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    33 views11 pages

    Hy25-1380-M1 Us 08.11.168341111

    Uploaded by

    chaky212

    Copyright:

    © All Rights Reserved
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    of 11
    ALLISON Bulletin HY25-1380-M1/US. Owner's Manual Allison Installation 10-Bolt PowerShift PTOs Pre Installation of PTO 1, Install PTO pressure switch, part #379502, into port on Hydraulic Valve Cap. Torque between 120-140 In-tbs [14-16 Nm] (Fig 1) 2, If unit has a wetspline output option, install tee fitting (379627) into output bearing cap (Fig 2). Fig. PTO Installation When installing a PTO, always wear protective clothing and safety glasses. 1. Begin by draining the oil from the transmission. Use caution, since the oil may be hot (Fig. 3). NOTE: Installation shown is for Left Side (Street Side) of transmission 2, Remove the PTO aperture plate with a 15mm socket (Fig. 4). Fig.4 3 Bulletin HY25-1380-M1/US. Owner's Manual Allison Installation 10-Bolt PowerShift PTOs PTO Installation (Continued) 3. Remove the gasket and clean the aperture surface (Fig. 5). NOTE: Do not reuse the gasket that comes with the transmission. 4. Using a screwdriver, install the guide pins until they bottom out (Fig. 6). NOTE: Do not use sealing compounds because they are generally incompatible with automatic transmission fluid, 5. Install the special gasket over the guide pins. The ribbed surface should face outward, toward the installer (Fig. 7). NOTE: To ensure proper backlash and sealing of PTO to transmission, only use gasket furnished with the PTO. 6. Position the PTO and secure it with the top capscrew (Fig. 8). Fig. 6 7 mais Bulletin HY25-1380-M1/US. Owner's Manual Allison Installation 10-Bolt PowerShift PTOs PTO Installation (Continued) 7. Install the remaining capscrews. Torque all to 40-50 Ibs-ft [54-68 Nm] (Fig. 9). NOTE: Always use a crossing pattern with tightening capscrews. Alist of recommended tools can be found on: www.phtruck.com/Chelsea/Catalogs/Recommended Tools Fig. 8, Ifinstalling a wet spline output, attach hose to tee fitting on output flange. If Non-Wet Spline Option, attach hose to fitting at PTO valve (Fig. 10). 9, Remove the Transmission High Pressure port plug and securely install the 90° elbow fitting (379486) supplied with the PTO (Fig. 11) See page 14 for pressure port locations on Allison transmissions. Fig. 17 (Left side shown) 10. Wet Spline Option - Connect the pressure hose between the tee fitting on the output bearing cap and high pressure port on the transmission. Non-Wet Spline Option - Attach hose between PTO valve fitting and High Pressure Port on the transmission (Fig. 12). 12 Products Division Chelsea Sve Brann 1 38656 USA Bulletin HY25-1380-M1/US. Owner's Manual Allison Installation 10-Bolt PowerShift PTOs PTO Installation (Continued) 11. After determining the position of the rotatable flange/pump, install the flange with the gasket and capscrews supplied with the PTO (Fig. 13). Installing Rotatable Flanges The rotatable flange is shipped loose with the PTO Units for ease of installation. After determining the flange position, attach the flange to the PTO bearing cap using the capscrews provided in the bag kit. After installing the capscrews make sure to torque the screws to 24-28 Ibs-ft [33-39 Nm] Consideration should be taken on the size and weight of the pump being installed. (see page 5) CAUTION: If not installing direct mount pump at this time, install gasket, cover plate, and bolts to Wet Spline Output Option to prevent transmission fluid from leaking out of PTO flange if truck engine is turned “ON” (Fig. 14). NOTE: Also see pages 30-34 for Wet Spline information. 12. Complete the assembly by installing the electrical connection to the valve assembly (Fig. 15) and the pressure switch (379502) |. 16). Not available for the 287 Series Installations. 13. Reference SK-Drawings in this book for complete installation information. NOTE: After installation is complete, refill transmission with oil as per manufacturer recommendation. Run PTO for approximately 5-10 minutes. Check for any unusual noise or vibration. Also check for leaks and/or loose fittings or fasteners. Disengage PTO and shut vehicle engine off. Repair any discrepancies found. 13 Parker Hannifin Corp helena Products Bion Chelsea live Branch, MS 38654 USA Bulletin HY25-1380-M1/US. Owner's Manual Allison Installation 10-Bolt PowerShift PTOs Pressure Port and Aperture Opening Identification ‘These drawings represent left and right views of the MD and HD pressure ports on the transmission. Toe ~ Topileft WW h (257.8) x . Main Pressure Port aacteeth 488-20UNF-2A Main Pressure Port 175 10255 PS 24a! 438"-20UNF-28 Both Sides (180) 47510 255 PSI Both Sider Allsoni0-Sok Pad wie 7 MD ral yi niger a 498"-20UNF-2A Main Pressure Port 475 t0 255 PSI L— 2430 _| 438"-20UNF-28 Both Sides (5180) 17510 255 PSI Both Sie Alisont0-Bok Pad HD 36 Tea Pr es, \ eae Aliens 0-Gok Pas s7-Teth Seez0UNE2A Standard Hose Specifications by Transmission Lt Sige ony TRANS. | {Uae | LOCATION 267 Series |aaci7as Series 859 Series | "ZOB77 MD__|P*___| Top Right (Right Press. Port)|320190-6x| 320180-2x | 829075-0X | 920141-1% MDP | LH Side (Lett Press. Por) | 320130-1x|_320130-5x_| 320130-5x | 320141-1X MD |°P"___| RH Side (Right Press. Port) |320130-4x| 320075-1X_| 320075-1x | s20141-1X HO | °P Top Right (Left Press. Port) |320130-6x | 329075-2x_| 329075-2x | a29141-1X HD |=P!___| LH Side (Lett Press. Port) _[320130-1x|_320180-4x | s20130.4x | s20741-1x HOY LH Side (Left Press. Port) = 329130-5x | 320130-5x | 320141-1X HON Top Right (Left Press. Port) 5 329130-4X__| 820075-4x | $20141-1X MD‘? | *R",°S" | LH Side (Left Press. Port) = 329130-5x | 329130-5x | 320141-1X MD" | =R’,°S* | RH Side (Right Press Por) | __— 329075-1X | 329075-1x | 329141-1X An HD with 2 PTOs requires a 379556 ‘T” fitting and a 379703 swivel nut $0 degree elbow to attach 2 hoses to the single port on the lett side. 1 Lubrication Option “R’, “S” shitter Options "@” and “H’ for 277 and 870 Series 2 Lubrication Option “R’, “S" for 278 Series 10-Bolt PowerShift PTOs Owner's Manual Installation Sketches Bulletin HY25-1380-M1/US s9ysinig Od 6 o1nssoic aP Jo} pounbou st woo worssjussued, oy YoRDeMLOD “LON (9 sau Zbe-yS) weyo 19g fieredes 90} 19510 ‘812 9 LIZ a? 4801 Z1-01 23s evenbiol vous 32 ainsseid 2068/6 883 onc, See a vented » seveue ono ae ovens wou 0809 o ourarent 2 pet ‘ Ave ‘ soot ura pri-oes ox onto, vous eiraseng 2098/8 spn o ne Somme g tmwowp sezeve gS 2 Ss 2 f 3. @ th 8 eng . 5° 8 wero novos oun decoy g g298 Ss 2 Qe a s phage Ty & gi. o8 eum eee zsgs aug bq%5 £8 eee Egos aoe 50 5K §c=z ato8 s2 38 Teno uouniony 1 x27 20826 9) 9oueeI geen sani tonyaue amon 2608 eumenta wale sow 10-Bolt PowerShift PTOs Owner's Manual Installation Sketches Bulletin HY25-1380-M1/US (9 neu Z2p-HS) mons w yur 23g Yeroi evo Ur Ha gig els (suo eg Aeveiedes o804 p10 822 ee ron tH He 865 io ae sonues poods treace vemsomstoid zossze ‘oienbuol pinay 8 ory

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