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Motor Grader
u Snow Blade
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Assembly g
Guide
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 To the User
J J
Dear User:
M It is a great honor for us to provide you high quality service and providing you with equipment that can bring
2 significant profits has been our persistent pursuit. Thanks for using this product service guide. This guide includes:

8 • Safety Information
_• Tool List
•aComponent removal and installation

p can help you understand the basic knowledge of the machine, such as performance, features,
This guide
adjustment and service, and prevent safety accidents and machine damage due to improper service. Obeying the
guide can_

t service efficiency
• Improve field
• increase the
s service life of the machine
Do not service SEMu motor grader before you read this manual carefully!Caterpillar (Qingzhou) Co., Ltd. will not
take any responsibility for the consequences resulted from failure to follow relevant instructions.
_
g February 2019
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 Important Safety Tips
J J
Most accidents involving product operation, maintenance and repair are caused by failure to observe basic safety
M rules or take precautions. An accident can often be avoided by recognizing potentially hazardous situations before
an accident occurs. A person must be alert to potential hazards. This person should also have the necessary
2 training, skills and tools to perform these functions properly.
8 Improper repair and maintenance of the product is dangerous and can even result in personal injury or death.
_ not perform the work before you have carefully read and understood the information on product repair and
Do
maintenance. Safety precautions and warnings are provided in the manual and on the machine. If these
a
hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. The hazards are
p by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or
identified
“CAUTION”. The Safety Alert “WARNING” label is shown below.
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The meaning of this safety alert symbol is as follows:
Attention! Become u Alert Your Safety is Involved!
_ under the warning explains the hazard and can be either written or pictorially
The message that appears
presented.
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Operations that may cause product damage are identified by NOTICE labels on the product and in this manual.
a
Caterpillar (Qingzhou) Co., Ltd. cannot anticipate every possible circumstance that might involve a
potential hazard. The warnings t in this manual and on the product are, therefore, not all inclusive. If a tool,
procedure, work method or operating technique that is not specifically recommended by CQL is used, you
o
must satisfy yourself that it is safe for you and for others; Also make sure that the repair and maintenance
procedures you choose do not damaget the product or cause unsafe conditions.
The information, specifications, and illustrations in this manual are on the basis of information that was available at
the time the manual was written. The specifications, torques, adjustment values, illustrations, etc. that are listed
may change with the technical update, and these changes can affect your repair of the product. Therefore, obtain
the complete and most current information before starting any work. If you have any questions, please contact CQL
or consult the nearest agent.

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 Table of Contents
J J
Important Safety Tips ................................................ 3
M General Hazard Information ................................ 5
2 Important Items .................................................... 6
Assembly of Snow Blade .......................................... 8
8 1. Welding of Retainer Plate ............................... 8
_ 2. Welding of Screw Holders (for retaining the
hydraulic lines)................................................ 9
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3. Welding of Upper Fixed Blockand Holder
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Assembly ...................................................... 10
4. Assembly of Column Assembly .....................11
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5. Installation of Stand Support Assembly,
Cylinder SupportAssembly, and Hanging
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Board Assembly ........................................... 12
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6. Installation of Support Assembly and Column
Welding Assembly ........................................ 13
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7. Installation of the Upper and Lower Connecting
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Rod Assembly............................................... 13
8. Installation of Blade Assembly...................... 14
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9. Installation of Pushrod Assembly ................. 15
10. Assembling of Boom Assembly and the Side
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Pendulum Cylinder ....................................... 15
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11. Installation of Upper and Lower boom
assembly and the Side Pendulum Cylinder . 16
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12. Installation of the work valve assembly bracket
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assembly ...................................................... 16
13. Installation of Work Valve Line ................... 17
14. Installation of High Voltage Hose
(cylinder end) ................................................ 17
15. Welding of the Collar .................................... 18
16. Installation of Wire Cable Assembly and the
Edge ............................................................. 19
Disassembly of Snow Blade ................................... 20

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 General Hazard Information Trapped Pressure
J Pressure can be trapped in a hydraulic system. J
Releasing trapped pressure can cause sudden
M machine movement or attachment movement. Use
2 caution if you disconnect hydraulic lines or fittings.
High pressure oil that is released can cause a hose
8 to whip. High-pressure oil that is released can cause
oil to spray. Fluid penetration can cause serious
_ injury and possible death.
a Fluid Penetration
p Pressure can be trapped in the hydraulic circuit long
Attach a "Do Not Operate" warning tag or a
_
similar warning tag to the start switch or to the after the engine has been stopped. The pressure can
controls before you service the equipment or before cause hydraulic fluid or items such as pipe plugs to
t
you repair the equipment. escape rapidly if the pressure is not relieved
s correctly.
Know the width of your work tools in order to maintain
Do not remove any hydraulic components or parts
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proper clearance when you operate the machine
until pressure has been relieved or personal injury
near fences or near boundary obstacles.
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Be aware of high voltage power lines and power
may occur.

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cables that are buried. If the machine comes in Containing Fluid Spillage
contact with these hazards, serious injury or death
may occur from electrocution. a Care must be taken in order to ensure that fluids are
contained during performance of inspection,
t maintenance, testing, adjusting and repair of the
o equipment. Prepare to collect the fluid with suitable
containers before opening any compartment or
t disassembling any component that contains fluids.

Dispose of Waste Properly

Wear a hard hat, protective glasses, and other

protective equipment, as required.
Do not wear loose clothing or jewelry that can snag
on controls or on other parts of the equipment.
Do not allow unauthorized personnel on the
equipment.
Improperly disposing of waste can threaten the
environment. Potentially harmful fluids should be
disposed of according to local regulations.
Always use leakproof containers when you drain
fluids. Do not pour waste onto the ground, down a
drain, or into any source of water.

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 Crushing Prevention and Cutting Important Items
J Prevention J
Parking the Machine
M Support the equipment properly before you perform
Before disassembly, park the machine on a flat,
any work or maintenance beneath that equipment.
2 Unit can fall if a control is moved, or if hydraulic lines hardened surface with the blade and scarifier placed
break. horizontally and the gear in the neutral position. Turn
8 off the engine and power supply, engage the parking
Unless you are instructed otherwise, never attempt brake, and close the cab door to prevent others from
_
adjustments while the machine is moving or while the operating the machine.
engine is running.
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Never use worn wire cables. Wear gloves when you Hydraulic System Pressure Relief
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handle wire cable. With the key in the KEY ON position, deactivate the
_
When you strike a retainer pin with force, the retainer pilot lock and operate the pilot handle back and forth
pin can fly out. The loose retainer pin can injure and side to side multiple times.
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personnel. Make sure that the area is clear of Set the pilot lock, remove the key, and set an
s
people when you strike a retainer pin. In order to obvious warning sign.
avoid injury to your eyes, Wear protective
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glasses when you strike a retainer pin.
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Chips or other debris can fly off an object when you
strike the object. Make sure that no one can be
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injured by flying debris before striking any object.
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 Tool List
J Number Tool Code Tool Name Code/Size Quantity Capability J
M 1

2 2
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 Assembly of Snow Blade
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1. Welding of Retainer Plate
M 1) Scribe a line and weld 1 retainer plate ① to the frame with the scribing welding, the retainer plate is
2 symmetrical on both sides after welding, and the welding dimensions are shown in the figure below;

8 Key points: welding requires firm and reliable, no flaw, and 8mm of welding height
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Symmetrical
bilaterally
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Welding of retainer plate

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 2. Welding of Screw Holders (for retaining the hydraulic lines)

J 1) Scribe a line and weld 4 screw holders ① to the frame, the welding dimensions are shown below; J
M Key points: welding requires firm and reliable, no flaw, and 3mm of welding height

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of lines
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Welding of screw holders
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 3. Welding of Upper Fixed Blockand Holder Assembly

J 1) Scribe a line and weld 1 fixed block ①, welding dimensions are shown below; J
M 2) Scribe a line and weld 1 holder assembly ②, welding dimensions are shown below;
Key points: welding requires firm and reliable, no flaw, and 8 mm of welding height
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Welding of upper fixed blockand holder assembly

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 4. Assembly of Column Assembly

J 1) Use a wrench to install 1 piece of transition connector (W 42000259) ① to the lifting cylinder, and tighten J
(Torque: 75±7 N.m);
M 2) Use wrench to install 1 connector (W 42000013) ② to the lifting cylinder, and tighten (Torque: 105±10 N.m);
2 3) Install 4 pieces of U-typed plastic③ to the slider assembly④;
8 Required tooling: torque wrench (19 27)
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Installation of connector and U-typed plastic

4) Install the slider assembly on othe lift cylinder, insert the cylinder pin shaft, washer in order, and retain with the
shaft ring⑤;
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5) Install the assembled lifting cylinder and the slider assembly into the column welding assembly⑥, insert the
cylinder pin shaft, washer in order, and secure the pin shaft with bolt⑦ (Torque: 105±20 N.m);
Required tooling: torque wrench (18)
Key points: Pay attention to cylinder installation direction (install in the direction as shown by the arrow in
the figure)

5
6

Assembling of column assembly

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 5. Installation of Stand Support Assembly, Cylinder SupportAssembly, and Hanging Board Assembly

J 1) Install stand support assembly①, cylinder support assembly② to the column welding assembly, install the pin J
shaft, and then secure the pin shaft with the bolt and nut (Torque: 55±10 N.m);
M 2) Install the bowl③ to support assembly;
2 3) Install hanging board assembly④ to the column welding assembly, insert the pin shaft and thick washer in turn,
8 and fix the pin shaft with bolt (Torque: 60±12 N.m);
4) Install oil cup tohanging boardassembly
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Required tooling: torque wrench (16)
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Installation of stand support assembly, cylinder support assembly and hanging board assembly

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 6. Installation of Support Assembly and Column Welding Assembly

J 1) Lift support assembly① to the front frame, insert bolt, thick washer, washer, nut in turn, and fasten it to the J
retainer plate of front frame (Torque: 900±100 N.m);
M 2) Lift column welding assembly② to the support assembly, insert the bolt, washer, nut in turn, and fasten it to the
2 support assembly (Torque: 900±100 N.m);

8 Required tooling: torque wrench (36)

Key
_ Points: Operate in a safe way.
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Installation of support assembly column

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7. Installation of the Upper and Lower Connecting Rod Assembly
1) Installupper connecting rod assembly① t to the connection of the frame and support assembly, insert
bolt, washer, nut in order, and tighten (Torque: 900±100 N.m);
2) Installlower connecting rod assembly② to the connection of the frame and support assembly, insert
bolt, washer, nut in order, and tighten (Torque: 900±100 N.m);
Required tooling: torque wrench (36)
Key Points: Operate in a safe way.

Installation of the upper and lower connecting rod assembly

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 8. Installation of Blade Assembly

J 1) Install the jointed bearing① to the blade assembly; J

M 2) Install rubber pad assembly②, in order install bolt, washer, and fasten them to the blade assembly(Torque:
100±20 N.m);
2 3) Install blade assembly③ to the hanging board assembly, insert and fix the bolt, the washer, the grooved nut,
8 and the opening pin into the hanging board assembly in order.
Required tooling:Jointed bearings press assemblingtorque wrench (18)
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Key Points: Lifting position is shown in the figure
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Connection of blade
and hanging board

Installation of blade assembly

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 9. Installation of Pushrod Assembly

J 1) Install mount assembly①to rear ripper②, insert the pin shaft,pin-cotter to fix them; J
M 2) Install pushrod assembly③to the front and rear connections, insert the bolt and nylon locknut in turn, and
fasten one end to the blade assembly,④and the other end to the mount assembly⑤(Torque: 900±100 N.m);
2 Required tooling: torque wrench (36)
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Installation of pushrod assembly
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10. Assembling of Boom Assembly and the Side Pendulum Cylinder
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1) Install wire cable assembly①to the boom assembly② With bolt (MG 19112180), nut (MG 19112179)③, bolt (B
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040880001), nut (B 050333025)④ fasten both ends;
2) Install transition connector (W 42000259)③to the side pendulum cylinder④(Torque: 75±7 N.m);
Required tooling: torque wrench (19)

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Assembly of the boom assembly and the side pendulum cylinder

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 11. Installation of Upper and Lower boom assembly and the Side Pendulum Cylinder

J 1) Lift the cylinder assembly① the boom assembly② to the welded column assembly connection, fasten one end J
of the cylinder assembly to the welded column assembly with bolt (MG 19112031) and nut (MG 19112179),
M and fasten the other end of the cylinder assembly to the upper boom assembly with bolt (MG 19112067) and
nut (MG 19112179);
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2) Install the lower boom assembly③, use bolt (B 040880003), nut (B 050333025) to fasten one end to the upper
8 boom assembly, and the other end to the blade assembly with bolt (MG 19112180), nut (MG 19112179)
_ (Torque: 1600±200 N.m);
Required tooling: torque wrench (46)
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Key Points:
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Installation of upper and lower boom assembly side pendulum cylinder
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12. Installation of the work valve assembly bracket assembly
1) Install 1 work valveright① and 1 work valve left②, install 1 transition connector (W 42000020) ③ to the upper
left of the work valve, install 3 transition connectors (W 42000019) ④ to the upper left of the work
valve,(Torque: 60±6 N.m)
2) Install 1 transition connector (W 42000282) ⑤, 1 transition connector (W 42000279) ⑥ to the bracket
assembly⑦, install 3 transition connectors (W 42000281) ⑧, 3 transition connectors (W 42000247) ⑨ to the
bracket assembly (Torque: 60±6 N.m);
Required tooling: torque wrench (24)
Key Points:

1 5 8 7
2

3
6 9

Installation of the work valve assembly the bracket assembly

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 13. Installation of Work Valve Line

J 1) Install the bracket assembly① to the front frame, fasten it with bolt and washer (Torque: 55±10 N.m); J
M 2) Install 1 high voltage hose assembly (MG 19207002) ②, install 1 high voltagehose assembly (MG 19207004)
③, install 1 high voltage hose assembly (MG 19207006) ④, install 1 high voltage hose assembly (MG
2 19207008) ⑤ to the upper left of the work valve (high voltage hose④ Torque: 70±12 N.m, the remaining three
pieces: 49±7 N.m);
8
3) After connecting each high voltage hose, install a single line clip, and use bolt and washer to fix the high
_ voltage hose (Torque: 55±10 N.m);
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Required tooling: torque wrench (16 22 27)

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Key points: Please ensure the correct connection of each high voltage hose (for the detail, see the figure
below)
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Installation of the work valve line
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14. Installation of High Voltage Hose (cylinder end)
1) Install 1 high voltage hose assembly (MG 19207014) ①, install 1 high voltage hose assembly (MG 19207016)
② (Torque: 49±7 N.m);
2) Install 1 high voltage hose assembly (MG 19207012) ③ (Torque: 49±7 N.m),Install 1 high voltage hose
assembly (MG 19207010) ④ (Torque: 70±12 N.m);
Required tooling: torque wrench (22 27)
Key points: Please ensure the correct connection of each high voltage hose (for the detail, see the figure
below)

4
3

1
2

Installation of high voltage hose (cylinder end)

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 15. Welding of the Collar

J 1) Scribe a line and weld 2 collars① to the ripper stand assembly②, welding dimensions are shown in the figure J
bellow;
M Key points: welding requires firm and reliable, no flaw, and 3 mm of welding height
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1120.8

1130.8

4430.6

Welding of the collar

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 16. Installation of Wire Cable Assembly and the Edge

J 1) Install 1 wire cable assembly (W 41003000)① to the ripper stand assembly collar, and install 1 wire cable J
assembly (W 41004000) ② tothe stand assembly collar (for the detail, see the figure below);
M 2) Install the edge③, in turn insert bolt, nut and tighten (Torque: 270±40 N.m)
2 Required tooling: torque wrench (24)
8 Key points: Please ensure the correct connection of each high voltage hose (for the detail, see the figure
below)
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Installation of wire cable assembly and the

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 Disassembly of Snow Blade
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Reverse the above assembling process
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