Operation and Installation Manual

Serial Printer 9525

UM9529-V1 Draft Edition, April 2009 P/N: 271.259 955

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Copyright

This document is the manufacturer´s property for which all rights are reserved, including
those relating to patents or registered designs.
It must not be reproduced or used otherwise or made available to
any third party without our prior permission in writing.
Alterations resulting from technical progress are reserved.

SAM Electronics GmbH

Behringstraße 120 • 22763 Hamburg • Germany
Tel: +49 40 8825 0 • Fax: + 49 40 8825 4118
E-mail: navcom@sam–electronics.de

For Service
Customer Support Centre
Telephone: +49 (0) 180 300 8553 (24 hours)
Fax: +49 (0) 180 300 8554
E-mail: shipservice@sam–electronics.de

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WARNINGS

< WARNINGS >

STORAGE OF PRINTED DATA
CHARACTERS PRINTED ON THERMAL PAPER WILL FADE AND GRADUALLY
DISAPPEAR WITH PASSAGE OF TIME. BE SURE TO PHOTOCOPY VITAL
MESSAGES YOU WISH TO KEEP PERMANENTLY, AND STORE SUCH COPIES
IN A DRY, SAFE PLACE.

INSTALLATION & OPERATING ENVIRONMENT

THE PRINTER CABINET IS IN THE “PROTECTED” EQUIPMENT
CATEGORY AS DEFINED UNDER IEC 60945(2002), AND IS NOT
WEATHERIZED FOR OUTDOOR INSTALLATION / OPERATION. ANY
DAMAGE CAUSED DIRECTLY OR INDIRECTLY THROUGH WATER
INTRUSION IS NOT COVERED BY THE MANUFACTURER’S OR
DEALER’S WARRANTY.

OPERATING PROCEDURES
ANY DAMAGE CAUSED BY OPERATING THE EQUIPMEN T OUTSIDE THE
SPECIFICATIONS DESCRIBED IN THIS MANUAL IS NOT COVERED BY
THE MANUFACT URER’S OR DEALER’S WARRANTY. CON TACT YOUR
DEALER FOR DETAILED WARRANT Y TERMS AND CONDI TIONS.

FOR AUTHORIZED SERVICE ENGINEERS

BE SURE TO SWITCH THE EQUIPMENT OFF AND UNPLUG THE POWER
CORD BEFORE OPENING THE CABINET TO CHANGE DIP SWITCH SETTINGS
OR TO CONDUCT SERVICING.

LIABILITY
● OPERATION
NEITHER THE MANUFACTURER NOR I TS DEALER IS RESPONSIBLE
FOR ANY LOSS OF LIFE, BODILY INJURY OR DAMAGE TO THE
PROPERTY RESULTING FROM THE USE OF THIS EQUIPMENT OR
FROM BEING, FOR ANY REASON, UNABLE TO OPERAT E THE
EQUIPMENT.

● MANUAL
REASONABLE PRECAUTIONS HAV E BEEN TAKEN TO PREPARE THIS
MANUAL. HOWEV ER, NEI THER T HE MANUFACTURER NOR ITS
DEALER ASSUMES ANY RESPONSIBILI TY FOR ERRORS OR
OMISSIONS.

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List of Contents

List of Contents
Page
1. Introduction.......................................................................................................................1
2. Specifications ...................................................................................................................2
2.1. Printer Specifications................................................................................................2
2.2. External Interface Specifications .............................................................................2
2.3. Self–Diagnostic Test Function..................................................................................2
2.4. Environmental Specifications ..................................................................................3
2.5. Other Specifications..................................................................................................3
3. Control Panel Functions ..................................................................................................4
4. Operation .........................................................................................................................5
4.1. General .......................................................................................................................5
4.1.1. Printer Paper ..................................................................................................5
4.1.2. Printer Paper Handling Precautions ......................................................5
4.2. Loading Thermo–Sensitive Paper ............................................................................5
4.3. Removing Printed Paper ...........................................................................................9
4.4. Self–Diagnostic Tests..............................................................................................10
5. Installation .................................................................................................................. 11
5.1. Printer Cabinet......................................................................................................... 11
5.2. Connections.............................................................................................................12
5.2.1. Introduction ......................................................................................................12
5.2.2. Connecting Power Supply .......................................................................12
5.2.3. Connecting to NAVTEX Receivers ........................................................13
5.2.4. Connections through RS–232C Connector....................................................14
5.2.5. Grounding Printer Cabinet ......................................................................14
5.2.6. Replacing Fuse ............................................................................................14
5.3. Changing Initial Operating Parameter Settings ....................................................15
5.3.1. Introduction ......................................................................................................15
5.3.2. Accessing and Making DIP Switch Settings ..................................................15
5.3.3. Enabling RS–232C Port (DSUB–9 Connector) ...............................................16
5.3.4. Setting Baud Rate to 4800 Baud .....................................................................16
5.3.5. Using RS–232C Port at 4800 Baud..................................................................17
5.3.6. Selecting Bold Font Type.................................................................................17
5.3.7. Programming via RS–232C Port......................................................................17
5.4. Using Printer Readiness Status Signals ...............................................................18
5 . 5 . S o f t w a r e S e t t i n g s on NAVTEX Receivers.........................................................19
5.5.1. Connecting DEBEG 2902 or NAVTEX 2918 Receiver as Host Equipment ...19
5.5.2. Changing Output Settings .........................................................................19
5.5.3. Checking Output Port Settings .................................................................19

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List of Figures & Tables

List of Figures and Tables

Page
Figure 2-1 Printer Cabinet Dimensions (in millimeters) .........................................................3
Figure 3-1 Control Panel........................................................................................................4
Figure 4-1 Loading Sequence Step – 1 .................................................................................6
Figure 4-2 Loading Sequence Step – 2 .................................................................................6
Figure 4-3 Loading Sequence Step – 3 .................................................................................7
Figure 4-4 Loading Sequence Step – 4.................................................................................7
Figure 4-5 Loading Sequence Step – 5 .................................................................................8
Figure 4-6 Loading Sequence Step – 6 .................................................................................8
Figure 4-7 Removing Printed Paper ......................................................................................9
Figure 4-8 Results of Self–Diagnostic Tests – Example.......................................................10
Figure 5-1 Printer Cabinet Dimensions (in millimeters) ....................................................... 11
Figure 5-2 Top View of Connectors......................................................................................12
Figure 5-3 Power Supply Receptacle (Top View).................................................................12
Figure 5-4 Connections Between DEBEG 2902/NAVTEX 2918 and 9525..........................13
Figure 5-5 8–pin DATA Connector Receptacle (Front View) ................................................13
Figure 5-6 RS–232C (DSUB–9) Receptacle Pin Assignments ............................................14
Figure 5-7 Ground Terminal .................................................................................................14
Figure 5-8 Fuse Holder........................................................................................................14
Figure 5-9 Initial DIP Switch Settings...................................................................................15
Figure 5-10 Enabling RS–232C Port .....................................................................................16
Figure 5-11 Setting Baud Rate to 4800 .................................................................................16
Figure 5-12 Accepting Input via RS–232C Port at 4800 Baud...............................................17
Figure 5-13 Setting Font Type to Bold....................................................................................17
Figure 5-14 Enabling Programming Port ...............................................................................17
Figure 5-15 Format of Printer Readiness Status Signal ........................................................18
Table 5-1 Selectable Parameters through DIP Switch Settings ..........................................15
Table 5-2 Logic State of Error Bits vs. Printer Readiness Status........................................18
Table 5-3 Printer Readiness Statuses and Corresponding Outputs ...................................18

List of Abbreviations
AIS:: Automatic Identification System (device for automatic reception / broadcasting of ship’s ID & navigational data)
ASCII: American Standard Code for Information Interchange (code set of characters used in digital data transfer)
BNC: Shape of coaxial connector (commonly used for receiver’s 50–ohm antenna input terminal)
DIP: Dual–in–Line, (shape of IC chips and digital switch packages)
DSUB: Connector’s shape (commonly used for RS–232C/RS–422 ports); DSUB–9 carries a total of 9 pins in its housing.
EMC: Electromagnetic Compatibility (requirements on radio interference emission and immunity to interference)
GND: Ground (grounded side of internal circuitry)
hex: hexadecimal notation
IEC: International Electrotechnical Commission (international organization for setting test standards)
NBDP: Narrow Band Direct Printing
NMEA: National Marine Electronics Association (U.S. organization for setting marine electronics technical requirements)
PCB: Printed Circuit Board
RAM: Random Access Memory (memory for execution of installed system software program and data processing)
RH: Relative Humidity
ROM: Read–only Memory (memory for storage of system software)
VDC: Volts DC
VER: Version (software version)
VHF: Very High Frequency (frequency band from 30 MHz to 300 MHz)

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Introduction

1. Introduction

The Model 9525 is a serial line thermal printer unit equipped with a stationary print head for
quiet, high speed line–by–line printing of alphanumeric characters, and developed primarily as
a successor to the DEBEG 9529 NAVTEX printer. Interfaced directly with the DEBEG 2902
and NAVTEX 2918 display–type NAVTEX receivers , the 9525 prints out stored or live text
messages that are fed from the host equipment at a data transfer rate of 110 or 4800 baud,
across a 112 mmX25m thermo–sensitive paper roll using 12X8 dot matrix fonts The font can be
changed to a bold type if an enhanced legibility is desired.
The unit can also be used as an alternative printer for the DEBEG 2900 printing–type NAVTEX
receiver whose replacement printers are no longer available. The receiver’s system software
needs to be upgraded and an optional wiring harness kit installed. to sense printer readiness
status signals and generate appropriate audible and visual alerts for the convenience of the
user.
Two hardware interface ports are installed as standard and can be selected by internal DIP
switch settings: an 8–pin connector for current loop connections, and a DSUB–9 connector for
RS–232C level connections. The former is mainly designed to accept character data from the
DEBEG 2902 and NAVTEX 2918 NAVTEX receivers, while the latter is intended for high speed
general printing applications (e.g. VHF–AIS transponders and NBDP systems) that output
ASCII text characters.
With the high transfer rate (4800 baud) selected, the printer’s readiness status outputs are
available from the active interface port for control of data flow from the host equipment. The
host’s system requires modifications to process the status signals properly, thereby allowing the
user to be alerted with appropriate visual or audible indications on paper supply, feed and other
printer–related conditions.

Supported Host NAVTEX Receivers

The 9525 can be operated as an external printer for the following NAVTEX receivers:

･ DEBEG 2900 MKⅠ(NOTE 1)

･ DEBEG 2902 (NOTE 2)
･ NAVTEX 2918 (NOTE 2)

NOTES:
1. Receiver units with serial numbers 300001 and above are supported. The receiver software must be
updated to Version to NT2009A1 and a modification kit (wir ing har ness and 8–pin connector) must be
installed in the receiver cabinet. The BNC connector installed in the DATA hole will no longer be used.
The data rate of 4800 baud is recommended.
Older hardware versions without a BNC connector installed in the rear are not supported.
2. The data rate should be set to 110 baud to print live NAVTEX messages. Since the host does not support
the printer’s readiness status outputs, the user must check if paper feeds correctly and must monitor the
amount of paper remaining in the printer to avoid a failure to print vital messages.

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Specifications

2. Specifications

2.1. Printer Specifications

● Print Head Type: Line thermal head, LTPV445
● Maximum No. of Printable Characters: *1 52 characters /line
● Character Font Size: 12×8 dots, 2.1 mm(H) X 1.8 mm(W)
Bold type fonts selectable via DIP–switch settings
● Printing Speed: Approximately 2 seconds / line
● Recording Paper: Thermo–sensitive, 112 mm×25 m / roll
TF50KS–E2, TP 4482 or equivalent
More than 440,000 characters printable / roll
*1:When connected to the DEBEG 2902 / NAVTEX 2918, the printer prints up to 40 characters / line to match
the message text display format.

2.2. External Interface Specifications

● Hardware Interface Ports: 8–pin DATA connector and DSUB–9 connector
● Active Output Port and Level: Selectable via DIP–switch settings
･ Initial (default) Setting: DATA connector (NMEA–0183, current loop)
･ Optional Setting: DSUB–9 (RS–232C)
● Baud Rate: 110 and 4800, selectable via DIP–switch settings
● Flow Control:
･ 110 Baud: None ( asynchronous)
･ 4800 Baud: The printer readiness status is output in the
following format at 0.3–second intervals:
@2X (hex), where X’s 4–bit logic states represent
the following readiness statuses:
- Bit 0: Printer ready = 0, buffer memory full = 1
- Bit 1: Paper loaded = 0 , unloaded = 1
- Bit 2: Platen lever locked = 0 , unlocked = 1
- Bit 3: Always set to 0
Examples:
(a) Normal (printer ready): @20 hex
(b) Buffer memory full: @21 hex
(c) No paper (unloaded): @22 hex
(d) Platen unlocked (print head not ready): @24 hex
(e) Statuses (b), (c) and (d) combined: @27 hex
NOTE: Host equipment’s software should be modified to
properly process the above status signals to control data
flow and display appropriate error messages accordingly.
● Data Bit Format: ASCII 8 data bits, 1 stop bit, none parity

2.3. Self–Diagnostic Test Function

● Printer: Test printing of all embedded characters
● Main PCB (memory): RAM and ROM integrity checks
● Other Tests: Indicator lamp test

(continued on next page)

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Specifications

2.4. Environmental Specifications

● Product Category: Protected equipment under IEC 60945 ( 2002)
● Ambient Temperature Range:
ﾟ
–15 to 55 C /operating, *295% RH
ﾟ
–25 to 70 C /storage
● Vibration: IEC 60945 ( 2002)
● EMC Compliance: IEC 60945 ( 2002)
● Compass Safe Distances: *3X.Xm ( standard ), *3X.Xm ( steering)

*2: Humidity measured at ambient temperature of 40 C

*3: Energized condition with printing in progress ﾟ

2.5. Other Specifications

● Power Requirements: *424 VDC ( nominal), floating ground
Approx. 50 mA/standby
Approx. 250–300 mA/ during feed
Approx. 500 mA average/during printing
Approx. 2A peak./ during printing
● Dimensions: 167(H)X182(W)X84(D) mm, less mounting tabs
NOTE: See Figure 2–1 below for details.

● Weight: Approx. 1.3 kg (printer cabinet, unloaded)

Approx. 170g ( standard roll of 112 mmX25m paper)

*4 : The printer operates safely over 18.5–36 VDC range.

Figure 2-1 Printer Cabinet Dimensions (in millimeters)

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Control Panel Functions

3. Control Panel Functions

The figure below shows the control panel of the printer. This section describes a summary of
the functions provided by the controls and indicators.

Figure 3-1 Control Panel

① Power Switch

SAM Serial Printer 9525

④ Readiness Lamp
⑤ Paper Alarm Lamp
③ Power Lamp
② Paper Feed Key
① Power Switch
This rocker–type switch turns the equipment on/off. Pressing the upper part “I” turns it on,
causing the power lamp (③) to glow. Pressing the lower part “0” turns it off. The system
software is reset on each power–up.
If the equipment is to be left turned off for extended periods of time, remove the remaining
recording paper roll from the cabinet and place it in dry storage.

② Paper Feed Key (FEED)

Pressing this key feeds the recording paper one line at a time. After a roll of paper is
installed or if there is a paper slack, press the key repeatedly and check to be sure that the
paper advances correctly.
Holding the key down causes the printer to feed continuously.
NOTE: Turning the equipment on while holding down this invokes a self–diagnostic function. See paragraph
4.4 for details.

③ Power Lamp (POWER)

This lamp glows while the equipment is turned on.

④ Readiness Lamp (READY)

This lamp remains unlit with the platen lever in locked position, and ready to accept text
characters from host equipment (e.g. NAVTEX receiver or AIS device) connected to the
8–pin DATA connector or DSUB–9 (RS–232C) connector on the upper part of the cabinet.
Pushing the lever to the unlocked (disengaged) position causes the lamp to glow, indicating
that the printer is not ready for operation.

⑤ Paper Lamp (PAPER)

The lamp remains unlit while there is paper remaining in the printer. It glows as soon as the
installed paper has been used up.

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Operation

4. Operation

4.1. General

4.1.1. Printer Paper

Be sure to use the correct type of paper roll specified below.

TFK50KS–E2 , TP 4482 or equivalent (size: 112 mmX25m / roll ; see WARNING 1 below)

< WARNINGS >

1. INSTALLING A PAPER ROLL OTHER THAN THE SPECIFIED ONE MAY CAUSE THE
PAPER TO BE JAMMED, DAMAGING THE PRINT HEAD.
IF YOU WISH TO USE A LOCALLY AVAILABLE PAPER ROLL OF THE SAME SIZE AND
SIMILAR CHARACTERISTICS, SEND A SAMPLE TO US OR TO OUR AUTHORIZED
DEALER, ENABLING US TO CHECK ITS COMPATIBILITY WITH THE PRINTER
MECHANISM BEFORE LOADING SUCH PAPER IN THE UNIT.
2. THE [PAPER] INDICATOR LAMP WILL NOT ILLUMINATE IF PAPER FEED IS JAMMED
OR FORCED TO STOP DUE TO INCORRECT INSTALLATION OF PAPER ROLL.
TO PREVENT THIS PROBLEM, REPEATEDLY PRESS THE [FEED] KEY, CHECKING TO
BE SURE THAT THE PAPER ADVANCES CORRECTLY EACH TIME A NEW ROLL OF
PAPER IS INSTALLED.

< CAUTION >

The appearance of a red line marking on the paper’s right edge indicates
that there is less than 1 meter of paper remaining.

4.1.2. Printer Paper Handling Precautions

The thermo–sensitive paper has a chemical coating on one side (printing side) that reacts to
the heat of the print head to mark the paper. Because of this property, the following precautions
should be observed when storing or handling rolls of unused paper or paper that has been
printed:
･ Do not place it near a direct heat source.
･ Do not place it near chemical liquids such as alcohol or paint.
･
･
ﾟ ﾟ
Place it in an area where the ambient temperature is below 50 C (122 F ).
Do not expose it to direct sunlight for prolonged periods of time. Unused paper will become
gray; markings on paper will fade.
･ Exercise care when using adhesive paste or tape containing organic compounds; they will
cause printed areas to fade.
･ Use a ballpoint pen, pencil, fountain pen or stamp pad to write /mark on paper. Chemical ink
will cause printed characters to fade.

4.2. Loading Thermo–Sensitive Paper

An illuminated “ PAPER” indicator signifies that an end–of–paper condition has been detected
or a paper roll has been installed incorrectly. While the “ PAPER” lamp remains lit, the
equipment will not print messages. If the paper supply is low, replace the paper via the
procedure illustrated below.

(continued on next page)

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Operation

4.2. Loading Thermo–Sensitive Paper (continued – 2 / 4 )

(1) Lift–open (②) the paper compartment cover while pushing (①) the platen lever, as
illustrated below.
Figure 4-1 Loading Sequence Step – 1

② Lift–open paper compartment cover

① Keep on pushing platen lever

The illustration below shows the printer with its paper compartment exposed.

Figure 4-2 Loading Sequence Step – 2

Paper Compartment

Paper Cutting Edge

Platen
Platen Lever
Mandrel Holder

Mandrel Holder

(continued on next page)

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Operation

4.2. Loading Thermo–Sensitive Paper (continued – 3 / 4 )

(2) Insert the paper roll mandrel into the center of the paper roll, with approximately 10
centimeters of paper unwound.

Figure 4-3 Loading Sequence Step – 3

Paper Roll

Printing Side Paper Roll Mandrel

Insert mandrel into roll’s center

(3) Install the paper roll in the paper compartment by pushing the roll down until the mandrel is
locked in place in the mandrel holders’ notches.

Figure 4-4 Loading Sequence Step – 4

Install paper roll in mandrel holders

Place unwound paper outside

Be sure to place the unwound portion of the roll outside the printer cabinet.

(continued on next page)

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Operation

4.2. Loading Thermo–Sensitive Paper (continued – 4 / 4 )

(4) Close the paper compartment cover by pushing it until it snaps locked, with approximately
5 to 6 centimeters of paper issuing outside the cabinet.

Figure 4-5 Loading Sequence Step – 5

Push–close cover until it snaps locked

ﾟ
(5) Make sure that the paper’s right/left edges are at right angles (90 ) to the platen (i.e.
parallel to the sides of the cabinet), as illustrated below. A skewed issuance will cause the
paper to be jammed.
Figure 4-6 Loading Sequence Step – 6

Platen

ﾟ
Make sure paper comes out straight (at 90 to platen)

(6) Swtich the unit on, and by repeatedly pressing the FEED key, make sure that the paper
advances correctly without skewing to either side.

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Operation

4.3. Removing Printed Paper

(1) Pull out the paper until there is at least 3 centimeters of margin between the last line of the
printed message and the paper cutting edge.

(2) Then, while holding the paper at an angle of 30 to 45 degrees, pull the paper toward you at
a steady, moderate speed.

Figure 4-7 Removing Printed Paper

Pull paper edge toward you at moderate speed

ﾟ
30 to 45

Pulling too fast or too slow may cause an uneven cut line.

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Operation

4.4. Self–Diagnostic Tests

A self–diagnostic function is built in to check the hardware and software integrity of the
equipment. In the event a malfunction is suspected, execute the steps below to determine
whether the unit has become defective.

NOTE: The printer assembly is a consumable component, and should be replaced whenever the printer has
started printing partially illegible characters due to missing dots.

Switch the equipment off first, and switch it again while holding down the FEED key.

The test function will be automatically initiated, printing out test results like the following
example:

Figure 4-8 Results of Self–Diagnostic Tests – Example

STARTING SELF–DIAGNOSTIC TESTS

*** ***
ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789 : ; < = >? !”# $ % &’ ( )
+ ,- . /
*
*** TEST RESULTS ***
SOFTWARE : VER. 1.10*1
SYSTEM CHECK : OK
INDICATOR LAMP TEST : EXECUTED
PRINTING TEST : EXECUTED
TESTS COMPLETED
*** ***
*1: Software version indicated is an example.

The following hardware parts will be tested:

(1) SYSTEM CHECK : System software ( checking RAM and ROM)

Test result indication “ FAIL ” represents a hardware malfunction of the main PCB. Contact
your dealer for assistance.

(2) INDICATOR LAMP TEST: Main PCB (checking whether all lamps blink)
If one or more of the lamps fails to blink during the test, it is a sign of failure of the affected
lamp(s) and/or the main PCB. Contact your dealer for assistance.

(3) PRINTING TEST : Printing function (printing all alphanumerical characters embedded)
The following checks are made:
･ If one of the thermal elements on the print head is defective, its dot line will not be
printed.
･ If thermal elements are worn, printing will fade.
･ If the printer paper is too humid, printing will be poor.

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Installation

5. Installation

5.1. Printer Cabinet

The cabinet is designed to be mounted on a tabletop using the rear plate attached to back of
the cabinet.
The cabinet construction is not waterproof. Avoid sites where it is likely to be exposed to water
splash.
Areas where the paper will be exposed to direct sunlight should also be avoided.
If the standard inter–unit interface cable (printer cable), supplied with the equipment, is to be
used to connect to the host equipment (e.g. DEBEG 2902, DEBEG 2900), the proposed site for
installation must be within 3 meters ( = standard cable length) from the NAVTEX receiver.
To facilitate connecting / disconnecting the cables to / from the cabinet, allow at least 12
centimeters of clearance above the top side before deciding on the installation site.

The printer cabinet dimensions are given in Figure 2–1 and also in Figure 5–1 below.

A set of four stainless–steel wood screws (4 mm diameter) and washers is supplied as standard
mounting hardware kit to secure the cabinet to the proposed site through the four notches on
the upper and lower tabs of the rear plate.
If you wish to use different mounting hardware other than the kit supplied, be sure to use 4–5
mm diameter screws and washers to avoid damage to the notches.

Figure 5-1 Printer Cabinet Dimensions (in millimeters)

Distance between notches = 120 mm

Notch (4 mm dia.)

Compass Safe Distances ( in energized condition, with printing in progress):

･ Standard Compass : X.X m
･ Steering Compass : X.X m

Weight : approx.1.4 kg with mounting bracket attached and standard roll of paper installed.

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Installation

5.2. Connections

5.2.1. Introduction
All electrical connections to the printer are to be made from the connectors (Figure 5–2 below)
installed on the top side of the cabinet.

< WARNING >

BE SURE TO SWITCH THE PRINTER OFF BEFORE MAKING ANY CONNECTIONS.

Figure 5-2 Top View of Connectors

RS–232C DATA Fuse Power Ground

(2A) (24 VDC)

5.2.2. Connecting Power Supply

The printer is designed to operate on 24 volts d–c ( nominal); it can safely operate over a
18.5–to–36 VDC range. Connections to the ship’s power supply are to be made using the
3–meter 2–conductor shielded cable supplied. The cable is terminated in a 3–prong plug at one
end, which mates with the “ POWER” receptacle on the upper part of the cabinet.
The plug’s pin assignments and conductor color code are listed below.
Plug Pin # Conductor Color Connection

1 White Power ＋ ( * 1 24 VDC)

2 Black Power －
3 Shield ( braid) Ground

The cabinet should always be grounded for safety and EMC compliance purposes. Connect the
“GND” terminal to the ship’s nearest earth ground, using as thick and short a wire as possible.

Figure 5-3 Power Supply Receptacle (Top View)

Pin # 1 ( * 1 24V + ) Pin # 3 ( Ground )

・ Mating Plug: FM214–3P Pin # 2 ( – )

*1: The equipment will operate safely over 18.5–36 VDC range.

< CAUTION >

Reversing the power cable polarity (black and white connections) causes the
fuse to blow.

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Installation

5.2.3. Connecting to NAVTEX Receivers

If the standard inter–unit interface cable ( 3m long) is to be used, connections to the DEBEG
2902/NAVTEX 2918 NAVTEX receivers can be accomplished by simply plugging the cable into
the RS–232C receptacle on the host equipment. If your installation requires a longer cable, use
a suitable length of two–conductor shielded cable, terminated in a DSUB–9 plug at one end and
an FM214–8P plug at the other end, as illustrated below.

Figure 5-4 Connections Between DEBEG 2902 /NAVTEX 2918 and 9525

NAVTEX 9525

3m (standard)

Figure 5-5 8–pin DATA Connector Receptacle ( Front View)

#8: Ground / Printer Status Output –

#1: Message Input + #7: No connection

#2: Ground / Message Input –

#6 (See NOTE)

#3: Printer Status Output +

#4 (See NOTE) #5 (See NOTE)

･ Mating Plug: FM214–8P

NOTE: These pins are reserved for software updating.

Initially this connector is selected for reception of character data from the host equipment or for
updating of the system software. If you wish to use the printer’s DSUB–9 connector (RS–232C
port) for connection to the host equipment, that port must first be enabled. Refer to paragraph
5.3.3 for instructions.

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Installation

5.2.4. Connections through RS–232C Connector

Host equipment that outputs RS–232C level data streams can be connected to the RS–232C
receptacle on the printer. The figure below shows the connector’s pin assignments.

Figure 5-6 RS–232C (DSUB–9) Receptacle Pin Assignments

#2: Message Input ( RXD)+ #3: Printer Status Output ( TXD)+
#1: No connection #5: Ground

#6: No connection #9: No connection

The RS–232C port is initially disabled so that the printer does not accept printable data input
from this port. To enable the port to receive data, refer to paragraphs 5.3.2 and 5.3.3 for
instructions.

If you wish to update the printer’s system software through this connector, refer also to
paragraph 5.3.7.

5.2.5. Grounding Printer Cabinet

Figure 5-7 Ground Terminal

The printer cabinet can be grounded to the vessel’s earth

ground without grounding the negative line of the ship’s power
source. In an installation where it is required, or desirable, to
ground the cabinet for safety reasons or *1EMC compliance
purposes, connect from this terminal to an appropriate earth
ground in the vessel using a thick wire. The ground wire should
be as short as possible to reduce the chance of picking up
interference from other onboard electronics.
*1EMC = electromagnetic compatibility

5.2.6. Replacing Fuse

Figure 5-8 Fuse Holder
A 3–ampere (3A) cartridge fuse ( 5.2 X 20 mm, slow–blow type)
is inserted in the holder on the rear panel.

Reversing the power cable polarity causes the fuse to blow

the instant the cable is connected to the ship’s power
supply.
< WARNING >
AN INCORRECTLY RATED FUSE OR INCORRECT TYPE FUSE WILL BLOW AT
POWER–UP OR WILL NOT PROTECT THE PRINTER IN THE REMOTE EVENT OF A
TROUBLE OVERLOADING ITS POWER SUPPLY.

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5.3. Changing Initial Operating Parameter Settings

5.3.1. Introduction
The following operating parameters are initially selected by means of a 4–segment DIP switch
package on the internal main PCB.
･ Programming Port on DSUB–9 Connector: Disabled
･ Enabled Input Port: 8–pin DATA Connector
･ Acceptable Input Speed (Baud Rate): 110 baud
･ Printable Font Type: Normal
To change some of those parameters for a specific application, follow the instructions below.

5.3.2. Accessing and Making DIP Switch Settings

To access, and set, the DIP switches, proceed as follows:
(1) Turn the equipment off or unplug the power cable from the cabinet.
(2) Detach the rear plate by unscrewing the 4 pan–head self–threading screws that secure
the plate to the plastic case, exposing the PCB. The 4–segment switch package, marked
“SW1” on the board should then be accessible. Table 5–1 below lists the parameters that
can be selected by changing the settings on the switch package.

Table 5-1 Selectable Parameters through DIP Switch Settings

Switch Segment Parameter Setting Result

#1 Programming Port / DSUB–9 OFF Disabled

ON Enabled
#2 Input Port Selection OFF 8–pin DATA Port enabled
ON DSUB–9 Port enabled

#3 Baud Rate Selection OFF 110

ON 4800
#4 Font Type Selection OFF Normal
ON Bold

(3) The figure below shows the settings that were initially made. All switch segments are set
to the “OFF” position (lower side in the figure), unless set otherwise by your dealer.
Figure 5-9 Initial DIP Switch Settings
SW1

ON # Parameter Initial Setting Result

1 Programming OFF *1Disabled

2 Input Selection OFF 8–pin DATA
3 Baud Rate OFF 110
4 Font Type OFF Normal
1 2 3 4
*1: Setting applicable to DSUB–9 port only
OFF OFF OFF OFF
(continued on next page)

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5.3.2. Accessing and Making DIP Switch Settings (continued – 2 / 2)

(4) With a small pointed–tool, such as a small screw driver or a ball–point pen, change the
desired parameters by setting the corresponding switch segments to either “ON” or
“OFF.”.

(5) Replace the back plate, observing the WARNING below.

< WARNING >

WHEN REPLACING THE PLATE, OVER–TIGHTENING EACH SCREW BEYOND THE POINT
WHERE IT STOPS WILL DESTROY THE THREADED PLASTIC HOLES, AND MUST BE
AVOIDED.

5.3.3. Enabling RS–232C Port (DSUB–9 Connector)

The RS–232C port (DSUB–9 connector) is provided for connection to other onboard host
equipment that outputs an RS–232C level character data stream. Initially this port is disabled
unless otherwise set by your dealer for specific applications.

Figure 5-10 Enabling RS–232C Port

To enable this port, set switch segment

No. 2 to “ON,” as illustrated below. ON
NOTE: The 8–pin DATA port will be disabled.

If you wish to update the system software

via the DSUB–9 connector, the RS–232C
port must be enabled when activating the 1 2 3 4
programming mode. See paragraph 5.3.7
for instructions.
OFF ON OFF OFF
NOTE: 8–pin DATA port disabled

5.3.4. Setting Baud Rate to 4800 Baud

Figure 5-11 Setting Baud Rate to 4800

The acceptable data input speed (baud

rate) is initially set to 110 baud. If you wish ON
to set the speed to 4800 baud for a
specific application, set switch segment
No. 3 to “ON” as illustrated at right.

This setting applies to both the RS–232C

1 2 3 4
and 8–pin DATA ports.

NOTE: If the equipment is to be used as an

external printer for the DEBG 2900 MK1, the OFF OFF ON OFF
baud rate of 4800 is recommended.

If you wish to use the 4800 baud speed to print data through the DSUB–9 (RS–232C)
connector, refer to paragraph 5.3.5 for instructions.

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5.3.5. Using RS–232C Port at 4800 Baud

Figure 5-12 Accepting Input via RS–232C Port at 4800 Baud

If your application outputs data characters

at an RS–232C level and at 4800 baud, ON
set switch segments No.2 and No.3 to
“ON,” as illustrated at right.

1 2 3 4

OFF ON ON OFF
5.3.6. Selecting Bold Font Type

Figure 5-13 Setting Font Type to Bold

If you wish to print data characters in bold

type, set switch segment No.4 to “ON,” as ON
shown at right.

1 2 3 4

OFF OFF OFF ON

5.3.7. Programming via RS–232C Port

Figure 5-14 Enabling Programming Port

The printer’s system software can be
updated via the RS–232C or the 8–pin
DATA connector. The programming port ON
(consisting of pins #2, #3 and #5) on the
RS–232C connector is initially disabled.

If you wish to update the software via the

RS–232C connector, set switch segments 1 2 3 4
No. 1 and No. 2 to “ON,” as shown at right.
This will place the equipment in the
programming mode, allowing the RS–232C ON ON OFF OFF
port to accept a software update.

< CAUTIONS >

1. Be sure to set switch segment #1 back to “OFF” upon completion of updating.
Otherwise the equipment will not function as a printer.

2. If your system uses the 8–pin DATA connector for connection to the host
equipment, be sure to set switch segment #2 also back to its OFF position.

NOTE: This switch segment #1 setting does not affect the status of the programming port on the 8–pin DATA
connector, which is enabled at all times.

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5.4. Using Printer Readiness Status Signals

When the input speed (baud rate) is set to 4800 baud, the printer automatically outputs,
through the active interface port, the following printer readiness status signals in the form of
@2X hex at 0.3–second intervals, where the logic states of the first 3 bits in X represent the
current printer readiness status, as follows:

･ Bit 0: Data buffer memory status

･ Bit 1: Paper loading status
･ Bit 2: Printing head status (platen locked/unlocked)

Host equipment’s output control section may be modified to control the flow of data by
processing these signals accordingly, allowing appropriate printer error messages to be visually
indicated to the user and all output data characters to be printed.

Figure 5-15 Format of Printer Readiness Status Signal

@2X hex

Bit 3 Bit 2 Bit 1 Bit 0

Table 5-2 Logic State of Error Bits vs. Printer Readiness Status

X’s Bit Position Logic State Printer Readiness Status

0 Data buffer memory ready (normal)

Bit 0
1 Data buffer memory full
0 Paper loaded (installed properly)
Bit 1
1 Paper unloaded (i.e. no paper or incorrect installation)
0 Platen locked (print head ready)
Bit 2
1 Platen unlocked (print head not ready)
Bit 3 0 Set to 0 at all times

Table 5-3 Printer Readiness Statuses and Corresponding Outputs

Error Bit State

Printer Readiness Status Output (hex)
Bit 3 Bit 2 Bit 1 Bit 0

(a) Printer ready to accept data/Printer normal 0 0 0 0 @20

(b) Data buffer memory full 0 0 0 1 @21
(c) No paper or incorrect paper installation 0 0 1 0 @22
(d) Platen unlocked 0 1 0 0 @24
(e) Statuses (b), (c) and (d) combined) 0 1 1 1 @27
(f) Statuses (b) and (d) combined 0 1 0 1 @25
(g) Statuses (c) and (d) combined 0 1 1 0 @26
(h) Statuses (b) and (c) 0 0 1 1 @23

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5.5. S o f t w a r e S e t t i n g s on NAVTEX Receivers

5.5.1. Connecting DEBEG 2902 or NAVTEX 2918 as Host Equipment

If you plan to use the printer to print live NAVTEX messages received on the DEBEG 2902 or
NAVTEX 2918 receiver, make the following software settings on the receiver side before
bringing the printer into service. For detailed instructions, consult the relevant section of the
manual for the host equipment.
It is assumed that the standard interface cable, terminated in a DSUB–9 plug at one end and an
8–pin plug at the other end, is used to connect between the printer and the NAVTEX receiver.

5.5.2. Changing Output Settings

(1) Press  to open the SYSTEM MENU.
(2) Highlight menu option “ 6:SELECT OUTPUT MESSAGES,” and press .
(3) Highlight menu option “ 1:RECEIVING MESSAGES,” and press .
(4) Change the setting ( initially iO F F ii) to iO N i .
Do not press  , unless you wish to print second receiver messages.
(5) Press  to return to the SYSTEM MENU.
(6) Proceed to the next paragraph to confirm the other required settings.

5.5.3. Checking Output Port Settings

It is assumed that the SYSTEM MENU is still showing on the NAVTEX screen.
Check the RS–232C port settings via the following steps.
(1) Highlight menu option “ 7:SET OUTPUT PORT,” and press .
(2) Highlight menu option “ 1:SET PORTS ON/OFF,” and press  .
(3) Check to be sure that option “1:RS–232C” is set to iO N i.
Correct the setting if it is set to iO F F i.
(4) Return to the previous menu by pressing .
(5) Highlight menu option “ 3:SET BIT FORMAT & RATE,” and press .
(6) Highlight menu option “ 1:RS–232C,” and press .
(7) Check to be sure that the current settings are as follows:

1: DATA BIT: I8I

2: STOP BIT: I1I
3: PARITY: INONEI
4: BIT RATE: I0.11I

Any other settings other than the above should be corrected as shown.

(8) Press  to close all menus, returning to the NAVTEX message display.

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