FOSTER WHEELER
Plant 10 -DESIGN CALCULATION FOR CHEMICAL DOSING AREA
SUBJECT : Sheet No : D1 OF D3
FOUNDATION & ACCESS PLATFORM
PROJECT: NAPHTHA HYDROTREATER REFORMER Rev Date Originator Checker Approver
CONTRACT NO : 1-14-2730/69 F1 6-Aug-07 CK TKS
SAFETY CALC. YES
CALC. NO 2730-8310-CA-10-099
PINNED BASEPLATE DESIGN AS PER AISC 9th EDITION (ASD)
MEMBER PROPERTIES
Column Size HE 200A ( For all the Supporting Nodes )
Area 18.5 in² 11935.46 mm²
Depth d 7.48 in 189.99 mm d
Flange Width bf 7.79 in 197.79 mm
Web Thickness tw 0.26 in 6.50 mm
n
Flange Thickness tf 0.39 in 10.01 mm
Clear Web Depth d' 6.69 in 169.98 mm
0.8bf
bf
B
MATERIAL PROPERTIES
Yield Stress Fy 36.00 ksi 248.2 N/mm²
n
Comp. Strgth f'c 5.07 ksi 35.0 N/mm²
m 0.95d m
PEDESTAL DIMENSIONS N
Pedestal Dim. 13.78 x 17.72 in 350 x 450 mm
Area of concrete support A2 = 244 in² 157536 mm²
L
LOADINGS ( Worst Load Case Considered )
Compression P 22.3 kip 100.00 kN
Tension, (Comp. is Neg.) T 12.3 kip 55.10 kN
Shear parallel to Flange VF 3.1 kip 14.00 kN L1
Shear parallel to Web VW 1.79 kip 8.00 kN
L2
BASEPLATE DIMENSIONS
Width of baseplate B 11.8 in 300 mm
Depth of baseplate N 15.7 in 400 mm
Thickness of baseplate t 0.79 in 20 mm
BOLT DETAILS
No of Anchor Bolts 4
C/c dist.between column & bolt L1 1.9 in 47 mm
L2 1.4 in 35 mm
WELD DETAILS
Strength of weld Fw 60.00 ksi 413.7 N/mm²
Thickness of Flange weld Sf 0.2 in 5 mm
Thickness of Web weld Sw 0.2 in 5 mm
CHECK FOR BEARING PRESSURE
Base Plate Dimensions
2
A1 Req. = 1 P = 0.65 in² 418 mm²
A2 0.35f'c
A1 Req. = P /0.7f'c = 6 in² 4058 mm²
A1 Req. = bf x d = 58.2 in² 37578 mm²
FOSTER WHEELER
Plant 10 -DESIGN CALCULATION FOR CHEMICAL DOSING AREA
SUBJECT : Sheet No : D2 OF D3
FOUNDATION & ACCESS PLATFORM
PROJECT: NAPHTHA HYDROTREATER REFORMER Rev Date Originator Checker Approver
CONTRACT NO : 1-14-2730/69 F1 06-Aug-07 CK TKS
SAFETY CALC. YES
CALC. NO 2730-8310-CA-10-099
Maximum of the above
A1 Req. = 58 in² 37578 mm²
Δ = 0.5 x (0.95 x d - 0.8 x bf) = 0.44 in 11.1303 mm
N Req. = √A1 + Δ = 8.1 in 204.98 mm
B Req. = A1 / N = 7.2 in 183.33 mm
A1 Req. = 58.247 in² 4E+04 mm²
A1 Provided = 186 in² 1E+05 mm²
Act. Bearing pressure fp = P/(BxN) = 0.12 ksi 0.83 N/mm²
Allowable Bearing pressure Fp = Minimum of (0.7 x f'c, 0.35 x f'c x √(A2 / A1))
0.7 x f'c = 3.55 ksi 24.4695 N/mm²
0.35 x f'c x √(A2/A1) = 2.0332 ksi 14.02 N/mm²
Fp = 2.03 ksi 14.02 N/mm² Safe
CHECK FOR THICKNESS DUE TO BM
m = (N-.95xd)/2 = 4.32 in 109.8 mm
n = (B-.8xbf)/2 = 2.79 in 70.9 mm
q = 4fpxdxbf
(d+bf)²Fp = 0.06
λ = 2(1- √(1 - q)) / √q = 0.25 (For conservative side use λ = 1)
n' = 0.25 x √(d x bf) = 1.91 in 48.46 mm
c = max(m,n,λn') = 4.32 in 109.75 mm
Thk.of base Plate Req. tp = 2 x c x √(fp / Fy)
= 0.50 in 12.67 mm
Thk.of base Plate Prov. = 0.79 in 20 mm Safe
CHECK FOR THICKNESS DUE TO TENSION
Tension per bolt T ' = 3.08 Kips 13.68 kN
BM about flange due to tension M1= 3.00 Kip-in 338.73 kN-mm
BM about web due to tension M2= 1.66 Kip-in 187.66 kN-mm
Thk.of base Plate Req. tp = MAX((6M1/0.75*Fy*0.5*d)0.5,(6M2/0.75*Fy*0.5*bf)0.5)
= 0.42 in 11 mm
Thk.of base Plate Prov. = 0.79 in 20 mm Safe
WELD DESIGN
Allowable Weld Stress in Shear Fw allow = 0.3 x Fw
= 124.11 N/mm²
Capacity of Weld Wc = 0.707 x w x l x Fy allow
Assuming w = 1 mm & l = 1 mm
= 0.707 x 1 x 1 x 124.11
Wc = 87.7 N per mm length per mm size of weld
FOSTER WHEELER
Plant 10 -DESIGN CALCULATION FOR CHEMICAL DOSING AREA
SUBJECT : Sheet No : D3 OF D3
FOUNDATION & ACCESS PLATFORM
PROJECT: NAPHTHA HYDROTREATER REFORMER Rev Date Originator Checker Approver
CONTRACT NO : 1-14-2730/69 F1 06-Aug-07 CK TKS
SAFETY CALC. YES
CALC. NO 2730-8310-CA-10-099
1. Web Weld
Shear Force = 8.0 kN
Total Weld Length around Web = 169.9768 x 2
= 339.954 mm
Shear Force / Weld length Sweb = 8.00128x10³ / 339.9536
= 23.54 N/mm
Tensile Force = 55.1 kN
Tensile load in Web = (Tensile Force x Web area) / Area
= (55.104 x 6.5024 x 169.9768) / 11935.46
= 5.1 kN
Tension / Weld length Tweb = 5.1x10³ / 339.9536
= 15.0 N/mm
Resultant Force / Weld length Rw = √((23.54)² + (15.01)²)
Rw = 27.9 N/mm
Weld size reqd. for calculated force Ww = 27.92 / 87.74577
= 0.32 mm
Weld size reqd. as per code (Table J2.4, ASD) = 6.50 mm
Permissible maximum weld size Wwreq = 6.50 mm
Provided Weld size Wwprov = 5.08 mm Safe
2. Flange Weld
Total Shear Force = 14.0 kN
Shear Force / Flange = 7 kN
Total Weld Length = 197.7898 + (197.7898 - 6.5024)
= 389.1 mm
Shear Force / Weld length Sflange = 7x10³ / 389.0772
= 18.0 N/mm
Tensile Force = 55.1 kN
Tensile Capacity of Flange = (0.5 xTensile Force x Flange area) / Area
= (0.5 x 55.104 x 197.7898 x 10.0076) / 11935.46
= 4.6 kN
Tension / Weld length Tflange = 4.57x10³ / 389.0772
= 11.7 N/mm
Resultant Force / Weld length Rf = √((17.99)² + (11.74)²)
Rf = 21.5 N/mm
Weld size reqd. as per calculated force Wf = 21.49 / 87.74577
= 0.24 mm
Weld size reqd. as per code (Table J2.4, ASD) = 8.00 mm
Permissible maximum weld size Wfreq = 8.00 mm
Provided Weld size Wfprov = 5.08 mm Safe
