SK700 - Parts Manual

Gilbarco
Pumps & Dispensers Series SK700™ with GPU
Spare Parts List
Document not subject to updating service

Benzin
Diesel
Super
Benzin
Super
Diesel
PKW/LKW
Part No. 140 829 974 • Issue 8, February 2007

Allgemeine Pflegehinweise
Allgemeine Pflegehinweise
Beschichtete Flächen lassen sich am besten mit schwach konzentriertem Seifenwasser oder einem Spezialreiniger
reinigen. Die behandelten Flächen sollten danach mit klarem Wasser abgewaschen und mit einem feuchten Tuch
abgerieben werden.
Auf Lackoberflächen nach der feuchten Reinigung möglichst sofort mit einem feuchten, weichen Tuch
nachwischen, um Ränder zu vermeiden.
Bei hartnäckiger Verschmutzung sollten Sie das Reinigungsmittel an den gegebenen Stellen pur verwenden, und
anschließend wie oben beschrieben mit klarem Wasser nachwaschen und abtrocknen.
(Testen Sie das Reinigungsmittel bitte vorher an einer unauffälligen Stelle !)
Verwenden Sie bitte niemals Benzin, Dieselkraftstoffe, Nitro- oder Kunstharzverdünnungen oder
Scheuermittel, da sie zur Reinigung der Oberflächen nicht geeignet sind und sie beschädigen.
General care-hints
Coated surfaces should be cleaned with weakly concentrated soapy-water or a special-cleaner. The surfaces should
then be rinsed immediately with clear water and wiped with a soft, moist cloth. Please wipe the painted surfaces
soon as possible with a soft, moist cloth to avoid stain. With stubborn contamination, use concentrated detergent at
the given places. Clean and dry as described.
(Please test the detergent previously at an inconspicuous place !)
Use never Petrol, Diesel, Nitro- or Epoxy resin thinning or abrasives, because they are not suitable to clean
the surfaces and damage them.
Общие указания по уходу
Имеющие покрытия поверхности лучше всего чистить слабоконцентрированной мыльной водой или
специальным очистителем. Обработанные поверхности затем промыть чистой водой и вытереть влажной
тряпкой.
Лакированные поверхности после влажной чистки необходимо, по возможности, сразу же еще раз протереть
влажной, мягкой тряпкой, чтобы избежать появления разводов.
В случае трудно удаляемых загрязнений следует нанести средство для чистки в неразбавлен-ном виде на
нужное место и, в заключение, как описано выше, промыть его чистой водой и вытереть.
(Предварительно, пожалуйста, проверьте действие средства для чистки на незаметном месте!).
Пожалуйста, никогда не пользуйтесь бензином, дизельными топливами, нитроразбавите-лями или

разбавителями на основе синтетической смолы, а также абразивными чистя-щими средствами, так
как они не пригодны для чистки пластмассовых поверхностей и повреждают их.
Ausgabe 1, Apr 2002 Seite i

Read me First
Read Me First ......

If equipment is to be used to dispense Petrol, then the words ‘PETROL’ (or PETROLEUM
SPIRIT), HIGHLY FLAMMABLE, NO SMOKING and SWITCH OFF ENGINE should be
positioned so that the warnings and instructions are brought to the attention of customers
immediately on their arrival at the dispensing equipment.
At attended self-service and attendant operated filling stations, the following devices should be
installed :
1. At a location readily accessible for quick operation by an attendant at the control point - an
Emergency Stop push button switch (or switches) for switching off all fuel dispensers and other
electrical equipment within the hazardous zone, with a prominent adjacent notice :(e.g. PETROL
PUMPS - EMERGENCY STOP )
2. On the forecourt readily accessible to firefighters but out of reach of the general public - an
Emergency Switch which will isolate all fuel dispensers and other electrical equipment within the
hazardous zone, with a prominant adjacent notice: (e.g. PETROL PUMPS - SWITCH OFF HERE).
Note: These switches should NOT turn off the forecourt lighting.
It is also recommended that for self-service filling stations a public address system for
communicating with customers is installed. Please refer to any national or local regulations for
more details on the specific requirements with respect to petrol dispensing.
At unattended filling stations special safety provisions will be necessary. Please refer to any
relevant national or local regulations that may be in force.
Any dispensing areas of the forecourt should be adequately lit for safety purposes at all times of
use. The illuminance at ground level and the read-out level of displays should not be less than
100 lux.
Any ‘Third Party’ self-service equipment used with this dispenser should comply with the
requirements of the EC Machinery Directive in respect of user friendly software between the
operator and the control system.
DANGER FROM MOVING PARTS : The electrical power to this equipment must be removed
prior to any installation or maintenance work being carried out. All installation and maintenance
work on Gilbarco equipment must be carried out by competent technicians who have received the
required training.
In addition, for Gilbarco dispensers whose assembly is completed on site (e.g. Euroline), the
installation technicians should have received Gilbarco approved training and be employed by a
company who operate an ISO9000 approved quality system.
After any installation, maintenace work or switch-off by the air seperator in the pumping unit,
check for leaks on the hydraulic circuits!
Only genuine Gilbarco parts should be used on this equipment.
Attention: Sharp edged parts at dispensers can cause injuries.
Issue 8, February 2007 Page i Spare Parts List

Contents
Contents
A - Hydraulics
B – Electronic assemblies
C - Hose column D
D - Display housing
C
The drawing on the right hand side shows B
the different sections of the dispenser. The
letters A to D also refer to the relevant
chapter in this spare parts list. So it should A
be easy to localise the respective spare parts.
A – Pumping unit, C+Meter, electrical motor, magnet valve, panels.......................................... 1-2

Proportional valve and pulser ......................................................................................................... 3
B – Computer-Sandpiper, valve board, pulser, interface, cables, cover ......................................... 4
C – Hose column ,nozzles, hoses, hose guide ,panels ................................................................. 5-7
D – Display housing, door nodes, displays, power supply ....................................................... 8-10
Panel overview.............................................................................................................................. 11
Assemblies:
Pumping unit GPU-90................................................................................................................... 12
Pumping unit Blackmer GDP-140 ................................................................................................ 13
Vapour recovery system GR 125.................................................................................................. 14
Vapour recovery system ASF 8014 ........................................................................................... 14.1
Nozzle boot ................................................................................................................................... 15
Alternative Fuels – Ethanol .......................................................................................................... 16
SK700 UHF 120/40...................................................................................................................... 17
Issue 8, February 2007 Page ii Spare Parts List

Ordering Instructions & Type Key
Ordering Instructions & Type Key

Instructions for ordering spare parts
1. First of all find out the page-no. of the spare part drawing/illustration and the spare part list in the
table of contents.
2. Now find the Item-No. of the spare part in the spare part drawing/illustration.
3. In the spare part lists you find the description, article-no. and number of pieces under the Item
number (if necessary with sub-item).
The number of pieces for bolts, screws, linking elements and other accessories refer to one piece of
the preceding sub-assembly.
Pay attention to the corresponding notes.
4. Spare part order should contain the following information:
Part No.
Description (if necessary, colour etc.)
Number of quantity (Qty.)
Type, year of construction and serial number of the petrol pump
Type key
Examples:
SK700 OR 8/4/8 C DK MS VRS UHF
SK700 OR 4/4/4 C L DK VRS
SK700 MR 3/0/3 E R DP SAT
Type
OR = without hose retraction
MR = with hose retraction
Number of C-Meter or Ecometer
Number of pumping units
Number of hoses
C = C-Meter
E = Ecometer
Hose on one side only:
L = Hoses to left of display = LHS or Side 1
R= Hoses to right of display = RHS or Side 2
DK = one module for Diesel
MS = Middle Speed = 40/70L /min Button Select
VRS = Vapour Recovery System
DP = Submerged turbine pump (STP)
UHF = Ultra High Flow = 120L /min
SAT = Satellite
Issue 8, February 2007 Page iii Spare Parts List

Drawing & Spare Parts List
SK 700 8/4/8 with C+Meter and GPU (Global Pumping Unit)

Hydraulics
Item Qty Part No. Description Item Qty Part No. Description
1 Frame for hydraulic, complete: 7 Filter element for Diesel and Petrol:
a 1 140 826 981 Hydraulic module 800 mm for 4/2/4 (For Bio-Diesel on request possible)
b 1 140 821 641 Hydraulic module 935mm for 6/3/6 a 1 140 845 093 G 1 ½ " x 140 lg, 10µm for Petrol
c 1 140 816 261 Hydraulic module 1120 mm for 8/4/8 b 1 140 632 746 G 1 ½ " x 140 lg, 30µm for Diesel
c 1 140 635 126 G 1 ½ " x 200 lg, 30µm for Diesel - HS
2 1 Pipe 28x1,5 – GPU >> C-Meter
a 1 140 816 562 Pipe for module 1
8 Metering unit C+ with proportional
b 1 140 816 802 Pipe for module 2
valve:
c 1 140 816 832 Pipe for module 3
a 1 140 804 697 Double sided
d 1 140 817 052 Pipe for module 4
b 1 140 804 707 One sided, left
3 1 140 825 086 Pumping unit GPU with belt pulley c 1 140 804 717 One sided, right
3.1 1 140 851 665 Pumping unit GPU with belt pulley, 8.1 1 140 778 635 C+Meter, routine tested
exchange
☼ 1 140 826 563 Filter DN 50 with adapter flange
4 V-belt:
1 140 818 946 Filter element 70µ
a 1 140 764 586 13x670 for motor 0,75kW
b 1 140 446 036 13x695 for motor 1,5kW ☼ (Not shown in the drawing !)
5 Electric-motor with belt pulley and

carrier:
a 1 140 827 862 Motor 0,75 KW, 400V 3~, 50 Hz Ex
b 1 140 827 872 Motor 1,5 KW, 400V 3~, 50 Hz Ex
5.1 1 140 758 442 Single phase motor with belt pulley
and carrier, 230 V AC 50 Hz Ex,
0,75Kw
6 Junction box, option:
a 1 140 809 105 For SK700 with one, two, three or five
grades
b 1 140 825 385 For SK700 with four grades
Issue 8, February 2007 Page 1 Spare Parts List

SK 700 8/4/8 with C+Meter, GPU & Blackmer pumping unit

Hydraulics
1 Frame for hydraulic, complete: 7.1 1 140 757 776 Pumping unit Blackmer GDP 140
a 1 140 826 981 Hydraulic module 800 mm for 4/2/4 7.2 1 140 777 425 Pumping unit Blackmer GDP 140,
b 1 140 821 641 Hydraulic module 935 mm for 6/3/6 exchange
c 1 140 816 261 Hydraulic module 1120 mm for 8/4/8
8 Filter element for Diesel and Petrol:
2 1 Pipe 28x1,5 – Pumping unit >> (For Bio-Diesel on request possible)
metering unit: a 1 140 845 093 G 1 ½ " x 140 lg, 10µm for Petrol
a 1 140 816 562 Pipe for module 1 b 1 140 632 746 G 1 ½ " x 140 lg, 30µm for Diesel
b 1 140 816 802 Pipe for module 2 c 1 140 635 126 G 1 ½ " x 200 lg, 30µm for Diesel - HS
c 1 140 816 832 Pipe for module 3
d 1 140 817 272 Pipe for module 4 9 Metering unit C+ with proportional
valve:
3 1 140 826 672 Pumping unit GPU 90 with belt a 1 140 804 697 Double sided
pulley and fixing: b 1 140 804 707 One sided, left
c 1 140 804 717 One sided, right
4 V-belt: 9.1 1 140 778 635 C+Meter, routine tested
a 1 140 764 586 13x670 for motor 0,75kW
b 1 140 446 036 13x695 for motor 1,5kW ☼ 1 140 826 563 Filter DN 50 with adapter flange
1 140 818 946 Filter element 70µ
5 Electric-motor with belt pulley and
☼ Installation kits for Dispensers,
carrier:
fitted with GPU.
a 1 140 758 292 Motor 0,75 KW, 400V 3~, 50 Hz Ex
Intended only for the use in the UK !
b 1 140 756 102 Motor 1,5 KW, 400V 3~, 50 Hz Ex
a 1 140 834 455 For 1 grade
6 Junction box, option: b 1 140 834 465 For 2 grades
a 1 140 809 105 For SK700 with one, two, three or five c 1 140 834 475 For 3 grades
grades d 1 140 834 485 For 4 grades
b 1 140 825 385 For SK700 with four grades
☼ (Not shown in the drawing !)
7 1 140 827 962 Pumping unit Blackmer GDP 140
with belt pulley and fixing:

SK 700
Metering units, pulser, valves
Item Qty Part No. Description
1 1 140 804 646 Manifold casting lower hydraulics

2 1 140 778 656 Strainer insert
3 Filter element, relating to orders:
(For Bio-Diesel on request possible)
a 1 140 845 093 G 1 ½ " x 140 lg, 10µm for Petrol
b 1 140 632 746 G 1 ½ " x 140 lg, 30µm for Diesel
c 1 140 635 126 G 1 ½ " x 200 lg, 30µm for Diesel – HS
4 1 140 804 756 O-ring 52 x 2,5
5 1 140 804 666 Proportional valve
6 1 140 804 815 Solenoid coil for proportional valve
7 1 140 759 962 Elbow for C+Meter and Ecometer
8 1 140 758 926 O-ring 30 x 3,5
9 1 140 727 816 O-ring 22 x 2,5
10 Metering units:
a 1 140 848 485 Ecometer, routine tested
b 1 140 848 465 Ecometer, routine tested, exchange
e 1 140 778 635 C+Meter, routine tested
11 1 140 687 086 O-ring 40 x 3,5
12 1 140 620 186 Check valve
13.1 1 140 777 002 Pulser

SK 700
Electronic assemblies
1 1 140 792 903 Controller VRC 700 ☼ 1 140 762 235 Cable for interface
1.1 1 140 854 235 Controller VRC 700, exchange
☼ 1 140 446 686 Cyl. Lock
2 1 140 761 716 IS-Barrier
☼ Sealing material for E-Box:
a * 140 829 496 Sealing tape 30 x 3
3 1 140 810 265 Pump Control Node, routine tested
b * 140 351 716 Profiled Gasket 20,5 x 10
3.1 1 140 848 565 Pump Control Node, routine tested,
exchange
☼ (Cyl. lock, cable and covers are not shown in the drawing)
4 1 140 762 245 Calibrate switch
5 1 140 777 002 Pulser
6 1 140 808 546 Valve board for proportional valve
7 1 140 761 736 STP board
8 1 140 761 756 E-Cal board

SK 700
Hose column with hose retraction
1 Side panel for hose column: c 1 140 772 947 Cover 565 mm for 3 hose columns
a 1 140 766 922 Stainless steel d 1 140 772 957 Cover 730 mm for 4 hose columns
b 1 140 771 367 Powder coated, monochrome
c 1 140 771 377 Powder coated, two coloured ☼ Pipes 28x1,5 for left hand side
(LHS) of the dispenser:
2 Hose column complete: a 1 140 824 512 Pipe for module 1
a 1 140 766 840 Stainless steel b 1 140 824 532 Pipe for module 2
b 1 140 771 257 Powder coated, monochrome c 1 140 824 562 Pipe for module 3
c 1 140 771 267 Powder coated, two coloured d 1 140 824 592 Pipe for module 4
e 1 140 824 762 Pipe set LHS, includes positions a to d
3 Distance profile complete:
a 1 140 826 652 Stainless steel
☼ Pipes 28x1,5 for right hand side
(RHS) of the dispenser:
f 1 140 823 842 Pipe for module 1
4 Hose retraction:
g 1 140 823 922 Pipe for module 2
a 1 140 761 152 Hose roll complete with holder and
h 1 140 824 212 Pipe for module 3
weight-roll stop
i 1 140 824 392 Pipe for module 4
b 1 140 470 795 Weight roll, 260 mm with felt stripe
j 1 140 824 752 Pipe set RHS, includes positions f to i
5 Covers for hose column complete
with fixing, stainless steel: ☼ 1 140 666 874 Variable orifice 1“
a 1 140 774 363 Cover 233 mm for 1 hose columns a 1 140 512 536 O-ring 14 x 1,5
b 1 140 774 343 Cover 398 mm for 2 hose columns b 1 140 220 920 Sealing ring 23 x 33 x 2
c 1 140 759 533 Cover 565 mm for 3 hose columns ☼ (Parts are not shown in the drawing)
d 1 140 757 653 Cover 730 mm for 4 hose columns
Covers for hose column complete
with fixing, powder coated:
a 1 140 774 173 Cover 233 mm for 1 hose columns
b 1 140 774 143 Cover 398 mm for 2 hose columns

SK 700
Hose column with cord retract, CR
Information for the hose clamp assembling Retriever assembling

nozzle
connection hose clamp
3000mm
Wind the cord in an anti-clockwise
Attention: The position Hose should be pulled direction. Install the retriever to
of the hose clamp is straight with no turns or the bracket.
twists when clamp is Borehole
important for the function placed ! for screw
of the cord retract.
Mode of operation
For the necessary pre-tension, turn
the retriever three to four times in an
a) b) c) anti-clockwise direction and block
it with a screw.
Now the cord can be connected with

the hose clamp.
Attention: After this remove the
screw from the retriever.
1 1 140 854 156 Retriever reel and cable

1.1 1 140 855 876 Cable for retriever
2 1 140 862 332 Reel hanger bracket 2

3 1 140 836 492 Hose clamp assembly
1
4 1 140 856 976 Rubber piece
5 1 140 840 872 Side panel 3

4
6 1 140 862 362 Hose column complete, powder
coated
6.1 1 140 862 372 Hose column complete, stainless 9
steal
7 1 140 842 362 Panel with fixings
8 1 140 842 372 Distance profile 50 complete
9 1 140 840 802 Roller 10

10 1 140 862 413 Edge protection assembly (for
powder coated columns)
5
6
7
8
Issue 8, February 2007 Page 5.1 Spare Parts List

SK 700
Hose column without hose retraction
1 Distance profile complete: 5 Covers for hose column complete

a 1 140 826 622 Stainless steel with fixing, stainless steel:
b 1 140 826 772 Powder coated, monochrome a 1 140 774 363 Cover 233 mm for 1 hose columns
2 Pipes 28x1,5 for left hand side c 1 140 759 533 Cover 565 mm for 3 hose columns
(LHS) of the dispenser: d 1 140 757 653 Cover 730 mm for 4 hose columns
a 1 140 823 492 Pipe for module 1
b 1 140 823 512 Pipe for module 2 Covers for hose column complete
c 1 140 823 532 Pipe for module 3 with fixing, powder coated:
d 1 140 823 552 Pipe for module 4 a 1 140 774 173 Cover 233 mm for 1 hose columns
e 1 140 823 782 Pipe set LHS, includes positions a to d
c 1 140 759 957 Cover 565 mm for 3 hose columns
Pipes 28x1,5 for right hand side d 1 140 759 937 Cover 730 mm for 4 hose columns
(RHS) of the dispenser:
f 1 140 823 582 Pipe for module 1
g 1 140 823 612 Pipe for module 2
h 1 140 823 632 Pipe for module 3
i 1 140 823 732 Pipe for module 4
j 1 140 823 792 Pipe set RHS, includes positions f to i
3 Side panel for hose column:

4 Hose column complete:

c 1 140 760 017 Powder coated, two coloured

SK 700
Hoses and Nozzles for Petrol and Diesel
Following a standard selection of available hoses and nozzles, ☼ Nozzles for Petrol and Diesel:
other types on request possible. a 1 140 598 866 ZVA 3.0 T for DK
☼ Hoses for Petrol and Diesel, without a1 1 140 491 985 ZVA 3.0 T for DK, exchange
identification sleeve, MR: b 1 140 627 926 ZVA 25.3 for DK
a 1 140 773 886 Slimline LT 21 x 5,90m KS 21 DK b1 1 140 491 995 ZVA 25.3 for DK, exchange
black c 1 140 628 726 ZVA 3.0 R, unleaded, cover black
b 1 140 774 926 Slimline 21 x 5,90m KS 21 VK c1 1 140 498 645 ZVA 3.0 R, unleaded, cover black,
black exchange
c 1 140 773 896 Slimline 21 x 5,90m KS 21 Bio-DK d 1 140 635 166 ZVA 3.0 R, unleaded, cover green
black d1 1 140 653 805 ZVA 3.0 R, unleaded, cover green,
d 1 140 773 906 Slimline LT 21 x 5,80m KS 21 DK exchange
black, 120/40 L e 1 140 645 596 ZVA 3.0, leaded, cover red
e 1 140 773 916 Slimline 21 x 5,80m KS 21 Bio-DK e1 1 140 545 895 ZVA 3.0, leaded, cover red, exchange
black, 120/40 L f 1 140 598 856 ZVA X 203-GR V3, unleaded for VRS,
f 1 140 775 786 Coax 21GR x 5,85m KS 21 VK cover black
black f1 1 140 638 295 ZVA X 203-GR V3, unleaded for VRS,
cover black, exchange
☼ Hoses for Petrol and Diesel, without
g 1 140 622 286 ZVA X 203-GR V3, unleaded for VRS,
identification sleeve, OR:
cover green
a 1 140 773 926 Slimline LT 21 x 3,40m KS 21 DK
g1 1 140 628 045 ZVA X 203-GR V3, unleaded for VRS,
black
cover green, exchange
b 1 140 774 936 Slimline 21 x 3,40m KS 21 VK
h 1 140 641 806 ZVA X 203-GR V3, leaded for VRS,
black
cover red
c 1 140 773 946 Slimline 21 x 3,40m KS 21 Bio-DK
h1 1 140 641 815 ZVA X 203-GR V3, leaded for VRS,
black
cover red, exchange
d 1 140 773 966 Slimline LT 21 x 3,30m KS 21 DK
black, 120/40 L
e 1 140 773 976 Slimline 21 x 3,30m KS 21 Bio-DK
black, 120/40 L
f 1 140 773 956 Coax 21GR x 3,30m KS 21 black
(The hoses are not demountable !)

SK 700
Display housing
11
10
8
2
9
4
7
5
6
1 1 140 816 113 Display housing powder coated
2 1 140 763 385 Screw joint M20x1,5
3 1 140 776 906 Connecting terminal for shielding
4 1 140 765 605 Screw joint M25x1,5
5 1 140 809 192 Power supply complete

5.1 1 140 758 066 Transformer 230VAC/9,6VAC, 50VA
5.2 1 140 809 202 Power supply with battery backup
6 1 140 324 346 Cyl. lock
7 1 140 781 412 Ventilation screen
8 1 140 586 086 Profile gasket
9 1 140 777 386 Totaliser unit
10 1 140 780 621 Totaliser complete

10.1 1 140 780 582 Holder for totalizer
10.2 1 140 780 632 Cover for totalizer, outer
11 1 140 781 123 Totaliser board

SK 700
Door-Node, useable for left and right side
3
1
1 Door with cut-out for display unit,

powder coated:
a 1 140 816 667 Door for 1 PPU
b 1 140 816 677 Door for 2 PPU
c 1 140 816 687 Door for 3 PPU
d 1 140 816 697 Door for 4 PPU
Door with display unit, powder
coated, complete with all parts as
shown in the drawing above:
a 1 140 816 717 Door with 1 PPU
b 1 140 816 727 Door with 2 PPU
c 1 140 816 737 Door with 3 PPU
d 1 140 816 747 Door with 4 PPU
Notice: All doors without lettering !
2 1 140 756 324 Pane for PPU display
3 1 140 756 306 Display for PPU
4 1 140 756 334 Pane for volume and amount

display
5 1 140 810 285 Display for volume and amount,

routine tested
6 1 140 785 976 Bulb for displays

SK 700
Door-Node, optionally with keypad or preselection
1 4
2 5
3 6
1 Door with cut-out for display unit 4 Door with cut-out for display unit
and preselection , powder coated: and keypad , powder coated:
a 1 140 817 187 Door for 1 PPU a 1 140 816 957 Door for 1 PPU
b 1 140 817 197 Door for 2 PPU b 1 140 816 967 Door for 2 PPU
c 1 140 817 207 Door for 3 PPU c 1 140 816 977 Door for 3 PPU
d 1 140 817 217 Door for 4 PPU d 1 140 816 987 Door for 4 PPU
Door with display unit ,powder Door with display unit ,powder
coated, complete with all parts as coated, complete with all parts as
shown in the drawing above: shown in the drawing above:
a 1 140 817 357 Door with 1 PPU a 1 140 817 007 Door with 1 PPU
b 1 140 817 367 Door with 2 PPU b 1 140 817 017 Door with 2 PPU
c 1 140 817 377 Door with 3 PPU c 1 140 817 027 Door with 3 PPU
d 1 140 817 387 Door with 4 PPU d 1 140 817 037 Door with 4 PPU
Notice: All doors without lettering ! Notice: All doors without lettering !
2 1 140 775 086 Preselection keypad 5 1 140 797 846 Keypad
2.1 1 140 830 103 Lettering for keypad, selectable 5.1 1 140 797 964 Adhesive film for keypad
3 1 140 779 644 Gasket for preselection keypad 6 1 140 797 144 Gasket for keypad

SK 700
Panel overview
Cover and side panel Doors for display housing

for hose column see page 9 - 10
see page 5 - 6
1 Cover for E-Box with lock, powder 3 Side panel, powder coated:
coated: a 1 140 823 077 Monochrome
a 1 140 757 577 Cover 800 mm for 4/2/4 b 1 140 823 087 Two coloured
b 1 140 757 587 Cover 935 mm for 6/3/6
4 Front-/rear panel with cyl. lock and
d 1 140 757 597 Cover 1120 mm for 8/4/8
lock lever, powder coated:
Cover for E-Box with lock, stainless a 1 140 826 862 Monochrome, 800 mm for 4/2/4
steel: b 1 140 826 857 Two coloured, 800 mm for 4/2/4
a 1 140 757 747 Cover 800 mm for 4/2/4 c 1 140 823 017 Monochrome, 935 mm for 6/3/6
b 1 140 757 757 Cover 935 mm for 6/3/6 d 1 140 823 027 Two coloured, 935 mm for 6/3/6
d 1 140 757 767 Cover 1120 mm for 8/4/8 e 1 140 822 982 Monochrome, 1120 mm for 8/4/8
f 1 140 822 992 Two coloured, 1120 mm for 8/4/8
1.1 1 140 446 686 Cyl. lock
2 E-Box complete with cover:

a 1 140 803 202 For 4/2/4, powder coated
b 1 140 829 145 For 4/2/4 , stainless steel
c 1 140 802 732 For 6/3/6, powder coated
d 1 140 829 165 For 6/3/6, stainless steel
e 1 140 804 482 For 8/4/8, powder coated
f 1 140 829 222 For 8/4/8, stainless steel
All installation work on the E-Box (protection category IP67) must

be carried out by qualified persons!

SK 700
Pumping unit GPU 90
A 1 140 837 636 Master seal kit, contains positions ☼ 1 140 825 086 Pumping unit GPU with belt pulley
A1-A5 ☼ 1 140 851 665 Pumping unit GPU with belt pulley,
exchange
B 1 140 837 615 Blade kit, contains eight blades
C 1 140 837 646 Lip seal kit, contains positions C1

and C2
D 1 140 837 656 Float kit, contains positions

D1-D3
E 1 140 837 666 Inlet check valve kit, with O-ring

and check valve assembly (not shown
in the drawing)
F 1 140 837 676 Overflow check valve kit, with air

valve housing, gasket, valve, float and
retaining ring (not shown in the
drawing)
G 1 140 837 686 Rotor kit, contains rotor, shaft and

blades
1 1 140 830 186 Belt pulley
2 1 140 830 216 Bypass valve

SK 700
Pumping unit Blackmer GDP-140
C
G
B
A
2
F
1 1 140 775 816 Gas switch
2 1 140 768 676 Pump cartridge
A+B 1 140 768 606 Inlet strainer kit, contains positions A

and B
A+C 1 140 768 616 Check valve kit, contains positions A

and C
A-D 1 140 768 636 Inlet strainer/Check valve kit,

contains positions A, B, C and D
A+E-G 1 140 768 686 Inspection kit, contains positions A,

E, F and G
☼ 1 140 827 962 Pumping unit Blackmer GDP 140

with belt pulley and fixing:
☼ 1 140 757 776 Pumping unit Blackmer GDP 140
☼ 1 140 777 425 Pumping unit Blackmer GDP 140,
exchange

SK 700
Vapour recovery system GR 125
1 1 140 491 312 Gas pump GR125 side 1, cpl. with 10 Pipe 10x1, GR125 side 1>>>ZAF
motor a 1 140 765 092 For SK700 OR
1.1 1 140 509 485 Gas pump GR125 side 1, cpl. with b 1 140 770 432 For SK700 MR
motor, exchange
1.2 1 140 784 732 Gas pump GR125 side 1 11 Pipe 10x1, GR125 side 2>>>ZAF
1.3 1 140 814 295 Gas pump GR125 side 1, exchange a 1 140 765 082 For SK700 OR
1.4 1 140 487 196 Motor for gas pump b 1 140 770 422 For SK700 MR
1.5 1 140 509 475 Motor for gas pump, exchange
12 1 140 649 256 Fitting ZAF 2.1, 1" Elaflex
2 1 140 764 823 Pipe 10x1, GR125 side 1>>>T-piece
13 1 140 599 184 Pipe 10x1, ZAF>>>ZAF
3 1 140 567 944 Insulating sleeve 3/4" x 3/8"
Following an option for vapour recovery version Netherlands:
4 1 140 764 863 Bracket for gas pump
14 1 140 598 816 Fitting Y-form, 3/8"
5 1 140 621 274 Flex pipe 12x450 lg. cpl.
15 1 140 590 926 Connector 3/8"
6 1 140 764 833 Pipe 10x1, GR125 side 2>>>T-piece
16 1 140 590 916 Connector 1/4"
7 1 140 507 822 Gas pump GR125 side 2, cpl. with
17 1 140 505 924 Flex pipe 10x520 lg. cpl.
motor
7.1 1 140 562 775 Gas pump GR125 side 2, cpl. with
18 1 140 470 864 Insulating sleeve 3/4" x 1/4"
motor, exchange
7.2 1 140 814 254 Gas pump GR125 side 2 ☼Vapour Monitoring System VMS (option):
7.3 1 140 814 305 Gas pump GR 125 side 2, exchange a 1 140 814 484 Flowmeter GE1 with encoder
b 1 140 809 535 Vapour monitoring controller
8 1 140 802 323 Holder for VRC 700 c 1 140 785 244 VRC interface
9 1 140 792 903 Controller VRC 700

SK 700
Vapour recovery system ASF-8014
6
2
7
5 8
1 1 140 663 543 Gas pump aggregate. ASF 8014

400V
1.1 1 140 865 005 Gas pump aggregate ASF 8014
400V, exchange
2 1 140 464 636 Prop. Valve 24V DN4
3 1 140 841 602 Bracket vapour pump
4 1 140 846 823 Pipe 10x1 ASF vapour pump>>

prop. valve
5 1 140846 833 Pipe 10x1 ASF vapour pump>>

prop valve side 2
6 1 140 842 234 Pipe 10x1 ASF pump >>

T-manifold pressure side
7 1 140 572 506 T-fitting 10/15/10
8 1 140 599 174 Flex-pipe
9 1 140 848 935 ☼ Controller VRC 390/2 cpl.
Issue 8, February 2007 Page 14.1 Spare Parts List

SK 700
Nozzle boot
1 Nozzle boot with fixing screw:

a 1 140 756 892 Nozzle boot with lock
b 1 140 756 912 Nozzle boot without lock
2 1 140 788 265 Magnet switch with clip

SK 700
Alternative Fuels - Ethanol
7
6 5 4
8
2 3
1 1 140 853 712 GPU 90 for Ethanol with fixing
2 1 140 659 893 Cap 1 ½” with sealing ring
3 1 140 778 635 C+Meter, routine tested
4 1 140 620 186 Check valve
5 1 140 687 086 O-ring 40x3,5
6 1 140 758 926 O-ring 30x3,5
7 1 140 860 393 Manifold for Ethanol
8 1 140 860 552 Filter DN50 for Ethanol

8.1 1 140 823 333 Filter element for filter DN 50,
100µm, washable

SK 700 UHF 120/40

General view
1 Hose column, complete: 9 Pipes for OR and MR:

a 1 140 766 840 Stainless steal, MR 9.1 1 140 832 781 Pipe Blackmer >> metering unit
b 1 140 771 257 Powder coated, monochrome, MR a 1 140 833 302 RHS for LHS 120/40 OR
c 1 140 771 267 Powder coated, two coloured, MR b 1 140 833 282 LHS for RHS 120/40 OR
d 1 140 756 541 Stainless steal, OR c 1 140 833 262 RHS for LHS 120 OR
e 1 140 760 007 Powder coated, monochrome, OR d 1 140 833 242 LHS for RHS 120 OR
f 1 140 760 017 Powder coated, two coloured, OR e 1 140 833 342 RHS for LHS 120 MR
f 1 140 833 322 LHS for RHS 120 MR
2 1 140 832151 Frame for hydraulic 800 mm, UHF g 1 140 833 222 RHS for LHS 120/40 MR
h 1 140 833 202 LHS for RHS 120/40 MR
3 1 140 480 974 V-belt tensioner
10 1 140 782 533 Junction box with holder for UHF
4 1 140 756 102 Electric-motor 1,5 KW, 400 V 3~ 11 1 140 769 073 Magnet valve 1" with screw joint
50 Hz, belt pulley and carrier
12 1 140 635 126 Filter element G 1 ½" x 200 lg, 30 µ
4.1 1 140 446 036 V-Belt 13x700 for motor 1,5KW
for Diesel UHF
(For Bio-Diesel on request possible)
5 1 140 759 702 Pumping unit GDP 120 with belt
pulley and fixing: ☼ Nozzles and hoses:
a 1 140 598 866 ZVA 3.0 T for DK
6 1 140 832 842 Pipe 28x1,5 for satellite LHS b 1 140 627 926 ZVA 25.3 for DK
c 1 140 653 756 ZVA 3.0 T for DK, LT design
7 1 140 832 872 Pipe 28x1,5 for satellite RHS
a 1 140 773 886 Slimline LT 21 x 5,90m KS 21 DK
7.1 1 140 781 923 Blind flange DN20, for satellite
black, MR
b 1 140 773 896 Slimline 21 x 5,90m KS 21 Bio-Diesel
8 Metering unit UHF, 120 L/min:
black, MR
a 1 140 807 857 Right design
d 1 140 773 926 Slimline LT 21 x 3,40m KS 21 DK
b 1 140 807 847 Left design
black
e 1 140 773 946 Slimline 21 x 3,40m KS 21 Bio-Diesel
black

Gilbarco
Site Preparation

Benzin
Diesel
Super
Benzin
Super
Diesel
PKW/LKW
Part No. 140 828 664 • Issue 5, July 2006

Contents
Contents
Safety – Read me first..................................................................................................................... 1

General Description ........................................................................................................................ 2
1 Product Datasheet ........................................................................................................................ 3
Datasheet for Submerge Turbine Pump (STP) ............................................................................ 7.1
Site Wiring Details.......................................................................................................................... 8
Three Phase Supply......................................................................................................................... 9
Pipe work Installation (Steel)........................................................................................................ 10
Issue 5, July 2006 Page i Site Preparation

Read me First

installed :
100 lux.
required training.
Issue 5, July 2006 Page 1 Site Preparation

General Description
General Description
The SK700 is a grouped hose dispenser. It is capable of dispensing Petrol or Diesel and can be sup-
plied as a self-contained pumping unit or as part of a Pressure fed dispenser (STP) installation. Both
sides of the dispenser can dispense fuel simultaneously, acting as two
independent fuelling positions.
The SK700 can operate in 'Stand-Alone' mode or they can be used as
part of a complete Self-Service forecourt installation. They can
communicate with any other approved Self-Service control console
via IFSF - Lon protocol or Gilbarco 2Wire
Dispensers may be fitted with up to 12 hoses and are supplied as
complete assemblies ready to be secured to the island and connected
to the fuel supply pipes and the mains electrical supply cable. All
internal connections, i.e. wiring, hydraulics and vapour recovery
piping, are already assembled, in position and ready for installation.
Hi-Flow versions are available which can deliver up to 120 litres per
minute. Two speed versions are also available.
A wide range of optional features are available, including Vapour
Recovery.
Dispenser Orientation
The diagram shows the grade layout inside the dispenser and also shows how to identify which side
of the dispenser you are working from. Simply put, if the column is to the left of the main transac-
tion display then you are on the left hand side (LHS) or
‘Side 1 ’ of the dispenser. If the column is on the right
of the main transaction display you are on the right
hand side (RHS) or ‘Side 2 ’.
Grade Locations
The numbers on the hose cabinets and on the
monoblocks represent how grades are mapped and
referred to in the programming sequences.
LHS or Side 1

1 Product Datasheet

1 Product Datasheet
Issue 5, July 2006 Page 3.1 Site Preparation

2 Product Datasheet

3 Product Datasheet

4 Product Datasheet

5 Product Datasheet

Datasheet for STP
Issue 5, July 2006 Page 7.1 Site Preparation

Site Wiring Details
Site Wiring Details

(Three Phase with Switched Neutral)
There must be a separate ‘Dispenser Isolator’ for each fuel dispenser on the site, which should be
clearly marked with the appropriate dispenser number or position.
To Other
dispenser's
Gas Station Tank technique Dispenser Supply Circuits
L3
A.C Supply
MAIN
L2 * L3 L2 L1 L1 N L2 N
FUSED OR L1
M.C.B. N
ISOLATOR
F1 F2 F3
START STOP
(N)YYÖ - I 7x1,5
Normally 2A MCB ( Alternative:

NYY-J (600 BZ) )
Firemans Closed
Switch Junction Box
Normally EMERGENCY
Emergency L3 L2 L1 L1 N L2 N
Closed CONTACTOR
Stop Push
Button in
Kiosk
* Break capacity
at least 4000A
Notes on Site Wiring

Rating depends on number of dispensers fitted & their current consumption (See dispenser Model
Sheet). Installation must comply with Local & National Authority regulations. Fuse or MCB should
have a break capacity of not less than 4000A.
The FIREMAN’S SWITCH is located on the exterior of the building, for use by the emergency
services. The EMERGENCY STOP button would be located in the Kiosk within easy reach of the
cashier or other staff as appropriate. (If required further Emergency Stop buttons can be connected
in series)
Make earthing connections to chassis earth terminals located in the Dispenser Junction Box.
Earthing of dispensers should comply with the requirements of the Local & National Authorities.
Unused cable entries must be correctly plugged.
A 3 Pole MCB and two 2 Pole MCB`s to be provided for every fuel dispenser to provide isolation,
over current and short circuit protection. It should have characteristic 'C' (IEC898) and short circuit
break capacity of at least 4000A. Its over current trip rating for the 2 Pole MCB must be selected
with 10 A and for the 3 Pole MCB with 16A.
The details above are given as guidance only, ensure the arrangement shown complies with all Lo-
cal & National Regulations regarding Electrical Installations and Hazardous Areas.

Three Phase Supply
Three Phase Supply
1-3 Motor
4 Vapour Recovery ASF
6-7 Pump Electronic
11-14 Data link, see wiring diagram
15-16 Vaporix / VMS
Achtung
Daten
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ws
ge
gn
br
bl
rt
NYY-J 600 BZ
NYY-J 600 BZ
A-Y(ST)YE
7x1,5mm²
7x1,5mm²
8x0,75²

Suction Dispenser Fuel & Vapour Connections
Suction Dispenser Fuel & Vapour Connections

(With Vapour Line Impact Check Valve, Steel Pipework)
Vapour Return
*
flexible coupling
(where used)
Gasket * Filter Bowl
Flexible*
riser connector
& fixings
** The measure is depending

Riser Flange *
** mm
60mm
on the pumping unit:
180 mm with GPU
Drip Guards
(Option)
* Integral
Drip Tray
280 mm with Blackmer Spillage Outlet
(Option)
(Both Sides)
50mm
Sealed betweenSubframe
and Pump Base using
mastic (Option)
85mm
Shear Valve *
Subframe 5° Fall towards
Island
NR Valve * edge of Island
280mm
Pea Shingle
Forecourt
Fuel Supply Vapour Recovery

2” (50mm) Pipe 1” (25mm)
* Items supplied by Gilbarco

Subframes
Gilbarco recommend that dispensers be mounted on subframes that have been installed prior to the
installation of the dispenser. In some cases a pre-fabricated island with integral subframe may be
installed. Subframes are set into the island during the forecourt preparation work and must be sealed
to the island surface using a fuel and water resistant compound. They should stand proud of the fin-
ished surface of the island (inc. tiles where used) up to a maximum of 2mm. The surface of the sub-
frame should be flat and level, however the island surface should be designed with at least 5o fall
toward its outer edge. This is to ensure that any internal leakages dispersed through the base of the
dispensers are directed away from the dispenser base and onto the forecourt.
The dispenser subframes are designed for use with 2" (50mm) Product Riser pipes and 1" (25mm)
Vapour Recovery return pipes.
Subframes are available from Gilbarco, please see pages 3-7 for Part No.
Drip Guards
Drip Guards are to be fitted as shown, so that in the event of a spillage or leak, the excess fuel will
be directed away from the riser position and onto the integral Drip Tray, it will then flow towards
the apertures in the base of the dispenser frame and onto the surface of the forecourt. This clearly
indicates that a leak is present and that repair is necessary.
Vapour Recovery Pipes

Where used, Vapour Recovery pipes should be installed using a non return or check valve before
the shear valve. The break point of the VR shear valve should be set level with the top face of the
island. This means that the top of the VR riser pipe needs to be set 85mm below the top of the
subframe. The riser pipe should terminate with a 1" BSPT male thread with a minimum of 20mm of
thread engagement.

Gilbarco
Installation Instructions

Benzin
Diesel
Super
Benzin
Super
Diesel
PKW/LKW
Part No. 140 828 594 • Issue 7, November 2006

Contents
Contents

Hose reach.................................................................................................................................... 2.1
Site Preparation Check.................................................................................................................... 3
Accessing the Hydraulics and Display housing.............................................................................. 4
Riser Flange Installation ................................................................................................................. 5
Vapour Recovery Installation ......................................................................................................... 6
Lifting Procedure ............................................................................................................................ 7
Fitting Dispenser to Island .............................................................................................................. 8
Riser Pipe Assembly – Fuel Connections....................................................................................... 9
Junction Box and Terminal Block location .................................................................................. 10
Junction Box Wiring ..................................................................................................................... 11
Commissioning Sequence............................................................................................................. 12
Accessing the Manager Keypad.................................................................................................... 13
Set Mode of Operation – Command Code 24.......................................................................... 14-15
Set Communication Parameters – Command Code 40............................................................ 16-23
Vapour Recovery Adjustment............................................................................................... 24-30.2
Putting into operation............................................................................................................ 31-32.1
Electronic Meter Calibration – Command Code 78 ................................................................ 33-36
Issue 7, November 2006 Page I Installation Instructions

Read me First
Read Me First ……
installed : -
electrical equipment within the hazardous zone, with a prominent adjacent notice:
(e.g. PETROL PUMPS - EMERGENCY STOP )
100 lux.
required training.
After any installation, maintenance work or switch-off by the air seperator in the pumping unit,
check for leaks on the hydraulic circuits !
Issue 7, November 2006 Page 1 Installation Instructions

General Description
General Description
The SK700 is a grouped hose dispenser. It is

capable of dispensing Petrol or Diesel and can be
supplied as a self-contained pumping unit or as
part of a Pressure fed dispenser (STP)
installation. Both sides of the dispenser can
dispense fuel simultaneously, acting as two
The SK700 can operate in 'Stand-Alone' mode or

they can be used as part of a complete Self-
Service forecourt installation. They can
communicate with any other approved Self-
Service control console via IFSF - Lon protocol
or Gilbarco 2Wire
Dispensers may be fitted with up to 12 hoses and

are supplied as complete assemblies ready to be
secured to the island and connected to the fuel
supply pipes and the mains electrical supply
cable. All internal connections, i.e. wiring,
hydraulics and vapour recovery piping, are
already assembled, in position and ready for
installation.
The diagram shows the grade layout inside
the dispenser and also shows how to
identify which side of the dispenser you
are working from. Simply put, if the
column is to the left of the main
transaction display then you are on the left
hand side (LHS) or ‘Side 1 ’ of the
LHS or Side 1
dispenser. If the column is on the right of
the main transaction display you are on
Grade Locations the right hand side (RHS) or ‘Side 2 ’.
The numbers on the hose cabinets
and on the monoblocks represent
how grades are mapped and
referred to in

Hose reach
Issue 7, November 2006 Page 2.1 Installation Instructions

Site Preparation Check
Site Preparation Check

Prior to the installation of any Gilbarco dispensing equipment, it is recommended that a subframe or
a pre-fabricated island be installed according to the information contained in the appropriate Site
Preparation Data Pack. It is the responsibility of the installation engineer to ensure that the
installation complies with the following specifications…
The subframe must be installed so that the top face of the frame is level with or above the
finished surface of the island.
The subframe must not be more than 2mm above the finished level of the island.
The subframe must be set square and level within the island.
The subframe must be sealed to the island surface using a water and fuel resistant
compound.
There must be a fall of at least 5º, on the surface of the island between the dispenser and the
outer edge.
Ensure the foundation bolt sockets are clear of cement, grit or any other blockage.
Sufficient time must be allowed for the cement to set fully before attempting to install the
dispensing equipment.
Ensure that all the necessary electrical cables are installed and they comply to the
specification outlined in the Site Preparation Data Pack.
Ensure that all the equipment, including installation kits and equipment needed to carry out
the installation, have been delivered and are correct and suitable for the installation.
Ensure that the documentation for all are the equipment is available and is fully understood.
Ensure that the mains supply of electricity is isolated from all the forecourt equipment other
than that which is to be used for the installation itself.
Heavy duty lifting equipment is available where necessary.
All the module lower (hydraulic) panels are removed and stored in a safe place to avoid
damage.

Accessing the Hydraulics Section
Accessing the Hydraulics Section

Access to the hydraulics cabinet is achieved by removing the top panels, lower 'Brand' panels and
the end panel.
Access to the Display housing is achieved by hanging out the door.
Access to the Display housing:

Push the door in the lower section to
the display housing (A). Remove the
door by unlocking it. For maintenance
place the door on the holder below (B).
Access to the E-Box:

Removing the top cover…
Remove the top cover by unlocking it
and sliding it away from the column.
A Lift the panel up and away from the
pump, store it in safe place.
Access to the hydraulics cabinet:
B
Removing the lower 'Brand' panel…
Remove the side panels by unlocking it
and sliding it away by lifting them up
out of their location slots in the pump
base. Lift the panel up and away from
the pump, store it in safe place.
Removing the end panel…

Remove the four wing screws on the
inside of the frame by unscrewing
them. Then slide the end panel up and
away from the pump.
Replacing the Panels…

Replacement of these panels is simply
the reverse of the above.
- IMPORTANT -
Ensure the Mains Isolator is switched OFF and locked in the off position before
removing any panels from the dispenser.
If the junction Box lids have been removed, ensure that the mains supply is not
reinstated until the junction box lids have been replaced.

Riser Flange Installation
Riser Flange Installation

Product Riser
Before fitting the flange to the Riser Pipe, fit the rubber Drip Guard supplied with the dispenser.
The Drip guard should be stretched over the pipe to stop any leaking fuel running down the riser
pipe and into the ground. It re-directs fuel away from the riser and into the base of the dispenser).
The Product Riser flange is an oval flange designed either in the case of steel underground
pipework to have an internal thread such that it can be directly screwed onto the riser pipe or in the
case of non-steel pipework have an external thread such that it can be directly screwed into a non
steel pipe adapter.
(note: Only the steel riser version is shown here, the type supplied will be dependent on the
dispenser sales order and installation requirements detailed within it)
Using a suitable thread sealant place the flange on the pipe/adapter and tighten it ensuring that the
flange is left in the orientation shown in the diagram below.
Top View of dispenser base showing

correct orientation of Riser Flanges
Riser Flange
Right Hand Side of Dispenser (RHS)
Drip
VR Riser Fuel Riser(s)
Guard
(Option)
Riser Pipe
Cable Entry
Left Hand Side of Dispenser (LHS)
Note: It is important that the flanges are fitted in the correct orientation (aligned with the
lower flange) and that the top face of each flange is at the correct height from the top of
the subframe. Refer to Riser Pipe Installation Datasheet for correct dimensions.

Vapour Recovery Installation
Vapour Recovery Installation
Flexible
Coupling
Union nut
Compression
ring Reduction
nipple
Insulating
sleeve
Reduction
fitting
Drip Guard
Optional: Vapour Recovery Installation (Where required. The local regulations

are to be observed.)
The vapour Recovery shear valve must be fitted prior to lifting the pump onto the island. It is also
necessary to install a non return or isolating valve in the vapour line below the shear valve. This is
to ensure that in the unlikely event that the shear valve does operate , it can be safely removed and
replaced without the vapour from the return line and tank escaping.
The vapour recovery return pipes should be terminated at the dispenser as shown in the diagram,
with a non-return valve below the shear valve. The break line of the shear valve should be set level
with the top face of the island. This means the top of the V/R return pipe riser will be set at 85mm
below the top of the sub-frame and terminate with a 1" BSPP male thread of at least 20mm length.
Extreme CAUTION needs to be exercised when fitting and securing the shear valve to avoid
breaking the internal shear pin, or distorting the valve causing a vapour leak at the shear line 'O' ring
seal. There is no tolerance on aligning the valve.
Optional
Flexible
Riser
Connector Shear Valve
Riser Vapour Recovery

Pipe Riser Pipe

Lifting Procedure
Lifting Procedure
1. Move the packaged dispenser using a forklift 2. There are two different types of 'lifting
truck to the island and set it down. Remove the brackets'. One for the right and one for the left
packaging and the side panels from the pump, and side. So you need altogether 4 pieces to lift up
then remove the bolts the dispenser. Please mount these lifting brackets
securing the dispenser to the wooden pallet. to the pump frame. The pump frame has specific
slots for these brackets. Secure the lifting brackets
with the safety bolts. Then connect the
Brackets with the profiles to stabilise them.
Lifting brackets
Profile
Wooden
pallet Hex. hd.
screws
Safety bolt
3. Attention: Please place the forks of the fork 4. Now you can easily lift the dispenser with a fork
lift truck within the fork channels as far apart lift, using the respective fork channels of the
as brackets. Remove the wooden pallet and U-profiles
possible. (Point of gravity !) if existing. Place the dispenser over the
connections on the island. Take care to route the
electrical cables up from the electrical duct and
into the base of the pump. Ensuring that they do
not become trapped under the dispenser. The
dispenser should now be sitting level on the island
and in approximately the correct position to
continue with the further installation. Disconnect
the safety bolts and remove the brackets.
Fork lift truck
Forks
Lifting bracket

Fuel Riser Pipe Connection
Fitting Dispenser to Island

With the dispenser suspended above the subframe, feed the AC and DC cables through the aperture
of the base plate. As the dispenser is lowered onto the subframe, ensure that the riser flanges are
aligned correctly and are not damaged by the dispenser base plate and the electrical cables are not
'trapped ' under the dispenser.
Align the bolt holes of the dispenser over the holes Foundation Necessary foundation bolts
bolt for the dispenser mounting
on the subframe. Pump- Hose Hydraulic Bolts
type column frame total
Place a washer over each foundation bolt hole and 1-2 2 4 6

Washer 2-4 4 4 8
insert the foundation bolts, leave loose until the fuel 3-6 4 4 8
supply and Vapour recovery pipes (where used) Frame
4-8 4 4 8
have been connected.
Check that the drip guards fitted to the fuel and

Clip
vapour riser pipes are above the dispenser base pan
and sit neatly over the riser pipe entry holes.
Once the hydraulics are connected and the module Drip pan
is in position tighten the foundation bolts to secure (Option)
the dispenser frame to the island.
Cable Entrance
Cable Glands Cables Option: Dispenser without Base Leak Plate

Drip Trag
Lead the cables across the cable glands and to
Base Leak Plate
tighten the glands.
Electrical
Conduit
Option: Dispenser without Base Leak Plate

75mm or 85mm
Cables Inject petroleum resistant expanding foam
Tube
into the tube where the cables enter the
Dispenser Base
dispenser, ensure that sufficient foam has
been used to provide a liquid tight seal within
Foam Fill the tube, and finish above the tube as shown.
Electrical
Conduit

Riser Flange
Gasket Installation with filter bowl:
1.Ensure the riser flange is clean then place the
gasket on its top surface.
2.Ensure the flexible riser connector flange
surfaces are clean, then place the second gasket
on the top surface.
3.Carefully slide the flexible riser connector
between the top of the riser flange gasket and
Flexible Riser the bottom of the filter bowl, taking care not to
Connector dislodge or damage the gaskets.
4.Bolt the flexible riser top flange to the filter
bowl using the M10 fixings supplied in the
Riser Flange installation kit.
Gasket 5. WARNING The flange bolts must be
tightened up EVENLY, DO NOT
OVERTIGHTEN. Distortion of the flanges
Riser Flange will allow air penetration.
6. Align the holes in the bottom flange of the
flexible riser, the gasket and the riser flange.
Drip This may require the riser flange to be rotated
Guard on the riser (preferably tightened). Bolt these
(Option)
three items together using the M10 fixings
supplied in the installation kit, again taking care
to tighten up evenly and to not overtighten.
7. Attention: Only original Gilbarco
installation-kits should be used for filter
Riser Pipe assembling. Torque higher than 20Nm can
destroy the filter housing.
The screw on pressure filters should be
changed during maintenance within an
absolute maximum operational life of 2 years
on any dispenser.
Note: Ensure that any unused Riser pipe

positions are blanked off using the blanking
Drip Guards either supplied in the
installation kit or already fitted to the
dispenser. They are installed by placing
them over the riser aperture in the base of
the dispenser and applying pressure in the
center until they snap into position.

Junction Box and Terminal Block location
Junction Box and Terminal Block Location
Each dispenser needs to be wired to the mains electricity supply and, where required to the kiosk
based equipment via one or more data cables. All other internal connections are pre-wired at the
factory.
The mains supply and data cables are wired to the AC/DC junction box (option) or to the terminal
block, located in the hydraulics area/E-box as shown. Accessed from the side 1 of the dispenser.
Remove the side panel on side 1 by unlocking it and take it out of their location slots. Remove the
end cover to gain access to the AC/DC junction box or unlocking the cover to gain access to the
terminal block.
Refer to the junction box wiring sheet for the exact wiring details.
IMPORTANT
Junction boxes should under no circumstances be opened while the mains
Isolator is in the ON position. The mains isolator for the required dispenser should
be switched OFF and 'Locked out' prior to opening the junction box. Similarly
Dispensers should never be operated with the junction box lids removed.

Junction Box Wiring
Three Phase Supply
1-3 Motor
4 Vapour Recovery ASF
6-7 Pump Electronic
11-14 Data link, see wiring diagram
15-16 Vaporix / VMS
Achtung
Daten
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ws
ge
gn
br
bl
rt
NYY-J 600 BZ
NYY-J 600 BZ
A-Y(ST)YE
7x1,5mm²
7x1,5mm²
8x0,75²

Commissioning Sequence
Commissioning Sequence
1. Ensure that all unused Riser positions are plugged with the blank Drip Guards (rigid plastic)
supplied with the dispenser. These are simply placed over the aperture and pushed down .
2 Check for leaks on the hydraulic circuits and ensure the Nozzle Safe-Break couplings (option) on
the hoses have not been separated.
IMPORTANT:
SAFE-BREAK COUPLINGS SHOULD ONLY BE RE-CONNECTED

BY SUITABLY TRAINED & QUALIFIED PERSONNEL.
3. Ensure any unused Junction Box entries are plugged and all terminal screws (both used and
unused) are fully tightened down.
4. Replace all junction box lids and secure firmly to the Junction Boxes, ensuring spring/anti-shake
washers are fitted beneath the bolt heads.
5. If the dispenser is of the three phase type the motor rotation

should now be checked. Remove the belts from the motors
before applying power to the pump (damage to the pump units
may occur if the motors rotate in the wrong direction). If the
motors do not turn in the correct direction, isolate the dispenser
electrical supply and lock out before swapping the connections
for phases 2 & 3 in the AC junction box.
6. Check the rotation once more before replacing the belts. The correct V-belt
tension is present when the belt can be pushed through for 10-15 mm.
7. Run the dispenser and then carry out a visual check for leaks on the hydraulic circuits..
8. Refit all of the side panels on the dispenser.
The dispenser should now be calibrated following the standard calibration procedures, and
programmed according to the Manager Functions documentation supplied with the dispenser.
WARNING
The dispenser should never be run with the junction box lids removed.
ALWAYS Isolate and 'Lock out' the dispenser before any work commences.

Manager Keypad
Description
The drawing shows the left hand side (LHS) or “Side 1” of the dispenser. The Manager Keypad is
on the inside of the display housing- door. The table below of the dispenser gives you an
information for the key definitions and use.
KEYS DEFINITION / USE
0 9 Numeric values
Function 1 - Used to start dispenser programming and sequence among

F1 programming and function codes.
F2 Function 2 - Used to exit programming mode.
$
TOTAL Money Totals - Used to display money totals by side and grade.
VOL.
TOTAL Volume Totals - Used to display volume totals by side and grade.
ENTER Value entry keys - sends the entered value to the pump.
Clear key - Used to clear the last key pad entry, and exit money and volume total
CLEAR
mode.

Command Code 24
Set Mode Of Operation – Command Code 24

Security Code: 2222 (for level 1 programming)
Command code 24 is entered in level one programming to set the dispenser operating mode. The
operation mode setting determines how the dispenser is controlled remotely or if it operates without
external control. The available choices for operation mode setting are shown below. The
DEFAULT is two wire mode.
The layout and digit position meaning for this programming feature is shown below.
PPU
€uro 2 4 Operation
Mode
Volume
The table below shows the available options for this command code.
OPTION OPERATION MODE

1- DEFAULT 2-WIRE
2 STANDALONE
3 IFSF 1.51
4 reserved
5 reserved
6 reserved
7 reserved
8 IFSF 2.0
The example below shows the sequence and displayed values for setting the dispenser for
standalone operation.
Keypad: 24 - set mode of operation

PPU
€uro 2 4
Volume
Keypad: ENTER
PPU
€uro 2 4 1
Volume

Command Code 24
Keypad: 2 – select standalone mode

PPU
€uro 2 4 2
Volume
Keypad: ENTER – accept
PPU
€uro 2 4 2
Volume
The F1 key will allow additional programming or the F2 key may be used to exit programming.

Command Code 40
Set Communication Parameters - Command Code 40

Command code 40 is entered in level two programming to access 2-Wire parameters.
PPU
Function
€uro 4 0 Code
Volume
The table below shows the function codes available for this command code.
FUNCTION CODE 2-Wire parameters
1 - DEFAULT 2-Wire ID
2 2-Wire Baud Rate
3 Set IFSF Node ID
4 2-Wire Communication Lost Parameter
Set 2-Wire ID – Function Code 1

Function Code 1 is entered to set the pump ID number. The address range is 1 to 16. The pump
side ID values are A = 7 and B = 11.
PPU
€uro 4 0 1
Volume Pump
Side
Pump ID Pump ID
PUMP SIDE SIDE CODE ID
A 1 XX
B 2 XX
The example below assigns pump side B address 15.
Keypad: 40– set 2-Wire command

PPU
€uro 4 0
Volume

Command Code 40
Keypad: ENTER
PPU
€uro 4 0 1
Volume
Keypad: ENTER– set 2-Wire ID
PPU
€uro 4 0 1
Volume 1 0 7
Keypad: 2 – select side B
PPU
€uro 4 0 1
Volume 2 0 7
Keypad: ENTER
PPU
€uro 4 0 1
Volume 2 1 1
Keypad: 15 – enter address 15
PPU
€uro 4 0 1
Volume 2 1 5
Keypad: ENTER
PPU
€uro 4 0 1
Volume 2 1 5

Command Code 40
Set 2-Wire Baud rate – Function Code 2

PPU
€uro 4 0 2
Volume Code
CODE BAUD RATE

1 – DEFAULT 5787 bps
2 4800 bps
The example below set Baud Rate to 4800 bps.
Keypad: 40– set 2-Wire command

PPU
€uro 4 0
Volume
Keypad: ENTER
PPU
€uro 4 0 1
Volume
Keypad: 2 – select function code 2
PPU
€uro 4 0 2
Volume
Keypad: ENTER
PPU
€uro 4 0 2
Volume 1

Command Code 40
Keypad: 2 – select Baud rate 2

PPU
€uro 4 0 2
Volume 2
Keypad: ENTER
PPU
€uro 4 0 2
Volume 2
Set IFSF Node Address – Function Code 3

PPU
€uro 4 0 3
Volume Node ID Node ID Node ID
The ID DEFAULT is address 1 unless programmed otherwise. The address range is 1 to 127.
The example below set IFSF Node ID to 15.
Keypad: 40– set command code

PPU
€uro 4 0
Volume
Keypad: ENTER
PPU
€uro 4 0 1
Volume

Command Code 40

PPU
€uro 4 0 3
Volume
Keypad: ENTER
PPU
€uro 4 0 3
Volume 1
Keypad: 2 – select IFSF Node
PPU
€uro 4 0 3
Volume 1 5
Keypad: ENTER
PPU
€uro 4 0 3
Volume 1 5
Set 2-Wire Communication Lost Param.– Function Code 4

PPU
€uro 4 0 4
Volume Code
CODE Option
1 – DEFAULT Set suspend
2 No suspend
The Parameter set the dispenser in suspend status or not when the 2 Wire communication breaks
during fuelling.

Command Code 40
The example below set “no suspend” Mode.
Keypad: 40– set Command Code

PPU
€uro 4 0
Volume
Keypad: ENTER
PPU
€uro 4 0 1
Volume
PPU
€uro 4 0 4
Volume
Keypad: ENTER
PPU
€uro 4 0 4
Volume 1
Keypad: 2 – select option 2
PPU
€uro 4 0 4
Volume 2
Keypad: ENTER
PPU
€uro 4 0 4
Volume 2

Command Code 40
Set Real time Volume – Function Code 5

PPU
€uro 4 0 5
Volume Code
CODE Option
1 – DEFAULT Real time Money
2 Real time Volume
The example below set the transfer mode to Real time Volume.
Keypad: 40– set Command Code

PPU
€uro 4 0
Volume
Keypad: ENTER
PPU
€uro 4 0 1
Volume
PPU
€uro 4 0 5
Volume
Keypad: ENTER
PPU
€uro 4 0 2
Volume 1

Command Code 40
Keypad: 2 – select Real time Volume

PPU
€uro 4 0 2
Volume 2
Keypad: ENTER
PPU
€uro 4 0 2
Volume 2

Vapour Recovery Adjustment
Basic facts/information concerning the adjustment of the Vapour Recovery System (VRS).
The initial calibration of the MPD Vapour Recovery System is done by the manufacturer. The
calibration of the VRS on site, should de done in accordance with the 21st BimSchV. This is
necessary, to adjust the amount of vapour returning, to the amount of fuel filled in,
accounting for the loss of vapour flow in the return pipeline and other local features. As a result
of this calibration should be, that no vapour escapes into the environment while refuelling the
vehicle on the one hand.
This calibration ( with automatic compensation) is carried out with the service terminal
FB1. The simulation procedure is done as a dry test, without using any fuel.

Diagram for Vapour recovery
Vapour suction device
Fuel
Vapour
Car
fuel
tank
Installing the vapour measuring circuit (See diagram on page 26)
1. Here a summary of the automatic adjustment process.

a) The automatic adjustment process , for one side of the dispenser and all there filling points is
done on one
nozzle valve only.
b) Therefore start with side 1 (LHS) with nozzle valve or hydraulic module 1 (See diagram page 24).
c) Attach this vapour measuring section to this nozzle valve (See page 26).
d) Now carry out the automatic adjustment process, as per instructions on page 27.
e) After the automatic adjustment procedure follows a test simulation for checking and protocol
(See page 28)
This simulation is done now with all nozzle valves. Start with the nozzle valve on which you have
carried out the auto-adjustment (Module 1) and than do the same with all remaining nozzle valves
on this side 1 (LHS).
f) This same procedure is now done also with side 2 (RHS).
2. Equipment for the vapour measuring section:

One dry gas meter with pulse generator
One vapour flow meter with adapter and air hose DN 10
One hand held service terminal FB1

Installation of the vapour measuring section

a) Connect the hand held service terminal FB1, to the socket connection of the MC-VRC. (See
picture below).
b) Connect the air tube to the suction side of the dry gas meter and the vapour flow meter and place
the gas meter firm on the ground
c) Now connect the impulse cable to the hand held service terminal FB1.
d) Take the nozzle valve off the dispenser.
e) Place the flow meter adapter over the outlet pipe and vapour suction device of the nozzle. (See
figure on page 25) Make sure that it is properly sealed. The rubber sleeve should be greased. (For
better handling and sealing) NOTICE:
a) In order to activate the open/close valve Type ZVA X200 – GRV3 for auto adjustment, the
nozzle must face downwards. With the vapour suction pump switched off, the open/close valve will
open automatically .If the vapour pump is switched on and a high volume of vacuum has been build
up, it may be necessary to give it a slide shake in order to activate the open/close valve. A key, was
required for the previous nozzle type GRV is with this type ZVA X 200-GRV3 no longer needed.
b) The fuel pump is not put into operation, after the nozzle has been taken off, because the service
terminal FB1 has been taken off, because the service terminal FB1 has put the MPDs control of the
electronic calculator out of operation !
c) The vapour suction pump will only start operating when doing the automatic adjustment or
simulation !
d) The vapour pumps GR125 are equipped with an overheating protection. If for instance, because
of continuous operation, due too lengthy adjustment process, an overheating occurs, the MC-VRC
125 will switch off the vapour pump. The switch off effects both vapour pumps and is signalled via
an LED on the MC-VRC 125. After a cooling off period of about 15 minutes, the pumps can be put
back to operation mode, by pressing the start button on the MC-VRC.
Diagram shows the set up for the vapour measuring section and automatic adjustment
Service Terminal
FB1
Flachbandleitung
Impulsleitung
Flußrichtung des
Zählers beachten
Impuls- Luft
abgriff
Schlauch
Gasmessdose
Air Balgenzähler mit

Impulsgeber

Service terminal FB1 - Advice concerning operation

The service terminal FB1 is equipped with an operator control, i.e. the functions are displayed one
after the other on the display, corresponding to the respective programme selected. A summary of
functions is given on page 30.
When using the FB1 , you should follow the display indicators and select in each case the
function required by pressing the appropriate key.
Key allocation: START = switching the FB1 on and off
SHIFT = call back the last display (press once) and
return to starting menu (press several times)
ENTER = confirmation of an entry
Automatic compensation - automatic adjustment of the Vapour recovery
1. Start the FB1 by pressing the START key. After that, the following menu will be displayed:
* * * Service * * *
Gas measuring (1) = volume measurement
SYS Identification (2) = recognition of the system connected (MC-VRC, VRC etc..)
EC 2000 (3) = service of the price calculation system EC 2000
2. Press key 2 for recognition of the system which is connected.
If the system connected is not recognised by FB1, the following menu will be displayed:
* * * Please select * * *
MVRC (1) = vapour return with control MC-VRC125 and piston
pump GR125
VRC (2) = vapour return with control VRC, carbon pump GRM37
and proportional magnetic valves
PVS 100 (3) = proportional valve setting (planned for future)
Select the type of vapour return using the key number 1.
3. Service (1) = Malfunction indicator etc. see page 28
Parameters (2) = Gain/offset etc. see page 28
Auto calib. (3) = Auto calibration (adjustment)
Simulation (4) = Simulation (see page 26) for the purpose of testing and
recording the measurement results of all filling points
individually.
Now select ´Auto calib.` from the menu referred to above using key numbers 3 and
then the corresponding MPD lane side using key number 1 or 2 from the menu shown in
the following.
* * * Select side * * *
Side 1 (1) = MPD lane side 1
The process of ´Auto calib.`: The vapour pump starts up with its maximal rotational speed
and then continually reduces this. At 16 measurement points, the rotational speed of the
vapour pump, the volume measured by the vapour counter and the corresponding fuel
output are related to one another and stored.
As soon as the start menu is subsequently shown in the display of the service terminal
FB1, the automatic compensation is completed for all filling points on this MPD lane side.
4. Reset FB1 with the SHIFT key to the start menu (press three times).

Simulation
The simulation is carried out individually for each filling point for the purpose of checking and
recording the measurement results.
1. Start with the nozzle of the already installed vapour measurement section of the previously
carried out auto calib.
2. Start the service terminal FB1, follow the instructions according to point 1-3 and
then select from the displayed menu using the key 4 'Simulation'.
Service (1) = Malfunction indicator etc. see page 30
Parameter (2) = Gain/offset etc. see page 30
Auto calib. (3) = automatic compensation (adjustment)
Simulation (4) = Simulation for the purpose of checking and recording
the measurement results of all filling points,
individually
3. Now select the corresponding MPD lane side using key 1 or 2, respectively.
* * * Select side * * *
4. Select the output for the fuel pump block.

COMMENT: If the output of the fuel pump block is not known, this can be determined
first during a normal filling up process using the service terminal FB1
connected to the MC-VRC125 (see page 30, Display indicator 'Petrol flow’).
* * * Simulation * * *
Max. 45 L/min (1) = largest output of the fuel pump block
Min. 40 L/min (2) = with reduced output of the fuel pump block
Free input (3) = measured output (max.55 L/min); confirm with ENTER
5. You will now have as the result (example with 40 L/min output of the fuel pump block) :
* * * Input Volume * * *
Rate 100 % = Vapour return rate (see following explanation)
Set 40 L/min = Simulated fuel output
cur 40 L/min = Vapour return (see following explanation)
With the above-mentioned result, that in the simulation procedure with air, the
Flow ratio (rate) HC / air = 1 / 1,0 = is 100 %, i.e. the simulated
fuel output of 40 L/min produces an cur air flow of approx. 40 L/min.
With the permitted tolerance of + - 5 %, the result for air may lie between
approx. 38 and 42 L/min or approx. 95 and 105%.
6. Enter the cur result in the acceptance protocol.
7. Reset FB1 by pressing 'SHIFT' twice, or three times in the case of 'Free input', back to the start ^
menu.
8. Change to the nozzle at the next filling point.

Exceeding tolerance values, faults - causes and correction

1. cur result is too high at all filling points ( > 105%) :
Auto calibration and/or Simulation Repeat Auto calibration and
is defective or control MC-VRC is faulty Simulation; with repeated result > 112%,
change the MCVRC control
2. cur result is too low at one filling point ( <95%) :
Resistance to flow is too high Check the nozzle, delivery hose, ZAF and
proportional pipes for passage
3. cur result at one filling point is OK; at all other filling points too low ( < 95%) :
Open/close valve of the nozzle with the Check the function of the open/close
OK result is constantly open (defective) valve; if necessary, change the nozzle
4. cur result is too low at all filling points ( < 95%) :
a) Suction pipeline leak Check the pipeline system:
a) Visual and auditory inspection of the
pipe screw joints
b) If a) produces no result, carry out a
pressure check with 1 bar
b) Output of the vapour pump is too small Check the output directly on the vapour
pump with the FB1, i.e. without suction
and pressure lines (see page 28 : Select
display indicator 'Simulation' and then
'Free input’).
55 L/min is to be entered as the
‘Free input’.
The output should be around
52 L/min in this test, but should,
however, not be substantially less than
50 L/min.
Otherwise, the flame filter and the
pressure-limiting valve of the
vapour pump (see figure.) are to be
checked for soiling by dirt and moisture
and, if required, to be cleaned with spirit.
WARNING: The guarantee is not
recognised for vapour pumps which are
exchanged because of soiling of the
Pressure flame filter and/or the pressure
limiting valve as a defective part
Following cleaning, check the output
again directly on the vapour pump, as
described above.
If the max. pump output is still
insufficient, exchange the pump.
5. The vapour pump GR125 does not work
The overheating protection of the vapour pump Operate the release key on the MC-
has reacted. Overheating is signalled by VRC after an approx. 15 minute cooling
an LED on the MC-VRC period. Description of overheating
protection on Page 24, note d.

Service-Terminal FB1 - General overview of the vapour recovery
Enter
Start
Serviceterminal
Shift

References for the adjustment of the vapour recovery system with VRC 390
The vapour pump starts only in combination with the pump engine. Therefore the pump must be set
to fuelling mode autark, before the vapour recovery adjustment starts. The vapour pump is
controlled by the VRC 390/2. The rotational speed of the pump is constant. As soon as the start
menu is shown in the display of the FB1, the automatic compensation is completed for this MPD
lane side.
The hand terminal FB1 is directly connected to the controller VRC 390/2. The power supply of the
pump does not have to be interrupted. The fuel pump is put into operation, after the nozzle has been
taken off. The gas pump is driven by the V-belt.
To avoid an unnecessary overheating of the pump, which could lead to a power loss, the auto
calibration’ is to be accomplish quickly.
Trouble shooting:
Current result is too high: Auto calibration and/or simulation is defective or control VRC 390/2 is
faulty. Repeat auto calibration and simulation. With repeated result, change the VRC 390/2 control.
Current result too low : Suction pipeline leak. Check the pipeline system: Visual and auditory
inspection of the pipe screw joints. If the inspection without result, carry out a pressure check with
1 bar. Check the nozzle, delivery hose, ZAF and appropriate pipes for passage.
Output of the vapour pump is to small: Check the output directly on the vapour pump with FB1, i.e.
without suction and pressure lines. Select ‚Free input’, 55 L/min it to be entered. The output should
be around 52 L/min in this test, but should not be substantially less than 50 L/min.
*Otherwise, the flame filter are to be checked for soiling by dirt and
moisture and, if required, to be cleaned with white spirit/benzine.
Following cleaning, check the output again directly on the vapour Flame filter
pump. If the max. pump output is still insufficient, exchange the
pump. The guarantee is not recognised for vapour pumps which are
exchanged because of soiling of the flame filter as a defective part.
Attention: Injury risk by hot surfaces

Some components (in particular the vapour pumps) in this equipment can under
certain circumstances reach very high temperatures. Extreme care must be taken when
handling these components.

Basic facts/information concerning the adjustment of the Vapour Recovery System (VRS).
The initial calibration of the MPD Vapour Recovery System is done by the manufacturer. The
calibration of the VRS on site, should de done in accordance with the 21st BimSchV. This is
necessary, to adjust the amount of vapour returning, to the amount of fuel filled in,
accounting for the loss of vapour flow in the return pipeline and other local features. As a result
of this calibration should be, that no vapour escapes into the environment while refuelling the
vehicle on the one hand.
This calibration ( with automatic compensation) is carried out with the service terminal
FB1. The simulation procedure is done as a dry test, without using any fuel.

Putting into operation

The MPD must be put into operation and tested by a suitably qualified person in compliance with
all the legal requirements and safety regulations applicable in the country concerned.
When the MPD leaves our works, it has already undergone function checks and a trial run. It is
therefore ready for use, and can be put into operation immediately after on-site installation and the
legally required tests have been performed.
1. Switch on MPD in office.
2 .Open the display housing to get access to the Manager Keypad (see page 13).
3. Set MPDs that are run online to "Standalone". This can be done with the Manager Keypad
(see page 14).
4. Deaerate MPD hydraulics:
Caution ! Have suitable receptacles ready to catch fuel.
The fuel delivered during deaeration may contain calibration fluid residues and preservatives,
and is therefore not suitable for use in vehicles.
Every hydraulic module is deaerated in 4 basic phases :
In the first phase, the pumping unit sucks in air only. In the second phase, the pumping unit is filled
with fuel. 1,2 or even more switch-off by the air separator in the pumping unit are likely. The GPU
pump don’t switch up during the deaeration phase. It continues to run, until the deaeration is final.
In the third phase, which continues on from the second phase without a break after the pumping unit
has been deaerated, the C+Meter, the pipes and the hose of the side 1are deaerated.
In the firth phase, the piston meter, the pipes and the hose of the same hydraulic module are
deaerated, but on side 2.
Begin by deaerating fuelling point 1 on side 1:
a) Lift nozzle, insert the spout in the neck of the receptacle. Do not open yet.
b) The air that has been sucked in is evacuated visibly and audibly via the vent pipe of the pumping
unit
c) The pumping unit now gradually fills up with fuel, which means that the air separator now starts
functioning.
Because of the large volume of vapour, the switching mechanism in the air separator shuts times
down the pumping unit one or more
d) When the motor shuts down, replace nozzle in support, lift it again after 15 - 20 seconds and
continue
repeating the deaeration procedure described in c) until the pump block switching mechanism is no
longer triggered.
e) Open the nozzle, at first cautiously and then more and more, and dispense fuel until it is flowing
from the nozzle in a smooth jet.
f) Dispense approx. 5 litres to flush out calibration fluid residues and preservatives (unsaleable, see
above.).
g) Close nozzle and replace in support.
h) Lift nozzle of fuelling point 1 - the opposite fuelling point in the same hydraulic module - and
deaerateas described in a, e to g.
i) Deaerate all remaining hydraulic modules as described in a) to h).
5. Check the hydraulic modules for tightness.
6. Check the automatic switch-off in the nozzles.
Changing the filter elements

Dirty filter elements impair pumping performance.
Change pressure filters 1 month after installation, then minimum depending
on volume throughput.

Operation
1. Depending on the mode of operation (s. page 14) :
a) 'Online' Release MPD via console or operate automat
b) 'Standalone' -
2. Lift nozzle for desired fuel from support :

a) all other fuelling points on the MPD side are locked
b) the amount, volume and unit price displays are zeroed after a segment self-check
c) the unit price for the fuel selected is set at the display
d) the magnetic valve opens and the pumping unit starts running (with approx. 3 - 6 seconds delay
after nozzle is lifted) ADVICE: With SK700 .... DK MS* delivery of 70 l/min is to be selected by
operating the push-button in the product sign.
*) MS = Middle Speed = 45/70 L/min switch able
3. Filling:
a) Insert the nozzle pipe deep into the mouth of the tank and
position the nozzle so that it cannot slip out (fig. A)
b) Squeeze the trigger of the nozzle and leave it in place!
Notes: If the nozzle is positioned horizontally, the safety ball
valve mechanism may prevent the nozzle from opening
(fig. B). The nozzle should be lifted up in this case (fig. C).
Tanks with a badly positioned mouth or poor ventilation can

cause the nozzle to switch off prematurely or fuel to be spilled.
In these cases, the filling speed should be reduced by setting
the nozzle trigger to position 2 or 1.
In the case of self-service operations using preselection and/or -cash

automats, it is not possible to set the nozzle for safety
reasons; the nozzle trigger must be squeezed constantly.
c) Terminate filling by activating the nozzle trigger
Notes: The automatic nozzle pipe closes independently as soon

as the maximum fuel level of the tank has been reached.
4. Drawing the nozzle out of the mouth of the tank and return it to the support on the petrol pump.
a) the magnetic valve closed
b) the conveyor system switches off, provided that filling is not taking place at the other lane for the
same hydraulic module
c) next operation see above 1. a, b
Adjustment of the variable orifice

Adjust the delivery quantity with the variable orifice to 38-
40 litres.
Attention: The flow rate of the proportional valve must

be set to 80 L/min !

Command Code 78
Testing of the gas separator
With switch-off ( for example Blackmer) Without switch-off (GPU
Have suitable receptacles ready to For the check of the gas separator
catch fuel. without switching off, a prover can
has to be used
During the fuel process, air is During the fuel process, air is
supplied over the ventilating screw supplied over the ventilating
at the filter. screw at the filter.
The gas switch at the pumping Within the tolerance, no

unit switches the solenoid valves switching off of the solenoid
off. No further fuel is dispending
and the display stops.
valves is carried out.
The fuel is dispending with
strongly reduced performance..
The air that has been sucked in, is The air that has been sucked in,
evacuated visibly and audibly via is evacuated visibly and audibly
the vent pipe of the pumping unit. via the vent pipe of the pumping
After the screw in of the ventilating unit. After the screw in of the
screw and the deaerating of the ventilating screw and the
pumping unit, the delivery is deaerating of the pumping unit,
continued with the full the delivery is continued with the
performance. full performance.

Command Code 78
Electronic Meter Calibration – Command Code 78

This function provides for electronic meter calibration. All meters must be calibrated before the
dispenser will function. If the unit is a blender, then each meter must be calibrated individually.
This means setting blends of 100% each for the high and low products. If all meters are not
calibrated then the dispenser will display the “Not Calibrated” error code when the dispenser is
placed in normal mode.
The first step in calibrating the meters is for the programmer to complete basic pump programming.
The calibration
procedure requires that each parameter be input before advancing to next procedure step. If a
parameter is not entered,
then the dispenser/display will wait until the parameter is entered. Entries are not checked for
errors and are thus accepted and used as entered by the programmer.
PPU Units Code Meter
Number
Under Over
€uro 7 8 Can Size Can Size Can Size Pump Side
Volume Volume Volume Volume Volume Volume Volume
Entry into meter calibration will DEFAULT to side A with no units programmed by DEFAULT.
The table below shows the calibration unit type.

PROVER CAN VOLUME UNITS UNITS CODE
Litres – Default (fixed value) 2
The meter calibration process is shown in the example below. The example calibrates meter 5 on
Side B.
Keypad: – 78, calibrate meter command code

PPU
€uro 7 8
Volume
Keypad: ENTER
PPU
€uro 7 8 0 0 0 1
Volume
The main money display shows a prover can size of zero, and side one with no unit type. The
selection field is the prover can size.
Command Code 78
Keypad: 20 – 20 is size of prover can – determination of units will follow.

PPU
€uro 7 8 2 0 1
Volume
Keypad: ENTER
PPU
€uro 7 8 2 0 1
Volume
The main money display now shows the prover can size is set for 20 and the side is the active
selection field.
Keypad: 2 – select side 2
PPU
€uro 7 8 2 0 2
Volume
Keypad: ENTER
PPU
€uro 7 8 2 0 2
Volume 2 0 0
The PPU display now shows the Volume Unit (Litres in the example) and the flashing unit is the
selected meter that must be calibrated.
Keypad: 1 – select the meter 3
PPU
€uro 7 8 2 0 2
Volume 2 3 0
Keypad: ENTER
PPU
€uro 7 8 2 0 2
Volume 2 3 0
Command Code 78
The main volume display will show all flashing dashes to indicate the test volume must now be
dispensed. The calibrator must now lift the pump handle that is associated with the meter to be
calibrated and dispense the calibrationvolume. Once the prover can is filled to the required test
volume the calibrator stops dispensing and replaces the handle. Upon replacing the handle, the
volume display will now show all flashing zeros to indicate the amount of under flow or over flow
needs to be input. Note that when the W&M E-Cal board is present each meter is linked to a switch
that permits the calibration. The picture below shows the W&M Board layout with six E-Cal
switches per side and the Pump Control Node with the security switch. The switch MA1 is linked
to Meter 1 Side A (side 1); switch MB1 is linked to Meter 1 Side B (side 2) and so on. For HL
Pump (120 L/min) one meter is linked to switch MA1 and the other meter is linked to switch MA2
for side one. For side two the switches MB1 and MB2 are linked to the meters. The Calibration
Mode is active when the switch is in Position 2. In this case, if the procedure is started when the
calibration switch is off (Position 1) the meter is not accepted and the calibration does not evolve.
2
1
If the officer wants stop the calibration actions when the meter number is inserted he can press the
clear button of the manager keypad (it permits to exit from this phase of the calibration) and repeat
the calibration actions from begin.
Calibrator dispense volume
PPU 2 3 0
€uro 7 8 2 0 2
Volume - - - - - -
Calibrator lowers/replaces the pump handle
PPU 2 3 0
€uro 7 8 2 2
Volume 0 0 0 0 0 0
The calibrator now enters the overflow or underflow.

Command Code 78
Keypad: 32 - 32 ml over as read from the prover can

PPU 2 0
€uro 7 8 2 0 2
Volume 3 2
Keypad: ENTER
PPU 2 0
€uro 7 8 2 0 2
Volume 3 2
Upon entering the overflow/underflow amount the selection field will move to the
underflow/overflow field. The calibrator must now enter a 0 if there was an overflow and a 9 if
there was underflow. Since this calibrate example resulted in an overflow the calibrator will simply
press the ENTER key.
Keypad: ENTER
PPU 2 0
€uro 7 8 2 0 2
Volumen 3 2
Upon depressing the ENTER key, the volume is accepted and the selection field moves back to the
side selection in the main money display. The dispenser now calculates the calibration factor based
on the internal pulse count of the dispensed test volume and overflow/underflow amount. The meter
is now calibrated.
The F1 key will allow additional programming or the F2 key may be used to exit programming. F2
key will exit only if the security switch has been set to the secure position and the E-Cal switch to
the close position (position 1) Otherwise, calibration mode cannot be exited. (s. drawings on page
35)

Gilbarcoâ
Manager Functions

Benzin
Diesel
Super
Benzin
Super
Diesel
PKW/LKW
Part No. 140 831 474 • Issue 1, March 2005

Contents
Contents

Accessing the Manager Keypad...................................................................................................... 3
SK700 Programming Procedures................................................................................................. 4-5
Money- and Grade Volume Totals ............................................................................................ 6-11
General information for Dispenser Programming ................................................................... 11-13
Set PPU Values – Command Code 20..................................................................................... 13-15
Set Preset Types and Values – Command Code 22................................................................. 15-22
Set Mode of Operation – Command Code 24.......................................................................... 23-24
Set Allocation Volume – Command Code 25.......................................................................... 24-25
Change Manager PIN Code – Command Code 28 .................................................................. 25-27
Set Amount Limits – Command Code 31................................................................................ 28-29
Display Software Version ............................................................................................................. 29
Issue 1, March 2005 Page i Manager Functions

Read Me First

installed :
100 lux.
required training.
Issue 1, March 2005 Page 1 Manager Functions

General Description
General Description
The SK700 is a grouped hose dispenser. It is capable of dispensing Petrol or Diesel and can be sup-
plied as a self-contained pumping unit or as part of a Pressure fed dispenser (STP) installation. Both
sides of the dispenser can dispense fuel simultaneously, acting as two
The SK700 can operate in 'Stand-Alone' mode or they can be used as
part of a complete Self-Service forecourt installation. They can
communicate with any other approved Self-Service control console
via IFSF - Lon protocol or Gilbarco 2Wire
Dispensers may be fitted with up to 12 hoses and are supplied as
complete assemblies ready to be secured to the island and connected
to the fuel supply pipes and the mains electrical supply cable. All
internal connections, i.e. wiring, hydraulics and vapour recovery
piping, are already assembled, in position and ready for installation.
Hi-Flow versions are available which can deliver up to 120 litres per
minute. Two speed versions are also available.
A wide range of optional features are available, including Vapour
Recovery.
The diagram shows the grade layout inside the dispenser and also shows how to identify which side
of the dispenser you are working from. Simply put, if the column is to the left of the main transac-
tion display then you are on the left hand side (LHS) or
‘Side 1 ’ of the dispenser. If the column is on the right
of the main transaction display you are on the right
hand side (RHS) or ‘Side 2 ’.
Grade Locations
The numbers on the hose cabinets and on the
monoblocks represent how grades are mapped and
referred to in the programming sequences
LHS oder Seite 1

Manager Keypad
Description
The drawing shows the left hand side (LHS) or “Side 1” of the dispenser. The Manager Keypad is
on the inside of the display housing- door. The table below of the dispenser gives you an
information for the key definitions and use.
KEYS DEFINITION / USE
0 9 Numeric values
Function 1 - Used to start dispenser programming and sequence among

F1 programming and function codes.
F2 Function 2 - Used to exit programming mode.
$
TOTAL Money Totals - Used to display money totals by side and grade.
VOL.
TOTAL Volume Totals - Used to display volume totals by side and grade.
ENTER Value entry keys - sends the entered value to the pump.
Clear key - Used to clear the last key pad entry, and exit money and volume total
CLEAR
mode.

SK700 Programming Procedures
SK700 PROGRAMMING PROCEDURES

Security Code: 2222 - valid for the following procedures (level 1)
Programming Levels
The three basic programming levels seen in the SK700 product line are maintained. A new level 4,
the configuration level, is added to consolidate those programming options that affect basic
dispenser functionality.
The current selected programming level will allow access to all command codes for the selected
level and all levels of lesser security without additional security code entries. Thus, if the
configuration level 4 security code is entered, then all configuration, level 3, level, 2 and level 1
command codes are allowed.
Manager Keypad Layout
1 2 3 F1
4 5 6 F2
7 8 9 $
TOTAL
VOL.
CLEAR
0 ENTER
TOTAL
The table below provides the manager keypad key definitions and use.
KEY(s) DEFINITION/USE
0-9 Numeric values
F1 Function 1 – Used to start dispenser programming and sequence among
programming and function codes.
F2 Function 2 – Used to exit programming mode
$ Money Totals – Used to display money totals by side and grade.
TOTAL
VOL. Volume Totals – Used to display volume totals by side and grade.
TOTAL
ENTER Value entry keys – sends the entered value to the pump.
CLEAR Clear key – Used to clear the last keypad entry, and exit money and volume
total mode
F1 Key
The F1 key is used to start the programming mode and then sequence among command codes and
function codes. In general, each depression of the F1 key will take it back to a previous
programming function selection. Pressing the F1 from the normal dispenser state will always
initiate a programming mode. Note, the display is always activated during programming mode.

SK700 Programming Procedures
F2 Key
The F2 key is used to exit dispenser programming mode and return the dispenser to normal mode.
$ TOTAL Key
The $ TOTAL key is used to retrieve money totals for each fuel grade. This key does not require a
security code. The CLEAR key is used to exit money totals mode. An example is shown later for
retrieving the side 2 grade 2 money total.
Display Conventions
The programming digit positions for the main money and volume displays are shown in the diagram
below. This applies even in cases where more than 6 display digits are available for display
purposes. Information will be displayed on all grade PPUs when necessary and will be restricted to
digits 4 through 1 unless otherwise noted.
PPU 4 3 2 1
€uro 6 5 4 3 2 1
Volume 6 5 4 3 2 1
During programming, command codes are always shown left justified in the main money display
starting at digit position 6. Other display information will be dependent upon the specific
programming command code and function codes within the command code.
A digit position shown in bold italic font indicates a flashing field on the LCD display. Flashing
fields indicate a selected parameter where data may be entered or simply inspected.
Programming parameters are shown in the LCD displays as soon as the parameter selection key is
depressed. Selected parameters continue to flash until either the ENTER or F1/F2 key is
depressed. Parameters are entered into the pump control system only after the ENTER or F1 key is
depressed.
Totals Examples
Note: For both $ TOTAL and VOL TOTAL keys, the ENTER key can be depressed to toggle
between grade and side selection.

Money Totals
Money Totals
The $ TOTAL key is used to retrieve money totals for each fuel grade. This key does not require a
security code. The CLEAR key is used to exit money totals mode. The 1 shown in the leftmost $
display indicates that this total is a non-resettable money total.
PPU Total Total Total Total
€uro 1 Side Grade
Volume Total Total Total Total .Total Total
The following example shows the sequence for displaying the side 2, grade 2 money totals.
Keypad: $ Total
PPU 1 1 1
€uro 1 1 1 Side 1 Module 1

Volume 1 1 6 7 .7 7 1111167,77 Euro
Note: main display shows flashing 1 for DEFAULT grade. The leftmost digit is a 1 indicating the
total shown is a non-resettable money total. The money total for the grade is shown in the main
volume and PPU displays. Entering 2 will automatically show total money for grade 2 - as shown
below. The 2 will continue to flash indicating grade selection is active.
Keypad: 2 – select grade 2

PPU 2 3 4
Volume 5 6 2 1 .0 7 2345621,07 Euro
Keypad: ENTER – Toggle to side selection.

PPU 2 3 4
€uro 1 1 2
Volume 5 6 2 1 .0 7

Grade Volume Totals
Keypad: 2 – Pick side 2

PPU 2

Volume 9 8 7 3 .0 5 29873,05 Euro
All grade totals can be viewed by the following above shown procedures.
Press the CLEAR key to exit to dispenser normal mode.
Grade Volume Totals

The VOL TOTAL key is used to retrieve volume totals for each fuel grade. This key does not
require a security code. The CLEAR key is used to exit volume total mode. The 4 shown in the
leftmost $ display indicates that this total is a non-resettable volume total.
€uro 4 Side Grade
The following example shows the sequence for displaying the side 2, grade 2 volume totals.
Keypad: VOL TOTAL

PPU 1 5

Volume 8 2 3 4 .1 1 158234,11 Liter
Note: Main display shows flashing 1 for DEFAULT grade. The leftmost digit is a 4 indicating the
total shown is a non-resettable volume total. The total for the grade is shown in the main volume
and PPU displays. Entering 2 will automatically show total volume for grade 2 - as shown below.
The 2 will continue to flash indicating grade selection is active.

PPU 5 3 4

Volume 7 8 3 2 .1 6 5347832,16 Liter

Display and Reset Shift Money Totals

PPU 5 3 4
€uro 4 1 2
Volume 7 8 3 2 .1 6
PPU 1 0

Volume 5 3 2 7 .0 9 105327,09 Liter
All grade totals can be viewed by the following above shown procedures.
Resettable Grade Shift Totals Examples

The dispenser maintains a set of resettable totals for each dispensed fuel grade. These totals are
used for shift accounting purposes. The sub-sections below show the procedures for displaying and
resetting shift totals.

The layout and digit position meaning for the display of the shift money totals is shown below.
€uro 5 Side Grade
The following example shows the sequence for displaying and resetting the side 2, grade 2 shift
money totals.
Keypad: $ Total – Display non-resettable money totals

PPU 1 1 1 1

Volume 1 1 6 7 .7 7 11111167,77 Euro

Keypad: $ Total – Display resettable “shift” money totals

PPU

Volume 3 2 5 8 .1 9 3258,19 Euro
Note: Main display shows flashing 1 for DEFAULT grade. The left digit is a 5 indicating the total
shown is a shift money total. The money total for the grade is shown in the main volume and PPU
displays. Entering 2 will automatically show shift money for grade 2 - as shown below. The 2 will
continue to flash indicating grade selection is active.

PPU

Volume 4 1 7 6 .5 3 4176,53 Euro

PPU 4 1 7 6

Volume 4 1 7 6 .5 3 4176,53 Euro

PPU 3

Volume 9 7 4 9 .5 1 39749,51 Euro
All grade shift totals can be viewed by the following above shown procedures.
Press the F2 key to reset the total.
Keypad: F2 – Reset the total

PPU
€uro 5 2 2
Volumen 0 .0 0

Display and Reset Grade Shift Volume Totals
Display and Reset Grade Shift Volume Totals
The layout and digit position meaning for the display of the shift volume totals is shown below.
€uro 6 Side Grade
The following example shows the sequence for displaying and resetting the side 2, grade 2 shift
volume totals.
Keypad: VOL TOTAL – Display non-reset table volume totals

PPU 1 5

Volume 8 2 3 4 .1 1 158234,11 Liter
Keypad: VOL TOTAL – Display reset table “shift” volume totals

PPU 3

Volume 3 2 4 6 .8 4 33246,84 Liter
Note: Main display shows flashing 1 for DEFAULT grade. The leftmost digit is a 6 indicating the
total shown is a shift volume total. The total for the grade is shown in the main volume and PPU
displays. Entering 2 will automatically show shift volume for grade 2 - as shown below. The 2 will
continue to flash indicating grade selection is active.

PPU 4

Volume 7 4 6 0 .5 7 47460,57 Liter

General information for Dispenser Programming

PPU 4

Volume 7 4 6 0 .5 7 47460,57 Liter

PPU 5 2

Volume 3 0 1 9 .8 7 523019,87 Liter
All grade totals can be view by following above procedures.

Press the F2 key to reset the total.

PPU
€uro 6 2 2
Volume 0 0 .0 0
DISPENSER PROGRAMMING
Dispenser programming mode can only be entered when both sides of the dispenser are in a non-
delivery mode. Dispenser programming results in the unit being placed offline with regard to
external communications. Dispenser programming is started by depressing the F1 key on the
manager keypad. The following sub-sections describe general dispenser operation while in
programming mode.
Programming Errors
If the data entered (command code, function code, parameter) is invalid, the data field will go blank
for two seconds and a double beep will be heard. After two seconds the invalid value will resume
flashing. This error cycle will be repeated until a valid code is entered.
General Programming Operation
After the F1 key is pressed, the dispenser will go offline and all main display LCD’s will go blank
and then the money display will show four 8s. This action is followed by the entry of a 4 digit
security code for the required security level. As each digit of the security code is entered, a dash ‘-‘
will be displayed on the main money display for that digit. Once all security digits are entered, the
ENTER key is pressed and released. If the security code is acceptable, the main money display will
change to flashing 0000. Otherwise, the money display will show flashing 8888 to indicate an
invalid security code.

General information for Dispenser Programming
If a valid security code is entered, the user may then enter the command code and proceed with
dispenser programming as described in the sections that follow. If an invalid security code is
entered, the user simply re-keys the code and press ENTER again. Otherwise, the user may press
the F2 key to exit programming mode or simply allow the dispenser a timeout (5 minutes) and
return to normal mode automatically.
Upon valid security code entry, the display will show 0000 until the first digit of a command code is
entered. Upon entry of the first digit, the display will blank showing the entered digit flashing and
left justified to position 6. As each new digit is entered, the digits flash and follow in positions 5, 4,
and so on.
When a complete command code is entered, it will flash until the ENTER key is pressed.
Once a programming mode is activated the default or first selectable entry for that mode will be
shown as flashing. Defaults and further keypad entries will show as flashing digits and will update
the display as they are keyed in. This action continues until the ENTER key is depressed. Once
the ENTER key is depressed, the next programming field will start flashing indicating an operator
action is required. This keypad/display functionality will continue until the programming mode is
exited.
It is important to note that each programming level utilizes a unique set of programming codes as
shown in the table below. The reason for this is to allow room for future expansion of SK700
programming features. Function codes within a command code begin with one.
Entry into a command code will present data in either DEFAULT format or the last programmed
values for that command code. Only one command code and function code/parameter may be
programmed/changed at a time.
LEVEL ONE COMMANDS

Level one commands are those commands most commonly performed on site by the station
owner/operator. This programming level is accessed as shown in the example below.
Keypad: F1– signal programming mode to the pump.

PPU
€uro 8 8 8 8
Volume
Keypad: 2222 – security code for level one
PPU
€uro - - - -
Volume

Command Code 20
Keypad: ENTER
PPU
€uro 0 0 0 0
Volume
The sub-sections that follow describe level 1 command and function codes.
Set PPU Values – Command Code 20

Command code 20 is entered in level one programming to set or change the Price Per Unit (PPU)
values.
PPU Price Price Price Unit
€uro 2 0 Side
Volume Grade Level
Note that in Europe the second PPU level is not used and the value used for the parameter Level is
always 1.
The table below shows the side programming codes.
SIDE CODE SIDE

1 - DEFAULT SIDE A
2 SIDE B
3 BOTH SIDES
The sequence and displayed values for changing the side 2, grade 2, and level 2 PPU are shown
below.
Keypad: 20 – Set PPU values command code

PPU
€uro 2 0
Volume

Command Code 20
Keypad: ENTER
PPU 1 .9 9 9
€uro 2 0 1
Volume 1 1
Keypad: 2 – select side 2
PPU 1 .8 9 9
€uro 2 0 2
Volume 1 1
Keypad: ENTER
PPU 1 .8 9 9
€uro 2 0 2
Volume 1 1
PPU 1 .7 9 9
€uro 2 0 2
Volume 2 1
Keypad ENTER
PPU 1 .7 9 9
€uro 2 0 2
Volume 2 1
Keypad: : 2 – select level 2
PPU 1 .1 9 9
€uro 2 0 2
Volume 2 2

Command Code 22
Keypad: ENTER
PPU 1 .1 9 9
€uro 2 0 2
Volumen 2 2
Keypad: 1099 – new PPU value
PPU 1 .0 9 9
€uro 2 0 2
Volumen 2 2
Keypad: ENTER
PPU 1 .0 9 9
€uro 2 0 2
Volumen 2 2
The F1 key will allow additional programming, the F2 key may be used to exit programming.
Set Preset Types and Values – Command Code 22
Command code 22 allows programming the keypad preset option selected for the dispenser in Level
4 configuration programming. When the values are programmed for the keypad preset buttons, they
set the same values for all sides of the dispenser regardless of where they are programmed. All
fuelling positions must have the same type of preset.
PPU
€uro 2 2 Funktion
Code
Preset
Volumen Type
If “no keypad preset was set in Level 4 configuration, then a programming error display will result
as described in the Dispenser programming section.

Command Code 22
The table below shows the programming options for preset operations depending by the Preset
Mode field.
FUNCTION CODE Preset Type and values

1 – Default Set Preset Type
2 Set Preset Amounts
3 Set Preset Money
4 Set Preset Volume
5 Set Preset Fill to Nearest Whole Number
Set Preset Type– Function Code 1
OPTION Preset
1- Default Non Preset
2 5-Button Preset
3 Incremental Preset
4 10-Button Preset
Preset Mode Function Code Preset Type

1 = Set Preset Type 1 = Money / 2 = Volume
1 = 5 Button Preset
2 = Set Preset Amounts Number of button selected
2 = Incremental
4 = Set Preset Fill to Nearest Whole Number of zero
Preset
Number
The DEFAULT amounts for presets are 1, 2, 5and 10 for both money and volume units.
Entry into command code 22 is shown by the keypad sequence below.
Keypad: 22 - Set preset types and values command code

PPU
€uro 2 2
Volume
Keypad: ENTER
PPU
€uro 2 2 1 1 1
Volume
The following sub-sections provide examples for programming 5 button volume preset, incremental
volume preset and PPP money mode.

Command Code 22
Program 5 Button Money/Volume Preset – Function Code 1

This example assumes preset option mode selected in Level 4 programming was for 5 Button
Preset. The initial display will appear as shown below and it indicates that a 5 button preset option
was set up in Level 4 configuration. The display indicates the default function code for “Set Preset
Type” and default type of “Money.”
Keypad: ENTER – accept set preset type function code and move to type setting.
PPU
€uro 2 2 1 1 1
Volume
Keypad: 2 – pick volume preset type

PPU
€uro 2 2 1 1 2
Volume
Keypad: ENTER – accept volume preset type. The display toggles back to function code selection.
PPU
€uro 2 2 1 1 2
Volume
Keypad: 2 – pick set preset amounts function code
PPU
€uro 2 2 1 2 2
Volume
Keypad: ENTER – begin preset amounts entry.
PPU
€uro 2 2 1 2 1
Volume 0 0 1

Command Code 22
Note: The main money display shows the button field is active and the main volume display shows
the current amount associated with button 1.
Keypad: 2 – select button 2.

PPU
€uro 2 2 1 2 2
Volume 0 0 2
PPU
€uro 2 2 1 2 2
Volume 0 0 2
Note: Active field now moves to amount field.
Keypad: 15 – 15 entered for 15 volume units.

PPU
€uro 2 2 1 2 2
Volume 0 1 5
Keypad: ENTER – accept new preset amount and toggle back to button selection.
PPU
€uro 2 2 1 2 2
Volume 0 1 5
At this point the dispenser has the 5 button preset option programmed for volume type transactions
with button 2 set button to dispense 15 volume units.
Program Incremental Money/Volume Preset

This example assumes the preset option mode selected in Level 4 programming was for Incremental
Preset.

Command Code 22
Keypad: ENTER – accept set preset type function code.

PPU
€uro 2 2 2 1 1
Volume
Keypad: 2 – pick volume preset type
PPU
€uro 2 2 2 1 2
Volume
Keypad: ENTER – accept volume preset type. The display toggles back to function code selection.
PPU
€uro 2 2 2 1 2
Volume
Keypad: 2 – pick preset amounts function code
$ 2 2 2 2 2
V
PPU
PPU
€uro 2 2 2 2 1
Volume 0 0 1
Note: The main money display shows the button field is active and the main volume display shows
the current amount associated with button 1.

Command Code 22
Keypad: 2 – select button 2.

PPU
€uro 2 2 2 2 2
Volume 0 0 2

PPU
€uro 2 2 2 2 2
Volume 0 0 2
Keypad: 15 – 15 volume units.

PPU
€uro 2 2 2 2 2
Volume 0 1 5
Keypad: ENTER – accept new preset amount and toggle back to button selection.
PPU
€uro 2 2 2 2 2
Volume 0 1 5
At this point of the incremental preset for volume type transactions with button 2 set to dispense 15
volume units is complete.

Command Code 22
Program PPP
This example assumes the preset option mode selected in Level 4 (configuration) programming was
for PPP.
This example enables the PPP for money transactions.
Keypad: ENTER – accept set preset type function code.

PPU
€uro 2 2 3 1 1
Volume
Keypad: ENTER – accept money type.
PPU
€uro 2 2 3 1 1
Volume
Keypad: 3 – pick PPP activation function code.
PPU
€uro 2 2 3 3 0
Volume
Keypad: ENTER – accept function code and move to enable/disable field.
PPU
€uro 2 2 3 3 0
Volume
Keypad: 1 – enable PPP.
PPU
€uro 2 2 3 3 1
Volume
At this point PPP is enabled for money transactions.

Command Code 22
Preset Fill to Nearest Whole number

This feature allows the customer to press a button during filling, and the preset value will change to
the next nearest whole number, consequently to number of zeroes set with MK.
The default value is zero with the meaning that this feature is not enabled.
This example shows this functionality.
Keypad: ENTER – accept set preset fill to nearest whole number function code.
PPU
€uro 2 2 3 4
Volume
Keypad: 3 – change the number of zeroes to 3.

PPU
€uro 2 2 3 4
Volume 2
Keypad: 3 – change the number of zeroes.

PPU
€uro 2 2 3 4
Volume 3
Keypad: ENTER – accept the number of zeroes.

PPU
€uro 2 2 3 4
Volume 3

Command Code 24
Set Mode Of Operation – Command Code 24

Command code 24 is entered in level one programming to set the dispenser operating mode. The
operation mode setting determines how the dispenser is controlled remotely or if it operates without
external control. The available choices for operation mode setting are shown below. The
DEFAULT is two wire mode.
PPU
€uro 2 4 Operation
Mode
Volume
OPTION Operation Mode

1- Default 2-WIRE
2 AUTARK
3 IFSF 1.51
4 reserved
5 reserved
6 reserved
7 reserved
8 IFSF 2.0
The example below shows the sequence and displayed values for setting the dispenser for
standalone operation.
Keypad: 24 - set mode of operation

PPU
€uro 2 4
Volumen
Keypad: ENTER
PPU
€uro 2 4 1
Volumen

Command Code 25
Keypad: 2 – select standalone mode

PPU
€uro 2 4 2
Volumen
Keypad: ENTER – accept
PPU
€uro 2 4 2
Volumen
Set Allocation Volume – Command Code 25

Command code 25 is entered in level one programming to set grade allocation volumes. The
diagram below shows the layout and meaning of the allocation programming display. It is
important to note that the decimal point position may change in the main volume display dependent
upon its location from display decimal point programming. The DEFAULT allocation setting is
none or all zeros.
PPU
€uro 2 5 Sorte
Volumen Menge Menge Menge Menge .Menge Menge
The sequence and displayed values for setting grade 2 allocation volume to 15.5 volume units is
shown below.
Keypad: 25 – set allocation volume

PPU
€uro 2 5
Volumen

Command Code 25
Keypad: ENTER
PPU
€uro 2 5 1
Volumen 9 9 0 .0 0
PPU
€uro 2 5 2
Volumen 9 9 0 .0 0
Keypad: ENTER
PPU
€uro 2 5 2
Volumen 9 9 0 .0 0
Keypad: 10000 – allocation amount.
PPU
€uro 2 5 2
Volumen 1 0 0 .0 0
Keypad: ENTER
PPU
€uro 2 5 2
Volumen 1 0 0 .0 0
Change Security PIN Code – Command Code 28

Command code 28 allows the site manager to change the site management level (level 1) PIN code.
Entering new digits for the new code changes the display as the digits are entered. The display does
not show the actual PIN digit, it only shows a ‘0’ to denote that a number was entered. The same
PIN code must be entered twice for it to be accepted.

Command Code 28
The first pass at entering a PIN code is signalled by a 1 displayed in the pass code display. The
second pass is signalled by a 2 appearing in the pass code display. Acceptance of a PIN code is
signalled by a 3 appearing in the pass code display. A zero in the pass code display indicates the
PIN code was not accepted.
PPU
€uro 2 8 Pass
Code
Volume PIN PIN PIN PIN
The example below shows changing the manager PIN code to 1234
Keypad: 28 - change Manager PIN code

PPU
€uro 2 8
Volume
Keypad: ENTER pass code shows 1 for first pass
PPU
€uro 2 8 1
Volume - - - -
Keypad: 1234
PPU
€uro 2 8 1
Volume 0 0 0 0
Keypad: ENTER – complete first entry pass code shows 2 for second pass
PPU
€uro 2 8 2
Volume - - - -

Command Code 28
Keypad: 1235
PPU
€uro 2 8 2
Volume 0 0 0 0
Keypad: ENTER
PPU
€uro 2 8 0
Volume - - - -
Note, the pass code display shows value of 0 to indicated the first and second PIN code entries did
not agree. The F1 key must now be depressed to start the PIN code entry sequence at the beginning.
Had the PIN been entered properly, the pass code display would have displayed a value of 3 to
indicate acceptance of the new PIN code.
Resume with correct entries as shown below.
Keypad: F1 – return to function code selection

PPU
€uro 2 8 3
Volumen - - - -
The sequence may now be repeated or a new command code entered.

Command Code 31
Set Amount Limits – Command Code 31

Command code 31 is entered in level one programming to set side and grade allocation amount.
The diagram below shows the layout and meaning of the allocation programming display. It is
important to note that the decimal point position may change in the main volume display dependent
upon its location from display decimal point programming. The DEFAULT allocation setting is
950,00.
PPU
€uro 3 1 Grade
Volume Amount Amount Amount Amount Amount Amount
The sequence and displayed values for setting side 2 grade 2 allocation amount to 950,00 units is
shown below.
Keypad: 31 – set allocation command

PPU
€uro 3 1
Volume
Keypad: ENTER
PPU
€uro 3 1 1
Volume 9 5 0 .0 0
Keypad: ENTER
PPU
€uro 3 1 1
Volume 9 5 0 .0 0

Display Software Version

PPU
€uro 3 1 2
Volume 9 5 0 .0 0
Keypad: ENTER
PPU
€uro 3 1 2
Volume 9 5 0 .0 0
Keypad: 90000 – allocation amount.
PPU
€uro 3 1 2
Volume 9 0 0 .0 0
Keypad: ENTER
PPU
€uro 3 1 2
Volume 9 0 0 .0 0
Display Software Version

The software version number can be viewed after a reset of the pump. To reset the pump, press at
first the key F1 and then F2. This will show the software version number for 5 seconds in the
volume display.
PPU
€uro
Volume E 2 4 - 0 3

Bitte folgende Dokumente in die Seitentasche der Rückseite einfügen.
1
PUMPS & DISPENSERS ZAPFSÄULEN
Customer Satisfaction Feedback Form Kundenzufriedenheits-Fragebogen
Dear Customer, Sehr geehrter Kunde,
Thank you for purchasing equipment from wir bedanken uns bei Ihnen, dass Sie ein Produkt von
Gilbarco Veeder-Root. Gilbarco Veeder-Root erworben haben.
Our objective is your total satisfaction with our product and Es ist unser Ziel, dass unsere Produkte und unsere Unter-
our product support. The only way we can maintain and stützungsleistungen Ihre Erwartungen voll befriedigen. Um
improve our quality is by receiving your customer feedback. unsere Qualität zu erhalten und ständig zu verbessern,
To help us ensure that we maintain our high quality standards benötigen wir Ihre Unterstützung. Bitte helfen Sie uns unsere
please take a few minutes to complete the form below for hohen Qualitätsanforderungen zu erhalten, indem Sie sich
each dispenser received and return it to us by fax +49 (0) einige Minuten Zeit nehmen und dieses Formblatt für jedes
5258 13 214 , mail to Gilbarco GmbH & Co. KG, Abt. von Ihnen erworbene Produkt auszufüllen und an uns
Qualitätsplanung, Ferdinand-Henze-Str-9, 33154-Salzkotten, entweder per Fax an die Fax-Nr. +49 (0)5258 13 262 oder per
Germany, alternatively email to: Post an Gilbarco GmbH & Co.KG, Abt. Qualitätsplanung,
customer.satisfaction@gilbarco.com to request an electronic Ferdinand-Henze-Str. 9, D-33154 Salzkotten zurücksenden.
version of this form to complete and return. Alternative können Sie auch unter
customer.satisfaction@gilbarco.com eine elektronische
The Gilbarco Veeder-Root Company Ausführung des Formblattes zur Ergänzung und Rücksendung
anfordern.
Gilbarco Veeder-Root
Customer Name / Kunde

Contact / Ansprechpartner:
Site Address 1 / Anschrift
Telephone / Telefon:
Fax:
Email:
Pump-type / Zapfsäulentyp: Equipment Serial Number(s) / Zapfsäulen-Seriennummer:
Please use the following scale to evaluate our performance / Bitte nutzen Sie die folgende Einstufung für Ihre Bewertung
1= Excellent / Sehr gut, 2 = Good / Gut, 3 = Acceptable / befriedigend, 4 = Not as good expected /
Nicht so wie erwartet, 5 = Unacceptable / Nicht annehmbar, N/A = not applicable / Nicht zutreffend
On time delivery Termintreue 1 2 3 4 5 N/A
Product manufactured exactly as ordered Übereinstimmung des Produktes mit 1 2 3 4 5 N/A
der Bestellung
Condition of panels, cladding, paintwork , Zustand der Bleche, Verkleidungen, 1 2 3 4 5 N/A
hoses, nozzles, locks, display windows Lackierung, Schläuche, Zapfventile,
(Please indicate any problems on the Schlösser und Anzeigen
diagram on the reverse page) (Bitte kennzeichnen Sie aufgetretene
Probleme in den Bildern auf der
Rückseite)
Installation/commissioning result Anlieferung und Installation 1 2 3 4 5 N/A
Equipment functionality & performance Funktion und Leistung der Produkte 1 2 3 4 5 N/A
Any other comments / zusätzliche Bemerkungen:
Sign / Unterschrift: Date / Datum:
Revision 2-Januar 09 Artikel-Nr.: 140 797 184

Please indicate the position ofany damage or faults on the diagram below.
Bitte kennzeichnen Sie jede Beschädigung und Fehler in den unten aufgeführten Bildern.
SK700-2 Encore 510
Aral-MPD 02
Betrag € Tankplatz
Abgabe Liter
Preis Ct/Liter
Der Verkauf erfolg im Namen der Aral Aktiengesellschaft
Benzin Super Plus Super Super Diesel Super Diesel

bleifrei bleifrei bleifrei
397 G 112 G 109
Betrag 00000 €
Abgabe 00000 Liter
Preis/l 0000 Ct
Liter Liter Kl einste Abgabemenge 2 Liter
Revision 2-Januar 09 Artikel-Nr.: 140 797 184

SK700 - Parts Manual

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SK700 - Parts Manual

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Gilbarco

Pumps & Dispensers Series SK700™ with GPU

Spare Parts List

Document not subject to updating service

Part No. 140 829 974 • Issue 8, February 2007

Общие указания по уходу

Пожалуйста, никогда не пользуйтесь бензином, дизельными топливами, нитроразбавите-лями или

Ausgabe 1, Apr 2002 Seite i

Read Me First ......

Only genuine Gilbarco parts should be used on this equipment.

Attention: Sharp edged parts at dispensers can cause injuries.

Issue 8, February 2007 Page i Spare Parts List

A – Pumping unit, C+Meter, electrical motor, magnet valve, panels.......................................... 1-2

Issue 8, February 2007 Page ii Spare Parts List

Ordering Instructions & Type Key

Issue 8, February 2007 Page iii Spare Parts List

SK 700 8/4/8 with C+Meter and GPU (Global Pumping Unit)

5 Electric-motor with belt pulley and

Issue 8, February 2007 Page 1 Spare Parts List

SK 700 8/4/8 with C+Meter, GPU & Blackmer pumping unit

Issue 8, February 2007 Page 2 Spare Parts List

Item Qty Part No. Description

1 1 140 804 646 Manifold casting lower hydraulics

Issue 8, February 2007 Page 3 Spare Parts List

5 1 140 777 002 Pulser

6 1 140 808 546 Valve board for proportional valve

7 1 140 761 736 STP board

8 1 140 761 756 E-Cal board

Issue 8, February 2007 Page 4 Spare Parts List

Issue 8, February 2007 Page 5 Spare Parts List

Information for the hose clamp assembling Retriever assembling

Now the cord can be connected with

1 1 140 854 156 Retriever reel and cable

2 1 140 862 332 Reel hanger bracket 2

5 1 140 840 872 Side panel 3

7 1 140 842 362 Panel with fixings

8 1 140 842 372 Distance profile 50 complete

9 1 140 840 802 Roller 10

Issue 8, February 2007 Page 5.1 Spare Parts List

1 Distance profile complete: 5 Covers for hose column complete

3 Side panel for hose column:

4 Hose column complete:

Issue 8, February 2007 Page 6 Spare Parts List

Issue 8, February 2007 Page 7 Spare Parts List

1 1 140 816 113 Display housing powder coated

2 1 140 763 385 Screw joint M20x1,5

3 1 140 776 906 Connecting terminal for shielding

4 1 140 765 605 Screw joint M25x1,5

5 1 140 809 192 Power supply complete

6 1 140 324 346 Cyl. lock

7 1 140 781 412 Ventilation screen

8 1 140 586 086 Profile gasket

9 1 140 777 386 Totaliser unit

10 1 140 780 621 Totaliser complete

11 1 140 781 123 Totaliser board

Issue 8, February 2007 Page 8 Spare Parts List

1 Door with cut-out for display unit,

2 1 140 756 324 Pane for PPU display