5.

Maintenance Section

15.1.3 Troubleshooting
15.1.3.1 Engine management system ......................................................................15-72
15.1.3.2 Starter system ..............................................................................................15-96
15.1.3.3 Charging system ..........................................................................................15-98

Troubleshooting

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15.1.3.1 Engine management system

Applicable fault codes for Instrument cluster (A-008)
Code Description
0101 “System pressure in brake circuit 1" sensor supply has short to ground
0102 “System pressure in brake circuit 1" sensor supply has short to positive
0104 Signal input of the “System pressure in brake circuit 1" sensor is below range.
0105 Signal input of the “System pressure in brake circuit 1" sensor is beyond range.
0201 “System pressure in brake circuit 2" sensor supply has short to ground.
0202 “System pressure in brake circuit 2" sensor supply has short to positive.
0204 Signal input of the “System pressure in brake circuit 2" sensor is below range.
0205 Signal input of the “System pressure in brake circuit 2" sensor is beyond range.
0301 Cab release has short to ground
0308 Cab release has short to ground or line break
0508 Fuel level sensor has short to ground or line break
0603 Under-range gas sensor values.
0607 “Terminal W” input has short to ground or line break
0901 K-wire has short to ground
Troubleshooting

1020 Vehicle CAN bus faulty.

1100 Status of digital input X4 18/9 'Left turn signal at tractor vehicle' is implausible.
1101 Status of digital input X4 18/18 'Right turn signal at tractor vehicle' is implausible.
1102 Status of digital input X1 18/15 'Left turn signal at trailer' is implausible.
1103 Status of digital input X1 18/3 'Right turn signal at trailer' is implausible.
1105 Status of digital input X3 18/5 'Main beam' is implausible.
1106 Status of digital input X3 18/8 'Terminal 58' is implausible.
1115 Status of digital input X4 18/13 'Power take-off is implausible.
1120 Status of digital input X4 18/14 'Left cab lock' is implausible.
1121 Status of digital input X4 18/15 'Right cab lock' is implausible.
1122 Status of digital input X4 18/6 'tipper indicator lamp' is implausible.
1123 Status of digital input X4 18/7 'Bulb indicator' is implausible.
1126 Status of digital input X3 18/6 'Door contact' is implausible.
1138 Status of digital input X2 18/10 'Terminal 15R' is implausible.
1140 Status of digital input X2 18/12 'Cross-shaped rocker switch UPWARDS' is implausible.
1432 Internal fault in control unit.
1520 CAN bus to tachograph has failed.
1903 Circuit 15 has line break
1941 Over-voltage at terminal 30.
1942 Under-voltage at terminal 30.
2515 No text file stored in instrument.
3021 Control unit INS Instrument has failed.
3040 Control unit MR engine control has failed.
3002 Control unit CPC Common Power train Controller has failed.
3014 Control unit ABS anti-lock braking system has failed.
4021 Non-parameterized control module INS instrument is detected.

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Code Description
4040 Non-parameterized control module MR engine control is detected.
4002 Non-parameterized control module CPC Common Power train Controller is detected.
4014 Non-parameterized control module ABS anti-lock braking system is detected.
4025 Unknown fault code Unknown fault type: 0
4221 Control module INS instrument responds to diagnosis request although it is parameterized as not
diagnosable.
4240 Control module MR engine control responds to diagnosis request although it is parameterized as not
diagnosable.
4202 Control module CPC (Common Power-train Controller) responds to diagnosis request although it is
parameterized as not diagnosable.
4214 Control module ABS (Anti-lock Braking System) responds to diagnosis request although it is parame-
terized as not diagnosable.

Applicable fault codes for Control unit FMR/CPC (A-003)

Code Description
0110 No or incorrect CAN message from control unit ABS anti-lock braking system
0114 No or incorrect CAN message from control unit INS Instrument

Troubleshooting
0201 Engine CAN to MR engine control in single-wire mode
0202 No or incorrect CAN message from control unit MR engine control
0203 Engine CAN to MR engine control interrupted
0416 High speed CAN bus has failed for more than 100 ms
0418 High speed CAN bus has failed
0508 Transmission CAN data-bus is not supplying any data
0783 Error during data scanning
1120 Connection 'D+' has short to positive
1125 Connection 'D+' at pin X4 18/13 is implausible or has short to ground or line break
1223 Clutch pedal switch 1 at pin X1 18/1 has line break or is incorrectly adjusted
1421 Brake light switch has line break or is incorrectly adjusted
1423 Brake light switch at pin X1 18/11 has short circuit
1623 Clutch pedal switches 1 and 2: incorrect adjustment or switches sticking
1723 Neutral position switch at pin X4 18/16 is faulty or stuck
2023 Engine brake switch of “Engine control / continuous brake” operating lever faulty
2520 Switch group 1/4 has short to positive
2522 Switch group 1/4 has short to ground
2620 Switch group 2/3 has short to positive
2622 Switch group 2/3 has short to ground
2720 The oil level switch of the automatic engine oil replenishing M2 has
3021 Circuit 30 has line break
3031 Terminal 30 over-voltage
3032 Terminal 30 under-voltage
3130 Coolant level switch B6 or air filter monitoring switch B7 is defective and/or the power supply at pin
(A3) X3 21/3 has short to ground or short to positive/ line break
3233 Air cleaner monitoring switch is faulty

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Code Description
3236 Soiling limit of air cleaner is reached
3330 Outside air temperature sensor short to ground or short to positive/ line break
3634 Maximum wear of clutch lining is reached
3635 Clutch position sensor not within permissible range
4041 'Terminal W' signal is implausible
4141 'Transmission input speed' signal is implausible
4145 Transmission input speed sensor short to ground or short to positive/ line break
4341 Invalid speed signal
4345 The vehicle speed signal has short to ground or short to positive/ line break
4440 The first branch of the foot throttle actuator has short to ground or short to positive/ line break,
4540 The second branch of the foot throttle actuator has short to ground or short to positive/ line break
4641 Foot throttle actuator faulty
4642 Foot throttle actuator does not reach idle throttle stop.
4643 Foot throttle actuator not within learned range
4644 Foot throttle actuator stiff in operation
5052 Solenoid valve 1 at pin X3 15/4 has short to ground
5053 Solenoid valve 1 at pin X3 15/4 has short to positive
Troubleshooting

5054 Solenoid valve 1 at pin X3 15/4 has line break

5152 Solenoid valve 2 at pin X3 15/7 has short to ground
5153 Solenoid valve 2 at pin X3 15/7 has short to positive
5154 Solenoid valve 2 at pin X3 15/7 has line break
5252 Common ground cable of solenoid valves Constant throttle and Engine brake has short to ground
5253 Common ground cable of solenoid valves Constant throttle and Engine brake has short to positive
5552 Common ground cable of solenoid valves Y29 and Y30 has short to ground
5553 Common ground cable of solenoid valves Y29 and Y30 has short to positive
5652 'Brake light actuation' output has short to ground
5653 'Brake light actuation' output has short to positive
5654 'Brake light actuation' output has line break
5752 'Reversing light actuation' output has short to ground
5753 'Reversing light actuation' output has short to positive
5754 'Reversing light actuation' output has line break
5852 'Actuation of D+' output has short to ground
5853 'Actuation of D+' output has short to positive
5854 'Actuation of D+' output has line break
5952 Actuation of automatic engine oil replenishing has short to ground
5953 Actuation of automatic engine oil replenishing has short to positive
5954 Actuation of automatic engine oil replenishing has line break
6262 Control module has an internal error.
6265 Control module has an internal error.
6361 Control unit is in boot loader mode.
6365 Control module has an internal error.
7060 -000 Parameterization error or internal error: Parameter block 000 is implausible.
7060 -001 Parameterization error or internal error: Parameter block 009 is implausible.

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Code Description
7060 -002 Parameterization error or internal error: Parameter block 010 is implausible.
7060 -003 Parameterization error or internal error: Parameter block 011 is implausible.
7060 -004 Parameterization error or internal error: Parameter block 012 is implausible.
7060 -005 Parameterization error or internal error: Parameter block 013 is implausible.
7060 -006 Parameterization error or internal error: Parameter block 014 is implausible.
7060 -007 Parameterization error or internal error: Parameter block 015 is implausible
7060 -008 Parameterization error or internal error: Parameter block 019 is implausible
7060 -009 Parameterization error or internal error: Parameter block 020 is implausible.
7060 -010 Parameterization error or internal error: Parameter block 021 is implausible
7060 -011 Parameterization error or internal error: Parameter block 022 is implausible
7060 -012 Parameterization error or internal error: Parameter block 023 is implausible.
7060 -013 Parameterization error or internal error: Parameter block 024 is implausible.
7060 -014 Parameterization error or internal error: Parameter block 029 is implausible.
7060 -015 Parameterization error or internal error: Parameter block 030 is implausible.
7060 -016 Parameterization error or internal error: Parameter block 031 is implausible.
7060 -017 Parameterization error or internal error: Parameter block 032 is implausible.
7060 -018 Parameterization error or internal error: Parameter block 039 is implausible.

Troubleshooting
7060 -019 Parameterization error or internal error: Parameter block 040 is implausible.
7060 -020 Parameterization error or internal error: Parameter block 041 is implausible.
7060 -021 Parameterization error or internal error: Parameter block 042 is implausible.
7060 -022 Parameterization error or internal error: Parameter block 043 is implausible.
7060 -023 Parameterization error or internal error: Parameter block 044 is implausible.
7060 -024 Parameterization error or internal error: Parameter block 049 is implausible.
7060 -025 Parameterization error or internal error: Parameter block 050 is implausible.
7060 -026 Parameterization error or internal error: Parameter block 051 is implausible.
7060 -027 Parameterization error or internal error: Parameter block 059 is implausible.
7060 -028 Parameterization error or internal error: Parameter block 060 is implausible.
7060 -029 Parameterization error or internal error: Parameter block 061 is implausible.
7060 -030 Parameterization error or internal error: Parameter block 069 is implausible.
7060 -031 Parameterization error or internal error: Parameter block 070 is implausible.
7060 -032 Parameterization error or internal error: Parameter block 071 is implausible.
7060 -033 Parameterization error or internal error: Parameter block 072 is implausible.
7060 -034 Parameterization error or internal error: Parameter block 073 is implausible.
7060 -035 Parameterization error or internal error: Parameter block 079 is implausible.
7060 -036 Parameterization error or internal error: Parameter block 080 is implausible.
7060 -037 Parameterization error or internal error: Parameter block 089 is implausible.
7060 -038 Parameterization error or internal error: Parameter block 090 is implausible.
7060 -039 Parameterization error or internal error: Parameter block 091 is implausible.
7060 -040 Parameterization error or internal error: Parameter block 092 is implausible.
7060 -041 Parameterization error or internal error: Parameter block 099 is implausible.
7060 -042 Parameterization error or internal error: Parameter block 100 is implausible.
7060 -043 Parameterization error or internal error: Parameter block 101is implausible.
7060 -044 Parameterization error or internal error: Parameter block 109 is implausible.

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Code Description
7060 -045 Parameterization error or internal error: Parameter block 110 is implausible
7060 -046 Parameterization error or internal error: Parameter block 111 is implausible.
7060 -047 Parameterization error or internal error: Parameter block 112 is implausible.
7060 -048 Parameterization error or internal error: Parameter block 113 is implausible.
7060 -049 Parameterization error or internal error: Parameter block 114 is implausible.
7060 -050 Parameterization error or internal error: Parameter block 115 is implausible.
7060 -051 Parameterization error or internal error: Parameter block 116 is implausible.
7060 -052 Parameterization error or internal error: Parameter block 117 is implausible.
7060 -053 Parameterization error or internal error: Parameter block 118 is implausible.
7060 -054 Parameterization error or internal error: Parameter block 119 is implausible.
7060 -055 Parameterization error or internal error: Parameter block 120 is implausible.
7060 -056 Parameterization error or internal error: Parameter block 129 is implausible.
7060 -057 Parameterization error or internal error: Parameter block 130 is implausible.
7060 -058 Parameterization error or internal error: Parameter block 131 is implausible.
7060 -059 Parameterization error or internal error: Parameter block 132 is implausible.
7060 -060 Parameterization error or internal error: Parameter block 133 is implausible.
7060 -061 Parameterization error or internal error: Parameter block 139 is implausible.
Troubleshooting

7060 -062 Parameterization error or internal error: Parameter block 140 is implausible
7060 -063 Parameterization error or internal error: Parameter block 149 is implausible.
7060 -064 Parameterization error or internal error: Parameter block 150 is implausible.
7060 -065 Parameterization error or internal error: Parameter block 151 is implausible.
7060 -066 Parameterization error or internal error: Parameter block 152 is implausible.
7060 -067 Parameterization error or internal error: Parameter block 153 is implausible.
7060 -068 Parameterization error or internal error: Parameter block 154 is implausible.
7060 -069 Parameterization error or internal error: Parameter block 158 is implausible.
7060 -070 Parameterization error or internal error: Parameter block 159 is implausible.
7060 -071 Parameterization error or internal error: Parameter block 160 is implausible.
7060 -072 Parameterization error or internal error: Parameter block 169 is implausible.
7060 -073 Parameterization error or internal error: Parameter block 170 is implausible.
7060 -074 Parameterization error or internal error: Parameter block 178 is implausible.
7060 -075 Parameterization error or internal error: Parameter block 179 is implausible.
7060 -076 Parameterization error or internal error: Parameter block 200 is implausible.
7060 -077 Parameterization error or internal error: Parameter block 201 is implausible.
7060 -078 Parameterization error or internal error: Parameter block 209 is implausible.
7060 -085 Parameterization error or internal error: Parameter block 210 is implausible
7060 -150 Parameterization error or internal error: Parameter '029.008' is incorrectly set.
7060 -151 Parameterization error or internal error: Parameter '021.018' is incorrectly set.
7060 -152 Parameterization error or internal error: Parameter '021.020' is incorrectly set.
7060 -153 Parameterization error or internal error: Parameter '021.020' is incorrectly set.
7060 -154 Parameterization error or internal error: Parameter '021.020' is incorrectly set.
7060 -155 Parameterization error or internal error: Parameter '044.000' is incorrectly set.
7060 -156 Parameterization error or internal error: Parameter '043.000' is incorrectly set.
7060 -157 Parameterization error or internal error: Parameter '119.002' is incorrectly set.

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Code Description
7060 -158 Parameterization error or internal error: Parameter '111.001; 111.000' is incorrectly set.
7060 -159 Parameterization error or internal error: Parameter '119.009' is incorrectly set.
7060 -160 Parameterization error or internal error: Parameter '119.010, 119.009' is incorrectly set.
7060 -161 Parameterization error or internal error: Parameter '119.008' is incorrectly set
7060 -162 Parameterization error or internal error: Parameter '119.004' is incorrectly set.
7060 -163 Parameterization error or internal error: Parameter '119.012' is incorrectly set.
7060 -164 Parameterization error or internal error: Parameter '119.013' is incorrectly set.
7060 -165 Parameterization error or internal error: Parameter '112.012' is incorrectly set.
7060 -166 Parameterization error or internal error: Parameter '113.000' is incorrectly set.
7060 -167 Parameterization error or internal error: Parameter '132.001' is incorrectly set.
7060 -168 Parameterization error or internal error: Parameter '044.002, 044.003' is incorrectly set.
7060 -169 Parameterization error or internal error: Parameter '044.002, 051.002, 051.003' is incorrectly set.
7060 -170 Parameterization error or internal error: Parameter '132.001' is incorrectly set.
7060 -171 Parameterization error or internal error: Parameter '039.001,120.000, 080.000' is incorrectly set.
7060 -172 Parameterization error or internal error: Parameter '021.001, 021.003, 021.000, 021.002' is incorrectly set.
7060 -173 Parameterization error or internal error: Parameter '000.000, 000.004, 000.006' is incorrectly set.
7060 -174 Parameterization error or internal error: Parameter '021.004, 021.005' is incorrectly set.

Troubleshooting
7060 -175 Parameterization error or internal error: Parameter '110.008' is incorrectly set.
7060 -176 Parameterization error or internal error: Parameter '110.008' is incorrectly set.
7060 -177 Parameterization error or internal error: Parameter '131.007, 132.001' is incorrectly set.
7060 -178 Parameterization error or internal error: Parameter '070.15' is incorrectly set.
7060 -179 Parameterization error or internal error: Parameter '072.005' is incorrectly set.
7060 -180 Parameterization error or internal error: Parameter '071.005' is incorrectly set.
7060 -181 Parameterization error or internal error: Parameter '071.006' is incorrectly set.
7060 -182 Parameterization error or internal error: Parameter '133.010' is incorrectly set.
7060 -183 Parameterization error or internal error: Parameter '240.xxx' is incorrectly set.
7060 -184 Parameterization error or internal error: Parameter '039.001, 030.003, 039.000' is incorrectly set.
7060 -185 Parameterization error or internal error: Parameter '039.001,030.004, 039.000' is incorrectly set.
7060 -186 Parameterization error or internal error: Parameter '131.xxx' is incorrectly set.
7060 -187 Parameterization error or internal error: Parameter '131.xxx' is incorrectly set.
7060 -188 Parameterization error or internal error: Parameter '131.011, 132.001' is incorrectly set.
7060 -189 Parameterization error or internal error: Parameter '051.005' is incorrectly set.
7060 -190 Parameterization error or internal error: Parameter '130.001, 111.003' is incorrectly set.
7060 -191 Parameterization error or internal error: Parameter '130.001, 000.019' is incorrectly set.
7060 -192 Parameterization error or internal error: Parameter '111.003, 000.019' is incorrectly set.
7060 -193 Parameterization error or internal error: Parameter '000.019, 000.018' is incorrectly set.
7060 -194 Parameterization error or internal error: Parameter '000.012,000.014' is incorrectly set.
7060 -195 Parameterization error or internal error: Parameter '013.002' is incorrectly set.
7060 -196 Parameterization error or internal error: Parameter '014.xxx' is incorrectly set.
7060 -197 Parameterization error or internal error: Parameter '029.xxx' is incorrectly set.
7060 -198 Parameterization error or internal error: Parameter '131.009' is incorrectly set.
7060 -199 Parameterization error or internal error: Parameter '112.xxx, 117.xxx' is incorrectly set.
7060 -200 Parameterization error or internal error: Parameter '117.024, 042.000, 042.001, 112.xxx' is incorrectly set.

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Code Description
7060 -201 Parameterization error or internal error: Parameter '131.014, 132.001' is incorrectly set.
7060 -202 Parameterization error or internal error: Parameter '112.018' is incorrectly set.
7060 -203 Parameterization error or internal error: Parameter '043.006' is incorrectly set.
7060 -204 Parameterization error or internal error: Parameter '180.xxx, 129.xxx' is incorrectly set.
7060 -205 Parameterization error or internal error: Parameter '180.xxx, 061.xxx' is incorrectly set.
7060 -206 Parameterization error or internal error: Parameter '180.xxx, 112.xxx, 117.xxx' is incorrectly set.
7060 -207 Parameterization error or internal error: Parameter '180.xxx' is incorrectly set.
7060 -208 Parameterization error or internal error: Parameter '180.002' is incorrectly set.
7060 -209 Parameterization error or internal error: Parameter '061.xxx' is incorrectly set.
7060 -250 Parameterization error or internal error: Parameter '250' is incorrectly set.
7061 -000 Fault in parameter 'Configuration of engine brake' Parameter block 000 is implausible.
7061 -001 Fault in parameter 'Configuration of engine brake' Parameter block 009 is implausible.
7061 -002 Fault in parameter 'Configuration of engine brake' Parameter block 010 is implausible.
7061 -003 Fault in parameter 'Configuration of engine brake' Parameter block 011 is implausible.
7061 -004 Fault in parameter 'Configuration of engine brake' Parameter block 012 is implausible.
7061 -005 Fault in parameter 'Configuration of engine brake' Parameter block 013 is implausible.
7061 -006 Fault in parameter 'Configuration of engine brake' Parameter block 014 is implausible.
Troubleshooting

7061 -007 Fault in parameter 'Configuration of engine brake' Parameter block 015 is implausible.
7061 -008 Fault in parameter 'Configuration of engine brake' Parameter block 019 is implausible.
7061 -009 Fault in parameter 'Configuration of engine brake' Parameter block 020 is implausible.
7061 -010 Fault in parameter 'Configuration of engine brake' Parameter block 021 is implausible.
7061 -011 Fault in parameter 'Configuration of engine brake' Parameter block 022 is implausible.
7061 -012 Fault in parameter 'Configuration of engine brake' Parameter block 023 is implausible.
7061 -013 Fault in parameter 'Configuration of engine brake' Parameter block 024 is implausible.
7061 -014 Fault in parameter 'Configuration of engine brake' Parameter block 029 is implausible.
7061 -015 Fault in parameter 'Configuration of engine brake' Parameter block 030 is implausible.
7061 -016 Fault in parameter 'Configuration of engine brake' Parameter block 031 is implausible.
7061 -017 Fault in parameter 'Configuration of engine brake' Parameter block 032 is implausible.
7061 -018 Fault in parameter 'Configuration of engine brake' Parameter block 039 is implausible.
7061 -019 Fault in parameter 'Configuration of engine brake' Parameter block 040 is implausible.
7061 -020 Fault in parameter 'Configuration of engine brake' Parameter block 041 is implausible.
7061 -021 Fault in parameter 'Configuration of engine brake' Parameter block 042 is implausible.
7061 -022 Fault in parameter 'Configuration of engine brake' Parameter block 043 is implausible.
7061 -023 Fault in parameter 'Configuration of engine brake' Parameter block 044 is implausible.
7061 -024 Fault in parameter 'Configuration of engine brake' Parameter block 049 is implausible.
7061 -025 Fault in parameter 'Configuration of engine brake' Parameter block 050 is implausible.
7061 -026 Fault in parameter 'Configuration of engine brake' Parameter block 051 is implausible.
7061 -027 Fault in parameter 'Configuration of engine brake' Parameter block 059 is implausible.
7061 -028 Fault in parameter 'Configuration of engine brake' Parameter block 060 is implausible.
7061 -029 Fault in parameter 'Configuration of engine brake' Parameter block 061 is implausible.
7061 -030 Fault in parameter 'Configuration of engine brake' Parameter block 069 is implausible.
7061 -031 Fault in parameter 'Configuration of engine brake' Parameter block 070 is implausible.
7061 -032 Fault in parameter 'Configuration of engine brake' Parameter block 071 is implausible.

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Code Description
7061 -033 Fault in parameter 'Configuration of engine brake' Parameter block 072 is implausible.
7061 -034 Fault in parameter 'Configuration of engine brake' Parameter block 073 is implausible.
7061 -035 Fault in parameter 'Configuration of engine brake' Parameter block 079 is implausible.
7061 -036 Fault in parameter 'Configuration of engine brake' Parameter block 080 is implausible.
7061 -037 Fault in parameter 'Configuration of engine brake' Parameter block 089 is implausible.
7061 -038 Fault in parameter 'Configuration of engine brake' Parameter block 090 is implausible.
7061 -039 Fault in parameter 'Configuration of engine brake' Parameter block 091 is implausible.
7061 -040 Fault in parameter 'Configuration of engine brake' Parameter block 092 is implausible.
7061 -041 Fault in parameter 'Configuration of engine brake' Parameter block 099 is implausible.
7061 -042 Fault in parameter 'Configuration of engine brake' Parameter block 100 is implausible.
7061 -043 Fault in parameter 'Configuration of engine brake' Parameter block 101 is implausible.
7061 -044 Fault in parameter 'Configuration of engine brake' Parameter block 109 is implausible.
7061 -045 Fault in parameter 'Configuration of engine brake' Parameter block 110 is implausible.
7061 -046 Fault in parameter 'Configuration of engine brake' Parameter block 111 is implausible.
7061 -047 Fault in parameter 'Configuration of engine brake' Parameter block 112 is implausible.
7061 -048 Fault in parameter 'Configuration of engine brake' Parameter block 113 is implausible.
7061 -049 Fault in parameter 'Configuration of engine brake' Parameter block 114 is implausible.

Troubleshooting
7061 -050 Fault in parameter 'Configuration of engine brake' Parameter block 115 is implausible.
7061 -051 Fault in parameter 'Configuration of engine brake' Parameter block 116 is implausible.
7061 -052 Fault in parameter 'Configuration of engine brake' Parameter block 117 is implausible.
7061 -053 Fault in parameter 'Configuration of engine brake' Parameter block 118 is implausible.
7061 -054 Fault in parameter 'Configuration of engine brake' Parameter block 119 is implausible.
7061 -055 Fault in parameter 'Configuration of engine brake' Parameter block 120 is implausible.
7061 -056 Fault in parameter 'Configuration of engine brake' Parameter block 129 is implausible.
7061 -057 Fault in parameter 'Configuration of engine brake' Parameter block 130 is implausible.
7061 -058 Fault in parameter 'Configuration of engine brake' Parameter block 131 is implausible.
7061 -059 Fault in parameter 'Configuration of engine brake' Parameter block 132 is implausible.
7061 -060 Fault in parameter 'Configuration of engine brake' Parameter block 133 is implausible.
7061 -061 Fault in parameter 'Configuration of engine brake' Parameter block 139 is implausible.
7061 -062 Fault in parameter 'Configuration of engine brake' Parameter block 140 is implausible.
7061 -063 Fault in parameter 'Configuration of engine brake' Parameter block 149 is implausible.
7061 -064 Fault in parameter 'Configuration of engine brake' Parameter block 150 is implausible.
7061 -065 Fault in parameter 'Configuration of engine brake' Parameter block 151 is implausible.
7061 -066 Fault in parameter 'Configuration of engine brake' Parameter block 152 is implausible.
7061 -067 Fault in parameter 'Configuration of engine brake' Parameter block 153 is implausible.
7061 -068 Fault in parameter 'Configuration of engine brake' Parameter block 154 is implausible.
7061 -069 Fault in parameter 'Configuration of engine brake' Parameter block 158 is implausible.
7061 -070 Fault in parameter 'Configuration of engine brake' Parameter block 159 is implausible.
7061 -071 Fault in parameter 'Configuration of engine brake' Parameter block 160 is implausible.
7061 -072 Fault in parameter 'Configuration of engine brake' Parameter block 169 is implausible.
7061 -073 Fault in parameter 'Configuration of engine brake' Parameter block 170 is implausible.
7061 -074 Fault in parameter 'Configuration of engine brake' Parameter block 178 is implausible.
7061 -075 Fault in parameter 'Configuration of engine brake' Parameter block 179 is implausible.

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Code Description
7061 -076 Fault in parameter 'Configuration of engine brake' Parameter block 200 is implausible.
7061 -077 Fault in parameter 'Configuration of engine brake' Parameter block 201 is implausible.
7061 -078 Fault in parameter 'Configuration of engine brake' Parameter block 209 is implausible.
7061 -085 Fault in parameter 'Configuration of engine brake' Parameter block 210 is implausible.
7061 -150 Fault in parameter 'Configuration of engine brake' Parameter 'ap_p_Cal.IdlePos_u16 £ 1%' is incorrectly
set.
7061 -151 Fault in parameter 'Configuration of engine brake' Parameter 'ap_p_TrqConf.RpmMaxPos_u16 > 100%'
is incorrectly set.
7061 -152 Fault in parameter 'Configuration of engine brake' Parameter 'ap_p_TrqConf.RpmMinPos_u16 > 100%'
is incorrectly set.
7061 -153 Fault in parameter 'Configuration of engine brake' Parameter 'lgr_p_Cal.SubstSpeedRatio_u16 <119h;
>753h außer 0' is incorrectly set.
7061 -154 Fault in parameter 'Configuration of engine brake' Parameter 'ebm_p_EngConf.MapNr_u8 > 250' is
incorrectly set.
7061 -155 Fault in parameter 'Configuration of engine brake' Parameter 'lim_p_VehBdyOem.CustMaxVeh-
Speed_u16 > 150 km/h' is incorrectly set.
7061 -156 Fault in parameter 'Configuration of engine brake' Parameter 'lim_p_LegConf.LegMaxVehSpeed_u16 >
150 km/h' is incorrectly set.
7061 -157 Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_Cal.ClutchTrv_u16 > 99,9 mm' is
Troubleshooting

incorrectly set.
7061 -158 Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_ClutchConf.ThreshClu-
tchOpen_u8 < 55% (50% +Hyster.) > 95%(100% - Hyster.) trans_p_ClutchConf.ThreshClutchClosed_u8
> 45% (50% - Hyster.) < 5% (0% + Hyster.)' is incorrectly set
7061 -159 Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_Cal.MaxClutchWear_u8 =0; >
100%' is incorrectly set
7061 -160 Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_Cal.MaxClutchHotDisp_u8 =0;
> 100% oder >= trans_p_Cal.MaxClutchWear_u8' is incorrectly set.
7061 -161 Fault in parameter 'Configuration of engine brake' Parameter 'Trans_p_Cal.ClutchMaxDiff_u8 =0; >
100%' is incorrectly set.
7061 -162 Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_Cal.ClutchMaxWear_u16 >= 110
mm oder < 2 mm' is incorrectly set.
7061 -163 Fault in parameter 'Configuration of engine brake' Parameter 'kein EPS und: kein Automat und: Dre-
hzahlgeber vorhanden und:Split vorhanden und: trans_p_Cal.SplitLowRatio_u8 <0Ch; >FAh ausser 0'
is incorrectly set.
7061 -164 Fault in parameter 'Configuration of engine brake' Parameter 'kein EPS und: kein Automat und: Dre-
hzahlgeber vorhanden und: trans_p_Cal.SplitHighRatio_u8 < 0Ch; > FAh ausser 0' is incorrectly set.
7061 -165 Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_TransConf.MaxTrqConvRa-
tio_u16 > FAh oder =0' is incorrectly set.
7061 -166 Fault in parameter 'Configuration of engine brake' Parameter 'Trans_p_RetConf.MaxOutTrq_u8 > 50000
Nm' is incorrectly set.
7061 -167 Fault in parameter 'Configuration of engine brake' Parameter 'Ebm_p_RetConf.MaxLeverPos_u8 <1
oder >5' is incorrectly set.
7061 -168 Fault in parameter 'Configuration of engine brake' Parameter 'lim_p_VehBdyOem.IdleSpeed_u8 >=
lim_p_VehBdyOem.MaxIdleSpeed_u8' is incorrectly set.
7061 -169 Fault in parameter 'Configuration of engine brake' Parameter 'lim_p_VehBdyOem.IdleSpeed_u8 >
Pto_p_VehBdyOem.IdleSpeedInc_u8; oder Pto_p_VehBdyOem.IdleSpeedInc_u8 > Pto_p_VehB-
dyOem.MaxSpeedLim_u8' is incorrectly set.

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Code Description
7061 -170 Fault in parameter 'Configuration of engine brake' Parameter 'Ebm_p_RetConf.MaxLeverPos_u8 > 3
und Split vorhanden und Hebel an CPC' is incorrectly set.
7061 -171 Fault in parameter 'Configuration of engine brake' Parameter 'Cc_p_Cal.ArtVcanAv_u1 und (trans_p_-
ClutchConf. ClutchInAv_u2 == switch oder brake_p_VehConf.ABSInDiflex01_u1 oder Ess_p_Eng-
Conf.EssEn_u1)' is incorrectly set.
7061 -172 Fault in parameter 'Configuration of engine brake' Parameter 'ap_p_TrqConf.CharX1_u8 > ap_p_Trq-
Conf.CharX2_u8 oder ap_p_TrqConf.CharY1_u8 > ap_p_TrqConf.CharY2_u8' is incorrectly set.
7061 -173 Fault in parameter 'Configuration of engine brake' Parameter 'Cic_p_Gen.RateLimInc0Trq_u16 = 0 oder
Cic_p_Gen.RateLimInc1Trq_u16 = 0 oder Cic_p_Gen.RateLimDecTrq_u8 = 0' is incorrectly set.
7061 -174 Fault in parameter 'Configuration of engine brake' Parameter 'ap_p_TrqConf.RateLimInc_u8 = 0 oder
ap_p_TrqConf.RateLimDec_u8 = 0' is incorrectly set.
7061 -175 Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_VehConf.DsdEn_u1 parametriert
und: DST- Drehzahl-, oder Momenten-Stuetzstelle >FAH (Block 118)' is incorrectly set.
7061 -176 Fault in parameter 'Configuration of engine brake' Parameter 'trans_p_VehConf.DsdEn_u1 parametriert
und: DST- Drehzahl -Stuetzstelle ist fallend (Block 118)' is incorrectly set.
7061 -177 Fault in parameter 'Configuration of engine brake' Parameter 'Block 131: Hebelsimulation ueber BRE-
Eingang (Unimog): ebm_p_VehConf.SimLeverPos_u8 == 0 oder ebm_p_VehConf.SimLeverPos_u8 >
ebm_p_RetConf.MaxLeverPos_u8' is incorrectly set.
7061 -178 Fault in parameter 'Configuration of engine brake' Parameter 'Block 070: Retarder -Luefterdatendatz:
fan_p_RetConf.FanReq_u8 >250. Anmerkung: Die Pruefung erfolgt nur wenn der Datensatz verwendet

Troubleshooting
wird (siehe Param. fan_p_RetConf. RetMapNr_u8)' is incorrectly set.
7061 -179 Fault in parameter 'Configuration of engine brake' Parameter 'Block 072: Heckkuehl-Luefterdatendatz:
fan_p_HdutyConf. SubstTransTemp_u8>250. Anmerkung Die Pruefung erfolgt nur wenn der Datensatz
verwendet wird (siehe Param. fan_p_HdutyConf. HdcMapNr_u8)' is incorrectly set.
7061 -180 Fault in parameter 'Configuration of engine brake' Parameter 'Block 071: Getriebe -Luefterdatendatz:
fan_p_TransConf. SubstTransTemp_u8>250 Anmerkung: Die Pruefung erfolgt nur wenn der Datensatz
verwendet wird (siehe Param. fan_p_TransConf. TransMapNr_u8)' is incorrectly set.
7061 -181 Fault in parameter 'Configuration of engine brake' Parameter 'Block 071: Getriebe- Luefterdatendatz:
fan_p_TransConf. SelSource_u1>1 Anmerkung: Die Pruefung erfolgt nur wenn der Datensatz verwen-
det wird (siehe Param. fan_p_TransConf. TransMapNr_u8)' is incorrectly set.
7061 -182 Fault in parameter 'Configuration of engine brake' Parameter 'Block 133: Motorbrems -Datensatz:
ebm_p_EbmConf.ErConfRetLeverSim_u1>1 Anmerkung: Die Pruefung erfolgt nur wenn der Datensatz
verwendet wird (siehe Param. ebm_p_EngConf.MapNr_u8)' is incorrectly set.
7061 -183 Fault in parameter 'Configuration of engine brake' Parameter 'Block 240: parametrierte HW-Variante
(vdo_p_Gen.HwVar_u4) ungleich: 0=max,1=light, 3=mps,4=eps,5=nafta,6=row oder nicht kompati-
bel zu Hardwarebestueckung' is incorrectly set.
7061 -184 Fault in parameter 'Configuration of engine brake' Parameter 'Block 030, 039: ART vorhanden und kein
integrierter Tempomat und altes Tempomat-Bedienkonzept (Cc_p_Cal.ArtVcanAv_u1, cc_p_Veh-
Conf.CombCcEn_u1, cc_p_Cal.NewCcEn_u1)' is incorrectly set.
7061 -185 Fault in parameter 'Configuration of engine brake' Parameter 'Block 030, 039: ART vorhanden und kein
Beschleunigungsregler und altes Tempomat-Bedienkonzept (Cc_p_Cal.ArtVcanAv_u1, cc_p_Veh-
Conf.OldCcGov_u1, cc_p_Cal.NewCcEn_u1)' is incorrectly set.
7061 -186 Fault in parameter 'Configuration of engine brake' Parameter 'Block 131: Hebelsimulation ueber BRE-
Eingang (Unimog): kein CAN-faehiges ABS vorhanden' is incorrectly set.
7061 -187 Fault in parameter 'Configuration of engine brake' Parameter 'Block 131: Retarderlampeninfo und LGS-
Info auf Split-Ausgang High parametriert' is incorrectly set.
7061 -188 Fault in parameter 'Configuration of engine brake' Parameter 'Block 131: ebm_p_VehConf.LeverPos-
Thresh_u8 >= ebm_p_RetConf.MaxLeverPos_u8 parametriert' is incorrectly set.

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 5. Maintenance Section

Code Description
7061 -189 Fault in parameter 'Configuration of engine brake' Parameter 'Block 051: ADR-Reglertyp pto_p_VehB-
dyOem.ReqGov_u4 > 14 (d.h. s.n.v.)' is incorrectly set.
7061 -190 Fault in parameter 'Configuration of engine brake' Parameter 'Block 130 oder Block 111: Mehrfach-
parametrierung auf Ausgang MBA2: ebm_p_EngConf. EngBrkOutSel_u2 und trans_p_ClutchConf. Clu-
tchOpenOutSel_u1' is incorrectly set.
7061 -191 Fault in parameter 'Configuration of engine brake' Parameter 'Block 130 oder Block 000: Mehrfach-
parametrierung auf Ausgang MBA2: ebm_p_EngConf. EngBrkOutSel_u2 und cic_p_Gen.OnThreshAu-
to_u8' is incorrectly set.
7061 -192 Fault in parameter 'Configuration of engine brake' Parameter 'Block 111 oder Block 000: Mehrfach-
parametrierung auf Ausgang MBA2: trans_p_ClutchConf. ClutchOpenOutSel_u1 und cic_p_-
Gen.OnThreshAuto_u8' is incorrectly set.
7061 -193 Fault in parameter 'Configuration of engine brake' Parameter 'Block 000: cic_p_Gen.OnThreshAuto_u8,
cic_p_Gen.OffThreshAuto_u8 unplausibel' is incorrectly set.
7061 -194 Fault in parameter 'Configuration of engine brake' Parameter 'Block 000: cic_p_Gen.TrqDecZero_u16=0
oder cic_p_Gen.TrqDecNonZero_u16=0' is incorrectly set.
7061 -196 Fault in parameter 'Configuration of engine brake' Parameter 'Block 014: Regelparameter: einzelne
ungueltige float Zahl (z.B. FFFF.FFFF hex)' is incorrectly set.
7061 -197 Fault in parameter 'Configuration of engine brake' Parameter 'Block29: Regelparameter vebm: unguel-
tige float Zahl!!!' is incorrectly set.
7061 -198 Fault in parameter 'Configuration of engine brake' Parameter 'Block 131: ebm_p_VehConf. RetLever-
Troubleshooting

Source_u2 im ungueltigen Bereich: 3..254!!!' is incorrectly set.

7061 -199 Fault in parameter 'Configuration of engine brake' Parameter 'Block 112 (Split vorhanden) UND Block
117 (Single-H vorhanden)' is incorrectly set.
7061 -200 Fault in parameter 'Configuration of engine brake' Parameter 'Block 117 (Single-H-Feedback der ueber-
setzung ueber GSE, trans_p_SingleH.RangeInSel_u1) UND Block 42 (Begrenzung ueber GSE aktiv,
lim_p_VehConf.LimSel_u1) ODER PID 42 (Klima ueber GSE, lim_p_VehConf.AcInSel_u1) ODER PID
112 (GSe parametriert, trans_p_Tran' is incorrectly set.
7061 -201 Fault in parameter 'Configuration of engine brake' Parameter 'Block 131 (Verwendung von MBE0,
ebm_p_VehConf.MBE0AsQuit_u1) UND max. Retarderhebelstellung > 2 (ebm_g_RetConfMaxLever-
Pos_u8)' is incorrectly set.
7061 -202 Fault in parameter 'Configuration of engine brake' Parameter 'Block 112 trans_p_TransConf.VehStopD-
ly_u16 > 6s ODER < 20ms' is incorrectly set.
7061 -203 Fault in parameter 'Configuration of engine brake' Parameter 'Block 43 lim_p_LegConf.RearAxleTran-
sRatio_u16 > 2 ODER <1' is incorrectly set.
7061 -204 Fault in parameter 'Configuration of engine brake' Parameter 'Block 180 UND Block 129, OESE mehr-
fach benutzt (ABS ueber OESE und HL5)' is incorrectly set.
7061 -205 Fault in parameter 'Configuration of engine brake' Parameter 'Block 180 UND Block Block 61, OESE
mehrfach benutzt (HL5 und oelnachfuellung)' is incorrectly set.
7061 -206 Fault in parameter 'Configuration of engine brake' Parameter 'Block 180 UND Block 112 ODER Block
117, SSH mehrfach benutzt (HL5 UND Split oder Single-H)' is incorrectly set.
7061 -207 Fault in parameter 'Configuration of engine brake' Parameter 'Block 180 UND Motorbremseingang' is
incorrectly set.
7061 -208 Fault in parameter 'Configuration of engine brake' Parameter 'Block 180 trans_p_HL5.Sfp02ClosedDe-
lay_u16 > 1000 (10s)' is incorrectly set.
7061 -209 Fault in parameter 'Configuration of engine brake' Parameter 'Block 61, MOEL-Ausgang mehrfach
benutzt (Geschwindigkeitsstatus (Brasilien) UND Oelnachfuellung)' is incorrectly set.
7061 -250 Fault in parameter 'Configuration of engine brake' Parameter 'SPI-EEPROM von Software angefordert,
aber nicht vorhanden' is incorrectly set.

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Code Description
7064 Control module has an internal error.
7070 Accelerator pedal unit not learned.
7071 Learning error with splitter ratio.
7072 Learning error with terminal W ratio.
7073 Learning error with clutch travel sensor.
7074 Learning error at vehicle CAN bus.

Applicable fault codes for Control unit PLD (A-002/A-002A)

Code Description
10100 CAN-H link to FR drive control faulty
10101 CAN-L link to FR drive control faulty
10102 Data from control unit FR drive control faulty
10104 CAN link to FR drive control faulty
10149 CAN parameterizing error
10308 Crankshaft position sensor

Troubleshooting
10309 Crankshaft position sensor

10310 Crankshaft position sensor, signal too low

10311 Crankshaft position sensor, assignment of crankshaft and camshaft signal is error.
10312 Crankshaft position sensor, no signal
10313 Crankshaft position sensor has incorrect polarity
10408 Camshaft position sensor

10409 Camshaft position sensor

10412 Camshaft position sensor, no signal

10413 Camshaft position sensor has incorrect polarity
10530 Engine over-speed.
10612 No signal ‘Fan speed’
10631 The fan rpm is too low
01015 Oil temperature sensor has gone above measuring range

01016 Oil temperature sensor has gone below measuring range

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Code Description
11115 Fuel temperature sensor, above measuring range

11116 Fuel temperature sensor, below measuring range

11215 ‘Charge pressure and charge air temperature’ combination sensor: temperature sensor, above measur-
ing range

11216 ‘Charge pressure and charge air temperature’ combination sensor: temperature sensor, below measur-
ing range

01315 Atmospheric pressure sensor, above measuring range

Troubleshooting

01316 Atmospheric pressure sensor, below measuring range

11415 ‘Charge pressure and charge air temperature’ combination sensor: pressure sensor, above measured
range

11416 ‘Charge pressure and charge air temperature’ combination sensor: pressure sensor, below measured
range

11417 ‘Charge pressure and charge air temperature’ combination sensor: pressure sensor, below measured
value implausible
11515 Coolant temperature sensor, above measuring range

11516 Coolant temperature sensor, below measuring range

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Code Description
11615 Oil pressure sensor, above measuring range

11616 Oil pressure sensor, measuring range not reached

11617 Oil pressure sensor, measured value implausible

11818 Boost circuit faulty
11820 Boost pressure too high
01822 Boost air temperature exceeded
01874 Manipulated variable deviation of boost pressure control is too great
11875 Charge pressure deviation is too large
11876 The charge pressure for braking operation is not reached
11878 Boost circuit faulty
11917 Measured value of fuel pressure sensor is implausible

Troubleshooting
12017 Measured value of oil pressure sensor is implausible
12020 Oil pressure is too low
02021 Oil pressure is too low
02026 The engine oil level is too high or too low
02122 Coolant temperature is too high
12219
Terminal 15 of control unit MR or FR has

12319
Terminal 50 of control unit MR or FR has

12415
The differential fuel pressure sensor has

12416
The differential fuel pressure sensor has

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 5. Maintenance Section

Code Description
12509
Oil level senor

12515
Oil level senor

measuring range exceeded

12516
Oil level senor

measuring range not reached

12517 Oil level senor, readout implausible
12612 The turbocharger rpm sensor has
Troubleshooting

12615
The turbocharger rpm sensor has

12616
The turbocharger rpm sensor has

12712 The rpm signal from the alternator is missing (time out)
13015
Fuel pressure sensor, above measuring range

13016
Fuel pressure sensor, below measuring range

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 5. Maintenance Section

Code Description
13115
Charge air temperature sensor 2 has

13116 Charge air temperature sensor 2 has shortened

13415
Air humidity sensor has

13416
Air humidity sensor has

13515
Air temperature sensor has

Troubleshooting
13516
Air temperature sensor has

13604 Can message air temperature is missing

13617 Measurement values from ambient air temperature sensor is implausible.
14024 Internal fault in control unit
14034 Internal fault in control unit
14035 Internal fault in control unit
14036 Internal fault in control unit
04037 Internal fault in control unit
14038 Internal fault in control unit
14039 Starter actuation (output stage) faulty
04040 Internal fault in control unit
14041 Internal fault in control unit
14047 Internal fault in control unit
04048 Internal fault in control unit
14049 Invalid parameterization for proportioning valves
14050 Internal fault in control unit
04051 Internal fault in control unit
14052 Internal fault in control unit
24053 Internal fault in control unit

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 5. Maintenance Section

Code Description
14054 Internal fault in control unit
04056 Internal fault in control unit
14058 The data record in control module MR engine control (PLD) has been manipulated
14092 Internal fault in control unit
14149 Engine brake is incorrectly parameterized
14200
Proportioning valve 5 has

14201
Proportioning valve 5 has

14202
Proportioning valve 7has

14203
Proportioning valve 7has has
Troubleshooting

14204
Proportioning valve 7has

14205
The position sensor of the throttle valve has

14206
The position sensor of the throttle valve has

14217 The control deviation of the throttle valve is too high

14218 The throttle valve reference cycle failed
14225
The Proportioning valve bank1 has

14226
The proportioning valve bank 1,has

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 5. Maintenance Section

Code Description
14227 Internal fault in control unit
14239 Sensor bank 1in control unit MR has a short circuit
14240 Sensor bank21in control unit MR has a short circuit
24805
A unit pump of bank 1 has

24806
The return of the unit pumps of bank 1has

24905
A unit pump of bank 2has

24906
The return of the unit pumps of bank 2 has

15026 Unit pump for cylinder 1:valve no impact

Troubleshooting
15027 Unit pump for cylinder 1:actuation fault
25028 Unit pump for cylinder 1: short circuit
15126 Unit pump for cylinder 2: valve no impact
15127 Unit pump for cylinder 2:actuation fault
25128 Unit pump for cylinder 2: short circuit
15226 Unit pump for cylinder 3:valve no impact
15227 Unit pump for cylinder 3:actuation fault
25228 Unit pump for cylinder 3: short circuit
15326 Unit pump for cylinder 4:valve no impact
15327 Unit pump for cylinder 4:actuation fault
25328 Unit pump for cylinder 4: short circuit
15426 Unit pump for cylinder 5:valve no impact
15427 Unit pump for cylinder 5:actuation fault
25428 Unit pump for cylinder 5: short circuit
15526 Unit pump for cylinder 6:valve no impact
15527 Unit pump for cylinder 6:actuation fault
25528 Unit pump for cylinder 6: short circuit
16409
The heater flange has

16432 Fault at heater flange

06506
The diagnostic cable of the oil separator has

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 5. Maintenance Section

Code Description
06564
The diagnostic cable of the oil separator has

or

17006
Proportioning valve 1 has

17007
Proportioning valve 1 has

17009
Proportioning valve 1 has
Troubleshooting

17106
Solenoid valve 3:Fan stage 1 has

17107
Proportioning valve 3has

17109
Solenoid valve 3:Fan stage 1 has

17112 Solenoid valve 3:Fan drive no fan speed

17206 Solenoid valve 4:Fan stage 2 has

17207 Proportioning valve 4 has

17209 Solenoid valve 4:Fan stage 2 has

17305 Solenoid valve 2:decompression valve brake has

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 5. Maintenance Section

Code Description

17306 Solenoid valve 2:decompression valve brake has

17307 Proportioning valve has

17309 Proportioning valve 2has

17317 Solenoid valve 2: decompression valve brake has

17405 Proportioning valve 5has

Troubleshooting
17408 Proportioning valve 5has

07542 Battery voltage too high

07543 Battery voltage too low

17606 Proportioning valve 6 has

17609 Proportioning valve 6 has

17705 The proportion valve bank 1 has

17708 The proportion valve bank 1 has

17309 Proportioning valve 2has

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 5. Maintenance Section

Code Description

17805 The proportion valve bank 2has

17808 The proportion valve bank 2has

18005 Terminal 50 on series relay

18008 Terminal 50 on series relay

18009 Terminal 50 on series relay

Troubleshooting

18033 Series relay defective

18039 Starter actuation (output stage) faulty

18086 Starter does not engage

09044 Unit pump cylinder 1:smooth idle control with in limit
09045 Unit pump cylinder 1:single cylinder adjustment within limit
09144 Unit pump cylinder 2:smooth idle control with in limit
09145 Unit pump cylinder 2:single cylinder adjustment within limit
09244 Unit pump cylinder 3:smooth idle control with in limit
09245 Unit pump cylinder 3:single cylinder adjustment within limit
09244 Unit pump cylinder 4:smooth idle control with in limit
09245 Unit pump cylinder 4:single cylinder adjustment within limit
09444 Unit pump cylinder 5:smooth idle control with in limit
09445 Unit pump cylinder 5:single cylinder adjustment within limit
09544 Unit pump cylinder 6:smooth idle control with in limit
09545 Unit pump cylinder 6:single cylinder adjustment within limit
09846 Single cylinder comparison aborted
09960 Too many keys
09961 Immobilizer guard function active, control unit MR engine control blocked
09962 Immobilizer in MR engine control activated
09963 No transponder code through engine CAN bus
09964 No transponder code through terminal 50
09965 Incorrect transponder key
04263 Signal from temperature sensor Turbocharger is implausible

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 5. Maintenance Section

Code Description
04271 Abort of automatic compression test
04272 Abort of automatic compression test

Applicable fault codes for Control unit Global ABS (A-004) - Warning lamp OFF
Code Description
0168 timeout or invalid data on EEC1…3 (J1939) / FMR1…3 (IES)
1099 ATC or ESP disabled or roller-bench mode active
3804 TC solenoid shorted low
3809 TC solenoid broken wire
3899 ATC brake control time limit exceeded
6109 stop light switch not activated in this power on cycle

Applicable fault codes for Control unit Global ABS (A-004) - Warning lamp ON
Code Description
0160 J1939 or IES CAN bus off detected
0162 reserved c3-signal plausibility check

Troubleshooting
0167 timeout or invalid data on ERC1 (J1939) / FMR2 (IES)
0169 Timeout or invalid data on ETC1...2 (J1939) / INS,EPS (IES)
1000 ABS-CPU master/slave different configuration or ROM checksum error
1010 ABS-CPU timeout
1010 ABS-CPU run time error
1010 ABS-CPU communication checksum error
1010 failure on speed sensor input circuit
1010 ABS-CPU EEPROM data error
1010 ABS software not compatible with hardware
1011 ABS-CPU EEPROM not programmable
1012 ABS-CPU invalid configuration in EEPROM
1012 internal relay not switchable
1017 internal relay permanently turned on
1018 System shutdown, second error occurred
1033 valve output signal mismatch
1094 tires or learned parameters (front or rear or front to rear) out of range
1095 reserved for tire size alignment (wheel alignment with memory function)
1099 wheel speed sensor failure in previous power on cycle
1099 ABS disabled due to off road mode
1099 ABS disabled due to engaged diff-lock
1201 U-bat temporary over voltage
1202 U-bat temporary low voltage
1203 U-bat broken wire
1286 U-bat low voltage during ABS Control
1287 supply voltage temporary power-line noise

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 5. Maintenance Section

Code Description
1287 supply voltage power line noise
1301 U-ign temporary over voltage
1302 U-ign temporary low voltage
1386 U-ign low voltage during ABS Control
1803 GND-WL broken wire or WL switched to ground permanently
2504 Diff-lock solenoid shorted low or broken wire
2505 Diff-lock solenoid shorted high (total shutdown)
3012 valve configuration error
3020 hold solenoid broken wire
3021 hold solenoid shorted low
3022 hold solenoid shorted high
3023 valve ground broken wire
3026 release solenoid broken wire
3027 release solenoid shorted low
3028 release solenoid shorted high
3112 valve configuration error
3120 hold solenoid broken wire
3121 hold solenoid shorted low
Troubleshooting

3122 hold solenoid shorted high

3123 valve ground broken wire.
3126 release solenoid broken wire
3127 release solenoid shorted low
3128 release solenoid shorted high
3212 valve configuration error
3220 hold solenoid broken wire
3221 hold solenoid shorted low
3222 hold solenoid shorted high
3223 valve ground broken wire
3226 release solenoid broken wire
3227 release solenoid shorted low
3228 release solenoid shorted high
3312 valve configuration error
3320 hold solenoid broken wire
3321 hold solenoid shorted low
3322 hold solenoid shorted high
3323 valve ground broken wire
3326 release solenoid broken wire
3327 release solenoid shorted low
3328 release solenoid shorted high
3604 valve ground or solenoid shunt to ground or int. ground switch defective
3605 valve ground or solenoid shunt to supply voltage
3805 TC solenoid shorted high
3812 TC valve configuration error

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 5. Maintenance Section

Code Description
4040 loss of sensor signal
4043 shorted low/high or broken wire or two sensors shorted
4045 bad tooth wheel, long term ABS control
4046 long term instability
4047 reserved for wheel speed sensor (Taumelschlag)
4048 large air gap
4049 missing sensor signal at drive off
4094 reserved for tire size alignment steer axle right
4140 loss of sensor signal
4143 shorted low/high or broken wire or two sensors shorted
4145 bad tooth wheel, long term ABS control
4146 long term instability
4147 reserved for wheel speed sensor (Taumelschlag)
4148 large air gap
4149 missing sensor signal at drive off
4194 reserved for tire size alignment steer axle left
4240 loss of sensor signal
4243 shorted low/high or broken wire or two sensors shorted

Troubleshooting
4245 bad tooth wheel, long term ABS control
4246 long term instability
4247 reserved for wheel speed sensor (Taumelschlag)
4248 large air gap
4249 missing sensor signal at drive off
4294 reserved for tire size alignment drive axle right
4340 loss of sensor signal
4343 shorted low/high or broken wire or two sensors shorted
4345 bad tooth wheel, long term ABS control
4346 long term instability
4347 reserved for wheel speed sensor (Taumelschlag)
4348 large air gap
4349 missing sensor signal at drive off
4394 reserved for tire size alignment drive axle left
4594 reserved for tire size alignment add axle left
4654 wheel speed sensors mixed up
6100 stop light switch defective

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 5. Maintenance Section

15.1.3.2 Starter system

Complaint Causes Corrective Action

1. Low Battery (G-001). a. Recharge the Battery (G-001), replace if nec-

essary.

2. Defective Drive switch (S-003) Ter- a. Check whether the status of terminal 50 of
minal, Starter Circuitry and Mag- Drive switch (S-003) is showing active or not
netic Switch. through the Xentry Tester when the key is in
start position.

b. Check for the voltage at Terminal 50 and Ter-

minal 30 at the starter motor.

c. Check for the grounding at terminal 31 at the

starter motor.

Engine does not crank (Does d. Replace the defective part.

not start)

3. Starter Relay. a. Replace the defective Relay.

Troubleshooting

4. Starter main contact. a. Check for the voltage at Terminal 50 and at

the starter motor.

b. Check for open circuit in pull in coil itself.

c. Replace the defective part.

5.Mechanical Problem in the a. Check Engine.

engine.
b. Check service manual for system tests.

1. Starter Signal circuit. a. Check the Drive switch (S-003) terminal con-
nection.

No operating sound of starter

motor. 2. Magnetic switch. a. Open circuit in pull in coil.

3. Starter Relay. a. Defective relay. Replace if necessary.

Starter engages and disen- 1. Starter Motor (M-001) Assembly. a. Check for the open circuit in hold in coil.
gages

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Complaint Causes Corrective Action

1. Damaged pinion or ring gear. a. Check gears for damage and wear.

2. Faulty plunger in magnetic a. Replace the worn out parts.

switch.

Starter keeps running

3. Faulty Drive switch (S-003) or con- a. Check ignition switch or control circuit/ IMS;
trol circuit/ IMS. replace the worn out parts.

a. Clean ignition key or Drive switch (S-003).

4.Binding ignition key or Drive
switch (S-003).

1. Faulty overrunning clutch. a. Check overrunning clutch, for proper opera-

tion.
Starter spins, but engine will
not crank.
2. Damaged or worn pinion gear or a. Check gears for damage and wear.
ring gear.

Troubleshooting
1. Weak Battery (G-001). a. Check Battery (G-001) and clean as needed.

2. Loose or corroded connection. a. Clean and tighten connections.

Engine Cranks too slowly to

start.
3. Faulty Starter motor (M-001). a. Test Starter motor (M-001).

4. Mechanical problems with engine a. Check engine and starter motor (M-001);
or Starter motor (M-001) replace the worn out parts.

1. Faulty magnetic switch / IMS. a. Bench test starter.

Starter does not engage/ dis-
engage properly.
2. Damaged or worn pinion gears or a. Check gears for damage and wear.
ring gears.

15-97 Service Manual - Electricals

 5. Maintenance Section

15.1.3.3 Charging system

Complaint Causes Corrective Action

1. Sulphation at Battery a. Clean the terminals.

terminals.

2. Battery terminals loose. a. Check for proper torque.

Battery drainage. 3. Rotor open circuit. a. Check that the ends of the rotor winding are
soldered properly to slip ring terminals. Re-
solder the windings, if open or replace the
rotor.

4. Regulator faulty.
a. Replace Regulator.

1. Generator (G-002)belt tension not a. Check and correct tension.

proper.

Under Charging.
2. Defective/ Faulty regulator. a. Replace regulator.
Troubleshooting

3. Battery (G-001) terminals loose a. Check for proper torque.

1. Rotor shorted to ground a. Check that the ends of the rotor winding are
(Negative Side). soldered properly to slip ring terminals. Re-
solder the windings, if short or replace the
Overcharging. rotor.

2. Regulator defective/ Faulty. a. Replace regulator.

1. No Drive switch (S-003) supply. a. Check if 10A fuse is blown and replace if
necessary.
2. Wiring damage. a. Check and rectify.

Battery Charge warning lamp

3. Battery (G-001) not charging. a. Check and replace regulator, if necessary.
glows even after cranking.
b. Replace defective stator or rotor.

4. Generator (G-002) belt loose. a. Check and correct tension.

Battery Charge warning Lamp 1. Instrument Cluster (A-008) Faulty. Replace Instrument Cluster (A-008).
Glowing but alternator
charging voltage is proper.

1. No charging voltage supply to a. Check if 120A Main fuse is blown and

Battery not charging but warn- the battery (G-001). replace if necessary.
ing lamp Off.
2. Battery terminals loose. a. Check for proper torque.

15-98 Service Manual - Electricals

 5. Maintenance Section

Complaint Causes Corrective Action

1. Wiring damage. a. Check and rectify.

2. Ignition supply short to ground. a. Check wiring and rectify.

Battery Charge Warning lamp
not glowing but Ignition
switched ON 3. Instrument Cluster (A-008) faulty.
a.Replace the Instrument cluster (A-008).

4. Regulator defective/ Faulty

a.Replace regulator.

Troubleshooting

15-99 Service Manual - Electricals