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SHEAR CHARACTERISTICS OF

NAPIER GRASS STEMS


C.-C. Lien, H.-W. Liu

ABSTRACT. This study used a single pendulum impulse-cutting device to simulate the shearing conditions of cutting
Napier grass stem in different harvest periods for a forage grass harvester. The test data and analysis results suggested
that the shear strength of Napier grass stem increased with the bevel angle and shear velocity, and the shear impulse per
unit area of Napier grass stem increased with the bevel angle, but decreased as the shear velocity increased. The impact
shearing test was carried out for Napier grass stem when the average moisture content was 82.9% and the harvest period
was 30 days. The multiple regression equation of shear strength τm(MPa), bevel angle θ (°), and shear velocity V (m/s)
was obtained as follows: τm = -2.021 + 0.042θ+ 0.631V, correlation coefficient R=0.850, standard deviation S=0.266
(MPa). The shear strength and shear impulse per unit area of Napier grass stem increased with the harvest period, and
the Napier grass stem epidermis significantly affected the process of shear failure. The cut grass stem had fractures and
uneven sections at the bevel angle of 40°.
Keywords. Bevel angle, Harvest period, Napier grass stems, Shear impulse, Shear strength, Shear velocity.

T
he Napier grass is a gramineal sychnocarpous stem, and proportional to the dry matter density of alfalfa
upright and bushy forage grass. Its shape and stem. Prince et al. (1969) affixed a strain gauge to forage
growth habit are similar to sugarcane, and it can and dry corn stalk and alfalfa stem in order to carry out
be cut green after 8 to 10 weeks of growth. The torsion, tensile, and compression tests. They obtained the
Napier grass is a forage crop often used by dairy farmers in shearing stress and elastic modulus in tension and
Taiwan. This forage can be directly used for preparing compression, and evaluated the effects of maturity and
silage. It is the most basic and economical feed for grazers moisture content of corn stalk on mechanical strength. Ige
such as cattle, and it provides the animals with required and Finner (1975) carried out a shearing test for alfalfa
nutrition, including protein, energy, mineral substances, stem, and calculated the shearing energy according to the
and vitamins (Chen, 2003). force-displacement curve. They found that if the shearing
Crop stem cutting is an inevitable process in harvesting, energy of alfalfa stem was roughly estimated on the wet
and it is a process that can result in mechanical failure. matter weight per unit, the shearing energy of alfalfa stem
Although it depends on the structure and strength of the increased as the moisture content decreased.
plant material, the epidermis is the outermost protective McRandal and McNulty (1980) carried out shearing
tissue of stem structure. The epidermis cells of gramineal tests on forage grass stems, and, from the force-
Napier grass contain a large amount of silica, so its surface displacement curve, obtained its mechanical properties,
is hard, which affects the stem cutting significantly. As the which included shear strength, penetration resistance, and
stem is mostly fibrous matter, the length of harvest period shearing energy. They also used linear regression and
affects the fiber hardness and moisture content of the crop. statistical methods to discuss the relevance of the crop
The fiber fracture is an important part of the shear failure properties (maturity, solids content) and shear conditions
process (Persson, 1987). (bevel angle, shear velocity) of forage grass to the
Halyk and Hurlbut (1968) used a specific testing abovementioned mechanical properties. Visvanathan et al.
machine to test the tensile strength and shearing strength of (1996) used an impulse-cutting device to test the shearing
alfalfa stem. The experimental results showed that the energy of cassava tubers, and found the optimum bevel
tensile strength and shearing strength of alfalfa stem were angle, shear velocity and the shear angle of cassava tubers.
inversely proportional to the moisture content in alfalfa The experimental results showed that the shearing energy
increased with the bevel angle and shear velocity.
Chattopadhyay and Pandey (1999) used a physical property
Submitted for review in November 2013 as manuscript number BE analyzer to test the shear properties of sorghum stalk. The
10497; approved for publication by the Applied Science & Engineering results showed that if the bevel angle was 30° to 70° and
Community of ASABE in October 2014. the loading rate was 10 to 100 mm/min, the peak shear
The authors are Cheng-Chang Lien, Associate Professor, and Hong-
Wei Liu, Graduated Student, Department of Biomechatronic Engineering, strength and the specific cutting energy increased with the
National Chiayi University, Chiayi, Taiwan. Corresponding author: bevel angle, and the peak shear strength and the specific
Cheng-Chang Lien, Department of Biomechatronic Engineering, National cutting energy decreased gradually as the loading rate
Chiayi University, 300 University Road, Chiayi, 60004 Taiwan; phone:
+886-5-2717972;. email: lanjc@mail.ncyu.edu.tw.
increased.

Applied Engineering in Agriculture


Vol. 31(1): 5-13 © 2015 American Society of Agricultural and Biological Engineers ISSN 0883-8542 DOI 10.13031/aea.31.10497 5
Ìnce et al. (2005) used a physical property analyzer to form in the plant, the collenchyma is the first tissue that
research the shear properties of sunflower stem. The provides mechanical support. The fiber has a light section
experimental results indicated that the moisture content and and a vascular bundle of thick-wall long cells. The soft
shearing stress increased exponentially, and the shearing cells are larger cells that surround the fiber. The epidermis
stress increased along the upper, middle, and lower levels and fiber are elements of material structure, providing the
of stem. It was also found that the structural heterogeneity stem with strength. The elasticity, strength and rigidity
of the stem resulted in a higher shearing stress and specific inside the plant material are formed from the rheological
shearing energy at a lower level of stem. Tavakoli et al. properties of the cell wall Mohsenin (1986).
(2009) studied the effect of moisture content and loading The stem displays different tissue failure modes in the
rate on the shearing characteristics of barley straw. The shearing process. These failures are closely related to the
experimental results indicated that the shear strength and cutting blade characteristics. As the initial penetration of
shearing energy of barley straw increased with the moisture the cutting blade results in local plastic deformation of
content and loading rate. plant material, in the case of moist stem and high shear
The cutting, gripping, feeding, fine cutting, and velocity of the cutting blade, the turgor inside the stem
throwing operation in Napier grass harvesting is the process limits the initial compression of the plant. As the cutting
that should be taken into account in the design of blade moves, the stem is subject to a large amount of
harvesting machines. In addition, the cutting and fine bucking and compression. The shape and speed of the
cutting operation is closely related to the shear properties of cutting blade that determine this compression can push
forage grass stem. According to previous studies, this study ahead completely, and enter the edge side of the blade. The
evaluated the shearing strength and energy of crop stem precompression results in a gradually concentrated force on
using a texture analyzer to determine the force- the cutting blade, and the energy of precompression can
displacement curve obtained from the shearing process. consume 40% to 60% of the total shearing energy. When
The measurement of shear velocity using a texture analyzer the stem fiber is turned in front of the cutting blade, the
in a stem shearing test may not reflect the actual shear shear strength of the material is set up to generate the
velocity of a forage grass harvester. The test results may be tensile stress of the stem fiber. When the stress is large
distorted and produce errors. Therefore, this study used a enough to cause tension failure of the stem fiber, the load in
single pendulum impulse-cutting device to simulate the front of the cutting blade is further transferred to the stem
shearing conditions of cutting Napier grass stem in fiber and other tissues (Sitkei, 1986; Srivatava et al., 1993)
different harvest periods. The strength-time curve of forage (or when the stem strength is exceeded).
grass stem was obtained from the impact shearing test, and
Moisture Content in Napier Grass Stem
the shear force and shear impulse per unit area were
When Napier grass stem is expressed as wet basis
calculated. The moisture content of Napier grass stem was
moisture content, the computing formula is:
measured. The harvest period, bevel angle, and shear
velocity were changed. The process of shear failure was Wet basis moisture content (w.b.)% =
analyzed according to the force-time diagram, and its effect
(Ww - Wd) / Ww ×100% (1)
on the shear strength and shear impulse of Napier grass
stem was discussed as a reference frame for designing a Shear Velocity
Napier grass harvester. The impact shearing test for Napier grass stem was
carried out using a single pendulum impulse-cutting device,
as shown in figure 1. The oscillating arm and impact
MATERIAL AND METHOD hammer swing down freely to generate impact energy,
In the actual forage harvesting of Napier grass, the base which is instantly applied to the stem by the blade of the
stem of the plant is cut off quickly. Hence, the Napier grass impact hammer. Then the cutting blade inside the impact
stem was used as the subject in the impact shearing test, but hammer immediately cuts off the stem. The impact hammer
the impact shearing test for Napier grass leaf was not with cutting blade is lifted to height h, then its energy is
carried out. In the Napier grass forage harvesting, the stem released freely. Figure 1 is the schematic diagram of the
mowing and fine cutting process is closely related to the impulse-cutting device for stem. The relationship between
shearing action. The factors influencing the shear properties the lift height h of the impact hammer and the lift angle α
are the moisture content in the crop stem, the harvest of the oscillating arm is expressed as follows:
period, the stem cross-section area, the shear blade
h = R + Rcos(π-α)= R - Rcosα (2)
material, the bevel angle, and the shear velocity.
When the oscillating arm and impact hammer swing to
THEORETICAL BASIS the lowest point freely, if the potential energy of the
Stem Shearing Mechanics oscillating arm and the impact hammer is completely
A cross-section of stem consists of four elements: converted into kinetic energy, the blade in the impact
epidermis, fiber, soft cells, and cavities. The epidermis is a hammer has a shear velocity V before impulse cutting of
collenchyma, composed of long living cells, often the forage grass stem. If the bearing has no friction effect
containing chlorophyll. The cell wall only thickens locally, when the oscillating arm is swinging, and the oscillating
not disturbing local elongation growth. When the organs arm and impact hammer are free from wind resistance

6 APPLIED ENGINEERING IN AGRICULTURE


Impact hammer
Load cell

R Degree plate
Signal amplifier

Local region network

M1

m1 α
h

R Signal acquisition

Blades

Napier grass stem h’

Seater
Computer

Figure 1. Schematic of impulse-cutting device for Napier grass stem.

when swinging down, then the oscillating arm can be


regarded as a rigid motion. The weight of the oscillating gR (1 − cos α )(2 M 1 + m1 )
Vc = Rω = R 2ω 2 = (4)
arm is m1, the turning radius is R(m), and the impact 1
M 1 + m1
hammer can be regarded as a particle motion. The blade is 3
fixed to the centroid, and the total weight is M1. When the
oscillating arm is lifted to the lift angle α, then the The oscillating arm length R (0.395 m), oscillating arm
oscillating arm and impact hammer are released freely and weight m1 (1.15 kg) and impact hammer weight M1 (0.90
swing down under the gravity, to the lowest position, kg), and the given oscillating arm lift angle α are
according to the potential energy-kinetic energy substituted in equation 4 to calculate the shear velocity
conservation principle: before impulse cutting of Napier grass stem.
Gravitational potential energy of oscillating arm + Peak Shear Strength and Shear Impulse
gravitational potential energy of the impact hammer = This study used the shear strength and shear impulse of
angular kinetic energy of the oscillating arm + kinetic Napier grass stem as the evaluation indexes for Napier
energy of the impact hammer grass stem in the cutting-off process. Figure 2 shows the
The impact hammer lift height h in equation 2 is typical force-time curve in the impulse-cutting of stem. The
substituted in the above equation, expressed as equation 3. maximum shear force on the force-time curve is Fmax, and
R R  the shear strength τm is defined as:
m1 g  − cos α  + M 1 g ( R − R cos α ) =
2 2  (3) Fmax
τm = (5)
1 1 A
I 0 ω 2 + M 1V M 1 2
2 2 2
where A is the area of section of stem, A = π d (cm2), and
( )
1 4
I 0 = mR 2 kg ⋅ m 2 d = mean diameter of stem (cm). The shear impulse value I
3 is for calculating the area under the force-time curve in the
impulse cutting-off process, as shown in figure 2. The
The centroid velocity of the oscillating arm cutting impulse Im per unit area can be obtained from the
R following equation:
Vm1 = ⋅ ω and the velocity of the impact hammer VM1 =
2 1
A
R⋅ω are substituted in equation 3. Im = F ⋅ dt (6)

31(1): 5-13 7
N
350

320

290

260
The max. shear force Fmax
230

Shearing force ( N )
200

170

140 The shear impulse I =  F ⋅ dt

110

80

50

20

-10
-3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12

Time ( ms ) ms

Figure 2. Typical force-time curve in impulse cutting of Napier grass stem.

TEST EQUIPMENT Impact Shearing Measuring Device


The equipment and devices used for this test include the The impact shearing energy measuring device is convert-
following: ed from an Izod impact tester, of the single pendulum type.
The top end of the oscillating arm and the degree plate have
Forced Circulation Constant Temperature Oven,
the same axle center and swing on this axle center. The
Digital Vernier Caliper, and Micro Electronic Scale
The forced circulation constant temperature oven (FC- bottom of the oscillating arm connects to the impact
610, ADVANTEC, Japan) has a timing function. The hammer, and the inside of the impact hammer has a slot for
mounting the cutting blade. There are two screws under the
maximum preset temperature can be 250°C, and the
transit block for connecting and fastening the shear blade.
accuracy can be 0.1°C. The oven dries the Napier grass The upper end of the transit block contacts the load end of
stem specimens completely. A digital vernier caliper (500-
the force sensor. The lift angle of the impact hammer can be
196, Mitutoyo, Japan), with a measuring range of read on the degree plate. The seater can hold the stem
150 mm/6 in., to 0.01 mm/0.0005 in., is used for accurately
specimen on one side. During the test, the impact hammer is
measuring the diameter of Napier grass stem. A micro- lifted to the predetermined angle α, and the initial position is
electronic scale (HF-6100, AND, Japan), with a maximum fixed by the trip. The lift angle can be read from the scale on
measurement value of 6100 g, and an accuracy of 0.01 g, is
the degree plate. When the force measuring device is
used for measuring the weight of specimens. switched on and the trip is pressed down, the impact hammer
Force Measuring Device swings down freely to generate kinetic energy to impact and
The device consists of a force sensor, a piezoelectric cut off the stem, thus simulating the forage grass forage
signal transmission line, a signal amplifier, a signal harvester gripping and shearing the forage grass stem
acquisition unit, and a computer and Famos data analysis aboveground. A part of the energy is absorbed when the stem
software. The force sensor (208C02, PCB Piezotronics, is cut off, and the residual energy makes the impact hammer
N.Y.) is a quartz piezoelectric converter. The signal swing up to the opposite side. An impact contact force is
acquisition unit (Imc SPARTAN, IMC, Novi, Mich.) is used generated at the moment when the front edge of blade on the
for capturing the voltage of the force sensor, and the captured impact hammer contacts the stem, and this instant impact
data are transferred to the computer through LAN. The μ- contact force acts on the force sensor through the transit
MUSYCS-SPARTAN V2.0 software in the computer sets block. The force sensor sends out a micro voltage signal
the data acquisition speed at 2000 points per second. The according to the force, and the signal amplifier and signal
captured voltage (mV) signal is amplified by the signal acquisition unit transmit the test data to a computer where it
amplifier (P730B, Wilcoxon Research, Germantown, Md.) is stored and recorded.
and the conversion correction factor of the force sensor The material of the cutting-off blade inside the impact
converts the voltage signal into a force (N) signal which is hammer of the impact shearing measuring device is
displayed on the computer screen. The data are then stored. medium steel (S55C). The heat treated hardness is 44 HRC,
The data analysis software (Famos, IMC, Germany) displays and the cutting-off blade is 3 mm thick, 56 mm long, and
the force-time curve diagram obtained from the test, records 50 mm wide. The bevel angles in the test are 20°, 30°, and
the maximum shear force, and implements a mathematical 40°, as shown in figure 3. The impact hammer lift angles α
processing of the integral area within this force-time curve. designed in the test are 90°, 120°, and 150°.

8 APPLIED ENGINEERING IN AGRICULTURE


substituted in equation 1 to calculate the wet basis moisture
content of the stem.
Impact Shearing Test
Three different harvest periods, three different bevel
angles, and three different shear velocities were selected for
the impact shearing test of Napier grass stem with a
predetermined moisture content, in order to discuss the
relationship between the three variables, the shear strength,
and the shear impulse of Napier grass stem.
A digital vernier caliper was used to measure the mean
(a) 20° diameter d of the specimen stem and to number it. Next, the
cross-section area A of the stem was calculated. The seater
of the impulse-cutting device clamped one end of specimen
stem and held it in an upright position. The bevel angle of
the shear blade and the impact hammer lift angle were
recorded. The signal acquisition unit was switched on and
the μ-MUSYCS-SPARTAN V2.0 software was started.
The impact oscillating arm was lifted to the preset lift angle
according to the angle indicator on the degree plate. The
oscillating arm trip was pressed down, and the forage grass
stem was impacted and cut off. The force-time curve
diagram was displayed on the screen, and the data were
(b) 30° recorded and stored. The data analysis software (Famos)
was started, and the computer displayed the force-time
curve diagram when the experiment file was opened. The
maximum shear force Fmax and the integral calculated
cutting impulse I were recorded. Then, the shear strength
τm and the shear impulse Im per unit area were determined.
The SAS analytical software was used to carry out a GLM
procedure for the test data, and the ANOVA between the
shear strength and the shear impulse of Napier grass stem,
under different harvest periods, bevel angles and shear
(c) 40°
velocities, was obtained. Finally, a multiple regression
analysis was conducted to determine the relationship of
Figure 3. Cutting-off blades at bevel angles of 20°, 30°, and 40°. bevel angle and shear velocity to the shear strength of
Napier grass stem. The control variables in the impact
shearing test for Napier grass stem are shown in table 1.

EXPERIMENTAL METHOD
MEASUREMENT OF DENSITY AND MOISTURE CONTENT RESULTS AND DISCUSSION
OF NAPIER GRASS STEM The moisture content in Napier grass stem varies with
Napier grass plants of different diameters were collected season, soil, and fertilization management. A higher
randomly from Napier grass plots at different harvest moisture content in a stem leads to a heavier Napier grass
periods. The Napier grass was cut 5-10 cm above the plant, but the stem reaping, or fine cutting, consumes less
ground, and each Napier grass stem was about 20 cm long, shearing energy (Halyk and Hurlbut, 1968; Ige and Finner,
cut into two pieces. The lower half was used for impact 1975). Table 2 shows the moisture content in Napier grass
shearing test, and the upper half was used for moisture stems of different harvest periods sampled in May. As
content measurement. shown, the moisture content in the forage Napier grass stem
A digital vernier caliper was used to measure the length decreased slightly as the harvest period extended. When the
(L) of stem specimens and two diameters normal to each harvest period was 30 to 50 days, the moisture content in
other. The mean diameter d was obtained and numbered. the forage Napier grass stem was 80.8% to 87.0%, and the
The cross-section area of stem was calculated as a round average moisture content in all specimens was 82.9%.
section. The micro electronic scale weighed the specimen The three levels of bevel angle θ designed for the test
stem's weight WW, and then the stem specimen was put in were 20°, 30°, and 40°, and three levels of lift angle α were
an oven at a constant temperature of 103°C for 24 h of heat 90°, 120°, and 150°. The three lift angles were substituted
drying (ASAE Standards, 1992; Srivatava et al., 1993). in equation 5 to calculate the three shear velocities, 2.89,
Then, the specimen was taken out and placed in a drying 3.53, and 3.94 m/s before the impact shearing. The shear
dish to be cooled to the same temperature as the electronic strengths of Napier grass stem at different shear velocities
scale environment. The dry matter was then weighed, and and bevel angles are shown in table 3. As seen, when the

31(1): 5-13 9
Table 1. Control variables in impact shearing test. The shear strength and shear impulse of Napier grass
Crop Harvest Period stem in different harvest periods are shown in table 5.
Conditions 30 days 40 days 50 days
When the bevel angle was 30° and the shear velocity was
Mechanical Bevel angle θ (°) 20° 30° 40°
conditions Impact hammer lift angle α (°) 90° 120° 150°
3.53 m/s, the shear strength and shear impulse per unit area
of Napier grass stem increased with the harvest period. The
Table 2. Moisture content in Napier grass stems shear strength increased from 1.97 to 4.56 MPa, and the
of different harvest periods. shear impulse increased from 0.26 to 0.57 N-s/cm2. The
Harvest Period No. of Moisture Content shear strength and shear impulse per unit area of Napier
(no. of days) Samples (%)[a]
grass stem corresponding to three different harvest periods
30 30 87.0 ±2.3
40 30 81.0 ±3.7 differed significantly. This is because the maturity of
50 30 80.8 ±1.5 Napier grass stem increases as the harvest period extends,
[a]
Average moisture content [(87.0+81.0+80.8)/3]% =82.9%. and the outer layer of stem is lignified and more mature
fibers accumulate inside increasing the hardness and
harvest period was 30 days, the shear strength of Napier toughness, so that the shear strength and shear impulse are
grass stem increased with the shear velocity at the same increased.
bevel angle θ. At the bevel angle of 30°, the shear strength The shear strength τm of Napier grass stem was affected
of Napier grass stem increased from 0.9 to 1.58 MPa as the by the moisture content in the stem, by the harvest period,
shear velocity increased, indicating that a higher shear and by the bevel angle and shear velocity, as shown in
velocity leads to a larger resistance generated by instant table 6. When the moisture content was 83.7% and the
impact shearing of the stem, as well as to greater harvest period was 30 days, the multiple regression
corresponding shear strength. At the same shear velocity V, equation of shear strength τm of Napier grass stem (MPa),
the shear strength of Napier grass stem increased with the bevel angle θ and shear velocity V is τm = -2.021 + 0.042 θ
bevel angle. At the shear velocity of 3.53 m/s, the shear + 0.631 V, correlation coefficient R = 0.850, and the
strength of Napier grass stem increased from 0.82 to standard deviation S = 0.266 (MPa). The regression
1.72 MPa as the bevel angle increased. At three different coefficient was significant and the residual errors were
bevel angles, the corresponding shear strengths of Napier distributed uniformly according to the verification of the t
grass stem were significantly different from each other, value and the residual errors obtained from the regression
indicating that larger bevel angle results in larger resistance analysis.
to the front edge of the cutting blade cutting into the stem, A typical force-time curve of Napier grass stem is
and the shear strength of the stem increases accordingly. shown in figure 4. The entire cutting-off process of the
The shear impulse per unit area of Napier grass stem at stem was completed within just several ms. Point A in the
different shear velocities and bevel angles is shown in table 4. force-time curve is where the front edge of the shear blade
When the harvest period was 30 days, and with the same bevel begins to contact the stem epidermis; the contact force is
angle, the shear impulse per unit area of Napier grass stem compressive force. The stem was compressed and
decreased as the shear velocity increased. This is because deformed where the front edge of the blade contacts the
when the shear velocity was large, the moment was high, and stem, and the compressive force increased sharply to the
the shearing time was shortened in the stem shearing process, maximum value Point B. When this compressive force
so that the corresponding shear impulse was reduced. At the overcame the epidermis breaking force, the front edge of
same shear velocity, the shear impulse per unit area of Napier the blade entered the stem, and then cut the fibers and other
grass stem increased with the bevel angle. When the bevel tissues inside the stem. At this moment, the shear force on
angle was 40°and the shear velocity was 2.89 m/s, the the cutting blade decreased to Point C with the shearing
maximum shear impulse was 1.46 (N-s/cm2). process. The bevel surface at the front end of the shear

Table 3. Shear strength of Napier grass stem at different shear velocities and bevel angles.[a]
Shear Strength τm (MPa)
Bevel Angle θ (°) 20° 30° 40°
Shear velocity V (m/s) 2.89 3.53 3.94 2.89 3.53 3.94 2.89 3.53 3.94
Number of samples 20 20 20
Mean value[b] 0.56a1 0.82b1 0.99c1 0.90a2 1.44b2 1.58b2 1.25a3 1.72b3 1.93b3
Standard deviation 0.10 0.18 0.26 0.26 0.37 0.27 0.19 0.24 0.35
[a]
Average moisture content in stem is 87.0% and harvest period is 30 days.
[b]
Mean ± Std with different superscripts in the same column and raw are significantly different (P≤0.05), using the Scheffe test.

Table 4. Shear impulse of Napier grass stem at different shear velocities and bevel angles.[a]
Shear Impulse Im(N-s/cm2)
Bevel angle (°) 20° 30° 40°
Shear velocity (m/s) 2.89 3.53 3.94 2.89 3.53 3.94 2.89 3.53 3.94
Number of samples 20 20 20
Mean value[b] 0.59a1 0.48a1 0.37b1 0.75a1 0.56b1 0.41b1 1.46a2 1.24a2 0.88b2
Standard deviation 0.16 0.14 0.13 0.27 0.17 0.14 0.30 0.38 0.27
[a]
Average moisture content in stem is 87.0% and harvest period is 30 days.
[b]
Mean ± Std with different superscripts in the same column and raw are significantly different (P≤0.05), using the Scheffe test.

10 APPLIED ENGINEERING IN AGRICULTURE


Table 5. Shear strength and shear impulse of process of the stem; the forage grass stem is stressed and
Napier grass stem in different harvest periods.[a]
Shear Strength τm Shear Impulse Im
deformed in this process. Section BC is the shearing
Harvest period (MPa) (N-s/cm2) process of the stem, and Section CD is the residual
(no of days) 30 40 50 30 40 50 epidermis pulling process.
Number of samples 20 20 Figures 5(a) and (b) show the force-time curves of
Mean value[b] 1.97a 2.81b 4.67c 0.26a 0.37b 0.57c Napier grass stem at a bevel angle of 20° and with different
Standard deviation 0.55 0.84 1.31 0.06 0.08 0.19
[a]
Bevel angle is 30°, shear velocity is 3.23 m/s.
shear velocities. As seen, the corresponding maximum
[b]
Mean ± Std with different superscripts in the same column and raw are shear force increased and the corresponding shearing time
significantly different (P≤0.05), using the Scheffe test. decreased as the shear velocity increased. Figures 5(a) and
(c) show the force-time curves of Napier grass stem at a
Table 6. Regression statistics of the shear strength τm of Napier grass shear velocity of 2.89 m/s and at different bevel angles. As
stem with respect to bevel angle θ and shear velocity V.[a] seen, the corresponding maximum shear force and shearing
Variable[b] Estimate Std. Error T value P
time increased with the bevel angle. Figure 6 shows the
a0 -2.021 0.175 -11.52 <0.0001
a1 0.042 0.002 17.45 <0.0001 cut-off patterns of Napier grass stem at bevel angles of 20°
a2 0.631 0.050 12.58 <0.0001 and 40°. The shearing section and residual epidermis of cut
Degrees of freedom = 177 Standard deviation = 0.266 forage grass stem were observed, as shown in Section CD
Coefficient of multiple of the force-time curve in figure 5. The process of the
correlation R = 0.850
[a]
Average moisture content is 87.0% and harvest period is 30 days.
residual epidermis being pulled away by the cutting blade
[b]
The multi-regression equation τm = a0 + a1θ + a2 V. a0, a1, a2 regression before the finish of the shearing process can be seen. When
coefficient. the bevel angle was 20°, the stem was completely cut and
its shearing section was even, and there was only a very
blade generated a lateral thrust on the shear surface of the small piece of residual epidermis. However, when the bevel
cut stem. This lateral thrust acted on the section of stem. angle was at 40°, the cut stem was fractured and its
The stem, which was to be cut off, bent in the final shearing shearing section was uneven. There was a large piece of
process, so that the residual epidermis, which was not cut residual epidermis, indicating that the epidermis of Napier
off completely, was pulled away and torn by the cutting grass stem significantly affected the entire shear failure
blade. Then, the entire forage grass stem shearing process process.
was finished. The acting force of the shear blade decreased Based on the experimental results, this study suggested
to Point D when it left the forage grass stem. Napier grass that the cutting blade of an adjustable angle may be
stem shearing was divided into three processes according to designed in the future to suit different cutting situations and
the previous description. Section AB is the compression environments. Moreover, for impact cutting testing

N
350
AB:Compression zone of stem
320
BC:Shear zone of stem
CD:Tensile fracture zone of stem epidermis
290

260

B
Shear force (N)

230

200

170

140 C

110

80
A
50 D

20

-10
-3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12

Time (ms) ms

Figure 4. Typical force-time curve of Napier grass stem at bevel angle of 30° and shear velocity of 3.23 m/s.

31(1): 5-13 11
N
350

320
θ1 = 20°,V1 = 2.64 m/s
290

260

230

200

170

140

110

80

50

20
Residual epidermis
-10 20° bevel angle 40° bevel angle
-3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12

ms Figure 6. Impact cut-off patterns of Napier grass stem at 20° and 40°
N
350 bevel angles.
320
θ1 = 20°,V3 = 3.60 m/s period, and mechanical conditions (e.g., bevel angle and
290
shear velocity). According to the test results, the shear
260
strength of Napier grass stem increased with the bevel
230
angle and shear velocity, and the shear impulse per unit
200
area of Napier grass stem increased with the bevel angle,
170 but decreased as the shear velocity increased. The shear
140 strength and shear impulse per unit area of Napier grass
110 stem increased as the harvest period extended. In this study,
80 the impact shearing test was carried out on the Napier grass
50
stem when the moisture content was 82.9% and the harvest
20
period was 30 days. A multiple regression equation of shear
-10
strength τm (MPa) to the bevel angle θ and shear velocity V
-3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 was obtained: τm = -2.021 + 0.042θ+ 0.631 V, correlation
N
ms coefficient R = 0.850, standard deviation S = 0.266 (MPa).
350 The epidermis of the Napier grass stem significantly
320 affected the process of shear failure. At 40° bevel angle, the
θ2 = 40°,V1 = 2.64 m/s
290 cut forage grass stem had fractures and uneven sections.
260

230

200 REFERENCES
170 ASAE Standards. (1992). S358.2. Moisture measurement-forages.
140
St. Joseph, Mich.: ASAE.
Chattopadhyay, P. S., & Pandey, K. P. (1999). Mechanical
110
properties of sorghum stalk in relation to quasi-static
80 deformation. J. Agric. Eng. Res., 73(2), 199-206.
50 http://dx.doi.org/10.1006/jaer.1999.0406.
20
Chen, Y. K. (2003). Multipurpose breeding of napiergrass and
related species. J. Agric. Assoc. China, 4(2), 203-213.
-10
-3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 Halyk, R. M., & Hurlbut, L. W. (1968). Tensile and shear
ms characteristics of alfalfa stems. Trans. ASAE, 11(2), 256-257.
http://dx.doi.org/10.13031/2013.39384.
Figure 5. Typical force-time curve of Napier grass stem at different
bevel angles θ and shear velocities V. Ige, M. T., & Finner, M. F. (1975). Effects and interactions between
factors affecting the shearing characteristics of forage harvesters.
Trans. ASAE, 18(6), 1011-1016.
machine, the impact loss may be estimated and the relevant http://dx.doi.org/10.13031/2013.36727.
mechanical properties during the impact cutting process Ìnce, A., Ugurluay, S., Guzel, E., & Özcan, M. T. (2005). Bending
may be recorded in correlation with the height h’. and shearing characteristics of sunflower stalk residue. Biosyst.
Eng., 92(2), 175-181.
http://dx.doi.org/10.1016/j.biosystemseng.2005.07.003.
CONCLUSION McRandal, D. M., & McNulty, P. B. (1980). Mechanical and
physical properties of grasses. Trans. ASAE, 2(4), 816-821.
Crop stem shearing is an inevitable process in harvest- http://dx.doi.org/10.13031/2013.34669.
ing. The shearing process is closely related to crop
conditions, and is affected by moisture content, harvest

12 APPLIED ENGINEERING IN AGRICULTURE


Mohsenin, N. N. (1986). Physical Properties of Plant and Animal
Materials (2nd ed.). New York, N.Y.: Gordon and Breach
NOMENCLATURE
Science Publ. A Area of section of grass stems
Persson, S. (1987). Mechanics of Cutting Plant Material. St. Joseph, dt Micro time in the impulse cutting-off process
Mich.: ASAE. F Force in the impulse cutting-off process
Prince, R. P., Bartor, J. W., & Bradway, D. W. (1969). Shear stress g Gravity acceleration (m/s2)
and modulus of elasticity of selected forages. Trans. ASAE, h Distance between the impact hammer lifted to the
12(2), 426-429. http://dx.doi.org/10.13031/2013.38857. predetermined angle and the reference surface (cm)
Sitkei, G. (1986). Mechanics of Agricultural Materials. New York, Im Shear impulse of grass stems (N-s/cm2)
N.Y.: Elsevier Science Publ. I0 Moment of inertia of the oscillating arm on the
Srivatava, A. K., Goering, C. E., & Rohrbach, R. P. (1993).
Engineering Principles of Agricultural Machines. St. Joseph,
bearing turning pivot O
Mich.: ASAE. R Distance between the impact hammer center and the
Tavakoli, H., Mohtasebi, S. S., & Jafari, A. (2009). Effect of center of gyration (cm)
moisture content and loading rate on the shearing characteristics VM1 Linear velocity of the impact hammer centroid
of barley straw by internode position. Agric. Eng. Intl. CIGR, 11, (m/s)
Manuscript 1176. Vm1 Linear velocity of the oscillating arm centroid (m/s)
Visvanathan, R., Sreenarayanan, V. V., & Swaminathan, K. R. Ww Wet matter specimen weight (gf)
(1996). Effect of knife angle and velocity on the energy required
Wd Dry matter specimen weight (gf)
to cut cassava tubers. J. Agric. Eng. Res., 64, 99-102.
http://dx.doi.org/10.1006/jaer.1996.0050. α Predetermined angle for lifting the impact hammer
(°)
τm Shear strength of grass stems (MPa)
ω Angular velocity of the oscillating arm (rad/s)

31(1): 5-13 13

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