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Aea 31 10497
Aea 31 10497
ABSTRACT. This study used a single pendulum impulse-cutting device to simulate the shearing conditions of cutting
Napier grass stem in different harvest periods for a forage grass harvester. The test data and analysis results suggested
that the shear strength of Napier grass stem increased with the bevel angle and shear velocity, and the shear impulse per
unit area of Napier grass stem increased with the bevel angle, but decreased as the shear velocity increased. The impact
shearing test was carried out for Napier grass stem when the average moisture content was 82.9% and the harvest period
was 30 days. The multiple regression equation of shear strength τm(MPa), bevel angle θ (°), and shear velocity V (m/s)
was obtained as follows: τm = -2.021 + 0.042θ+ 0.631V, correlation coefficient R=0.850, standard deviation S=0.266
(MPa). The shear strength and shear impulse per unit area of Napier grass stem increased with the harvest period, and
the Napier grass stem epidermis significantly affected the process of shear failure. The cut grass stem had fractures and
uneven sections at the bevel angle of 40°.
Keywords. Bevel angle, Harvest period, Napier grass stems, Shear impulse, Shear strength, Shear velocity.
T
he Napier grass is a gramineal sychnocarpous stem, and proportional to the dry matter density of alfalfa
upright and bushy forage grass. Its shape and stem. Prince et al. (1969) affixed a strain gauge to forage
growth habit are similar to sugarcane, and it can and dry corn stalk and alfalfa stem in order to carry out
be cut green after 8 to 10 weeks of growth. The torsion, tensile, and compression tests. They obtained the
Napier grass is a forage crop often used by dairy farmers in shearing stress and elastic modulus in tension and
Taiwan. This forage can be directly used for preparing compression, and evaluated the effects of maturity and
silage. It is the most basic and economical feed for grazers moisture content of corn stalk on mechanical strength. Ige
such as cattle, and it provides the animals with required and Finner (1975) carried out a shearing test for alfalfa
nutrition, including protein, energy, mineral substances, stem, and calculated the shearing energy according to the
and vitamins (Chen, 2003). force-displacement curve. They found that if the shearing
Crop stem cutting is an inevitable process in harvesting, energy of alfalfa stem was roughly estimated on the wet
and it is a process that can result in mechanical failure. matter weight per unit, the shearing energy of alfalfa stem
Although it depends on the structure and strength of the increased as the moisture content decreased.
plant material, the epidermis is the outermost protective McRandal and McNulty (1980) carried out shearing
tissue of stem structure. The epidermis cells of gramineal tests on forage grass stems, and, from the force-
Napier grass contain a large amount of silica, so its surface displacement curve, obtained its mechanical properties,
is hard, which affects the stem cutting significantly. As the which included shear strength, penetration resistance, and
stem is mostly fibrous matter, the length of harvest period shearing energy. They also used linear regression and
affects the fiber hardness and moisture content of the crop. statistical methods to discuss the relevance of the crop
The fiber fracture is an important part of the shear failure properties (maturity, solids content) and shear conditions
process (Persson, 1987). (bevel angle, shear velocity) of forage grass to the
Halyk and Hurlbut (1968) used a specific testing abovementioned mechanical properties. Visvanathan et al.
machine to test the tensile strength and shearing strength of (1996) used an impulse-cutting device to test the shearing
alfalfa stem. The experimental results showed that the energy of cassava tubers, and found the optimum bevel
tensile strength and shearing strength of alfalfa stem were angle, shear velocity and the shear angle of cassava tubers.
inversely proportional to the moisture content in alfalfa The experimental results showed that the shearing energy
increased with the bevel angle and shear velocity.
Chattopadhyay and Pandey (1999) used a physical property
Submitted for review in November 2013 as manuscript number BE analyzer to test the shear properties of sorghum stalk. The
10497; approved for publication by the Applied Science & Engineering results showed that if the bevel angle was 30° to 70° and
Community of ASABE in October 2014. the loading rate was 10 to 100 mm/min, the peak shear
The authors are Cheng-Chang Lien, Associate Professor, and Hong-
Wei Liu, Graduated Student, Department of Biomechatronic Engineering, strength and the specific cutting energy increased with the
National Chiayi University, Chiayi, Taiwan. Corresponding author: bevel angle, and the peak shear strength and the specific
Cheng-Chang Lien, Department of Biomechatronic Engineering, National cutting energy decreased gradually as the loading rate
Chiayi University, 300 University Road, Chiayi, 60004 Taiwan; phone:
+886-5-2717972;. email: lanjc@mail.ncyu.edu.tw.
increased.
R Degree plate
Signal amplifier
M1
m1 α
h
R Signal acquisition
Blades
Seater
Computer
31(1): 5-13 7
N
350
320
290
260
The max. shear force Fmax
230
Shearing force ( N )
200
170
110
80
50
20
-10
-3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12
Time ( ms ) ms
EXPERIMENTAL METHOD
MEASUREMENT OF DENSITY AND MOISTURE CONTENT RESULTS AND DISCUSSION
OF NAPIER GRASS STEM The moisture content in Napier grass stem varies with
Napier grass plants of different diameters were collected season, soil, and fertilization management. A higher
randomly from Napier grass plots at different harvest moisture content in a stem leads to a heavier Napier grass
periods. The Napier grass was cut 5-10 cm above the plant, but the stem reaping, or fine cutting, consumes less
ground, and each Napier grass stem was about 20 cm long, shearing energy (Halyk and Hurlbut, 1968; Ige and Finner,
cut into two pieces. The lower half was used for impact 1975). Table 2 shows the moisture content in Napier grass
shearing test, and the upper half was used for moisture stems of different harvest periods sampled in May. As
content measurement. shown, the moisture content in the forage Napier grass stem
A digital vernier caliper was used to measure the length decreased slightly as the harvest period extended. When the
(L) of stem specimens and two diameters normal to each harvest period was 30 to 50 days, the moisture content in
other. The mean diameter d was obtained and numbered. the forage Napier grass stem was 80.8% to 87.0%, and the
The cross-section area of stem was calculated as a round average moisture content in all specimens was 82.9%.
section. The micro electronic scale weighed the specimen The three levels of bevel angle θ designed for the test
stem's weight WW, and then the stem specimen was put in were 20°, 30°, and 40°, and three levels of lift angle α were
an oven at a constant temperature of 103°C for 24 h of heat 90°, 120°, and 150°. The three lift angles were substituted
drying (ASAE Standards, 1992; Srivatava et al., 1993). in equation 5 to calculate the three shear velocities, 2.89,
Then, the specimen was taken out and placed in a drying 3.53, and 3.94 m/s before the impact shearing. The shear
dish to be cooled to the same temperature as the electronic strengths of Napier grass stem at different shear velocities
scale environment. The dry matter was then weighed, and and bevel angles are shown in table 3. As seen, when the
31(1): 5-13 9
Table 1. Control variables in impact shearing test. The shear strength and shear impulse of Napier grass
Crop Harvest Period stem in different harvest periods are shown in table 5.
Conditions 30 days 40 days 50 days
When the bevel angle was 30° and the shear velocity was
Mechanical Bevel angle θ (°) 20° 30° 40°
conditions Impact hammer lift angle α (°) 90° 120° 150°
3.53 m/s, the shear strength and shear impulse per unit area
of Napier grass stem increased with the harvest period. The
Table 2. Moisture content in Napier grass stems shear strength increased from 1.97 to 4.56 MPa, and the
of different harvest periods. shear impulse increased from 0.26 to 0.57 N-s/cm2. The
Harvest Period No. of Moisture Content shear strength and shear impulse per unit area of Napier
(no. of days) Samples (%)[a]
grass stem corresponding to three different harvest periods
30 30 87.0 ±2.3
40 30 81.0 ±3.7 differed significantly. This is because the maturity of
50 30 80.8 ±1.5 Napier grass stem increases as the harvest period extends,
[a]
Average moisture content [(87.0+81.0+80.8)/3]% =82.9%. and the outer layer of stem is lignified and more mature
fibers accumulate inside increasing the hardness and
harvest period was 30 days, the shear strength of Napier toughness, so that the shear strength and shear impulse are
grass stem increased with the shear velocity at the same increased.
bevel angle θ. At the bevel angle of 30°, the shear strength The shear strength τm of Napier grass stem was affected
of Napier grass stem increased from 0.9 to 1.58 MPa as the by the moisture content in the stem, by the harvest period,
shear velocity increased, indicating that a higher shear and by the bevel angle and shear velocity, as shown in
velocity leads to a larger resistance generated by instant table 6. When the moisture content was 83.7% and the
impact shearing of the stem, as well as to greater harvest period was 30 days, the multiple regression
corresponding shear strength. At the same shear velocity V, equation of shear strength τm of Napier grass stem (MPa),
the shear strength of Napier grass stem increased with the bevel angle θ and shear velocity V is τm = -2.021 + 0.042 θ
bevel angle. At the shear velocity of 3.53 m/s, the shear + 0.631 V, correlation coefficient R = 0.850, and the
strength of Napier grass stem increased from 0.82 to standard deviation S = 0.266 (MPa). The regression
1.72 MPa as the bevel angle increased. At three different coefficient was significant and the residual errors were
bevel angles, the corresponding shear strengths of Napier distributed uniformly according to the verification of the t
grass stem were significantly different from each other, value and the residual errors obtained from the regression
indicating that larger bevel angle results in larger resistance analysis.
to the front edge of the cutting blade cutting into the stem, A typical force-time curve of Napier grass stem is
and the shear strength of the stem increases accordingly. shown in figure 4. The entire cutting-off process of the
The shear impulse per unit area of Napier grass stem at stem was completed within just several ms. Point A in the
different shear velocities and bevel angles is shown in table 4. force-time curve is where the front edge of the shear blade
When the harvest period was 30 days, and with the same bevel begins to contact the stem epidermis; the contact force is
angle, the shear impulse per unit area of Napier grass stem compressive force. The stem was compressed and
decreased as the shear velocity increased. This is because deformed where the front edge of the blade contacts the
when the shear velocity was large, the moment was high, and stem, and the compressive force increased sharply to the
the shearing time was shortened in the stem shearing process, maximum value Point B. When this compressive force
so that the corresponding shear impulse was reduced. At the overcame the epidermis breaking force, the front edge of
same shear velocity, the shear impulse per unit area of Napier the blade entered the stem, and then cut the fibers and other
grass stem increased with the bevel angle. When the bevel tissues inside the stem. At this moment, the shear force on
angle was 40°and the shear velocity was 2.89 m/s, the the cutting blade decreased to Point C with the shearing
maximum shear impulse was 1.46 (N-s/cm2). process. The bevel surface at the front end of the shear
Table 3. Shear strength of Napier grass stem at different shear velocities and bevel angles.[a]
Shear Strength τm (MPa)
Bevel Angle θ (°) 20° 30° 40°
Shear velocity V (m/s) 2.89 3.53 3.94 2.89 3.53 3.94 2.89 3.53 3.94
Number of samples 20 20 20
Mean value[b] 0.56a1 0.82b1 0.99c1 0.90a2 1.44b2 1.58b2 1.25a3 1.72b3 1.93b3
Standard deviation 0.10 0.18 0.26 0.26 0.37 0.27 0.19 0.24 0.35
[a]
Average moisture content in stem is 87.0% and harvest period is 30 days.
[b]
Mean ± Std with different superscripts in the same column and raw are significantly different (P≤0.05), using the Scheffe test.
Table 4. Shear impulse of Napier grass stem at different shear velocities and bevel angles.[a]
Shear Impulse Im(N-s/cm2)
Bevel angle (°) 20° 30° 40°
Shear velocity (m/s) 2.89 3.53 3.94 2.89 3.53 3.94 2.89 3.53 3.94
Number of samples 20 20 20
Mean value[b] 0.59a1 0.48a1 0.37b1 0.75a1 0.56b1 0.41b1 1.46a2 1.24a2 0.88b2
Standard deviation 0.16 0.14 0.13 0.27 0.17 0.14 0.30 0.38 0.27
[a]
Average moisture content in stem is 87.0% and harvest period is 30 days.
[b]
Mean ± Std with different superscripts in the same column and raw are significantly different (P≤0.05), using the Scheffe test.
N
350
AB:Compression zone of stem
320
BC:Shear zone of stem
CD:Tensile fracture zone of stem epidermis
290
260
B
Shear force (N)
230
200
170
140 C
110
80
A
50 D
20
-10
-3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12
Time (ms) ms
Figure 4. Typical force-time curve of Napier grass stem at bevel angle of 30° and shear velocity of 3.23 m/s.
31(1): 5-13 11
N
350
320
θ1 = 20°,V1 = 2.64 m/s
290
260
230
200
170
140
110
80
50
20
Residual epidermis
-10 20° bevel angle 40° bevel angle
-3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12
ms Figure 6. Impact cut-off patterns of Napier grass stem at 20° and 40°
N
350 bevel angles.
320
θ1 = 20°,V3 = 3.60 m/s period, and mechanical conditions (e.g., bevel angle and
290
shear velocity). According to the test results, the shear
260
strength of Napier grass stem increased with the bevel
230
angle and shear velocity, and the shear impulse per unit
200
area of Napier grass stem increased with the bevel angle,
170 but decreased as the shear velocity increased. The shear
140 strength and shear impulse per unit area of Napier grass
110 stem increased as the harvest period extended. In this study,
80 the impact shearing test was carried out on the Napier grass
50
stem when the moisture content was 82.9% and the harvest
20
period was 30 days. A multiple regression equation of shear
-10
strength τm (MPa) to the bevel angle θ and shear velocity V
-3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 was obtained: τm = -2.021 + 0.042θ+ 0.631 V, correlation
N
ms coefficient R = 0.850, standard deviation S = 0.266 (MPa).
350 The epidermis of the Napier grass stem significantly
320 affected the process of shear failure. At 40° bevel angle, the
θ2 = 40°,V1 = 2.64 m/s
290 cut forage grass stem had fractures and uneven sections.
260
230
200 REFERENCES
170 ASAE Standards. (1992). S358.2. Moisture measurement-forages.
140
St. Joseph, Mich.: ASAE.
Chattopadhyay, P. S., & Pandey, K. P. (1999). Mechanical
110
properties of sorghum stalk in relation to quasi-static
80 deformation. J. Agric. Eng. Res., 73(2), 199-206.
50 http://dx.doi.org/10.1006/jaer.1999.0406.
20
Chen, Y. K. (2003). Multipurpose breeding of napiergrass and
related species. J. Agric. Assoc. China, 4(2), 203-213.
-10
-3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 Halyk, R. M., & Hurlbut, L. W. (1968). Tensile and shear
ms characteristics of alfalfa stems. Trans. ASAE, 11(2), 256-257.
http://dx.doi.org/10.13031/2013.39384.
Figure 5. Typical force-time curve of Napier grass stem at different
bevel angles θ and shear velocities V. Ige, M. T., & Finner, M. F. (1975). Effects and interactions between
factors affecting the shearing characteristics of forage harvesters.
Trans. ASAE, 18(6), 1011-1016.
machine, the impact loss may be estimated and the relevant http://dx.doi.org/10.13031/2013.36727.
mechanical properties during the impact cutting process Ìnce, A., Ugurluay, S., Guzel, E., & Özcan, M. T. (2005). Bending
may be recorded in correlation with the height h’. and shearing characteristics of sunflower stalk residue. Biosyst.
Eng., 92(2), 175-181.
http://dx.doi.org/10.1016/j.biosystemseng.2005.07.003.
CONCLUSION McRandal, D. M., & McNulty, P. B. (1980). Mechanical and
physical properties of grasses. Trans. ASAE, 2(4), 816-821.
Crop stem shearing is an inevitable process in harvest- http://dx.doi.org/10.13031/2013.34669.
ing. The shearing process is closely related to crop
conditions, and is affected by moisture content, harvest
31(1): 5-13 13