The document provides work details for two hydraulic shovels, HS-25 and HS-26. For both shovels, major repairs are needed for the swing gearbox, propel gearbox, engine room structure, boom assembly, radiator, hydraulic oil cooler, cylinders, tracks, and other components. Many of the required parts are unavailable and the equipment is beyond repair of certain cracks and damage. Extensive overhauling and replacements are required to repair and maintain the two hydraulic shovels.
Original Description:
Major Work Details of Hitachi Excavators 13.10.2023
The document provides work details for two hydraulic shovels, HS-25 and HS-26. For both shovels, major repairs are needed for the swing gearbox, propel gearbox, engine room structure, boom assembly, radiator, hydraulic oil cooler, cylinders, tracks, and other components. Many of the required parts are unavailable and the equipment is beyond repair of certain cracks and damage. Extensive overhauling and replacements are required to repair and maintain the two hydraulic shovels.
The document provides work details for two hydraulic shovels, HS-25 and HS-26. For both shovels, major repairs are needed for the swing gearbox, propel gearbox, engine room structure, boom assembly, radiator, hydraulic oil cooler, cylinders, tracks, and other components. Many of the required parts are unavailable and the equipment is beyond repair of certain cracks and damage. Extensive overhauling and replacements are required to repair and maintain the two hydraulic shovels.
Comissioning Date : 02.04.2012 HMR: 25913 as on 11.10.2023 Sl No Work Description Materials Req Possibility 1 Front & Rear Swing gear box major overhauling Swing G/B 01 no available 2 R/S & L/S Propel gear box Major Overhauling Propel G/B 01 no available 3 Engine & Hyd Pump Room Structure Crack - Beyond repair 4 Boom Assy Crack (Middle area) Boom 01 No Available 5 Radiator assy & Hydraulic Oil Cooler Assy have to be replaced Not Available 6 New Engine fitted on 24.06.2019 at 17390 HMR and life covered till ow around 8520 Hrs
7 Main hydraulic pump 03 nos fitted on 19.08.2016
at 11871 HMR and life covered around 14042 8 Front swing motor is to be replaced as it is running since commissioning 9 Boom cylinder (R/S & L/S) seal kit is to be replaced Kit Available 10 Swing circle bearing assy is to be replaced Not Available 11 Level cylinder is to be replaced New 01 no available 12 Fender (FR) is to be replaced 13 CLS complete injector assy is to be replaced 14 Frequent AC system malfunctioning 15 Both side track link assy are to be replaced as its Under tender process remaining life is 30% 16 Both side track sprockets are to be replaced Available Complete wiring harness (Inside Cabin, PLC Room, 17 Cabine to Battery room and Battery room to Engine) replacement Not Available 18 Front bucket is to be replaced Available 19 Hydraulic Control valve 1,2 & 3 overhauling required 20
Hyd Shovel HS -26
Comissioning Date : 18.05.2012 HMR: 23572 as on 11.10.2023 Sl No Work Description Materials Req Possibility 1 R/S Track Frame Heavy Crack - 2 Front & Rear Swing gear box major overhauling Swing G/B 01 no available 3 R/S & L/S Propel gear box Major Overhauling Propel G/B 01 no available 4 Engine & Hyd Pump Room Structure Crack - Beyond repair 5 Boom Assy Heavy Crack (Middle area) Boom 01 No Available 6 Radiator assy & Hydraulic Oil Cooler Assy have to be replaced Not Available 7 Recon Engine fitted on 02.10.2022 at 21992 HMR and life covered till ow around 1580 Hrs 8 Front & rear swing motorare to be replaced as it is running since commissioning 9 Boom cylinder (R/S & L/S) seal kit is to be replaced Kit Available 10 Swing circle bearing assy is to be replaced Not Available 11 Level cylinder is to be replaced New 01 no available 12 Fender (FR) is to be replaced 13 CLS complete injector assy is to be replaced 14 Frequent AC system malfunctioning 15 Both side track link assy are to be replaced as its Under tender process remaining life is 30% 16 Complete harness (Inside Cabin, PLC Room, Battery room to Engine) replacement 17 Silincer muffler complete replacement required 18 Hydraulic Control valve 1,2 & 3 overhauling required 19 Track bottom rollers 06 nos to be replaced Available