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How To Use Product Technical Manual

This Product Technical Manual is divided into seven Sections.


A Colour Coded Indicator Tab as shown along the side of this page, aids finding and identifying each Section.
At the start of both the Couplings and the Adaptors Sections, is detailed information on How To Use each Section.
Pictorial Indexes are at the start of each Product Section; Hose, Couplings, Adaptors, Accessories, Filters.

Intro
SECTION 1. ALPHANUMERIC INDEX, CONTENTS and INTRODUCTION
Pages 1 to 14 ALPHANUMERIC INDEX for quick reference on pages 2 and 3.
CONTENTS list on pages 4 and 5.
INTRODUCTION TO DASH SIZE PART NUMBERING on pages 6 to 9.
HYDRAULIC HOSE AND COUPLING TOLERANCING on page 10.
SAFETY ZONE on page 11.
QUALITY ACCREDITATIONS on pages 12 and 13.
RYCO HALP® PROGRAM on page 14.

Hose
SECTION 2. HYDRAULIC HOSE and HOSE PROTECTION
Pages 15 to 84 HOSE TYPE APPROVALS on pages 21 to 23.
The HOSE SECTION is arranged in series:
AVENGER SERIES: T1A, T2A, T3KA, DF2A; H12A, H13A, HSPA, HSHA
DIEHARD SERIES: T1D, T2D, T3KD, TXA2D, TJ2D; H12D, H13D, H15D
SLIDER SERIES: T2S; H12S, H13S
SURVIVOR SERIES: RQP1, RQP2; RQP5; RQP6

Couplings
OTHER SERIES: T5; T1F; RTH1, PL1; SR, SRF; TW1, PW2; RQG1, M2G;
M1, M2; FB2; MP1; RT7, RT7N, RT7T, RT7TN; RT8, RT8N, RT8T, RT8TN
HOSE PROTECTION: RWA, RSG, RSGY, RSGF, FS1072, RH, LS,
750, RHYS, RHYT at the end of the section.

SECTION 3. HOSE COUPLINGS


Pages 85 to 222 COUPLING SERIES are in order:
ONE PIECE CRIMP: T200, T400, T700, T900
TWO PIECE CRIMP: 6900N, 6900K, 6900T, 1200, 1100, 1G00

Adaptors
FIELD ATTACHABLE: 800, 3300; V, 600; A, B, K, L, 400, 600
STAINLESS STEEL: T200SS, T700SS
Order within each Coupling Series is alphabetical by Thread or Connector Type.
Order within each Alphabetical Thread or Connector Type is:
Male, Female, Special Features, Special Seats, Elbows and Tube Bends.

SECTION 4. ADAPTORS
Pages 223 to 308 Order is in alphabetical sub sections: BSP, NPT, JIC, JOINER, METRIC, ORFS,

Accessories
SAE (thread), SAE (flange), SWIVEL JOINTS, UNO (O Ring Boss).
RYCOLOK for mining applications is at the end of Adaptors Section.

SECTION 5. ACCESSORIES
Pages 309 to 350 Test Points, Test Point Hoses, Gauges
Quick Release Couplings
Mounting Clamps
Ball Valves, Check Valves
Airline Couplings
Crimping Equipment and Cut-Off Saws
Filters

SECTION 6. HYDRAULIC FILTERS and RESERVOIR ACCESSORIES


Pages 351 to 390 Inline Spin-On Filters
Heavy Duty Inline, Tank Top, Combination Filters
Reservoir Accessories
Filters Technical information
Technical

SECTION 7. TECHNICAL
Pages 391 to 440 Hose Selection Nomograph; How to Order Hose Assemblies; Cut-Off Allowance;
Hose Selection; Safety Guide and Temperature Limits; Hose Elastomers;
Chemical Compatibility; Assembly Instructions; Installation Guide; Factor of Safety;
Thread and Connector Working Pressures; Thread Dash Size/Tube Dash Size;
Thread and Connector Identification; Torque Assembly Values; Company Policies;
Global Resources; Abbreviations

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 1
Alphanumeric Index
Airline Couplings shown on pages 336 to 344 are not included in this index.

14..................................... 295 801................................... 177 6900N .............................. 162 GP02 ................................ 175 R80 .................................. 318 RL77 ................................ 299
15..................................... 295 802................................... 177 6901N .............................. 162 GP05 ................................ 175 R81 .................................. 318 RL78 ................................ 300
16..................................... 295 803................................... 179 6902N .............................. 162 GP24 ................................ 175 R82 .................................. 318 RL78F .............................. 300
17..................................... 295 804................................... 179 6903N .............................. 163 GP34 ................................ 175 R85 .................................. 318 RL80 ................................ 303
21..................................... 296 805................................... 177 6904N .............................. 163 R86 .................................. 318 RL90 ................................ 303
24..................................... 296 806................................... 177 6905N .............................. 162 H12A .................................. 34 R91 .................................. 319 RL95 ................................ 303
24A .................................. 296 807................................... 179 H12D ................................. 44 R94 .................................. 319 RL100 .............................. 304
6909N .............................. 162 H12S .................................. 48
24B .................................. 296 809................................... 178 6913N .............................. 165 R96 .................................. 319 RL105 .............................. 304
24HL ................................ 296 810................................... 181 H13A .................................. 35 R100 ................................ 322 RL110 .............................. 304
6915N .............................. 165 H13D ................................. 45
25..................................... 295 811................................... 177 6917N .............................. 165 R110 ................................ 323 RL113 .............................. 302
25HL ................................ 295 H13S .................................. 49
818................................... 180 6924N .............................. 163 H15D ................................. 46 R120 ................................ 324 RL115 .............................. 302
35B .................................. 243 820................................... 181 6925N .............................. 163 R130 ................................ 325 RL116 .............................. 302
36B .................................. 243 HSHA ................................. 37
823................................... 180 6933N .............................. 166 HSPA.................................. 36 RL120 .............................. 297
37..................................... 268 824................................... 179 6933CN ............................ 166 R350 ................................ 375 RL125 .............................. 303
91..................................... 296 853................................... 179 6935N .............................. 166 JC ..................................... 293 R355 ................................ 375 RL131 .............................. 302
854................................... 179 6935CN ............................ 166 JCT ................................... 293 R356 ................................ 375 RL140 .............................. 304
201................................... 170 857................................... 179 R358 ................................ 375 RL155 .............................. 301
202................................... 170 6937N .............................. 166 JP ..................................... 293
864................................... 180 JPP .................................. 293 R362 ................................ 375 RL160 .............................. 297
204................................... 170 6963N .............................. 163
874................................... 180 R365 ................................ 377 RL165 .............................. 297
213................................... 171 6971N .............................. 163 K00 .................................. 202
890................................... 180 R381 ................................ 377 RL166F ............................ 307
214................................... 171 6972N .............................. 164 L00................................... 202
215................................... 171 6973N .............................. 164 R1620 .............................. 311 RL167F ............................ 307
901N ................................ 162 RL167SF .......................... 307
217................................... 171 902N ................................ 162 6980N .............................. 164 LS....................................... 81 R1621 .............................. 314
287................................... 170 6981N .............................. 164 R1622 .............................. 314 RL170 .............................. 305
903N ................................ 163 M1...................................... 64 RL175 .............................. 305
904N ................................ 163 6982N .............................. 164
400................................... 202 6984N .............................. 164 M2...................................... 65 RA20 ................................ 346 RL175S ............................ 305
905N ................................ 162 M2G ................................... 63 RA20HP ........................... 346 RL180 .............................. 308
601........................... 190, 204 909N ................................ 162 6933T............................... 169 RL180S ............................ 308
602........................... 190, 204 913N ................................ 165 6937T............................... 169 M6L.................................. 273 RB .................................... 320 RL195 .............................. 308
602F................................. 205 915N ................................ 165 M6S.................................. 273 RL195S ............................ 308
603........................... 192, 209 917N ................................ 165 7202................................. 315 M7.................................... 275 RC-RN .............................. 332 RL245 .............................. 302
604........................... 193, 209 924N ................................ 163 7202G .............................. 315 M7L.................................. 275 RC-RAIL ........................... 332 RL250 .............................. 305
605................................... 206 925N ................................ 163 7204................................. 315 M7S.................................. 275 RCD ...........................329-333
605F................................. 205 933N ................................ 166 7262................................. 315 M71L ................................ 276 RCS ...........................329-333 RLC .................................. 297
606................................... 206 933CN .............................. 166 M71S................................ 276
607........................... 194, 209 935N ................................ 166 1G00 ................................ 175 M73.................................. 273 RCF .................................. 368 RLG .................................. 372
608................................... 209 935CN .............................. 166 1G23 ................................ 176 M75L ................................ 274 RCV .................................. 335 RLGT ................................ 372
609........................... 192, 208 937N ................................ 166 1G54 ................................ 176 M75S................................ 274 RD .................................... 374
1G57 ................................ 176 M77L ................................ 274 RLP .................................. 297
609E................................. 208 963N ................................ 163 RDC .................................. 320
612........................... 206, 211 971N ................................ 163 1G58 ................................ 176 M77S................................ 274 RO-AC .............................. 292
MB ................................... 273 RDP ................................. 320
613................................... 216 972N ................................ 164 1GP01 .............................. 175 RO-BP ...................... 243, 292
615................................... 216 973N ................................ 164 1GP02 .............................. 175 MC.................................... 294 REIR ................................. 370 RO-DL .............................. 292
617................................... 216 980N ................................ 164 1GP05 .............................. 175 MP ................................... 294 REIS ................................. 370 RO-DS.............................. 292
618................................... 217 981N ................................ 164 1GP24 .............................. 175 MP1 ................................... 67 RFI ................................... 366 RO-FS .............................. 292
620........................... 201, 219 982N ................................ 164 1GP34 .............................. 175 RFSB ................................ 376 RO-SF .............................. 292
621................................... 207 984N ................................ 164 OC .................................... 294 RGR ................................. 370 RO-UN ............................. 292
623........................... 201, 217 A00 .................................. 202 OP .................................... 294 RGS .................................. 370
624........................... 195, 210 1100................................. 172 RGS02 .............................. 370 RP .................................... 350
1101................................. 172 A5 .................................... 375 PL1 .................................... 57
625........................... 194, 210
626........................... 191, 207 1102................................. 172 A245 ................................ 375 RG01 ................................ 317 RQG1 ................................. 62
1103................................. 173 PP .................................... 294 RQP1 ................................. 50
627........................... 191, 207 B00 .................................. 202
628........................... 195, 210 1104................................. 173 RH ...................................... 80 RQP2 ................................. 51
PW2 ................................... 61 RHYS .................................. 82
631........................... 206, 211 1109................................. 173 BC .................................... 293 RQP5 ................................. 52
632................................... 205 1124................................. 174 BP .................................... 293 QDC ................................. 320 RHYT .................................. 83 RQP6 ................................. 53
634................................... 205 1125................................. 174 QDP ................................. 320 RHF .................................. 364
1126................................. 172 C24................................... 316 RSC ......................58, 59, 182
638................................... 219 RIF-06 ...................... 360, 361
639................................... 219 1154................................. 174 C27................................... 316 R01 .................................. 172
R02 .................................. 172 RIF-10 ...................... 356, 357 RSCN ................................ 373
653........................... 198, 215 C80................................... 316
1200................................. 170 R03 .................................. 173 RIF-12 ...................... 358, 359
654........................... 198, 215 C81................................... 316 RSG .................................... 77
1201................................. 170 R04 .................................. 173 RIF-E06 .................... 360, 361
655........................... 199, 215 C81N ................................ 316 RSGF .................................. 77
1202................................. 170 R09 .................................. 173 RIF-E10 .....................356-359
656........................... 199, 215 C99................................... 316 RIF-EA08 ................. 360, 361 RSGY .................................. 77
656L................................. 215 1204................................. 170
1213................................. 171 CP01 ................................ 315 R14 .................................. 362 RIF-EA12 ..................356-359 RT7 .................................... 68
657................................... 215 R15 .................................. 371 RIF-FA.............................. 363
658................................... 215 1214................................. 171 RT7-M .............................. 314
1215................................. 171 CS10................................. 350 RIF14-1 ............................ 362 RT7N .................................. 69
660................................... 212 CS14................................. 350 R24 .................................. 174
1217................................. 171 R25 .................................. 174 RIF15 ............................... 371 RT7T .................................. 70
663................................... 213 CWS ................................. 350
664................................... 218 1287................................. 170 R26 .................................. 172 RKS131 ............................ 290 RT7TN ................................ 71
665................................... 212 DF2A .................................. 33 R54 .................................. 174 RT8 .................................... 72
666................................... 212 3301................................. 182 RL19 ................................ 301 RT8N .................................. 73
667................................... 212 3302................................. 183 E358................................. 375 R13Y ................................ 346 RL20 ................................ 334 RT8T .................................. 74
668........................... 211, 213 3302F............................... 183 R16HP ............................. 347 RL20SH .................... 308, 334 RT8TN ................................ 75
671................................... 213 3304................................. 184 FB2 .................................... 66 R20HP ............................. 347 RL21 ................................ 306 RTH1 .................................. 56
672................................... 213 3309................................. 184 R20M-1 ............................ 348 RL22 ................................ 308
3311................................. 182 FC61................................. 294 R20M-3 ............................ 348 RTI ................................... 366
673................................... 213 FC62................................. 294 RL26 ................................ 305
674........................... 199, 215 3313................................. 185 R20M-12V ........................ 347 RL26D .............................. 306
3315................................. 185 FC62C............................... 294 R20M-24V ........................ 347 RWA ................................... 76
675........................... 200, 216 RL27 ................................ 305
3317................................. 185 FK61 ................................ 285 R20-MTOOL ..................... 348
676................................... 216 RL27D .............................. 306 S1..................................... 284
677........................... 200, 216 3320................................. 186 FK61L .............................. 313 R20QC .............................. 348
R32M-1 ............................ 349 RL29 ................................ 306 S1H .................................. 284
678................................... 215 3340................................. 183 FK61LM ........................... 313 RL30 ................................ 297 S2..................................... 284
3340N .............................. 184 FK61M ............................. 285 R32M-3 ............................ 349
679................................... 215 R32M-12V ........................ 349 RL32 ................................ 298 S2H .................................. 284
680........................... 196, 214 3341................................. 183 FK62 ................................ 285 RL35 ................................ 298 S2L................................... 284
3342................................. 186 FK62L .............................. 313 R32M-24V ........................ 349
681........................... 196, 214 R32-MTOOL ..................... 349 RL40 ................................ 298 S3..................................... 284
682........................... 197, 214 FK62LM ........................... 313 RL45 ................................ 297 S3H .................................. 284
6910K .............................. 168 FK62M ............................. 285 R32NC-3 .......................... 349
683........................... 197, 214 6933K .............................. 168 R32QC .............................. 349 RL50 ................................ 299 S4..................................... 265
685................................... 218 6935K .............................. 168 FS1072......................... 78, 79 RL55 ................................ 300 S5..................................... 265
686................................... 208 6935KL ............................ 168 R60 .................................. 375 RL60 ................................ 300 S6..................................... 263
686M................................ 208 6937K .............................. 168 G23 .................................. 176 R61 .................................. 375 RL65 ................................ 300 S6M.................................. 263
696................................... 208 6944K .............................. 168 G54 .................................. 176 R62 .................................. 375 RL70 ................................ 300 S6S................................... 263
G57 .................................. 176 R64 .................................. 375 RL72 ................................ 298 S7..................................... 247
750..................................... 82 R67 .................................. 375 RL74 ................................ 298 S7N .................................. 258
750-M .............................. 315 G58 .................................. 176
GP01 ................................ 175 RL75 ................................ 298 S8..................................... 248

Page 2 Q U A L I T Y H O S E A N D F I T T I N G S
Alphanumeric Index

S8N .................................. 259 S75SS............................... 240 S940................................. 286 T204................................. 108 T417................................. 132 T789................................. 144
S9..................................... 248 S76................................... 250 S940F............................... 286 T204SS............................. 221 T423................................. 133 T790................................. 139
S9N .................................. 259 S77................................... 243 S940FM............................ 286 T205................................. 104 T424................................. 128 T791................................. 147
S10................................... 264 S78................................... 251 S941................................. 286 T206................................. 104 T425................................. 128 T792................................. 141

Intro
S11................................... 248 S79................................... 251 S941F............................... 286 T207................................. 109 T426................................. 125 T792F............................... 141
S11N ................................ 259 S80................................... 238 S941FM............................ 286 T208................................. 109 T428................................. 128 T792G .............................. 141
S12................................... 272 S80N ................................ 256 S951................................. 288 T209................................. 105 T453................................. 131 T792M.............................. 141
S13................................... 265 S81................................... 239 S951F............................... 288 T209E............................... 105 T454................................. 131 T792N .............................. 141
S15................................... 265 S81N ................................ 256 S951FM............................ 288 T209SS............................. 221 T455................................. 131 T793................................. 149
S16................................... 247 S82................................... 242 S952................................. 288 T212......................... 103, 111 T456................................. 131 T793C............................... 151
S16N ................................ 258 S82N ................................ 257 S952F............................... 288 T213................................. 120 T457................................. 131
S952FM............................ 288 T215................................. 120 T901................................. 153
S17................................... 264 S83................................... 244 T474................................. 131 T901P .............................. 153
S18................................... 265 S84................................... 242 S953................................. 289 T217................................. 120 T475................................. 131
S954................................. 289 T218................................. 121 T902................................. 153
S19................................... 266 S84N ................................ 256 T477................................. 131 T903................................. 154
S20................................... 251 S85................................... 254 S957................................. 289 T219................................. 106 T480................................. 129
S958................................. 289 T220................................. 123 T904................................. 154
S20N ................................ 260 S86................................... 271 T481................................. 130 T905................................. 153
S21................................... 251 S87................................... 272 S961................................. 313 T221................................. 104 T482................................. 130

Hose
S962................................. 313 T222......................... 103, 111 T909................................. 153
S21N ................................ 260 S88................................... 271 T484................................. 129 T909E............................... 153
S23................................... 264 S89................................... 255 S967................................. 286 T223................................. 121 T485................................. 133
T224................................. 110 T913................................. 157
S24................................... 238 S90................................... 270 S968................................. 286 T915................................. 157
S970................................. 287 T225................................. 110 T701................................. 134
S24N ................................ 255 S91................................... 271 T226................................. 104 T917................................. 157
S25................................... 242 S92................................... 272 S970F............................... 287 T701H .............................. 134 T923................................. 161
S970FM............................ 287 T226SS............................. 220 T701P .............................. 134
S25N ................................ 257 S93................................... 253 T227................................. 104 T924................................. 154
S26................................... 239 S94................................... 255 S971................................. 287 T702................................. 134 T925................................. 154
S971F............................... 287 T227SS............................. 220 T702H .............................. 134
S26N ................................ 256 S94N ................................ 261 T228................................. 110 T926................................. 153
S27................................... 238 S95................................... 254 S971FM............................ 287 T702N .............................. 136 T933................................. 158
S976................................. 287 T232................................. 103 T702SS............................. 222
S27N ................................ 256 S95N ................................ 261 T232N .............................. 106 T933C............................... 160
S28................................... 242 S96................................... 254 S976F............................... 287 T703................................. 137 T935................................. 158

Couplings
S977................................. 287 T234................................. 103 T704................................. 137
S28N ................................ 257 S96N ................................ 261 T234N .............................. 106 T935C............................... 160
S29................................... 245 S97................................... 291 S977F............................... 287 T704SS............................. 222 T936................................. 158
S979................................. 283 T238................................. 123 T705................................. 135
S29N ................................ 257 S97AK .............................. 291 T239................................. 123 T936C............................... 161
S31................................... 242 S100................................. 268 S980................................. 283 T706................................. 135 T937................................. 159
S981................................. 283 T250................................. 113
S31N ................................ 256 S101................................. 270 T250R .............................. 113 T707................................. 137 T937C............................... 161
S32................................... 246 S102................................. 241 S982................................. 283 T708................................. 137 T944................................. 158
S982C............................... 283 T251................................. 113
S33................................... 290 S103................................. 265 T252................................. 113 T709................................. 136 T944C............................... 160
S34................................... 290 S104................................. 245 T253................................. 118 T709E............................... 136 T945................................. 158
SA6 .................................. 280 T709SS............................. 222
S35................................... 290 S105................................. 243 SA7 .................................. 252 T254................................. 118 T945C............................... 160
S36................................... 290 S106................................. 277 T257................................. 119 T713................................. 145 T946................................. 158
SA7N ................................ 261 T714................................. 145
S37................................... 290 S107................................. 270 SA8 .................................. 252 T258................................. 119 T946C............................... 160
S39................................... 242 S108................................. 269 T260................................. 113 T715................................. 146 T963................................. 155
SA8N ................................ 261 T971................................. 155
S39N ................................ 256 S109................................. 269 T263................................. 114 T716................................. 147
SA9 .................................. 252

Adaptors
S40................................... 281 S110................................. 269 T264................................. 122 T717................................. 147 T972................................. 155
SA9N ................................ 261 T973................................. 155
S40K ................................ 281 S111................................. 277 SA10 ................................ 280 T264B .............................. 122 T717A .............................. 147
S40M................................ 282 S112................................. 272 T264C............................... 122 T717B .............................. 147 T980................................. 155
SA15 ................................ 280 T981................................. 155
S42................................... 281 S113................................. 277 SA17 ................................ 280 T265................................. 112 T717L............................... 147
S42K ................................ 281 S114................................. 260 T266................................. 113 T720................................. 152 T982................................. 155
SA18 ................................ 280 T987................................. 156
S42M................................ 282 S115................................. 277 SA19 ................................ 280 T267................................. 113 T721................................. 135
S43................................... 241 S116................................. 277 T268......................... 111, 115 T723................................. 152 T987S............................... 156
SA20 ................................ 252 T991................................. 157
S44................................... 240 S117................................. 277 SA20N .............................. 261 T271................................. 114 T724................................. 138
T271R .............................. 114 T725................................. 138 T993................................. 159
S45................................... 242 S118................................. 277 SA23 ................................ 280 T993C............................... 161
S46................................... 241 S119................................. 278 SA51 ................................ 280 T272................................. 114 T726................................. 135
S46SS............................... 241 S120................................. 278 SJK ................................... 290 T273................................. 114 T727................................. 135 V00 .................................. 188
S47................................... 244 S121................................. 278 T274................................. 119 T728................................. 138 V01 .................................. 190

Accessories
S47N ................................ 257 S122................................. 278 SR ...................................... 58 T275................................. 119 T729................................. 145 V02 .................................. 190
S48................................... 244 S123................................. 278 SRF .................................... 59 T276................................. 119 T730................................. 146 V03 .................................. 192
S48N ................................ 257 S124................................. 278 T277................................. 119 T733................................. 148 V04 .................................. 193
T1A .................................... 30 T278................................. 119 T733C............................... 150 V07 .................................. 194
S49................................... 242 S125................................. 278 T1D .................................... 38
S49N ................................ 257 S126................................. 279 T279................................. 119 T735................................. 148 V09 .................................. 192
T1F..................................... 55 T280................................. 116 T735C............................... 150 V20 .................................. 201
S50................................... 244 S127................................. 279 T2A .................................... 31 T281................................. 116 T736................................. 149 V23 .................................. 201
S50N ................................ 257 S128......................... 247, 253 T3KA .................................. 32 T282................................. 117
S51................................... 262 S130................................. 246 T736C............................... 151 V24 .................................. 195
T2D .................................... 39 T282S............................... 117 T737................................. 149 V25 .................................. 194
S52................................... 262 S130P .............................. 246 T3KD .................................. 40 T283................................. 117 T737C............................... 151 V26 .................................. 191
S53................................... 237 S131................................. 290 T2S..................................... 47 T284................................. 116 T744................................. 148 V27 .................................. 191
S53N ................................ 255 S134................................. 263 T5....................................... 54 T285................................. 123 V28 .................................. 195
S53P ................................ 237 S135................................. 245 T744C............................... 150
TJ2D .................................. 42 T286................................. 107 T745................................. 148 V53 .................................. 198
S54................................... 237 S137................................. 269 T287................................. 118 V54 .................................. 198
S56................................... 262 S138................................. 269 TJ2401 ............................... 43 T745C............................... 150
T287SS............................. 221 T746................................. 148 V55 .................................. 199
Filters

S57................................... 262 S139................................. 245 TJ2402 ............................... 43 T288................................. 118 V56 .................................. 199
S58................................... 237 S140................................. 281 TJ2403 ............................... 43 T746C............................... 150
T289................................. 118 T750................................. 139 V74 .................................. 199
S59................................... 237 S140K .............................. 281 TJ2404 ............................... 43 T290................................. 111 V75 .................................. 200
S60................................... 254 S140M.............................. 282 TJ2405 ............................... 43 T750R .............................. 139
T292................................. 115 V77 .................................. 200
S61................................... 247 S141................................. 277 TJ2601 ............................... 43 T292F............................... 115 T763................................. 140
T764................................. 152 V80 .................................. 196
S61N ................................ 260 S142................................. 281 TJ2602 ............................... 43 T292G .............................. 115 V81 .................................. 196
S62................................... 266 S142K .............................. 281 TJ2603 ............................... 43 T292M.............................. 115 T764B .............................. 152
V82 .................................. 197
S63................................... 266 S142M.............................. 282 TJ2604 ............................... 43 T292N .............................. 115 T764C............................... 152 V83 .................................. 197
S64................................... 237 S143H .............................. 285 TJ2605 ............................... 43 T294................................. 117 T768......................... 138, 141
S64N ................................ 255 S145................................. 260 TW1 ................................... 60 T295................................. 117 T771................................. 140 Z8..................................... 363
S65................................... 262 S146H .............................. 285 TXA2D ................................ 41 T771R .............................. 140 Z9..................................... 363
T401................................. 124 T772................................. 140 Z39................................... 363
S66................................... 264 S147H .............................. 285
Technical

T201................................. 102 T401P .............................. 124 T773................................. 140 Z89A ................................ 363
S67................................... 267 S148................................. 291 T402................................. 125
S68................................... 267 S152................................. 262 T201C............................... 102 T780................................. 142
T201P .............................. 102 T402N .............................. 126 T781................................. 142
S69................................... 250 S154................................. 277 T403................................. 127
S159................................. 312 T201SS............................. 220 T782................................. 143
S70................................... 250 T202................................. 102 T404................................. 127
S71................................... 249 S160................................. 312 T782S............................... 143
S162................................. 291 T202F............................... 103 T405................................. 125 T783................................. 143
S72................................... 238 T202N .............................. 106 T409................................. 126
S72N ................................ 256 S163................................. 291 T784................................. 142
S167................................. 244 T202S............................... 103 T412......................... 125, 129 T787................................. 144
S73................................... 237 T202SS............................. 220 T413................................. 132
S180................................. 252 T787S............................... 144
S74................................... 249 T203................................. 108 T415................................. 132 T788................................. 144
S75................................... 240 S181................................. 252

C O N N E C T I N G P A R T N E R S H I P S Page 3
Contents
Page No Page No

INTRODUCTION SECTION IFC to 16 M2G LPG (CLASS C) ..................................................63


RYCO Hydraulics Company Information ..........................IFC M1 FUEL LINE .........................................................64
How To Use Product Technical Manual ...............................1 M2 TEXTILE .............................................................65
Alphanumeric Index .......................................................2, 3 FB2 BARRIER ...........................................................66
Table of Contents...........................................................4, 5 MP1 MULTI PURPOSE ................................................67
Dash Size Part Numbering .......................................... 6 to 9 RT7 SPIDERLINE .......................................................68
Hose and Coupling Tolerancing ........................................10 RT7N ISOLATOR .........................................................69
Safety Zone ......................................................................11 RT7T SPIDERLINE TWIN ..............................................70
Quality Accreditations ................................................12, 13 RT7TN ISOLATOR TWIN ................................................71
RYCO HALP® Program ......................................................14 RT8 SPIDERLINE .......................................................72
RT8N ISOLATOR .........................................................73
HOSE SECTION 15 to 84 RT8T SPIDERLINE TWIN ..............................................74
RT8TN ISOLATOR TWIN ................................................75
RWA WIRE ARMOUR .................................................76
RSG, RSGY, RSGF SPIRAL GUARD .....................................77
FS1072 FIRE SLEEVE ................................................78, 79
RH RAWHIDE Nylon Hose Sleeve ............................80
LS LIFESAVER Hose Sleeve .....................................81
750 SPRING GUARD ................................................82
RHYS PACKING SLEEVE ...................................................82
RHYT HOSE TAGS ......................................................83
How to order RYCO Hydraulic Hose .................................84

HOSE COUPLINGS SECTION 85 to 222

Pictorial Index ........................................................ 16 to 20


Hose Type Approvals ............................................. 21 to 23
Hose Series ................................................................24, 25
Specifications Summary .............................................26, 27
Isobaric Working Pressures for Hydraulic Hoses ...............28
Safety Guide Maximum Temperature Limits ...............28, 29
T1A AVENGER T1.....................................................30
T2A AVENGER T2.....................................................31
T3KA AVENGER T3K ..................................................32
DF2A AVENGER DINFLEX DF2 ....................................33
H12A AVENGER H12 ..................................................34
H13A AVENGER H13 ..................................................35
HSPA AVENGER HSP ..................................................36 Introduction to Section ..............................................86, 87
HSHA AVENGER HSH ..................................................37 Pictorial Index ........................................................ 88 to 95
T1D DIEHARD T1 .....................................................38 Index by End Style Number .................................... 96 to 98
T2D DIEHARD T2 .....................................................39 BITELOK Couplings .........................................................99
T3KD DIEHARD T3K ...................................................40 Working Pressure of Hose Assemblies ............................100
TXA2D DIEHARD AGGRESSOR TXA2 ............................41 Drop Length & Cut-Off Allowance for Couplings ................100
TJ2D DIEHARD JACK TJ2 ...........................................42
Important Branding Information.....................................101
Extra Information TJ2D.....................................................43
T200 Series ........................................................ 102 to 123
H12D DIEHARD H12 ...................................................44
T400 Series ........................................................ 124 to 133
H13D DIEHARD H13 ...................................................45
T700 Series ........................................................ 134 to 152
H15D DIEHARD H15 ...................................................46
T900 Series ........................................................ 153 to 161
T2S SLIDER T2 .........................................................47
6900N Series ..................................................... 162 to 166
H12S SLIDER H12.......................................................48
H13S SLIDER H13.......................................................49 6900K Series ..........................................................168, 169
RQP1 SURVIVOR ........................................................50 6900T Series ..................................................................169
RQP2 SURVIVOR ........................................................51 1200 Series ............................................................170, 171
RQP5 SURVIVOR ........................................................52 1100 Series ........................................................ 172 to 174
RQP6 SURVIVOR - HIGH TEMP PUSH-ON ...................53 1G00 Series ...........................................................175, 176
T5 TRUCKER ..........................................................54 800 Series .......................................................... 177 to 181
T1F FIRE SUPPRESSION ............................................55 3300 Series ........................................................ 182 to 186
RTH1 TEFLON* ............................................................56 V00 Series .......................................................... 188 to 201
PL1 PUSH-ON ..........................................................57 Cut-Off Allowance for V Series Couplings ......................188
SR SUCTION and RETURN ......................................58 A00, B00, K00, L00, 400 Ferrules ...................... 202 to 203
SRF DEFIANT ...........................................................59 Cut-Off Allowance for Field Attachables ........................203
TW1 TORNADO WASHER..........................................60 600 Series .......................................................... 204 to 209
PW2 PRESSURE WASHER ..........................................61 T200SS Series Stainless Steel ..................................220, 221
RQG1 LPG (CLASS D) ..................................................62 T700SS Series Stainless Steel ..........................................222

Page 4 Q U A L I T Y H O S E A N D F I T T I N G S
Contents
Page No Page No
HYDRAULIC FILTERS and
ADAPTORS SECTION 223 to 308 RESERVOIR ACCESSORIES 351 to 390

Intro
Hose
Pictorial Index ........................................................352, 353
Information about RIF-E and RIF-EA Spin-Ons ........354, 355
RIF-10 Inline Spin-On Filters 1.1/4” Ports ................356, 357
RIF-12 Inline Spin-On Filters 1.1/2” Ports ................358, 359
RIF-06 Inline Spin-On Filters 3/4” Ports ...................360, 361
RIF14-1 Inline Spin-On Filters 1” Ports ............................362
RIF-FA Inline Spin-On Filters 3/8” Ports ...........................363

Couplings
RHF Heavy Duty Inline Filters ..................................364, 365
RTI and RFI Tank Top Filters ....................................366, 367
Contents ........................................................................224 RCF Combination Filters .........................................368, 369
Introduction to Section ..................................................225 RG & REI Clogging Indicators .........................................370
Dash Size Numbering Rules ....................................226, 227 RIF15 Inline Spin-On Water Trap Filter ............................371
Pictorial Index .................................................... 228 to 236 RLG & RLGT Level and Temperature Gauges ..................372
BSP Adaptors ..................................................... 237 to 255 RSCN Suction Strainers ..................................................373
NPT Adaptors ..................................................... 255 to 261 RD Diffusers ...................................................................374
JIC Adaptors ...................................................... 262 to 272 R60 and R300 Air Breather Filters ..................................375
Joiner (Tube Weld) .........................................................272 RFSB Filler/Strainer/Air Breathers .....................................376
Metric Adaptors ................................................. 273 to 276 R381 Push-On Filler Cap/Air Breather .............................377

Adaptors
ORFS Adaptors ................................................... 277 to 279 R365 Filler Strainer .........................................................377
Introduction to Filtration ........................................378, 379
SAE (Threads) Adaptors ..................................................280
Selection of the Filter Size ..............................................380
SAE (Flanges) Clamps, Adaptors, Blocks ............. 281 to 289
Nominal Filtration, Beta Rating, Absolute Filtration ............381
Swivel Joints ..................................................................290 Pressure Drop Flow Graphs ....................................382, 383
UNO Adaptors ...............................................................291 Warnings and Filter Selection Guidelines ................384, 385
O Rings ..........................................................................292 Effect of Temperature and Viscosity ......................386, 387
Plastic Caps and Plugs ............................................293, 294 Cross Reference for RIF-E and RIF-EA Spin-Ons.......388, 389
Tube Bends ............................................................295, 296 Instructions for Changing Filter Elements .......................390
RYCOLOK Adaptors ........................................... 297 to 308
TECHNICAL SECTION 391 to IBC

Accessories
RYCOLOK Ball Valves .............................................307, 308
Hose Selection Nomograph ............................................391
How to Order RYCO Hose Assemblies....................392, 393
Cut-Off Allowance .........................................................393
ACCESSORIES SECTION 309 to 350 Hose Selection Guide .............................................394, 395
Safety Guide ...................................................... 396 to 399
Safety Guide – Maximum Temperature Limits.................399
Characteristics of Hose Elastomers .................................400
Chemical Compatibility Chart ........................................401
Assembly Instructions
Field Attachable Non-Skive ......................................402
Field Attachable Skive ..............................................403
BITELOK One-Piece Crimp Non-Skive .......................404
Filters

BITELOK One-Piece Crimp Skive ...............................405


1100 Series .............................................................406
3300 Series Suction .................................................406
1G00 Series Air Conditioning ..................................407
Pictorial Index ................................................................309 800 Series Push-On .................................................407
6900N .....................................................................408
Test Points, Hoses, Gauges ................................. 310 to 317
1200 Series .....................................................408, 409
Quick Release Couplings .................................... 318 to 328
Separation of ends RT7T, RT7TN, RT8T, RT8TN.........409
Mounting Clamps .............................................. 329 to 333 Tube Flaring Dimensions ..................................410, 411
Ball Valves ......................................................................334 Tube Bite Couplings .........................................412, 413
Technical

Check Valves ..................................................................335 S134 J-Lok Flareless Tube Fittings .....................414, 415
Airline Couplings .............................................. 336 to 344 Hose Assembly – Installation Guide ........................416, 417
Crimping Equipment .......................................... 345 to 350 Factor of Safety..............................................................418
Cut-Off Saws .................................................................350 Thread and Connector Working Pressures .......... 419 to 422
Thread Dash Sizes/Tube Dash Sizes.................................423
Thread & Connector Identification ..................... 424 to 434
Torque Assembly Values .........................................435, 436
Abbreviations .................................................................440
Terms and Conditions of Sale ......................................... IBC

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 5
Dash Size Part Numbering

One of the many, well recognised advantages of RYCO Hydraulics products is that virtually all parts are branded with the
RYCO name and Part Number, making for easy identification and reducing the chance for errors.
The Part Number includes the Size of the Hose, or Thread or Connector (“Dash Size Part Numbering”).

Essentially: IMPERIAL DIMENSIONS are expressed as the number of SIXTEENTHS of an inch.


METRIC DIMENSIONS are expressed as the number of MILLIMETRES.
Further explanation is given on the following pages.
For Example:
1. T26A is T2A Series two wire braid non-skive hose:
-6 = 6/16” = 3/8” inside diameter.

2. T204-0812 is a T204 JIC Female Coupling with:


Hose Size -08 = 8/16” = 1/2”

Thread Size -12 = 12/16” = 3/4”

3. M75S-2208 is an M75S Adaptor with:


Thread A -22 = 22 mm Metric thread one end and
Thread B -08 = 8/16” = 1/2” BSPP thread other end.

4. S27-0202
S27 is BSPT Male Nipple Series
-0202 is size 1/8” by 1/8”.

The size is clearly incorporated in the Part Number.


With a little familiarity, and by following the simple guidelines on the next pages, you will find that you can specify Part Numbers
without needing to refer to the Product Technical Manual.
EXAMPLES:
NPT T209

1. Hose Couplings
Part No. T209-0406
60° SEAT
T209 is the Group Designator for NPT Male
T200 Series BITELOK One-Piece Crimp Couplings.
T2 = T200 Series BITELOK One-Piece Crimp Couplings
09 = NPT Male (End Style Termination)
THREAD DASH NPT
HOSE SIZE SIZE SIZE MALE -0406 is the Size Designator (Dash Size)
(Hose Size then Thread Size)
DN inch inch PART NO -04 = Hose Size 4/16” = 1/4”
-06 = Thread Size 6/16” = 3/8”
6 1/4 1/8 -0402 T209-0402
6 1/4 1/4 -0404 T209-0404
6 1/4 3/8 -0406 T209-0406

RYCOLOK/UNO (O RING BOSS) RL100

STRAIGHT

2. Adaptors
Part No. RL100-0607
RYCOLOK RL100 is the Group Designator for RYCOLOK Female
STAPLE THREAD TUBE DASH FEMALE SWIVEL
Swivel to UNO Male (O Ring Boss)
SIZE SIZE SIZE SIZE UN O RING MALE
-0607 is the Dash Size (A end then B end)
mm inch inch PART NO -06 = 6 mm Staple Size
-07 = 7/16" UNO Male (O Ring Boss)
A B
6 7/16 1/4 -0607 RL100-0607

Page 6 Q U A L I T Y H O S E A N D F I T T I N G S
Dash Size Part Numbering

RYCO “Dash Size” Definitions


The “Dash Size” of a Hose, Coupling, Thread or Connector is:

Intro
1. For Hose
the number of SIXTEENTHS of an inch in the Inside Diameter.

2. For Threads or Connectors with Imperial Dimensions


a) JIC, SAE Threads, ORFS, UNO: the number of SIXTEENTHS of an inch in the size of the Male Thread.
b) BSP, NPT, SAE Flange: the number of SIXTEENTHS of an inch in the Nominal Size of the Connector.
c) Tubing and Tube Bite: the number of SIXTEENTHS of an inch in the Outside Diameter of the Tube.

3. For Threads or Connectors with Metric Dimensions

Hose
a) the number of MILLIMETRES in the OD of the Male Thread.
(pitch of thread is sometimes included)
b) Tubing and Tube Bite: the number of MILLIMETRES in the Outside Diameter of the Tube.

4. For RYCOLOK Couplings


the nominal size of the Coupling in MILLIMETRES.

5. For Quick Release Couplings


the nominal size of the Coupling in SIXTEENTHS of an inch.

Couplings
6. For Hose Protection
RWA, RH, LS - Inside Diameter in MILLIMETRES.
FS1072 - Inside Diameter in SIXTEENTHS of an inch.
RSG/RSGY/RSGF - Outside Diameter in MILLIMETRES.

7. For Hydraulic Filters EXCEPTION TO RULE.


Hydraulic Filters are dash sized for the number of EIGHTHS of an inch in the port size of the Filter.

Adaptors
Rules for “Dash Size” Part Numbering
1. HYDRAULIC HOSE
Part Number comprises the Hose Series Number followed by the Dash Size.
Note: For Dash Sizes -02, -03, -04, -05, -06 and -08 the “0” is not included in the Part Number except for Spiral Hose.
Hose Series Numbers are shown in Hose Pictorial Index on pages 16 to 20.
Dash Sizes are shown in the Quick Reference Chart on page 9.

Accessories
Examples
-16 size SR Series Hose is SR16
-12 size M2 Series Hose is M212
-10 size RTH1 Series Hose is RTH110
-08 size HSPA Series (Spiral) Hose is HSP08A

Note
If there are letters at the end of the Hose Series Number, Dash Size comes before letters.
DF2A, H12A, H12D, H12S, H13A, H13D, H13S, H15D, HSHA, HSPA, M2G, RT7N, RT7T, RT7TN, RT8N, RT8T, RT8TN,
T1A, T1D, T1F, T2A, T2D, T2S, T3KA, T3KD, TJ2D, TXA2D.
Filters

Examples
-20 size H12A Series Hose is H1220A
-32 size H13D Series Hose is H1332D
-06 size T3KA Series Hose is T3K6A
-06 size RT7TN Series hose is RT76TN
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 7
Dash Size Part Numbering

2. HOSE COUPLINGS
Part Numbers comprise Coupling Series and End Style Number followed by the Dash Size of the Hose and the Dash Size of
either the Thread or Connector Size.
Coupling Series and End Style Numbers are described at start of Hose Coupling Section. (See page 86 and pages 96 to 98).

Examples
1. Field Attachable Insert 1/2” BSPT Male for 3/8” hose.
Order Part No. 601-0608
601 - 06 08

6 = 600 Series Insert -06 = 6/16” = 3/8” hose


01 = BSPT Male End Style -08 = 8/16” = 1/2” thread

2. T200 BITELOK One-Piece Crimp Coupling 3/4” hose x 1.1/16” JIC Female
Order Part No. T204-1217
T204 - 12 17

T2 = T200 Series Coupling -12 = 12/16” = 3/4” hose


04 = JIC Female End Style -17 = 17/16” = 1.1/16” thread

3. ADAPTORS
Part Numbers comprise of Group Designator followed by Dash Size.
(Group Designators are shown in Adaptors Pictorial Index pages 228 to 236).

Examples
1. S27N - 12 08

Group Designator -12 = 12/16” = 3/4” thread (A)


for NPT Male Nipple -08 = 8/16” = 1/2” thread (B)

2. S91 - 12 21
Group Designator for -12 = 12/16” = 3/4” thread (JIC) (A)
JIC Male UN O Ring Male
90° Elbow -21 = 21/16” = 1.5/16” thread (UNO) (B)

There are supplementary rules which determine the listing order for multi-ended adaptors.
These rules are shown in detail on pages 226 to 227.

See page 423 for Important Note regarding Thread Dash Sizes/Tube Dash Sizes.

Page 8 Q U A L I T Y H O S E A N D F I T T I N G S
Dash Size Part Numbering

QUICK REFERENCE CHART OF DASH SIZE EQUIVALENTS


Example: Find Dash Size for 1.5/16” JIC thread. Read down JIC & UNO column until 1.5/16” is reached.

Intro
Read off Dash Size in far left column (-21).

DASH * BSP NPT JIC & UNO SAE FLARE ORFS DASH ** METRIC
SIZE inch inch-TPI inch-TPI inch-TPI inch-TPI inch-TPI SIZE mm mm x PITCH

-02 1/8 1/8 - 28 1/8 - 27 -02 2


-03 3/16 -03 3
-04 1/4 1/4 - 19 1/4 - 18 -04 4
-05 5/16 5/16 - 24 5/16 - 24 -05 5

Hose
-06 3/8 3/8 - 19 3/8 - 18 3/8 - 24 3/8 - 24 -06 6
-07 7/16 7/16 - 20 7/16 - 20 -07 7
-08 1/2 1/2 - 14 1/2 - 14 1/2 - 20 1/2 - 20 -08 8
-09 9/16 9/16 - 18 9/16 - 18 -09 9
-10 5/8 5/8 - 14 5/8 - 18 -10 10
-11 11/16 11/16 - 16 -11 11

Couplings
-12 3/4 3/4 - 14 3/4 - 14 3/4 - 16 3/4 - 16 -12 12
-13 13/16 13/16 - 16 -13 13
-14 7/8 7/8 - 14 7/8 - 14 -14 14 14 x 1,5 (-1415)
-15 15/16 -15 15
-16 1 1 - 11 1 - 11.1/2 1 - 14 -16 16 16 x 1,5 (-1615)
-17 1.1/16 1.1/16 - 12 1.1/16 - 14 -17 17
-18 1.1/8 -18 18 18 x 1,5 (-1815)
-19 1.3/16 1.3/16 - 12 -19 19

Adaptors
-20 1.1/4 1.1/4 - 11 1.1/4 - 11.1/2 -20 20 20 x 1,5 (-2015)
-21 1.5/16 1.5/16 - 12 -21 21
-22 1.3/8 -22 22 22 x 1,5 (-2215)
-23 1.7/16 1.7/16 - 12 -23 23
-24 1.1/2 1.1/2 - 11 1.1/2 - 11.1/2 -24 24 24 x 1,5 (-2415)
-25 1.9/16 -25 25

Accessories
-26 1.5/8 1.5/8 - 12 -26 26 26 x 1,5 (-2615)
-27 1.11/16 1.11/16 - 12 -27 27
-28 1.3/4 -28 28
-29 1.13/16 -29 29
30 x 1,5 (-3015)
-30 1.7/8 1.7/8 - 12 -30 30
30 x 2,0 (-3020)
-31 1.15/16 -31 31
-32 2 2 - 11 2 - 11.1/2 2 - 12 -32 32
-33 2.1/16 -33 33 33 x 1,5 (-3315)
Filters

36 x 1,5 (-3615)
-36 2.1/4 -36 36
36 x 2,0 (-3620)
-40 2.1/2 2.1/2 - 11 2.1/2 - 8 2.1/2 - 12 -40 40
42 x 1,5 (-4215)
-42 2.5/8 -42 42
42 x 2,0 (-4220)
-48 3 3 - 11 3-8 -48 48
Technical

-52 3.1/4 -52 52 52 x 2,0 (-5220)

*inch COLUMN IS USED FOR: **mm COLUMN IS USED FOR:


Hose ID. Metric Tube OD.
Imperial Tube OD. Nominal size of RYCOLOK Couplings.
FS1072 FIRE SLEEVE ID.
Nominal size of SAE FLANGE.
Nominal size of Quick Release Coupling.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 9
Hydraulic Hose and Coupling Tolerancing

Higher Technology Equals Greater Performance!


A common misconception is that IF a coupling matches to a hose that meets SAE or EN (DIN) specification THEN
that coupling will match with ALL hydraulic hoses that meet that specification. Conversely, IF a hose that meets
SAE or EN (DIN) specification matches to a coupling THEN that hose will match with ALL couplings made for hoses
within that specification. THIS IS SIMPLY NOT TRUE.

As stated in SAE J517, the specification for Hydraulic Hose:


”SAE J517 hose from one manufacturer is usually not compatible with SAE J516 connectors supplied
by another manufacturer. It is the responsibility of the (hose assembly) fabricator to consult the
manufacturer's written instructions or the manufacturers directly before intermixing hose and
connectors from two manufacturers”.

There are various societies and organisations that develop specifications for Hydraulic Hose. The major ones are:
SAE The Society of Automotive Engineers
EN European Normes (based on the former DIN German standards)
ISO International Organization for Standardization
AS Australian Standards
These standards cover the performance specifications and dimensional tolerances of Hydraulic Hose.

SAE dimensional tolerances are the most widely used. EN, ISO and AS dimensional tolerances are similar to
the corresponding SAE standard. Therefore, it is generally possible to meet the dimensional tolerances of these
standards with a single series of hose.
In the main, EN (DIN) standards have higher working pressures than their corresponding SAE standards.

Dimensional tolerances of these standards are quite broad. Hoses not manufactured to tight tolerance control may
still meet these standards, but will perform poorly due to compression variations and will have assembly difficulties.
This is not commonly understood. Hence, the common misconception stated above.
RYCO Hydraulics has its own Hydraulic Hose Specification. RYCO dimensional tolerances are much tighter than
SAE or EN, and often have higher maximum working pressures.
Close tolerancing enables RYCO to provide higher performance Hydraulic Hose. RYCO Couplings are designed to
match technically superior RYCO Hydraulic Hose. Superior technology gives Safer, Stronger and Longer Lasting
Hose Assemblies.

DO NOT MIX/MATCH hose and couplings from one manufacturer


with hose and couplings from another manufacturer.

RYCO Hose is matched to RYCO Couplings

Page 10 Q U A L I T Y H O S E A N D F I T T I N G S
Safety Zone

SAFETY ZONE
The RYCO SAFETY ZONE provides an increased margin of operational safety when using RYCO MATCHED HOSE AND FITTINGS.

Intro
Hose tolerances bands for Hose Bore, Reinforcement Diameter, Braidwall, Cover Thickness and Concentricity of RYCO Hydraulic
Hoses are typically twice as stringent as those specified by SAE and EN/DIN standards.
RYCO Hydraulics fittings and hydraulic hoses are designed and manufactured to meet and exceed relevant industry standards.
When assembled, RYCO matched hydraulic hose and fittings provide safer, qualified high performance hose assemblies that are
proven to meet and exceed the performance requirements of our customers.
Using strict methods, RYCO Hydraulics manufactures Hydraulic Hose that is more dimensionally consistent and, when matched
with RYCO Fittings, results in increased safety.

Hose
SAFETY SAYS
"DO NOT MIX 'N' MATCH

Couplings
OR ELSE PAY THE PRICE!"

Adaptors
Accessories
Filters
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 11
RYCO Hydraulics Quality

RYCO Hydraulics Quality


RYCO Hydraulics is certified to AS/NZS ISO 9001:2000 “Quality Management Systems – Requirements” by NATA Certification
Services International (NCSI – Registration No. 7029) and ISO 9002 “Quality Systems for Production and Installation” by the
Department of Defence (Australia).

Company policy is to supply products and services that meet or exceed industry standards.
These standards include SAE, EN (DIN), AS, ISO, JIS, BS and BCS.

Quality Control (QC) and Quality Assurance (QA) ensures customer confidence and customer satisfaction.

AS/NZS ISO 9001


A Company Policy.

Committed to Continual Improvement


Page 12 Q U A L I T Y H O S E A N D F I T T I N G S
RYCO Hydraulics Quality Accreditation

RYCO Hydraulics Quality Accreditation


RYCO Hydraulics is committed to the objective of zero defects.

Intro
As a manufacturer of quality hydraulic hose and fittings, RYCO Hydraulics ensures that our products are accredited by
independent third party organisations.

Some of the third party accreditations that RYCO Hydraulics manufactured product have achieved include:

Hose
Couplings
Adaptors
RYCO Hydraulics recommends SAE J1273 as a guide to the selection, manufacture, installation and
servicing of hydraulic hose assemblies. RYCO Hydraulics complies with and exceeds third party accreditations as well as
international ISO and EN (DIN) standards.

RYCO Hydraulics specifically design and manufacture hydraulic hose and fittings to “match” each other for greater performance

Accessories
and safety. Use only hose assemblies that consist of RYCO “matched” hydraulic hose with RYCO “matched” fittings.

RYCO Hydraulics testing and evaluation processes guarantee the performance and quality required to meet the demands of
today’s applications to safely convey fluids at high pressure.

RYCO Hydraulics are proud members of, and contribute to, the world’s main industry groups including:

SAE Society of Automotive Engineers


MSHA U.S. Department of Labor, Mine Safety and Health Administration
Filters

NAHAD National Association of Hose and Accessories Distributors (USA)


NCS NATA Certification Services (AS/NZS ISO 9001:2000)
NFPA National Fluid Power Association (USA)
RMA Rubber Manufacturers Association
ABS
MED
American Bureau of Shipping
Marine Equipment Directive
RYCO Hydraulics
AGA
GL
Australian Gas Association
Germanischer Lloyd complies with SAE J343
Technical

DNV Det Norske Veritas


LR
USCG
Lloyd's Register
US Coast Guard
and AS 3791 standards, and with
the relevant ISO, EN and DIN standards
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 13
HALP® - Hose Assembly Lifespan Predictor

RYCO Hydraulics Hose Assembly Lifespan Predictor - HALP®


RYCO Hose Assembly Lifespan Predictor – HALP is a patented program that predicts the lifespan of hose assemblies for given
conditions and environments. This innovative computer program can be used to help predict the lifespan of a hose assembly or
select hose assemblies for varying environments and conditions.
RYCO HALP is designed to be proactive, thereby reducing the number of hose assembly failures. RYCO HALP aids in determining
when to economically carry out preventative maintenance, and replace hose assemblies BEFORE they fail. By being proactive,
HALP assists in risk management and helps to prevent oil injection accidents, usually caused by failure of a hose assembly that
has been used beyond its useful service life.
The RYCO HALP program determines when a hose assembly’s theoretical life has been consumed and provides management
with the opportunity to replace the hose assembly before destructive failure occurs. HALP reduces risk to workers and minimises
lost production resulting from down time.
RYCO HALP provides an automatic, inbuilt review facility that considers the condition of hose assemblies and their deterioration
over time relative to initial predictions. Ongoing reviews are conducted by RYCO Hydraulics to analyse hose assemblies and to
upgrade projections in the HALP program.
When the system is installed, RYCO Hydraulics personnel audit the application and compare the environment with similar
known environments. The known environmental conditions of a mine or application, such as pH levels (corrosion), working
fluids, temperatures (environmental and fluid), abrasion, style of hose, twisting, bending and routing are then entered.
Technical issues concerning the mine’s (or application’s) hose assembly products are then addressed. This includes third party
accreditation such as DNV, ABS, GL, MED, BV and Lloyd's Register where applicable.

Another World First!


Hose Assembly Lifespan Prediction

Patented

Page 14 Q U A L I T Y H O S E A N D F I T T I N G S
Intro
Hydraulic
Hose

Hose
Couplings
Adaptors
Accessories
Filters
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 15
Hose – Pictorial Index

Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
PAGE
SAE 100R1AT
Synthetic rubber tube.

30 T1A -3 to -32
(3/16” to 2”)
High pressure
hydraulic oil lines.
One wire braid.
Thin, non-skive
AS 3791 100R1AT
DIN 20022-1SN
EN 853 Type 1SN
AVENGER black cover.
ISO 1436 - R1AT & 1SN

SAE 100R2AT
Synthetic rubber tube.

31 T2A -4 to -40 High pressure


(1/4” to 2.1/2”) hydraulic oil lines.
Two wire braids.
Thin, non-skive
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
AVENGER black cover.
ISO 1436 - R2AT & 2SN

High pressure Synthetic rubber tube.

32 T3KA -4 to -16
(1/4” to 1”)
hydraulic oil lines,
210 bar (3,050 psi) in
One or two wire braids.
Thin, non-skive
SAE 100R17
AVENGER all sizes. black cover.

High pressure SAE 100R2AT


Synthetic rubber tube.

33 DF2A -4 to -16
(1/4” to 1”)
hydraulic oil lines,
two wire hose with
one wire dimensions
Two wire braids.
Thin, non-skive
SAE 100R16
AS 3791 100R2AT
EN 857 Type 2SC
DINFLEX and higher flexibility.
black cover.
ISO 1436

SAE 100R12

H12A
AS 3791 100R12
Synthetic rubber tube.
-06 to -32
34
Very high pressure EN 856 Type R12
Four wire spirals.
(3/8” to 2”) hydraulic oil lines. EN 856 Type 4SP
Black cover. (-12 to -32)
AVENGER
ISO 3862 Type R12

SAE 100R13

35 H13A -12 to -32


(3/4” to 2”)
Extremely high
pressure hydraulic
oil lines.
Synthetic rubber tube.
Four or six wire spirals.
Black cover.
AS 3791 100R13
EN 856 Type R13
AVENGER ISO 3862 Type R13

36 HSPA -04 to -16


(1/4” to 1”)
Extra high pressure
hydraulic oil lines.
Synthetic rubber tube.
Four wire spirals.
Black cover.
EN 856 Type 4SP
ISO 3862 Type 4SP
AVENGER

37 HSHA -12 to -32


(3/4” to 2”)
Extra high pressure
hydraulic oil lines.
Synthetic rubber tube.
Four wire spirals.
Black cover.
EN 856 Type 4SH
ISO 3862 Type 4SH
AVENGER

SAE 100R1AT
High pressure Synthetic rubber tube.

38 T1D -4 to -32
(1/4” to 2”)
hydraulic oil lines.
Very high abrasion
One wire braid.
Thin, non-skive
AS 3791 100R1AT
DIN 20022-1SN
EN 853 Type 1SN
DIEHARD resistant cover. black cover.
ISO 1436 - R1AT & 1SN

SAE 100R2AT
High pressure Synthetic rubber tube.

39 T2D -4 to -32
(1/4” to 2”)
hydraulic oil lines.
Very high abrasion
Two wire braids.
Thin, non-skive
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
DIEHARD resistant cover. black cover.
ISO 1436 - R2AT & 2SN

High pressure
Synthetic rubber tube.

T3KD
hydraulic oil lines.
-4 to -16
40 Very high abrasion One or two wire braids.
SAE 100R17
(1/4” to 1”) resistant cover. Thin, non-skive
DIEHARD 210 bar (3,050 psi) in black cover.
all sizes.

Extra high pressure SAE 100R2AT


Synthetic rubber tube.

TXA2D
AS 3791 100R2AT
hydraulic oil lines
-8 to -20
41
Two wire braids. BCS 174
where pressure
(1/2” to 1.1/4”) exceeds 100R2 by Thin, non-skive DIN 20022-2SN
DIEHARD at least 30%.
black cover. EN 853 Type 2SN
ISO 1436 - R2AT & 2SN

Page 16 Q U A L I T Y H O S E A N D F I T T I N G S
Hose – Pictorial Index

Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded

Intro
PAGE

TJ2D
High pressure
Synthetic rubber tube.
Hydraulic Jack Material Handling
-4 & -6
42
Two wire braids.
applications. Institute Specification
DIEHARD (1/4” & 3/8”) Very high abrasion
Thin, non-skive
IJ 100 (July 1979)
black cover.
JACK resistant cover.

SAE 100R12
Very high pressure

H12D
AS 3791 100R12
Synthetic rubber tube.
-06 to -32
44
hydraulic oil lines. EN 856 Type R12
Four wire spirals. EN 856 Type 4SP
(3/8” to 2”) Very high abrasion

Hose
Black cover. (-12 to -32)
DIEHARD resistant cover.
ISO 3862 Type R12

Extremely high
SAE 100R13

45 H13D -12 to -32


(3/4” to 2”)
pressure hydraulic
oil lines.
Very high abrasion
Synthetic rubber tube.
Four or six wire spirals.
Black cover.
AS 3791 100R13
EN 856 Type R13
DIEHARD resistant cover.
ISO 3862 Type R13

Couplings
Extremely high

46 H15D -12 to -32


(3/4” to 2”)
pressure hydraulic
oil lines.
Very high abrasion
Synthetic rubber tube.
Four or six wire spirals.
Black cover.
SAE 100R15
ISO 3862 Type 15
(Except -32 size)
DIEHARD resistant cover.

High pressure Synthetic rubber tube. SAE 100R2AT

47 T2S -4 to -32
(1/4” to 2”)
hydraulic oil lines.
Extremely abrasion
resistant exterior
Two wire braids.
Thin, black cover with
exterior protection
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
SLIDER protection layer. layer. ISO 1436 - R2AT & 2SN

Adaptors
SAE 100R12
Very high pressure Synthetic rubber tube.

H12S
AS 3791 100R12
hydraulic oil lines. Four wire spirals.
-06 to -32
48
EN 856 Type R12
Extremely abrasion Black cover with
(3/8” to 2”) EN 856 Type 4SP
resistant exterior exterior protection (-12 to -32)
SLIDER protection layer. layer. ISO 3862 Type R12

Extremely high pressure Synthetic rubber tube.


SAE 100R13

49 H13S -12 to -32


(3/4” to 2”)
hydraulic oil lines.
Extremely abrasion
resistant exterior
Four or six wire spirals.
Black cover with
exterior protection
AS 3791 100R13
EN 856 Type R13
SLIDER ISO 3862 Type R13

Accessories
protection layer. layer.

SAE 100R1AT
High temperature, Synthetic rubber tube.

50 RQP1 -4 to -16
(1/4” to 1”)
high pressure oil lines;
and some phosphate
One wire braid.
Thin, non-skive
AS 3791 100R1AT
DIN 20022-1SN
EN 853 Type 1SN
SURVIVOR ester fluids. blue cover.
ISO 1436 - R1AT & 1SN

SAE 100R2AT
High temperature, Synthetic rubber tube.

51 RQP2 -4 to -32
(1/4” to 2”)
high pressure oil lines;
and some phosphate
Two wire braids.
Thin, non-skive
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
SURVIVOR ester fluids. blue cover.
ISO 1436 - R2AT & 2SN
Filters

High temperature, Synthetic rubber tube.


SAE 100R5

RQP5
-4 to -32 medium to high Polyester inner braid,
52
SAE J1402 Type AII
(3/16” to pressure hydraulic oil one wire braid.
(Up to -12)
1.13/16”) lines; some phosphate Blue polyester
SURVIVOR ester fluids. braid cover.
AS 3791 100R5

53
RQP6 -4 to -12
Low pressure
hydraulic oil lines, air
Synthetic rubber tube.
SAE 100R6
AS 3791 100R6
Technical

One textile braid.


SURVIVOR (1/4” to 3/4”) and water. Higher
Blue cover.
DIN 20021-1TE
PUSH-ON temperatures. ISO 4079 Type 1

Medium to high Synthetic rubber tube.


SAE 100R5

T5
-4 to -32 pressure hydraulic oil Polyester inner braid,
54
SAE J1402 Type AII
(3/16” to lines. Also suitable one wire braid.
(Up to -12)
1.13/16”) for fuel lines, airbrake Black polyester
TRUCKER lines, etc. braid cover.
AS 3791 100R5

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 17
Hose – Pictorial Index

Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
PAGE

T1F
SAE 100R1AT
Synthetic rubber tube. AS 3791 100R1AT
-3 to -12
55
Fire suppression
One wire braid. DIN 20022-1SN
FIRE (1/4” to 3/4”) systems.
Red cover. EN 853 Type 1SN
SUPPRESSION ISO 1436 - R1AT & 1SN

PTFE Tube (TEFLON*).

56 RTH1 -4 to -16
(1/4” to 1”)
Hydraulic oil, air,
water, at high and
low temperatures.
Stainless steel wire
braid.
SAE 100R14
TEFLON *DuPont Reg. TM

57 PL1 -4 to -12
(1/4” to 3/4”)
Low pressure
hydraulic oil lines, air
and water.
Synthetic rubber tube.
One textile braid.
Black cover.
PUSH ON

Synthetic rubber tube.

58 SR -12 to -48
(3/4” to 3”)
Hydraulic oil suction
and low pressure
return lines.
Textile reinforcement
with spiral helix wire.
SAE 100R4
AS 3791 100R4
(except -48 size)
SUCTION Black cover.

SRF
Hydraulic oil suction
Synthetic rubber tube.
and low pressure
-12 to -32
59
Textile reinforcement SAE 100R4
return lines. Half
COMPACT (3/4” to 2”) SAE bend radius for
with spiral helix wire. AS 3791 100R4
SUCTION Black cover.
compact installations.

60
TW1 -5 to -8 Hot water pressure
(5/16” to 1/2”) washer applications.
Synthetic rubber tube.
One wire braid.
TORNADO Grey, skive type cover.
WASHER

61
PW2 -4 to -6
(1/4” to 3/8”)
Hot water pressure
washer applications.
Synthetic rubber tube.
Two wire braids.
Black, skive type
PRESSURE
WASHER cover.

LPG and Natural Gas


Australian Gas

62 RQG1 -4 to -16
(1/4” to 1”)
including automotive
application. Max
working pressure 2,6 MPa,
Synthetic rubber tube.
One wire braid.
Blue cover.
Association
Approval No. 5523
LPG/D temp +125°C.
AS/NZS 1869 Class D

LPG and Natural Gas. Australian Gas

M2G
Synthetic rubber tube.
-4 to -12
63
Max working pressure Association
Two textile braids.
(1/4” to 3/4”) 2,6 MPa,
Black cover.
Approval No. 4247
LPG/C temp + 65°C. AS/NZS 1869 Class C

64 M1 -4 to -6 Low Pressure
(1/4” to 3/8”) fuel lines.
Synthetic rubber tube.
One textile braid.
Black cover.
SAE 30R7
FUEL LINE

Medium pressure SAE 100R3

65 M2 -4 to -12
(1/4” to 3/4”)
hydraulic oil lines, anti
freeze solutions and
Synthetic rubber tube.
Two textile braids.
Black cover.
AS 3791 100R3
DIN 20021-2TE
TEXTILE water. ISO 4079 Type R3

Automotive air
Synthetic rubber tube

66 FB2 -6 to -10 conditioning and


refrigeration.
(5/16” to 1/2”) Refrigerants R12,
with Nylon Barrier.
Two textile braid.
SAE J2064 Type C
Class II
BARRIER R134a, R22 & R114.
Black cover.

Page 18 Q U A L I T Y H O S E A N D F I T T I N G S
Hose – Pictorial Index

Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded

Intro
PAGE

67
MP1 -4 to -20
Multi purpose hose.
Air, water, petroleum
(1/4” to 1.1/4”) oils, kerosene and
Synthetic rubber tube.
One textile braid.
RMA Class A tube.
RMA Class B cover.
MULTI- Red cover.
PURPOSE fuel oils.

High pressure Thermoplastic


SAE 100R7

68 RT7 -2 to -12
(1/8” to 3/4”)
hydraulic oil lines,
where light weight &
nylon tube.
One nylon braid.
AS 3791 100R7
EN 855 Type R7

Hose
corrosion resistance Black thermoplastic
SPIDERLINE are required. polyurethane cover.
(except RT72)

High pressure Thermoplastic

69 RT7N -4 to -12
(1/4” to 3/4”)
hydraulic oil lines,
where electrical
non-conductivity
polyester tube.
One polyester braid.
Orange thermoplastic
SAE 100R7
AS 3791 100R7
EN 855 Type R7
ISOLATOR is required. polyurethane cover.

RT7T

Couplings
Thermoplastic
High pressure
nylon tube. SAE 100R7
-4 to -8
70
hydraulic oil lines,
One nylon braid. AS 3791 100R7
SPIDERLINE (1/4” to 1/2”) where twin hoses are
Black thermoplastic EN 855 Type R7
TWIN required.
polyurethane cover.

RT7TN
High pressure Thermoplastic
hydraulic oil lines, polyester tube. SAE 100R7
-4 to -8
71 ISOLATOR (1/4” to 1/2”)
where electrical non-
conductivity and twin
One polyester braid.
Orange thermoplastic
AS 3791 100R7
EN 855 Type R7
TWIN hoses are required. polyurethane cover.

Adaptors
High pressure Thermoplastic

72 RT8 -4 to -8
(1/4” to 1/2”)
hydraulic oil lines,
where light weight &
corrosion resistance
nylon tube.
One aramid braid.
Black thermoplastic
SAE 100R8
AS 3791 100R8
EN 855 Type R8
SPIDERLINE are required. polyurethane cover.

High pressure Thermoplastic

73 RT8N -4 to -8
(1/4” to 1/2”)
hydraulic oil lines,
where electrical
non-conductivity
polyester tube.
One aramid braid.
Orange thermoplastic
SAE 100R8
AS 3791 100R8
EN 855 Type R8
ISOLATOR

Accessories
is required. polyurethane cover.

RT8T
Thermoplastic
High pressure
nylon tube. SAE 100R8
-4 to -8
74
hydraulic oil lines,
One aramid braid. AS 3791 100R8
SPIDERLINE (1/4” to 1/2”) where twin hoses are
Black thermoplastic EN 855 Type R8
TWIN required.
polyurethane cover.

RT8TN
High pressure Thermoplastic
hydraulic oil lines, polyester tube. SAE 100R8
-4 to -8
75 ISOLATOR (1/4” to 1/2”)
where electrical non-
conductivity and twin
One aramid braid.
Orange thermoplastic
AS 3791 100R8
EN 855 Type R8
TWIN hoses are required. polyurethane cover.
Filters
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 19
Hose – Pictorial Index

Size Performance
RYCO Hose Protection Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
PAGE

76 RWA 12 to 75 mm
(1/2” to 3”)
Protection of hose
cover from abrasion
and gouges.
Spring Steel Wire,
galvanised.
WIRE ARMOUR

16 to 110 mm Polyethylene
Protection of hoses

77 RSG (Outside
diameter)
from abrasion and
impact. Bundling
plastic spiral.
Black
Yellow
RSG
RSGY
SPIRAL GUARD (5/8” to 4.1/2”) hoses together.
Dark Grey RSGF

78 FS1072 -08 to -104 Protection of hoses


from heat and molten
(1/2” to 6.1/2”) metal splashes.
Braided glass fibre
tubing coated with
silicon rubber.
SAE Aerospace
Standard AS 1072
FIRE SLEEVE

Protection of hoses

80 RH 23 to 93 mm
(7/8” to 3.5/8”)
from severe abrasion.
Bundling hoses
Woven nylon tubing. MSHA approved
RAWHIDE together.

Single or double

81 LS 23 to 93 mm
(7/8” to 3.5/8”)
Hose burst suppression,
whipcheck protection,
abrasion protection.
layer of woven
nylon tubing, special
MSHA approved
LIFESAVER fastenings at ends.

82 750 Suits some Control bend radius


at end of hose
-4 (1/4”) hoses assemblies.
Spring Steel Wire,
galvanised.
SPRING GUARD

82
RHYS 48 and 79 mm
Packaging and
protection of hose Heavy duty, low density
PACKAGING (1.9” and 3.1”) assemblies during polyethylene sleeve.
SLEEVE transport and storage.

AS/NZS ISO 9001


REGN. NO. 7029
Suits sizes
RHYT
QUALITY
MANAGEMENT

-04 to -10
SYSTEM

83
Permanent identification High performance
& of hose assemblies. plastic.
ASSEMBLED BY DATE

HOSE TAG PART-NUMBER

-12 to -32
DESCRIPTION

Page 20 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Type Approvals

The tables following on pages 21 to 23 list the approvals RYCO Hydraulics have with various third parties for hoses used in
RYCO Matched Hose Assemblies. For each Certification Body/Organisation referenced in the table, listed is; the Approval/Certificate
Number held by RYCO Hydraulics, and the Matched Coupling Series approved for the hose.

Intro
RYCO HOSE MARINE
Example:
EQUIPMENT
DIRECTIVE A Hose Assembly using T112A needs to meet Marine Equipment Directive (MED)
SERIES SIZE (MED)
approval; the table shows:
T1A: MED-B-3625
APPROVAL
T1D: MED-B-3262 The MED Approval Number for RYCO Hydraulics T1A Series Hose:
T14A T14D T200 & K00
T16A T16D T200, T700 & K00 MED-B-3625.
T18A T18D T200, T700 & K00
T110A T110D T200, T700 & K00 The Matched Couplings approved for use with T112A hose:
T1A
T1D
T112A T112D T200, T700 & K00 T200 & T700 Series BITELOK Crimp, and K00 Series Field Attachable Couplings.
T116A T116D T200, T700 & K00

Hose
T120A T120D T200, T700 & A00
T124A T124D T700 & A00
T132A T132D T700 & A00

RYCO HOSE AMERICAN DET GERMANISCHER LLOYD'S MARINE UNITED STATES UNITED STATES
BUREAU OF NORSKE LLOYD REGISTER EQUIPMENT COAST GUARD* DEPARTMENT OF
SHIPPING VERITAS DIRECTIVE TRANSPORTATION
SERIES SIZE (ABS) (DNV) (GL) (LR) (MED) (USCG) (DoT)
T1A: MED-B-3625

Couplings
APPROVAL MQ340055-X P-11671 TBA 03/00096 SAE J1942-1
T1D: MED-B-3262
T14A T14D T200 & K00 T200 & K00 T200 & K00 T200 & K00 T200 & K00 T200
T16A T16D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
T18A T18D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
T1A T110A T110D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200
T1D T112A T112D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
T116A T116D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T700
T120A T120D T200, T700 & A00 T200, T700 & A00 T200, T700 & A00 T200, T700 & A00 T200, T700 & A00 T700
T124A T124D T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700
T132A T132D T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700

Adaptors
APPROVAL MED-B-3625 SAE J1942-1
T13F
T14F T200 & K00
T1F T16F T200, T700 & K00
T18F T200, T700 & K00
T112F T200, T700 & K00
T2A: MED-B-3625
APPROVAL MQ340055-X P-11670 TBA 03/00097 SAE J1942-1
T2D: MED-B-3263

Accessories
T24A T24D T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200
T26A T26D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200 & T700
T28A T28D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200 & T700
T2A T210A T210D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200

T2D T212A T212D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200 & T700
T216A T216D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
T220A T220D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
T224A T224D T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
T232A T232D T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
T240A 1200 SERIES 1200 SERIES 1200 SERIES 1200 SERIES 1200 SERIES 1200 SERIES
APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1
Filters

T24S T200 T200 T200 T200 T200 T200


T26S T200, T700 T200, T700 T200, T700 T200, T700 T200, T700 T200, T700
T28S T200, T700 T200, T700 T200, T700 T200, T700 T200, T700 T200, T700
T210S T200, T700 T200, T700 T200, T700 T200, T700 T200, T700 T200, T700
T2S T212S T200, T700 T200, T700 T200, T700 T200, T700 T200, T700 T200, T700
T216S T200, T700 T200, T700 T200, T700 T200, T700 T200, T700 T200, T700
T220S T200, T700 T200, T700 T200, T700 T200, T700 T200, T700 T200, T700
T224S T700 T700 T700 T700 T700 T700
T232S T700 T700 T700 T700 T700 T700
Technical

APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1


TXA28D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00
TXA210D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00
TXA2D TXA212D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00
TXA216D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00
TXA220D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00

* Refers to Approvals for HYDRAULIC systems only.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 21
Hose Type Approvals

RYCO HOSE AMERICAN DET GERMANISCHER LLOYD'S MARINE UNITED STATES UNITED STATES
BUREAU OF NORSKE LLOYD REGISTER EQUIPMENT COAST GUARD* DEPARTMENT OF
SHIPPING VERITAS DIRECTIVE TRANSPORTATION
SERIES SIZE (ABS) (DNV) (GL) (LR) (MED) (USCG) (DoT)
APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1
DF24A T200 T200 T200 T200 T200 T200
DF26A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF2A DF28A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF210A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF212A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF216A T200 & T700 T200 & T700 T200 & T700
H12A: MED-B-3625
APPROVAL MQ340055-X P-11653 TBA 03/00098 SAE J1942-1
H12D: MED-B-3260
H1206A H1206D T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700
H1208A H1208D T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700
H12A H1210A H1210D T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700

H12D H1212A H1212D T700 T700 T700 T700 T700 T700


H1216A H1216D T700 T700 T700 T700 T700 T700
H1220A H1220D T700 T700 T700 T700 T700 T700
H1224A H1224D T700 T700 T700 T700 T700 T700
H1232A H1232D T700 T700 T700 T700 T700 T700
APPROVAL MQ340055-X P-11653 TBA 03/00098 MED-B-3625 SAE J1942-1
H1206S T200 T200 T200 T200 T200 T200
H1208S T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
H1210S T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
H12S H1212S T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
H1216S T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
H1220S T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
H1224S T700 T700 T700 T700 T700 T700
H1232S T700 T700 T700 T700 T700 PENDING
APPROVAL MQ340055-X P-11668 TBA 03/00099 MED-B-3625 SAE J1942-1
H1306A H1306D T900 T900 T900 T900
H1308A H1308D T900 T900 T900 T900
H1310A H1310D T900 T900 T900 T900
H13A H1312A H1312D T900 T900 T900 T900 T900 T900
H13D H1316A H1316D T900 T900 T900 T900 T900 T900
H1320A H1320D T900 T900 T900 T900 T900 T900
H1324A H1324D T900 T900 T900 T900 T900 T900
H1332A H1332D T900 T900 T900 T900 T900 T900
APPROVAL MQ340055-X P-11653 TBA 03/00101 MED-B-3625 SAE J1942-1
HSP04A T200 T200 T200 T200 T200 T200
HSPA HSP06A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
HSP08A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
HSP10A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
APPROVAL MQ340055-X P-11653 TBA 03/00101 MED-B-3625 SAE J1942-1
HSH12A T900 T900 T900 T900 T900 T900
HSH16A T900 T900 T900 T900 T900 T900
HSHA HSH20A T700 T700 T700 T700 T700 T700
HSH24A T700 T700 T700 T700 T700 T700
HSH32A T700 T700 T700 T700 T700 T700
APPROVAL MQ340055-X P-11653 TBA 03/00100 MED-B-3625 SAE J1942-1
H1512D 6900N 6900N 6900N 6900N 6900N 6900N
H1516D 6900N 6900N 6900N 6900N 6900N 6900N
H15D H1520D 6900N 6900N 6900N 6900N 6900N 6900N
H1524D 6900N 6900N 6900N 6900N 6900N 6900N
H1532D 6900N 6900N 6900N 6900N 6900N
APPROVAL MQ340055-X P-11671 TBA 03/00096 MED-B-3625 SAE J1942-1
RQP14 T200 & K00 T200 & K00 T200 & K00 T200 & K00 T200 & K00 T200
RQP16 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
RQP18 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
RQP110 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200
RQP1 RQP112 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
RQP116 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T700
RQP120 T700
RQP124 T700
RQP132 T700
* Refers to Approvals for HYDRAULIC systems only.

Page 22 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Type Approvals

RYCO HOSE AMERICAN DET GERMANISCHER LLOYD'S MARINE UNITED STATES UNITED STATES
BUREAU OF NORSKE LLOYD REGISTER EQUIPMENT COAST GUARD* DEPARTMENT OF
SHIPPING VERITAS DIRECTIVE TRANSPORTATION
SERIES SIZE (ABS) (DNV) (GL) (LR) (MED) (USCG) (DoT)

Intro
APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1
RQP24 T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200
RQP26 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700
RQP28 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700
RQP210 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200
RQP2 RQP212 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700
RQP216 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
RQP220 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
RQP224 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700

Hose
RQP232 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
APPROVAL MED-B-3625 SAE J1942-1 FMVSS No. 106
RQP54 T400 & V00 T400 & V00 T400 & V00
RQP55 T400 & V00 T400 & V00 T400 & V00
RQP56 T400 & V00 T400 & V00 T400 & V00
RQP58 T400 & V00 T400 & V00 T400 & V00
RQP5
See Notes RQP510 T400 & V00 T400 & V00 T400 & V00
1&2 RQP512 T400 & V00 T400 & V00 T400 & V00

Couplings
RQP516 V00
RQP520 V00
RQP524 V00
RQP532 V00
APPROVAL SAE J1942-1 FMVSS No. 106
T54 T400 & V00 T400 & V00
T55 T400 & V00 T400 & V00
T56 T400 & V00 T400 & V00
T58 T400 & V00 T400 & V00
T5
See Notes T510 T400 & V00 T400 & V00

Adaptors
1&2 T512 T400 & V00 T400 & V00
T516
T520
T524
T532
APPROVAL MED-B-3625 SAE J1942-1
RTH14 1100 SERIES 1100 SERIES
RTH16 1100 SERIES 1100 SERIES
RTH1 RTH18 1100 SERIES 1100 SERIES

Accessories
See Note 1
RTH110 1100 SERIES 1100 SERIES
RTH112 1100 SERIES 1100 SERIES
RTH116 1100 SERIES 1100 SERIES
APPROVAL MQ340055-X P-11680 TBA 03/00102 MED-B-3625 SAE J1942-1
M24 T400 T400 T400 T400 T400 T400
M2 M26 T400 T400 T400 T400 T400 T400
See Note 1
M28 T400 T400 T400 T400 T400 T400
M212 T400 T400 T400 T400 T400 T400
APPROVAL MQ340055-X P-11680 TBA 03/00102 MED-B-3625 SAE J1942-1
SR12 T400 T400 T400 T400 T400 T400
Filters

SR SR16 T400 T400 T400 T400 T400 T400


See Note 1 SR20 T400 T400 T400 T400 T400 T400
SR24 T400 T400 T400 T400 T400 T400
SR32 T400 T400 T400 T400 T400 T400
* Refers to Approvals for HYDRAULIC systems only.
Technical

NOTE 1 Approvals shaded orange require the fitment of RYCO FS1072 Fire Sleeve on the hose assembly to satisfy the relevant
authorities' requirements.

NOTE 2 Lower operating pressures apply when used for USCG (SAE J1942-1) FUEL Applications. For more information, refer to
current edition of SAE J1942-1, or contact RYCO Hydraulics Technical Department.

C O N N E C T I N G P A R T N E R S H I P S Page 23
Hose Series

Hydraulic Hose Styles Cover Your Needs!


Hydraulic Hose styles cover a broad range of hydraulic applications. Different applications
require different performance criteria. RYCO AVENGER, DIEHARD, SLIDER and SURVIVOR tube
and cover compounds offer a perfect choice and are available across a range of our Hose Styles.

AVENGER - THE SMART CHOICE


• REDUCES COST
• EN/DIN WORKING PRESSURES
• FLAME RESISTANT - MSHA
RYCO AVENGER is specifically designed to reduce costs and is
available in T1A, T2A, T3KA, DF2A, H12A, H13A, HSPA and HSHA
Hose Styles.

Flame Resistance.
All RYCO AVENGER series meet MSHA Flame Resistant requirements.

Type Approvals.
RYCO AVENGER hoses have the following Type Approvals for marine
and shipping applications (see pages 21 and 22 for further details).
T1A, T2A, H12A, H13A, HSPA, HSHA and DF2A AVENGER hoses
have ABS, DNV, GL, Lloyd's Register, MED and US Coast Guard SAE
J1942 (Hydraulic Systems) Type Approvals.

DIEHARD - HOSE THAT WON’T SAY DIE


• EXTRA ABRASION RESISTANT
• EN/DIN WORKING PRESSURES
• HIGHLY FLEXIBLE
• FRAS - FLAME RESISTANT and ANTI-STATIC
• LASTS LONGER
• REDUCES DOWNTIME
• SAVES MONEY
RYCO DIEHARD is specifically designed to last longer and reduce
downtime. RYCO DIEHARD - ‘Hose that won’t say die’ - is available in
T1D, T2D, T3KD, TXA2D, TJ2D, H12D, H13D and H15D Hose Styles.

Flame Resistance.
FRAS Hose. MSHA Flame Resistant and Anti-Static.

Type Approvals.
RYCO DIEHARD T1D, T2D, TXA2D, H12D, H13D and H15D DIEHARD
hoses have ABS, DNV, GL, Lloyd's Register, MED and US Coast Guard
SAE J1942 (Hydraulic Systems) Type Approvals for marine and
shipping applications (see pages 21 and 22 for further details).

Page 24 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Series
HOSE STYLE AVAILABILITY
HOSE TYPE
DF2 H12 H13 H15 HSH HSP T1 T2 T3K TJ2 TXA2

AVENGER DF2A H12A H13A HSHA HSPA T1A T2A T3KA

Intro
DIEHARD H12D H13D H15D T1D T2D T3KD TJ2D TXA2D
SLIDER H12S H13S T2S

SURVIVOR RQP1 RQP2 RQP5 RQP6

SLIDER - GIVE ABRASION THE SLIP


• EXTREMELY ABRASION RESISTANT
• EN/DIN WORKING PRESSURES

Hose
• FLAME RESISTANT - MSHA
• FLEXIBLE

Abrasion Resistance.
RYCO SLIDER is specifically designed for applications where
abrasion resistance is paramount.

Couplings
It is available in T2S, H12S and H13S Hose Styles.
RYCO SLIDER provides extreme abrasion resistance whilst
maintaining a high degree of flexibility. ‘Give abrasion the slip!’
RYCO SLIDER saves additional cost and reduces assembly time by
alleviating the need for additional abrasion protection such as
RYCO SPIRAL GUARD in many applications.
Flame Resistance.
All RYCO SLIDER series meet MSHA Flame Resistant requirements.

Adaptors
Type Approvals.
RYCO SLIDER T2S, H12S and H13S hoses have ABS, DNV, GL,
Lloyd's Register and US Coast Guard SAE J1942 (Hydraulic Systems)
Type Approvals for marine and shipping applications (see pages 21
and 22 for further details).

SURVIVOR - THE HEAT IS ON

Accessories
• HIGH TEMPERATURE (150°C/302°F)
• MULTI FLUID COMPATIBILITY
• FLAME RESISTANT - MSHA
• RESISTS CRACKING
• BLUE COVER
• SAVES MONEY
RYCO SURVIVOR is specifically designed for high temperature
applications; to keep performing ‘When the heat is on’.
Filters

It is suitable for use with many different fluids including high


temperature air and some phosphate esters and is available in
RQP1, RQP2, RQP5 & RQP6.
Flame Resistance.
RQP1, RQP2 & RQP6 are MSHA Flame Resistant.
Type Approvals.
Technical

RYCO SURVIVOR hoses have the following Type Approvals for marine
and shipping applications (see pages 22 and 23 for further details).
RQP1, RQP2 and RQP5 have ABS, DNV, GL, Lloyd's Register,
US Coast Guard SAE J1942 (Hydraulic Systems) Type Approvals.
RQP5 has US Coast Guard SAE J1942 (Fuel Systems) Type Approval.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 25
Hose – Specifications Summary

Maximum Working Pressures:


Maximum Working Pressures shown below (except for RYCO PL1, RQP6, SR and SRF Series) are Dynamic Working Pressures
for use with hydraulic fluid in systems with pressure surges or variable loads and are based on 4:1 safety factor (minimum burst
to maximum working pressure).
RYCO PL1 and RQP6 hoses are recommended for use with RYCO 800 Series Push-On Fittings in systems with Static Working
Pressures only, and are not recommended for vibration or pressure surge applications.The Maximum Working Pressures for PL1
and RQP6 shown below are Static Working Pressures.

Hose subjected to both maximum temperature and maximum working pressure will have a shortened lifetime.

SR RT7 RQP5 T3KA T1A RT8 T2D H12A H13A


H12D H13D
HOSE SIZE MP1 SRF PL1 RQP6 M2 RTH1 RT7N T5 T3KD RQP1 T1F T1D RT8N RQP2 DF2A T2A T2S TXA2D H12S HSPA H13S H15D HSHA
DN inch Dash bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar

3 1/8 -02 210


5 3/16 -03 210 250 250
6 1/4 -04 13,8 21 28 86 170 190 210 210 225 225 225 345 400 420 420 420 450
8 5/16 -05 21 28 210 210 215 215 350 350 350
10 3/8 -06 13,8 21 28 78 165 155 155 210 180 180 180 276 350 350 350 350 350 445
12 1/2 -08 13,8 21 28 69 120 138 138 210 160 160 160 241 300 295 345 350 375 350 420
16 5/8 -10 13,8 21 24 105 121 210 130 130 250 250 250 250 350 350 350
19 3/4 -12 13,8 21 21 21 52 85 86 103 210 120 105 105 215 215 215 215 313 350 350 350 420 435
25 1 -16 13,8 17 55 55 90 90 167 167 175 175 225 350 350 350 420 420
31 1.1/4 -20 13,8 14 43 65 150 140 140 175 275 350 420 350
38 1.1/2 -24 10 35 50 100 100 100 255 350 420 290
51 2 -32 7 24 40 90 90 90 210 350 420 275
63 2.1/2 -40 4,3 69

Pressure Conversion Chart 1 bar = 14.5 psi 1 MPa = 10 bar


bar 4 7 10 12 14 17 20 24 28 39 55 69 80 90 120 130
psi 58 100 145 175 200 250 300 350 400 565 800 1000 1160 1300 1740 1890

bar 160 180 200 215 225 250 300 337 350 375 400 420 435 500 585 690
psi 2300 2600 2900 3100 3250 3600 4350 4900 5100 5440 5800 6080 6310 7250 8480 10000

The Working Pressure of each Hose Coupling End Termination Style is shown in the Technical section.
In most cases, the Working Pressure of the Hose Coupling End Termination Style that can be chosen for a particular hose
exceeds the Maximum Working Pressure of the Hose.
It is possible however, to select a Hose Coupling with End Termination with lower Working Pressure than the Hose.
In this case, as noted in SAE J516 and SAE J517, the rated Working Pressure of the Hose Assembly must not exceed the lower
of the respective Working Pressure rated values.

EXAMPLE 1.
T28A Hose Assembly with T204-0812 coupling one end and T209-0808 coupling other end.
From above table or from page 31, Maximum Working Pressure of T28A is 345 bar.
From page 420, Maximum Working Pressure of T204-0812 is 600 bar.
From page 419, Maximum Working Pressure of T209-0808 is 700 bar.
The Maximum Working Pressure of the Hose Assembly is therefore 345 bar, the lowest of the respective Working Pressure rated
values (in this case, the hose).

EXAMPLE 2.
H1216D Hose Assembly with T713-1620 coupling one end and T703-1621 coupling other end.
From above table or from page 44, Maximum Working Pressure of H1216D is 350 bar.
From page 422, Maximum Working Pressure of T713-1620 is 280 bar.
From page 420, Maximum Working Pressure of T703-1621 is 420 bar.
The Maximum Working Pressure of the Hose Assembly is therefore 280 bar, the lowest of the respective Working Pressure rated
values (in this case, the T713-1620).

See page 100 for more information.

Page 26 Q U A L I T Y H O S E A N D F I T T I N G S
Hose – Specifications Summary

Impulse Life:
Although two or more hoses manufactured to different industry standard specifications may have identical Maximum Working
Pressures, their suitability for the application must be considered. An important factor to consider is the magnitude and frequency

Intro
of the pressure impulses that the hose assembly will experience.
For example, HSP16, H1216, and H1316 are all 4-wire multi-spiral reinforced hoses rated at 350 bar (5,100 psi) Maximum
Working Pressure, however their abilities to withstand heavy duty pressure impulses varies. H1316 hose is built to withstand
heavy duty impulses, therefore H1316 hose assemblies are better suited for direct attachment to a hydrostatic drive compared to
H1216 or HSP16. H1216 and HSP16 may still be used in the same circuit as long as they are connected further down the circuit
where the pressure impulses are not as severe.

Flame Resistance:

Hose
All RYCO Hoses (except RYCO FB2, M1, MP1, PW2, TW1, RT7, RT7N, RT7T, RT7TN, RT8, RT8N, RT8T, RT8TN, RQP5, SR, SRF, T5,
RTH1 & PL1 Series) meet Flame Resistant Designation ”U.S. MSHA” of the U.S. Department of Labor, Mine Safety and Health
Administration and also comply with Flame Resistant requirements of Australian Standard AS 2660 and Method of Test AS 1180.10B.
Contact RYCO Hydraulics Technical Department for more information.

Minimum Bend Radius:


Minimum Bend Radius figures published are the radius to the cover of the Hose at the inside of the bend.
RYCO Hose Assemblies exceed the required impulse test requirements when bent to the published Minimum Bend Radius.

Couplings
Hose assemblies bent to smaller than the Minimum Bend Radius will have shortened lifetime.

Anti-Static:
“Anti-Static” refers to Hoses or Hose Assemblies being sufficiently electrically conductive to drain off static electricity. According
to the requirements of AS 2660 Clause 2.2, the Hose or Hose assembly shall have an electrical resistance (measured from inside
surface to outside surface) of less than 1 megohm per metre, when tested according to Method of Test AS 1180 13A. For
applications requiring Anti-Static Hydraulic Hose Assemblies including, but not limited to, underground coal mines, where there
is danger of ignition from static electricity discharge, only special Anti-Static Hose can be used.

Adaptors
RYCO DIEHARD Hoses comply with the requirements of AS 2660 and Method of Test AS 1180 13A.

Non-Conductive:
Certain applications require that a Hose, or Hose Assembly, be Non-Conductive to prevent electrical current flow. For applications
that require a Hose to be electrically Non-Conductive including, but not limited to, applications near high voltage electric lines,
only special Non-Conductive Hoses can be used.

Skive/Non-Skive:

Accessories
Skiving refers to removing the cover at the ends of the Hose where the Hose Couplings are to be attached*. Most RYCO
combinations of Hose and Couplings are Non-Skive.
In a Non-Skive application, RYCO BITELOK couplings bite down through the cover and grip the wire reinforcement.
Some combinations of RYCO Hose and Couplings require skiving. If skiving is required, it is clearly stated in both the Hose
Section and the Couplings Section.
* (For H15D with 6900N couplings, a section of the tube must also be skived. This is called Internal Skiving).

Outside Diameters:
See page 79 for reference chart of outside diameters.
Filters
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 27
Isobaric Working Pressures

The Isobaric Working Pressures chart allows quick selection of the hose required for some common hydraulic circuit pressures.
(”Iso” means ”same”, ”bar” is a unit of pressure; so Isobaric means the same pressure regardless of Hose Size).
The Hose Styles listed meet or exceed the Isobaric Working Pressures shown in the table.
EXAMPLE:
To select a 3/4” (-12) size hose for 3,050 psi (210 bar) Working Pressure, follow the 3,050 psi Working Pressure column down
to the 3/4” Hose Size row.
ANSWER:
T212 and T3K12 meet or exceed the required Working Pressure.
Note: ”T212” is listed because T212A AVENGER, T212D DIEHARD, and T212S SLIDER are all suitable. Similarly, T3K12 is
listed because T3KA AVENGER and T3KD DIEHARD are both suitable. The final choice of these Hose Series will be determined
by other application factors, such as required Abrasion Resistance or Flame Resistance of cover.
Note: Hoses listed in the columns to the right of the 3,050 psi column also exceed the required 3,050 psi (210 bar) Working
Pressure. H1212, TXA212, H1312, H1512 and HSH12 are all suitable. These Spiral Reinforced Hoses H1212, H1312, H1512
and HSH12 have higher Maximum Working Temperature and higher Impulse Life than T212 and T3K12.

RYCO Hydraulics - Isobaric Working Pressures


HOSE 3,050 psi (210 bar) 4,000 psi (275 bar) 5,100 psi (350 bar) 6,000 psi (420 bar)
SIZE Working Pressure Working Pressure Working Pressure Working Pressure

1/4 -04 T14, T3K4 T24 T24 HSP04, T24, DF24A


5/16 -05 T15, T3K5 T25 T25
3/8 -06 T26, T3K6 T26 T26, DF26A HSP06
1/2 -08 T28, T3K8 T28, DF28A H1208, T28*, TXA28 HSP08
5/8 -10 T210, T3K10, DF210A TXA210 HSP10, H1210, TXA210
3/4 -12 T212, T3K12, DF212A H1212, TXA212 H1212, H1312 H1512D, HSH12
1 -16 TXA216, T3K16 H1216 H1216, H1316, HSP16 H1516D, HSH16
1.1/4 -20 H1220 H1220 H1320, HSH20 H1520
1.1/2 -24 H1224 HSH24 H1324 H1524
2 -32 H1232 HSH32 H1332 H1532
Hose Styles listed in table, meet or exceed referenced Isobaric Working Pressures.
* T28A is 5,000 psi (345 bar).

Safety Guide – Maximum Temperature Limits


Some RYCO Hose Series are not listed on page 29: T1F, TJ2D, RQG1, M2G, M1, FB2, RTH1, TW1, PW2, MP1.
These Hoses are specific purpose Hoses, and their temperature limits are specified in the Hose Section of this Product Technical
Manual. Contact RYCO Hydraulics Technical Department for any further queries.

Other RYCO Hose Series are listed on page 29. The Maximum Working Temperatures for these hoses, as listed in the Hose
Section of this Product Technical Manual are for use with general purpose, mineral (petroleum) oil based hydraulic fluids, except
where otherwise stated.

Temperature limits for other hydraulic fluids, and some other common applications, are listed on page 29.

CAUTION:
Life expectancy of hoses is shortened at high temperatures. Detrimental effects increase when temperature is elevated, and also
when; operating pressure, flow velocity, duration and frequency of exposure, and level of impurities in the media are high. Actual
service life at temperatures approaching the recommended limits will depend on the particular application and the fluid being used.

Maximum Working Temperatures refer to the temperature of the media in the hose; not the environmental temperature around
the outside of the hose. Please contact RYCO Hydraulics Technical Department for environmental temperatures in excess of 80°C
(176°F), except RQP1 and RQP2 Series where environmental temperature is the same as media temperature.

Maximum Working Temperatures shown are for continuous temperatures. Slightly higher intermittent temperatures (up to
10% of time) may be acceptable with some hoses and some fluids, if reduced service life is acceptable. Please contact RYCO
Hydraulics Technical Department for more information.

DO NOT expose Hose to Maximum Temperature and Maximum Working Pressure at the same time.
The fluid manufacturer's recommended maximum operating temperature for the fluid must not be exceeded. If different to the
temperatures listed in the follwing table, the lower limit must take precedence. We recommend keeping the hose filled with the
pressure medium at all times. Further information available on request.

Page 28 Q U A L I T Y H O S E A N D F I T T I N G S
Safety Guide – Maximum Temperature Limits

GROUP 1 GROUP 2 GROUP 3 GROUP 4


T1A, T2A, T3KA,
AVENGER H12A, H13A
HSHA, HSPA

Intro
DIEHARD T1D, T2D, T3KD, TXA2D H12D, H13D, H15D
SLIDER T2S H12S, H13S
SURVIVOR RQP6 RQP1, RQP2, RQP5
RT7, RT7N, RT7T, RT7TN
OTHER SERIES DF2A, SR, SRF, M2, T5 RT8, RT8N, RT8T, RT8TN
PL1
MEDIA TEMPERATURE LIMITS
GENERAL PURPOSE -40°C to +100°C

Hose
MINERAL (PETROLEUM) (-40°F to +212°F) -40°C to +121°C -40°C to +150°C -40°C to +95°C
BASED HYDRAULIC OIL RQP6: -40° to +125°C (-40°F to +250°F) (-40°F to +302°F) (-40°F to +203°F)
(see Note 1) (-40°F to +257°F)
0°C to +71°C 0°C to +121°C 0°C to +70°C
WATER +71°C (+160°F)
(+32°F to +160°F) (+32°F +250°F) (+32°F to +158°F)

WATER IN MINERAL OIL +85°C (+185°F) -40°C to +85°C -40°C +121°C -40°C to +95°C
(40% to 80% water) (-40°F to +185°F) (-40°F +250°F) (-40°F to +203°F)

Couplings
MINERAL OIL IN WATER +85°C (+185°F) -40°C to +85°C -40°C to +121°C -40°C to +70°C
(more than 80% water) (-40°F to+185°F) (-40°F to +250°F) (-40°F to +158°F)

-40°C to +85°C -40°C to +121°C -40°C to +70°C


WATER/GLYCOL +85°C (+185°F)
(-40°F to +185°F) (-40°F to +250°F) (-40°F to +158°F)

-40°C to +85°C -40°C to+85°C -40°C to+70°C


GLYCOL +85°C (+185°F)
(-40°F to +185°F) (-40°F to +185°F) (-40°F to +158°F)

Adaptors
PHOSPHATE ESTERS -40°C to +82°C (see Note 2)
Not suitable Not suitable Not suitable
(see Note 2) (-40°F to +180°F) (see Note 2)

RQP6: -40°C to +100°C


AIR (-40°F to +212°F) -40°C to +71°C (see Note 3) -40°C to +121°C (see Note 3) -40°C to +71°C (see Note 3)
(see Note 3) ***OTHERS: (-40°F to +160°F) (see Note 3) (-40°F to +250°F) (see Note 3) (-40°F to +160°F) (see Note 3)
+71°C (+160°F)

PETROL (GASOLINE) Contact RYCO Hydraulics Contact RYCO Hydraulics Contact RYCO Hydraulics Contact RYCO Hydraulics

Accessories
T5: +71°C (+160°F) T5: -40°C to +71°C
DIESEL FUEL RQP6: -40°C to +71°C -40°C to +50°C -40°C to +93°C (-40°F to +160°C)
(-40°F to +160°F) (-40°F to +122°F) (-40°F to +200°F) PL1: -40°C to +49°C
OTHERS: +50°C (+122°F) (-40°F to +120°F)

ENGINE LUBRICATING OIL, -40°C to +100°C -40°C to +100°C -40°C to +100°C -40°C to +95°C
GEARBOX OIL (-40°F to +212°F) (-40°F to +212°F) (-40°F to +212°F) (-40°F to +203°F)

AUTOMATIC -40°C to +100°C -40°C to +100°C -40°C to +100°C -40°C to +95°C


TRANSMISSION FLUID (-40°F to +212°F) (-40°F to +212°F) (-40°F to +212°F) (-40°F to +203°F)
Filters

Note 1 For highly refined and special purpose mineral based hydraulic oils (for example aviation hydraulic oils, MIL spec oils, etc),
contact RYCO Hydraulics Technical Department.
Note 2 Not suitable for use with aerospace type phosphate esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe 2300W
and Chevron Hy-jet IV.
Note 3 For use with Air at pressures above 17,2 bar (250 psi), cover of hose must be perforated/pin-pricked
(except RQP5 and T5), to allow air permeating through hose to escape without blistering the cover. Maximum working
pressure of wire braid and spiral reinforced hose must be reduced by 30% (except for RQP1 and RQP2).
Technical

Observe all State and Federal Safety Regulations.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 29
T1A – AVENGER Non-Skive Hose

AVENGER T1A
1 WIRE BRAID HOSE
TIGHTER TO 1”
S UP
BEND RADIU
Meets or exceeds the performance requirements of SAE 100R1AT, AS 3791 100R1AT,
DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).

Recommended For: Flame Resistance:


High pressure hydraulic oil lines. Complies with Flame Resistant requirements of Australian
Tube: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. (Nitrile). Meets Flame Resistant Designation “U.S. MSHA” of the US
Department of Labor, Mine Safety and Health Administration.
Reinforcement:
One braid of high tensile steel wire. Couplings:
BITELOK NON-SKIVE ONE-PIECE CRIMP
Cover:
T200 Series (sizes -3 to -20) pages 102 to 123.
Black, oil resistant and abrasion resistant synthetic rubber.
T700 Series (sizes -6 to -32) pages 134 to 152.
No skiving required with T200 & T700 Series BITELOK
Assembly Instructions page 404.
Crimp Couplings and K Series Field Attachable Couplings.
FIELD ATTACHABLE NON-SKIVE
Temperature Range:
K Series (sizes -4 to -16) pages 202 to 219.
From -40°C to +100°C (-40°F to +212°F).
Assembly Instructions page 402.
For water, emulsions etc. see page 29.
FIELD ATTACHABLE SKIVE
Working Pressure:
A Series* (sizes -20 to 32) pages 202 to 219.
Maximum working pressures are based on 4:1 safety factor
Assembly Instructions page 403.
(minimum burst to maximum working pressure).

T1A Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


T13A 5 3/16 -03 250 3600 1000 14500
T14A 6 1/4 -04 225 3250 900 13000
T15A 8 5/16 -05 215 3100 860 12400
T16A 10 3/8 -06 180 2600 720 10400
T18A 12 1/2 -08 160 2300 640 9200
T110A 16 5/8 -10 130 1900 520 7600
T112A 19 3/4 -12 105 1500 420 6000
T116A 25 1 -16 90 1300 360 5200
T120A 31 1.1/4 -20 65 945 260 3780
T124A 38 1.1/2 -24 50 725 200 2900
T132A 51 2 -32 40 580 160 2320

T1A Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL A SERIES* FIELD ATTACHABLE BITELOK
NO BEND RADIUS** WEIGHT HOSE OD SKIVE LENGTH K (& A) SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch mm INSERT FERRULE NON-SKIVE


T13A 35 1.4 0,21 0.14 11,8 0.46 T200
T14A 38 1.5 0,23 0.15 13,4 0.53 600 SERIES K00-04 T200
T15A 50 2.0 0,27 0.18 15,0 0.59 T200
T16A 50 2.0 0,35 0.24 17,4 0.69 600 SERIES K00-06 T200 T700
T18A 75 3.0 0,43 0.29 20,5 0.81 600 SERIES K00-08 T200 T700
T110A 89 3.5 0,51 0.34 23,7 0.93 600 SERIES K00-10 T200 T700
T112A 109 4.3 0,65 0.44 27,6 1.09 600 SERIES K00-12 T200 T700
T116A 140 5.5 0,95 0.64 35,7 1.41 600 SERIES K00-16 T200 T700
T120A 419 16.5 1,30 0.87 43,6 1.72 45 600 SERIES *A00-20 T200 T700
T124A 500 20.0 1,59 1.07 50,5 1.99 49 600 SERIES *A00-24 T700
T132A 600 24.0 2,12 1.42 64,1 2.52 66 600 SERIES *A00-32 T700
** Tighter Minimum Bend Radius up to 1” does not apply when used with T700 Series Couplings – refer to standard SAE Bend Radius with T700 Series.
*When using A Series Field Attachable Couplings on T1A Series Hose, cover of hose must be skived at ends.
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 30 Q U A L I T Y H O S E A N D F I T T I N G S
T2A – AVENGER Non-Skive Hose

AVENGER T2A
2 WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R2AT,

Intro
AS 3791 100R2AT, DIN 20022-2SN, EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
NOTE: -40 size is not included in DIN, EN, ISO standards.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
Recommended For: Flame Resistance:
High pressure hydraulic oil lines. Complies with Flame Resistant requirements of Australian
Tube: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. (Nitrile). Meets Flame Resistant Designation “U.S. MSHA” of the US
Department of Labor, Mine Safety and Health Administration.
Reinforcement:
Two braids of high tensile steel wire. Couplings:
BITELOK NON-SKIVE ONE-PIECE CRIMP

Hose
Cover:
T200 Series (sizes -4 to -20) pages 102 to 123.
Black, oil resistant and abrasion resistant synthetic rubber.
T700 Series (sizes -6 to -32) pages 134 to 152.
No skiving required with T200 & T700 Series BITELOK
Assembly Instructions page 404.
Crimp Couplings and L Series Field Attachable Couplings.
FIELD ATTACHABLE NON-SKIVE
Temperature Range:
L Series (sizes -4 to -20) pages 202 to 219.
From -40°C to +100°C (-40°F to +212°F).
Assembly Instructions page 402.
For water, emulsions etc. see page 29.
FIELD ATTACHABLE SKIVE
Working Pressure:

Couplings
B Series* (sizes -24 and -32) pages 202 to 219.
Maximum working pressures are based on 4:1 safety factor
Assembly Instructions page 403.
(minimum burst to maximum working pressure).
SKIVE TWO-PIECE CRIMP
1200-40 (size -40) page 124.
Assembly Instructions pages 408 and 409.

T2A Hose Working Pressures 1 bar = 14.5 psi 1 MPs = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

Adaptors
DN inch Dash bar psi bar psi
T24A 6 1/4 -04 420 6000 1680 24000
T25A 8 5/16 -05 350 5100 1400 20400
T26A 10 3/8 -06 350 5100 1400 20400
T28A 12 1/2 -08 345 5000 1380 20000
T210A 16 5/8 -10 250 3625 1000 14500
T212A 19 3/4 -12 215 3120 860 12400

Accessories
T216A 25 1 -16 175 2540 700 10150
T220A 31 1.1/4 -20 140 2030 560 8120
T224A 38 1.1/2 -24 100 1450 400 5800
T232A 51 2 -32 90 1305 360 5220
T240A 63 2.1/2 -40 69 1000 276 4000
T2A Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL B SERIES* FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD SKIVE LENGTH L (& B) SERIES ONE-PIECE CRIMP
Filters

mm inch kg/m lb/ft mm inch mm INSERT FERRULE NON-SKIVE


T24A 100 4.0 0,39 0.26 15,0 0.59 600 SERIES L00-04 T200
T25A 114 4.5 0,45 0.30 16,6 0.65 T200
T26A 127 5.0 0,56 0.38 19,0 0.75 600 SERIES L00-06 T200 T700
T28A 178 7.0 0,66 0.44 22,0 0.87 600 SERIES L00-08 T200 T700
T210A 200 8.0 0,80 0.54 25,2 0.99 600 SERIES L00-10 T200 T700
T212A 240 9.5 0,96 0.65 29,1 1.15 600 SERIES L00-12 T200 T700
Technical

T216A 300 12.0 1,37 0.92 37,7 1.48 600 SERIES L00-16 T200 T700
T220A 419 16.5 2,03 1.36 48,0 1.89 600 SERIES L00-20 T200 T700
T224A 500 20.0 2,75 1.85 54,4 2.14 53 600 SERIES *B00-24 T700
T232A 600 24.0 3,48 2.34 67,3 2.65 58 600 SERIES *B00-32 T700
T240A 760 30.0 3,70 2.49 78,6 3.09 1200-40 TWO-PIECE
*When using B Series Field Attachable Couplings on T2A Series Hose, cover of hose must be skived at ends.
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 31
T3KA – AVENGER Non-Skive Hose

AVENGER T3KA
COMPACT ISOBARIC 210 BAR (3050 PSI)
WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R17.

NOTE: Sizes -10 to -16 are 2 Wire Braid


Recommended For: Temperature Range:
High pressure hydraulic oil lines. From -40°C to +100°C (-40°F to +212°F).
Constant Working Pressure (Isobaric) of 210 bar (3,050 psi) For water, emulsions etc. see page 29.
in all sizes.
Working Pressure:
Small bend radius and compact dimensions are advantages
Maximum working pressures are based on 4:1 safety factor
in installations where space is minimal. (Tighter Bend Radius
(minimum burst to maximum working pressure).
than SAE 100R1 & R2, and EN 853 Type 1SN & 2SN).
Flame Resistance:
Tube:
Complies with Flame Resistant requirements of Australian
Black, oil resistant synthetic rubber. (Nitrile).
Standard AS 2660 and Method of Test AS 1180.10B.
Reinforcement: Meets Flame Resistant Designation “U.S. MSHA” of the US
T3K4A to T3K8A: Department of Labor, Mine Safety and Health Administration.
One braid of high tensile steel wire.
Couplings:
T3K10A to T3K16A:
BITELOK NON-SKIVE ONE-PIECE CRIMP
Two braids of high tensile steel wire.
T200 Series (sizes -4 to -16) pages 102 to 123.
Cover: Assembly Instructions page 404.
Black, oil resistant and abrasion resistant synthetic rubber.
No skiving required with T200 Series BITELOK Crimp Couplings. Not suitable for use with Field Attachable Couplings.
Not suitable for use with Field Attachable Couplings.

T3KA Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


T3K4A 6 1/4 -04 210 3050 840 12200
T3K5A 8 5/16 -05 210 3050 840 12200
T3K6A 10 3/8 -06 210 3050 840 12200
T3K8A 12 1/2 -08 210 3050 840 12200
T3K10A 16 5/8 -10 210 3050 840 12200
T3K12A 19 3/4 -12 210 3050 840 12200
T3K16A 25 1 -16 210 3050 840 12200

T3KA Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


T3K4A 50 2.0 0,22 0.15 11,9 0.47 T200 SERIES
T3K5A 55 2,2 0,25 0.17 13,5 0.53 T200 SERIES
T3K6A 65 2.5 0,33 0.22 15,8 0.62 T200 SERIES
T3K8A 90 3.5 0,42 0.28 18,9 0.74 T200 SERIES
T3K10A 105 4.1 0,78 0.52 24,1 0.95 T200 SERIES
T3K12A 125 4.9 0,94 0.63 28,1 1.11 T200 SERIES
T3K16A 150 5.9 1,38 0.93 36,2 1.43 T200 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 32 Q U A L I T Y H O S E A N D F I T T I N G S
DF2A – DINFLEX Non-Skive Hose

DINFLEX DF2A
2 WIRE BRAID COMPACT HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R2AT, SAE 100R16, AS 3791 100R2AT, EN 857 Type 2SC, ISO 1436.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Temperature Range:


High pressure hydraulic oil lines. DINFLEX Hose has the From -40°C to +100°C (-40°F to +212°F).
compact outside diameter of one wire braid hose, but For water, emulsions etc. see page 29.
exceeds the performance requirements of SAE 100R2 two

Hose
Working Pressure:
wire braid hose.
Maximum working pressures are based on 4:1 safety factor
Additionally it has a smaller bend radius and higher
(minimum burst to maximum working pressure).
flexibility than standard two wire braid hoses.
Not suitable for use with Field Attachable Couplings Flame Resistance:
Complies with Flame Resistant requirements of Australian
Tube:
Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. (Nitrile).
Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.

Couplings
Two braids of high tensile steel wire.
Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, oil resistant and abrasion resistant synthetic rubber. T200 Series (sizes -4 to -16) pages 102 to 123.
No skiving required with T200 & T700 Series BITELOK T700 Series (sizes -6 and -12) pages 134 to 152.
Crimp Couplings. Assembly Instructions page 404.
Not suitable for use with Field Attachable Couplings.
Not suitable for use with Field Attachable Couplings.

Adaptors
DF2A Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

Accessories
DN inch Dash bar psi bar psi
DF24A 6 1/4 -04 420 6000 1680 24000
DF26A 10 3/8 -06 350 5100 1400 20400
DF28A 12 1/2 -08 295 4250 1180 17000
DF210A 16 5/8 -10 250 3600 1000 14500
DF212A 19 3/4 -12 215 3100 860 12400
DF216A 25 1 -16 167 2400 670 9700
Filters

DF2A Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


DF24A 50 2.0 0,27 0.18 13,6 0.54 T200 SERIES
Technical

DF26A 63 2.5 0,41 0.28 17,6 0.69 T200 SERIES T700 SERIES
DF28A 88 3.5 0,51 0.34 20,5 0.81 T200 SERIES
DF210A 101 4.0 0,53 0.36 23,7 0.93 T200 SERIES
DF212A 120 4.8 0,80 0.54 27,7 1.09 T200 SERIES T700 SERIES
DF216A 152 6.0 1,15 0.77 35,8 1.41 T200 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 33
H12A – AVENGER Spiral Hose

AVENGER H12A
VERY HIGH PRESSURE SPIRAL HOSE

Meets or exceeds the performance requirements of


SAE 100R12, AS 3791 100R12, EN 856 Type R12,
EN 856 Type 4SP (-12 and above), ISO 3862 Type R12.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).
Recommended For: Temperature Range:
Very high pressure hydraulic oil lines. From -40°C to +121°C (-40°F to +250°F).
The extra high working pressures and excellent impulse For water, emulsions etc. see page 29.
life when tested to SAE 100R12 test conditions result in,
Working Pressure:
increased service life and minimise equipment downtime.
Maximum working pressures are based on 4:1 safety factor
Tube: (minimum burst to maximum working pressure).
Black, oil resistant synthetic rubber.
Flame Resistance:
Reinforcement: Complies with Flame Resistant requirements of Australian
Four alternating layers of spiralled high tensile steel wire. Standard AS 2660 and Method of Test AS 1180.10B.
Meets Flame Resistant Designation “U.S. MSHA” of the US
Cover:
Department of Labor, Mine Safety and Health Administration.
Black, oil resistant and abrasion resistant synthetic rubber.
Highly visible layline branding for easy and permanent Couplings:
identification. BITELOK NON-SKIVE ONE-PIECE CRIMP
No skiving required with T700 Series BITELOK Crimp Couplings. T700 Series (sizes -06 to -32) pages 134 to 152.
Assembly Instructions page 404.
BITELOK SKIVE ONE-PIECE CRIMP
T200 Series (sizes -06 to -10) pages 102 to 123.
Assembly Instructions page 405.

H12A Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


H1206A 10 3/8 -06 350 5100 1400 20400
H1208A 12 1/2 -08 350 5100 1400 20400
H1210A 16 5/8 -10 350 5100 1400 20400
H1212A 19 3/4 -12 350 5100 1400 20400
H1216A 25 1 -16 350 5100 1400 20400
H1220A 31 1.1/4 -20 275 4000 1100 16000
H1224A 38 1.1/2 -24 255 3700 1020 14800
H1232A 51 2 -32 210 3050 840 12200

H12A Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE SKIVE


H1206A 127 5.0 0,65 0.44 20,2 0.80 T700 SERIES T200 (SKIVE)
H1208A 178 7.0 0,80 0.54 23,8 0.94 T700 SERIES T200 (SKIVE)
H1210A 200 8.0 1,16 0.78 28,2 1.11 T700 SERIES T200 (SKIVE)
H1212A 240 9.5 1,27 0.85 30,7 1.21 T700 SERIES
H1216A 300 12.0 1,91 1.28 38,0 1.50 T700 SERIES
H1220A 400 16.0 2,53 1.70 47,0 1.85 T700 SERIES
H1224A 500 20.0 3,40 2.28 53,5 2.11 T700 SERIES
H1232A 600 24.0 4,50 3.02 66,7 2.63 T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length or Skive for BITELOK Couplings.

Page 34 Q U A L I T Y H O S E A N D F I T T I N G S
H13A – AVENGER Spiral Hose

AVENGER H13A
EXTREMELY HIGH PRESSURE SPIRAL HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R13, AS 3791 100R13, EN 856 Type R13, ISO 3862 Type R13.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Working Pressure:


Extremely high pressure hydraulic oil lines. Maximum working pressures are based on 4:1 safety factor
The extra high working pressures and excellent impulse (minimum burst to maximum working pressure).
life when tested to SAE 100R13 test conditions result in,
Flame Resistance:
increased service life and minimise equipment downtime.

Hose
Complies with Flame Resistant requirements of Australian
Tube: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. Meets Flame Resistant Designation “U.S. MSHA” of
the US Department of Labor, Mine Safety and Health
Reinforcement:
Administration.
Sizes -12 & -16:
Four alternating layers of spiralled high tensile steel wire. Couplings:
Sizes -20 to -32: BITELOK NON-SKIVE ONE-PIECE CRIMP
Six alternating layers of spiralled high tensile steel wire. T900 Series (sizes -12 to -32) pages 153 to 161.

Couplings
Assembly Instructions page 404.
Cover:
BITELOK SKIVE ONE-PIECE CRIMP
Black, oil resistant and abrasion resistant synthetic rubber.
T700 Series (sizes -12 to -20) pages 134 to 152.
Highly visible layline branding for easy and permanent
Assembly Instructions page 405.
identification.
No skiving required with T900 Series BITELOK Crimp Couplings. BITELOK SKIVE TWO-PIECE CRIMP
6900K Series (sizes -20 to -32) pages 168 to 169.
Temperature Range: 6900T Series (size -32) page 169.
From -40°C to +121°C (-40°F to +250°F). Available only as Factory Fitted Hose Assemblies.
For water, emulsions etc. see page 29.

Adaptors
H13A Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

Accessories
DN inch Dash bar psi bar psi
H1312A 19 3/4 -12 350 5100 1400 20400
H1316A 25 1 -16 350 5100 1400 20400
H1320A 31 1.1/4 -20 350 5100 1400 20400
H1324A 38 1.1/2 -24 350 5100 1400 20400
H1332A 51 2 -32 350 5100 1400 20400 Filters

H13A Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE SKIVE


H1312A 240 9.5 1,65 1.11 32,1 1.26 T900 SERIES T700 (SKIVE)
Technical

H1316A 300 12.0 2,25 1.51 38,7 1.52 T900 SERIES T700 (SKIVE)
H1320A 419 16.5 3,60 2.42 49,8 1.96 T900 SERIES T700 (SKIVE)
H1324A 500 20.0 4,95 3.33 57,3 2.26 T900 SERIES
H1332A 600 24.0 7,00 4.69 72,0 2.83 T900 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length or Skive for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 35
HSPA – AVENGER Spiral Hose

AVENGER HSPA
EXTRA HIGH PRESSURE
SPIRAL HOSE

Meets or exceeds the performance requirements of


EN 856 4SP, ISO 3862 Type 4SP.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Working Pressure:


Extra high pressure hydraulic oil lines. Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure).
Tube:
Black, oil resistant synthetic rubber. Flame Resistance:
Meets Flame Resistant Designation “U.S. MSHA” of
Reinforcement:
the US Department of Labor, Mine Safety and Health
Four alternating layers of spiralled high tensile steel wire.
Administration.
Cover: Complies with Flame Resistant requirements of Australian
Black, oil resistant and abrasion resistant synthetic rubber. Standard AS 2660 and Method of Test AS 1180. 10B.
Highly visible layline branding for easy and permanent Couplings:
identification. BITELOK NON-SKIVE ONE-PIECE CRIMP
No skiving required with T700 Series BITELOK Crimp Couplings. T700 Series (sizes -06 to -16) pages 134 to 152.
Temperature Range: Assembly Instructions pages 404.
From -40°C to +100°C (-40°F to +212°F). BITELOK SKIVE ONE-PIECE CRIMP
For water, emulsions etc. see page 29. T200 Series (sizes -04 to -10) pages 102 to 123.
Assembly Instructions page 405.

HSPA Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


HSP04A 6 1/4 -04 450 6550 1800 26200
HSP06A 10 3/8 -06 445 6450 1780 25800
HSP08A 12 1/2 -08 420 6000 1680 24000
HSP10A 16 5/8 -10 350 5100 1400 20400
HSP12A 19 3/4 -12 350 5100 1400 20400
HSP16A 25 1 -16 350 5100 1400 20400

HSPA Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch SKIVE NON-SKIVE


HSP04A 150 6.0 0,63 0.42 17,9 0.70 T200 (SKIVE)
HSP06A 180 7.0 0,80 0.54 20,0 0.79 T200 (SKIVE) T700 SERIES
HSP08A 230 9.0 0,96 0.65 24,6 0.97 T200 (SKIVE) T700 SERIES
HSP10A 250 10.0 1,17 0.79 28,2 1.11 T200 (SKIVE) T700 SERIES
HSP12A 300 12.0 1,60 1.07 32,0 1.26 T700 SERIES
HSP16A 340 13.5 2,03 1.36 39,7 1.56 T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark and Skive Length for BITELOK Couplings.

Page 36 Q U A L I T Y H O S E A N D F I T T I N G S
HSHA – AVENGER Spiral Hose

AVENGER HSHA
EXTRA HIGH PRESSURE
SPIRAL HOSE

Intro
Meets or exceeds the performance requirements of
EN 856 4SH, ISO 3862 Type 4SH.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Working Pressure:


Extra high pressure hydraulic oil lines. Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure).
Tube:
Black, oil resistant synthetic rubber. Flame Resistance:

Hose
Meets Flame Resistant Designation “U.S. MSHA” of
Reinforcement:
the US Department of Labor, Mine Safety and Health
Four alternating layers of spiralled high tensile steel wire.
Administration.
Cover: Complies with Flame Resistant requirements of Australian
Black, oil resistant and abrasion resistant synthetic rubber. Standard AS 2660 and Method of Test AS 1180. 10B.
Highly visible layline branding for easy and permanent
Couplings:
identification.
BITELOK NON-SKIVE ONE-PIECE CRIMP
No skiving required with T700 & T900 Series BITELOK
T700 Series (-20 to -32) pages 134 to 152.

Couplings
Crimp Couplings.
T900 Series (-12 and -16) pages 153 to 161.
Temperature Range: Assembly Instructions page 404.
From -40°C to +100°C (-40°F to +212°F).
For water, emulsions etc. see page 29.

HSHA Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

Adaptors
DN inch Dash bar psi bar psi
HSH12A 19 3/4 -12 435 6300 1740 25200
HSH16A 25 1 -16 420 6000 1680 24000
HSH20A 31 1.1/4 -20 350 5100 1400 20400
HSH24A 38 1.1/2 -24 290 4200 1160 16820
HSH32A 51 2 -32 275 4000 1100 16000

Accessories
HSHA Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


Filters

HSH12A 280 11.0 1,60 1.08 31,7 1.25 T900 SERIES


HSH16A 340 13.5 2,06 1.38 38,2 1.50 T900 SERIES
HSH20A 460 18.0 2,57 1.73 45,2 1.78 T700 SERIES
HSH24A 560 22.0 3,42 2.30 53,5 2.11 T700 SERIES
HSH32A 600 24.0 4,50 3.02 68,0 2.68 T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark and Skive Length for BITELOK Couplings.
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 37
T1D – DIEHARD Non-Skive Hose

DIEHARD T1D
TIGHTER TO 1” EXTRA ABRASION RESISTANT
R S UP FRAS 1 WIRE BRAID HOSE
BEND ADIU
Meets or exceeds the performance requirements of SAE 100R1AT, AS 3791 100R1AT,
DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).

Recommended For: Temperature Range:


High pressure hydraulic oil lines in applications where the From -40°C to +100°C (-40°F to +212°F).
outside cover of the hose is subjected to abrasion that may For water, emulsions etc. see page 29.
cause premature failure of standard hoses. Working Pressure:
The very high abrasion resistant properties of the cover, Maximum working pressures are based on 4:1 safety factor
combined with the high working pressures and excellent (minimum burst to maximum working pressure).
impulse life when tested to EN 853 Type 1SN/SAE 100R1AT
Flame Resistance:
test conditions result in, increased service life and minimise
Complies with Flame Resistant and Electrical Resistance
equipment downtime.
(Anti-Static) requirements of Australian Standard AS 2660
Tube: and Methods of Test AS 1180.10B and 13A.
Black, oil resistant synthetic rubber. (Nitrile). Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
One braid of high tensile steel wire. Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, extra abrasion resistant and oil resistant rubber. T200 Series (sizes -4 to -20) pages 102 to 123.
”FRAS” Flame Resistant and Anti-Static. T700 Series (sizes -6 to -32) pages 134 to 152.
The weight loss of the cover under ISO 6945 method of test Assembly Instructions page 404.
for abrasion resistance is less than 10% (less than 0,05 g) of FIELD ATTACHABLE NON-SKIVE
that allowed by DIN 20022-1SN and EN 853 Type 1SN. K Series (sizes -4 to -16) pages 202 to 219.
Highly visible layline branding for easy and permanent Assembly Instructions page 402.
identification. FIELD ATTACHABLE SKIVE
No skiving required with T200 & T700 Series BITELOK Crimp A Series* ( sizes -20 to -32) pages 202 to 219.
Couplings and K Series Field Attachable Couplings. Assembly Instructions page 403.

T1D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


T14D 6 1/4 -04 225 3250 900 13000
T15D 8 5/16 -05 215 3100 860 12400
T16D 10 3/8 -06 180 2600 720 10400
T18D 12 1/2 -08 160 2300 640 9200
T110D 16 5/8 -10 130 1900 5200 7600
T112D 19 3/4 -12 105 1500 420 6000
T116D 25 1 -16 90 1300 360 5200
T120D 31 1.1/4 -20 65 945 260 3780
T124D 38 1.1/2 -24 50 725 200 2900
T132D 51 2 -32 40 580 160 2320
T1D Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL A SERIES* FIELD ATTACHABLE BITELOK
NO BEND RADIUS** WEIGHT HOSE OD SKIVE LENGTH K (& A) SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch mm INSERT FERRULE NON-SKIVE


T14D 38 1.5 0,24 0.16 13,4 0.53 600 SERIES K00-04 T200
T15D 50 2.0 0,28 0.19 15,0 0.59 T200
T16D 50 2.0 0,36 0.24 17,4 0.69 600 SERIES K00-06 T200 T700
T18D 75 3.0 0,45 0.30 20,5 0.81 600 SERIES K00-08 T200 T700
T110D 89 3.5 0,52 0.35 23,7 0.93 600 SERIES K00-10 T200 T700
T112D 109 4.3 0,65 0.44 27,6 1.09 600 SERIES K00-12 T200 T700
T116D 140 5.5 0,96 0.65 35,7 1.41 600 SERIES K00-16 T200 T700
T120D 419 16.5 1,32 0.89 43,6 1.72 45 600 SERIES *A00-20 T200 T700
T124D 500 20.0 1,60 1.08 50,5 1.99 49 600 SERIES *A00-24 T700
T132D 600 24.0 2,20 1.48 64,1 2.52 66 600 SERIES *A00-32 T700
** Tighter Minimum Bend Radius up to 1” does not apply when used with T700 Series Couplings – refer to standard SAE Bend Radius with T700 Series.
*When using A Series Field Attachable Couplings on T1D Series Hose, cover of hose must be skived at ends.
Contact RYCO Hydraulics for Crimp Diameter & Mark Length for BITELOK Couplings.
Page 38 Q U A L I T Y H O S E A N D F I T T I N G S
T2D – DIEHARD Non-Skive Hose

DIEHARD T2D
EXTRA ABRASION RESISTANT
FRAS 2 WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R2AT,


AS 3791 100R2AT, DIN 20022 - 2SN, EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.

Intro
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).

Recommended For: Temperature Range:


High pressure hydraulic oil lines in applications where the From -40°C to +100°C (-40°F to +212°F). For water,
outside cover of the hose is subjected to abrasion that may emulsions etc. see page 29.
cause premature failure of standard hoses. Working Pressure:
The very high abrasion resistant properties of the cover, Maximum working pressures are based on 4:1 safety factor
combined with the high working pressures and excellent (minimum burst to maximum working pressure).
impulse life when tested to EN 853 Type 2SN/SAE 100R2AT Flame Resistance:

Hose
test conditions result in, increased service life and minimise Complies with Flame Resistant and Electrical Resistance (Anti-
equipment downtime. Static) requirements of Australian Standard AS 2660 and
Tube: Methods of Test AS 1180.10B and 13A.
Black, oil resistant synthetic rubber. (Nitrile). Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
Two braids of high tensile steel wire. Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, extra abrasion resistant and oil resistant rubber. T200 Series (sizes -4 to -20) pages 102 to 123.

Couplings
“FRAS” Flame Resistant and Anti-Static. T700 Series (sizes -6 to -32) pages 134 to 152.
Assembly Instructions page 404.
The weight loss of the cover under ISO 6945 method of test
for abrasion resistance is less than 10% (less than 0,05 g) of FIELD ATTACHABLE NON-SKIVE
that allowed by DIN 20022-2SN and EN 853 Type 2SN. L Series (sizes -4 to -20) pages 202 to 219.
Highly visible layline branding for easy and permanent Assembly Instructions page 402.
identification. FIELD ATTACHABLE SKIVE
No skiving required with T200 & T700 Series BITELOK Crimp B Series* (sizes -24 & -32) pages 202 to 219.
Couplings and L Series Field Attachable Couplings. Assembly Instructions page 403.

T2D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar

Adaptors
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


T24D 6 1/4 -04 420 6000 1680 24000
T25D 8 5/16 -05 350 5100 1400 20400
T26D 10 3/8 -06 350 5100 1400 20400

Accessories
T28D 12 1/2 -08 350 5100 1400 20400
T210D 16 5/8 -10 250 3600 1000 14500
T212D 19 3/4 -12 215 3100 860 12400
T216D 25 1 -16 175 2540 700 10150
T220D 31 1.1/4 -20 140 2030 560 8120
T224D 38 1.1/2 -24 100 1450 400 5800
T232D 51 2 -32 90 1305 360 5220
T2D Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL B SERIES* FIELD ATTACHABLE BITELOK
Filters

NO BEND RADIUS WEIGHT HOSE OD SKIVE LENGTH L (& B) SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch mm INSERT FERRULE NON-SKIVE


T24D 100 4.0 0,39 0.26 15,0 0.59 600 SERIES L00-04 T200
T25D 114 4.5 0,46 0.31 16,6 0.65 T200
T26D 127 5.0 0,57 0.38 19,0 0.75 600 SERIES L00-06 T200 T700
T28D 178 7.0 0,66 0.44 22,0 0.87 600 SERIES L00-08 T200 T700
Technical

T210D 200 8.0 0,80 0.54 25,2 0.99 600 SERIES L00-10 T200 T700
T212D 240 9.5 0,96 0.65 29,1 1.15 600 SERIES L00-12 T200 T700
T216D 300 12.0 1,37 0.92 37,7 1.48 600 SERIES L00-16 T200 T700
T220D 419 16.5 2,03 1.36 48,0 1.89 600 SERIES L00-20 T200 T700
T224D 500 20.0 2,75 1.85 54,4 2.14 53 600 SERIES *B00-24 T700
T232D 600 24.0 3,50 2.35 67,3 2.65 58 600 SERIES *B00-32 T700
*When using B Series Field Attachable Couplings on T2D Series Hose, cover of hose must be skived at ends.
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 39
T3KD – DIEHARD Non-Skive Hose

DIEHARD T3KD
EXTRA ABRASION RESISTANT
COMPACT ISOBARIC 210 BAR (3050 PSI)
WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R17.

NOTE: Sizes -10 to -16 are 2 Wire Braid


Recommended For: Temperature Range:
High pressure hydraulic oil lines. From -40°C to +100°C (-40°F to +212°F).
Constant Working Pressure (Isobaric) of 210 bar (3,050 psi) For water, emulsions etc. see page 29.
in all sizes.
Working Pressure:
Small bend radius and compact dimensions are advantages
Maximum working pressures are based on 4:1 safety factor
in installations where space is minimal. (Tighter Bend Radius
(minimum burst to maximum working pressure).
than SAE 100R1 & R2, and EN 853 Type 1SN & 2SN).
Flame Resistance:
Tube: Black, oil resistant synthetic rubber. (Nitrile).
Complies with Flame Resistant and Electrical Resistance
Reinforcement: (Anti-Static) requirements of Australian Standard AS 2660
T3K4D to T3K8D: and Methods of Test AS 1180.10B and 13A.
One braid of high tensile steel wire. Meets Flame Resistant Designation “U.S. MSHA” of the US
T3K10D to T3K16D: Department of Labor, Mine Safety and Health Administration.
Two braids of high tensile steel wire.
Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, extra abrasion resistant and oil resistant rubber. T200 Series (sizes -4 to -16) pages 102 to 123.
“FRAS” Flame Resistant and Anti-Static. Assembly Instructions page 404.
The weight loss of the cover under ISO 6945 method of test
Not suitable for use with Field Attachable Couplings.
for abrasion resistance is less than 10% (less than 0,05 g) of
that allowed by DIN 20022-2SN and EN 853 Type 2SN.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T200 Series BITELOK Crimp Couplings.
Not suitable for use with Field Attachable Couplings.

T3KD Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


T3K4D 6 1/4 -04 210 3050 840 12200
T3K5D 8 5/16 -05 210 3050 840 12200
T3K6D 10 3/8 -06 210 3050 840 12200
T3K8D 12 1/2 -08 210 3050 840 12200
T3K10D 16 5/8 -10 210 3050 840 12200
T3K12D 19 3/4 -12 210 3050 840 12200
T3K16D 25 1 -16 210 3050 840 12200
T3KD Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


T3K4D 50 2.0 0,23 0.15 11,9 0.47 T200 SERIES
T3K5D 55 2,2 0,26 0,18 13,5 0.53 T200 SERIES
T3K6D 65 2.5 0,34 0.23 15,8 0.62 T200 SERIES
T3K8D 90 3.5 0,44 0.29 18,9 0.74 T200 SERIES
T3K10D 105 4.1 0,80 0.54 24,1 0.95 T200 SERIES
T3K12D 125 4.9 0,95 0.64 28,1 1.11 T200 SERIES
T3K16D 150 5.9 1,39 0.93 36,2 1.43 T200 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
Page 40 Q U A L I T Y H O S E A N D F I T T I N G S
TXA2D – DIEHARD AGGRESSOR Non-Skive Hose

DIEHARD TXA2D
EXTRA ABRASION RESISTANT
EXTRA HIGH PRESSURE
FRAS 2 WIRE BRAID HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R2AT, AS 3791 100R2AT, BCS 174, DIN 20022-2SN,
EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).

Recommended For: Temperature Range:


High pressure hydraulic oil lines in applications where the From -40°C to +100°C (-40°F to +212°F).
outside cover of the hose is subjected to abrasion that may For water, emulsions etc. see page 29.

Hose
cause premature failure of standard hoses.
Working Pressure:
The working pressures of DIEHARD AGGRESSOR exceed
Maximum working pressures are based on 4:1 safety factor
the requirements of EN 853 Type 2SN & SAE 100R2AT by
(minimum burst to maximum working pressure).
at least 30%, and all sizes exceed the working pressure
requirements of SAE 100R9. Flame Resistance:
The very high abrasion resistant properties of the cover, Complies with Flame Resistant and Electrical Resistance
combined with the high working pressures and excellent (Anti-Static) requirements of Australian Standard AS 2660
impulse life when tested to EN 853 Type 2SN/SAE 100R2AT and Methods of Test AS 1180.10B and 13A.

Couplings
test conditions result in, increased service life and minimise Meets Flame Resistant Designation “U.S. MSHA” of the US
equipment downtime. Ideal for high pressure use that Department of Labor, Mine Safety and Health Administration.
requires a smaller outside diameter (except -20 size), lighter Couplings:
weight, and more flexibility than spiral hose. BITELOK NON-SKIVE ONE-PIECE CRIMP
Tube: T200 Series (sizes -8 to -20) pages 102 to 123.
Black, oil resistant synthetic rubber. (Nitrile). T700 Series (sizes -8 to -20) pages 134 to 152.
Assembly Instructions page 404.
Reinforcement:
FIELD ATTACHABLE NON-SKIVE
Two braids of high tensile steel wire.
L Series (sizes -8 to -20) pages 202 to 219.
Cover: Assembly Instructions page 402.

Adaptors
Black, extra abrasion resistant and oil resistant rubber.
“FRAS” Flame Resistant and Anti-Static.
The weight loss of the cover under ISO 6945 method of test
for abrasion resistance is less than 10% (less than 0,05 g) of
that allowed by DIN 20022-2SN and EN 853 Type 2SN.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T200 & T700 Series BITELOK

Accessories
Crimp Couplings and L Series Field Attachable Couplings.
TXA2D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


TXA28D 12 1/2 -08 375 5440 1500 21760
TXA210D 16 5/8 -10 350 5100 1400 20400
TXA212D 19 3/4 -12 313 4530 1252 18120
Filters

TXA216D 25 1 -16 225 3250 900 13040


TXA220D 31 1.1/4 -20 175 2540 700 10160

TXA2D Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD L SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


Technical

TXA28D 178 7.0 0,72 0.48 22,0 0.87 600 SERIES L00-08 T200 T700
TXA210D 200 8.0 0,87 0.58 25,2 0.99 600 SERIES L00-10 T200 T700
TXA212D 240 9.5 1,11 0.75 29,1 1.15 600 SERIES L00-12 T200 T700
TXA216D 300 12.0 1,50 1.01 37,7 1.48 600 SERIES L00-16 T200 T700
TXA220D 419 16.5 2,28 1.53 48,0 1.89 600 SERIES L00-20 T200 T700
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 41
TJ2D – DIEHARD Jack Hose

DIEHARD TJ2D
FRAS ABRASION RESISTANT JACK HOSE

Meets Materials Handling Institute specification IJ 100 (July 1979)


for hydraulic hose and assemblies used with jacking systems.

Recommended For: Temperature Range:


Hydraulic Jack applications requiring a light weight, small From -40°C to +49°C (-40°F to +120°F).
outside diameter hose.
Working Pressure:
The very high abrasion resistant properties of the DIEHARD
Specification IJ 100 (July 1979) is based on 2:1 minimum
cover extend the life of the hose when it is subjected to the
burst to maximum working pressure safety factor.
abrasion that may cause the premature failure of standard
RYCO TJ2D Series hose has a 2.5:1 safety factor and
hoses.
is suitable for 700 bar/10,000 psi use in hydraulic jack
Tube: applications ONLY.
Black, oil resistant synthetic rubber. (Nitrile).
Flame Resistance:
Reinforcement: Complies with Flame Resistant and Electrical Resistance
Two braids of high tensile steel wire. (Anti-Static) requirements of Australian Standard AS 2660
and Methods of Test AS 1180.10B and 13A.
Cover:
Meets Flame Resistant Designation “U.S. MSHA” of the US
Black, extra abrasion resistant and oil resistant rubber.
Department of Labor, Mine Safety and Health Administration.
“FRAS” Flame Resistant and Anti-Static.
Couplings:
The maximum weight loss of the cover under ISO 6945
BITELOK NON-SKIVE ONE-PIECE CRIMP
method of test for abrasion resistance is less than 10% (less
T200 Series (sizes -4 & -6) pages 102 to 123.
than 0,05 g) of that allowed by DIN 20022-2SN and
Available only as Factory Fitted Hose Assemblies.
EN 853 Type 2SN.
Highly visible layline branding for easy and permanent NOTE: Ensure rated Working Pressure of chosen End Style
identification. meets or exceeds the 700 bar/10,000 psi Maximum
No skiving required with T200 Series BITELOK Crimp Couplings. Working Pressure of TJ2D hose.

Not suitable for use with Field Attachable Couplings. Not suitable for use with Field Attachable Couplings.

For hydraulic jack applications, RYCO recommends the use


of 3/8” NPTF Male Extended Couplings.
TJ24D:
Part No. T209E-0406 BITELOK One-Piece Crimp.
Use of RYCO 750 Spring Guards at each end of the hose
assembly is also recommended.
TJ26D:
Part No. T209E-0606 BITELOK One-Piece Crimp.
Use of a Bend Restrictor device at each end of the hose
assembly is also recommended.

TJ2D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


TJ24D 6 1/4 -04 700 10000 1750 25000
TJ26D 10 3/8 -06 700 10000 1750 25000

TJ2D Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


TJ24D 100 4.0 0,39 0.26 15,0 0.59 T200 SERIES
TJ26D 127 5.0 0,57 0.38 19,0 0.75 T200 SERIES

Page 42 Q U A L I T Y H O S E A N D F I T T I N G S
TJ2D – DIEHARD Jack Hose

JACK HOSE ASSEMBLIES


For ease of ordering, Hose Assemblies can be specified using TJ24 and TJ26 numbers below,

Intro
followed by overall length in millimetres.

For example, to order a TJ24D Hose Assembly, 1800 mm overall length, with 3/8” NPTF male one end and
male Screw-On coupling other end, with Spring Guards at each end; simply order TJ2402-1800.

Standard lengths are 1000 mm, 2000 mm and 3000 mm. Other lengths are available.

HOSE ASSEMBLY No.

Hose
Substitute xxxx HOSE END 1 HOSE END 2
for overall length (mm) Includes RYCO 750 Spring Guard* Include RYCO 750 Spring Guard*

TJ2401-xxxx
3/8” NPTF Male 3/8” NPTF Male
TJ2601-xxxx
TJ2402-xxxx
3/8” NPTF Male R100-06M Male Tip
TJ2602-xxxx
TJ2403-xxxx R100-06M Male Tip

Couplings
3/8” NPTF Male
TJ2603-xxxx and R100-06DC Dust Cap
TJ2404-xxxx
3/8” NPTF Male R100-06FM Male and Female Coupling
TJ2604-xxxx
TJ2405-xxxx R100-06FMPC Male and Female Coupling
3/8” NPTF Male
TJ2605-xxxx with Dust Cap and Dust Plug
* NOTE: RYCO 750 Spring Guard is only available to suit TJ24D hose assemblies.

Adaptors
R100 Series Quick Release Couplings, 700 bar/10,000 psi, Thread-to-Connect.
• Designed for use in heavy duty applications on portable

Accessories
cylinders, rams and pumps, where low flow rates and
pressures up to 700 bar/10,000 psi are involved.
• Threaded sleeve on female body engages thread on male tip.
When the sleeve is screwed completely up, the two coupling
halves are secured together. Can connect and
disconnect with pressure in line.
• Precision ball type check valves.
• Threaded dust caps and plugs complete with captive chain
are available.
• Female body is NPTF male threaded to screw directly into the
Filters

cylinder or ram.
• Male tip is NPTF female threaded to screw onto hose coupling.

RYCO PART NUMBER


NOMINAL NPTF MAXIMUM FEMALE MALE COMPLETE DUST PLUG DUST CAP
Technical

SIZE THREAD WORKING PRESSURE BODY TIP COUPLING FOR MALE FOR FEMALE

inch inch bar psi


1/4 1/4 700 10000 R100-04F R100-04M R100-04FM R100-06DP R100-06DC
3/8 3/8 700 10000 R100-06F R100-06M R100-06FM R100-06DP R100-06DC
See page 322 for further information on RYCO R100 Series Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 43
H12D – DIEHARD Spiral Hose

DIEHARD H12D
EXTRA ABRASION RESISTANT
VERY HIGH PRESSURE
FRAS SPIRAL HOSE

Meets or exceeds the performance requirements of


SAE 100R12, AS 3791 100R12, EN 856 Type R12,
EN 856 Type 4SP (-12 and above), ISO 3862 Type R12.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Temperature Range:


Very high pressure hydraulic oil lines, in applications where From -40°C to +121°C (-40°F to +250°F).
the outside cover of the hose is subject to abrasion that may For water, emulsions etc. see page 29.
cause premature failure of standard hoses. The very high Working Pressure:
abrasion resistant properties of the cover, combined with the Maximum working pressures are based on 4:1 safety factor
extra high working pressures and excellent impulse life when (minimum burst to maximum working pressure).
tested to SAE 100R12 test conditions result in, increased
Flame Resistance:
service life and minimise equipment downtime.
Complies with Flame Resistant and Electrical Resistance
Tube: (Anti-Static) requirements of Australian Standard AS 2660
Black, oil resistant synthetic rubber. and Methods of Test AS 1180.10B and 13A.
Reinforcement: Meets Flame Resistant Designation “U.S. MSHA” of the US
Four alternating layers of spiralled high tensile steel wire. Department of Labor, Mine Safety and Health Administration.
Cover: Couplings:
Black, extra abrasion resistant and oil resistant synthetic rubber. BITELOK NON-SKIVE ONE-PIECE CRIMP
“FRAS” Flame Resistant and Anti-Static. T700 Series (sizes -06 to -32) pages 134 to 152.
The maximum weight loss of the cover under ISO 6945 Assembly Instructions page 404.
method of test for abrasion resistance is less than 10% (less BITELOK SKIVE ONE-PIECE CRIMP
than 0,10 g) of that allowed by DIN 20023 and EN 856. T200 Series (sizes -06 to -10) pages 102 to 123.
Highly visible layline branding for easy and permanent Assembly Instructions page 405.
identification.
No skiving required with T700 Series BITELOK Crimp Couplings.

H12D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


H1206D 10 3/8 -06 350 5100 1400 20400
H1208D 12 1/2 -08 350 5100 1400 20400
H1210D 16 5/8 -10 350 5100 1400 20400
H1212D 19 3/4 -12 350 5100 1400 20400
H1216D 25 1 -16 350 5100 1400 20400
H1220D 31 1.1/4 -20 275 4000 1100 16000
H1224D 38 1.1/2 -24 255 3700 1020 14800
H1232D 51 2 -32 210 3050 840 12200

H12D Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE SKIVE


H1206D 127 5.0 0,65 0.44 20,2 0.80 T700 SERIES T200 (SKIVE)
H1208D 178 7.0 0,80 0.54 23,8 0.94 T700 SERIES T200 (SKIVE)
H1210D 200 8.0 1,16 0.78 28,2 1.11 T700 SERIES T200 (SKIVE)
H1212D 240 9.5 1,27 0.85 30,7 1.21 T700 SERIES
H1216D 300 12.0 1,91 1.28 38,0 1.50 T700 SERIES
H1220D 400 16.0 2,65 1.78 47,0 1.85 T700 SERIES
H1224D 500 20.0 3,40 2.28 53,5 2.11 T700 SERIES
H1232D 600 24.0 4,50 3.02 66,7 2.63 T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark or Skive Length for BITELOK Couplings.

Page 44 Q U A L I T Y H O S E A N D F I T T I N G S
H13D – DIEHARD Spiral Hose

DIEHARD H13D
EXTRA ABRASION RESISTANT
EXTREMELY HIGH PRESSURE
FRAS SPIRAL HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R13, AS 3791 100R13, EN 856 Type R13, ISO 3862 Type R13.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Temperature Range:


Extremely high pressure hydraulic oil lines, in applications From -40°C to +121°C (-40°F to +250°F).
where the outside cover of the hose is subject to abrasion For water, emulsions etc. see page 29.
that may cause premature failure of standard hoses. Working Pressure:

Hose
The very high abrasion resistant properties of the cover, Maximum working pressures are based on 4:1 safety factor
combined with the extra high working pressures and (minimum burst to maximum working pressure).
excellent impulse life when tested to SAE 100R13 test
Flame Resistance:
conditions result in, increased service life and minimise
Complies with Flame Resistant and Electrical Resistance
equipment downtime.
(Anti-Static) requirements of Australian Standard AS 2660
Tube: and Methods of Test AS 1180.10B and 13A.
Black, oil resistant synthetic rubber. Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.

Couplings
Sizes -12 & -16: Couplings:
Four alternating layers of spiralled high tensile steel wire. BITELOK NON-SKIVE ONE-PIECE CRIMP
Sizes -20 to -32: T900 Series (sizes -12 to -32) pages 153 to 161.
Six alternating layers of spiralled high tensile steel wire. Assembly Instructions page 404.
Cover: BITELOK SKIVE ONE-PIECE CRIMP
Black, extra abrasion resistant and oil resistant synthetic rubber. T700 Series (sizes -12 to -20) pages 134 to 152.
“FRAS” Flame Resistant and Anti-Static. Assembly Instructions page 405.
The maximum weight loss of the cover under ISO 6945
BITELOK SKIVE TWO-PIECE CRIMP
method of test for abrasion resistance is less than 10% (less
6900K Series (sizes -20 to -32) pages 168 to 169.

Adaptors
than 0,10 g) of that allowed by DIN 20023 and EN 856.
6900T Series (size -32) page 169.
Highly visible layline branding for easy and permanent
Available only as Factory Fitted Hose Assemblies.
identification.
No skiving required with T900 Series BITELOK Crimp Couplings.

H13D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM

Accessories
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


H1312D 19 3/4 -12 350 5100 1400 20400
H1316D 25 1 -16 350 5100 1400 20400
H1320D 31 1.1/4 -20 350 5100 1400 20400
H1324D 38 1.1/2 -24 350 5100 1400 20400
H1332D 51 2 -32 350 5100 1400 20400
Filters

H13D Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE SKIVE


H1312D 240 9.5 1,65 1.11 32,1 1.26 T900 SERIES T700 (SKIVE)
Technical

H1316D 300 12.0 2,28 1.53 38,7 1.52 T900 SERIES T700 (SKIVE)
H1320D 419 16.5 3,60 2.42 49,8 1.96 T900 SERIES T700 (SKIVE)
H1324D 500 20.0 4,95 3.33 57,3 2.26 T900 SERIES
H1332D 630 25.0 7,00 4.69 72,0 2.83 T900 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark or Skive Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 45
H15D – DIEHARD 6,000 psi Spiral Hose

DIEHARD H15D
EXTRA ABRASION RESISTANT
6000 PSI WORKING PRESSURE
FRAS SPIRAL HOSE

Meets or exceeds the performance requirements of


SAE 100R15, ISO 3862 Type R15
Note: H1532D size is not included in the above standards.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Temperature Range:


Extremely high pressure hydraulic oil lines, in applications From -40°C to +121°C (-40°F to +250°F).
where the outside cover of the hose is subject to abrasion For water, emulsions, etc. see page 29.
that may cause premature failure of standard hoses.
Working Pressure:
Maximum Working Pressure of 420 bar/6,000 psi in all sizes.
Maximum working pressures are based on 4:1 safety factor
The very high abrasion resistant properties of the cover,
(minimum burst to maximum working pressure).
combined with the extra high working pressures and
excellent impulse life when tested to SAE 100R15 test Flame Resistance:
conditions result in, increased service life and minimise Complies with Flame Resistant and Electrical Resistance
equipment downtime. (Anti- Static) requirements of Australian Standard AS 2660
and Methods of Test AS 1180.10B and 13A.
Tube:
Meets Flame Resistant Designation. ”U.S. MSHA” of the US
Black, oil resistant rubber. (Neoprene).
Department of Labor, Mine Safety and Health Administration.
Reinforcement:
Couplings:
Four layers of alternated, spiralled high tensile steel wire for
BITELOK INTERLOK SKIVE TWO-PIECE CRIMP
sizes -12 & -16.
6900N Series (sizes -12 to -32) pages 162 to 166.
Six layers of alternated, spiralled high tensile steel wire for
Internal and External Skiving equipment required.
sizes -20 & -32.
Assembly instructions page 408.
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, extra abrasion resistant and oil resistant synthetic rubber. T900 Series (sizes -16 and -20) pages 153 to 161.
“FRAS” Flame Resistant and Anti-Static. Assembly Instructions page 404.
The maximum weight loss of the cover under ISO 6945
method of test for abrasion resistance is less than 10% (less
than 0,10 g) of that allowed by DIN 20023 and EN 856.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T900 Series BITELOK Crimp Couplings.

H15D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DIN inch Dash bar psi bar psi


H1512D 19 3/4 -12 420 6000 1680 24000
H1516D 25 1 -16 420 6000 1680 24000
H1520D 31 1.1/4 -20 420 6000 1680 24000
H1524D 38 1.1/2 -24 420 6000 1680 24000
H1532D 51 2 -32 420 6000 1680 24000

H15D Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL INTERLOK 6900N BITELOK
NO BEND RADIUS WEIGHT HOSE OD TWO-PIECE CRIMP ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


H1512D 265 10.5 1,50 1.01 32,0 1.26 900N 6900N-12
H1516D 330 13.0 2,10 1.41 38,2 1.50 900N 6900N-16 T900 SERIES
H1520D 445 17.5 3,60 2.42 49,8 1.96 900N 6900N-20 T900 SERIES
H1524D 530 21.0 5,10 3.43 57,2 2.25 900N 6900N-24
H1532D 600 23.6 6,70 4.50 71,8 2.83 900N 6900N-32

Contact RYCO Hydraulics for Crimp Diameter and Internal and External Skive Lengths for RYCO Interlok 6900N Two-Piece Couplings.

Page 46 Q U A L I T Y H O S E A N D F I T T I N G S
T2S – SLIDER Non-Skive Hose

SLIDER T2S
EXTREMELY ABRASION RESISTANT
2 WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R2AT,

Intro
AS 3791 100R2AT, DIN 20022-2SN, EN 853 Type 2SN, ISO 1436 Type 2AT.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).

Recommended For: Temperature Range:


High pressure hydraulic oil lines in applications where the From -40°C to +100°C (-40°F to +212°F).
outside cover of the hose is subjected to sliding abrasion For water, emulsions etc. see page 29.
that may cause premature failure of standard hoses. Working Pressure:
The extremely high abrasion resistant properties of the Maximum working pressures are based on 4:1 safety factor
polyethylene sheathed cover, combined with the high

Hose
(minimum burst to maximum working pressure).
working pressures and excellent impulse life when tested
to EN 853 Type 2SN/SAE 100R2AT test conditions result in, Flame Resistance:
increased service life and minimise equipment downtime. Complies with Flame Resistant requirements of Australian
Standard AS 2660 and Method of Test AS 1180.10B.
Tube: Meets Flame Resistant Designation “U.S. MSHA” of the US
Black, oil resistant synthetic rubber. (Nitrile). Department of Labor, Mine Safety and Health Administration.
Reinforcement: Couplings:
Two braids of high tensile steel wire. BITELOK NON-SKIVE ONE-PIECE CRIMP

Couplings
Cover: T200 Series (sizes -4 to -20) pages 102 to 123.
Black, abrasion resistant and oil resistant rubber sheathed T700 Series (sizes -6 to -32) pages 134 to 152.
with a layer of extremely abrasion resistant polyethylene. Assembly Instructions page 404.
The weight loss of the cover under ISO 6945 method of test
for abrasion resistance is less than 0.2% (less than 0,001 g) of
that allowed by DIN 20022-2SN and EN 853 Type 2SN.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T200 & T700 Series BITELOK Crimp

Adaptors
Couplings.

T2S Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DIN inch Dash bar psi bar psi


T24S 6 1/4 -04 420 6000 1680 24000
T26S 10 3/8 -06 350 5100 1400 20400

Accessories
T28S 12 1/2 -08 350 5100 1400 20400
T210S 16 5/8 -10 250 3600 1000 14500
T212S 19 3/4 -12 215 3100 860 12400
T216S 25 1 -16 167 2400 670 9600
T220S 31 1.1/4 -20 125 1800 500 7200
T224S 38 1.1/2 -24 90 1300 360 5200
T232S 51 2 -32 80 1150 320 4600

T2S Hose Dimensions Matched Couplings


Filters

PART MINIMUM AVERAGE NOMINAL BITELOK


NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


T24S 100 4.0 0,39 0.26 15,0 0.59 T200
T26S 127 5.0 0,56 0.38 19,0 0.75 T200 T700
T28S 178 7.0 0,66 0.44 22,0 0.87 T200 T700
T210S 200 8.0 0,80 0.54 25,2 0.99 T200 T700
Technical

T212S 240 9.5 0,96 0.65 29,1 1.15 T200 T700


T216S 300 12.0 1,37 0.92 37,7 1.48 T200 T700
T220S 419 16.5 2,03 1.36 48,0 1.89 T200 T700
T224S 500 20.0 2,75 1.85 54,4 2.14 T700
T232S 600 24.0 3,48 2.35 67,3 2.65 T700
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 47
H12S – SLIDER Spiral Hose

SLIDER H12S
EXTREMELY ABRASION RESISTANT
VERY HIGH PRESSURE
SPIRAL HOSE

Meets or exceeds the performance requirements of


SAE 100R12, AS 3791 100R12, EN 856 Type R12,
EN 856 Type 4SP (-12 and above), ISO 3862 Type R12.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).
Recommended For: Temperature Range:
Very high pressure hydraulic oil lines, in applications where From -40°C to +121°C (-40°F to +250°F).
the outside cover of the hose is subject to sliding abrasion For water, emulsions etc. see page 29.
that may cause premature failure of standard hoses.
Working Pressure:
The extremely high abrasion resistant properties of the
Maximum working pressures are based on 4:1 safety factor
polyethylene sheathed cover, combined with the extra high
(minimum burst to maximum working pressure).
working pressures and excellent impulse life when tested to
SAE 100R12 test conditions result in, increased service life Flame Resistance:
and minimise equipment downtime. Complies with Flame Resistant requirements of Australian
Standard AS 2660 and Method of Test AS 1180.10B.
Tube:
Meets Flame Resistant Designation “U.S. MSHA” of the US
Black, oil resistant synthetic rubber.
Department of Labor, Mine Safety and Health Administration.
Reinforcement: Couplings:
Four alternating layers of spiralled high tensile steel wire. BITELOK NON-SKIVE ONE-PIECE CRIMP
Cover: T700 Series (sizes -06 to -32) pages 134 to 152.
Black, abrasion resistant and oil resistant rubber sheathed Assembly Instructions pages 404.
with a layer of extremely abrasion resistant polyethylene. BITELOK SKIVE ONE-PIECE CRIMP
The maximum weight loss of the cover under ISO 6945 T200 Series (sizes -06 to -10) pages 102 to 123.
method of test for abrasion resistance is less than 0.2% Assembly Instructions pages 405.
(less than 0,002 g) of that allowed by DIN 20023
and EN 856.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T700 Series BITELOK Crimp Couplings.
H12S Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


H1206S 10 3/8 -06 350 5100 1400 20400
H1208S 12 1/2 -08 350 5100 1400 20400
H1210S 16 5/8 -10 350 5100 1400 20400
H1212S 19 3/4 -12 350 5100 1400 20400
H1216S 25 1 -16 350 5100 1400 20400
H1220S 31 1.1/4 -20 275 4000 1100 16000
H1224S 38 1.1/2 -24 255 3700 1020 14800
H1232S 51 2 -32 210 3050 840 12200
H12S Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE SKIVE


H1206S 127 5.0 0,65 0.44 20,2 0.80 T700 SERIES T200 (SKIVE)
H1208S 178 7.0 0,80 0.54 23,8 0.94 T700 SERIES T200 (SKIVE)
H1210S 200 8.0 1,16 0.78 28,2 1.11 T700 SERIES T200 (SKIVE)
H1212S 240 9.5 1,27 0.85 30,7 1.21 T700 SERIES
H1216S 300 12.0 1,91 1.28 38,0 1.50 T700 SERIES
H1220S 400 16.0 2,65 1.78 47,0 1.85 T700 SERIES
H1224S 500 20.0 3,40 2.28 53,5 2.11 T700 SERIES
H1232S 600 24.0 4,50 3.02 66,7 2.63 T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark or Skive Length for BITELOK Couplings.

Page 48 Q U A L I T Y H O S E A N D F I T T I N G S
H13S – SLIDER Spiral Hose

SLIDER H13S
EXTREMELY ABRASION RESISTANT
EXTREMELY HIGH PRESSURE
SPIRAL HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R13, AS 3791 100R13, EN 856 Type R13, ISO 3862 Type R13.

Recommended For: Temperature Range:


Extremely high pressure hydraulic oil lines, in applications From -40°C to +121°C (-40°F to +250°F).
where the outside cover of the hose is subject to sliding For water, emulsions etc. see page 29.
abrasion that may cause premature failure of standard hoses.
Working Pressure:

Hose
The extremely high abrasion resistant properties of the
Maximum working pressures are based on 4:1 safety factor
polyethylene sheathed cover, combined with the extra high
(minimum burst to maximum working pressure).
working pressures and excellent impulse life when tested to
SAE 100R13 test conditions result in, increased service life Flame Resistance:
and minimise equipment downtime. Complies with Flame Resistant requirements of Australian
Standard AS 2660 and Method of Test AS 1180.10B.
Tube:
Meets Flame Resistant Designation “U.S. MSHA” of the US
Black, oil resistant synthetic rubber.
Department of Labor, Mine Safety and Health Administration.
Reinforcement:

Couplings
Couplings:
Sizes -12 & -16. BITELOK NON-SKIVE ONE-PIECE CRIMP
Four alternating layers of spiralled high tensile steel wire. T900 Series (sizes -12 to -32) pages 153 to 161.
Sizes -20 to -32: Assembly Instructions page 404.
Six alternating layers of spiralled high tensile steel wire.
BITELOK SKIVE ONE-PIECE CRIMP
Cover: T700 Series (sizes -12 to -20) pages 134 to 152.
Black, abrasion resistant and oil resistant rubber sheathed Assembly Instructions page 405.
with a layer of extremely abrasion resistant polyethylene. BITELOK SKIVE TWO-PIECE CRIMP
The maximum weight loss of the cover under ISO 6945 6900K Series (sizes -20 to -32) pages 168 to 169.
method of test for abrasion resistance is less than 0.2% (less 6900T Series (size -32) page 169.

Adaptors
than 0,002 g) of that allowed by DIN 20023 and EN 856. Available only as Factory Fitted Hose Assemblies.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T900 Series BITELOK Crimp Couplings.

H13S Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar

Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


H1312S 19 3/4 -12 350 5100 1400 20400
H1316S 25 1 -16 350 5100 1400 20400
H1320S 31 1.1/4 -20 350 5100 1400 20400
H1324S 38 1.1/2 -24 350 5100 1400 20400
H1332S 51 2 -32 350 5100 1400 20400
Filters

H13S Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE SKIVE


Technical

H1312S 240 9.5 1,65 1.11 32,1 1.26 T900 SERIES T700 (SKIVE)
H1316S 300 12.0 2,28 1.53 38,7 1.52 T900 SERIES T700 (SKIVE)
H1320S 419 16.5 3,60 2.42 49,8 1.96 T900 SERIES T700 (SKIVE)
H1324S 500 20.0 4,95 3.33 57,3 2.26 T900 SERIES
H1332S 630 25.0 7,00 4.69 72,0 2.83 T900 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark or Skive Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 49
RQP1 – SURVIVOR Non-Skive Hose

SURVIVOR RQP1
HIGH TEMPERATURE, MULTI FLUID
1 WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R1AT,


AS 3791 100R1AT, DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Working Pressure:


High pressure hydraulic oil applications where pressure or Maximum working pressures are based on 4:1 safety factor
temperature requirements exceed the performance (minimum burst to maximum working pressure).
requirements of SAE 100R1AT and DIN 20022-1SN, or
Flame Resistance:
where resistance to phosphate ester** fluid is required.
Meets Flame Resistant Designation “U.S. MSHA” of the US
May be used with compressed air if cover of hose is
Department of Labor, Mine Safety and Health Administration.
perforated (pin-pricked) and additional Safety Devices are used.
Complies with Flame Resistant requirements of Australian
Tube: Standard AS 2660 and Method of Test AS 1180.10B.
Black, synthetic rubber, specifically compounded for
Couplings:
temperature resistance and multi fluid resistance.
BITELOK NON-SKIVE ONE-PIECE CRIMP
Reinforcement: T200 Series (sizes -4 to -16) pages 102 to 123.
One braid of high tensile steel wire. T700 Series (sizes -6 to -16) pages 134 to 152.
Assembly Instructions page 404.
Cover:
Blue, oil resistant and abrasion resistant synthetic rubber. FIELD ATTACHABLE NON-SKIVE*
No skiving required with T200 & T700 Series BITELOK Crimp K Series (sizes -4 to -16) page 202 to 219
Couplings and K Series Field Attachable Couplings*. Assembly Instructions page 402.

Temperature Range:
From -40°C to +150°C (-40°F to +302°F).
For water, water/oil emulsions, diesel fuels, glycol, air, and
some phosphate esters** see page 29.
**Not suitable for use with aerospace type phosphate
esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe
2300W and Chevron Hy-jet IV.

RQP1 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE* BURST PRESSURE

DN inch Dash bar psi bar psi


RQP14 6 1/4 -04 225 3250 900 13000
RQP15 8 5/16 -05 215 3120 860 12480
RQP16 10 3/8 -06 180 2600 720 10400
RQP18 12 1/2 -08 160 2300 640 9200
RQP110 16 5/8 -10 130 1900 520 7600
RQP112 19 3/4 -12 120 1740 480 6960
RQP116 25 1 -16 90 1300 360 5200

RQP1 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD K SERIES* ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


RQP14 100 4.0 0,24 0.16 13,4 0.53 600 SERIES K00-04 T200
RQP15 114 4.5 0,27 0.18 15,0 0.59 T200
RQP16 127 5.0 0,34 0.23 17,4 0.69 600 SERIES K00-06 T200 T700
RQP18 178 7.0 0,44 0.30 20,5 0.81 600 SERIES K00-08 T200 T700
RQP110 200 8.0 0,51 0.34 23,7 0.93 600 SERIES K00-10 T200 T700
RQP112 240 9.5 0,64 0.43 27,6 1.09 600 SERIES K00-12 T200 T700
RQP116 300 12.0 0,98 0.66 35,7 1.41 600 SERIES K00-16 T200 T700
*Field Attachable Couplings should not be used on RQP1 Hose at maximum working pressure when Contact RYCO Hydraulics for Crimp Diameter
temperature exceeds 121˚C (250˚F). Field Attachable Couplings may be used on RQP1 Hose at over 121˚C and Mark Length for BITELOK Couplings.
but at reduced working pressure. Contact RYCO Hydraulics for more information.

Page 50 Q U A L I T Y H O S E A N D F I T T I N G S
RQP2 – SURVIVOR Non-Skive Hose

SURVIVOR RQP2
HIGH TEMPERATURE, MULTI FLUID
2 WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R2AT,

Intro
AS 3791 100R2AT, DIN 20022-2SN, EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 23).
Recommended For: Working Pressure:
High pressure hydraulic oil applications where pressure or Maximum working pressures are based on 4:1 safety factor
temperature requirements exceed the performance (minimum burst to maximum working pressure).
requirements of SAE 100R2AT and DIN 20022-2SN, or where
resistance to phosphate ester** fluid is required. Flame Resistance:
May be used with compressed air if cover of hose is Meets Flame Resistant Designation “U.S. MSHA” of the US
perforated (pin-pricked) and additional Safety Devices are used. Department of Labor, Mine Safety & Health Administration.
Complies with Flame Resistant requirements of Australian
Tube:

Hose
Standard AS 2660 & Method of Test AS 1180.10B.
Black, synthetic rubber, specifically compounded for Couplings:
temperature resistance and multi fluid resistance. BITELOK NON-SKIVE ONE-PIECE CRIMP
Reinforcement: T200 Series (sizes -4 to -20) pages 102 to 123.
Two braids of high tensile steel wire. T700 Series (sizes -6 to -32) pages 134 to 152.
Cover: Assembly Instructions page 404.
Blue, oil resistant and abrasion resistant synthetic rubber. FIELD ATTACHABLE NON-SKIVE*
No skiving required with T200 & T700 Series BITELOK Crimp L Series (sizes -4 to -20) pages 202 to 219.
Couplings and L Series Field Attachable Couplings*. Assembly Instructions page 402.

Couplings
Temperature Range: FIELD ATTACHABLE SKIVE*
From -40°C to +150°C (-40°F to +302°F). B Series*** (sizes -24 and -32) pages 202 to 219.
For water, water/oil emulsions, diesel fuels, glycol, air, and Assembly Instructions page 403.
some phosphate esters** see page 29.
**Not suitable for use with aerospace type phosphate
esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe
2300W and Chevron Hy-jet IV.

RQP2 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar

Adaptors
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE* BURST PRESSURE

DN inch Dash bar psi bar psi


RQP24 6 1/4 -04 400 5800 1600 23200
RQP25 8 5/16 -05 350 5100 1400 20400
RQP26 10 3/8 -06 350 5100 1400 20400
RQP28 12 1/2 -08 300 4350 1200 17400

Accessories
RQP210 16 5/8 -10 250 3600 1000 14500
RQP212 19 3/4 -12 215 3100 860 12400
RQP216 25 1 -16 167 2400 670 9600
RQP220 31 1.1/4 -20 150 2175 600 8700
RQP224 38 1.1/2 -24 100 1450 400 5800
RQP232 51 2 -32 90 1300 360 5200
RQP2 Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL B SERIES*** FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD SKIVE LENGTH L (& B) SERIES* ONE-PIECE CRIMP
Filters

mm inch kg/m lb/ft mm inch mm INSERT FERRULE NON-SKIVE


RQP24 100 4.0 0,39 0.26 15,0 0.59 600 SERIES L00-04 T200
RQP25 114 4.5 0,45 0.30 16,6 0.65 T200
RQP26 127 5.0 0,53 0.36 19,0 0.75 600 SERIES L00-06 T200 T700
RQP28 178 7.0 0,65 0.44 22,0 0.87 600 SERIES L00-08 T200 T700
RQP210 200 8.0 0,77 0.52 25,2 0.99 600 SERIES L00-10 T200 T700
Technical

RQP212 240 9.5 0,93 0.62 29,1 1.15 600 SERIES L00-12 T200 T700
RQP216 300 12.0 1,38 0.93 37,7 1.48 600 SERIES L00-16 T200 T700
RQP220 419 16.5 2,03 1.36 48,0 1.89 600 SERIES L00-20 T200 T700
RQP224 500 20.0 2,30 1.55 54,4 2.14 53 600 SERIES ***B00-24 T700
RQP232 600 24.0 3,16 2.12 67,3 2.65 58 600 SERIES ***B00-32 T700
*Field Attachable Couplings should not be used on RQP2 Hose at maximum ***When using B Series Field Attachable Couplings on RQP2 Series Hose,
working pressure when temperature exceeds 121˚C (250˚F). Field Attachable cover of hose must be skived at ends.
Couplings may be used on RQP2 Hose at over 121˚C but at reduced working Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK
pressure. Contact RYCO Hydraulics for more information. Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 51
RQP5 – SURVIVOR Polyester Cover Hose

SURVIVOR RQP5
HIGH TEMPERATURE
POLYESTER BRAID COVER HOSE

Meets or exceeds the performance requirements of


SAE 100R5, SAE J1402 Type AII (up to -12 size), AS 3791 100R5.
Third Party approvals: MED, USCG - Hydraulic and Fuel Systems, DoT (see page 23).

Recommended For: Reinforcement:


Medium to high pressure hydraulic oil applications, or Polyester inner braid covered with one braid of high tensile
where resistance to phosphate ester** fluid is required. The steel wire.
small bend radius, temperature resistance and light weight Cover:
of RYCO RQP5 hose make it suitable for under the bonnet Blue polyester braid. Skiving of cover is not required.
automotive/trucking applications including hydraulic oil, Temperature Range:
diesel fuel, lubrication oil and transmission oil coolers. From -40°C to +150°C (-40°F to +302°F).
Sizes RQP54 to RQP512 also comply with SAE J1402 Type AII For water, water/oil emulsions, diesel fuels, glycol, air, and
”Automotive Air Brake Hose” for use in truck ”air brake some phosphate esters** see page 29.
systems including flexible connections from frame to axle,
tractor to trailer, trailer to trailer, and other unshielded air **Not suitable for use with aerospace type phosphate
lines that are exposed to potential pull or impact”. esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe
RQP5 may be used with compressed air if maximum 2300W and Chevron Hy-jet IV.
working pressure is reduced by 30%. Working Pressure:
RQP5 hose is normally used where there is minimal abrasion SAE 100R5 maximum working pressures are based on 4:1
to the outside cover. If abrasion is likely, support the hose safety factor (SAE 100R5 minimum burst to SAE 100R5
away from the source of abrasion using mounting clamps, maximum working pressure).
or protect with RWA Wire Armour or RSG Spiral Guard. Couplings:
RQP5 is a reduced bore hose. It has a similar Inside Diameter FIELD ATTACHABLE NON-SKIVE
to steel or copper tubing of the same nominal (Outside V Series (sizes -4 to -32) pages 188 to 201.
Diameter) size. See page 189 for Branding Information. Assembly Instructions page 402.
Tube: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, synthetic rubber, specifically compounded for T400 Series (Sizes -4 to -12) pages 124 to 133.
temperature resistance and multi fluid resistance. Assembly Instructions page 404.
RQP5 Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART HOSE SIZE SAE 100 R5 MAXIMUM SAE 100R5 MINIMUM
NO ACTUAL ID NOMINAL WORKING PRESSURE* VACUUM RATING BURST PRESSURE*
DN inch Dash bar psi mmHg inHg bar psi
RQP54 5 3/16 0.19 -04 210 3050 710 28 840 12200
RQP55 6 1/4 0.25 -05 210 3050 710 28 840 12200
RQP56 8 5/16 0.31 -06 155 2250 710 28 620 9000
RQP58 10 13/32 0.41 -08 138 2000 710 28 552 8000
RQP510 12 1/2 0.50 -10 121 1750 710 28 484 7000
RQP512 16 5/8 0.63 -12 103 1500 710 28 414 6000
RQP516 22 7/8 0.88 -16 55 800 510 20 221 3200
RQP520 28 1.1/8 1.12 -20 43 625 510 20 172 2500
RQP524 35 1.3/8 1.38 -24 35 500 380 15 140 2000
RQP532 46 1.13/16 1.81 -32 24 350 280 11 98 1400
*IMPORTANT NOTE: MAXIMUM WORKING PRESSURE and MINIMUM BURST and Proof Pressure of 300 psi (20,7 bar) for all sizes, and reduced Minimum
PRESSURE shown above relate to SAE 100R5 specification and hose used Bend Radii as shown below. RQP54 to RQP512 comply with SAE J1402
in non Air Brake applications. For Air Brake applications, SAE J1402 Type AII Minimum Bend Radius at SAE J1402 pressures, and SAE 100R5 Minimum
Air Brake Hose specification requires Minimum Burst Pressure 900 psi (62,1 bar) Bend Radius at SAE 100R5 working pressures.

RQP5 Dimensions Matched Couplings


SAE 100R5 SAE J1402
PART MINIMUM MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS* BEND RADIUS* WEIGHT HOSE OD V SERIES ONE-PIECE CRIMP
mm inch mm inch kg/m lb/ft mm inch INSERT FERRULE COUPLING NON-SKIVE
RQP54 75 3.0 51 2.0 0,23 0.15 13,2 0.52 6xx-03 V00-04 Vxx-03 T400-03
RQP55 85 3.3 64 2.5 0,26 0.17 14,8 0.58 6xx-04 V00-05 Vxx-04 T400-04
RQP56 100 4.0 76 3.0 0,30 0.20 17,2 0.68 6xx-05 V00-06 Vxx-05 T400-05
RQP58 117 4.6 89 3.5 0,36 0.24 19,4 0.76 6xx-06 V00-08 Vxx-06 T400-06
RQP510 140 5.5 102 4.0 0,53 0.36 23,4 0.92 6xx-08 V00-10 Vxx-08 T400-08
RQP512 165 6.5 114 4.5 0,65 0.44 27,4 1.08 6xx-10 V00-12 Vxx-10 T400-10
RQP516 187 7.4 0,63 0.42 31,4 1.24 6xx-14 V00-16 Vxx-14
RQP520 229 9.0 0,90 0.60 38,1 1.50 6xx-18 V00-20 Vxx-18
RQP524 267 10.5 1,00 0.67 44,5 1.75 6xx-22 V00-24 Vxx-22
RQP532 337 13.3 1,48 0.99 56,3 2.22 6xx-29 V00-32 Vxx-29
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
Page 52 Q U A L I T Y H O S E A N D F I T T I N G S
RQP6 – SURVIVOR High Temperature Push On Hose

SURVIVOR RQP6
HIGH TEMPERATURE
1 TEXTILE BRAID HOSE

Meets or exceeds the performance requirements of

Intro
SAE 100R6, AS 3791 100R6, DIN 20021-1TE, ISO 4079 Type 1.

Recommended For: Flame Resistance:


Hydraulic oil lines, transmission oil cooler lines, glycol Meets Flame Resistance Designation “U.S. MSHA” of the US
antifreeze solutions, water, diesel fuels and air. Department of Labor, Mine Safety and Health Administration.
Complies with Flame Resistant requirement of Australian
Tube:
Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. (Nitrile).
Couplings:

Hose
Reinforcement:
800 Series Push-On pages 177 to 181.
One textile braid.
Assembly instructions page 407.
Cover: RQP6 Hose simply pushes on to 800 Series Couplings, and
Blue, oil resistant and abrasion resistant synthetic rubber. for Static Working Pressures up to 50% of Maximum Static
Temperature Range: Working Pressures a clamp is not required.
Petroleum base hydraulic oils & transmission oils: For diesel fuel and other potentially dangerous, or critical
-40°C to +125°C (-40°F to +257°F) constant, and up to applications such as transmission oil cooler lines, and for
+135°C (+275°F) intermittent (up to 10% of operating time). Static Working Pressures above 50% of maximum; a clamp

Couplings
Air: -40°C to +100°C (-40°F to +212°F) around the hose is required.
Diesel fuels: -40°C to +71°C (-40°F to +160°F). Do not overtighten clamp as this will damage hose.
For water, glycol antifreeze solutions, emulsions etc. see page 29. Factory crimped couplings are also available in some sizes.
Contact RYCO Hydraulics for more information.
Working Pressure:
RQP6 Hose, and 800 Series Push-On Fittings, are
recommended for use in systems with Static Working
Pressures (constant loads without pressure spikes) only.
They are not recommended for vibration or pressure
surge applications.

Adaptors
RQP6 Hose should not be used at both maximum working
pressure and maximum temperature simultaneously.

RQP6 Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM STATIC MINIMUM VACUUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE RATING

Accessories
DN inch Dash bar psi bar psi inHg mmHg
RQP64 6 1/4 -04 30 400 120 1600 710 28
RQP65 8 5/16 -05 30 400 120 1600 710 28
RQP66 10 3/8 -06 30 400 120 1600 635 25
RQP68 12 1/2 -08 30 400 120 1600 460 18
RQP610 16 5/8 -10 26 350 105 1400 380 15
RQP612 20 3/4 -12 22 300 88 1200 380 15
Filters

RQP6 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL PUSH
NO BEND RADIUS WEIGHT HOSE OD ON

mm inch kg/m lb/ft mm inch


RQP64 64 2.5 0,12 0.08 12,7 0.50 800 SERIES
Technical

RQP65 75 3.0 0,15 0.10 14,3 0.56 800 SERIES


RQP66 75 3.0 0,17 0.11 15,9 0.63 800 SERIES
RQP68 102 4.0 0,23 0.15 19,8 0.78 800 SERIES
RQP610 127 5.0 0,29 0.19 23,0 0.91 800 SERIES
RQP612 152 6.0 0,36 0.24 26,4 1.04 800 SERIES

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 53
T5 – TRUCKER Polyester Cover Hose

TRUCKER T5
POLYESTER BRAID COVER HOSE

Meets or exceeds the performance requirements of


SAE 100R5, SAE J1402 Type AII (up to -12 size), AS 3791 100R5.
Third Party approvals: USCG - Hydraulic Systems, DoT (see page 23).
Recommended For: Reinforcement:
Medium to high pressure hydraulic oil applications. Polyester inner braid covered with one braid of high tensile
The small bend radius, temperature resistance and light steel wire.
weight of RYCO T5 hose make it suitable for under the Cover:
bonnet automotive/trucking applications including hydraulic Black polyester braid. Skiving of cover is not required.
oil, diesel fuel, lubrication oil and transmission oil coolers.
Temperature Range:
Sizes T54 to T512 also comply with SAE J1402 Type AII
From -40°C to +100°C (-40°F to +212°F).
”Automotive Air Brake Hose” for use in truck ”air brake
For water/oil emulsions, diesel fuels and lubricating oils, and
systems including flexible connections from frame to axle,
air see page 29.
tractor to trailer, trailer to trailer, and other unshielded air lines
that are exposed to potential pull or impact”. Working Pressure:
T5 may be used with compressed air if maximum working SAE 100R5 maximum working pressures are based on 4:1
pressure is reduced by 30%. safety factor (SAE 100R5 minimum burst to SAE 100R5
maximum working pressure).
T5 hose is normally used where there is minimal abrasion to
the outside cover. If abrasion is likely, support the hose away Couplings:
from the source of abrasion using mounting clamps, or FIELD ATTACHABLE NON-SKIVE
protect with RWA Wire Armour or RSG Spiral Guard. V Series (sizes -4 to -32) pages 188 to 201.
T5 is a reduced bore hose. It has a similar Inside Diameter Assembly Instructions page 402.
to steel or copper tubing of the same nominal (outside BITELOK NON-SKIVE ONE-PIECE CRIMP
diameter) size. See page 189 for more information. T400 Series (Sizes -4 to -12) pages 124 to 133.
Assembly Instructions page 404.
Tube:
Black, oil resistant synthetic rubber. (Nitrile).
T5 Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART HOSE SIZE SAE 100 R5 MAXIMUM SAE 100R5 MINIMUM
NO ACTUAL ID NOMINAL WORKING PRESSURE* VACUUM RATING BURST PRESSURE*
DN inch Dash bar psi mmHg inHg bar psi
T54 5 3/16 0.19 -04 210 3050 710 28 840 12200
T55 6 1/4 0.25 -05 210 3050 710 28 840 12200
T56 8 5/16 0.31 -06 155 2250 710 28 620 9000
T58 10 13/32 0.41 -08 138 2000 710 28 552 8000
T510 12 1/2 0.50 -10 121 1750 710 28 484 7000
T512 16 5/8 0.63 -12 103 1500 710 28 414 6000
T516 22 7/8 0.88 -16 55 800 510 20 221 3200
T520 28 1.1/8 1.12 -20 43 625 510 20 172 2500
T524 35 1.3/8 1.38 -24 35 500 380 15 140 2000
T532 46 1.13/16 1.81 -32 24 350 280 11 98 1400
*IMPORTANT NOTE: MAXIMUM WORKING PRESSURE and MINIMUM BURST and Proof Pressure of 300 psi (20,7 bar) for all sizes, and reduced Minimum
PRESSURE shown above relate to SAE 100R5 specification and hose used in Bend Radii as shown below. T54 to T512 comply with SAE J1402 Minimum
non Air Brake applications. For Air Brake applications, SAE J1402 Type AII Bend Radius at SAE J1402 pressures, and SAE 100R5 Minimum Bend
Air Brake Hose specification requires Minimum Burst Pressure 900 psi (62,1 bar) Radius at SAE 100R5 working pressures.

T5 Dimensions Matched Couplings


SAE 100R5 SAE J1402
PART MINIMUM MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS* BEND RADIUS* WEIGHT HOSE OD V SERIES ONE-PIECE CRIMP
mm inch mm inch kg/m lb/ft mm inch INSERT FERRULE COUPLING NON-SKIVE
T54 75 3.0 51 2.0 0,23 0.15 13,2 0.52 6xx-03 V00-04 Vxx-03 T400-03
T55 85 3.3 64 2.5 0,26 0.17 14,8 0.58 6xx-04 V00-05 Vxx-04 T400-04
T56 100 4.0 76 3.0 0,30 0.20 17,2 0.68 6xx-05 V00-06 Vxx-05 T400-05
T58 117 4.6 89 3.5 0,36 0.24 19,4 0.76 6xx-06 V00-08 Vxx-06 T400-06
T510 140 5.5 102 4.0 0,53 0.36 23,4 0.92 6xx-08 V00-10 Vxx-08 T400-08
T512 165 6.5 114 4.5 0,65 0.44 27,4 1.08 6xx-10 V00-12 Vxx-10 T400-10
T516 187 7.4 0,63 0.42 31,4 1.24 6xx-14 V00-16 Vxx-14
T520 229 9.0 0,90 0.60 38,1 1.50 6xx-18 V00-20 Vxx-18
T524 267 10.5 1,00 0.67 44,5 1.75 6xx-22 V00-24 Vxx-22
T532 337 13.3 1,48 0.99 56,3 2.22 6xx-29 V00-32 Vxx-29
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 54 Q U A L I T Y H O S E A N D F I T T I N G S
T1F – FIRE SUPPRESSION Non-Skive Hose

FIRE SUPPRESSION T1F


1 WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R1AT, AS 3791 100R1AT,

Intro
DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: MED (see page 21).

Recommended For: Temperature Range:


Use in Fire Suppression Systems of off-road vehicles, mining From -40°C to +100°C (-40°F to +212°F).
equipment, stationary engines, etc. Working Pressure:
The hose is coloured red, for easy identification as part of the Maximum working pressures are based on 4:1 safety factor
Fire Suppression System. (minimum burst to maximum working pressure).
Tube:

Hose
Flame Resistance:
Black, synthetic rubber (Nitrile). Resistant to aqueous film Complies with Flame Resistant requirements of Australian
forming foam, dry chemical powder, carbon dioxide, and Standard AS 2660 and Method of Test AS 1180.10B
water based fire extinguishing agents. Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
One braid of high tensile steel wire. Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Red, heat resistant, abrasion resistant and oil resistant rubber. T200 Series (sizes -3 to -12) pages 102 to 123.

Couplings
Flame Resistant to Australian Standard AS 2660 and U.S. T700 Series (sizes -6 to -12) pages 134 to 152.
MSHA requirements. Assembly Instructions page 404.
Highly visible layline branding for easy and permanent FIELD ATTACHABLE NON-SKIVE
identification. K Series (sizes -4 to -12) pages 202 to 219.
No skiving required with T200 & T700 Series BITELOK Assembly Instructions page 402.
Crimp Couplings and K Series Field Attachable Couplings.

Adaptors
T1F Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

Accessories
DN inch Dash bar psi bar psi
T13F 5 3/16 -03 250 3600 1000 14500
T14F 6 1/4 -04 225 3250 900 13000
T16F 10 3/8 -06 180 2600 720 10400
T18F 12 1/2 -08 160 2300 640 9200
T112F 19 3/4 -12 105 1500 420 6000 Filters

T1F Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD K SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


T13F 89 3.5 0,21 0.14 11,8 0.46 T200
T14F 100 4.0 0,23 0.15 13,4 0.53 600 SERIES K00-04 T200
Technical

T16F 127 5.0 0,35 0.24 17,4 0.69 600 SERIES K00-06 T200 T700
T18F 178 7.0 0,43 0.29 20,5 0.81 600 SERIES K00-08 T200 T700
T112F 240 9.5 0,65 0.44 27,6 1.09 600 SERIES K00-12 T200 T700
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 55
RTH1 – TEFLON* Hose

TEFLON * RTH1 STAINLESS STEEL BRAID TEFLON* HOSE

Meets or exceeds the performance requirements of SAE 100R14.


RTH112 meets ID and OD requirements of SAE 100R14.
Other sizes have ID and OD different to SAE 100R14.
Third Party approvals: MED, USCG (see page 23).

Recommended For: Working Pressure:


High pressure hydraulic oil lines. Fluids at extremes of SAE 100R14 maximum working pressures are for hydraulic
pressure and temperature. systems with impulsing pressures, and hose that complies
RYCO RTH1 Series Hose Lining is chemically pure, inert and with the SAE Impulse Test requirements at these pressures.
contains no leachable additives. Suitable for use up to 204°C (399°F) at these pressures.
RYCO RTH1 is remarkably resistant to high temperature and Maximum working pressures are based on 4:1 minimum
flame. It has a very high melting point, thermal degradation burst to working pressure safety factor, and are suitable for
threshold and auto-ignition temperature. systems where impulsing pressures are not encountered.
Warning: RTH1 Hose Liner is non-conductive. Do not use
Maximum working pressure is dependant on working
with high velocity fluids and gases, as static electricity may be
temperature. Refer to chart below for working pressure
generated and cause premature failure of hose. If in doubt
correction factors.
contact RYCO Hydraulics technical department.
Percentage of
Tube: Working Working Pressure
TEFLON* (PTFE). Temperature that may be
safely used
Reinforcement & Cover:
One braid of high tensile Grade 304 stainless steel wire. -60°C to +100°C (-76°F to +212°F) 100
Temperature Range: +101°C to +150°C (+214°F to +302°F) 93
From -60°C to +260°C (-76°F to +500°F). (According to +151°C to +200°C (+304°F to +392°F) 85
application).
+201°C to +250°C (+394°F to +482°F) 77
+251°C to +260°C (+484°F to +500°F) 70

Couplings:
TWO-PIECE CRIMP
1100 Series (sizes -4 to -16) pages 172 to 174.
Assembly instructions page 406.

RTH1 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM MAXIMUM SAE 100R14
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE WORKING PRESSURE

DN inch Dash bar psi bar psi bar psi


RTH14 6 1/4 -04 170 2450 680 9800 103 1500
RTH16 10 3/8 -06 165 2375 660 9500 103 1500
RTH18 12 1/2 -08 120 1750 485 7000 55 800
RTH110 16 5/8 -10 105 1500 420 6000 55 800
RTH112 19 3/4 -12 85 1250 345 5000 55 800
RTH116 25 1 -16 55 800 220 3200 55 800

RTH1 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD TWO-PIECE CRIMP

mm inch kg/m lb/ft mm inch


RTH14 75 3.0 0,12 0.08 9,4 0.37 1100 SERIES
RTH16 125 5.0 0,14 0.09 11,7 0.46 1100 SERIES
RTH18 140 5.5 0,22 0.15 15,4 0.61 1100 SERIES
RTH110 165 6.5 0,28 0.19 18,4 0.72 1100 SERIES
RTH112 200 8.0 0,33 0.22 22,1 0.87 1100 SERIES
RTH116 300 12.0 0,46 0.31 28,6 1.13 1100 SERIES
*DuPont Registered TM Contact RYCO Hydraulics for Crimp Diameter and Mark Length for 1100 Couplings.

Page 56 Q U A L I T Y H O S E A N D F I T T I N G S
PL1 – PUSH-ON Hose

PUSH-ON PL1
1 TEXTILE BRAID HOSE

Intro
Recommended For: Flame Resistance:
Petroleum base hydraulic oils, glycol antifreeze solutions, Meets either Flame Resistance Designation “U.S. MSHA” of
water, diesel fuels, and air. the US Department of Labor, Mine Safety and Health
Administration; or “GL” Germanischer Lloyd. Contact
Tube:
RYCO Hydraulics for further information.

Hose
Black, oil resistant synthetic rubber. (Nitrile).
Couplings:
Reinforcement:
800 Series Push-On pages 177 to 181.
One textile braid.
Assembly instructions page 407.
Cover: PL1 Hose simply pushes on to 800 Series Couplings, and for
Black, oil and abrasion resistant synthetic rubber. Static Working Pressures up to 50% of Maximum Static
Temperature Range: Working Pressures a clamp is not required.
From -40°C to +95°C (-40°F to +203°F). For diesel fuel and other potentially dangerous, or critical

Couplings
For water, water/oil emulsions, diesel fuels, glycol, and air applications, and for Static Working Pressures above 50%
etc. see page 29. of maximum; a clamp around the hose is required.
Do not overtighten clamp as this will damage hose.
Working Pressure: Factory crimped couplings are also available in some sizes.
PL1 Hose, and 800 Series Push-On Fittings, are Contact RYCO Hydraulics for more information.
recommended for use in systems with Static Working
Pressures (constant loads without pressure spikes) only.
They are not recommended for vibration or pressure
surge applications.
PL1 Hose should not be used at both maximum working

Adaptors
pressure and maximum temperature simultaneously.

PL1 Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM STATIC MINIMUM VACUUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE RATING

Accessories
DN inch Dash bar psi bar psi mmHg inHg
PL14 6 1/4 -04 21 300 84 1200 710 28
PL15 8 5/16 -05 21 300 84 1200 710 28
PL16 10 3/8 -06 21 300 84 1200 635 25
PL18 12 1/2 -08 21 300 84 1200 460 18
PL110 16 5/8 -10 21 300 84 1200 380 15
PL112 19 3/4 -12 21 300 84 1200 380 15
Filters

PL1 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL
NO BEND RADIUS WEIGHT HOSE OD PUSH ON

mm inch kg/m lb/ft mm inch


PL14 75 3.0 0,12 0.08 12,7 0.50 800 SERIES
Technical

PL15 75 3.0 0,15 0.10 14,3 0.56 800 SERIES


PL16 75 3.0 0,17 0.11 15,9 0.63 800 SERIES
PL18 125 5.0 0,23 0.15 19,8 0.78 800 SERIES
PL110 150 6.0 0,29 0.19 23,0 0.91 800 SERIES
PL112 175 6.9 0,36 0.24 26,4 1.04 800 SERIES

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 57
SR – Suction and Return Hose

SUCTION SR
SUCTION & RETURN HOSE

Meets or exceeds the performance requirements of


SAE 100R4, AS 3791 100R4 (except SR48).
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 23).

Recommended For: Couplings:


Petroleum and water base hydraulic fluids in suction lines or Working pressure shown is for hose performance capabilities.
in low pressure return lines. Performance of a hose assembly depends on couplings used.
Tube: 1. For Suction Applications, and Low Pressure Delivery
Black, oil resistant synthetic rubber. (Nitrile). (up to 25% of Maximum Working Pressure).
Reinforcement: 3300 SERIES COUPLINGS WITH RSC CLAMP
Textile reinforcement with spiral wire to prevent collapsing. 3300 (sizes -12 to -40) pages 182 to 186.
3300 Series Couplings require a suitable clamp around the
Cover: outside of the hose.
Black, oil resistant and abrasion resistant synthetic rubber. Refer to RYCO RSC Clamps shown below.
Temperature Range: Assembly instructions pages 406.
From -40°C to +100°C (-40°F to +212°F). 2. For Suction Applications, and High Pressure Delivery
For water, emulsions etc. see page 29. (up to 100% of Maximum Working Pressure).
Working Pressure: BITELOK NON-SKIVE ONE-PIECE CRIMP
Maximum working pressures are based on 4:1 safety factor T400 Series (sizes -12 and -16) pages 124 to 133.
(minimum burst to maximum working pressure). Assembly instructions page 404.

SR Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM VACUUM MINIMUM AVERAGE NOMINAL
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE RATING BEND RADIUS WEIGHT HOSE OD

DN inch Dash bar psi bar psi mmHg inHg mm kg/m mm


SR12 19 3/4 -12 21 300 84 1200 635 25 125 0,82 31,5
SR16 25 1 -16 17 250 68 1000 635 25 150 1,00 40,0
SR40 63 2.1/2 -40 4,3 62 17 250 635 25 350 2,37 78,5
SR48 76 3 -48 3,9 56 16 225 635 25 450 2,45 90,7
NOTE: For sizes -20, -24 & -32, use RYCO SRF Hose.

CLAMP RECOMMENDED
HOSE CLAMP ADJUSTMENT TIGHTENING
PART PART RANGE TORQUE
NO NO d mm Nm ft.lbf

SR12 RSC-3134 31 to 34 20 15
RSC-3740* 37 to 40 20 15
SR16
RSC-4043* 40 to 43 20 15
SR40 RSC-7379 73 to 79 25 18
SR48 RSC-8591 85 to 91 25 18
*Due to the manufacturing tolerance on outside diameter of the hose and the range of adjustment of the clamp, it is necessary
to confirm correct clamp at time of assembly.

Page 58 Q U A L I T Y H O S E A N D F I T T I N G S
SRF – DEFIANT Compact Suction and Return Hose

DEFIANT SRF
COMPACT
SUCTION & RETURN HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R4, AS 3791 100R4.

Recommended For: Couplings:


Petroleum and water base hydraulic fluids in suction lines or Working pressure shown is for hose performance capabilities.
in low pressure return lines. Performance of a hose assembly depends on couplings used.
Small bend radius is an advantage in installations where
1. For Suction Applications, and Low Pressure Delivery
space is minimal. (Tighter Bend Radius than SAE 100R4)

Hose
(up to 25% of Maximum Working Pressure).
Tube: 3300 SERIES COUPLINGS WITH RSC CLAMP
Black, oil resistant synthetic rubber. (Nitrile). 3300 (sizes -12 to -32) pages 182 to 186.
Reinforcement: 3300 Series Couplings require a suitable clamp around the
Textile reinforcement with spiral wire to prevent collapsing. outside of the hose.
Refer to RYCO RSC Clamps shown below.
Cover: Assembly instructions pages 406.
Black, oil resistant and abrasion resistant synthetic rubber.
2. For Suction Applications, and High Pressure Delivery

Couplings
Temperature Range: (up to 100% of Maximum Working Pressure).
From -40°C to +100°C (-40°F to +212°F). BITELOK NON-SKIVE ONE-PIECE CRIMP
For water, emulsions etc. see page 29. T400 Series (sizes -12 to -32) pages 124 to 133.
Working Pressure: Assembly instructions page 404.
Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure).

Adaptors
SRF Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM VACUUM MINIMUM AVERAGE NOMINAL
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE RATING BEND RADIUS WEIGHT HOSE OD

DN inch Dash bar psi bar psi mmHg inHg mm kg/m mm


SRF12 19 3/4 -12 21 300 84 1200 635 25 63 0,82 31,5

Accessories
SRF16 25 1 -16 17 250 68 1000 635 25 75 1,00 40,0
SRF20 31 1.1/4 -20 14 200 56 800 635 25 100 1,19 46,5
SRF24 38 1.1/2 -24 10 150 40 600 635 25 125 1,39 53,1
SRF32 51 2 -32 7 100 28 400 635 25 150 1,94 65,5

CLAMP RECOMMENDED
HOSE CLAMP ADJUSTMENT TIGHTENING
Filters

PART PART RANGE TORQUE


NO NO d mm Nm ft.lbf

SRF12 RSC-3134 31 to 34 20 15
RSC-3740* 37 to 40 20 15
SRF16
RSC-4043* 40 to 43 20 15
RSC-4347* 43 to 47 20 15
SRF20
RSC-4751* 47 to 51 20 15
Technical

SRF24 RSC-5155 51 to 55 20 15
SRF32 RSC-6368 63 to 68 25 18
*Due to the manufacturing tolerance on outside diameter of the hose and the range of adjustment of the clamp, it is necessary
to confirm correct clamp at time of assembly.

C O N N E C T I N G P A R T N E R S H I P S Page 59
TW1 – TORNADO WASHER Hose

TORNADO WASHER TW1


SKIVE HOSE
1 WIRE BRAID

Recommended For: Working Pressure:


Hot Water Pressure Washer Machines. Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure).
Tube:
Black synthetic rubber; heat, cleaning chemicals and Couplings:
detergent resistant. BITELOK SKIVE ONE-PIECE CRIMP
T200 Series (sizes -4 to -8) pages 102 to 123.
Reinforcement:
T700 Series (sizes -6 and -8) pages 134 to 152.
One braid of high tensile steel wire.
Assembly Instructions page 405.
Cover:
Grey synthetic rubber; oil, chicken fat and abrasion resistant. Not suitable for use with Field Attachable Couplings.
The cover of TW1 Hose is formulated to resist marking. Common hose couplings used on TW1 Hose include:
Skiving of Cover is required with T200 & T700 Series T202S BSPP Female Live Swivel
BITELOK Crimp Couplings. T294 PW Female
T295 PW Gun Handle Tube.
Temperature Range:
TW1 TORNADO WASHER Hose handles hot water up to Important Note: Although TW1 is constructed to
+155°C (+310°F). SAE 100R1AT dimensions, the cover MUST BE SKIVED
prior to crimping on hose couplings.

TW1 Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


TW14 6 1/4 -04 210 3050 840 12200
TW15 8 5/16 -05 210 3050 840 12200
TW16 10 3/8 -06 210 3050 840 12200
TW18 12 1/2 -08 210 3050 840 12200

TW1 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch SKIVE SKIVE


TW14 45 1.77 0,21 0.14 13,4 0.53 T200 SERIES
TW15 55 2.17 0,26 0.17 15,0 0.59 T200 SERIES
TW16 60 2.4 0,34 0.23 17,4 0.69 T200 SERIES T700 SERIES
TW18 90 3.5 0,45 0.30 20,6 0.81 T200 SERIES T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Skive Length for BITELOK Couplings.

Page 60 Q U A L I T Y H O S E A N D F I T T I N G S
PW2 – PRESSURE WASHER Hose

PRESSURE WASHER PW2 SKIVE HOSE

Intro
2 WIRE BRAID

Recommended For: Working Pressure:


Hot Water Pressure Washer Machines. Maximum working pressures are based on 4:1 safety factor

Hose
(minimum burst to maximum working pressure).
Tube:
Black, heat resistant synthetic rubber. Couplings:
BITELOK SKIVE ONE-PIECE CRIMP
Reinforcement:
T200 Series (sizes -4 to -6) pages 102 to 123.
Two braids of high tensile steel wire.
T700 series (size -6) pages 134 to 152.
Cover: Assembly Instructions page 405.
Black, oil resistant and abrasion resistant synthetic rubber.
The cover of PW2 hose is formulated to resist marking. Not suitable for use with Field Attachable Couplings.

Couplings
Skiving of Cover is required with T200 & T700 Series Common hose couplings used on PW2 Hose include:
BITELOK Crimp Couplings. T202S BSPP Female Live Swivel
T294 PW Female
Temperature Range:
T295 PW Gun Handle Tube.
PW2 PRESSURE WASHER Hose handles hot water up to
(Note: The rated Maximum Working Pressures of T202S
+150°C (+302°F).
Series couplings are lower than the Maximum Working
Pressures of PW2 Series hoses.)
Important Note: Although PW2 is constructed to
SAE 100R2AT dimensions, the cover MUST BE SKIVED

Adaptors
prior to crimping on hose couplings.

PW2 Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar

Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


PW24 6 1/4 -04 400 5800 1600 23200
PW25 8 5/16 -05 400 5800 1600 23200
PW26 10 3/8 -06 400 5800 1600 23200
Filters

PW2 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch SKIVE SKIVE


PW24 100 4.0 0,39 0.26 15,0 0.59 T200 SERIES
PW25 114 4.5 0,46 0.31 16,6 0.65 T200 SERIES
Technical

PW26 130 5.0 0,56 0.38 19,0 0.75 T200 SERIES T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Skive Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 61
RQG1 – LPG Hose

LPG (CLASS D) RQG1


1 WIRE BRAID HOSE

AUSTRALIAN GAS ASSOCIATION Approval No. 5523.


Meets AS/NZS 1869 Class D (2,6 MPa working pressure, +125°C/+257°F max. temperature).

IMPORTANT INFORMATION
RYCO RQG1 Series LPG Hose has Australian Gas Association approval
(AGA approval No. 5523) only when used with RYCO T200 Series BITELOK
One-Piece Non-Skive Crimp Couplings, or RYCO K Series Field Attachables.

Available only as Factory Fitted Hose Assemblies.

Warning: Do not use Field Attachable Couplings for domestic applications.


(This is a requirement of Australian Standard AS/NZS 1869).
For any queries, please contact RYCO Hydraulics Technical Department.

Recommended For: Temperature Range:


Liquified Petroleum Gas and Natural Gas including From -40°C to +125°C (-40°F to +257°F).
automotive applications.
Couplings:
Maximum Working Pressure 2,6 MPa (26 bar, 375 psi).
BITELOK NON-SKIVE ONE-PIECE CRIMP
Tube: T200 Series (sizes -4 to -16) pages 102 to 123.
Black, synthetic rubber. Available only as Factory Fitted Hose Assemblies.
Reinforcement: FIELD ATTACHABLE NON-SKIVE
One braid of high tensile steel wire. K Series (sizes -4 to -16) pages 202 to 219.
Available only as Factory Fitted Hose Assemblies.
Cover:
Blue, abrasion resistant synthetic rubber.
Pin-pricked (perforated).
No skiving required with T200 Series BITELOK Crimp Couplings
and K Series Field Attachable Couplings.

RQG1 Hose Specifications


PART MAXIMUM
NO HOSE SIZE ID WORKING PRESSURE

DN inch Dash MPa psi


RQG14 6 1/4 -04 2,6 375
RQG16 10 3/8 -06 2,6 375
RQG18 12 1/2 -08 2,6 375
RQG110 16 5/8 -10 2,6 375
RQG112 19 3/4 -12 2,6 375
RQG116 25 1 -16 2,6 375

RQG1 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD K SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


RQG14 100 4.0 0,24 0.16 13,4 0.53 600 SERIES K00-04 T200 SERIES
RQG16 130 5.0 0,34 0.23 17,4 0.69 600 SERIES K00-06 T200 SERIES
RQG18 180 7.0 0,44 0.30 20,5 0.81 600 SERIES K00-08 T200 SERIES
RQG110 200 8.0 0,51 0.34 23,7 0.93 600 SERIES K00-10 T200 SERIES
RQG112 240 9.5 0,64 0.43 27,6 1.09 600 SERIES K00-12 T200 SERIES
RQG116 300 12.0 0,98 0.66 35,7 1.41 600 SERIES K00-16 T200 SERIES

Page 62 Q U A L I T Y H O S E A N D F I T T I N G S
M2G – LPG Hose

LPG (CLASS C) M2G


2 TEXTILE BRAID HOSE

Intro
AUSTRALIAN GAS ASSOCIATION Approval No. 4247.
Meets AS/NZS 1869 Class C (2,6 MPa working pressure, +65°C/+149°F max. temperature).

IMPORTANT INFORMATION
RYCO M2G Series LPG Hose has Australian Gas Association approval
(AGA approval No. 4247) only when used with RYCO T400 Series BITELOK
One-Piece Non-Skive Crimp Couplings, or RYCO 400 Series Field Attachables.

Hose
Available only as Factory Fitted Hose Assemblies.

Warning: Do not use Field Attachable Couplings for domestic applications.


(This is a requirement of Australian Standard AS/NZS 1869).
For any queries, please contact RYCO Hydraulics Technical Department.

Recommended For: Temperature Range:

Couplings
Liquified Petroleum Gas and Natural Gas. From -20°C to +65°C (-4°F to +149°F).
Maximum Working Pressure 2,6 MPa (26 bar, 375 psi). Couplings:
Tube: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, synthetic rubber. T400 Series (sizes -4 to -12) pages 124 to 133.
Available only as Factory Fitted Hose Assemblies.
Reinforcement:
FIELD ATTACHABLE NON-SKIVE
Two textile braids.
400 Series (sizes -4 to -12) pages 202 to 219.
Cover: Available only as Factory Fitted Hose Assemblies.
Black, abrasion resistant synthetic rubber.
Pin-pricked (perforated).

Adaptors
No skiving required with T400 Series BITELOK Crimp Couplings
and 400 Series Field Attachable Couplings.

M2G Hose Specifications


PART MAXIMUM

Accessories
NO HOSE SIZE ID WORKING PRESSURE

DN inch Dash MPa psi


M24G 6 1/4 -04 2,6 375
M26G 10 3/8 -06 2,6 375
M28G 12 1/2 -08 2,6 375
M212G 19 3/4 -12 2,6 375
Filters

M2G Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD K SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


M24G 75 3.0 0,16 0.11 14,3 0.56 600 SERIES 400-04 T400 SERIES
Technical

M26G 100 4.0 0,28 0.19 19,0 0.75 600 SERIES 400-06 T400 SERIES
M28G 125 5.0 0,41 0.28 23,8 0.94 600 SERIES 400-08 T400 SERIES
M212G 240 9.5 0,65 0.44 31,7 1.25 600 SERIES 400-12 T400 SERIES

C O N N E C T I N G P A R T N E R S H I P S Page 63
M1 – Fuel Line Hose

FUEL LINE M1
1 TEXTILE BRAID HOSE

Meets or exceeds SAE 30R7.

Recommended For:
Multi-purpose hose for use on fuel lines, PCV
and EEC systems, and for fuel return hose
connections on diesel fuel injection systems.
For use with leaded and unleaded petrol, oil,
diesel and other fuels.
WARNING: Do not use for pressure lines on fuel
injected engines or for Cooling System Applications.
Tube:
Black synthetic rubber. (Nitrile).
Reinforcement:
One textile braid.
Cover:
Black, oil resistant synthetic rubber. Resists the effects of
high heat and ozone found in engine compartments.
Temperature Range:
From -40°C to +125°C (-40°F to +257°F).

M1 Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM VACUUM RATING
NO HOSE SIZE ID WORKING PRESSURE AT 20°C (68°F)

DN inch Dash bar psi mmHg inHg


M14 6 1/4 -04 3,5 50 610 24
M15 8 5/16 -05 3,5 50 610 24
M16 10 3/8 -06 3,5 50 610 24

M1 Hose Dimensions
PART MINIMUM AVERAGE NOMINAL
NO BEND RADIUS WEIGHT HOSE OD

mm inch kg/m lb/ft mm inch


M14 75 3.0 0,14 0.09 12,7 0.50
M15 75 3.0 0,17 0.11 14,3 0.56
M16 100 4.0 0,18 0.12 15,9 0.63

Page 64 Q U A L I T Y H O S E A N D F I T T I N G S
M2 – Textile Braid

TEXTILE M2
2 TEXTILE BRAID HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R3, AS 3791 100R3, DIN 20021-2TE, ISO 4079 Type R3.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 23).

Recommended For: Working Pressure


Medium pressure hydraulic oil lines, antifreeze solutions, water. Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure).
Tube:

Hose
Black, oil resistant synthetic rubber. (Nitrile). Flame Resistance:
Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement:
Department of Labor, Mine Safety and Health Administration.
Two textile braids.
Complies with Flame Resistant requirements of Australian
Cover: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant and abrasion resistant synthetic rubber.
Couplings:
No skiving required with T400 Series BITELOK Crimp
BITELOK NON-SKIVE ONE-PIECE CRIMP
Couplings and 400 Series Field Attachable Couplings.
T400 Series (sizes -4 to -12) pages 124 to 133.

Couplings
Temperature Range: Assembly Instructions page 404.
From -40°C to +100°C (-40°F to +212°F). FIELD ATTACHABLE NON-SKIVE
For water, emulsions etc. see page 29. 400 Series (sizes -4 to -12) pages 202 to 219.
Assembly Instructions page 402.

Adaptors
M2 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM

Accessories
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


M24 6 1/4 -04 88 1250 350 5000
M26 10 3/8 -06 79 1125 315 4500
M28 12 1/2 -08 70 1000 280 4000
M212 19 3/4 -12 52 750 210 3000
Filters

M2 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD 400 SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


M24 75 3.0 0,16 0.11 14,3 0.56 600 SERIES 400-04 T400 SERIES
M26 100 4.0 0,28 0.19 19,0 0.75 600 SERIES 400-06 T400 SERIES
Technical

M28 125 5.0 0,41 0.28 23,8 0.94 600 SERIES 400-08 T400 SERIES
M212 240 9.5 0,65 0.44 31,7 1.25 600 SERIES 400-12 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 65
FB2 – BARRIER Air Conditioning Hose

BARRIER FB2
2 TEXTILE BRAID HOSE
NYLON BARRIER

Meets or exceeds the performance requirements of SAE J2064 Type C Class II.

Recommended For: Temperature Range:


Automotive air conditioning systems and other refrigeration From -30°C to +125°C (-22°F to +257°F).
and air conditioning systems using refrigerants R12 and R134a.
Couplings:
Also suitable for use with R22 and R114.
1G00 SERIES CRIMP COUPLINGS page 175 and 176.
The internal rubber layer assures coupling integrity and
Assembly instruction page 407.
reduces the risk of refrigerant loss around the couplings, and
the nylon barrier reduces the permeation of refrigerant, to
1G00 Series Crimp Couplings consist of G00 Series Insert
protect the environment.
and 1G00 Series Crimp Ferrule.
FB2 is a reduced bore hose. It has a similar Inside Diameter to
metal tubing of the same nominal size. Use only with 1G00 Series Crimp Ferrules.
For example, 5/8” (OD) tubing has an Inside Diameter of Worm drive hose clamps must not be used with FB2
approximately 1/2”. Hose.
FB210 is also 1/2” Inside Diameter.
Tube:
Black, synthetic rubber internal layer (polychloroprene) with
Nylon Barrier.
Reinforcement:
Two braids of synthetic yarn.
Cover:
Black, oil resistant and abrasion resistant synthetic rubber (EPDM).
No skiving required with 1G00 Series Crimp Couplings.

FB2 Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


FB26 8 5/16 -06 35 500 140 2000
FB28 10 13/32 -08 35 500 140 2000
FB210 12 1/2 -10 35 500 140 2000

FB2 Hose Dimensions Matched Couplings

PART MINIMUM AVERAGE NOMINAL 1G00


NO BEND RADIUS WEIGHT HOSE OD CRIMP COUPLINGS

mm inch kg/m lb/ft mm inch INSERT FERRULE


FB26 16 0.6 0,28 0.19 19,0 0.75 G00 SERIES 1G00-06
FB28 25 1.0 0,42 0.28 23,0 0.91 G00 SERIES 1G00-08
FB210 32 1.3 0,48 0.32 25,4 1.00 G00 SERIES 1G00-10
Contact RYCO Hydraulics for Crimp Diameter, Crimp Length and Mark Length for 1G00 Couplings.

Page 66 Q U A L I T Y H O S E A N D F I T T I N G S
MP1 – Multi Purpose Hose

MULTI PURPOSE MP1


1 TEXTILE BRAID HOSE

Intro
Recommended For: Working Pressure:
Air, water, petroleum oils, kerosene and fuel oils. Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure), and are
Tube:
for the performance of the hose with RYCO T400 Series
Black, oil resistant synthetic rubber (Nitrile).
BITELOK One-Piece couplings only.

Hose
RMA (USA) Class A High Oil Resistance.
Maximum working pressure for a hose assembly with other
Reinforcement: couplings depends on the type of coupling and the type of
One textile braid. clamp used.
MP1 Hose should not be used at maximum working
Cover:
pressure and maximum working temperature
Red, oil resistant and abrasion resistant synthetic rubber
simultaneously.
(Modified Nitrile).
RMA (USA) Class B Medium Oil Resistance. Couplings:

Couplings
BITELOK NON-SKIVE ONE-PIECE CRIMP
Electrical Non-Conductivity:
T400 Series (sizes -4 to -20) pages 124 to 133.
Non-conductive at 1000 volts DC. Meets electrical resistance
Assembly instructions page 404.
of one megohm per inch when subjected to 1000 volts DC.
Incorrect storage and use may adversely affect electrical
properties. Standard industrial hose barbed tails with hose clamps may
also be suitable depending on working pressure required.
Temperature Range: Not suitable for use with RYCO 800 Series Push-On
Air, water, petroleum & lubricating oils: -40°C to +93°C couplings.
(-40°F to +200°F).
Petrol, kerosene, fuel oils: -40°C to +49°C

Adaptors
(-40°F to +120°F).
For continuous service at upper temperature limit, reduce
maximum working pressure by 30%.

MP1 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

Accessories
DN inch Dash bar psi bar psi
MP14 6 1/4 -04 13,8 200 55,2 800
MP16 10 3/8 -06 13,8 200 55,2 800
MP18 12 1/2 -08 13,8 200 55,2 800
MP110 16 5/8 -10 13,8 200 55,2 800
MP112 19 3/4 -12 13,8 200 55,2 800
MP116 25 1 -16 13,8 200 55,2 800
MP120 31 1.1/4 -20 13,8 200 55,2 800
Filters

MP1 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


MP14 50 2.0 0,15 0.10 13,5 0.53 T400 SERIES
Technical

MP16 75 3.0 0,23 0.15 17,5 0.69 T400 SERIES


MP18 100 4.0 0,31 0.21 21,4 0.84 T400 SERIES
MP110 125 5.0 0,43 0.29 25,4 1.00 T400 SERIES
MP112 125 5.0 0,49 0.33 28,6 1.13 T400 SERIES
MP116 200 8.0 0,80 0.54 37,3 1.47 T400 SERIES
MP120 250 10.0 1,00 0.67 43,9 1.73 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 67
RT7 – SPIDERLINE Hose

SPIDERLINE RT7
Meets or exceeds the performance requirements
(except electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.
Note: RT72 size is not included in the above standards.
Recommended For: Cover:
High pressure hydraulic oil lines; pilot lines; greasing and Black, oil and abrasion resistant thermoplastic (Polyurethane).
lubrication lines; and some pneumatic and water lines.
Temperature Range:
Suitable for use with mineral, vegetable and most ester
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Suitable for use with some gases, fluids and chemicals (minimum burst to maximum working pressure).
(contact RYCO Hydraulics Technical Department).
Couplings:
Cover is perforated (pin-pricked) for use with air and gases.
RT72 to RT712:
RYCO RT7 Series Hose has lighter weight and more
BITELOK NON-SKIVE ONE-PIECE CRIMP
compact outside diameter than wire braided rubber
T400 Series (sizes -2 to -12) page 124 to 133.
SAE 100R1AT hose.
Assembly Instructions page 404.
Smooth inner tube for high flow rate; and smooth, easily
cleaned cover. NOTE: Special Assembly Procedures required for RT72
The polyester or nylon reinforcement gives RT7 Hose Hose. Contact RYCO Hydraulics Technical Department for
excellent corrosion and fatigue resistance, and low further information.
elongation of ±2% at maximum dynamic working pressure.
Tube:
RT72:
Oil resistant seamless thermoplastic (Polyester).
RT73 to RT712:
Oil resistant seamless thermoplastic (Nylon).
Reinforcement:
RT72:
One braid of synthetic yarn (Polyester).
RT73 to RT712:
One or two braids of synthetic yarn (Nylon).

RT7 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT72 3 1/8 -02 210 3050 840 12200
RT73 5 3/16 -03 210 3050 840 12200
RT74 6 1/4 -04 190 2750 760 11000
RT76 10 3/8 -06 155 2250 620 9000
RT78 12 1/2 -08 138 2000 552 8000
RT712 19 3/4 -12 86 1250 345 5000

RT7 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


RT72 38 1.5 0,05 0.03 8,2 0.32 T400 SERIES
RT73 89 3.5 0,07 0.05 10,5 0.41 T400 SERIES
RT74 100 4.0 0,09 0.06 12,6 0.50 T400 SERIES
RT76 125 5.0 0,15 0.10 16,5 0.65 T400 SERIES
RT78 178 7.0 0,24 0.16 21,2 0.83 T400 SERIES
RT712 240 9.5 0,30 0.20 26,7 1.05 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 68 Q U A L I T Y H O S E A N D F I T T I N G S
RT7N – ISOLATOR Non-Conductive Hose

ISOLATOR RT7N

Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.

Recommended For: Cover:


High pressure hydraulic oil lines where electrical non- Orange, oil and abrasion resistant thermoplastic (Polyurethane).
conductivity is required (for use in applications where there Cover is unperforated.
is potential for contact with high voltage sources).
Temperature Range:
Suitable for use with mineral, vegetable and most ester

Hose
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Smooth inner tube for high flow rate; and smooth, easily (minimum burst to maximum working pressure).
cleaned cover.
Couplings:
The polyester reinforcement gives RT7N Hose excellent
BITELOK NON-SKIVE ONE-PIECE CRIMP
corrosion and fatigue resistance, and low elongation of
T400 Series (sizes -4 to -12) pages 124 to 133.
±2% at maximum dynamic working pressure.

Couplings
Assembly Instructions page 404.
Electrical Non-Conductivity:
Meets non-conductivity requirements of SAE 100R7,
AS 3791 100R7, EN 855 Type 7 (maximum leakage does
not exceed 50 µA when subjected to 75 kV/305 mm or 250
kV/m for 5 minutes). Incorrect storage and use, particularly
that leading to oil or moisture entering the reinforcement,
may adversely affect electrical properties.
Tube:
White, oil resistant seamless thermoplastic (Polyester).

Adaptors
Reinforcement:
One or two braids of synthetic yarn (Polyester).

RT7N Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar

Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT74N 6 1/4 -04 190 2750 760 11000
RT76N 10 3/8 -06 155 2250 620 9000
RT78N 12 1/2 -08 138 2000 552 8000
RT712N 19 3/4 -12 86 1250 345 5000
Filters

RT7N Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


RT74N 100 4.0 0,09 0.06 12,6 0.50 T400 SERIES
RT76N 125 5.0 0,15 0.10 16,5 0.65 T400 SERIES
Technical

RT78N 178 7.0 0,22 0.15 20,6 0.81 T400 SERIES


RT712N 240 9.5 0,33 0.22 26,7 1.05 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 69
RT7T – SPIDERLINE TWIN Hose

SPIDERLINE TWIN RT7T


Meets or exceeds the performance requirements
(except electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.

Recommended For: Cover:


RYCO RT7T SPIDERLINE TWIN Hose consists of two RT7 Black, oil and abrasion resistant thermoplastic (Polyurethane).
Series Hoses of the same size, permanently joined together
Temperature Range:
in a flat compact form that can be easily reeled onto payout
From -40°C to +95°C (-40°F to +203°F).
and return reels on forklifts and cranes.
It is also used on dispensing equipment and other Working Pressure:
applications requiring two hoses. Maximum working pressures are based on 4:1 safety factor
Suitable for use with mineral, vegetable and most ester (minimum burst to maximum working pressure).
based hydraulic fluids.
Couplings:
Heat and hydrolysis stabilised for use with water based
BITELOK NON-SKIVE ONE-PIECE CRIMP
hydraulic fluids up to +70°C (+158°F).
T400 Series (sizes -4 to -8) pages 124 to 133.
Suitable for use with some gases, fluids and chemicals
Assembly instructions page 404 and 409.
(contact RYCO Hydraulics Technical Department).
Cover is perforated (pin-pricked) for use with air and gases.
Smooth inner tube for high flow rate; and smooth, easily
cleaned cover.
The nylon reinforcement gives RT7T Hose excellent
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.
Tube:
Oil resistant seamless thermoplastic (Nylon).
Reinforcement:
One or two braids of synthetic yarn (Nylon).

RT7T Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT74T 6 1/4 -04 190 2750 760 11000
RT76T 10 3/8 -06 155 2250 620 9000
RT78T 12 1/2 -08 138 2000 552 8000

RT7T Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


RT74T 100 4.0 0,18 0.12 12,6 (x 2 OFF) 0.50 (x 2 OFF) T400 SERIES
RT76T 125 5.0 0,30 0.20 16,5 (x 2 OFF) 0.65 (x 2 OFF) T400 SERIES
RT78T 178 7.0 0,48 0.32 21,2 (x 2 OFF) 0.83 (x 2 OFF) T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 70 Q U A L I T Y H O S E A N D F I T T I N G S
RT7TN – ISOLATOR TWIN Hose

ISOLATOR TWIN RT7TN

Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.

Recommended For: Tube:


RYCO RT7TN ISOLATOR TWIN Hose consists of two RT7N White, oil resistant seamless thermoplastic (Polyester).
Series Hoses of the same size, permanently joined together
Reinforcement:
in a flat compact form that can be easily reeled onto payout
One or two braids of synthetic yarn (Polyester).

Hose
and return reels on forklifts and cranes. It is also used for
hydraulic powered hand tools, such as loppers and chain Cover:
saws, and other applications requiring two hoses. Orange, oil and abrasion resistant thermoplastic (Polyurethane).
RT7TN is used where electrical non-conductivity is required Cover is unperforated.
(for use in applications where there is potential for contact
Temperature Range:
with high voltage sources).
From -40°C to +95°C (-40°F to +203°F).
Suitable for use with mineral, vegetable and most ester
based hydraulic fluids. Working Pressure:

Couplings
Heat and hydrolysis stabilised for use with water based Maximum working pressures are based on 4:1 safety factor
hydraulic fluids up to +70°C (+158°F). (minimum burst to maximum working pressure).
Suitable for use with some gases, fluids and chemicals
(contact RYCO Hydraulics Technical Department). Couplings:
Smooth inner tube for high flow rate; and smooth, easily BITELOK NON-SKIVE ONE-PIECE CRIMP
cleaned cover. T400 Series (sizes -4 to -8) pages 124 to 133.
The polyester reinforcement gives RT7TN Hose excellent Assembly instructions page 404 and 409.
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.
Electrical Non-Conductivity:

Adaptors
Meets non-conductivity requirements of SAE 100R7, AS
3791 100R7, EN 855 Type 7 (maximum leakage does not
exceed 50 µA when subjected to 75 kV/305 mm or
250 kV/m for 5 minutes). Incorrect storage and use,
particularly that leading to oil or moisture entering the
reinforcement, may adversely affect electrical properties.

Accessories
RT7TN Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT74TN 6 1/4 -04 190 2750 760 11000
RT76TN 10 3/8 -06 155 2250 620 9000
Filters

RT78TN 12 1/2 -08 138 2000 552 8000

RT7TN Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


Technical

RT74TN 100 4.0 0,18 0.12 12,6 (x 2 OFF) 0.50 (x 2 OFF) T400 SERIES
RT76TN 125 5.0 0,30 0.20 16,5 (x 2 OFF) 0.65 (x 2 OFF) T400 SERIES
RT78TN 178 7.0 0,45 0.30 20,6 (x 2 OFF) 0.81 (x 2 OFF) T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 71
RT8 – SPIDERLINE Hose

SPIDERLINE RT8
Meets or exceeds the performance requirements
(except electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R8, EN 855 Type R8.

Recommended For: Cover:


High pressure hydraulic oil lines; pilot lines; greasing and Black, oil and abrasion resistant thermoplastic (Polyurethane).
lubrication lines; and some pneumatic and water lines.
Temperature Range:
Suitable for use with mineral, vegetable and most ester
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Suitable for use with some gases, fluids and chemicals (minimum burst to maximum working pressure).
(contact RYCO Hydraulics Technical Department).
Couplings:
Cover is perforated (pin-pricked) for use with air and gases.
BITELOK NON-SKIVE ONE-PIECE CRIMP
RYCO RT8 Series Hose has lighter weight and more
T400 Series (sizes -4 to -8) page 124 to 133.
compact outside diameter than wire braided rubber
Assembly Instructions page 404.
SAE 100R1AT hose.
Smooth inner tube for high flow rate; and smooth, easily
cleaned cover.
The aramid reinforcement gives RT8 Hose excellent
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.
Tube:
Oil resistant seamless thermoplastic (Nylon).
Reinforcement:
One or two braids of synthetic yarn (Aramid).

RT8 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT84 6 1/4 -04 345 5000 1380 20000
RT86 10 3/8 -06 276 4000 1105 16000
RT88 12 1/2 -08 241 3500 965 14000

RT8 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


RT84 100 4.0 0,09 0.04 12,6 0.50 T400 SERIES
RT86 125 5.0 0,13 0.09 16,5 0.65 T400 SERIES
RT88 178 7.0 0,21 0.14 20,6 0.81 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 72 Q U A L I T Y H O S E A N D F I T T I N G S
RT8N– ISOLATOR Hose

ISOLATOR RT8N

Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R8, EN 855 Type R8.

Recommended For: Cover:


High pressure hydraulic oil lines where electrical non- Orange, oil and abrasion resistant thermoplastic (Polyurethane).
conductivity is required (for use in applications where there Cover is unperforated.
is potential for contact with high voltage sources).
Temperature Range:
Suitable for use with mineral, vegetable and most ester

Hose
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Smooth inner tube for high flow rate; and smooth, easily (minimum burst to maximum working pressure).
cleaned cover.
Couplings:
The aramid reinforcement gives RT8N Hose excellent
BITELOK NON-SKIVE ONE-PIECE CRIMP
corrosion and fatigue resistance, and low elongation of
T400 Series (sizes -4 to -8) pages 124 to 133.
±2% at maximum dynamic working pressure.

Couplings
Assembly Instructions page 404.
Electrical Non-Conductivity:
Meets non-conductivity requirements of SAE 100R8,
AS 3791 100R8, EN 855 Type 8 (maximum leakage does
not exceed 50 µA when subjected to 75 kV/305 mm or 250
kV/m for 5 minutes). Incorrect storage and use, particularly
that leading to oil or moisture entering the reinforcement,
may adversely affect electrical properties.
Tube:
White, oil resistant seamless thermoplastic (Polyester).

Adaptors
Reinforcement:
One or two braids of synthetic yarn (Aramid).

RT8N Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar

Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT84N 6 1/4 -04 345 5000 1380 20000
RT86N 10 3/8 -06 276 4000 1105 16000
RT88N 12 1/2 -08 241 3500 965 14000
Filters

RT8N Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


RT84N 100 4.0 0,09 0.04 12,6 0.50 T400 SERIES
Technical

RT86N 125 5.0 0,13 0.09 16,5 0.65 T400 SERIES


RT88N 178 7.0 0,21 0.14 20,6 0.81 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 73
RT8T – SPIDERLINE TWIN Hose

SPIDERLINE TWIN RT8T


Meets or exceeds the performance requirements
(except electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R7, EN 855 Type R8.

Recommended For: Cover:


RYCO RT8T SPIDERLINE TWIN Hose consists of two RT8 Black, oil and abrasion resistant thermoplastic (Polyurethane).
Series Hoses of the same size, permanently joined together
Temperature Range:
in a flat compact form that can be easily reeled onto payout
From -40°C to +95°C (-40°F to +203°F).
and return reels on forklifts and cranes.
It is also used on dispensing equipment and other Working Pressure:
applications requiring two hoses. Maximum working pressures are based on 4:1 safety factor
Suitable for use with mineral, vegetable and most ester (minimum burst to maximum working pressure).
based hydraulic fluids.
Couplings:
Heat and hydrolysis stabilised for use with water based
BITELOK NON-SKIVE ONE-PIECE CRIMP
hydraulic fluids up to +70°C (+158°F).
T400 Series (sizes -4 to -8) pages 124 to 133.
Suitable for use with some gases, fluids and chemicals
Assembly instructions page 404 and 409.
(contact RYCO Hydraulics Technical Department).
Cover is perforated (pin-pricked) for use with air and gases.
Smooth inner tube for high flow rate; and smooth, easily
cleaned cover.
The aramid reinforcement gives RT8T Hose excellent
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.
Tube:
Oil resistant seamless thermoplastic (Nylon).
Reinforcement:
One or two braids of synthetic yarn (Aramid).

RT8T Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT84T 6 1/4 -04 345 5000 1380 20000
RT86T 10 3/8 -06 276 4000 1105 16000
RT88T 12 1/2 -08 241 3500 965 14000

RT8T Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


RT84T 100 4.0 0,18 0.08 12,6 (x 2 OFF) 0.50 (x 2 OFF) T400 SERIES
RT86T 125 5.0 0,26 0.18 16,5 (x 2 OFF) 0.65 (x 2 OFF) T400 SERIES
RT88T 178 7.0 0,42 0.28 20,6 (x 2 OFF) 0.81 (x 2 OFF) T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 74 Q U A L I T Y H O S E A N D F I T T I N G S
RT8TN – ISOLATOR TWIN Hose

ISOLATOR TWIN RT8TN

Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R7, EN 855 Type R8.

Recommended For: Tube:


RYCO RT8TN ISOLATOR TWIN Hose consists of two RT8N White, oil resistant seamless thermoplastic (Polyester).
Series Hoses of the same size, permanently joined together
Reinforcement:
in a flat compact form that can be easily reeled onto payout
One or two braids of synthetic yarn (Aramid).

Hose
and return reels on forklifts and cranes. It is also used for
hydraulic powered hand tools, such as loppers and chain Cover:
saws, and other applications requiring two hoses. Orange, oil and abrasion resistant thermoplastic (Polyurethane).
RT8TN is used where electrical non-conductivity is required Cover is unperforated.
(for use in applications where there is potential for contact
Temperature Range:
with high voltage sources).
From -40°C to +95°C (-40°F to +203°F).
Suitable for use with mineral, vegetable and most ester
based hydraulic fluids. Working Pressure:

Couplings
Heat and hydrolysis stabilised for use with water based Maximum working pressures are based on 4:1 safety factor
hydraulic fluids up to +70°C (+158°F). (minimum burst to maximum working pressure).
Suitable for use with some gases, fluids and chemicals
(contact RYCO Hydraulics Technical Department). Couplings:
Smooth inner tube for high flow rate; and smooth, easily BITELOK NON-SKIVE ONE-PIECE CRIMP
cleaned cover. T400 Series (sizes -4 to -8) pages 124 to 133.
The aramid reinforcement gives RT8TN Hose excellent Assembly instructions page 404 and 409.
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.
Electrical Non-Conductivity:

Adaptors
Meets non-conductivity requirements of SAE 100R8, AS
3791 100R8, EN 855 Type 8 (maximum leakage does not
exceed 50 µA when subjected to 75 kV/305 mm or
250 kV/m for 5 minutes). Incorrect storage and use,
particularly that leading to oil or moisture entering the
reinforcement, may adversely affect electrical properties.

Accessories
RT8TN Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT84TN 6 1/4 -04 345 5000 1380 20000
RT86TN 10 3/8 -06 276 4000 1105 16000
Filters

RT88TN 12 1/2 -08 241 3500 965 14000

RT8TN Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


Technical

RT84TN 100 4.0 0,18 0.08 12,6 (x 2 OFF) 0.50 (x 2 OFF) T400 SERIES
RT86TN 125 5.0 0,26 0.18 16,5 (x 2 OFF) 0.65 (x 2 OFF) T400 SERIES
RT88TN 178 7.0 0,42 0.28 20,6 (x 2 OFF) 0.81 (x 2 OFF) T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 75
Hose Protection – RWA Wire Armour

WIRE ARMOUR RWA


Recommended For: Assembly Instructions:
Protection for Hose Cover in arduous operating conditions; Slide RWA Wire Armour over hose after first end of hose
especially against abrasion and deep gouges, thus assembly is completed. Then complete second end of hose
prolonging the life of the Hose. assembly.
Construction: Standard Length:
Spring Steel Wire; galvanised for corrosion protection. 6 metres (19.7 ft) in all sizes.
Temperature Range:
Suitable for use with all RYCO Hoses at their published
temperature ranges.

HOSE SERIES
PART NOMINAL ID T1A T2A T3KA H12A H13A RQP5
NO mm inch T1D T2D T3KD DF2A H12D H13D HSPA HSHA H15D TXA2D TJ2D RQP1 RQP2 T5

RWA-12 12 0.47
RWA-16 16 0.63 -4,-5 -4 -4,-5 -4 -4 -4,-5 -4 -4,-5
RWA-20 20 0.78 -6 -5 -6,-8 -6 -04 -6 -5 -6
RWA-21 21 0.83 -6 -6 -6 -8
RWA-23 23 0.91 -8 -8 -8 -06 -06 -8 -8 -8
RWA-27 27 1.06 -10 -10 -10 -08 -08 -10 -10
RWA-30 30 1.19 -12 -10 -12 -12 -10 -10 -12 -10 -12
RWA-31 31 1.22 -12 -10 -12 -12
RWA-34 34 1.34 -16 -12 -12 -12 -12 -12 -16
RWA-39 39 1.52 -16 -16
RWA-41 41 1.61 -16 -16 -16 -16 -16 -16 -16 -16 -16 -20
RWA-49 49 1.93 -20 -20 -20 -20 -20 -20 -24
RWA-56 56 2.20 -24 -24 -24 -20 -24 -20 -24
RWA-61 61 2.40 -24 -24 -32
RWA-68 68 2.68 -32 -32 -32 -32 -32
RWA-75 75 2.95 -32 -32

HOSE SERIES
PART NOMINAL ID T1F SR RT7 RT8
NO mm inch RQP6 TW1 PL1 RTH1 SRF PW2 RQG1 M2G M1 M2 FB2 MP1 RT7N RT8N

RWA-12 12 0.47 -4 -2,-3


RWA-16 16 0.63 -4,-5 -4,-5 -4,-5 -6,-8 -4 -4 -4 -4,-5 -4 -4 -4 -4
RWA-20 20 0.78 -6 -6 -6 -5 -6 -6 -6 -6 -6
RWA-21 21 0.83 -8 -8 -10 -6 -6 -6 -6
RWA-23 23 0.91 -8 -8 -8 -8 -8 -8
RWA-27 27 1.06 -10 -10 -12 -10 -8 -8 -10 -10
RWA-30 30 1.19 -12 -12 -12 -12 -12 -12
RWA-31 31 1.22 -16
RWA-34 34 1.34 -12 -12
RWA-39 39 1.52 -12
RWA-41 41 1.61 -16 -16 -16
RWA-49 49 1.93 -20 -20
RWA-56 56 2.20 -24
RWA-61 61 2.40
RWA-68 68 2.68 -32
RWA-75 75 2.95

Page 76 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Protection – RSG/RSGY/RSGF Spiral Guard

SPIRAL GUARD RSG (Black)


RSGY
(Yellow)
RSGF
(FRAS)

Intro
Recommended For: Size Selection:
Lightweight, cost-effective protection of hoses and cables The tables below show RYCO Spiral Guard size selection for

Hose
from abrasion and impact. It can also be used to bundle a tight fit on the hose. Due to the Spiral Guard expanding
hoses together in groups. to fit the hose, extra length of Spiral Guard must be allowed.
RSGF meets Flame Resistance Designation “U.S. MSHA” of the This extra length can be estimated as follows:
US Department of Labor, Mine Safety and Health Administration. T26A Nominal OD = 19,0 mm (see chart on page 79)
Construction: RSG-20L Nominal ID = 15,0 mm (from chart below)
Polyethylene plastic spiral, with rounded edges to protect Estimated length of RSG-20L to cover 2,3 metres of T26A
hose cover. RSG Black; RSGY Yellow; RSGF FRAS (Dark Grey). 19,0
= x 2,3 m = 2,91 metres
Polyethylene is not affected by exposure to air, water, 15,0

Couplings
hydraulic oil and many other fluids. How to Order:
Temperature Range: Complete the Part Number:
From -40°C to +120°C (-40°F to +248°F). RSG-16L, RSGY-75L, RSGF-50L etc.
Assembly Instructions: Sizes -16L to -90L: 20 m (65.6 ft) coils or cut to length.
RYCO Spiral Guard can easily be applied after hose Size -110L: 10 m (32.8 ft) coils or cut to length.
assembly because of its spiral form. Place one end of
completed hose assembly in a vice. Wrap coil onto hose.
It is recommended to choose RYCO Spiral Guard size so
that it is a tight fit on the hose. This will keep the Spiral

Adaptors
Guard in place on the hose.
The Spiral Guard expands to fit the hose or hose bundle.
Allow extra length of Spiral Guard to allow for this expansion.

NOMINAL NOMINAL HOSE SERIES


DASH ID OD T1A T2A T3KA H12A H13A RQP5
SIZE mm inch mm inch T1D T2D T3KD DF2A H12D H13D HSPA HSHA H15D TXA2D TJ2D RQP1 RQP2 T5
-12L 9,0 0.35 13,0 0.51 -3 -4

Accessories
-16L 12,0 0.47 16,5 0.65 -4,-5 -4 -5 -4 -4 -4,-5 -4 -4
-20L 15,0 0.59 20,0 0.79 -6,-8 -5,-6,-8 -6,-8 -6,-8 -06 -04,-06 -8 -6 -6,-8 -5,-6,-8 -5,-6,-8
-25L 19,0 0.75 24,5 0.96 -10 -10 -10 -10 -08 -08 -10 -10 -10 -10
-32L 23,0 0.91 30,0 1.18 -12 -12 -12 -12,-16 -10,-12 -12 -10,-12 -12 -12 -12 -12 -12 -12,-16
-40L 30,5 1.20 39,0 1.54 -16 -16 -16 -16 -16 -16 -16 -16 -16 -16 -16 -20
-50L 38,0 1.50 46,5 1.83 -20,-24 -20,-24 -20,-24 -20 -20,-24 -20 -20 -20,-24 -24
-63L 47,0 1.85 58,0 2.28 -32 -32 -32 -24 -24 -32 -32
-75L 61,0 2.40 73,0 2.87 -40 -32 -32 -32
-90L 70,5 2.78 84,5 3.33 USED TO BUNDLE HOSES
-110L 84,0 3.31 99,0 3.90 USED TO BUNDLE HOSES
Filters

NOMINAL NOMINAL HOSE SERIES


DASH ID OD T1F SR RT7 RT8
SIZE mm inch mm inch RQP6 TW1 PL1 RTH1 SRF PW2 RQG1 M2G M1 M2 FB2 MP1 RT7N RT8N
-12L 9,0 0.35 13,0 0.51 -4,-6 -3
-16L 12,0 0.47 16,5 0.65 -4,-5 -4,-5 -4,-5 -8 -4 -4 -4 -4,-5 -4 -4 -4 -4
-20L 15,0 0.59 20,0 0.79 -6,-8 -6,-8 -6,-8 -10,-12 -5,-6 -6,-8 -6 -6 -6 -6,-8 -6,-8 -6,-8 -6,-8
-25L 19,0 0.75 24,5 0.96 -10,-12 -10,-12 -10 -8 -8 -10 -10 -12
Technical

-32L 23,0 0.91 30,0 1.18 -12 -16 -12,-16 -12 -12 -12 -12
-40L 30,5 1.20 39,0 1.54 -16 -16
-50L 38,0 1.50 46,5 1.83 -20,-24 -20
-63L 47,0 1.85 58,0 2.28 -32
-75L 61,0 2.40 73,0 2.87 -40
-90L 70,5 2.78 84,5 3.33 USED TO BUNDLE HOSES
-110L 84,0 3.31 99,0 3.90 USED TO BUNDLE HOSES

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 77
Hose Protection – FS1072 FIRE SLEEVE

FIRE SLEEVE FS1072

Meets or exceeds the performance requirements of SAE Aerospace Standard AS 1072.

Recommended For: Size Selection:


Increasing service life of hoses used in hostile environments. FS1072 FIRE SLEEVE performs best when installed with a
It is a tough, flexible insulation, which not only protects loose fit over a hose. However, some end users insist on a
from from intense external radiant heat, but also sheds tight fit for the sake of appearance. To achieve this tight fit,
molten metal splash. Consequently, damage to hoses is use compressed air to expand FIRE SLEEVE as it is installed
reduced and service life is increased. over the hose. Length of FIRE SLEEVE will shorten in length
In the event of fire, hoses carrying flammable or hazardous as it increases in diameter, so allow for some extra length to
materials remain intact longer. compensate for this.
It can also be used to protect cables, pipes and wire ropes.
For a loose fit, there is no hard and fast rule to relate the
RYCO FS1072 FIRE SLEEVE can also be used to reduce heat
Nominal Inside Diameter of FIRE SLEEVE with the Nominal
loss from hoses.
Outside Diameter of the hose being covered. However, it
Construction: is important to take two factors into account: hose length
RYCO FS1072 FIRE SLEEVE is manufactured from high bulk and hose cover.
braided glass fibre tubing, coated with silicon rubber.
For hoses up to 5 metres (16 ft) long, use a Nominal Inside
The “danger red” colour of the silicon rubber is due to
Diameter of FIRE SLEEVE 15% larger than the Nominal
heavy loading of iron oxide to improve heat resistance.
Outside Diameter of hose being covered. For hoses over
Temperature Range: 5 metres (16 ft) long, use a size 20% larger. Remember
Continuous exposure: the FIRE SLEEVE must slide over the outside of the hose.
from -54°C to +260°C (-65°F to +500°F) The longer the hose, the tougher it is to install, especially if
15 to 20 minutes: enough tolerance on a long hose has not been allowed.
from +260°C to +1090°C (+500°F to +2000°F)
As the FIRE SLEEVE must slide over the outside of the hose,
15 to 30 seconds:
the hose covering also requires special consideration. A
from +1090°C to +1640°C (+2000°F to +3000°F)
hose with a rough rubber cover is more difficult to slide
Typical Properties: FIRE SLEEVE over than a hose with a smooth cover.
K Value in BTU/°F/hr/in2 1.20
For hose covers that have a high co-efficient of friction, be
K Value in Cal/cm 0.0004134
sure to allow for greater tolerance between the Nominal
sec-cm2-°C
Inside Diameter of FIRE SLEEVE and the Nominal Outside
Flame Resistance: Diameter of the hose to be covered.
7 seconds to extinguish with no afterglow.
Sizes FS1072-08 to FS1072-104:
Abrasion Resistance: Standard coil length is 15,24 metres (50 ft);
Wyzenbeck 9500 cycles, 3.1/3 lb pressure, 6 lb tension or cut lengths. Lengths longer than 15,24 meters
using fine emery cloth. (50 ft) are also available, contact RYCO Hydraulics
Customer Service.
Oil and Fluid Resistance:
Remains functional after immersion for 120hr @ 80°F in Sizes FS1072-80 and FS1072-104:
MIL-H-5606, MIL-L-6082, Skydrol 500 LD and Skydrol 500. Standard coil length is 5 metres (16.4 ft)

FS1072 FIRE SLEEVE can be slit longitudinally to form a flat


FIRE TAPE which can be wound around larger diameter
hoses and secured with stainless steel ties or FSTAPE-16.

FSTAPE-16 is an iron oxide, red silicone rubber tape. It is


designed to be, not only self-bonding and self-curing but to
also bond and cure onto FS1072 FIRE SLEEVE.
It can be used to join seperate sections of FIRE SLEEVE, as
well as to repair any scuffed or nicked areas of FIRE SLEEVE.
It can be used as an end sealant (instead of clamps) to
prevent moisture and hydraulic oils wicking into the inner
fibreglass braid.
FSTAPE-16 is supplied in a roll
25 mm WIDE x 11 metres LONG x 0,5 mm THICK
(1 inch x 36 ft x 0.02 inch)

Page 78 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Protection – FS1072 FIRE SLEEVE

FS1072 FIRE SLEEVE Specifications


NOMINAL NOMINAL NOMINAL
PART INSIDE WALL INSIDE FLAT NOMINAL

Intro
NO DIAMETER THICKNESS DIMENSION WEIGHT
A mm A inch B mm B inch C mm C inch kg/m lb/ft
FS1072-08 12,7 0.50 4,3 0.17 20,0 0.79 0,19 0.13
FS1072-11 17,5 0.69 4,3 0.17 27,5 1.08 0,29 0.19
FS1072-14 22,2 0.87 4,4 0.17 34,9 1.37 0,28 0.19
FS1072-16 25,4 1.00 4,8 0.19 39,9 1.57 0,31 0.21
FS1072-18 28,6 1.13 4,7 0.19 46,6 1.84 0,37 0.25

Hose
FS1072-20 31,8 1.25 4,7 0.19 47,4 1.87 0,36 0.24
FS1072-22 34,9 1.38 4,8 0.19 54,8 2.17 0,43 0.29
FS1072-24 38,1 2.50 4,0 0.16 58,3 2.29 0,46 0.31
FS1072-30 47,6 1.87 4,0 0.16 74,8 2.93 0,54 0.36
FS1072-32 50,8 2.00 4,0 0.16 79,8 3.14 0,55 0.37
FS1072-40 63,5 2.50 4,1 0.16 94,2 3.71 0,84 0.56
FS1072-44 69,9 2.75 5,0 0.20 109,8 4.32 0,85 0.57

Couplings
FS1072-64 102,0 4.02 5,0 0.20 160,2 6.32 1,07 0.72
FS1072-80 127,0 5.00 5,0 0.20 199,5 7.89 2,26 1.52
FS1072-104 165,0 6.50 5,0 0.20 259,2 10.21 2,86 1.92

Hose Nominal Outside Diameter Reference Chart


This chart may be used as a quick reference to assist in choosing correct size of Hose Protection.
Dimensions are nominal only, and are in millimetres. Divide by 25.4 to convert to inches.
HOSE SIZE HOSE SERIES
T1A T2A T3KA H12A H13A RQP5

Adaptors
DN inch Dash T1D T2D T3KD DF2A H12D H13D HSPA HSHA H15D TXA2D TJ2D RQP1 RQP2 T5
5 3/16 -03 11,8
6 1/4 -04 13,4 15,0 11,9 13,6 17,9 15,0 13,4 15,0 13,2
8 5/16 -05 15,0 16,6 13,5 15,0 16,6 14,8
10 3/8 -06 17,4 19,0 15,8 17,6 20,2 20,0 19,0 17,4 19,0 17,2
12 1/2 -08 20,5 22,0 18,9 20,5 23,8 24,6 22,0 20,5 22,0 19,4
16 5/8 -10 23,7 25,2 24,1 23,7 28,2 28,2 25,2 23,7 25,2 23,4

Accessories
19 3/4 -12 27,6 29,1 28,1 27,7 30,7 32,1 32,0 31,7 32,0 29,1 27,6 29,1 27,4
25 1 -16 35,7 37,7 36,2 35,8 38,0 38,7 39,7 38,2 38,2 37,7 35,7 37,7 31,4
31 1.1/4 -20 43,6 48,0 47,0 49,8 45,2 49,8 48,0 48,0 38,1
38 1.1/2 -24 50,5 54,4 53,5 57,3 53,5 57,2 54,4 44,5
51 2 -32 64,1 67,3 66,7 72,0 68,0 67,3 56,3
63 2.1/2 -40 78,6

HOSE SIZE HOSE SERIES


TW1 SR RT7 RT8
DN inch Dash RQP6 T1F PL1 RTH1 SRF PW2 RQG1 M2G M1 M2 FB2 MP1 RT7N RT8N
Filters

3 1/8 -02 8,2


5 3/16 -03 10,5
6 1/4 -04 12,7 13,4 12,7 9,4 15,0 13,4 14,3 12,7 14,3 13,5 12,6 12,6
8 5/16 -05 14,3 15,0 14,3 16,6 14,3
10 3/8 -06 15,9 17,4 15,9 11,7 19,0 17,4 19,0 15,9 19,0 19,0 17,5 16,5 16,5
12 1/2 -08 19,8 20,5 19,8 15,4 20,5 23,8 23,8 23,0 21,4 21,2 20,6
Technical

16 5/8 -10 23,0 23,0 18,4 23,7 25,4 25,4


19 3/4 -12 26,4 27,6 26,4 22,1 31,5 27,6 31,7 31,7 28,6 26,7
25 1 -16 28,6 40,0 35,7 37,3
31 1.1/4 -20 46,5 43,9
38 1.1/2 -24 53,1
51 2 -32 65,5
63 2.1/2 -40 78,5

C O N N E C T I N G P A R T N E R S H I P S Page 79
Hose Protection – RAWHIDE Nylon Hose Sleeve

RAWHIDE RH
Recommended For: Temperature Range:
Protection of individual hoses from severe abrasion. From - 50°C to + 121°C (- 58°F to + 250°F).
Provides a cost effective method of bundling hoses together,
Size Selection:
while providing abrasion resistance to the bundle.
Choose a size that is slightly larger than the hose or hoses
When abrasion occurs, the thousands of tiny filaments in the
to be sleeved (see chart on page 79).
sleeve bulk up, to continually renew the surface.
If sleeve is to be installed onto fitted hose assemblies, allow
Construction: for the maximum outside profile of the hose fittings.
Densely woven, multi-filament nylon, tubular sleeve.
Assembly Instructions:
Black colour. Nylon is not affected by exposure to air, water,
Cut the Nylon Hose Sleeve to length.
hydraulic oil and many other fluids.
The loose fibres of the cut edges can be sealed with a heat
The inside bore of the sleeve is smooth, allowing hose to
gun or hot knife, to prevent fraying.
move inside the sleeve, and allowing easy installation.
Install over hoses or hose assemblies.
Flame Resistance: Secure in place using cable ties, band clamps or hose clamps.
Meets Flame Resistant Designation ”U.S. MSHA” of
Standard Coil Lengths:
the U.S. Department of Labor, Mine Safety and Health
91,4 metre (300 ft) long coils; or cut lengths.
Administration.

RH RAWHIDE Specifications
NOMINAL NOMINAL NOMINAL
PART INSIDE WALL INSIDE FLAT NOMINAL
NO DIAMETER THICKNESS DIMENSION WEIGHT

A mm A inch B mm B inch C mm C inch kg/m lb/ft


RH-23 22,9 0.90 2,3 0.09 29,8 1.41 0,06 0.03
RH-27 26,9 1.06 2,3 0.09 39,8 1.67 0,07 0.04
RH-31 31,0 1.22 2,3 0.09 49,9 1.92 0,08 0.05
RH-36 36,0 1.42 2,5 0.10 56,6 2.23 0,09 0.06
RH-46 46,0 1.81 2,5 0.10 72,1 2.84 0,12 0.08
RH-56 55,6 2.19 2,5 0.10 87,4 3.44 0,15 0.10
RH-61 60,5 2.38 2,5 0.10 95,0 3.74 0,16 0.11
RH-67 66,8 2.63 2,5 0.10 104,6 4.12 0,17 0.12
RH-73 73,2 2.88 2,5 0.10 115,1 4.53 0,19 0.13
RH-93 93,0 3.66 2,5 0.10 146,1 5.75 0,25 0.17

Page 80 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Protection – LIFESAVER Nylon Hose Sleeve

LIFESAVER LS

Intro
Recommended For: Construction:
Applications where reducing the risk of injury, and Single or Double layer of densely woven, multi-filament
improving safety are foremost; such as mines, or any nylon, tubular sleeve.
applications involving personel in close proximity to Black colour. Nylon is not affected by exposure to air, water,

Hose
hydraulic hose assemblies. hydraulic oil and many other fluids.
® The inside bore of the sleeve is smooth, allowing hose to
RYCO LIFESAVER is a “three-in-one” solution for two
move inside the sleeve, and allowing easy installation.
major safety issues and a major abrasion issue, present
in many Mining and other applications for hydraulic hose Flame Resistance:
assemblies: Meets Flame Resistant Designation ”U.S. MSHA” of the U.S.
1. It is a Hose Burst Suppressor; helps protect personnel Department of Labor, Mine Safety and Health Administration.
from deadly oil injection in the event of a hose bursting.
Size Selection:
2. It is a Whip Check; helps protect personnel from lethal,

Couplings
Refer to chart below for selection of 350 bar Working
violent hose whip in the event of a hose bursting.
Pressure hoses fitted with male RYCOLOK or RYCO
3. It is Extremely Abrasion Resistant; helps protect crucial
SUPERLOK couplings. For other hoses and connection
hydraulic hose systems from abrading and failing.
end styles, please contact RYCO Hydraulics Technical
®
RYCO LIFESAVER is fitted easily around hose sizes -04 to -32. Department.
Assembly Instructions:
RYCO LIFESAVER® is attached to the hose couplings at each
end of a hose assembly. The attachment point must be
outboard of the ferrules. For Male RYCOLOK couplings, a

Adaptors
steel staple through the grommets in the LIFESAVER locks
into the Prying Groove of the Male RYCOLOK, securing
the LIFESAVER to the hose assembly. For coupling end style
connections other than Male RYCOLOK, the LIFESAVER is
clamped to the coupling at the connection end, past the
ferrule. In some cases, adaptors are used to extend the
connection, to provide a clamping area.

Accessories
LS LIFESAVER Specifications
RECOMMENDED
RYCO HOSE MINIMUM
HOSE OD NUT SIZE RAWHIDE SIZE

350 bar mm RYCOLOK SUPERLOK


Filters

T24D 15,0 25,4 RH-27


T26D 19,0 30,2 RH-36
T28D 22,0 34,9 RH-36
H1212D 29,1 44,5 45,0 RH-46
H1216D 47,0 55,6 RH-61
H1320D 49,8 60,3 70,0 RH-73
Technical

H1324D 57,3 RH-85


H1332D 72,0 RH-93

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 81
Hose Protection – 750 Spring Guard

SPRING GUARD 750


Recommended For: Assembly Instructions:
TJ24D Specialist Jacking Hose Assemblies, to control bend Slide Spring Guards over the hose before assembling hose
radius at end of hoses to avoid excessive strain on hose ends.
couplings. After ends are assembled, twist and push Spring Guards
Can also be used with PW24, T24A and T24D Hoses. onto the ferrules.
Can be used with B and L Series Field Attachable and The close pitched end of the Spring Guard goes over the
T200 Series BITELOK Couplings. ferrule, and the wide pitched end goes over the hose.
Construction:
Spring Steel Wire; galvanised for corrosion protection.

Hose Protection – RHYS Packaging Sleeve

PACKAGING SLEEVE
RHYS
Recommended For: Assembly Instructions:
Packaging and protection of hose assemblies, in transit and 1. Select correct size of RYCO RHYS Packaging Sleeve. It
in storage. RYCO RHYS Packaging Sleeve is installed over must be large enough to allow for the maximum
the finished hose assembly. The ends may be heat sealed, outside profile of the hose couplings.
or folded over and stapled, or taped closed. Two sizes are available:
Construction: RHYS-75 suits most hoses up to -16 (1”) hose bore.
Heavy gauge low density polyethylene clear plastic tubing;
RHYS-125 suits most hoses from -16 to -32 (1” to 2”)
printed at intervals with “RYCO Hydraulics” logo, and
hose.
incorporating an area for the hose assembly Part Number
to be written. 2. If required, write the hose assembly Part Number onto
the Packaging Sleeve using a ball point pen.
3. Slide the hose assembly into the RHYS Packaging
Sleeve.
4. Trim Packaging Sleeve to length, and seal ends.
Standard Coil Lengths:
350 metres (1,150 feet).

RHYS HOSE ASSEMBLY PACKAGING SLEEVE Specifications


NOMINAL NOMINAL NOMINAL
INSIDE WALL INSIDE FLAT NOMINAL
PART NO DIAMETER THICKNESS DIMENSION WEIGHT

A mm A inch B mm B inch C mm C inch kg/m lb/ft


RHYS-75 48 1.9 0,15 0.006 75 3.0 0,021 0.014
RHYS-125 79 3.1 0,15 0.006 125 5.0 0,035 0.023

Page 82 Q U A L I T Y H O S E A N D F I T T I N G S
RHYT – Hose Tag

HOSE TAG RHYT


AS/NZS ISO 9001
REGN. NO. 7029
QUALITY
MANAGEMENT
SYSTEM

ASSEMBLED BY DATE

Intro
PART-NUMBER

DESCRIPTION

Recommended For: Temperature Range:


Permanent identification of hose assemblies. RYCO RHYT Suitable for use with all RYCO Hoses at their published
Hose Tags enable hose assembly information to be attached temperature ranges.
to the hose assembly in a cost effective manner.

Hose
Assembly Instructions:
Two sizes of RHYT Hose Tags allow all common hose sizes 1. Select correct size of RYCO RHYT Hose Tag for the
to be tagged. hose assembly that is to be identified.
Information can be written or printed on the Hose Tag RHYT-10 suits hose sizes -04 to -10 (1/4” to 5/8”).
prior to being attached to the hose. When the Hose Tag is RHYT-32 suits hose sizes -12 to -32 (3/4” to 2”).
wrapped on the hose, a clear panel at the end of the tag 2. Using a ball point pen or label printer, apply the
wraps over to protect the written or printed information. required information onto the Hose Tag.
Hose Tag remains in position on the hose due to the 3. Remove the release paper from the back of the Hose

Couplings
adhesive backing, and the Hose Tag bends with the hose, Tag to expose the adhesive.
ensuring that flexibility is not affected. 4. While ensuring that the Hose Tag is parallel to the
The slim profile of the attached Hose Tag reduces the risk of axis of the hose, wrap the Hose Tag tightly around the
accidental removal. Hose Tag does not damage or cut the hose, then continue to wrap the clear plastic panel over
cover of the hose. the Hose Tag.
Construction: 5. Press firmly to ensure that the adhesive bonds.
Heat, oil, ozone, sunlight, and weather resistant high
performance plastic.

Adaptors
Adhesive-backed for permanent attachment to the hose
assembly. Area to write or print information, with a
clear panel that wraps over to protect the hose assembly
identification information.

RHYT HOSE TAGS Specifications

Accessories
PART
NO SUITS HOSE SIZE ID RANGE

DN inch Dash
RHYT-10 6 to 16 1/4 to 5/8 -04 to -10
RHYT-32 12 to 51 3/4 to 2 -12 to -32
Contact RYCO Hydraulics for further information.
Filters

AS/NZS ISO 9001


AS/NZS ISO 9001 REGN. NO. 7029

REGN. NO. 7029 QUALITY


MANAGEMENT
SYSTEM
QUALITY
MANAGEMENT
SYSTEM
ASSEMBLED BY DATE

ASSEMBLED BY DATE PART-NUMBER


Technical

DESCRIPTION
PART-NUMBER
RHYT-10
DESCRIPTION

RHYT-32

C O N N E C T I N G P A R T N E R S H I P S Page 83
How to Order RYCO Hydraulic Hose

(See pages 392 and 393 for “How to Order Hose Assemblies”).
Coil length of RYCO Hydraulic Hose varies according to Hose Series and Size.
Wire braid, textile braid and spiral wire reinforced hydraulic hoses are in most cases manufactured in long lengths on flexible
mandrels, which results in coils of hose of different lengths. These hoses are produced and supplied in random lengths.
SR Suction Hose is manufactured on rigid mandrels of a specified length.
SR Hose 20 metres (65.6 ft)
If hose is part of a general stock order, every effort will be made to supply length closest to length ordered, but length supplied
may be shorter or longer than length ordered. If ordering “a coil” of hose, please specify the length required. If a specific cut
length is required, this must be specified when ordering, e.g. 19,5 metres exact length and may be subject to surcharge.
Shown in the table below is the availability of RYCO Hydraulic Hose in Coils, and on Reels or in Bulk Cartons.
Details of average quantities packed on reels (or in cartons) and their dimensions are available from RYCO on request.

REELS/
HOSE SERIES SIZE COILS BULK CARTONS

T1A, T2A, T3KA up to and including -16 (1”) • •


-20 to -32 (1.1/4” to 2”) •
DF2A all sizes • •
T1D,T2D, T3KD up to and including -16 (1”) • •
-20 to -32 (1.1/4” to 2”) •
TXA2D up to and including -16 (1”) • •
-20 (1.1/4”) •
TJ2D -4 and -6 (1/4” and 3/8”) • •
H12A, H12D, H12S all sizes •
H13A, H13D, H13S all sizes •
HSPA, HSHA all sizes •
H15D all sizes •
T2S all sizes •
RQP1 all sizes • •
RQP2 up to and including -16 (1”) • •
-20 to -32 (1.1/4” to 2”) •
RQP5 all sizes •
RQP6 all sizes •
T5 all sizes •
T1F all sizes •
PL1 all sizes •
RTH1 all sizes •
SR all sizes •
SRF all sizes •
TW1 all sizes •
PW2 all sizes • •
M1 all sizes • •
M2 all sizes •
FB2 all sizes • •
MP1 all sizes • •
RT7 all sizes •
RT7N all sizes •
RT7T all sizes •
RT7TN all sizes •
RT8 all sizes •
RT8N all sizes •
RT8T all sizes •
RT8TN all sizes •
Page 84 Q U A L I T Y H O S E A N D F I T T I N G S

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