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Operational Guidance
Shell FRED
Fire, Release, Explosion, Dispersion
Hazard consequence modelling package
Operational Guidance
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Shell FRED Operational Guidance
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Table of Contents
Table of Contents 2
Introduction 8
Document Purpose ..................................................................................................................... 8
FRED Scenario's ........................................................................................................................ 8
Shell Models 11
Generalised Release Model ...................................................................................................... 11
Background ................................................................................................................ 11
Publicly Available Reports ........................................................................................ 11
Experimental and Scientific Basis ............................................................................. 11
Validation .................................................................................................................. 11
Range of Fully Confident Applicability ..................................................................... 12
Range of Confident Extrapolation ............................................................................. 12
Range of Doubtful Applicability................................................................................ 12
Range Not To Be Used .............................................................................................. 12
Unique Features ......................................................................................................... 12
Transient Adiabatic Release Software (TARS) ........................................................................ 13
Background ................................................................................................................ 13
Publicly Available Reports ........................................................................................ 13
Experimental and Scientific Basis ............................................................................. 13
Validation .................................................................................................................. 13
Range of Fully Confident Applicability ..................................................................... 14
Range of Confident Extrapolation ............................................................................. 14
Range of Doubtful Applicability................................................................................ 14
Range Not To Be Used .............................................................................................. 14
HEGADAS-S ........................................................................................................................... 15
Background ................................................................................................................ 15
Publicly Available Reports ........................................................................................ 15
Experimental and Scientific Basis ............................................................................. 16
Validation .................................................................................................................. 16
Range of Fully Confident Applicability ..................................................................... 16
Range of Confident Extrapolation ............................................................................. 16
Range of Doubtful Applicability................................................................................ 17
Range Not To Be Used .............................................................................................. 17
Pool and Tank Fire Models ...................................................................................................... 17
Background ................................................................................................................ 17
Publicly Available Reports ........................................................................................ 17
Experimental and Scientific Basis ............................................................................. 18
Validation .................................................................................................................. 18
Range of Fully Confident Applicability..................................................................... 18
Range of Confident Extrapolation ............................................................................. 18
Range of Doubtful Applicability ............................................................................... 18
Range Not To Be Used .............................................................................................. 18
Trench Fire .............................................................................................................................. 19
Background ............................................................................................................... 19
Publicly Available Reports ........................................................................................ 19
Experimental and Scientific Basis ............................................................................. 19
Validation .................................................................................................................. 19
Range of Fully Confident Application ....................................................................... 19
Range of Confident Extrapolation ............................................................................. 19
Range of Doubtful Applicability ............................................................................... 19
Range Not To Be Used .............................................................................................. 20
Gas Jet fire model .................................................................................................................... 20
Background ............................................................................................................... 20
Publicly Available Reports ........................................................................................ 20
Experimental and Scientific Basis ............................................................................. 20
Validation .................................................................................................................. 21
Range of Fully Confident Applicability..................................................................... 21
Range of Confident Extrapolation ............................................................................. 21
Range of Doubtful Applicability ............................................................................... 21
Range Not To Be Used .............................................................................................. 21
LPG 2 Phase Release and Jet Fire............................................................................................ 21
Background ............................................................................................................... 21
Publicly Available Reports ........................................................................................ 21
Experimental and Scientific Basis ............................................................................. 22
Validation .................................................................................................................. 22
Range of Fully Confident Applicability..................................................................... 22
Range of Confident Extrapolation ............................................................................. 22
Range of Doubtful Applicability ............................................................................... 22
Range Not To Be Used .............................................................................................. 22
Pipeline Blowdown .................................................................................................................. 22
Background ............................................................................................................... 22
Publicly Available Reports ........................................................................................ 23
Experimental and Scientific Basis ............................................................................. 23
Validation .................................................................................................................. 23
Range of Fully Confident Applicability..................................................................... 23
Range of Confident Extrapolation ............................................................................. 23
Range of Doubtful Applicability ............................................................................... 23
Two Phase blow down ............................................................................................................. 23
Background ............................................................................................................... 23
Publicly Available Reports ........................................................................................ 24
Experimental and Scientific Basis ............................................................................. 24
Validation .................................................................................................................. 24
Range of Fully Confident Application ....................................................................... 24
Range of Confident Extrapolation ............................................................................. 25
Range of Doubtful Applicability ............................................................................... 25
Range Not To Be Used .............................................................................................. 25
Pressure Relief Valve model .................................................................................................... 25
Background ............................................................................................................... 25
Publicly Available Reports ........................................................................................ 25
Experimental and Scientific Basis ............................................................................. 25
Validation .................................................................................................................. 25
Range of Fully Confident Applicability..................................................................... 25
Range of Confident Extrapolation ............................................................................. 25
Range of Doubtful Applicability ............................................................................... 26
Range Not To Be Used .............................................................................................. 26
Combustion Hazards in Compartments (CHIC) ....................................................................... 26
Background ................................................................................................................ 26
Publicly Available Reports ........................................................................................ 26
Experimental and Scientific Basis ............................................................................. 26
Validation .................................................................................................................. 27
Range of Fully Confident Applicability ..................................................................... 27
Range of Confident Extrapolation ............................................................................. 27
Range of Doubtful Applicability................................................................................ 27
Range Not To Be Used .............................................................................................. 28
Temperature Rise Model .......................................................................................................... 28
Background ................................................................................................................ 28
Publicly Available Reports ........................................................................................ 28
Experimental and Scientific Basis ............................................................................. 28
Validation .................................................................................................................. 29
Range of Fully Confident Applicability ..................................................................... 29
Range of Confident Extrapolation ............................................................................. 29
Range of Doubtful Applicability................................................................................ 29
Range Not To Be Used .............................................................................................. 29
Heat-up..................................................................................................................................... 29
Background ................................................................................................................ 29
Publicly Available Reports ........................................................................................ 29
Experimental and Scientific Basis ............................................................................. 30
Validation .................................................................................................................. 30
Range of Fully Confident Application ....................................................................... 30
Range of Confident Extrapolation ............................................................................. 30
Range of Doubtful Applicability................................................................................ 31
Range Not To Be Used .............................................................................................. 31
Shell BLEVE ........................................................................................................................... 31
Background ................................................................................................................ 31
Publicly Available Reports ........................................................................................ 31
Experimental and Scientific Basis ............................................................................. 31
Validation .................................................................................................................. 32
Range of Fully Confident Applicability ..................................................................... 32
Range of Confident Extrapolation ............................................................................. 32
Range of Doubtful Applicability................................................................................ 32
Range Not To Be Used .............................................................................................. 32
Unique Features ......................................................................................................... 32
CAM 2 Explosion .................................................................................................................... 32
Background ................................................................................................................ 32
Publicly Available Reports ........................................................................................ 32
Experimental and Scientific Basis ............................................................................. 33
Validation .................................................................................................................. 33
Range of Fully Confident Applicability ..................................................................... 33
Range of Confident Extrapolation ............................................................................. 33
Range of Doubtful Applicability................................................................................ 34
Range Not To Be Used .............................................................................................. 34
Shell Code for Overpressure Prediction in gas Explosions (SCOPE) ...................................... 34
Background ................................................................................................................ 34
Publicly Available Reports ........................................................................................ 34
Experimental and Scientific Basis ............................................................................. 34
Validation .................................................................................................................. 35
Range of Fully Confident Applicability ..................................................................... 35
Range of Confident Extrapolation ............................................................................. 35
Range of Doubtful Applicability................................................................................ 35
Range Not To Be Used .............................................................................................. 35
Receiver ................................................................................................................................... 35
Background ................................................................................................................ 35
Publicly Available Reports ........................................................................................ 36
Experimental and Scientific Basis ............................................................................. 36
Validation .................................................................................................................. 36
Supporting models 37
Background .............................................................................................................................. 37
Droplet, Atomisation and Rainout model (DARE) .................................................................. 37
Background ............................................................................................................... 37
Publicly Available Reports ........................................................................................ 37
Experimental and Scientific Basis ............................................................................. 37
Validation .................................................................................................................. 38
Range of Fully Confident Applicability..................................................................... 38
Range of Confident Extrapolation ............................................................................. 38
Range of Doubtful Applicability ............................................................................... 38
Range Not To Be Used .............................................................................................. 38
Transient Pool Model .............................................................................................................. 38
Background ............................................................................................................... 38
Publicly Available Reports ........................................................................................ 38
Experimental and Scientific Basis ............................................................................. 39
Validation .................................................................................................................. 39
Range of Fully Confident Applicability..................................................................... 39
Range of Confident Extrapolation ............................................................................. 39
Range of Doubtful Applicability ............................................................................... 39
Range Not To Be Used .............................................................................................. 40
Sub Sea Release ....................................................................................................................... 40
Background ............................................................................................................... 40
Publically Available Reports ..................................................................................... 40
Experimental and Scientific Basis ............................................................................. 40
Validation .................................................................................................................. 41
Range of Fully Confident Application ....................................................................... 41
Range of Confident Extrapolation ............................................................................. 41
Range of Doubtful Applicability ............................................................................... 41
Range Not To Be Used .............................................................................................. 41
Aeroplume ............................................................................................................................... 41
Background ............................................................................................................... 41
Publicly Available Reports ........................................................................................ 41
Experimental and Scientific Basis ............................................................................. 42
Validation .................................................................................................................. 42
Range of Fully Confident Applicability..................................................................... 42
Range of Confident Extrapolation ............................................................................. 42
Range of Doubtful Applicability ............................................................................... 43
Range Not To Be Used .............................................................................................. 43
PGPlume .................................................................................................................................. 43
Background ............................................................................................................... 43
Publicly Available Reports ........................................................................................ 43
Experimental and Scientific Basis ............................................................................. 43
Validation .................................................................................................................. 44
Range of Fully Confident Applicability..................................................................... 44
Range of Confident Extrapolation ............................................................................. 44
Range of Doubtful Applicability ............................................................................... 44
Range Not To Be Used .............................................................................................. 44
Generalised Jet Fire Model ...................................................................................................... 44
Background ............................................................................................................... 44
Publicly Available Reports ........................................................................................ 44
Experimental and Scientific Basis ............................................................................. 44
Validation .................................................................................................................. 45
Range of Fully Confident Applicability..................................................................... 45
Overview.................................................................................................................................. 52
Vessel Burst ............................................................................................................................. 52
Background and references........................................................................................ 52
Experimental and Scientific Basis ............................................................................. 52
Validation and Range of Applicability ...................................................................... 53
TNO BLEVE ........................................................................................................................... 53
Background and References ...................................................................................... 53
TNO Multi-Energy................................................................................................................... 53
Background and References ...................................................................................... 53
TNT Explosion ........................................................................................................................ 54
Background and References ...................................................................................... 54
TNO Gaussian Instantaneous ................................................................................................... 54
Background and References ...................................................................................... 54
TNO Gaussian Continuous ...................................................................................................... 54
Background and References ...................................................................................... 54
TNO Gaussian Non Boiling Pool ............................................................................................ 54
Background and References ...................................................................................... 54
Introduction
Document Purpose
This document details the scientific and experimental basis of the Shell
models as implemented in the Shell FRED program. It cites the available
publications detailing the science, modelling and validation. It provides
information on the applicability of the model and the areas where they can and
cannot be successfully applied.
FRED Scenario's
The FRED program has a total of 25 hazard scenario's of which 18 are Shell
based models and 7 are from other sources. Within the Shell release
scenario's, more than one model has been implemented and these
automatically "link" together (if appropriate) to provide calculations on the
different aspects of the hazardous release.
Shell Models
Background
This model is available in the pressurised release model
Model for calculating the steady-state mass flow of a fluid through a pipe or
orifice given the pressure, temperature and composition of the fluid prior to
the release. For flashing fluids the VLEOS package is used to calculate the
thermodynamic trajectory of the flashing path.
For liquids and two-phase fluids a simple non-equilibrium model for short
pipes (no flashing) is combined with a homogeneous equilibrium model for
longer full bore releases. Criterion for transition between non-equilibrium and
equilibrium flow based on residence time in pipe.
For gases, a Fanno flow calculation is performed.
Validation
Liquid releases: Propane from 2 to 45 kg/s and butane from 4 to 29 kg/s
successfully modelled. NB Butane also contained dissolved nitrogen - this
was modelled successfully.
Gas orifice releases: natural gas from 2 to 25 kg/s successfully modelled.
Unique Features
Criterion for transition from liquid equilibrium model to non-equilibrium
model based on residence time rather than pipe length (<0.0026s, non-
equilibrium calculation, 0.0026s, equilibrium calculation). Based on results
of liquid propane release experiments.
Model operates iteratively to test for critical or non critical flow conditions, to
update thermodynamic parameters describing flashing and to update Reynolds
number used for calculating friction contribution.
Background
The Transient Adiabatic Release Software (TARS) has been developed to
predict a simplified blowdown of a pressurised vessel in order to assess the
consequences of such an event as a function of time. The blowdown of the
vessel is actually modelled as series of steady state release as the pressure in
the vessel is reduced.
Validation
Validation of TARS consists of two parts: validation of the steady state
release rate through the discharge pipe and the choke, and the validation of the
transient blowdown model that calculates the time-dependent variation of
contents of the vessel as the pressure is reduced to the ambient value.
Steady State
Steady state model as described above is validated against a wide range of
experimental data obtained by Shell Global Solutions over the years. The
details of the experiments are given in [4] that describes the GENREL release
model in FRED.
• Comparison of TARS predictions with large-scale propane release tests
carried out at Spadeadam test site by Hirst et al. in 1983.
• Large Scale Natural Gas Release, Bennet et al. (1991).
• Large-scale tests at Spadeadam with butane pressurised with nitrogen
gas, Davenport 1992.
• Small-scale experiments with air bubbling through water, Richardson
2006
Transient modelling
TARS is validated against the Pressure Vessel Blowdown[7] field trials at
Spadeadam in 1988. The tests selected for validation runs are:
• B-29 Nitrogen gas, 121 bara, top release, 0.010-m diameter orifice.
• N-40 70% natural gas and 30% propane, 121 bara, top release, 0.010-m
orifice.
• R-44 70% natural gas and 30% propane, 121 bara, bottom release,
0.010-m orifice.
O-41 70% natural gas and 30% propane, 82 bara, bottom release, 0.010-m
orifice.
HEGADAS-S
Background
HEGADAS-S for steady state dispersion of dense gas clouds.
Validation
J.S. Puttock, “Comparison of Thorney Island data with predictions of
HEGABOX/HEGADAS”, Journal of Hazardous Materials, v16, 1987, p439-
445.
D.R. Blackmore, “Dispersion and combustion behaviour of gas clouds
resulting from large spillage's of LNG and LPG on the sea” Transactions of
the Institute of Marine Engineers (TM), vol.94, paper 29, 1982.
Background
Burning pools of liquid hydrocarbons pose a threat of escalation to people and
nearby equipment through radiative transfer of heat and the possibility of
flame impingement Burning pools of refrigerated hydrocarbons (LNG, LPG)
were of particular concern because of their very luminous (high radiative
emission) flames. Fires on top of storage tanks were also of concern because
of the proximity of nearby tanks and potential for escalation. Finally, for some
liquids, e.g. Ethylene Oxide (EO) or Propylene Oxide (PO), one safe disposal
option is to drain to a safe containment area and burn as a pool fire.
As the observed behaviour of many different pool fires can be categorised into
a small number of equivalent fire types, FRED mimics this and maps the
available fuels onto one of the following fuels that have been experimentally
tested.
LNG, LPG, Gasoline, C3, C4, Kerosene, Diesel, Blue Flame (No soot).
Validation
Most of the available experimental data has been used in the derivation of the
model. However, one comparison with new data has been made – Pool Fire C,
an 8.4 m diameter refrigerated butane pool fire. The predicted radiation levels
are lower than measured because the model Surface Emissive Power for
butane and propane falls of too quickly with pool diameter for small pool
diameters (< 10 m diameter) – See FRED 3.1 Technical manual Figure 4-2.
There is considerable scatter in experimental data (mainly due to variation in
wind conditions during an experiment). Model predictions and experimental
measurements differ typically by no more than 25%.
Some comparison has been made with large-scale incidents such as tank-top
fires and bund fires. Predictions were conservative. Model is conservative for
pool diameters greater than 50 m.
Trench Fire
Background
Burning liquid hydrocarbons in trenches (approximately rectangular pools
with aspect ratios greater than about 2:1) produce flame shapes and external
thermal radiation fields different from burning near circular pools (pools with
aspect ratios less than about 2:1).
Validation
Comparison with data available from references [1] and [2]. There is
considerable scatter in experimental data (mainly due to variation in wind
conditions during an experiment). Model predictions and experimental
measurements differ typically by no more than 25%.
Background
The jet flame model is based originally in a model dedicated to flare radiation
prediction in the early 1980’s. Since that the model has been modified to take
account of a larger range of gas flame conditions.
Validation
Many of the experiments have been used to improve the correlation’s and so
are not appropriate for validation. There have been validation exercises
carried out by third parties and they report flare radiation comparisons to
within 10% accuracy.
Over the valid range the radiation prediction is accurate to 20%. The flame
length is accurate to about 10% and corresponds to 50% visible flame
occurrence.
The flame size has been tested against large scale accident reports where the
release rate was known with some confidence.
Background
Modelling followed a comprehensive experimental programme. The aim was
for an integrated model that calculates 2-phase LPG release rates, flame shape
and external radiation.
Validation
Experimental data was used as scientific basis – no independent validation
undertaken model scatter better than +-20%.
Pipeline Blowdown
Background
Time dependent pipeline blow down model for use with gases only. The
model is a coding up and combination of three models that are available in the
public domain. (See below for references). As such the range of applicability
and validation of the model is not specified below.
Validation
See References
Background
A model for calculating the blow down or depressurisation of a multi-
component gas/liquid pipeline. The model is based on the time-dependent,
one-dimensional equations of mass, momentum and energy. It assumes
homogeneous (no-slip) and thermal equilibrium flow. The model can deal
with critical flow conditions.
Numerical solution of the resulting set of hyperbolic differential equations is
achieved using the Roe method.
The physical and thermodynamic flash properties of the fluid are pre-
calculated at the pipeline conditions and stored in a look-up table.
Validation
The model has been validated against a series of pipeline depressurisation
experiments performed by Shell and B.P at Isle of Grain. Experiments in both
2”and 6” diameter horizontal pipelines of 100m length containing propane.
The model shows good agreement with the full bore releases, but has a
tendancy to underpredict the discharge rate for partial pipe openings during
the intial stages of depressurisation
Background
Model for use with Gas/Vapour releases only. The selection of relief valve
determines the size of the orifice, the size of the stack is independent of this.
Additional models that are automatically linked are the dispersion suite
Aeroplume and PGPlume and the generic jet fire model
Validation
Jet fire - See generalised jet fire model.
Background
During the 1990’s two experimental programmes were conducted to
understand the behaviour of jet fires within compartments. These experiments
demonstrated that in addition to the well-known hazards of high heat fluxes,
there exit several potentially new hazards including external flaming,
increased smoke and CO levels. A physically based scientific model was
developed to model these properties to enable these hazards to be estimated at
steady state conditions and at a scale representative of offshore modules.
the effective insulation present. This in turn affects internal temperatures and
therefore the combustion behaviour.
• The mass transfer from the fire feeding the smoke layer and losses to the
outside environment through vents are also important. The amount of air
present and available for combustion is the controlling factor in determining
the soot and CO production and the flammability of the smoke layer.
• Mitigating circumstances, such as passive fire protection coatings on
objects inside the compartment and/or on the roof and walls.
The most important physical processes include the dynamics of fuel release,
fuel combustion, mass transfer of complete and partial combustion products to
the outside through the vents, mass transfer of air into the compartment
through the vents, and the heat transfer involved in each of these processes.
These processes are not independent, but are coupled together such that a
change in any one process can have an immediate effect on all other processes
which in turn feeds back to the original process.
Validation
The steady state results predicted by CHIC were tested against programmes of
experiments carried out at two scales by Shell Research Ltd. One programme
was carried out by at large scale, in a 135 m3 insulated steel compartment
sited at the Norwegian Fire Laboratory, operated by SINTEF at Trondheim.
The second programme was at a smaller scale, in a 33 m3 uninsulated steel
compartment sited at the experimental facility at Buxton.
In both experimental programmes gaseous propane was used to generate
vertical jet fires at a number of release heights within the compartments. And
the smoke and flame lengths measured through 1 or 2 vents set at different
heights.
(2) The zone model in CHIC artificially forces a small area of the ceiling to
be impinged – in this case all temperatures and heat flux values for roof
region 1 should be treated with caution.
If the ceiling jet is longer than either the length or width of the ceiling, the
area of the roof in direct contact with the smoke layer may be small and
again the corresponding heat fluxes and temperatures for roof region 2
should be treated with caution
Background
The temperature rise scenario is capable of predicting the thermal response of
an structure during fire attack. The fire in question can be a jet fire or pool
fire, impinging or just radiating onto the surface.
Validation
See heatup report & external report
Heat-up
Background
Model for predicting the thermal response of an LPG Vessel and its contents
to fire attack upto the point of vessel failure (BLEVE). The fire can be either a
jet or pool, impinging or radiating onto the vessel surface. The vessel is
assumed to be thin walled low carbon steel, which may have an exterior
coating. The passive fire protection parameters are as used in the FRED
temperature rise scenario.
The model simulates the effects of all heat and mass transfer processes into
both the liquid and vapour spaces of the vessel and the opening and closing of
pressure relief valves.
5. R.F. Cracknell, J.N. Davenport and A.J. Carsley, A model for the
heat flux on a cylindrical target due to the impingement of a large
scale natural gas jet fire. IchemE symp. 139 pp161 – 175
Validation
HEATUP has been validated against:-
Tests performed by the UK HSE of 2 tonne LPG storage tank subjected to Jet
Fires upto BLEVE.
Test performed by UK HSE of 5 tonne LPG storage tank subjected to pool
fires. On behalf of Shell and BG Ltd. Contract No 1245.2
Details of the model comparisons against experimental data are given in
reports. See references above for details.
Shell BLEVE
Background
Boiling Liquid Expanding Vapour Explosion (BLEVE) is the determining
hazardous event for flammable liquids stored at high saturation pressure at
ambient temperature. Failure of the vessel wall causes decompression and
explosive flashing of a proportion of the liquid to gas, giving a large
flammable cloud containing droplets of liquid.
Validation
The scientific theory was peer-reviewed and published. Subsequently the
methodology has been reviewed extensively and approved by the French
research institute INERIS. Later 2 tonne BLEVE experiments by the UK HSE
have been successfully modelled.
The model was successfully tested against videos of the Crescent City, the
Cairnes and Mexico City incidents.
Unique Features
If very large inventories or low initial pressures are input, then the “Cold
BLEVE” phenomenon is modelled as a fireball followed by a pool fire. Cold
BLEVEs have been observed at very large scale, but only scientifically
investigated at small scale. Predictions from the model are consistent with
large scale cold BLEVEs such as the Mexico City incident.
CAM 2 Explosion
Background
Unconfined (but congested) vapour cloud explosions.
Validation
Experimental data are needed to develop a suitable correlation. The following
experiments have been used :-
The MERGE experiments. Here the congestion comprised a mesh of
cylinders oriented in all three co-ordinate directions and intersecting with
experiments being performed at three scales upto 9m3.
The DISCOE trials used vertical cylinders arranged in semicircles. A rigid
vertical wall was used so that the semicircular experiment simulated what
would occur in a full circle. Further experiments of this type were performed
at our Buxton site. The rig then had a solid roof one metre from the ground,
and straight grids of vertical cylinders were used in a square arrangement.
See figs. 1 to 3, 8 and 9 in ref. [2], and sections 2.1, 2.4, 3.3, 3.5 and 3.7 in
refs. [3] or [5] for full details.
Background
One dimensional Phenomological model.
Uses 5 differential equations to track key parameters
DnV 35m3.
British Gas experiments in confined spaces.
Joint industry Explosion tests.
Joint industry explosion tests with Deluge.
Validation
Confidential
Receiver
Background
Radiation from Pool and jet fires based on experimental work for appropriate
models. Values calculated by linked scenario and passed to receiver.
Overpressure decay based on the explosion science developed for CAM
Radiation effects on people based on., F.P. Lees, the assessment of major
hazards: A model for fatal injury from burns., Trans IChemE, Vol 72, Part B.
August 1994, pp127-134. And Eisenburg N.A., Lynch C.J. and Breeding, J.R.
1975, Vulnerability model: A simulation system for assessing damage from
marine spills, Rep CG-D-136-75 (Enviro Control, Rockville, M.D. USA)
R. McMurray, Flare radiation estimated, Hydrocarbon processing, 175-181
November 1982.
Human response to overpressure Lees 17/237 equation 17.38.1. and 17.38.2
Lung Heamorrhage Lees 17/238 Equation 17.38.3
Framed building response Lees 17/202, equation 17.32.38
A description of explosion damage as function of overpressure text is largely
taken from FRED manual (Mercx) with additional material from Lees
17/201, table 17/43 (Clancey)
Effects on equipment to explosion overpressure and the Glass window
breakage model is based on a TNO model Reference - Mercx W.P.M., De
uitwerking van explosie-effekten op constructies, PML 1988-C-74, Juni 1988.
The formulation used is described in the FRED 3.1 Technical guide. (TNO
Green book pp 53-60)
Validation
See :- Pool Fire, CAM explosion, Gas Jet Fire and Generalised Jet fire models.
Supporting models
Background
These models are not available within FRED as standalone scenario's but as
supporting models within other scenario's. They are normally run
automatically and the user is unaware in many ways that they are actually
individual models. As with the main scenario's each has been validated and
has supporting documentation as detailed in the sections below.
Background
In assessing the consequences of accidental release of liquid hydrocarbons
that may or may not flash in ambient conditions it is necessary to know how
much of the liquid droplets evaporate and disperse as a vapour plume, and
how much forms a liquid pool on the ground.
DARE predicts this phenomena and also how far away from the release point
the liquid pool is located. These predictions may then be passed on to
dispersion or pool spread models to assess additional risks.
DARE is extended to multi component mixtures using VLEOS.
This model is automatically run from the Pressurised Release Scenario.
Validation
DARE is validated primarily against the extensive set of experimental data
reported by CCPS. D. W. Johnson and J. L. Woodward, In RELEASE A
model with data to predict aerosol rainout in accidental releases. Center for
Chemical Process Safety of the AICHE., 1999.
Background
Transient pool modelling formed part of the HSYSTEM suite of programs, by
using the Exxon copyright LSM90 model. Due to the Exxon ownership this
could not be accommodated within FRED, and so a simple steady state model
was incorporated. The new pool model described here was coded from
scratch, with the intention of providing a next generation model that was
quicker and faster than CFD, but more versatile than LSM90.
This model is automatically run from the Unified Scenario.
Validation
The validation of the model can be sub-divided into the spreading and the
evaporation or boil-off. Spreading validation has been against water and LNG
spills experiments, as well as some comparison with existing models (e.g. the
Webber model). The rate of evaporation has been validated against
experimental data for evaporation trays, using the bunding feature, so that
spreading is not an issue. The code uses standard correlations, as documented
in the TNO Yellow Book 1997 (though a few of the equations had to be
corrected due to typographical errors).
in the initial stages of a release. If the pool were to settle in a bund, then the
model would underestimate the vapour rate.
Non-coherent pools. The assumption of uniform composition and temperature
in the pool, is a weak assumption where the pool may split - e.g. when a bund
is overtopped leaving a deep pool within the bund, and a shallow spill outside.
The model is not able to deal with them as separate pools. The effect is
probably conservative, as the shallow pool will not be depleted in light ends
as fast as it should, and so its emissions will be overstated.
Background
The sub sea release was developed to simulate releases from submerged gas
pipelines to calculate the size of the bubble radius, any effective loss of
buoyancy of shipping and the physical effects of any subsequent sea surface
fire. It is a steady state model.
The original model was improved for near surface releases. Improvements
were also made to the thermodynamics so it can be used with custom fluids.
Any components in a release that are liquid are assumed to be entrained in the
bubble plume and isothermal flash calculations are carried out at water
temperature so gas evolution can be modelled.
This model is automatically run from the Unified Scenario if sub-sea release
has been selected.
Validation
Bubble plume – Small scale experimental data in literature upto 50m depth.
Surface fires - Medium scale (10m) fires on the sea experiments at Winfrith.
Sea surface dispersion – Validated against CFD runs for large area sources.
Aeroplume
Background
Shell Research Jet dispersion model (HGSYSTEM 3.1 AEROPLUME model)
for jet releases including the release rate and momentum, phase change due to
flashing etc, aerosol formation, jet trajectory, and transformation to Gaussian
or heavy gas plume.
Validation
The plume model's entrainment formulations have been checked out against
observed dispersion of bouyant (Peterson 1989) and dense (Hoot, Meroney
and Peterka 1973) (ideal) gases, and against (atmospheric) releases of liquid
propane gas (Cowley and Tamm 1988, McFarlane 1988). The two-phase
model Aeroplume has been validated using data of liquid propane releases
(Post 1994)
Petersen R.L.: Performance evaluation of integral and analytical plume rise
algorithms, JAPC 37(1987), 1314-1319.
Hoot T G, Meroney R.N. and Peterka J.A.: Wind tunnel tests of negatively
bouyant plumes; fluid dynamics and diffusion laboratory, Colorado State
University; distributed by National Technical Information Service, US
Department of commerce, Report PB-231-590, October 1973.
Cowley L.T. and Tam V H Y: Consequences of pressurised LPG releases: the
isle of grain full scale experiments, 13th Int. Conf. LNG/LPG conference and
Exhibition, Kuala Lumpur, Malaysia, October 18-21, 1988
McFarlane K: Development of models for flashing two-phase releases from
pressurised containment; ECMI conference on the application of mathematics
in industry; Strathclyde University Glasgow, Scotland 28-31 August 1988.
Validation includes plant scale releases.
PGPlume
Background
Shell Research Gaussian plume model (HGSYSTEM 3.1 PGPLUME model).
Gaussian non-buoyant plume model developed to complement the steady-state
heavy gas plume model HEGADAS-S in the HGSYSTEM suite of models.
Normally automatically run from the Aeroplume model for source terms.
Validation
Prairie Grass experiments - uses established correlations
Background
A generalised jet fire model applicable to volatile liquids and 2 phase
releases.
Validation
All the data were used to derive the flame correlation’s. There are no
independent data available for the validation.
The experiment data are accurate to about 15%.
Most of the experiments were large scale and so are already in the middle of
the range for credible releases. The correlations were derived to extrapolate
towards sensible asymptotes.
Background
LFL / UFL Calculations are linked to the pressurised release known pressure
and known mass flow rate scenarios only.
For flammability limits of long chain hydrocarbons LFL values have been
extrapolated.
Validation
Validation of FRED by cross check with hand calculations using Le Chataliers
rule.
Background
The model is automatically run from the pressurised release scenario provided
the conditions for pool formation are met. It does not calculate liquid rain out
from a jet release, but is based upon inventory, process conditions and fluid
released. Pool evaporation rates calculated using Sutton's formulation. Pool
size based on pool type and inventory.
Validation
See pool fire model for burning pool validation.
Release Noise
Background
The noise model is linked to the Gas Jet known pressure and known mass
flow rate scenario's, it models Jet, Shock and combustion noise.
prediction ARP 876B, June 1978). The source of the shock is assumed to
occur at 6 diameters down stream of the hole.
The source of combustion noise is assumed to be the base of the flame, i.e. the
intersection of the jet and frustrum axis as predicted by the flame model and is
assumed to be isotropic.
Noise propagation makes an allow for air attenuation, wind direction and for
ground effects. No allowance is made for shielding by objects.
Validation
Predicted noise levels have been compared with experimental measurements
on high velocity flares of natural gas.
At low mach numbers the model tends to under predict the noise level by
about 2dbA in the near field < 20m and by 5 dbA in the far field ~ 60m.
For mach numbers in the range 0.7 to 1.1 the model tends to overpredict
slightly even if ground reflection is discounted
At high mach numbers > 1.1 it is recommended that the noise levels are
predicted without ground reflections and the result in dbA reduced by 5%.
Flame Stability
Background
A flame stability map has been devised relating the different flame stability
regions as defined by the scaled gas velocity and the scaled wind speed.
Validation
Validated against the experiments the model was derived from and offshore
flare measurements.
Flame Impingement
Background
Spatial probability density data have been derived from analysis of video
images of experimental jet fire data. Using an automated digitisation system
of experimental video.
Validation
The model has been validated against the data used to derive it, mainly large
scale horizontal releases of natural gas, propane, butane, natural gas and
kerosene and vertical natural gas releases, and laboratory scale experiments.
Custom Fluids
Background
The VLEOS physical properties program is used within FRED to perform
phase equlibrium calculations and is based upon the PEPPER physical
properties database.
The PEPPER data base stores data and parameters as used in calculation of
phase equilibria and physical properties. It has been built from the existing
smaller data collections of KSLA/ST, SIPM/MF and SICM/CMF: PEPPER is
the condensed form of continuing research effort on physical data.
All fluid properties whether single or custom are obtained using VLEOS /
PEPPER database combination
Validation
Not Applicable
Overview
These models have all been implemented as scenario's within FRED, although
not all are not placed on the main scenario tool bar. They have generally been
superceeded by other models that are available within Shell FRED and as
such not all are recommended. They have been included for use where
regulatory compliance requires their use.
Vessel Burst
initial conditions) are used to enter a set of decay curves (Lees Figure 17.62)
which have been re-produced numerically to enable the calculation. Baker et.
Al. first derived these curves by numerical modeling of the near-field decay of
the high-pressure spherical waves, and validated them against data from
bursting glass spheres.
The equations for the curves have been collapsed to fit both the Baker curves,
and those derived by numerical simulation for the CAM methodology in
FRED.
Scaled distances use available energy as a parameter. This has been set to a
default value of 60% of the Brode energy (the total energy available), to be
consistent with the Shell BLEVE model. The other 40% of the Brode energy
is manifested in kinetic energy of the fragments of vessel wall ejected as
missiles.
In the far-field, the blast wave decays as the inverse of distance from source,
and it is therefore necessary to follow the appropriate decay curve out to this
region, and pick-off a representative scaled pressure and distance.
Baker et. Al. also give a scaled decay chart for impulse, generated from data
gathered from exploding Pentolite spheres (Lees Figure 17.61). The fit of his
numerical model to this line was poor and the scaled decay chart is a
conservative top-estimate, the same curve being used whatever the source
pressure. At large R all the curves are within 25% of this line, and below it.
(Baker et. Al Figure 2-18).
TNO BLEVE
TNO Multi-Energy
TNT Explosion