Additional Items in the SOQ

Item No.1: Overhead Sectional Door

Motorized overhead sectional door Size : 2500mm W x 3000mm H
Quantity : 03 Nos
An overhead sectional door is required to ease the loading and unloading of material
in the warehouses & dock areas. An overhead door consists of a door leaf that
closes-off an opening in building. This door leaf consists of horizontally connected
panels and it is opened vertically. Their extreme operations and frequent use
demands high on quality and easy operation. Confirms to European Standard
EN12453, Industrial commercial and Loading Doors and Gates – Safety in use of
power operated doors. Supply & laying of power and control cable for motor shall be
provided in the scope of supplier. Manual open door shall be provided if any
problems in the motorized system.
Motorized Sectional overhead doors, CE certified according to European
Machinery Directive 2006/42/CE and type tested according to standard European
Norm 13241-1

Salient Features-
Door size
Clear width : 2500 mm
Clear height : 3000 mm
Fastening option : RCC/ Steel
Door Design:
Door Construction : Self Supporting
Normal Lift : Door folds along ceiling, clear ceiling height 5500mm
Door Material : Double walled steel with CFC free polyurethane
Hard foam core, 80mm thick panels
Door panels : 500mm with galvanized steel hinges
Surface finish : External Micro rib, Internal Stucco
Curtain Colour :As per selected RAL shades
Density : ± 45 kg/cum, Self-extinguishing Class B2, CFC free
Polyurethane Foam
Safety compliance :EN 13241-1
Resistance to wind : Class 3 (EN 12424)
Water tightness : Class 3 (EN 12425)
Air Permeability : Class 2 (EN 12426)
Acoustic Rating R :24 db
Thermal Conductivity :± 0.14 W/mK
Side Guides rofiled angle frames made of galvanized steel with safety track
Secured with screws
Seals following : Anti-ageing EPDM seals are located in hinged points: Between
panels, Lower Doorstop, Upper Doorstop
Vertical seals fitted to side uprights

Safety Features
Finger trap protection Side trap guard & safety catch for - doors Internally guided
cables Fully certified special devices fitted as standard on all doors in order to safeguard
in events of cable breakage and torsion spring breakage Closing edge safety device, a
pair of photocells to ensure safe monitoring of the closing edge of the door, stop
and reverse is any obstruction is detected before they come into contact with the door

Accessories-
1. Rectangular window in acrylic material in black profile: (width) 636 mm x
(height) 333 mm
2. Infra-red photocells with control unit for door opening and safety
3. Additional push button in the vicinity of a door
4. Flashing light for visual signals for opening and closing impulse

Drive Unit-
Direct drive installation to the door shaft made in accordance with EN 13241-1 and
EN 12453 safety for power operated doors, with manual chain override.

Technical Details:
Torque : :70Nm
Holding torque :450Nm
Power : :0.5 kW
Power supply :230v, 50Hz
Current Rating :2.2A
Max Cycles per Hr :12
Limit switch range :18

Control Unit-
Multifunction control unit in IP54 enclosure, which enables the remote control of door
motors up to 500W, it allows the control of the different safety devices installed

Technical Details:
Power supply :230V- 50Hz
Power supply External accessories : 24V/ Max 140mA
Working temperature :-10°C - +60°C

Items No. 2: Dock Leveller

Dock Leveller size : 2000 x 2500 mm

Quantity : 02 Nos

Electro Hydraulic Dock Levellers with Radius/ Hinged lips conforming to EN1398 (BS
EN 1398:2009 - Dock levellers. Safety requirements) & EN 349 (DIN EN 349 (2008-09)
Safety of machinery - Minimum gaps to avoid crushing of parts of the human body)
comprising of:

Salient Features-

1. Platform with hinged lip made of anti-slip steel.

2. Surface: Surface preparation with degreasing, two coats of polyurethane paint over
grey epoxy primer with Final colour finish in desired RAL shades for platform
and hinged lips as per owner’s requirement.
3. Minimum positive excursion to be 350mm and minimum negative excursion to be
350mm.
4. Automatic side flaps for the reduction of the width of the lip for narrow
truck beds, automatically closing when the lip is extended and touches the sides of
the van.
5. Maximum pressure valve
6 Lift cylinder – Single/ Double, Lip Cylinder – Double effect, self-venting.
7 Self-cleaning Lip hinge system without retention of rubbish, with automatic end of
run to keep the 25mm security distance between the folded lip and structure
8. Swivelling lip with complete cycle single button control.
9. Operator and control unit: Electro hydraulic operator 415V- 3 Phase, 50Hz and
control voltage 24V with minimum IP54 protection. Membrane Push Button with
press and Hold actuation and emergency stop integrated in IP65 enclosure.
10. Standard carrying capacity of the dock leveller: uniformly distributed load of 15T
(or point load of 6T as defined by EN1398 totally concentrated on one axle of
forklift truck, divided on two wheel prints of 150x150mm at 1m distance).
11. Operating Temperatures : -30°C to +50°C

Standard safety accessories-

1 Safety stop valve integrated in the lift cylinder to block dock leveller in case of
accidental departure of the vehicle.
2. Galvanized steel sheet foot side protections.
3. Yellow/ Black side strips to evidence possible steps when the dock leveller
is in use or underneath the dock.
4. Maintenance crutch with positive engagement.
5. Lip support in resting position to prevent any cutting or overwhelm.

This hydraulic dock leveller is designed to improve safety and efficiency for personnel
involved in shipping and receiving goods at the loading dock area. Improved safety
conditions are achieved by use of the control panel to operate the dock leveller. This
reduces the risk of injury by keeping personnel off of the leveller and eliminates the
unhealthy practice of manually positioning the leveller. Efficiency is the result of
quicker operation, and a more reliable hydraulic operating system. This system
requires minimal maintenance and provides you with years of dependable service.
Item No 3: RETRACTABLE DOCK SHELTER

Quantity : 02 Nos

Dock Shelters seal the gap between the building and the vehicle in such a way that
when the Sectional Overhead Door is opened goods and personnel are protected against
the harsh weather conditions outside

Salient Features-

Frame :Articulated steel zinced retractable structure with anti-pinch retraction Arms,
Rear and front frame to be connected by arms with spring integrated at both ends.
1. Front panels are made of high resistance black 3mm PVC reinforced with a double
weaving of Polyester that works like a spring in order to seal the vehicles of different
shapes.
2. Side panel colour as per required matching RAL shade
3. Dock shelter size: 3400 X 3400 mm

Dimensions are subject to change as per the site conditions

LIST OF APPROVED MAKES OF BOUGHT OUT ITEMS

INSULATION
DESCRIPTION MAKES
Sandwitch panel insulation for Kingspan-JINDAL/LLOYDS/ FRICK/BNAL/
cold rooms METECNO
Supertherm (Lloyds) /FRICK/ Beardsell /
Saddles for cold insulation
MEGATECH
Aluminium Clading Sheet HINDALCO / BALCO
Hot Insulation (LRB) LLOYD / UP TWIGA / ROCKWOOL
Cold Insulation ARMAFLEX / BEARDSHELL / LLOYD / HITLIN
/ FRICK
Pressure relief valve FERMOD

Door for cold storage METAFLEX/MTH/HICON/GANDHI/INFRACA

Overhead sectional Door METAFLEX/MTH/HICON/GANDHI/INFRACA
Dock Leveller METAFLEX/MTH/HICON/GANDHI/INFRACA
Dock shelter METAFLEX/MTH/HICON/GANDHI/INFRACA
Hatch door METAFLEX/MTH/HICON/GANDHI/INFRACA
Air curtain Russel/Mitzvah
PVC strip curtain Russel/Mitzvah
Door for plant office METAFLEX/MTH/HICON/GANDHI/INFRACA
Window for Plant office METAFLEX/MTH/HICON/GANDHI/INFRACA
EQUIPMENT
Co2 Removal/ extraction system ALL Round/Tolsma /Omnivent/Frick/Zenco
industries / Appidi Technologies pvt. Ltd. /
Airtron Hvac pvt. Ltd
Humidifier system ALL Round/Tolsma /Omnivent/FRICK/IVI INC
Hatch system ALL Round/Tolsma /Omnivent /FRICK/IVI INC
Air Ventilation system ALL Round/Tolsma /Omnivent/FRICK/IVI INC
AUTOMATION
Sensor for Co2 Make As per OEM
Sensor for humidity Make As per OEM
RTD E&H / EMERSON / SIEMENS
/BAUMER/ANDERSON NEGELE/
WIKA/RADIX
PID Controller EMERSON / YOKOGAWA / FOXBORO
/BURKET/ HONEYWELL /FORBES MARSHAL
Flow Switch DANFOSS / SWITZER / IFM / HONEYWELL /
BURKET/JOHNSON/BAUMER/ANDERSON
NEGELE
Control Valve SAMSON/BURKET
Pressure switch / Temp. DANFOSS/ HANSEN /
switch/Thermostat PARKER/BURKET/BAUMER / ANDERSON

Pressure & Temperature Gauge
Dual type Pressure / Temp
gauges
Load Manager / Power / Energy
Monitor
ELECTRICAL
Electric Motors
MCCB
Contactors
Starter Overload Relays
Intelligent Motor Protection
Relays
Timers Electronic
MCBs
Push Buttons
Indicating Lamps (LED)
Digital Ammeter & Voltmeter
Analog Ammeter & Voltmeter
Digital Energy Meter
PVC Conduit & accessories
LT Power Cables (COPPER)
FROM IMCC to various
consumption points.
LT Copper Control Cables
Signal & Instrument cable
LT Power Cables (copper) from
IMCC to power distribution
Board / filed
Cable Tray
Isolating Switches
HRC fuses
Plug & Socket
Terminal Blocks
NEGELE/P&F/SWITZER/ INDFOSS/
WIKA/ WAREE/BAUMER/JUMO / FORBES
MARSHALL
WIKA/ WAREE/BAUMER/JUMO
SIEMENS / ABB / ROCKWELL/SCHNEIDER
SIEMENS / ABB
L&T / SIEMENS / SCHNEIDER
L&T / SIEMENS / SCHNEIDER
L&T / SIEMENS / SCHNEIDER
SIEMENS / ROCKWELL / L&T / SCHNEIDER
L&T / SIEMENS / SCHNEIDER
L&T / SIEMENS / SCHNEIDER
TEKNIC / L&T / SIEMENS
TEKNIC / L&T / SIEMENS
CONZERV / MECO / HPL SOCOMEC / L&T /
SIEMENS
RISHABH / IMP / MECO / AE
SIEMENS / ABB / ROCKWELL / SCHNEIDER
PRECISION / CLIPSAL / P – PLAST / POLYCAB
LAPP /CONCAB/SBEE
LAPP /CONCAB/SBEE
LAPP /CONCAB/SBEE
POLYCAB / HAVELLS / KEI / FINOLEX
INDIANA / MEK / PILCO / ELCON / METALICA
PRESSINGS / POWER CONTROLS / SILVER
LINE
L&T / SIEMENS / SCHNEIDER
L&T / SIEMENS / EE / C&S / BUSMANN / GE
POWER
SCHNEIDER / LEGRAND / CLIPSAL / BCH /
HENSEL
WAGO / CONNECT WELL / ELMEX
Rotary Selector Switch KAYCEE / SALZER / L&T / SIEMENS
Cable Glands COMMET / EX-PROTECTA / DOWELS /
BRACKO
Cable Lugs DOWELS / COMMET
Mechanical Interlock L&T / SCHNEIDER / ABB / SIEMENS
Electronic Soft Starter DANFOSS / SIEMENS / ROCKWELL (ALLEN
BRADLEY)
Servo Voltage Stabilizer APLAB / NEEL / CRYCARD / DB
ELECTRONICS / PRIMA / NUMERIC
UPS APC / EMERSON / NUMERIC / REILLO /
SIEMENS / HI-REL / APLAB
SMF Battery YUASA-ROCKET / EXIDE
Lithium Ion Battery SAMSUNG / LG / PANASONIC
Cable Joint Kit 3M / RAYCHEM-RPG
PVC insulated Tap ANCHOR / STILL GRIP
Light fixture LED PHILIPS / WIPRO
Exhaust Fan CROMPTON / ALMONARD
Chemical Type earthing NATIONAL /Equivalent

Rubber Mat JYOTI / VARDHAN / RAYCHEM RPG

Boxes for motor isolators, push

HENSEL / HANSU / BCH
buttons, junction boxes etc.

VALVES & PIPES (MS, GI, HDPE, UPVC)

DESCRIPTION MAKES
Water Valves (Butterfly / Ball) AUDCO / SAUNDERS / INTERVALVE / BDK /
L&T
Water Valves (Diaphragm) SAUNDERS / BDK / L&T
Non-return Valve for water AUDCO / INTERVALVE / BDK / L&T
Water Foot Valve KIRLOSKAR / GG / LEADER
GI Pipes for Water, Chilled Water TATA / JINDAL
& Air
NRV for Air INTERVALVE / AUDCO / LEADER / L&T
Solenoid Valve for Water line DANFOSS / AVCON / ROTEX / BURKERT /
FESTO
U PVC Pipe ASTRAL
HDPE Pipe NOBEL / DUTRON
SS PIPES & VALVES
DESCRIPTION MAKES
SS Pipes RATNAMANI / BHANDARI FOILS & TUBES /
APEX TUBES
SS seat type Pneumatic Valves GEA TUCHENHAGEN / ALFA LAVAL / SPX
Pneumatic SS Butterfly / Ball GEA TUCHENHAGEN / ALFA LAVAL / SPX
type valves
SS Manual Valves & Fittings
AIR COMPRESSORS & AIR LINE
DESCRIPTION
Air lines accessories
Auto Drain Valve
ALFA LAVAL / IDMC / SPX
FITTINGS
MAKES
FESTO /SHAVO NORGEN / LEGRIS / NUCON
/ SMC / PARKER
ULTRA FILTER / ZANDER/HYDINT

Note: While execution, choice of make would be made from the preferred list.
Makes and model shall be approved by the purchaser expeditiously. Make of items
apart from above list also shall be approved by the purchaser.
SCHEDULE OF QUNATITIES (SOQ)

S.N. DESCRIPTION OF MAJOR QTY SUPPLY

INSTALLATI TOTAL
ITEMS ON FOR
SUPPLY,
I&C
Unit Total Unit Total Total
RATE PRICE RATE PRICE PRICE
(INR) (INR) (INR) (INR) (INR)
PART - A ( FOR DAIRY PLANT COLD STORAGE)
PUF INSULATION FOR DAIRY PLANT
1.0 Insulation panel for wall & 7400
ceiling (Puf panel 150mm) for Sq.mtr.
cold storage; 0.6 mm thick
PCGI sheet on both side;275
GSM; 42 kg density.

1.1 Insulation panel for wall & 1050

ceiling (Puf panel 100mm) for sq. mtr.
cold storage; 0.6 mm thick
PCGI sheet on both side; 275
GSM; 42 kg density

1.2 Insulation panel for wall & 500

ceiling (Puf panel 80 mm) for sq. mtr.
cold storage; 0.6 mm thick
PCGI sheet on both side; 275
GSM; 42 kg density

1.3 Insulation panel for ceiling 3600

(Puf panel 50mm) for IMCC sq. mt
Room, Control Room & Offices
etc.; 0.6 mm thick PCGI sheet
on both side; 275 GSM; 42 kg
density

2.0 Floor Insulation panel (Puf 3600

panel 80mm x 2 layer) for cold sq. mt
storage with tarfelt and
accessories

2.1 Floor Insulation panel (Puf 800

panel (50 mm x 2 layer) for sq.mt
cold storage with tarfelt and
 accessories

3.0 Flashing accessories for wall, 1 Lot

Partition, ceiling and floor
PUF panels

3.1 Safety system- Pressure relief 1 Lot

valve for cold storage's, minus
application

4.0 Motorized sliding doors for 20 Nos

cold storage (Size:1500mm x
2100mm, 150mm Thick.)

4.1 Manual sliding type door for 4 Nos

cold storage for Khoa cold
storages (Size:1500mm x
2100mm, 100mm Thick.)

4.2 Hatch door (150mm puf 6 Nos

Thick. & door size 600 x 600
mm)

4.3 Air curtain for above doors 24 Nos

suitable for (-) 25 deg C

4.4 PVC strip curtain for above 24 Set

door suitable for (-) 25 deg C

4.5 PVC strip curtain for above 4 Set

hatch door suitable for (-) 25
deg C

PART - B ( FOR POTATO PRODUCT PLANT & COLD STORAGE )

5.0 Insulation panel for wall & 2550
Ceiling (Puf panel 150mm) for Sq.mtr.
Finish potato product cold
storage; 0.6 mm thick PCGI
sheet on both side; 275 GSM;
42 kg density.

5.1 Insulation panel for wall, 1350

partition & Ceiling (Puf panel Sq.mtr
100mm) for Raw potato cold
storage 1 & 2 ; 0.6 mm thick
PCGI sheet on both side; 275
 GSM; 42 kg density.

5.2 Insulation panel for ceiling 300

(Puf panel 50mm) for In Sq.mtr
charge Office, Reception,
Dispatch office etc ; 0.6 mm
thick PCGI sheet on both side;
275 GSM; 42 kg density.

5.3 Insulation panel for wall, 12500

Partition & ceiling (Puf panel Sq.mtr
80mm) for Potato Processing
Plant; 0.6 mm thick PCGI
sheet on both side;275 GSM;
42 kg density.

6.0 Floor Insulation panel (Puf 750

panel 80mm x 2 layer) for sq. mt
Potato Product cold storage
with tarfelt and accessories

6.1 Floor Insulation panel (Puf 425

panel 50mm x 2 layer) for sq.mt
Raw Potato cold storage with
tarfelt and accessories

6.2 Safety system- Pressure relief 1 Lot

valve for raw potato & Finish
product cold storage.

7.0 Flashing accessories for wall, 1 Lot

partition ,ceiling and floor
PUF panels

8.0 Motorized sliding doors for 04 Nos

Finished potato product cold
storage (Size:4500mm H x
2500mm W, 150mm Thick.)

8.1 Motorized sliding doors for 02 Nos

Raw potato cold storage (Size:
2500mm W x 3500mm H, 100
mm Thick.)

8.2 Manual sliding type door for 2 Nos

 Potato product manufacturing
plant (Size: 2500mm W x
3500mm H, 80mm Thick.)

8.3 Motorized overhead sectional 3 Nos

door Size : 2500 W X 3000 H
mm for Dispatch dock of
Finish product & packing
material

8.4 Dock Leveller, size 2000 X 2 Nos

2500 mm for Finish potato
product Dispatch dock

8.5 Retractable Dock shelter , 2 Nos

size: 3400 x 3400 mm for
overhead sectional door

8.6 Air curtain for above doors 04 Nos

suitable for door opening
4500mm x 2500mm, (minus)
25 deg.C application

8.7 Air curtain for above door 02 Nos

suitable for door opening
2500mm x 3500mm, 0 deg.C
application

8.8 PVC strip curtain for above 06 Set

doors, 0 deg.C and (minus) 25
deg.C application ( Raw potato
cold storage & Finish Potato
Product cold storage)

9.0 Door :Fixing prefabricated 02 Nos

signal leaf flash door made up
of 0.8 mm thick GI powder
coated sheet door size: 1200
mm x 2400 mm

9.1 Door :Fixing prefabricated 06 Nos

double leaf flash door made
up of 0.8 mm thick GI powder
coated sheet door size:
 2100mm x 2400 mm

9.2 Window: Fixing prefabricated 08 Nos

double glass flush view
panel(fixed Windows made of
5 mm toughened glass with
3M type window size: 4000
mm x 1500 mm

9.3 Window: Fixing prefabricated 04 Nos

double glass flush view
panel(fixed Windows made of
5 mm toughened glass with
3M type window size: 2500
mm x 1500 mm

9.4 Window: Fixing prefabricated 02 Nos

double glass flush view
panel(fixed Windows made of
5 mm toughened glass with
3M type window size: 1000
mm x 1200 mm

EQUIPMENTS FOR 1000MT RAW POTATO COLD STORAGE

10 Co2 removal Extraction Heat 02 Set
exchanger with required
accessories for Raw potato
cold storage

11 Humidifier control system 02 set

with required accessories for
Raw potato cold storage

12 Hatch unit with required 02 set

accessories for Raw potato
cold storage

13 ventilation unit with required 02 set

accessories for Raw potato
cold storage

14 PLC base Automatic control 01 set

system with HMI for
Temperature , CO2, Humidity
management system for Raw
 potato cold storage

15 SS, GI structure base for 01 Lot

required above Equipment’s
and piping support's, plate
form as per required for
complete project

ELECRICAL
16 Main Motor control center in 01 set
plant room (IMCC) for
equipment's for raw potato
cold storage
16.1 Cables - Power 01 Lot
16.2 Cables - control & 01 Lot
Instruments
16.3 Cable Trays 01 Lot
16.4 Electrical accessories & 01 Lot
earthing
AUTOMATION
17 Automation system, PLC 01 Lot
control panel, Hardware,
software, instruments, etc. for
above Equipment’s for Raw
Potato cold storage
18 Spare 01 Lot
a Total for Supply items
b Total For I&C
A = Total FOR Banas Dairy (At
(a+b) Sanadar Dairy) Price in INR
for Design, Manufacture,
Supply, Installation, Testing
and Commissioning
including all above.
 PRICE SCHEDULE
(Refer clause 11.2- Section –II)

Part Sr Item Description Qty Amount

No in INR
1 Design, Supply of sandwich insulated PUF Panel 1
with required accessories for 30LLPD Dairy plant Lot
and Butter, Ice Cream & Khoa Cold Stores on
turnkey basis. at Sanadar, Deodar, Gujarat
2 Labour charges and consumables for installation, 1
testing and commissioning of sandwich insulated Lot
A
PUF Panel with required accessories for 30LLPD
Dairy plant and Butter, Ice cream & Khoa Cold
Stores at Sanadar, Deodar, Gujarat as per
requirements.
3 Design, Supply of sandwich insulated PUF Panel
with required accessories for Raw potato cold 1
storage, finish potato product code storage and Lot
Potato product manufacturing plant on turnkey
basis at Sanadar, Deodar, Gujarat

B
4 Design, Supply and Labour job for installation,
testing and commissioning of Co2 removal Heat 1
exchanger, humidifier system, Hatch System and Set
ventilation system with required accessories along
with complete Automatic control system for
1000MT Raw potato cold storage
5 Labour charges and consumables for installation, 1
testing and commissioning of Co2 removal Heat Lot
exchanger, super mist humidifier control system,
Hatch automation unit and ventilation unit with
required accessories for 1000MT raw potato cold
storage and sandwich insulated PUF Panel with
required accessories for Raw potato cold storage,
potato product code storage and Potato product
manufacturing plant, on turnkey basis at
Sanadar, Deodar, Gujarat as per requirements.

Grand Total Price (In Figures as well as in words)

Note: Bidder must quote their prices PART-A, PART-B. In case the bidder omits any
part(s), their bid will be considered as incomplete and treated as non responsive.

Signature:

Name and Address of the Bidder with seal: _____________________________

Note:
1. In case Of discrepancy between unit price and total price, unit price shall prevail.
2. Form/waybill as applicable shall be issued by the project Authority. Bidder should
indicate local GSTN registration and Pan Numbers in their bid.
3. Bidder may submit the FOR Site price break up of individual item/equipment with
basic price, GST and duties, insurance, freight, installation and commissioning
charges.
 SECTION VII (B)

PRICE SCHEDULE SUMMARY

(PLEASE REFER CLAUSE 11.2 Section II)

Sr. No Item Description Amount (In

Rs)
A. DESIGN AND SUPPLY
1. Value of Supplies from outside the state against GST
invoices and waybill
(Figure inclusive of applicable GST may please be
furnished –see note below)
2. Value of Local Supplies inclusive of GST
(Figure inclusive of local taxes may please be
furnished)
SUB TOTAL A:
B. INSTALLATION TESTING AND COMMISSIONING
CHARGES
1. Job Charges
2. GST
SUB TOTAL B:
TOTAL OF A+B IN INR

Note :
The bidder is contractually obligated to make supplies from outside the State against
GST Invoice and Waybill as indicated in Sr. no. A (1) to the extent of supply value
mentioned. The purchaser is registered dealers under the GST Act in the state in which
the works are executed and shall issue required forms to the Bidder to the extent of the
supplies indicated.