Solutions for

Glass Cutting & Logistics

 1. Turn Key Solutions
Facts and figures: Everything from a single source including software. Customers benefit from the only company in the flat glass machine industry
that can comprehensively plan and develop large projects - also thanks to the widest product range in the industry.
 1961 founding year
 1 strong brand
 1,200 employees 2. Excellent Service
 over 20 sites
Investment security and the highest availability and productivity enable the large, global LiSEC service network. A contact person
 240 million Euros turnover (2022)
familiar with the local language and customs is available close to you.
 over 90 % export rate
 7 % of turnover for R&D
 more than 330 patents 3. Performance through software integration
Integration of the production management software and the machinery control (digitalization/Industry 4.0) allows top operation
and optimization of all integrated machines or whole glass factories.

Reliable processes, good quality, solid profit: LiSEC solutions Our advanced solutions generate a great cost-to-benefit ratio The benefits:
provide flat glass processors around the world with security throughout the entire lifecycle of your machines and systems.
and drive in a challenging environment.  Over 60 years of partnership, pioneering spirit and stability
Customers around the world can benefit from this: be they  Investment security due to the size of our company
experienced manufacturers or newcomers to the industry; from  Leading technology with a high resale value
For the last 60 years, we have been working hard to enable you
family businesses to industrial glass processors. Three main  Great cost-to-benefit ratio throughout the entire system lifecycle
to sustainably boost the efficiency, the system availability and
factors are essential for long-term success:
the quality output of your flat glass production process. Thanks
to forward-looking thinking, continuously striving to find the
best solution and a great deal of personal commitment from
our employees, we have grown from a one-man company to a
technology leader.

02 03
 Solutions for Table of Contents
Glass Cutting & Logistics

Lines Stand-Alone Machines

Combined Line Float Glass Cutting Laminated Glass Cutting Glass Loading System
„ VSL-A Single Bridge Solution S. 10 Float Glass cutting overview S. 20 Laminated glass cutting overview S. 28 Glass loading overview S. 40
High-performance system for cutting float
„ DSC-A S. 22 „ VSL-A S. 30 Comparison Storage Systems S. 42
and laminated glass automatically
High-performance system for the System for the automatic cutting
„ ATH S. 44
automatic cutting of float glass and of laminated safety glass
Movable or Stationary Single- / Double-
complex surface coatings
Laminated Glass Line „ VB S. 32 Sided Glass Loading Machine

„ VSL-A Double Bridge System Solutions S. 12
High-performance machine for cutting
laminated safety glass automatically
Float Glass Line
„ Float Glass Breakout Systems
Machines for Automatic Cutting
and Breaking of Float Glass
„ ESL-RS S. 24 System for the semi-automatic
„ SLR - Side Loader S. 46
High-performance system for the cutting of laminated safety glass
Fully automatic, mobile Glass Loading
automatic cutting of float glass
Station including linear brackets
and simple surface coatings
Break Out Systems „ RSS - Rack Shuttle System S. 47
„ SprintCut S. 26 Glass Package High-Bay Racking
High-performance machine for Overview of automatic float glass breakout with Shuttle Transport
S. 16
cutting flat glass automatically systems S. 34
ARS / TCY  S. 36 „ PKL / SBL S. 48
„ base CUT S. 27 „
Mobile overhead crane with rotating
Automatic break-out device for
System for the automatic cutting of float
front and rear trim cuts suction frame for automatic pick-
glass and simple surface coatings
up of large-sized glass sheets
„ TBX /TBY S. 37
Automatic break-out device for sub-plate breaks „ PKL / SBH - FlyOver S. 50
Revolutionary Loading System with
„ TDV S. 38 Intelligent Glass Positioning
Horizontal sub-plate rotating device, 90°
„ LBR S. 52
„ TBR  S. 39 Mobile slot rack system
Automatic break-out device for trim
cuts and sub-plate breaks „ RPS S. 53
Compartmental storage for glass
remnants from optimized glass cutting

04 05
 Solutions for Table of Contents
Glass Cutting & Logistics

Software Service
„ prod S. 78 „ Services S. 94
Logistics Systems Stationary Sorting Production Planning Software We offer you worldwide service and the
for the Flat Glass Industry fastest possible supply of spare parts.
Logistics systems overview S. 54 „ ASM S. 66
Automatic sorting magazine „ opt S. 80 „ Project management  S. 96
Software for Glass Cutting Optimisation
Mobile Sorting „ SHL-VH S. 68
„ MSB S. 58
Automatic glass transport
shuttle with tilt function
„ easy opt 
Single glass optimisation software
S. 81
Competence Center
Mobile sorting buffer for automatic and
manual loading of glass sheets SHL S. 70 dynopt S. 82
„ „
„ GLASTECH S. 98
Glass Transport Shuttle Dynamic Cutting Optimisation Competence Center for research, production
Loading and unloading
possibilities with the MSB and training in the field of flat glass processing
„ RHH S. 72 „ oad S. 83
Robot handling system for tempering Intelligent Cutting Solution to Avoid Defects
„ MLD S. 60 bed loading and unloading
Manual loading and unloading station
„ label S. 84
for mobile sorting buffers
„ RHV S. 74 Label Management Solution
Automatic vertical loading and
„ MSB-T S. 61 unloading via robot „ ident S. 85
Automatic loading system for
Information and Ready Messaging
mobile sorting buffers
Terminal at the Production
„ ALD S. 62 „ analytics S. 86
Automatic loading station for
Online service for the visualisation
mobile sorting buffers
and analysis of production data

„ autofab S. 88
Solution for Automatic Sorting Systems

„ mon S. 90
Break-out display for glass cutting table

06 07
LINES
We adapt the LiSEC lines to your production requirements. Combine
innovative systems from the glass processing, glass cutting, tempering and
logistics areas into a complete line system. Our employees are happy to
advise you in order to configure tailor-made line solutions with you. In order
to use the full efficiency of your production, cross-line software solutions
are available.
 VSL-A Single Bridge Solution Highlights Options & Software
High-performance system for cutting float and laminated glass automatically  Up to 45 cut sheets of glass per hour with a  Version with an additional infeed
VSL-A cutting bridge (X-Y-Z cuts) section to increase output
 Fully automatic cutting of laminated sheets of glass  Automatic turning up to
LiSEC‘s VSL-A horizontal cutting system lays the groundwork for successful processing of laminated glass. Since market  Reduction of operator interventions maximum dimension
introduction, a substantial increase in output has been achieved by the patented SIR film heater combined with significantly Version with two cutting heads
 Cutting LSG quickly and flexibly (output versus comfort mode) 
reduced glass waste, and less operator intervention due to increased automation. for automatic tool changes
 Increase in edge strength
To provide solutions that best meet individual needs, LiSEC has developed a modular laminated glass cutting system solution that  Less wastage thanks to 20 mm trim cut  Processing of 12.12.4.56 PVB mm
can be adapted step by step as required and expanded with another VSL-A bridge.  Automatic off-cut disposal up to 300 mm  Recording of edge deletion contour
Segmented infrared film heating (SIR) for rapid and possible automatic correc-
The system has various operating modes between which you can select at any time: output or comfort mode. In comfort mode, 
heating and reduced energy consumption tion of the cut position
the system continuously produces fully cut glass lites sheets with almost no human intervention. In output mode, additional
production capacities can also be made available. Here the operator assists the system in separating remnants, which again  Innovative operating concept with compre-  Four conveyor belts for float glass
makes for higher output, a special advantage during production peaks. hensive machine intelligence  Automatic float glass break-out
 Permanent work surface monitor with laser thanks to X sub-plate break-out
scanner for the highest system safety  Six conveyor belts for automatic
outfeed of cut LSG glass sheets
as the basis for a subsequent
VSL-A double bridge or downs-
tream sorting system or robot
 Processing of W cuts
 Edge deletion with grinding wheel
 Automatic special shape cut

Technical data VSL-A37/33 VSL-A47/33 VSL-A61/33

Min. glass thickness (VSG) 2.2.0,38 PVB mm

Max. glass thickness (VSG) 10.10.4,56 PVB mm, optional 12.12.4,56 PVB mm

Glass thickness (Float) 2 - 19 mm

Min. processing length 200 mm

Min. processing width 180 mm

Min. size of sub-plate turning 620 x 380 mm

3,700 x 2,300 mm 4,700 x 2,300 mm 6,100 x 2,300 mm

Max. size of sub-plate turning
optional 3,700 x 3,300 mm optional 4,700 x 3,300 mm optional 6,100 x 3,300 mm

Min. trim cut thickness (VSG) 20 mm

Max. disposal of off-cuts 300 mm (automatisch)

Max. cutting speed 140 m/min

Min. float glass sub-plate break-out 250 mm (optional)

Glass cutting tolerance +/- 0.4 mm

Max. processing length 3,700 mm 4,700 mm 6,100 mm

10 11
 VSL-A Double Bridge System Solutions
High-performance machine for cutting laminated safety glass automatically

This is based on an automatic glass storage facility in combination with a system for edge deletion or removal of the LSG film
overhang, and a VSL-A type of laminated glass cutting bridge with conveyor belts. Then, depending on the production quantity and
variety, users can choose between two system solutions.
Example: Customer “Type A” has a high number of variants in its product mix (many X, Y and Z cuts). Here, with an additional
VSL-A system after the first laminated glass cutting bridge, it is possible to produce up to 75 sheets an hour in fully automatic
mode.
Optimum and dynamic utilisation of both VSL-A cutting bridges is assured by the intelligent ‘Dynamic Load Balancing’ (DLB)
system. Moreover, this system solution features various operating modes between which the operator can switch at any time:
Output or comfort mode. When comfort mode is selected, the system continuously produces fully cut glass lites sheets with
almost no human intervention. In output mode, additional production capacity can be made available. Here, the operator assists
the system, especially in separating off-cuts at the second cutting bridge, which makes for higher output, a particular advantage
during production peaks.
Example: Customer ‘Type B’ produces a large number of identical products and is involved in volume production, (many X and
Y cuts with identical dimensions). With a tandem VSL-A system design (cutting two glass sheets simultaneously), it is possible
to process a quantity of up to 140 sheets per hour. In tandem mode, it is possible to cut two glass sheets simultaneously on the
second VSL-A in fully automatic mode. This system solution achieves the highest possible output numbers and represents the
fastest LSG cutting system on the market.

Highlights Options
Technical data VSL-A37/33 VSL-A47/33 VSL-A61/33
 Dynamic Load Balancing (DLB) enables both  Tandem function on second
bridges to be utilised to an optimum level VSL-A cutting bridge Min. glass thickness (VSG) 2.2.0,38 PVB mm
 Up to about 75 cut sheets of glass per hour (X, Y  Processing of float glass and
and Z cuts) with the VSL-A double bridge automatic break-out of sub-plates Max. glass thickness (VSG) 10.10.4,56 PVB mm, optional 12.12.4,56 PVB mm
 Up to about 140 cut sheets of glass per hour (X, Y and Z on the second VSL-A bridge
cuts) with the VSL-A double bridge with tandem function  Automatic conveyor belt removal Glass thickness (Float) 2 - 19 mm

 Expansion option for the existing VSL-A system of LSG broken glass pieces
Min. processing length 200 mm

Min. processing width 180 mm

Min. size of sub-plate turning 620 x 380 mm

Min. float glass sub-plate break-out 250 mm (optional)

Glass cutting tolerance +/- 0.4 mm

Max. processing length 3,700 mm 4,700 mm 6,100 mm

12 13
 EDGE QUALITY
LiSEC glass cutting systems ensure continuously high edge quality and strength.
Precise cutting without noticeable surface damage reduces splintering and prevents
top and bottom breaks. This provides the basis for cost-efficient edge processing.

14 15
 Float Glass Breakout Systems
Machines for Automatic Cutting and Breaking of Float Glass

The automatic float glass breakout systems consist of an automatic glass storage unit combined with a downstream float glass
cutting table for Low-E edge deletion and for scoring the float glass sheets. Depending on the volume of production and the variety
of products, it is possible to choose between three different variants:
Example: Customer “Type A” would like to break X sub-plates and X edge sections automatically. With an automatic ARS edge
deletion station and a TBX breakout station the operator can be supported to an optimum standard. Output increases.
Example: Customer “Type B” would like to break X and Y sub-plates as well as X and Y edge sections automatically. With an ARS
edge deletion station, a TBX breakout station, a TDV rotary table and another TBR/TCY breakout station, it is only necessary to
break Z sections manually. This system is already highly automated and achieves high output levels.
Example: Customer “Type C” would like to break X, Y and Z sub-plates as well as X, Y and Z edge sections automatically. With an
ARS edge deletion station, a TBX breakout station, a TDV rotary table, a TBR/TCY breakout station and an SDV sheet turning unit,
virtually unmanned and continuous production of float glass is possible at high levels of output.
With a well thought out system arrangement, the number of crates of broken glass pieces is reduced and this has a positive
impact on system availability.
The optional automatic sheet disposal system maximises system availability.

Highlights Options
 Fully-automatic float breakout system  90° line variant depending on
 Space-saving system concept the building situation
 Modular expansion option  Y sub-plate tandem function is possible
 Smaller number of containers for broken glass pieces  Automatic conveyor belt removal
of broken float glass pieces

Technical data ARS / TCY TBX / TBY (-XX/12) TBX / TBY (-XX/19) TBR

Maximum glass thickness 12 mm 12 mm 19 mm 19 mm

Sub-plate breaks,
Automatic break-out Trim cutting Sub-plate breaks Sub-plate breaks
Trim cutting

Minimum size 350 x 350 mm

Automatic disposal of broken glass pieces    

Automatic removal of broken glass pieces    

 Standard

 Optional

 Not Available

16 17
STAND-ALONE
MACHINES
Ensure a smooth production with the LiSEC stand-alone machines. We do
not only support you in the field of insulating glass production, with the LiSEC
insulating glass machines, but also with machines for glass cutting or glass
processing, sorting and logistics systems as well as tempering furnaces.
 Float Glass cutting overview

DSC-A ESL-RS Sprintcut baseCut

Max. glass thickness 2 - 19 mm

Cutting speed 160 m/min 120 m/min 220 m/min 140 m/min

4 m/s² X-Achse
Acceleration X/Y axis 6 m/s² 10 m/s² 4 m/s²
6 m/s² Y-Achse

Cut tolerance +/- 0.2 mm +/- 0.15 mm +/- 0.10 mm +/- 0.2 mm

Cutting wheel changer    

Edge deletion * ** * *

LOW-E edge deletion

160 m/min 120 m/min 120 m/min 20 m/min
max. speed

TPF / EasyPro max. 60 m/min* 25 m/min* 25 m/min* 

More powerful suction    

Hepa filter suction    

Tilting version DSC-A60/33T   

 Standard

 Optional

 Not Available

* 2 passes, ** 1 pass (simultaneous cutting & grinding)

20 21
 DSC-A Highlights Options
High-performance system for the automatic cutting of
Precise glass cuts and high edge strength Edge deletion of coated Low-E
float glass and complex surface coatings
 
with LiSEC direct cutting technology glass lites sheets (grinding wheel
 Low-E edge deletion speeds of up to 160 m/min widths of 20 to 26 mm)
The new DSC-A from LiSEC is a horizontal cutting machine for the automatic cutting of float glass. The machine combines
 Automatic suction device with Hepa filter unit  Fully automatic tool-changer
massive processing flexibility with optimum precision, a reliable process and optimum quality of glass cutting as well as the
 Edge deletion of stepped sheets, TPF & EasyPro glass for cutting wheels
option of Low-E edge deletion.
 360° grinding in one cycle  Integrated fixture for cutting off
Float glass cutting remnant formats (RP-I)
 Automatic pressure control of grinding and cutting heads
The glass-cutting table features LiSEC direct cutting technology and a gantry drive on the X-axis, assuring high precision of +/-  Display of cutting wheel wear and critical cutting oil level  Multi-touch design of the control unit
0.20 mm. Operation is simplified by automatic control of the cutting and grinding pressure. Operator interventions are reduced  Tilting design of breaker bars or belts
because, depending on the coating and glass thickness, different cutting and grinding pressures can be set automatically. The
cutting oil and cutting wheel monitors analyse the consumption, display this preventively and draw attention to the pending need
for a change of cutting wheel. Stock plates are sent in automatically on the belt transport system and fully automated alignment is
carried out by glass positioning aids.
Low-E edge deletion
The complexity of coating systems is rising in response to the increasing proportions of solar protection and thermal protection
coatings in the insulating glass sector. The DSC-A constitutes an optimum basis for the rapid and efficient low-E edge deletion of Perfect edge quality irrespective of glass thickness
single to triple layers of silver thermal protection or solar protection coatings as well as coating systems that use protective films The use of this directly driven cutting technology in combination with the highly stable
(TPF or EasyPro). The proportion of complex coatings is rising continuously. With its recently developed design of grinding head and precise cutting bridge means that the glass cutting quality is always perfect, even
and bridge structure, the DSC-A is equipped to meet future challenges. with thick float glass.
Machine construction
The basic variant consists of a horizontal cutting table, equipped with conveyor belt, to combine this system with automatic
loading systems.
The DSC-A T-variant has a tilt function, which facilitates manual loading and unloading of glass sheets. In addition, conveyor belts
Top quality with Low-E edge deletion regardless of coating
or breaker bars can be added for stand-alone operation.
With the aid of decades of experience in the area of edge deletion, the system can be
used to process single to triple silver as well as coatings with special protection (Easypro
or TPF) to an optimum standard and without any residue.

Simple and user-friendly

The system has been developed to ensure that the operator is always optimally
supported by the machine, and such that system operation is largely possible without
glass-specific know-how. This increases the efficiency of the system and ensures
consistent glass cutting quality.

Technical data DSC-A 37/33 DSC-A 60/33 DSC-A37/33-T DSC-A60/33-T

Glass thickness 2 - 19 mm

Maximum size 3,700 x 3,300 mm 6,000 x 3,300 mm 3,700 x 3,300 mm 6,000 x 3,300 mm

Cutting speed X/Y axis 160 m/min

Acceleration X/Y axis 6 m/s2

Glass cutting tolerance +/- 0.2 mm

Edge deletion Optional

Low-E edge deletion speed (up to) 160 m/min

TPF / EasyPro (up to) 32 m/min* 1 pass / 120m/min 1 pass

Edge deletion Grinding wheel

22 Special size 9,000 x 3,300 mm or 12,000 x 3,300 mm on request 23

 ESL-RS Highlights Options
High-performance system for the automatic cutting  Simultaneous grinding and cutting of straight line cuts  Design with augmented suction, speci-
of float glass and simple surface coatings  Fastest glass cutting on the market for simple silver coatings fically for TPF & EasyPro glass
 Optimum cutting quality with minimal tolerances  Fully automatic tool-changer
Fully automatic cutting table for float and special glass using LiSEC direct cutting technology. for cutting wheels
 360° grinding or cutting in one cycle
The system is equipped with an additional grinding unit which allows soft coatings to be removed. Straight edges can thereby be  Great reliability & durability of the system  Construction of a suction bridge
simultaneously cut and ground in a single work step, which guarantees low cycle times while offering maximum quality. Shorter  Processing of the raw glass sheet without trim cut for laminated glass positioning
cycle times with maximum quality are thus guaranteed. Standard and digitalized special forms can be cut with ease.  Dynamic scraper brush for the
removal of glass release agent
The CNC program adjusts the maximum axis speed and acceleration to the shape being cut. Cutting path optimisation provides
 Integrated fixture for cutting off
the optional possibility of minimising axial movement and ensuring the shortest cutting and grinding times. The modular machine
remnant formats (RP-I) before
concept of LISEC offers almost unlimited possibilities for any future extension to suit requirements: integration into a sorting
the glass cutting process
system, combination with a laminated glass cutting table or as a direct link to an automated glass loading system.

Technical data ESL-37/26RS ESL-37/33RS ESL-60/33RS

Glass thickness 2 - 19 mm

Maximum size 3,700 x 2,600 mm 3,700 x 3,300 mm 6,000 x 3,300 mm

Cutting speed X/Y axis 120 m/min

Acceleration X/Y axis 4 m/s² X-Achse, 6 m/s² Y-Achse

Glass cutting tolerance +/- 0.15 mm

Edge deletion optional

Low-E edge deletion max. speed 120 m/min

TPF / EasyPro max. 25 m / min* 2 passes

Edge deletion Grinding wheel

24 25
 SprintCut Highlights Options
High-performance machine for cutting flat glass automatically  Fastest possible throughput times with  Design with augmented suction, speci-
uncoated sheets of flat glass fically for TPF & EasyPro glass
 Optimum cutting quality with minimal tolerances  Fully automatic tool-changer
The flat glass cutting machine of the SprintCut series combines state-of-the-art drive technology with decades of LiSEC know-how  Automatic control of cutting and grinding pressure for cutting wheels
in the automatic processing of flat glass. Dynamic scraper brush for the
 Display of cutting wheel and cutting oil consumption 

The linear drive technology assures the highest cutting speed and outstanding dynamics. Maximum acceleration is approx. 10 m/  Intuitive operation removal of glass release agent
s² and maximum speed is approx. 220 m/min. With only a few moving parts, the SprintCut convinces with maximum availability  High-precision  Integrated fixture for cutting off
while retaining low costs for maintenance work and spare parts.  Processing of the raw glass sheet without trim cut remnant formats (RP-I) before
the glass cutting process
The high-performance line also features an integrated measuring system which delivers impressive precision of +/- 0.10 mm.
Automatic control of cutting pressure and the grinding pressure control function make operation even easier, especially for
companies with a wide variety of glass types and coatings. Cutting oil and cutting wheel monitors show the consumption and
preventively indicate a change. Stock plates are sent in automatically on the belt transport system and fully automated alignment
is carried out by glass positioning aids.

base CUT
System for the automatic cutting of float glass and simple surface coatings

The compact base CUT glass cutting machine is ideally suited for cutting straight lines and shapes out of flat glass. Its design
ensures maximum precision and minimum cutting tolerances, as well as a long service life of the machine. In the machine‘s basic
model, loading is carried out manually through ‚free fall‘. After loading, the glass can be manually positioned against the reference
marks. When the operator initiates cutting, the machine automatically detects the glass sheet‘s position in X and Y direction. The
stock plate is positioned manually. This assures precise cutting of sheets of glass.

Technische Daten SPRINTCUT-61/33 Technical data BASE Cut-37/26 Tilt

Glass thickness 2 - 19 mm Glass thickness 2 - 19 mm

Maximum size 6,100 x 3,300 mm Maximum size 3,700 x 2,600 mm

Cutting speedX/Y axis 220 m/min Cutting speedX/Y axis 140 m/min

Acceleration X/Y axis 10 m/s² Acceleration X/Y axis 4 m/s2

Glass cutting tolerance +/- 0,10 mm Glass cutting tolerance +/- 0.20 mm

Edge deletion Optional Edge deletion Standard

Low-E edge deletion max, speed 120 m/min Low-E edge deletion max, speed 20 m/min

TPF / EasyPro max, 25 m / min* 2 pases TPF / EasyPro max, Not possible

Edge deletion Grinding wheel Edge deletion Grinding pin

26 27
 Laminated glass cutting overview

VSL-A VB
10.10.4,56 PVB mm, 8.8.2,28 PVB mm,
Max. glass thicknesses
optional 12.12.4,56 PVB mm optional 12.12.4,56 PVB mm

Max. cutting length 6,100 mm 6,000 mm

Automatic min. trim cuts (cutting, breaking-out &

20 mm 150 mm
separating; depending on thickness of sheet of glass)

Trim cuts min. (only scoring) 20 mm 20 mm

Automatic feeding  

Automatic sub-plate turning  

Machine mode ‘Output mode’  

Selected infrared heating (SIR heating)  

Cutting wheel changes without interruptions  

Edge deletion  

 Standard

 Optional

 Not Available

28 29
 VSL-A Highlights Options
System for the automatic cutting of laminated safety glass  Up to approx. 45 cut sheets of glass per hour  Design with an additional infeed
with a VSL-A cutting bridge (X, Y, Z cuts) section to increase output
 Fully automatic cutting of laminated sheets of glass  Automatic turning of large glass sheets
LiSEC‘s VSL-A horizontal cutting system lays the groundwork for successful processing of laminated glass. Since market  Reduction of operator intervention through  Design with two cutting heads
introduction, a substantial increase in output has been achieved by the patented SIR film heater combined with significantly automatic sub-plate turning for automatic tool changes
reduced glass waste, and less operator intervention due to increased automation. Cutting LSG quickly and flexibly (output versus comfort mode)
  Processing of 12.12.4,56 PVB mm
To provide solutions that best meet individual needs, LiSEC has developed a modular laminated glass cutting system  Increase in edge strength thanks to clamping beam technology  Recording of edge deletion contour
solution that can be adapted step by step as required and expanded with another VSL-A bridge.  Less wastage thanks to 20 mm trim cut and possible automatic correc-
 Automatic off-cut disposal up to 300 mm tion of the cut position
The system has various operating modes between which you can select at any time: output or comfort mode. In comfort
mode, the system continuously produces fully cut glass lites sheets with almost no human intervention. In output mode,  Segmented infrared film heating (SIR) for rapid  Four conveyor belts for float glass
additional production capacities can also be made available. Here the operator assists the system in separating remnants, heating and reduced energy consumption  Automatic float glass break-out
which again makes for higher output, a special advantage during production peaks.  Innovative operating concept with compre- thanks to X sub-plate break-out
hensive machine intelligence  Six conveyor belts for automatic outfeed
 Permanent work surface monitor with laser of cut LSG glass sheets as the basis for
scanner for the highest system safety a subsequent VSL-A double bridge or
downstream sorting system or robot
 Processing of W cuts
 Edge deletion with grinding wheel
 Automatic shape cut

Technical data VSL-A37/33 VSL-A47/33 VSL-A61/33

Min. glass thickness (LSG) 2.2.0,38 PVB mm

Max. glass thickness (LSG) 10.10.4,56 PVB mm, optional 12.12.4,56 PVB mm

Glass thickness (float) 2 - 19 mm

Min. processing length 200 mm

Min. processing width 180 mm

Min. size of sub-plate turning 610 x 380 mm

Min. trim cut thickness (LSG) 20 mm

Max. disposal of off-cuts 300 mm (automatic)

Max. cutting speed 140 m/min

Min. float glass sub-plate break-out 250 mm (optional)

Glass cutting tolerance +/- 0,4 mm

Max. processing length 3,700 mm 4,700 mm 6,100 mm

30 31
 VB Highlights Options
System for the semi-automatic cutting of laminated safety glass  Up to approx. 30 cut sheets of glass per hour  Segmented infrared film heating
with a GFB-VB cutting bridge (X, Y, Z cuts) (SIR) for rapid heating and reduced
 Fully automatic cutting of laminated sheets of glass energy consumption
LiSEC‘s VB horizontal cutting system in combination with a float cutting table (GFB/ESL) or an end-stop bridge (AL-A) lays  Innovative operating concept with compre-  Automatic shape cut
the groundwork for successful processing of laminated glass. hensive machine intelligence  Processing of 10.10.4,56 PVB mm
The vacuum suction cups that operate from below throughout the entire cutting process (scoring, breaking out and film  Laser-supported positioning for straight cuts  Processing of 12.12.4,56 PVB mm
separating processes) constitute a substantial difference to the VSL-A system.  Combination with a stop table (VB-AL-A) possible to  Automatic float sub-plate break-out
increase the capacity of an existing system (GFB-VB-BTS) up to 12 mm or 19 mm
To avoid any additional stress entering the glass, the suction cups can be moved.
 Automatic control of the cutting pressure
Further to this, the raw glass sheet is positioned on the cutting table by a suction cup bridge on the cutting table and is cut
in the VB. The remaining Y and Z cuts are performed once the glass has been turned manually and moved to its end-stops.
The SIR film heating system can be used to achieve a substantial improvement in output with the patented SIR film
heating. As standard, the system has a laser positioning aid for the cutting of shapes.

Technische Daten VB-33 VB-37 VB-45 VB-60

Min. glass thickness (LSG) 2.2.0,38 PVB mm

Max. glass thickness (LSG) 8.8.2,28 PVB mm,

Glass thickness (float) 2 - 19 mm (optional)

Min. processing length 200 mm

Min. processing width 150 mm

Min. trim cut thickness (LSG) 150 mm (automatic)

Min. trim cut thickness (LSG) 20 mm (only scoring)

Max. cutting speed 140 m/min

Min. float glass sub-plate break-out 250 mm (optional)

Glass cutting tolerance +/- 0.4 mm

Max. processing length 3,300 mm 3,700 mm 4,500 mm 6,000 mm

32 33
 Overview of automatic float
glass breakout systems
Using a break-out device to remove the front and rear trim cut and break-out devices with 3-point technology for sub-plate
breaks in X, Y and Z dimensions can facilitate any desired automation variant. Rotating devices for straight break-out lines
for glass pieces or 90° discharge stations in conjunction with automatic edge breaking devices are available.

TBX / TBY TBX / TBY

ARS / TCY TBR
(-XX/12) (-XX/19)
19 mm ( sub-plate break )
Max. glass thickness 12 mm 12 mm 19 mm
12 mm ( trim cut )

Automatic break-out Trim cutting Sub-plate breaks Sub-plate breaks Trim cut sub-plate breaks

Minimum size 350 x 350 mm 350 x 350 mm 350 x 350 mm 350 x 350 mm

Automatic disposal of broken glass

   
pieces
Automatic removal of broken glass
   
pieces

 Standard

 Optional

 Not Available

34 35
 ARS / TCY TBX /TBY
Automatic break-out device for front and rear trim cuts Automatic break-out device for sub-plate breaks

ARS breaks and removes front and rear trim cuts of already cut glass sheets across the entire width of the sub-plates. The TCY
removes the top and bottom Y trim cuts. The intelligent breaking device used ensures that trim cuts are neatly broken apart.
Pieces of broken glass are disposed of automatically into a container for broken glass situated below the machine.
Even thin glass sheets can be easily processed and transported. Extendible support rollers prevent any of the cuts being broken
apart unintentionally.
Once the front and rear trim cuts have been removed, the glass sheet is transported to the TBX on a belt transport unit. The TBX
breaks out the existing X cuts into individual sub-plates. The TBY breaks out the existing Y cuts into individual sheets of glass. A
pneumatic counter piece applies the counter pressure required to ensure neatly broken glass panes.

Technical data ARS / TCY -26 ARS / TCY -33 Technical data TBX / TBY-26/12 TBX / TBY-33/12 TBX / TBY-33/19

Glass thickness 2 - 12 mm Glass thickness 2 - 12 mm 2 - 12 mm 2 - 19 mm

Max. sub-plate width 2,600 mm 3,300 mm Minimum size 350 x 350 mm

Front trim cut 15 - 60 mm Max. sub-plate width 2,600 mm 3,300 mm 3,300 mm

Rear trim cut 15 - 250 mm

36 37
 TDV TBR
Horizontal sub-plate rotating device, 90° Automatic break-out device for trim cuts and sub-plate breaks

The transport section of this space-saving machine is equipped with a roller drive and an integrated lifting and turning plate. This
lifts the glass sheet off, turns it 90° and then lowers it again. Following this, the sub-plates are transported via a downstream belt
transport system to the TBR or TCY / TBY sub-plate break-out device to break out the Y-cuts.
Optionally, two narrow sub-plates can be simultaneously turned and transferred to the downstream breaker bar via split drives.
This optional equipment allows an enormous increase in capacity.
TBR can break apart both trim cuts and Y-cuts. The sub-plates previously turned in the TDV are broken out. In addition here, the
front and, if required, the rear trim cuts are removed. Here too, pieces of broken glass are also disposed of automatically into a
container for broken glass situated below the machine.

Technical data TDV-33 Technical data TBR-33

Glass thickness 2 - 19 mm Sub-plate break glass thickness 2 - 19 mm

Minimum size 350 x 350 mm Trim cut glass thickness 2 - 12 mm

Max. sub-plate length 3,300 mm Minimum size 350 x 350 mm

Max. sub-plate width 3,300 mm Max. sub-plate width 3,300 mm

Front trim cut 15 - 60 mm

Rear trim cut 15 - 250 mm

38 39
 Glass loading overview

Glass loading is the first step for successful glass processing. It must be designed in accordance with the requirements of
the downstream systems and adjusted to the requirements of the product mix.
Our loading systems can meet all customer requirements from high throughput and high variability to easily supplying
standalone cutting systems.

SIDE LOADER RACK SHUTTLE FlyOver

ATH PKL / SBL
(SLR) SYSTEM (RSS) (PKL / SBH)
Max. glass thickness 25 mm 25 mm 25 mm 25 mm 25 mm

Minimum sheet height 1,600 mm 1,800 mm 2,400 mm 1,600 mm 3,210 mm

Crane system     

Remnant plate store (RPS)     

Automatic cardboard strip

    
removal
Automatic cover sheet
    
rearrangement

Uninterrupted reload    * *

 Standard

 Optional

 Not Available

* limited availability

40 41
 Comparison Storage Systems

 Available space: ~770m²

 Example floor plans

Standard crane Compact crane Hybrid storage

Rack Shuttle
storage system storage system Side Loader system (RSS
System (RSS /
(PKL / SBL / (PKL / SBL / (SLR / LBR) / SLR or RSS /
RSL)
LBK) LBR) PKL /SBL)
Number of storage positions 58 129 42 87 100

Storage capacity max. 852 t 1,580 t 575 t 1,044 t 1,200 t

Fast access to the entire

storage/warehouse
     2 3
Fast repeated access to 2 - 3
    
types of glass

Residual sheet buffer     

Shelving of residual sheet into

*** ***   
the warehouse
2 - 3, Scalable with 2 - 3, Scalable with
Max. number of cutting lines * 2-3 2-3 2-3
extra shuttle extra shuttle

Uninterrupted reloading ** **   

Automatic inloader takeoff ***    

 Standard

 Not available

* depending on the mix float/laminating and/or cycle time requirements

** possible to a limited extent.; defined loading and safety area according to the customer’s requirement
*** FlyOver possible

4 5

1 Standard Crane Storage System (PKL / SBL / LBK)

Crane storage system with standard storage racks. Possible design as gantry, semi-gantry or bridge crane.

2 Compact Crane Storage System (PKL / SBL / LBR)

Crane storage system with compact shelf storage location. Possible design as gantry, semi-gantry or bridge crane.

3 Side Loader (SLR / LBR)

Ground-based side loader which takes out individual panes/sheets from the LBR.

4 Rack Shuttle System (RSS / RSL)

Ground-based package storage system which places entire racks including glass package in front of the used ATH.
1
5 Hybrid Storage System (RSS / SLR or RSS / PKL /SBL)
Floor-based package rack storage location that provides complete racks including the glass package for the side loader or gantry
crane located behind.
42 43
 ATH
Movable or Stationary Single- / Double-Sided Glass Loading Machine

Glass sheets are automatically unloaded from storage racks positioned to one side of the machine, and tilted to the horizontal
position for the cutting process. Both the tilt mechanism and the frame with vacuum suction cups are operated with an oil
hydraulic system. The loading machine is also available in a mobile version with electronically controlled drive system, which is
capable of unloading glass sheets from up to five different sections.

Highlights Options
 Fully automatic loading of cutting lines  Fast version with dual hydraulic system
 Loading from one side  Double-Sided
 Handling of large and split stock sizes  Movable design

Technical data ATH-37/26 (D) ATH-37/33 (D) ATH-60/30 (D)

Glass thickness 2 - 19 mm 2 - 19 mm 2 - 19 mm

Minimum size 1,600 x 1,600 mm 1,600 x 1,600 mm 2,800 x 1,600 mm

Maximum size 3,700 x 2,600 mm 3,700 x 3,300 mm 6,000 x 3,210 mm

Travel path (glass rack sections) 1-8 1-8 1-8

44 45
 SLR - Side Loader RSS - Rack Shuttle System
Fully automatic, mobile Glass Loading Station including linear brackets Glass Package High-Bay Racking with Shuttle Transport

System for the taking out/off of large format glass sheets from automatically movable shelf rack storage systems (LBR). The
subsequent tilting of the sheets for the transport to the cutting table is also performed fully automatically. A ground-based
warehouse/storage system with side loader dispenses with the commonly used crane girder and may therefore be used in any
type of hall.
System for the taking out of large-format glass packages from automatically movable glass package high-bay racking systems.
The transport shuttle automatically transports the requested glass package from the warehouse to the cutting plant. A
separate offtake station (ATH) feeds respectively loads the cutting (to size). A specifically arranged reloading station ensures an
uninterrupted reloading of the glass storage. Thus, maximum output is achieved with minimum idle times. This plant is designed
for glass-processing companies with only few types of glass but a high throughput.

Highlights Options & Software Highlights Options & Software

 Saving of space due to the compact construction  Double-sided design  Uninterrupted reloading of the glass storage  Connection to remnant plate
 Can be configured customer-specifically  Connection to remnant  Saving of space due to the compact construction storage system
for a flexible production plate storage system  Can be configured customer-specifically  Glass thickness 2 - 25 mm
 Variably extendable  Glass thickness 2 - 25 mm for a flexible production
 Automatic cardboard strip removal

prod autofab prod autofab

Technical Data SLR-37/26 SLR-52/33 SLR-60/33 Technical Data RSS-37/26 RSS-60/33

Glass thickness 2 - 19 mm 2 - 19 mm 2 - 19 mm Glass thickness 2 - 19 mm 2 - 19 mm

Minimum size 3,700 x 2,600 mm 5,200 x 3,210 mm 6,000 x 3,210 mm Minimum size 3,700 x 2,600 mm 6,000 x 3,210 mm

Maximum size 3,700 x 2,600 mm 5,200 x 3,210 mm 6,000 x 3,210 mm Maximum size 3,700 x 2,600 mm 6,000 x 3,210 mm

46 47
 PKL / SBL
Mobile overhead crane with rotating suction frame for
automatic pick-up of large-sized glass sheets
Gantry system with electronically controlled floor drive units; runs on flat guide rails or directly on concrete floors. The automatic
drive synchronization is controlled by optical sensors and ensures exact positioning of the loading system relative to the receiving
station. The robust bridge drive system ensures exact positioning of the double suction frame and is available in rotating or tilting
versions.
Process-controlled operation from pickup of large-sized sheets through to transfer to the turning table. A special high-speed
version is also available with multiple drives and precision guides for the floor and gantry movement along with optimized handling
and travel procedures.

Highlights Options & Software

 Supports up to 60 loading positions  180 degrees rotatable design
 Double-sided tilting and rotating suction frames are available of suction frame
 Optimized travel routines for the shortest possible cycle times  Glass thickness up to 25 mm
 Available in half and full gantry versions  Glass loading from inside-loader
 Connection to remnant
plate storage system

prod autofab assetcheck ident

Technical Data SBL-37/26KR SBL-37/33KR SBL-60/30KR

Glass thickness 2 - 19 mm 2 - 19 mm 2 - 19 mm

Minimum size 1,600 x 1,800 mm 2,800 x 2,400 mm 2,800 x 2,400 mm

Maximum size 3,700 x 2,600 mm 3,700 x 3,210 mm 6,000 x 3,210 mm

48 49
 PKL / SBH - FlyOver Highlights Options & Software
Revolutionary Loading System with Intelligent Glass Positioning  Moves diagonally and is therefore the fastest system available  Version for split stock sizes
 As many positions for remnant plates  Combined with RPI option, cutting system
available as there are storage racks at the feed side of the cutting table, for
The FlyOver overhead loading system is smarter and faster than loading systems were ever before. It is provided with a  Intelligent optimisation system to avoid remnant maximum gain in time. Any remnant
redesigned suction cup frame and can move diagonally above the storage racks when empty. Once a coated sheet has been plates to the greatest possible extent sheets produced during cutting are fed
unloaded, the suction cup bridge can immediately move towards the next storage rack and the loader can be tilted down instantly. out again immediately, tilted up with the
This process allows minimum cycle times, as the suction cup bridge does not have to move out from in between the racks after SBH and returned to the glass store
each cycle.  Automatic cardboard strip removal
 Connection to remnant
plate storage system
Intelligent Optimisation Systems
LiSEC optimisation systems avoid remnant plates whenever possible. If they cannot be avoided, though, the intelligent system
puts the remnant plates first for coming orders. Any collisions in the process are therefore eliminated. If necessary, for example
prod autofab assetcheck ident
when storing glass that has just been delivered, remnant plates can be repositioned automatically.
This advanced system is based on long-term experience with manual systems and the proven ATF loading system by LiSEC. It is
the best optimisation system currently available for your glass storage and overhead loading system.

Technical Data FlyOver (PKL / SBH)

Glass thickness 2 - 19 mm, optional 2 - 25 mm

Minimum size 1,500 x 3,210 mm

Maximum size 6,000 x 3,210 mm

50 51
 LBR RPS
Mobile slot rack system Compartmental storage for glass remnants from optimized glass cutting

Automatic mobile slot rack system for efficient use of the existing storage space. Thanks to the mobile compartments, the
minimum clearance between the racks can be kept smaller. The required rack is extended in advance and the jumbo sheets
removed automatically by our loading system.
Our compartment modules for vertical storage of glass remnants from optimized cutting procedures are to be positioned as close
as possible to the cutting table’s loading station. Rest glass from the cutting table is transported back to the tiltable loading and
unloading table as determined by the production control software before being slid into their vertical storage positions.
The linear transportation of the glass sheets to the individual compartment slots is carried out by a traveling and self-positioning
roller carrier. As the storage module is laid out for extra-large sizes, this system also functions as a buffer storage for uncut sheets
in the event of temporary interruptions to the loading of glass storage racks.

Highlights Options & Software

Efficient space use thanks to mobile slot racks  Double load

Manual design
Highlights Options & Software
 Many storage locations in a small space 

 One remnant plate storage system for multiple cutting systems  Glass thicknesses up to 25 mm
 Several remnant plates per rack possible
 Compact, space-saving design
 Vertical construction enables easy cleaning
 Can be adapted to the relevant production requirements

prod

prod dynopt

Technical data LBR-37/26 LBR-52/33 LBR-60/33

Glass thickness 2 - 25 mm 2 - 25 mm 2 - 25 mm Technical data RPS-45/33-30 RPS-60/33-20 RPS-60/33-30 RPS-60/33-35

Minimum size 1,880 x 1,600 mm 2,800 x 2,400 mm 2,800 x 2,400 mm Glass thickness 2 - 19 mm

Maximum size 3,700 x 2,600 mm 5,200 x 3,210 mm 6,000 x 3,210 mm Minimum size 1,500 x 1,600 mm

Number of slots 10 - 50 10 - 50 10 - 50 Maximum size 4,500 x 3,210 mm 6,000 x 3,210 mm 6,000 x 3,210 mm 6,000 x 3,300 mm

Storage area 140 - 600 mm 140 - 600 mm 140 - 600 mm Compartments 30 20 30 35

52 53
 Logistics systems overview

LiSEC logistics systems are adapted to the customer’s individual requirements from both a technical and automation point of view
and can grow with the customer (growing sorting system) - from a simple manual system to a complex, fully automatic solution.
A fully automatic logistics solution has a positive effect on the output quality, for example because the number of glass sheet
scratches is reduced. An optimised sorting system enables exact information about the current location of the sheet to be
provided.

Mobile sorting Stationary sorting

MSB /
MSB MSB / MLD MSB / ALD ASM SHL SHL-VH
MSB-T
Mobile sorting       

Stationary sorting       

Automatic       

Manual       

Vertical       

Horizontal      

2,3 - 19 mm, 2,3 - 19 mm,

Glass thickness 2.3 - 17 mm 2.3 - 17 mm 2.3 - 17 mm 2.3 - 17 mm 2.3 - 25 mm optional optional
2,3 - 25 mm 2,3 - 25 mm
Special shapes according to
      
the LiSEC catalogue

Coated glass sheets lites       

Angling 3° 3° / 3 - 6° 3° 3° 2° 2 - 8° 2 - 90°

Chaotic loading       

Sequential loading       

Single load       

Double load       

Multiple load       

 Standard

 Not Available

54 55
 Mobile Sorting

Patented rotatable frames

56 57
 MSB
Mobile sorting buffer for automatic and manual loading of glass sheets

The mobile sorting buffer (MSB) is an integral part of in-house logistics solutions and can be used in a highly flexible manner.
Depending on the selected design, the buffer is in a class of its own when it comes to loading and unloading glass sheets
manually or automatically.
In automatic operation, the glass sheets are fed in on roller carriers arranged below the MSB and then put on the glass support
bars integrated in the mobile sorting buffer as soon as the roller carrier lowers. In this way, temporary storage even of very large
sheets is possible without operator intervention.
There is also the option of replacing the glass support bars with glass transport rollers, which enables manual loading and
unloading.

1 2
Highlights Options
 Logistics solution patented by LiSEC  44 slots (glass thickness: 2.3 - 12 mm)
 Flexible and ergonomic transport
 No contact with the glass plates
 Autofab / AFOverview software solutions
 Can be applied individually throughout
the entire production process

Can be applied individually throughout the entire production process

Depending on the selected design mode, the sorting buffer MSB can be loaded and unloaded automatically or manually. The
following variants are available: Automatic loading station (ALD), automatic loading with shuttle (MSB-T), manual loading using a
station (MLD) and manual loading by hand.
3 4
Logistics solution patented by LiSEC
The patented rotatable frames of the MSB ensure that the loading process can be performed safely from either side.
Loading and unloading possibilities with the MSB
Glass coatings remain untouched during transport
Highly sensitive system for coated sheets: Thanks to the 3° angle nothing comes into contact with the glass sheets and the 1 Manual loading
coatings remain undamaged.
The mobile sorting buffer can also be loaded in a purely manual fashion. In this case
we recommend using an “infeed roller”.

Technical Data MSB 2 MLD - Manual loading station

Glass thickness 2.3 - 17 mm The manual LiSEC loading and unloading station (MLD) can be integrated directly within a
production line or used as a stand-alone machine.
Number of slots 34 (2.3 - 17 mm) / optional 44 (2.3 - 12 mm)

Minimum size 350 x 180 mm

3 ALD / TSC - Automatic loading station with sequential automatic loading
Using the automatic loading and unloading station (ALD), the glass sheets are transferred sequentially by way of a roller carrier
Maximum size 3,210 x 2,200 mm situated beneath the MSB.

Maximum load 2,000 kg 4 MSB - Chaotic loading

Angle of inclination 3° Single glass loading and a chaotic system are both possible with the MSB-T. Temporary storage even of very large sheets is
possible without operator intervention.sequentially by way of a roller carrier situated beneath the MSB.
58 59
 MLD MSB-T
Manual loading and unloading station for mobile sorting buffers Automatic loading system for mobile sorting buffers

The LiSEC MLD is a manual loading and unloading station for mobile sorting buffers (MSB-A) that may be integrated directly During the loading process, the glass sheets are fed in automatically by way of a roller carrier situated underneath. As soon as
within a production line or used as a stand-alone machine. the roller carrier is lowered, the glass sheet is placed on the integrated glass transport rollers. When it comes to the automatic
unloading process, this sequence is performed in reverse -> the roller carrier lifts the glass sheets off the glass transport rollers
The loading/unloading station comprises a moveable roller wall that is guided on a rail on one side. If this roller wall is placed in
and transfers them out of the MSB. Single glass loading and a chaotic system are both possible with the MSB-T. Temporary
front of a sorting buffer slot manually, glass sheets may be removed from the buffer or inserted into the buffer manually. If the
storage even of very large sheets is possible without operator intervention.
glass sheets are placed onto the loading station from the sorting buffer then they can be transferred to an insulating glass line or
onto a stationary roller wall manually. They may then be used for other processing steps from the stationary roller wall.
This system is particularly well-suited for quick and elective sorting of glass sheets.
Highlights Software
 Fully automatic loading and unloading in
conjunction with the shuttle
 The glass quality is retained thanks to
Highlights Options the fully automatic process
 Re-sorting is possible in order to be able to fill the
 Chaotic loading with upstream machinery  Additional MSB harp rack position
insulating glass line without interruptions
(RKT, RTV) or manual positioning
 Optimised cycle time
 Integrated inclined change-over function from 3° to 6°
 Expandable to up to six MSB positions
 Easy, intuitive operation

autofab

Technical Data MLD

Glass thickness 2.3 - 17 mm

Minimum size 350 x 180 mm Technical Data MSB-T

Maximum size 3,210 x 2,200 mm Glass thickness 2.3 - 17 mm

Transport height 520 mm Minimum size 350 x 180 mm

Maximum load 150 kg Maximum size 3,000 x 2,200 mm

Angle of inclination 3 - 6° Transport height 520 mm

60 61
 ALD
Automatic loading station for mobile sorting buffers

Using the automatic loading and unloading station (ALD), the glass sheets are transferred sequentially by way of a roller carrier
situated beneath the MSB. A back wall supports the glass sheet and double-loading is possible.

Highlights Software
 Fully automatic mobile sorting buffer
(MSB) loading and unloading
 The glass quality is retained thanks to
the fully automatic process
 Optimised cycle time

autofab

Technical Data ALD

Glass thickness 2.3 - 17 mm

Minimum size 350 x 180 mm

Maximum size 3,210 x 2,200 mm

Transport height 520 mm

Maximum load 2,000 kg

62 63
 Stationary Sorting

Modular composition of the sorting magazines

according to customer requirements

64 65
 ASM
Automatic sorting magazine

Glass sheets can be pre-sorted and stored intermediately in the automatic sorting magazine. Loading and unloading is performed
via a separately controlled transport beam in conjunction with a glass transport shuttle. The transport roller bar moves on guide
rails located below the magazine unit, positions itself exactly under the active storage slot, tilts the drive rollers towards the
transport level and starts to transport the sheet.
Sorting in the storage magazine is performed by production process software (optionally available from LiSEC) by optimising the
following criteria:
 Number of free buffer slots
 Shortest transport paths
 Need-based request from production line

Highlights Software
 Fully automatic sorting magazine
 Modular composition of the sorting magazine
according to customer requirements
 Operating/feeding production lines
 Direct transfer of a glass sheet from a cutting system (only
in conjunction with our LiSEC shuttle sorting system - SHL).

autofab

Technical Data ASM

Glass thickness 2.3 - 25 mm

Glass height 2 m / 2.7 m / 3.3 m

Glass length 4,500 / 5,000 / 6,000 mm

Minimum size 350 x 180 mm

Maximum size 6,000 x 3,210 mm

Transport height 520 mm

Maximum load 156 kg/lm

Angle of inclination 2°

66 67
 SHL-VH
Automatic glass transport shuttle with tilt function

The tilting shuttle can transport glass sheets both horizontally and vertically between processing stations.
The tiltable glass shuttle can cover the standard tilts of 2-6° and the full range up to 90° (horizontal). It uses the same rail system
as the standard shuttle and can therefore accelerate highly dynamically at a speed of up to 300 m/min and 3 m/s². The LiSEC
tilting shuttle combines the functions of a tilting table with those of a shuttle. Horizontal and vertical glass transport lines each
with different transport heights and tilts can be operated with one shuttle.

Highlights Software
 Solution for limited space
 Saving of the tilting table
 Progressively adjustable horizontal and
vertical glass transport height
 Glastransportfunktion bei gleichzeitiger Möglichkeit
zum Umlegen bzw. Aufstellen von Glasscheiben
 Optimised cycle time – glass sheets are transported to the end
of the shuttle transport carriage while moving and are adjusted
to the required angle of the downstream station (2 – 90°)
 Maintenance-friendly – automatic lubrication system, low-
maintenance components, easily replaceable wearing parts
 Standardised LiSEC rail system – can
be expanded without difficulty

autofab

Technical Data SHL-VH

Glass height 2.5 m / 2.7 m / 3.3

Glass thickness 2.3 - 19 mm

Minimum size 350 x 180 mm

Maximum size 4,500/5,000/6,000 x 3,210 mm

Transport height vertical 520 mm

Transport height horizontal 865 – 970 mm

Travel speed up to 300 m/min

Shuttle acceleration up to 3 m/s²

Vertical transport speed 3 - 36 m/min

Maximum load 150 kg/lm

Angle of inclination 2 - 90°

68 69
 SHL
Glass Transport Shuttle

The glass transport shuttle type SHL will be used for loading and unloading of IG-lines, glass processing machinery or buffer
systems like the Lisec ASM. The glass is transported on to the shuttle vertical and automatically determining the number of lites
loaded onto the shuttle.
The combination of high-performance roller guides and helically toothed racks minimizes driving resistance and maximizes
stability, allowing an acceleration of up to 3 m/s² and transport speeds of up to 5 m/s (300 m/min). Additionally, the back wall of
the transport is strongly inclined. As a result, the transport of the sheets in the shuttle can proceed contact-free, further improving
the cycle time.

Highlights Software
 Best suitable for coated glass
Due to the declanation the coated surface will
never be touched during movement
 Shortest cycle time
Thanks to a bigger declanation glass can be trans-
ported within the shuttle while moving the shuttle
 Increased Life Time
A central lubrication system avoids downtime
and guarantees long lasting components

autofab

Technical Data SHL

Glass height 2 m / 2,5 m / 2,7 m / 3 m / 3,3 m

Glass thickness 2,3 - 19 mm

Minimum size 350 x 180 mm

Maximum size 4,500 / 5,000 / 6,000 x 3,210 mm

Transport height 520 mm

Transport speed up to 300 m/min

Acceleration Shuttle up to 3 m/s²

Transport speed vertical 3 - 36 m/min

Maximum load 150 kg/lm

Angle of inclination 2 - 8°

70 71
 RHH
Robot handling system for tempering bed loading and unloading

The stationary sorting runs automatically using the robot handling system for tempering bed loading and unloading.
GPS.autofab calculates the necessary glass sheets for the tempering oven batch. These are then transported in the specified
sequence from the sorting onto the horizontal transport section (BTA) in front of the tempering oven. The sheet stops at the end
of the BTA: Size, weight, number of suction cups, start and end coordinates, and the placement mode are transmitted to the robot,
and the required suction cups are activated. These can be activated individually to facilitate adjustment to the required contour
and processing (cut-outs, drilling, etc.). The robot then picks up the glass sheet for „Pick and Place“ or for „Drag and Drop“ mode. In
case of the “Pick and Place“ function, small sheets are lifted into the specified position. On the other hand, large sheets are pushed
into the specified position via the air cushion using the “Drag and Drop“ function. The glass sheet is rotated or offset laterally if
necessary, and subsequently moved into the position specified by the GPS.autofab.

Highlights Software
 Maximum flexibility
Glass sheets can be freely positioned, depending on the
requirements of the subsequent tempering bed.
 Parameterisable tempering bed restrictions
 Reduced space requirements
 Turing sheets directly on the robot
 Consistent quality
 Optimum tempering bed utilisation
 Staff savings

autofab

Technical Data RHH „Pick and Place“ RHH „Drag and Drop“

Minimum size 350 x 180 x 2 mm 350 x 180 x 2 mm

Maximum size 2,800 x 1,600 x 10 mm 6,000 x 3,210 x 19 mm

Maximum load 125 kg / 220 kg -

72 73
 RHV
Automatic vertical loading and unloading via robot

As a result, the insulating glass line can be loaded fully automatically with individual sheets of glass or unloaded with insulating glass
units, ensuring a stable and continuous process. The fixed support fingers and the extendable suction clamps facilitate low-impact
transport of elements with thermoplastic spacers. The linear arrangement of the suction clamps facilitates the re-turning of the units if
necessary.

Highlights Software
 Guarantee of continuous production
 Increased safety for employees
 Consistent product quality
 High flexibility in adapting to the glass
blocks / transport containers
 Reduction of personnel costs
 Reduced space requirements

autofab

Technical Data RHV

Min. glass size: 350 x 180 x 3 mm

Max. glass size: 4,000 x 3,210 x 60 mm

RHV-A50 = 50 kg
RHV-A100 = 100 kg
RHV-A200 = 200 kg
Maximum glass load:
RHV-A300 = 300 kg
RHV-A400 = 400 kg
RHV-A480 = 480 kg

74 75
SOFTWARE
With our broad product portfolio we offer our customers a modular set-up, from
single-user to complex group solutions with central administration and decentralized
sales and production branches.
Our whole team supports the development and service of our products, with the goal
of generating the greatest benefit for our customers.
 prod
Production Planning Software for the Flat Glass Industry

prod organises your production processes from the jumbo plate stock to the laminating process, the insulating glass production
or any other kind of production process to the packaging of your products. The prod basic package already covers all main
production planning functions relevant for the flat glass industry: production planning, scheduling, glass cutting optimisation,
sequencing and remake management.

Extensions and additional products:

tso dynopt oad proschedule bar assetcheck cadcam ident pack delivery prodmon scancam

Highlights Functions
 Overview of the running production  Production planning and control system
 Machine load and bottleneck warning  Material- und Maschinenoptimierung
 Packing optimisation  Dynamic optimisation
 Stock location management  Rack optimisation
 Avoiding manual sorting  Label printing (grafical generator)
 Flexible reporting  Capacity planning
 Simultaneous optimisation of multiple variants  Flexible reporting and analyses
 Remake management and integration  Delivery- / route planning
 Order management
 Process overview via asset check
 Integrated quality management
Interfaces:
 Production status
Bottero, Hegla, Intermac, Bavelloni, Bystronic, etc.  Control of LiSEC and
foreign machines

Overview of the Running Production

The sales department benefits from the capacity planning due to real-time information about achievable delivery dates. This
is possible thanks to a comprehensive overview of the production process, even in areas where numerous production stages
and material routes would make it complicated. Orders are planned with precision regarding schedule and machine-specific
requirements.

Machine Load and Bottleneck Warning

prod reports the production progress to the plant management and the sales department in real time. The information tool
provides an up-to-date status of the machine utilisation and individual orders. An invaluable advantage for a precisely planned
utilisation of the production capacity or short-notice re-scheduling.

Packing Optimisation
Overview of the Running Production prod makes it possible to produce glass sheets in optimised packaging sequence and directly onto the delivery racks. This makes
time-consuming searching, commissioning and re-packing redundant. The results are reduced order cycle times, reduced costs in
the shipping department and fewer glass damages during transport.
78 79
 opt easy opt
Software for Glass Cutting Optimisation Single glass optimisation software

With the software package opt, LiSEC provides a solution which extends far beyond the capabilities of a glass cutting optimization.
Entry of complex insulating glass build-ups, even considering coatings and steps, are included in the standard. With a few more
clicks grinding additions can be added, even to the edges of complex shapes.
The Easy Optimizer Software makes typical optimisation functions available for the preparation of improvements in the office. It is
used in an office environment for calculating the glass quantities to be used during the processing/calculation of quotations.
Once created, the optimisations can then be imported in production by LiSEC cutting tables or external cutting tables in
combination with a converter, or cutting plans can be printed out for manual cutting.

Extensions and additional products: Extensions and additional products:

cadcam scancam hand mon tso cadcam scancam hand mon tso

Highlights Functions Highlights Functions

 Complex shapes and build-ups possible at order entry  Order import and editor
 Optimization of special shapes – TSO  Parallel optimisation
 Compatibility with different interfaces  Stock plate editor
 Slot assignment on harp racks  Production lists, cutting plans, labels
 Also suitable for the optimization of patterned glasses  Pre-defined reports
 Control of LiSEC and
non-LiSEC machines
 Rapid import of optimisation data from Excel files  Import and entry of optimisation data
 Latest optimisation algorithms for waste optimisation  Raw glass sheet editor
 New, intuitive raw glass sheet editor  Waste optimisation
 Cutting plans & labels
 Dividing and copying optimisation results
 CSV data export in the
breaking sequence

Interfaces:
Bottero, Hegla, Intermac, Bavelloni, Bystronic, etc.

Order editor for capturing complex shapes Raw glass sheet editor with the latest algorithms for waste optimisation

80 81
 dynopt oad
Dynamic Cutting Optimisation Intelligent Cutting Solution to Avoid Defects

The ideal situation for minimal glass cutting effort would be a continuous ribbon of glass, without any remnant glass sheets.
dynopt tries to create this ideal situation by merging following optimisations and automatically integrating remakes. Through
to the seamless integration of glass sheets from the following optimisation resp. remakes, remnant glass sheets are avoided
and filled up. This permanent optimisation respects not only remnant glass sheets but also avoids eventually before developed
optimisation gaps.
oad allows you to re-optimise respectively newly arrange the stock plate before cutting in the background to bypass defects within
the raw glass. This optimisation puts the priority on shifting the glass sheets on the stock plate until the defect is contained in a
waste area, trim cut, or at least the smallest glass sheets of the stock plate. The result is immediately transferred to the cutting
line.

Highlights Functions Highlights Functions

 Increasing the result from defective raw glass  Receive external error coordinates
 Average glass wastage reduction: 1-2 %  Avoiding remnant glass sheets
 Possibility to use lower quality glass from LiSEC scanner or glassworks
 Best possible optimisation result  Automated integration of remakes
 Time saved in the cutting process: 5-10 %  Prioritsed treatment of remakes
 Avoidance of glass breakages  Changing of cutting plan possible till
 User-friendly interface stock plate directly before cutting table
 Integration of remakes into existing optmisations  Permanent optimisation
 Avoiding of possible optimisation gaps
 Automatic inclusion of
fill-up glass sheets mon

prod

Graphical representation of the dynopt functionality

Comparison of a stock plate display without and with oad
Error on stock plate

82 83
 label ident
Label Management Solution Information and Ready Messaging Terminal at the Production

Increasing production speed on the machines and changing customer-specific requirements create a need for a fast and
flexible solution. With label LiSEC offers not only a quick and easy way to create and adapt labels but also an easy-to-use label
management and control.
The main function of ident is to inform the user within the production about relevant details resp. to register remakes and ready
messages and transfer the information to the ERP system. The program also supplies work step specific information (e.g. shape
position) and generates control codes for machines from third-party suppliers.
LiSEC.prdCtrl - mobile app for industrial scanners and smartphones in the production. This app offers useful functions that
support the daily work on the shop floor. By simply scanning barcodes, ready and breakage messages can be triggered. The
management of transport racks is also significantly simplified.

Extensions & Additional Products:

Highlights Functions
 Easy label creation  Usage of barcode, images, data
 Automatic selection of assigned label layouts thanks to fields and texts on the label
versatile filter possibilities (e.g. customer, product, …)  Standard labels for easy adaption available
 Central intelligent label generation for  Creation of your own labels
printing and application on the line  Simple printout control
 Usage of filters at printout control
 Display of shapes on the
label with real data
 Pdf-creation
 Generation of own barcode numbers
prod
prdCtrl
Highlights Functions
 Paperless production list  Display of production drawings
 Ready messages to release capacities and actualization  Entry of rack number and stock location
of the status e.g. for an order  Entry of remakes
Remake messages for fast post-produciton
  Online connection to processing
 Detail display for shapes and processings machines
for error prevention  Synchronising to other ident
 Higher flexibility through real time adaptation  Material management
at production planning  Label printout (switching production /
 Mobile app for production tracking customer label)
and management of racks  Status display

prod

Design and preview of a label

84 85
 analytics
Online service for the visualisation and analysis of production data

With the help of Analytics, it is possible to gain a precise insight into production, identify potential scope for improvement and
derive appropriate measures. Analytics makes data from production available in an appropriate format and facilitates analysis.
Key figures such as overall equipment effectiveness (or OEE) are automatically calculated for both machines and lines and on the
basis of the shift schedule.

Highlights Functions
 Greater transparency in production  Custom dashboard for the trans-
 Identification of improvement potentials parent presentation of produc-
 Analysis of downtimes tion figures in real time
 Breakdown according to products and shapes  OEE dashboard

Visualisation of output key figures per machine

Based on the configurable shift plan, the respective output can be compared over several days and even on an hourly basis in
order to derive appropriate measures.

Calculation of OEE for machines and lines

By combining several machines into lines, the OEE figure can be calculated not only for individual machines but also for entire
lines.

OEE dashboard
Analysis of the causes of problems (alarms, product mix, availability, ...)
If the output does not meet expectations, the causes can be found by analysing alarms that have occurred, the product mix or the
reasons behind individual stoppages in more detail.
86 87
 autofab
Solution for Automatic Sorting Systems

autofab is the heart of the automatic sorting and/or buffering solution. This solution allows online control of a completely
automated glass production process. The system automatically connects to all machines, controls, regulates and supervises
the production processes, and reports the current status of e.g. the sorting systems, etc. With the system it is even possible
to separate cutting from production sequence. This way, glass waste is minimised and is guaranteed an optimum production
sequence on an insulating glass line, a furnace, etc.

Highlights Functions
 Individual production sequncees per machine  Support of loading / unloading Robot
 The operator is informed about the current status  Support of piece rotation during
 Traceability over the whole production sequence furnace bed loading and unloading
 Optimum utilisation of machines, buffers etc.  Automatic calculation of suction cup
 Support of different sorting systems activation for pieces with cut outs
 Control of automatic dynamic cork
applicator (for single glass)
 Support of North Glass Furnace
 Support of hourly movement figures
 Integration with LiSEC Analytics Platform
 Support of washing machine
and scanning in stock area
 Support of 2D data matrix code
marking and reading
 Additional furnace
bed optimization parameters
 Enhanced use of formulas
for configuration
 Enhanced integration of preproduc-
tion pieces into main batches
 Ready messages to be shown
in GPS.autofab overview
 Enhanced integration of capacity
worksteps in the GPS.autofab logic
 Improved shape analysis Toughening Bed Load
 Support of buffer resorting
Sheets are automatically optimised into a toughening bed, taking the furnace criteria into consideration. The furnace is
automatically supplied with the sheets and the recipe data. After the tempering process the scanner and ripple data are
automatically evaluated. Depending on the next processing step (delivery/IG), the individual sheets are automatically transported
from the toughening bed to the correct position. Diverse tempering furnaces and scanning systems can be integrated.

Loading Display
The loading display supports the operator loads the sheets onto the transport into the sorting system. The loading display shows
all relevant information to load the sheets in the sorting system specified sequence, with the correct base edge and glass side.

Traceability over the Whole Production Sequence

The fully automated glass production records every glass sheet. Each production step can be retraced.

Optimum Space Utilisation

The function „Chaotic Sorting“ allows an optimum use of the harp cars. With fully automatic control the production becomes more
efficient and economical.

Sample view of a sorting buffer

88 89
 mon
Break-out display for glass cutting table

mon supports hand by displaying the cutting plans directly at the cutting machine. Widely visible monitors facilitate simultaneous
work, unnecessary printouts are avoided. Storage position information like storage position number, resting edge and further
information are clearly displayed in a paperless way.

Highlights Functions
 Paperless producible  Cutting plan display
 Cutting plan display for standard cutting tables  Display in several modes
 Laminated glass cutting tables  Shape display
 Furnace bed load  Communication with breaking station
 Loading display  Communication with foreign software
 Label printing  Remake message generation

90 91
SERVICE
Machines and systems for flat glass processing are in use for many years,
sometimes even for decades. Ongoing maintenance and optimisation are
essential to keep performance, efficiency and availability at a consistently high
level and to ensure high-quality glass products.
 Services
We offer you worldwide service and the fastest
possible supply of spare parts.
From machine installations to modernization of existing systems, we offer a wide range of services, and stay on your side as a
competent and reliable partner throughout the entire life cycle of your systems. Whether you need a customized training program,
detailed machine inspections, online support, spare parts or upgrades – the LiSEC service team will take care of it for you.

Facts & figures: Service Products

 More 140 service engineers worldwide  Online Support
 Global network with local partners all over the world  Hotline
 Spare part deliveries worldwide within shortest time  Service / Maintenance
 Super-fast problem solving via remote service  Training
 Compentent technical consulting  LONGLiFE
 Spare parts
 Installation
 Repairs

Online Support
Telephone support with direct data connection to your LiSEC machinery for the immediate and targeted diagnosis and correction
of faults and errors.

Machinery
Sunday 10:00 p.m. – Friday 09:00 p.m. (CET)
Phone: +43-7477 405-5701
E-Mail: tbe.service@lisec.com

Emergency contact for urgent issues outside our working hours:

Saturday 6:00 a.m. – 10:00 p.m. (CET)
Sunday 6:00 a.m. – 10:00 p.m. (CET)
Phone: +43-7477 405-5701

Software
Monday 07:45 a.m. – Friday 09:00 p.m. (CET)
Phone: +43-7477 405-5702
E-Mail: support@lisec.com

Emergency contact for urgent issues outside our working hours:

Phone: +43-7477 405-5702

94 95
 Project management

COMPETENT.
Time planning, cost and risk management, communication – a competent project manager is the key to project success. The
LiSEC project management team supports you with highly qualified specialists, who are able to draw on years of experience and
expertise in the flat glass industry.
LiSEC project management begins during the run-up to the project. The project scope and environment are defined using tried
and tested tools and methods. In this way, we enable you to achieve the greatest possible benefit with your resources and our
products.
A detailed project schedule forms the basis for the systematic realisation of the project goals. Problems are identified at an early
point in time and individual solutions are formulated through continuous risk management.

RELIABLE.
As a central point of contact, the project manager coordinates and controls the project, and intervenes quickly and effectively if
deviations from planning arise.
Well-considered documentation and information planning together with regular progress reports ensure that all relevant project
details are fully available to all parties involved without delay, thereby forming the basis for efficient cooperation.

We use proven tools for project realisation:

 LiSEC CRM for management of the work packages, and for your traceable and transparent progress controlling
 Microsoft® Project for project and resource planning, including milestone management
 Group-wide SAP® project management for project controlling
 Microsoft® SharePoint for internal project coordination and version management
 Comprehensive library of standardised document templates

INNOVATIVE.
Our goal is to use technologically leading machinery and systems to realise an optimum economic solution for you, as efficiently and
effectively as possible. Following successful completion of the project, LiSEC Aftersales/Service supports the seamless operation of
your systems.
Our sales team is constantly available to you for the development of new solutions through which to utilise the growth potential
resulting from changes in requirements and framework conditions.

96 97
 COMPETENCE CENTER
GLASTECH
Competence Center for research, production and
training in the field of flat glass processing

The new LiSEC Competence Center for research, production The „GLASTECH“, a LiSEC investment of approximately nine
Facts and figures: and training in the field of flat glass processing was opened million Euros, accommodates the latest LiSEC technologies
in Hausmening at the end of 2015. It aligns completely with for each step of glass processing – from cutting and edge
 Latest LiSEC technologies the LiSEC claim „all.in.one:solutions“. The Competence Center processing to a sophisticated sheet logistics system to the
 70 employees „GLASTECH“ makes LiSEC the only machine manufacturer on production of insulating glass units and laminated safety glass
 Investment: 9 million € since 2015 the market who profitably processes flat glass. This operator including tempering. In the GLASTECH, flat glass is processed
 15 million Euros turnover know-how allows LiSEC to share and therefore fully understand under real life production conditions. The state-of-the-art plants
their customers‘ problems and challenges. and software applications are also used for research, testing
 Glass storage with 96 rack positions
and training.
 2 insulating glass lines
 3 cutting lines for float, laminated and special glass
 1 glass processing line „SplitFin“
 1 laminated glass line
 Two AEROFLAT tempering furnaces
 Automatic sorting/shuttle logistics
 Planned ahead maintenance schedule
 Automatic production planning and machine addressing

98 99
 LISEC Austria GmbH
Peter Lisec Straße 1
A-3353 Seitenstetten
Austria

+43-7477 405-0 Tel

+43-7477 405-40 Fax
Technical/Construction changes reserved. Text and symbol fotos
may show optional equipment. This publication is protected by
sales@lisec.com Mail
03/23

copyright. All rights reserved. The use or reproduction of any

www.lisec.com Web
of its contents, even parts of it or in altered form, is allowed only
with explicit permission of LiSEC.