Professional Documents
Culture Documents
1-a. Daily SCE Issues faced by Operation to maintain the generation and issues pertaining to safety.
Unit/Offsite Area Target Dept Date of Raising Descrption of Issue Target Date Remarks
OFS 16.08.2023 Approach not ok to RW channel inlet v/vs (106466941) Long Term Ladder is eroded ,to be checked
1-e. Daily Operations Any critical activity planned and associated preparedness.
Unit/Offsite Area Target Dept Date of Raising Descrption of Issue Target Date Remarks
A UNIT 1
SH Spray stage-1 LHS Pr Gauge imp line v/v gland Tgt date to be
Unit#1 BMD 15.09.2023 106534958 To be checked
leakage given
SH Spray stage-2 RHS Drain b/n CV and MIV Tgt date to be
Unit#1 BMD 15.09.2023 106534979 S/D Job
passing given
Erection pending Job. Not
Unit#1 C&I 27.09.2023 AHU tripped alarm to be provided 106565889
connected woth DCS.
Unit#1 AHD 26.09.2023 U#1 ECO HOPPER-1 CHOCKED 106563118 Foreign Material suspected.
Unit#1 BMD 24.09.2023 Mill B HAG heavy passing going 80 TPH 106557450 S/D Job
UNIT 2
Rat Hole is suspected. Bunker
Unit#2 C&I 12.09.2023 U2 Mill-B bunker level Tx showing wrong 106529299 15.09.2023
level to be brought down.
Unit#2 TMD 17.09.2023 U2 TDBFP-2B CLNG WTR I/L DRN PASSING 106539963 LWC issued
PTW issued on 23.09.2023 for
Unit#2 BMD/C&I 22.09.2023 Mill A Hydraulic pressure is not increasing 106552182
Cylinder replace
29.09.2023 Joint
Unit#2 BMD/C&I 23.09.2023 U2 LDO trip valve passing 20EGD50AA061 106556029 Checks to be C&I to Check
completed
Unit#2 TMD 22.09.2023 Deaerator nozzle flange leakage 106551717 PTW issued
Unit#2 C&I 23.09.2023 U2 ID A Control oil O pr trx 2 hunting 106553886 25.09.23 Tx to be changed
OH to be completed before
Unit#2 BMD 24.09.2023 FD Fan 2B Not Available 02.10.23 FGD works completion
(04.10.23)
both U#2 and U#3 S/D
Unit#2 TMD 27.09.2023 STN HT HDR to U2 HT hdr MOV glnd LKG 106563920 Required. Online may be
attempted.
Collecting Strainer to be
Cooling of
checked.
Unit#2 TMD 25.09.2023 U#2 COLTS PASS#A balls collection poor 106560733 Turbine is to be
Draining of CW Duct (Outer) is
completed
to be done. Planned on 30.09.23
U#2 Mill F HAD heavy passing. Huge temperature
Unit#2 BMD 27.09.2023 variations and PA header pressure drop observed 106563877 29.09.23 to be checked
during opening of HAG.
MUWP DG set diesel lvl & engine temp not showing Target Date to be
MUPH OFS/EMD 29.08.2023 106496158 OEM is being contacted.
on display Provided
1-i. Daily Operations Any issue to be taken up and addressed by other department on priority.
Unit/Offsite
Target Dept Date of Raising Descrption of Issue Target Date Remarks
Area
26.08.2023 /
MUW Transformer -01(11/66KV ) at Plant end to be commissioned 07.09.2023 /
A SWRD EMD 19.08.2023 Commissioning in progress
22.09.2023 /
30.09.2023
B
1-j. Daily SCE Parameter Aberrations (incl Chemistry) with reasons of occurrence, taken place yesterday and how to mitigate them.
Unit/Offsite
Target Dept Date of Raising Descrption of Issue Target Date Remarks
Area
2 Any issue pertaining to safety:
2-a. Daily Safety
7 Weekly If unit is under RSD- equipment preservation and trial status. And any non-compliance w.r.t. OGN "Guidelines for units under RSD"
SCE Aux Boiler Aux Boiler Under Dry Preservation - Last Dew Point Value of Dry Tested on ……………. And value is ……………,
8 Daily Forced outage and Partial losses happened yesterday along with root cause and action plan to eradicate same in consultation in COS.
8-a. Daily EEMG EEMG is Displaying the Data and maintaining Records
9 Daily Ul quality with scatter diagram.
9-a. Daily EEMG EEMG is Displaying the Data and maintaining Records
11 Weekly Emergency drives availability and trial (DG, DC drives, Air motor, DG drives)
Unit #2
Unit #3
Offsites
12 Any adverse weather warnings
SCE HCSD Run Hrs 13 Hrs Total Ash Utilized Dry ASH Lifted 3742 Utilization Daily Qty % Monthly % Yearly % dry ash Bulkers in a day
14-a. Daily SCE Farthest Hydrant point Pressure TP-2 Highest Hydrant point Pressure TP-14
14-b. Any mulsifire line, fire sensing/alarm system which is not available.
A Daily SCE
B Daily SCE
0 0 0 0 0 0
14-d. Daily SCE Reservoir level Reservoir#1 (m) 567.329 Reservoir#2 (m) 567.329 Almatti Level 17.05
14-e. Daily SCE MUWP Running Hours MuWP#1 MuWP#2 MuWP#3 MuWP#4
0 24 0 24
14-f. Weekly Chemistry MOT, TDBFP MOT, CF moisture, Ml status. TAN Last Tested on and NO Exceptions Noted
14-g-1. Weekly Chemistry APH brgs and OSUs etc.- Moisture, PQ Index including Last Tested on and NO Exceptions Noted
14-h. Daily/Exceptions Chemistry Mill fineness Last Unit Tested Unit #1 Date of Test 07.06.2023
14-j. Weekly/Exceptions Chemistry Coal analysis details - As-received and grade slippage if any
Daily Chemistry
14-l. Daily SCE Yesterday specific coal Unit-1 0.648668639053254 Unit-2 - Unit-3 0.662869541632708
Unit-1 Oil Unit-1 Sp. Oil Unit-2 Oil Unit-2 Sp. Oil Unit-3 Oil Unit-3 Sp. Oil Station Oil Station Sp. Oil
Monthly
Yearly
Guns availability
14-o. Daily SCE COLTCS in operation or not: - No. of hours of operation & Ball recovery data to be shown
14-q. Daily SCE H2 consumption and purity unit wise & dew point; Flue Gas Analysis
H2 Consumption 2 0 1
H2 Dew point
14-t. Daily SCE Hoppers deashing status (APH, ECO, Duct) Exceptions to be Recorded
14-u. Daily SCE Tank level DM Tank -1 DM Tank -2 DM Tank -3 CST Tank -1 CST Tank -2 CST Tank -3
14-w. Daily Chemistry CW- COC, pH, turbidity, alkalinity, Calcium Hardness, Total Hardness, FRC/Res. CI02, ORP Chemistry is Displaying the Data and maintaining Records
14-x. Daily EMG EQMS,AAQMS data, deviation if any EMG is Displaying the Data and maintaining Records
14-y. Daily SCE Room temperature(CCR,CER, UPS, Excitation room etc.) U1: 25.44 deg U2: 24.22 deg U3: 24.8 deg C
14-bb. Daily SCE Any lift not available/ Lifts alarm status Exception to be Recorded
14-cc. Daily SCE Unit wise average bunker level Exception to be Recorded
Pass-C- CR5-1, CR1-2 (rod down), 9C2 pri PT, 5C1 ,1C2 secondary Voltage issue, CNT#1 R 103, 111 Rod Down
Pass-D- CNT#1 R 90 Rod Gone Down
Pass-F-CNT#2 R 155 ROD GONE DOWN
UNIT-2 72/108 Shorted Fields - 1C2,2C1,3C1
2B2,
3E1
2F1,3F2 (Showing 0V )
15 Electrical parameters
15-a. Weekly EMD DGA analysis for Transformers Exception to be Recorded
15-b. Daily SCE DC earth fault if any Exception to be Recorded
15-c. Daily EMD Thermography observations Exception to be Recorded
15-d. Weekly EMD Lift checking committee observations
Exception to be Recorded
15-e. Daily EMD Healthiness of Battery Exception to be Recorded
15-f. Daily EMD Charger Status Exception to be Recorded
16 MTP to share following details:
16-a. Daily MTP Details of notifications raised
16-b. Daily MTP Action taken details on the notifications raised.
16-c. Daily MTP PTW closing and work completion of the pendin (as on 29.09.23)
LWC Issued & Pending for Closing PTW Issued & Pending for Closing
>=15 And <30 >=30 And <180 >=30 And <180 Grand
Dept <15 Days >180 Days Grand Total Dept <15 Days >=15 And <30 Days >180 Days
Days Days Days Total
AHD 23 1 13 7 44 AHD 27 1 2 1 31
BMD 4 7 5 16 BMD 22 4 4 30
CHP 15 4 12 6 37 CHP 9 6 6 9 30
CMP 1 2 15 18 CMP 4 1 2 7
MGR 2 1 3 1 7 MGR
OFS 4 1 2 7 OFS 25 4 3 32
TMD 13 1 1 15 TMD 16 1 2 19
2 AHP AHD / BMD U#1 ESP-1F OL DUCT INSULATION SHEET TORN AWAY 20.09.2022
6 AHP AHD U#3 ESP HOPPER-C/38 HIGH LE. PLATFORM REQUIRED 15.09.2023
19 AHP AHD U#1 ALV#C/12 & D/12 PAD CHECKING REQUIRED 27.09.2023
20 AHP AHD U#1 PASS-D/41 MHV DIFFUSER BODY PASING 28.09.2023
21 AHP AHD U#2 PASS-B/41 MHV DIFFUSER BODY PASING 28.09.2023
U-1 HI-0/LO -00/20(PLUGGED-28)
U-2 HI-0/LO -00/03(PLUGGED-07)
U-3 HI 0/LO-00/18(PLUGGED-22)
SCO &
Silo Lvl 5.0/4.0/3.5/6.0 Empty
TRIAL DONE
ting 29.09.2023
.
&M Meeting (DPM)
Area of flooring required shown to Civil by Operations.
15.08.2023
Tender Published.
No Sheet is To be checked. Defect is at High Elevation. Scaffolding preparation in progress as on
105806071 hanging. 11.03.23. To be taken up as on 15.05.2023.
BMD to Reply NO Hanging Sheet is present Now.
To be planned
Trial taken on 21.09.2023 & Motor side high vibrations. Decoupled Vibration high
106521642
observed
Pump replaced Trail taken but shutoff very less(200 mmhg). Buffer Hopper Spare has
106525990 21.09.23
to arrive
106534703 Permit issued
21.09.2023 /
106534682 Evaporator Lkg. TA expected on 28.09.2023
28.09.2023
106539711 25.09.2023 Permit issued
106539752 1A1,1C1,1E2,1AP2,1A2 is completed.
106547199 Permit issued ON 2B2
106555458
106557272 Permit issued
106557278 Permit issued
106559987 Permit issued
106564058
106568547
106569369
Once/day Once/day Once/day Once/day Once/day Once/day Once/day Once/day Once/day Once/day
BLOW
COC DOWN PREVIOUS PREVIOUS DM water
Ca-COC Mg-COC Ratio RECOMMEN DAY CW DAY CW DM Water Storage Tank level DM Water Stock Production
DED BLOW DOWN MAKEUP
M3 M3 M3 M M M M M3 M3
(Limit < (Min
5.0) 98%)
(Min
98%)
4 4.05 98.77 14502 70010 8.5 2.6 9.1 20.2 3030 1565
4.12 4.16 99.04 15416 59397 9.4 7.5 5.3 22.2 3330 2345
1:6 1:7 1:5
22 23 24 25 26 27 28 29
DMW filling in DMW DM Makeup
DM water MB DM tanks at CPU consmp. Cycle +
Consumption Regeneration regenration area for CPU Non-cycle Ash water Ratio DO AT ECO INLET(50-150ppb)
regen. (Main Plant)
M3 M3 M3 M3 M3 U#1 U#2 U#3 U#1 U#2 U#3
1154
991
1487
853
1068
1014
1024
1017
70:30
929
958
1536
426
1100
1095
70:30
1:4
14-f. Weekly Chemistry MOT, TDBFP MOT, CF moisture, Ml status. TAN
115
Sample ID
Moisture(ppm) Acidity(mg KOH/g Oil)
MOT 36 0.066
TDBFP#1A 46 0.064
TDBFP#1B 57 0.060
MDBFP#1A
87 0.48
UNIT#1
MDBFP#1B
90 0.44
EHC#1
532 5.26
HP BYPASS#1
446 5.12
MOT 45 0.058
TDBFP#2A 50 0.062
TDBFP#2B 46 0.064
UNIT#2 MDBFP#2A 124 0.42
MDBFP#2B 92 0.46
EHC#2 528 5.34
HP BYPASS#2 442 5.20
MOT 36 0.066
TDBFP#3A 52 0.060
TDBFP#3B 46 0.062
MDBFP#3A 94 0.42
UNIT#3 MDBFP#3B
84 0.40
EHC#3 532 5.30
HP BYPASS#3
442 5.16
14-g. Monthly Chemistry Oil Analysis for Boiler Side Eqpt i.e. ID/FD/PAfans, Mills
116
Sample ID
Moisture(ppm) Viscosity(cSt@40C)
PA Fan 1A 92 44
PA Fan 1B 102 43.8
FD Fan 1A 116 43.7
FD Fan 1B 124 43.8
ID Fan 1A 104 43.4
ID Fan 1B 96 43.2
UNIT#1 Mill-1A
Mill-1B
Mill-1C
Mill-1D
Mill-1E
Mill-1F
Mill-1G
Mill-1H
Mill-1J
PA Fan 2A 102 44.2
PA Fan 2B 108 44.6
FD Fan 2A 112 44.8
FD Fan 2B 124 44.2
ID Fan 2A 94 44.9
ID Fan 2B 90 44.5
UNIT#2 Mill-2A
Mill-2B
Mill-2C
Mill-2D
Mill-2E
Mill-2F
Mill-2G
Mill-2H
Mill-2J
PA Fan 3A 102 44.2
PA Fan 3B 130 44.2
FD Fan 3A 143 44.8
FD Fan 3B 146 45.0
ID Fan 3A 135 44.0
ID Fan 3B 128 43.6
Mill-3A
UNIT#3
Mill-3B
Mill-3C
Mill-3D
Mill-3E
Mill-3F
Mill-3G
Mill-3H
Mill-3J
14-g. Monthly Chemistry APH brgs and OSUs etc.- Moisture, PQ Index including
116
Sample ID Mech.Impurity Date
(ppm)
PAPH SUPPORT B 1A 700
PAPH SUPPORT B 1B 1300
SAPH SUPPORT B 1A 920
SAPH SUPPORT B 1B 810
UNIT#1 12.09.2023
PAPH GUIDE B 1A 690
PAPH GUIDE B 1B 712
SAPH GUIDE B 1A 662
SAPH GUIDE B 1B 680
PAPH SUPPORT B 2A 690
PAPH SUPPORT B 2B 1200
SAPH SUPPORT B 2A 754
SAPH SUPPORT B 2B 796
UNIT#2 05.09.2023
PAPH GUIDE B 2A 692
PAPH GUIDE B 2B 720
SAPH GUIDE B 2A 684
SAPH GUIDE B 2B 698
PAPH SUPPORT B 3A 974
PAPH SUPPORT B 3B 892
SAPH SUPPORT B 3A 738
SAPH SUPPORT B 3B 758
UNIT#3 16.08.2023
UNIT#3 16.08.2023
PAPH GUIDE B 3A 736
PAPH GUIDE B 3B 728
SAPH GUIDE B 3A 698
SAPH GUIDE B 3B 724
122 14-j. Chemistry Coal analysis details - As-received and grade slippage if any
Weekly/Exceptions
Parameters/Date Moisture(%) Ash(%)
Source: AIPO 6.80 43.86
Source: GSG 7.06 54.38
Source: LPG 4.56 52.96
Source: MRH 6.07 46.16
Source: MUGR 4.80 53.65
Source: RGPM 5.68 37.16
154 14-y. Daily Chemistry CW- COC, pH, turbidity, alkalinity, Calcium Hardness, Total Hardness, FRC/Res. CI02, ORP
ure, Ml status. TAN Last Tested on NO Limits
Exceptions
Noted
Date
Viscosity(cSt@40C) NAS
45.4 9 7-Sep-23
31.4 6 8-Sep-23
31.2 7 8-Sep-23
31.0 6 8-Sep-23
32.6 8 8-Sep-23
32.4 7 8-Sep-23
44.2 8 8-Sep-23
45.4 9 8-Sep-23
Mech.Impurity (ppm)
450 Moisture:1000(max)
Viscosity:288 to 352
443 MI:1000(Max)
438
454
472 04.09.2023
468
432
456
482
9
9
10
05.09.2023
10
8
7
Mech.Impurity (ppm)
472
460
456
434
452 11.09.2023
464
480
442
458
9
9
10
16.08.2023
16.08.2023
10
9
9
Mech.Impurity (ppm)
367
406
384
396
374 14.08.2023
412
426
438
384
any
Volatile matter(%) GCV(K.Cal/Kg)Total Moisture(%)
TM GCV(K.Cal/Kg)
Grade slippage
22.71 3512 14.28 3244
19.85 2458 17.37 2185
17.84 2988 16.52 2614
24.99 3421 16.93 3024
20.25 2877 11.30 2680
29.69 4385 10.48 4162
al Hardness, FRC/Res. CI02, ORP Chemistry is Displaying the Data and maintaining
Records
Q2
1 DMP Civil
Chemistry/
2 PT Plant
Civil/OFS
Coal
3 IT
Sampling
DM Plant
4 New OFS
Buldg.
6 ClO2 OFS
7 ClO2 OFS
8 Sludge Pp EMD
9 DM plant OFS/EMD
10 DM plant OFS/EMD
11 DM plant EMD
12 WSWS EMD
Chemi
DMP cable trench near hot water tank. Water ingress to be arrested.
20.07.2023
Material to
22.07.23
arrive
#3 by
28.08.23 03.09.23 /
07.09.23
25.09.2023 for
05.09.2023
PR.
20.09.23 to be checked
20.09.23 to be checked
20.09.23 to be checked
25.09.23 to be checked
Checked. Works being planned. Dewatering to be
done. WIP.
Cable is faulty
Cable trench to be emptied for tracing the cable
Sl Unit Dept
3 Unit-01 BMD
57 UNIT-2 BMD
53 Unit-1/2/3 BMD
20 Offsites C&I
48 UNIT-1 BMD
58 UNIT-2 BMD
60 UNIT-2 C&I
9 IDCT EMD
10 IDCT EMD
39 UNIT-1 BMD
2 Unit-01 TMD
59 UNIT-2 C&I
49 UNIT-1 BMD
65 Unit-3 BMD
46 UNIT-1 BMD
47 UNIT-1 BMD
7 IDCT EMD
31 OFFSITES OFS
32 OFFSITES OFS
56 UNIT-2 EMD
40 UNIT-1 BMD
41 UNIT-1 BMD
42 UNIT-1 BMD
24 Offsites OS
63 UNIT-3 C&I
29 OFFSITES BMD
Almatti
12 CIVIL
MUWP
30 OFFSITES OFS
45 UNIT-1 C&I
50 UNIT-1 BMD
52 Unit-1 BMD
25 OFFSITES C&I
33 OFFSITES EMD
28 OFFSITES EMD
4 Unit-02 MED
22 Offsites OFS
5 Unit-02 BMD/C&I
27 OFFSITES Civil
6 MWPH OFS
62 UNIT-3 BMD
23 Offsites OFS
19 MUWPH OFS
61 UNIT-2 BMD
44 UNIT-1 BMD/EMD
CW,
13 SACW CHEM
Pipes
14 MuWPH OFS
16 CWPH Civil
43 UNIT-1 BMD
54 UNIT-2 BMD
55 UNIT-2 BMD
1 Unit-01 BMD
8 IDCT EMD
21 Offsites OFS
26 OFFSITES Civil
35 OFFSITES OFS
36 OFFSITES EMD
51 UNIT-1 C&I
Unit-1 Defects
Bunker2J o/l gate MOV approach not available, to be provided for MOV
attending defect
In CISF Fire Station, UPS supply getting interrupted in Fire alarm panel
( Frequently happening)
Raw PT LWT make up line size to be increased as present line not able to
provide suffcient flow
ID Fan 1B Crack
IDCT 1B Fan No:- 1,3,14,Current display issues
01.11.2019 104025026
02.02.2021 104718457
03.03.2023
03.10.2022 105833248
04.10.2022 105833570
07.04.23 /
05.04.2023
11.04.23
05.05.23
106377969/
106377924/
05.07.2023 106377931/ 30.08.2023
106377932/
106377995
106378195/
05.07.2023 30.08.2023
106378198
06.03.2020 104207713
06.05.23 106251980
07.08.2023 106069741
07.10.2022 105839106
09.08.2022 106453989
09.09.2022 105785381
09.09.2022 105785372
12.06.2022 105613153
12.06.2022 105613154
13.05.2022 /
105557027
22.11.2022
Modification
13.07.2020 104394128
works i/p
Modification
13.07.2020 104394124
works i/p
Modification
13.07.2020 104394112
works i/p
14.11.2019 104043391
15.01.2023 106027221
15.05.2022 105559723 Spares to arrive.
16.05.23 30.08.23
16.06.2022 105621667
17.02.2022 105395210
17.02.2023 106092004
18.04.23 /
17.03.2023
30.04.2023
31.03.23 /
10.04.2023 /
17.03.2023 106146001
17.04.23 /
30.04.23
After awarding
of EED
17.05.2021 104901352
Contract
100835075
17.06.2022 105622792
19.01.2022 105341019
PR Data to be
19.04.2023 provided
Joint Survey Done
19.05.2021 104903392
20.07.2023 106409702
21.02.2022
21.04.23 106218649
21.11.2020 104594397
28.02.2023 /
22.11.2022 /
last discussed
02.12.2022
on 23.02.23
Date to be
23.03.2023 106157575
provided
23.11.2020/ 104596479/
21.11.2020 104595051
14.06.23 /
25.05.23
26.06.2023
26.07.23
26.11.2022
EMD to be
consulted by
C&I for
28.08.2022 105761822
provision of PD
Supply (as on
06.12.2022)
29.11.2022 105937371
30.10.2020 104560705
31.10.2020 104562028
31.10.2020 104562034
05.12.21 /
31.12.21 /
31.01.22/
10.02.2022
20.03.22 /
05.04.22 /
16.04.22 /
31.01.2023
30.09.22 /
30.10.22
To be Planned
Later
10.04.23 /
17.04.23 / date
to be provided
106090568
Target- R1/ Remarks
PTW issued.
Improvement Job
U/procuremnt as on 14.05.22
Vibration are similar. No abrupt change is visible. It is
under observation. Crack has been Marked. Sound is
Normal.
Online Vibrations are 3mm/sec which is maintaining
(for Fan) (as on 20.02.23)
Improvement job. Unit#3, Unit#2 & Unit#1 Boiler
completed.
Further to be taken up.
LONG TERM
To be kept in observation
PR to be initiated. Supplied componets reuse is also
planned
Updated on 03-07-2023
EQUIPMENT NOT AVAILABLE FOR MORE THAN 15DAYS
Unit-1
01.06.2023 106305295
22.07.2022 105690924
29.07.2022 105705754
Unit-2
04.01.2023 106006304
01.07.2022 105651421
04.05.2023 106245340
07.02.2023 106072302
Unit-3
04.01.2023 106005086
11.04.2023 106196422
01.12.2022 105941197
11.03.2023 106134514
25.05.2021
13.02.2023
Offsite
Remarks
Remarks
Open winding
Remarks
Notification closed
Remarks
Under permit for OH
Remarks
Sl Unit Dept
1 Unit-01 EMD
2 Unit-01 EMD
1 Unit-01 BMD
2 Unit-01 BMD
3 Unit-01 BMD
4 Unit-01 BMD
5 Unit-01 BMD
6 Unit-01 BMD
7 Unit-01 BMD
8 Unit-01 BMD
9 Unit-01 BMD
10 Unit-01 BMD
11 Unit-01 BMD
12 Unit-01 BMD
13 Unit#1 BMD
14 Unit-01 BMD
15 Unit-01 BMD
16 Unit-01 BMD
17 Unit-01 BMD
18 Unit-01 BMD
19 Unit#1 BMD
1 Unit-01 TMD
2 Unit-01 TMD
3 Unit-01 TMD
4 Unit-01 TMD
1 Unit-01 AHD
2 Unit-01 AHD
3 Unit-01 AHD
4 Unit-01 AHD
5 Unit-01 AHD
6 Unit-01 AHD
7 Unit-01 AHD
8 Unit-01 AHD
9 Unit-01 AHD
1 Unit-01 C&I
2 Unit-01 C&I
3 Unit-01 C&I
Unit-1 Defects
Shu
DESH-2 RHS flow txr impulse line first root valve G/L
21.06.2023 106348822
21.06.2023 106348791
BMD
14.09.2023 106533842
14.09.2023 106533868
03.09.2023 106508667
20.06.2023 106346376
15.09.2023 106534958
15.09.2023 106534979
15.09.2023 106534979
15.09.2023 106534973
14.01.2023 106024789
30.06.2023 106367552
15.09.2023 106535063
30.10.2021 105200781
15.09.2023 106535850
21.06.2023 106348702
10.09.2022 105789394
21.06.2023 106349652
31.05.23 106305195
21.06.2023 106349754
24.09.2023 106557450
TMD
26.08.2022 105759231
13.01.2023 106023463
06.05.2023 106252023
08.05.2023 106251980
AHP
18.05.2023 106277149
106390389
29.03.2023 106170547
15-05-2023 106266810
17.11.2022 105916676
17-05-2023 106271296
6.5.2023 106248430
17-05-2023 106272534
29.04.2023 106235986
C&I
05.03.2022 105425636
17.09.2023 106541232
15.09.2023 106534953
Target/ Permit status
(Unit-1)
Notn closed by TMD
Outstanding Notfn
Target- R1/ Remarks
Oppurtunity Job.
O/H Job.
6 Unit-02 TMD LP Vacuum PP-2B abnormal sound 02.08.2022 105712357 NOT PLANNED
7 Unit 02 TMD MDBFP-2A RH Spray Line NRV Passing 03.04.2023 106179453 SPARE NOT AVL
HP Bypass-B downstream Temp maintaining
8 Unit 02 TMD 12.05.2023 106262845 OH Long S/D Job
High (passing )
AHD
ALL PASSES ALV VENT TO DUCT
1 AHP AHD 18.09.2023 106542844
CONNECTION REQUIRED
C&I
1 Unit-02 C&I WR MOV F/B cable oil lkg
2 Unit-02 C&I ID Fan-2A inlet O2 erroneous 19.09.2023 106543935 101267332 Still showing High
3 Unit-02 C&I RH MTM CT226 Faulty 19.09.2023 106543917 106543917
4 Unit-02 C&I CW flow Tx showing bad value(20PAB00CF10 07.05.2023 106251513
5 Unit-02 C&I Level Transmitter to be installed in ESP duct 10.05.2022 105549514
6 Unit-02 C&I RT solar ACDB i/c bkr.DCS operation NA 30.09.2022 105827846
ALL ECO HOPPERS LVL SWITCHS TO BE
7 Unit-02 C&I 19.09.2023 106544311 202672679
CHECKED FOR HEALTHINESS
EMD
1 Unit-02 EMD 7B1, 4B2 FIELDS TO BE CHECKED 18.09.2023 106542677 202672129 Under Permit
Sl Unit Dept
1 Unit-03 EMD
1 Unit-3 BMD
2 Unit-3 BMD
3 Unit-3 BMD
4 Unit-3 BMD
5 Unit-3 BMD
6 Unit-3 BMD
7 Unit-3 BMD
8 Unit-3 BMD
9 Unit-3 BMD
10 Unit-3 BMD
11 Unit-3 BMD
12 Unit-3 BMD
13 Unit-3 BMD
14 Unit-3 BMD
15 Unit-3 BMD
16 Unit-3 BMD
17 Unit-3 BMD
18 Unit-3 BMD
1 Unit-3 TMD
2 Unit-3 TMD
3 Unit-3 TMD
4 Unit-3 TMD
5 Unit-3 TMD
6 Unit-3 TMD
1 Unit-03 AHD
2 Unit-03 AHD
3 Unit-03 AHD
4 Unit-03 AHD
5 Unit-03 AHD
6 Unit-03 AHD
7 Unit-03 AHD
8 Unit-03 AHD
1 Unit-3 C&I
2 Unit-3 C&I
3 Unit-3 C&I
Shutdown
Unit-3 Defects
27.06.2023 106360923
BMD
27.06.2023 106360843
18.02.2023 106094647
18.02.2023 106094664
24.04.2023 106222752
27.06.2023 106360814
09.08.2023 106453989
27.06.2023 106360776
27.06.2023 106360768
27.06.2023 106360793
27.06.2023 106360798
27.06.2023 106360642
27.06.2023 106360817
07.04.2023 106188315
17.04.2023 106208776
17.04.2023 106208317
28.06.2023 106363171
22.07.2022 105692090
TMD
16.05.2023 106268889
21.05.2023 106282796
21.05.2023 106282600
20.04.2023 106215609
25.04.2023 106225610
14.06.2023 106333018
AHD
07.07.2023 106382287
22-05-2023 106284098
05.07.2023 106378149
01.05.2023 106239149
11-04-2023 106198023
18.02.2023 106093119
08.05.2023 105710849
07.07.2023 106382306
C&I
21.06.2023 106348894 202576519
21.06.2023 106348900 202576521
09.09.2022 105785282
)
Target/ Permit status
2 AHP MED
Erection /
3 AHP
C&I
4 AHP MED
5 AHP MED
6 AHP MED
7 Offsites CCD
8 Offsites Civil
9 FOPH EED / MED
C&I
10 AWRS Erection/
C&I
Coal pile
(4-5) fire
Pipe
11 HFO MED
replacing
to be done.
Coal
removed
2 23.01.23 as on
10.04.23.
Pipe is
totally
damaged
and needs
BC-13A
3 02.05.23
Liabilities
Erection Points
Stage-2 TAC -1F,3F,3G Commissioning pending
MM/FT-CIVIL
EED
ction Points
105379995
105911214
Target to be
106037573
given
Target to be
106046845
given
Target to be
provided s on
23.02.23
as on
104885415 22.03.2022
100831483
Pipe
replacing to
be done.
Coal
105973743 removed as
on 10.04.23.
Pipe is totally
damaged and
needs
Nxt Review
replacement.
15.05.2023
As per MM
new pipe will
not be laid
Pending as on
24.03.23
with out
pedestal
erection.
To be
restored on
temp basis
13 A BSS
cable
(armoured) to
be laid,Cable
handedover
to EED on
returnable
basis by
EMD
Element is required. PR to OEM has been raised
(Element Exchange Kit is reqd)
Materrial recvd. Service PO is available.
13 Pump-1 OK OK OK
Boiler
Area
Pump-2 OK OK OK
14
15 TP-9 Pump N/A NTS N/A Under permit N/A
16 TP-10 Pump N/A Not discharging N/A Under permit N/A
17 Pump-1 OK OK OK
ESP Area
18 Pump-2 OK OK OK
19 Pump-1 N/A
C_Row
20 Pump-2 OK
21 COT OK
22 DOT OK
NB: In Cond pit , one temporary pump available in all units. CPU area temporary pump available in Unit-1 and 3
Remarks
Not taking start
Tripping on O/L
A Defects Completed (U
1 Unit-01 TMD U#1 COLTCS Ball Collection very poor
2 Unit-01 TMD COLTCS-A back washing MOV jammed
3 Unit-01 C&I Stack SOX NOX & Hg IOP
4 Unit-01 C&I HOTV tripping when G4 oil gun is taken outof service
B Defects Completed (U
1 Unit 02 C&I DSH A drip lvl tx mismatch
2 Unit 02 C&I DSH B drip lvl tx mismatch
3 Unit 02 AHD U2 Pass B TR1 under voltage
4 Unit 02 EMD U2 ESP FIELD 5B2 TRIPPING ON U/V
U2 MILL-A MRS HIGH REJECTS COMING,
5 Unit-02 BMD
INTERNAL INSPECTION REQUIRED.
6 Unit 02 BMD Bunker 2B Coal Dust leakage
7 Unit 02 C&I U#2 CEP B motor NDE vibrations hunting
8 Unit-02 EMD 220V DCDB both section Earth Fault persisting
9 Unit-02 OPN Seperator Bottom Temp mismatch to be checked
HOT PA HDR PR varying from 795- 850 mmwc in
10 Unit-02 C&I
stable tech minimum load
11 Unit-02 C&I Coal scanner B3 NOT WORKING
Burner Elevation-2D flue gas leakage checking
12 Unit-02 BMD
required
13 Unit 02 BMD Mill 2F MRS conveying line blocked
14 Unit 02 C&I U2 Pass E Opacity value zero
15 Unit-02 BMD Mill-2B B3 coal pipe PF leakage from flange
16 Unit 02 BMD U2 BOILER 75 MTR STM PIPE INSULATION REQ
17 Unit-02 BMD WR MOV G/L Developed
18 Unit-02 TMD U2 SCS A drail mov passing
C&I/ U2 PSH COIL NO.3 HAH65CT127 TEMP. SUDDEN
19 Unit-02
BMD RISE @20 DEG C
CC camera to be provided near Burner-A/B/D
20 Unit-02 C&I
Elevation
21 Unit -02 AHD ECO Hopper 7 Line punctured
22 Unit-02 EMD U#2 GT-Y PH Cooling FAN SUPPLY C/O ALARM
OPN /
4 IDCT EMD/OF IDCT sludge p/ps's(2 no's) to be commissioned
S
MAIN BAY (418) OF 400KV-KUDGI_PG-
5 SWRD EMD KUDGI_NTPC-2 AND KUDGI_NTPC - 400KV -
BUS 2 @KUDGI_NTPC - 400KV
6 FOPH C&I HFO tank#2 level tx hunting
7 BOP OFS Fire water line leakage suspected near TG -A row
HT Ash Swgr - C Shutdown Reqd
8 Ash EMD
(TAC 3H Breaker Issue)
O&M
9 TMD AHU Effectivemness to be increased
Conf
All MUWPH Pumps are to be run in Rotation (Bump
10 MWPH OPN
Trial)
11 CPP OFS CPP HCL Acid storage Tank#1 Level Gauge V/v F/L
Comp
12 C&I ADP-3 tripping on flow low
house
13 RWPH EMD Raw wtr swgr-A incomer feedback faulty
Comp
14 C&I IAC#3 IGV f/b and actual opening mismatc
house
Comp
15 TMD IAC-3 tripping on stg-1 vib hi
house
16 FWPH OFS FW Hydrant#1 NRV frequently failing
Pre-treatment plant GSF potable waterbed i/l civil
17 PT Plant Civil
structure is leaking.
18 AHP EMD AHP LT Swgr supply changeover problem
19 IDCT OFS U3 IDCT 3A/9 Shaft sheared-off
Unit-1 Fire hydrant line leakage near Unit-1 ESP switchgear,
20 OFS
ESP SH310
21 MWPH EMD MUWP-1 Motor Abn Sound
CPU OFS /
22 ARU Vessel Modification
Regen CIVIL
23 CST OFS CST Tank Inspection (Tank #3)
24 LETP OFS WSWS Trf Pp #2 Discharge is poor
25 IDCT OFS IDCT 3A/15 Tripping on Hi vib
Comp
33 TMD IAC #2 inlet filter DP high
House
CHP-
34 CHP Deployment of 02nos of Dozers on Hire
MM
CHP-
35 CHP BC-2B Short Joint
MM
EMD /
38 MuWPH MUWPH EOT Busbar detatched
OFS
OFS/
39 CWPH CWC pp 3 tripped on high vibration
C&I
40 MuWPH OFS MuWPH MU#3 Discharge MOV passing
DM
41 Chem CCD Gas Distribution Room (Doors Are Not available)
Bldg
OGN on CW Watwer Revised. Parameters to be
42 CW CHEM
revised.
43 CWPH EMD CWP#5 LWP#1 mtr NDE abnormal sound
44 MuWPH OFS MUWPH DG fan belt damaged
45 MuWPH OFS MuWPp-1 THRUST BRG FLOW LOW
46 WSWS Erection Excavation Related Issue for WSWS Pumps
Chemical Quality of CW to be studied and Mitigation
47 CW CHEM
measures to be acertained
RawWP
48 EMD Raw PT Pp#2 Vibration issues
H
49 MuWPH OFS Almatti MW Line A leakage, near Vandal
Raw
50 OFS Raw Water R/C Line Flange Leakage
Water
51 U3 IDCT OFS IDCT-3A/11 G.B drop wise oil leakage
52 MUW OFS MUW Line A leakage
53 PT Plant OFS Clarifloculator-2 OH during U#1 S/D
54 H2 Plant TMD H2 Plant ,Gas holder overflow line chocking
E Defects Completed (A
1 AHP AHD TAC-1B DRYER PRESSURE LOW
U-3 BUFFER HOPER-3D2 BAG FILTER
2 AHP AHD
CHECKING
U-1 BUFFER HOPPER 1E1 BAG FILTERS
3 AHP AHD
CHECKING
4 AHP AHD U-2 VACUUM P/P-2AP1 BODY LKG
5 AHP AHD AWRS P/P RECIRCULATION V/V JAMMED
HCSD Pump House Area Charge Pps 1 to 8 water
6 HCSD CCD
logging (1A & 1B is Critical)
7 AHP AHD ECO PUMP-B ABNORMAL SOUND
8 AHP AHD ASP-B DISCHAREGE LINE ROTAION
9 AHP AHD HCSD SILO BLOWER-D ABNORMAL SOUND
U#3 FA LINE-4 BOOSTING LINE UPPER BEND
10 AHP AHD
DAMAGE
11 AHP AHD U#2 F A LINE-2 LEAKAGE NEAR VFD ROOM
12 AHP AHD U#3 HOP-E-1/7 HIGH LEVEL CHECKING
13 AHP AHD U#2 FA LINE-4 BOOSTING V/V PASSING.
14 AHP AHD U#2 ALV 2F11 PAD CHECKING
15 AHP AHD HCSD SILO-3 VENT FAN ABNORMAL SOUND
ASP-C1 TRIPPING ON WINDING TEMP Y PH
16 AHP EMD /AHD
HIGH
17 AHP AHD SILO-1 BAG FILTER CHECKING REQUIRED
18 AHP AHD BAHP WATER PUMP-A NRV PASSING
19 AHP AHD Silo 2 Dry side Pneumatic Valve passing
20 AHP AHD ASP #C Disc Line LKG at Lagoon 3
21 AHP AHD BAHP-C ABNORMAL SOUND
22 AHP AHD F A WATER PUMP-B ABNORMAL SOUND
SLURRY SERIES PUMP-D DISCHARGE LINE LKG
23 AHP AHD
NEAR U#3 FGD CHIMNEY
SILO-3 TELESCOPIC SPOUT CELLING
24 AHP AHD
DAMAGED
88 AHP AHD Vac pump- 1B1 seal water main strainner line leakage
89 AHP AHD HCSD -1A abnormal sound (HCSD-4B N/A)
90 AHP AHD U#2 PASS B HOPPER-B21 FOREIGN METERAIL
91 AHP EMD HCSD-1B SMOKE COMING FROM VFD PANEL
92 AHP AHD U#3 FA LINE-3 V/V PASSING AT SILO-1
93 AHP AHD SILO 2 & 4 SPOUT CFM FILTER DAMAGED
94 AHP AHD Charge pump-3B & 4B seal water line leakage
95 AHP Civil AHP control room door not working
96 AHP EMD U-2 ESP blower-2B heater bank 2 NTS.
U2 ESP_FLDSNG_BLWR-B Vib High 9.8 Blower
97 AHP AHD
NDE (H)
98 AHP AHD U#1 ALV not avaialble- B12,C21,AP21
U#2 VAC.PUMP#2E/1 REPLACEMENT REQD
99 AHP AHD
( SHUTOFF LOW)
E Safety Points
Extraction #4 to BFPT header MIV platform required
1 TMD
in All Units
No approach to All 3 units MDBFP/TDBFP suction
2 TMD
MIVs open/close at height
AHP HT switch gear covered with torpaline
3 EMD
sheets ,unsafe for Iosolation and normalisation
Fire Water Booster pumps discharge valves no
4 OFS
approach
Defect Target/ Completed
Notification Target- R1/ Remarks
Raising Date Permit status Discussed on
Attended 17.08.2023
07.02.2023 02.09.2023
efects Completed (U#3)
27.03.2023 106166192 Attended 05.04.2023
Recommendatiosn to be
09.05.2023 106255659 08.06.2023 24.06.2023
followed.
21.06.2023 106348894 Attended 24.06.2023
Attended 08.05.2023
18.05.2023 /
13.05.2023 106264567 Attended 26.05.2023
27.05.2023
05.06.2023 /
16.05.2023 106268850 Date to be Attended 18.06.2023
Given
05.06.2023 /
26.05.2023 08.06.2023 / Attended 03.07.2023
20.06.2023
106378167 /
05.07.2023 Taken in service 10.07.2023
106379106
08.07.2023 101227975 Completed 14.07.2023
Target
07.07.2023 106381926 Completed 15.07.2023
14.07.2023
10.07.2023 106386516 Completed 15.07.2023
Attended 20.04.2023
Attended 25.04.2023
Attended 29.04.2023
27.05.2023 /
23.05.2023 106287483 02.06.2023 / Attended 06.06.2023
New Dates
02.06.2023 05.06.2023 Attended 06.06.2023
10.06.2023/
05.06.2023 106314881 Attended 16.06.2023
12.06.2023
11.06.2023 106326817 Attended 16.06.2023
10.06.2023/
05.06.2023 106314881 Permit issued. Trail to be taken 19.06.2023
12.06.2023
17.06.2023 106339347 19.06.2023
Long Term
02.05.2023 106241020 Attended 21.06.2023
Job.
17.06.2023 106340489 Attended 21.06.2023
1A,1B,2A,2B,3A,3B,4A, 4B
01.04.2023 106176918 completed
20.07.2023
30.06.2023 /
11.04.2023 Attended 31.07.2023
31.07.2023
20.07.2023 106409441 Attended 31.07.2023
29.07.2023 /
27.07.2023 106424321 Attended 11.08.2023
05.08.2023
27.07.2023 106425747 05.08.2023 Attended 11.08.2023
19.08.2023 /
17.05.2023 106270484 Attended 05.09.2023
25.08.2023
Safety Points
16.08.2023 All Units completed 01.09.2023
31.08.2023 Now accecptable. 01.09.2023