寄回缺陷樣品改善確認

2021.06.08
Defect issues

Broken rear stay

Shortage of water boss

Crack on T/T
Background

OLD from 148MM to

129MM．
Inspect the defect samples
1. HW15 ……………..pass
2. No false welding in the weld bead …..pass

1 2
The reason may cause
Welding Transportation Side pressure
熱處理
Welding situation

硬度
HW 15
Hit
No false Carton hard
welding the crack
between
stay & yoke

Deform
size
129MM

Standard Length
148MM
OLD deform
How to prevent

Set up the document to forwarder

Transportation
handover orders Notice to the forwarder that
no side pressure is allowed

Avoid the crack issue

The carton is
250KGS max-
Increase the welding for one cycle to loading
increase the thickness of the stay

Increase carton
Increase strength
welding
strengthen management before shipment

Set up the document to To make sure the goods completely

forwarder handover orders good after loading into the cargo

微信图片_2021060515394715 微信图片_2021060515394714 微信图片_2021060515394726 微信图片_2021060515394727

strengthen management before shipment

空運紙箱面 與貨代說明禁
紙改為250g 止側邊受壓

微信图片_2021060515394719 微信图片_2021060515394720
strengthen management before shipment

微信图片_202106051539479 微信图片_2021060515394710
strengthen management before shipment

微信图片_2021060515394721 微信图片_2021060515394722
strengthen management before shipment

微信图片_2021060515394711 微信图片_2021060515394712
strengthen management before shipment

微信图片_202106051539475 微信图片_202106051539476
strengthen management before shipment

微信图片_20210605153947 微信图片_2021060515394718
strengthen management before shipment

微信图片_202106051539471

微信图片_202106051539472
strengthen management before shipment

微信图片_202106051539473 微信图片_202106051539474
strengthen management before shipment

微信图片_2021060515394723 微信图片_2021060515394724
strengthen management before shipment

微信图片_202106051539478

微信图片_2021060515394725
 Increase the welding

後叉骨增加
焊道一周 提
高叉骨厚度
14mm
min 叉骨
yoke
2
1

3
FLT
Communication and advice on transportation environment

异常_2104210131_WFF3196_武永成1_637545819834181146 异常_2104210131_WFF3196_武永成1_637545819834956244
Communication and advice on transportation environment

异常_2104210131_WFF3196_武永成1_637545819835801351 异常_2104210131_WFF3196_武永成1_637545819836511442
Communication and advice on transportation environment

异常_2104210131_WFF3196_武永成1_637545819837181527 异常_2104210131_WFF3196_武永成1_637545819837816607
Communication and advice on transportation environment

异常_2104210132_WFF5658_武永成1_637545819837661588 异常_2104210132_WFF5658_武永成1_637545819838471691
Communication and advice on transportation environment

异常_2104210132_WFF5658_武永成1_637545819839181781 异常_2104210132_WFF5658_武永成1_637545819839891871
Communication and advice on transportation environment

异常_2104210132_WFF5658_武永成1_637545819840676971

异常_2104210132_WFF5658_武永成1_637545819842337181
 Sum up

1) Improve the carton strength & shipment record

2) Make a handover action with the forwarder
3) Increase the welding thickness
4) Please kindly also ask the agent to follow up to make sure the quality without any damage
Lack of material for Water Bottle Boss

NG NG
Analysis for the crack of TT

成車疲勞
強度檢測 尺寸
水平疲勞測試
叉骨厚度
2.0mm
座管垂直力測試 踏力測試

上管
裂紋

水注異型管
硬度 皺褶痕
HW 15
縮管
製造
硬度
方法
Investigation report process

After grinding, the crack is disappeared

Thickness

Reasons & improvement from the MP

After grinding, the crack is disappeared

1 2 3 4

Tracking tube manufacturing process analysis

This undesirable should be a surface problem for shrink crease marks: 1
Grinding can be removed: 2
After seeing the crack, carry out the detection penetration treatment: 3
The original fissure has disappeared: 4
Thickness

Tube forming through the shrinkage

process The thickness of the small end
increases, and this crease is produced
during the shrinkage process and can be
removed by polishing and grinding. This
abnormal study polishing action error,
abrasive masking there are crease marks.
Reason & Improvement

Fatigue test with a vertical force Fatigue test with pedaling forces Fatigue test with horizontal forces

Perform a full set of MTB XC/ MA ATP016 tests and get the results for this suspected faulty frame.