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ARTICLE
Production of Benzoic Acid through Catalytic Transformation of Renewable
Lignocellulosic Biomass
Yi-heng Zhanga , Ming-hui Fanb , Rui Changa , Quan-xin Lia ∗
a. Department of Chemical Physics, Key Laboratory of Urban Pollutant Conversion, Chinese Academy of
Sciences, Anhui Key Laboratory of Biomass Clean Energy, University of Science and Technology of China,
Hefei 230026, China
b. Anhui Key Laboratory of Tobacco Chemistry, China Tobacco Anhui Industrial, Co., Ltd., Hefei
230088, China
In the present work, we reported a novel route for the conversion of lignocellulosic biomass
(sawdust) to a high-value chemical of benzoic acid under atmospheric pressure. The trans-
formation involved the catalytic pyrolysis of sawdust into aromatics, the decomposition of
heavier alkylaromatics to toluene, and the liquid-phase oxidation of toluene-rich aromatics
to benzoic acid. The production of the desired benzoic acid from the sawdust-derived aro-
matics, with the benzoic acid selectivity of 85.1 C-mol% and nearly complete conversion of
toluene, was achieved using the MnO2 /NHPI catalyst at 100 ◦ C for 5 h. The influence of
adding methanol on the catalytic conversion of sawdust to the core intermediate of toluene
was also investigated in detail.
Key words: Lignocellulosic biomass, Benzoic acid, Catalytic pyrolysis, Dealkylation, Oxi-
dation
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FIG. 1 Influence of methanol on the catalytic pyrolysis of sawdust into aromatics over 1%Zn/HZSM-5. Reaction conditions:
the weight of catalyst to sawdust of 2 at 450 ◦ C. CPO: catalytic pyrolysis oil. (a) Overall yields, (b) distribution of CPO
derived from the catalytic pyrolysis of sawdust, (c) distribution of gas.
perature at 60−100 ◦ C and time for 1−5 h. The oxy- by the catalytic pyrolysis of sawdust and the aromati-
gen was used as oxidant with a flow rate of 50 cm3 /min, zation of methanol.
controlled by a mass-flow controller. The products were The reaction temperature has also strong impact on
separated from the catalysts by the filtration method. the production of aromatics by the catalytic pyrolysis
The gas, liquid and solid products obtained in each of the sawdust. As can be seen from FIG. 2, increasing
test were analyzed using a gas chromatograph (GC- the temperatures increased the gas yield and decreased
SP6890, Shandong Lunan Co., Ltd., China), GC- the CPO yield, attributed to the fact that high tem-
MS (Thermo Trace GC/ISQ MS, USA; FID detector peratures enhanced depolymerization and deoxygena-
with a TR-5 capillary column) and the TGA analy- tion of biomass, as well as increased biomass gasifica-
sis (Q5000IR thermogravimetric analyzer, USA) respec- tion. The downward trend in the coke yield suggests
tively [11, 32]. The conversion (C), yield (Y ), selec- that high temperatures are not beneficial to the poly-
tivity (S), and distribution (D) of the products were merization of aromatics. With increasing temperature,
calculated based on Eqs.(1)−(4). the contents of benzene and toluene increased and the
Mass of gas, liquid or solid products heavier aromatics decreased due to the decomposition
Y= ×100% (1) of the heavier aromatics at higher temperatures. The
Mass of feed
Mass of a liquid product total mass percentage of low carbon aromatics reached
D= ×100% (2) about 90.1 wt%, including 23.7 wt% benzene, 37.2 wt%
Total mass of organic liquid
toluene, and 29.2 wt% xylenes at 550 ◦ C. Small amounts
Moles of reactant reacted
C= ×100% (3) of polycyclic aromatics (like naphthalene and methyl-
Moles of reactant fed in naphthalene) due to the oligomerization reactions of
Carbon moles in an aromatic product low carbon aromatics presented a downward trend with
S= ×100% (4)
Carbon moles in aromatics increasing the temperature. Moreover, the gaseous
alkenes and alkanes from the catalytic pyrolysis de-
creased with increasing the temperature, because the
III. RESULTS AND DISCUSSION
decomposition and aromatization of light alkenes and
A. Catalytic pyrolysis of sawdust alkanes were enhanced at higher temperatures [35, 36].
Catalyst deactivation caused by the coke deposition
on the catalysts stood as a serious problem for the cat- B. Decomposition of heavier aromatics
alytic pyrolysis of biomass [11]. Here, it was found
that co-feeding sawdust with methanol was able to obvi- For the decomposition of heavier aromatics to
ously decrease the coke formation. As shown in FIG. 1, toluene, CPO was further treated using the Re/HY cat-
the yield of coke from the direct catalytic pyrolysis of alyst. As shown in FIG. 3, adding methanol into CPO
sawdust was 32.8 wt%, and significantly reduced to effectively changed the distribution of the liquid prod-
18.5 wt% for co-feeding sawdust with methanol (the ucts (CDO) and inhibited the formation of coke dur-
mass ratio of 1:1). The CPO yield was also improved ing the catalytic treatment process. The liquid prod-
to 23.2 wt% in the presence of methanol. On the other ucts obtained from CPO contained 36.8 wt% benzene,
hand, the addition of methanol into sawdust increased 43.9 wt% toluene, 16.2 wt% xylenes, and the heavier
the contents of toluene and xylenes, accompanied by the aromatics of 3.1 wt%. The compositions in the liquid
reduction of polycyclic aromatics (like naphthalenes). products derived from the CPO/methanol mixture (ra-
Considering the aromatization of methanol [33, 34], the tio of 1:1) became 23.8 wt% benzene, 51.4 wt% toluene,
final distribution of the liquid products obtained from 22.7 wt% xylenes and the heavier aromatics of 2.1 wt%,
co-feeding sawdust with methanol was mainly formed mainly caused by the decomposition of heavier aromat-
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FIG. 2 Effect of temperature on the catalytic pyrolysis of sawdust to aromatics over 1%Zn/HZSM-5. Reaction conditions:
the ratio of sawdust to methanol of 1:1 and temperature of 450−550 ◦ C. (a) Overall yields, (b) distribution of CPO derived
from the catalytic pyrolysis of sawdust, (c) distribution of gas.
FIG. 3 Influence of methanol (MeOH) on transformation of CPO to toluene-rich aromatics over the Re/HY catalyst.
Reaction conditions: T =530 ◦ C and WHSV=0.5 h−1 . CPO was obtained by the catalytic pyrolysis of sawdust at 450 ◦ C
with sawdust/methanol of 1:1. CDO: catalytic dealkylation oil. (a) Overall yields, (b) distribution of CDO derived from
the catalytic dealkylation of CPO, (c) distribution of gas.
FIG. 4 Transformation of CPO into toluene-rich aromatics over the Re/HY catalyst. Reaction conditions:
CPO:MeOH=0.7:0.3, T =490−570 ◦ C and WHSV=0.5 h−1 . CPO was obtained by the catalytic pyrolysis of sawdust at
450 ◦ C with sawdust/methanol of 1:1. (a) Overall yields, (b) distribution of CDO derived from the catalytic dealkylation
of CPO, (c) distribution of gas.
ics and the aromatization of methanol. FIG. 4 shows the decomposition of heavier aromatics (C8 and C8 +
the effect of temperature on the catalytic treatment pro- aromatics) and the demethylation of toluene.
cess. Increasing the reaction temperature significantly
reduced the yield of liquid products due to the increase C. Oxidation of toluene-rich aromatics
in the gas yield by the decomposition of aromatics. For
the liquid distribution, the content of benzene sharply Finally, the synthesis of benzoic acid was performed
increased from 19.0 wt% to 72.1 wt% with increasing by the low-temprature liquid-phase oxidation of the
the temperature from 490 ◦ C to 570 ◦ C, which clearly toluene-rich aromatics (namely CDO) using oxygen as
proved that high temperatures increased the decompo- an oxidant. The different catalysts, including MnO2 ,
sition of heavier aromatics. The formation of toluene NHPI, MnO2 /NHPI, CoCl2 /NHPI, MnCl2 /NHPI and
presented the maximal value of 51.7 wt% near 510 ◦ C, CuCl2 /NHPI, have been investigated for the oxida-
caused by the competitive reaction processes between tion of CDO to benzoic acid. As can be seen from
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TABLE II Production of benzoic acid by the oxidation of sawdust-derived aromatics (CDO) over the different catalysts.
Reaction conditions: CDO:solvent (acetic acid)= 1:5, catalyst:CDO (in mass ratio)=1:10, T =80 ◦ C, t=4 h. CDO contained
46.1 wt% benzene, 45.2 wt% toluene, 6.8 wt% xylenes, 1.9 wt% other aromatics.
MnO2 NHPI MnO2 /NHPI CoCl2 /NHPI MnCl2 /NHPI CuCl2 /NHPI
Conversion/C-mol% Benzene 0.2 1.5 1.0 0.8 0.7 0.5
Toluene 7.8 19.5 87.1 94.5 92.1 51.7
Xylenes 9.7 28.5 94.5 97.2 95.8 75.2
Overall 4.3 11.4 46.3 49.7 48.5 28.7
Selectivity of products/C-mol% Benzoic acid 52.8 27.7 77.7 81.8 78.6 56.0
Benzaldehyde 20.3 34.0 3.9 1.7 2.9 14.6
Benzyl alcohol 1.3 7.1 0.6 0.1 0.6 3.5
Phenol 1.3 5.5 0.7 0.6 0.7 0.5
Catechol 0.1 0.4 0.1 − − 0.1
Toluic acid 14.6 12.5 14.0 13.2 13.4 15.1
Tolualdehyde 2.8 4.2 0.6 0.3 0.2 2.4
Others 6.8 8.6 2.4 2.3 3.6 7.8
Products distribution/wt% Benzoic acid 54.8 29.7 78.5 82.3 79.3 57.8
Benzaldehyde 18.3 31.7 3.4 1.5 2.5 13.1
Benzyl alcohol 1.2 6.7 0.5 0.1 0.5 3.2
Phenol 1.2 5.3 0.6 0.5 0.6 0.5
Catechol 0.1 0.5 0.1 − − 0.1
Toluic acid 14.8 13.1 13.8 13.0 13.2 15.2
Tolualdehyde 2.5 3.9 0.5 0.3 0.2 2.1
Others 7.1 9.1 2.6 2.3 3.7 8.0
FIG. 5 Effect of temperature on the production of benzoic acid by the oxidation of CDO over the MnO2 /NHPI catalyst.
Reaction conditions: catalyst/CDO (in mass ratio)=1:10, T =60−100 ◦ C and t=4 h. CDO contained 46.1 wt% benzene,
45.2 wt% toluene, 6.8 wt% xylenes, 1.9 wt% other aromatics. (a) Conversion of aromatics, (b) selectivity of products,
(c) distribution of products.
Table II, the MnO2 catalyst shows very low oxidation to the previous investigation on the oxidation of alka-
activities of aromatics. Adding the promoter of N - nes [37]. Moreover, the catalysts containing the transi-
hydroxyphthalimide (NHPI) into the reaction system tion metal halide such as CoCl2 /NHPI, MnCl2 /NHPI,
(MnO2 /NHPI) effectively enhanced the catalytic ac- and CuCl2 /NHPI also exhibited high activities for the
tivities for the oxidation of CDO, especially for the CDO oxidation. However, these catalysts may be envi-
oxidation of toluene and xylenes. The conversion of ronmentally harmful because of halide-containing com-
toluene reached 87.1 C-mol% under the typical condi- positions. Accordingly, MnO2 /NHPI was selected for
tion (80 ◦ C, 4 h) using MnO2 /NHPI, and the main the production of benzoic acid, which was investigated
products obtained were benzoic acid and toluic acid in details under different conditions.
with the selectivity of 77.7 C-mol% and 14.0 C-mol% re- FIG. 5 presents the influence of temperature on the
spectively. NHPI could mainly play a key role as an ini- the oxidation of CDO to benzoic acid over the selected
tiator or promotor in the oxidation of aromatics, similar MnO2 /NHPI catalyst. The conversions of toluene and
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Chin. J. Chem. Phys., Vol. 30, No. 5 Production of Benzoic Acid through Catalytic Transformation 593
FIG. 6 Effect of reaction time on the production of benzoic acid by the oxidation of CDO over the MnO2 /NHPI catalyst.
Reaction conditions: catalyst/CDO (in mass ratio)=1:10, T =100 ◦ C. CDO was the same sample as described in FIG. 5.
(a) Conversion of aromatics, (b) selectivity of products, (c) distribution of products.
FIG. 7 Comparision of the selectivity for the oxidation of different aromatics over the MnO2 /NHPI catalyst. (a) Oxidation
of benzene, (b) oxidation of toluene, and (c) oxidation of xylenes. Reaction conditions: catalyst/reactants (in mass ratio)
of 1:10 at 100 ◦ C for 4 h.
xylenes in CDO are greatly higher than the conver- in other products. The benzoic acid selectivity reached
sion of benzene, indicating that alkylaromatic com- a maximum value of 85.1% at 100 ◦ C for 5 h. Ob-
pounds have higher reactivity as compared with ben- viously, increasing reaction time enhanced the second
zene. With increasing reaction temperature from 60 ◦ C oxidation reactions of toluene and improved the selec-
to 100 ◦ C, the conversion of toluene gradually increases tivity of the desired benzoic acid. In addition, it was
from 50.2 C-mol% to 97.1 C-mol%, indicating that in- noticed that the toluene conversion was more sensitive
creasing temperature favors to overcome the activation to reaction time, as compared with benzene or xylenes.
energy required for the the oxidation of CDO to ben- The dependence of the benzene conversion on reaction
zoic acid, together with increasing the collision proba- time was weak due to the low oxidation reactivity of
bility. The main products essentially consisted of ben- benzene. Considering that the content of xylenes in
zoic acid and smaller amount of other by-products such CDO was much lower than that of toluene, the xylenes
as benzaldehyde, benzyl alcohol, tolualdehyde, toluic conversion rapidly reached saturation.
acid, and phenols. For the product selectivity, increas-
To further understand the reaction process of the
ing temperature significantly improved the selectivity
CDO oxidation, the following comparative experiments
of the benzoic acid. Because the oxidation of toluene
among the oxidation of benzene, toluene and xylenes
in CDO is a consecutive reaction process, the primary
were performed (FIG. 7). The oxidation of benzene
products can generally undergo the second oxidation re-
presents the lowest conversion compared with that of
actions, such as the oxidation of benzaldehyde to ben-
toluene or xylenes using the MnO2 /NHPI catalyst un-
zoic acid and/or the oxidation of benzyl alcohol to ben-
der the same condition (100 ◦ C, 4 h). Very low conver-
zoic acid. Thus, increasing the reaction temperature
sion of benzene could be attributed to its high stabil-
enhanced the deep oxidation of toluene, leading to the
ity and low oxidation reactivity when oxygen was used
enhancement of the benzoic acid formation at higher
as the oxidant in the low-temperature liquid-phase ox-
temperatures.
idation process. The oxidation of benzene with oxy-
The reaction time also observably influenced the con- gen mainly produced phenol (91.2 C-mol%) and cate-
version of the aromatic reactants and the selectivity of chol (6.3 C-mol%), originating from the primary oxi-
products during the oxidation of CDO (FIG. 6). The dation of benzene and the secondary oxidation of phe-
conversion of all aromatics presented a rising tendency nol. For the oxidation of toluene, the products primar-
as increasing the reaction time. Nearly all of toluene ily included 0.6 C-mol% benzyl alcohol, 8.1 C-mol%
was converted into benzoic acid after the oxidation at benzaldehyde, and 88.7 C-mol% benzoic acid, in which
100 ◦ C for 5 h. The selectivity of benzoic acid increased benzoic acid was considered as the secondary oxidation
with increasing reaction time, along with the decrease product of benzyl alcohol and benzaldehyde. Besides,
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594 Chin. J. Chem. Phys., Vol. 30, No. 5 Yi-heng Zhang et al.
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