SFM Tank Cleaning 2.0 Revised

TTE (M) ENGINEERING (M) SDN.BHD.
Work Location Process / Work Activities Date Prepared By Initial Review By
Rajen BK Yeap
B1 – Tank Yard 1 To perform Chemical Tank Cleaning H2S04
(SAFETY REPS) (PROJECT MANAGER)
HAZARD DEFINITION CURRENT & PLANNING CONTROL RISK ANALYSIS RISK CONTROL AND STATUS
(1) Elimination
(2) Substitution
JOB STEP A/N/E (3) Isolation / Engineering
HAZARD CONSEQUENCES L S R ADDITIONAL ACTION STATUS RESPONSIBILITY
(4) Administration
(5) PPE
Note: Minimum Administration Control is required
1.Only allow trained person with IEM Module B and
Register to conduct work inside Worker’s list to enter
for IEM Premises.
2.Identify/prepare related layout drawing and identify
Pre-construction health any risky area. Site Walk with relevant parties to be
& safety meeting On-Site To explain the conducted. Supervisor
1 N First aid injury 4.Follow procedures stated in the work 2 1 2 Nil L
where work will be working practices
performed. permit/checklist (if any)
4.TBM and identify potential hazards before start.(Task IQMAL
location & equipment, access & egress) (019-4435310)
4.Set-up Traffic Control Equipment (if needed).
5.Identify PPE suitable for the task.
1 Proper monitor and good material arrangement on
site -To carry material to Supervisor/
Trips/falls due to 2. Follow Procedures as specified stated in the work work area comply with Safety TTE
- To mobilize & permit /checklist (if any)
uneven/slippery buddy system IQMAL
unloading material to N Physical Injury 3. Practice toolbox and identify potential hazards if 2 2 4 L
surfaces - continues monitoring (019-4435310) &
work area. any
by PIC team SOMU
-To barricade working 4. Set-up Traffic Control Equipment (if needed).
(016-002618)
Area & unloading area 5. Wear proper PPE: Safety Helmet, Safety Shoes,
with cone and barricade and Disposable Hand Glove.
tape 1. Barricade working area. Make sure no other people
-To put signage at work except workers and supervisor.
area 2. Deploy sufficient and skilful manpower to assist in
2
-To carry material with carrying the material.
manpower or trolley 2. Full time monitoring by Supervisor or Safety when -Awareness of the work Supervisor/
(Materials & Tools: Hose, workers are at site. on going & work area Safety TTE
Pipe & Fittings, Standby 3. Prevent workers working near lorry when engine is surrounding. IQMAL
Pump, Jet spray, N Materials dropped Minor injury running. Lorry engine shall be switched off and at least 2 2 4 -Practice toolbox and L (019-4435310) &
extension wire, tools during manual 1 wheel choked during unloading. identify potential SOMU
bag, spanner & pipe unloading 3. Practice correct lifting posture and job rotation if hazards if any. (016-002618)
wrench) necessary
4. Need Traffic controller to be deployed to coordinate
lorry movement and unloading activity
5. Wear proper PPE: Safety Helmet, Safety Shoes, and
Disposable Hand Glove.
VERIFIED BY: CONTRACTOR PIC REVIEWS BY: IEM PROJECT PIC (PROJECT OWNERS) REVIEWS BY: IEM EHS
Signature Signature Signature
Name Name Name
Date Date Date
Rajen BK Yeap
(1) Elimination
(2) Substitution
(4) Administration
(5) PPE
1. To inform PIC of work before leave work area and -Brief to workers about
inform TTE PIC the situation situation and do not SUPERVISOR
2. Full time monitoring by Supervisor or Safety at site. panic until situation
1.Trip & fall 3.Any accident/incident refer to the escalation chart under control. IQMAL
3 N Physical injury 1 1 1 L
(as attached in HIRARC documentation) -To ensure everything is (019-4435310)
In case of emergency 4. Do not run or panic, walk fast to assembly point area safe condition before
for headcount. allowing to start
5.Wait until situation secured and resume work back. work
To drain chemical from 1. Have IBI PIC to stop or close valve at the tank T02A
tank 3% H2SO4 for chemical system tank before start work.
1.To use chemical 2. To put on full chemical PPE included Chemical suite,
resistant submersible boots, glove, and respirator (Any chemical cartridge Supervisor /
pump connected with a respirator with a full facepiece and acid gas cartridge(s) Safety
hose at both ends. in combination with an N100, R100, or P100 filter.)
2. Pump will be placed M IQMAL
Chemical Spillage
Physical injury/ 3. Chemical spill kit shall be in place before chemical -To ensure everything is
4 outside of the tank & hose N Chemical Burn draining commence. 2 4 8 safe condition before (019-4435310) &
at suction side will be 4. Full time monitoring by Supervisor or Safety at site allowing to start work SOMU
place inside the tank (016-002618)
4. To Identify and made known to workers the nearest
3.To pump chemical into emergency shower
IBC tank. 4. To check and confirm the pump rating is suitable to the
4. Chemical will fill into activities.
T101 Acid WW near to 5. Area shall be barricaded to Prevent unauthorized
T02A 3% H2SO4 Tank person to enter work area.
5) Wear proper PPE: Safety Helmet, Safety Shoes, and
Cotton Hand Glove, chemical suit, Safety hardness.
Name Name Name
Date Date Date

Rajen BK Yeap
(1) Elimination
(2) Substitution
(4) Administration
(5) PPE
To perform flushing with
DI water 5. To ready chemical spill kit
1. After chemical is drained 2. To Identify nearest emergency shower
out to min level, tank will be 5. To put on full chemical PPE included Chemical
filled with DI Water for suite, boots, glove, and respirator (Any chemical Supervisor /
dilution and pumped into cartridge respirator with a full facepiece and acid Safety
T101 Acid WW tank until the Physical injury/ gas cartridge(s) in combination with an N100, R100, -To ensure everything is
Chemical Spillage
5 PH reading is Neutral. N Chemical Burn or P100 filter.) 2 4 8 safe condition before M IQMAL
2. Modify existing DI Water 4.Area should barricade to Prevent unauthorized allowing to start work (019-4435310) &
supply for flushing person to enter work area SOMU
3. Flushing waste will be (016-002618)
5. Wear proper PPE: Safety Helmet, Safety Shoes,
pumped into T101 Acid WW
tank. and Disposable rubber Hand Glove, Safety hardness
To perform tank
cleaning 4.Tanks should be cleaned from outside (top). 4. -To ensure everything is
1. After PH paper 5. To apply safety harness lanyard on nearest solid safe condition before Supervisor /
indicates that the structure. allowing to start work
1. To do proper tied or fixed the hose to prevent Safety
flushed liquid is neutral, -Contaminated -Chemical resistant
tank cleaning to begin. Liquid splashing at Physical injury/ the hose moving out from the tank. submersible pump IQMAL
6 2. To clean tank with jet top Chemical Burn 5. Wear proper PPE: Safety Helmet, Safety Shoes, 1 4 4 pump will be running L
(019-4435310) &
spray connected to DI and Cotton, rubber, Rubber Hand Glove, Chemical continuously. SOMU
water supply. -Trip &Fall suit , Eyes Protection, Safety harness. -A responsible officer (016-002618)
3. To pump cleaning should supervise all tank
waste into T101 Acid cleaning.
WW tank.
Name Name Name
Date Date Date

Rajen BK Yeap
B1 – Tank Yard 1 To perform Chemical Tank Flushing & Chemical Tank Cleaning
(1) Elimination
(2) Substitution
(4) Administration
(5) PPE
4) To clear all unwanted material immediately after

works completed and place barricade ownership
IQMAL
signage at the work area (if need to left material before
(019-4435310) &
Tidy work area and resume work should put label at IBC tank if temporary
Obstruction (Trip First aid injury SOMU
remove material/site storage
7 N and fall hazards) 2 2 4 Clear unwanted material L (016-002618)
barricade
Any mix material
(Housekeeping)
Name Name Name
Date Date Date

RISK ANALYSIS GUIDE:
Likelyhood indicate “PROBABILITY” for any Incident / Accident to happen as below table (if work conducted strictly follow HIRARC control):
Rating 1 2 3 4 5
Inconceivable Remote Conceivable Possible Most Likely
Likelyhood to happen Maybe Happen in the future (Yearly
Impossible to happen Never Happen inside IEM Normally to happen (Monthly Basis) Normally to happen (week Basis)
Basis)
Severity indicate how “SEVERE” the injury /damage can accur if any Incident / Accident happen (take the highest severity if accident/incident happen):
Severity Rating Category

Catastrophic 5 More than one (1) fatality, property / equipment damage which can’t be repair (total damage)
Fatal 4 One (1) fatality, property / equipment damage which can be repair
Serious 3 Permanent injury to any employees body part
Minor 2 Lost Time Injury but employees can recover back
Negligible 1 First aid injury to employees
Risk Rating Calculation ( Risk = Likelyhood X Severity )
Likelyhood
Severity 1 2 3 4 5
5 5 10 15 20 25
4 4 8 12 16 20
3 3 6 9 12 15
2 2 4 6 8 10
1 1 2 3 4 5
High Risk (H) (15-25) Work can’t proceed, immediate action need to be taken and been monitored closely
Medium Risk (M) (5-12) Work can be proceed and further risk control improvement can be reviewed
Low Risk (L) (1-4) Work can be proceed follow existing risk control

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SFM Tank Cleaning 2.0 Revised

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TTE (M) ENGINEERING (M) SDN.BHD.

Work Location Process / Work Activities Date Prepared By Initial Review By

Signature Signature Signature

Name Name Name

Date Date Date

Signature Signature Signature

Name Name Name

Date Date Date

Work Location Process / Work Activities Date Prepared By Initial Review By

4) To clear all unwanted material immediately after

Signature Signature Signature

Name Name Name

Date Date Date

Severity Rating Category

Risk Rating Calculation ( Risk = Likelyhood X Severity )

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