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To cite this article: Alfred J. Crosby & Jong‐Young Lee (2007): Polymer Nanocomposites: The “Nano” Effect
on Mechanical Properties, Polymer Reviews, 47:2, 217-229
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Polymer Reviews, 47:217–229, 2007
Copyright # Taylor & Francis Group, LLC
ISSN 1558-3724 print/1558-3716 online
DOI: 10.1080/15583720701271278
Amherst, Amherst, MA
1. Introduction
Polymer nanocomposites have been proposed or are being used for numerous appli-
cations, ranging from car bumpers to advanced optoelectronic devices. Understanding
the impact of nanofillers on the composite mechanical properties is critical to the
success of all of these applications. Consequently, a large number of research groups
are focused on developing a general framework for predicting, or at least, understanding
how the chemistry and morphology of the polymer matrix synergizes with the surface
chemistry, the size, and the shape of a nanoscale filler to define mechanical properties.
Within this general framework, the underlying mechanisms lie at the intersection of
chemistry, physics, materials science, and continuum mechanics. Therefore, the
researchers involved in this critical area of science have an equally varied assortment
of backgrounds and approaches.
In recent years, several review papers on the mechanical properties of polymer
nanocomposites have been written.1 – 4 These papers provide a summary of the current
observations from both experimental and theoretical research and capture the challenge
217
218 A. J. Crosby and J.-Y. Lee
of defining a general framework for this field. Therefore, the intent of this review paper is
not to provide a comprehensive survey of the current results, but rather introduce new
researchers to materials factors that must be considered in order to contribute to this field.
At the heart of this field of research lies the motivating question: what is the “nano”
effect on macroscopic mechanical properties? Although this question appears simple and
focused, it holds great depth and complexity. First, what is “nano”? In the field of polymer
nanocomposites, it is generally accepted that “nano” refers to the smallest length scale
associated with the filler. Typically, nanocomposite fillers have length scales ranging
from 0.1 nm to 100 nm. On these length scales, the filler objects approach the length
scale of a single polymer coil and develop unique interactions that give rise to optimal
control of mechanical properties, such as the failure properties (Fig. 1).5 To understand
the “nano” effect on mechanical properties, we are interested in defining mechanisms
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that develop on nanometer length scales, influence the microscale, and impact the macro-
scale. These mechanisms can include the definition of new microstructures due to the
existence of nanofillers, the enhancement in stress transfer between materials with comp-
lementary properties, or an increase in the density of shear deformation events. The
dominance of these or other mechanisms is dictated by the combined impact of the
material components in the nanocomposite.
In this paper, we provide a review of the three primary “ingredients” in polymer nano-
composites: the polymer matrix, the nanoscale fillers, and the interfacial materials that are
used to enhance dispersion. The “nano” effect is defined by all three of these components;
therefore, it is helpful to consider how each component can affect the interpretation of
nanocomposite mechanical properties. In addition to the nanocomposite “ingredients”,
we also provide a short discussion on novel measurement methods for mechanical prop-
erties of polymer nanocomposites.
Figure 1. Polymer nanocomposites take advantage of the synergy of filler particles and polymer
chains on similar length scales. An example of this synergy is the enhancement in mechanical
properties, such as the strain to failure.5
Polymer Nanocomposites 219
2. Polymer Matrices
The primary component by volume in a polymer nanocomposite is the polymer matrix.
Polymers have a wide range of properties that are heavily dependent upon their
chemistry, molecular architecture, and processing history. Accordingly, all of these
factors influence the definition of a general mechanism for polymer nanocomposite mech-
anical properties.
ties of solid-like polymer nanocomposites, linear polymer chains can be classified into two
categories: semi-crystalline polymers and amorphous linear chains. For semi-crystalline
polymer matrices, crystallinity and morphology can be altered by the presence of nanofil-
lers.6 – 12 Nanoscale fillers also can interact with multiple length scales related to the
lamellae and spherulitic structures. Due to these complexities and the great breadth of
this component of polymer nanocomposites, we will not address this materials class in
this review, but refer the interested reader to several references.6 – 12
For amorphous linear chains, the nanoparticle-polymer interaction is both entropic
and enthalpic in nature. This interaction is similar in many ways to a blend between
two polymer components.2,3 In a polymer blend system, the enthalpic interaction
between two polymers (xAB) and translational entropy of polymer segments define
the free energy of the blend. However, additional terms must be considered for a
polymer blended with nanoparticles. These terms include the entropic interaction
among nanofillers, including excluded volume interactions, and the depletion interaction
between polymer chains and nanofillers.2,3 Polymer chains in the vicinity of nanofillers are
stretched, thus decreasing the conformational entropy of chains. To maximize confor-
mational entropy, nanofillers are repelled by polymer chains. This depletion interaction
can lead to a low density region of chain segments around the rigid particle surface.
Recent research by Balazs et al. has presented a modified Flory-Huggins theory to
account for these interactions. These theories can be used in describing polymer/nanofiller
phase diagrams and their associated impact on mechanical properties.2,13 – 15
Due to the strong dependence on the entropic contribution for most polymer-based
materials, the processing history of the polymer matrix is critical in defining the free
energy and associated mechanical properties. The processing of the polymer matrix
begins with the synthesis of the polymer. Synthesis can be conducted in situ with the nano-
particles or prior to blending with the nanofiller objects. In either case, the specific
synthesis method (e.g. anionic polymerization, free radical, condensation, atom transfer
radical polymerization) can greatly impact the resulting material properties. Among the
different factors that can affect material properties from different synthetic routes are
residual initiator or transfer agents, different chain terminating chemistries, and differ-
ences in polydispersity. The differences in polydispersity from various synthetic routes
can be especially important for the interpretation of polymer nanocomposite mechanical
properties. Even in small quantities, the existence of low molecular weight chains in
the polymer can lead to a significant decrease in the elastic modulus and strength of the
polymer matrix. This effect may be maximized in polymer nanocomposites since the
presence of a rigid interface (i.e. nanoparticle surface) may drive the local segregation
of lower molecular weight chains distributing them throughout the polymer matrix.
220 A. J. Crosby and J.-Y. Lee
Figure 2. Demonstrated depression in glass transition temperature (Tg) for polystyrene thin films
and polystyrene-based nanocomposites as a function of average interparticle spacing. Figure used
with permission from Bansal et al.20
matrices. The nanoparticles can influence the development of local network structure
during polymerization and crosslinking reactions, and the excluded volume of the nano-
particles can impact the local dynamics of chains between crosslinks. In some polymer
networks below Tg, the nanofillers can behave as antiplasticizers and depress the short-
scale cooperative motions, eventually decreasing the sub-Tg relaxation (b relaxation).
Additionally, for polymer networks above Tg, the addition of nanofillers can lead to a
secondary network due to the adhesion of the polymer segments to the filler surface.
This secondary network controls the mechanical properties at high deformation.
3. Nanoscale Filler
A wide range of nanoscale fillers have been explored over the past two decades in conjuc-
tion with polymer nanocomposites, but in this review we will focus on the three primary
attributes of the nanoscale filler that impact the development of mechanical properties:
chemistry, size, and shape.
the interaction parameter between particle and polymer can shift the miscibility bound-
aries for given size ratios of the filler and the polymer.13
The van der Waals interaction between neighboring filler particles is also strongly
influenced by the filler chemistry, which is often described in terms of the Hamaker
constant for the material. These interparticle interactions are important at high
volume fractions of the filler in the nanocomposite and in the strength of the filler
aggregates. In terms of this latter effect, nanofillers can phase separate and form
domains that are rich in the nanofiller and poor in the polymer. In these domains, if
the inter-particle interactions are highly attractive, the aggregate will behave as a
large filler particle rather than independent nanoscale fillers. Conversely, if the inter-
particle attractions are weak, then the deformation processes related to the aggregate
may play a large role in the storage and loss of applied mechanical energy. These
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For spherical particles with radius r, the surface to volume ratio of the filler is simply:
As 4p r2 3
¼ 3
¼ ð1Þ
Vs 4=3p r r
This relationship demonstrates that the available surface area (As) per volume (Vs) of filler
increases as the spherical radius decreases. The magnitude of property change or control
by the interfacial region is dictated by the total quantity of the interfacial area within a
nanocomposite. In a nanocomposite with filler volume fraction f, the total interfacial
area-to-volume ratio scales directly with f, such that:
Ai;total 3f
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¼ ð2Þ
Vtotal r
This relationship has two important implications. First, if f is held constant, then decreas-
ing the filler radius increases the available surface area for interfacial interactions. If we
assume in a linear polymer nanocomposite that stress is transferred through adsorbed
chain segments at the filler interface, then each chain/filler interaction will occupy a
given interfacial area. Therefore, increasing the available interfacial area increases the
quantity of chain/filler interactions. This effect increases the efficiency of stress transfer
between the fill and polymer matrix. Additionally, this relationship demonstrates that
two composites with identical interfacial areas can be fabricated with different filler
sizes, if f is controlled independently. This approach can aid in the decoupling of size
effects from other mechanisms related to the “nano” effect.
Shape also plays a role in the design of surface-to-volume ratios for nanocomposites.
For a cylindrical filler of radius r and length L, the surface to volume ratio of the filler is:
Ac 2p r2 þ 2p rL 2 2
¼ ¼ þ ð3Þ
Vc p r2 L r L
If we compare spherical and cylindrical fillers at equal volume fractions, we find that the
surface-to-volume (SV) ratio for the sphere relative to the cylinder scales as:
SVs 3
¼ ð4Þ
SVc 2ð1 þ r=LÞ
This relationship demonstrates that for all plates (r . L) and short rods (L , 2.0r) the
surface to volume ratio for cylindrical fillers is greater than the ratio for a spherical
particle. (Fig. 3) However, spherical fillers do have greater surface to volume ratios
compared to long fibers (L . 2.0r), but the maximum increase is only 50%. Therefore,
if the surface-to-volume ratio is the primary design factor, it is clear that plate geometries,
similar to clay sheets, have a significant advantage at equivalent volume fraction loadings.
Unfortunately, other design factors are critical for the design of mechanical properties in
filled composites, and shape must be equally considered for these factors. For example,
rigid cylindrical fillers are difficult to disperse at high volume fractions in an isotropic
manner. Therefore, the mechanical properties of non-isotropically dispersed fillers will
likely be anisotropic in nature. This design limitation may be advantageous for some appli-
cations, but not all.
224 A. J. Crosby and J.-Y. Lee
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Figure 3. Surface to volume ratio for spherical particles (SVS) compared to surface to volume ratio
for cylindrical particles (SVC) as a function of particle radius (r) and length (L).
4. Interfacial Region
To maximize the potential of nanoscale fillers in polymer nanocomposites, the dispersion
of the filler is often an important goal. A common strategy to increase the probability of
isotropic dispersion is to modify the surface of the nanoscale filler to increase favorable
interactions with the polymer matrix and minimize inter-filler attraction. Numerous modi-
fication strategies for the nanofiller surface have been demonstrated, but a common
approach is the binding of small molecules or polymer ligands to the surface of the
nanoscale filler. Although this approach can significantly increase the probability of dis-
persion, the properties of the ligand layer must be considered in the development of mech-
anical properties in polymer nanocomposites.
One example is the impact of the surface bound molecules on the glass transition temp-
erature of a nanocomposite. Consider the use of short polystyrene chains attached to nano-
particles to disperse the particles in a polystyrene matrix. The glass transition temperature of
polystyrene decreases significantly for molecular weights less than 10,000 g/mol. For
example, the Tg of polystyrene MW ¼ 1000 g/mol is approximately 208C. If we assume
that a simple Fox relationship35 holds true and the volume of the polystyrene ligands is rep-
resented by a fraction of the nanoparticle volume fraction fN, then the predicted change in
the Tg of the nanocomposite compared to the bulk polymer Tg (fTg) is:
1
DTg ¼ TgB 1 ð5Þ
1 þ ð3fN =1 fN Þð1L =rN ÞðTgB =TgL 1Þ
Where TgB is the bulk polymer Tg, lL is the polystyrene ligand thickness, rN is the
nanoparticle radius, and TgL is the bulk Tg of the non-bound ligand molecules. This
relationship is plotted in Fig. 5 and demonstrates the impact of small molecule dispersing
agents on the thermo-mechanical properties of a nanocomposite due to the high surface to
volume ratio for these materials.
226 A. J. Crosby and J.-Y. Lee
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given wavelength is observed on the sample film surface. From the buckling wavelength
(l), the modulus of sample film (Ep) can be obtained by:36,37
ð1 v2p Þ l 3
Ep ¼ 3E S ð6Þ
ð1 v2S Þ 2ph
ES is the elastic modulus of substrate. Poisson’s ratio of the substrate and sample film are
nS and np respectively. The thickness of the sample film is h, and l is obtained via Fast
Fourier Transform (FFT) of optical images or by light scattering. This technique has
been used by several research groups recently to provide interesting insight into the mech-
anical properties of polymer thin films, and its impact on our understanding of model
polymer nanocomposites will continue to grow due to the ease, efficiency, and versatility
of the technique.36,37,44 – 46
6. Summary
The combination of particles and polymer chains that are on similar length scales offers
numerous advantages and considerable excitement for the possibility of intelligently
designing predictable, optimized material structures. These materials will undoubtedly
provide an enhanced function for a wide range of applications, but fundamental
knowledge of the mechanisms responsible for these enhanced properties is essential for
using them to their fullest potential. In this paper, we have outlined a few critical properties
of the main “ingredients” in polymer nanocomposites. We have not attempted to provide a
comprehensive review of this broad and growing field, but we have highlighted several
references to other research areas, past and current, within the field of polymer science
upon which our understanding of the “nano” effect in polymer nanocomposites can be built.
Acknowledgements
The authors gratefully acknowledge the financial support of the Petroleum Research Fund
of the American Chemical Society and the NSF-MRSEC at the University of Massachu-
setts Amherst.
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