand, the
the 2D hexagonal mesophase. Furthermore, we observe silica condensation together with the subsequent dehy-
virtually the same value for the diameter of spherical dration of parts of the EO palisade layer lead to an
P123-silica micelles and the distance between the enlargement of the core. However, the first effect domi-
cylinders in the hexagonal phase at early stages, which nates over the second, leading to the observed decrease
indicates that the cylinders are fairly close-packed already in d spacing.
at this stage. In addition, the fact that the fwhm of all the
reflections reaches a virtually constant value soon after
the formation of the hexagonal phase, while there is a Acknowledgment. The financial support from the EU
continuous increase in the intensity of the (10) reflection, projects (Elettra) HPRI-CT-1999-00033 and HPRN-CT-
indicates that fairly large, ordered domains are formed. 1999-00025 (Nucleus) (C.V.T.) is gratefully acknowledged,
This conclusion is also supported by TEM images taken as well as the financial support from the SSF program
Colloid and Interface Technology (K.F.), the Swedish
(45) Chan, H. B. S.; Budd, P. M.; Naylor, T. deV. J. Mater. Chem. Research Council (V.A.), and the Humboldt Foundation
2001, 11, 951. (M.L.).
(46) Yao, N.; Ku, A. Y.; Nakagawa, N.; Lee, T.; Saville, D. A.; Aksay,
I. A.; Chem. Mater. 2000, 12, 1536. LA049637C
(47) Sadasivan, S.; Fowler, C. E.; Khushalani, D.; Mann, S. Angew.
Chem., Int. Ed. 2002, 41, 2151.
(48) Brennan, T.; Hughes, A. V.; Roser, S. J.; Mann, S.; Edler, K. J. (49) Brinker, C. J.; Scherer, G. W. Sol-Gel Science; Academic Press:
Langmuir 2002, 18, 9838. San Diego, CA, 1990.

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