Some dust created by power sanding, sawing, grinding, drilling and other

construction activities contains chemicals known to cause cancer, birth defects or

other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints,

Crystalline silica from bricks and cement and other
masonry products, and
Aresenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well ventilat-
ed area and work with approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic particles.

Keep this manual so you can refer to it at any time. This manual is to be considered a
permanent part of the 360-35H Wall Saw and should therefore remain with the machine if
resold.
 A Few Words About Safety

The safe operation of mechanical equipment is a partnership between the manufacturer

and the person who operates it. At Dimas we take this partnership very serious by designing our
equipment to be the safest and the most reliable equipment available to do the job. To insure
that both the performance and safety features of the equipment do the job, we work closely
with our partners to develop and implement strong maintenance and operator training pro-
grams. From design, to manufacture, to operation, to maintenance, it truly is the partnership
that keeps the equipment running smoothly, efficiently and most importantly, safely. Our equip-
ment comes with a comprehensive manual that covers operation, maintenance, parts and safe-
ty instruction specific to the tool. Always read and fully understand all of the safety instructions
given in the manual before operating the equipment.

Safety messages - A safety message informs you about potential hazards that could hurt
you or others. Each safety message is preceded by one of the following three words: Danger,
Warning or Caution.

DANGER
You WILL be KILLED or SERIOUSLY INJURED if you don’t follow instructions.

WARNING
You CAN be KILLED or SERIOUSLY INJURED if you don’t follow instructions.

CAUTION
You CAN be INJURED if you don’t follow instructions.

Additional information as to the nature of the hazard is provided by the following hazards
symbols which appear throughout the manual in conjunction with safety message alert symbols.
 360-35H WALL SAW SAFETY INSTRUCTIONS

CAUTION
Do not operate the saw until all sections of the manual have been read and fully
understood.

CAUTION
Make sure that the safety stops are at each end of the track to prevent the saw from
running off the track.

CAUTION
The motor must be connected to the power supply to produce clockwise rotation of the
blade shaft when facing the shaft.

WARNING
Operating saw blades at rotational speeds greater than those recommended by the
manufacture can cause blade damage and possibly subsequent injury.

WARNING
Improper use of the wall saw system or improper machine alterations may be extremely
dangerous.

All of the above are duplicated throughout the manual in their respective sections.
Contents of Carton *

1. 360-35H Wall Saw

2. Owners Manual
3. Tool Kit
4. 40” Track
5. 90” Track
6. Track Brackets - 5 ea.
7. 30” Blade Guard

* Contents will vary with special orders.

Unpacking

This machine was inspected and operated before shipment and should not require any
additional adjustment prior to its initial use. However, in the unlikely event of damage during
shipment, the operator is advised to check out the machine by following the instructions of this
manual in operating each of the equipment subsystems.

Uncrate the equipment carefully to prevent damage. Follow the instructions contained in this
manual for the assembly and installation of any component parts which may have been moved
for shipping purposes.

Check each item making certain that all items are accounted for and in good visual condition
before discarding any packing materials. If there are any damaged or missing parts call
customer service on our toll free number: 1-800-845-1312.
 THESE SAFETY INSTRUCTIONS MUST BE OBSERVED

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH

1. Make sure track is securely attached to the track mounting brackets and that the brackets
are securely anchored to the surface to be cut.

2. Inspect the complete saw including the roller assembly for damage or improper
functioning before applying the saw to the track.

3. The saw blade should be inspected at least twice a day for excessive core wear, core cracks
and arbor damage. Blades exhibiting any of these signs MUST be immediately replaced.

4. To mount blade, clean the arbor and blade flanges, inspect them for damage and fit blade
properly on the arbor between inner and outer flanges, tightening nut or bolt securely.

5. Follow the blade manufacturer’s safety recommendations for operating speeds and blade
coolant requirements.

6. Install and lock the blade guard in place before starting the blade drive motor. NEVER
attempt to saw without a blade guard.

7. Wear approved safety glasses, hearing protection, safety hat, gloves, rubber safety boots
and dust respirator. Continued contact with concrete slurry can cause serious skin
irritation.

8. Always position the blade guard so that it is between your body and the rotating blade.

9. Use track safety stops at each end of the track.

10. Connect the motor to the hydraulic power supply so the blade shaft turns in a clockwise
direction (facing the shaft).

11. Set up a work zone around the wall saw area, bordered with yellow ‘CAUTION’ tape, to
prevent encroachment of bystanders into the area.

12. Refer to Instruction Manual for detailed safety information. If manual is not available and
for ANSI B7.1 or wall saw safety booklets call 800-845-1312.

SPECIAL PRECAUTIONS
This saw is a precision instrument which will give many hours of satisfactory performance
and ensure long blade life if operated and maintained properly. The following actions should be
carefully avoided as they can place unusually high inertial or impact loads on the blade and
travel gear trains and on the cutting depth worm gear possibly resulting in damage or failure.

1. Abruptly jamming the blade when it is running at high rpm.

2. Traversing the saw rapidly with the blade in the cut and jamming the blade against either
end of the cut.

3. Cranking the blade into or out of the cut too fast.

4. Rough handling the saw and/or dropping it on the pivoting gearbox.

5. Operation with higher than recommended input flows and pressures to the wall saw.

6. Should a blade become wedged in a cut, do not attempt to unjam the blade by using the
manual travel or depth-of-cut controls. Damage to the gears may result. Remove the
saw from the blade and use other means to extract the blade.

Inexperienced operators must be fully trained in all facets of wall sawing operations before being
allowed to work without direct supervision. This instruction must include formal training in
anchor manufacturer’s recommended procedure for proper anchor installation.

OPERATION
MOUNTING
1. Mount track brackets onto surface to be cut using 1/2” size expansion anchors. Torque
down the mounting nut (or bolt) to make sure the anchor has good holding strength and
will not pull out.

2. If the anchor pulls out when being torqued down or when mounting on brick, block or
hollow precast walls it may be necessary to “thru-bolt” with a piece of ”all-thread” and a
large backing plate installed on the opposite side of the wall (Figure 1).

3. Use of 3 track brackets is required when using large diameter blades on 90” (2.3) and 120”
(3.1m) long tracks, when operating 35H and 1500H series wall saws, when mounting any
saw on 120” (3.1m) long tracks and when heavy cutting conditions are encountered
(extremely hard aggregate, high steel concentrations).

4. Leveling screws should be utilized in all mounting to help ensure the track brackets remain
stable throughout the cutting operation.

Figure 1 Figure 1A
CUTTING
1. To help minimize blade deflection and thus provide straighter cutlines, all wall sawing
should be done using a step-cutting procedure:
a. Start with 24” diameter blade (18” diameter in hard cutting conditions).
b. First pass - 1 to 2” deep, trailing the saw arm.
c. Subsequent passes - 3 to 4” deep.
d. Step up blade diameter in 6” increments - 24”, 30”, 36” etc.
e. Smaller diameter blades MUST cut sufficient width for clearance for larger
diameter blades.

2. On application requiring a bottom horizontal cut, this cut should be made first so as to
prevent the weight of the slab from pinching the saw blade.

3. As the opening is being cut; wide, shallow-tapered wedges must be installed from both
sides of the wall to restrain the slab being cut. On applications where this is not feasible
(end pieces being removed or opening being cut in multiple sections), each slab must be
tied into the supporting wall by cross bars and anchors (Figure 1A).

4. When making the final cut on the opening, it is preferable to mount the saw on the
surrounding wall area. If one or all of the track brackets must be mounted on the open-
ing, the opening must be restrained by cross bars and anchors to tie it into the surround-
ing wall areas.

5. When removing the restraining bars or wedges, it must be noted that a 6” thick slab will
tilt out of the opening without interference with the surrounding wall. A 9” thick slab
will have a slight interference and may jam in the opening or it may tilt right out. A 12”
thick slab must be moved horizontally prior to tilting out in order to clear the surround-
ing wall.

6. Concrete weighs approximately 150 pounds per cubic foot. For example, a 3’x7’ door
opening in 12” thick concrete weighs 3,150 pounds. Proper and safe rigging techniques
must be observed when handling the slabs.

OPERATING
1. Refer to operating sections of wall saw manual and power supply manual for description,
function and operation of controls before attempting to operate wall saw.

2. Saw blades must be rotated at the correct rpm. Refer to blade manufacture specifications
for correct speeds.

3. On hydraulic wall saws, it is recommended that the optional larger displacement blade
motor be used to reduce the rpm for larger diameter blades.

4. When removing blade guard or blade guard front section, blade rotation must be stopped
prior to releasing latch and removing.

5. Always use a flush cut style guard only when flush cutting.
6. Maximum recommended blade diameters are as follows:
Standard Blade Shaft - 54” Diameter x .210 Wide
Flush-Cut Attachment - 42” Diameter x .210 Wide
Extended Blade Shaft - 36” Diameter x .187 Wide (two blades - spaced)
- 18” Diameter x .187 Wide (four blades - stacked)

MAINTENANCE
1. Maintain correct roller adjustment. This will ensure proper support and alignment for the
sawing operation.

2. Frequent checks on the integrity of the saw carriage are necesssary for safe operation.
These should included blade shaft, gearbox attachment guard support, drive
mechanisms and carriage body.

GENERAL INSTRUCTIONS

This instruction manual describes the operating procedures, care, maintenance, adjust-
ments and safety precautions for proper use of this machine. This equipment is intended for
industrial applications by experienced operators. It is to be operated in accordance with applica-
ble federal, state and local codes or regulations pertaining to safety, air pollution, noise, etc.

WARNING
IMPROPER USE OF THIS EQUIPMENT OR IMPROPER MACHINE ALTERATIONS MAY BE
EXTREMELY DANGEROUS.

The operator is cautioned against using this machine before having read and fully under-
stood the instructions presented in this manual and in the original manufacturer’s instructions
provided separately.

USER RESPONSIBILITIES
It is the operator’s responsibility to use this machine under safe working conditions and to
be fully aware of requirements for operator safety and safety of co-workers, observers and
public at large. The operator must be aware of machine’s capabilities and limitations and follow
the safety precautions in each section of this manual. Periodic maintenance is required, in
accordance with instructions herein, to promote safe and reliable operations.
Care is to be taken by the operator to see that all of the safety features furnished with the
machine are properly installed and operational.
It is the responsibility of the operator to provide a safe working environment and to
follow proper safety procedures when operating this equipment. Operators must use approved
ear protection, safety hat, eye protectors, gloves, safety shoes and any other personal protective
equipment required for compliance with standard safety practices or federal, state and local
codes and regulations.
UNCRATING AND ASSEMBLY
This machine was inspected and operated before shipment and should not require any
additional adjustments prior to its initial use. However, in the unlikely event of damage during
shipment, the operator is advised to check out the machine by following the instructions of this
manual in operating each of the equipment subsystems.
Uncrate the equipment carefully to prevent damage. Follow the instructions contained in
this manual for assembly and installation of any component parts which may have been removed
for shipping purposes.

HYDRAULIC MOTOR OPERATION

Oil for use with the hydraulic motor should be a high quality anti-wear petroleum based
hydraulic oil. The oil must be kept free of contamination to avoid damage to the system
components. A 10 micron filter on the return line is recommended. Suggested maximum
temperature of hydraulic fluid at the motor inlet is 140°F; maximum allowable temperature is
180°F. Maximum permissible pressure at the inlet is 2500 psi. Pressure at the outlet port of the
blade drive motor must not exceed 225 psi and fluid flow to the motor should not be greater
than 25 gpm (1500 rpm). The hydraulic motor should not be used for positive braking. Minimum
blade speed for continuous operation is 500 rpm.

CAUTION
THE MOTOR MUST BE CONNECTED TO THE POWER SUPPLY TO PRODUCE CLOCKWISE
ROTATION OF THE BLADE SHAFT WHEN FACING THE SHAFT.

WARNING
IMPROPER USE OF THE WALL SAW SYSTEM OR IMPROPER MACHINE ALTERATIONS MAY
BE EXTREMELY DANGEROUS.

360-35H WALL SAW

SUGGESTED BLADE SPEEDS AND FLOW REQUIREMENTS

Blade Suggested GPM Required (No Load) GPM Required (No Load)
Diameter RPM 3.8 CIR Cross 5.2 CIR Cross

24” 1300 -1500 22 - 25

30” 1300 -1500 22 - 25
36” 1300 (1100) 22 (25)
42” 900 - 1000 15 - 17 21 - 23
48” 800 - 900 13 - 15 18 - 23
54” 650 - 750 11 - 13 15 - 17
 WARNING
OPERATING SAW BLADES AT ROTATIONAL SPEEDS GREATER THAN THOSE
RECOMMENDED BY THE MANUFACTURER CAN CAUSE BLADE DAMAGE AND POSSIBLY
SUBSEQUENT INJURY.

CAUTION
PRIOR TO OPERATION OF THIS MACHINE THE OPERATOR MUST DETERMINE THE
EXISTENCE AND LOCATION OF SUBSURFACE HAZARDS (ELECTRICAL, GAS, TELEPHONE,
WATER, VOIDS) WHICH MAY CAUSE PERSONAL INJURY OR EQUIPMENT DAMAGE.

OPERATING INSTRUCTIONS
MOUNTING TRACK ON WALL (Figure 2)
1. Test drill several small holes to 7/8” penetration on each cut line if steel reinforcing bar is
present in the wall to make sure that a bar does not lie in the plane of the cut. If this
occurs, the cut lines should be moved to ensure that the blade does not cut the bars
longitudinally.

2. Set minimum 1/2” size anchors approximately 8-1/2” form the cut line. The
distance between anchors will depend on the track length selected. Use 2 or 3 anchors for
single length of track. The choice of distance between anchors allows the track to be
moved longitudinally on the wall without disturbing track mounting bracket. If intercon-
necting 2 tracks, use a minimum of three mounting brackts, with one interlocking the
tracks as shown in Figure 2. Set appropriate number of anchors.

3. Install the track mounting brackets (1) (Refer to Figure 3 for Item number positions) on the
anchors with bolts so that the bracket edge is 5-1/2” from the cut line (Figure 2). Do not
tighten down. (If preferred, install the brackets on the track and attach the assembly to
the anchors).

4. Level the brackets with the leveling screws (2) so that the tops of the brackets are
parallel with the plane of the wall.

5. Secure the track (3) to the brackets with T-washers (4) and capscrews (5). Gear rack MUST
be to the side of the track nearest the cut line.

CAUTION
MAKE SURE THAT THE SAFETY STOPS (6) ARE AT EACH END OF THE TRACK TO PREVENT
THE SAW FROM RUNNING OFF THE TRACK.

6. Check to make sure the track is parallel to the wall and the cut line and that it does not
have bends or twists. Tighten the anchor bolts. When using 2 interconnecting tracks,
make sure the tracks are aligned properly.
MOUNTING SAW ON TRACK
1. Push retention rollers (8) outward to the release position. This allows the saw to be placed
on the track with no interference.

2. Place saw at any location on track. Make sure that the pinion gear meshes properly with
the track rack (7) and that the saw is down firmly on the track. Then push retention rollers
inward to the lock position.

3. Turn the blade depth control (10) with the speed socket wrench to rotate the gearbox
(11) so that the blade flanges (12) are near the cut line.

4. Check the position of the flanges with respect to the cut line and adjust the track
mounting brackets laterally if necessary.

5. Connect the power supply to the saw.

6. Move the saw on the track to the desired location by turning the manual traverse
control (16) with the speed socket wrench or traverse using power travel.

7. Rotate the gearbox to provide clearance and install the blade, outside blade flange, blade
shaft nut (13) and safety capscrew (14).

CAUTION
THE SAFETY CAPSCREW IS INSTALLED ON THE BLADE SHAFT TO PREVENT THE SAW
BLADE FROM COMING OFF THE SHAFT IF THE SHAFT SHOULD COME TO A SUDDEN STOP.
FAILURE TO INSTALL THE SAFETY CAPSCREW COULD RESULT IN INJURY.

8. Install and lock the blade guard on the mounting post (15) and connect the water supply
hose to the blade guard spray bar fitting.

CAUTION
DO NOT OPERATE THE SAW UNTIL ALL SECTIONS OF THE MANUAL HAVE BEEN READ AND
FULLY UNDERSTOOD.

OPERATING SAW (H/M MODEL)

1. Initiate hydraulic fluid to the blade drive motor and adjust the flow rate to provide the
desired blade rpm.

2. Turn on the water to the blade, 3 gpm.

3. Turn the blade depth control to lower the blade slowly into the wall to the desired depth.

4. Retract the feed lock and turn the manual feed (traverse) control at a rate to produce
the desired cutting speed.

5. When the end of the cut is reached, stop the blade motor.
Safety Stop Anchor Center Lines

5-1/2” 35 Hyd Saw Figure 2 8-1/2” 35 Hyd. Saw

5-1/4” 10 Hyd and Air Saw Layout For Mounting Track 8-1/4” 10 Hyd. and Air Saw

Figure 3
Operating Features
 Remark: Do not abruptly shut off hydraulic flow to the blade motor. It is recommended
that the blade motor is shut off or slowed down with the blade in the cut to reduce blade
free wheeling. This can help reduce motor wear.

OPERATING SAW (H/P MODEL)

1. Turn the feed pressure control knob to the maximum counterclockwise position.

2. Place the power traverse direction control lever in the center position (neutral).

3. Make sure the blade on/off control valve is closed.

4. Activate hydraulic power supply system.

5. Turn on the water to the blade (at least 3 GPM).

6. Slowly open the blade control and adjust the flow rate to obtain the desired blade rpm.

7. Turn the blade depth control to lower the blade slowly into the wall to the desired
depth.

8. Push the direction control handle in the direction the cut is to be made.

9. Turn the feed pressure control clockwise to increase pressure to the feed motor, thereby
increasing blade thrust.

10. On vertical cuts with the saw traveling in the up direction, it may be necessary to insert the
speed wrench on the manual feed hex and momentarily assist saw in starting to travel.

11. Adjust the feed pressure control so that the blade motor is loaded but running
smoothly.

12. When the end of the cut is reached, return the direction control to neutral and slowly
close the blade on/off control valve.

MAINTENANCE INSTRUCTIONS
ROLLER LUBRICATION
It is important to clean and lubricate this precision machine at the end of EACH day of
sawing. Refer to Figure 3 for lubrication points.
Use grease gun adapter (injector needle) provided to lubricated the 10 rollers (8, 21, 23)
with grease. Apply penetrant/lubricant to the retention roller sliding sleeves (8) to repel water
and maintain smooth operation.

PIVOTING GEARBOX (Figure 3)

To check oil level, place the saw carriage on a horizontal surface and rotate the warm gear-
box up to a vertical position. Allow 45 minutes for the oil to drain down toward the oil plug.
Then rotate the gearbox counterclockwise to align the punchmark (19) on the flange with the
punchmark on the carriage body (19). In this position the oil should be level with the filler plug
opening (20).
 After each 100 hours of operation, drain the oil and refill with 50cc (2 oz) of SAE 10W-30
oil. On new wall saws, change oil after first 50 hours of operation.

Remark: An excessive amount of lubricant in the gearbox will result in increase heat
generation and reduction in power the blade shaft.

Periodically inspect the gearbox for excessive play. Excessive movement in the direction of
rotation is evidence of worm/worm gear wear or looseness. Movement of the gearbox in and
out from the carriage body indicates a malfunction in the support of the gearbox and should be
rectified immediately. Play at the blade shaft is evidence of worn bearings or shaft. Contact the
factory for assistance if required.

INSTALLATION - GUIDE BLOCKS & ROLLERS

Install guide block assembly in the sequence shown on the motor side of the wall saw
carriage as indicated in Figure 7. Install lower roller assembly in all four lower bores in
sequence as shown in Figure 7.

ADJUSTMENT - GUIDE BLOCK (Figure 5)

1. Set wall saw track on track brackets clamped to a workbench and place wall saw on track.

2. Loosen setscrew indicated ‘A’.

3. Insert .002 or .003 feeler gauge between guide block and track as indicated by ‘B’.

4. Using a 1/2” open end wrench ‘C’ placed on the flats on the guide block shaft, rotate the
wrench outward to bring the guide block just in contact with the gauge that is inserted
between the guide block and the track. Do not force the guide block against the track.

5. Tighten setscrew ‘A’ while holding guide block in position with the wrench.

ADJUSTMENT - LOWER ROLLER (Figure 5)

1. Set wall saw track on track brackets clamped to a workbench and place wall saw on track.

2. Loosen setscrews indicated ‘D’ using a 5/32” hex key wrench.

3. Insert .002 or .003 feeler gauge between lower roller and track.

4. Rotate the bushing ‘E’ (using 1-1/2” wrench ‘F’ if necessary) so that the indicator dot ‘G’
moves toward the track, bringing the roller just in contact with the feeler gauge that is
inserted between the roller and the track. Do not force the roller against the track.

5. Tighten setscrew ‘D’ while holding roller in position with the wrench.

Remark:
Do not rotate bushing ‘E’ so that indicator dot ‘G’ moves past vertical.
 Figure 5
Guide Block and Roller Adjustment Procedure

CARRIAGE DRIVE ASSEMBLIES (Figure 6)

Every 800 hours (or yearly), lubricate the depth control worm drive and the travel worm
drive with bearing grease. Disassemble the blade depth control assembly (1), bearing housing
(2), manual travel assembly (3) and the travel transfer 3
assemblies (4) as described in the following section. 1 4
Repack the Timken roller bearings and coat all gears
with grease. Check condition of worm shaft ball bear- 2
ings and repla ce as necessary.
If the wall saw is equipped with power travel,
disassemble the hydraulic feed motor and travel idler
gear assemblies, inspect bearings and coat with grease.

TRAVEL FINAL DRIVE ASSEMBLIES 4

After each 100 hours, disassemble the rack 4
pinion gear and spur gear assemblies. Thoroughly
clean all parts and replace any worn components.
Repack with bearing grease and reassemble.
Figure 6
BLADE GUARD MOUNTING ASSEMBLY
Every 200 hours, disassemble the blade guard mounting clamp from the pivoting gearbox.
Thoroughly clean all parts and inspect for wear. Replace as necessary. Coat the blade guard
bracket and clamp with a light penetrating oil and reassemble.
WALL SAW TRACK
On a weekly basis clean the track and track bracket assemblies. Wire brush the gear rack
using a penetrating oil to dislodge concrete slurry and lubricate the gear rack. Inspect for loose-
ness of the gear rack. Loose mounting screws should be removed, cleaned and replaced using a
high-strength grade of thread locking adhesive. Inspect track brackets for damaged heli-coils
and stuck leveling screws. Repair as necessary. Track mounting T-washers should be replaced
whenever wear in the seat of the mounting screw counterbore becomes excessive (.39 to .40”
depth maximum limit).

DISASSEMBLY PROCEDURE
ROLLER ASSEMBLY (Figure 7)

UPPER ROLLERS
To remove left front upper roller, first remove rack pinion gear as described under Travel
Transfer Assembly. Remove cover, nut and washer. Pull roller subassembly from carriage.
Remove grease fitting.

LOWER ROLLERS
Remove setscrew from carriage. Remove lower roller subassembly from carriage. Loosen
setscrew. Pull sliding sleeve subassembly from eccentric bushing. Loosen setscrew. Pull roller
from the sliding sleeve. (Remove grease fitting). Remove detent spring from eccentric sleeve.
For reassembly, reverse above procedure. To install setscrew into eccentric bushing, first
install sliding sleeve subassembly, thread it into eccentric bushing and then back it off one turn.

SIDE ROLLERS
Loosen setscrew in the carriage. Pull roller subassembly or guide block subassembly from
carriage. Remove grease fitting from roller. Remove snap ring from shaft and remove shim and
guide block.

BLADE MOTOR ASSEMBLY (Figure 13)

Remove ferrule nut on tubing assembly from elbow. On 35H/P-D saw, also remove supply
hose from elbow.
Remove capscrews, washers, bushing and pull hydraulic motor and adapter from
carriage.

BLADE DEPTH CONTROL ASSEMBLY (Figure 8)

Remove the depth control assembly from the carriage by first removing the 4 capscrews.
Then, facing the pivoting gearbox, use a plastic mallet to tap the gearbox in a counterclockwise
rotation. This will cause the depth control assembly to slide from the bore in the carriage. For
further disassembly, refer to Figure 12.

PIVOTING GEARBOX ASSEMBLY

Remove blade motor assembly as shown in Figure 13. Remove coupler, remove 6 locknuts
and pull gearbox assembly from collar as shown in Figure 12.
For further disassembly of gearbox, refer to Figure 9. Remove safety capscrew nut and
blade flanges and from blade shaft. Remove flat head screws and retaining plate. Remove blade
guard bracket subassembly by slipping mounting clamp from collar. Remove collar and cap
attachment screws and remove collar and cap from gearbox.
 Unscrew locknuts from capscrews and remove three lower capscrew. Tighten the two jack-
ing screws slowly and evenly to separate the outer body from the inner body. Note: It may be
necessary to tap the outer body gently with a soft mallet to keep the outer body parallel with
the inner body. DO NOT USE ANY OBJECT TO PRY THE BODIES APART! This could result in dam-
age to the precision sealing surfaces of the gearbox.
Remove the idler shaft, gear and idler bearings. Remove input shaft, gear and bearings.
Press bearings and gear from blade shaft.
Upon reassembly, use Loctite Gasket Eliminator # 571 on the gearbox halves. Rotate
collar so that it is flush with (or .001-.003 below) the face of the bearing housing (Figure 12). To
mount gearbox, rotate the collar CLOCKWISE until the first set of holes align with the pins and
studs. Install the gearbox. Always use new locknuts.

HOUSING ASSEMBLY
Refering to Figure 13, remove blade motor assembly and motor adapter. Remove the
gearbox assembly, mounting collar, capscrews and adapter as shown in Figure 12. Carefully slip
housing assembly out of carriage body; cover threads on the housing with tape or paper to avoid
damaging seal. Pull bearings and shims from housing. Pull bearing out races from carriage body
and adapter.

TRAVEL TRANSFER ASSEMBLY

To remove rack pinion gear refer to Figure 11. Loosen shaft set screw and pull shaft from
carriage body by inserting two screwdrivers into the groove on the shaft and cautiously prying it
out. Rack pinion gear will drop out. If the shaft will not slide easily out of the carriage then
remove the access plug from the opposite side of the carriage in line with the rack pinion shaft
Use a 5/16 inch diamter x 3 to 5 inch long drift pin punch to drive the shaft from the carriage
body.

For futher disassembly refer to Figure 10. Remove capscrews from both bearing retainer
caps. Remove setscrews from each cap and replace with cap removal screws. Tighten the
removal screws evenly to draw caps out of the carriage body. Remove spacer and pull gear from
shaft. Remove key. Remove travel drive shaft as shown in Figure 10, being careful not to
damage seal.

MANUAL TRAVEL ASSEMBLY

Remove travel transfer assembly. Unscrew capscrews and lift assembly out of carriage as
shown in Figure 8. For futher disassembly, refer to Figure 10.

TRAVEL IDLER GEAR ASSEMBLY

Unscrew retainer shown in Figure 8 from carriage body and remove retainer, shafty and
gear as shown in Figure 10.
TRAVEL DRIVE MOTOR ASSEMBLY
To remove travel drive motor assembly, first remove the hydraulic tubing which connects
the motor to the control valve block. Then remove the setscrew from the side of the saw
carriage adjacent to the motor assembly. Remove motor assembly by slightly rotating and
pulling outward on the motor flange.

MANUAL TRAVEL LOCK

Refer to Figure 11 for illustration of the following instructions:
1 Remove the 4 capscrew from worm shaft assembly cover plate.

2. Insert 4 screws into base plate.

3. Slide sliding lock onto base plate.

4. Place assembly over hex shaft and align four holes in with socket heads of screws. Use 1/8”
hex key and tighten screws about 1/2 turn at a time until tight.

5. Insert into sliding lock and tighten down until it stops, then back off 1/4 to 1/2 turn (or
until right “feel” is reached on the detent.)

WARNING
REPLACE ANY MISSING, DAMAGED OR OTHERWISE UNREADABLE WARNING, CAUTION
OR INSTRUCTION LABELS AS SOON AS POSSIBLE. FAILURE TO DO SO CAN LEAD TO
OPERATING SITUATIONS WHICH COULD CAUSE PERSONAL INJURY OR DEATH.

WHEN DOING REPAIRS OR MAINTENANCE ON THIS MACHINE, ALWAYS USE GENUINE

DIMAS PARTS. FAILURE TO DO SO COULD LEAD TO COMPONENT FAILURE AND
SUBSEQUENT PERSONAL INJURY OR DEATH.
 Lower Roller Assy
541400495
complete. Includes
circled pn.

Figure 7
Roller Assembly
 If saw has difficulty travelling
direction, remove cover and
teeth marks. Some housing
machined incorrectly causin
components to fit to tight. S

Figure 8
Removal of Major Assemblies
 Figure 9
Pivoting Gearbox Assembly
 Figure 10
Travel Assemblies
 Figure 11
Travel Transfer Assembly
 Figure 12
Blade Depth Control and Bearing Housing Assembly
 360 Power travel
kit - 541402911

Handle Knob - 541402297

Boot 6202B - 541402296
Handle Assembly - 541402298

Figure 13
Hydraulic System
 Front Front
Retainer Strip Retainer Strip Spray Bar Spray Tube
Size Blade Guard Lock Strip - LH - RH Assembly Only
24" 541 40 00-00 541 40 10-33 541 40 10-31 541 40 10-30 541 40 10-41 541 40 10-43
30" 541 40 00-01 541 40 10-54 541 40 10-52 541 40 10-50 541 20 19-23 541 40 10-59
36" 541 40 00-02 541 40 34-08 541 40 10-07 541 40 10-05 541 40 10-13 541 40 10-15
42" 541 40 00-03 541 40 12-78 541 40 12-52 541 40 12-38 541 40 13-20 541 40 13-21
48" 541 40 00-04 541 40 07-78 541 40 07-77 541 40 07-76 541 40 07-85 541 40 17-86
54" 541 40 00-05 541 40 07-70 541 40 07-69 541 40 07-68 541 40 07-73 541 40 07-72
Figure 14
Blade Guard Assembly
 Figure 15
Flush Cut Blade Guard Assembly
 Figure 16
Track and Bracket Assemblies
 Figure 17
Flush Cut Installation
 KIT PART NUMBER 541400031

Figure 18
Tool and Accessories
 Hydraulic Wall Saw Part List
Model 360-35H

Part Number Description Qty

541400565 Carriage Assembly 1

541400561 Lifting Handle 2

541402272 Capscrew 1/4-20 x 3/4 Flat Head

ROLLER ASSEMBLY
541201858 Roller 10
541400510 Washer Upper Roller 7/8 x 7/8 4
541402261 Nut Hex Palnut 7/16-20 4
541400509 Cover - Upper Roller 4
541402282 Setscrew Hex Soc. 8-32 x 3/16 4
541402275 Setscrew Socket 10-24 x 5/16 4
541205211 Grease Fitting 10
541402262 Setscrew Socket 7/16-20 x 1/2 4
541400502 Shaft - Side Roller / Block 2
541201857 Guide Block - Side 2
541201856 Retainer - Roller / Block 2
541201855 Shim, Side Roller / Block Shaft 2
541400494 Sliding Sleeve - Lower Roller 4
541400493 Eccentric Bushing - Lower Roller 4
541400492 Detent Spring Lower Roller 4
541403747 Retaining Screw 10-32 x 3/8 4

541400455 BLADE DEPTH CONTROL ASSEMBLY 1

541400454 Worm Shaft 1
541400453 Plate - Bearing Retainer 1
541402270 Capscrew Socket Head 1/4-20 x 1/2 4
541201849 Seal - Worm Shaft 1
541201848 Bearing - Worm Shaft 2
541400450 Spacer 1
541400449 Worm 1
541400448 Key 3/16 x 3/16 x 1 1/8 1
541400446 Flange Bearing, Worm Shaft 1
541400445 Shaft Holding Spring 1
541400444 Shoulder Screw Hex Socket Head 1
541400443 Shim .005 inch 1
541402259 Jam Nut, Worm 9/16-18 NF 1
541400442 Shim, Bearing Pre-Load 1

541400409 TRAVEL IDLER ASSEMBLY 1

541400407 Retainer 1-1/4 - 18 Thread 1
541402483 Shaft - Idler Gear 1
541400350 Gear - Idler 1
541400406 Bearing - Idler Gear 1
 Hydraulic Wall Saw Part List
Model 360-35H

Part Number Description Qty

541402472 MANUAL TRAVEL ASSEMBLY 1

541201849 Seal - Worm Shaft 1

541201848 Bearing - Worm Shaft 2
541400448 Key 3/16 x 3/16 x 1 1/8 1
541400443 Shim .005 Inch 1
541400442 Shim - Bearing Pre-Load 1
541400340 Worm Shaft 1
541402471 Plate - Bearing Retainer 1
541400404 Spacer 1
541400403 Worm 1
541400402 Spacer - .850 x .752 x .048 Inch 1
541201840 Spur Gear 1
541205287 Jam Nut 1/2-20 NF x .125 Inch 1
541400398 Key - Spur Gear 1/8 x 1/8 x 1/2 Inch 1
541402278 Capscrew Button Head 10-24 x 3/4 4

541401255 TRAVEL TRANSVER ASSEMBLY 1

541401251 Shaft - Travel Drive 1

541401247 Cap - Bearing Retainer 2
541201948 Bearing - Travel Drive Shaft 2
541401258 Worm Gear - Travel 1
541201945 Seal 1
541201944 Spur Gear - Travel Drive 1
541401274 Key - Spur Gear, 3/16 x 3/16 x 3/4 Inch 2
541401271 Spacer - Spur Gear 1
541401268 Shaft - Rack Pinion Gear 1
541402222 Setscrew Hex Socket, 1/4-20 NC x 5/16 Inch 1
541201954 Pinion Gear - Rack 1
541403632 Setscrew Hex Socket, 1/4-20 NC x 1/4 Inch 2
541202031 Capscrew Button Head 10-24 x 5/8 8
541201951 Bearing - Rack Pinion Gear 1
541201950 O-Ring - Bearing Seal 2
541402247 Setscrew 3/8-16 NC x 1/4 - Shaft Hole 1

541400001 BLADE GUARD ASSEMBLY, 30 Inch 1

541403751 Decal - SMI Safety Caution 1

541202027 Decal - Blade Speed Warning 1
541201923 Spray Head Assembly, 30 Inch 1
541402238 Washer, 5/8 Flat 2
541201922 Clamp 2
541403783 Machine Screw, Slot Round Head, 10-32 NF x 3/8 Inch 2
541205253 Locknut, 10-32 NF 2
541401065 Retainer Strip 4
541401063 Lock Plate 2
541401061 Manifold - Spray Bar 1
 Hydraulic Wall Saw Part List
Model 360-35H

Part Number Description Qty

541401059 Spray Tube, 30 Inch 2
541401058 Latch 1
541402279 Machine Screw, Slot Round Head, 8-32 NC x 3/8 Inch 2
541402284 Lockwasher, No. 8 2
541402283 Nut, 8-32 NC 2
541401057 Spacer - Retainer Strip 4
541401054 Lock Strip, 30 Inch 2
541401052 Front Retainer Strip, LH, 30 Inch 1
541401050 Front Retainer Strip, RH, 30 Inch 1
541401048 Bumper 4
541402424 Bushing 3/8 x 1/4 NPT 1
541403550 Rivet - Short 22
541403745 Rivet - Long 28
541402239 Washer - Rivet 32

541400030 TRACK MOUNTING ASSEMBLY 5

541400997 Track Bracket Body, 5

541403780 Setscrew Socket 1/2-13 x 1 1/4 20
541400995 T-Washer 5
541205250 Capscrew, Hex Socket Head 3/8-16 NC x 2 1/2 Inch 5

541400025 SAFETY STOP ASSEMBLY 2

541205250 Capscrew Hex Socket Head 3/8-16 NC x 2 1/2 Inch 2

541403756 Lockwasher, 3/8 Internal Tooth 2
541403740 Washer 3/8 SAE Plate 2
541403773 Nut, Hex 3/8-16 Plated 2

541400031 WALL SAW TOOL KIT 1

541401466 Grease Injector 1

541401464 Speed Handle 1/2 Inch Drive 1
541401462 Socket 15/16 x 1/2 Inch Drive 1
541403790 Bolt, Hex Head 1/4-20 x 3/4 Grade 5 1
541401457 Universal Joint 1/2 Inch Drive 1
541401456 Wrench - Blade Shaft Nut, 1 1/2 Inch 1
541401455 T-Handle Hex Key - 5/16 x 6 1
541401454 T-Handle Hex Key - 1/4 x 9 1

541401810 FEED LOCK ASSEMBLY (1)

541401816 Plug 1
541401800 Base Assembly 1
541401788 Sliding Lock 1
541401782 Detent Plunger 1
541402245 Capscrew Socket Flat Head 4
 Hydraulic Wall Saw Part List
Model 360-35H

Part Number Description Qty

541401565 BEARING HOUSING ASSEMBLY 1

541401563 Bearing Housing 1

541401561 Housing Retaining Ring 1
541401558 Mounting Collar 1
541201852 Seal - Drive Shaft 1
541402266 Capscrew 1/4-28 x 5/8 6
541201851 Worm Gear 1
541400473 Adapter - Motor to Carriage 1
541402271 Capscrew Socket Head 1/4-20 x 3/4 Inch 4
541400470 Dowel Pin, Thread 2
541201850 Roller Bearing with Race 2
541400464 Seal Housing 1
541400463 Shim .010 Inch (May require 3) 1
541205259 Lock Washer, Internal Tooth, 1/4 Inch 6

541401518 FEED MOTOR ASSEMBLY (H/P Model Only) (1)

541401514 Feed Motor, Hydraulic 1

541401505 O-Ring - Adaptor 1
541401502 Adaptor w/O-Ring - Feed Motor 1
541401499 Shaft Extension - Feed Motor 1
541401498 Connector 9/16 SAE x 1/4 JIC 2
541402219 Setscrew Hex Socket, 1/4-20 NC x 1/4 1
541402223 Setscrew Hex Socket, 10-32 x 3/16 1
541402498 Spur Gear 1
541400352 Key, Woodruff, #2 1
541201948 Bearing 1
541402265 Capscrew Socket Head 5/16-18 NC x 5/8 4
541402362 Key, Woodruff, #404 1

541401416 PIVOTING GEARBOX ASSEMBLY 1

541202030 Label - "Do Not Operate…..Removed" 1

541401434 Gearbox Half, Outside 1
541201964 Shaft, Input 1
541401428 Shaft, Idler 1
541401424 Gear, Drive 3
541402276 Capscrew Socket Head 10-24 x 1/2 8
541201961 Couple, Motor to Gearbox 1
541401414 Gearbox Half, Inside 1
541401412 Stud, Gearbox Mounting 3/8-16 NC 6
541401410 Pin, Gearbox Mounting, 1/4 x 3/4 8
541402240 Capscrew Hex Socket Head 1/4-20 x 1 1/4 3
541403733 Locknut Flexlok 3/8-16, Thin 6
541400468 Bearing Drive Shaft 2
 Hydraulic Wall Saw Part List
Model 360-35H

Part Number Description Qty

Pivoting Gearbox Assembly - Continued

541401202 Key, 1/4 x 1/4 x 23/32 Inch 1

541203388 Key, 1/4 x 1/4 x 17/32 Inch 1
541401194 Nut, 1-8 NC x 1/2 Inch Left Hand - Blade Shaft 1
541401192 Collar - Blade Guard Mounting 1
541402277 Capscrew Flat Head 10-24 NC x 1/2 4
541202057 Seal - Blade Shaft 2
541401190 Bracket, Retainer Plate 1
541401186 Cap, Blade Shaft Bearing 1
541401184 Oil Filler Plug, 1/4 NPT 1
541401181 Blade Flange, Inside 1
541401178 Blade Flange, Outside 1
541401177 Blade Shaft, Extended 3/4 Inch 1
541401174 Clamp - Blade Guard Mounting Bracket 1
541402265 Capscrew Socket Head 5/16-18 x 5/8 Inch 2
541205250 Capscrew Socket Head 3/8-16 NC x 2-1/2 Inch 1
541401169 Bracket - Blade Guard 1
541401164 Wrench, Locking 1
541401162 Dowel Pin, 1/4 Diameter 4
541401159 Spring, Locking - Wrench 1
541401156 Set Collar - Locking, Wrench 3/8 Inch 1
541205253 Nut - Flexlock 10-32 NF, Self Locking 4
541401153 Latch 1
541205256 Machine Screw 6-32 NC x 3/8 Inch 2
541205257 Lock Washer No. 6 2
541401143 Capscrew, Safety - Blade Shaft 1
541401135 Blade Flange, Inside 1 3/8" Arbor Diameter 1
541401133 Blade Flange, Outside 1 3/8" Arbor Diameter 1
541401130 Alignment Ring 1

BLADE MOTOR ASSEMBLY

541400170 Cross Motor, Hydraulic 3.8 CIR 1

541403727 Capscrew, Hex Head 5/16-18 x 1 3/4" 2
541401343 Bushing 2
541401342 Adapter, 1 5/16-12 x 3/4 FPT 1
541401341 Adapter, SAE B Flange to Carriage 1
541205240 Lock Washer 5/16 Internal 2
541400749 Adapter, Return Port 1-5/16 - 12 Male x 3/4 x 1/4 1

541400771 Cross Motor, Hydraulic 5.2 CIR 1

541201833 Decal, Wall Saw RPM 1
 Hydraulic Wall Saw Part List
Model 360-35H

Part Number Description Qty

BLADE MOTOR CONTROL ASSEMBLY (35 H/P)

541400794 Swivel 3/4 x 3/4 MPT, Heavy Duty 2

541205218 Coupler, QD 3/4 Bruning 1
541205217 Nipple QD Bruning 3/4 1

Add for 35 H/P-D

541201898 Ball Valve, 3/4 Inch, High Pressure 1
541205222 Tee, Street, 3/4 MPT Run x 3/4 FPT 1
541205220 Nipple 3/4 MPT 1

541400028 Track Assembly, 1.0m (40 Inches) 1

541400797 Rack 1.0 m 1

541402260 Capscrew Hex Socket Head M3 x 0.5 x 10mm 8
541401501 Pin - Track End Plate 2

541400029 Track Assembly, 2.3m (90 Inches) 1

541401501 Pin - Track End Plate 2

541402260 Capscrew Hex Socket Head M3 x 0.5 x 10mm 17
541400797 Rack 1.0 m 1
541400797 Rack 1.3 m 1

541400767 FEED MOTOR CONTROL ASSEMBLY 1

541400766 Valve, Pressure Reducing 1

541400765 Valve, Directional Control 1
541400764 Subplate, Control Valve 1
541400762 Bracket, Valve Assembly 1
541400761 Tubing Assembly, Upper 1
541400760 Tubing Assembly, Lower 1
541400759 Tubing Assembly, Valve Drain 1
541403772 Capscrew Socket 1/4-28 x 1-1/4 Inches 2
541403790 Bolt Hex Head 1/4-20 x 3/4 Grade 5 2
541400758 Capscrew Socket Head 10-24 x 3 3/4 Inches 4
541400754 Tubing, Valve Drain (Cross) 1
541400792 Elbow 1/4 MPT x 1/4 JIC Flare 4
541400790 Hose Assembly, Travel Supply 1
541401184 Plug, Pipe - 1/4 NPT 1
541205259 Lock Washer 1/4 Internal Tooth 2
541402412 Swivel, Straight 1/4 NPT 2
541402432 Street Elbow, 90º 1/4 MPT x 1/4 FPT 4

35H/P Models Only

541402424 Reducer Bushing, 3/8 x 1/4 NPT 1
541205216 Coupler, QD Bruning 3/8 1
 Hydraulic Wall Saw Part List
Model 360-35H

Part Number Description Qty

FEED MOTOR CONTROL ASSEMBLY (Continued)

35H/P-D Models Only

541205221 Bushing 3/4 MPT x 1/4 FPT 1
541205281 Street Elbow - Swivel, 1/4 NPT 1

541400139 BLADE FLANGE KIT, FLUSH CUT 1

541402519 Blade Flange, Flush Cut 1

541402520 Spacer Nut, Keyed 1
541205240 Lock Washer 5/16 Internal 6
541403739 Nut, Hex 5/16-18 6
541402248 Capscrew Flat Head 5/16-18 x 3/4 6

541403751 Decal - Caution Label, SMI 1

541202027 Decal - Blade Speed Warning 1
 ELECTROLUX CONSTRUCTION PRODUCTS
Product Limited Warranty

Equipment manufactured by Electrolux Construction Products (a division of Electrolux

Professional Outdoor Products, Inc.) is warranted to be free from defects in material and
workmanship if operated properly, without abuse or negligence in normal service applications
for a period of two (2) years from date of purchase by the original consumer purchaser
with the following exception:

Target DR 150 Core Drills Three (3) months Felker FRS-30 One (1) year
Felker FTS-50 Three (3) months Felker FRS-38 One (1) year
Felker FTS-70 Six (6) months Felker FRS-51 One (1) year
Felker TM-75 One (1) year Felker Track Master II One (1) year
Felker FTS-150 One (1) year

Keep all payment records (bill of sale/delivery slip). The date on these records establishes
the warranty period. Should warranty service be required, you must show proof of purchase. If
proof of purchase cannot be supplied, the warranty period will determined from the date of
manufacture of the product.
All warranty claims will be determined after inspection at a designated facility. Write or
call Electrolux at 17400 W. 119th Street, Olathe, KS 66061, 800-365-5040, for instructions. The
customer must prepay the freight and absorb any labor expense required to return or replace a
product submitted to Electrolux for warranty consideration. Electrolux will pay return shipping
expenses for repaired or approved replacement products. Under no circumstances will
Electrolux be responsible for incidental or consequential damages.
The responsibility of Electrolux under this warranty is limited to the repair or replacement,
at our option, of defective parts and assemblies at its plant in Olathe, KS and Torrance, CA, and
does not cover engines, motors, pumps, transmissions and other trade accessories sold with,
attached to, or operated with Electrolux products. Such components, parts and accessories are
subject to the original manufacturer’s warranty policy and procedures. Normal wear items, such
as filters, V-belts and wheels are not covered under this warranty.
The Electrolux warranty does not apply to defects caused by abuse, modifications, low
voltage, acts of God, unreasonable use, faulty repairs made by others or damage or loss caused
by failure to provide reasonable maintenance. All warranties are void if the equipment or any
of its components are altered or modified by the purchased, or if the product is used in a man-
ner or with a blade not recommended by the manufacture.
The foregoing express warranties are in lieu of all other warranties. ELECTROLUX
EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Some states do not allow exclusion of warranties or limitations of damages, so the limita-
tions and exclusions contained in this warranty may not apply to you. This warranty gives you
specific legal rights. You many have additional rights, which vary from state to state.