Skid

8 7 6 5 4 3 2 1
HIGH PRESSURE/HIGH TEMPERATURE LET-DOWN STATION WITH DUAL OPERATING TRAINS WITH PURGING & FLUSHING OF COKE BUILD-UP
H H
G G
F F
E E
D D
C C
B B
ISOMETRIC VEIW OF MODULE SPECIES ANALYTICS FZ-LLC - Registration No 47005015

806 LEAF TOWER - F9XV+GRX – Jazeerat Al Reem – Abu Dhabi
www.SpeciesAnalytics.com
HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

A A
SIZE FSCM NO DWG NO REV
A3 R1
Page 1 SCALE NTS SHEET 1 OF 31
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
H H
G G
F F
E E
D D
C C
B B
TOP VIEW
SPECIES ANALYTICS FZ-LLC - Registration No 47005015

A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
H H
G G
F F
E E
D D
C C
B B
FRONT VIEW - INLET


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
H H
G G
F F
E E
D D
C C
B B
REAR VIEW - OUTLET


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
H H
G G
F F
E E
D D
C C
B B
SIDE VIEW SPECIES ANALYTICS FZ-LLC - Registration No 47005015


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
H H
Index:
1. Overall Iso View/Top View/Front View/Rear View/Side View Page 1-5
2. Index Page 6
G 3. Overall Process Narrative Page 7/8 G
4. Environmental Conditions & Design Conditions Page 9
5. Process Flow Diagram Page 10-11
6. Piping Layout Page 12/13

F F
7. HPHT Separator – 190-VE-0003 Page 14/15
8. Control Valve Sizing for both the Fisher 461 & Masoneilan 73000 Page 16/17/18
9. Mogas Ball Valve and Y-Ball Valve exploded view. Page 19/20/21
E E
7. Mogas Valves with Purging/Flushing Arrangements Page 22
9. PLC, Electrical & Pneumatics Control Cabinet Page 23
10. Lisega Variable Spring Hanger Assembly Page 24/25/26
D 11. Pipe Stress Model and Pipe Stress Settings Page 27/28 D
12. Piping Wall Thickness Calculation Page 29
13. Grayloc Hub Pressure Boundaries & Materials Page 30
13. HPHT Module Shipping Box Layout Page 31.

C C
B B


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
H H
Overview HPHT Pressure Letdown Station Overview HPHT Pressure Letdown Station
Processing Narrative: Valve control. (see page 17/18/19/20 )
The High-Pressure, high-temperature (HPHT) Letdown Station is part of the LCF Reactor Loop. It Rotork IQ Electric Actuators drive all large-bore Mogas severe Ball valves.
performs the critical task of reducing the pressure from the HPHT Separator to the MPHT Separator All flange connections are with Grayloc Hubs, 4 Bolt Clamps, and Seal rings.
G and then onto the in-unit Hydrotreater. The Flushing/Purging Valves are CAS-2 - 1 1/2” Ball valves with Rotork IQ or Mogas pneumatic G
actuators.
Three similar Separators have their Letdown Stations: the Interstage Separator, the HPHT Separator,
and the MPHT Separator. All Purge/flushing connections to Ball valves are with Grayloc or Norsok Compact Flanges with
Seal Rings.
Here, we present the HP/HT Letdown Station and its associated Mechanical Instrument and Control
System. (see PFD page 6/7) (No socket welds allowed in sour service, and difficulty in performing NDT on the socket
F F
connection of the valve body).
Brief Process Control Operation:
HPHT Separator:
High-pressure, High-Temperature Overhead Effluent feed from the 1st LCF Reactor to the Interstage
Separator is then combined with Fresh Hydrogen and fed into the 2nd LCF Reactor. Vendor Designed and only the outlet Nozzle validated for Piping Connection to HPHT Let-
Down Station.
E Hot Oil Quenching of the Feed Stream occurs in the Separator. E
Instrument Control System and Logic Controller:
Flow Control Feed/Qeunch ratio is accomplished with the SP derived from the Separator Outlet
temperature on the outlet Nozzle. The PLCs are housed within an environmentally controlled Rittal Cabinet.
The Level control of the HP/HT Separator station Control Valve (Masoneilan 73000) is controlled by Foxboro Pressure Transmitters for HP and MP measurement circuits for the Control Valves are
the multi-selective Level Transmitters on the HP/HT Separator. located before the Level Control Valve and downstream of the control valve.
D D
The HPHT Letdown Station: Interface to the Rotork IQ Electric actuators and the pneumatic flush/purge valves is
accomplished via the PLC I/O interface.
Because of the High Conradson Index of the DILBIT Feed, coke build-up at high temperatures in the
Valves and Orifices leads to valve failures. PLC Interlock signals to the Main DCS are accomplished via Foundation Fieldbus.
Over the years, several protection schemes have implemented various valve types to enhance the life The Pneumatic Actuators on the flush/purging valves are controlled via the PLC Festo
C of the high-value Ball and Plug Control Valves. C
Electrical managed Pneumatic switches within the Pneumatic Control Cabinet below the PLC
Cabinet.
The Module contains two separate circuits, A & B, and the valve seats and body cavities are flushed
online and offline to purge the valve seat and body cavity of coke build-up. The Pneumatic flush/purging valve Actuators have visual and electrical indicators for
positional awareness.
A & B circuits are switched over regularly, flushed, and purged with hot quench oil at 190 degrees C.
B B
When placed online, the offline circuit is maintained at 190 degrees C to reduce thermal shock.
The Block Valves are Mogas CAS Severe service ball valves with Body Cavity, Seat Flush, and Body
purging. 806 LEAF TOWER - F9XV+GRX – Jazeerat Al Reem – Abu Dhabi

A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
H H
Mechanical Layout - HPHT LET-DOWN STATION Mechanical Layout - HPHT LET-DOWN STATION (contd)
The Module is assembled into a strong, robust steel structure that can absorb high Piping Stress Analysis: (Contd)
thermal and pressure thrusts during operations and contend with the loads induced
during road and sea shipment. Operating Conditions during normal flow (460degC) and Warm-Up phased (190DegC)
G G
The Module comprises two decks: the upper deck containing the Y-Ball Valve and the MP Seismic Conditions Set Out in the Environment page 8 of this document.
and HP Pressure control valves.
Wind and Snow Loads comply with the Canadian NBC Building Code 2010. Ice loads were
The Upstream Y-Ball Valve assembly is anchored into the upper deck. not considered.
F The upstream block valves are placed in a vertical position. The high-pressure control The Pipe Stress Report is contained in a separate document. F
valve (Masonneilan 73000) is placed horizontally in the assembly, and the variable spring
hanger supports downstream block valves. (HP_HT_Letdown_Station_PipeStress_Report_Full_R1.pdf)
This arrangement reduces the force and fatigue loads from the expansion thrust on the Maintenance:
upstream elbows.
The vertical block valves can be removed via the rail system from the inlet side of the
E Placing the Flusing/Purge Pressure Control Valves on the upper deck clears the area Module. |(not shown) E
below for easy access. It has been noted that the lower deck is crammed with valves and
equipment in existing installations of this Module type. The outlet Y-Ball Valve can be removed from the rear of the Module using the building
rail system (not shown).
Insulation:
Insulation is provided with 4-6" insulation, and valves are covered with removable valve
D blankets). D
The flushing circuit is insulated with 2" insulation.
Transport and Shipping:
C The Control Valve, Block Valve, and Piping can be removed, crated, and loaded into a C
container. This reduction will reduce the width of the Module during Road transportation.
See page 29 for Box sizing.
Piping Stress Analysis:
B The Module and Piping circuits were analyzed using the PassSuite Start Prof Software B
according to the ASME B31.3 2021 Piping Code.
Settings are outlined on page 26. SPECIES ANALYTICS FZ-LLC - Registration No 47005015

A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
HIGH PRESSURE/HIGH TEMPERATURE LET-DOWN STATION – ENVIRONMENTAL CONDITIONS

H H
G G
F F
E E
D D
C C
B B


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FIC SP To LIC (A) on HPHT Separator
To HP/HT Let-Down Station

H Overhead Gas from Separator(s) to 20-XS- LY H
01 H2 Preheat Exchanger #2 To LIC (B) on HPHT Separator
FEED from 20-PU-03 -2nd LCF Reactor FT

Operating
17423 kPag
149oC
Quench Oil from Quench Oil Cooler 8 m3/hr
Quench Oil from Quench Oil Cooler Edwards Limit Stop

G Check Valve G
14 x 16"
F FEED from 20-PU-03 -1st LCF Reactor F
H LI H
LI LI
L L
E E
Quench/Purge Oil
TT
D D
HS
ET
2"
14 X 10"
C LIC
C
LCF - INTERSTAGE
HP/HT SEPARATOR
SEPARATOR LY LY OD CD
VE-003
VE-002 A B
B B


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
To LIC (A) on HPHT Separator
Operating 16644
kPag
From HP/HT Separator VE-003 420oC
135 m3/hr
H ZSO ZSO ZSO H
To LIC (B) on HPHT Separator
ZSO ZSO
ZSO ZSO ZSO
Skin
XV XV
XV
TI PT PT
G Mogas
CAS-2 G
LV
LV M M M M 1008 Skin
1008 Mogas B
PIC TT TT
A CAS-2
TI
1 ½”
TG
Y-Globe
ET ET
Y ET ET
80 DegC TG
80 DegC 80 DegC Y-Globe
10"x8"
80 DegC
10 X 8"
80 DegC
Min
ET
F Body Flusing
1 ½” 1 ½” 1 ½” 1 ½”
EBP
F
Plug Liner Purge
1 ½” 1 ½”
Rotork 1 ½” Rotork
Air Air
PT
PT
Rotork
Rotork Rotork
Air
Air Air
M PG PG PG M
PG
Rotork Rotork
HP Purge Control Valve
Rotork
Air Air
Rotork PIC
Air Body Flusing Air
Masoneilan 21000 Globe
E PV E
2" M
PV M
Quench/Purge Oil
A B Quench/Purge Oil
HP Seat Flusing (Intermitant)
2"
Operating 2" 2" 2" 3" 4 X 3"
17423 kPag
149oC
PG
3 m3/hr
ZSO
PG
ZSO ZSO ZSO ZSO ZSO

D ZSO ZSO D
Interlock
Interlock XV XV XV HP Seat Flush
HP Seat Flush
M M M M Interlock
Interlock XV Flush & Warmup
Flush & Warmup
100 DegC
100 DegC
ET ET ET
C Y C
LP Purge Control Valve 1 ½” 1 ½”
Masoneilan 21000 Globe
M M
PV Rotork Rotork
Air
Rotork Rotork PV
Air Air Air
1 ½”
1 ½”
2"
M PG M PG M
M
B B
2"
2" 4 X 3" 3"

2"
Flushing & Depressurization T2
CSS FSS
80ET
DegC RS

A Catalyst Transport Oil 20-VE-06 MP/MT Separator (via rack) A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
H H
10" Y MOGAS SPLLITER BALL VALVE

WITH SEATS & BODY FLUSHES &
BODY PURGES
G FROM HP/HT G
SEPARATOR
10" MOGAS CAS2

F BALL VALVE WITH F
SEAT & BODY FLUSH
& BODY PURGE
E E
MASONEILAN 73000
ANGLE CONTROL
VALVE OR FISHER 461
D D
LISEGA VARIABLE
SPRING HANGER
C C
TO MP/HT
SEPARATOR
10" MOGAS CAS2 BALL

VALVE WITH SEAT &
BODY FLUSH & BODY
B PURGE B
HIGH PRESSURE/HIGH TEMPERATURE – LET-DOWN


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
H H
MASONIELIAN GLOBE - FLUSHING
CONTROL VALVE – HP CIRCUIT
MOGAS Y-BALL VALVE WITH
MASONIELIAN GLOBE - FLUSHING ROTORQ ELECTRIC
CONTROL VALVE – LP CIRCUIT ACTUATOR
G G
QUENCH OIL INLET FOR

F FLUSHING F
MOGAS BALL
VALVE
LISEGA VARIABLE
SPRING HANGER
E E
RILCO PYRO WRAP MASONEILAN 73000
ANCHOR ANGLED GLOBE
CONTROL VALVE
D D
ROTORQ PNEUMATIC
ACTUATR
C C
TO MP/HT MOGAS BALL VALVE
SEPARATOR GRAYLOK BREAK-OUT HUB +
CLAMP
DESPRESURIZATION
& FLUSHING LINE BERGEN POWER RESTING
SUPPORT WITH HOT INSULATION
(During Transport Strap Securely)
B RILCO PYRO WRAP HOT SHOE B
WITH PTP ADJUSTABLE SUPPORT
1. Rotork IQ Actuator Hand Wheel on SPECIES ANALYTICS FZ-LLC - Registration No 47005015

Ball Valves is shown facing down . In
real life this will be facing upwards.
A (I could not turn the assembly in the A
supplied model) SIZE FSCM NO DWG NO REV
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
HIGH PRESSURE/HIGH TEMPERATURE SEPARATOR – 190-VE-1003

H H
QUENCH FROM COOLER GAS VAPOR OUTLET
GRAYLOC 3PC 24" CLAMP
FEED FROM 1ST & 2ND REACTOR

G G
F F
E E
LIQUID & GAS VAPOR OUTLET

460Deg C @ 17680kpag
TO HP/HT LET-DOWN STATION
D D
C C
B B
190-VE-0003 Solid Edge SPECIES ANALYTICS FZ-LLC - Registration No 47005015

1. For CodeWare Compress ASME BPVC Sect VIII Div 2 cl. 2 see 190-VE-0003.cw7 Code Check Document. HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION
A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
HIGH PRESSURE/HIGH TEMPERATURE SEPARATOR – 190-VE-1003 BPVC SECT VIII Div 2 cl. 2
H H
G G
F F
E E
D D
C C
B B
MODEL FROM CODEWARE COMPRESS SPECIES ANALYTICS FZ-LLC - Registration No 47005015


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
HIGH PRESSURE/HIGH TEMPERATURE LET-DOWN STATION – Level Control Valve – LV-2008A/B – Fisher F461 Sizing
H H
G G
F F
E E
D D
Unit Operational Flow Process Conditions Unit Warm-Up Process Data
C C
B B


A A
A3 R1
Page 16 Fisher 461 Sweep Flo Angle Control Valve – Control + Alt Case Fisher 461 Sweep Flo Angle Control Valve – With 658 Piston Actuator 4-8" Stroke
SCALE NTS SHEET 16 OF 31
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
HIGH PRESSURE/HIGH TEMPERATURE LET-DOWN STATION – Level Control Valve – LV-2008A/B – Fisher F461 Sizing
H H
G G
F F
E E
D D
C C
B B
190-PCV-2008A – FISHER F461 SWEPT FLOW ANGLE CONTROL VALVE FOR HP/HT LET-DOWN STATION SPECIES ANALYTICS FZ-LLC - Registration No 47005015

A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
HIGH PRESSURE/HIGH TEMPERATURE LET-DOWN STATION – Level Control Valve – LV-2008A/B – Masoneilan 73000 Sizing
H H
G G
F F
E E
D D
Unit Operational Flow Process Conditions

C Masoneilan 740000 Angle Valve BullPlug Plug & 4" Port C
B B
Unit Warm Up Flow

A A
Masoneilan 74-0000 Series Angle Globe with Flute Plug – 8 x 10" with 4" A3 R1
Page 18 Port & 20" Extended Bonnet + Flushing of Body & Stem Guide SCALE NTS SHEET 18 OF 31
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
MOGAS C-DRI 10" VALVE WITH ROTORK ACTUATOR WITH PURGING & FLUSHING CONNECTIONS
H H
ROTROK IE ELECTRIC ACTUATOR
G G
MOSGAS C-DRI 1.5in Flush Valve
F F
GRAYLOC X10 CLAMP
GRAYLOC 10H84 HUB
GRAYLOC 72 SEAL RING
E E
MOSGAS C-DRI 10in HP END
MOSGAS HP SEAL BELLVILLE SPRING

MOSGAS HP SEAT BELLVILLE SPRING
MOSGAS FLOATING BALL
D LOCK-IN SEAT RETAINER
D
MOSGAS HP SEAT
LP SEAT RETAINER
BODY SEAL RING
LP END
C BOLT SET – 1.75" Diameter C

GRAYLOC SEAL RING SIZE 72
GRAYLOC 10H84 HUB
GRAYLOC X10 CLAMP
B B
Mogas C DRI Exploded View with Type I. II & Type III Purg & Flusing Connection

A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
MOGAS C-DRI 10" VALVE WITH ROTORK ACTUATOR WITH PURGING & FLUSHING CONNECTIONS
TYPE I SEAT FLUSH CONNECTION WITH GRAYLOC OR NOSOK COMPACT FLANGE
H H
TYPE 1 SEAT TRICKLE PURGE

LOCKIIN LP SEAT & REATINER
G G
F F
HP SEAT WITH BELLEVILLE SRING RETAINERS
BODY SEAL RING – HP END TO LP END
TYPE II BODY CAVITY PURGE TRICKLE PURGE
E E
Mogas C DRI – Bottom View Cut View with Type I. II & Type III Purg Connections
D D
TRUNION YOKE
PACKING BOX SPACE (PACKING NOT SHOWN)
C C
B B


A A
Mogas C DRI - Side Cut View with Type I. II & Type III Purg Connections SIZE FSCM NO DWG NO REV
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
MOGAS CUSTOM 10" Y-VALVE WITH ROTORK ACTUATOR WITH PURGING & FLUSHING CONNECTIONS
H H
G G
ROTOARK IQ -3 ELECTRIC ACTUATORS
F INLET OF VALVE
F
FORGED VALVE BODY

E E
TWIN BELLVIEW SPRINGS
HP SEAT
MOSGAS FLOATING BALL
LOCK-IN SEAT RETAINER
LP SEAT
VALVE MOUNT TO STRUCTURE

D D
BODY SEAL RING
LP END
C BOLT SET – 1.75" Diameter

C
B B
Mogas Y VALVE - Exploded View with Type I. II & Type III Purg & Flusing Connection SPECIES ANALYTICS FZ-LLC - Registration No 47005015

A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
MOGAS CUSTOM 10" Y-VALVE & CAS-2 WITH ROTORK ACTUATOR WITH PURGING & FLUSHING CONNECTIONS
H H
G G
F F
E E
MOGAS CAS 10" BALL VALVE WITH ROTORK ACTUATOR WITH PURGING & FLUSHING MOGAS CUSTOM 10" Y-VALVE WITH ROTORK ACTUATOR WITH PURGING & FLUSHING
CONNECTIONS CONNECTIONS - UPSTREAM
D D
C C
B B
MOGAS Y-BALL VALVE NASTRAN FEA MOGAS Y-BALL VALVE NASTRAN FEA

A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
MASONEILIAN 73000 WITH BODY FLUSHING CONNECTIONS (No purging)

H H
PLC CONTROL CABINET

G FOR EACH CIRCUIT G
(one each side)
ROTORK IQ
POWER
CONTROL
CABINET
F PNEUMATIC CONTROL F
CABINET
MASONEILAN 73000
ACTUATOR
E E
D D
C BODY FLUSHING C
MASONEILAN 73000 ANGLE CONTROL
VALVE WITH FLUTE PLUG
B B


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
H LISEGA VARIABLE SPRING & HANGER ASSEMBLY WITH PIPE CRADLE WITH HIGH STRENGTH ALLUMINIA SILICATE INSULATION H
ASIC W8X35
ASIC W8X35
G KNEE BRACE - CUSTOM LISEGA WELDED ON ATTACHMENT

G
LISEGA ROD EYE

BACKING PLATE
F F
LISEGA ROD END
E E
LISEGA VARIABLE SPRING
LISEGA ROD EYE
D ANVIL FIG 246 - 20" OD ALLOY D

CLAMP (each 19,000LBS)
LISEGA YOKE + HIGH LOAD
STRAPS
CPA STEEL WEAR PAD HD-24-

HIGH TEMP HIGH COMPRESSION 20"
C INSULATION C
B B


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
LISEGA VARIABLE SPRING & HANGER ASSEMBLY WITH PIPE LUG

H H
ASIC W8X35
ASIC W8X35
LISEGA WELDED ON ATTACHMENT

KNEE BRACE - CUSTOM
WITH 2.362" PIN
G G
LISEGA ROD EYE
BACKING PLATE
LISEGA ROD END
F F
LISEGA VARIABLE SPRING
E E
LISEGA ROD EYE

+X TRAVEL @3DEG ROTATION = 5.25"
D D
LISEGA ROD END
10" X 8" 2.125" LUG

C PIPE ASME A312 TP347H PIPE 1.125" WALL C
B B
VARIABLE SPRING WITH LUG EYE ON PIPE SPECIES ANALYTICS FZ-LLC - Registration No 47005015

A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
LISEGA VARIABLE SPRING & HANGER ASSEMBLY WITH PIPE LUG – NASTRAN FEA WITH MAX +X DIRECTIONAL TRAVEL
H H
G G
F F
E E
D D
C C
42,000 LBS LOAD -Z
B B


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
HIGH PRESSURE/HIGH TEMPERATURE LET-DOWN STATION – PASSUITE START-PROF - PIPE STRESS ANALYSIS
H H
G G
F F
190-VE-0003 HPHT
SEPARATOR
Hot Purge Oil

Supply
E E
LISEGA VS SPRING
D D
C 190-LV-0008A CONTROL C
VALVE
190-VE-0004 MPHT
SEPARATOR
1. Small Bore Flushing & Purging – only one circuit has modelled.(Left)
B 2. Seismic + Wind + Snow + Sustained Operational & Warm-Up Stress is processed. B
3. Spring Selection is Lisega + Pipe Supports Anvil & Rilco & PTP.
4. For full Pipe Stress Report see Full Report 806 LEAF TOWER - F9XV+GRX – Jazeerat Al Reem – Abu Dhabi
Depressurization & Flushing
A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
HIGH PRESSURE/HIGH TEMPERATURE LET-DOWN STATION – PIPESTRESS SETTING – PASSSUITE START-PROF

H H
G G
F F
E E
D D
C C
B B


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
HIGH PRESSURE/HIGH TEMPERATURE LET-DOWN STATION – PIPING WALL THICKNESS CALCULATIONS

H H
G G
F F
E E
D D
C C
B B


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
HIGH PRESSURE/HIGH TEMPERATURE LET-DOWN STATION – GRAYLOC PRESSSURE BOUNDARIES & MATERIALS
H H
G G
F F
E E
GRAYLOC X8410 CLAMP+HUB+SEAL RING
D D
C C
B B


A A
A3 R1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
HIGH PRESSURE/HIGH TEMPERATURE LET-DOWN STATION – TRANSPORT BOX LAYOUTS & DIMENSIONS
H H
COG OF MODULE
G G
TRANSPORTATION
SUPPORTS &
STRAPS
F F
40' 6"
E SIDE VIEW REAR VIEW E

COG OF MODULE
D D
17' 4"
17' 4"
21'
C C
B B
FRONT VIEW
TOTAL WEIGHT OF MODULE – WITH OUTLYING TOP VIEW HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION
A PIPING IN CONTAINER = 60 US TONS A
A3 R1
8 7 6 5 4 3 2 1

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ISOMETRIC VEIW OF MODULE SPECIES ANALYTICS FZ-LLC - Registration No 47005015

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

FRONT VIEW - INLET

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

REAR VIEW - OUTLET

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

SIDE VIEW SPECIES ANALYTICS FZ-LLC - Registration No 47005015

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

1. Overall Iso View/Top View/Front View/Rear View/Side View Page 1-5

G 3. Overall Process Narrative Page 7/8 G

4. Environmental Conditions & Design Conditions Page 9

5. Process Flow Diagram Page 10-11

6. Piping Layout Page 12/13

9. PLC, Electrical & Pneumatics Control Cabinet Page 23

10. Lisega Variable Spring Hanger Assembly Page 24/25/26

12. Piping Wall Thickness Calculation Page 29

13. Grayloc Hub Pressure Boundaries & Materials Page 30

13. HPHT Module Shipping Box Layout Page 31.

SPECIES ANALYTICS FZ-LLC - Registration No 47005015

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

Processing Narrative: Valve control. (see page 17/18/19/20 )

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

The flushing circuit is insulated with 2" insulation.

Transport and Shipping:

See page 29 for Box sizing.

Piping Stress Analysis:

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

HIGH PRESSURE/HIGH TEMPERATURE LET-DOWN STATION – ENVIRONMENTAL CONDITIONS

SPECIES ANALYTICS FZ-LLC - Registration No 47005015

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

To HP/HT Let-Down Station

FEED from 20-PU-03 -2nd LCF Reactor FT

Quench Oil from Quench Oil Cooler Edwards Limit Stop

F FEED from 20-PU-03 -1st LCF Reactor F

SPECIES ANALYTICS FZ-LLC - Registration No 47005015

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

ZSO ZSO ZSO ZSO ZSO

2" 4 X 3" 3"

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

10" Y MOGAS SPLLITER BALL VALVE

10" MOGAS CAS2

10" MOGAS CAS2 BALL

HIGH PRESSURE/HIGH TEMPERATURE – LET-DOWN

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

QUENCH OIL INLET FOR

1. Rotork IQ Actuator Hand Wheel on SPECIES ANALYTICS FZ-LLC - Registration No 47005015

HIGH PRESSURE/HIGH TEMPERATURE SEPARATOR – 190-VE-1003

GRAYLOC 3PC 24" CLAMP

FEED FROM 1ST & 2ND REACTOR

LIQUID & GAS VAPOR OUTLET

190-VE-0003 Solid Edge SPECIES ANALYTICS FZ-LLC - Registration No 47005015

MODEL FROM CODEWARE COMPRESS SPECIES ANALYTICS FZ-LLC - Registration No 47005015

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

Unit Operational Flow Process Conditions Unit Warm-Up Process Data

SPECIES ANALYTICS FZ-LLC - Registration No 47005015

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

Unit Operational Flow Process Conditions

HIGH PRESSURE/HIGH TEMPERATURE LET DOWN STATION

MOSGAS C-DRI 1.5in Flush Valve

MOSGAS C-DRI 1.5in Flush Valve

GRAYLOC X10 CLAMP