Engine CAT C7.1 Engine CAT C7.

1 2 Engine Air Filter Hydraulic System 15 Hydraulic Oil 13 Hydraulic Oil

RANGER 7 Secondary Fuel Filter Tank Breather Return filter
500h 1 Engine Air Filter (Main) (Safety Cartridge)
500h 1500h 500h 500h
9 Compressor
DX500 - DX800 Air Filter
500h 11 Compressor oil filter
500h
Tier3
MAINTENANCE KITS 10 Compressor
Symbol Descriptions Air Filter
(Secondary)
1500h

14 Hydraulic Oil
Pressure filter
3 Engine Oil Filter 5 Alternator V-Belt 6 Fuel Water Seperator
500h 12 Compressor Oil Seperator 4 Crank Case Breather 500h
500h 1000h Element 1500h 1500h

N C
E

K
G A
D
L
M
B
It is always recommended to adjust
maintenance intervals according to H F
your operation conditions J I
The warranty is not valid if other than Rock Drills Cabin Shank Lubrication Dust Collector Assembly Fuel Tank
GENUINE SANDVIK SPARE PARTS 16 Pneumatic Circuit 21 Motor Seal Kit 15 Fuel Tank Breather
Water Trap Filter 5000h 500h
have been used in the equipment. 500h 22 Impeller
19 Course Filter 5000h
1500h
For ordering Maintenance Kits
contact your local Sandvik
Sales Organization or visit
mining.sandvik.com
Sandvik reserves the right to change the
service parts or this information without
further notice. Please cross-check part
numbers and quantities from the Parts
manual.
18 Fine Filter
1500h 8 Fuel Refilling Filter
Hydraulic Rock Drill 17 Shank Lubrication Dust Collector 1500h
20 AC Filter Tank Breather Filters
Refer Sheet-2 1500h 1500h
BG00843117
Rev B
 Note:
For ordering Maintenance Kits It is always recommended to adjust Follow the Maintenance program in the Maintenance manual.
RANGER contact your local Sandvik maintenance intervals according to - Perform 250h maintenance procedures every 250h i.e., 250h, 500h, 750h etc.,
- Perform 500h maintenance procedures every 500h i.e., 500h, 1000h, 1500h etc.,
- Perform 1000h maintenance procedures every 1000h i.e., 1000h, 2000h, 3000h etc.,
Sales Organization or visit your operation conditions.
mining.sandvik.com - Perform 2000h maintenance procedures every 2000h i.e., 2000h, 4000h, 6000h etc.,
DX500 - DX800 Sandvik reserves the right to change the The warranty is not valid if other than - Perform 4000h maintenance procedures every 4000h i.e., 4000h, 8000h, 12000h etc.,
service parts or this information without Items needed at respective maintenance interval as displayed in the table are already added
further notice. Please cross-check part GENUINE SANDVIK SPARE PARTS as part of standard maintenance kits.
numbers and quantities from the Parts have been used in the equipment. Any items needed at maintenance interval apart from mentioned in table, order to be placed
Tier3 manual. separately as needed.
MAINTENANCE KITS
Diesel Engine CAT C7.1 Tier3
1 3 4 7
759 759 759 092
6 0 6 0 6 80 2
00 00 00 00
BG BG BG BG
Sr No Component QTY 500h 1000h 1500h 5000h
1 Engine Primary Air Filter Cartridge 1 x x x x
2 Engine Air Filter Safety Cartridge 1 x
3 Engine Oil Filter Element 1 x x x x
4 Engine Crankcase Breather Element 1 x
5 Engine V-Belt 1 x x
6 Fuel Water Separator Filter Element 1 x x x x
7 Fuel Filter Element 2 x x x x
8 Fuel Refilling Filter 1 x
9 Compressor Primary Air Filter Cartridge 1 x x x x
10 Compressor Air Filter Safety Cartridge 1 x
11 Compressor Oil Filter Element 1 x x x x
12 Compressor Oil Separator Filter 4 x
13 Hydraulic Return Oil Filter 1 x x x x
14 Hydraulic Oil Pressure Filter 1 x x x x
15 Hydraulic Oil Tank Breather / Fuel Tank Breather 2 x x x x
16 Pneumatic Circuit Water Trap Filter Element 1 x x x x
17 Shank Lubrication Filling Cap Breather 1 x
18 Cabin Fresh Air Filter 1 x
19 Cabin Air Filter (Course) 1 x
20 Cabin AC Filter 1 x
21 Dust Collector Motor Seal Kit 1 x
22 Dust Collector Impeller 1 x

Dust Collector Filter Kits MODEL ROCK DRILL (STD)

Ranger DX500 HL510-45
Kit No. Qty. * Note : 1͘&ŝůƚĞƌ<ŝƚƐĂƌĞĂǀĂŝůĂďůĞŝŶǀĂƌŝŽƵƐƋƵĂŶƚŝƟĞƐƐƵĐŚĂƐ6, 9, 13 & 20 for ordering conveniences.
Ranger DX600 HL650-52
BG00926235 6 Nos. 2. Life of Dust collector Filters depends on machine drilling condition. Check and replace as necessary
Ranger DX700 HL710-52
BG00926236 9 Nos. Ranger DX800 HL820T/PE
BG00926237 13 Nos.
BG00926239 20 Nos.
Maximum Filters Needed for the machine : 13 Nos. The maintenance kits are valid when no changes have been made to the machine. In case the machine has been modified, please contact your local Sandvik.
BG00843117
Rev B
 BG00607591 B
1(x) MAINTENANCE KIT Ranger DX500-DX800 / DQ500 CAT C7.1 Tier3 500h

Ref. Part no. Description EN Standard designation Qty

e
1 55200154 Engine Primary Air Filter Cartridge 1
2 55199884 Engine Oil Filter Element 1
3 BG00362695 Fuel Water Separator Filter Element 1
4 55198405 Fuel Filter Element 2
5 55089266 Compressor Primary Air Filter Cartridge 1
6 81893749 Compressor Oil Filter Element 1
7 86727289 Hydraulic Return Oil Filter Element 1
8 81558479 Hydraulic Oil Pressure Filter 1
9 BG00501955 Hydraulic Oil Tank Breather / Fuel Tank Breather 2
10 55037833 Pneumatic Circuit Water Trap Element 1

Sandvik Mining and Construction Oy, Surface Drills, Tampere © 2016

 BG00607593 B
1(x) MAINTENANCE KIT Ranger DX500-DX800 / DQ500 CAT C7.1 Tier3 1000h

Ref. Part no. Description EN Standard designation Qty

e
1 55200154 Engine Primary Air Filter Cartridge 1
2 55199884 Engine Oil Filter Element 1
3 BG00358870 Engine V-Belt 1
4 BG00362695 Fuel Water Separator Filter Element 1
5 55198405 Fuel Filter Element 2
6 55089266 Compressor Primary Air Filter Cartridge 1
7 81893749 Compressor Oil Filter Element 1
8 86727289 Hydraulic Return Oil Filter Element 1
9 81558479 Hydraulic Oil Pressure Filter 1
10 BG00501955 Hydraulic Oil Tank Breather / Fuel Tank Breather 2
11 55037833 Pneumatic Circuit Water Trap Element 1

Sandvik Mining and Construction Oy, Surface Drills, Tampere © 2016

 BG00607594 B
1(x) MAINTENANCE KIT Ranger DX500-DX800 / DQ500 CAT C7.1 Tier3 1500h

Ref. Part no. Description EN Standard designation Qty

e
1 55200154 Engine Primary Air Filter Cartridge 1
2 69041541 Engine Air Filter Safety Cartridge 1
3 55199884 Engine Oil Filter Element 1
4 BG00398714 Engine Crankcase Breather Element 1
5 BG00362695 Fuel Water Separator Filter Element 1
6 55198405 Fuel Filter Element 2
7 BG00208129 Fuel Refilling Filter Strainer 1
8 55089266 Compressor Primary Air Filter Cartridge 1
9 55089271 Compressor Air Filter Safety Cartridge 1
10 81893749 Compressor Oil Filter Element 1
11 55193142 Compressor Oil Separator 4
12 86727289 Hydraulic Return Oil Filter Element 1
13 81558479 Hydraulic Oil Pressure Filter 1
14 BG00501955 Hydraulic Oil Tank Breather / Fuel Tank Breather 2
15 55037833 Pneumatic Circuit Water Trap Element 1
16 55210423 Shank Lubrication Filling Cap Breather 1
17 BG00585609 Cabin's Fresh Air Filter 1
18 88609299 Cabin Air Filter (Course) 1
19 88591819 Cabin AC Filter 1

Sandvik Mining and Construction Oy, Surface Drills, Tampere © 2016

 BG00820927 B
1(x) MAINTENANCE KIT Ranger DX500-DX800 / DQ500 CAT C7.1 Tier3 5000h

Ref. Part no. Description EN Standard designation Qty

e
1 55200154 Engine Primary Air Filter Cartridge 1
2 55199884 Engine Oil Filter Element 1
3 BG00358870 Engine V-Belt 1
4 BG00362695 Fuel Water Separator Filter Element 1
5 55198405 Fuel Filter Element 2
6 55089266 Compressor Primary Air Filter Cartridge 1
7 81893749 Compressor Oil Filter Element 1
8 86727289 Hydraulic Return Oil Filter Element 1
9 81558479 Hydraulic Oil Pressure Filter 1
10 BG00501955 Hydraulic Oil Tank Breather / Fuel Tank Breather 2
11 55037833 Pneumatic Circuit Water Trap Element 1
12 86751749 Dust Collector Motor Seal Kit 1
13 55183002 Dust Collector Impeller 1

Sandvik Mining and Construction Oy, Surface Drills, Tampere © 2016

 Flushing Kit- BG00728045 Seal,U
SANDVIK HL510/510S Nut Hexagon Bushing
D45 Seal
Endurance and Repair Kits Bushing
Endurance Kit - BG00550199 Washer, Chuck
Bushing,
Lock, Double Washer, Bushing Bushing Shank
T3 Lock, Double Seal,U O-Ring
T2
O-Ring O-Ring
O-Ring Seal,U
Detail-B
Guide,
HEX.Bolt/Flushing O-Ring Piston Rod
Housing Hexagon Nut Lock
Head Screw Seal,U Guide,
Bonded Adapter
Seal Rod Detail-C Washer, Bonded Seal Piston Rod Seal Assembly
Lock, Double
O-Ring
Seal
O-Ring Seal Rod Hexagon
Bonded Seal Head Screw
Beraing, T2 Bonded Seal
Needle O-Ring Plate, Gasket
O-Ring
Flushing Kit- BG00728047 Seal Seal,U
D38
Bonded Seal
Seal Rubber T1
Bonded Seal
Nut Bushing
Washer,
O-Ring Hexagon Lock, Double Seal,U Bushing Bushing,
Cross ghten torque in 2 steps O-Ring Head Bolt O-Ring Shank
Torque First step Second step Seal Seal Rod T2 O-Ring
T1 80Nm
Bushing
Bearing, Washer, Lock,
T2 100Nm 200Nm O-Ring
T3 150Nm 300Nm Detail-A T2 Housing,Seal Tappered, Roller
T4 200Nm 400Nm Seal,U
Bearing,Needle
It is always recommended to adjust
maintenance intervals according to Hexagon Seal,U Bonded
your operation conditions Head Screw Seal Nut Lock Adapter Assembly
Diaphragm
The warranty is not valid if other than O-Ring
O-Ring Grease Bonded
GENUINE SANDVIK SPARE PARTS O-Ring Cartridge Seal
have been used in the equipment. O-Ring Bushing O-Ring Valve
Detail-B Detail-C Detail-A Cap, Protecting
For ordering Maintenance Kits Body Kit - BG00580623 Bolt Kit - BG00663352 Rotation Kit - BG00580622
contact your local Sandvik
Sales Organization or visit Bushing
Rotation
mining.sandvik.com
Frame Sleeve,Drill
Sandvik reserves the right to change the
service parts or this information without Spacer/Rock Drill
further notice. Please cross-check part Housing Assembly
numbers and quantities from the Parts Percussion Kit - BG00550200 Cap Nut
manual.
T4
Cylinder Front Coupling
Bushing
Cylinder Rear
Distributor Shaft
Piston Bearing Assembly
BG00994721 Side Bolt
SANDVIK HL650/HL710/710S Flushing Seal Kit - 88630449 Hexagon Head
Flushing Kit - BG00689664 Screw
Endurance and Repair Kits
Endurance Kit - BG00581860 Nut, Hexagon
Washer, Lock, Detail-A Washer,Lock,
Double Detail-B Double
Hexagon
Head Screw
Detail-C
T2 Screw,
Washer
Screw, Bushing, Shank
Cap, Washer
Bushing, Protecting
Bearing Seal Kit Washer,Lock,
Chuck Double
Bushing, Bushing Hexagon Head
Plate,Backing Bushing Bearing Bolt
Bushing Hexagon Head Washer,Lock,
Sign Screw Double
Gland Flushing Seal Kit - 88563169 Hexagon Washer,Lock,
Bearing, Flushing Kit - BG00800262 Head Screw Double
Needle Cap, Protecting Nut, Hexagon
Detail-A Hexagon Sign
head bolt Plate,
Washer, Lock Valve Gasket
Screw, Circlip T2
Washer Diaphragm Washer,Lock,
Bearing, Double
Spherical,
Roller Hexagon T3
Head Bolt Washer, Lock, Bushing,
Bearing, Double O-Ring Shank
Circlip Spherical, Roller Grease Plate, Plate,
Detail-B Detail-C Cartridge Hexagon Gasket Gasket
It is always recommended to adjust Head Screw
Cross Ɵghten torque in 2 steps Body Kit - BG00581864
maintenance intervals according to Hexagon
your operation conditions Torque First step Second step
T1 100Nm 150Nm Housing Frame Head Bolt
T2 100Nm 200Nm Assembly
The warranty is not valid if other than T3 200Nm 400Nm
Washer, Bushing
GENUINE SANDVIK SPARE PARTS T4 300Nm 600Nm Lock,Double
have been used in the equipment.
Bolt Kit - BG00662417 Rotation Kit - BG00581863
Shaft, Rotating
For ordering Maintenance Kits
contact your local Sandvik Spacer,Rock Drill
Sales Organization or visit Wheel,Idler
mining.sandvik.com Percussion Kit - BG00929291 (HL650) Pin
Sandvik reserves the right to change the BG00581862 (HL710)
service parts or this information without BG00581861 (HL710S)
further notice. Please cross-check part
numbers and quantities from the Parts
manual. Bushing
Bushing,Bearing Bolt, Side
Bushing, Nut, Cap
Bearing T3 Bushing, Rotation
Distributor Coupling Element
Piston
BG00940968
 Screw,Hexagon
T2 Head
SANDVIK HL800T/800ST/810T/810ST/ Detail-B Washer,Lock,
810T/820T/820ST,HF820 Pair
Endurance and Repair Kits Valve
Endurance Kit - BG00581984(HL800ST & HL800T)
BG00934506 (HF820T)
BG00800260 (HL810T, HL810ST, HF810T Bearing,Spherical,
HL820T, HL820ST) Roller Sign Cap, Protecting Cap, Protecting
T2 Valve Sign
Diaphragm
Detail-C
Diaphragm
Detail-C
Detail-A Screw,
Hexagon Hexagon Head Hexagon Head
Head Washer,Lock, Bolt Bolt
Bushing Washer,
Lock Pair
Nut,Lock Thrust
Screw, Washer,Lock
Hexagon Detail-D
Chuck Bushing, Head Circlip
Bearing T3
T1 Washer,Lock,
Detail-D Double
Plate, Backing Bearing,Spherical,
Roller
Bushing
Screw,Hexagon Hexagon Washer,
Bushing Head Socket
Cross Ɵghten torque in 2 steps Lock, Double
Torque First step Second step Bushing Head Screw
T1 10Nm 32Nm
T2 100Nm 200Nm
Detail-A T2 Bushing Bearing,
T3 200Nm 400Nm
T4 300Nm 600Nm
Note : Flushing Kit & Bolt kit same Washer,Lock, Needle
It is always recommended to adjust
as HL710 Pair Detail-B
maintenance intervals according to Percussion Kit - Rotation Kit - BG00827155 Body Kit - Gearbox
your operation conditions BG00582121 (HL800T/HL810T) Shaft, BG00806553 (HL820T)
BG00934890 (HL800ST/HL810ST) Rotating (HF810T,HL810ST,HL810T)
The warranty is not valid if other than BG00934938 (HF810T) (HL800ST, HL800T)
GENUINE SANDVIK SPARE PARTS BG00827154 (HL820T) BG00827156 (HL820ST)
have been used in the equipment. BG00806550 (HL820ST)
BG00827157 (HF820T) Bushing,
For ordering Maintenance Kits Bearing
contact your local Sandvik
Sales Organization or visit Piston Bushing,
mining.sandvik.com Rotation Body Spacer
Sandvik reserves the right to change the Stabilizer Kit -
service parts or this information without Wheel,Idler BG00581990 (HL800T & HL800ST)
further notice. Please cross-check part BG00934534 -
numbers and quantities from the Parts Distributor (HL800ST, HL800T
manual. Pin HF810T, Piston,Stabilizer
HL820T,
HL820ST, HF820T) Ring
Bushing,Bearing Driver
(Bronze) Bushing,
BG00943756 Rotation
 Flushing Seal Kit - 88630449
SANDVIK HL800T/800ST/810T/810ST/ Flushing Kit - BG00689664
810T/820T/820ST,HF820 Hexagon Head
Endurance and Repair Kits Screw
Flushing Seal Kit - 88563169 Hexagon Washer,Lock, Nut, Hexagon
Flushing Kit - BG00800262 Head Screw Double Washer,Lock,
Double

Nut, Hexagon
Plate,
Gasket
Washer,Lock,
Double Seal Kit
Bushing, Shank

Washer,Lock,
O-Ring Bushing, Plate, Gasket Double
Hexagon Plate, Shank
Head Screw Plate, Gasket Bushing
Gasket Hexagon Head
Washer,Lock, Bolt
Hexagon Hexagon head Double
Head Bolt screw
Bushing
Washer,
Lock,Double
Cross Ɵghten torque in 2 steps PE Flushing Kit - BG00689666
Torque First step Second step
T1 10Nm 32Nm
T2 100Nm 200Nm
T3 200Nm 400Nm
T4 300Nm 600Nm
It is always recommended to adjust Bushing,
maintenance intervals according to Screw, Shank
your operation conditions Hexagon Washer,
Head Lock
The warranty is not valid if other than
GENUINE SANDVIK SPARE PARTS
have been used in the equipment.
Nut,
Washer, Hexagon
For ordering Maintenance Kits Seal Kit Lock
contact your local Sandvik Screw, Bushing
Sales Organization or visit Hexagon
mining.sandvik.com Hexagon Head
Head Bolt
Sandvik reserves the right to change the
service parts or this information without T4
further notice. Please cross-check part
numbers and quantities from the Parts
manual. O-Ring
O-Ring
Seal,U

Washer,
Lock
BG00943756