1.

HIGH WIND VELOCITY CAN CAUSE POROSITIES IN WELD,WHAT MUST BE DONE TO PREVENT THIS FROM
HAPPENING. =
=TO PREVENT THIS FROM HAPPENING WE CAN USE PROPER SHEILD COVERAGE .

2. WHAT ARE THE WELDING PARAMETERS THAT MUST BE CONSIDERED TO PRODUCE QUALITY WELD.
TO PRODECED QUALITY WELD WE MUST CONSIDERED BY USING THE FIVE ESSENTIAL OF WELDING INCLUDES
THE USE OF CORRECT ELECTRODE SIZE, CURRENT,TRAVEL SPEED ,ELECTRODE ANGLE, AND ARC LENGTH.

3. WHAT IS THE IDEAL LENGTH OF ARC? WHAT IS THE EFFECT TO LONG ARC?
=1/8” IS THE IDEAL LENGTH OF ARC.THE EFFECT OF TOO LONG ARC WILL CAUSE DEPOSITED TO COARSE RIPPLED
AND FLATTER THAN NORMAL WITH AN INCREASE IN SPATTER.
=WHEN WELDING A ROOT PASS IN AN OPEN ROOT VEE GROOVE, THE KEY HOLE CAN GROW TOO LARGE AND
LOOSE OF WELD CONTROL CAN RESULT.

4. WHAT IS THE EFFECT ON THE WELD IF THE ELECTRODE IS HELD TOO CLOSELY TO THE MATERIAL TO THE
MATERIAL BEING WELDED?
=THE EFFECT IF THE ELECTRODE IS HELD TOO CLOSELY CAN CAUSE DEPOSITED TO BE NARROW,UNEVEN AND
IRREGULAR RIPPLED AND WITH POOR FUSION.

5. HOW WOULD YOU PREVENT WELDING-RELATED INJURIES?

=TO PREVENT RELATED WELDING INJURIES WE CAN USE THE SAFETY PROCEDURE AND USE PERSONAL
PROTECTIVE EQUIPMENT (PPE)

6. HOW WOULD YOU AVOID ELECTRIC SHOCK DURING WELDING?

=BY CHECKING ALL THE ACCESSORIES AND ELECTRIC WIRING OF WELDING MACHINE IF IT IS GOOD OR NOT SO
THAT WE CAN AVOID ELECTRIC SHOCK DURING WELDING.

7. WHAT SHOULD BE DONE TO PREVENT WARPAGE OR DISTORTION?

=1 PEEN JOINT EDGES BEFORE WELDING,2 CLAMPS OR TACK PARTS PROPERLY OR TO BACK UP TO COOL

8. WHAT CAUSES WARPAGE OR DISTORTION?

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9. WHAT IS THE CAUSE OF POOR PENETRATION AND INCOMPLETE FUSION?

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10. WHAT IS STRESS-RELIEVING AND WHY IS IT PERFORMED?

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11. WHAT IS BACK STEP WELDING AND WHY IS THIS TECHNIQUE APPLIED?
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12. HOW WOULD YOU PREVENT THE OCCURRENCE OF SLAG INCLUSION AND UNDER CUT?
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13. WHAT ARE ADVANTAGES OF SMAW PROCESS?

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14. WELDS IN THICK CARBON STEEL MATERIALS HAS TENDENCY TO CRACK? WHY?
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15. WHAT FACTORS MUST BE CONSIDERED IN THE SELECTION OF ELECTRODES?

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