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DETC2014-35073
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Figure 1 (a) A BASIC UNIT OF THE WATERBOMB PATTERN, AND (b) COMBINATION OF THE BASIC UNITS.
material deformation has to be considered in the building of By repeating the basic unit in Fig. 1(a) in the vertical and
cylinder models out of the pattern, which is not trivial in spite horizontal directions, a pattern shown in Fig. 1(b) can be
of the existence of various powerful numerical structural formed. Note that the basic units in adjacent layers are shifted
modelling tools such as ABAQUS. To overcome this difficulty, by half a unit from each other, highlighted by the red bold lines
we have conducted a geometrical analysis of the cylinders in Fig. 1(b). The total numbers of the basic units in the vertical
formed from the waterbomb pattern and found that if a suitable and horizontal directions are denoted as m and n, respectively.
geometry of the pattern is selected, there exist particular If a piece of paper is folded following the pattern in Fig. 1(b)
configurations for cylinders made from the pattern, at which and the two vertical edges are joined together, a cylinder as
those cylinders can be rigidly assembled out of the pattern and shown in Fig. 2 can be formed.
have a uniform radius. In other words, the pattern can be
perfectly connected together to form a cylinder without
distortion. The significance of those particular configurations is
that they can be used as the initial configuration of the cylinders
when they are constructed and as the initial configuration of
cylinders in a numerical simulation. Furthermore, we have also
discovered that, contrary to the common belief, certain
cylinders made from the waterbomb pattern are actually
mechanisms within a limited range, i.e., they can alter their
shape in a manner that is deformation–free. It is important to
note that the analysis presented in this paper is purely
geometrical and material thickness is not considered.
The layout of the paper is as follows. A description of the
waterbomb pattern and its basic unit is presented in details in
Section 2. Following in Section 3 the geometry of cylinders
made from the pattern are analyzed and the conditions for a
cylinder of a uniform radius to be rigidly assembled without
distortion are established. A folding path through which such a
cylinder can be folded rigidly out of a sheet of material is
described in Section 4. Then in Section 5 the deformation-free
motions of certain cylinders from a rigidly assembled Figure 2 A CYLINDER MADE FROM WATERBOMB PATTERN.
configuration is presented. Finally is the conclusion in Section 6
which ends the paper.
Four independent parameters define the pattern, i.e., width
GEOMETRY OF THE WATERBOMB PATTERN and length of the basic unit 2a and 2b, and the number of basic
A basic waterbomb pattern is presented in Fig. 1, in which units in the longitudinal (vertical) direction m and
the solid and dashed lines represent mountain and valley circumferential (horizontal) direction n. If we assume that when
creases, respectively. The pattern comprises of four diagonal a cylinder is assembled out of the pattern, each basic unit in one
valley creases and two co-linear mountain ones which meet at circumferential layer of the cylinder is folded to an identical
one vertex, forming symmetry both vertically and horizontally. final configuration, a circular cylinder would be obtained, and
Figure 3 TWO BASIC UNITS OF THE WATERBOMB PATTERN IN THE (A) DEVELOPED, AND (B) FOLDED CONFIGURATIONS.
With the parameters defined above, the coordinates of A, ck 2 tan 3 θ + k 2 tan 2 θ + c(k 2 + 1) tan θ + ( k 2 − 1) = 0 , (7)
C, D, E, and G in the cylindrical coordinate system (ρ, φ, z) can
be easily obtained, see Table 1. Then using lBA = a , lBD = b and in which
pattern symmetry, the coordinates of B and F can also be ψ π
obtained as shown in Table 1, in which c = − tan = − tan . (8)
2 2n
k =b/a. (4)
Since n ≥ 3
Coordinates
Points
ρ φ z
A r 0 0
C r 2ψ 0
D r cosψ − a cos θ ψ -b
E r 0 -2b
G r 2ψ -2b
4k 2
J r 0 − b
k + cos 2 θ
2
4k 2 + 2 cos 2 θ
K r ψ − b
k 2 + cos 2 θ
4k 2
L r 2ψ − b
k + cos 2 θ
2
3 ∆ = 1 − 8 tan 2
π
. (11)
− ≤ c < 0. (9)
3 2n
If there are solutions of θ from Eq. (7), the coordinates of The discriminant must be greater or equal to zero for
H, I, J, K, L can also be worked out by making use of pattern Eq. (10) to have real roots. When n ≥ 5 , ∆ > 0 , and there are
symmetry, which are listed in Table 1. two real roots for Eq.(10). If both roots satisfy ψ ≤ θ ≤ π / 2 ,
this means that there are two configurations at which a cylinder
When k = 1 of a uniform radius can be rigidly assembled out of the pattern.
When k = 1, i.e., a = b and the basic unit is square, Eq. (7) Consider an example with n = 6 . Two values of θ, 0.5753
reduces to the following quadratic equation with one unknown and 1.2572, can be obtained by solving Eq. (10). And the
tan θ. coordinates of the points for the corresponding cylinder in each
case are listed in Table 2.
c tan 2 θ + tan θ + 2c = 0 . (10)
When k ≠ 1
Substituting Eq. (8) into Eq. (10), the discriminant of Eq. (10) is When k ≠ 1, i.e., a ≠ b and the basic unit is rectangular,
Eq. (7) is a cubic equation with one unknown tan θ. The
discriminant of Eq. (7) is
Coordinates
Points θ = 0.5753 θ = 1.2572
ρ φ z ρ φ z
A 1.0881a 0 0 1.9023a 0 0
B 1.0881a π/6 -0.8263a 1.9023a π/6 -0.1740a
C 1.0881a π/3 0 1.9023a π/3 0
D 0.1033a π/6 -a 1.3388a π/6 -a
E 1.0881a 0 -2a 1.9023a 0 -2a
F 1.0881a π/6 -1.1737a 1.9023a π/6 -1.8260a
G 1.0881a π/3 -2a 1.9023a π/3 -2a
H 0.1033a 0 -2.1737a 1.3388a 0 -2.8260a
I 0.1033a π/3 -2.1737a 1.3388a π/3 -2.8260a
J 1.0881a 0 -2.3474a 1.9023a 0 -3.6520a
K 1.0881a π/6 -3.1737a 1.9023a π/6 -3.8260a
L 1.0881a π/3 -2.3474a 1.9023a π/3 -3.6520a
0.6
ψ=π/6
0.5
ψ ' (rad)
0.4
0.3
0.2
0.1
0
1.25 1.3 1.35 1.4 1.45 1.5 1.55 1.6
θ (rad)
ψ' tan θ
tan = . (16)
2 tan 2 θ + 2
Coordinates
Points θ =π /6 θ =π /3
ρ φ z ρ φ z
A a 0 0 1.7321a 0 0
B 0.9897a π/6 -0.8571a 1.8000a π/6 -0. 4000a
C a π/3 0 1.7321a π/3 0
D 0 π/6 -a a π/6 -a
E a 0 -2a 1.7321a 0 -2a
F 0.9897a π/6 -1.1429a 1.8000a π/6 -1.6000a
G a π/3 -2a 1.7321a π/3 -2a
H 0.0136a 0 -2.1644a 0.8140a 0 -2.3970a
I 0.0136a π/3 -2.1644a 0.8140a π/3 -2.3970a
J 1.0050a 0 -2.2936a 1.6080a 0 -3.0030a
K 1.0334a π/6 -3.1423a 1.4000a π/6 -3.5600a
L 1.0050a π/3 -2.2936a 1.6080a π/3 -3.0030a
Now whether the cylinder is a mechanism or not hinges on • Cylinders made from the waterbomb pattern are generally
whether we can find the coordinates of H, I, J, K and L from not rigidly foldable, but there exist particular
Eq. (17). configurations at which a cylinder of a uniform radius can
Equation (17) can be solved numerically. All the be rigidly assembled out of the pattern without distortion,
coordinates can be obtained within the range π / 6 ≤ θ < π / 2 . provided that a suitable pattern geometry is selected.
This indicates that the cylinder, starting from a rigidly • The ranges of geometric parameters within which those
assembled configuration, say θ = 0.5753 , can both expand and particular configurations exist have been obtained.
collapse radially deformation-free. Two sets of coordinates • In the case that a particular rigidly assembled configuration
calculated from Eq. (17), corresponding to θ = π / 6 and exists for a pattern, a folding path exists along which the
θ = π / 3 , respectively, are listed in Table 3. It can been seen pattern can be folded from a flat sheet to a cylinder of a
that when θ = π / 6 , ρK > ρ F , i.e., the ends of the cylinder uniform radius and remain rigid at all time.
• Certain cylinders made from the waterbomb pattern are
has a radius greater than that in the middle. When θ = π / 3 ,
actually mechanisms within a limited range, i.e., they can
ρK < ρF , i.e., the ends of the cylinder has a radius smaller than alter their shape in a manner that is deformation–free.
that in the middle. This work provide a way of assembling a cylinder rigidly
This cylinder constructed from the waterbomb pattern out a waterbomb pattern without causing any material
ceases to be a mechanism when any pair of adjacent rigid deformation, or identifying a deformation-free starting
panels collides with each other. We are still in the process of configuration for a cylinder made from the waterbomb pattern
determining the motion limit of this mechanism in our on-going in a numerical analysis, which makes setting up a numerical
research. simulation convenient and straightforward. In the next step, an
When m > 3 , the motion of the cylinder becomes more extensive numerical simulation of cylinders made out of water
complicated, which would warrant further investigation. bomb patterns will be conducted to investigate the relationship
between pattern geometry, including wall thickness which is
CONCLUSION ignored in the current study, and the motion and deformation
We have conducted a geometrical analysis of the properties of those cylinders, which could provide a guidance
waterbomb pattern in this paper to establish the conditions of for engineering applications of those cylinders. Moreover, the
assembling a cylinder of a uniform radius through rigidly geometry of the cylinders made from the waterbomb pattern
folding the waterbomb pattern. The main conclusions drawn when the condition for a cylinder of a uniform radius is not
from the study are as follows:
ACKNOWLEDGMENTS
The authors are grateful for the financial support provided
by the Air Force Office of Scientific Research (R&D project
134028).
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