You are on page 1of 5

Catalysis Communications 3 (2002) 363–367

www.elsevier.com/locate/catcom

Fe3þ-montmorillonite: A bifunctional catalyst for one pot


Friedel–Crafts alkylation of arenes with alcohols
Boyapati M. Choudary *, Bhavnari P.C. Rao, Naidu S. Chowdari,
Mannepalli L. Kantam
Inorganic Chemistry Division, Indian Institute of Chemical Technology, Hyderabad 500 007, India
Received 12 February 2002; received in revised form 12 June 2002; accepted 12 June 2002

Abstract

Fe3þ -montmorillonite catalyzes one pot Friedel–Crafts alkylation of arenes using alcohols and catalytic amount of
p-toluenesulfonic acid (TsOH) or methanesulfonic acid (MsOH) for the first time. Ó 2002 Elsevier Science B.V. All
rights reserved.

Keywords: Fe3þ -montmorillonite; One pot reaction; Sulfonylation; Friedel–Crafts alkylation

1. Introduction complex structures of fascinating stereochemistry


are constructed from a very small molecule, is an
The development of cutting-edge and cleaner attractive strategy to achieve this goal [1].
processes is of topical interest to meet global Friedel–Crafts alkylation is a very important
competition and conform stringent environmental tool for introducing alkyl substituents into aromatic
specification. The use of solid acids to replace ring system [2]. In general this type of reaction is
waste generating soluble Lewis acids for the al- carried out by using alkyl halides [3], allylic or
kylation of arenes and acylation of activated are- benzylic alcohols [4], alkyl sulfonates [5], etc. as al-
nes facilitates improved procedures. Improving the kylating agents in the presence of Lewis acids [6]
efficiency of organic processes in terms of lowering such as AlCl3 ; FeCl3 ; ZnCl2 ; SbCl5 ; SnCl4 ; BF3 ;
energy consumption and the process time and Ag ðOTfÞ3 ; BiðOTfÞ3 ; ScðOTfÞ3 and Bronsted
minimizing the use of equipment, chemicals and acids such as polyphosphoric acid [7] or triflicacid
generation of waste is a major goal in synthetic [8]. Further the use of various alkylating agents
chemistry. Performing the multistep synthesis in generates the acid byproducts. Besides this, the use
one pot, prevalent in biosystems, wherein the of alkyl halides and alkyl sulfonates requires addi-
tional unit operations for their preparations. All of
*
Corresponding author. Tel.: +91-40-7193510; fax: +91-40- these catalysts have the disadvantages such as gen-
7160921. eration of large amount of waste, inability to recy-
E-mail address: choudary@iict.ap.nic.in (B.M. Choudary). cle, and moisture sensitive. The alcohols are also

1566-7367/02/$ - see front matter Ó 2002 Elsevier Science B.V. All rights reserved.
PII: S 1 5 6 6 - 7 3 6 7 ( 0 2 ) 0 0 1 4 3 - 7
364 B.M. Choudary et al. / Catalysis Communications 3 (2002) 363–367

employed as alkylating agents in presence of clay gas (NH3 -TPD) analysis and was found to be
but this reaction requires high temperatures (350– 1.029 mmol/g. Specific surface area of the Fe3þ -
400 °C) and pressure to obtain optimum yields montmorillonite is calculated from BET nitrogen
(18.8–38.8%) [9]. Therefore, the development of isotherms determined at )196 °C (micromeritics
more economical process for alkylation of aromat- ASAP 2000) on samples degassed at 250 °C for 12
ics using alcohols is highly desirable. h before the experiment and found to be 212 m2 /g.
The use of clays as catalysts and catalyst sup-
ports has received considerable attention recently 2.2. Preparation of alkylated aromatic compounds
[10,11]. Expandable layer lattice clays such as
montmorillonites have magnetic field acidity (H0 ) To a solution of alcohol (2 mmol), toluene (2
values between 1.5 and )3 and their acidities may mmol) and p-toluenesulfonic acid/methanesulfonic
be tuned further by metal ion exchange with the acid (0.2 mmol) in 1,2-dichloroethane (10 ml) was
introduction of large number of Lewis acidic sites. added Fe3þ -montmorillonite (0.05 g) in a two
Recently we developed a new method for sulf- necked flask equipped with a Dean–Stark appa-
onylation of alcohols using p-toluenesulfonic acid ratus. The reaction was maintained at reflux tem-
in presence of metal-exchanged montmorillonite perature. After completion of the reaction
catalyst [12]. Here we report Fe3þ -montmorillonite (monitored by TLC), the reaction mixture was
catalyzed one pot Friedel–Crafts alkylation of cooled and water was added. Then the catalyst was
aromatics using alcohols and catalytic amount of filtered and washed with dichloromethane. The
p-toluenesulfonic acid (TsOH) or methanesulfonic organic layer was dried over anhydrous Na2 SO4
acid (MsOH) for the first time. In these reactions and evaporated under reduced pressure. The crude
water is the only byproduct. product was purified by column chromatography
to afford pure alkyl substituted aromatic com-
pound.
A representative example. Entry 2, Methyl
Phenyl cyclopentane: 1 H NMR (200 MHz,
CDCl3 Þ d, 1.50–1.85 (6H, m), 1.95–2.07 (2H, m),
2.34 (3H, s, p-Me), 2.30 (3H, s, o-Me), 2.94 (1H, tt,
p-CH), 3.18 (1H, tt, o-CH), 6.95–7.23 (4H, m)
identical to the reported values [5b]. The rest of the
2. Experimental products were characterised similarly.

2.1. Preparation of catalyst


3. Results and discussion
To a 1L aqueous solution of FeCl3  6H2 O
ð1:0 MÞ; 80 g of K10-montmorillonite was added. First we employed the Fe3þ -montmorillonite
Stirring was maintained for 16–30 h in order to for Friedel–Crafts alkylation of aromatics using
saturate the exchange capacity of K10-montmo- cyclopentyl methanesulfonate as an alkylating
rillonite. The clay suspension was centrifuged and agent in 1,2-dichloroethane under reflux for 3 h
the supernatant solution was discarded. Washing and obtained cyclopentyltoluene in quantitative
cycles were repeated until disappearance of Cl yield. The use of cyclopentanol as alkylating agent
ions from the discarded water. The clay was dried under these conditions gives a nonselective reac-
overnight in an oven at 120 °C and finely ground tion and the product distribution is cyclopentyl-
in a mortar. The metal content of Fe3þ -montmo- toluenes (30%), cyclopentene (10%) and
rillonite catalyst was analyzed according to Vo- dicyclopentyl ether (60%). The introduction of
gel’s procedure and found to be 6.3%. Acidic sites MsOH (10 mol%) in to the system afforded the
of Fe3þ -montmorillonite were estimated by the alkylated product selectively in 93% yield. When
temperature-programmed desorption of ammonia MsOH (10 mol%) is employed in the absence of
B.M. Choudary et al. / Catalysis Communications 3 (2002) 363–367 365

Fe3þ -montmorillonite, no product is observed. in the ratio of o:m:p ¼ 28:18:54 [5b]. It is sig-
Next we investigated various aromatics for Fri- nificant to note that in our system, no meta iso-
edel–Crafts alkylation using alcohols and catalytic mer is observed and the higher para selectivity is
amount of TsOH or MsOH. The aromatics such as obtained when compared to the earlier reports.
benzene, tolune, o-xylene, p-xylene, mesitylene and This may be attributed to the shape selective
anisole were alkylated using cyclohexanol and nature of the clays. The yields are higher (94%)
cyclopentanol with excellent yields. The results are and the reaction times are shorter (3h) in one pot
summarized in Table 1. reaction, compared to the overall yield (82%)
Formation of cyclohexyl or cyclopentyl sub- obtained and the time required (7h) in the inde-
stituted aromatic compounds by in situ genera- pendent reactions conducted with Fe3þ -montmo-
tion of sulfonic ester is faster when MsOH is used rillonite separately. Further the stoichiometric
than the TsOH. The reactions are faster with amount of sulfonic acid required for the prepa-
cyclopentanol compared to cyclohexanol. This ration of alkyl sulfonate is minimised by gener-
activity profile may be influenced by steric fac- ating sulfonate in situ with catalytic amount of
tors. More interestingly in case of toluene, alky- sulfonic acid. The sulfonic acid is recovered from
lated products are formed with high para aqueous phase and reused without significant loss
selectivity. The alkylation of toluene with cylo- of activity. The catalyst is also recovered by
pentanol afforded the cyclopentyltoluenes with simple filtration and reused for five cycles for
62% para selectivity (ortho:para ¼ 38:62), when alkylation of benzene with cyclopentanol and
compared to ScðOTfÞ3 catalyzed alkylation with there was no loss in activity (Table1).
cyclopentyl methanesulfonate that gives only 50% The use of bifunctional catalyst in place of a
para selectivity [5a]. Further cyclohexylation of mixture of two homogeneous catalysts simplifies
toluene with cyclohexanol afforded the cyclohexyl the catalyst recovery and purification of the prod-
toluenes in quantitative yield and with 70% par- ucts. Moreover, conducting the two reactions
aselectivity (ortho:para ¼ 30:70) for 3 h, in simultaneously in one pot avoids isolation and
contrast to the TsOH catalyzed cyclohexylation purification of intermediate sulfonate esters and
of toluene with cyclohexyl p-toluenesulfonate, thus lowers the equipment inventory, process time,
where cyclohexyl toluenes are formed after 18 h waste generation, solvent and energy consumption.

Table 1
Fe3þ -montmorillonite catalyzed one pot Friedel–Crafts alkylation of arenes using alcoholsa
Arene Alcohol TsOH MsOH
b
Time (h) Yield (%) Time (h) Yield (%)
Benzene Cyclohexanol 14 90 3 91
Cyclopentanol 12 92 2 95, 94c
Toluene Cyclohexanol 12 92 (30:70) 3 94 (38:62)
Cyclopentanol 10 90 (45:55) 3 93 (38:62)
o-Xylene Cyclohexanol 30 85 8 92
Cyclopentanol 30 93 (66:34) 6 95 (55:45)
p-Xylene Cyclohexanol 41 91 24 94
Cyclopentanol 20 89 6 92
Mestilene Cyclohexanol 48 85 4 88
Cyclopentanol 30 90 3 92
Anisole Cyclohexanol 60 95 (41:59) 5 95 (69:31)
Cyclopentanol 50 95 (40:60) 4 95 (75:25)
a
The catalyst (50 mg), alcohol (2 mmol), arene (2 mmol) and RSO3 H (0.2 mmol) in 1,2-dichloroethane (10 mL) were stirred under
reflux.
b
Values in parenthesis refers to the o-, p-isomers of crude products analyzed by 200 MHz 1 H NMR.
c
Isolated yield of the fifth cycle.
366 B.M. Choudary et al. / Catalysis Communications 3 (2002) 363–367

Acknowledgements

B.P.C.R and N.S.C. thank the Department of


Science and Technology and Council of Scientific
and Industrial Research, India, for research fel-
lowships.

References
Scheme 1. A plausible mechanism for Fe3þ -montmorillonite
catalyzed one pot alkylation of aromatics using alcohols. [1] B.M. Choudary, N.S. Chowdari, M. Sateesh, M.L. Kan-
tam, Angew. Chem. Int. Ed. Engl. (40) (2001) 4619.
[2] (a) For reviews see C.C. Price, Friedel-Crafts Alkylation,
Most importantly the byproduct formed in this Org. React. 3 (1946) 1;
process is water. Finally, the bifunctional catalyst (b) G.A. Olah, Friedel–Crafts Related Reactions, vol. II,
can be used for both sulfonylation and alkylation Part 1, Wiley–Interscience, New York, 1964.
[3] (a) C. Friedel, J.M. Crafts, Compt. Rend. 84 (1877) 1392–
reactions independently or combinedly. It indi- 1450;
cates that there is no influence of one reaction on (b) C. Friedel, J.M. Crafts, Compt. Rend. 85 (1877) 74;
another and both the reactions are compatible (c) B.M. Choudary, M.L. Kantam, M. Sateesh, K. Kote-
under these conditions, which is a key factor for swararao, P. Lakshmi Santhi, Appl. Catal. 149 (1997) 257.
the success of this bifunctional catalytic one pot [4] (a) H.A. Albar, S.A. Basaif, A.A. Khalafn, Indian
J. Chem. 35B (1996) 161;
reaction. (b) P. Laszlo, A. Mathy, Helv. Chim. Acta 70 (1987)
A plausible mechanism for metal exchanged 577.
clay catalyzed alkylation of aromatic compounds [5] (a) K. Hiyoshizo, O. Takeshi, I. Motoshu, Synlet (1998) 255;
by in situ generation of alkyl sulfonates is de- (b) P.D.M. Mathew, W. Kandatege, J. Org. Chem. 63 (1998)
scribed (Scheme 1). The aqua-complex of metal 2858.
[6] (a) F.R. Jensen, G. Goldman, in: G. Olah (Ed.), Friedel–
exchanged montmorillonite protonates alcohol Crafts and Related Reactions, vol. III, Wiley–Interscience,
and upon interaction with MsOH gives alkyl New York, 1964, p. 319;
sulfonate and water while regenerates the aqua- (b) R. Taylor, in: C.H. Bamford, C.F.H. Tipper (Eds.),
complex of metal exchanged montmorillonite [12]. Comprehensive Chemical Kinetics, Elsevier, New York,
1972, p. 77;
The aqua-complex of metal exchanged montmo-
(c) G.A. Olah, S. Kobayashi, J. Nishimura, J. Am. Chem.
rillonite again protonates the alkyl sulfonate and Soc. 95 (1973) 564;
generates the alkyl electrophile which in turn at- (d) G.A. Olah, H.C. Lin, Synthesis (1974) 342;
tacks on aromatic nucleus to give alkyl substituted (e) J.A. Hyatt, A.W. White, Synthesis (1984) 214;
aromatic compounds and regenerates the MsOH (f) M. Desbois, U.S. Pat. 4 554 381, 1985 (Chem. Abstr.
in the catalytic process. 1985, 103, P141625q).;
(g) F. Effenberger, K. Huthmacher, Angew. Chem. Int. Ed.
Engl. 13 (1974) 409;
(h) S. Repichet, C.L. Roux, P. Hernandez, J. Dubac,
4. Conclusions J. Org. Chem. 64 (1999) 6479.
[7] (a) B.M. Graybill, J. Org. Chem. 32 (1967) 2931;
In conclusion we developed an efficient method (b) H.J. Sipe Jr., D.W. Clary, S.B. White, Synthesis (1984)
283;
for alkylation of aromatic compounds with sec- (c) M. Ueda, K. Uchiyama, T. Kano, Synthesis (1984) 323.
ondary alcohols by in situ generation of alkyl [8] (a) F. Effenberger, K. Huthmacher, Chem. Ber. 109 (1976)
sulfonates using catalytic amount of sulfonic acid 2315;
and Fe3þ -montmorillonite in one pot. The use of (b) M. Ono, Y. Nakamura, S. Sato, I. Itoh, Chem. Lett.
bifunctional heterogeneous catalyst for Friedel– (1988) 395;
(c) H. Kotsuki, T. Ohishi, M. Inoue, T. Kojima, Synthesis
Crafts alkylation of aromatic nucleus appears to (1999) 603.
be of great value with regard to its simplicity and [9] J.T. Miller, T.D. Nevitt (1984) U.S patent 4,487,983, 1985
high efficiency. (Chem abstr. 102,115529w).
B.M. Choudary et al. / Catalysis Communications 3 (2002) 363–367 367

[10] (a) T.J. Pinnavaia, Science 220 (1983) 365; [11] (a) B.M. Choudary, K.R. Kumar, Z. Jamil, G. Thyagara-
(b) P. Laszlo, Acc. Chem. Res. 19 (1986) 121; jan, J. Chem. Soc. Chem. Commun. (1985) 931;
(c) P. Laszlo, Science 235 (1987) 1473; (b) B.M. Choudary, P. Bharathi, J. Chem. Soc. Chem.
(d) R.S. Drago, E.E. Getty, J. Am. Chem. Soc. 110 (1988) Commun. (1987) 1505;
3311; (c) B.M. Choudary, G.V.M. Sarma, P. Bharathi, Angew.
(e) M. Balogh, P. Laszlo, Organic Chemistry using Clays, Chem. Int. Ed. Engl. 28 (1989) 465;
Springer-Verlag, New York, 1993; (d) B.M. Choudary, A.D. Prasad, V. Bhuma, V. Swapna,
(f) J.M. Thomas, Angew. Chem. Int. Ed. Engl. 33 (1994) J. Org. Chem. 57 (1992) 5841;
913; (e) B.M. Choudary, N.S. Chowdari, M.L. Kantam, R.
(g) J.A. Cusumano, Chemtech (1992) 482; Kannan, Tetrahedron Lett. 40 (1999) 2859.
(h) H. Clark, D. Macquarrie, J. Chem. Soc. Rev. (1996) 303; [12] B.M. Choudary, N.S. Chowdari, M.L. Kantam, Tetrahe-
(i) R.A. Sheldon, Chem. Ind. (1997) 12. dron 56 (2000) 7291.

You might also like