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Microfluidics-based continuous flow formation of


triangular silver nanoprisms with tuneable surface
Cite this: J. Mater. Chem. C, 2013, 1,
7540 plasmon resonance†
Michele Carboni,ab Lorenzo Capretto,b Dario Carugo,b Eugen Stulz*a
and Xunli Zhang*b

Controlled synthesis of nanoparticles with desired geometries can provide a direct approach for the
formation of nanomaterials with tuneable size/shape-dependent characteristics, vastly expanding their
range of applications in catalysis, electronics and optics, biology and medicine. In this report, we
demonstrate the development of a microfluidics-based process for the direct synthesis (without seed-
mediated growth) of silver nanoprisms in a continuous flow format using a flow focusing microreactor,
coupled with UV-Vis-NIR spectroscopy for real time monitoring of optical properties of the produced
nanoprisms. By adjusting microfluidic conditions, the nanomaterial's absorbance spectral position and
peak broadness can be fine-tuned. TEM analysis of the produced nanoparticles quantitatively correlates
Received 11th July 2013
Accepted 23rd September 2013
the characteristics of absorbance spectra with the shape/geometry of nanoparticles. Furthermore, faster
kinetics for the formation of nanoparticles has been observed in the microreactor compared to those in
DOI: 10.1039/c3tc31335b
traditional batch reactors, and the microreactor's capability of synthesising homogenous nanoparticles
www.rsc.org/MaterialsC over a prolonged operation time is demonstrated.

1 Introduction should meet the requirements of sustainable processes by


using low cost precursors, simple procedures and reducing the
The synthesis and characterisation of nanomaterials has amount of waste.25 In addition, the most commonly used batch
increasingly attracted attention in a wide range of research processes including dry and semidry methods (e.g. plasma,
elds such as chemistry,1,2 physics,3,4 biology5 and medicine,6 ame, aerosol, spray and pyrolysis), which are currently
mainly owing to the unique properties of nanomaterials which employed in the industry, suffer from the lack of mono-
differ substantially from both their atomic (or molecular) and dispersity and control over the reaction steps26 including
bulky counterparts.7 For instance, metal nanoparticles (NPs) nucleation and/or growth.27,28
including gold and silver NPs exhibit strong absorbance in the Recently, microuidic reactors have been proposed as tools
visible spectrum8 due to local surface plasmon resonance to potentially overcome the limitations commonly associated
(LSPR) associated with NPs' size and shape. Such size- and with macroscale production of a range of nanoparticles (e.g.
shape-dependence of nanomaterial characteristics makes NPs polymeric,29,30 metal31–33 and oxide34). The interest in translating
very versatile,9–12 opening the possibility for their applications in conventional synthesis to microreactors stems from the unique
different elds such as catalysis,13,14 electronics and optics,15,16 characteristics provided by such micro-scale devices. These
biological imaging and cancer research.17–21 However, there still include the quick response of the system to variation in the
remain challenges for the synthesis of NPs with precise control experimental boundary conditions,35 improved handling of
and tailoring of stable geometries (e.g. prisms,22 cubes23 and smaller volumes, more efficient heat and mass transfer, and
stars24) in order to achieve geometry-dependent characteristics highly controllable and tuneable mixing compared to batch
in a reproducible and predictable manner. This becomes more reactors.36,37 In addition, microuidic reactors can be employed
difficult for large-scale production where these challenges as investigation tools,38,39 given the possibility of online process
monitoring and integration with sensors and control units.37
a
School of Chemistry, University of Southampton, Higheld, Southampton SO17 1BJ, Previous studies have demonstrated that by precisely control-
UK. E-mail: est@soton.ac.uk; Tel: +44-(0)2380-599369 ling the experimental parameters, such as mixing and residence
b
Engineering and the Environment, University of Southampton, Higheld, time, the two steps (i.e. nucleation and growth) that lead to the
Southampton SO17 1BJ, UK. E-mail: XL.Zhang@soton.ac.uk; Tel: +44-(0)2380-595099 formation of NPs can be identied, isolated and manipulated.40
† Electronic supplementary information (ESI) available: Detailed information on
Various types of metal NPs (e.g. platinum, silver and gold) have
the effect of pH on the synthesis of nanoprisms, batch synthesis, fouling of
particles inside the microreactor, and TEM images. See DOI: 10.1039/c3tc31335b
been produced successfully in microchannels, leveraging the

7540 | J. Mater. Chem. C, 2013, 1, 7540–7546 This journal is ª The Royal Society of Chemistry 2013
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faster mixing31,33 and control over heat exchange32,41,42 which peruorooctylsilane were supplied by Sigma-Aldrich (UK). Iso-
lead to the production of highly mono-disperse isotropic propanol and hydrogen peroxide were purchased from Fisher
particles (i.e. spheres). Particle analysis has shown that the Scientic (UK). Sodium borohydride was obtained from Acros
dimensional standard deviation of metal nanoparticles Organic (Belgium). Polydimethylsiloxane (PDMS) monomer
produced with microuidics is reduced by approximately 20% Sylgar 184 and curing agents were purchased from Dow Corning
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compared to batch systems.31,33 It has been suggested that more (USA), and SU-8 photoresist was obtained from Chestech (UK).
homogenous diffusion of the reagents obtained inside the
microreactor grants more uniform and efficient nucleation,
which is crucial for the subsequent growth phase, leading to a 2.2 Microreactor fabrication
narrower distribution in both particle size and shape. A hybrid PDMS-glass microreactor was fabricated for the
However, the production of anisotropic materials represents synthesis of silver nanoparticles. Firstly, an SU-8 mold with the
an additional challenge, which is commonly tackled by the use designed microchannel pattern, consisting of three inlets and
of specic ligands for selectively blocking the growth of some one reaction channel, was prepared following the standard
faces of the growing crystal.42,43 Due to the precise control procedure provided by Microchem.57 Subsequently, the mold
required over nucleation and growth steps, a seed-mediated was covered with a layer of a 10 : 1 (w/w) PDMS precursor and
approach is usually employed in order to bypass the nucleation curing agent mixture and heated for 1 h at 80  C for the polymer
step and to simplify the overall procedure.44,45 Among aniso- to cure. The PDMS sheet with the microchannel architecture
tropic particles studied, triangular prisms46 have recently fabricated on the surface was then removed from the mold and
attracted the interest of researchers in view of their wide range permanently bonded to a glass slide aer oxidizing its surface
of applications (such as surface enhanced Raman scattering or with a plasma treatment. The reaction microchannel had
SERS, and optical lters).47–49 In general, size control in batch dimensions of 150 mm  50 mm  3 cm (width  depth 
synthesis can be achieved by photo-irradiation mediated length). The angle between the lateral feeding channels and the
assembly,50 through changing the concentration of the reducing central channel was 30 , as illustrated in Fig. 1.
agent NaBH4 whilst keeping the concentrations of the other Following the bonding of the PDMS sheet to the glass layer,
reagents constant,51 or by adding halide ions (Cl and Br) to the channel wall was functionalized with a solution of tri-
nely tune their size and shape.52 Alternatively, a seed-mediated chloro(1H,1H,2H,2H)-peruorooctylsilane (5% v/v in dime-
approach can be used to exert control over the nal absorption thylformamide) to make the channel surface hydrophobic in
of silver nanoprisms; by changing the concentration of the seed order to reduce the interaction between silver cations and
different sizes of prisms can be achieved.53 This approach has hydroxyl groups on the glass surface. Notably, other protocols
been successfully implemented with ow reactors54,55 where usually employed to reduce fouling,33 such as increasing the
effects similar to those observed in the batch synthesis on the
optical properties of silver nanoprisms can be achieved.
Although the seed mediated approach is the most widely used
to prepare silver nanoprisms in microreactors, the combination
of microstructured reactors and efficient LED illumination has
also been successfully applied for synthesising nanoprisms of
enhanced homogeneity.56
Here we demonstrate the development of a microuidics-
based process for the direct synthesis (i.e. without seed-medi-
ated growth) of silver nanoprisms in a continuous ow format
using a ow focusing microreactor, coupled with UV-Vis-NIR
spectroscopy for real time monitoring of optical properties of
the produced nanoprisms. The spectral position of the
maximum absorbance peak (lmax) and the full width at half
maximum (FWHM) of the in-plane dipole surface plasmon
resonance can be tuned by varying major microuidic param-
eters only, namely the ow rate ratio (R) and total ow rate (Vtot).
The single device setup is greatly simplifying the synthesis of
silver nanoprisms with controlled optical properties without
changing the concentrations of the feed solutions.

2 Experimental section
2.1 Reagents
Fig. 1 (a) Schematic of the experimental setup showing the microreactor layout
All chemicals were of analytical grade and were used as received and the process monitoring systems. (b) Microphotograph of the microreactor
from their respective suppliers. Trisodium citrate dihydrate, flow focusing configuration with three co-flowing streams. Liquid–liquid inter-
silver nitrate, dimethylformamide and trichloro(1H,1H,2H,2H)- faces due to different fluid optical properties can be seen.

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total ow rate (Vtot) or increasing the pH of the solution, proved 400 mesh grids), and imaging at an acceleration potential of
to be ineffective for our systems. 120 kV.

2.3 Synthesis of triangular silver nanoprisms 3 Results and discussion


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To synthesise triangular silver nanoprisms, a modied protocol 3.1 Microuidic synthesis


was employed following that reported by Mirkin et al.51 In a The microuidic reactor system for the synthesis of silver
typical batch experiment, a solution of NaBH4 (reducing agent) nanoprisms is illustrated in Fig. 1. In a typical experiment, a
was rapidly injected into a water solution of AgNO3, trisodium solution of AgNO3 (36 mM), TSCD (6.5 mM) and H2O2 (76 mM)
citrate dihydrate (TSCD, capping agent) and H2O2 (oxidizing was injected into C1 at a selected volumetric ow rate V1, while
agent), resulting in the production of triangular nanoprisms. NaBH4 (3.6 mM) was injected through C3 at a ow rate V3. Water
For the microuidic system, a basic isopropanolic solution of owing in the central channel at a ow rate V2 was anked by
NaBH4 was employed as a reducing agent instead of the the inorganic precursor (AgNO3) on one side and the reducing
conventional aqueous solution in order to reduce H2 develop- agent (NaBH4) on the other side (as detailed in the Experimental
ment in solution due to spontaneous degradation of NaBH4 section). The total inlet ow rate (Vtot ¼ V1 + V2 + V3) was
in H2O. operated in the range of 2.41–3.41 mL h1. With this setting, it
The protocol for solution preparation followed that was observed that a stable ow focusing was achieved within the
described by Shalom et al.58 Briey, 1 mL of a 0.01 M solution of main reaction channel, and the use of water as the central
sodium borohydride (prepared by dissolving 0.038 g of NaBH4 “spacer” stream effectively avoided the immediate clogging of
in 70 mL of MilliQ H2O and 30 mL of 1 M NaOH) was added to the channel (Fig. 1b). By varying the lateral inlet ow, the
32 mL of a 0.1 M isopropanolic solution of NaBH4. The pH of chemical composition of the reaction system was adjusted as
the solution was adjusted by varying the amount of NaOH used desired.
for the NaBH4 solution. Notably, a higher pH resulted in the Fig. 2a shows the absorbance spectra of the silver nano-
production of solely nanospheres or a complete impairment of prisms obtained with the inline UV-Vis-NIR spectrophotometer
the nanoprecipitation process (i.e., no particles formed in this under different ow conditions, with R ranging from 0.41 to
case, see ESI†). Solutions were freshly prepared before each 0.58; R represents the ow rate ratio of the central ow over the
experiment. total ow rate (V2/Vtot), with a constant central ow rate (V2) at
In the microuidic reactor system, the two solutions were 1.41 mL h1. These ow conditions were selected for the
injected through the lateral channels (inlet C1 for AgNO3, TSCD concentration of reagents inside the microreactor to reect the
and H2O2, and inlet C3 for NaBH4, Fig. 1) by means of syringe chemical conditions employed in the batch experiments by
pumps. Additionally, MilliQ H2O was injected through inlet C2 Mirkin et al.51 As can be seen from Fig. 2a, all six spectra show a
in order to (a) dilute the two solutions from C1 and C3 to the single maximum absorbance peak which shis from 690 nm to
desired concentration level, and (b) act as a spacer between the 796 nm, with increasing R from 0.41 to 0.54. It should be noted
two solution streams containing the reactants as they would that a small peak at an identical position of 340 nm appears in
otherwise react rapidly at the focused interface resulting in all spectra, which may be attributed to the out-of-plane
clogging or fouling at the channel junction. PTFE tubes with an quadruple resonance effect which is signicantly weaker than
internal diameter of 750 mm were used for connecting the the main absorbance band due to the in-plane dipole surface
feeding syringes to the reactor inlets, and for transferring the plasmon resonance.59
product colloid from the reactor outlet to a ow cell for inline Previous studies have suggested that the in-plane dipole
absorbance measurements. resonance is a good indicator of general nanoprism geometries.
The microreactor was placed on an inverted microscope Its redshi, particularly, is correlated with increased edge
(Olympus IX70) stage with a CCD camera (QICAM Fast, Qimage, length.51,60 The results shown in Fig. 2 suggest that, by adjusting
Canada) coupled to the microscope (Fig. 1). This allowed a the ow conditions, different sizes of nanoprisms can be
direct in situ monitoring of the uidic behavior within micro-
channels, especially if clogging and/or fouling of the channel
occurred. Both microuidic and batch experiments were per-
formed at room temperature and in the dark to avoid sponta-
neous photo reduction of AgNO3.

2.4 Nanoparticle characterisation and TEM image analysis


The nanoparticle colloid samples were characterised with a UV-
Vis-NIR inline spectrophotometer (Cary Varian Bio 300) using a
ow cell (10 mm optical path), and the spectra were recorded in
the wavelength range of 300 nm to 900 nm. Transmission
Fig. 2 (a) Normalized UV-Vis-NIR spectra of silver nanoprisms obtained under
electron microscopy (TEM) images of nanoparticles were different flow conditions where R represents the flow rate ratio of the central flow
acquired with an FEI Technai12 TEM by drop casting 10 mL of over the total flow rate (V2/Vtot), with the central flow rate (V2) kept constant at
colloid solution on sample grids (S160-4 Carbon Films on 3 mm 1.41 mL h1. (b) TEM image of silver nanoprisms (R ¼ 0.54).

7542 | J. Mater. Chem. C, 2013, 1, 7540–7546 This journal is ª The Royal Society of Chemistry 2013
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obtained. Fig. 2b shows an example TEM image of nano- response is in good agreement with that observed by Shuford
particles obtained through the microreactor synthesis, showing et al.,63 who found that the absorbance band position of
equilateral triangular platelets with rounded tips. nanoprisms is proportional to the prism edge length (d) and
It is generally understood that the process of silver nano- inversely proportional to the prism thickness (T), as represented
prism formation involves two steps including (i) the reduction by eqn (1).63
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of AgNO3 by NaBH4 to form and grow silver seeds in the pres-  


d
ence of the stabilizing agent TSCD, and (ii) the chemical lmax ¼ 33:8 þ 418 (1)
T
oxidation of Ag(0) induced by hydrogen peroxide to etch the
silver nanoparticles formed. With the selective adsorption of Using eqn (1) with the prism edge lengths obtained (Fig. 3a),
citrate ions on the (111) surface of Ag seeds, the most stable the prism thickness was calculated. It was found that the
shape of prisms (or triangular platelets) in solution is ach- minimum average thickness of prisms was 2.3 nm when d ¼ 18
ieved,51,61,62 which is largely attributed to the kinetic factors of nm, and the maximum was 3.6 nm when d ¼ 46 nm. This
the fast growth along the planar twinning defects.53 Previous suggests that the shi of the spectral position shown in Fig. 2a
studies with a traditional batch synthesis method showed that is largely due to the increase in prism edge length (156% max
the growth phase took approximately 30 min or 5 min in the increase) with smaller changes in their thickness (56.5% max
presence or absence of the stabilizer poly(vinylpyrrolidone), increase).
respectively.51 In our microuidic approach, the residence time Fig. 3b shows the percentage of nanoprisms in whole
of reagents within the reaction channel was in the range of samples and their absorbance band FWHM at different ow
0.23–0.34 s under the ow conditions described above, indi- rate ratios (R). It shows that both the percentage of nano-
cating a signicant increase in the reaction kinetics due to prisms and FWHM are signicantly inuenced by the ow
faster mixing compared to bulk reactions.29,36 conditions. In the operational R range, the percentage of
nanoprisms initially increases with increasing R, reaching a
3.2 TEM image analysis maximal percentage of 92% at R ¼ 0.47, and then decreases
when R > 0.47. At the same time, the change in absorbance
To identify and quantify the type of silver nanoprism produced
band FWHM shows an opposite trend, initially decreasing with
under ow conditions described above, analysis of TEM images
increasing R, reaching a minimum FWHM of 360 nm at R ¼
was carried out by using an in house developed Matlab program
0.47, and then increasing when R > 0.47. As the absorbance
for quantitative geometry characterisation in order to further
spectral position and its broadness depend on the size and
correlate the NPs' geometries with the exhibited optical char-
shape distribution of the nanoparticles, the results demon-
acteristics. Specically, by discriminating particles by their
strate the capability of the microreactor for the controllable
shape, the edge length of triangular prisms and their
production of nanomaterials by adjusting microuidic opera-
percentage in the whole particle sample were calculated, as
tional parameters.
detailed in the Experimental section. Representative TEM
As described above, the results shown in Fig. 2 were obtained
images are shown in Fig. 2b and S5 (ESI†). Image analysis
at variable ow rate ratios. R was varied by changing the ow
results are illustrated in Fig. 3 for nanoprisms' average edge
rates of two lateral streams while keeping the central ow rate
length (Fig. 3a) and percentage (Fig. 3b) at different ow rate
constant. This resulted in both the ow rate ratio R and total
ratios; the percentage is related to the overall particle compo-
ow rate Vtot change simultaneously; the higher R, the lower
sition including spheres and other geometries. The corre-
Vtot. Within the continuous ow reaction channel, the change of
sponding absorbance band position and FWHM at different
R altered the width of ow streams and consequently the
ow rate ratios are also plotted for correlation.
chemical composition in the microenvironment where nano-
Fig. 3a shows a growth of the prism edge length from 18 nm
particles formed and grew. At the same time, Vtot determined
to 46 nm with increasing R from 0.41 to 0.58, following an
the overall residence time (RT) of reactants passing through the
approximately linear relationship. Notably, the absorbance
whole reaction channel volume (V), RT ¼ V/Vtot. In the micro-
band position shis following a similar linear trend. This
uidic reactor system, both mixing and reagents' concentration
correlation of nanoprisms' geometries with their optical
proles are dynamic, and the synergistic effect of R and Vtot add
extra dimensions to the complexity of the system. Therefore, it
was necessary to further examine the effect of individual uidic
parameters.

3.3 Effects of varying microuidic parameters


The effect of two key parameters (i.e. R and Vtot) was examined
by keeping one of the two variables constant whilst varying the
other parameter. Based on the experiments described above,
Fig. 3 (a) Nanoprism edge length and the corresponding absorbance band peak
three values of R (i.e. 0.41, 0.50 and 0.58) were selected and at
position at variable R. (b) Percentage of nanoprisms and the corresponding each value the total ow rate Vtot was varied in the range of
FWHM at variable R. The data are summarised in Table S1 (see ESI†). 2.41–3.41 mL h1. The results are depicted in Fig. 4.

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affected the spectral band position (lmax) and broadness


(FWHM) in a non-trivial way, where no clear trend of effect was
observed. Clearly the dynamic conditions are crucial for the
reproducibility of the NPs' characteristics and cannot be ach-
ieved in the same manner under bulk conditions.
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3.4 Microreactor robustness test


In order to test the robustness of the microreactor system for
Fig. 4 Changes in (a) absorbance spectral position and (b) spectral band
long time performance, experiments were carried out by
broadness by changing R and Vtot, respectively. The data are summarised in
Tables S2 and S3 respectively (see ESI†). monitoring the reaction channel optically, and the reaction
product spectroscopically. For monitoring microchannel
fouling, microscopy images were acquired every 15 min by
As shown in Fig. 4a, for a given Vtot the spectral position of focusing at the bottom wall of the channel. The monitoring of
the maximum absorbance shis to higher wavelength as R the produced nanoparticle colloid system was performed by
increases, indicating an increase in particle size according to collecting UV-Vis-NIR spectra at intervals of 1 min. The time
eqn (1).63 As discussed above, within the microscale reaction evolution of fouling, and related changes in spectral position
channel changes in the chemical composition of the microen- and peak broadness are shown in Fig. 5.
vironment were facilitated through the diffusive mixing process Fig. 5a and b show the microscopic images of the micro-
across the three laminar ow streams. At lower R levels, the channel at the beginning of the experiment (t ¼ 0 min) and aer
central spacer ow stream becomes relatively narrow thus the 225 min run, respectively. As can be seen, no fouling was
system requires shorter time for complete mixing (i.e. faster present at t ¼ 0 min. With the experiment running, a thin grey
mixing).29,30 Subsequently, the resulting chemical composition line appeared in the center of the channel suggesting some
of the microenvironment affects the kinetics of nanoprism minimal precipitation and aggregation at the channel surface
formation steps, including super-saturation, nucleation and (Fig. 5b). There was no uidic disturbance caused by the
growth. In general, faster mixing increases the super-saturation attached layer which is in the micron range thickness and is
rate and thus the kinetics of both nucleation and growth.64 It conned to a very limited area. The time evolution of the fouling
was found in previous studies that the nucleation step was process in the region of interest was quantied by measuring
inuenced more signicantly by an increased super-saturation the grey level intensity of each pixel in the images. The results
rate leading to the formation of a higher number of small are illustrated in Fig. 5c as a surface plot which shows the
nuclei, and vice versa.64 Therefore, at higher R levels, the slower change in channel surfaces of both side and bottom walls over
mixing process and the associated chemical composition within the experimental period. The results conrm that no signicant
the microenvironment are favorable for the formation of bigger fouling took place within the microreactor channel during the
size and triangular shaped nanoparticles, resulting in the long-time run (up to 225 min).
spectral redshi, as observed in the experiments and coherently In Fig. 5d the evolution of the position of the absorbance
with eqn (1). peak maximum, lmax, and FWHM over time is shown. The trend
The results depicted in Fig. 4b show that at the different R
values investigated the broadness of the spectral band in terms
of FWHM decreases with decreasing Vtot in the higher Vtot range
(3.41 / 2.81 mL h1), and reaches a minimum at Vtot ¼ 2.81 mL
h1, which is followed by an increase with decreasing Vtot. As
Vtot determines the reagents' residence time within the reaction
channel, the lower Vtot generally provides a longer residence
and reaction time creating a microenvironment for the forma-
tion of triangular NPs with smaller FWHM, as shown in Fig. 3b.
On the other hand, Munechika et al.65 suggested that a rising
percentage of triangular nanoprisms could result in an increase
in radiation damping. Thus, an increase in FWHM is observed
in the lower Vtot range (2.81 / 2.41 mL h1) with more trian-
gular nanoprisms produced, as conrmed by TEM analysis
(Fig. S4†). Overall, this demonstrates that the size and shape
distribution can easily be tuned to the desired specications,
simply by adjusting the operational parameters.
For comparison, experiments using a conventional batch
Fig. 5 (a) Microscopy images of the microchannels in the region of interest at (a)
reactor were also performed at the same reagent concentrations t ¼ 0 min, and (b) t ¼ 225 min. (c) Surface plot showing the temporal evolution of
employed in the microuidic reactor, as detailed in the ESI.† the grey level intensity recorded at the channel junction. (d) Profiles of spectral
Briey, the results showed that the reagent concentration peak maxima (solid line) and FWHM (dashed line) over the experimental period.

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