Professional Documents
Culture Documents
CAUTION
This message, if disregarded, may result in damage to the motorcycle.
NOTE
Indicates important and useful messages for better understanding.
1st dry fill : Routine oil change : RH fork: 578 ml (Approx.) Front: 50 ml
Capacity
3.9 L 3.1 L LH fork: 583 ml (Approx.) Rear: 100 ml
CAUTION
Use of wrong oil grade will reduce the life of the moving parts and seriously affect performance.
* DO NOT Mix DOT 4 or other brake fluids together.
NOTE
1. Recommendation subject to change without notice.
2. The above values are approximate and the actual capacity will vary.
CAUTION
It is illegal to tamper with or alter the VIN/Engine numbers of the motorcycle as it will not only against the law but will
render the vehicle registration and warranty void.
1. Head lamp
2 3 4 5 6 7 8 2. /HIWWUDႈFDWRUIURQW
3. Fuel tank
1 4. USB charger port (Inside panel)
5. /HIWVLGHSDQHO
6. Seat
9 7. Tail lamp
8. /HIWWUDႈFDWRUUHDU
9. 6DUHHJXDUG ,I¿WWHG
12 11 10
10. Side stand
11. Center stand
12. Gear change pedal
NOTE
Ŷ Place the removed seat in a safe location to prevent
Remove hex head flange bolts 2 nos from seat frame from scratches and dirt.
by using 10 mm spanner.
160
0
(
20 4
3
5. ECO mode
180 200
AMPM ECO
2
18:88 GEAR 0 )
6. Gear indicator 1 F AB
00000.0miles
km
2. Service reminder
conditions. 18:88 GEAR 0
F AB
3. Odometer 00000.0miles
km
INFO Press and release INFO switch Trip A display mode and enter into Trip B mode
TRIP A
Press and hold INFO switch for
INFO 3 seconds and release Reset Trip A km value
INFO Press and release INFO switch Trip B display mode and enter into ODO/Trip F(If enable) mode
TRIP B
INFO Press and hold INFO switch for Reset Trip B km value
3 seconds and release
appropriate number
WARNING between 1 to 6 will be
displayed.
Never attempt to operate the info buttons while
riding the motorcycle. Doing so will cause loss of
concentration and unstable riding, leading to a
potential accident. Resulting in serious injury to
both rider and other road users, besides causing
severe damage to the motorcycle.
0
(1) Turn left : Left turn km
/h
signal ON. (7) High beam indication : Head lamp high beam
(2) Low fuel Indication: ON.
Last segment blinking (8) Low oil pressure indicator : This indicator glows
along with low fuel tell whenever the oil pressure is too low.
tale ON for low fuel 1 2 3 4 5 6 7 8 9
(9) Turn right : Right turn signal ON.
condition.
(3) Low battery indication : Indicator will glow NOTE
continuously if ignition switch is “ON” & engine is not Tell tales lights will switch OFF after engine is started.
running. Indication will switch off as soon as engine is
started. If battery voltage is below 12 V, indicator will CAUTION
glow continuously indicating a low battery. Do not run motorcycle incase the malfunction
(4) Neutral indicator : Transmission is in neutral. remains ON continuously as it can cause severe
(5) ABS : Will be continuously ON during initial check damage to the ECU & Sensors. Please visit
up (until or after vehicle running for a particular the nearest authorised Royal Enfield dealer to
distance / speed) and will turn OFF if system is ok, diagnose & rectify the defect in the EMS.
then will light up again in case of any ABS system Do not run motorcycle incase the ABS indicator
malfunction. lamp continuously ON.
Royal Enfield Super Meteor 650 39
OPERATION OF CONTROLS
ABS INDICATOR LAMP FUEL GAUGE
When the ignition Digital with 7
and engine kill switch segment bar graph.
are switched in ON Last segment as in AMPM ECO
position the ABS sign ABS Indicator lamp lights up is towards E blinking
18:88 GEAR 0
F AB
will glow and remain indicate Status or error messag-
along with low fuel
ON till the motorcycle es relating to ABS
tell tale ON for low
00000.0miles
km
18:88GEAR 0
attains a speed of F AB
fuel condition.
200
00000.0mileskm
Distance to next turn: Shows the distance to next Compatible with Android and iOS.
turn.
Android Support : Current version (-2).
Secondary direction or next to next turn: Indicates
the next turn to be taken after the primary iOS support : Current version (-1).
direction, will be shown only when primary turn is Connectivity control only through RE Mobile app.
less than 100 m, if there is no turn the display will
be blank in this region.
Distance to destination or ETA: Shows the total
distance to destination or Estimated Time of Arrival
(based on used selection from RE Mobile app).
If pairing is initiated
(one time)
Clock
200
00000.0miles
km
km motorcycle.
system (ABS) will help /h
prevent the brakes An ABS indicator lamp is provided in the cluster (as
from locking the shown in the adjacent image) to warn the rider in
wheels, during sudden the event of any malfunction of the ABS.
application of the When the ignition and engine kill switch are
brakes at high speeds or at low friction surfaces. switched in ON position the ABS sign will glow
This will help the rider to have better traction and remain ON till the motorcycle attains a speed
and control over the motorcycle and prevent the of 5 kmph and turns OFF. This indicates the ABS
motorcycle from skidding which can cause an is functioning properly. If the ABS indicator lamp
accident. does not switch OFF and remains continuously
In the event of a sudden and hard application ON at higher speeds, it is recommended not to
of the brakes by the rider, the sensors in the drive the ABS motorcycle. Get the brake system
braking system will signal the ABS modulator inspected and corrected through a nearest
to momentarily and continuously reduce the Authorised Royal Enfield Service Centre. Failure to
hydraulic pressure and thereby prevent the brakes
do so can result in a serious injuries and loss of life.
200
(EFI) system is functioning 00000.0mileskm
200
00000.0miles
km
lever and hold it in
indicator does not km
/h
85
55
2 Allen key 6 mm 1
25
3 Allen key 5 mm 1
4 Allen key 4 mm 1
5 Ring spanner 24 x 14 combination 1
S.No. Description
6 Screwdriver (Double end) 1
1 Antiseptic cream 5 gms
7 Tommy bar 1
2 Wash proof plaster 1.9 cm x 7.2 cm
8 Spark plug spanner 1
9 Extension tube 1 3 Gauze bandage 5 cm x 2 cm
CAUTION
Do not store the other documents or loose papers/items in the left side panel, it may lead to a block in the
engine air inlet and may lead to vehicle performance issues.
Do not perform any operation on exhaust Loosen the lock nuts and
pipes and silencers soon after the motorcycle adjuster nuts fully on the LH RH
is OFF. They can extremely hot and will cause left and right side chain
serious injuries. Always wait until the silencer is adjuster.
completely cooled down. Hold wheel spindle on left
side firmly and loosen hex
nut on right side.
LH RH
bottom and pull out wheel the swing arm with rear sprocket, brake disc
spindle from the left side and spacers.
swing arm.
Release the brake hose CAUTION
gently and remove caliper Do not press the rear brake pedal when the rear
assembly from swing arm wheel is being removed as this will cause the brake
on right side. pads to dislocate from the brake caliper.
Place a 4 mm thick wooden piece or cardboard
CAUTION sheet between the brake pads to avoid
Ensure brake hose does not activation of brake pads if rear brake pedal is
get damaged or kinked while accidentally pressed.
removing.
Support caliper assembly suitably and away from
swing arm.
74 Royal Enfield Super Meteor 650
MINOR MAINTENANCE TIPS
CAUTION Locate rear wheel with the
sprocket to the left side
Do not pull up the rear brake pedal to lift or raise the ensuring the brake disc
motorcycle for any reason. inbetween the brake pads
REAR WHEEL REASSEMBLY on right side.
Ensure stepped spacer Lift up the rear wheel and
is located on the brake ensure that the slots in the
disc side, the lip of the swing arm brake caliper
spacer should be inserted bracket holes in chain
through the bearing seal. adjusters and the center
Ensure spacer is located LH RH
hole in the hub are aligned.
along the sprocket side on Support rear wheel suitably
the wheel hub. and insert rear wheel
Ensure that the chain spindle along the left side
adjuster are located swing arm into the wheel
properly inside the swing hub.
arm left and right sides. Tap spindle gently into
Locate caliper assembly on wheel hub slot till the
the tab along the swing arm threads are completely
LH RH
right side.
visible on the right side.
9-
12
Major adjustment of free play can be done at clutch
mm
For adjustment follow below B
cable cover end.
procedure: Loosen the cable outer lock nut.
10
- 20
motorcycle is in
25
If desired free play is neutral position.
20-30 mm
55
not achieved or there is a suspect of clutch slip-
85
keep positive free play & reach nearest service Measure the drive
centre. chain free play as shown. The drive chain free
Adjuster nut should rest properly in the play is 20 to 30 mm.
threaded region. No overhanging (Ref. image) If the drive chain free play is found to be
Clutch free play should be checked and adjusted incorrect adjust as follows:
only when the engine is cold. a. Loosen the axle nut of the rear wheel axle.
During clutch play checking, check the clutch
cable for any abnormality as it is in vehicle b. Tighten the LH & RH chain adjusters in the
condition. swing arm using a 6 mm Allen key available in
the tool kit.
If any abnormality suspected, reach nearest
service centre. c. To reduce the free play, tighten the adjuster
bolt on the adjuster evenly.
78 Royal Enfield Super Meteor 650
MINOR MAINTENANCE TIPS
d. To increase the free play, loosen the adjuster BATTERY AND MAINTENANCE
bolt evenly and push the rear wheel forward.
The Motorcycle is provided with 12 V - 12 Ah
e. Check the chain for correct chain tension. VRLA battery.
f. Ensure that the index marks on the adjuster and The battery must be periodically checked for
swing arm are same on both left and right side cleanliness and corrosion free terminals.
of the swing arm.
NOTE
g. Hold spindle firmly to the left side and tighten
rear hex nut to a torque of 100 Nm. The poor contact or loose fitment of battery
terminals may cause ECU failure.
h. Tighten the LH and RH chain adjusters in the
swing arm using 6 mm Allen key available in the DISMANTLING
tool kit. Switch “OFF” the
WARNING engine and remove
Chain slackness beyond 30 mm will lead to chain slippage ignition key from the
and may also cause increased wear rates to chain and key barrel.
sprockets. The battery is
Please ensure the both wheels are aligned correctly, after located inside the
adjusting the chain and before tightening the rear wheel right side panel.
spindle nut.
F9 F8 F7 F6 F5 F4 F3 F2 F1
燧燪
燨燥
燦燥
燦燥
燦燥
燦燥
燨燥
燦燪
燦燪
F7 ACCESSORY
F1 ALTERNATOR
P.No : 66178088-10
F6 LIGHTING
F4 INDICATOR
ABS
10A
ABS
25A
F5 HORN
10A
MAIN
15A
10A
15A
EFI
10A
30A
30A
燦燥 燦燪 燨燥
F9
F8
F3
F2
SPARE FUSE 10A
SPARE FUSE 15A
SPARE FUSE 30A
Connection issue with spark plug, cap, high Reconnect spark plug, cap and high tension cable.
tension cable
Engine starts
but shuts off If the MIL lamp in cluster is glowing Contact Authorised service center
immediately
Engine misfires
If any adulteration/water in fuel Contact Authorised service center
& runs
erratically/
If the engine is too hot Switch OFF the engine and allow it to cool down
stops.
If engine RPM raises disproportionately to the Adjust the clutch free play and contact
Poor pickup
vehicle speed Authorised service center
ABS (Anti -
lock Braking If the ABS lamp continuously ON Contact Authorised service center
System)
C C R C R C R C R C R
9 Air filter element
Clean/Replace more frequently if operated in dusty conditions
11 Throttle cable A A A A A A A A A A A
12 Clutch cable / lever free play Adjust every 1000 km or earlier as required
13 Clutch lever & front brake lever pivots Lubricate every 1000 km or earlier as required
NOTE
For Maintenance after 50,000 Km, Please repeat the same frequency specified above, in consultation with a
Royal Enfield Authorised Dealer / Service Centre.
THE FOLLOWING ARE NOT COVERED BY THE EVAPORATIVE EMISSION CONTROL SYSTEM
WARRANTY
1. Failures which may arise as a result of misuse, alterations, accidents OR non performance of routine
maintenance, asspecified in the Owner’s Manual.
NOTE
Cost of parts, lubricants, filters and other consumables are chargeable to the customer on their respective service activities.
Refer the periodic maintenance chart for the respective service activities.