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Mechanism of self-assembly in the synthesis of silica


Cite this: Chem. Soc. Rev., 2013,
mesoporous materials: in situ studies by X-ray and
42, 4071
neutron scattering†
Published on 21 December 2012 on http://pubs.rsc.org | doi:10.1039/C2CS35362H

J. L. Blin*ab and M. Impéror-Clerc*c

In this review, recent progress in the understanding of the formation of various silica mesoporous
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materials is reported. Owing to time-resolved experiments using Small Angle X-ray or Neutron
Scattering (SAXS or SANS), it is possible to follow in situ the formation of a material during its synthesis
via the Cooperative Templating Mechanism (CTM). Such experiments directly provide unique
information about the structural properties of the material inside the synthesis solution. One of the
main findings is that phase transformations often occur in the material prior to the stabilisation of its
final structure. Moreover, during the very early stages of the synthesis, it is also possible to detect the
Received 30th August 2012 first hybrid silica–surfactant micellar aggregates, prior to the precipitation of the material, as reported in
DOI: 10.1039/c2cs35362h the case of the SBA-15 materials. All these experiments allow a better understanding of the formation
mechanisms and of the influence of the many synthesis parameters. These results open the way to a
www.rsc.org/csr better prediction and control of the structure of mesoporous materials.

a
Université de Lorraine, SRSMC, UMR7565, F-54506 Vandoeuvre-lès-Nancy cedex,
Introduction
France. E-mail: jean-luc.blin@univ-lorraine.fr, marianne.imperor@u-psud.fr
b Recently, there has been a rapid growth in emerging areas such
CNRS, UMR7565, F-54506 Vandoeuvre-lès-Nancy cedex, France
c
CNRS, UMR8502, Université Paris-Sud, Bat 510, F-91405 Orsay cedex, France as nanotechnology, photonics and bioengineering, which require
† Part of the mesoporous materials themed issue. porous structures with well-defined structural, interfacial,

Jean-Luc Blin, 41 years old, Marianne Impéror-Clerc, 45 years


received his PhD in 1997 at the old, received her PhD in Physics
University of Lille-1 (France). in 1992 at the University of
Then he was an assistant Paris-Sud (France). Since 1992,
professor at the laboratory of she has been a research fellow at
Inorganic Materials in Namur the CNRS (Centre National de la
University (Belgium). At this Recherche Scientifique) at the
time he started his studies on Solid State Physics Laboratory
porous materials. In 2002 he at the University of Paris-Sud.
joined the laboratory of Structure In the Soft Matter Physics
and Reactivity of Complex group, her research interests
Molecular System of the are centered on the structural
J. L. Blin Lorraine University (France) M. Impéror-Clerc analysis of complex fluids and
where he became a professor in mesoporous materials using
2006. His research interests focus on the design of porous X-ray/neutron scattering. She is a co-author of 60 scientific
inorganic and/or hybrid materials (SiO2, TiO2). In particular, publications in the field.
he investigates their formation mechanism in relation to the
surfactant based-systems used for their preparation. He is a
co-author of 77 publications.

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compositional and morphological properties. Mesoporous toluene, alkanes or fluorocarbons have been used as expanders
materials are excellent candidates for such applications. As a to prepare large pore mesoporous materials.24–28
matter of fact, they have tuneable pore sizes (2–30 nm), high When mesoporous materials are prepared from a micellar
specific surface areas (>800 m2 g1) and high pore volumes solution (CTM route), it is now admitted that the interactions
(>0.7 cm3 g1).1,2 These characteristics afford their use for between the surfactant and the silica are the driving force for
several potential applications in many fields such as adsor- the formation of the materials. In the initial stage, the inter-
bents, catalysts, host matrices for electronic and photonic actions between small silica oligomers and surfactants drive
devices, drug delivery and sensors.3–7 the formation of hybrid organic–inorganic micelles or aggre-
The synthesis of these compounds combined the sol–gel gates. Then, the condensation of the inorganic precursor at the
chemistry and the use of assemblies of surfactant molecules as external surface of the micelles occurs. The ordered mesophase
framework templates. Depending on the starting block two is obtained after intermicellar condensation. Finally, the hydro-
mechanisms can lead to the formation of these ordered meso- thermal treatment at higher temperature achieves the rigidity
Published on 21 December 2012 on http://pubs.rsc.org | doi:10.1039/C2CS35362H

structures. The first one is the cooperative templating mecha- of the material owing to a complete polymerization of the silica
nism (CTM) and in this case the building blocks are the source. The ordered mesoporous material is recovered after
micelles; so the CTM occurs at low surfactant concentrations.8 surfactant removal either by solvent extraction or by calcina-
In such a mechanism, the interactions between the surfactant tion. However, some disagreements concerning the first stage
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and the inorganic precursor are responsible for the mesoporous of the CTM appeared and several studies have been carried out
materials formation. The synthesis can be achieved through either to understand better how the surfactant micelles and the
an electrostatic pathway, based on a supramolecular assembly of inorganic precursor could affect the formation of the hybrid
charged surfactants with charged inorganic precursors or a mesophase. Thus, many studies are focused on the formation
neutral pathway, in which hydrogen bonding is responsible for of organized mesoporous materials through the CTM. Several
the cohesiveness between the surfactant and the inorganic experimental techniques29–35 such as Raman spectroscopy,29
precursor.8 The self-assembly mechanism is widely employed to NMR,30,31 fluorescence probing techniques,32 EPR,33 transmis-
prepare the ordered mesoporous materials and numerous hydro- sion electron microscopy (TEM),30,34 and IR spectroscopy35
genated and fluorinated surfactant-based systems have been have been used to investigate the formation of the mesoporous
investigated as structure directing agents and different kinds of materials. For example in a paper dealing with the in situ
materials such as MCM (Mobil Crystalline Materials),1,2 SBA investigations of the synthesis of mesoporous silica prepared
(Santa Barbara),9 MSU (Michigan State University)10 etc. have from an ionic surfactant, using a fluorescence probe such as
been obtained. The second way to prepare ordered mesostruc- pyrene or dipyrenylpropane, Lebeau et al.32 have proposed a
tures is the liquid crystal templating (LCT) pathway.11,12 In this mechanism based on the existence of silica pre-polymers to
case the surfactants are present at much larger concentrations explain the formation of the silica materials. These pre-
and the structure of the recovered materials can be designed a polymers bind with free surfactant molecules in solution. The
priori based on the corresponding surfactant phase diagram. size of the pre-polymers grows with time and more and more
Nevertheless, whatever the synthesis pathways, the charac- surfactant molecules can be attached to them, leading to the
teristics of the recovered materials, such as the structure and formation of organic–inorganic hybrid aggregates. The micelles
the pore diameter, are strongly related to the phase diagram of act as a reservoir of surfactant molecules which are consumed
the surfactant used for their preparation. For example, using in proportion with the formation of the inorganic framework.
both hydrogenated and fluorinated systems, it has been evi- Finally the precipitation of a surfactant ion–polymerized silica
denced that the cooperative templating mechanism (CTM) is complex occurs, leading to the ordered material. All of the
favored when the temperature at which the silica source is above cited techniques present advantages and disadvantages,29
added to the micellar solution is less enough than the phase for instance the spectroscopic and TEM experiments are
separation temperature (lower consolute point).13,14 The synthesis generally carried out ex situ and some modifications of the
conditions such as the hydrothermal treatment temperature and system can occur during the sample preparation.
duration, the quantity of silica source or the pH also play a key In this review, we focus on the use of small angle scattering
role to get a well-defined architecture with control of both the experiments using X-rays (SAXS) or neutrons (SANS). They allow
morphology and the pore diameter.15–18 For example MCM-41, exploring structural properties on scales ranging from a few
48 and 50 have been obtained under the same conditions just by nanometres up to a fraction of micron (the typical range of the
changing the silica source quantity.19 The pH is an important scattering vector modulus is between 103 Å1 and 1 Å1). For
factor which affects the material structure; the hexagonal ordering example, only SAXS and SANS experiments can determine the
of MCM-41 and SBA-15 materials can be improved by adjustment micelles structure at the nanoscale and changes in the micelles
of the pH during the hydrothermal treatment.20 The hydro- shape when interacting with silica oligomers. As illustrated in
thermal treatment conditions have also a great influence on the this review, SAXS and SANS offer the main advantage to carry
structure, the porosity and also the stability of the materials.21–23 out in situ experiments. Compared to SAXS, SANS affords the
To develop the applications, the mesopore diameter can be additional possibility to use the contrast variation method with
tailored by the addition of a swelling agent. In the literature, different H2O–D2O isotopic compositions as water. This method
1,3,5-trimethylbenzene (TMB), triisopropylbenzene, amines, allows obtaining a scattering curve, which feature varies as a

4072 Chem. Soc. Rev., 2013, 42, 4071--4082 This journal is c The Royal Society of Chemistry 2013
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Fig. 1 Schematic drawing of an in situ SAXS/SANS setup used for time-resolved analysis. The synthesis mixture continuously flows inside a quartz flow-cell. The
asterisk (*) stands for the incoming X-rays/neutrons. Reprinted with permission from ref. 41. Copyright 2008, Elsevier, Adv. Colloid Interface Sci.

function of the isotopic composition, as illustrated later in this measurements of liquids. In this way the authors have studied
review. One typical example is the work of Stébé et al.36 where the continuous preparation of MCM-41 materials. Their results
an ex situ SANS study was performed to establish the relation- have shown that the hexagonal phase is already developed after
ship between the micelles structure and the type of silica a reaction time of three minutes. Then only the condensation
mesostructures (ordered 2D-hexagonal or wormlike) synthesized of silica goes on within the walls of the material. After,
from nonionic fluorinated systems. Zholobenko et al.41,43 have developed a simple experimental
To get a better insight into the formation mechanism of setup to investigate by SAXS and SANS analysis the initial steps
mesoporous materials SAXS and SANS can be combined with of the SBA-15. This setup is depicted in Fig. 1. More recently,
other techniques and in situ analyses by SAXS or SANS can be Jammaer et al.42 designed a more complex continuous synthesis
performed to observe the transformations of the system in the reactor suited to SAXS experiments.
moment they are taking place. For example Alfredsson et al.30 One of the main challenges in the field is to predict from the
combined SAXS and 1H NMR to follow the synthesis of meso- surfactant self-assembly properties the structure of the final
porous silica in the presence of block copolymers as templates material after surfactant removal. In this article, we review the
at low pH. However as the reaction of formation of the hybrid main recent progress made to reach this aim using SAXS/SANS
mesophase is fast, time-resolved measurements usually require in situ experiments. In the first section, we explain that one
the use of a high-flux X-ray source such as synchrotron radia- major finding is that structural transformations upon time
tion. As a matter of fact in material science where processing is often occur within the hybrid mesophase, before getting the
the main concern synchrotron radiation has become a standard final stable state. The second section reviews experiments that
tool for the characterization of the material.37 The time resolu- are devoted to the study of the initial stages of the CTM, and
tion is usually in the range of seconds and many non-crystalline that contribute to a better understanding of the interactions
systems such as polymers have been investigated using this between surfactant micelles and silica precursors.
technique. Applied to the study of the formation mechanism of
ordered mesoporous materials, due to the fast kinetics of the
formation reaction of the organic–inorganic hybrid mesophase, 1. In situ characterization of the material
synchrotron radiation is well adapted for the investigation of
the hybrid mesophase38 and this technique has been used by 1.1. 2D-hexagonal mesophase
different groups to perform such studies.39 When the experi- The most common structure encountered in mesoporous
ments are carried out ex situ no particular setup is needed. materials is the 2D-hexagonal one. The powder pattern of a
A crucial point to perform in situ studies is then the design of 2D-hexagonal mesoporous material exhibits typically three
well adapted sample reactors and the development of experi- Bragg peaks with a very strong one at low angles (10 reflection
ment setups, allowing the SAXS/SANS experiments.40–42 First in line) and two other weaker peaks at higher angles (11 and
1998, Lindén et al.40 have constructed a tubular reactor to study 20 reflection lines). A typical example is shown in Fig. 2. Higher
the initial stages of formation of MCM-41 materials. The order peaks can be observed for very well ordered materials.44,45
reactor is connected to a cell especially designed for XRD From these reflection lines, the hexagonal unit cell parameter

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Fig. 2 Formation of a silica–CTAB mesophase in the presence of solubilized benzene under acidic conditions. (a) In situ SAXS results show a structural transition from a
2D-hexagonal to a lamellar mesophase upon time. (b) Lowering of the mean curvature of the surfactant–silica aggregates due to the progressive incorporation of the
benzene molecules. Reprinted with permission from ref. 60. Copyright 2002, American Chemical Society, Langmuir.

pffiffiffi
ða0 ¼ 2d10 = 3Þ can be determined, which corresponds to the Highly ordered mesoporous silica was obtained after surfactant
sum of the pore diameter and the thickness of the silica wall. removal.
In the absence of such Bragg peaks, a broad peak can be Lindén et al.48 have performed in situ synchrotron experi-
observed instead on the SAXS pattern, and it corresponds to a ments to study the formation of MCM-41 materials synthesized
disordered structure of the mesoporous molecular sieves hav- from alkyltrimethylammoniumbromide surfactants of different
ing wormhole like channel systems, without long-range order, chains and their mixtures. They have shown that under the
analogous to MSU-type materials. used conditions, where the silicate hydrolysis and condensa-
A general behavior of 2D-hexagonal mesophases is that a tion reactions are fast (pH = 10.7), the hexagonal mesophase is
continuous decrease in the lattice spacing values, and thus in formed after 80 s and that its formation is kinetically controlled
pffiffiffi by the rate of the silicate condensation. An increase in the
the unit cell parameter ða0 ¼ 2d10 = 3Þ, is observed with time
during the mesophase formation. This is a general phenomenon, intensity of the 10, 11 and 20 reflections and in the intensity
due to an increase in the density of silica, which involves a ratio between the 11 and 20 reflections is noted with time. This
decrease in the wall thickness and consequently a shrinkage of phenomenon is more pronounced when the number of carbon
the unit cell parameter. This evolution can be observed for atoms (nc) in the surfactant chains is increased. However,
example in Fig. 2 and further examples will be illustrated for this variation in nc does not affect strongly the kinetics of
other systems in the following. formation of the hexagonal mesophase. The authors have
Moreover, variations in the intensity of the Bragg reflections proposed a six steps mechanism: hydrolysis of the silica pre-
are observed during the formation of mesoporous materials. cursor, formation of silicate oligomers in solution, clustering of
They are linked to modifications with time of both the amount poorly condensed silica–surfactant hybrid micelles into flocs,
of material in solution and the form factor of the unit cell.44,46 elongation of the surfactant micelles accompanied by the
Then in situ SAXS and SANS experiments give direct access to formation of hexagonal ordered domains, increased inter-
structural modifications inside the material. For example, micellar condensation and finally the growth of the particle
Morris et al.47 observed such variations in the Bragg peak by agglomeration.
intensities during the synthesis of mesoporous silica obtained
from P123 as a surfactant and TMOS as a silica source. The 1.2. Cubic phases and phase transformations
intensity of the 10 reflection increases between 0 and 105 Compared with the 2D-hexagonal phases, much less examples
minutes of the silica condensation. The authors explain this are devoted to cubic structures. This is probably due to the fact
phenomenon by a gradual inclusion of inorganic moieties into that they are more difficult to obtain. In this section, we review
an already ordered or partly ordered surfactant mesostructure. different examples for which cubic phases are induced using
Then, between 105 and 155 minutes, the intensity of the additives such as alcohol. As detailed hereafter, a general trend
10 reflection decreases due to the increase in rigidity of the gel. is that cubic phases often result from a phase transformation

4074 Chem. Soc. Rev., 2013, 42, 4071--4082 This journal is c The Royal Society of Chemistry 2013
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from another mesophase, that is a transformation from a to a lamellar phase (coexistence of the two phases) occurs with
hexagonal to a cubic phase, or from a lamellar to a cubic phase. the increase in the alcohol amount. A similar trend has been
Indeed, different phase transitions can be induced by the reported with short chain amines as co-surfactants.55 Depending
presence of an alcohol. For example, by increasing the amount on the amine chain length and the concentration, the amine can
of alcohol (methanol, ethanol or propanol) added to the syn- be adsorbed onto the silicate polymer or co-adsorbed onto the
thesis mixture of a CTAB surfactant based system, Cool et al.49 silicate polymer and onto the CTAB through hydrogen bonding
have observed the following mesophase sequence: hexagonal - to the silanol groups.
cubic - lamellar - radially arranged hexagonal close packing. In conclusion, all these studies show that the addition of
When the alcohol concentration is further increased, it acts as a alcohols which act as co-surfactants (like butanol) induces
cosolvent and spherical particles are formed. A TEM analysis other mesophases like cubic phases. It is often invoked that
shows a radial arrangement of the pores within the spherical the observed phase transformations can be understood in
particles. A hexagonal close packing of the pores is observed on terms of changes in the packing parameter. Indeed, the
Published on 21 December 2012 on http://pubs.rsc.org | doi:10.1039/C2CS35362H

a local scale around the center of the spherical particles. To presence of alcohol is expected to already modify the surfactant
explain these phase transitions the authors consider a variation phase behavior itself, and afterwards the structure of the
in the surfactant packing parameter, a widespread concept in mesoporous material. However, in most of the reported articles,
surfactant systems which was introduced by J. Israelachvili.50 the effect of alcohol addition on the surfactant phase behavior
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They postulate that at the lower concentration, short alcohol (prior to the addition of a silica precursor) was not investigated.
molecules could penetrate into the surfactant micelles. How- This should help to determine the changes in the packing
ever, the used alcohols (methanol, ethanol and propanol) are parameter due to the presence of a co-surfactant.
too short to act as co-surfactants. Kim et al.51 have succeeded in
preparing MCM-48 like ordered large mesoporous silica 1.3. Pore size enlargement
belonging to the Ia3% d space group. This cubic mesostructure As mentioned above, additives can also be used to tailor the
is synthesized from the Pluronic P123 at low HCl concentration mesopore size. Several groups attempt to expand the pore size
in the presence of n-butanol, which acts as a co-surfactant. The of mesoporous materials, but only few of them have tried to
limits of the domain of the silica cubic mesostructure can be suggest a detailed swelling mechanism. Moreover, few studies
shifted by both the amount of n-butanol and the silica source deal with pore size enlargement of mesostructure using a non-
i.e. TEOS or sodium silicate. SAXS results upon time show that ionic surfactant and most of them are related to the ionic ones.
the cubic structure is due to a transformation from a lamellar For example, Ulagappan and Rao56 have studied the effect of
phase after 4–6 hours of reaction. Ruthstein et al.52 have alkane incorporation on the formation of a mesoporous silica
demonstrated that the same type of cubic phase can also result using a cationic surfactant. On the basis of SAXS and nitrogen
from a transformation from a hexagonal structure. The concept adsorption results, they found that short alkanes penetrate
of the packing parameter is used to explain the phase transfor- between the tails of the surfactant molecules. In contrast,
mation. In situ SAXS experiments carried out by Pevzner and higher alkanes, such as decane, form a hydrophobic droplet
Regev53 also demonstrate that the bicontinuous phase is stabilized by a layer of the cationic surfactant molecules. In the
obtained through several phase transformations: hexagonal to latter case, the swelling mechanism involves one molecule of
lamellar then lamellar to hexagonal and finally hexagonal to surfactant for one molecule of alkane. Galarneau et al.57 used
cubic. Once again a variation in the packing parameter, which trimethylbenzene (TMB) to enlarge the size of the micelles of
is modified by both the time and the temperature of the cetyltrimethylammonium bromide surfactant in order to prepare
reaction, is proposed to explain the different evolutions. The large pore MTS (Micelle Template Silica) materials. Based on
final cubic phase is recovered after heating at 100 1C and it EPR and 1H NMR analysis, the authors conclude that TMB partly
results from the transformation of the hexagonal phase where the localizes around the headgroup of the surfactant. To explain the
10 planes evolve to the 211 planes of the cubic structure, both pore size enlargement of MCM-41 or SBA materials, Jana et al.58
planes having the same interplanar distance (epitaxial relation). consider that hydrophobic organic species, such as methyl-
Using a continuous flow reactor, Ågren et al.54 have per- substituted benzene, isopropyl-substituted benzene or alkane,
formed in situ SAXS analysis to follow the formation at room added as organic swelling agents are incorporated into the
temperature of mesostructured silica obtained from the hydrophobic region of the rod-like micelles, causing an increase
TEOS–H2O–CTAB–NH3 mixture in the presence of different in pore diameter. Using a non-ionic polyoxyethylene surfactant,
alcohols, which act as a co-surfactant. Without alcohol the Boissière et al.59 also consider a swelling effect of the micelle
hexagonal mesophase is formed within the first 5 minutes after core to explain the effect of the addition of a swelling agent
mixing the reactants and no intermediate phases are observed. (TMB) on the pore size of MSU mesoporous silica.
When hexanol or butanol molecules are added, the authors However, only a few reports deal with the in situ SAXS
observed that the kinetics of mesophase formation is not characterization of the oil solubilization in the silica--surfactant
modified but a much more complex phase behavior is noted. hybrid mesophase. Lindén et al.25,26,60 have led this kind of
Depending on the amount of alcohol, one, two or three phases study for CTAB-based systems. They have studied the effect of
coexist. At low butanol or hexanol content, a swelling of the the solubilization of various oils such as hexane,26 benzene60
hexagonal phase occurs. Then a transition from the hexagonal or toluene25,26,60 on the formation of the silicate surfactant

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mesophase under various conditions. These authors have the cationic template stabilizes micro-emulsion droplets that
evidenced that upon the addition of oil, the appearance of serve as building blocks for the final material. The d-spacing of
the hexagonal mesophase is delayed. Concerning the swelling the hybrid mesophase increases with both the fatty acid/CTAB
effect, they have concluded that the hybrid mesophase can and toluene/CTAB molar ratios. The time at which the hexagonal
accommodate a higher amount of oil than the hexagonal liquid mesophase is detected is related to the toluene/CTAB molar
crystal phase of the CTAB–water phase diagram. They have ratio. However the swollen hexagonal silica–cationic surfactant
attributed this phenomenon to the non-equilibrium nature of mesophase is not obtained alone, it is in kinetic equilibrium
the silica–surfactant mesophase. They have also outlined that with a lamellar phase. The extent of the latter is determined by
the solubility of the oil and the degree of silica polymerization the amount of toluene and the countersurfactant added to the
are the key parameters for the pore size enlargement.26 synthesis mixture at a constant stirring rate.
Looking at the solubilization of benzene under acidic
conditions, Lindén et al.26 found that the benzene molecules 1.4. Mesoporous organosilicas (PMOs)
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rather penetrate between the hydrophobic chains. Benzene can The hydrolysis and the condensation of a modified silica
also be dissolved in water due to the presence of ethanol precursor of the formula (OR)3Si–R 0 –Si(OR)3 (where R is a
released during the hydrolysis of TEOS, the silica precursor. methyl or ethyl group and R 0 represents any organic unit) in
When the quantity of benzene is increased, more and more oil the presence of a surfactant lead to the periodic mesoporous
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molecules penetrate deeper along the hydrophobic chains. This organosilica (PMOs) materials.61–63 These PMOs constitute a
phenomenon induces a decrease in the curvature and a transi- new class of mesoporous materials and they have applications
tion from the hexagonal to a lamellar structure (Fig. 2). The in different domains,64 but their formation mechanism has
solubilization capacity can be enhanced by the presence of a been rarely investigated. In a paper dealing with the prepara-
co-surfactant. tion of phenylene-bridged periodic mesoporous organosilicas,
The same group has investigated the ability to solubilize Funari et al.65,66 have performed in situ SAXS analysis to shed
toluene using a mixture of fatty acids and CTAB.25 The synthesis some light on the PMOs formation (Fig. 3). Materials are
is carried out at room temperature. Time resolved SAXS experi- prepared from a series of polyoxyethylene alkyl ether [Cm(EO)n]
ments have shown that in almost all cases the addition of the surfactants under mild acidic conditions. 1,4-Bis(triethoxysilyl)-
fatty acids in the absence of toluene leads to the gradual swelling benzene (BTEB) is used as an organosilica precursor. This study
of the hexagonal mesophase and finally to the transition from a has shown that the highly hydrolyzed organosilica species
hexagonal to a lamellar structure. Upon the addition of toluene, induce the appearance of the hybrid mesophase. When PMOs

Fig. 3 In situ SAXS results for a thiophene-bridged periodic mesoporous organo-silica (PMOs). Brij 76 (polyethylene (10) stearylether) is used as a surfactant and
2,5-bis(triethoxysilyl)thiophene (BTET) as an organo-silica source. Several Bragg peaks were recorded with time as can be seen both on the 3D-plot (a) and the 2D-plot
(b) of the data. The corresponding d-spacings (c) are attributed to a coexistence of a 3D-hexagonal phase (P63/mmc space-group) with a 2D-hexagonal phase during
the early stages of the material formation. The broad scattering could be attributed to the presence of hybrid organic–inorganic micelles in the solution. Reprinted
with permission from ref. 65. Copyright 2010, American Chemical Society, Chem. Mater.

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are synthesized with C18(EO)6 or C16(EO)6, the obtained structure one important example in the field, the combination with
is lamellar at the beginning. Then the balance of charges between adsorption–desorption measurements (BET). They are known
the organic and the inorganic species is responsible for a transi- to be crucial to investigate the porosity of mesoporous materials
tion from the lamellar to a hexagonal structure. If C12(EO)6 is (after surfactant removal). In the pioneering work of Albouy and
used as a template, the situation is quite different. Indeed, no Ayral,69 nitrogen adsorption data at low temperature were com-
phase transition is observed and a cubic mesostructure is bined in situ with SAXS measurements for a 2D-hexagonal silica
obtained. The authors explain these behaviors by considering material (with CTAB used as a template) and it was found that
variations in the packing parameter, due to a change in the the capillary condensation of nitrogen within the pores induces
conformation of the oxyethylene group. It should be noted that, unexpectedly a slight increase in the lattice parameter. From
whatever the surfactant, no ordered structure is recovered when these measurements, it was shown that both contributions of
the template is removed. After surfactant removal, no reflection is the mesopores and micropores could be determined separately,
detected on the SAXS pattern of PMOs prepared with C18(EO)6 and that an accurate measurement of the wall density could be
Published on 21 December 2012 on http://pubs.rsc.org | doi:10.1039/C2CS35362H

and only one reflection is detected for the materials synthesized obtained. More recently, this type of approach has been refined
from C16(EO)6 or C12(EO)6. The authors explain that the ordering and applied to other mesoporous silica materials like the
of the silica–hybrid mesophase obtained in solution is due to 2D-hexagonal SBA-15 material70 or to even more complex
strong interactions between the headgroup of the surfactant and architectures with hierarchical porosity,71 and combining
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the charged silica species mediated by the counterion. in situ adsorption measurements with both SAXS70,71 and
A similar study has been led by the same authors for phenylene SANS.71 The adsorption behavior of different fluids (nitrogen,71
and thiophene bridged PMOs.67 In that case, Brij 76 [C18(EO)10] dibromomethane,71 pentane/perfluoropentane70) was fully
and 1,4-bis(triethoxysilyl)benzene (BTEB) or 2,5-bis(triethoxysilyl)- quantitatively determined thanks to the modeling of the scattered
thiophene (BTET) are, respectively, used as a surfactant and an intensity, based either on the chord-length distribution analysis71
organosilica precursor. Once again the formation process is or on the direct modeling of the Bragg peak intensities and the
governed by the polymerizing organo-silica species. The ordering disordered micropores contribution.70
of the hybrid mesophase is induced by the varying number of
charges on the surface of the silica species during the hydrolysis
and condensation. At the early stages of the reaction, the partly 2. Investigation of the early stages of
hydrolyzed and condensed silica species are connected to the the CTM
headgroup of the surfactant molecules by electrostatic and van
der Waals interactions. In addition, the in situ SAXS experiment Since around 2007, to obtain deeper insight into the under-
performed at 50 1C has evidenced that a mixture of 3D-hexagonal standing of the formation mechanism of mesoporous materials,
and 2D-hexagonal structures is formed, as shown in Fig. 3. some in situ SAXS and SANS studies have combined both the
However, a hydrothermal treatment at higher temperatures determination of the micelle structure as well as the evolution of
involves the complete transition from 3D to 2D hexagonal, which the ordered surfactant–silica hybrid mesophase during the
is the final structure. It is also observed that both BTEB and BTET materials synthesis. The main purpose is then to make the link
react in the same way under the conditions reported. between the evolution of the micellar phase and the formation
Recently, Morris et al.68 have synthesized oriented PMO of an ordered mesophase. Different families of mesoporous
filaments in the channels of anodic alumina membranes (AAMs). materials have been investigated in this way: materials pre-
SAXS allowed the identification of the mesopores’ orientation pared using Gemini surfactants (Section 2.1), with CTAB under
within the AAMs channels. The PMOs filaments were prepared by basic conditions (Section 2.2), and with Pluronic copolymers,
the evaporation induced self-assembly (EISA) method. It appears SBA-15 materials (Section 2.3). For the latter materials, several
that humidity plays a key role in the process. As a matter of fact, studies are compared.
ex situ SAXS analysis reveals that at low humidity samples exhibit
scattering patterns where only in-plane reflections are present. 2.1. Formation mechanism of MCM-41 obtained from
In this case, the 2D-hexagonal filaments are well oriented along a Gemini surfactant
the channels direction. In contrast, at higher humidity, the Based on a SAXS time resolved analysis, Gianotti et al.72 have
presence of out-of-plane reflections shows that the filaments proposed a two-step mechanism to describe the formation
are oriented in a circular fashion inside the channels. The process of MCM-41 materials prepared from a Gemini (C16-4-16)
humidity controls the evaporation rate of both water and ethanol. surfactant. The main advantage of this family is that the MCM-41
The authors have correlated the rate of evolution of the meso- can be synthesized at room temperature without hydrothermal
porous structure with the rate of the solvent evaporation. treatment. For the data analysis, the spectra of the solution
measured before the addition of the silica precursor (TEOS)
1.5. Coupling with complementary techniques were subtracted as background. At the beginning of the reac-
As already mentioned, one main advantage of SAXS/SANS tion, SAXS patterns indicate the presence of isolated cylindrical
experiments is to combine in situ the structural analysis with particles covered by silica. Their size is around 6.2 nm. Then a
other types of measurements. Even if this subject is not the detailed analysis of both the shift of the d-spacing and of
main topic of this review, let us just illustrate this point with its full-width at half maximum (FWHM) indicates that these

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primary cylindrical particles merged to form small domains also been investigated. It appears that while the temperature does
without long range order. Finally, these small domains joined not affect the size of the particles, the latter depends on the
together to give rise to the 2D hexagonal mesostructure with quantity of TMOS. Decreasing the TMOS concentration leads to
long range order. The 11 and 20 reflections appear only at this smaller particles, whereas larger particles with higher silica con-
stage and it is concluded that the final ordered materials are tent are prepared when the TMOS amount is increased.
obtained after 450 s. The evolution of the d10 spacing with time
allows calculating the fraction of MCM-41 material. Moreover, 2.3. 2D-hexagonal SBA-15 materials
from the Bragg peaks intensity evolution with time, it is deduced Several studies have been devoted to the formation of the SBA-15
that the particles are growing with a rod-like morphology. 2D-hexagonal silica material using both in situ SAXS38,46,74–77
and SANS43,78 and the influence of many synthesis parameters
2.2. Growth of mesoporous silica particles templated with could be investigated. Moreover, because the kinetic times for
CTAB under basic conditions the formation of the material are large enough (typically 10 to
Published on 21 December 2012 on http://pubs.rsc.org | doi:10.1039/C2CS35362H

A recent in situ SANS study dealing with the growth of meso- 60 minutes), it was possible for this material to follow in situ the
porous silica nanoparticles has been reported by Hollamby structural relationships between the micelles in solution and
et al.73 The contrast variation method has been applied to the material upon time.38,43,46,75 The structure directing agent is
distinguish the contribution of the different parts of the a commercial triblock copolymer (P1239 or P10479 – Pluronic@
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samples, i.e. the micelles and the silica nanoparticles. The BASF trademark) consisting of a central PPO hydrophobic block
latter are fully formed after 840 s. A multiform model has been with two PEO hydrophilic blocks linked at its two extremities.
employed to fit the SANS data. The influence of different For P123, a detailed quantitative study of the micellar structure
parameters such as the methanol released during the hydro- prior to the silica precursor addition has been performed under
lysis of TMOS, the changing contrast due to the change in typical synthesis conditions (P123 concentration of 2.5% w/w),
composition of the particles during their growth have been varying the temperature, the concentration and the nature of
taken into account for the fitting. These parameters can affect the acidic source (HNO3, HBr, HCl, H2SO4, H3PO4).80 It has
the value of the scale factor and as a consequence the results of been found that it forms always spherical micelles, with a
the fitting. Based on the analysis of the SANS curves obtained progressive dehydration of the PPO core upon temperature,
under different experimental conditions, a cooperative mecha- and deep influence of the acid nature on the overall size of the
nism is proposed to explain the growth of the mesoporous micelles. Salting-in/chaotropic anions (like Br) have a ten-
silica nanoparticles. After hydrolysis and initial condensation, dency to confine inside the micelles and to reduce their size
small silica oligomers adsorb onto the CTAB micelles surface. as salting-out/kosmotropic anions (like H3PO4) give rise to
This lowers the intermicellar repulsion. The decrease in repulsion larger micelles. After the addition of the silica source, in situ
allows the formation of small aggregates of silica–surfactant SAXS experiments have been interpreted using complete
hybrid structures. The micellar aggregation is accompanied by modeling of the scattering curves.38,75 In these models, the
the condensation of silica into the gaps. The final particles consist micelles are described using a core–shell model as illustrated in
of walls of condensed silica surrounding micelles in a hexagonally Fig. 4. The main finding is that the micelles in solution
packed structure. The effect of both the temperature and the undergo a sphere-to-rod shape transition prior to the formation
TMOS concentration on the growth of the silica nanoparticles has of the 2D-hexagonal mesophase, and that this phenomenon is

Fig. 4 Modeling of in situ SAXS results using a core–shell model for the surfactant micelles. (a) Theoretical electron density profile of the cross-section of a rod-like
micelle with a constant density in the core and a smeared profile for the shell. (b) Evolution with time of this profile derived from the data modeling in the case of the
SBA-15 synthesis. The increase in the density in the shell region is interpreted by an increasing amount of silica in the shell upon time. Reprinted with permission from
ref. 75. Copyright 2009, American Chemical Society, J. Phys. Chem. C.

4078 Chem. Soc. Rev., 2013, 42, 4071--4082 This journal is c The Royal Society of Chemistry 2013
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Fig. 5 Formation mechanism of the 2D-hexagonal SBA-15 material derived from in situ SAXS experiments. (a) Initial solution of P123 spherical micelles. (b) Addition
of the TEOS silica precursor. (c) Hydrolysis step and beginning of the condensation. (d) Shape transformation of the hybrid organic–inorganic micelles from spherical to
rod-like. (e) Nucleation of the 2D-hexagonal phase. (f) Growth of the 2D-hexagonal phase. Reprinted with permission from ref. 38. Copyright 2011, American Chemical
Society, J. Phys. Chem. B.

linked to the fact that silica oligomers are present within the It has been found that salting-out/kosmotropic anions (like
shell of the micelles, as shown by the increase in the shell H3PO4 or SO42) lead to better ordered materials than salting-in/
density upon time (Fig. 4). The formation mechanism derived chaotropic anions (like Br).38 The influence of the nature of
from this analysis is summarized in Fig. 5. It consists of three the silica sources (TMOS, TEOS, TPOS,78 silicate42) has also
main steps. During the hydrolysis of the silica precursor (TEOS been reported. In Fig. 6, the time evolution of the 2D-hexagonal
in this case), no modification of the spherical micelles occurs. spacing followed by in situ SANS for five different synthesis
Then the condensation of the silica starts and some oligomers conditions with P104 as a template is shown.78 It can be
begin to interact with the EO groups at the surface of the observed for example that in the presence of 1 M NaBr the
micelles. Upon further silica condensation, a sphere to rod d-spacing decreases from 12 to 10 nm, which is probably due a
shape transition of the micelles occurs. When a sufficient decrease in the micelle size prior to the precursor addition.
amount of silica oligomers are present within the shell, the Even if many parameters have already been investigated, addi-
precipitation of the 2D-hexagonal mesophase is observed. tional systematic studies using in situ experiments are required
It can be explained by the fact that the attractive van der Waals aiming to achieve a complete control of the material structure.
interaction between the hydrophobic cores of the micelles
becomes the dominant interaction, inducing the formation of
micelles aggregates. Inside this mesophase, the silica conden-
sation continues and the progressive formation of the solid
walls in-between the micelles has also been followed by in situ
SAXS46,74,81 and SANS.78 The silica wall formation has been
derived from SAXS results using either direct modeling46 or
electron density reconstruction.74 As mentioned previously (see
Section 1.1), this step is associated with a global shrinkage of
the lattice parameter upon time because of the densification of
the silica network during condensation. Moreover, the conco-
mitant decrease in the hydration of the wall upon time has
been revealed by in situ SANS experiments, where the contrast is
Fig. 6 Evolution of the (10) 2D-hexagonal d-spacing, for five different synthesis
very sensitive to the amount of water within the walls.78
conditions of the SBA-15 material, obtained during in situ SANS measurements.
Among the many synthesis parameters of SBA-15, it has been Three different silica precursors (TMOS, TEOS and TPOS) are compared and the
shown that the nature of the acidic source38 as well as the addition addition of 1 M salt (NaCl and NaBr) was also investigated. Reprinted with
of salt77 affect the whole kinetics of the material formation. permission from ref. 78. Copyright 2011, Elsevier, Solid State Sci.

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One main aspect in future studies will be to understand the The micelles act simply as a reservoir of surfactants. This
control of the morphology82 of the particles obtained via the mechanism is different from the one proposed for the silica
CTM route. Indeed, it has been demonstrated recently that 2D-hexagonal SBA-15 material, but it is similar to the one
the stirring rate of the solution during the precursor hydrolysis proposed by Lebeau et al.32 for the preparation of mesoporous
step is a crucial synthesis parameter that controls directly the silica from cationic surfactants. Then, the development of new
morphology of the grains, ranging from platelets to elongated experimental setups suited to very fast kinetics is required to
rods or even to closed donut-like shapes.82 shed some light on the different possible synthesis mecha-
nisms for ordered non-silica mesostructured materials in
3. Conclusion particular titania.

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Published on 21 December 2012 on http://pubs.rsc.org | doi:10.1039/C2CS35362H

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4082 Chem. Soc. Rev., 2013, 42, 4071--4082 This journal is c The Royal Society of Chemistry 2013

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