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A CUMMINS FIELD CAMPAIGN

Please Deliver TO: Service Managers and Warranty Decision Makers
FROM: Cummins Customer Assurance Communications
Subject: QSK45 and QSK60 Aggreko Power Gen Lube Pressure Regulator
and Suction Housing Gasket
Number: C0333 Date: 26-May-2004
Expires: 01-Jun-2005 (U.S./Canada)
01-Jun-2005 (International)
Attention: Worldwide Distributors/Branches and
Division/Regional Offices

This is to revise and replace Field Campaign 0333 dated 06Feb2004. This
revision announces that parts have been added to accomodate QSK45
engines that may require the installation of a 4–bolt connector (part
numbers 4066818, 3089016, 3089563, 3920447), and the following three
ESNs were added to the eligibility list: 33152396, 33152440, 33152436.
If additional information is required, contact your Cummins Warranty
Operations Team Leader.

DESCRIPTION: This Campaign is to address a design issue with the lube

pump suction housing bolts, which are losing preload due to gasket
relaxation and inadequate capscrew length. Bolts have backed out after
preload has been lost creating a situation of low engine oil pressure
due to aeration of the oil.
On multiple Aggreko units it was also determined that engines prior to
ESN 33147532 did not have the correct silchrome oil pressure regulator
spring installed in the pump. This Campaign will direct the
installation of the correct spring during the lube pump adapter gasket
inspection and replacement as necessary.

ACTION:
In order to qualify for repair under this Campaign, an engine:
1. will be covered regardless of warranty status, AND
2. must be a QSK45 or QSK60 engine in an Aggreko Power Gen
application, AND
3. must be identified in the ESN listing found in Attachment A, AND
4. data plate must not be stamped 0333.
After verifying the engine meets the above criteria, complete the
following.
1. Remove and inspect oil pump regulator spring. The music wire spring
will have 16 convolutes and be of a silvery color, the silchrome
good spring will have 15 convolutes and be of a golden color. Use
procedure 007–031 as outlined in the QSK45 and QSK60 Shop Manual,
Bulletin 4021373.
2. Inspect the lube pump suction tube adapter gasket joint. If the
joint shows signs of relaxation, i.e., any bolts are finger tight,
the gasket is missing or damaged, then remove and replace the
gasket, apply loctite to the bolts and retorque them to 54 N•m [40
ft-lb]. Use procedure 007–031 as outlined in the QSk45 and QSK60
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Shop Manual, Bulletin 4021373.

3. If the joint does not show signs of relaxation, i.e., bolts are
tight, gasket is not damaged or missing, remove each bolt one by
one in a star pattern, apply loctite, and retorque the joint to 54
N•m [40 ft-lb].
4. Stamp the engine data plate 0333 to show completion of this
Campaign.

MATERIAL DISPOSITION: Material removed must be scrapped.

REIMBURSEMENTS:
Parts:
Part Number Quantity Description
3089016* 1 CAPSCREW, HEX
FLANGE HEAD
3089563* 1 CAPSCREW, HEX
FLANGE HEAD
3089886 2 SAL, RNG
3332083 1 GSK, ADP
3375068 1 SEALANT
3920447* 2 CAPSCREW, HEX
FLANGE HEAD
4016842 1 GSK, PMP
4065554 1 GSK, PAN
4065665 1 SSPG, COM
4065720 1 CNN, TRF
4066818* 1 CONNECTION, OIL
TRANSFER
*Thes parts are only necessary for QSK45 engines who require a 4 bolt connector.

Labor using applicable Access Code and Time:

SRT Code Description Time
00–101 Engine - Remove and Install
00–901 or 00–902 Administrative Time - Open and Close Repair Order
(Road Repairs)
07–109 Lubricating Oil Pan - Remove and Install
17–901 Stamp Engine Data Tag
99–999 Replace Oil Pressure Regulator Spring, Remove and
Install, Inspect Lube Pump Adaptor Head to Body Joint
and Remove, Loctite and Retorque Adaptor Head Bolts
(This should include any time required to remove and
install suction housing from or to oil pump if removal is
required)

Travel: Travel is covered under this Campaign.

Other Claimables: Only the following consumables are covered on this
Campaign. The figures quoted under “Maximum Amount Claimable per ESN”
are for everything in the box preceding it to the left. Pricing should
be lower than these figures as most will not require everything listed.
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Claim text must support what is claimed in this area or the claim will
be denied.
Consumable Maximum Amount Claimable per ESN
Gaskets, hoses and miscellaneous non-Cummins $500.00 USD
parts needed for engine re-installation
Crane rental to remove and install engine $1000.00 USD

CLAIM CODES:
Failure Code ................................................. WLPGVA
Attachment A