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Received: 23 May 2018 Revised: 8 November 2018 Accepted: 12 November 2018

DOI: 10.1111/jfpe.12972

ORIGINAL ARTICLE

Curcumin encapsulation by spray drying using Aloe vera


mucilage as encapsulating agent
L. Medina-Torres1 | D. M. Núñez-Ramírez2 | F. Calderas3 | M. J. Bernad-Bernad4 |
J. Gracia-Mora5 | J. Rodríguez-Ramírez6 | R. F. González-Laredo7 | J. A. Gallegos-Infante7 |
O. Manero8

1
Departamento de Ingeniería Química,
Facultad de Química, Universidad Nacional Abstract
Autónoma de México, Ciudad de, México, In this work, curcumin was spray-dried (SD) with Aloe vera mucilage as the encapsulating agent
Mexico
giving particular attention to the effect of the relevant process parameters (feed flow rate,
2
Laboratorio de Biotecnología, Facultad de
atomization speed, and inlet air temperature) on the resulting properties of the SD powders.
Ciencias Químicas, Universidad Juárez del
Estado de Durango (UJED), Durango, Dgo., The powders obtained were analyzed by infrared spectroscopy, scanning electron microscopy,
Mexico rheology, and release profiles. Results show that the best drying conditions are low SD inlet air
3
Laboratorio de Reología y fenómenos de temperature (150  C), low feed flow rate (1.5 L/hr), and high atomization speed (27,500 rpm).
transporte, Unidad Multidisciplinaria de These conditions produced particles with smooth morphologies, preserving the total phenolic
Investigación Experimental (UMIEZ), Facultad
de Estudios Superiores-Zaragoza, Universidad
content (0.0611 μg EAG), with a radical scavenging capacity of 911.48 μmol Trolox/mg. Release
Nacional Autónoma de México, Ciudad de profiles revealed an extended release of encapsulated material with a maximum of about 65% at
México, Mexico 24 hr for these conditions and point out the suitability of encapsulated systems for potential
4
Departamento de Farmacía, Facultad de applications in functional foods, antioxidant systems, pharmaceutical, and organic pigments.
Química, Universidad Nacional Autónoma de
México, Ciudad de México, México Practical applications
5
Departamento de Química Inorgánica y This research presents an optimization method to obtain powders of mucilage (Aloe vera, Av)-
Nuclear, Facultad de Química, Universidad
curcumin (Cu) by spray drying (SD), where the Av was used as wall material to encapsulate Cu
Nacional Autónoma de México, Ciudad de
México, México and obtain the best process conditions (SD) to produce prolonged delivery systems of antioxi-
6
Instituto Politécnico Nacional, CIIDIR Oaxaca, dant compounds that can be used in the food and pharmaceutical industry. The encapsulated
Oaxaca, Mexico systems were analyzed by rheological tests and were supported with other characterizations,
7
Departamento de Ing. Química y Bioquímica, such as antioxidant capacity, morphology (SEM), chemical (FT-IR), and releasing profiles.
Instituto Tecnológico de Durango, Durango,
Dgo., Mexico
8
Departamento de Reología y Mecánica de
Materiales, Instituto de Investigaciones en
Materiales, Universidad Nacional Autónoma de
México, México, Mexico
Correspondence
Fausto Calderas, Laboratorio de Reología y
fenómenos de transporte, Unidad
Multidisciplinaria de Investigación Experimental
(UMIEZ), Facultad de Estudios Superiores-
Zaragoza, Universidad Nacional Autónoma de
México, Batalla 5 de mayo S/N, Ejército de
Oriente, Iztapalapa 09230, Ciudad de Mexico.
Email: faustocg@unam.mx

1 | I N T R O D U C TI O N 1998; Trujillo et al., 2013). It is a labile compound susceptible to deg-


radation by temperature, light exposure, metallic ions, oxygen
Curcumin is an effective antioxidant and a potential safe, anticancer (Mangolim et al., 2014; Paramera, Konteles, & Karathanos, 2011a;
agent (Sampathu, Lakshminarayanan, Sowbhagya, Krishna-Murthy, & Paramera, Konteles, & Karathanos, 2011b; Sowbhagya, Smitha, Sam-
Asha, 2000; Sowbhagya H, Sampathu S, Vatsala C, & Krishnamurthy, pathu, Krishnamurthy, & Bhattacharya, 2005), which restricts its

J Food Process Eng. 2018;e12972. wileyonlinelibrary.com/journal/jfpe © 2018 Wiley Periodicals, Inc. 1 of 12


https://doi.org/10.1111/jfpe.12972
2 of 12 MEDINA-TORRES ET AL.

applications in the pharmaceutical and food industries (Hanne, poor fluidity, and augmented agglomeration (Mofidi, Aghai-Moghadam, &
Mar, & Thorsteinn, 2002; Trujillo et al., 2013). To overcome such Sarbolouki, 2000). Thus, inlet air temperature should be carefully
problems, stabilization of labile compounds by microencapsulation controlled to preserve the product and generate homogeneous
has been considered (Dziezak, 1988; King, 1995). This process microcapsules. Outlet air temperature is not generally controlled but
involves the production of particles encapsulated by a coating agent depends on the drying characteristics of the SD material and other
or embedded in matrices, which renders materials with useful prop- process parameters. The first general approach is to measure and
erties for different applications (Matsuno & Adachi, 1993). Stabiliza- control the inlet air temperature (Cervantes-Martínez et al., 2014;
tion occurs because the wall material provides a physical barrier to Medina-Torres et al., 2013, 2016, 2017; Rodríguez-Hernández et al.,
protect the encapsulated particles against molecular oxygen, light, 2005; Santiago-Adame et al., 2015). An optimum outlet air tempera-
moisture, and minimizes molecular diffusion (Bimbenet, Bonazzi, & ture or the SD of food ingredients has been reported to be in the
Dumoulin, 2002; Heinta, Krober, & Teipel, 2001; Kondo, 2001; range 60–80  C (Gouin, 2004).
Schuck, 2002). Accordingly, the encapsulated products shelf-life is Mucilage from Aloe vera (Av) possesses good emulsifying proper-
enhanced and the release rate of the encapsulated particles or drop- ties, thus, representing a promising natural encapsulating agent
lets can be modified for specific applications. There are different (Medina-Torres et al., 2013, 2016; Minjares-Fuentes et al., 2016,
techniques to produce microencapsulated products (centrifugal 2017). Av is used as an additive in the pharmaceutical industry; specif-
extrusion, spray cooling, lyophilization, spray-drying [SD], extrusion, ically, it has been applied as a coating to extend the regeneration of
molecular inclusion, etc.). However, the SD technique has several
skin tissues (Mangolim et al., 2014). Previous studies have reported
advantages such as low cost, continuous production, availability of
that the mucilage of Aloe vera is a complex mixture of polysaccharides
equipment and easy scaled-up, which makes it a popular and widely
(Medina-Torres et al., 2016; Sáenz, Sepúlveda, & Matsuhiro, 2004).
used technique (Drusch & Schwarz, 2006; Liu et al., 2001; Paradkar,
One of the properties that limits its applications is the high moisture
Ambike, Jadhav, & Mahadik, 2004; Rosenberg, Kopelman, & Talmon,
content, which has been reduced using specific treatments such as SD
1990). Microcapsules stability and SD efficiency depend entirely on
to encapsulate labile compounds (Cervantes-Martínez et al., 2014;
the wall material (Liu et al., 2001; Liu, Zhou, Zeng, & Ouyang, 2004;
Medina-Torres et al., 2016; Minjares-Fuentes et al., 2016, 2017;
Zbicinski, Delag, Strumillo, & Adamiec, 2002).
Santiago-Adame et al., 2015).
Attention has been given to curcumin encapsulation with various
The rheology of food products subjected to SD is relevant in qual-
wall materials, such as gelatin and porous starch (Wang, Lu, Lv, & Bie,
ity control, storage processing, and assessment of product stability,
2009), cyclodextrins (CDs) (Mohan, Sreelakshmi, Muraleedharan, &
closely related with the texture of SD products (Abu-Jdayil, Banat,
Joseph, 2012; Szente, Mikuni, Hashimoto, & Szejtli, 1998; Tønnesen,
Jumah, Al-Asheh, & Hammad, 2004). In this work, and for the first
Másson, & Loftsson, 2002), liposomes (Li, Braiteh, & Kurzrock, 2005),
time, Aloe vera is used as encapsulating agent of curcumin employing
cationic micelles (Leung, Colangelo, & Kee, 2008), yeast cells
the SD process. Infrared analysis (FT-IR), scanning electron micros-
(Paramera et al., 2011a), and modified starch (Paramera et al., 2011b;
copy (SEM), rheology, and release profiles evaluate the effectiveness
Yu & Huang, 2010). In this context, Aloe vera mucilage has excellent
of the material to encapsulate curcumin. Microcapsules of Aloe vera
properties such as water-solubility, film-formation, biodegradability,
and curcumin as the core encapsulated material represent an interest-
edibility, and a capability of forming a dense network when dried
ing option to incorporate color and antioxidant additives in functional
(Brazel, 1999; Gouin, 2004; Medina-Torres et al., 2016; Pérez-Alonso,
foods and pharmaceutical products, focusing on the best drying condi-
Báez-González, Beristain, Vernon-Carter, & Vizcarra-Mendoza, 2003).
tions to obtain microcapsules with adequate release profiles and pre-
However, to establish the best SD conditions, reduction of thermal
degradation is sought to optimize the yield obtaining microcapsules of serving their antioxidant capacity.

appropriate size and form.


The most important process parameters in the SD process are
2 | MATERIAL AND METHODS
inlet flow rate, atomizer speed, and inlet–outlet air temperatures
(Augustin, Sanguansri, Margetts, & Young, 2001; Rodríguez-Hernán-
dez, González-García, Grajales-Lagunes, Ruiz-Cabrera, & Abud-Archila, 2.1 | Materials
2005). When the inlet air temperature is increased, droplets size, and Aloe vera leaves were collected in northern Mexico (Durango), in fields
viscosity are reduced (Cervantes-Martínez et al., 2014; Medina-Torres with controlled irrigation. The leaves selected for this study were
et al., 2013, 2016; Medina-Torres et al., 2017; Santiago-Adame et al., bright-green color, growing in the rims of the plant with 24–30 months
2015). However, high inlet or outlet air temperatures can also degrade in average. In previous works, a concentration of 2  0.1  Brix has
heat-sensitive materials (Cervantes-Martínez et al., 2014). A proper been reported to be the best concentration to encapsulate active
feed flow rate would cause the sprayed droplets to attain the right agents (Medina-Torres et al., 2013). Furthermore, the curcumin (active
drying levels before reaching the drying chamber surface (Soper & agent) was used here as the core material.
Thomas, 2001). Cervantes-Martínez et al. (2014) reported that feed
flow rate and temperature of the inlet air are important parameters
2.2 | Extraction of the Aloe vera mucilage
affecting the characteristics of the microcapsules. A low inlet air
temperature causes a reduction in the evaporation rate, producing The whole leaves of the plant (thorns, tip, base, and bark) were sepa-
microcapsules with high water content, high-density membranes, rated, washed, and cooled down. Subsequently, semi-frozen pulps
MEDINA-TORRES ET AL. 3 of 12

were placed in a commercial juice extractor (Hamilton Beach Health powder collecting glass container of 1,000 ml (with PTFE adapter)
Smart 67800, 400 W). The juice produced was clarified and centri- with a rotary atomizer (Minor TS M02/A) were used. To evaluate the
fuged (Heraeus Labofuge model 400/400 R tabletop centrifuge, 13.4 effect of the process parameters, a 23 fractional factorial design was
× 24.6 × 23.6 in.) to remove suspended solids. The clarified juice was employed: temperature of inlet air (150, 170, and 190  C), inlet feed
 flow rate (1.5 and 1.7 L/hr) and atomization speed (25,000, 26,500,
stored in sterilized jars at low temperature (at 4 C). pH (AOAC,
1990), 
Brix (EXTECH Instruments, Brix refractometer model RF- and 27,000 rpm). In each treatment, the constant outlet temperature

10-CAT, Scale 0–32% Brix, Resolution 0.2%), total soluble solid content was 78 to 80  C; similar conditions were employed in previous studies
(Standard NMX-F-510-1998) and moisture (OHAUS, thermo-balance (Medina-Torres et al., 2013; Medina-Torres et al., 2016). The drying
MB27, moisture content presicion of 1 mg/0.01%) were measured. conditions for the control sample (middle point used for reference)
were 170  C and 26,500 rpm (see Table 1 for a list of drying condi-
tions of the samples).
2.3 | Preparation of curcumin (Cu) dispersions in
Aloe vera mucilage
2.5 | Moisture content of the SD powders
A sample of 11.25 g Curcumin (Sigma Aldrich, 85% pure) was dis-
solved in 200 ml of Aloe vera mucilage (2  0.1 Brix) at 80  0.1  C An infrared thermo-balance (A&D-4714A, resolution 0.1%) was used

with constant stirring in a magnetic stirrer (CLS6795420KIT Sigma, to measure the moisture content of the SD powder, under the follow-

AC/DC input 120 V, 60 Hz, 5–550 C) during 30 min. From this ini- ing conditions: 110  0.1  C for 60 min with an initial weight of 5 g

tial solution, 2 L batches were prepared by continuous dilution up to per sample. All measurements were performed by duplicate. Results

the desired concentration, as described in the following section. are reported as percentage of dry matter (d.b).

Dispersions were prepared using curcumin at a concentration of


0.56% (weight/volume, w/v) of the previous step and adding 1.8 L of 2.6 | Bulk density determination of the powders
Aloe vera mucilage at 2  Brix adjusted with distilled water. The mixture
10 g of the SD powders were introduced and weighted in a graduated
was homogenized using magnetic stirring (500 rpm) for 1 hr at 25  C.
cylinder class A (Pyrex,  1 ml, height: 33.5 mm, Germany) from which
Dispersions were dried using a Spray Dryer Niro equipped with a
the bulk volume was measured (NOM-001-SSA1-2010, bulk density).
rotary atomizer. The effect of SD process parameters was studied
according to a fractional factorial design 23 with a central point (see
2.7 | Total phenolic content
Table 1). The performance of the SD process was calculated according
to Equation (1): To estimate the total content of phenolic compounds (TPC) of Cu and
powders (SDCu), the modified method of Folin–Ciocalteu (Heimler,
%Spray Drying Yield, ðSDY Þ ¼ ½ðdried powder weight after spray dryingÞ
Vignolini, Dini, & Romani, 2005) was used. The oxidation–reduction
=ðweight of initial suspension fed to SD processފ X 100
reactions of the Folin–Ciocalteu reagent for TPC determinations
ð1Þ
enable the detection of polyphenols (i.e., curcumin) and almost any
reducing substance. This colorimetric assay is very sensitive, precise
2.4 | SD process
but lack specificity; it may give a relative value of the total reducing
A laboratory scale co-current SD was used (Mobile Minor, GEA Niro capacity (i.e., antioxidant activity) of a sample besides its phenolic con-
Spray Dryer, Copenhagen, Denmark) with compressed gas flow of tent. To estimate the TPC values, a calibration curve was prepared with
5 kg/hr to 15 kg/hr at a pressure of 0.5 to 3.0 bar, maximum flow rate gallic acid content ranging from 1 to 100 μg/ml (R2 = 0.992). Phenolic
of 418 L/min with standard tubing, cylinder size diameter, cylindrical determinations were made almost by triplicate and expressed as gallic
height and cone angle of 793 mm, 645 mm, and 60 , respectively. A acid equivalents (GAE/mg).

TABLE 1 Yield, moisture, bulk density, total phenolic content, and radical scavenging capacity by ORAC determinations of the spray dried
powders for each of the respective treatments
Inlet air Feed Atomization *Spray drying *Moisture *Bulk *Total phenolic *ORAC,
Sample temperature ( C) flow, (L/hr) speed, (rpm) yield, (%) content, (%, d. b) density, (kg/m3) content, (μg GEA) (μmol Trolox/mg)
C-1 170 1.6 26,500 9.25  0.25ª 7.59  1.06ª 304  8ª 0.1053  0.0080c 934.40  37.62c
b b b ac
T-1 190 1.5 25,000 8.55  0.50 9.02  0.98 320  8 0.1220  0.0033 948.57  35.34ac
b b b ab
T-2 190 1.5 27,500 8.05  0.75 9.45  1.05 330  5 0.0640  0.0076 926.70  72.57ab
b b b a
T-3 190 1.7 25,000 7.95  0.85 9.05  1.50 316  4 0.0485  0.0049 847.33  18.02 a
T-4 190 1.7 27,500 7.22  0.38b 10.7  1.30b 330  5b 0.0472  0.0045a 883.78  59.32 a
a ab
T-5 150 1.5 25,000 9.48  0.72 7.32  0.18ª 300  5ª 0.0613  0.0056 937.97  62.32ab
a ab
T-6 150 1.5 27,500 9.19  0.51 7.38  0.92ª 305  5ª 0.0611  0.0057 911.48  48.10ab
bc
T-7 150 1.7 25,000 9.22  0.28ª 7.90  1.00ª 308  2ª 0.0882  0.0094 915.99  54.83bc
T-8 150 1.7 27,500 8.53  0.57a 7.32  0.28ª 309  6ª 0.0801  0.0069ab 896.97  34.65ab

Note. Means sharing a letter in their superscript are not significantly different at the .05 level.
*Data are expressed as the mean of three essays  SD.
4 of 12 MEDINA-TORRES ET AL.

2.8 | Radical-scavenging activity (oxygen radical spectrophotometric (UV) analysis of AC was carried out at wavelength
absorbance capacity method) of maximum absorbance (λmax = 198.5 nm). The analysis was per-
formed in a S2000 spectrometer using A DT1000 deuteruim light
To estimate the antioxidant capacity of the samples, the oxygen radi-
source, SAD500 serial port interface (Optics, Inc.) and 10 nm path
cal absorbance capacity (ORAC) method was used as described by Ou,
length quartz cuvette (Prolab) (García Guzmán et al., 2018).
Hampsch-Woodill, and Prior (2001) with minor modifications. The
antioxidant trolox was used as a standard at a temperature of 37  C
and pH of 7.4. The oxidative degeneration of the test compound is
2.13 | Statistical analysis
quantified by means of a spectro-fluorometer. Absorbance was mea- A 23 fractional factorial design (inlet air temperature: 150, 170, and
sured at 492 nm and 515 nm with a standard curve prepared with dif- 190  C, inlet feed flow rate: 1.5, 1.6, and 1.7 L/hr and atomizer speed:
ferent concentration of trolox. The test measures the capacity of 25,000, 26,500, and 27,500 rpm) included three tests for each SD
trolox to protect a fluorescent molecule (fluorescein, 1 × 102 M in treatment. These SD conditions are based on previous studies with
PBS) whose intensity decreases after the azo-initiator is added, usually Aloe vera as wall material (Cervantes-Martínez et al., 2014; Medina-
35 min. Results are reported as trolox equivalents (μmol Trolox/mg). Torres et al., 2016; Santiago-Adame et al., 2015). Finally, the data
were analyzed using the ANOVA Tukey test (α = 0.05) with Statistica
7.0 (StatSoft, Tulsa, OK).
2.9 | Analysis by infrared spectrometry, (FT-IR)
A FT-IR Nicolet 6,700 with diamond tip (Thermo Fisher Scientific) was
required to perform analysis of Cu, Av, and SDCu. A potassium bro- 3 | RESULTS AND DISCUSSION
mide disc was used and 100 scans were applied with resolutions of
1 cm−1 within a 4,000 cm−1 to 400 cm−1 range. 3.1 | Powder yield (%), moisture content, and bulk
density
2.10 | Scanning electron microscopy
The percentage of yield and moisture content ranged from 7.22 to
Microscopy samples were treated as reported by Medina-Torres 9.48 ( 0.11) %, and 7.34 to 10.70% dry basis ( 0.16), respectively
et al. (2016). The samples were fixed to a gold-coated surface and a (Table 1). The lowest content was observed in T4, which lies below
vacuum of 10 mbar was applied for 90 s (Model Desk II, Denton Vac- the value reported in previous studies with melon and apple extracts
uum, NJ). A SEM (JEOL Mod. JSM6300 Jeol, Japan) was used to with pomegranates (Ochoa-Martinez et al., 2011; Quek, Chok, & Swe-
observe the sample at a 20 kV accelerating voltage. dlund, 2007). The bulk density values of the SD powders ranged from
300 to 330 kg/m3.

2.11 | Rheological analysis


3.2 | Total phenolic content and antioxidant activity
Aqueous solutions of SDCu powders with a concentration of
0.06 g/ml (reconstituted powders) were prepared to perform the rhe- Table 1 reports on the total phenolic content (TPC) of the samples,
ological characterization of the samples. Tests in continuous steady- where the highest one corresponds to Samples T1, C, T7, and T8. Phe-
state simple shear flow and small amplitude linear oscillatory flow nol concentration TPC in the SD curcumin was lower than that
were performed in a controlled-stress rheometer model DHR-3 of TA reported for several Brazilian herbal infusions such as chamomile,
Instruments. The geometry employed was a concentric cylinder geom- anise, and mint (De Souza, Oldoni, & Alencar, 2008; Trujillo et al.,
etry with a Peltier system (Cole Parmer Polystat and Peltier AR- G2) 2013). With respect to the antioxidant activity, samples were analyzed
for temperature control. Samples were dissolved in deionized water for radical scavenging capacity by the ORAC method (Table 1). Results

by constant stirring of 300 rpm for 1 hr at 25 C. All tests were per- evidence that the SD process did not affect significantly (p < .05) the
formed at 25 C.  antioxidant capacity of the curcumin, specially for Samples T1, Control
(C), T6, T7, and T8, which show similar values of the TPC. These
values are similar to those reported for the encapsulation processes of
2.12 | Controlled release analysis
antioxidants by SD at temperatures above 65  C (Gallegos-Infante
Release profiles of SDCu powders were obtained by the dialysis bag et al., 2013; Krishnaiah, Sarbatly, & Nithyanandam, 2012). Chemical
method. The SDCu powder was loaded in a concentration of analyses of the microparticles in the powder included characterization
0.2 mg/ml in water into a pre-swelled dialysis bag. This dialysis assem- by rheological behavior, molecular spectroscopy (FT-IR) to identify
bly was then suspended in a release medium (100 ml) in phosphate sample composition, morphology (SEM) and controlled release rate. A
buffer solution pH 6.5  0.1 at 37.0  1  C to simulate intestinal large value of the TPC is associated with lower degradation (according
fluid during 40 hr in a closed beaker with constant magnetic stirring with the corresponding process parameters) which is used to select
(250 rpm). At given intervals, a volume of the release medium was the best conditions of SD. However, a large phenolic content alone
withdrawn and assayed by UV–VIS spectrophotometry. An equal does not ensure that the microcapsules are well formed or that the
amount of fresh medium, which was preheated to 37  C, was added release profiles are adequate. The optimum SD conditions expected
for compensation after each sample-drawing to maintain sink condi- for polyphenols as curcumin, are such that the samples containing
tions. All experiments were performed by triplicated. A higher phenolic concentration exhibit proportionally higher
MEDINA-TORRES ET AL. 5 of 12

antioxidant activity. The Aloe vera particles with higher or lower TPC compounds in herbs and aromatic plants were reported elsewhere
(or curcumin) displayed the correspondingly antioxidant activity level. (Lu, Ross, Powers, & Rasco, 2011; Ragupathi Raja Kannan, Arumu-
It is remarkable that the samples with relatively higher and lower gam, & Anantharaman, 2011). Figure 1a–d shows different FT-IR

CTP’s are found at the maximum temperature (190 C), although the spectra corresponding to the raw materials and SD samples. In
atomization speed and especially the feeding flow determine the qual- Figure 1a, the FT-IR spectra of the pure compounds is shown (Aloe
ity of particles and their behavior when releasing their phenolic core. vera and curcumin). Figure 1b,c illustrate various SD samples and the
In this case, for large feed flows rate, the lower the residence time of pure curcumin spectra included as reference. In Figure 1a, a typical
samples in the spray dryer; the residence time is thus an important absorption band is shown at a wavelength of λ = 3,280 cm−1, charac-

condition to enhance the production of more efficient particles of Aloe teristic of the hydroxyl group (-OH, see Table 2) in the pure Aloe vera

vera containing a curcumin core. When the phenolic contents of pow- sample (dotted line). The fact that this band is significantly reduced

ders are observed and compared, to show the effect of temperature for the SD samples is related to the quality of the drying process, since
this band indicates the water content of the sample. Curcumin typical
(treatments T6 vs. T2, Figure 5b), similar TPC and antioxidant
absorption bands lie in the interval from 856 cm−1 to 1,602 cm−1 (see
responses are obtained (Table 1); however, the conformation of parti-
Table 2). These signals are present in the SD samples (SDCu), but with
cles and release performance is meaningfully better at lower inlet air
reduced magnitude (Figure 1b,d), which reveals a good encapsulation.
temperature (i.e., 150  C, Figure 5b), which is noticeable during the
As in previous reports (Cervantes-Martínez et al., 2014; Medina-
first 10 hr of the release experiments. Likewise, particles made at low
Torres et al., 2013; Medina-Torres et al., 2016; Medina-Torres et al.,
temperature show a better release behavior under SD at higher atomi-
2017; Santiago-Adame et al., 2015), the signal of the wall material is
zation rate (i.e., 27,500 rpm) as revealed in Samples T7 versus T8
the predominant signal in the SD powders. If the core material is
(Figure 5c). In this case, the retention time of curcumin and Aloe solu-
encapsulated inside the particles, the band is overshadowed by that
tion in SD is also a key factor to display a better release pattern of the
of the wall material, caused by the dramatic reduction in the concen-
bioactive component (T4 vs. T2, Figure 5a).
tration of the core material contained inside the particles. If the mate-
rial to be encapsulated is not located inside the particles, its signal will
3.3 | Spectrometry analysis (FT-IR) not be reduced in the powders spectra. The mucilage shows a typical

Samples of Cu-Av (those fed to the drying process) and SDCu (Spray band at 1,040 cm−1 (Figure 1a) which corresponds to the mannopyra-

dryed curcumin powders) were characterized by FT-IR-spectra analy- nose component (see Table 2). This band is predominant in all encap-
sulated samples. Accordingly, samples dried at 150  C with 1.5 L/hr
sis. In Table 2, the characteristic wavelengths (corresponding to chem-
feed rate (Sample T6, see Table 1) show the best curcumin encapsula-
ical bonds) are shown. The bands at 1,110 cm−1, 1,300 cm−1, and
tion profile on comparison of the FT-IR-spectra in Figure 1b–d.
1,602 cm −1
are associated with aromatic compounds having phenyl
bonds such as flavonoids which are polyphenolic compounds
(Heneczkowski, Kopacz, Nowak, & Kuźniar, 2000; Schulz & Baranska, 3.4 | Scanning electron microscopy
2007). Similar absorption bands revealing the presence of phenolic The configuration of the SD powder microparticles is shown in
Figure 2. Micrographs of the curcumin powders obtained by SD
TABLE 2 The infrared peaks wavelenghts of curcumin and Aloe vera
(Figure 2b,f ) and the sample of mucilage without curcumin (Figure 2a)
main components
are shown. In Figure 2a, irregular capsule shapes are attributed to par-
Raw material Peak assignment
ticle shrinkage and collapse during the SD process. The shape of the
Curcumin (cm−1)
particles is determined by the drying process conditions, that is, the
856 γ(CH) of aromatic and structure of CCH
atomization speed determines the diameter and number of particles
1,110 δ(CCH) of aromatic rings and δ(C OH) of
(Porowska et al., 2016). The feed flow rate establishes the residence
the enolic group coupled to d(C CH) in
the inter-ring chain time of the material in the drying chamber and the inlet air tempera-
1,300 δ(CH) of C CH, ν(CCH) of the aromatic ture controls the evaporation rate of the droplets and the external
ring in the enolic side of the molecule
shape of the particles (De Prisco, Maresca, Ongeng, & Mauriello,
1,580 ν(C O), δ(CCC) and δ(CC O)
2015). When biopolymers are employedd as wall material, it is com-
1,602 ν(C C) of aromatic rings
mon to observe smooth particles, with few collapsed particles. The
Aloe vera (cm−1)
predominant microstructure will tend to spherical particles or
810 Mannose absorption
deflated-ballon like particles, as reported by Dolly, Anishaparvin,
875 Piranoside ring absorption (C H ring
Joseph, and Anandharamakrishnan (2011). They argue that the inter-
vibration)
nal (liquid) and external (solid) particle pressure difference produces
1,040 Mannopyranose component, glucan units
an adiabatic evaporation process in which the rate of diffusion of
1,240 o-Acetyl ester (C O C) stretching
water vapor is higher through the particle wall than in the particle sur-
1,590 Carboxyl groups (asymmetrical COO −

stretching vibration); C O face itself. Another possible explanation according to Liu et al. (2016)
3,280 OH hidroxyl groups deals with the occurrence of phase separation when biopolymers are
employed as wall materials. Polymer network formed through hydro-
According to: Kolev et al., 2005 and Mohan et al., 2012; Mangolim et al.,
2014; Yan et al., 2002; Nejatzadeh-Barandozi and Eferadi, 2012. gen bonds, hydrophobic interactions or van der Waals forces, induce a
6 of 12 MEDINA-TORRES ET AL.

FIGURE 1 Infrared analysis: (a) raw materials curcumin and Aloe vera; (b) inlet air temperature effect at 1.5 L/hr and 27,500 rpm (T2, 190  C and
T6, 150  C; (c) feed flow rate effect at 150  C and 27,500 rpm (T6, 1.5 L/hr and T8, 1.7 L/hr); (d) atomization speed effect at 150  C and 1.5 L/hr
(T5, 25,000 rpm and T6, 27,500 rpm)

diffusion of biopolymer molecles and water to the particle surface, between morphology configurations and SD inlet air temperature.
due to differences in dehydration of the first layers of polymer Figure 2b shows the C-1 sample where capsules collapsed with irregu-
attached to the particle surface and those formed afterwards. lar shapes. Micrographs of the SD samples with curcumin (Figure 2c,f )
Similar morphologies have been reported for microcapsules of show more dispersed microcapsules. For enhanced intermolecular
cactus pear crops (Opuntia lasiacantha), pigments encapsulated with mucilage-curcumin interactions, reduction of aggregates size is evi-
maltodextrin (Sánchez, López, Kerstupp, Ibarra, & Scheinvar, 2006), dent, especially at 150  C and 1.5 L/hr, which is independent of the
Opuntia ficus indica and Aloe vera mucilages (Medina-Torres et al., atomization speed (Figure 2c,d, T5 and T6 samples, respectively).
2013, 2016), maltodextrin encapsulated amaranthus (Cai & Corke, Agglomeration is revealed in Samples T7 (Figure 2e) and T8
2000), and β-carotene encapsulated with maltodextrin and modified (Figure 2f ) corresponding to SD conditions of 150  C and 1.7 L/hr
tapioca starch (Loksuwan, 2007). Smooth spherical microcapsules feed flow rate, independently of the atomization speed. In Figure 2,
were observed in maltodextrin encapsulated black carrot pigments we observe the effect of increasing the feed flow rate from 1.5
Daucuscarota L. (Ersus & Yurdagel, 2007). Gharsallaoui, Roudaut, (Figure 2e) to 1.7 L/hr (Figure 2f ) and keeping all other parameters
Chambin, Voilley, and Saurel (2007) reported a direct relationship constant (150  C and 25,000 rpm). The effect of the increasing feed
MEDINA-TORRES ET AL. 7 of 12

FIGURE 2 SEM images at 1000 X of the powder particles of SD Aloe vera—curcumin aqueous extracts: (a) pure Av mucilage at the same SD
conditions as Sample T6, (b) C1, (c) T5, (d) T6, (e) T7, and (f ) T8

flow rate is to produce collapsed particles with rugged surfaces. A obtained. In the case of the present study, a low temperature in the
possible cause is the presence of large shear stresses due to the SD process (150  C) in combination with low feed flow rate (1.5 L/hr)
increase in feed flow rate. This is also observed in Figure 2d (1.5 L/hr) led to more spherical and defined microparticles, with fewer collapsed
and 2f (1.7 L/hr) at different atomization speeds for both samples particles and with reduced particle agglomeration. Tonon et al. (2009)

(27,500 rpm) at a temperature of 150 C. reported similar results for maltodextrin encapsulated açai juice,
A combination of low inlet air temperatures with low feed flow where smooth, irregular, and spherical-semispherical particle configu-
rates seems necessary to obtain a good particle morphology. In the rations were observed.
middle point (Sample C1 170  C, 1.6 L/hr) particle morphologies are
not fine. Irregular shape capsules are attributed to deficiencies in
water removal in the SD process. At higher SD temperatures (and
3.5 | Rheological behavior of the reconstituted
higher evaporation rates) smoother and well-defined surfaces in
powder
microcapsules are reported by Alamilla-Beltran, Chanona-Perez, The mechanical spectra in simple shear flow present three different
Jimenez-Aparicio, and Gutierrez-Lopez (2005). They found that at low regions: a near Newtonian behavior (constant viscosity plateau) at low
inlet air temperatures in the SD process, irregularly shaped microparti- shear rates and a well-defined shear thinning response (n < 1) at high
cles with creased surfaces are formed. In contrast, with high inlet air shear rate (Figure 3), with an intermediate transition region at moderate
temperatures, more defined and smoother microparticles were shear rates (1–10 s−1). Figure 3a shows the effect of the feed flow rate
8 of 12 MEDINA-TORRES ET AL.

FIGURE 4 Oscillatory flow curves: (a) feed flow rate effect at 150  C
and 27,500 rpm (T6, 1.5 L/hr and T8, 1.7 L/hr); (b) inlet air
FIGURE 3 Viscosity-shear rate curves: (a) feed flow rate effect at
temperature effect at 1.5 L/hr and 27,500 rpm (T2, 190  C and T6,
150  C and 27,500 rpm (T6, 1.5 L/hr and T8, 1.7 L/hr); (b) inlet air
150  C; (c) atomization speed effect at 150  C and 1.5 L/hr (T5,
temperature effect at 1.5 L/hr and 27,500 rpm (T2, 190  C and T6,
25,000 rpm and T6, 27,500 rpm)
150  C; (c) atomization speed effect at 150  C and 1.5 L/hr (T5,
25,000 rpm and T6, 27,500 rpm)

(Medina-Torres et al., 2017). Accordingly, rheological measurements


(1.5 and 1.7 L/hr, Samples T6 and T8, respectively) for samples pro- can be related to the thermal degration occurring inside the drying
cessed at 1.5 L/hr and 27,500 rpm. The sample with the largest feed chamber. This is the reason why the best SD conditions are sought to
flow rate (T8) shows the highest viscosity, due to the fact that a high prevent structure degradation of the encapsulated compound (Medina-
feed flow rate is related with low residence time in the SD chamber Torres et al., 2016). Figure 4b shows the effect of inlet air temperature
and, thus, thermal degradation of the mucilage by chain scission is on the viscosity of samples processed at 150  C and 27,500 rpm. The
reduced. Thermal degradation is associated with molecular weight sample processed at the highest temperature (190  C, T2) shows the
decay and thus, viscosity decreases with increasing thermal degradation lowest viscosity, which is attributed to thermal degradation (Tuyen,
MEDINA-TORRES ET AL. 9 of 12

FIGURE 5 Comparison of release profile: (a) feed flow rate effect at 190  C and 27,500 rpm (T2, 1.5 L/hr and T4, 1.7 L/hr); (b) inlet air
temperature effect at 1.5 L/hr and 27,500 rpm (T2, 190  C and T6, 150  C; (c) atomization speed effect at 150  C and 1.7 L/hr (T7, 25,000 rpm
and T8, 27,500 rpm)

Nguyen, & Roach, 2010). This is consistent with results of the sample Figure 4a illustrates the variation of feed flow rate (1.5 and 1.7 L/hr,

processed at the lowest temperature (150 C, T6) which shows a high Samples T6 and T8 respectively) for samples processed at 150  C and
viscosity. Finally, Figure 3c shows the effect of the atomization speed 27,500 rpm. Results confirm the effect observed in the viscosity
for samples processed at 150  C and 1.5 L/hr feed flow rate (Samples (Figure 3a), namely, a high feed (1.7 L/hr) increases the value of both
T5 and T6 at 25,000 and 27,500 rpm, respectively). The sample with moduli (G’ and G”) indicating low thermal degradation. Figure 4b shows
the highest atomization speed (27,500 rpm, T6) shows the largest vis- the effect of temperature on the viscoelastic moduli for samples pro-
cosity. A high atomization speed is related to large shear stresses, cessed at 1.5 L/hr and 27,500 rpm, confirming that high temperatures
which promote particle disaggregation and particle-size reduction aug- have a negative effect on the viscoelastic moduli by thermal degradation
menting the viscosity of the system (Grabowski, Truong, & Daubert, inside the drying chamber: Sample T2 processed at 190  C shows the
2008; Hill & Carrington, 2006; Medina-Torres et al., 2013; Medina- lowest moduli (G’ and G”). Finally, Figure 4c shows the effect of the
Torres, Brito-De La Fuente, Torrestiana-Sanchez, & Katthain, 2000). atomization speed of samples processed at 150  C and 1.5 L/hr feed
In Figure 4, we show the effect of the SD process conditions on flow rate (Samples T5 and T6 at 25,000 and 27,500 rpm, respectively).
the storage (G0 ) and loss (G00 ) modulus as a function of the oscillatory Results confirm that high atomization speeds lead to a positive effect on
frequency in SDCu-reconstituted samples. Results depict a predomi- the moduli (Sample T6 processed at 27,500 rpm shows larger moduli
nant viscous behavior (empty symbols) over the elastic one (filled sym- than Sample T5 processed at 25,000 rpm). Other works using carbohy-
bols). No crossover point was found along the frequency range. In drates as encapsulating agents have reported similar results (León-Martí-
general, the moduli follow Maxwellian terminal slopes of 1 and 2 for nez, Rodríguez-Ramírez, Medina-Torres, Lagunas, & Bernad-Bernad,
G” and G’, respectively. 2011; Medina-Torres et al., 2013).
10 of 12 MEDINA-TORRES ET AL.

3.6 | Controlled release analysis Smoother particle morphologies were found in samples processed at
low temperature (150  C) and low feed flow rate (1.5 L/hr).
Controlled release analysis of microencapsulated systems is very
FT-IR analysis confirmed that the curcumin was effectively
important to estimate the quality of the microencapsulation process
encapsulated by the Aloe vera mucilage. The rheological behavior of
and the encapsulated compound release evolution for specific applica-
rehydrated powders evidenced shear-thinning behavior (n < 1) with
tions. Stability of the encapsulated system is also assessed by this
a tendency to a Newtonian constant viscosity at low shear rates.
analysis. SDCu did not show problems of solubility in aqueous media
The most significant effect in the flow curves was observed at low
(electric potential, pZ > 30 mV). The release conditions for the pro-
feed flows, which caused lower viscosity than at high feed flow
files presented here are designed to emulate the conditions inside the
rate. This result is associated to high sample degradation due to
digestive tract. The release of antioxidants during a large release
longer residence time.
period is sought, since enhanced absorption of the curcumin antioxi-
A high inlet air temperature caused lower viscosities as expected,
dants is promoted with large residence times. Figure 5 shows different
and atomization speed had a small influence on the mechanical behav-
release profiles and in particular, Figure 5a illustrates the effect of
ior of the samples. This was confirmed by linear oscillatory flow data.
feed flow rate of curcumin SD samples at 190  C and 27,500 rpm. At
Release profiles were obtained at similar conditions as those
these conditions, the release profiles for both samples (T2 and T4, 1.5
found in the human digestive tract (37  C and pH~ 5.6). This study
and 1.7 L/hr, respectively) are practically overlapped, indicating no
revealed that the best encapsulating conditions were found in Sample
effect of the feed flow rate on the release profile. However, these T6 (an extended release profile with a maximum release of about 65%
samples show a quasi-steady release profile of curcumin, which is at 24 hr). Different release profiles were obtained under various pro-
reached at approximately 8 hr with a maximum release of about 45% cessing conditions, which allows for the possibility of preparing tailor-
at 36 hr. These systems are not very effective since the percentage made encapsulated systems depending on the preferred release
release is below 50% and they stabilize after 36 hr, leaving most of period and adequate doses for specific applications, such as antioxi-
the content inside the capsules. This effect may be related to micro- dant systems, functional pharmaceutical, and organic pigments.
capsule excesive aggregations which impede the core material to be Further studies may include evaluation of the particle size of the
released properly. This is confrmed by the presence of agglomerated microcapsules, storage stability of the powders, scale-up to pilot and
microcapsules in the micrographs of Figure 2e,f. Figure 5b shows the industrial plants, study the release profiles on real digestive tract con-
effect of temperature on the release profile of SD-curcumin samples ditions, and others.
at 1.5 L/hr feed flow rate and 27,500 rpm atomization speed. The
sample dried at low temperature (T6, 150  C) depicts the major exten-
sion and most complete release profiles, reaching a maximum above ACKNOWLEDGMENT
60% (~70%) of curcumin at 24 hr. This system is very effective For the handling and treatment of the samples by SEM to Prof. Ivan
because most of the encapsulated curcumin is released over a period Puente (Facultad de Química, USAI, Universidad Nacional Autónoma
of 24 hr. Finally, Figure 5c shows the effect of atomization speed on de México, México).

the release profile of samples processed at 150 C and 1.7 L/hr feed
flow rate. The sample processed at high atomization speed (T8, ORCID
27,500 rpm) shows the fastest release profile of all samples with L. Medina-Torres https://orcid.org/0000-0002-9963-821X
almost 65% release reached at 12 hr, while the sample processed at
low atomization speed (T7, 25,000 rpm) shows an extended release
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Sánchez, F. D., López, E. M. S., Kerstupp, S. F., Ibarra, R. V., & Scheinvar, L. Ramírez DM, Calderas F, et al. Curcumin encapsulation by
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González-Laredo, R. F., Rocha-Guzmán, N. E., … Bernad Bernad, M. J.

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