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Controlled synthesis of nanoparticles with desired geometries can provide a direct approach for the
formation of nanomaterials with tuneable size/shape-dependent characteristics, vastly expanding their
range of applications in catalysis, electronics and optics, biology and medicine. In this report, we
demonstrate the development of a microfluidics-based process for the direct synthesis (without seed-
mediated growth) of silver nanoprisms in a continuous flow format using a flow focusing microreactor,
coupled with UV-Vis-NIR spectroscopy for real time monitoring of optical properties of the produced
nanoprisms. By adjusting microfluidic conditions, the nanomaterial's absorbance spectral position and
peak broadness can be fine-tuned. TEM analysis of the produced nanoparticles quantitatively correlates
Received 11th July 2013
Accepted 23rd September 2013
the characteristics of absorbance spectra with the shape/geometry of nanoparticles. Furthermore, faster
kinetics for the formation of nanoparticles has been observed in the microreactor compared to those in
DOI: 10.1039/c3tc31335b
traditional batch reactors, and the microreactor's capability of synthesising homogenous nanoparticles
www.rsc.org/MaterialsC over a prolonged operation time is demonstrated.
7540 | J. Mater. Chem. C, 2013, 1, 7540–7546 This journal is ª The Royal Society of Chemistry 2013
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faster mixing31,33 and control over heat exchange32,41,42 which peruorooctylsilane were supplied by Sigma-Aldrich (UK). Iso-
lead to the production of highly mono-disperse isotropic propanol and hydrogen peroxide were purchased from Fisher
particles (i.e. spheres). Particle analysis has shown that the Scientic (UK). Sodium borohydride was obtained from Acros
dimensional standard deviation of metal nanoparticles Organic (Belgium). Polydimethylsiloxane (PDMS) monomer
produced with microuidics is reduced by approximately 20% Sylgar 184 and curing agents were purchased from Dow Corning
Published on 25 September 2013. Downloaded by Indian Institute of Technology Hyderabad on 8/13/2021 6:53:12 AM.
compared to batch systems.31,33 It has been suggested that more (USA), and SU-8 photoresist was obtained from Chestech (UK).
homogenous diffusion of the reagents obtained inside the
microreactor grants more uniform and efficient nucleation,
which is crucial for the subsequent growth phase, leading to a 2.2 Microreactor fabrication
narrower distribution in both particle size and shape. A hybrid PDMS-glass microreactor was fabricated for the
However, the production of anisotropic materials represents synthesis of silver nanoparticles. Firstly, an SU-8 mold with the
an additional challenge, which is commonly tackled by the use designed microchannel pattern, consisting of three inlets and
of specic ligands for selectively blocking the growth of some one reaction channel, was prepared following the standard
faces of the growing crystal.42,43 Due to the precise control procedure provided by Microchem.57 Subsequently, the mold
required over nucleation and growth steps, a seed-mediated was covered with a layer of a 10 : 1 (w/w) PDMS precursor and
approach is usually employed in order to bypass the nucleation curing agent mixture and heated for 1 h at 80 C for the polymer
step and to simplify the overall procedure.44,45 Among aniso- to cure. The PDMS sheet with the microchannel architecture
tropic particles studied, triangular prisms46 have recently fabricated on the surface was then removed from the mold and
attracted the interest of researchers in view of their wide range permanently bonded to a glass slide aer oxidizing its surface
of applications (such as surface enhanced Raman scattering or with a plasma treatment. The reaction microchannel had
SERS, and optical lters).47–49 In general, size control in batch dimensions of 150 mm 50 mm 3 cm (width depth
synthesis can be achieved by photo-irradiation mediated length). The angle between the lateral feeding channels and the
assembly,50 through changing the concentration of the reducing central channel was 30 , as illustrated in Fig. 1.
agent NaBH4 whilst keeping the concentrations of the other Following the bonding of the PDMS sheet to the glass layer,
reagents constant,51 or by adding halide ions (Cl and Br) to the channel wall was functionalized with a solution of tri-
nely tune their size and shape.52 Alternatively, a seed-mediated chloro(1H,1H,2H,2H)-peruorooctylsilane (5% v/v in dime-
approach can be used to exert control over the nal absorption thylformamide) to make the channel surface hydrophobic in
of silver nanoprisms; by changing the concentration of the seed order to reduce the interaction between silver cations and
different sizes of prisms can be achieved.53 This approach has hydroxyl groups on the glass surface. Notably, other protocols
been successfully implemented with ow reactors54,55 where usually employed to reduce fouling,33 such as increasing the
effects similar to those observed in the batch synthesis on the
optical properties of silver nanoprisms can be achieved.
Although the seed mediated approach is the most widely used
to prepare silver nanoprisms in microreactors, the combination
of microstructured reactors and efficient LED illumination has
also been successfully applied for synthesising nanoprisms of
enhanced homogeneity.56
Here we demonstrate the development of a microuidics-
based process for the direct synthesis (i.e. without seed-medi-
ated growth) of silver nanoprisms in a continuous ow format
using a ow focusing microreactor, coupled with UV-Vis-NIR
spectroscopy for real time monitoring of optical properties of
the produced nanoprisms. The spectral position of the
maximum absorbance peak (lmax) and the full width at half
maximum (FWHM) of the in-plane dipole surface plasmon
resonance can be tuned by varying major microuidic param-
eters only, namely the ow rate ratio (R) and total ow rate (Vtot).
The single device setup is greatly simplifying the synthesis of
silver nanoprisms with controlled optical properties without
changing the concentrations of the feed solutions.
2 Experimental section
2.1 Reagents
Fig. 1 (a) Schematic of the experimental setup showing the microreactor layout
All chemicals were of analytical grade and were used as received and the process monitoring systems. (b) Microphotograph of the microreactor
from their respective suppliers. Trisodium citrate dihydrate, flow focusing configuration with three co-flowing streams. Liquid–liquid inter-
silver nitrate, dimethylformamide and trichloro(1H,1H,2H,2H)- faces due to different fluid optical properties can be seen.
This journal is ª The Royal Society of Chemistry 2013 J. Mater. Chem. C, 2013, 1, 7540–7546 | 7541
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total ow rate (Vtot) or increasing the pH of the solution, proved 400 mesh grids), and imaging at an acceleration potential of
to be ineffective for our systems. 120 kV.
7542 | J. Mater. Chem. C, 2013, 1, 7540–7546 This journal is ª The Royal Society of Chemistry 2013
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obtained. Fig. 2b shows an example TEM image of nano- response is in good agreement with that observed by Shuford
particles obtained through the microreactor synthesis, showing et al.,63 who found that the absorbance band position of
equilateral triangular platelets with rounded tips. nanoprisms is proportional to the prism edge length (d) and
It is generally understood that the process of silver nano- inversely proportional to the prism thickness (T), as represented
prism formation involves two steps including (i) the reduction by eqn (1).63
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This journal is ª The Royal Society of Chemistry 2013 J. Mater. Chem. C, 2013, 1, 7540–7546 | 7543
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7544 | J. Mater. Chem. C, 2013, 1, 7540–7546 This journal is ª The Royal Society of Chemistry 2013
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time. The standard deviation calculated for the maximum 84, 541–576.
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7546 | J. Mater. Chem. C, 2013, 1, 7540–7546 This journal is ª The Royal Society of Chemistry 2013