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ICME and Materials Genome Lab, Prof.

Alankar, 2022

Structural Materials
Phase Transformations, Fe-C System

ME 221
Lecture 14b

Alankar Alankar
alankar.alankar@iitb.ac.in; Ph. 9356
Office: S02, ME Building
Lab: ICME Research Lab
www.me.iitb.ac.in/~alankar

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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

Fe-Fe3C Phase Diagram

δ ferrite = BCC
α ferrite = BCC
ϒ austenite = FCC
cementite=Orthorhombic

Callister, Fig. 9.24, pg. 290


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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

Various Phases in Fe-Fe3C System


The austenite, or ϒ phase of iron, when alloyed with carbon alone, is not stable
below 7270C (13410F). The maximum solubility of carbon in austenite, 2.14 wt%,
occurs at 11470C (20970F). This solubility is approximately 100 times greater than
the maximum for BCC ferrite, since the FCC interstitial positions are larger and,
therefore, the strains imposed on the surrounding iron atoms are much lower.

The δ ferrite is virtually the same as a ferrite, except for the range of
temperatures over which each exists. Since the δ ferrite is stable only at relatively
high temperatures, it is of no technological importance and is not discussed
further.

Cementite is very hard and brittle; the strength of some steels is greatly enhanced
by its presence. Cementite is only metastable; that is, it will remain as a
compound indefinitely at room temperature. However, if heated to between
6500C and 7000C (1200 and 13000F) for several years, it will gradually change or
transform into α iron and carbon, in the form of graphite, which will remain upon
subsequent cooling to room temperature.
Callister, Fig. 9.24, pg. 290
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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

Quick Facts: Fe-Fe3C Phase Diagram


δ ferrite = BCC
α ferrite = BCC
1. The composition axis extends only to 6.70 wt% C. ϒ austenite = FCC
2. At this concentration the intermediate compound iron-carbide, or cementite (Fe3C),
is present 100 %, which is represented by a vertical line on the phase diagram.
3. The iron–carbon system may be divided into two parts: an iron-rich portion and the
other (not shown) for compositions between 6.70 and 100 wt% C (pure graphite).
4. In practice, all steels and cast irons have carbon contents less than 6.70 wt% C;
therefore, we consider only the Fe-Fe3C system.
5. More appropriately called the Fe–Fe3C phase diagram, since Fe3C is now considered
to be a component.
6. Convention and convenience dictate that composition still be expressed in “wt% C”
rather than “wt% Fe3C”; 6.70 wt% C corresponds to 100 wt% Fe3C.
7. Carbon is an interstitial impurity in iron and forms a solid solution with each of α and
δ ferrites, and also with ϒ (austenite), as indicated by the α, δ, and ϒ single- phase
fields.
8. In the BCC α ferrite, only small concentrations of carbon are soluble; the maximum
solubility is 0.022 wt% at 7270C (13410F). The limited solubility is explained by the
shape and size of the BCC interstitial positions, which make it difficult to
accommodate the carbon atoms. Even though present in relatively low
concentrations, carbon significantly influences the mechanical properties of ferrite.
Callister, pg. 291 4
ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

Peritectic, Eutectic and Eutectoid reactions in Fe-Fe3C Phase Diagram


δ ferrite = BCC
L+δ =γ α ferrite = BCC
ϒ austenite = FCC
Peritectic Reaction
(1493 C), heating and cooling both

Eutectic Reaction at 0.76 wt. %.

Eutectoid Reaction at 0.76 wt. %

Callister, Fig. 9.24, pg. 290


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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

Eutectoid Reaction in Steel

Schematic
representation of the
formation of pearlite
from austenite;
direction of carbon
diffusion indicated by
arrows.

Callister, Fig. 9.25, pg. 291


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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

Microstructure Evolution around Eutectoid Reaction


As it is cooled from within the austenite phase
region to below the eutectoid temperature.
Proeutectoid ferrite
since this was present
before eutectoid
Pearlite reaction

Photomicrograph of a 0.38 wt% C steel having a microstructure


consisting of pearlite and proeutectoid ferrite

Callister, Fig. 9.30, pg. 296 Callister, Fig. 9.29, pg. 295
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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

Determination of various phases in Hypo-Eutectoid region

Hypo-Eutectoid region is the one that


is before Eutectoid point.

Fraction of pearlite:

Fraction of proeutectoid α

100 %
pearlite
Callister, Fig. 9.31, pg. 297

Callister, Fig. 9.31, pg. 297

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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

Determination of various phases in Hyper-Eutectoid region

Hyper-Eutectoid region is the one that


is after Eutectoid point.

Fraction of pearlite:

Fraction of proeutectoid Fe3C

Callister, Fig. 9.31, pg. 297

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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

Proeutectoid Cementite in Hypereutectoid Alloys


Schematic representations of the microstructures for an iron–
carbon alloy of hypereutectoid composition (containing more than
0.76 wt% C) as it is cooled from within the austenite phase region
to below the eutectoid temperature.

Proeutectoid
cementite

Pearlite

Photomicrograph of a 1.4 wt% C steel having a microstructure


consisting of a white proeutectoid cementite network surrounding
the pearlite colonies. (Copyright 1971 by United States Steel
Corporation.)

Callister, Fig. 9.30, pg. 296 Callister, Fig. 9.32, pg. 298
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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

Example Problem

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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

Effect of Pearlite on Mechanical Behavior

Callister, Fig. 9.35, pg. 302


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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

Transformation into ‘Martensite’ by Rapid Cooling


These atoms were earlier part
of the fcc lattice. Due to
quenching, atoms reconfigure
themselves to make Body
C
Centered Tetragonal (BCT) cell.
atom

Which cell has more space for


interstitial ? It is fcc, not bcc !
Remember the the Fe-Fe3C
phase diagram. Thus, BCT
lattice is strained. Phase with
Transformation by Rotation due to rapid quenching
BCT structure is called
Martensite.
Notes from U. of Tennessee

x represents a possible position of C atom.

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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2022

Summary of Transformations of Austenite

M.J. Peet, in Structural Alloys for Power Plants, 2014

• Pearlite has lamellar structure.


• Bainite has coarse, plate (needle), feathery structure.
• Martensite has sharp needle shape structure.

Solid lines are diffusional transformation and dashed is diffusionless transformation.


Notes from U. of Tennessee
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ICME and Materials Genome Lab, Prof. Alankar, 2022
ICME and Materials Genome Lab, Prof. Alankar, 2020

The End

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ICME and Materials Genome Lab, Prof. Alankar, 2020

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