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To cite this article: M. Moosavi, W. F. Bawden & A. J. Hyett (2002) Mechanism of bond failure
and load distribution along fully grouted cable-bolts, Mining Technology, 111:1, 1-12, DOI:
10.1179/mnt.2002.111.1.1
Article views: 19
Download by: [University of California, San Diego] Date: 04 April 2016, At: 15:58
Mechanism of bond failure and load distribution along fully
grouted cable-bolts
Synopsis
The mechanism of bond failure in cables of conven-
tional and of modified geometry has been investigated
through laboratory tests under constant confining
pressure. The axial load and radial dilatation due to
axial cable displacement were determined from the
tests. Bond failure in conventional cables is ‘cable
untwisting’, whereas ‘grout shearing’ is the dominant
mode in modified geometries. Higher axial load and
radial dilatation are generated in the modified cables
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resulting models that have been used to evaluate the load dis- The method used here to determine the cable’s constitu-
tribution along the bolt length are explained. tive law is similar to the approach described by Amadei and
Saeb15 for a dilatant rock joint. By using their approach the
Experimental investigations on bond capacity of shear response of a dilatant interface under a variety of
cable-bolts boundary conditions can be predicted from the results of tests
conducted under constant normal pressure. The resultant
Although numerous tests have been performed on cable- formulation fully couples the normal and shear responses of
bolts,6,8–14 they are of limited use in the development of a the interface due to dilatancy. The laboratory test results on
bond failure constitutive law since they were conducted which the proposed bond failure models are based are sum-
under a ‘constant radial stiffness’ boundary condition. This marized below.
means that confining pipes, concrete blocks or rock masses
confine the cables. As a result, the pressure acting normally to Conventional cable
the outer surface of the grout is not known and increases as MacSporran16 conducted a series of tests on conventional
the radial dilatation generated by the rough cable surface cable-bolts using a modified Hoek cell (MHC). The cell was
increases during axial pull. To eliminate this problem a series similar to a standard Hoek cell used for triaxial tests on rock
of pull-out tests was performed using different types of fully samples apart from a few changes to accommodate the cable
grouted cable-bolts, in which the confining pressure at the (Fig. 2). It provided a constant radial pressure using
outside of grout annulus was maintained constant. Two pres- hydraulic oil while the radial dilatation at the outside of the
sure vessels, similar in concept to the conventional Hoek cell, grout annulus was measured by means of four cantilever
were used for conventional and modified-geometry cable- strain-gauged arms at the middle of the sample. A typical set
bolts. of results for axial force, Fp, and radial dilatation, ur2, is pre -
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Fig. 3 Conventional cable pull-out test results under constant confining pressure;16,17 w:c, water :
cement ratio
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(a) (b)
Fig. 4 Modified-geometry cable pull-out test results under constant confining pressure:18 (a) Garford
bulb; (b) nutcase
Modified-geometry cables
A new modified Hoek cell similar to that used for conven-
tional cables was designed and manufactured to test cables of
modified geometry (Fig. 2). The most important difference
resulted from the placement of 12 cantilever strain-gauged
arms at three levels surrounding the bulge structure to moni-
tor the grout dilatation at different locations of the bulge. In
these experiments the average sample volume change was
measured and used to calculate the average dilatation of the
sample. These tests are summarized in Fig. 4.
Comparison of the results given in Figs. 3 and 4 shows
some similarities and differences, the most important of
which are: (i) as expected, the load mobilized in the cable
increases with increasing confining pressure; (ii) the radial
dilatation generated decreases with increasing confining pres-
sure and it can be assumed to be a linear function of the axial
displacement; (iii) under identical confining pressure higher Fig. 6 Direct shear test results on grout of w : c ratio 0.4
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radial dilatation is generated in the case of modified-geometry the presence of the bulge exposes a notable area of grout that
cables; and (iv) the load profile in conventional cables has a should undergo shear during a pull-out test. It was hypothe-
hardening characteristic, whereas a peak-residual form is sized that the shear behaviour of the grout in the vicinity of
found for modified-geometry cables. To elucidate the latter the bulb structure was responsible for the softening profile.
observation (which was not initially expected) a Garford bulb To investigate this phenomenon a series of direct shear tests
sample was opened after the test (Fig. 5). It is apparent that on grout cylinders was conducted to assess the strength of the
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grout in shear under varying normal stresses. The similarities cable–grout interface and account for the transfer of stress
between the average shear results shown in Fig. 6 and those through, and deformability of, the fractured grout annulus.
for the pull-out tests (Fig. 4) served to establish the impor- Consequently, they depend on such parameters as the nomi-
tance of grout shearing during bond failure. This implies that nal diameter of the cable, the grout w:c ratio (which can be
the dominant mode of failure in modified-geometry cables is related to the fundamental mechanical properties of the
grout shear, quite different from the behaviour of a conven- grout—E g, ng, etc.) and the borehole diameter. The process
tional cable-bolt, in which bond failure predominantly occurs of calculating Ki coefficients has been discussed in detail in
by rotation of the cable through the grout. This difference earlier publications17,18 for conventional and modified cables
was taken into account in development of the constitutive and is not repeated here. Using equation 1, the laboratory
model for modified-geometry cables. tests under constant confining pressure can be simulated.
The results of simulations are presented in Figs. 8 and 9 for
Modelling bond failure for fully grouted cable- conventional and modified-geometry cables, respectively
bolts (comparable to Figs. 3 and 4).
In engineering practice the borehole wall confines the
Research6,8,9 has established that the bond strength of fully system described above radially. On the assumption that the
grouted cable-bolts may be regarded as frictional rather than rock immediately surrounding the cable-bolt is linear-elastic
adhesional in nature. Furthermore, as debonding proceeds a (and if jointed, individual blocks are elastic)
progressive increase in the mismatch between the cable and
the grout first splits the surrounding grout annulus and there-
du r =
(1 + nr )r2 dp -
2r2 n
ds r + r ds z
after pushes the resultant grout wedges aside (Fig. 7). Er 2
Er Er (2)
Depending on the stiffness of the borehole wall, a reaction
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pressure develops that controls the normal stress acting at the where d ur is the radial displacement at the borehole wall, Er
cable–grout interface where slip occurs and hence controls and r are the Young’s modulus and Poisson’s ratio of the
the bond strength of the bolt. The full relationship between rock on a scale pertaining to the cable-bolt hole, dsr is the
controlling ( ua and p2) and depending (Fp and ur2) variables hydrostatic component of the excavation-induced stress
can be shown in incremental form as change tensor in a plane perpendicular to the cable-bolt axis
and dsz is the component of stress change along the cable-
dF p é K1 K2 ù dp2
= (1) bolt axis. Seeing also that dua for a pull-out test is equivalent
du r2 êëK 3 K4 úû du a to the relative slip dur – dux of the cable (with ur and ux as
rock and bolt displacements, respectively), by applying the
where K1, K2, etc., are coefficients relating the independent continuity conditions for pressure and displacement (i.e. dur
and dependent test variables and that can be rearranged to = d ur2) at the borehole wall equations 1 and 2 can be com-
form an incremental stiffness matrix. K1, K2, etc., completely bined to obtain an incremental form for the nonlinear
describe the nonlinear frictional–dilatational behaviour of the dependence of bond capacity on changes in rock mass dis-
(a) (b)
Fig. 9 Simulated results corresponding to Fig. 4: (a) Garford bulb; (b) nutcase
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(a) (b)
Fig. 10 Comparison between (a) laboratory and (b) simulation results for conventional cable
confined by Sch. 80 steel, aluminium and PVC pipes
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æK KK ö
dF p = ç 4 1 r + K 2÷ d( u r - u x ) +
è 1 - K 3K r ø
2 K1 K1n r
ds r - ds z
(1 - K3 K r )(1 + nr ) (1 - K3 K r )(1 + nr )
(3)
in which Kr is the stiffness of the borehole wall, defined as
Er
Kr =
(1 nr )r2
+
where k is shear stiffness of the interface per unit length, Effect of rock-mass displacement profile
N/mm2. Any function may be chosen to describe the distribu- The case of a cable installed across a single fracture that is
tion of ur over the bolt length (0<x<L). In general, ur will opening is considered first. As shown in Fig. 14 (upper row),
decrease with distance from the surface of the excavation. the load developed in the cable is maximum at the fracture
The form and rate of this will depend on the size and shape of and decreases away from the fracture towards the two ends
the opening and the strength and structure of the rock mass. that are free (i.e. there is no faceplate attached to the cable).
In engineering practice ur can be routinely determined with The next case is that of multiple fractures. The middle-row
either an extensometer or a borehole camera. If equations 8 plots in Fig. 14 show the effect of three fractures, the com-
and 9 are combined, the distribution of displacement along bined displacement on which is equivalent to that of the
the bolt is described by the second-order, inhomogeneous single fracture above. Again, the maximum load development
linear differential equation occurs at the discontinuities, but the maximum load is con-
siderably less than when the displacement was concentrated
d 2ux k k on a single discontinuity. The final case considered is when a
- u = - u
dx 2 Ab E b x AbE b r (10) much greater number of discontinuities exist and, therefore,
the strain distribution in the rock can be assumed to be con-
Although it would be possible to treat idealized nonlinear tinuous (i.e. as in using a continuum numerical model to
bond strength analytically, in the same manner as Aydan did simulate failure of a fractured rock mass). On the assumption
in his analysis, 20 the versatility of a numerical approach was that the profile of rock displacement is given by uro /(1 + x)
chosen. On the assumption that the distribution of displace- where uro is the rock displacement at the face and x is the dis-
ment within the bolt varies quadratically, as in Fig. 13, tance from the face the load distribution along the cable is
equation 10 can be solved by an ordinary finite-difference shown in the bottom row of Fig. 14—again for different
method.21 values of displacement at the face.
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Fig. 14 Load distribution for different rock-mass displacement profiles in (left) conventional and
(right) modified cables
These three simulations indicate that load development in The plate is especially effective when the fracture is located
a cable depends critically on the displacement pattern in the close to the free face. Since the depth of potential fractures is
rock and, in particular, whether displacement is concentrated generally not known prior to a ground fall, this result provides
at a single fracture or is more evenly distributed on multiple a justification for plating cable-bolts, particularly where mine
or many fractures. It is also notable that higher axial loads are personnel will be exposed beneath cable-bolted ground. The
developed when modified-geometry cables are used, and this load is generally higher for modified-geometry cables, but
difference is more pronounced in a discontinuous rock-mass there is a significant difference in the load results when the
profile. Obviously, cable-bolts cannot take loads greater than crack is very close to the face (a = 0.25 m). In this case the
their ultimate capacity (260 kN for a cable of 15.2-mm dia- location of the first bulb relative to the crack position
meter); results presented that exceed this limit are simply becomes very important. Case A in Fig. 15 represents the sit-
meant to emphasize the difference in response. uation in which there is a bulb in front of the crack (between
the excavation face and the crack) and B simulates a case with
Effect of faceplate attachment no bulb in front of the crack. As expected, in the second case
Where suitable access exists attaching a faceplate to the cable there is not much difference between a conventional and a
is one possible solution to overcome a sloughing failure modified-geometry cable. This effect emphasizes the impor-
mechanism. Fig. 15 shows the effect of the faceplate as the tance of the bulb location, particularly when the rock mass is
distance a between the crack and the faceplate is decreased. strongly laminated. A bulb located in close proximity to the
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free face has an effect similar to that of a surface fixture, i.e. a Effect of bulge spacing
plate, on a cable. Where access cannot be gained for the As discussed previously, the cable stiffness depends on the
attachment of faceplates the use of modified-geometry cables bulge spacing. In situations where a stiffer reinforcement is
should be considered as an alternative to plating. preferred a decrease in the bulge spacing can increase the
stiffness greatly. This flexibility enables the designer to engi-
Effect of mining-induced stress change neer the best bulge spacing for a particular situation. As
One of the principal objectives when using cable support is to shown in the long-pipe laboratory tests performed by Hyett
provide pre-reinforcement to the rock mass ahead of mining. and Bawden, 24 when the frequency increases to three bulges
This, combined with the fact that the bond strength (which is per metre the stiffness of the cable approaches that of a rein-
the limiting factor in many failures) is frictional, makes cable- forcing bar. This is very important practically since the
bolts susceptible to mining-induced stress changes. Fig. 16 support member has the advantages of both a stiff bar and a
shows the load developed in a 10-m cable installed in rock coilable cable. The effect of bulb frequency is investigated in
masses having a modulus of 10 GPa and 100 GPa, respec- Fig. 17. With increasing bulb spacing the cable stiffness
tively. As pointed out by Kaiser and co-workers,23 the effect decreases, approaching that of a conventional cable at a spac-
of stress change on cable-bolt behaviour is most important in ing of more than 1 m.
low-modulus rock (i.e. poor-quality rock). As shown here, in
a 10-GPa rock a stress decrease of 30 MPa can result in a Conclusions
75% reduction in the load in the cable-bolt, so that for a 10 m
long cable only 4 t (15% capacity) is mobilized. In other The bond failure mechanism for cable-bolts is a frictional–
words, the combination of a poor-quality rock mass and a dilatational process controlled by the helical surface morpho-
mining-induced stress decrease can result in completely inef- logy of the cable. Bond strength, therefore, depends directly
fective cable-bolt behaviour. The use of modified-geometry on the normal pressure acting on the cable–grout interface.
cables can improve the cable performance in such situations This normal pressure, in turn, depends on the reaction force
significantly. Since higher radial dilatation in these types of generated at the borehole wall (resulting from the borehole
cables generates higher radial pressure, the effect of mining- wall stiffness and the dilatation generated from the cable).
induced stress decrease would be less important. For Bearing in mind the low torsional rigidity of a conventional
comparison, a load of about 13 t will still be mobilized in a cable and the strong tendency to untwist through the grout
modified-geometry cable following a stress decrease of flutes, the amount of generated dilatation is very low, and
30 MPa. Obviously, the stress relaxation effect would be even if for any reason (a) less dilatation is generated at the
less for rocks with higher Young’s moduli. cable–grout interface (e.g. owing to the use of a very dirty
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Authors
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