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Document No.

GP 48-01
Applicability Group
Date 5 June 2008

GP 48-01

HSSE Review of Projects (PHSSER)

This Group Defined ETP has been approved by the GVP Safety
and Operations for implementation across the BP Group.

BP GROUP
ENGINEERING TECHNICAL PRACTICES
5 June 2008 GP 48-01
HSSE Review of Projects (PHSSER)

Foreword

This Group Engineering Technical Practice ETP GP 48-01 was initially published in April, 2001. This
version incorporates the following changes:

• Modifications to align with framework and terminology of Group Defined Practices.


• Clarification of accountabilities and responsibilities for PHSSERs.
• Establishing the role of Project PHSSER Coordinator who has responsibility for
application of this GP within the operation.
These changes were so extensive that revisions have not been indicated in the margin as is normal
practice.

BP is committed to providing BP employees and those employees of other companies working on BP


premises with a safe and secure work environment in which no one is subject to unnecessary risk. BP
recognises that safe operations depend on projects getting the design right, providing reliable
equipment, and constructing facilities according to specifications. BP also relies on competent people
and an active HSSE culture. No project activity is so important that it cannot be done safely.

BP projects need to enable BP businesses to comply with a variety of HSSE requirements including
international treaties and conventions, country/state laws and regulations, regional directives, local
ordinances, lender agreements, industry commitments, and BP standards. Failure to meet these
requirements can adversely affect BP business, significantly damage BP reputation, and result in
severe civil, administrative, or criminal penalties.

In addition to fully complying with legal requirements, BP projects strive to reduce the environmental
and health impact of BP operations through proper design that ensures responsible use of natural
resources and the reduction of waste and emissions. These challenges apply to all parts of BP’s
business and to all facilities, plants, refineries and offices, wherever BP operates in the world.

This GP defines BP’s process for project HSSE reviews. The overall objective of the PHSSER process
is to ensure the client BP Operation that HSSE sensitive issues have been identified and the
appropriate project, HSSE, engineering, and operational systems have been or will be developed to
prevent, mitigate, or control the identified risks. Assurance is provided by reviewing projects at
various key stages in their development.

PHSSERs are an essential element of a project’s HSSE Plan and PHSSER reports are an important
element of the Decision Support Packages (DSP) required at each gate of the Capital Value Process
(CVP). PHSSERs heighten the awareness of HSSE risks and help make HSSE an integral part of the
gated decision and approval processes for projects within CVP.

Copyright © 2008 BP International Ltd. All rights reserved.


This document and any data or information generated from its use are classified, as a
minimum, BP Internal. Distribution is intended for BP authorized recipients only. The
information contained in this document is subject to the terms and conditions of the
agreement or contract under which this document was supplied to the recipient's
organization. None of the information contained in this document shall be disclosed
outside the recipient's own organization, unless the terms of such agreement or contract
expressly allow, or unless disclosure is required by law.

In the event of a conflict between this document and a relevant law or regulation, the
relevant law or regulation shall be followed. If the document creates a higher obligation, it
shall be followed as long as this also achieves full compliance with the law or regulation.

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HSSE Review of Projects (PHSSER)

Table of Contents
Page
Foreword ........................................................................................................................................ 2
1. Scope .................................................................................................................................... 5
2. Normative references............................................................................................................. 5
3. Terms and definitions............................................................................................................. 5
4. Symbols and abbreviations .................................................................................................. 12
5. General application .............................................................................................................. 14
6. PHSSER management ........................................................................................................ 15
6.1. Review initiation ........................................................................................................ 15
6.2. Terms of reference.................................................................................................... 16
6.3. PHSSER team .......................................................................................................... 16
6.4. PHSSER leader ........................................................................................................ 17
6.5. Information requirements .......................................................................................... 17
6.6. Notification for HSSE non-compliance ...................................................................... 18
6.7. PHSSER stage reports ............................................................................................. 18
6.8. PHSSER findings...................................................................................................... 18
6.9. HSSE stage review records ...................................................................................... 19
7. PHSSER process ................................................................................................................ 19
7.1. PHSSERs and CVP .................................................................................................. 19
7.2. PHSSERs and timing of the project HAZOP studies ................................................. 20
7.3. PHSSERs and MAR [14]........................................................................................... 20
8. Appraise stage..................................................................................................................... 20
8.1. PHSSER objectives .................................................................................................. 20
8.2. PHSSER strategy ..................................................................................................... 20
9. Select stage......................................................................................................................... 21
9.1. PHSSER objectives .................................................................................................. 21
9.2. PHSSER strategy ..................................................................................................... 21
10. Define stage - Pre-sanction PHSSER .................................................................................. 21
10.1. PHSSER objectives .................................................................................................. 21
10.2. PHSSER strategy ..................................................................................................... 22
11. Execute stage ...................................................................................................................... 22
11.1. Detailed engineering PHSSER.................................................................................. 22
11.2. Construction PHSSER .............................................................................................. 23
11.3. Pre-startup (prior to introduction of hazardous materials).......................................... 24
12. Operate stage ...................................................................................................................... 24
12.1. PHSSER objectives .................................................................................................. 24
12.2. PHSSER strategy ..................................................................................................... 25
Annex A (Normative) PHSSER stage activities ............................................................................. 27

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Annex B (Informative) Typical PHSSER team membership (14) ................................................... 62


Annex C (Informative) Typical PHSSER report format .................................................................. 63
Annex D (Informative) Typical PHSSER terms of reference.......................................................... 64
Bibliography .................................................................................................................................. 65

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1. Scope

a. This GP defines the process and detailed procedures for the conduct of Project HSSE
Reviews (PHSSERs).
b. The PHSSER process consists of up to seven formal reviews scheduled near the conclusion
of each CVP stage and major project milestones in the Execute stage.
c. These reviews are conducted by a team of specialists, independent of the project, whose
objectives are to verify that the project has identified and fully addressed all aspects of
HSSE and process safety relevant to the project and CVP stage.
d. This GP applies to major projects as required by E&P Major Projects Common Process
(MPcp) and R&M Projects Common Process (Pcp) [15]. Application to other projects and
modifications to existing facilities is to be defined by the segment engineering authority
(EA).

2. Normative references

None.

3. Terms and definitions

For the purposes of this GP, the following terms and definitions apply:

Action plan
A formal, documented plan prepared by the BP Operations team in response to each accepted
PHSSER recommendation developed by the PHSSER Team. The action plan describes the action to
be taken, person accountable, and required completion date.

Actions (high priority)


High priority actions are those that need to be completed before a project can proceed to the next stage
of CVP or the next major milestone in the Execute stage.

Asset leverage early risk team (ALERT)


A structured and facilitated session designed to discuss the risk and uncertainties of a project. ALERT
is usually conducted in the Appraise stage of project development to enable early management
intervention and to promote development of effective risk management and opportunity capture plans.

Appraisal plan
The appraisal plan is a formal document that outlines scope of activities and estimated expenditure in
the Appraise and Select stages. The focus of the appraisal plan is to enable an informed decision on
project viability and concept selection.

Basis of design (BOD)


The BOD document defines the respective technical basis for the project. It represents conversion of
business requirements (given in the statement of requirements) into a technical basis for the project.

Biodiversity
Variability among living organisms from all sources including terrestrial, marine and other aquatic
ecosystems, and ecological complexes of which they are part. This includes diversity within species,
between species, and of ecosystems, It is also about people and our need for food security, medicines,
fresh air and water, shelter, and a clean and healthy environment in which to live.

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BP Operations
BP Strategic Performance Units, Business Units, projects, facilities, sites and operations.

Brownfield
Site previously and/or currently developed for which development activities have substantially
changed the natural character of the site. Brownfields include industrial sites or complexes and other
sites with the presence or potential presence of a hazardous substance, pollutant, or contaminant.
Brownfields are also characterised by an existing infrastructure that will interface with the project.

Capital value process (CVP)


BP gated business process used to frame its business decisions. CVP is a structured and integrated
approach to project selection, development, and execution that results in enhanced capital productivity.
CVP provides a dual focus of “choosing the right project” and “developing and delivering the project
right”.

Compliance matrix
A systematic method to identify:

a. Applicable HSSE regulatory, contractual, or other agreement requirements.


b. Required tasks to meet the applicable requirements.
c. Accountable person to complete the task.
d. Operating control (e.g., operating procedure or document that provides details on
successfully completing the task).

Construction HSSE plan


The construction HSSE plan outlines the HSSE organisation, policies, procedures, etc. that will be
implemented to manage HSSE risks associated with construction activities.

Constructability review
Constructability reviews are a systematic review of the project with the goal to optimise the use of
construction knowledge and experience in planning, engineering, design, fabrication, and installation
to achieve overall project and safety objectives. These reviews typically include items, such as:

a. Equipment and personnel access to the work site.


b. Equipment layout.
c. Seasonal construction considerations.
d. Tie in points.
e. Installation sequence.
f. Fabrication methodology.
g. Energy isolation.
h. Pre-shutdown and post-shutdown work.

Decision support package (DSP)


A supporting element of the CVP process, the DSP is a compilation of key project information and is
used to document project team recommendations and their rationale to the approving authority to
support the case for proceeding through the CVP stage gate. A key element of the DSP is the business
case, that may include as attachments an “authority to negotiate” or a financial memorandum.

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Entity (BP entity or Operating entity)


Whilst these terms are not used in this GP they have a specific meaning in OMS. If this GP refers to
BP Operation it should be interpreted as BP Entity or Operating Entity when working to OMS.

Environmental impact assessment (EIA)/Environmental and social impact assessment (ESIA)


A formal process used to predict environmental and social consequences of the stages of any
development project. A process that attempts to identify, predict, and assess the likely consequences of
proposed development activities. EIA (or ESIA) ensures that potential problems are foreseen and
addressed at an early stage in project planning and design.

Environmental identification (ENVID)


A structured process for identifying environmental concerns.

Exclusion zones
A perimeter established for an operating site or project in which non-essential personnel are evacuated
during periods of higher risk operation, such as startups, shutdowns, and process upsets.

Failure modes and effects analysis (FMEA)


A hazard identification technique in which known failure modes of components or features of a
system are considered in turn and undesired outcomes are noted.

Finding
A finding is made if there is an apparent gap between practice and any BP standards, practices,
expectations, regulations, or site procedures.

Front end loading (FEL)


FEL comprises the activities that occur prior to sanction that are intended to fully define requirements
to be performed.

Gatekeeper
Designated individual responsible and accountable for the decision made at the end of each CVP
stage. This person also secures resources and funds for the next CVP stage of a project once it is
approved or sanctioned to move forward.

Greenfield
Land not previously developed beyond that of agriculture or forestry use. Virgin land and land on
which no urban development has previously taken place. Often is on the periphery of an existing
builtup area or marine areas that have not been subject to offshore oil or gas development. Areas that
lack infrastructure, such as water, power, pipelines, and roads. Another characteristic is that a
greenfield site will require development of the organisation and HSSE infrastructure to support
operation of the facility.

Guidance on certification (GOC)


GOC defines procedural and certification requirements for inspection and test activities for fabrication,
construction, precommissioning and commissioning, leading to “handover” of “works” to the
operating authority.

Hazard
Condition or practice with the potential to cause harm to people, the environment, property, or BP’s
reputation.

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Hazard and operability (HAZOP) analysis [12]


A systematic, qualitative technique to identify and evaluate process hazards and potential operating
problems. The methodology uses a series of guidewords to examine deviations from normal process
conditions.

HAZID
A structured study performed on the process, typically early in design, to identify process hazards.
HAZID studies are very broad in scope. The HAZID is sometimes called a preliminary hazard
analysis.

Hazard/risk register [5]


A tool (spreadsheet or database) containing risks identified for a project, with a description of each
risk, documentation of information relevant to ownership, assessment, and project response of each
risk, and the appropriate level of safeguards to manage risks. The register should include significant
hazards identified by the initial risk assessment/opportunities during the Appraise stage, Major
Accident Risk (MAR) studies, project hazard analyses, and other project HSSE studies.

Heath impact assessment (HIA)


HIA is a combination of procedures, methods, and tools by which a policy, program, or project may be
judged as to potential effects on the health of a population and the distribution of those effects within
the population.

Health risk assessment (HRA)


HRA, in an occupational context, considers the ways in which the work environment and actual tasks
to be performed potentially affect health of workers. HRA may need to cover individual cases or may
be generic for a group of people doing the same tasks in the same place. HRA should continue for the
life of the project and needs to be appropriate for the degree and complexity of the activities being
performed.

Inherently safer design (ISD) [9]


ISD is the design principle, the intent of which is described in GP 48-04, paragraph 5.1.a as follows:
“The intent of inherently safer design (ISD) is to eliminate the hazard completely or reduce its
magnitude sufficiently to eliminate the need for elaborate safety systems and procedures. Furthermore,
this hazard elimination or reduction would be accomplished by means that were inherent in the
process and thus permanent and inseparable from it.”

Job safety analysis (JSA)/Job safety and environmental analysis (JSEA)


JSA and JSEA are techniques used to identify actual or potential safety/health (JSA) and
environmental hazards (JSEA) associated with significant activities of a particular job. Once these
conditions are identified, recommendations are developed and documented to provide workers an alert
to safety/health and environmental hazards.

Layers of protection analysis (LOPA) [13]


Semi-quantitative method to assess adequacy of protection layers and determine performance
requirements for SIS.

Life cycle assessment


A technique for assessing plant and hardware from the time of inception through design, construction,
operation, and decommissioning. Also the same period of time from inception, through production,
marketing, sale, and eventual disposal of products, including their reuse or recycling.

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Lower tier subcontractor


A worker who performs actual tasks while under a lengthy contractual chain in which several tiers of
subcontractors have been created by repeated subcontracting of the work.

Major accident hazard (MAH)


MAH is a hazard capable of causing a major accident, as defined in GP 48-50 [14]. MAH for PHSSER
purposes include:

a. Loss of containment of hydrocarbons and other hazardous materials.


b. Logistics involving marine and helicopter operations.
c. Structural failures and heavy lifting operations.
d. Extreme weather conditions and earthquakes.
e. Security, including terrorism, sabotage and theft.

Major accident risk (MAR) [14]


The combination of likelihood and consequence of major accidents, as defined in GP 48-50. This is
usually expressed in graphical format as an F-N curve for risks to people and as an F-E curve for risk
to the environment.

Major project
Any MPcp or Pcp project with a potential capital investment above a specified monetary threshold
(BP net) or of strategic importance.

Major projects common process (MPcp)


An E&P Segment process designed to support major projects in pursuit of the goals to create
distinctive projects and deliver them with world class execution.

Management of Change (MOC)


Formal, systematic program to document, evaluate, approve and communicate temporary and
permanent changes to plant, process, products, services, compliance requirements, procedures, people
and organization.

Noncompliance
Not in accordance with BP standards, practices, or expectations, site practices; or regulations.

Nonessential personnel
Personnel who are not identified by the site or project as essential personnel that need to be onsite
during higher risk transient operations (i.e., startups, shutdowns, upsets, and emergencies) to ensure
the safety of the operation.

PHSSER authority
Subject matter expert on project HSSE reviews identified by BP Operations leader to be the technical
authority on matters associated with implementation and compliance with this GP.

Pre-mobilization construction review


A review conducted prior to a project or contractor mobilising to the field to commence work. The
review examines project and contractor preparedness for construction, including a review of the
construction HSSE plan that describes the HSSE organisation, HSSE procedures, policies, etc., that
will be implemented to manage the construction activities and HSSE risks.

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Pre-startup safety review (PSSR)


A system to confirm, before the introduction of hazardous materials, that new or modified facilities
comply with design specifications; adequate procedures are in place; appropriate hazard analyses or
management of change reviews have been conducted; and training of affected personnel has been
completed.

Process hazard analysis (PHA)


A structured review of the process to identify potential undesired events that could lead to a hazard,
and the analysis of the mechanisms by which these undesired events could occur, with the intent of
preventing the event or reducing its consequences. PHA is typically used to reference the hazard
identification study of an operating facility.

Process safety
Process safety is a disciplined framework for managing the integrity of hazardous operating systems
and processes by applying good design principles, engineering and operating practices. Process safety
deals with the prevention and control of incidents that have potential to release hazardous materials or
energy. Such incidents can cause toxic effects, fire, or explosion and could ultimately result in serious
injuries, property damage, lost production, and environmental impact.

Project
A project is defined as any development comprising:

a. A process plant, manufacturing installation, pipelines and associated facilities.


b. A Research and Development (R&D) installation.
c. A ship or other floating offshore storage vessel.
d. A planned modification to any of the above existing facilities or equipment.
e. Decommissioning of any of the above existing facilities.
f. Restart after mothball, or turnaround of a process unit.

Projects common process (Pcp)


An R&M Segment process which describes the way projects within the R&M Segment are managed
and executed.

Project execution plan (PEP)


PEP describes plans and strategies put in place by a project management team to execute a project in
Define and Execute.

Project HSSE plan


A plan developed by the project team that defines HSSE expectations, organisation, and processes to
manage HSSE risks throughout project development and execution.

Project PHSSER coordinator


A person appointed by BP Operation leader who will be responsible for application of this GP within
the Operation. The project PHSSER coordinator is typically the project HSSE manager, the project
EA, or experienced project engineer that is responsible for coordination of PHSSER reviews and
followup activities for the Operation.

Project response
The reply developed by the project team in response to a PHSSER finding/recommendation. If the
finding/recommendation is accepted, this reply needs to include an action plan that describes actions
to be taken, person accountable, and required completion date.

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Public consultation and disclosure plan (PCDP)


A plan for the project stakeholders that sets out BP approach to consultation and communication that
will be conducted throughout the EIA/ESIA process(es). It covers complete details regarding what
information will be disclosed, in which relevant languages, by what means and at what time, and how
the public comments will be addressed in project design and execution.

Quantified risk assessment (QRA)


The systematic engineering/mathematical technique to develop numerical estimates of potential risks
based on expected frequency and/or consequence of potential accidents associated with a facility or
operation.

Recommendation
Written and formal advice from the PHSSER team that, upon implementation, will resolve the
PHSSER team concern (PHSSER finding).

Register of safety related devices (RSRD) or Register of protective devices (RPD)


Database used to record and manage design information for protective systems and other safety related
devices.

Typically RSRD or RPD should include:

a. Safety instrumented system (SIS) information, including all components.


b. List of relief valves with their size, type, set pressure and design capacity.
c. Relief summary table, including all relevant cases (i.e., not just the limiting case).
d. Data pertinent to a relief system design (e.g., pump/compressor curves and the size, type,
and fully open flow coefficient of limiting valves or orifices in every route between high
and low pressure systems).
e. List of equipment in which the relief design capacity has been reduced as a result of
insulation.
f. Piping and fittings data used in relief calculations (e.g., line lengths, diameters, and
configurations for pressure drop calculations and safety critical check valves).

Risk management strategy


Overall set of processes used to identify hazards and assess HSSE risks and the design principles
proposed to control hazards and manage risks.

Safety critical equipment (SCE)


SCE is equipment whose failure may result in a significant impact on safety. Identification of SCE
facilitates prioritization of quality assurance tasks during equipment fabrication, installation, and
operation. Quality assurance tasks include inspection, testing, and maintenance tasks and associated
performance management.

Safety instrumented system (SIS) [10]


System composed of sensors, logic solvers, and final control elements for taking the process to a safe
state if predetermined conditions are violated.

Safety integrity level (SIL) [13][10]


Discrete integrity level that is a measure of the entire SIS ability to achieve its design intent upon
demand based on the probability of failure of each component of the SIS.

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Sensitive areas [6]


Land and sea areas that have been designated or are generally recognized as being of particular
biological, geological, topographical, historical, cultural, or spiritual importance or have particularly
significant or unique socioeconomic conditions.

Stakeholder
A person, group, BP Operation, or external organisation that has a share or an interest in a particular
activity, set of activities, project, or operation.

Statement of requirements (SOR)


The SOR describes the fundamental business requirements and success factors for the project and
forms the basis upon which project objectives, technical definition, and execution planning are
developed.

Unexploded ordnance (UXO) risk mitigation strategy [8]


A systematic process for identifying and assessing the risk posed by UXO to personnel and projects to
determine and implement the most appropriate and proportionate means of mitigation. UXO provides
quantifiable assurance that land and seabed is fit for purpose.

4. Symbols and abbreviations

For the purpose of this GP, the following symbols and abbreviations apply:

AFC Approved for construction.

ALERT Asset leverage early risk team.

BOD Basis of design.

BU Business unit.

CHAZOP Control system hazard review.

CoW Control of work.

CSE Concept safety evaluation.

CVP Capital value process.

DCS Distributed control system.

DSP Decision support package.

EA Engineering authority.

EIA Environmental impact assessment.

EMS Environmental management system.

ENVID Environmental identification.

ESIA Environmental and social impact assessment.

FEL Front end loading.

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FMEA Failure modes and effects analysis.

GOC Guidance on certification.

HAZID Hazard identification.

HAZOP Hazard and operability study.

HIA Health impact assessment.

HRA Health risk assessment.

HSSE Health, safety, security, and environmental.

HP High pressure.

HRVOC Highly reactive volatile organic compound.

ISD Inherently safer design.

IM Integrity management standard.

ISD Inherently safer design.

JSA Job safety analysis.

JSEA Job safety and environmental analysis.

JVA Joint venture agreements.

KPI Key performance indicator.

LOPA Layers of protection analysis.

LOTO Lockout, tagout.

LP Low pressure.

LT Leadership team.

MAR Major accident risk.

MOC Management of change.

MPcp (E&P) Major projects common process.

MSDS Material safety data sheets.

NGO Non-governmental organisations.

NOx Nitrous oxides.

OMS Operating management system.

P&ID Piping and instrument diagram.

PCDP Public consultation and disclosure plan.

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Pcp (R&M) Projects common process.

PEP Project execution plan.

PFD Process flow diagram.

PHA Process hazard analysis.

PHSSER Project health, safety, security, and environmental review.

PSA Production sharing agreement.

PSSR Pre-startup safety review.

QA Quality Assurance.

QC Quality Control.

QRA Quantified risk assessment.

R&D Research and development.

RPD Register of protective devices.

RSRD Register of safety related devices.

RV Relief valve.

SCE Safety critical environment.

SIL Safety integrity level.

SIMOP Simultaneous operations.

SIS Safety instrumented system.

SOx Sulphur oxides.

SPU Strategic performance unit.

STP Site technical practice.

SVA Security vulnerability assessment.

UXO Unexploded ordnance.

VOC Volatile organic compound.

5. General application

a. Projects shall embed HSSE principles of this GP throughout project appraisal, selection,
design, and execution.
This enhances HSSE performance of the project and its subsequent operation and
enables HSSE risks to be resolved at the most effective point in a project lifecycle.

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b. BP Operations leaders shall have accountability for implementation of this GP within BP


Operations.
c. Each BP Operation leader shall appoint a person who will have responsibility for
application of this GP within the Operation. In this GP this role will be referenced as the
project PHSSER coordinator.
d. BP Operations leaders shall appoint a PHSSER authority to function as the subject matter
expert and technical authority on matters associated with implementation and compliance
with this GP.
PHSSER authority may be appointed at segment, SPU, or BU levels, depending on
what is practical.
e. Each BP Operation leader, with the guidance of the appropriate BP Operation EA, should
define a strategy for application of this GP.
1. Strategy should also address projects that fall outside the scope of this GP and define
the process for HSSE review of those projects.
This recognises that project management framework for smaller projects can differ
between sites and provides an option for sites to develop a strategy that consolidates
or simplifies some of the formal HSSE reviews.
2. Included in the strategy should be a definition of how such a site will provide HSSE
assurance for simple plant and/or asset changes. This strategy should take into
account the ability of the site MOC and PSSR process to ensure that the full range of
HSSE issues, including potential new HSSE compliance obligations, are addressed.
3. The appropriate BP Operations EA is responsible for approval of the strategy and
should ensure that the strategy is appropriately applied.
4. The appropriate BP Operations EA should consult with the PHSSER authority, as
necessary, regarding application of this GP and development of the strategy for
project HSSE reviews to ensure that potential HSSE risks are taken into
consideration.
f. BP Operations leaders shall apply this GP to ensure;
1. Full understanding of HSSE hazard potential so that HSSE risks are effectively
managed.
2. Applicable HSSE compliance requirements and BP standards are met to deliver
acceptable HSSE performance.
g. Each BP Operation leader should decide how to best apply the PHSSER process to account
for unique circumstances of the project.
h. HSSE compliance requirements for projects shall be reviewed in the chosen PHSSER
reviews.

6. PHSSER management

6.1. Review initiation


a. BP Operations leader shall assign a project PHSSER coordinator who shall be responsible
for ensuring that the PHSSER process is properly executed for each stage review.
Principal objectives of each PHSSER stage differ, and the coordinator of each stage
may be different. For example, a project HSSE manager or EA may be the
coordinator of the pre-sanction PHSSER. The Operations manager may be the
coordinator of the pre-startup PHSSER and the appropriate EA for the Operate
PHSSER.

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b. Project PHSSER coordinator should consult with the appropriate BP Operations EA,
appoint a PHSSER leader, and ensure sufficient independence of the review team.
c. Project team shall be accountable for providing sufficient lead time for the PHSSER leader
to prepare and for supporting availability of adequate resources necessary for an effective
PHSSER.

6.2. Terms of reference


a. PHSSERs shall be performed against an agreed terms of reference that defines scope of
work, study objectives, time scale, and team members.
Typical contents of terms of reference are shown in Annex D.
b. The project PHSSER coordinator and PHSSER leader shall approve the terms of reference
for the PHSSER.

6.3. PHSSER team


a. PHSSER leader and PHSSER team membership shall be selected in accordance with
requirements of each review stage and nature of the project.
b. PHSSER team members shall be independent of the project to provide an objective and
comprehensive HSSE review.
Representatives of the project being reviewed are not part of the PHSSER team, but
their participation and sharing of information during the review are critical for an
effective review.
c. Project PHSSER coordinator, in conjunction with the PHSSER leader, shall select the
PHSSER team. The team should be as small as possible but shall be consistent with
possession of the following expertise:
1. A full understanding of the development and its technology.
2. A comprehensive appreciation of the host site and its existing activities.
3. A full awareness of the BP Group, industry, regulatory, and HSSE contractual
expectations.
4. Sufficient expertise, as listed in Annex B, to conduct a credible and reliable HSSE
review.
If practical, some continuity of the review team from one stage to the next is
desirable.
Review members typically include project management, an operations
representative, and HSSE specialist(s).
d. Team members should be selected with the required expertise to support the terms of
reference.
The required review team is generally different for each stage review. For example,
the detailed engineering PHSSER requires construction safety expertise; whereas
the pre-startup PHSSER requires commissioning, startup, and operations expertise.
e. Project representatives should provide the PHSSER team with logistics, information
gathering, and scheduling of review sessions and interviews.
f. For developments with high environmental sensitivity, the PHSSER team should include
the proper BP environmental expertise and discipline balance to confirm that
environmental, regulatory, HSSE contractual, and reputation risks are being effectively
managed consistent with BP environmental requirements. [6]
g. The function of the PHSSER team is to identify potential problems and shortcomings.

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For projects in some regions of the world, the PHSSER team may need to challenge
the project whether local laws and regulations are sufficient or whether
international standards should be applied.
h. PHSSER team should not develop detailed technical solutions to any problems that it
identifies.
i. PHSSER leader should consult with appropriate specialists outside of the core PHSSER
team if the experience of individuals on the review team is not sufficient to address an
issue and specialist advice is needed.
j. PHSSER team members may be contractors/consultants if BP expertise is not available.

6.4. PHSSER leader


a. Project PHSSER coordinator shall select a PHSSER leader who is:
1. Independent of the project and not directly associated with eventual operation of the
development.
It is desirable for the leader to be familiar with the type of facility/process.
2. Trained and/or practiced in the project HSSE review process.
3. On the “list” of PHSSER leaders.
4. An employee of BP.
5. Capable of communicating critical findings to appropriate level of management.
b. Project PHSSER coordinator should consult with the PHSSER authority to confirm the
leader is trained and has skills and competencies to conduct the review.
A core competency of a PHSSER leader is to have the interpersonal skills to lead a
multidiscipline team to achieve objectives of the study.
c. Before the team is convened, the PHSSER leader should formulate a topic listing to act as
the framework of review. This listing should take into account:
1. PHSSER terms of reference.
2. Nature and circumstances of the project.
3. Stage objectives listed in Clauses 8 through 12 and detailed in Annex A.
A well researched project specific topic listing is essential for a good quality HSSE
review. Team activities and supplemental guidewords, which can be used as a
starting point for preparation of topic listings for each review stage, are included in
Annex A.PHSSER leader has the flexibility to adjust review topics to consider
unique HSSE aspects of the project and to ensure an effective review and alignment
with the status of the project.
d. PHSSER leader shall be accountable for:
1. Delivery of a quality PHSSER review.
2. Achieving the objectives outlined in the PHSSER terms of reference.

6.5. Information requirements


a. Project PHSSER coordinator and the PHSSER leader should agree on information
(including pre-read) that will be available at the PHSSER sessions.
Guidance for typical information that might be needed at each HSSE review stage is
included in Annex A.
b. Project team should make information available for PHSSER review.

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c. If key information is not available, PHSSER leader and team shall assess the importance of
the information to the integrity of the PHSSER and decide whether to issue a
recommendation to develop the information or postpone the PHSSER until the information
is provided.

6.6. Notification for HSSE non-compliance


If in the course of a PHSSER review the PHSSER team identifies a potential non-compliance
with legal requirements or HSSE contractual commitments, the PHSSER leader shall promptly
notify the BP Operation leader and BP Legal.

6.7. PHSSER stage reports


a. Upon completion of each project HSSE review, findings and recommendations shall be
formally recorded in a written report addressed to the client (normally the BP Operations
leader) and copied to project team and key stakeholders.
b. Each final project HSSE review report shall be subject to approval by the PHSSER leader
and sent to an agreed distribution list.
c. Project PHSSER coordinator should provide guidance on distribution of reports within
their BP Operation.
d. Report should be prepared as a resource for the project team and the next stage review
team.
e. PHSSER report shall document scope of the review, project systems, and plans that
address topic list items to an acceptable level, conclusions of review, findings, and
recommendations of the review.
f. Report should summarize the status of the project at the time of the review. Refer to
Annex C.
g. PHSSER reports shall be considered final only after the PHSSER leader and the project
PHSSER coordinator have agreed upon final BP Operations responses in the form of an
action plan. The appropriate BP Operations EA should be consulted for final resolution if
an action plan cannot be agreed upon between the PHSSER leader and the project
PHSSER coordinator.
h. Stage reports shall be produced in time to allow recommendations to be addressed before
the next review stage is initiated.

6.8. PHSSER findings


a. PHSSER team shall prioritize PHSSER recommendations based on the targeted timing to
complete the action item.
PHSSER findings may also be prioritized on the relative severity of the finding
b. Project team shall develop a project response to each accepted PHSSER recommendation
in the format of an action plan that describes actions to be taken, person accountable, and
required completion date.
c. Project PHSSER coordinator and the PHSSER leader shall agree on the action plan.
d. BP Operation leader shall endorse the agreed action plan and followup with the project
team. The BP Operations leader shall be accountable for ensuring that actions are
completed by the required completion date and are fully documented.
e. If an action plan cannot be agreed between the PHSSER Leader and the Project PHSSER
coordinator, appropriate BP Operations EA shall be consulted for final resolution.
f. High priority actions shall be resolved before a project can proceed to the next stage of
CVP or the next major project milestone in the Execute stage.

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g. BP Operations leader shall engage the appropriate BP Operations EA and PHSSER leader
to verify completion of high priority actions from the PHSSER review to ensure that the
identified issues have been adequately addressed.
h. Findings and conclusions of each project HSSE review shall be made available as input to
the gatekeeper so that the status of HSSE issues is taken into consideration in the decision
whether the project is ready to proceed to the next CVP stage.
i. PHSSER recommendations subsequently rejected by the project should be subject to
approval by the appropriate BP Operations EA and the rationale for rejection should be
documented.
j. Projects shall document completion of all agreed upon actions. Developing a plan for the
action does not constitute completion of the action.
k. Actions shall be reviewed in the subsequent stage PHSSERs to confirm appropriateness of
the resolution.
l. Subsequent PHSSER teams should review previous PHSSER reports to:
1. Ensure continuity of the review process.
2. Be able to ascertain relevant developments since the last review.
3. Confirm that agreed upon actions have been adequately closed out.
m. PHSSER leader should consult with previous PHSSER leader to clarify that actions have
achieved the intent of the previous PHSSER team.
n. Prior to startup, the BP Operation leader shall review PHSSER actions and confirm closure
of those actions required to be completed prior to startup.

6.9. HSSE stage review records


a. Each project HSSE stage review should include, as a part of its review record, a list of
documents examined by the PHSSER team, including:
1. Drawings.
2. Specifications.
3. Calculations.
4. Hazard and risk evaluations.
5. HSSE plans and procedures.
b. This list should reference document numbers and where the documents can be found in
project files or handover dossier.
The full portfolio of project HSSE review reports and associated working files is an
essential element of the project handover dossier.

7. PHSSER process

7.1. PHSSERs and CVP


a. The PHSSER process consists of up to seven formal reviews scheduled near the conclusion
of each CVP stage and major project milestones in the Execute stage as indicated in
Figure 1 and Annex A.
b. The full scope of PHSSER issues, detailed in the seven PHSSER stages, and relevant to the
project, shall be covered in the PHSSER reviews of the project, unless the BP Operation
leader has obtained and documented the approval of the appropriate BP Operation EA.

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c. The principal objectives from Annex A for each stage are included in Clauses 8 through
12. The study objectives can be accomplished by performing team activities detailed in
Annex A.
d. The objectives, list of team activities, and supplementary guidewords provided in Annex A
are the framework for the review process.
The scale, circumstances, and HSSE impact potential of projects vary greatly, and
the review strategy adopted for a particular project should acknowledge the nature
of the development concerned. It is acceptable for review stages to be combined into
a fewer number of reviews if the nature of the project warrants and if the full scope
of PHSSER issues are addressed.

7.2. PHSSERs and timing of the project HAZOP studies


Timing of HAZOP studies should be declared in the project HSSE strategy and presented in the
Select stage PHSSER. Subsequently, if endorsed, timing intentions should be declared at the
end of Select peer review, together with the projected impact this will have on FEL.
Declaration of timing intentions for the project HAZOP allows both the peer review
and the gatekeeper to have the opportunity to build this into their early expectations
for FEL for the sanction case.

7.3. PHSSERs and MAR [14]


a. GP 48-50 requires that certain activities and projects be assessed for potential MAR.
b. The output from the project MAR assessment should be used at the Appraise and Select
stages, and major accident potential should be a significant factor in the identification and
selection of project options.
c. If the lowest MAR option has not been selected, the reasons for this should be justified and
documented.
d. At the end of the Select stage, the project should be below the “Group Reporting Line” as
defined for the project in accordance with GP 48-50.
e. During Define and Execute, there will be opportunities to further reduce MAR as decisions
are made on detailed aspects of design and operation.

8. Appraise stage

8.1. PHSSER objectives


1. To confirm that significant HSSE issues which could affect the viability of the potential
project have been identified and that the information required to assess risks, liabilities,
regulatory compliance, HSSE contractual commitments, and adverse impacts is either
available or measures are in place to obtain it. Confirm that HSSE risks (including
MAR) are taken into account in the evaluation of project options.
2. To confirm that an adequate risk management plan is in place which will assure
compliance with regulations and BP policies and protect BP reputation.

8.2. PHSSER strategy


It is an option to combine the Appraise stage PHSSER with other project reviews
such as the CVP Appraise stage peer review or Appraise ALERT session.
a. If the Appraise stage PHSSER is combined with other project reviews, these reviews shall
cover HSSE topics outlined in Annex A for the Appraise stage.
b. The review team shall include members with appropriate HSSE expertise.

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c. Findings, recommendations, and project responses from these reviews shall be fully
documented, tracked to closure, and maintained in project files subject to subsequent
PHSSER reviews.
The agreed upon terms of reference may reduce the scope of the Appraise stage
PHSSER if the host site is established and BP has previously used the technology.

9. Select stage

9.1. PHSSER objectives


1. To confirm that actions from the Appraise PHSSER have been closed or are being
suitably progressed. Review options evaluated by the project and confirm that HSSE and
ISD [9] have been taken into consideration in the selection process.
2. To confirm that all HSSE concerns relating to the characteristics of the full lifecycle of
the project, novel technology, and nature of the location have been identified.
3. To verify that processes are in place to ensure that all applicable regulations, HSSE
commitments in contractual agreements, BP standards, BP requirements, and BP HSSE
expectations have been identified.
4. To confirm that an adequate HSSE plan has been established.
5. To review the potential MAR of the selected project option, and confirm that an
adequate plan has been established to eliminate or mitigate MAR.
6. To confirm that process safety studies, including a HAZOP strategy, have been defined
and that it is appropriate for the project.
7. To confirm that the project has established processes to achieve compliance with IM
requirements.

9.2. PHSSER strategy


PHSSER should take place near the end of the Select stage after selection of the project option
and location and in time for key findings to be available to the Select peer review.

10. Define stage - Pre-sanction PHSSER

10.1. PHSSER objectives


1. To confirm that actions from the previous PHSSER have been closed or are being
suitably progressed. Review any significant changes to the project since the previous
stage for potential HSSE concerns that were not addressed by the previous PHSSER.
2. To verify that HSSE studies, including specialist reviews, have been satisfactorily
addressed and followed up.
3. To ensure that HSSE related aspects of engineering designs eliminate or mitigate MAR;
meet or exceed BP and regulatory requirements; and meet HSSE commitments in
EIAs/ESIAs and contractual agreements; and that satisfactory project codes and
standards and design philosophies have been established.
4. To confirm that IM/engineering assurance processes are in place, including processes for
competency assessment of engineering design contractors.
5. To confirm that MOC procedures are in place.
6. To ensure that documentation requirements have been addressed.
7. To verify that resourcing and training strategies have been established.

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8. To confirm that project plans are in place to ensure HSSE preparedness for
commencement of construction.

10.2. PHSSER strategy


a. The pre-sanction PHSSER should be initiated after completion of the primary part of the
project HAZOP studies (i.e., on “approved for design” P&IDs covering the work described
in the approved statement of requirements) and near the end of Define to confirm
satisfactory completion of the HAZOP, assess its quality, and review impact of major
findings.
This recognises that there may be a need for multiple HAZOP studies extending into
project execution. For novel technology or if a contractor switch between Define
and Execute is planned, there can be a case for delaying formal line by line HAZOP
until Execute. Similarly, for vendor packages in which detail is not available, those
sections of the HAZOP may be delayed until Execute.
b. Depending on the timing of the project initial mobilisation to the field and schedule for the
pre-mobilization construction review, the pre-sanction or detailed engineering PHSSER
shall examine the project planning and/or the results of the site pre-mobilization
construction review.
Some projects begin their construction activity well before the detailed design has been
completed. In such cases, the detailed engineering PHSSER can be conducted in several
steps or this portion of the review can be performed at the pre-sanction stage PHSSER.
The PHSSER would confirm that the project addressed HSSE issues related to field
mobilisation prior to mobilisation.
If the principles of individual system design are fully defined before the project is
sanctioned and if those who developed the proposal are to be directly involved in detailed
design, some elements of the detailed engineering PHSSER can be satisfactorily
undertaken at the pre-sanction PHSSER.

11. Execute stage

11.1. Detailed engineering PHSSER

11.1.1. PHSSER objectives


1. To confirm that actions from the previous PHSSER have been closed or are being
suitably progressed. Review any significant changes to the project since the previous
stage for potential HSSE concerns that were not addressed by the previous PHSSER.
2. To confirm that appropriate HSSE studies (including HAZOPs) are completed within the
prescribed times, their recommendations are being tracked, and actions potentially
affecting the design have been completed and are incorporated into the project design.
3. To confirm that MOC procedures are being applied and appropriate hazard review of
changes has been instigated to maintain HSSE integrity.
4. To confirm that a plan is in place and is being implemented for conformance with IM
requirements, including verification that engineering controls and checks are in place.
5. To confirm that an HSSE management system, including an HSSE plan, is being
implemented effectively to manage HSSE risks during construction.
6. To review the products of detailed engineering to confirm that that they are appropriate
for construction and that they incorporate features for prevention, reduction, and
mitigation of HSSE risks (including MAR).

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7. To verify the project and operation planning for startup, including: development of
procedures; training and competence; precommissioning and commissioning activities;
and compliance with regulations and HSSE commitments in contractual agreements.

11.1.2. PHSSER strategy


a. Detailed engineering PHSSER should take place towards completion of detailed
engineering around the time that AFC P&IDs and cause and effect drawings are issued and
before significant above ground construction activities commence at site.
b. On smaller projects in which detailed engineering is sufficiently advanced prior to
sanction, this PHSSER can be combined with the pre-sanction stage PHSSER.
Detailed engineering and construction PHSSERs provide an early look at
installation, startup planning and preparation, and key decisions on how HSSE
aspects of the project will be managed by the site, including which HSSE regulations
apply in the startup phase. This helps avoid surprises in the late Execute stage,
which could delay startup.

11.2. Construction PHSSER

11.2.1. PHSSER objectives


1. To confirm that actions from the previous PHSSER and other HSSE studies, including
HAZOP have been closed or are being suitably progressed.
2. To verify that project integrity management processes, including engineering and quality
controls, are sufficient to deliver plant and/or asset integrity.
3. To confirm that the MOC procedure is being applied.
4. To confirm that construction and installation workforce training and competency
assessment processes are in place.
5. To verify that an HSSE management system, including a construction HSSE plan is in
place, has been implemented, and assures HSSE performance during construction.
6. To review project’s and operation’s plans for precommissioning, commissioning,
installation, and pre-startup; and progress on training, development/competency
assurance, and update or development of operating procedures. Verify that an
appropriate programme of safety reviews has been established and is progressing.
Confirm that appropriate interface procedures and processes are in place for any project
activities to be performed within or close to existing operations.
7. To review progress on the site HSSE management systems, HSSE procedures, and
development/update of the HSSE compliance matrix.

11.2.2. PHSSER strategy


a. PHSSER should be conducted during the construction phase, typically soon after
commencement of significant piping installation.
b. PHSSER should be conducted at construction site.
For projects in which the majority of construction takes place during a turnaround,
it may be practical to combine aspects of the construction PHSSER with the pre-
startup PHSSER.
For offshore projects, construction and installation can be separate and sequenced
activities involving different workforces, sites, and HSSE risks.

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11.3. Pre-startup (prior to introduction of hazardous materials)

11.3.1. PHSSER objectives


1. To verify that the project, operations, and site are fully implementing a robust process to
confirm preparedness and obtain approvals for startup, including confirmation that all
HSSE issues and actions have been satisfactorily addressed, completed, and
documented.
2. To verify integrity of design has been maintained and that deviations from design have
been satisfactorily addressed and will not compromise HSSE performance. Confirm that
processes are in place to maintain plant integrity in operations in accordance with IM
requirements.
3. To verify that precommissioning and commissioning have been satisfactorily completed
sufficiently for the introduction of hazardous materials.
4. To confirm that commissioning and operational personnel are adequately trained,
competent, equipped and that necessary procedures are available.
5. To confirm that BP Operations has made adequate preparations for startup.
6. To confirm that emergency response plans and procedures have been established and
tested.
7. To confirm that notifications and requirements for regulatory and HSSE contractual
compliance have been completed and handed over to operations for ongoing
compliance.

11.3.2. PHSSER strategy


a. The terms of reference for the pre-startup PHSSER shall include a review of the PSSR.
b. PHSSER should confirm the adequacy of the PSSR but not duplicate the detailed review.
For major projects it may be appropriate for there to be at least two phases to the
pre-startup review. In such cases, the first phase takes place early enough (typically
2 mo to 3 mo and sometimes longer for greenfield developments) before the
introduction of hazardous materials. This allows time for any gaps in training,
documentation, etc., to be addressed. The second phase is immediately prior to the
introduction of hazardous materials. This is to confirm that necessary preparations
are complete and that previous findings have been closed out.
For offshore projects, it may be appropriate to conduct the pre-startup PHSSER in
two phases, with the initial phase before the sail of the rig and the second phase
prior to introduction of hazardous materials.
A series of pre-startup PHSSERs may be undertaken for projects to suit the
commissioning timetable, if some elements are to be started while others are still
being constructed.

12. Operate stage

12.1. PHSSER objectives


1. To verify that HSSE performance of the operating facility meets the design intent and
BP, regulatory, and HSSE contractual compliance requirements.
2. To confirm that the operating facility has adopted and embedded HSSE design
philosophies, safeguards, processes, and tasks established by the project for ongoing
HSSE performance of the operating facility and to meet regulatory and contractual
obligations.

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3. To ensure that HSSE lessons learned from the execution of the project and early
operation of the plant and/or asset are captured and shared across the BP Group.

12.2. PHSSER strategy


a. The Operate stage PHSSER should take place within 12 mo of project startup.
The Operate PHSSER can be combined with the CVP Operate stage peer review as
long as HSSE issues are incorporated into the peer review agenda and the peer
review includes members with appropriate HSSE expertise.
b. Lifecycle considerations shall be discussed as a part of each project HSSE review.
There is a risk for long term costs and potential HSSE liabilities well beyond the life
of the facility, unless projects consider the full lifecycle of the facility/site in project
design and planning for HSSE.
c. HSSE reviews shall be conducted on projects that decommission a facility.
CVP does not explicitly address, as a final stage of CVP, the end of lifecycle
decommissioning and closure of a facility. Decommissioning is typically handled as
a separate project in CVP. Although detailed objectives and activities in Annex A
specifically do not address decommissioning projects, the principles and framework
for HSSE reviews established by this GP should be applied. PHSSERs should ensure
that all HSSE issues are identified, plans are established for mitigating HSSE risks
during decommissioning, and programmes are developed for managing long term
HSSE concerns. Further advice can be obtained from the PHSSER authority who is
a resource for guidance on these studies, as well as other specialised project HSSE
reviews.
.

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Figure 1 : Alignment of HSE Review


Requirements w ith the Capital Value Process

Gate APPRAISE Gate SELECT Gate DEFINE Gate EXECUTE Gate OPERATE Gate

DSP DSP DSP DSP DSP

Construction
Front End Loading Detailed
Engineering

Determine Select the Finalize Produce an Evaluate asset


project preferred project operating to ensure
Main Project feasibility project scope, cost asset performance
CVP Staged and option(s) and schedule consistent to
deliverables alignment and get w ith scope, specifications
w ith project cost and and maximum
business funded schedule return to the
strategy shareholders
Pre-Startup
Stage PHSSER

Decommissioning
HSE Review
Construction
Requirem ents Appraise Pre- Stage Operate Stage
PHSSER PHSSER
Stage Select Stage Sanction Detailed
PHSSER PHSSER Stage Engineering
PHSSER Stage PHSSER

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Annex A
(Normative)
PHSSER stage activities

Annex A: Appraise stage HSSE review


Objective Team Activity
1. To confirm that 1. Review the technology for potential HSSE risks and confirm all project options were assessed for inherent HSSE [9]:
significant HSSE issues a) Hazardous properties (toxicity, flammability, reactivity, corrosivity) of materials (feeds, products, intermediate streams, and discharges).
which could affect the
viability of the potential b) Complexity of processes and severity of operating conditions.
project have been c) Potential for Major Accident Risk (toxic/flammable inventories, high pressure/temperature operations, logistics, location considerations
identified and that the such as potential impact on the public, the workforce, and the environment).
information required to d) Incident history of similar technology.
assess risks, liabilities,
e) Hazard analysis for similar technology.
regulatory compliance,
HSSE contractual f) Environmental impacts: identification of major emissions, hazardous wastes, discharges with treatment options, and natural resource
commitments, and use.
adverse impacts is g) Occupational health/industrial hygiene risks.
either available or 2. Review all potential locations for HSSE issues:
measures are in place
to obtain it. Confirm that a) Review project determination of environmental sensitivity for each option location. [6]
HSSE risks (including b) Confirm that the project has identified social, environmental and reputation risks (including protected/sensitive areas, local and
MAR) are taken into indigenous populations, public outrage, social issues, NGOs etc.) and determined that the risks can be sufficiently mitigated to meet BP
account in the policies [1] and comply with applicable regulations.
evaluation of project c) The need for environmental and social baseline studies.
options
d) Regulatory, HSSE contractual commitments, and permitting concerns.
e) Commitments from previous ESIAs or scoping studies.
f) Geological and meteorological hazards.
g) Unexploded ordnance (UXO). [8]
h) Potential security risks: Socio-political risk assessment of region, country, and government (Country risk indicators), pipeline security
(Voluntary Principles on Human Rights), travel security.
i) Crisis management and emergency preparedness.
j) Health management - local health risks and infrastructures, Health impact assessment and health plans.
k) Logistics/transportation risks for raw materials, products, and workforce.

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Annex A: Appraise stage HSSE review (continued)


Objective Team activity (continued)
1. To confirm that 3. Examine project options for issues that can significantly influence HSSE performance.
significant HSSE issues a) Contractors, partners, joint ventures and other stakeholders.
which could affect the
viability of the potential b) Impact/conflicts with Group HSSE policies/public commitments, e.g., climate change, sensitive areas, biodiversity, water etc.
project have been c) Lifecycle of the site, equipment, products, and impact of regulations.
identified and that the d) Infrastructure (e.g., waste management or aggregate sourcing).
information required to
e) Construction risks.
assess risks, liabilities,
regulatory compliance, 4. Identify HSSE uncertainties/unknowns of each project option
HSSE contractual a) The need for pilot plant testing.
commitments, and b) Reactivity and chemical instability risks.
adverse impacts is
either available or c) Corrosivity data.
measures are in place d) Toxicology data, occupational health and industrial hygiene, and long term effects from exposure.
to obtain it. Confirm that e) Increased cumulative HSSE risk that can be attributed to the project.
HSSE risks (including
5. Review project consultation strategy and PCDP.
MAR) are taken into
account in the a) Potential stakeholders.
evaluation of project b) Stakeholder engagement strategy.
options 6. Observe for visible management commitment and leadership on HSSE. This may be evident by a variety of behaviours, such as: how the
project has embedded HSSE in development and evaluation of project options, its HSSE values (“doing the right thing”), openness to
challenge, and resourcing for HSSE.
2. To confirm that an 1. Review the project HSSE risk management plan for:
adequate risk a) How HSSE will be addressed in the Select stage. Considerations could be application of principles for inherent HSSE [9], use of process
management plan is in safety studies including HAZID, and resourcing for HSSE.
place that will assure
compliance with b) Addressing requirements of the environmental impact management process that is based on the location environmental sensitivity and
regulations and BP project investment. [6]
policies and protect BP c) Update of the preliminary EIA/ESIA and addressing learnings.
reputation. d) Requirements, terms of reference, and composition of an external advisory panel that have been identified if required.
e) A plan has been developed for conduct of EIAs/ESIAs.
f) Appropriate baseline data collection has been initiated.
g) Appropriate stakeholders have been consulted.
h) Appropriate PCDP will be undertaken and identified risks/issues incorporated in the project plans if required.

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Annex A: Appraise stage HSSE review (continued)


Supplemental guidewords Information sources
1.1 Substitution/minimisation 1.1.f Environmental impact to 1.2.d HSSE regulations. 1. LT HSSE Scorecard.
moderation/simplification air, water, land. Permit constraints. 2. Incident history of similar technology.
Ranking of options by HSSE 1.1.g Occupational health. Contractual commitments. 3. Hazard analysis for similar technology.
risk. 4. Country study.
Previous experience. 1.3 HSSE policy alignment. 5. Access screening study. [6]
1.1.a MSDS
Lessons learned. 6. Strategic environmental assessment (as appropriate).
Toxicity/flammability. 1.3.c Decommissioning,
remediation, restoration, and 7. Preliminary ESIA/EIA (as appropriate).
Reactivity/corrosivity. 1.2.a Sensitivity of areas.
exit. 8. Security incident reports.
Required equipment. Land take.
Cradle to grave. 9. List of HSSE commitments from contractual agreements.
Indigenous populations/local
1.1.b Technology options. 10. Project risk register - HSSE risk matrix.
community - buffer space.
2.1 Resourcing plan. 11. HSSE management plan.
Operating conditions. Infrastructure and logistics
Commitments from preliminary 12. List of all HSSE provisions from JVA, PSA, or other
Complexity. EIA/ESIA. contractual obligations to which the project has agreed.
1.2.c Social and reputation risk.
Notes:
1. These issues shall be addressed in the Appraise stage DSP. In particular, the categorisation of the area, the significant environmental and social risks associated with the project, and the
major risk mitigation plans and commitments should be explicitly disclosed.
2. The Appraise stage PHSSER may be conducted as part of the Appraise peer review or ALERT session, provided that the team includes members with appropriate HSSE expertise, and the
review addresses all of the Appraise stage PHSSER issues.

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Annex A: Select stage HSSE review


Objective Team activity
1. To confirm that actions 1. Review options evaluated by the project and the basis for the selected option. Confirm that the selection process took into consideration ISD
from the Appraise [9] and whether the selected option would provide the lowest HSSE risk. If not, confirm that the rationale for selection is appropriate.
PHSSER have been 2. Review status of actions on findings from the Appraise stage PHSSER. Confirm appropriate and timely closure of the findings consistent with
closed or are being the priorities established by the PHSSER team.
suitably progressed.
Review options 3. Review actions that are still open to confirm whether the actions and priorities are still appropriate.
evaluated by the project
and confirm that HSSE
and ISD [9] have been
taken into consideration
in the selection process.

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Annex A: Select stage HSSE review (continued)


Objective Team activity
2. To confirm that all 1. Determine if a HAZID study has been conducted by the project and confirm that learnings are being integrated into the design.
HSSE concerns relating 2. Review the health, safety, security and environmental hazards inherent in the proposed development to ensure adequate identification of
to the characteristics of those hazards that warrant special attention or uncertainties that need further investigation. Confirm that acceptable solutions are available
the full lifecycle of the or are capable of being developed within timescale and organisation of proposed project. Topics considered typically include:
project, novel
technology, and nature a) Properties of the process materials (MSDS are required for all raw materials, products and intermediate streams).
of the location have b) Reactive chemicals mixing matrix and reactivity risks.
been identified. c) Processing conditions (normal, startup, shutdown, and excursion).
d) Process inventories, fire and explosion potential, stored energy, toxic release potential.
e) Potential blast and fire impact on permanent and occupied portable buildings. [7]
f) Occupational health/health management and resources, including expert toxicological input on process chemicals.
g) Impact on Group policies [1], commitments, targets, and strategies.
h) Project strategy for inherently safer design. [9]
i) Transportation hazards/risks.
3. Review project plans to collect information on previous incidents and learnings from equipment integrity reports of similar processes. Confirm
project plans to address learnings in the design.
4. Review impact of proposed development on existing facilities, and vice versa, both onsite and offsite. Review interfaces between new and
existing facilities.
5. Review the proposed location to ensure that any characteristics of special HSSE concern have been acknowledged such as stakeholders,
local population, local environment, environmental, social and reputation risks, sensitive receptors, security risks, geographical features,
geohazards (tsunami, earthquake, ash loadings, etc.) hydrology, biodiversity, meteorological conditions, health impact on population, health
infrastructure, UXO [8], and project progress on engaging NGOs.

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Annex A Select stage HSSE review (continued)


Objective Team Activity (continued)
2. To confirm that HSSE 6. Review project gap analysis on environmental performance requirements [6] and plans to address gaps. Review the expected emissions
concerns relating to the profile and natural resource use. The following will typically need to be considered over the full range of possible conditions, (i.e., steady
characteristics of the full state, startup, shutdown, emergency release, batch change, normal, maximum, end of run). Review mitigation options and check that
lifecycle of the project, anticipated abatement technology is in line with BP experiences and is sufficient to meet BP policy [1] and complies with all applicable
novel technology, and regulations. Identify uncertainties with environmental performance and implications with regulatory and contractual HSSE requirements and
nature of the location compliance limits.
have been identified. a) Vents, oily wastes, wastewater, and hazardous and non-hazardous solids and sludge.
b) Flares and relief discharges to the atmosphere.
c) Noise, odour, and visual impact.
d) Point source and fugitive emissions.
e) Greenhouse gas, NOx, SOx, VOC and HRVOC emissions, and ozone depleting chemicals.
f) Capabilities for offsite treatment and disposal.
g) Use of scarce/non renewable resources (including sustainability of fresh water supply).
7. Confirm that cumulative social and environmental issues have been identified, and issues raised by the scoping study ESIA and PCDP
process and commitments made have been appropriately addressed.
8. Review draft construction philosophy including workforce size, access to site, interactions with existing operations, location of temporary
construction facilities, onsite and offsite traffic routes, significant hazards, and environmental impact likely to be encountered during
construction, including exclusion zones defined by the operating facility. The review should include use of substances/materials hazardous to
health and the application of special health, safety, security, and environmental legislation.
9. Determine if contracting strategy has appropriate provisions for the management of HSSE risk associated with construction activities
performed by BP contractors.
10. Determine whether the potential for MAR [14] has been considered in terms of interaction between construction and live operations as well
as the increased workforce population during construction.

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Annex A: Select stage HSSE review (continued)


Objective Team activity
3. To verify that processes 1. Review project approach to integrity management [3][4], including assignment of EA and the list of approved specifications, codes, and
are in place to ensure standards. Confirm that these are appropriate, taking into account current industry conventions, BP ETPs and STPs. (Is a Codes and
that all applicable Standards VIP appropriate?)
regulations, HSSE 2. Review the project plan for integrity assurance of the design, including clarity of business need, competencies, selection of engineering
commitments in contractor, key skills of the project team, specialist support and verifications that will deliver a quality design.
contractual agreements,
BP standards, BP 3. Review contractor selection and procurement strategy and alignment with BP HSSE expectations.
requirements, and BP 4. Review the strategy for ensuring compliance with all HSSE expectations, including IM requirements [3], BP standards [1] and ESIA
HSSE expectations commitments.
have been identified. 5. Observe for visible management commitment and leadership on HSSE. This may be evident by a variety of behaviours, such as: how the
project has embedded HSSE in development and evaluation of project options, its HSSE values (“doing the right thing”), openness to
challenge, and resourcing for HSSE.
6. Review project strategy for ensuring safety of the project workforce, including application of BP standards and rules [1].
7. Review HSSE standards adopted by the project in comparison to location requirements and recognized best practice, taking into
consideration potential societal reaction or outrage if potential HSSE incidents occur. Confirm that the project documented the rationale for
its selection and that it takes into consideration regulations or contractual agreements that may dictate the HSSE standards to be used.
8. Review the project matrix of local and national regulatory requirements and HSSE commitments in contractual agreements. Review project
outline proposal for acquisition of a “license to operate” and plans for permit consents. Discuss uncertainties and implications of regulations
and how any issues will be resolved.

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Annex A Select stage HSSE review (continued)


Objective Team Activity
4. To confirm that an 1. Review project PHSSER strategy and confirm that it is appropriate for the complexity, potential HSSE risks, and schedule of the project.
adequate HSSE plan 2. Review project HSSE plan and confirm the following:
has been established.
a) Alignment and clear communications of BP HSSE expectations and HSSE performance requirements.
b) Clear definition of the HSSE organization and HSSE roles and responsibilities and adequate resourcing of HSSE.
c) A clear commitment to process safety and a definition of the steps being taken to ensure a safe design.
d) Identifies HSSE risks and outlines how risks will be mitigated/managed in future stages.
e) Provisions for HSSE assurance that includes adequate external, internal, specialist and peer assist/reviews, and HSSE audits.
f) Identification of the need for additional studies, pilot plant tests, etc., to address HSSE uncertainties.
g) The programme and intended organisation for the procurement, execution, and review of HSSE studies, including environmental baseline
studies.
h) The scheduling of studies to be completed in good time to ensure that actions can be incorporated into the design and that resources are
available to perform the work.
i) A plan for routine medical support and security.
3. Review plans for application of environmental requirements [6], including the following:
a) Implementation of an environmental impact management process.
b) The conduct of EIAs/ESIAs, and PCDP, including the programme and intended organisation for their procurement and execution.
c) Establishing an external advisory panel, as appropriate.
d) A commitments register and assignment of responsibility for tracking commitments made during the EIA/ESIA and PCDP process.
4. Review the process for the tracking of actions arising from HSSE studies including commitments made during the ESIA and PCDP
processes.
5. Review intended arrangements for the resourcing and training of the workforce for the development.

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Annex A: Select stage HSSE review (continued)


Objective Team activity
5. To review the potential 1. Review potential for significant HSSE incidents. It is reasonable to expect initiation of:
MAR of the selected a) A MAR [14] study on the project and its effect on site MAR profile.
project option, and
confirm that an b) An EIA/ESIA if required by regulatory or BP expectations.
adequate plan has been c) An HIA if potential for significant impact to health is identified.
established to eliminate The potential will generally be regarded as “significant” if lasting impact beyond the plot boundary is possible. Review should include
or mitigate MAR. consideration of potential for a materials receipt and dispatch incident.
2. Review project assessment for MAR [14] and its plans for addressing identified risks. Has the option with the lowest MAR been selected? If
not, why? How does the project affect the site risk profile vs. the BP Group reporting line? How will the project demonstrate continuous
reduction of risks?
3. Review design principles for health, safety, security, and environmental risk control and mitigation features, including:
a) Process containment.
b) Unit separation/layout.
c) Human factors/ergonomics.
d) Land take and land use without compromising safety.
e) Protective systems (i.e., SIS, relief systems, fire protection).
f) Isolation philosophy.
g) Protection of personnel.
h) Building design vs. fire and explosion hazards.
i) Emergency service provisions/emergency response plan.
j) Physical security operational requirements - identification of critical/vulnerable points.
4. Review plans for development of the project hazard/risk register. [5][3][4]
5. Review project strategy for ensuring that inherent HSSE is addressed during design. [9]
6. Review HSSE risk management strategy for outsourced facilities.

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Annex A: Select stage HSSE review (continued)


Objective Team activity
6. To confirm that process 1. Review project strategy for process safety studies for hazard identification. Confirm that it addresses application of the appropriate
safety studies, including methodologies to cover the full range of potential process hazards and it is appropriate for the complexity of design and potential risks.
a HAZOP [12] strategy, 2. Review project strategy for ensuring a comprehensive and high quality HAZOP review [12], including resourcing of the leader and team,
have been defined and competency/operational experience, quality of P&IDs and design information, process safety information, and documentation requirements.
that it is appropriate for
the project. 3. Review proposals to ensure that the scope of the HAZOP study includes all aspects of development, including vendor packages with a
significant hazard potential. Is a siting review warranted? Hazard review of proposed occupied portable buildings?
4. Review project strategy for resolution of findings, including tracking of actions, closure within prescribed time limits, assignment of
responsibility, and handling of recommendations outside of project responsibility.
5. Review proposed timing of HAZOP study (see note below) and, in particular, arrangements for incorporating findings in specifications for
early order items.
6. Review project strategy for LOPA [13]. Potential considerations are integration of LOPA with the project HAZOP, methodology, risk criteria,
competencies of leader and team, documentation, integration of LOPA results into the design, and hazard register.
7. Review project strategy for MOC and hazard review of post HAZOP changes.
7. To confirm that the 1. Review project process and plans for compliance with IM requirements [3] and confirm its consistency with segment guidelines and
project has established expectations [4].
processes to achieve
compliance with IM
requirements.
Note: Timing of the HAZOP study
1. The pre-sanction PHSSER should be initiated after completion of the primary part of the project HAZOP studies (i.e., on ”approved for design” P&IDs covering the work described in the
approved statement of sequirements), near the end of Define to confirm satisfactory completion of the HAZOP, assess its quality, and review impact of major findings. This recognises that
there may be a need for multiple HAZOP studies extending into project execution. For novel technology or if a contractor switch between Define and Execute is planned, there can be a case
for delaying formal line by line HAZOP until Execute. Similarly, for vendor packages if detail is not available, those sections of the HAZOP may be delayed until Execute.

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Annex A: Select stage HSSE review (continued)


Supplemental guidewords Information sources
2.1 HAZID results. 2.6 ENVID 4.2.e Control system strategy. 1. LT HSSE scorecard.
2.2. Incident prevention. Environmental impact, storm water Pipeline surge analysis. 2. Project HSSE plan.
Inspection reports. runoff, drainage, containment, Electrical infrastructure. 3. HSSE risk matrix and risk management plan.
processing and reuse.
Licensor alerts and risk Transportation/logistics. 4. MAR assessment.
assessments. Regulated chemicals.
Geotechnical studies. 5. Appraise stage PHSSER report and project actions on
UXO assessment. findings.
2.5 Security vulnerability 2.6 Underground piping.
Security assessments. 6. Description of the proposed development, including
assessment. Emissions/discharges/waste during processing route and statement of requirements.
MARSEC (Coast Guard). abnormal operations.
4.2.i Industrial health studies. 7. Studies concluded regarding choice of plant, process and
Extreme temperature, Odours to community. location, and concept safety evaluations.
Flooding. Noise (local and community). 8. Process flow diagrams, site plans, etc.
5.3 Relocation or change in
Wind loads. Visual. staffing level. 9. Material and energy balance, and inventory of hazardous
Earthquakes. Land take vs. safety. Impact on community. materials.
Ice/snow load. Biodiversity. Options for continuous risk 10. Process description.
Geohazards. Lifecycle assessment. reduction. 11. Proposed standards, ETPs, and STPs for engineering.
Hurricanes/typhoons. Integrated water management Siting, spacing, population 12. Acceptability criteria for quantified risk assessment.
Tsunami. including security of supply. distribution, and public 13. Substances/materials used, MSDS, and properties.
EMS. receptors (schools, hospitals
Impact of climate change. etc.). 14. Information on similar projects.
Volcanic ash. 15. Past PHSSER reports of the same stage on similar
3.2 Relief systems design projects.
competency. 5.3.h Safety systems for
2.8 Special construction buildings. 16. General statement of policy and requirements on
techniques. occupational health and safety during construction.
3.3 Security due diligence of
Occupational health and hafety contractors. 5.6 Due diligence assessment. 17. ESIA or equivalent, environmental strategy, and protected
during construction. area mapping.
Local labour restrictions
Vents/odour affecting 6. PHA methodology. 18. Public consultation and disclosure documentation.
construction. BP HAZOP guideword list. 19. External advisory panel reports (if applicable).
3.7 Pending legislation.
Modification to live plant. Information on 20. Client HSSE policy for the proposed development.
Adjacent activities. 4.2.d Toxic gas inventory. hazards/reactivity of chemicals. 21. HSSE compliance standards.
Timing of phases. Highly flammable gases. Previous incident information. 22. Energy efficiency studies on the selected processes.
Accessibility. Occupied buildings. Integrity/inspection reports from 23. HAZOP strategy.
similar facilities.
24. Emissions/discharges/waste profile and natural resource
Environmental considerations. use.
Hazard/risk register. 25. Lifecycle assessment.

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Annex A: Select stage HSSE review (continued)


Supplemental guidewords Information sources (continued)
6.3 Operational or 26. Health programme, HIA.
environmental concerns. 27. Biodiversity action plan.
Hazard review of control 28. Project EA roles and responsibilities.
systems.
29. Security assessments, alert levels, and strategy.
Auxiliary systems.
30. Travel policy.
Utilities.
31. Physical security standards.
Interfaces.
32. Regulatory matrix.
Safety integrity level
evaluations. 33. HAZID study results.
34. Gap analysis on environmental performance requirements
6.4 Rationale for rejecting [6].
recommendations.

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Annex A: Pre-sanction stage HSSE review


Objective Team activity
1. To confirm that actions 1. Review status of actions on findings from previous stage PHSSER reviews. Confirm appropriate and timely closure of findings consistent
from the previous with priorities established by PHSSER team.
PHSSER have been 2. Review PHSSER actions that are still opened to confirm whether actions and priorities are still appropriate.
closed or are being
suitably progressed. 3. Determine if there have been any significant changes in project scope since the previous PHSSER. Identify any HSSE concerns or
Review any significant associated changes that were not addressed by the previous PHSSER.
changes to the project 4. Confirm that relevant HSSE studies have been updated for significant changes.
since the previous stage
for potential HSSE
concerns that were not
addressed by the
previous PHSSER.
2. To verify that HSSE 1. Verify satisfactory completion of the primary portion of project HAZOP. Review progress on addressing recommendations and commitments
studies, including arising from HAZOP and other HSSE studies, including LOPA [13], MAR [14], ESIA, and security vulnerability assessments. Confirm closure
specialist reviews, have of action items within prescribed time limits. Observe for management HSSE commitment and HSSE behaviours in how HSSE actions are
been satisfactorily being addressed and timeliness of completion.
addressed and followed 2. Determine if system is in place to register and track all HSSE recommendations (including ESIA commitments) and to fully document actions
up. taken to resolve HSSE recommendations. Confirm closure of action items within prescribed time limits.
3. Confirm that stakeholders have been informed regarding actions to address ESIA commitments.
4. Review project studies on hazard identification. Confirm that areas of new facilities and interactions with adjacent facilities have been
considered. This should include hazards that could arise during normal, startup, shutdown, maintenance, transient, and emergency
operations, and those associated with construction and installation.
5. Review project hazard/risk register [5][3][4] that documents hazards associated with the development and the safeguards that will be
implemented as a part of project development to mitigate risks.
6. Review project capability to resolve identified hazards within the timescale and organisation of the proposed project.
7. Determine if appropriate specialist reviews have been initiated (e.g., instrumentation and control, logistics, security, human factors,
ergonomics, industrial hygiene, medical and toxicology).
8. Review project plans for studies targeted to improve HSSE performance, such as noise assessment, air emissions modelling, security by
design, design for safe construction, ergonomics, and 3D model reviews of layouts for personnel hazards, accessibilities, and locations of
safety equipment.
9. Confirm that project has assessed interactions of the construction/installation workforce with the operating facility and has established robust
safeguards (SIMOPS Plan) to prevent a major accident during construction/installation. Determine whether project has taken into
consideration the impact of exclusion zone policy of the operating site.

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Annex A: Pre-sanction stage HSSE seview (continued)


Objective Team activity
3. To ensure that the 1. Review Project list of specifications, codes, and standards to confirm that these are appropriate (taking BP ETPs into consideration) and are
HSSE related aspects consistent with STPs. Verify that the design is being developed in compliance with these specifications, codes and standards.
of engineering designs 2. Determine if the basis of detailed design acknowledges both established good practice and “lessons learned” in the application of the
eliminate or mitigate technology concerned.
MAR, meet or exceed
BP and regulatory 3. Review proposed basis of detailed design for individual systems that are likely to influence HSSE performance and confirm that they satisfy
requirements, and meet regulatory and BP requirements [1].
HSSE commitments in 4. Determine if HSSE requirements have been incorporated in contracts and are included in environmental impact mitigation
EIAs/ESIAs and measures/commitments register. Review for EIA/ESIA approval by regulators.
contractual agreements, 5. Review design for acknowledgement of HSSE features of both the technology and the location that demand special attention. Review in
and that satisfactory particular any novel features that may affect HSSE performance, and any special considerations which need to be given to vendor packages.
project codes and
6. Review proposed means of maintaining operations within the design envelope, and identify and assess any special features.
standards and design
philosophies have been 7. Determine if HP to LP interfaces and primary pressure protection accomplished completely or partially by instrumentation have been
established. identified and appropriately considered in the design.
8. Review project application of inherent HSSE [9] and design philosophies relevant to HSSE performance. These will typically include
overpressure relief/overtemperature protection, isolation, control and shutdown systems, safety instrumented systems, fire and gas
detection, fire protection, environmental performance requirements, emissions control, pollution prevention, noise control/abatement,
methods for detecting and correcting emissions, and discharges that are out of environmental specifications.
9. Review design basis for the relief and flare systems [11] to confirm that the design basis covers the range of potential relieving requirements.
Review relief and flare layout, materials of construction, and instrumentation used to reduce flare loads.
10. Review project methodology for determining SILs for SISs [10] and if SIS/SIL development received appropriate specialist input. Was LOPA
[13] appropriately applied? Determine if the calculated SILs have been taken into account proposed hardware configurations. For example, is
a highly reliable logic solver required?
11. Review how HSSE critical equipment was identified.
12. Review project assessment of MAR [14] for potential impacts on the site risk profile and the resolution of findings. Confirm that the
project/site is below the Group Reporting Line. Review HSSE design philosophy for occupied buildings (permanent and portable) and
confirm that the designs will provide adequate protection for personnel, and comply with all regulations, location building codes, and BP
standards and practices [7]. Confirm that a thorough analysis of blast overpressure scenarios has been performed.

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Annex A: Pre-sanction stage HSSE review (continued)


Objective Team activity (continued)
3. To ensure that the 13. Determine if security has been addressed in design of the facility, including SVA, cybersecurity for control systems.
HSSE related aspects 14. Review project HSSE management system to verify compliance with BP requirements [1]. Observe for visible management commitment and
of engineering designs leadership on HSSE. This may be evident by a variety of behaviours, such as how the project has embedded HSSE in the design, its HSSE
eliminate or mitigate values (“doing the right thing”), HSSE performance expectations, openness to challenge, resourcing for HSSE, and opened communications.
MAR, meet or exceed
BP and regulatory 15. Review project compliance matrix that identifies all applicable regulations, contractual HSSE commitments, HSSE permits, and “license to
requirements, and meet operate”. Review the project implementation plan to confirm progress and that all compliance requirements will be met.
HSSE commitments in 16. Review whether the methods of construction and installation to be adopted are being addressed in the development of the design, including
EIAs/ESIAs and an assessment of risks.
contractual agreements. 17. Examine the project sequencing of systems for detailed design and construction/installation and confirm that the order supports
and that satisfactory precommissioning, commissioning, and startup to minimize HSSE risks.
project codes,
standards, and design
philosophies have been
established.
4. To confirm that 1. Review EA role for the project for execution in accordance with IM requirements [3][4] and determine if levels of technical authority for the
IM/engineering design have been clearly established in project procedures, are understood at all levels, and are being applied.
assurance processes 2. Examine waivers to BP Group Standards/policies and ESIA/EIA/PCDP commitments for an appropriate level of review, documentation, and
are in place, including approval. Determine if a system exists whereby, if the design contractor or a vendor departs from the specified standards, that this departure
processes for is reviewed and approved by the EA and included in the project design dossier.
competency
assessment of 3. Review project procedures for noise specifications and confirm that procedures are adequate and being followed in procurement and design.
engineering design 4. Review project plan for QA/QC of design.
contractors. 5. Confirm that a process has been implemented for assessment and assurance of the competence of personnel that are key to design
integrity.
6. Confirm that a process has been established to ensure continuity of key personnel during design.
7. Review management of interfaces that exist between multiple designers, vendors, and multiple sites, etc. Review the process for
interdiscipline checks of design.
8. Review criteria for selection of contractors, subcontractors, major vendors, and outsourced facilities for HSSE and design integrity
considerations. Check that due diligence assessments have been performed on contractors.
9. Review project process and plans for compliance with IM [3] and confirm its consistency with segment guidelines and expectations [4].

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Annex A: Pre-sanction stage HSSE review (continued)


Objective Team activity
5. To confirm that MOC 1. Review proposed MOC procedure for application to all changes that might affect the HSSE performance and equipment integrity or HAZOP
procedures are in place. integrity of the intended development.
2. Verify that MOC procedure has been clearly defined and communicated and that training has been provided to ensure proper
implementation.
3. Verify that changes to P&IDs, cause and effect diagrams, hazardous area classification drawings, etc., post HAZOP will be properly
controlled and authorised.
4. Review process for interdiscipline checks of design changes.
5. Determine how changes are identified that may impact any HSSE regulatory, contractual, or other commitments and communicated to
stakeholders (i.e., PCDP process).
6. To ensure that 1. Review provisions for supplying HSSE related documentation required by host site operating and maintenance systems.
documentation 2. Check proposals for data management and transfer into site systems, e.g., maintenance management and engineering records.
requirements have been
addressed. 3. Review project and engineering contractor plans to obtain from vendors recommended mechanical integrity procedures for equipment.
4. 4. Examine documentation requirements for the relief and flare systems [11]. Review proposals for compilation of RSRD/RPD and register
of SCE.
7. To verify that resourcing 1. Review how the project will address competency requirements for the intended operation as required by IM [3][4] and CoW requirements.
and training strategies 2. Review outline of operating and training strategies for compatibility with HSSE related design assumptions. This should include development
have been established. of operating, maintenance and HSSE procedures; manning levels; training provisions (e.g., simulator); planned maintenance frequency;
inspection frequencies; emergency response capability and emergency drills for operations.
3. Review resourcing plans for HSSE support for construction/installation: to meet all compliance requirements, required training resources, and
plans for getting construction/installation contractor(s) into the right HSSE mindset.
4. Review project plans for developing/updating HSSE compliance management system(s) during project execution. Review plans for
preparing/updating the site compliance matrix for the project.
8. To confirm that project 1. Review project plan to conduct a site pre-mobilization review to provide HSSE verification of project and contractors preparedness prior to
plans are in place to mobilization to the site for construction.
ensure HSSE
preparedness for
commencement of
construction.

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Annex A: Pre-sanction stage HSSE seview (continued)


Supplemental guidewords Information sources
2.1 Action closure 3.5 Winterisation (lagging, 3.8 Ignition source 1. Project LT HSSE scorecard.
documentation. tracing, and walkways). control/location. 2. Project organization and schedule.
Hazardous area classifications 3. Select stage PHSSER report and project actions.
2.4 Adjacent hazardous plant. 3.6 Margins between operating (electrical equipment).
and safe limits. 4. Project HSSE plan, including HSSE philosophy.
Impact on community of
construction & operation. 3.9 Relief scenarios 5. Recommendations from any external advisory panel.
3.8 Hazardous chemicals. methodology. 6. Status reports from HSSE study recommendations.
2.6 Status of resolving design Radioactive materials. Two phase relief. 7. Business statement of requirements.
related recommendations. Hazardous inventories. Relief system integrity. 8. P&IDs, PFDs, and process description.
Leakage, underground piping. Flare system backpressure 9. Location and layout of facilities, plot plans.
2.7 DCS/interlocks/alarm assumptions.
Explosion/fire. 10. Preliminary hazardous area classification.
management.
Waste management. Piping stress/vibration. 11. Technical specifications (process design package).
CHAZOP/FMEA.
Discharges/effluents, vents, Design integrity of flare pilots 12. ETPs and STPs.
Electrical studies: system and auto ignition system.
stability analysis, load flow and flares, drains, solid waste 13. Individual study reports (e.g., surge analysis, reliability
fault current analysis, relay disposal, greenhouse gas, NOx, analysis, surveys (soil, flooding, etc.), mass and energy
coordination, FMEA. halocarbons, H2S, and benzene. 3.12 Separation distance. balances, properties of process substances, MSDS,
Noise (local and community). Building access-egress. corrosion/environmental aspects, occupational health
Soil conditions. Provisions for shelter in place. aspects, and QRA).
3.2 Incident prevention.
Biodiversity action plans. Gas detection systems. 14. Identification of package units and vendor provided systems.
Integrity learnings.
Utilities (steam, air, nitrogen, 15. Operation and maintenance philosophy, staffing and training
water, fuels, electricity). 3.14 Health management. plans, procedures development strategy, mechanical integrity
3.5 Uncertainties with new
strategy, emergency response strategy.
technology. Philosophies (operation,
maintenance, safety, relief, 16. Safe, design, and operating envelopes.
Exclusion of the public, security,
perimeter fencing venting, and environmental). 17. Relief philosophy, scenarios, and design strategy.
Environmental: Temperature, Emergency alarm systems. 18. Control philosophy and isolation strategy.
barometric pressure, freezing Public notification systems. 19. Emergency shutdown strategy.
fog, chill effects, prevailing wind, 20. Fire and gas detection strategy, fire protection strategy.
Fire protection.
tides, wave height, rainfall, and
flooding, 21. Applications of safety systems and SIS.
22. Outline register of protective systems and devices.
23. Register of SCE.
24. Project MOC procedures.
25. List of changes and supporting documentation.

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Annex A: Pre-sanction stage HSSE review (continued)


Supplemental guidewords (continued) Information sources (continued)
3.16 Constructability. 4.3 Noise specification including 5.3 Project controlled 26. HAZOP report(s) and other hazard and risk studies.
Machinery. RVs. documents. 27. Project hazard/risk register [5].
Mechanical handling (cranes, 28. Occupied buildings HSSE design philosophy.
hoists, fork lift). 4.8 Procurement strategy HSSE 6.1 Process safety information
considerations. development and transfer. 29. Register of deviations from specifications.
Buried and overhead services. 30. Contractor/subcontractor/vendor selection criteria.
Equipment demolition. 5.1 Changing contractors, HSSE 7.2 Mechanical integrity support. 31. Project documentation strategy.
Material handling. design transfer. 32. Biodiversity action plan, lifecycle assessment.
Laydown areas. Change documentation. 33. Assurance studies and baseline surveys.
Change authorisation. 34. EIA/ESIA and expected environmental profiles.
Change implementation. 35. HIAs.
Organization change. 36. Permit acquisition plan and status.
37. Public consultation and disclosure documentation.
38. Project compliance matrix.

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Annex A: Detailed engineering HSSE review


Objective Team activity
1. To confirm that actions from 1. Review status of actions on findings from previous stage PHSSER reviews. Confirm appropriate and timely closure of findings consistent
the previous PHSSER have with the priorities established by PHSSER team.
been closed or are being 2. Review PHSSER actions that are still opened to confirm whether the actions and priorities are still appropriate.
suitably progressed. Review
any significant changes to 3. Determine if there have been any significant changes in project scope since the previous PHSSER. Identify any HSSE concerns associated
the project since the with changes that were not addressed by the previous PHSSER.
previous stage for potential 4. Confirm that relevant HSSE studies have been updated for significant changes.
HSSE concerns that were
not addressed by the
previous PHSSER.

2. To confirm that appropriate 1. Check that the HAZOP study has been undertaken on all systems, including vendor packages, in a satisfactory manner, recommendations
HSSE studies (including are being resolved in a timely manner, and closure is properly documented. Review recommendation resolution for indicators of
HAZOPs) are completed management commitment to HSSE.
within the prescribed times, 2. Review the justifications for HAZOP recommendations that have been rejected.
their recommendations are
being tracked, and actions 3. Review results from LOPA [13] studies and its application to design of SIS [10].
potentially affecting the 4. Review status and resolutions of recommendations from previous HSSE reviews for projects and other HSSE studies including physical
design have been completed security surveys, QRAs, ENVIDs, and EIAs for completion and closure of actions.
and are incorporated into the 5. Determine if a site pre-mobilisation review has been conducted and that all recommendations have been implemented.
project design.
6. Determine if appropriate specialist reviews have conducted and results incorporated (e.g., instrumentation and control, logistics, security
human factors, ergonomics and alarm management, fire protection, industrial hygiene, medical, and toxicology.
7. Determine if 3D model reviews for accessibility, layout, and ergonomic reviews have been conducted and results have been incorporated.
8. Determine if occupational health studies are being addressed (HIA, HRA).
9. Review environmental baseline studies for completion.

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Annex A: Detailed engineering HSSE review (continued)


Objective Team activity
3. To confirm that MOC 1. Verify that MOC procedures have been implemented and are adequate by checking project documents. e.g., P&IDs and cause and effects
procedures are being post HAZOP.
applied and appropriate 2. Evaluate proposed MOC process for capture of all changes that might affect HAZOP integrity, the HSSE performance, and compliance of the
hazard review of changes intended development.
has been instigated to
maintain HSSE integrity. 3. Review project plan and arrangements for managing field changes during construction, including processes for verifying design integrity,
hazard review of changes, and authorization.
4. To confirm that a plan is in 1. Review project IM plan [4] for conformance with IM requirements [3]. Confirm its consistency and completeness against segment guidelines
place and is being and expectations. Examine progress on execution, including integration of the plan into project activities.
implemented for 2. Verify that the project EA role is being effectively executed and that levels of technical authority for the design are clearly established in
conformance with IM project procedures and understood/applied to design changes.
requirements, including
verification that engineering 3. Check that any gaps identified during gap analysis of environmental performance requirements [6] has been considered in engineering and
controls and checks are in design documentation.
place. 4. Check that the design is being developed using approved specifications, codes, and standards. Determine if deviations from the specified
standards (including those by vendors) are identified, reviewed, and approved by the project EA and included in the project register of
deviations from specifications. Check that deviations from ESIA/EIA/HIA/PCDP commitments have been reviewed, approved, and
communicated to stakeholders.
5. Determine if design QA/QC procedures have been followed and that the competency of personnel key to technical integrity has been
verified.
6. Identify and review any interface control procedures that exist between multiple designers and vendors.
7. Review the process for interdiscipline checks of the design and design changes.
8. Review the procedure for control and issue of latest design documentation.
9. Review arrangements for providing the asbuilt documentation prior to startup.
10. Review QA/QC plan for the project and confirm that activities are subject to system and compliance audits and findings are followed up and
closed out. Subcontractor and vendor audit trails should be in place for all design, procurement, and fabrication activities.

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Annex A: Detailed engineering HSSE review (continued)


Objective Team activity
5. To confirm that an HSSE 1. Review the Project HSSE plan and verify that it will provide an effective management of HSSE risks. Confirm its implementation, including
management system, resourcing, HSSE support, contractor engagement, and alignment with the site.
including an HSSE plan, is 2. Review the construction HSSE plan for alignment with the site safe work practices and BP CoW requirements. Verify conformance with BP
being implemented CoW requirements and integration of the BP safety rules [1] [2]. Verify alignment with commitments made during in the ESIA/EIA/HIA and, as
effectively to manage HSSE applicable, the PCDP process. Assess whether the plan has the necessary components to drive the required HSSE performance during
risks during construction. construction.
3. Review how the HSSE plan addresses HSSE commitment and leadership. Examine how leadership is being engaging, visible, and
communicating HSSE performance standards and setting expectations for proper HSSE behaviours. Review plan for HSSE performance
metrics.
4. Check that a robust hazard identification and risk management process has been established for addressing and mitigating potential
construction safety risks.
5. Review how the project addressed risk of major accidents during construction [14], considering the increased population of the construction
workforce and potential hazards from operating facilities.
6. Review project plans for training and site induction of the construction/installation workforce.
7. Examine criteria for the selection of contractors, subcontractors, and major vendors and whether criteria are being applied and maintained,
including an assessment of the competence of contractors whose activities are critical to technical integrity. Review any EIA/ESIA/HIA or
contractual commitments relating to use of local labour and materials supply for HSSE concerns.
8. Verify that contractors site infrastructure and equipment (e.g., cranes, heavy trucks, barges, excavators, side boom) have been assessed
and meets BP standards.
9. Review arrangements for safe transport of workers to and from job site.
10. Review project plan for security, including physical security, loss prevention, and integration with site and community security.
11. Review how the project will ensure HSSE compliance and environmental performance during construction. Examine measurement and
monitoring plan and HSSE KPIs.
12. Review arrangements for construction, such as location of laydown areas, transportation of large equipment, higher risk activities, and
location of occupied portable buildings relative to process hazards.
13. Examine project process that ensures HSSE preparedness of contractors and subcontractors prior to mobilisation to the site.
14. Review arrangements for routine and emergency medical support.

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Annex A: Detailed engineering HSSE review (continued)


Objective Team activity
6. To review the products of 1. Review P&IDs and isometrics for completeness and readiness for construction.
detailed engineering to 2. Review and confirm that relief and flare system design and documentation meet BP requirements [11].
confirm that that they are
appropriate for construction 3. Review the register of safety related devices and SCE (or equivalent) for update of relief/flare system calculations based on isometrics and
and that they incorporate vendor data.
features for prevention, 4. Review SIS for the required SIL [10], component testing frequencies and alignment with operating philosophy.
reduction, and mitigation of 5. Review HP to LP interfaces and determine if primary pressure protection (accomplished completely or partially by instrumentation) have
HSSE risks (including MAR). been identified and appropriately considered in design.
6. Review the project hazard/risk register [5][3][4] and verify that the project has incorporated into the design, safeguards which will mitigate the
identified hazards.
7. Review ESIA/EIA/HIA commitments and environmental performance requirements and determine whether they have been satisfactorily
addressed in the design.
8. Review adequacy of design of permanent and occupied portable buildings for process hazards [7].
9. Confirm that the design has incorporated specific measures for preventing, controlling, and mitigating MAR [14].
7. To verify the project and 1. Review arrangements for the collation and transfer of all information required to enable safe and efficient future operation of the facilities.
operation planning for 2. Check that a strategy is in place for the integration of the new facilities procedures in the host site HSSE procedures and plans.
startup, including:
development of procedures; 3. Verify progress on the development of operating, maintenance, and HSSE procedures.
training and competence; 4. Review proposals for training and ensuring competence of site personnel for safe startup and operation of the facility.
precommissioning and 5. Review project strategy for establishing exclusion zones for nonessential personnel during startup of the project.
commissioning activities;
6. Review proposals for inspection, testing, precommissioning, and pre-startup safety review to confirm that they provide assurance for the
and compliance with
integrity of the installation and preparedness for safe startup.
regulations and HSSE
commitments in contractual 7. Review project strategy for managing environmental aspects of pressure testing, precommissioning, and commissioning, including the
agreements. disposal of wastes from testing, proving, pickling, and cleaning activities.
8. Determine if applicable HSSE regulations, HSSE commitments, and contractual requirements are being addressed. Review the project
compliance matrix that documents applicable regulatory and contractual HSSE requirements. Verify that progress is being made on the
project plan to ensure that remaining open items on the matrix will be met by the project.

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Annex A Detailed engineering HSSE review (continued)


Supplemental Guidewords Information Sources
2.1 Completion of design related 5.4 Pneumatic pressure testing. 6.1 Piping stress and vibration 1. LT HSSE scorecard.
recommendations. Confined space entry. analysis (i.e., relief system 2. Pre-sanction PHSSER report and recommendations action
piping, piping connected to plan.
Entry into hazardous rotating equipment).
3.2 Deviations from atmospheres. 3. HAZOP study reports and recommendations.
ESIA/EIA/PCDP commitments. Vendor package P&IDs and
Food and hygiene risks. equipment design data. 4. Project hazard/risk register.
MAR assessment.
Nitrogen risks. 5. Site pre-mobilization review report and recommendation
CSE/QRA. resolutions.
Water supply. 7.3 Abnormalities (starting up,
Drainage/runoff. shutting down, reduced flow, 6. Detailed layout drawings, including P&ID, flow sheets, and
4.4 Equipment noise emergency shutdowns). single line electrical drawings.
specification, including control
and relief valves. 5.8 Construction site/camp 7. Area classification drawings.
(setup through abandonment). 7.6 Equipment and installation 8. Engineering specifications.
integrity (vessels, structures,
5.2 Assessment and 9. Equipment specifications.
pipe work).
authorization for control of work 5.11 Special regulations. 10. Package specifications.
permits. Reliability (machinery, shutdown
Emissions. 11. 3D model (if available).
system, power supplies).
Waste generated/disposal. 12. QA manual (Designers - BP or contractor).
5.4 Construction HSSE risks. Commissioning.
Availability of utilities. 13. Document/certification control dossier.
Adjacent live plant. 5.13 Lower tier subcontractors.
14. Quality audit reports on design office.
Phasing of work. HSSE assurance of
subcontractors. 15. Actions arising from EIA.
Worker camp setup.
16. Register of safety related devices/SCE.
Fire prevention.
5.14 Emergency procedures and 17. Register of deviations from specifications.
Flammability/toxicity of
construction materials. required emergency services. 18. QRA reports and environmental/HIA.
Fabrication. Rescue services. 19. Resolution of QRA actions.
Demolition safety. 20. Change lists and associated documentation.
Excavations/tunnels. 21. Project HSSE plan, construction HSSE plan,
precommissioning plan, subcontracting strategy.
Modular construction.
22. HSSE training matrix.
Design of major lifts.
23. Emergency response plan.
Steel erection methodology.
24. Project compliance matrix and plan.
Lighting.
25. Site HSSE compliance requirements.
Night work.
26. IM plan.
27. Noise modelling reports & equipment specification for noise.
28. HSSE contractor control plans.

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Annex A: Construction stage HSSE review


Objective Team activity
1. To confirm that actions 1. Review status of actions on findings from the previous stage PHSSER reviews.
from the previous a) Confirm appropriate and timely closure of findings consistent with priorities established by PHSSER team.
PHSSER and other
HSSE studies, including b) Review PHSSER actions that are still open to confirm whether the actions and priorities are still appropriate.
HAZOP have been 2. Review progress on completing recommendations from HAZOPs and other HSSE studies. Assess capability to complete all actions prior to
closed or are being startup.
suitably progressed
2. To verify that project 1. Verify that integrity of construction has been ensured and that procedures have been implemented which maintain design intent during the
integrity management fabrication, construction, and installation. Confirm that the engineering authority role is established and functioning for construction.
processes, including 2. Review quality plans and audit programmes for the project and contractors. Confirm that these are being implemented.
engineering and quality
controls, are sufficient 3. Review project internal controls and procedures relating to inspection, testing, and material control. Confirm that they provide assurance that
to deliver plant and/or construction, fabrication, installation, and materials management activities are being performed in accordance with the design.
asset integrity. 4. Review arrangements for punchlisting, including resourcing, training, and procedures for handling punch items.
3. To confirm that the 1. Establish that a MOC procedure is in place to manage all changes affecting P&IDs,, deviations from codes, standards, specifications,
MOC procedure is regulatory and contractual HSSE compliance requirements, commitments made during the EIA/ESIA/PCDP process, and changes to project
being applied. and contractor/subcontractor organisations.
2. Confirm that changes receive an appropriate hazard review.
3. Review project document control procedures.
4. Check that the role of the EA and the levels of technical authority for authorising changes are established, understood, and are being
applied. Review the register of deviations from specifications.
5. Review availability of up to date design information at the “workface” and the systems for ensuring up to date information is available at all
times.
4. To confirm that 1. Examine the implementation of the site HSSE induction process, including hazard identification training. Determine if it is being applied to all
construction and project related personnel, contractors, and subcontractors.
installation workforce 2. Review adequacy, implementation, and application of competence assurance programmes for all trades.
training and
competency
assessment processes
are in place.

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Annex A: Construction stage HSSE review (continued)


Objective Team activity
5. To verify that an HSSE 1. Review emergency and contingency plans for the construction period and integration of these plans with existing site emergency procedures.
management system, Verify that project emergency procedures have provisions for accounting of personnel.
including a construction 2. Check that a safe system of work is in place that complies with BP requirements [1][2].
HSSE plan, is in place,
has been implemented, 3. Verify that a programme of site inspections, audits and HSSE meetings (e.g., toolbox talks, safety representative meetings,
and assures HSSE workforce/management meetings) is in place and is being implemented effectively. Verify that the project has implemented procedures to:
performance during a) Monitor compliance with project HSSE procedures and BP requirements [1][2].
construction. b) Take corrective action to improve HSSE performance.
4. Confirm visibility of HSSE leadership and commitment. This can be evident by leadership involvement, such as:
a) Visiting worksites regularly.
b) Conducting safety tours and safety observations & conversations.
c) Confirming adequate BP presence onsite.
d) Facilitating open two way communications.
e) Demonstrating proper HSSE behaviours and values.
f) Verifying that CoW programmes are fully implemented and enforced and pre-job risk assessments are task specific and available in the
language(s) of the workers performing the work.
5. Review construction related commitments from the ESIA/EIA/HIA/PCDP process, and confirm that they have been implemented.
6. Determine if requirements for site specific procedures such as combined operations and simultaneous operations have been assessed and
implemented as necessary. Verify that the project is following the operating site exclusion zone policy.
7. Confirm that MAR [14] associated with construction/installation activities have been addressed.
8. Check that the project has implemented a process to ensure HSSE preparedness of contractors and subcontractors prior to mobilization to
the site and that any issues have been satisfactorily resolved.
9. Check that a project procedure for assessing contractor HSSE management systems is being implemented.
10. Review HSSE management systems for effective implementation throughout the construction organization, including lower tier
subcontractors.
11. Review project construction/portable occupied buildings in relation to process hazards and compliance with BP requirements [7].
12. Check that a system exists for development and authorisation of method statements for tasks with identified hazards and performance of
JSAs/JSEAs. Confirm that the project has implemented safeguards for hazards identified in JSAs/JSEAs and risks are being managed.
13. Verify full implementation of the security plan.
14. Confirm that adequate occupational health and hygiene programmes are in place. Verify that adequate medical services are in place.
15. Review compliance requirements related to construction/installation and procedures for ensuring that applicable construction/installation
regulations have been identified and are being applied.
16. Review procedures for tracking and reporting HSSE performance. Confirm that appropriate HSSE assurance programmes are in place and
driving performance improvement. Review incident investigations [2] and lessons learned.
17. Review procedures for equipment flushing, cleaning, steam blowing, drying, etc., and whether HSSE considerations have been addressed,
(e.g., disposal of fluids/availability of suitable means to treat emissions/discharges/wastes, noise control, controlled use of natural resources).

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Annex A: Construction stage HSSE review (continued)


Objective Team activity
6. To review project and 1. Check whether a competency management system has been established or updated for the intended operation.
operation plans for 2. Determine if emergency procedures and operations drills are being prepared or updated to take into consideration learnings from the project
precommissioning, MAR assessment and the project hazard/risk register.
commissioning,
installation, and pre- 3. Verify that the project has implemented an appropriate programme of safety reviews to evaluate and address risks during installation,
startup, and progress commissioning, and startup.
on training, 4. Review project installation, precommissioning and commissioning plans and procedures. Confirm that all aspects of installation,
development/ precommissioning and commissioning have been identified and included in procedures. Verify alignment between construction/installation
competency assurance, schedule, planned handover sequence for mechanical completion, and the precommissioning/commissioning plans. Confirm that potential
and update or HSSE risks have been identified and are being managed. Review procedures for proper handling and disposal of effluents from pressure
development of testing and equipment preparation.
operating procedures. 5. Review processes and accountabilities for CoW, emergency response, SIMOPS and interface management.
Verify that an
6. Verify that appropriate interface procedures and processes are in place for project activities to be performed within or close to existing
appropriate programme
operations.
of safety reviews has
been established and is 7. Review status of training and development/update of operating procedures for the facility.
progressing. Confirm 8. Review project plans for the pre-startup PHSSER and pre-start-up safety review and the need for phased reviews. Confirm that the project
that appropriate PSSR checklist effectively covers aspects for ensuring construction/installation integrity and preparedness for startup.
interface procedures 9. Review project plans for exclusion zones during startup of the project.
and processes are in
place for any project 10. Review physical security technical specifications.
activities to be
performed within or
close to existing
operations.
7. To review progress on 1. Review project progress on developing/updating the site HSSE management system to conform to the Group requirements [1].
the site HSSE 2. Review project progress on completing the compliance matrix and developing/updating site HSSE compliance requirements to comply with
management systems, BP compliance requirements. Review progress on regulatory submissions with respect to startup date.
HSSE procedures, and
development/update of
the HSSE compliance
matrix.

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Annex A: Construction stage HSSE review (continued)


Supplemental guidewords Information sources
2.4 Deviations from 5.3 Housekeeping. 5.17 Environmental 1. LT HSSE scorecard.
specifications. Fire protection standards. management. 2. Detailed engineering stage PHSSER report and action plan.
Certification. 3. List of design changes.
Cranes and lifting gear.
Positive materials identification. 6.4 Precommissioning hazards. 4. HAZOP recommendation status and closure documentation.
(Design) audits and follow-up. 5. Project hazard/risk register.
5.6 Work over live plant.
Misalignments and high stress 6.8 Liaison (pre-startup stage). 6. Certification/Inspection documentation procedures.
Site radiography work on an
points. Pre-startup safety review 7. Site coordination procedures.
operating facility.
planning/strategy. 8. Site and HSSE organization charts (BP/contractor).
3.1 Deviations from EIA/ESIA 9. QA audit reports on vendors, contractors, and BP.
and PCDP commitments. 5.10 Job representative roles
and responsibilities. 10. QA programme and bar chart of construction activities.
11. Overview of responsibilities and functions of BP, contractor,
4.1 Security arrangements and Multi-cultural workforce.
subcontractor, agencies, other third party involvement,
screening. Experience of workforce. vendors, and stock lists.
Health and safety training. Subcontractor prequalification 12. Additional reports, surveys.
Drug/alcohol abuse testing. and control. 13. Local statutory regulations.
Exceptions to site induction. 14. Impact of EIA/ESIA on construction.
Training on environmental 5.12 Exceptions for JSAs. 15. Safety observation reports.
requirements. Changing conditions. 16. HSSE incident and investigation reports.
Simultaneous activities. 17. Construction/installation HSSE plans.
5.1 Multi-language workforce. 18. JSAs/JSEAs.
Identifying environmental risks.
19. Construction/installation site safety procedures.
5.2 Safe access/egress. 20. HSSE audit reports.
5.14 Worker camp conditions.
Staging areas vs. site hazards. 21. SIMOPS plan and exclusion zones.
Cultural sanitary and hygiene
Fall protection. 22. List of deviations from design specifications.
differences.
Excavation safety. 23. Pre-commissioning plans.
Electrical safety. 5.15 Community relations. 24. Installation HSSE plans.
Demolition. 25. Emergency plans.
Scaffolding standards. 5.16 Behavioural safety 26. P&IDs.
Substances hazardous to programme. 27. Punchlists.
health. 28. Pre-startup safety review checklist and plan.
Industrial hygiene. 29. Health management plan.
Personal protective equipment. 30. Compliance matrix and plan.
Vehicle safety. 31. Site HSSE compliance requirements.
32. Training/induction records of construction workforce.

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Annex A: Pre-startup stage HSSE review


Objective Team sctivity
1. To verify that the 1. Review project/site detailed plan for PSSR and assess its adequacy and effective execution.
project, operations and 2. Verify that the project has confirmed that recommendations arising from all previous PHSSERs, HAZOP, and other HSSE studies have been
site are fully addressed, actions implemented, and closure documented, including all commitments made during ESIA/EIA/PCDP processes.
implementing a robust
process to confirm 3. Determine whether the project has satisfactorily mitigated all hazards/risks identified in the project hazard/risk register [5][3][4].
preparedness and 4. Review the project register of safety related devices/register of SCE (or equivalent) for completion and handover to the site.
obtain approvals for 5. Review the delivery of as built documentation and process safety information and its subsequent control by the site.
startup, including
6. Review authorization process for startup. Verify that a robust go/no go process is in place and being followed and that it emphasizes
confirmation that all
schedule will never compromise HSSE.
HSSE issues and
actions have been 7. Confirm visible management involvement during preparation and startup. Examples could be conducting regular safety tours of the worksite
satisfactorily addressed, to ensure that startup preparation is proceeding safely, demonstrating a visible concern for people, and emphasizing the importance of
completed, and following procedures and HSSE policies.
documented.
2. To verify integrity of 1. Review project modification, EA records, and register of deviations from specifications to confirm that design changes have been properly
design has been assessed, approved, recorded, and updated in the operator handover documentation.
maintained and that 2. Confirm that aspects of the plant likely to influence HSSE performance have not changed significantly throughout the project.
deviations from design
have been satisfactorily 3. Determine how the project confirmed that the effects of a number of small changes considered together, did not introduce a significant HSSE
addressed and will not risk.
compromise HSSE 4. Confirm that changes identified in as built checks have been subjected to an appropriate hazard review.
performance. 5. Review the project and operations IM plans [4]and progress on compliance with IM requirements [3]. Verify consistency with segment
Confirm that processes guidelines and expectations [4]. Confirm IM readiness for startup.
are in place to maintain
plant integrity in
operations in
accordance with IM
requirements.

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Annex A: Pre-startup stage HSSE review (continued)


Objective Team activity
3. To verify that 1. Review project pre-commissioning and commissioning plans, Confirm that HSSE concerns during precommissioning and commissioning are
precommissioning and recognized and mitigated. Review for proper disposal of effluents generated during precommissioning and commissioning activities, such as
commissioning have hydrotesting, equipment pretreatment, and cleaning.
been satisfactorily 2. Establish that a handover system is in place that provides assurance and documented evidence that the plant has been built and
completed sufficiently precommissioned in accordance with the design.
for the introduction of
hazardous materials. 3. Examine the system for punchlisting and whether it has been effectively implemented. Review all high priority items for completion before
commissioning.
4. Review utility, protective HSSE devices and support systems that will be fully commissioned, including testing, if appropriate, before the plant
starts up.
5. Review for completion of precommissioning activities. Verify that all issues encountered during precommissioning have been satisfactorily
resolved and that the facility is ready to be turned over to the site for commissioning.
6. Determine whether adequate spares are available for commissioning and the initial operation of the plant.
7. Determine whether physical security systems have been commissioned and that they meet original specifications.
4. To confirm that 1. Review commissioning procedures. Confirm that adequate systems and procedures, both for commissioning and subsequent operations,
commissioning and have been prepared for startup, shutdown, normal operation, emergency shutdown, and maintenance and testing of the facilities. This
operational personnel includes procedures for all phases of operation, including temporary operations.
are adequately trained, 2. Review safe work practice procedures for completion and verify that the workforce has been fully trained on these procedures.
competent, equipped,
and that necessary 3. Confirm that CoW procedures are in place and that there is a strong culture and capability to rigorously follow CoW during commissioning,
procedures are startup, and initial operation.
available. 4. Review the level of resources, skills, and training that has been provided to commissioning personnel, including HSSE induction and training
specific to the site. Verify through interviews that the workforce has understanding of operating and HSSE procedures and has the
competencies and skills for safe startup and operation.
5. Confirm that facility has adequate staffing of operators to bring unit to a safe state during emergencies. Confirm that emergency drills for
identified risks have been put in place by operations prior to startup.
6. Review arrangements to ensure that all personnel involved with commissioning activities are competent to do so and that the operator has
similar standards in place to ensure long term safe operation of the plant.
7. Check that the necessary vendor support for all mechanical, instrument, electrical and control equipment will be available.
8. Check that exclusion zones for startup have been established and a plan is in place for implementation during startup.

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Annex A: Pre-startup stage HSSE review (continued)


Objective Team activity
5. To confirm that BP 1. Review site HSSE management system to ensure that an update has been or will be performed to include the new facilities.
Operations has made 2. For greenfield sites, confirm that the HSSE management system, resourcing, and facilities are fully implemented and robust enough to cover
adequate preparations the range of potential HSSE issues for startup and ongoing operation of the site.
for startup.
3. Confirm that the facility process safety programme is robust, complete, and implemented and personnel are trained and, if appropriate,
integrated into existing site programs. Confirm its compliance with BP requirements.
4. Review site HSSE management system and confirm plans for implementation of environmental requirements [6]. Confirm understanding of
environmental reporting requirements.
5. Review handover of HSSE management responsibilities to site (e.g., MOC, hazard analysis, security, contractor oversight, and permit
systems).
6. Review commitments made in EIA/ESIA and ensure that they have been incorporated into the site environmental management system.
7. Review task risk assessments to confirm that chemical, biological, toxicological, ergonomic, human factors, and physical hazard control
measures are in place.
8. Confirm that the HIA is up to date.
9. Review the maintenance management system to confirm that all necessary maintenance data has been input and the system has been
tested.
10. Examine availability of procedures to perform the periodic testing of high integrity protection systems. Verify that this testing period is in
accordance with any reliability analysis previously performed.
11. Review arrangements for increased level of environmental emissions/discharge monitoring during commissioning.
12. Determine if a system is in place to manage the register of safety related devices/register of SCE (or equivalent), including identification of a
document owner, technical authority, and assignment of upkeep responsibilities.
13. Check that arrangements have been put in place for an extension to contracted services, if appropriate.
14. Review any procedures for special precommissioning and commissioning arrangements (e.g., phased commissioning, temporary features).
15. Determine if HSSE, reputation, and community relations aspects have been adequately considered.
16. Perform a thorough site inspection for hazards, housekeeping, safety equipment installation, and readiness for startup.
17. Review how the site will address the Operate stage HSSE review.

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Annex A Pre-Start-up Stage HSSE review (continued)


Objective Team Activity
6. To confirm that 1. Verify that emergency plans and procedures (including medical) are in place and that roles and responsibilities, along with channels of
emergency response communication are clearly identified.
plans and procedures 2. Confirm that emergency response procedures and arrangements fully address the findings of the MAR [14][3] assessment.
have been established
and tested. 3. Determine if a programme is in place to test the effectiveness of emergency response procedures and to feed back the lessons learned.
4. If appropriate, assess the availability of a high level interface emergency plan that ties together various contingency plans. Links to
appropriate local, national, and international emergency services should be included.
5. Check if public consultation and training have been conducted, if appropriate.
7. To confirm that 1. Determine if the necessary approvals have been obtained for license to operate.
notifications, and 2. Determine if the project has satisfactorily completed all compliance requirements identified in the project compliance matrix. Confirm that the
requirements for site compliance matrix has been updated and handed over to operations. Verify that responsibilities have been defined and resourcing and
regulatory and HSSE training provided such that the site can maintain the compliance matrix and perform the required compliance tasks.
contractual compliance
have been completed 3. Review for compliance with HSSE regulatory requirements.
and handed over to
operations for ongoing
compliance.

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Annex A: Pre-startup stage HSSE review (continued)


Supplemental guidewords Information sources
1.2 Recording and closure of 3.5 Precommissioning (test 5.8 Occupational health and 1. LT HSSE scorecard.
actions. results). hygiene baselines. 2. Construction stage PHSSER report and action plan.
Test dossiers. Medical support. 3. HAZOP recommendation closure documentation.
1.5 Availability of as built P&IDs Loop tests.
and other documentation. 4. Project hazard/risk register.
5.9 Baseline inspections
Availability of control system complete. 5. Precommissioning and test dossier.
4.1 Completion of mechanical
cause/effect diagrams and loop integrity/inspection and 6. Plant/facilities organisation and manning.
documentation. evacuation procedures. 5.10 Assurance of SIS. 7. Commissioning plan.
Project HAZOP studies. Completion of standing 8. Operating instructions.
LOPA analysis. instructions (safety, accident, 5.16 Access/escape routes. 9. Maintenance instructions.
fire fighting). Electrical classification 10. Mechanical integrity and inspection procedures.
1.6 Authorisations for startup. verification.
11. Emergency procedures (internal and external).
Role of EA. 4.2 Completion of safe work Purges to electrical panels.
practices procedures (hot work, 12. Oil spill response plans.
vehicle entry, line breaking, Site run pipework.
13. ESIA commitments register.
2.1 Register of deviations from LOTO, confined space entry, Removal of scaffolding.
standards. 14. Safety and fire fighting procedures and instructions.
bypassing safety devices, etc.) Obstructions to safety showers.
Deviations from ESIA/EIA and 15. Punch list of incomplete construction items.
PCDP processes. 4.4 Controls for environmental 16. List of items not accepted by operator.
6.2 MAR.
performance and managing 17. Project commissioning engineers report.
2.4 Change register (scope CSE/QRA.
abnormal situations. 18. Operator training manual.
changes, design changes, field
changes). 6.4 Integration with corporate 19. Operator selection and training records.
4.7 Support (laboratory,
emergency response. 20. Register of safety related devices/SCE (or equivalent).
workshops, stores, spares,
3.3 Labelling. vendors, contract services). 21. Register of deviations from specifications.
Access/escape routes. 7.1 Regulatory approvals of 22. As built P&IDs.
permits.
Bracing of small bore piping. 23. Control system cause/effect diagrams and loop drawings.
7.3 Environmental monitoring. 24. Approved permits.
3.4 Readiness of protective 25. HIA.
devices.
26. Health management plan.
Safety equipment ready.
27. Task health risk assessment.
Chain locks.
28. Change log.
29. Compliance matrix.
30. IM plan.

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Annex A: Operate stage HSSE review


Objective Team activity
1. To verify that HSSE 1. Review modification record post startup and potential cumulative effect on the hazard analysis of the project. Understand rationale for
performance of the changes vs. original design intent.
operating facility meets 2. Review any design, operations, or maintenance related problems, excursions outside of safe limits, incidents, and the measures taken to
the design intent and overcome them.
BP, regulatory, and
HSSE contractual 3. Review HSSE incidents and lessons learned.
compliance 4. Review emissions/discharge/waste profiles and compare with design and regulatory consent values. Review actual natural resources use
requirements. compared with design.
5. Review environmental measurement and monitoring plan and site performance data, including noise, ambient air quality, dust, aqueous
discharges, groundwater quality, etc., vs. environmental KPIs.
6. Review occupational exposure data and confirm that it is within recommended limits.
7. Identify integrity management concerns with the installation and lessons learned.
8. Review security arrangements for adequacy and learnings.
9. Review HSSE compliance performance for continuous improvement opportunities.
10. Review considerations and strategy that may affect end of lifecycle HSSE performance and liabilities.
2. To confirm that the 1. Verify that recommendations arising from all previous PHSSERs and other HSSE studies have been addressed, actions have been
operating facility has implemented, and closure has been documented.
adopted and embedded 2. Review the EMS significance register for all significant aspects. Confirm that significant aspects have been identified and covered in the
HSSE design verified site report. Confirm that the EMS is in place and satisfying ESIA and PCDP commitments.
philosophies,
safeguards, processes, 3. Confirm that the site has satisfactorily implemented programmes, as specified by the project, to maintain ongoing integrity of equipment.
and tasks established 4. Determine if an HSSE management system that meets BP requirements [1] has been established.
by the project for 5. Confirm that the project hazard/risk register [5][4][3] has been integrated into the site hazard/risk register. Verify that a process has been
ongoing HSSE implemented that ensures that activities for ongoing HSSE performance (as specified in project hazard/risk register) are now being
performance of the performed by the operating facility.
operating facility and to
6. Verify that ongoing activities for compliance with regulations and HSSE contractual agreements established by the project have been
meet regulatory and
incorporated into the site compliance matrix and are being followed up by the site.
contractual obligations.
7. Confirm that safe and operating limits established by the project have been integrated into the site operating procedures and training.
8. Confirm capability of the site to maintain up to date the process safety related information from the project. Examples could be P&IDs,
register of protective devices, safety critical equipment lists, relief system design information, and operating procedures.

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Annex A: Operate stage HSSE review (continued)


Objective Team activity
3. To ensure that HSSE 1. Identify “lessons learned” from the development.
lessons learned from 2. Ensure that “lessons learned” are widely shared.
the execution of the
project and early
operation of the plant
and/or asset are
captured and shared
across the BP Group.

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Annex A: Operate stage HSSE review (continued)


Supplemental guidewords Information sources
1.1 Punch lists (B items). 1.2 Inspection results. 1.6 Occupational 1. Previous HSSE review reports and action closure.
Changes - design. Reliability. health/industrial hygiene. 2. List of modifications performed post commissioning.
Changes - operations. Community relations. 3. Data on accidents, incidents, and community complaints.
2.1 Action tracking.
Emergency changes. 4. Operations, maintenance, and inspection reports.
1.3 Incident reports. 5. Occupational health and hygiene data.
6. Environmental monitoring reports.
1.5 Compliance - statutory
requirements. 7. Compliance performance.
8. Project hazard register [5][3][4].
9. Project compliance matrix.
10. Safety and operability limits from project.
Note: The Operate stage HSSE review can be conducted as part of the Operate peer review provided that the peer review team includes members with appropriate HSSE expertise.

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Annex B
(Informative)
Typical PHSSER team membership (14)

(1) Appraise Select Pre- Detailed Construction Pre- Operate


(7) sanction engineering startup (8)
PHSSER leader (2) 9 9 9 9 9 9(10) 9
Scribe (3) 9 9 9 9 9 9
HSSE specialist (4) 9 9 9 9 9 9 9
Process engineer (5) 9 9 9 9 9
Process safety and 9 9 9 9 9 9
risk engineer
Operations 9 9 9 9 9 9
representative (6)
Commissioning/ 9 9 9
startup specialist
Construction safety 9 9
specialist
Project management 9 9 9 9
(12)
QA/QC specialist 9 9 9 9 Note 11
Discipline engineering As required (9)
specialists
Security specialist (13)
9 Designates recommended PHSSER team composition. Additional specialists may be required, depending on the nature of the
project.
Notes:
1. PHSSER team members should be independent of the project. An individual may have expertise that fulfils more than one role.
The table does not list project team membership that should attend to support PHSSER.
2. See 6.4 for PHSSER leader competency requirements. It is typical to employ a different PHSSER leader for each PHSSER stage.
3. Duties of the scribe could be distributed to one or more team members.
4. HSSE specialist should have working knowledge of the technology and host site regulatory regime. The HSSE specialist could be
a health, safety, security or environmental specialist, depending on project specific issues. More than one specialist may be
required to ensure that HSSE issues are covered. Specialists may be required for projects that operate in HSSE sensitive regions
or have major HSSE risk.
5. Process engineer should be familiar with the technology used.
6. Operations representative should be independent of the host site.
7. Appraise stage PHSSER can be conducted as part of the Appraise peer review or ALERT session provided that team includes
team members with appropriate HSSE expertise. BP Operation should consider engaging a highly experienced team to set up the
project for success.
8. Operate stage HSSE review can be conducted as part of the Operate peer review provided that the peer review team is
independent of project team and includes team members with appropriate HSSE expertise. The project process engineer should
attend the Operate stage PHSSER.
9. It may be appropriate to include the appropriate BP Operation EA as team member to ensure that integrity management issues are
covered. Appropriate technical specialists may include representatives from partners, contractors, vendors, and licensors.
10. For pre-startup stage, PHSSER leader should be independent of both the project and the host site.
11. Pre-startup PHSSER team shall ensure that QA/QC issues are adequately covered.
12. Project management on the PHSSER team should be independent of the project being reviewed.
13. A security specialist should be assigned to Appraise, Pre sanction, Construction and Pre-startup PHSSER teams for greenfield
projects with significant security risks. For all other projects, project security risks should be agreed upon between project
leadership and the appropriate security advisor, prior to the Appraise PHSSER. Security input, if required, should only be
provided by a security specialist.
14. The list of typical PHSSER team members does not include the project team members who also need to support the PHSSER, but
are not considered members of the PHSSER team.

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Annex C
(Informative)
Typical PHSSER report format

The report should be concise and maintain a balance of positive comments with identification of areas
for improvement. The structure of the report should cover the areas:

Front page Title


Client
Distribution
Report issue date
Management summary Review purpose
Scope
Conclusions
High priority findings (1)

Detail of report Team members


Review dates
Findings/recommendations

Annex A Terms of reference


Annex B (2) Topic list and list of people interviewed or worksheets
Annex C (2) Action plan
Annex D List of documents reviewed
Annex E (2) Project description
1. High priority findings - Findings determined by PHSSER team to be critical in nature and need to be
addressed prior to proceeding to the next CVP stage or next major milestone in the Execute stage.
2. BP Operations optional to include in PHSSER final report.

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Annex D
(Informative)
Typical PHSSER terms of reference

Project Alpha XXX stage HSSE review


Terms of reference

Review process
A project HSSE review team has been established to conduct a XXX stage review of project
Alpha in accordance with GP 48-01.
Identify, if appropriate:
a. Combination of review stages.
b. Specific tasks postponed from earlier review stages, or brought forward from subsequent
review stages.

Review team
List the review team, their roles (e.g., PHSSER leader, HSSE specialist, instrumentation
specialist, etc.), their job titles, and their work base.

Scope of review
List:
a. Sections of the project that are to be included in the scope.
b, Sections of the project that are specifically excluded.
c. Scope details of any interfaces with existing facilities or parallel projects.

Review objectives
Typically this list should be based on the PHSSER objectives listed in Annex A and include
special objectives that address unique circumstances of the project (e.g. combination of review
stages, accelerated or extended project execution, diverse stakeholders, new technology, HSSE
sensitive issues).

Review schedule
Identify meeting locations (e.g., design contractor office, construction site) and schedule (e.g.,
start of review period, deadline for completion of review, need for multiple reviews).

Review deliverables
For example, identify requirements as follows:
a. Categorised recommendations.
b. Interim report.
c. Full report.
d. Special client requirements (e.g., alternative language versions).

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Bibliography

[1] BP HSSE Management System, Policies, Standards, and Practices, including:


Operating Management System (OMS).
“Getting HSE Right” (gHSEr) - BP HSE management system framework which will be replaced
by OMS.
Golden Rules of Safety.
Control of Work (CoW) Standard.
Driving Safety Standard.
Marine Standard.

[2] GDP 44-00-01, Reporting HSSE and Operational Incidents.


GDP 44-00-02, Incident Investigation.

[3] Integrity Management Standard.

[4] Integrity Management Segment Implementation Guides (E&P, Refining, A&A, etc.).

[5] GDP 31-00-01, Assessment, prioritization and management of risks.

[6] OMS PRAC 001, Environmental Requirements for New Projects.

[7] GP 04-30, Design and Location of Occupied Permanent Buildings Subject to Blast, Fire, and Gas
Hazards on Onshore Facilities.
GP 04-31, Design and Location of Occupied Portable Buildings for Onshore Locations.
GP 04-32, Protection of Personnel from Explosion, Fire, and Toxic Hazards on Offshore Facilities.

[8] GP 04-80, UXO Risk Mitigation Strategy for Projects.


GP 04-81, UXO Risk Mitigation Strategy for Projects - Implementation.

[9] GP 48-04, Inherently Safer Design (ISD).

[10] GP 30-75, Safety Instrumented Systems (SIS) - Management of the Safety Lifecycle.
GP 30-76, Safety Instrumented Systems (SIS) - Development of the Process Requirements
Specification.
GP 30-80, Safety Instrumented Systems (SIS) - Implementation of the Process Requirements
Specification.
GIS 30-801, Safety Instrumented Systems (SIS) - Design and Engineering of Logic Solvers.
GP 30-81, Safety Instrumented Systems (SIS) - Operations and Maintenance.

[11] GP 44-70, Overpressure Protection Systems.


GP 44-80, Design Guidelines for Relief Disposal Systems.

[12] GP 48-02, Hazard and Operability (HAZOP) Study.

[13] GP 48-03, Layer of Protection (LOPA) Analysis.

[14] GP 48-50, Major Accident Risk (MAR) Process.

[15] GP 01-01, Group Defined Engineering Technical Practice.

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