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Pumps | 2 min read

4 REASONS YOU HAVE


ENTRAINED AIR IN
YOUR PUMPING
SYSTEM
Written by Jesse Sage
February 5, 2015


It's a well known fact that centrifugal waterfall_effect_screenshot
pumps intended to move fluids do a
rather poor job moving air. Pumps with entrained air can experience a myriad of issues,
not to mention headaches for their operators. Think you may have an issue with air in
your pump? Read on to learn the symptoms, and some of the most common reasons air
may be entering your system.

WHAT HAPPENS WHEN AIR IS IN THE PUMP


Generally characterized by noisy operation, and excessive vibration, air inside a pump can
have some seriously undesired results.

As the percentage of gas by volume increases, the performance of the pump decreases.
According to the Goulds Pump Care Manual, a mixture of only 2% gas by volume will
cause a 10% drop in capacity. If you've noticed a drop in performance, or "gravel" type
noise when the pump is in operation, you may have air inside.

Not only will pumps with entrained air experience a drop in performance, serious cases
will cause shaft breakage, seal failure, or accelerated corrosion.

A SHORT LIST OF HOW AIR GETS IN THE SYSTEM


So how did air get inside of the system? Below is a list of just some of the ways air could
be creeping inside.

FREE FALLING DISCHARGE



Free falling discharge, or the waterfall effect, is when liquid is discharged into a pit or
tank near the pump suction line that draws fluid from the tank/pit. The bubbles created
when the fluid enters the water are pulled into the suction line, causing problems for the
pump. The illustrations below, from the Goulds Pump Care Manual show suggestions for
discharge line configurations to avoid this effect.

This video from Gorman Rupp illustrates how free falling discharge can cause water to
enter the suction line.


Self-Priming Applications Pt. 3: Air Entrainment

LEAKY SUCTION LINE


Air can easily enter pumps through leaks in the suction line at elbows, joints, etc. It's safe
to say, if fluid is coming out, air is definitely getting in.

NOT MEETING MINIMUM SUBMERGENCE


Submersible, immersible, or pumps in suction lift applications can be prone to air
entrainment when the minimum submergence level in the tank/pit are not met. When
the fluid level in the tank or pit meets a certain level, a vortex can form.

This video from Gorman Rupp does a good job showing how a vortex can form on the
surface of the water and make its way all the way up the suction line to the self-priming
pump above.


Self-Priming Applications Pt.4: Vortexing

PRODUCT WITH ENTRAINED AIR


This is problem is very common in paper stock applications, but could be seen in other
industries where air pockets in the product being pumped are present. There's not much
you can do to change the product to appease the pump, but there are ways to modify
your pump or process to keep your pump happier. Be sure to talk to an engineer
experienced in fluid processes to help you make those decisions.
The amount of air that can be handled by a pump varies from pump to pump. But one
thing is certain, all fluid handling pumps operate better when no air is present.

If you're experiencing issues with a pump making too much noise, or vibrating
excessively, ask us about it! We gladly provide technical assistance to businesses in
Wisconsin and Upper Michigan.

   

P R E V I O U S S T O R Y

← 4 Reasons Why Bearings Fail

N E X T S T O R Y

Gold Rush! Gorman-Rupp Opens Up About Mining And Pumps On Hit TV Show →

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