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TECHNICAL MANUALS

FOR
CRAWLAIR DRILLING MACHINE
Model: ECM-350

Designed and Built by Ingersoll–Rand Company


Roanoke, Va. 24019–5198 U.S.A.

Certified ISO–9001 (ANSI/ASQC Q91)


Certification No. QSR–80

CPN 52098506 MS-ECM350


Revision 8
PARTS LIST
For
CRAWLAIRr Drilling Machine

Model: ECM-350
(Serial Numbers R10000 and Above)

Designed and Built by Ingersoll–Rand Company


Roanoke, Va. 24019–5198 U.S.A.

Certified ISO–9001 (ANSI/ASQC Q91)


Certification No. QSR–80

CPN 52134111 PL6148


Revision 1

 1999 INGERSOLL–RAND COMPANY PRINTED IN U.S.A.


GENERAL INFORMATION

February 26, 1998 GEN

PARTS LIST SECTION BREAKDOWN

SECTION # SECTION TITLE

Index . . . . . . . . . . . . . . . . . . ALPHABETICAL INDEX


CPN Index . . . . . . . . . . . . . . . PART NUMBER INDEX
S . . . . . . . . . . . . . . . . . . . . SAFETY
1 . . . . . . . . . . . . . . . . . . . . GENERAL ASSEMBLY
2 . . . . . . . . . . . . . . . . . . . . MAINFRAME ASSEMBLY – UNDERCARRIAGE
3 . . . . . . . . . . . . . . . . . . . . TRACK ASSEMBLY
4 . . . . . . . . . . . . . . . . . . . . BOOM ASSEMBLY
5 . . . . . . . . . . . . . . . . . . . . GUIDE ASSEMBLY
6 . . . . . . . . . . . . . . . . . . . . DRILL GUIDE EXTENSION ASSEMBLY
7 . . . . . . . . . . . . . . . . . . . . DRILL GUIDE SYSTEM
8 . . . . . . . . . . . . . . . . . . . . AIR SYSTEM
9 . . . . . . . . . . . . . . . . . . . . HYDRAULIC SYSTEM
10 . . . . . . . . . . . . . . . . . . . . NAMEPLATE SYSTEM
11 . . . . . . . . . . . . . . . . . . . . DUST CONTROL SYSTEMS
12 . . . . . . . . . . . . . . . . . . . . OPTIONAL EQUIPMENT

ADDITIONAL MANUALS FURNISHED WITH EACH MACHINE

F INSTRUCTION MANUAL FOR CRAWLAIRr DRILLING MACHINE ECM-350 . . . . . . . IM6001


F SAFETY MANUAL FOR CRAWLAIRr DRILLING MACHINE ECM-350 . . . . . . . . . . . . . SM6001
F PARTS LIST FOR VL120 DRIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6026
F INSTRUCTION MANUAL FOR VL120 DRIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IM6026
F PARTS LIST FOR VL671 DRIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PS-5400.82
F INSTRUCTION MANUAL FOR VL671 DRIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FORM 4884C
F PARTS LIST FOR VL140 DRIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6027
F INSTRUCTION MANUAL FOR VL140 DRIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IM6099
F REPAIR & MAINTENANCE MANUAL FOR VL140 DRIFTER . . . . . . . . . . . . . . . . . . . . . RM6099
F PARTS LIST FOR EVL130M DRIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PS-5401.40
F INSTRUCTION MANUAL FOR EVL130M DRIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FORM 4912A
F PARTS LIST FOR ARH ROTARY HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PS-5624.50
F INSTRUCTION MANUAL FOR ARH ROTARY HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . IM6124
F REPAIR & MAINTENANCE MANUAL FOR ARH ROTARY HEAD . . . . . . . . . . . . . . . . . RM6124
F PARTS LIST & INSTRUCTION MANUAL FOR UTILITY HOIST ASSEMBLY . . . . . . . FORM P5637

PL6148 GEN–1
ORDERING INSTRUCTIONS
When ordering service parts, please specify:

1. The NAME of each part as listed.


2. The PART NUMBER as listed or stamped on the part.
3. The SERIAL NUMBER of the machine. (See Figure 1.)

DO NOT use the REF. NO. when ordering service parts, use the Part No. and the PART NAME. To save time send all
orders for parts to the nearest branch office or agent. IF IT IS NECESSARY TO SEND ANY PART OF THIS MACHINE
TO THE FACTORY, INQUIRE AT OUR NEAREST BRANCH OFFICE OR AGENT FOR SPECIAL INSTRUCTIONS.
PRODUCT IMPROVEMENT IS A CONTINUING GOAL AT INGERSOLL–RAND. DESIGN AND SPECIFICATIONS
ARE SUBJECT TO CHANGE WITHOUT NOTICE OR OBLIGATION.

NOTICE: Anytime a black bar is seen to the left of any text or graphic, there has been a change or modifi-
cation made to that particular text or graphic.

UNLESS OTHERWISE SPECIFIED, SERIAL NUMBER RANGES WILL APPEAR AT THE END
OF THE PART NAME OF THE EFFECTED PART IN THE FOLLOWING PARTS LIST PAGES, OR,
AT THE END OF THE PART NAME IN THE INDEX AT THE BACK OF THE PARTS LIST.

All information, illustrations, and specifications in this manual are based on the latest
information available at the time of publication. Product improvement is a continuing goal
at Ingersoll–Rand. Design and specifications are subject to change without notice or
obligation.

GEN–2 PL6148
WRITE PRODUCT IDENTIFICATION NUMBERS.
Accurately record all the numbers. Always use the serial number of the machine
when requesting service information or when ordering parts. Early or later models
(identification made by serial number) may use different parts, or it may be
necessary to use a different procedure in doing a specific service operation.

MACHINE:

SERIAL NO. TYPE

Figure 1. Serial Number Location

NOTICE: REFERENCES TO THE RIGHT-HAND AND LEFT-HAND SIDES OF THE MACHINE


ARE MADE LOOKING FROM THE MAIN FRAME END TOWARD THE DRILL GUIDE END.

PL6148 GEN–3
Alpha Index
A CENTRALIZER HALF BUSHING, 7.4-2, 7.5-2
CENTRALIZER/FOOTPIECE ARM, 7.5-2
ADDITIONAL MANUALS FURNISHED WITH CENTRALIZER/FOOTPIECE ASSEMBLY
EACH MACHINE, GEN-1 (FOR MACHINES WITH A VL671 DRIFTER),
AIR MOTOR (FOR HYDRAULIC PUMP), 9.4-1 7.5-1
(FOR MACHINES WITH AN AIR ROTARY
AIR PRESSURE REGULATOR ASSEMBLY, 8.1-4,
HEAD), 7.6-1
8.2-2, 8.3-3, 8.4-2, 11.5-1
(FOR MACHINES WITH VL120, VL140, OR
(FOR MACHINES WITH A DRIFTER), 8.8-1
EVL130M DRIFTER), 7.4-1
(FOR MACHINES WITH AN AIR ROTARY
HEAD), 8.7-1 CHAIN WRENCH, 12.3-1, 12.3-4, 12.3-5
AIR PUMP ASSEMBLY, 11.1-1 CORPORATE NAMEPLATE ASSEMBLY, 10.1-1,
10.1A-1
COVERAGE, DRILL PATTERN, 13.0-2
B CYLINDER
BOOM EXTENSION, 4.1-1, 4.1A-1, 4.1B-1,
BIT DETACHING CHUCK, 12.3-1 4.1C-1
BOOM ASSEMBLY, 4.0-1, 4.0-2 BOOM LIFT, 4.3-1, 4.3A-1, 4.3B-1
BOOM SWING, 4.2-1, 4.2A-1
BOOM HOSE RETAINER ASSEMBLY, 4.4-1 DRILL GUIDE EXTENSION, 6.1A-1
BRACKET GUIDE DUMP, 5.0-3, 5.0-3, 5.1-1, 5.1A-1,
CENTRALIZER/FOOTPIECE, 7.4-2, 7.5-2 5.1B-1, 5.1C-1
DRILL AIR CONTROL, 8.2-2 GUIDE EXTENSION, 6.0-2, 6.1-1, 6.1A-1,
DRILL AIR CONTROL VALVE, 8.3-2 6.1A-1
DUST COLLECTOR MOUNTING, 11.3-2 GUIDE SWING, 5.0-3, 5.0-3, 5.2-1, 5.2A-1,
HOIST MOUNTING, 11.10-2 5.2B-1, 5.2C-1, 5.2D-1
HYDRAULIC WRENCH CYLINDER MOUNTĆ HYDRAULIC WRENCH, 12.0-2, 12.2-1,
ING, 12.0-2 12.2A-1
IDLER WHEEL, 3.2-1 OSCILLATION, 2.0-2, 2.1-1, 2.1A-1
ROD RACK LIFT, 11.12-1
REMOTE DRILL AIR CONTROL VALVE, 8.4-2
TRACK CARRIER ROLLER, 3.7-1
TRACK RECOIL SPRING, 3.4-1
VAPOSOL MOUNTING, 11.0-2
D
BULL HOSE ASSEMBLY, 11.13-1 DRIFTER MOUNTING PLATE ASSEMBLY
(FOR MACHINES WITH A VL120 DRIFTER),
BUSHING, 4.0-2 7.11-1
BOOM, 5.0-3, 5.0-3 (FOR MACHINES WITH A VL140 DRIFTER),
CENTRALIZER (DRILL ROD), 12.3-1 7.12-1
CENTRALIZER HALF, 7.4-2, 7.5-2, 12.3-1 (FOR MACHINES WITH A VL671 DRIFTER),
CLEVIS, 4.0-3, 5.0-3, 5.0-3 7.14-1
CYLINDER, 4.0-3 (FOR MACHINES WITH AN EVL130M DRIFTĆ
DUMP ARM, 5.0-3, 5.0-3 ER), 7.13-1
DUMP INNER RACE, 5.0-3, 5.0-3 DRILL AIR CONTROL VALVE ASSEMBLY, 8.2-2,
LINK, 4.0-2, 5.0-3, 5.0-3 8.3-2, 8.4-2
SWING CYLINDER, 5.0-3, 5.0-3 (FOR MACHINES WITH A DRIFTER), 8.5-1
(FOR MACHINES WITH AN AIR ROTARY
HEAD), 8.6-1
C DRILL GUIDE, 7.0-2
LUBRICANT (DSL), 13.0-4
CAPACITIES, 13.0-1
DRILL GUIDE AIR PIPING
CARRIER ROLLER ASSEMBLY, 3.0-2 (FOR MACHINES WITH A VL120, VL140 OR
CARRIER ROLLER BRACKET ASSEMBLY, 3.0-2 EVL130M DRIFTER), 8.2-1
(FOR MACHINES WITH A VL671 DRIFTER),
CENTRALIZER (UPPER), (FOR MACHINES 8.3-1
WITH AN AIR ROTARY HEAD), 7.6-1
(FOR MACHINES WITH AN AIR ROTARY
CENTRALIZER ARM, 7.4-2 HEAD), 8.4-1

PL6148 Index–1
Alpha Index
D (cont.) FEED MOTOR AIR MOTOR, 7.9-1
FEED MOTOR AIR MOTOR CRANK ASSEMBLY,
DRILL GUIDE ASSEMBLY 7.9-2
(FOR MACHINES WITH A VL120, VL140 OR FEED MOTOR AIR MOTOR CYLINDER HEAD,
EVL130M DRIFTER), 7.0-1 7.9-2
(FOR MACHINES WITH A VL671 DRIFTER),
7.1-1 FEED MOTOR AIR MOTOR HOUSING, 7.9-2
(FOR MACHINES WITH AN AIR ROTARY FEED MOTOR AIR MOTOR PISTON, 7.9-2
HEAD), 7.2-1
FEED MOTOR AIR MOTOR PISTON COMPRESĆ
DRILL GUIDE EXTENSION ASSEMBLY, 6.0-1 SION RING, 7.9-2
DRILL GUIDE EXTENSION TUBE, 6.0-2 FEED MOTOR AIR MOTOR PISTON OIL REGĆ
DRILL GUIDE SPROCKET, 7.0-2 ULATION RING, 7.9-2

DRILL TO ROD ADAPTER, 12.3-1 FEED MOTOR AIR MOTOR ROTARY VALVE,
7.9-2
DRILL WRENCH, 12.3-1
FEED MOTOR AIR MOTOR VALVE CHEST, 7.9-2
DUMP AND SWING ASSEMBLY, 5.0-1, 5.0-1
FEED MOTOR AIR MOTOR WRIST PIN, 7.9-2
DUMP ARM, 5.0-3, 5.0-3
FEED MOTOR ASSEMBLY, 7.7-1
DUMP ARM BUSHING, 5.0-3, 5.0-3
FEED MOTOR GEAR BOX, 7.7-1
DUMP CLEVIS, 5.0-3, 5.0-3
FEED MOTOR GEAR BOX ASSEMBLY, 7.8-1
DUMP LINK, 5.0-3, 5.0-3
FEED MOTOR GEAR BOX CRANK BEARING
DUST COLLECTOR, 11.4-2 HOUSING, 7.8-2
DUST COLLECTOR AIR PIPING, 11.15-1 FEED MOTOR GEAR BOX WORM AND GEAR
SET, 7.8-2
DUST COLLECTOR AIR PIPING LUBRICATOR,
11.15-2 FEED MOTOR GEAR BOX WORM GEAR SEAL
HOUSING, 7.8-2
DUST COLLECTOR ASSEMBLY, 11.3-2, 11.4-1
FEED MOTOR GEAR BOX WORM HOUSING
DUST COLLECTOR FAN MOTOR ASSEMBLY GASKET, 7.8-2
(WITH PUSH PINS UNDER THE VANES),
11.4-2, 11.8-1 FILTER, DUST COLLECTOR, 11.4-2
(WITHOUT PUSH PINS UNDER THE VANES), FINAL DRIVE, 3.0-2
11.4-2, 11.7-1
FINAL DRIVE ASSEMBLY, 3.1-1
DUST COLLECTOR FAN WHEEL, 11.4-2
FINAL DRIVE BREATHER VENT, 3.1-2
DUST COLLECTOR FILTER ELEMENT, 11.4-2
FINAL DRIVE COVER, 3.1-2
DUST COLLECTOR IMPULSE VALVE, 11.4-2
FINAL DRIVE DRIVE GEAR, 3.1-2
DUST COLLECTOR IMPULSE VALVE ASĆ
SEMBLY, 11.6-1 FINAL DRIVE GEAR HUB, 3.1-2

DUST COLLECTOR PICKUP POT, 11.3-2 FINAL DRIVE HOUSING, 3.1-2

DUST COLLECTOR PILOT VALVE ASSEMBLY, FINAL DRIVE PINION GEAR, 3.1-2
11.9-1 FINAL DRIVE SPROCKET, 3.1-2
DUST COLLECTOR PIPING, 11.3-2 FITTINGS
DUST COLLECTOR PNEUMATIC TIMER, 11.4-2 JIC, 13.0-10
O-RING, 13.0-9
DUST CONTROL SYSTEM, 11.3-1 PIPE THREAD, 13.0-9
FLUID SPECIFICATIONS, 13.0-5

F FLUIDS AND LUBRICANTS, 13.0-4


FOOTPIECE (FOR MACHINES WITH AN AIR
FEED CHAIN ASSEMBLY, 7.3-1 ROTARY HEAD), 7.6-1
FEED MOTOR, 7.7-1 FORK CHUCK, 12.3-1
Alpha Index
G LUBRICATOR TANK, 8.9-2

GEAR
FINAL DRIVE DRIVE, 3.1-2 M
FINAL DRIVE PINION, 3.1-2
MACHINE SPECIFICATIONS, 13.0-1
GEAR BOX CHAIN SPROCKET, 7.8-2
MAIN FRAME AIR PIPING
GENERAL ASSEMBLY, 1.0-1
(FOR MACHINES WITH A DRIFTER), 8.0-1
GENERAL INFORMATION, GEN-1 (FOR MACHINES WITH AN AIR ROTARY
HEAD), 8.1-1
GREASE (GR), 13.0-4
MAIN FRAME ASSEMBLY, 2.0-1
GUIDE DUMP CYLINDER ASSEMBLY, 5.1C-1
MAINTENANCE, SPECIFICATIONS, 13.0-1
GUIDE EXTENSION CYLINDER ASSEMBLY,
6.1A-1 MOTOR/TRANSMISSION ASSEMBLY, 3.9-1
GUIDE SWING CYLINDER ASSEMBLY, 5.2D-1 MUFFLER ASSEMBLY, (FOR MACHINES WITH
A VL120 OR VL140 DRIFTER), 7.15-1

H
N
HYDRAULIC PIPING, 9.0-1
NAMEPLATE, SLOW FEED, 8.2-2, 8.3-2
HYDRAULIC PUMP, 9.2-1, 9.3-1
NAMEPLATE (CORPORATE) ASSEMBLY, 10.1-1,
HYDRAULIC PUMP (AIR MOTOR) ASSEMBLY, 10.1A-1
9.2-1, 9.4-1
NAMEPLATE (SAFETY) ASSEMBLY, 10.0A-1
HYDRAULIC PUMP SYSTEM, 9.2-1
NAMEPLATE ASSEMBLY, 10.0-1
HYDRAULIC VALVE ASSEMBLY, 9.1-1
HYDRAULIC WRENCH ASSEMBLY, 12.0-1
HYDRAULIC WRENCH CYLINDER ASSEMBLY, O
12.2-1, 12.2A-1
OIL
HYDRAULIC WRENCH VALVE ASSEMBLY, HYDRAULIC (HO), 13.0-4
12.0-2, 12.1-1 ROCK DRILL (RDO), 13.0-4

I P
IDLER ATTACHING PARTS, 3.0-2 PARTS LIST SECTION BREAKDOWN, GEN-1
IDLER WHEEL ASSEMBLY, 3.0-2 PEDESTAL, BOOM, 4.0-2
IDLER WHEEL ATTACHING PARTS, 3.3-1 PEDESTAL ASSEMBLY, 4.0-2
PICKUP POT, 11.3-2

L PICKUP POT RUBBER SEAL, 11.3-2


PIN
LEVEL GAGE INSTALLATION, 11.14-1 BOOM PEDESTAL, 4.0-2
LUBRICANT, DRILL STEEL (DSL), 13.0-4 CLEVIS, 4.0-2
CYLINDER, 4.0-2
LUBRICATION ITEMS PARTS LIST, 13.0-3
PRODUCT IDENTIFICATION NUMBERS, GEN-3
LUBRICATOR ASSEMBLY, 8.1-3, 8.9-1
PROPELLING AIR MOTOR ASSEMBLY, 3.11-1
LUBRICATOR DIPSTICK, 8.9-2
PROPELLING AIR MOTOR CONTROL VALVE
LUBRICATOR NEEDLE VALVE, 8.9-2 ASSEMBLY, 8.10-1

PL6148 Index–3
Alpha Index
R TRACK FRAME, 3.0-2
TRACK IDLER WHEEL ASSEMBLY, 3.2-1
RETAINER, BOOM WIPER, 4.0-3
TRACK RECOIL SPRING, 3.4-1
ROD HOLDER ASSEMBLY, 7.10-1
TRACK ROLLER ASSEMBLY, 3.0-2, 3.5-1
ROD RACK ASSEMBLY, 11.11-1
TRACK SPRING ADJUSTER ASSEMBLY, 3.4-1
ROD RACK CRADLE, 11.11-2
ROD RACK LIFT CYLINDER ASSEMBLY,
11.11-2, 11.12-1 U
ROD RACK VALVE SECTION, 11.11-2 UNDERCARRIAGE ASSEMBLY, 3.0-1
UTILITY HOIST, 11.10-2
S UTILITY HOIST ASSEMBLY, 11.10-1

SAFETY, S-1
SAFETY DECALS, S-6 V
SAFETY INFORMATION, S-1 VALVE
SAFETY NAMEPLATE ASSEMBLY, 10.0A-1 DRILL AIR CONTROL, 8.2-2, 8.5-1
DUST COLLECTOR AIR PIPING PILOT, 11.9-1,
SPECIFICATIONS, 13.0-1
11.15-2
SPINDLE ADAPTER, 12.3-1 DUST COLLECTOR IMPULSE, 11.6-1
SPINDLE SAVER, 12.3-1 HYDRAULIC, 9.1-1
HYDRAULIC WRENCH, 12.0-2, 12.1-1
SPRING ADJUSTER ASSEMBLY, 3.0-2 PROPELLING AIR MOTOR CONTROL, 8.10-1
SPROCKET, DRILL GUIDE, 7.1-2, 7.2-2 VAPOSOL DUST CONTROL PILOT, 11.2-1
VAPOSOL DUST CONTROL PILOT, 11.0-2
VAPOSOL DUST CONTROL PILOT VALVE,
T 11.0-2
VAPOSOL DUST CONTROL PILOT VALVE ASĆ
TORQUE SPECIFICATIONS, 13.0-7 SEMBLY, 11.2-1
TOW HITCH, 2.0-2 VAPOSOL DUST CONTROL SYSTEM, 11.0-1
TOW HITCH ASSEMBLY, 2.2-1 VAPOSOL SOLUTION (VS), 13.0-4
TRACK ADJUSTER ASSEMBLY, 3.4-1 VAPOSOL TANK, 11.0-2
TRACK ASSEMBLY, 3.0-1 VENT CAP (MAIN FRAME), 2.0-2
TRACK CARRIER ROLLER ASSEMBLY, 3.6-1
TRACK CARRIER ROLLER BRACKET ASĆ
SEMBLY, 3.7-1 W
TRACK CHAIN ASSEMBLY, 3.0-2, 3.8-1 WIPER, BOOM, 4.0-3
TRACK DRIVE PROPELLING AIR MOTOR ASĆ WRENCH
SEMBLY, 3.9-1 CHAIN, 12.3-1
TRACK DRIVE TRANSMISSION ASSEMBLY, DRILL, 12.3-1
3.9-1, 3.10-1 HYDRAULIC ASSEMBLY, 12.0-1
CPN Index
01029511, 11.10-2 03185048, 3.11-2 03368453, 7.9-2
01046770, 7.7-1, 7.9-2 03185162, 3.11-2 03368479, 7.9-2
01138536, 9.2-1, 9.4-2 03185170, 3.11-2 03368487, 7.9-2
01177013, 3.9-1, 3.11-2 03185188, 3.11-2 03380722, 9.4-2
03014354, 2.0-2, 3.11-3 03185204, 3.11-2 03404191, 9.4-2
03015864, 9.4-2 03185352, 3.11-3 03408002, 7.9-2
03016037, 9.4-2 03185618, 3.11-2 03408093, 7.9-2
03051331, 9.4-2 03187226, 3.11-2 03504750, 3.11-2
03052925, 7.9-2 03187242, 3.11-2 03518537, 7.9-2
03068400, 3.11-2 03187879, 3.11-2 03520707, 3.11-2
03110061, 9.4-2 03187903, 3.11-2 03520715, 3.11-2
03117793, 3.11-3 03187937, 3.11-2 03602968, 3.11-2
03141538, 9.4-2 03606118, 3.11-3
03188125, 3.11-2
03142197, 9.4-2 03607678, 7.9-2
03200359, 3.11-2
03147097, 9.4-2 03608718, 3.11-3
03203478, 9.4-2
03150216, 7.9-2 03610151, 3.11-2
03207974, 4.0-2, 5.0-3, 5.0-4,
03151081, 7.9-2 6.0-2, 7.4-2 03612066, 7.9-2

03152428, 9.4-2 03211521, 3.11-2 03613221, 7.9-2

03167095, 3.11-3 03215951, 2.0-2, 3.11-3 50007657, 9.3-1


03244589, 7.9-2 50014414, 12.3-5
03167194, 3.11-2, 7.9-2
03244597, 7.9-2 50021153, 12.3-5
03167723, 3.11-2
03244613, 7.9-2 50021161, 12.3-5
03167780, 3.11-2
03244670, 7.9-2 50021187, 12.3-5
03168937, 7.9-2
03244704, 7.9-2 50021195, 12.3-5
03168960, 7.9-2
03244712, 7.9-2 50021203, 12.3-5
03169182, 3.11-2
03244746, 7.9-2 50021229, 12.3-5
03170198, 2.0-2, 3.11-3
50021237, 12.3-5
03171139, 7.9-2 03244753, 7.9-2
50021369, 12.3-5
03171147, 7.9-2 03244779, 7.9-2
50021377, 12.3-5
03173812, 7.9-2 03244845, 7.9-2
50023860, 8.0-3, 8.1-4
03176864, 8.10-2 03330321, 9.4-2
50023886, 8.0-3, 8.1-4, 8.2-2,
03178332, 9.4-2 03330388, 9.4-2 8.4-3
03178365, 7.9-2 03330461, 9.4-2 50023910, 8.0-2, 8.1-3, 8.3-2
03183191, 3.11-2 03330479, 9.4-2 50024371, 12.3-5
03184249, 3.11-2 03330495, 9.4-2 50024389, 12.3-5
03184298, 3.11-2 03330503, 9.4-2 50024397, 12.3-5
03184785, 3.11-2 03330529, 9.4-2 50024447, 12.3-5
03184827, 3.11-2 03330537, 9.4-2 50024512, 12.3-5
03184850, 3.11-2 03330560, 9.4-2 50025113, 8.10-2
03184868, 3.11-2 03330586, 9.4-2 50028828, 11.0-2
03185014, 3.11-2 03368412, 7.9-2 50034826, 11.11-2
03185030, 3.11-2 03368438, 7.9-2 50039304, 7.15-2

PL6148 CPN Index–1


CPN Index
50057215, 8.0-3, 8.1-4, 8.2-2, 50098813, 11.2-1 50196765, 6.0-2
8.3-2, 8.4-3, 11.0-3
50098821, 11.2-1 50196773, 4.0-3, 5.0-4, 5.0-4,
50059344, 8.0-2, 8.1-3, 9.0-2, 11.11-2
50098839, 11.2-1
11.10-2, 12.0-2
50196781, 6.0-2
50100593, 11.1-3
50061308, 12.2-1 50201326, 5.0-3, 5.0-3
50109339, 8.2-2
50061506, 12.2-1 50205749, 8.3-2
50112739, 11.13-1
50062991, 12.2-1 50206531, 7.8-2
50112887, 8.2-2, 8.3-2, 8.4-2,
50063981, 11.0-3, 11.15-2 11.0-2 50206549, 7.8-2
50064708, 12.2-1 50112895, 8.0-2, 8.1-3, 8.4-3, 50206564, 7.8-2
50064716, 12.2-1 9.0-2, 11.10-2, 12.0-2 50206572, 7.8-2
50064740, 12.2-1 50118082, 2.0-2 50206606, 7.8-2
50084755, 11.1-2 50118116, 2.0-2 50206630, 7.8-2
50084771, 11.1-2 50119841, 8.0-2, 8.1-3, 8.4-3 50206655, 7.8-2
50084789, 11.1-2 50121318, 11.10-2 50206663, 7.8-2
50085745, 11.1-2 50122027, 8.0-2, 8.1-3, 8.4-3 50206788, 4.0-2
50085851, 11.13-1 50122712, 4.0-2, 5.0-3, 5.0-3 50207075, 8.5-2, 8.6-2
50085869, 11.13-1 50124619, 4.0-3 50207083, 8.5-2, 8.6-2
50086206, 8.8-2 50132026, 8.0-2, 8.1-3, 8.3-2, 50207091, 8.5-2, 8.6-2
11.13-1
50087618, 11.1-2 50207109, 8.5-2, 8.6-2
50133354, 12.2-1
50088095, 11.1-2 50207117, 8.5-2, 8.6-2
50137694, 11.1-2
50088129, 11.1-2 50207125, 8.5-2, 8.6-2
50137702, 11.1-3
50089366, 12.2-1 50207133, 8.5-2
50137728, 11.1-2
50090182, 11.1-2 50207141, 8.5-2, 8.6-2
50138114, 11.13-1
50090190, 11.1-2 50207158, 8.5-2
50139377, 11.0-2, 11.2-1
50091008, 11.1-3 50207166, 8.5-2
50139443, 11.0-2
50091297, 11.1-2 50207174, 8.5-2, 8.6-2
50141720, 8.0-2, 8.1-3, 8.4-3
50092923, 11.1-3 50207182, 8.5-2
50141969, 4.4-2
50207208, 8.5-2, 8.6-2
50093095, 2.2-1 50141993, 10.0-1
50207265, 7.8-2
50093103, 2.2-1 50142090, 2.2-1
50207273, 8.5-2, 8.6-2
50093111, 2.2-1 50142108, 2.2-1
50207299, 8.5-2, 8.6-2
50093715, 12.2-1 50153972, 8.10-2
50207307, 8.5-2, 8.6-2
50094606, 8.8-2 50160068, 8.4-2
50207430, 8.5-2, 8.6-2
50094614, 8.8-2 50160993, 3.10-3
50209352, 7.8-2
50094994, 8.8-2 50172097, 12.0-2, 12.2-1
50209501, 12.3-5
50095330, 2.2-1 50173152, 7.0-2, 7.1-2, 7.2-2
50209675, 12.3-5
50097567, 2.2-1 50175066, 8.2-3, 8.3-3, 8.4-3
50211606, 8.5-2, 8.6-2
50097575, 2.2-1 50175116, 8.2-2, 8.3-2, 8.4-2
50212224, 8.0-2, 8.1-3,
50097732, 11.2-1 50180264, 4.4-2 11.0-2, 11.10-2
50097765, 11.2-1 50194737, 4.0-2 50215565, 7.0-2, 7.1-2, 7.2-2
50097773, 11.2-1 50194885, 4.0-2, 6.0-2 50215573, 7.0-2, 7.1-2, 7.2-2
50098417, 6.1-1 50196740, 4.0-2 50215672, 7.0-2, 7.1-2, 7.2-2

CPN Index–2 PL6148


CPN Index
50218080, 7.0-2, 7.1-2, 7.2-2 50407923, 7.11-1 50489467, 3.8-1
50219161, 8.9-2 50409564, 9.3-1 50489475, 3.8-1
50219955, 2.0-3, 7.4-2, 7.5-2, 50431915, 7.7-1 50489491, 3.8-1
12.0-2 50489509, 3.8-1
50431923, 6.0-2, 7.8-2
50242734, 8.9-2 50489517, 3.8-1
50438761, 2.2-1
50242742, 8.9-2 50489590, 3.4-1
50444330, 12.3-1
50242775, 8.9-2 50489608, 3.4-1
50444371, 12.3-1
50243682, 7.3-1 50489624, 3.4-1
50445774, 7.8-2
50243690, 7.3-1 50489632, 3.4-1
50446467, 7.0-2, 7.1-2, 7.2-2
50243708, 8.3-2 50489707, 3.6-1
50454560, 11.1-3
50244920, 9.2-1 50489715, 3.6-1
50457365, 11.1-2
50245752, 9.2-1 50489731, 3.6-1
50476985, 3.9-1
50248590, 11.0-2 50489749, 3.6-1
50480144, 11.0-2, 11.15-2
50250398, 8.4-2 50489756, 3.6-1
50480698, 11.0-2
50250414, 8.4-2 50489764, 3.6-1
50480706, 11.0-2
50255983, 8.5-2, 8.6-2 50489772, 3.6-1
50480714, 11.0-2
50256874, 8.9-2 50492743, 4.0-3, 5.0-4, 5.0-4,
50480722, 11.0-2
50258094, 11.9-1, 11.15-2 11.11-2
50480730, 11.0-2, 11.0-3
50258912, 8.5-2 50495696, 11.1-2, 11.1-3
50481746, 4.0-3, 5.0-3, 5.0-3,
50499474, 5.0-3, 5.0-3
50288273, 8.8-2 11.11-2
50499482, 5.0-3, 5.0-3
50302280, 4.0-2 50481787, 4.0-2
50505775, 4.3-1, 4.3A-1
50305879, 5.1-1, 5.1A-1 50481795, 4.0-2
50509272, 12.3-1
50350834, 4.0-3 50481894, 4.0-3
50509975, 3.1-2
50354182, 6.0-2 50484401, 3.0-2, 3.6-1
50533090, 7.4-2, 7.5-2
50360015, 12.2-1 50484526, 3.2-1
50533926, 3.4-1
50360759, 7.3-1 50484534, 3.2-1
50535012, 12.3-1
50370980, 2.2-1 50484542, 3.3-1
50535020, 12.3-1
50370998, 11.1-2 50484559, 3.3-1
50535251, 11.11-2
50373745, 11.2-1 50484583, 3.3-1
50535293, 11.11-2
50374669, 2.2-1 50484591, 3.3-1
50535301, 12.3-1
50374677, 2.2-1 50486976, 2.0-2
50541002, 7.11-1, 7.12-1
50393529, 9.0-3 50486984, 2.0-2
50550904, 11.2-1
50395789, 12.2-1 50488410, 3.0-2
50550920, 11.2-1
50396290, 12.0-2 50488428, 3.7-1
50550938, 11.2-1
50396696, 12.3-1 50488469, 3.1-2
50550946, 11.2-1
50396712, 12.3-1 50488550, 3.1-2
50552074, 6.1-1
50398312, 8.0-2, 8.1-3, 8.9-2 50488584, 3.1-2
50552132, 2.1-1, 5.2-1,
50398320, 8.9-2 50488634, 3.1-2 5.2A-1, 5.2B-1
50399641, 7.8-2 50489376, 3.4-1 50552140, 5.1-1, 5.1A-1
50401660, 8.9-2 50489392, 3.4-1 50552173, 6.1-1
50407741, 7.0-2, 7.1-2, 7.2-2 50489400, 3.4-1 50552181, 6.1-1

PL6148 CPN Index–3


CPN Index
50552215, 6.1-1 50729078, 9.3-1 50775238, 3.2-1
50552280, 5.1-1, 5.1A-1 50729086, 9.3-1 50775857, 12.3-1
50556026, 2.2-1 50729862, 11.3-2 50779610, 2.1-1
50558113, 8.8-2, 11.5-2 50729870, 11.3-2 50779636, 4.3-1, 4.3A-1
50581719, 8.2-2 50747518, 9.3-1 50779669, 5.2-1, 5.2A-1
50591304, 5.2B-1 50752153, 11.9-1 50779677, 2.1-1, 5.2-1,
5.2A-1, 5.2B-1
50592971, 9.0-3 50757905, 3.10-3
50779685, 4.2-1, 4.3-1, 5.1-1,
50594001, 4.2-1, 11.12-1 50757988, 2.0-3 5.2-1, 11.12-1
50596436, 4.1-1 50758002, 2.0-2, 2.2-1 50779693, 5.2-1, 5.2A-1
50598754, 4.2-1, 4.3-1, 50758010, 2.0-3 50779719, 6.1-1
4.3A-1, 5.1-1, 5.1A-1, 50758184, 3.10-3
5.2-1, 5.2A-1, 5.2B-1, 50779792, 4.3-1, 4.3A-1
11.12-1 50758259, 3.0-2, 3.4-1 50779800, 4.3-1
50601558, 2.1-1, 4.2-1, 5.2-1, 50765015, 3.4-1 50779818, 4.3-1, 4.3A-1
5.2A-1, 5.2B-1, 11.12-1 50767896, 10.0-1 50779990, 6.1-1
50601616, 4.2-1, 5.2-1, 50768852, 5.0-3, 5.0-3 50780006, 6.1-1
5.2A-1, 5.2B-1, 11.12-1
50770320, 5.0-3, 5.0-3 50780014, 6.1-1
50601624, 4.3-1, 4.3A-1
50770692, 11.3-2 50780071, 4.1-1
50601749, 4.1-1
50770700, 11.3-2 50780089, 4.1-1
50603869, 8.8-2
50771187, 3.0-2, 3.2-1 50780097, 4.1-1, 4.1A-1,
50630987, 3.2-1 4.1B-1
50771195, 3.0-2, 3.2-1
50630995, 3.2-1 50780105, 4.1-1
50771203, 3.2-1
50631035, 3.2-1 50780113, 4.1-1
50771229, 3.2-1
50631043, 3.2-1 50780121, 4.1-1
50771237, 3.2-1
50637669, 8.2-3, 8.3-3, 8.4-2 50780139, 4.1-1, 4.1A-1,
50771245, 3.2-1
50642248, 5.0-3, 5.0-3, 5.1-1 4.1B-1
50771260, 3.5-1
50642511, 3.0-2, 3.3-1 50789098, 5.1A-1
50771278, 3.5-1
50642602, 3.0-2, 3.7-1 50789114, 5.1-1, 5.1A-1
50771302, 3.2-1, 3.5-1
50789122, 5.1A-1
50651652, 12.3-1 50771328, 3.5-1
50789726, 5.1-1
50710409, 9.3-1 50771997, 3.5-1
50789734, 5.1-1
50710698, 11.2-1 50773365, 4.1-1
50792423, 9.0-2
50715465, 9.3-1 50773373, 4.1-1
50795723, 2.0-2
50718238, 11.1-3 50773407, 4.2-1
50795954, 2.0-2
50718246, 11.1-3 50773415, 4.2-1
50795962, 2.0-2, 2.1-1
50719657, 2.0-2 50773423, 4.2-1, 11.12-1
50796028, 2.0-2
50720317, 5.0-3, 5.0-3, 5.2-1 50774389, 5.1A-1
50796036, 2.0-2
50720325, 6.0-2, 6.1-1 50774397, 3.5-1
50805894, 9.3-1
50720333, 4.1-1 50774405, 3.5-1
50805910, 9.3-1
50720341, 4.3-1 50774421, 3.0-2, 3.8-1
50805969, 9.3-1
50720358, 4.0-2, 4.2-1 50774439, 3.8-1
50815166, 4.1A-1, 4.1B-1
50721075, 8.8-2 50774447, 3.8-1
50856350, 7.11-1, 7.12-1,
50721356, 2.1-1 50774454, 3.8-1 7.13-2

CPN Index–4 PL6148


CPN Index
50856368, 7.11-1, 7.12-1, 50861988, 6.0-2 50923671, 3.9-1
7.13-2
50862002, 2.0-2 50923689, 3.9-1
50856376, 7.11-1, 7.12-1, 50929975, 9.0-2
50862580, 2.0-3
7.13-2
50862994, 2.0-3 50930486, 9.0-2
50856392, 7.12-1
50863000, 2.0-3 50933803, 11.11-2, 11.12-1
50856400, 7.11-1
50863026, 2.0-3 50939123, 11.5-2
50856426, 7.11-1, 7.12-1
50863034, 2.0-3 50940170, 8.10-2
50858117, 8.8-2
50863042, 2.0-3 50940527, 11.15-2
50858125, 8.8-2
50863075, 2.0-3 50952241, 3.8-1
50858133, 8.8-2
50867449, 3.1-2 50952332, 9.2-1, 9.3-1
50858141, 8.8-2 50952803, 3.5-1
50867787, 3.1-2
50858158, 8.8-2 50952811, 3.5-1
50867795, 3.1-2
50858166, 8.8-2 50953785, 11.6-1
50867803, 3.1-2
50858174, 8.8-2 50953819, 11.6-1
50867811, 3.1-2
50861459, 3.10-3 50954080, 8.10-2
50867829, 3.0-2, 3.1-2
50861467, 3.10-3 50954098, 8.10-2
50867837, 7.14-2
50861475, 3.10-3 50954122, 8.9-2
50867845, 7.14-2
50861483, 3.10-2 50954130, 2.0-3
50867852, 7.14-2
50861491, 3.10-2 50954155, 7.8-2
50867886, 7.14-2
50861517, 3.10-3 50954858, 8.1-5
50867902, 7.14-2
50861525, 3.10-3 50955640, 6.0-2
50868116, 10.0-1
50861533, 3.10-3 50955665, 6.0-2
50871664, 7.4-2
50861541, 3.10-3 50957984, 9.3-1
50871672, 7.4-2, 7.5-2
50861558, 3.10-3 50957992, 9.3-1
50872241, 10.0-1
50861566, 3.10-2 50959105, 4.0-3, 4.4-2
50872407, 11.10-2
50963735, 8.0-2, 8.1-3, 11.0-2
50861574, 3.10-3 50872415, 11.10-2
50964196, 11.4-2
50861608, 3.10-2 50898261, 8.2-2, 8.3-2, 8.5-2
50964212, 11.3-2
50861616, 3.10-3 50898550, 8.10-2
50964238, 11.3-2
50861640, 3.10-2 50898584, 8.10-2 50964246, 11.3-2
50861673, 3.1-2 50898758, 8.10-2 50964303, 11.3-2
50861707, 3.1-2 50899095, 2.1-1 50966290, 10.1-1
50861715, 3.1-2 50899103, 2.1-1 50966308, 10.1-1
50861723, 3.1-2 50900687, 8.6-2 50966647, 5.1-1
50861756, 3.1-2 50906205, 3.10-2 50966654, 6.1-1
50861764, 3.1-2 50906221, 3.10-2 50966662, 5.2-1, 5.2A-1
50861772, 3.1-2 50916790, 11.12-1 50966704, 6.0-2
50861798, 3.1-2 50923176, 8.2-2, 8.3-2 50967553, 11.4-2
50861830, 8.10-2 50923408, 8.5-2 50967561, 11.4-2
50861848, 8.10-2 50923416, 11.15-2 50967579, 11.4-2
50861863, 8.10-2 50923630, 3.10-3 50967587, 11.4-2
50861897, 8.10-2 50923648, 3.9-1, 3.10-2 50967595, 11.4-2

PL6148 CPN Index–5


CPN Index
50967611, 11.4-2 50984202, 7.4-2, 7.5-2 51019321, 4.0-2
50967652, 11.4-2 50984210, 7.5-2 51019339, 4.0-2
50967660, 11.4-2 50984228, 7.5-2 51019347, 4.0-3
50967678, 11.4-2, 11.6-1 50984236, 7.4-2, 7.5-2 51019453, 5.2A-1
50967694, 11.4-2 50984384, 2.0-2 51026771, 11.12-1
50967710, 11.4-2 50984392, 7.15-2 51027415, 8.2-3, 8.3-3, 8.4-2
50967728, 11.4-2 50984475, 7.15-2 51027522, 11.11-2
50968643, 11.15-2 50984566, 12.3-1 51027571, 11.11-2
50968650, 11.15-2 50984574, 12.3-1 51027597, 11.11-2
50968668, 11.15-2 50984616, 12.3-1 51027613, 11.11-2
50968684, 11.15-2 50984657, 12.3-1 51031573, 8.2-2, 8.3-2, 8.4-3
50968924, 11.4-2, 11.7-2 50984673, 12.3-1 51031953, 9.0-2, 9.2-1
50968932, 11.3-2, 11.15-2 51031961, 8.4-2
50985340, 12.0-2
50968940, 11.3-2 51032415, 11.11-2
50994540, 8.5-2
50968957, 11.3-2 51032431, 12.3-1
50994557, 8.10-2
50968965, 11.3-2 51032449, 12.3-1
50994565, 8.0-2, 8.1-3, 8.10-2
50973288, 11.7-2 51032472, 7.15-2
50994573, 8.10-2
50973296, 11.7-2 51038834, 8.10-2
50994664, 8.5-2
50973304, 11.7-2 51041713, 7.2-2
50994805, 8.2-2, 8.3-2
51041887, 7.2-2
50973973, 11.4-2 50994854, 8.2-2, 8.3-2
51041895, 7.6-1
50973981, 11.4-2 50994862, 8.3-2
51042448, 11.0-3
50974260, 11.7-2 50994870, 8.2-2
51042596, 3.1-2
50974278, 11.7-2 50995455, 7.8-2
51042687, 12.3-1
50974286, 11.7-2 50995513, 7.8-2
51042778, 3.1-2
50974294, 11.7-2 50995521, 7.8-2
51042901, 2.0-3
50974369, 11.7-2 50995539, 7.7-1, 7.8-2
51042950, 2.0-3
50974385, 11.7-2 50995737, 8.0-3, 8.1-4, 8.2-3,
51042968, 2.0-2
50974401, 11.7-2 8.3-3, 8.4-3, 11.0-3
51042976, 2.0-2
50974427, 11.7-2 51000867, 9.0-2
51043263, 11.1-2
50974435, 11.7-2 51005718, 5.0-3, 5.0-3
51043859, 7.6-1
50974443, 11.7-2 51005924, 2.0-2
51047009, 7.14-2
50974450, 11.7-2 51010932, 7.8-2
51049278, 8.0-3, 8.1-4
50974468, 11.7-2 51010940, 7.8-2
51052645, 2.0-2
50977289, 4.4-2 51010957, 7.8-2
51054070, 5.0-3, 5.0-3,
50978568, 11.4-2 51010965, 7.8-2 5.2A-1
50978899, 11.3-2 51019107, 10.0-1 51054765, 8.4-2, 8.6-2
50979061, 8.2-2, 8.3-2, 8.4-2 51019115, 10.0-1 51054781, 8.4-3
50979194, 11.3-2 51019123, 10.0-1 51061117, 7.13-2
50981984, 11.4-2 51019131, 10.0-1 51061125, 7.13-2
50984178, 7.4-2, 7.5-2 51019263, 3.9-1 51061133, 7.13-2
50984186, 7.4-2 51019271, 3.1-2 51061141, 7.13-2

CPN Index–6 PL6148


CPN Index
51061190, 7.13-2 51236727, 12.1-2 51381739, 5.0-3, 5.0-3
51069110, 11.1-2 51236735, 9.1-2, 9.1-3, 12.1-2 51383917, 4.0-2
51069136, 11.1-2 51236743, 9.1-2, 9.1-3, 12.1-2 51386746, 4.0-3, 4.3A-1
51069144, 11.1-2 51236750, 9.1-2, 9.1-3, 12.1-2 51610640, 11.8-1
51069177, 11.1-2 51240463, 6.0-2 51610665, 5.1A-1, 5.2B-1
51069185, 11.1-2 51240489, 6.0-2 51610673, 5.2B-1
51069201, 11.1-2 51240497, 6.0-2 51610681, 5.2B-1
51069227, 11.1-2 51240505, 6.0-2 51612273, 4.3A-1
51069235, 11.1-2 51240513, 6.0-2 51612281, 4.3A-1
51069243, 11.1-3 51717015, 4.1A-1, 4.1B-1
51247757, 9.0-2, 9.1-2
51069250, 11.1-3 51717023, 4.1A-1
51249571, 8.2-2, 8.3-2, 8.4-3,
51069268, 11.1-3 11.0-2 51717031, 4.1A-1, 4.1B-1
51070258, 7.4-2, 7.5-2 51250223, 12.0-2, 12.1-2 51717049, 4.1A-1, 4.1B-1,
4.1C-1
51070282, 7.10-1 51294080, 11.0-2
51729119, 4.0-2, 4.1B-1
51070290, 7.4-2 51299535, 11.0-2
51777357, 10.0A-3
51078301, 11.0-2 51351880, 11.11-2
51777381, 10.0A-3, 11.0-3
51219962, 8.4-2 51353670, 11.10-2
51777399, 10.0A-3
51221299, 5.0-3, 5.0-3 51356889, 8.4-2
51777423, 8.0-3, 8.1-5
51221430, 5.0-3, 5.0-3 51357077, 8.4-2
51777449, 10.0A-3
51221448, 5.0-3, 5.0-4 51357184, 12.0-2
51777456, 10.0A-3
51221455, 5.0-3, 5.0-3 51357309, 5.0-3, 5.0-3
51777472, 10.0A-3
51221463, 5.0-3, 5.0-3 51357358, 10.0-1 51777480, 10.0A-3
51221471, 5.0-3, 5.0-3 51357465, 5.0-3, 5.0-4 51777498, 8.0-3, 8.1-5
51221505, 5.0-4, 5.0-4 51357473, 5.0-4, 5.0-4 51778868, 10.0A-3
51236370, 9.1-2, 12.1-2 51357481, 5.0-4, 5.0-4 51778876, 10.0A-3
51236388, 9.1-2 51358604, 6.0-2 51780450, 10.1A-1
51236396, 9.1-2, 11.11-2 51360063, 8.4-2 51780468, 10.0A-3
51236404, 9.1-3 51360154, 8.1-4, 8.7-2 51780906, 9.0-3
51236412, 9.1-3 51361335, 4.0-3, 5.0-4, 5.0-4 51782886, 10.0A-3
51236446, 12.1-2 51361525, 8.7-2 51783017, 4.4-2
51236453, 9.1-2 51361533, 8.7-2 51785749, 12.3-1, 12.3-4
51236479, 9.1-2 51361541, 8.7-2 51789352, 4.1B-1
51236487, 9.1-2, 9.1-3, 12.1-2 51361780, 5.0-3, 5.0-3 51791770, 12.3-1
51236495, 9.1-2, 9.1-3, 12.1-2 51363844, 12.0-2 51792455, 12.3-4
51236503, 9.1-2, 9.1-3, 12.1-2 51366177, 8.5-2, 8.6-2 51792463, 12.3-4
51236511, 9.1-2, 12.1-2 51369007, 11.4-2, 11.8-1 51792471, 12.3-4
51236529, 9.1-2 51378040, 5.0-3, 5.0-3, 51792489, 12.3-4
51236537, 9.1-2 5.2B-1 51792505, 12.3-4
51236578, 9.1-3, 12.1-2 51378057, 5.0-3, 5.0-3 51792513, 12.3-4
51236651, 9.1-2, 9.1-3, 12.1-2 51378396, 5.0-3, 5.0-3 51792521, 12.3-4
51236669, 9.1-2, 12.1-2 51378404, 4.1A-1 51792539, 12.3-4

PL6148 CPN Index–7


CPN Index
51792547, 12.3-4 51993483, 2.1A-1, 4.2A-1, 51998177, 5.1B-1
4.3B-1, 5.1B-1
51792554, 12.3-4 51998185, 5.1B-1
51994036, 2.1A-1
51792588, 12.3-4 51998219, 2.1A-1
51994044, 2.1A-1 51998227, 2.1A-1
51792695, 10.0A-3
51994051, 2.1A-1 51998235, 4.2A-1, 4.3B-1
51856003, 2.0-2
51994069, 6.1A-1 51999258, 4.0-2
51869352, 8.7-2
51994077, 6.1A-1 51999316, 4.2A-1, 4.3B-1
51874592, 12.3-1, 12.3-5
51994085, 6.1A-1 51999324, 5.1B-1, 5.1C-1,
51900199, 7.6-1
51994093, 6.1A-1 5.1C-2, 5.2C-1, 5.2D-1
51903375, 4.0-2
51994101, 6.1A-1, 6.1A-1 51999548, 5.2C-1
51908705, 6.0-2
51994119, 6.1A-1 52083839, 12.3-5
51908804, 6.0-2
51996254, 6.1A-1 52083847, 12.3-5
51909968, 2.0-3
51996312, 5.2D-1 52086428, 10.1-1, 10.1A-1
51915379, 7.11-1, 7.12-1
51996379, 5.1C-1, 5.1C-2 52086436, 10.1-1, 10.1A-1
51952273, 9.0-2
51996437, 8.0-3, 8.1-4 52137502, 6.1A-1
51952281, 9.0-2
51996601, 2.0-2, 2.1A-1 52138096, 5.1C-1, 5.1C-2,
51953180, 4.4-2 5.2D-1, 6.1A-1
51996619, 4.0-3, 4.3B-1
51953198, 4.0-3 52138104, 5.1C-1, 5.1C-2,
51996627, 5.0-3, 5.0-3, 5.2D-1, 6.1A-1
51953214, 4.4-2
5.1B-1
51953222, 4.4-2 52138716, 5.2D-1
51996635, 5.0-3, 5.0-3,
52138724, 5.1C-1, 5.1C-2
51953248, 4.4-2 5.2C-1
52163409, 11.9-1
51953255, 4.4-2 51996643, 4.0-2, 4.2A-1
52209434, 11.15-2
51953321, 12.0-2, 12.2A-1 51996650, 4.0-2, 4.1C-1
52230471, 11.9-1
51953842, 4.0-2 51997195, 11.14-1
52230489, 11.9-1
51953859, 4.0-2 51997203, 11.14-1
52230497, 11.9-1
51953883, 4.0-2, 4.0-3 51997211, 11.14-1
52230513, 11.9-1
51956399, 4.0-2 51998011, 4.1C-1
52230521, 11.9-1
51982221, 4.4-2 51998029, 4.1C-1
52230547, 11.9-1
51984292, 7.10-1 51998037, 4.2A-1, 4.3B-1
52261294, 11.1-2
51984425, 8.0-2 51998045, 4.2A-1, 4.3B-1
52292844, 10.0A-3
51984433, 8.1-3 51998052, 4.2A-1, 4.3B-1
52292851, 10.0A-3
51984441, 9.0-2 51998060, 4.2A-1, 4.3B-1
56038599, 7.0-2
51985703, 12.2A-1 51998078, 5.2C-1
56038607, 7.0-2
51985711, 12.2A-1 51998086, 5.2C-1
56038797, 7.1-2
51985729, 12.2A-1 51998094, 5.2C-1
56038805, 7.1-2
51985737, 12.2A-1 51998102, 5.2C-1
56038813, 7.5-2
51985745, 12.2A-1 51998110, 5.2C-1
56038938, 7.6-1
51985752, 12.2A-1 51998128, 5.2C-1
56933732, 8.0-3, 8.1-5, 8.2-3,
51992717, 6.0-2, 6.1A-1 51998136, 5.1B-1 8.3-3
51993251, 4.1C-1 51998144, 5.1B-1 56934219, 11.4-2
51993269, 4.1C-1 51998151, 5.1B-1 57129181, 12.3-5
51993277, 4.1C-1 51998169, 5.1B-1 59595496, 9.3-1

CPN Index–8 PL6148


CPN Index
59595512, 9.3-1 95037347, 11.0-2 95054250, 11.3-2
90137415, 3.0-1, 3.0-2 95037792, 8.0-3, 8.1-4 95054342, 3.7-1
90137472, 3.0-1, 3.0-2 95037800, 8.0-2, 8.1-3, 95054367, 7.10-1, 8.2-3, 8.3-3
11.15-2 95054490, 8.2-2, 8.3-2, 8.4-2
90137530, 3.0-1
95037826, 8.1-5 95054888, 7.4-2, 7.5-2, 7.6-1
90145855, 3.0-2, 3.5-1
95037834, 8.0-2, 8.1-3, 95055299, 11.4-2
95001988, 8.2-3, 8.3-3, 8.4-2
11.10-2
95002002, 11.0-2 95055349, 11.4-2
95037859, 8.0-2, 8.1-3, 8.2-3
95002044, 11.0-2 95056032, 8.2-2, 8.3-2, 8.4-2
95037909, 8.2-2, 8.3-2, 8.4-2
95002085, 11.15-2 95056040, 8.0-3, 8.1-4,
95038063, 7.8-2, 11.0-3 11.15-2
95002143, 7.8-2
95038212, 8.4-2 95056065, 11.13-1
95002614, 3.10-3
95038766, 4.4-2 95056073, 8.4-3, 9.0-2
95002663, 8.5-2
95040986, 8.0-3, 8.1-4 95056297, 8.0-3, 8.1-4
95002804, 8.9-2
95041091, 8.4-2 95056313, 8.0-3, 8.1-4
95003471, 8.1-5, 12.0-2
95043220, 7.8-2, 8.0-3, 8.1-4, 95058707, 11.0-3
95003489, 8.2-3, 8.3-3, 8.4-3 11.0-3, 11.15-2
95063483, 11.15-2, 12.0-2
95003505, 8.0-2, 8.1-3 95043600, 7.4-2, 7.5-2 95063491, 8.0-3, 8.1-4, 8.2-2,
95003562, 8.1-5 95043741, 11.3-2 8.3-2, 8.4-2, 11.15-2
95006599, 8.1-3 95043766, 7.8-2 95063509, 8.0-2, 8.1-3
95008801, 2.0-2 95043816, 8.10-2 95063525, 8.0-2
95018149, 3.10-3 95043832, 11.11-2 95063905, 8.2-2, 8.3-2,
10.0-1, 10.1A-1
95030680, 8.4-3 95045324, 3.9-1
95064192, 8.4-2, 11.10-2
95030706, 8.4-3 95049086, 8.0-3, 8.1-3
95064689, 9.0-3, 12.0-2
95030748, 8.0-2, 8.1-3 95049151, 11.0-3
95064697, 4.0-2
95030763, 8.2-2, 8.3-3, 8.4-3, 95049169, 8.0-3, 8.1-4
11.0-2 95064705, 8.0-2, 8.1-3, 8.4-3
95049193, 8.0-3, 8.1-3, 9.0-2
95030771, 8.0-3, 8.1-4, 95067526, 11.4-2
95049250, 8.0-3
11.10-2, 11.15-2, 12.0-2 95067864, 8.5-2, 8.6-2
95049276, 8.0-3
95032025, 11.15-2 95068110, 3.10-3, 11.6-1
95049292, 8.1-5 95069290, 8.2-2, 8.3-2
95032033, 11.15-2
95049359, 5.0-4, 5.0-4 95069308, 11.0-2
95032082, 11.15-2
95052882, 9.4-2 95069316, 7.8-2, 8.0-3, 8.1-4,
95033353, 6.1A-1, 8.5-2,
8.6-2 95052940, 8.4-2 11.0-2
95033379, 3.1-2 95052981, 2.0-3, 8.2-2, 8.3-2, 95069324, 8.0-3, 8.1-4, 8.2-2,
8.4-2 8.3-2, 8.4-2
95033387, 7.8-2
95053229, 8.2-3, 8.3-3, 8.4-2 95069332, 8.0-2
95033619, 7.8-2
95053567, 11.0-2, 11.15-2 95069340, 11.15-2
95034047, 3.10-2
95053666, 3.7-1 95069431, 8.0-3, 8.1-4, 8.4-3
95034062, 7.4-2, 7.5-2
95054078, 7.15-2 95069456, 8.1-4
95035119, 7.4-2, 7.5-2
95054110, 11.0-2, 11.3-2, 95069464, 8.2-2, 8.3-2, 8.4-2,
95035358, 11.4-2 9.0-2, 11.0-3
12.0-2
95035424, 8.4-3 95069571, 7.10-1
95054128, 8.3-2
95035432, 8.0-2, 8.1-3 95074241, 11.4-2
95054144, 7.8-2, 11.0-2,
95035515, 3.0-2 11.3-2 95076758, 7.0-2, 7.1-2, 7.2-2

PL6148 CPN Index–9


CPN Index
95076790, 2.0-3 95083051, 8.0-3, 8.1-4, 95178885, 8.0-3, 8.1-4
11.15-2
95077269, 8.2-3, 8.3-3 95178893, 8.0-3, 8.1-4
95084125, 8.0-2, 8.1-3, 12.0-2
95077301, 8.6-2 95178901, 8.0-3, 8.1-4
95084133, 11.15-2 95185161, 8.2-2, 8.3-2
95077319, 11.10-2
95086542, 3.1-2 95185229, 8.2-2, 8.3-2, 8.4-3
95077350, 7.0-2, 7.1-2, 7.2-2
95086971, 3.1-2 95200093, 11.10-2
95077483, 2.0-3, 11.3-2
95087011, 3.10-3 95200200, 8.0-2, 8.1-3
95077533, 7.4-2, 7.5-2, 7.6-1
95087052, 8.9-2 95200259, 7.14-2
95077558, 2.0-2, 2.0-3, 8.0-2,
8.1-3, 8.2-2, 8.3-2, 95087268, 8.0-2, 8.1-3 95201281, 2.0-2, 2.0-3, 3.1-2,
8.4-2, 8.4-3, 9.0-2, 3.4-1, 3.6-1, 7.5-2,
95093381, 6.0-2
11.0-3 12.0-2
95094280, 7.0-2, 7.1-2, 7.2-2
95077574, 2.0-3, 8.2-2, 8.3-2, 95201307, 2.0-2, 4.0-2, 5.0-3,
8.4-2, 12.0-2 95094298, 11.3-2 5.0-3, 7.0-2, 7.1-2,
95077590, 8.0-2, 8.1-3, 8.3-2 95094314, 11.0-3, 11.3-2 7.2-2, 11.11-2
95077608, 8.2-2, 8.3-2, 8.4-2 95096319, 2.0-3, 3.0-2, 3.7-1, 95203477, 7.8-2
7.10-1, 8.2-2, 8.3-2, 95210415, 3.3-1, 3.4-1, 7.4-2,
95077624, 7.8-2
8.4-2, 11.10-2, 11.11-2 7.5-2, 7.8-2, 11.0-2,
95077756, 11.4-2 11.3-2
95096368, 2.0-3, 7.8-2,
95077764, 7.15-2, 9.2-1, 8.10-2, 9.2-1, 11.0-3, 95213328, 7.0-2, 7.1-2, 7.2-2
9.4-2, 11.4-2, 11.15-2 11.3-2, 11.4-2, 11.15-2,
12.0-2 95213427, 8.5-2, 8.6-2
95077798, 3.7-1, 11.0-2,
11.3-2, 11.15-2 95096806, 3.1-2 95214318, 11.5-2

95077814, 11.0-2, 11.3-2 95097275, 9.0-2, 11.0-2 95214987, 3.3-1, 3.4-1


95214995, 3.3-1
95077822, 7.10-1 95097333, 8.1-5, 11.0-2
95215000, 3.9-1, 8.5-2
95078275, 8.9-2 95097366, 11.0-2, 11.10-2,
11.15-2 95219705, 9.0-2, 11.11-2,
95078507, 8.10-2
12.0-2
95097408, 11.15-2
95078655, 3.9-1, 3.10-3, 95219713, 6.0-2
6.1A-1, 6.1A-1 95097648, 8.9-2
95219762, 9.0-2
95079612, 7.8-2, 9.2-1, 95097754, 8.10-2
11.3-2, 12.0-2 95220976, 6.0-2, 9.0-2
95098604, 3.10-2
95079620, 2.0-2 95221008, 9.0-2
95098695, 8.6-2
95079638, 9.0-2, 9.2-1 95221065, 9.0-2, 12.0-2
95098703, 8.9-2
95079729, 2.0-3, 11.3-2 95221107, 9.0-2
95098711, 3.10-3
95079893, 11.3-2 95221115, 12.0-2
95099131, 3.4-1
95080693, 8.4-3 95221149, 9.0-2
95101044, 2.0-2
95080701, 8.0-3, 8.1-4 95221164, 9.0-2
95101754, 2.0-2
95080719, 8.0-3 95223533, 5.0-3, 5.0-3
95103818, 11.4-2
95081642, 11.10-2 95223608, 5.0-3, 5.0-3
95103925, 2.0-3
95081790, 6.0-2 95223996, 4.0-3, 5.0-3, 5.0-3,
95104147, 3.1-2 11.11-2
95081857, 7.9-2, 9.4-2
95104196, 2.0-3, 3.9-1 95224002, 4.0-2, 5.0-3, 5.0-3
95081907, 2.0-2, 2.0-3, 3.0-2,
95104204, 2.0-3 95226650, 11.15-2
3.4-1, 3.7-1, 3.9-1,
11.0-2, 11.3-2, 11.15-2 95105250, 11.4-2 95227112, 7.13-2, 7.14-2
95081915, 11.11-2 95105300, 11.4-2 95227781, 11.0-2
95081923, 11.4-2 95178877, 8.0-3, 8.1-4 95228649, 7.14-2

CPN Index–10 PL6148


CPN Index
95229373, 12.0-2 95279824, 2.0-2 95329991, 8.2-2, 8.3-3, 8.4-2,
8.8-2
95229670, 9.2-1 95280251, 4.0-2
95335345, 7.13-2
95230058, 8.4-3 95280707, 4.0-2
95343570, 5.0-3, 5.0-4
95231718, 7.14-2 95281523, 3.4-1
95344461, 8.0-3, 8.1-4
95231767, 2.0-2 95282505, 9.0-2
95344479, 11.15-2
95234449, 7.4-2, 7.5-2 95282521, 12.0-2
95345989, 11.0-2
95234464, 2.0-3 95282539, 11.11-2
95348298, 8.0-2, 8.1-3
95234746, 11.4-2 95282612, 9.0-2
95348348, 8.0-2, 8.1-3, 9.0-2
95242566, 8.4-3 95282778, 9.0-3
95348520, 8.0-3, 8.1-4
95242749, 8.2-3, 8.3-3, 8.4-3 95293841, 7.4-2, 7.5-2
95348660, 8.4-2
95243218, 8.4-3 95293882, 9.0-2
95349478, 9.0-2
95243457, 11.15-2 95294138, 2.0-2, 4.0-2
95356010, 9.0-2
95243481, 8.2-2, 8.3-2, 8.4-3 95302295, 9.0-3
95365995, 7.13-2, 11.10-2
95243515, 8.0-2, 8.1-3 95312666, 8.2-2, 8.3-2
95368353, 8.1-4
95246393, 2.2-1 95312690, 8.2-3, 8.3-3
95377727, 8.1-4
95249686, 8.0-2, 8.1-3, 8.9-2 95312732, 8.2-2, 8.3-2, 8.4-3 95380754, 7.13-2
95249694, 11.0-3 95312773, 8.4-3 95386686, 11.15-2
95250932, 7.8-2 95312856, 11.0-2 95387429, 11.0-3
95251138, 12.0-2 95313235, 11.10-2 95389656, 9.0-2
95251187, 3.0-2, 8.2-2, 8.3-2, 95313425, 8.0-2, 8.1-3 95389664, 9.0-3
8.4-2 95313516, 8.4-3 95390324, 9.0-2
95251260, 7.11-1 95313631, 8.0-3, 8.1-4 95390332, 9.0-2
95256475, 2.0-2 95313888, 8.2-2 95391520, 11.3-2
95261475, 11.4-2 95314100, 8.3-2 95396271, 8.6-2
95263604, 11.0-2 95314175, 8.0-2, 8.1-3 9540249, 11.3-2
95264131, 7.8-2 95314233, 11.13-1 95407557, 12.0-2
95264552, 7.8-2 95314514, 9.0-3 95411427, 8.0-3, 8.1-4
95264610, 7.15-2 95314548, 9.0-2 95414637, 8.5-2, 8.6-2
95264750, 8.0-3 95316071, 8.0-3, 8.1-4 95419065, 3.6-1
95264750 , 8.1-4 95316352, 11.15-2 95422234, 3.1-2
95264768, 7.15-2 95317020, 8.10-2 95422242, 3.10-3
95266516, 11.0-2 95317384, 8.0-2 95422853, 8.0-2, 8.1-3
95266995, 8.10-2 95319653, 11.4-2 95427654, 11.0-2
95267209, 8.2-2, 8.3-2, 8.6-2 95319851, 9.0-3, 11.11-2 95427670, 9.0-2
95267787, 7.8-2 95320537, 8.0-3, 8.1-4, 8.4-2 95428181, 11.10-2
95268215, 8.0-3, 8.1-4, 95321766, 8.2-3 95429650, 4.0-2
11.15-2 95453296, 3.1-2
95322541, 7.11-1, 7.13-2,
95272795, 8.1-5 7.15-2, 8.4-3 95463691, 3.10-3
95278842, 8.9-2 95322772, 9.0-2 95480265, 7.13-2
95279006, 3.1-2 95323465, 9.0-3, 12.0-2 95488268, 7.14-2
95279493, 6.0-2 95329413, 8.4-3 95489159, 4.3B-1, 5.1B-1

PL6148 CPN Index–11


CPN Index
95494563, 12.0-2 95644126, 6.0-2 95830873, 4.0-2
95498838, 2.0-3 95702650, 11.15-2 95839627, 7.12-1
95504965, 3.9-1 95704870, 11.15-2 95853305, 11.11-2
95528584, 9.0-2, 9.0-3, 95704888, 11.15-2 95885869, 12.0-2
11.11-2, 12.0-2 95704896, 11.15-2
95892956, 7.15-2
95528618, 9.0-2 95705158, 4.0-2
95919288, 4.4-2
95528626, 9.0-3, 11.11-2, 95710026, 11.10-2
12.0-2 95919296, 4.0-3
95717393, 7.13-2
95528642, 9.0-3, 12.0-2 95919320, 4.4-2
95784229, 8.0-2, 8.1-3
95532016, 8.0-3, 8.1-4 95785887, 12.0-2 95919544, 4.4-2
95571782, 2.0-3 95789731, 5.0-3, 5.0-3 95943072, 7.12-1
95572343, 2.0-3 95822664, 3.10-3 95943254, 4.0-3, 4.4-2
95643987, 7.13-2 95822672, 3.10-3 96720115, 11.14-1

CPN Index–12 PL6148


SAFETY
Revision 1
November 2, 1999 Section S

SAFETY INFORMATION

BE AWARE OF SAFETY INFORMATION

This is the Safety–Alert symbol. When you see this


symbol on your machine or in this manual, be alert
to the potential for personal injury.

Follow recommended precautions and safe


operating practices. SAFETY ALERT SYMBOL

UNDERSTAND SIGNAL WORDS


(RED BACKGROUND)

A signal word – DANGER, WARNING, or DANGER IS USED TO INDICATE THE


CAUTION – is used with the safety–alert PRESENCE OF A HAZARD WHICH WILL
symbol. DANGER identifies the most serious CAUSE SEVERE PERSONAL INJURY OR
hazards. DEATH IF THE WARNING IS IGNORED.

DANGER, WARNING, or CAUTION safety


(ORANGE BACKGROUND)
labels are located near specific hazards.
WARNING IS USED TO INDICATE THE
NOTICE labels are for general information. PRESENCE OF A HAZARD WHICH CAN
CAUSE SEVERE INJURY OR DEATH IF
THE WARNING IS IGNORED.

(YELLOW BACKGROUND)

CAUTION IS USED TO INDICATE THE


PRESENCE OF A HAZARD WHICH WILL
OR CAN CAUSE PERSONAL INJURY, OR
PROPERTY DAMAGE IF THE WARNING
IS IGNORED.

(BLUE BACKGROUND)

Notice is used to notify people of installation,


operation, or maintenance information which
is important but not hazard related.

PL6148 S–1
FOLLOW INSTRUCTIONS

Carefully read all safety messages in this manual and


on your machine’s safety labels. Keep safety labels in
good condition. Replace all missing or damaged
safety labels.

Replacement safety labels can be obtained at no cost


from your local Ingersoll–Rand dealer or
representative or by contacting the factory.

Learn how to operate the machine and how to use the


controls properly. DO NOT LET ANYONE OPERATE
THIS MACHINE WITHOUT PROPER INSTRUCTION.

If you do not understand any part of this manual and


need assistance, contact your local Ingersoll–Rand
dealer.

KEEP MACHINE IN GOOD WORKING CONDITION

Keep your machine in proper working condition.


Unauthorized modifications to the machine may impair the
function and/or safety and effect machine life.

Make sure all safety devices, including shields are


installed and functioning properly.

Visually inspect the machine daily before operating the


machine. Do not operate the machine with loose, worn, or
broken parts.

WEAR PROTECTIVE CLOTHING

Wear APPROVED safety equipment (safety


shoes, safety glasses, hearing protection, hard
hat, gloves, respirator, etc.) when operating or
Safety Glasses Hard Hat Ear Protection
maintaining the machine.

Wear close fitting clothing and confine long hair.

Operating equipment requires the full attention of


the operator. Do not wear radio or music
headphones while operating the machine. Electrically Respirator Electrically
Insulated Gloves Insulated Boots

S–2 PL6148
CHECK FOR UNDERGROUND UTILITY LINES

Before starting work, remember that contact with


buried utilities may cause serious injury or death.
Electric line contact may cause electric shock or
electrocution. Gas line contact may rupture pipe
causing explosion or fire. Fiber optic cables can blind
you if you look into the laser light in them. Water line
rupture may cause a flood and possible ground
collapse. Before drilling, check with qualified sources
to properly locate all buried utilities in and around drill
path. Select a drill path that will not intersect buried
utilities. Never launch a drill bit on a path toward
electric, gas, or water lines. Until their location is
known, have the utility company shut it off before IN US CALL TOLL FREE
starting any underground work. Excavate to confirm 1-888-258-0808
its exact location.

DO NOT WORK ON OR NEAR UNSTABLE GROUND

Do not work in trenches with unstable sides which could cave in.
Do not work near faces or walls that can collapse. Do not work near
benches that can collapse. Specific requirements for shoring or
sloping trench walls, faces, and benches are available from several
sources including Federal and State O.S.H.A. offices, or
appropriate governing agency. Be sure to contact suitable
authorities for these requirements before working in a trench.
Federal O.S.H.A. regulations can be obtained by contacting the
Superintendent of Documents, U.S. Government Printing Office,
Washington, D.C. 20402. State O.S.H.A. regulations are available
at your local state O.S.H.A. office, or appropriate governing agency.

ROLLOVER POSSIBLE

Proceed slowly; be alert and use extreme caution


when operating on hillsides, or near ditches,
gullies, holes, or obstructions where rollover could
occur.

PL6148 S–3
AVOID ELECTROCUTION. STAY AWAY.

Electrocution possible. Serious injury or death may


result if the machine strikes an energized powerline.
Take the following precautions to prevent
electrocution. Also refer to the operating instructions.

z Always contact your local utility company


when working in the vicinity of utilities.

z Locate underground utilities by qualified


persons.

z Do not raise, lower, or move drill guide or


boom near power lines.

z Always wear proper electrically insulated


lineman’s gloves and boots.

z Never touch metal parts on machine while


standing on bare ground if machine comes
in contact with a powerline.

z Never step onto or off of a machine if an


electric strike occurs.

CHECK LAWS AND REGULATIONS

Know and obey all Federal, State, and local laws


and regulations that apply to your work situation.
n

ÈÈÈÈÈÈÈÈ
PLACE WARNING BARRIERS AROUND WORK SITE

ÈÈÈÈÈÈÈÈ
ÈÈÈÈÈÈÈÈ
Set up traffic barriers around the work area with warning
signs facing outward.

Place pedestrian and traffic barriers around the job site in


accordance with Federal, State, local, and governing agency
laws and regulations.

S–4 PL6148
CHECK FOR OVERHEAD UTILITY LINES

Check for overhead electrical power lines or other


obstructions and be certain there is adequate
clearance when handling drill rod or moving
machine.

AVOID MOVING PARTS

Keep hands, feet, and clothing away from moving parts.

Keep safety shields in place and properly secured.

WHEN TRANSPORTING ON TRUCK OR TRAILER

Attach chains and binders to the machine to securely tie down


the machine to the truck or trailer. Refer to LIFTING POINTS in
Section 2 for proper location.

OBSERVE ENVIRONMENTAL PROTECTION REGULATIONS

Be mindful of the environment and ecology.

Before draining any fluids, find the correct way of disposing them.

Observe the relevant environmental protection regulations when


disposing of oil, fuel, coolant, brake fluid, filters and batteries.

When using any solvent to clean parts, make sure that it is


nonflammable, that it will not harm the skin, that it meets current
O.S.H.A. standards, or appropriate governing agency. And that it is
used in an area that is adequately ventilated.

WARNING: Failure to follow any of the above safety instructions or those that follow
within this manual, could result in serious injury or death. This machine is to be
used only for those purposes for which it was intended as explained in this
instruction manual.

PL6148 S–5
SAFETY DECALS

INSPECTING SAFETY DECALS

Safety decals located on your machine contain important and useful information
that will help you operate your equipment safely.

To assure that all decals remain in place and in good condition, follow the
instructions given below:

Keep decals clean. Use soap and water, not mineral spirits, abrasive
cleaners, or other similar cleaners that will damage the decal.

Replace any damaged or missing decals. When attaching decals, surface


temperature of the metal must be at least 40øF (5øC). The metal must also be
clean and dry.

When replacing a machine component with a decal attached, replace the


decal also.

Replacement decals can be obtained at no cost from your local


Ingersoll–Rand dealer or representative or by contacting the factory.

If you do not understand any part of this manual and need assistance, contact
your local Ingersoll–Rand dealer.

SAFETY MANUAL
INSIDE

SAFETY MANUAL MUST BE KEPT


WITH MACHINE AT ALL TIMES.
REPLACE SAFETY MANUAL WHEN
LOST OR DAMAGED.

S–6 PL6148
51777357

51778876

PL6148 S–7
WARNING
Improper operation Read safety instructions
of this equipment supplied with this
can cause severe equipment before
injury or death. operating or servicing.

52292844

WARNING
Modification or Do not alter or modify
alteration of this this machine without
machine the express written
can result in severe consent of the
injury or death. manufacturer.

ADVERTENCIA AVERTISSEMENT
La modificación or No cambie o modifi-
alteración de esta que esta máquina sin Des modifications N’apportez aucune
máquina puede re- el consentimiento ex- à cette machine modification à cette
sultar en lesiona- preso por escrito del peuvent causer des machine sans l’ac-
miento grave o la fabricante. blessures graves cord écrit du fabri-
muerte. ou la mort. cant.

WARNUNG AVVERTENZA
Eine Modifikation Diese Maschine darf Modifiche o alter- Non alterare o modifi-
oder Änderung ohne ausdrückliche azioni di questa care questa macchi-
dieser Ma–schine schriftliche Zustimmung macchina. na senza aver prima
kann zu schweren vom Hersteller nicht ottenuto l’espresso
Possono causare
Verletzungen oder geändert oder modifi- consenso scritto del
infortuni gravi o
zum Tod führen. ziert werden. fabbricante.
morte.

52292851

S–8 PL6148
GENERAL ASSEMBLY

February 26, 1998 Section 1.0

GENERAL ASSEMBLY
(Drifter Model)

PL6148 1.0–1
MAIN FRAME ASSEMBLY (CONTD.)
(For Illustration of parts,refer to page 2.0-1

2.0-1 PL6148
MAIN FRAME ASSEMBLY (CONTD.)
(For Illustration of parts,refer to page 2.0-1

REF.
NO. PART NO. QTY. PART NAME

51042968 MAIN FRAME ASSEMBLY (CONTD.)

30 95104196 5 CAPSCREW
31 95077574 6 NUT, STOP
32 50862580 1 RETAINER PLATE
33 95052981 2 CAPSCREW
34 95096319 2 LOCKWASHER

35 70657747 1 PLATE , MOUNTING


36 70645817 1 PIN, LOCKING
37 50863075 1 ROD, TOW HITCH
38 50863042 1 BLOCK, FOLLOWER
39 50863000 2 FOLLOWER , CAM\
40 50757988 1 SCREW , SET

41 95081907 1 LOCKWASHER
42 95104204 2 CAPSCREW
43 95201281 3 FITTING , GREASE
44 51909968 1 SUPPORT , TOW HITCH TRIP ROD
46 50863034 4 SHIM

47 50862994 1 SPACER
49 50863026 1 CHAIN , COIL
50 95572343 1 CAPSCREW
51 95096368 19 LOCKWASHER
52 95077558 1 NUT , STOP

53 95571782 10 CAPSCREW
54 95498838 10 WASHER
55 50758010 1 PLATE , TRIP
56 95103925 1 CAPSCREW
58 95076790 1 NUT

59 51042950 1 GASKET , INSPECTION COVER


60 51042901 1 COVER , RESERVOIR INSPECTION
61 95079729 18 CAPSCREW
62 95077483 1 NUT , STOP
63 95234464 4 WASHER

64 70056932 1 OIL LEVEL GAUGE


65 51997195 2 INCLINOMETER
66 94037520 4 CAPSCREW

PL6148 2.0-2
OSCILLATION CYLINDER ASSEMBLY

February 26, 1998 Section 2.1

REF.
NO. PART NO. QTY. PART NAME

REMARKS

50795962 OSCILLATION CYLINDER ASSEMBLY

1 50779677 1 HEAD, CYLINDER


2 50899095 1 ASSEMBLY, PISTON ROD
3 50721356 1 LOCKNUT
4 50601558 1 PISTON
5 50552132 1 RING, SHOULDER

6 50899103 1 ASSEMBLY, BARREL


50779610 1 KIT, SERVICE
7 ++ 2 .RING,WEAR
8 ++ 1 .SEAL ASSY
9 ++ 1 .O–RING

10 ++ 1 .RING, BACK–UP
11 ++ 1 .O–RING
12 ++ 1 .RING, BACK–UP
13 ++ 1 .SEAL, ROD
14 ++ 1 .O–RING
15 ++ 1 .WIPER, ROD

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE INCLUDED IN SERVICE KIT 50779610.

PL6148 2.1–1
OSCILLATION CYLINDER ASSEMBLY

February 26, 1998 Section 2.1A

REF.
NO. PART NO. QTY. PART NAME
REMARKS

51996601 OSCILLATION CYLINDER ASSEMBLY

1 51998219 1 ASSEMBLY, BARREL


2 51998227 1 ASSEMBLY, PISTON ROD
3 51994036 1 PISTON

4 51994044 1 GLAND
5 51993483 1 NUT, SELF LOCKING
6 51994051 1 KIT, SEAL

PL6148 2.1A–1
TOW HITCH ASSEMBLY

February 26, 1998 Section 2.2

REF.
NO. PART NO. QTY. PART NAME

REMARKS

50758002 TOW HITCH ASSEMBLY

1 50142090 1 LOCK
2 50142108 1 LATCH
3 50093095 1 PIN
4 95246393 1 FITTING, GREASE

5 50095330 1 SPRING
6 ++ 1 HOOK, PINTLE
7 50097575 1 .BOLT, LATCH
8 95246393 1 .FITTING, GREASE
9 50097567 1 .NUT

10 50370980 1 .PIN, COTTER


11 50438761 1 .PIN
12 50556026 1 .S–LINK
13 50374669 1 CHAIN
14 50374677 1 SCREW
15 50093103 1 NUT
16 50093111 1 PIN, COTTER
++ NOTE: THIS PART IS NOT SOLD SEPARATELY, IT IS CONTAINED IN TOW HITCH ASSEMBLY 50758002.

PL6148 2.2–1
UNDERCARRIAGE ASSEMBLY

February 26, 1998 Section 3.0

REF.
NO. PART NO. QTY. PART NAME
REMARKS

90137530 UNDERCARIAGE ASSEMBLY

90137415 1 TRACK ASSEMBLY, RIGHT HAND)


REFER TO PAGE 3.0–2 OF THIS SECTION
90137472 1 TRACK ASSEMBLY, LEFT HAND)
REFER TO PAGE 3.0–2 OF THIS SECTION

13

2, 3

7, 9, 10

11
12

14

TRACK ASSEMBLY
(For Parts List, refer to Page 3.0–2)

PL6148 3.0–1
TRACK ASSEMBLY
(For Illustration of parts, refer to Page 3.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

90137415 TRACK ASSEMBLY (RIGHT HAND)


90137472 TRACK ASSEMLBY (LEFT HAND)

1 50867829 1 DRIVE, FINAL


REFER TO PL6148, SECTION 3.1
2 95035515 12 CAPSCREW
3 95096319 12 LOCKWASHER

4 50771187 1 ASSEMBLY, IDLER WHEEL (RIGHT HAND)


REFER TO PL6148, SECTION 3.2
4 50771195 1 ASSEMBLY, IDLER WHEEL (LEFT HAND)
REFER TO PL6148, SECTION 3.2
5 50642511 1 PARTS, IDLER ATTACHING
REFER TO PL6148, SECTION 3.3

6 50758259 1 ASSEMBLY, SPRING ADJUSTER


REFER TO PL6148, SECTION 3.4
7 90145855 7 ASSEMBLY, TRACK ROLLER
REFER TO PL6148, SECTION 3.5
9 95251187 28 CAPSCREW

10 95081907 28 LOCKWASHER, SPRING


11 50484401 1 ASSEMBLY, CARRIER ROLLER
REFER TO PL6148, SECTION 3.6
12 50642602 1 ASSEMBLY, CARRIER ROLLER BRACKET
REFER TO PL6148, SECTION 3.7

13 50774421 1 ASSEMBLY, TRACK CHAIN


REFER TO PL6148, SECTION 3.8
14 50488410 1 FRAME, TRACK
FINAL DRIVE ASSEMBLY

February 26, 1998 Section 3.1

FINAL DRIVE ASSEMBLY


(For Parts List, refer to Page 3.1–2)

PL6148 3.1–1
FINAL DRIVE ASSEMBLY
(For Illustration of parts, refer to Page 3.1–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50867829 FINAL DRIVE ASSEMBLY

1 50861798 1 HOUSING, DRIVE


2 50867795 1 GEAR, PINION
3 95453296 1 BEARING, BALL
4 95096806 1 RING, RETAINING

5 50861707 1 SPACER
6 95279006 1 BEARING
7 95033379 2 PLUG, PIPE
8 50867811 1 SHAFT, GEAR

9 50861723 1 SPACER
10 50488584 1 SUPPORT, INSIDE DRIVE
11 50488550 2 BEARING, SUPPORT
12 95422234 2 BEARING, ROLLER
13 50861715 1 RETAINER, BEARING

14 50867803 1 GEAR, DRIVE


15 50861772 1 HUB, DRIVE GEAR
16 95086971 1 O–RING
17 51042778 1 SEAL, OIL

18 50861764 1 COVER, DRIVE


19 95104147 6 CAPSCREW
20 50861756 1 SPROCKET, DRIVE
21 50488469 10 BOLT
22 51042596 1 SEAL, OIL

23 50861673 1 RETAINER, BEARING


24 50509975 1 WASHER
25 50488634 2 LOCKNUT
26 50867787 1 SUPPORT, DRIVE
27 95201281 2 FITTING, GREASE

29 50867449 1 PIN, DOWEL


30 95086542 1 O–RING
31 51019271 1 VENT, BREATHER

3.1–2 PL6148
TRACK IDLER WHEEL ASSEMBLY

February 26, 1998 Section 3.2

REF.
NO. PART NO. QTY. PART NAME

REMARKS

50771187 TRACK IDLER WHEEL ASSEMBLY (RIGHT HAND)


50771195 TRACK IDLER WHEEL ASSEMBLY (LEFT HAND)

1 50775238 1 ASSEMBLY, WHEEL


2 50771203 1 .WHEEL, IDLER
3 50630995 1 .SHAFT, IDLER
4 50771302 2 .SEAL
5 50771229 1 .PLUG

6 50631035 2 .BUSHING, SPLIT


7 50631043 2 .COLLAR
8 50771237 2 .RETAINER, SEAL
9 50484526 1 BRACKET, RIGHT HAND
10 50484534 1 BRACKET, LEFT HAND

11 50630987 2 SPACER, WASHER


12 50771245 2 BOLT, SHAFT

NOTE: EACH IDLER WHEEL ASSEMBLY, BOTH RIGHT–HAND AND LEFT–HAND, INCLUDES ONE BRACKET,
RIGHT–HAND AND ONE BRACKET, LEFT–HAND. A RIGHT–HAND IDLER WHEEL ASSEMBLY IS ASSEMBLED
WITH THE SIDE OF THE WHEEL THAT INCLUDES THE PLUG FACING THE RIGHT–HAND BRACKET. A LEFT–
HAND IDLER WHEEL ASSEMBLY IS ASSEMBLED SO THAT THE SIDE OF THE WHEEL WITH THE PLUG
FACES THE LEFT–HAND BRACKET.

PL6148 3.2–1
IDLER WHEEL ATTACHING PARTS

February 26, 1998 Section 3.3

IDLER

IDLER BRACKET

5
8
6

8
FRAME

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50642511 IDLER WHEEL ATTACHING PARTS

2 50484583 2 PLATE
3 50484591 10 SHIM
4 50484559 28 SHIM

5 50484542 2 PLATE
6 95214995 6 CAPSCREW
7 95214987 2 CAPSCREW
8 95210415 8 LOCKWASHER

PL6148 3.3–1
SPRING ADJUSTER ASSEMBLY

February 26, 1998 Section 3.4

2 5

4
7
9 3B
3A
3
3D
8
3C
6
3E

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50758259 SPRING ADJUSTER ASSEMBLY

1 50765015 1 SPRNG, RECOIL


2 50489392 1 COVER
50489376 1 ASSEMBLY, TRACK ADUSTER
3 50489590 1 .CYLINDER
3A 50489608 1 .CHECK, BALL

3B 95201281 1 .FITTING
3C 50533926 1 .PACKING
3D 50489624 1 .WIPER, ROD
3E 50489632 1 .PISTON
4 50489400 1 BRACKET

5 95099131 1 PLUG, PIPE


6 95281523 4 CAPSCREW
7 95214987 4 CAPSCREW

8 95081907 4 LOCKWASHER
9 95210415 4 LOCKWASHER

PL6148 3.4–1
TRACK ROLLER ASSEMBLY

February 26, 1998 Section 3.5

REF.
NO. PART NO. QTY. PART NAME

REMARKS

90145855 TRACK ROLLER ASSEMBLY

1 50774397 2 RING, SNAP


2 50952803 2 SUPPORT
3 50771328 2 O–RING
4 50771278 1 SHAFT

5 50774405 1 PLUG
6 50771302 2 SEAL
50771997 1 ROLLER/BUSHING
7 50952811 2 .BUSHING
8 50771260 1 .ROLLER

PL6148 3.5–1
TRACK CARRIER ROLLER ASSEMBLY

February 26, 1998 Section 3.6

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50484401 TRACK CARRIER ROLLER ASSEMBLY

1 50489707 1 HUB, ROLLER


2 50489731 1 SHAFT
3 50489764 1 SPACER
4 50489715 1 SHIELD

5 50489772 1 SHIELD
6 50489749 2 BEARING, BALL
7 50489756 1 SEAL
8 95419065 1 RING, RETAINING
9 95201281 1 FITTING, GREASE

PL6148 3.6–1
TRACK CARRIER ROLLER BRACKET ASSEMBLY

February 26, 1998 Section 3.7

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50642602 CARRIER ROLLER BRACKET ASSEMBLY

1 50488428 1 BRACKET
2 95054342 4 CAPSCREW
3 95096319 4 LOCKWASHER

4 95053666 1 CAPSCREW
5 95077798 1 NUT
6 95081907 1 LOCKWASHER

PL6148 3.7–1
TRACK CHAIN ASSEMBLY

February 26, 1998 Section 3.8

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50774421 TRACK CHAIN ASSEMBLY

1 50489467 41 LINK, RIGHT HAND


2 50489475 41 LINK, LEFT HAND
3 50774439 41 BUSHING
4 50489491 40 PIN, STANDARD TRACK
5 50489509 1 PIN, MASTER TRACK

6 50774447 164 WASHER, SEAL


7 50489517 164 BOLT
8 50774454 164 NUT
9 50952241 41 PAD, GROUSER

PL6148 3.8–1
MOTOR/TRANSMISSION ASSEMBLY

February 26, 1998 Section 3.9

XP1990

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50923671 MOTOR/TRANSMISSION ASSEMBLY (LEFT HAND)


50923689 MOTOR/TRANSMISSION ASSEMBLY (RIGHT HAND)

1 50923648 1 ASSEMBLY, TRACK DRIVE TRANSMISSION


REFER TO PL6148, SECTION 3.10
2 01177013 1 ASSEMBLY, PROPELLING AIR MOTOR
REFER TO PL6148, SECTION 3.11

3 50476985 1 GASKET, MOTOR CASE


4 95045324 1 O–RING
5 95215000 5 CAPSCREW
6 95504965 5 WASHER, BELLEVILLE SPRING

7 95104196 10 CAPSCREW
8 95081907 10 LOCKWASHER
9 95078655 1 PLUG, PIPE
10 51019263 1 VENT, BREATHER

PL6148 3.9–1
TRACK DRIVE TRANSMISSION ASSEMBLY

February 26, 1998 Section 3.10

VP1391

TRACK DRIVE TRANSMISSION ASSEMBLY


(For Parts List, refer to Page 3.10–2)

PL6148 3.10–1
TRACK DRIVE TRANSMISSION ASSEMBLY (SECTIONAL VIEW)
(For Parts List, refer to bottom of this page thru Page 3.10–3)

REF.
NO. PART NO. QTY. PART NAME

REMARKS

50923648 TRACK DRIVE TRANSMISSION ASSEMBLY

50906205 1 ASSEMBLY, HOUSING


1 ++ 1 .HOUSING, GEAR
2 50906221 1 .PLATE, RETAINING
3 95098604 2 .PIN
4 50861640 1 CARRIER, PINION
5 50861491 3 PIN, GEAR

6 50861483 3 BEARING
7 50861566 3 GEAR, PLANET
8 50861608 1 GEAR, RING
9 95034047 3 PIN

(CONTINUED)

3.10–2 PL6148
TRACK DRIVE TRANSMISSION ASSEMBLY (CONT.)
(For Illustration of parts, refer to Pages 3.10–1 thru 3.10–2)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50923648 TRACK DRIVE TRANSMISSION ASSEMBLY (CONT.)

10 50861558 1 GEAR, PINION


11 50861574 1 BRAKE, DISC
12 50861541 1 PLATE, WEAR
13 50861616 1 PLATE, PRESSURE
14 50861475 5 SPRING, BRAKE
15 50923630 1 ASSEMBLY, HOUSING COVER

16 50861459 2 .PIN
17 50758184 1 PISTON
18 95822664 1 SEAL
19 95087011 1 O–RING
20 50861533 1 COUPLING, MOTOR

21 95422242 2 RING, RETAINING


22 50861525 1 GEAR, COUPLNG
23 50861517 1 PIN, LOCK
24 50861467 1 SPRING
25 95098711 1 PIN

26 95078655 2 PLUG, PIPE


27 50160993 1 O–RING
28 95002614 1 PIN
29 95068110 5 CAPSCREW

30 95822672 1 SEAL
31 50757905 1 SEAL, OIL
32 95018149 1 O–RING
33 95463691 2 PLUG, PIPE

++ NOTE: THIS PART IS NOT SOLD SEPARATELY, IT IS CONTAINED IN HOUSING ASSEMBLY 50906205.

PL6148 3.10–3
PROPELLING AIR MOTOR ASSEMBLY

February 26, 1998 Section 3.11

These two parts are a


matched set and are not sold
++ NOTE: separately.

WP14938

PROPELLING AIR MOTOR ASSEMBLY


(For Parts List, refer to Page 3.11–2)

PL6148 3.11–1
PROPELLING AIR MOTOR ASSEMBLY
(For Illustration of parts, refer to Page 3.11–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

01177013 PROPELLING AIR MOTOR ASSEMBLY

1 03187879 1 CASE, MOTOR


2 03183191 1 .PLUG
3 03167780 3 .PLUG
4 03184785 20 WASHER, SOLID SOFT COPPER
5 03184827 5 GASKET, CYLINDER

03602968 ASSEMBLY, CRANK


6 03187903 5 .ROD, CONNECTING
7 03184850 2 .RING, CONNECTING ROD
8 03184868 1 .BUSHING
9 03520715 1 .CRANK
10 03185048 1 ...PIN, CRANK LOCK

11 03185188 1 ...SPLASHER, OIL


12 03167723 1 ...NUT, CRANK LOCK PIN
13 03185204 2 ...RIVET, SPLASHER (LONG)
14 03211521 2 ...RIVET
15 03185014 1 .BEARING, CRANK

16 03520707 1 .BEARING, CRANK


17 03169182 1 .COTTER
18 03185030 1 .SLEEVE, CRANK PIN

19 03167194 4 LOCKWASHER
20 03187226 1 VALVE, ROTARY
21 03185162 1 .PIN, DRIVE (LARGE)
22 03185618 2 .PIN, DRIVE (SMALL)
23 03187242 1 CHEST, VALVE

24 03185170 1 .KEY
25 03187937 1 .BUSHING
26 03188125 1 COVER, VALVE CHEST
27 03610151 5 ASSEMBLY, PISTON
28 03184249 1 .RING, COMPRESSION

29 03184298 1 .RING, OIL REGULATING


30 03068400 2 .RING, RETAINING
31 03504750 5 PIN, WRIST
32 03200359 20 CAPSCREW

(CONTINUED)

3.11–2 PL6148
PROPELLING AIR MOTOR ASSEMBLY (CONT.)
(For Illustration of parts, refer to Page 3.11–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

01177013 PROPELLING AIR MOTOR ASSEMBLY (CONT.)

33 03608718 5 HEAD, CYLINDER


34 03606118 5 SLEEVE, CYLINDER
35 03185352 4 BOLT

03167095 1 ASSEMBLY, VENT CAP


36 ++ 1 .COTTER
37 ++ 1 .CAP CHAIN
38 ++ 1 .S’HOOK
39 03215951 1 .CAP, VENT
40 03170198 1 ..SCREEN, VENT CAP
41 03014354 1 ..RETAINER, SCREEN
F 42 03117793 3 PLUG, LOCK VALVE
43 70530068 1 BREATHER/OIL FILLING CAP

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN VENT CAP
ASSEMBLY 03167095.
F NOTE: THIS PART IS NOT ILLUSTRATED.

PL6148 3.11–3
BOOM ASSEMBLY

February 26, 1998 Section 4.0

(For Parts List, refer to Page 4.0–2)


BOOM ASSEMBLY

PL6148 4.0–1
BOOM ASSEMBLY
(For Illustration of parts, refer to Page 4.0–1)

REF. PART NO. QTY. PART NAME


NO. REMARKS

51953883 BOOM ASSEMBLY

1 51953842 1 BOOM, OUTER


2 51953859 1 BOOM, INNER
3 51019321 4 PLATE, BEARNG
4 50481795 32 SHIM, BEARING

5 51019339 4 PLATE, BEARNG


6 50481787 32 SHIM, BEARING
7 95830873 16 CAPSCREW

8 95064697 16 WASHER
: 9 51729119 1 ASSEMBLY, BOOM EXTENSION CYLINDER
REFER TO PL6148, SECTION 4.1B
: 9 51996650 1 ASSEMBLY, BOOM EXTENSION CYLINDER
REFER TO PL6148, SECTION 4.1C

10 95705158 1 PIN
11 95280251 1 PIN
12 95294138 4 PIN

13 95280707 2 NIPPLE
14 51999258 1 ASSEMBLY, PEDESTAL
51903375 1 .BUSHING, PEDESTAL
50194737 1 .BUSHING, PEDESTAL

15 50196740 2 PIN
16 51383917 1 PIN, CYLINDER
17 95429650 16 CAPSCREW

18 50302280 2 PEDESTAL
50122712 2 .BUSHING, LINK
50194737 1 .BUSHING, PEDESTAL
19 51956399 1 PIN, BOOM PEDESTAL

20 95224002 2 RING, RETAINING


21 50194885 2 BUSHING
22 97140792 1 FITTING,GREASE
23 95201307 10 FITTING, GREASE
: 24 50720358 1 ASSEMBLY, BOOM SWING CYLINDER
REFER TO PL6148, SECTION 4.2

: 24 51996643 1 ASSEMBLY, BOOM SWING CYLINDER


REFER TO PL6148, SECTION 4.2A
25 50122712 2 BUSHING, LINK
26 50206788 4 PIN, CLEVIS

(CONTINUED)

4.0–2 PL6148
BOOM ASSEMBLY (CONT.)
(For Illustration of parts, refer to Page 4.0–1)

REF. PART NO. QTY. PART NAME


NO. REMARKS

51953883 BOOM ASSEMBLY (CONT.)

27 95223996 12 RING, RETAINING


28 50350834 2 CLEVIS
29 50196773 4 BUSHING, CYLINDER
: 30 51386746 1 ASSEMBLY, BOOM LIFT CYLINDER
REFER TO PL6148, SECTION 4.3A

: 30 51996619 1 ASSEMBLY, BOOM LIFT CYLINDER


REFER TO PL6148, SECTION 4.3B
31 50124619 2 BUSHING, CLEVIS
32 51361335 2 WASHER, SUPPORT
33 50481746 6 BUSHING, CLEVIS

34 50492743 2 PIN, CLEVIS


35 50481894 1 WIPER, BOOM
36 95919296 4 CAPSCREW
37 50959105 4 WASHER

38 95943254 4 NUT, LOCK


40 51953198 1 RETAINER, BOOM WIPER
41 51019347 16 WIRE

: NOTE: REFER TO THE PART NUMBER STAMPED ON THE CYLINDER TO DETERMINE WHICH
CYLINDER IS USED ON YOUR MACHINE.

PL6148 4.0–3
BOOM EXTENSION CYLINDER ASSEMBLY

February 26, 1998 Section 4.1

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50720333 BOOM EXTENSION CYLINDER ASSEMBLY

50596436 1 KIT, SERVICE


1 ++ 4 .RING, BACK–UP
2 ++ 2 .O–RING
3 ++ 2 .RING, WEAR
4 ++ 1 .SEAL ASSEMBLY

5 ++ 1 .O–RING
6 ++ 1 .RING, BACK–UP
7 ++ 1 .SEAL, ROD
8 ++ 1 .O–RING
9 ++ 1 .WIPER, ROD

10 ++ 1 .RING, BACK–UP
11 ++ 1 .O–RING
12 50780071 3 SCREW, SET
13 50780089 3 PLUG, LOCK

14 50780097 1 PISTON
15 50780105 1 TUBE ASSEMBLY (INNER)
16 50780113 1 BARREL ASSEMBLY
17 50780121 1 ROD, PISTON
18 50780139 1 HEAD, CYLINDER

19 50773365 1 END, ROD


20 50773373 2 PLUG, LOCK
21 50601749 2 SCREW, SET

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 50596436.

PL6148 4.1–1
BOOM EXTENSION CYLINDER ASSEMBLY

February 26, 1998 Section 4.1A

15 16

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51378404 BOOM EXTENSION CYLINDER ASSEMBLY

51717049 1 KIT, SERVICE


1 ++ 4 .RING, BACK–UP
2 ++ 2 .O–RING
3 ++ 2 .RING, WEAR
4 ++ 1 .SEAL ASSEMBLY

5 ++ 3 .PLUG, LOCK
6 ++ 1 .O–RING
7 ++ 1 .RING, BACK–UP
8 ++ 1 .SEAL, ROD
9 ++ 1 .O–RING

10 ++ 1 .WIPER, ROD
11 50815166 3 SETSCREW
12 50780097 1 PISTON
13 51717015 1 WELDMENT, INNER TUBE
14 51717023 1 WELDMENT, BARREL

15 51717031 1 WELDMENT, ROD


16 50780139 1 HEAD, CYLINDER

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 51717049.

PL6148 4.1A–1
BOOM EXTENSION CYLINDER ASSEMBLY

February 26, 1998 Section 4.1B

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51729119 BOOM EXTENSION CYLINDER ASSEMBLY

1 51717049 1 KIT, SERVICE


1 ++ 4 .RING, BACK–UP
2 ++ 2 .O–RING
3 ++ 2 .RING, WEAR
4 ++ 1 .SEAL ASSEMBLY

5 ++ 3 .O–RING
6 ++ 1 .RING, BACK–UP
7 ++ 1 .SEAL, ROD
8 ++ 1 .O–RING
9 ++ 1 .WIPER, ROD

10 ++ 1 .PLUG, LOCK
11 50815166 3 SETSCREW
12 50780097 1 PISTON
13 51717015 1 WELDMENT, INNER TUBE
14 51789352 1 WELDMENT, BARREL

15 51717031 1 WELDMENT, PISTON ROD


16 50780139 1 HEAD, CYLINDER

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 51717049.

PL6148 4.1B–1
BOOM EXTENSION CYLINDER ASSEMBLY

February 26, 1998 Section 4.1C

REF. PART NO. QTY. PART NAME


NO. REMARKS

51996650 BOOM EXTENSION CYLINDER ASSEMBLY

1 51998011 1 ASSEMBLY, BARREL


2 51998029 1 PLUNGER
3 51993251 1 PISTON

4 51993269 1 GLAND
5 51993277 1 NUT, SELF LOCKING
6 51717049 1 KIT, SERVICE

PL6148 4.1C–1
BOOM SWING CYLINDER ASSEMBLY

February 26, 1998 Section 4.2

REF. PART NO. QTY. PART NAME


NO. REMARKS

50720358 BOOM SWING CYLINDER ASSEMBLY

50594001 1 KIT, SERVICE


1 ++ 2 .O–RING
2 ++ 2 .RING, BACK–UP
3 ++ 2 .O–RING

4 ++ 4 .RING, BACK–UP
5 ++ 2 .O–RING
6 ++ 2 .O–RING
7 ++ 2 .RING, WEAR

8 ++ 1 .ASSEMBLY, SEAL
9 ++ 1 .O–RING
10 ++ 1 .O–RING
11 ++ 1 .RING, BACK–UP

12 ++ 1 .SEAL, ROD
13 ++ 1 .RING, LOCKING
14 ++ 1 .WIPER, ROD
15 50779685 2 VALVE, CARTRIDGE

16 50598754 2 PLUG
17 50601616 1 LOCKNUT
18 50601558 1 PISTON
19 50773407 1 ASSEMBLY, PISTON ROD

20 50773415 1 ASSEMBLY, BARREL


21 50773423 1 HEAD, CYLINDER

++NOTICE: THESE PARTS ARE NOT SOLD SEPARTELY, THEY ARE CONTAINED IN SERVICE KIT 50594001.

PL6148 4.2–1
BOOM SWING CYLINDER ASSEMBLY

February 26, 1998 Section 4.2A

REF. PART NO. QTY. PART NAME


NO. REMARKS

51996643 BOOM SWING CYLINDER ASSEMBLY

1 51998037 1 ASSEMBLY, BARREL


2 51998045 1 ASSEMBLY, PISTON ROD
3 51998052 1 PISTON
4 51998060 1 GLAND

5 51993483 1 NUT, SELF LOCKING


6 51998235 1 KIT, SERVICE
7 51999316 2 VALVE, CARTRIDGE

PL6148 4.2A–1
BOOM LIFT CYLINDER ASSEMBLY

February 26, 1998 Section 4.3

REF.
NO. PART NO. QTY. PART NAME

REMARKS

50720341 BOOM LIFT CYLINDER ASSEMBLY

50779636 1 KIT, SERVICE


1 ++ 2 .O–RING
2 ++ 2 .RING, BACK–UP
3 ++ 2 .O–RING
4 ++ 4 .RING, BACK–UP

5 ++ 2 .O–RING
6 ++ 2 .O–RING
7 ++ 2 .RING, WEAR
8 ++ 1 .SEAL ASSEMBLY
9 ++ 1 .O–RING

10 ++ 1 .O–RING
11 ++ 1 .RING, BACK–UP
12 ++ 1 .SEAL, ROD
13 ++ 1 .RING, LOCKING
14 ++ 1 .WIPER, ROD

15 50779685 2 VALVE, CARTRIDGE


16 50598754 2 PLUG
17 50505775 1 LOCKNUT
18 50601624 1 PISTON
19 50779792 1 BARREL ASSEMBLY
20 50779800 1 ROD, PISTON
21 50779818 1 HEAD, CYLINDER

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 50779636.

PL6148 4.3–1
BOOM LIFT CYLINDER ASSEMBLY

February 26, 1998 Section 4.3A

REF. PART NO. QTY. PART NAME


NO. REMARKS

51386746 BOOM LIFT CYLINDER ASSEMBLY

50779636 1 KIT, SERVICE


1 ++ 2 .O–RING
2 ++ 2 .RING, BACK–UP
3 ++ 2 .O–RING

4 ++ 4 .RING, BACK–UP
5 ++ 2 .O–RING
6 ++ 2 .O–RING
7 ++ 2 .RING, WEAR

8 ++ 1 .ASSEMBLY, SEAL
9 ++ 1 .O–RING
10 ++ 1 .O–RING
11 ++ 1 .RING, BACK–UP

12 ++ 1 .SEAL, ROD
13 ++ 1 .RING, LOCKING
14 ++ 1 .WIPER, ROD
15 51612281 2 VALVE, CARTRIDGE

16 50598754 2 PLUG
17 50505775 1 LOCKNUT
18 50601624 1 PISTON
19 51612273 1 ASSEMBLY, PISTON ROD

20 50779792 1 ASSEMBLY, BARREL


21 50779818 1 HEAD, CYLINDER

++NOTE: THESE PARTS ARE NOT SOLD SEPARTELY, THEY ARE CONTAINED IN SERVICE KIT 50779636.

PL6148 4.3A–1
BOOM LIFT CYLINDER ASSEMBLY

February 26, 1998 Section 4.3B

REF. PART NO. QTY. PART NAME


NO. REMARKS

51996619 BOOM LIFT CYLINDER ASSEMBLY

1 51998037 1 ASSEMBLY, BARREL


2 51998045 1 ASSEMBLY, PISTON ROD
3 51998052 1 PISTON
4 51998060 1 GLAND

5 51993483 1 NUT, SELF LOCKING


6 51999316 2 VALVE, CARTRIDGE
7 51998235 1 KIT, SERVICE
8 95489159 2 PLUG

PL6148 4.3B–1
BOOM HOSE RETAINER ASSEMBLY

February 26, 1998 Section 4.4

BOOM HOSE RETAINER ASSEMBLY


(For Parts List, refer to Page 4.4–2)

PL6148 4.4–1
BOOM HOSE RETAINER ASSEMBLY
(For Illustration of parts, refer to Page 4.4–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51953248 BOOM HOSE RETAINER ASSEMBLY

1 50180264 2 CLAMP
2 51953222 2 CLAMP, HOSE
3 95038766 1 COUPLING
4 51953255 2 PLATE, CLAMP

5 95919288 1 CAPSCREW
6 50141969 1 NUT

7 51953214 1 BRACKET, SUPPORT


8 51953180 2 BRACKET, HOSE HANGER
9 95919544 7 CAPSCREW
10 50977289 7 WASHER, FLAT

11 95919320 8 CAPSCREW
12 50959105 9 WASHER
13 95943254 8 NUT, LOCK

14 51783017 2 SHACKLE, CHAIN


15 51982221 1 CHAIN

4.4–2 PL6148
DUMP AND SWING ASSEMBLY

February 26, 1998 Section 5.0

(For Parts List, refer to Page 5.0–3)


DUMP AND SWING ASSEMBLY

PL6148 5.0–1
DUMP AND SWING ASSEMBLY
(For Parts List, refer to Page 5.0–3)

5.0–2 PL6148
DUMP AND SWING ASSEMBLY
(For Illustration of parts, refer to Page 5.0–1)

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51378396 DUMP AND SWING ASSEMBLY

1 51221430 1 CLEVIS, DUMP


2 51221299 1 ARM, DUMP
3 51381739 1 LINK, DUMP
: 4 50642248 1 ASSEMBLY, GUIDE DUMP CYLINDER
REFER TO PL6148, SECTION 5.1
: 4 51378057 1 ASSEMBLY, GUIDE DUMP CYLINDER
REFER TO PL6148, SECTION 5.1A

: 4 51996627 1 ASSEMBLY, GUIDE DUMP CYLINDER


REFER TO PL6148, SECTION 5.1B
: 5 50720317 1 ASSEMBLY, GUIDE SWING CYLINDER
REFER TO PL6148, SECTION 5.2
: 5 51054070 1 ASSEMBLY, GUIDE SWING CYLINDER
REFER TO PL6148, SECTION 5.2A

: 5 51378040 1 ASSEMBLY, GUIDE SWING CYLINDER


REFER TO PL6148, SECTION 5.2B
: 5 51996635 1 ASSEMBLY, GUIDE SWING CYLINDER
REFER TO PL6148, SECTION 5.2C
6 51221455 2 BUSHING, DUMP ARM
7 50770320 3 BUSHING, INNER RACE
50768852 1 .BEARING

8 51357309 1 PIN, CLEVIS


9 95223608 2 RING, RETAINING
10 95201307 9 FITTING, GREASE
11 50499482 2 BUSHING, BOOM
12 50201326 1 PIN, DUMP PIVOT
13 95223533 2 RING, RETAINING

14 50481746 2 BUSHING, CLEVIS


15 50122712 8 BUSHING, LINK
16 50499474 1 PIN, DUMP CYLINDER CLEVIS
17 95223996 4 RING, RETAINING
18 51005718 2 PIN, DUMP
19 95789731 2 PIN, ROLL

20 51221471 2 BUSHING
21 51361780 1 PIN, POWER GUIDE EXTENSION PIVOT
22 95224002 2 RING, RETAINING
23 51221463 2 BUSHING, SWING CYLINDER
24 51221448 2 BUSHING
25 51357465 1 PIN, CYLINDER
26 03207974 2 FITTING, GREASE
27 95343570 4 RING, RETAINING

(CONTINUED)

PL6148 5.0–3
DUMP AND SWING ASSEMBLY (CONT.)
(For Illustration of parts, refer to Page 5.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51378396 DUMP AND SWING ASSEMBLY (CONT.)

28 51221505 1 PIN, SWING CYLINDER


29 50196773 1 BUSHING, CYLINDER
30 50492743 1 PIN, CLEVIS
31 95049359 2 PLUG, PIPE

32 51357481 2 WASHER, RETAINING


33 51357473 2 WASHER, RETAINING
34 51361335 2 WASHER, SUPPORT

: NOTE: REFER TO THE PART NUMBER STAMPED ON THE CYLINDER TO DETERMINE WHICH
CYLINDER IS USED ON YOUR MACHINE.

5.0–4 PL6148
DUMP AND SWING ASSEMBLY
Revision 1
February 22, 1999 Section 5.0

(For Parts List, refer to Page 5.0–3)


DUMP AND SWING ASSEMBLY

PL6148 5.0–1
DUMP AND SWING ASSEMBLY
(For Parts List, refer to Page 5.0–3)

5.0–2 PL6148
DUMP AND SWING ASSEMBLY
(For Illustration of parts, refer to Page 5.0–1)

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51378396 DUMP AND SWING ASSEMBLY

1 51221430 1 CLEVIS, DUMP


2 51221299 1 ARM, DUMP
3 51381739 1 LINK, DUMP
: 4 50642248 1 ASSEMBLY, GUIDE DUMP CYLINDER
REFER TO PL6148, SECTION 5.1
: 4 51378057 1 ASSEMBLY, GUIDE DUMP CYLINDER
REFER TO PL6148, SECTION 5.1A

: 4 51996627 1 ASSEMBLY, GUIDE DUMP CYLINDER


REFER TO PL6148, SECTION 5.1B
: 4 51996379 1 ASSEMBLY, GUIDE DUMP CYLINDER
REFER TO PL6148, SECTION 5.1C
: 5 50720317 1 ASSEMBLY, GUIDE SWING CYLINDER
REFER TO PL6148, SECTION 5.2
: 5 51054070 1 ASSEMBLY, GUIDE SWING CYLINDER
REFER TO PL6148, SECTION 5.2A

: 5 51378040 1 ASSEMBLY, GUIDE SWING CYLINDER


REFER TO PL6148, SECTION 5.2B
: 5 51996635 1 ASSEMBLY, GUIDE SWING CYLINDER
REFER TO PL6148, SECTION 5.2C
: 5 51996312 1 ASSEMBLY, GUIDE SWING CYLINDER
REFER TO PL6148, SECTION 5.2D
6 51221455 2 BUSHING, DUMP ARM
7 50770320 3 BUSHING, INNER RACE
50768852 1 .BEARING

8 51357309 1 PIN, CLEVIS


9 95223608 2 RING, RETAINING
10 95201307 9 FITTING, GREASE
11 50499482 2 BUSHING, BOOM
12 50201326 1 PIN, DUMP PIVOT
13 95223533 2 RING, RETAINING

14 50481746 2 BUSHING, CLEVIS


15 50122712 8 BUSHING, LINK
16 50499474 1 PIN, DUMP CYLINDER CLEVIS
17 95223996 4 RING, RETAINING
18 51005718 2 PIN, DUMP
19 95789731 2 PIN, ROLL

20 51221471 2 BUSHING
21 51361780 1 PIN, POWER GUIDE EXTENSION PIVOT
22 95224002 2 RING, RETAINING
23 51221463 2 BUSHING, SWING CYLINDER

(CONTINUED)

PL6148 5.0–3
DUMP AND SWING ASSEMBLY (CONT.)
(For Illustration of parts, refer to Page 5.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51378396 DUMP AND SWING ASSEMBLY (CONT.)


24 51221448 2 BUSHING
25 51357465 1 PIN, CYLINDER
26 03207974 2 FITTING, GREASE
27 95343570 4 RING, RETAINING
28 51221505 1 PIN, SWING CYLINDER

29 50196773 1 BUSHING, CYLINDER


30 50492743 1 PIN, CLEVIS
31 95049359 2 PLUG, PIPE
32 51357481 2 WASHER, RETAINING
33 51357473 2 WASHER, RETAINING
34 51361335 2 WASHER, SUPPORT

: NOTE: REFER TO THE PART NUMBER STAMPED ON THE CYLINDER TO DETERMINE WHICH
CYLINDER IS USED ON YOUR MACHINE.

5.0–4 PL6148
GUIDE DUMP CYLINDER ASSEMBLY

February 26, 1998 Section 5.1

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50642248 GUIDE DUMP CYLINDER ASSEMBLY

50966647 1 KIT, SERVICE


1 ++ 2 .O–RING
2 ++ 2 .RING, BACK–UP
3 ++ 2 .O–RING
4 ++ 4 .RING, BACK–UP
5 ++ 2 .O–RING

6 ++ 2 .O–RING
7 ++ 2 .RING, WEAR
8 ++ 1 .SEAL ASSEMBLY
9 ++ 1 .O–RING
10 ++ 1 .RING, BACK–UP

11 ++ 1 .O–RING
12 ++ 1 .RING, BACK–UP
13 ++ 1 .O–RING
14 ++ 1 .SEAL, ROD
15 ++ 1 .WIPER, ROD

16 50779685 2 CARTRIDGE, COUNTERBALANCE VALVE


17 50598754 2 PLUG
18 50305879 1 LOCKNUT
19 50789114 1 PISTON
20 50552140 1 RING

21 50789726 1 ASSEMBLY, BARREL


22 50789734 1 ROD, PISTON
23 50552280 1 HEAD, CYLINDER
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 50966647.

PL6148 5.1–1
GUIDE DUMP CYLINDER ASSEMBLY

February 26, 1998 Section 5.1A

REF. PART NO. QTY. PART NAME


NO. REMARKS

51378057 GUIDE DUMP CYLINDER ASSEMBLY

50789122 1 KIT, SERVICE


1 ++ 2 .O–RING
2 ++ 2 .RING, BACK–UP
3 ++ 2 .O–RING

4 ++ 4 .RING, BACK–UP
5 ++ 2 .O–RING
6 ++ 2 .O–RING
7 ++ 2 .RING, WEAR

8 ++ 1 .ASSEMBLY, SEAL
9 ++ 1 .O–RING
10 ++ 1 .RING, BACK–UP
11 ++ 1 .O–RING

12 ++ 1 .RING, BACK–UP
13 ++ 1 .O–RING
14 ++ 1 .SEAL, ROD
15 ++ 1 .WIPER, ROD

16 51610665 2 VALVE, CARTRIDGE


17 50598754 2 PLUG
18 50305879 1 LOCKNUT
19 50789114 1 PISTON

20 50552140 1 RING, SHOULDER


21 50789098 1 ASSEMBLY, BARREL
22 50774389 1 ASSEMBLY, PISTON ROD
23 50552280 1 HEAD, CYLINDER

++NOTICE: THESE PARTS ARE NOT SOLD SEPARTELY, THEY ARE CONTAINED IN SERVICE KIT
CPN 50789122.

PL6148 5.1A–1
GUIDE DUMP CYLINDER ASSEMBLY

February 26, 1998 Section 5.1B

REF. PART NO. QTY. PART NAME


NO. REMARKS

51996627 GUIDE DUMP CYLINDER ASSEMBLY

1 51998136 1 ASSEMBLY, BARREL


2 51998144 1 ASSEMBLY, PISTON ROD
3 51998151 1 PISTON
4 51998169 1 GLAND

5 51993483 1 NUT, SELF LOCKING


6 51999324 2 VALVE, CARTRIDGE
7 51998177 1 KIT, SERVICE
8 95489159 2 PLUG

9 51998185 1 WASHER, THRUST

PL6148 5.1B–1
15
10

PL6148
10 10
10 10
March 1, 1999

10

11
14 10 10 10

REF.
NO. PART NO. QTY. PART NAME
REMARKS

51996379 GUIDE DUMP CYLINDER ASSEMBLY

10 52138724 1 KIT, CYLINDER SEAL


11 52138096 2 WASHER, SEAL
14 52138104 2 PLUG, BLEEDER
15 51999324 2 VALVE, COUNTERBALANCE

5.1C–1
GUIDE DUMP CYLINDER ASSEMBLY

Section 5.1C
GUIDE SWING CYLINDER ASSEMBLY

February 26, 1998 Section 5.2

REF.
NO. PART NO. QTY. PART NAME

REMARKS

50720317 GUIDE SWING CYLINDER ASSEMBLY

50966662 1 KIT, SERVICE


1 ++ 2 .O–RING
2 ++ 2 .RING, BACK–UP
3 ++ 2 .O–RING
4 ++ 4 .RING, BACK–UP
5 ++ 2 .O–RING
6 ++ 2 .O–RING

7 ++ 2 .RING,WEAR
8 ++ 1 .SEAL ASSEMBLY
9 ++ 1 .O–RING
10 ++ 1 .RING, BACK–UP
11 ++ 1 .O–RING

12 ++ 1 .RING, BACK–UP
13 ++ 1 .RING, LOCKING
14 ++ 1 .SEAL, ROD
15 ++ 1 .WIPER, ROD
16 50779685 2 VALVE, COUNTERBALANCE CARTRIDGE
17 50598754 2 PLUG

18 50601616 1 LOCKNUT
19 50601558 1 PISTON
20 50552132 1 RING, SHOULDER
21 50779669 1 ASSEMBLY, BARREL
22 50779693 1 ROD, PISTON
23 50779677 1 HEAD, CYLINDER

PL6148 5.2–1
GUIDE SWING CYLINDER ASSEMBLY

February 26, 1998 Section 5.2A

REF.
NO. PART NO. QTY. PART NAME
REMARKS

51054070 GUIDE SWING CYLINDER ASSEMBLY

50966662 1 KIT, SERVICE


1 ++ 2 .O–RING
2 ++ 2 .RING, BACK–UP
3 ++ 2 .O–RING
4 ++ 4 .RING, BACK–UP
5 ++ 2 .O–RING
6 ++ 2 .O–RING

7 ++ 2 .RING,WEAR
8 ++ 1 .SEAL ASSEMBLY
9 ++ 1 .O–RING
10 ++ 1 .RING, BACK–UP
11 ++ 1 .O–RING

12 ++ 1 .RING, BACK–UP
13 ++ 1 .RING, LOCKING
14 ++ 1 .SEAL, ROD
15 ++ 1 .WIPER, ROD
16 51019453 2 VALVE, COUNTERBALANCE CARTRIDGE
17 50598754 2 PLUG

18 50601616 1 LOCKNUT
19 50601558 1 PISTON
20 50552132 1 RING, SHOULDER
21 50779669 1 ASSEMBLY, BARREL
22 50779693 1 ROD, PISTON
23 50779677 1 HEAD, CYLINDER

PL6148 5.2A–1
GUIDE SWING CYLINDER ASSEMBLY

February 26, 1998 Section 5.2B

REF. PART NO. QTY. PART NAME


NO. REMARKS

51378040 GUIDE SWING CYLINDER ASSEMBLY

50591304 1 KIT, SERVICE


1 ++ 2 .O–RING
2 ++ 2 .RING, BACK–UP
3 ++ 2 .O–RING

4 ++ 4 .RING, BACK–UP
5 ++ 2 .O–RING
6 ++ 2 .O–RING
7 ++ 2 .RING, WEAR

8 ++ 1 .ASSEMBLY, SEAL
9 ++ 1 .O–RING
10 ++ 1 .RING, BACK–UP
11 ++ 1 .O–RING

12 ++ 1 .RING, BACK–UP
13 ++ 1 .O–RING
14 ++ 1 .SEAL, ROD
15 ++ 1 .WIPER, ROD

16 51610665 2 VALVE, CARTRIDGE


17 50598754 2 PLUG
18 50601616 1 LOCKNUT
19 50601558 1 PISTON

20 50552132 1 RING, SHOULDER


21 51610681 1 ASSEMBLY, BARREL
22 51610673 1 ASSEMBLY, PISTON ROD
23 50779677 1 HEAD, CYLINDER

++NOTICE: THESE PARTS ARE NOT SOLD SEPARTELY, THEY ARE CONTAINED IN SERVICE KIT 50591304.

PL6148 5.2B–1
GUIDE SWING CYLINDER ASSEMBLY

February 26, 1998 Section 5.2C

REF. PART NO. QTY. PART NAME


NO. REMARKS

51996635 GUIDE SWING CYLINDER ASSEMBLY

1 51998078 1 ASSEMBLY, BARREL


2 51998086 1 ASSEMBLY, PISTON ROD
3 51998094 1 PISTON
4 51998102 1 GLAND

5 51999548 1 NUT, SELF LOCKING


6 51998110 1 KIT, SERVICE
7 51998128 1 WASHER, THRUST
8 51999324 2 VALVE, CARTRIDGE

PL6148 5.2C–1
PL6148
10
10
10
March 1, 1999

10 10
10
10 10
10

10

10 10 10

REF.
NO. PART NO. QTY. PART NAME
REMARKS

51996312 GUIDE SWING CYLINDER ASSEMBLY

10 52138716 1 KIT, SEAL


11 52138096 2 WASHER, SEAL
14 52138104 2 PLUG, BLEEDER
15 51999324 2 VALVE, COUNTERBALANCE

5.2D–1
GUIDE SWING CYLINDER ASSEMBLY

Section 5.2D
PL6148
Revision 1
February 26, 1998

NOTE:
CYLINDER ANCHOR (5) TO MOUNT ON THE SET
OF HOLES NEAREST THE TOP OF THE GUIDE
FOR EXTENDABLE BOOM CRAWLERS (ECM350,
ECM360, ECM370) AND THE SET OF HOLES
NEAREST THE FOOTPIECE FOR NON–EXTEND-
ABLE BOOM CRAWLERS (CM351)

DRILL GUIDE EXTENSION ASSEMBLY


(For Parts List, refer to Page 6.0–2)

6.0–1
DRILL GUIDE EXTENSION ASSEMBLY

Section 6.0
DRILL GUIDE EXTENSION ASSEMBLY
(For Illustration of parts, refer to Page 6.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51240513 DRILL GUIDE EXTENSION ASSEMBLY

1 51240463 1 TUBE, GUIDE EXTENSION


: 2 50720325 1 ASSEMBLY, GUIDE EXTENSION CYLINDER
REFER TO PL6148, SECTION 6.1
: 2 51992717 1 ASSEMBLY, GUIDE EXTENSION CYLINDER
REFER TO PL6148, SECTION 6.1A
: 2 51996254 1 ASSEMBLY, GUIDE EXTENSION CYLINDER
REFER TO PL6148, SECTION 6.1B
3 50196781 1 BUSHING, CYLINDER

4 50196765 1 BUSHING, CYLINDER


5 51240505 1 ANCHOR
6 51240497 1 PIN
7 51240489 1 PIN
8 95093381 4 PIN, COTTER

9 03207974 2 FITTING, GREASE


10 50194885 2 BUSHING
11 50354182 2 BEARING, RACE
12 50966704 4 CLAMP, GUIDE EXTENSION

13 50861988 4 PLATE
14 50431923 6 NUT
15 50955640 8 WASHER
BOWMAN #39707
16 95081790 6 LOCKWASHER

17 95644126 6 CAPSCREW
18 50955665 8 NUT
19 95220976 1 ELBOW

20 95279493 3 ELBOW
21 51908804 1 ADAPTER, RESTRICTOR
22 51908705 1 ASSEMBLY, HOSE
23 95219713 1 ADAPTER
24 51358604 8 BOLT, HEAVY HEX

: NOTE:REFER TO THE PART NUMBER STAMPED ON THE CYLINDER TO DETERMINE WHICH


CYLINDER IS USED ON YOUR MACHINE.

6.0–2 PL6148
DRILL GUIDE EXTENSION CYLINDER ASSEMBLY

February 26, 1998 Section 6.1

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50720325 DRILL GUIDE EXTENSION CYLINDER ASSEMBLY

50966654 1 KIT, SERVICE


1 ++ 2 .O–RING
2 ++ 1 .RING, BACK–UP
3 ++ 1 .O–RING
4 ++ 2 .RING,WEAR
5 ++ 1 .SEAL ASSEMBLY

6 ++ 1 .O–RING
7 ++ 1 .O–RING
8 ++ 1 .RING, BACK–UP
9 ++ 1 .SEAL, ROD
10 ++ 1 .O–RING
11 ++ 1 .WIPER, ROD

12 50552173 1 VALVE, COUNTERBALANCE CARTRIDGE


13 50552181 1 PLUG
14 50779719 1 PISTON, CHECK
15 50098417 2 PLUG
17 50552074 1 LOCKNUT
18 50779990 1 PISTON

19 50552215 1 ASSEMBLY, BARREL


20 50780006 1 ROD, PISTON
21 50780014 1 HEAD, CYLINDER

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 50966654.

PL6148 6.1–1
DRILL GUIDE EXTENSION CYLINDER ASSEMBLY

February 26, 1998 Section 6.1A

REF. PART NO. QTY. PART NAME


NO. REMARKS

51992717 DRILL GUIDE EXTENSION CYLINDER ASSEMBLY

1 51994069 1 ASSEMBLY, BARREL


2 51994077 1 ASSEMBLY, PISTON ROD
3 51994085 1 PISTON
4 51994093 1 GLAND

5 51994101 2 VALVE, CARTRIDGE


6 51994119 1 KIT, SERVICE
7 95033353 2 PLUG
8 95078655 2 PLUG

PL6148 6.1A–1
14

PL6018
March 1, 1999

10
10 10
10
10

10

11
10 10 10
15

13

REF.
NO. PART NO. QTY. PART NAME
REMARKS

51996254 GUIDE EXTENSION CYLINDER ASSEMBLY

10 52137502 1 KIT, CYLINDER SEAL


11 52138096 1 WASHER, SEAL
13 95078655 6 PLUG, PIPE
3/8 NPT HEX PIPE PLUG COUNTERSUNK
14 51994101 1 VALVE, CARTRIDGE
15 52138104 1 PLUG, BLEEDER

6.1A–1
GUIDE EXTENSION CYLINDER ASSEMBLY

Section 6.1A
DRILL GUIDE ASSEMBLY
(FOR MACHINES WITH A VL120, VL140 OR EVL130M DRIFTER)
February 26, 1998 Section 7.0

DRILL GUIDE ASSEMBLY


(For Parts List, refer to Page 7.0–2)

PL6148 7.0–1
DRILL GUIDE ASSEMBLY
(For Illustration of parts, refer to Page 7.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

F 56038599 DRILL GUIDE ASSEMBLY

F 1 56038607 1 GUIDE, DRILL (BARE)


2 50215672 2 YOKE
3 50215573 2 PIN
4 50446467 2 BEARING, SPROCKET

5 50407741 2 SPROCKET
6 95201307 2 FITTING, GREASE
7 50173152 1 SPRING
8 95094280 1 WASHER

9 95077350 1 NUT
10 50218080 1 WASHER, THRUST
11 50215565 1 NUT, ADJUSTING
12 95076758 1 NUT
13 95213328 2 PIN

F NOTE: WHEN ORDERING A NEW DRILL GUIDE ASSEMBLY OR A NEW DRILL GUIDE (BARE) FOR
MACHINES WITH THE EVL130M DRIFTER, A DRILL KIT (51240612) MUST ALSO BE ORDERED
WITH IT.

7.0–2 PL6148
DRILL GUIDE ASSEMBLY
(FOR MACHINES WITH A VL671 DRIFTER)
February 26, 1998 Section 7.1

DRILL GUIDE ASSEMBLY


(For Parts List, refer to Page 7.1–2)

PL6148 7.1–1
DRILL GUIDE ASSEMBLY
(For Illustration of parts, refer to Page 7.1–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

56038797 DRILL GUIDE ASSEMBLY

1 56038805 1 GUIDE, BARE


2 50215672 2 YOKE
3 50215573 2 PIN
4 50446467 2 BEARING, SPROCKET

5 50407741 2 SPROCKET, DRILL GUIDE


6 95201307 2 FITTING, GREASE
7 50173152 1 SPRING
8 95094280 1 WASHER

9 95077350 1 NUT
10 50218080 1 WASHER, THRUST
11 50215565 1 NUT, ADJUSTING
12 95076758 1 NUT
13 95213328 2 PIN, ROLL

7.1–2 PL6148
DRILL GUIDE ASSEMBLY
(FOR MACHINES WITH AN AIR ROTARY HEAD)
February 26, 1998 Section 7.2

DRILL GUIDE ASSEMBLY


(For Parts List, refer to Page 7.2–2)

PL6148 7.2–1
DRILL GUIDE ASSEMBLY
(For Illustration of parts, refer to Page 7.2–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51041713 DRILL GUIDE ASSEMBLY

1 51041887 1 GUIDE, DRILL


2 50215672 2 YOKE
3 50215573 2 PIN
4 50446467 2 BEARING, SPROCKET

5 50407741 2 SPROCKET, DRILL GUIDE


6 95201307 2 FITTING, GREASE
7 50173152 1 SPRING
8 95094280 1 WASHER

9 95077350 1 NUT
10 50218080 1 WASHER, THRUST
11 50215565 1 NUT, ADJUSTING
12 95076758 1 NUT
13 95213328 2 PIN

7.2–2 PL6148
FEED CHAIN ASSEMBLY

February 26, 1998 Section 7.3

XP1494

ROLLER LINK
2
COUPLER (PIN) LINK

FEED CHAIN REPLACEMENT PARTS

A 20 INCH (508MM) LENGTH OF 1–1/4 INCH (32MM) PITCH, COTTER PIN SECURED
CHAIN WILL BE FURNISHED WHEN SPECIFIED. ORDER PART NUMBER 50297456.

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50360759 FEED CHAIN ASSEMBLY

1 50243682 1 CHAIN, FEED


2 50243690 2 LINK, COUPLER

PL6148 7.3–1
CENTRALIZER/FOOTPIECE ASSEMBLY
(For Illustration of parts, refer to Page 7.5–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51070290 CENTRALIZER/FOOTPIECE ASSEMBLY

1 51070258 1 BRACKET, CENTRALIZER/FOOTPIECE


2 50984236 1 ARM, CENTRALIZER (LEFT HAND)
3 50984202 1 ARM,CENTRALIZER (RIGHT HAND)
4 70531736 1 PIN, LOCKING
5 50871664 2 SHAFT, BRACKET

F 6 50984178 2 BUSHING, CENTRALIZER HALF


7 50871672 2 WASHER
8 95043600 2 CAPSCREW
9 50533090 4 RACE, INNER
10 95034062 2 PIN, ROLL

11 03207974 2 FITTING, GREASE


12 95234449 2 WASHER
13 95293841 2 CAPSCREW
14 95210415 2 LOCKWASHER
15 95077533 4 NUT, STOP

16 95054888 2 CAPSCREW
17 95035119 2 CAPSCREW

F NOTE: THE TWO HALF BUSHINGS (50984178) INCLUDED WITH THIS CENTRALIZER ARE USED WITH
1–1/4 INCH (32MM) HEX. OR 1–1/2 INCH (38MM) ROUND ROD. TO USE 1–1/4 INCH (32MM) ROUND
RODS, ORDER TWO HALF BUSHINGS (50984186).

7.4–2 PL6148
CENTRALIZER/FOOTPIECE ASSEMBLY
(FOR MACHINES WITH A VL671 DRIFTER)
February 26, 1998 Section 7.5

CENTRALIZER/FOOTPIECE ASSEMBLY
(For Parts List, refer to Page 7.6–2)

PL6148 7.5–1
CENTRALIZER/FOOTPIECE ASSEMBLY
(For Illustration of parts, refer to Page 7.6–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

56038813 CENTRALIZER/FOOTPIECE ASSEMBLY

1 51070258 1 BRACKET
2 50984236 1 ARM, CENTRALIZER (LEFT HAND)
3 50984202 1 ARM, CENTRALIZER (RIGHT HAND)
4 50219955 1 PIN, LOCKING
5 50984210 2 SHAFT, CENTRALIZER
F 6 50984228 2 BUSHING, CENTRALIZER HALF

7 50871672 2 WASHER
8 95043600 2 CAPSCREW
9 50533090 4 RACE, INNER
10 95034062 2 PIN, ROLL
11 95201281 2 FITTING, GREASE

12 95234449 2 WASHER
13 95293841 2 CAPSCREW
14 95210415 2 LOCKWASHER
15 95077533 4 NUT, STOP
16 95054888 2 CAPSCREW
17 95035119 2 CAPSCREW

F NOTE: THE TWO HALF BUSHINGS (50984228) INCLUDED WITH THIS CENTRALIZER ARE USED WITH
1–1/2 INCH (38MM) HEX. OR 1–3/4 INCH (44MM) ROUND ROD. TO USE 1–1/4 INCH (32MM) HEX OR
1–1/2 INCH (38MM) ROUND RODS, ORDER TWO HALF BUSHINGS (50984178).

7.5–2 PL6148
CENTRALIZER/FOOTPIECE ASSEMBLY
(FOR MACHINES WITH AN AIR ROTARY HEAD)
February 26, 1998 Section 7.6

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51041895 CENTRALIZER/FOOTPIECE ASSEMBLY

1 56038938 1 FOOTPIECE
2 51043859 1 CENTRALIZER, UPPER
3 51900199 1 PIN, WRENCH

5 95054888 5 CAPSCREW
6 95077533 5 NUT, STOP

PL6148 7.6–1
FEED MOTOR ASSEMBLY

April 06,2004 Revision 01 Section 7.7

REF.
NO. PART NO. QTY. PART NAME

REMARKS

50431915 FEED MOTOR ASSEMBLY

1 50995539 1 BOX, GEAR


REFER TO PL6148, SECTION 7.8
2 94079670 1 MOTOR
REFER TO PL6148, SECTION 7.9

PL6148 7.7–1
FEED MOTOR GEAR BOX ASSEMBLY

February 26, 1998 Section 7.8

FEED MOTOR GEAR BOX ASSEMBLY


(For Parts List, refer to Page 7.8–2)

PL6148 7.8–1
FEED MOTOR GEAR BOX ASSEMBLY
(For Illustration of parts, refer to Page 7.8–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50995539 FEED MOTOR GEAR BOX ASSEMBLY

1 95043766 6 CAPSCREW
2 95096368 22 LOCKWASHER
3 50399641 1 HOUSING, WORM GEAR

4 50206572 1 GASKET, WORM HOUSING


50445774 1 SET, WORM AND GEAR
5 ++ 1 .WORM
6 ++ 1 .GEAR
8 50206663 1 HOUSING, CRANK BEARING
10 50207265 1 SEAL, OIL

11 95264131 4 CAPSCREW
12 50206606 1 PLATE, END
13 50995455 1 SHIM, END PLATE
14 95079612 16 CAPSCREW

15 95033619 1 PLUG, PIPE


17 50206630 1 HOUSING, WORM BEARING
18 50995521 1 SHIM, HOUSING
19 50954155 2 SEAL, OIL
20 50206655 1 HOUSING, WORM GEAR SEAL

21 50995513 1 SHIM, HOUSING


22 95203477 1 KEY
23 50206564 1 SPROCKET, CHAIN
24 95264552 1 WASHER
25 95077624 1 NUT

26 50206549 2 ROLLER, CHAIN


27 50209352 4 BEARING, ROLLER
28 50206531 2 SHAFT, CHAIN ROLLER
29 95043220 1 BUSHING, REDUCING
30 95054144 5 CAPSCREW

31 50431923 5 NUT
32 95033387 2 PLUG, PIPE
33 95038063 1 BUSHING, REDUCING
34 95267787 1 ELBOW
35 95069316 1 ELBOW

36 95250932 1 PLUG, PIPE


37 95210415 5 LOCKWASHER
38 51010932 2 CONE, BEARING
39 51010940 2 CUP, BEARING
40 51010957 2 CONE, BEARING
41 51010965 2 CUP, BEARING
42 95002143 1 PLUG, PIPE
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN WORM AND
GEAR SET 50445774.

7.8–2 PL6148
FEED MOTOR AIR MOTOR ASSEMBLY
Revision 1
April 06, 2004 Section 7.9

FEED MOTOR AIR MOTOR ASSEMBLY


(For Parts List, refer to Page 7.9.2)
FEED MOTOR AIR MOTOR ASSEMBLY
(For Illustration refer to Pag 7.9-1)

RECOMMENDED SPARES
REF. PART NO. NAME OF THE PART
NO. Parts identified under an item are QTY. CLASS
included with that item. 1 2 3
Min. Av. Max.
94079670 AIR MOTOR ASSEMBLY
(CONSISTS OF THE FOLLOWING)

1 94125374 CASE, MOTOR 1


2 03368487 PLUG 1
03408093 CRANK ASSEMBLY 1
3 03244639 *CRANK 1
4 03178365 **PIN, TAPERED 1 - 1 1
5 03244753 **SPLASHER OIL 1
6 03244779 RIVET, OIL SPLASHER 1
7 03244712 SLEEVE, CRANK PIN 3
8 03244597 ROD, CONNECTING 6 - 2 5
9 03244613 RING, CONNECTING ROD 4 - 2 2
10 03408002 BUSHING, CONNECTING ROD 2 - 1 1
11 03244704 BEARING, CRANK 1 - - 1
12 03173812 BEARING, CRANK 1 - - 1
14 03244589 GASKET, CYLINDER HEAD 6 - 2 5
15 03168960 SCREW, CYLINDER 24 - 5 10
16 03168937 WASHER, CYLINDER 24 - 5 10
17 03613221 PISTON 6 - 2 5
18 03171139 RING, COMPRESSION 1
19 03171147 RING, OIL REGULATING 1
19A 03150216 RETAINER 2
20 03518537 WRIST PIN 6 - 2 5
21 94127859 CHEST, VALVE 1 - - 1
22 03368453 COVER, VALVE CHEST 1
23 03368479 GASKET 2 - 1 1
24 03244746 VALVE 1 - 1 2
26 03151081 BEARING, ROTARY VALVE 1 - 1 1
27 03244845 SCREW, VALVE CHEST 5 - - 2
28 03167194 LOCKWASHER 5
29 03612066 SLEEVE, CYLINDER 6 - 2 5
30 03607678 HEAD, CYLINDER 6 - 2 5
31 94034105 PLUG 2

7.9-2 PL6148
ROD HOLDER ASSEMBLY

February 26, 1998 Section 7.10

REF.
NO. PART NO. QTY. PART NAME
REMARKS

51070282 ROD HOLDER ASSEMBLY

1 56038839 1 BOX, ROD


2 51984292 1 HOLDER, ROD
3 95069571 2 WASHER

4 95096319 2 LOCKWASHER
5 95077822 2 NUT
6 95054367 2 CAPSCREW

PL6148 7.10–1
DRIFTER MOUNTING PLATE ASSEMBLY
(FOR MACHINES WITH A VL120 DRIFTER)
February 26, 1998 Section 7.11

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50856400 DRIFTER MOUNTING PLATE ASSEMBLY

1 50856426 1 PLATE, BARE


2 50541002 2 SHOE, DRIFTER MOUNTING PLATE
3 51915379 2 PLATE, GUIDE
4 50407923 2 SPACER
5 95251260 8 CAPSCREW

6 95322541 8 NUT
7 50856368 1 PIN
8 50856376 1 LINK
9 50856350 2 BUSHING, PIN

PL6148 7.11–1
DRIFTER MOUNTING PLATE ASSEMBLY
(FOR MACHINES WITH A VL140 DRIFTER)
February 26, 1998 Section 7.12

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50856392 DRIFTER MOUNTING PLATE ASSEMBLY

1 50856426 1 PLATE, BARE


2 50541002 2 SHOE, DRIFTER MOUNTING PLATE
3 51915379 2 PLATE, GUIDE
4 95839627 8 CAPSCREW

5 95943072 8 NUT, HEX LOCK


6 50856368 1 PIN
7 50856376 1 LINK
8 50856350 2 BUSHING, PIN

PL6148 7.12–1
DRIFTER MOUNTING PLATE ASSEMBLY
(FOR MACHINES WITH AN EVL130M DRIFTER)
February 26, 1998 Section 7.13

END VIEW
DRIFTER MOUNTING PLATE ASSEMBLY
(For Parts List, refer to Page 7.13–2)

PL6148 7.13–1
DRIFTER MOUNTING PLATE ASSEMBLY
(For Illustration of parts, refer to Page 7.13–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51061190 DRIFTER MOUNTING PLATE ASSEMBLY

1 51061117 1 PLATE, MOUNTING


2 51061133 2 SHOE, DRIFTER MOUNTING PLATE
3 51061141 2 GUIDE, MOUNTING PLATE
4 51061125 2 BLOCK, MOUNTING
5 50856350 2 BUSHING, PIN

6 50856376 1 LINK
7 50856368 1 PIN
8 95335345 2 CAPSCREW
9 95380754 8 CAPSCREW

10 95480265 2 CAPSCREW
11 95322541 12 NUT
12 95643987 4 WASHER
13 95365995 2 CAPSCREW
14 95717393 2 CAPSCREW
15 95227112 4 NUT

7.13–2 PL6148
DRIFTER MOUNTING PLATE ASSEMBLY
(FOR MACHINES WITH A VL671 DRIFTER)
February 26, 1998 Section 7.14

DRIFTER MOUNTING PLATE ASSEMBLY


(For Parts List, refer to Page 7.14–2)

PL6148 7.14–1
DRIFTER MOUNTING PLATE ASSEMBLY
(For Illustration of parts, refer to Page 7.14–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50867845 DRIFTER MOUNTING PLATE ASSEMBLY

1 50867902 1 PLATE, BARE


2 51047009 2 PLATE, SHOE MOUNTING
3 50867886 2 GUIDE, PLATE
4 50867837 1 LINK, PLATE
5 50867852 1 PIN, LINK

7 95488268 4 CAPSCREW
8 95231718 4 NUT
9 95200259 4 CAPSCREW
10 95227112 4 NUT
11 95228649 4 LOCKWASHER

7.14–2 PL6148
MUFFLER ASSEMBLY
(FOR MACHINES WITH A VL120 OR VL140 DRIFTER)
February 26, 1998 Section 7.15

MUFFLER ASSEMBLY
(For Parts List, refer to Page 7.15–2)

PL6148 7.15–1
MUFFLER ASSEMBLY
(For Illustration of parts, refer to Page 7.15–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50984392 MUFFLER ASSEMBLY

1 51032472 1 MUFFLER
2 95054078 4 CAPSCREW
3 95322541 4 NUT

4 95892956 1 HOSE
5 95264610 2 CLAMP
6 50039304 1 U-BOLT
7 95077764 2 NUT

8 50984475 1 HOSE, ELBOW


9 95264768 1 CLAMP

7.15–2 PL6148
MAIN FRAME AIR PIPING
(FOR MACHINES WITH A DRIFTER)
February 26, 1998 Section 8.0

(For Parts List, refer to Page 8.0–2)


MAIN FRAME AIR PIPING

PL6148 8.0–1
MAIN FRAME AIR PIPING
(For Illustration of parts, refer to Page 8.0–1)

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51984425 MAIN FRAME AIR PIPING

1 50963735 1 VALVE, BALL


2 95243515 1 NIPPLE
3 50398312 1 ASSEMBLY, LUBRICATOR
REFER TO PL6148, SECTION 8.9
4 50119841 1 CABLE, SAFETY
5 50122027 1 CLIP, CABLE

6 95087268 3 CAPSCREW
7 95035432 1 CAPSCREW
8 95077590 4 NUT, STOP
9 95064705 1 WASHER
10 95317384 1 NIPPLE

11 95063525 1 TEE
12 95249686 1 PLUG, PIPE
13 95037859 1 BUSHING
14 95003505 1 TEE
16 95037834 1 BUSHING, REDUCING

17 95314175 1 HOSE
18 50023910 2 STEM, HOSE
19 50132026 2 CLAMP
23 50212224 1 VALVE, BALL
24 95084125 1 NIPPLE, CLOSE

25 95069332 1 ELBOW
26 95348298 1 HOSE
27 50112895 3 STEM, HOSE
28 50059344 4 ASSEMBLY, HOSE CLAMP
30 95077558 4 NUT, STOP

31 95348348 1 HOSE
32 95313425 1 HOSE
33 95037800 1 BUSHING, REDUCING
35 95063509 1 TEE
36 50994565 1 ASSEMBLY, PROPELLING AIR MOTOR CONTROL VALVE
REFER TO PL6148, SECTION 8.10

37 95200200 4 CAPSCREW
39 50141720 2 CLAMP, HOSE
40 95784229 1 NIPPLE
41 95422853 1 NIPPLE
42 95030748 1 ELBOW

(CONTINUED)

8.0–2 PL6148
MAIN FRAME AIR PIPING (CONT.)
(For Illustration of parts, refer to Page 8.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51984425 MAIN FRAME AIR PIPING (CONT.)

43 95049193 3 NIPPLE
44 95049086 2 NIPPLE
45 95069324 6 ELBOW
46 95178885 1 HOSE
47 95049169 1 NIPPLE

48 95069316 6 ELBOW
49 95037792 6 BUSHING, REDUCING
50 95344461 1 NIPPLE
51 95532016 1 HOSE
52 95316071 1 HOSE

53 95348520 1 HOSE
54 95313631 1 HOSE
55 50057215 10 STEM, HOSE
58 95411427 1 HOSE
59 50023886 2 STEM, HOSE

61 95056313 2 NIPPLE
62 51996437 2 VALVE, SHUTTLE
63 95056040 2 BUSHING, REDUCING
64 95063491 4 TEE
65 95043220 4 BUSHING, REDUCING

66 95080701 2 ELBOW
67 95040986 3 ELBOW
68 95056297 4 NIPPLE
69 95069431 2 ELBOW
70 95268215 8 SWIVEL

71 95083051 8 CONNECTOR
72 95178877 2 HOSE
73 95049250 1 NIPPLE
74 95049276 1 NIPPLE
75 95080719 1 ELBOW

76 50023860 2 STEM
77 95178901 1 HOSE
78 95264750 2 CLAMP
79 95030771 3 ELBOW
80 95320537 1 NIPPLE

81 50995737 10 CLAMP, HOSE


82 51049278 1 STEM, HOSE
83 95178893 1 HOSE
84 51777498 1 NAMEPLATE “TURN OFF PUMP”
85 51777423 1 NAMEPLATE “TRAM ONLY”
86 56933732 1 CABLE

PL6148 8.0–3
MAIN FRAME AIR PIPING
(For Machines with a Drifter)
March 1, 2002 Section 8.0.1

MAIN FRAME AIR PIPING


For parts list, Refer to Page 8.0.1 - 2

PL6148 8.0.1 - 1
MAIN FRAME AIR PIPING
For Illustration refer to page 1 of Section 8.0.1

REF.
NO. PART NO. QTY. PART NAME REMARKS

52155447 PIPING MAIN FRAME


(CONSISTS OF)

1 50963735 1 VALVE BALL - 2 NPT


2 95243515 1 NIPPLE PIPE
3 50398312 1 LUBRICATOR
4 94076882 1 CABLE SAFETY
6 94051356 3 SCREW HEX HD 5/8 UNC
7 94037876 1 BOLT HEX HD 5/8 UNC
8 94056298 4 NUT HEX NYLOCK
9 95064705 1 WASHER PLAIN
10 95097333 1 NIPPLE PIPE
11 95006599 1 TEE
12 97120760 1 PLUG PIPE
13 70163308 1 NIPPLE HEX
14 95063517 1 TEE
16 95037834 1 BUSHING REDUCER
17 95348785 1 HOSE AIR
18 50023910 2 STEM HOSE
19 50743731 2 CLAMP HOSE 2"
23 50212224 1 VALVE BALL
24 95084125 1 NIPPLE PIPE
25 95069332 1 ELBOW
26 95348298 1 HOSE AIR
27 50112895 3 STEM HOSE
28 50069798 4 CLAMP HOSE
94055555 8 BOLT HEX HD 3/8 UNC
94031366 8 NUT HEX 3/8 UNC
30 95077558 4 NUT NYLOCK
31 95348363 1 HOSE AIR
32 95313425 1 HOSE AIR
33 95037800 1 BUSHING REDUCER
35 95063509 1 TEE
36 50994565 1 VALVE CONTROL
37 94055779 4 BOLT HEX HD 3/8 UNC
39 50581719 2 CLAMP HOSE
40 95784229 1 NIPPLE PIPE
41 95422853 1 NIPPLE PIPE
42 95030748 1 ELBOW
43 95049193 3 NIPPLE PIPE
44 95049086 2 NIPPLE PIPE
45 95069324 6 ELBOW
(Continued to Page 8.0.1-3)

8.0.1 - 2 PL6148
MAIN FRAME AIR PIPING
For Illustration refer to page 1 of Section 8.0.1

REF.
NO. PART NO. QTY. PART NAME REMARKS

(Continued from Page 8.0.1-2)

47 95049169 1 NIPPLE PIPE


49 95037792 6 BUSHING REDUCER
50 95344461 1 NIPPLE PIPE
51 95532016 1 HOSE AIR
52 95316071 1 HOSE AIR
53 95348520 1 HOSE AIR
54 95313631 1 HOSE AIR
55 50057215 10 STEM HOSE
58 95411427 1 HOSE AIR
59 50023886 2 STEM HOSE
61 95056313 2 NIPPLE PIPE
62 51996437 2 VALVE SHUTTLE
63 81265191 2 ADAPTER EL
64 95063491 4 TEE
65 70695838 4 CONNECTOR
66 95080701 2 ELBOW
67 95040986 3 ELBOW STREET
68 95320537 4 NIPPLE PIPE

PL6148 8.0.1 - 3
28 63 48
96 39 46, 70, 71
3 2 1
84

PL6148
59

17 70, 71, 72
96
18 19 62 61 4
48
48
February 26, 1998

6, 8 65
65
64 7, 8, 9 5
64
27, 28, 31 49 49 68
69
67 68

62
39, 58, 59
67 70, 71, 72
48 61 48
65 65
79 64 64
24 69
49 68
23 68

70
71 63 48
79 83
26, 27, 28

91 53, 55, 81 51, 55, 81


28, 82, 85 33
82
52, 55, 81 95
42
41 36

30, 37
45

54, 55, 81

45 44 43 45 43

8.1–1
MAIN FRAME AIR PIPING
Section 8.1
MAIN FRAME AIR PIPING
(FOR MACHINES WITH AN AIR ROTARY HEAD)

(For Parts List, refer to Pages 8.1–3 Thru 8.1–7)


MAIN FRAME AIR PIPING
(For Parts List, refer to Pages 8.1–3 Thru 8.1–7)

8.1–2 PL6148
MAIN FRAME AIR PIPING
(For Illustration of parts, refer to Pages 8.1–1 thru 8.1–2)

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51984433 MAIN FRAME AIR PIPING

1 50963735 1 VALVE, BALL


2 95243515 1 NIPPLE
3 50398312 1 ASSEMBLY, LUBRICATOR
REFER TO PL6148, SECTION 8.9
4 50119841 1 CABLE, SAFETY
5 50122027 1 CLIP, CABLE

6 95087268 3 CAPSCREW
7 95035432 1 CAPSCREW
8 95077590 4 NUT, STOP
9 95064705 1 WASHER
11 95006599 1 TEE

12 95249686 1 PLUG, PIPE


13 95037859 1 BUSHING
14 95003505 1 TEE
16 95037834 1 BUSHING
17 95314175 1 HOSE

18 50023910 2 STEM, HOSE


19 50132026 2 CLAMP
23 50212224 1 VALVE, BALL
24 95084125 1 NIPPLE
26 95348298 1 HOSE

27 50112895 3 STEM, HOSE


28 50059344 6 ASSEMBLY, HOSE CLAMP
30 95077558 4 NUT, STOP
31 95348348 1 HOSE
32 95313425 1 HOSE

33 95037800 1 BUSHING
35 95063509 1 TEE
36 50994565 1 ASSEMBLY, PROPELLING MOTOR CONTROL VALVE
REFER TO PL6148, SECTION 8.10
37 95200200 4 CAPSCREW

39 50141720 2 CLAMP, HOSE


40 95784229 1 NIPPLE
41 95422853 1 NIPPLE
42 95030748 1 ELBOW
43 95049193 3 NIPPLE
44 95049086 2 NIPPLE

(CONTINUED)

PL6148 8.1–3
MAIN FRAME AIR PIPING (CONT.)
(For Illustration of parts, refer to Pages 8.1–1 thru 8.1–2)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51984433 MAIN FRAME AIR PIPING (CONT.)

45 95069324 2 ELBOW
46 95178885 1 HOSE
47 95049169 1 NIPPLE
48 95069316 6 ELBOW
49 95037792 6 BUSHING, REDUCING

50 95344461 1 NIPPLE
51 95532016 1 HOSE
52 95316071 1 HOSE
53 95348520 1 HOSE
54 95313631 1 HOSE

55 50057215 10 STEM, HOSE


58 95411427 1 HOSE
59 50023886 2 STEM, HOSE
61 95056313 2 NIPPLE
62 51996437 2 VALVE, SHUTTLE

63 95056040 2 BUSHING, REDUCING


64 95063491 4 TEE
65 95043220 4 BUSHING, REDUCING
66 95080701 2 ELBOW
67 95040986 3 ELBOW

68 95056297 4 NIPPLE
69 95069431 2 ELBOW
70 95268215 8 SWIVEL
71 95083051 8 CONNECTOR
72 95178877 2 HOSE

75 95069456 1 ELBOW
76 50023860 2 STEM
77 95178901 1 HOSE
78 95264750 2 CLAMP
79 95030771 3 ELBOW

80 95320537 1 NIPPLE
81 50995737 10 CLAMP, HOSE
82 51049278 2 STEM, HOSE
83 95178893 1 HOSE
84 95368353 1 HOSE
85 95377727 1 HOSE
86 51360154 1 ASSEMBLY, AIR PRESSURE REGULATOR
REFER TO PL6148, SECTION 8.7

(CONTINUED)

8.1–4 PL6148
MAIN FRAME AIR PIPING (CONT.)
(For Illustration of parts, refer to Pages 8.1–1 thru 8.1–2)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51984433 MAIN FRAME AIR PIPING (CONT.)

87 95049292 2 NIPPLE
88 95003562 1 CROSS
89 95037826 1 BUSHING, REDUCING
90 50954858 1 VALVE, RELIEF
91 95003471 1 TEE

92 95097333 2 NIPPLE, PIPE


93 95272795 1 UNION
94 51777498 1 NAMEPLATE “TURN OFF PUMP”
95 51777423 1 NAMEPLATE “TRAM ONLY”
96 56933732 1 CABLE

PL6148 8.1–5
DRILL GUIDE AIR PIPING
(FOR MACHINES WITH A VL120, VL140 OR EVL130M DRIFTER)
February 26, 1998 Section 8.2

(For Parts List, refer to Pages 8.2–2 THRU 8.2–4)


DRILL GUIDE AIR PiPING

PL6148 8.2–1
DRILL GUIDE AIR PIPING
(For Illustration of parts, refer to Page 8.2–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50994870 DRILL GUIDE AIR PIPING

1 50898261 1 ASSEMBLY, DRILL AIR CONTROL VALVE


REFER TO PL6148, SECTION 8.5
2 50923176 1 BRACKET, DRILL AIR CONTROL
3 50979061 1 JUNCTION, HOSE
4 50994805 1 NAMEPLATE, SLOW FEED
6 95069290 1 ELBOW

7 95037909 1 BUSHING
8 50994854 1 NAMEPLATE
9 95069324 1 ELBOW
10 95069464 6 ELBOW
11 95243481 1 NIPPLE

12 95267209 7 PLUG, PIPE


13 95312666 1 HOSE
14 95312732 1 HOSE
15 95185229 3 HOSE
16 50057215 7 STEM, HOSE

19 95077558 20 NUT, STOP


20 95063905 6 SCREW, DRIVE
21 95063491 1 TEE
22 51031573 8 TIE
23 95185161 2 HOSE

25 95313888 1 HOSE
26 50023886 1 STEM, HOSE
27 50581719 2 CLAMP
28 51249571 6 ASSEMBLY, HOSE CLAMP
29 50175116 6 BOLT

30 50109339 2 BOLT
31 95251187 8 CAPSCREW
32 95077574 8 NUT, STOP
35 95052981 1 CAPSCREW
36 95054490 2 CAPSCREW

37 95077608 4 NUT, STOP


38 95096319 1 LOCKWASHER
39 50112887 6 STEM, HOSE
40 95056032 2 BUSHING, REDUCING
41 95329991 1 ASSEMBLY, AIR PRESSURE REGULATOR
REFER TO PL6148, SECTION 8.8

42 95030763 2 ELBOW

(CONTINUED)

8.2–2 PL6148
DRILL GUIDE AIR PIPING (CONT.)
(For Illustration of parts, refer to Page 8.2–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50994870 DRILL GUIDE AIR PIPING (CONT.)

43 95001988 2 BUSHING, REDUCING


44 50175066 2 U–BOLT
45 95054367 2 CAPSCREW
46 95037859 1 BUSHING
47 95003489 1 TEE

48 95312690 1 HOSE
49 95242749 1 NIPPLE
50 50637669 2 CLAMP
51 95053229 1 CAPSCREW
52 95077269 1 NUT

53 50995737 10 CLAMP, HOSE


54 51027415 2 ASSEMBLY, HOSE GUARD
55 95321766 1 ELBOW
56 56933732 1 CABLE

PL6148 8.2–3
DRILL GUIDE AIR PIPING
(For Machines with a Drifter)
March 1, 2002 Section 8.2.1

DRILL GUIDE AIR PIPING


For parts list, Refer to Page 8.2.1 - 2

PL6148 8.2.1 - 1
DRILL GUIDE AIR PIPING
For Illustration refer to page 1 of Section 8.2.1

REF.
NO. PART NO. QTY. PART NAME REMARKS

52122439 PIPING TOWER


(CONSISTS OF )

1 50898261 1 REMOTE CONTROL MANOFILD


2 52119930 1 BRACKET, REMOTE MANIFOLD
3 50979061 1 JUNCTION
4 51997112 1 DECAL
6 95069290 1 ELBOW STREET
7 95037909 1 BUSHING REDUCER
8 51996718 1 DECAL
9 95069324 1 ELBOW
10 95069464 6 ELBOW STREET
11 95243481 1 NIPPLE PIPE
12 94065497 1 PLUG PIPE
13 95312666 1 HOSE AIR
14 95312732 1 HOSE AIR
15 95418877 3 HOSE AIR
16 50057215 7 STEM HOSE
19 95077558 20 NUT NYLOCK
21 95063491 1 TEE
22 52308681 20 STRAP HOSE
23 95940722 2 HOSE AIR
25 95359048 1 HOSE AIR
26 50023886 1 STEM HOSE
27 50581719 2 CLAMP HOSE
28 51249571 6 CLAMP ASSY
29 50175116 6 CLAMP U 1"
30 50109339 2 CLAMP U 2" PIPE
31 94042348 10 SCREW HEX HD
32 94056280 8 NUT HEX NYLOCK
35 94053451 1 SCREW HEX HD
36 94055803 2 BOLT HEX HD
37 94056306 4 NUT HEX NYLOCK
38 94037660 1 WASHER SPRING
39 50112887 6 STEM HOSE
40 95056032 2 BUSHING REDUCER
41 95329991 1 PRESSURE REGULATOR
42 95030763 2 ELBOW STREET
43 95001988 2 BUSHING REDUCER
44 50175066 2 CLAMP -U (REGULATOR)
45 94313855 2 BOLT HEX HD

(Continued to Page 8.2.1-3)

8.2.1 - 2 PL6148
DRILL GUIDE AIR PIPING
For Illustration refer to page 1 of Section 8.2.1

REF.
NO. PART NO. QTY. PART NAME REMARKS

(Continued from Page 8.2.1-2)

46 95037859 1 BUSHING REDUCER


47 95003489 1 TEE STREET
48 95312690 1 HOSE AIR
49 95242749 1 NIPPLE PIPE
50 50637669 2 CLAMP HALF HOSE
51 95079661 1 BOLT HEX HD
52 95077269 1 NUT, HEX HEAVY SELF
53 50233246 10 CLAMP HOSE 1"
94055779 20 BOLT HEX HD
94031366 20 NUT HEX
54 51027415 2 GUARD HOSE
55 95321766 1 ELBOW STREET
56 94076882 1 CABLE SAFETY
57 70690466 1 CLAMP HOSE
58 94037397 2 WASHER SPRING
59 94037868 2 SCREW HEX HEAD

PL6148 8.2.1 - 3
DRILL GUIDE AIR PIPING
(FOR MACHINES WITH A VL671 DRIFTER)
February 26, 1998 Section 8.3

(For Parts List, refer to Pages 8.3–2 THRU 8.3–4)


DRILL GUIDE AIR PIPING

8.3–4)

PL6148 8.3–1
DRILL GUIDE AIR PIPING
(For Illustration of parts, refer to Page 8.3–1)

REF.
NO. PART NO. QTY. PART NAME

REMARKS

50994862 DRILL GUIDE AIR PIPING

1 50898261 1 ASSEMBLY, DRILL AIR CONTROL VALVE


REFER TO PL6148, SECTION 8.5
2 50923176 1 BRACKET, DRILL AIR CONTROL VALVE
3 50979061 1 JUNCTION, HOSE
4 50994805 2 NAMEPLATE, SLOW FEED
5 50243708 1 CHAIN

6 95069290 1 ELBOW
7 95037909 1 BUSHING
8 50994854 1 NAMEPLATE
9 95069324 1 ELBOW
10 95069464 6 ELBOW

11 95243481 1 NIPPLE
12 95267209 7 PLUG, PIPE
13 95312666 1 HOSE
14 95312732 1 HOSE
15 95185229 3 HOSE

16 50057215 10 STEM, HOSE


19 95077558 20 NUT, STOP
20 95063905 6 SCREW, DRIVE
21 95063491 1 TEE
22 51031573 8 TIE

23 95185161 2 HOSE
25 95314100 1 HOSE
26 50023910 1 STEM, HOSE
27 50132026 2 CLAMP
28 51249571 6 ASSEMBLY, HOSE CLAMP

29 50175116 6 BOLT
30 50205749 2 U–BOLT
31 95251187 8 CAPSCREW
32 95077574 8 NUT, STOP
33 95054128 1 CAPSCREW

34 95077590 1 NUT, STOP


35 95052981 1 CAPSCREW
36 95054490 2 CAPSCREW
37 95077608 4 NUT, STOP
38 95096319 1 LOCKWASHER

39 50112887 6 STEM, HOSE


40 95056032 2 BUSHING, REDUCING

(CONTINUED)

8.3–2 PL6148
DRILL GUIDE AIR PIPING (CONT.)
(For Illustration of parts, refer to Page 8.3–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50994862 DRILL GUIDE AIR PIPING (CONT.)

41 95329991 1 ASSEMBLY, AIR PRESSURE REGULATOR


REFER TO PL6148, SECTION 8.8
42 95030763 2 ELBOW
43 95001988 2 BUSHING
44 50175066 2 U–BOLT

45 95054367 2 CAPSCREW
47 95003489 1 TEE
48 95312690 1 HOSE
49 95242749 1 NIPPLE
50 50637669 2 CLAMP

51 95053229 1 CAPSCREW
52 95077269 1 NUT
53 50995737 10 CLAMP, HOSE
54 51027415 2 ASSEMBLY, HOSE GUARD
55 56933732 1 CABLE

PL6148 8.3–3
DRILL GUIDE AIR PIPING
(FOR MACHINES WITH AN AIR ROTARY HEAD)
February 26, 1998 Section 8.4

(For Parts List, refer to Pages 8.4–2 THRU 8.4–5)


DRILL GUIDE AIR PIPING

PL6148 8.4–1
DRILL GUIDE AIR PIPING
(For Illustration of parts, refer to Page 8.4–1)

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51219962 DRILL GUIDE AIR PIPING

1 51054765 1 ASSEMBLY, DRILL AIR CONTROL VALVE


REFER TO PL6148, SECTION 8.6
2 51031961 1 BRACKET, REMOTE DRILL AIR CONTROL VALVE
3 51027415 2 ASSEMBLY, HOSE GUARD
4 95077608 2 NUT, STOP

5 95052981 1 CAPSCREW
6 95054490 2 CAPSCREW
7 95077608 4 NUT, STOP
8 95096319 1 LOCKWASHER
9 51356889 1 PLATE, MOUNTING

10 95251187 6 CAPSCREW
11 95077574 10 NUT, STOP
12 50979061 1 JUNCTION, HOSE
13 95052940 4 CAPSCREW
14 95037909 1 BUSHING

15 95041091 1 ELBOW
16 95038212 1 BUSHING, REDUCING
18 95329991 1 ASSEMBLY, AIR PRESSURE REGULATOR
REFER TO PL6148, SECTION 8.8
19 95069464 5 ELBOW

20 95069324 3 ELBOW
21 95320537 2 NIPPLE
22 50112887 6 STEM, HOSE
23 95063491 4 TEE
24 95001988 2 BUSHING

25 51360063 1 VALVE, NEEDLE


26 51357077 2 U–BOLT
27 50175116 4 BOLT
28 50160068 2 CLAMP
29 50250398 1 NAMEPLATE, FEED

30 50250414 1 NAMEPLATE, ROTATION


31 95064192 8 SCREW, DRIVE
32 50637669 2 CLAMP
33 95053229 1 CAPSCREW
35 95077558 1 NUT, STOP

36 95056032 2 BUSHING, REDUCING


37 95348660 1 HOSE

(CONTINUED)

8.4–2 PL6148
DRILL GUIDE AIR PIPING (CONT.)
(For Illustration of parts, refer to Page 8.4–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51219962 DRILL GUIDE AIR PIPING (CONT.)

38 50023886 1 STEM, HOSE


39 50141720 2 CLAMP, HOSE
42 95185229 2 HOSE
43 95329413 2 HOSE
44 95313516 1 HOSE

45 95242749 1 NIPPLE
46 50057215 8 STEM, HOSE
47 95242566 2 NIPPLE
48 95080693 2 ELBOW
49 50995737 10 CLAMP, HOSE

50 95243481 1 NIPPLE
51 51249571 6 ASSEMBLY, HOSE CLAMP
52 95243218 1 NIPPLE
53 95230058 1 ELBOW
56 51031573 8 TIE

57 51054781 1 NAMEPLATE
58 95064705 2 WASHER
59 95035424 1 CAPSCREW
60 95322541 1 NUT
61 50119841 1 CABLE, SAFETY

62 50122027 1 CLIP, CABLE


63 95077558 20 NUT, STOP
64 50175066 2 U–BOLT
65 95312732 1 HOSE
66 95003489 1 TEE

67 95312773 2 HOSE
68 95069431 2 ELBOW
69 95030763 1 ELBOW
70 95030706 1 ELBOW
71 95030680 1 ELBOW

72 50112895 1 STEM, HOSE


73 95056073 1 BUSHING, REDUCING

PL6148 8.4–3
DRILL AIR CONTROL VALVE ASSEMBLY
(FOR MACHINES WITH A DRIFTER)
February 26, 1998 Section 8.5

DRILL AIR CONTROL VALVE ASSEMBLY


(For Parts List, refer to Page 8.5–2)

PL6148 8.5–1
DRILL AIR CONTROL VALVE ASSEMBLY
(For Illustration of parts, refer to Page 8.5–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50898261 DRILL AIR CONTROL VALVE ASSEMBLY

1 50923408 1 BODY, MANIFOLD


2 50207307 1 BODY, DRILL SPOOL
3 50207182 1 SPOOL, DRILL
4 50207109 1 DETENT, DRILL SPOOL
5 50207299 1 CAP
6 50207091 5 NUT, ADJUSTING

7 50207125 5 NUT, JAM


8 95067864 28 CAPSCREW
9 50207174 5 CAP
10 50207117 1 PLATE, DRILL SPOOL
11 95414637 5 O–RING
12 50207075 5 WASHER

13 50207208 5 WIPER
14 50207273 1 GASKET
15 95215000 4 CAPSCREW
16 95213427 4 LOCKWASHER
17 50258912 2 SPOOL, FEED

18 50207166 2 SPOOL
19 50207141 5 LEVER
20 50207083 5 EXTENSION. LEVER
21 51366177 5 GRIP
22 50207430 5 BALL

23 50211606 5 SPRING
24 95033353 5 PLUG, PIPE
25 50207133 5 RING, FRICTION
26 50207158 5 WASHER, FRICTION
27 50994664 10 LINK, LEVER

28 50994540 15 PIN, HINGE


29 95002663 30 PIN
50255983 KIT, FIELD SERVICE
30 ++ 5 .RING, FRICTION
31 ++ 5 .WASHER, FRICTION
32 ++ 10 .LINK, LEVER
33 ++ 15 .PIN, HINGE
34 ++ 30 .PIN

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 50255983.

8.5–2 PL6148
DRILL AIR CONTROL VALVE ASSEMBLY
(FOR MACHINES WITH AN AIR ROTARY HEAD)
February 26, 1998 Section 8.6

DRILL AIR CONTROL VALVE ASSEMBLY


(For Parts List, refer to Page 8.6–2)

PL6148 8.6–1
DRILL AIR CONTROL VALVE ASSEMBLY
(For Illustration of parts, refer to Page 8.6–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51054765 DRILL AIR CONTROL VALVE ASSEMBLY

1 50900687 1 INLET, MANFOLD


2 95098695 1 .PIN
3 ++ 1 BODY, MANIOFLD
4 50207307 1 BODY, DRILL SPOOL
5 ++ 2 SPOOL, FEED
6 95033353 5 PLUG, PIPE

7 ++ 1 SPOOL
8 50207174 5 CAP
9 50207273 2 GASKET
10 50207299 1 CAP
11 50211606 5 SPRING

12 50207117 1 PLATE, DRILL SPOOL


13 50207141 5 LEVER
14 50207083 5 EXTENSION, LEVER
15 50207075 5 WASHER
16 50207091 5 NUT, ADJUSTING

17 50207125 5 NUT, JAM


18 95396271 4 STUD
19 95213427 4 LOCKWASHER
20 95067864 28 CAPSCREW
21 95414637 5 O–RING

22 50207430 5 BALL
23 51366177 5 GRIP
24 50207208 5 WIPER
25 50207109 1 DETENT, DRILL SPOOL
26 ++ 1 SPOOL, DRILL

27 95077301 4 NUT
28 ++ 1 SPOOL, FEED
29 95267209 7 PLUG, PIPE
50255983 KIT, FIELD SERVICE
30 ++ 5 .RING, FRICTION

31 ++ 5 .WASHER, FRICTION
32 ++ 10 .LINK, LEVER
33 ++ 15 .PIN, HINGE
34 ++ 30 .PIN

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE INCLUDED IN SERVICE KIT 50255983,
OR BY BUYING THE COMPLETE DRILL AIR CONTROL VALVE 51054765.

8.6–2 PL6148
AIR PRESSURE REGULATOR ASSEMBLY
(FOR MACHINES WITH AN AIR ROTARY HEAD)
February 26, 1998 Section 8.7

AIR PRESSURE REGULATOR ASSEMBLY


(For Parts List, refer to Page 8.7–2)

PL6148 8.7–1
AIR PRESSURE REGULATOR ASSEMBLY
(For Illustration of parts, refer to Page 8.7–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51360154 AIR PRESSURE REGULATOR ASSEMBLY

1 ++ 1 BONNET
2 ++ 1 SPRING, REGULATING
3 ++ 1 RING, SLIP
4 ; 1 DIAPHRAGM
5 ; 1 O–RING
6 ++ 1 TUBE
7 ; 1 SCREEN

8 ++ 1 PLUG, PIPE
9 ; 1 SPRING, VALVE
10 ++ 1 PLUG, GUIDE
11 ; 1 O–RING
12 ; 1 BUSHING, GUIDE
13 ++ 1 SEAT, VALVE
14 ; 1 O–RING
15 ; 1 VALVE

16 ; 1 SPRING, VALVE
17 ++ 1 BODY
18 ++ 10 SCREW
19 XX 2 SCREEN, FILTER
20 ++ 1 BONNET
21 XX 2 O–RING
22 ++ 1 TUBE

23 51361533 1 DIAPHRAGM
24 XX 1 O–RING
25 XX 1 O–RING
26 XX 1 O–RING
27 ++ 1 BODY
28 51361525 1 VALVE
29 XX 1 O–RING

30 ++ 1 SPRING, VALVE
31 XX 1 O–RING
32 XX 1 O–RING
33 ++ 1 PLUG, BOTTOM
35 ++ 2 SCREW
36 XX 1 O–RING
37 XX 1 O–RING

38 ++ 1 PLUG, PIPE

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY.


; NOTE: THESE PARTS ARE INCLUDED IN REPAIR KIT 51869352.
XX NOTE: THESE PARTS ARE INCLUDED IN SEAL KIT 51361541.

8.7–2 PL6148
AIR PRESSURE REGULATOR ASSEMBLY
(FOR MACHINES WITH A DRIFTER)
February 26, 1998 Section 8.8

AIR PRESSURE REGULATOR ASSEMBLY


(For Parts List, refer to Page 8.8–2)

PL6148 8.8–1
AIR PRESSURE REGULATOR ASSEMBLY
(For Illustration of parts, refer to Page 8.8–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

95329991 AIR PRESSURE REGULATOR ASSEMBLY

1 50094606 1 SCREW, ADJUSTING


2 50094614 1 LOCKNUT
3 50288273 6 SCREW, BONNET
4 ++ 1 BONNET
5 50721075 1 REST, SPRING

6 50558113 1 SPRING, REGULATING


7 50094994 1 PLUG, BOTTOM
8 50086206 1 SEAT, VALVE
9 ++ 1 BODY

50603869 1 KIT, REPAIR


10 50858117 1 .DIAPHRAGM
11 50858125 1 .O–RING
12 50858133 1 .VALVE
13 50858141 1 .O–RING

14 50858158 1 .SCREEN
15 50858166 1 .SPRING
16 50858174 1 .O–RING

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE INCLUDED IN REPAIR KIT 50603869, OR
THE BY BUYING THE COMPLETE AIR PRESSURE REGULATOR ASSEMBLY 95329991.

8.8–2 PL6148
LUBRICATOR ASSEMBLY

February 26, 1998 Section 8.9

LUBRICATOR ASSEMBLY
(For Parts List, refer to Page 8.9–2)

PL6148 8.9–1
LUBRICATOR ASSEMBLY
(For Illustration of parts, refer to Page 8.9–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50398312 LUBRICATOR ASSEMBLY

1 50398320 1 TANK, LUBRICATOR


2 50401660 1 PIPE
3 50242775 1 NOZZLE
4 50242734 1 VALVE, NEEDLE
5 50242742 1 BUSHING, NOZZLE

6 95278842 1 O–RING
7 95097648 1 O–RING
8 50219161 1 SEAL
9 95078275 1 PIN
10 95098703 1 PIN

11 95087052 1 O–RING
12 50954122 1 ASSEMBLY, DIPSTICK
14 95002804 1 PLUG, PIPE
15 95249686 2 PLUG, PIPE
16 50256874 1 SHIELD, DUST

8.9–2 PL6148
PROPELLING AIR MOTOR CONTROL VALVE ASSEMBLY

February 26, 1998 Section 8.10

PROPELLING AIR MOTOR CONTROL VALVE ASSEMBLY


(For Parts List, refer to Page 8.10–2)

PL6148 8.10–1
PROPELLING AIR MOTOR CONTROL VALVE ASSEMBLY
(For Illustration of parts, refer to Page 8.10–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50994565 PROPELLING AIR MOTOR CONTROL VALVE ASSEMBLY

51038834 1 ASSEMBLY, VALVE CHEST


1 ++ 1 .CHEST, VALVE
2 ++ 2 .BUSHING, REVERSE VALVE
3 95266995 2 .PIN
4 95043816 4 CAPSCREW
5 50898758 2 VALVE, ROTARY

6 03176864 2 BALL, THROTTLE VALVE


7 50861897 2 VALVE, POPPET
8 50861848 2 SPRING, THROTTLE
9 50861863 2 CAP, VALVE
10 50898550 4 PIN, SPRING

11 50898584 2 SPRING, LEVER


50954080 2 ASSEMBLY, ARM
12 50954098 2 .ARM, CONTROL
13 50940170 2 .PIN
14 50994557 2 LEVER, THROTTLE

15 95078507 2 PIN
16 95317020 4 PIN, COTTER
17 50994573 2 LATCH, LEVER
18 50861830 2 SPRING, LATCH
19 95097754 2 O–RING

20 50025113 4 SPACER
21 50153972 2 RETAINER
23 95096368 4 LOCKWASHER

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE INCLUDED IN VALVE CHEST
ASSEMBLY 51038834.

8.10–2 PL6148
HYDRAULIC PIPING

February 26, 1998 Section 9.0

(For Parts List, refer to Page 9.0–2)


HYDRAULIC PIPING

PL6148 9.0–1
HYDRAULIC PIPING
(For Illustration of parts, refer to Page 9.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51984441 HYDRAULIC PIPING

1 51031953 1 SYSTEM, HYDRAULIC PUMP


REFER TO PL6148, SECTION 9.2
2 51247757 1 ASSEMBLY, HYDRAULIC VALVE
REFER TO PL6148, SECTION 9.1
3 95322772 1 ELBOW

4 95219762 2 ADAPTER
5 95427670 1 ASSEMBLY, HOSE
6 95528618 1 ELBOW
7 95528584 1 ELBOW
10 95220976 10 ELBOW

11 95219705 35 ADAPTER
12 95282612 1 ASSEMBLY, HOSE
15 95079638 4 CAPSCREW
16 95077558 8 NUT, STOP
17 95069464 3 ELBOW

18 95049193 1 NIPPLE
19 50930486 1 FILTER, RETURN LINE
50929975 1 .CARTRIDGE
20 95056073 1 BUSHING, REDUCING
21 95348348 1 ASSEMBLY, HOSE

22 50112895 2 STEM, HOSE


24 50059344 2 ASSEMBLY, HOSE CLAMP
27 95221065 1 TEE
28 95221107 1 TEE
29 95097275 2 NIPPLE

30 95221149 4 ELBOW
31 51000867 2 VALVE, BALL
51952273 1 .HANDLE
51952281 1 .KIT, SEAL
32 50792423 2 CLAMP, PIPE

33 95221164 2 ELBOW
34 95221008 2 ELBOW
40 95282505 1 ASSEMBLY, HOSE
41 95356010 2 ASSEMBLY, HOSE
42 95314548 2 ASSEMBLY, HOSE

43 95390324 2 ASSEMBLY, HOSE


44 95390332 2 ASSEMBLY, HOSE
45 95349478 2 ASSEMBLY, HOSE
46 95293882 2 ASSEMBLY, HOSE
47 95389656 1 ASSEMBLY, HOSE
(CONTINUED)

9.0–2 PL6148
HYDRAULIC PIPING (CONT.)
(For Illustration of parts, refer to Page 9.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51984441 HYDRAULIC PIPING (CONT.)

48 95389664 1 ASSEMBLY, HOSE


49 95314514 1 ASSEMBLY, HOSE
50 95282778 1 ASSEMBLY, HOSE
51 50393529 15 TIES
52 50592971 1 NAMEPLATE

53 95319851 4 SCREW, DRIVE


55 95528584 8 ELBOW
56 95528626 7 ELBOW
58 95528642 1 ELBOW
59 95064689 4 WASHER

60 95323465 1 PLUG
61 95302295 1 ELBOW
62 51780906 1 NAMEPLATE “OPEN BOTH OSCILLATION”

PL6148 9.0–3
HYDRAULIC VALVE ASSEMBLY

February 26, 1998 Section 9.1

HYDRAULIC VALVE ASSEMBLY


(For Parts List, refer to Page 9.1–2 THRU 9.1–3)

PL6148 9.1–1
HYDRAULIC VALVE ASSEMBLY
(For Illustration of parts, refer to Page 9.1–1)

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51247757 HYDRAULIC VALVE ASSEMBLY

51236370 1 SECTION, INLET


1 51236453 1 .BODY
2 51236479 1 .SPOOL
3 51236487 1 .KIT, HANDLE
4 51236495 1 .KIT, SPRING RETURN
51236503 1 .KIT, LOAD CHECK

5 51236735 1 ..PLUG, SCREW


6 51236651 1 ..O–RING
7 51236743 1 ..SPRING
8 51236750 1 ..CONE
9 51236511 1 .VALVE, RELIEF
51236669 1 ..KIT, SEAL
10 ++ 1 ...LOCKNUT
11 ++ 1 ...O–RING

12 ++ 1 ...O–RING
13 ++ 1 ...O–RING
14 ++ 1 ...O–RING
15 ++ 1 ...RING, BACK–UP
16 ++ 1 ...RING, BACK–UP
51236388 1 SECTION, VALVE
17 ++ 1 .BODY

18 ++ 1 .SPOOL
19 51236487 1 .KIT, HANDLE
20 51236495 1 .KIT, SPRING RETURN
51236503 1 .KIT, LOAD CHECK
21 51236735 1 ..PLUG, SCREW
22 51236651 1 ..O–RING
23 51236743 1 ..SPRING

24 51236750 1 ..CONE
51236396 4 SECTION, VALVE
25 51236529 1 .BODY
26 51236537 1 .SPOOL
27 51236487 1 .KIT, HANDLE
28 51236495 1 .KIT, SPRING RETURN
51236503 1 .KIT, LOAD CHECK

29 51236735 1 ..PLUG, SCREW


30 51236651 1 ..O–RING
31 51236743 1 ..SPRING
32 51236750 1 ..CONE

(CONTINUED)

9.1–2 PL6148
HYDRAULIC VALVE ASSEMBLY (CONT.)
(For Illustration of parts, refer to Page 9.1–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51247757 HYDRAULIC VALVE ASSEMBLY (CONT.)

51236404 1 SECTION, OUTLET


33 ++ 1 .BODY
34 ++ 1 .SPOOL
35 51236487 1 .KIT, HANDLE
36 51236495 1 .KIT, SPRING RETURN
51236503 1 .KIT, LOAD CHECK

37 51236735 1 ..PLUG, SCREW


38 51236651 1 ..O–RING
39 51236743 1 ..SPRING
40 51236750 1 ..CONE
51236412 1 KIT, TIE–BOLT
F 51236578 1 KIT, SEAL

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE INCLUDED WITH THE PART THAT
THEY ARE INDENTED UNDER, OR THE HYDRAULIC VALVE ASSEMBLY 51247757.
F NOTE: ONE SEAL KIT 51236578 SERVICES ONE VALVE SECTION. SIX SEAL KITS ARE REQUIRED TO
SERVICE THE COMPLETE VALVE ASSEMBLY.

PL6148 9.1–3
HYDRAULIC PUMP SYSTEM

February 26, 1998 Section 9.2

REF.
NO. PART NO. QTY. PART NAME
REMARKS

51031953 HYDRAULIC PUMP SYSTEM

1 50244920 1 HOUSING, PUMP MOUNTING


2 50952332 1 PUMP, HYDRAULIC
REFER TO PL6148, SECTION 9.3
3 95079638 2 CAPSCREW

4 95096368 8 LOCKWASHER
5 95077764 2 NUT
6 50245752 1 COUPLING

7 01138536 1 ASSEMBLY, HYDRAULIC PUMP (AIR MOTOR)


REFER TO PL6148, SECTION 9.4
8 95229670 1 KEY
9 95079612 6 CAPSCREW

PL6148 9.2–1
HYDRAULIC PUMP

February 26, 1998 Section 9.3

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50952332 HYDRAULIC PUMP ASSEMBLY

1 50805894 4 SCREW
2 50957984 1 COVER
3 50729078 1 SPRING
4 50805910 1 PLATE, PRESSURE
5 50729086 1 RING, SNAP

7 50747518 1 RING, SNAP


8 50715465 1 BEARING
9 50805969 1 SHAFT
10 50007657 1 KEY
11 59595496 2 PIN

12 59595512 1 BODY
50957992 1 KIT, CARTRIDGE
13 ++ 1 .RING
14 50710409 1 .KIT, VANE
15 ++ 1 .ROTOR

50409564 1 KIT, SEAL


16 ++ 1 .O–RING
17 ++ 1 .O–RING
18 ++ 1 .SEAL
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED WTIH THE PART
NUMBER THEY ARE INDENTED UNDER.

PL6148 9.3–1
HYDRAULIC PUMP (AIR MOTOR) ASSEMBLY

February 26, 1998 Section 9.4

HYDRAULIC PUMP (AIR MOTOR) ASSEMBLY


(For Parts List, refer to Page 9.4–2)

PL6148 9.4–1
HYDRAULIC PUMP (AIR MOTOR) ASSEMBLY
(For Illustration of parts, refer to Page 9.4–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

01138536 HYDRUALIC PUMP (AIR MOTOR) ASSEMBLY

1 03330537 1 FRONTHEAD
2 03330586 1 CAP, FRONTHEAD
3 03110061 1 .SEAL, ROTOR SHAFT
4 03051331 4 CAPSCREW
5 03330503 1 BACKHEAD

6 03330529 1 CAP, BACKHEAD


7 03330388 6 SCREW
8 03330321 1 CYLINDER
9 03330461 1 ROTOR
10 03380722 1 SHAFT, ROTOR

11 03404191 1 PACKET, VANE


12 03152428 1 BEARING, REAR ROTOR
13 03178332 1 BEARING, FRONT ROTOR
14 03330479 2 DOWEL (LARGE)
15 03147097 2 DOWEL (SMALL)

16 03330495 1 BOLT
17 03016037 2 WASHER
18 03142197 1 NUT
19 95052882 7 CAPSCREW
20 95081857 7 LOCKWASHER

21 95077764 7 NUT
22 03203478 6 CAPSCREW
23 03330560 1 CONNECTOR, EXHAUST
24 03015864 4 SCREW
25 03141538 4 LOCKWASHER

9.4–2 PL6148
NAMEPLATE ASSEMBLY

February 26, 1998 Section 10.0

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51019107 NAMEPLATE ASSEMBLY

1 ++ 1 NAMEPLATE, SERIAL NUMBER


2 50872241 1 NAMEPLATE
CAUTION: READ MANUALS
3 51019123 1 NAMEPLATE, TRACKS
4 51019131 1 NAMEPLATE, DRILL STEEL
5 50868116 2 NAMEPLATE
CAUTION: DECLUTCH FOR TOWING

6 50767896 1 NAMEPLATE
TRAM–OPEN OSCILLATION VALVES
7 50141993 1 NAMEPLATE
WARNING: TURN OFF PUMP
8 51019115 1 NAMEPLATE, CRUSH
9 95063905 38 SCREW, DRIVE
10 51357358 1 NAMEPLATE, DANGER–SHOCK HAZARD

++ NOTE: THIS NAMEPLATE IS NOT SOLD SEPARATELY.

PL6148 10.0–1
SAFETY NAMEPLATE ASSEMBLY
Revision 1
March 10, 1999 Section 10.0A

(For Parts List, refer to Page 10.0A–3)


SAFETY NAMEPLATE ASSEMBLY

PL6148 10.0A–1
SAFETY NAMEPLATE ASSEMBLY
(For Parts List, refer to Page 10.0A–3)

10.0A–2 PL6148
SAFETY NAMEPLATE ASSEMBLY
(For Illustration of parts, refer to Page 10.0A–1 Thru 10.0A–2)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51780468 SAFETY NAMEPLATE ASSEMBLY

1 52292844 1 NAMEPLATE, WARNING


2 51777357 1 NAMEPLATE, DANGER
3 51778876 1 NAMEPLATE, WARNING
4 51782886 1 NAMEPLATE, WARNING
5 51777472 2 NAMEPLATE, WARNING

6 51777480 1 NAMEPLATE, WARNING


7 51777399 1 NAMEPLATE, WARNING
8 51777449 1 NAMEPLATE, WARNING
9 51777456 1 NAMEPLATE, WARNING
10 51777381 2 NAMEPLATE, WARNING

11 51778868 1 NAMEPLATE, WARNING


12 51792695 1 NAMEPLATE, WARNING
13 52292851 1 NAMEPLATE, WARNING

PL6148 10.0A–3
CORPORATE NAMEPLATE ASSEMBLY

February 26, 1998 Section 10.1

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50966308 DECAL ASSEMBLY

1 52086428 2 DECAL, CORPORATE SIGNATURE


2 52086436 1 DECAL, CORPORATE SIGNATURE
3 50966290 1 DECAL, VERTRICAL

PL6148 10.1–1
CORPORATE NAMEPLATE ASSEMBLY

February 26, 1998 Section 10.1A

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51780450 CORPORATE NAMEPLATE ASSEMBLY

1 52086428 3 DECAL, CORPORATE SIGNATURE


2.38 INCH HIGH LETTERS
29.44 INCH LONG SIGNATURE
2 52086436 1 DECAL, CORPORATE SIGNATURE
1.38 INCH HIGH LETTERS
16.94 INCH LONG SIGNATURE

3 ++ 1 NAMEPLATE, SERIAL NUMBER


4 95063905 4 SCREW, DRIVE

++ NOTE: THIS PART IS NOT SOLD SEPARATELY.

PL6148 10.1A–1
VAPOSOLr DUST CONTROL SYSTEM

February 26, 1998 Section 11.0

VAPOSOLr DUST CONTROL SYSTEM


(For Parts List, refer to Page 11.0–2)

PL6148 11.0–1
VAPOSOLr DUST CONTROL SYSTEM
(For Illustration of parts, refer to Page 11.0–1)
REF.
NO. PART NO. QTY. PART NAME

REMARKS

50480698 VAPOSOL r DUST CONTROL SYSTEM (STANDARD MODEL)


v 50480730 VAPOSOL r DUST CONTROL SYSTEM (NEW YORK STATE MODEL)

1 50480706 1 TANK, VAPOSOL


2 50480714 1 BRACKET, VAPOSOL MOUNTING
3 95054110 6 CAPSCREW
4 95054144 2 CAPSCREW
6 95077814 6 NUT

7 95210415 8 LOCKWASHER
11 95097333 1 NIPPLE
12 50963735 1 VALVE, BALL
13 50139443 1 VALVE, SAFETY
14 50480722 1 TUBE

15 50480144 1 BRACKET
16 95053567 2 CAPSCREW
17 95077798 2 NUT
18 95081907 2 LOCKWASHER
19 95002044 1 BUSHING

20 95069316 1 ELBOW
21 95263604 2 FITTING
22 95345989 1 HOSE
23 50139377 1 VALVE, PILOT
REFER TO PL6148, SECTION 11.2

24 95097275 1 NIPPLE
25 95266516 1 NIPPLE
26 51294080 1 VALVE, NEEDLE
v 26 51299535 1 VALVE, NEEDLE
27 95069308 2 ELBOW

28 95002002 1 BUSHING
29 95312856 1 HOSE
30 50028828 3 STEM, HOSE
31 51249571 4 ASSEMBLY, HOSE CLAMP
32 50112887 1 STEM, HOSE

33 95427654 1 HOSE
34 50248590 1 VALVE, CHECK
35 95227781 1 NIPPLE
36 95037347 1 BUSHING, REDUCING
37 95030763 1 ELBOW

38 95097366 1 NIPPLE
39 51078301 1 VALVE, CHECK/RELIEF
42 50212224 1 VALVE, BALL

(CONTINUED)

11.0–2 PL6148
VAPOSOLr DUST CONTROL SYSTEM (CONT.)
(For Illustration of parts, refer to Page 1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50480698 VAPOSOL r DUST CONTROL SYSTEM (STANDARD MODEL) (CONT.)


v 50480730 VAPOSOL r DUST CONTROL SYSTEM (NEW YORK STATE MODEL)

44 50057215 2 STEM, HOSE


47 95077558 4 NUT, STOP
48 95387429 1 HOSE
49 95038063 1 BUSHING, REDUCING
50 95043220 1 BUSHING, REDUCING

51 95058707 1 CROSS
52 50063981 2 U–BOLT
53 95096368 4 LOCKWASHER
54 51042448 1 DECAL, VAPOSOL
57 95094314 4 WASHER

58 95049151 1 NIPPLE
59 95069464 2 ELBOW
61 50995737 2 CLAMP, HOSE
62 95249694 1 PLUG, PIPE
63 51777381 1 NAMEPLATE, WARNING

v NOTE: A VAPOSOL r DUST CONTROL SYSTEM FOR NEW YORK STATE IS AVAILABLE AND WILL ONLY
BE FURNISHED WHEN SPECIALLY ORDERED. THE ONLY DIFFERENCE BETWEEN THE
STANDARD AND THE NEW YORK VERSION IS THE NEEDLE VALVE (REF. NO. 26). USE NEEDLE
VALVE 51299535 FOR NEW YORK APPLICATIONS.

PL6148 11.0–3
PL6148
1 2 3
February 26, 1998

4
39 5
43 6
34
40, 41 38
44 36 37
10 9 8 7 6
32 11 12
13
35
34 14
42
33

16
15

17
18
20 19

22 25 23 24 26 31 30 28 29 27
21

AIR PUMP ASSEMBLY


(For Parts List, refer to Page 11.1–2)

11.1–1
Section 11.1
AIR PUMP ASSEMBLY
AIR PUMP ASSEMBLY
(For Illustration of parts, refer to Page 1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51043263 AIR PUMP ASSEMBLY

1 50085745 1 COVER
2 50137728 1 GASKET
3 50495696 4 CAPSCREW
51069110 1 ASSEMBLY, AIR VALVE/HOUSING
4 ++ 1 .VALVE
5 ++ 1 .BODY

6 50084771 4 .BOLT
7 50084789 4 .O–RING
8 50084755 4 .SPRING
9 50457365 4 .PIN
10 50370998 1 .STOP

11 ++ 1 .GASKET
12 ++ 1 .HOUSING
13 50137694 1 CYLINDER
14 50088129 1 PISTON
15 50090190 2 PACKING
16 51069136 1 PISTON

17 50087618 1 PACKING
18 50090182 2 RING, BACKUP
51069144 1 ASSEMBLY, BODY/HOUSING
19 ++ 1 .HOUSING, LOWER
20 ++ 1 .GASKET

21 ++ 1 .BODY
51069177 1 ASSEMBLY, OUTLET VALVE
22 ++ 1 .BODY, CHECK VALVE
23 51069201 1 .ASSEMBLY, POPPET
++ 1 ..POPPET
24 51069227 1 ..PACKING, O–RING

25 50091297 1 .SPRING
26 52261294 1 .O–RING
51069185 1 ASSEMBLY, INLET VALVE
27 ++ 1 .BODY, CHECK VALVE
28 51069201 1 .ASSEMBLY, POPPET
++ 1 ..POPPET

29 51069227 1 ..PACKING, O–RING


30 50091297 1 .SPRING
31 52261294 1 .O–RING
32 50088095 1 ROD, CONNECTING
33 51069235 1 NUT

(CONTINUED)

11.1–2 PL6148
AIR PUMP ASSEMBLY (CONT.)
(For Illustration of parts, refer to Page 1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51043263 AIR PUMP ASSEMBLY (CONT.)

34 50718238 2 LOCKWASHER
35 50091008 1 NUT, SHIFTING
36 50137702 1 SPRING
37 50454560 1 SPRING
38 50092923 1 NUT

39 50718246 1 NUT
40 50495696 12 CAPSCREW
41 51069243 12 NUT
42 50100593 2 ELBOW
43 51069250 1 ASSEMBLY, TUBE
44 51069268 1 NAMEPLATE

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY.

PL6148 11.1–3
VAPOSOLR DUST CONTROL PILOT VALVE ASSEMBLY

February 26, 1998 Section 11.2

REF.
NO. PART NO. QTY. PART NAME

REMARKS

50139377 PILOT VALVE ASSEMBLY

1 50550938 1 CAP, PILOT


2 50550920 1 PISTON
3 50098839 1 U–CUP
4 50550904 1 PIN

5 50373745 1 GLAND
6 50098821 1 O–RING
7 50710698 1 BODY
8 50097765 1 POPPET

9 50097773 1 SPRING
10 50550946 1 NUT
11 50098813 1 O–RING
12 50097732 1 GUIDE

PL6148 11.2–1
DUST COLLECTOR SYSTEM
Revision 1
February 8, 1999 Section 11.3

(For Parts List, refer to Page 11.3–2)


DUST COLLECTOR SYSTEM

PL6148 11.3–1
DUST COLLECTOR SYSTEM
(For Illustration of parts, refer to Page 11.3–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50968940 DUST COLLECTOR SYSTEM

1 50978899 1 ASSEMBLY, DUST COLLECTOR


REFER TO PL6148, SECTION 11.4
x 2 50979194 2 BLOCK, SPACER
3 50968965 1 BRACKET, DUST COLLECTOR MOUNTING
4 95043741 4 CAPSCREW

5 95081907 4 LOCKWASHER
6 95077798 4 NUT
7 95054144 2 CAPSCREW
8 95210415 12 LOCKWASHER
9 95094314 4 WASHER

10 95077814 10 NUT
11 95054110 6 CAPSCREW
12 50968957 1 BRACKET, LUBRICATOR
13 50964212 1 HOSE, DUST COLLECTOR
14 50964246 2 CLAMP

15 50964238 1 PICK–UP POT


16 50770692 1 SEAL, RUBBER
17 50770700 1 CLAMP, SEAL
18 95054250 4 CAPSCREW
19 95079729 4 CAPSCREW

20 95096368 4 LOCKWASHER
21 95079612 1 CAPSCREW
22 50964303 1 ASSEMBLY, CHAIN
23 95079893 2 CAPSCREW
24 50729862 1 HOOD, DUST

25 50729870 1 CLAMP
26 50968932 1 PIPING, DUST COLLECTOR
REFER TO PL6148, SECTION 11.15
27 95391520 1 HOSE
28 95402491 1 HOSE

29 95077483 2 NUT, STOP


30 95094298 2 WASHER

x NOTE: ON A NARROW (WELDED ON) FOOTPIECE, SPACER BLOCKS ARE INSTALLED ON THE
OUTSIDE OF THE FOOTPIECE BETWEEN THE FOOTPIECE LEG AND THE PICK–UP POT ARM.
ON A WIDE (BOLTED ON) FOOTPIECE, SPACER BL0CKS ARE INSTALLED ON THE INSIDE OF
THE FOOTPIECE LEG.

11.3–2 PL6148
DUST COLLECTOR ASSEMBLY

February 26, 1998 Section 11.4

DUST COLLECTOR ASSEMBLY


(For Parts List, refer to Page 11.4–2)

PL6148 11.4–1
DUST COLLECTOR ASSEMBLY
(For Illustration of parts, refer to Page 11.4–1)
REF.
NO. PART NO. QTY. PART NAME

REMARKS

50978899 DUST COLLECTOR ASSEMBLY

50964196 1 COLLECTOR, DUST


3 95055349 4 .CAPSCREW
4 95077764 15 .NUT
5 95096368 15 .LOCKWASHER
6 95074241 2 .SCREW
7 50967694 1 .WHEEL, FAN

8 95067526 2 .SCREW
9 50967595 2 .SPACER, BLOWER
10 95077756 12 .HEXNUT
11 95081923 12 .LOCKWASHER
12 50967553 1 .PLATE, MOUNTING
13 95035358 5 .CAPSCREW

14 95055299 4 .CAPSCREW
15 50967728 1 .HOSE/FITTNGS
16 50967678 4 .VALVE, DUST COLLECTOR IMPULSE
REFER TO PL6148, SECTION 11.6
17 95234746 1 .CAPSCREW
18 56934219 1 .TIMER, PNEUMATIC

19 50967660 1 .GASKET, ELEMENT


20 95103818 2 .CAPSCREW
21 50967652 1 .ELEMENT, FILTER
22 50967579 2 .BAND, MOUNTING
23 95105300 4 .CAPSCREW
24 95319653 5 .NUT, WING

25 95261475 1 .NUT, WING


26 50967561 1 .PLATE, BOTTOM
27 50967587 1 .BOX, DROPOUT
28 50967611 1 .RUBBER, DUMP
29 50967710 1 .HOUSING
30 50981984 1 .INLET

31 95105250 6 .CAPSCREW
32 50973973 4 .CLAMP, RETAINER
33 50973981 1 .STRIP, STEEL
F 34 50968924 1 ASSEMBLY, DUST COLLECTOR FAN MOTOR
REFER TO PL6148, SECTION 11.7
F 34 51369007 1 ASSEMBLY, DUST COLLECTOR FAN MOTOR
REFER TO PL6148, SECTION 11.8
35 50978568 1 UNIT, BLOWER

F NOTE: IF THE DUST COLLECTOR FAN MOTOR ASSEMBLY HAS PUSH PINS UNDER THE VANES, OR-
DER SPARE PARTS LISTED IN SECTION 11.8. IF THERE ARE NO PUSH PINS UNDER THE VANES, OREDER
SPARE PARTS LISTED IN SECTION 11.7.

11.4–2 PL6148
AIR PRESSURE REGULATOR ASSEMBLY

February 26, 1998 Section 11.5

9A
3

10
5

11

7
12

9
14

17
16

15

AIR PRESSURE REGULATOR ASSEMBLY


(For Parts List, refer to Page 11.5–2)

PL6148 11.5–1
AIR PRESSURE REGULATOR ASSEMBLY
(For Illustration of parts, refer to Page 11.5–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

95214318 AIR PRESSURE REGULATOR ASSEMBLY

1 ++ 1 T-HANDLE
2 ++ 1 NUT, LOCK
3 ++ 1 BONNET
4 ++ 1 SCREW
5 ++ 1 REST, UPPER SPRING

7 50558113 1 SPRING, REGULATING


8 ++ 1 DIAPHRAGM
9 ++ 1 O–RING
9A ++ 1 O–RING
10 ++ 1 SEAT, VALVE

11 ++ 1 VALVE
12 ++ 1 O–RING
14 ++ 1 SPRING, VALVE
15 ++ 1 ASSEMBLY, BOTTOM PLUG
16 ++ 1 .O–RING

17 ++ 1 BODY
F ++ 1 PLUG, PIPE
F 50939123 1 GAGE, PRESSURE

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY.


F NOTE: THESE PARTS ARE NOT ILLUSTRATED.

11.5–2 PL6148
DUST COLLECTOR IMPULSE VALVE ASSEMBLY

February 26, 1998 Section 11.6

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50967678 DUST COLLECTOR IMPULSE VALVE ASSEMBLY

1 95068110 4 CAPSCREW
2 50953785 1 COVER
3 ++ 1 BODY

50953819 1 KIT, SERVICE


4 ++ 1 .SPRING
5 ++ 1 .ASSEMBLY, DIAPHRAGM

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY.

PL6148 11.6–1
DUST COLLECTOR FAN MOTOR ASSEMBLY
(WITHOUT PUSH PINS UNDER THE VANES)
February 26, 1998 Section 11.7

DUST COLLECTOR FAN MOTOR ASSEMBLY


(For Parts List, refer to Page 11.7–2)

PL6148 11.7–1
DUST COLLECTOR FAN MOTOR ASSEMBLY
(For Illustration of parts, refer to Page 11.7–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50968924 DUST COLLECTOR FAN MOTOR ASSEMBLY

1 50974450 1 KEY, DRIVE


2 50974427 1 ASSEMBLY, MUFFLER
3 50974435 1 .FELT
4 50974443 2 .SCREEN
5 50974401 1 CAP, END
6 50974385 1 CAP, END

7 50974369 4 PIN, DOWEL


8 50974294 1 ASSEMBLY, ROTOR
9 50974286 1 PLATE, END
10 50974278 1 PLATE, END
11 50974260 1 BODY
12 50973288 6 SCREW, END CAP

13 50973296 6 BOLT, END PLATE


14 50973304 6 BOLT, END PLATE
50974468 1 KIT, SERVICE
15 ++ 1 .GASKET, END CAP
16 ++ 1 .O–RING
17 ++ 2 .GASKET, BODY
18 ++ 1 .SEAL,SHAFT

19 ++ 1 .BEARING, END
20 ++ 1 .BEARING, END
21 ++ 4 .VANE
F ++ 1 .FELT

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 50974468.

F NOTE: THIS PART IS NOT ILLUSTRATED.

NOTE: IF THE VANES HAVE PUSH PINS UNDER THEM, SPARE PARTS SHOULD BE ORDERED FROM
PL6148, SECTION 11.8.

11.7–2 PL6148
DUST COLLECTOR FAN MOTOR ASSEMBLY
(WITH PUSH PINS UNDER THE VANES)
February 26, 1998 Section 11.8

6
4

8
7 5

3
2
1
4

REF.
NO. PART NO. QTY. PART NAME
REMARKS

51369007 DUST COLLECTOR FAN MOTOR ASSEMBLY

51610640 1 KIT, SERVICE


1 ++ 1 .SEAL, SHAFT
2 ++ 1 .O–RING
3 ++ 1 .BEARING, DRIVE END

4 ++ 2 .GASKET, BODY
5 ++ 2 .PIN, PUSH
6 ++ 4 .VANE
7 ++ 1 .BEARING, END
8 ++ 1 .GASKET, END CAP

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 51610640.

NOTE: IF THE VANES DO NOT HAVE PUSH PINS UNDER THEM, SPARE PARTS SHOULD BE ORDERED
FROM PL6148, SECTION 11.7.

PL6148 11.8–1
DUST COLLECTOR PILOT VALVE ASSEMBLY

February 26, 1998 Section 11.9

REF.
NO. PART NO. QTY. PART NAME

REMARKS

50258094 DUST COLLECTOR PILOT VALVE ASSEMBLY

1 52230471 1 CAP, PILOT


2 52230489 1 PISTON
3 52163409 1 GUIDE, POPPET
4 52230513 1 PIN, POPPET
5 50752153 1 NUT, GLAND
6 52230497 1 NUT, HEX

7 52230521 1 BODY, VALVE


52230547 1 KIT, SERVICE
8 ++ 1 .ASSEMBLY, POPPET
9 ++ 1 .SPRING
10 ++ 1 .O–RING
11 ++ 1 .O–RING
12 ++ 1 .U–CUP

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 52230547.

PL6148 11.9–1
UTILITY HOIST ASSEMBLY

February 26, 1998 Section 11.10

(For Parts List, refer to Page 11.10–2)


UTILITY HOIST ASSEMBLY

PL6148 11.10–1
UTILITY HOIST ASSEMBLY
(For Illustration of parts, refer to Page 11.10–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50872407 UTILITY HOIST ASSEMBLY

1 50872415 1 BRACKET, HOIST MOUNTING


2 01029511 1 HOIST, UTILITY
REFER TO FORM P5637
3 50121318 1 GUARD, WIRE ROPE
4 95710026 2 CAPSCREW

5 95428181 2 CAPSCREW
6 95077319 8 NUT
7 95096319 8 LOCKWASHER
8 50112895 2 STEM, HOSE
9 50059344 2 ASSEMBLY, HOSE CLAMP

12 95313235 1 HOSE
13 95030771 1 ELBOW
14 95037834 1 BUSHING
15 95365995 4 CAPSCREW
16 95081642 16 WASHER

18 51353670 1 TAG, WARNING


19 95064192 4 SCREW, DRIVE
20 50212224 1 VALVE, BALL
21 95097366 1 NIPPLE
22 95200093 2 WASHER

11.10–2 PL6148
PL6148
4 5 6
February 26, 1998

31
23 29

7, 8, 9, 10

21, 22
2, 14

15
8, 9, 10, 11 30
7, 8, 9, 10

3
3
20 19
20 19
16, 17, 18

20 20 12, 13
RIGHT HAND TRACK LEFT HAND TRACK
NOTE:
ROD RACK MOUNTED ON RIGHT HAND TRACK UNLESS SPECI-
FIED LEFT HAND ON ORDER. WHEN MOUNTING ON LEFT HAND
TRACK, HOSE PART NO. 19 MUST BE SHORTENED TO 114 INCH
LONG.

ROD RACK ASSEMBLY


(For Parts List, refer to Page 11.11–2)

11.11–1
ROD RACK ASSEMBLY

Section 11.11
ROD RACK ASSEMBLY
(For Illustration of parts, refer to Page 1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51351880 ROD RACK ASSEMBLY

1 51027571 1 CRADLE
2 50933803 1 ASSEMBLY, ROD RACK LIFT CYLINDER
REFER TO PL6148, SECTION 11.12
3 51027597 1 SUPPORT
4 ++ 1 CHAIN, STORAGE LINK

5 50535293 1 HANDLE, LOCKING


6 50535251 1 PLATE, LOCKING
7 50492743 2 PIN, CLEVIS
8 50481746 8 BUSHING, CLEVIS
9 95223996 6 RING, RETAINING

10 95201307 4 FITTING, GREASE


11 51027613 1 PIN, CLEVIS
12 95853305 8 BOLT
13 95096319 8 LOCKWASHER
14 50196773 2 BUSHING, CYLINDER

16 50034826 2 CLAMP
17 95043832 2 CAPSCREW
18 95081915 2 LOCKWASHER
19 95282539 2 ASSEMBLY, HOSE
20 51027522 2 PLATE

21 51032415 1 NAMEPLATE, ROD RACK


22 95319851 2 SCREW, DRIVE
v 23 51236396 1 VALVE SECTION
29 95528584 1 ELBOW
30 95528626 1 ELBOW
31 95219705 4 ADAPTER
REFER TO PL6148, SECTION 9.1, PAGE 9.1–2

++ NOTE: THIS PART IS NOT SOLD SEPARATELY.


v NOTE: WHEN THE ROD RACK IS USED, THIS VALVE SECTION IS ADDED TO THE ALREADY USED
6-SPOOL HYDRAULIC VALVE ON THE MACHINE. IF A COMPLETE HYDRUALIC VALVE MUST
BE REPLACED, ORDER 7-SPOOL HYDRAULIC VALVE 51247757.

(CONTINUED)

11.11–2 PL6148
ROD RACK LIFT CYLINDER ASSEMBLY

February 26, 1998 Section 11.12

REF.
NO. PART NO. QTY. PART NAME

REMARKS

50933803 ROD RACK LIFT CYLINDER ASSEMBLY

50594001 1 KIT, SERVICE


1 ++ 2 .O–RING
2 ++ 2 .RING, BACK–UP
3 ++ 2 .O–RING
4 ++ 4 .RING, BACK–UP
5 ++ 2 .O–RING
6 ++ 2 .O–RING

7 ++ 2 .RING, WEAR
8 ++ 1 .ASSEMBLY, SEAL
9 ++ 1 .O–RING
10 ++ 1 .O–RING
11 ++ 1 .RING, BACK–UP
12 ++ 1 .SEAL, ROD

13 ++ 1 .RING, LOCKING
14 ++ 1 .WIPER, ROD
15 50779685 2 VALVE, CARTRIDGE
16 50598754 2 PLUG
17 50601616 1 LOCKNUT
18 50601558 1 PISTON
19 51026771 1 BARREL
20 50916790 1 ASSEMBLY, PISTON ROD
21 50773423 1 HEAD, CYLINDER

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 50594001.

PL6148 11.12–1
BULL HOSE ASSEMBLY

February 26, 1998 Section 11.13

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50112739 BULL HOSE ASSEMBLY

1 95314233 1 HOSE
2 50085851 2 STEM, HOSE
3 50085869 2 NUT, WING

4 50132026 2 CLAMP
5 50138114 2 SPUD, MALE
6 95056065 1 BUSHING, REDUCING

PL6148 11.13–1
LEVEL GAGE INSTALLATION

February 26, 1998 Section 11.14

REF.
NO. PART NO. QTY. PART NAME
REMARKS

51997211 LEVEL GAGE INSTALLATION

1 51997203 2 PLATE
2 51997195 2 GAGE, LEVEL
3 96720115 4 CAPSCREW

PL6148 11.14–1
PL6148
February 26, 1998

DUST COLLECTOR AIR PIPING


(For Parts List, refer to Pages 11.15–2 Thru 11.15–4)

11.15–1
Section 11.15
DUST COLLECTOR AIR PIPING
DUST COLLECTOR AIR PIPING
(For Illustration of parts, refer to Page 11.15–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

50968932 DUST COLLECTOR AIR PIPING

1 95037800 1 BUSHING, REDUCING


2 95030771 1 ELBOW
3 95097366 1 NIPPLE
4 95063483 1 TEE
5 95002085 1 BUSHING, REDUCING

6 95083051 5 CONNECTOR
7 95316352 1 HOSE
8 95268215 6 SWIVEL
9 50940527 1 VALVE, ANGLE
10 95243457 2 NIPPLE

11 95226650 1 COCK, DRAIN


12 50968684 1 FILTER, AIR
13 95032033 1 CONNECTOR
14 95702650 4 SWIVEL
15 95704870 1 HOSE

16 95032025 3 CONNECTOR
17 50968668 1 REGULATOR
18 95097408 2 NIPPLE
19 52209434 2 U–BOLT
20 95096368 8 LOCKWASHER

21 95077764 8 NUT
22 50258094 1 VALVE, PILOT
REFER TO PL6148, SECTION 11.9
23 50968650 1 LUBRICATOR
24 95704896 1 HOSE

25 95704888 1 HOSE
26 95056040 2 BUSHING, REDUCING
27 95069340 2 ELBOW
28 95344479 2 NIPPLE
29 50063981 2 U–BOLT

30 95386686 1 HOSE
31 95032082 1 CONNECTOR
32 95043220 1 BUSHING, REDUCING
33 95063491 1 TEE
34 95084133 1 NIPPLE

35 50923416 1 VALVE, BALL


36 50480144 1 BRACKET
37 95053567 2 CAPSCREW
38 95081907 2 LOCKWASHER
39 95077798 2 NUT
40 50968643 1 GAUGE

11.15–2 PL6148
HYDRAULIC WRENCH ASSEMBLY

February 26, 1998 Section 12.0

(For Parts List, refer to Page 12.0–2)


HYDRAULIC WRENCH ASSEMBLY

PL6148 12.0–1
HYDRAULIC WRENCH ASSEMBLY
(For Illustration of parts, refer to Page 12.0–1)

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51363844 HYDRAULIC WRENCH ASSEMBLY

1 50985340 1 BRACKET, WRENCH CYLINDER MOUNTING


2 95054110 6 CAPSCREW
4 95229373 6 LOCKWASHER
F 5 50172097 1 CYLINDER, HYDRAULIC WRENCH
REFER TO PL6148, SECTION 12.2

F 5 51953321 1 CYLINDER, HYDRAULIC WRENCH


REFER TO PL6148, SECTION 12.2A
6 50396290 2 PIN, CYLINDER
7 95201281 2 FITTING, GREASE
8 95251138 4 CAPSCREW

9 95096368 8 LOCKWASHER
10 50219955 1 PIN, LOCKING
11 51250223 1 ASSEMBLY, HYDRAULIC WRENCH VALVE
REFER TO PL6148, SECTION 12.1
12 95221115 2 ELBOW

13 95407557 1 ASSEMBLY, HOSE


14 95282521 1 ASSEMBLY, HOSE
15 95079612 4 CAPSCREW
16 95528584 2 ELBOW
17 95528626 1 ELBOW

19 95528642 1 ELBOW
20 95064689 4 WASHER
21 95323465 1 PLUG
22 95221065 1 TEE
23 95219705 7 ADAPTER

24 95003471 1 TEE
25 95030771 1 ELBOW
26 50112895 2 STEM, HOSE
27 50059344 2 ASSEMBLY, HOSE CLAMP
28 95885869 1 HOSE

29 95785887 1 ASSEMBLY, HOSE


30 51357184 1 BRACKET, PARK
31 95494563 1 CAPSCREW
32 95077574 1 NUT, STOP
v 95063483 1 TEE
v 95084125 1 NIPPLE, CLOSE

F NOTE: REFER TO THE PART NUMBER STAMPED ON THE CYLINDER TO DETERMINE WHICH
CYLINDER IS USED ON YOUR MACHINE.
v NOTE: THESE PARTS ARE NOT ILLUSTRATED.

12.0–2 PL6148
HYDRAULIC WRENCH VALVE ASSEMBLY

February 26, 1998 Section 12.1

HYDRAULIC WRENCH VALVE ASSEMBLY


(For Parts List, refer to Page 12.1–2)

PL6148 12.1–1
HYDRAULIC WRENCH VALVE ASSEMBLY
(For Illustration of parts, refer to Page 12.1–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51250223 HYDRAULIC WRENCH VALVE ASSEMBLY

51236370 1 SECTION, INLET


1 ## 1 .BODY
2 ## 1 .SPOOL
3 51236487 1 .KIT, HANDLE
4 51236495 1 .KIT, SPRING RETURN

v 51236503 1 .KIT, LOAD CHECK


5 51236735 1 ..PLUG, SCREW
6 51236651 1 ..O–RING
7 51236743 1 ..SPRING
8 51236750 1 ..CONE

9 51236511 1 .VALVE, RELIEF


51236669 1 ..KIT, SEAL
10 ++ 1 ...LOCKNUT
11 ++ 1 ...O–RING
12 ++ 1 ...O–RING

13 ++ 1 ...O–RING
14 ++ 1 ...O–RING
15 ++ 1 ...RING, BACKUP
16 ++ 1 ...RING, BACKUP
17 51236446 1 COVER, END

v 51236727 1 KIT, STUD


v 51236578 1 KIT, SEAL

## NOTE: THESE PARTS ARE NOT SOLD SEPARATELY.


++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SEAL KIT 51236669.
v NOTE: THESE PARTS ARE NOT ILLUSTRATED.

12.1–2 PL6148
HYDRAULIC WRENCH CYLINDER ASSEMBLY

February 26, 1998 Section 12.2

REF.
NO. PART NO. QTY. PART NAME
REMARKS

50172097 HYDRAULIC WRENCH CYLINDER ASSEMBLY

50395789 1 KIT, SEAL


1 ++ 1 .WIPER, ROD
2 ++ 1 .O–RING
3 ++ 4 .V–PACKING
4 ++ 2 .U–CUP
5 ++ 2 .O–RING

6 50133354 1 ASSEMBLY, PISTON ROD


7 50064740 1 RING, SNAP
8 50064716 1 NUT, GLAND
9 50064708 1 ADAPTER
10 50062991 3 SPRING

11 50089366 1 HEAD, CYLINDER


12 50093715 1 ASSEMBLY, BARREL
13 50360015 1 PISTON
14 50061308 2 PLATE, BACK
15 50061506 1 LOCKNUT

++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SEAL KIT 50395789.
NOTE: REFER TO THE PART NUMBER STAMPED ON THE CYLINDER TO DETERMINE WHICH CYLINDER
IS USED ON YOUR MACHINE.

PL6148 12.2–1
HYDRAULIC WRENCH CYLINDER ASSEMBLY

February 26, 1998 Section 12.2A

REF.
NO. PART NO. QTY. PART NAME
REMARKS

51953321 HYDRAULIC WRENCH CYLINDER ASSEMBLY

1 51985703 1 ASSEMBLY, TUBE


2 51985711 1 ASSEMBLY, ROD
3 51985729 1 PISTON

4 51985737 1 HEAD, CYLINDER


5 51985745 1 LOCKNUT, CYLINDER
7 51985752 1 KIT, SEAL

NOTE: REFER TO THE PART NUMBER STAMPED ON THE CYLINDER TO DETERMINE WHICH CYLINDER
IS USED ON YOUR MACHINE.

PL6148 12.2A–1
TOOLS AND ACCESSORIES

February 26, 1998 Section 12.3

(For Illustration of parts, refer to Pages 12.3–2 through 12.3–5)

With With With NAME OF PART


DHD340AP; DHD350R; DHD350R; Q
3 in. Rod; 3 in. Rod; 4 in. Rod; Parts indented under an item T
6–9/16 I.D. 6–9/16 I.D. 6–9/16 I.D. are included with that item
Y.
Footpiece Footpiece Footpiece
Part Number

50535012 x 50775857 CENTRALIZER BUSHING, DRILL ROD . . . . . . 1


50535020 50984657 50984657 CENTRALIZER HALF–BUSHING, DRILL . . . . . 2
50535301 x x PIN, BUSHING LOCK . . . . . . . . . . . . . . . . . . . . . 1
50396696 x 50444371 FORK CHUCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
50984566 50984673 x “J” WRENCH, DRILL . . . . . . . . . . . . . . . . . . . . . . 1
51032431 x 51032449 “J” WRENCH, ROD FLATS . . . . . . . . . . . . . . . . . 1
50396712 x 50444330 CAP, THREAD PROTECTOR . . . . . . . . . . . . . . . 1
50984574 x x BASKET, BIT DETACHING . . . . . . . . . . . . . . . . . 1
c 51791770 xx xx CHUCK, BIT DETACHING (For 4–1/8B34AD BIT) 1
c 51791770 xx xx CHUCK, BIT DETACHING (For 4–1/2B34AD BIT) 1
xx c 51791770 x CHUCK, BIT DETACHING (For 5–1/8B35 BIT) 1
xx c 51791770 x CHUCK, BIT DETACHING (For 5–1/2B35 & 1
5–1/2B35ACF BIT) . . . . . . . . . . . . . . . . . . . . . . 1
xx c 51791770 x CHUCK, BIT DETACHING (For 5–1/8B35S &
5–1/8B35AES BIT) . . . . . . . . . . . . . . . . . . . . . . 1
xx c 51791770 x CHUCK, BIT DETACHING (For 5–1/2B35S
AND 5–1/2B35AES BIT) . . . . . . . . . . . . . . . . . 1
51785749 xx xx WRENCH, DRILL (REFER TO PAGE 12.3–4) . 1
xx 51874592 x WRENCH, CHAIN (DRILL AND ROD) . . . . . . .
(REFER TO PAGE 12.3–5) 1
50984616 51042687 xx ADAPTER, DRILL–TO–ROD . . . . . . . . . . . . . . . 1
50509272 x xx SPINDLE ADAPTER TO ARH (2–3/8 REG. API) 1
xx xx 50651652 SPINDLE SAVER TO ARH (3–1/2 REG. API) . 1

X NOTE: THE “X” INDICATES THAT THE PART NUMBER IS THE SAME AS THE ONE IN THE PRECEDING
COLUMN.
XX NOTE: THE “XX” INDICATES THAT THE PART NUMBER IS NOT USED ON THIS ITEM.

c NOTE: THIS PART IS A BIT (BLANK) CHUCK. THE PART IS FURNISHED AS A BLANK. THE
CUSTOMER IS FURNISHED A TEMPLATE BOOK TO CUT THE INSIDE DIAMETER TO THE
SIZE REQUIRED.

PL6148 12.3–1
CENTRALIZER BUSHING CENTRALIZER HALF-BUSHING
(Fits drill rod O.D.) (Fits drill O.D.)

FORK CHUCK
(Fits flats on drill rod)

LARGER DIAMETER SHOULDER


TOWARD DRILL

THREAD PROTECTOR CAP DRILL TO ROD ADAPTER (DHD340A)

12.3–2 PL6148
J" WRENCH J" WRENCH
(Fits drill backhead flats) (Fits flats on 4 in. drill rods)

BIT-DETACHING BASKET BIT-DETACHING ADAPTER

BIT-DETACHING HOLDER BIT-DETACHING CHUCK


(Used together to remove the bit from a DHD340AP or DHD350R Downhole Drill)

PL6148 12.3–3
2 1 3 7 8 6 5 4

10

11

12

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51785749 CHAIN WRENCH

1 51792588 1 SCREW, CHAIN


2 51792554 1 NUT, CHAIN SCREW
3 51792455 1 PIN
4 51792539 1 LINK, MASTER

5 51792463 1 PIN
6 51792505 1 CHAIN
7 ++ 49 LINKS
8 51792489 3 BOLT AND NUT

9 51792547 7 RIVET
10 51792471 2 INSERT, KNURLED
11 51792521 4 KEY, INSERT
12 51792513 4 SPRING

12.3–4 PL6148
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51874592 CHAIN WRENCH

1 50209501 1 GUIDE
2 50021229 1 SPRING
3 52083839 1 ASSEMBLY, HANGER BOLT & NUT
INCLUDES ILLUSTRATION #4, 5 & 6
7 50209675 1 HANDLE

8 50021237 1 BUSHING, PIN


9 52083847 1 HANGER
10 50024512 1 PIN
INCLUDES ILLUSTRATION #11
12 50014414 1 BOLT
INCLUDES ILLUSTRATION #13

14 50024371 4 SPRING
15 50024389 4 KEY
17 50024397 4 INSERT
18 50024447 1 CHAIN, LINK
19 57129181 1 PIN, MASTER LINK CHAIN

20 50021369 1 BOLT
INCLUDES ILLUSTRATION #21
22 50021377 1 CHAIN
23 50021195 1 PIN
24 50021153 1 SCREW
25 50021187 1 JAW
26 50021203 1 PIN
27 50021161 1 NUT

PL6148 12.3–5
MAINTENANCE, SPECIFICATIONS

February 26, 1998 Section 13.0

MACHINE SPECIFICATIONS
US METRIC

BOOM AND GUIDE:


Max horizontal boom swing 35 degrees right, 40 degrees left
Max. vertical boom movement 45 degrees up, 15 degrees clown
Max. boom extension 5 ft. 1524 mm
Max. guide swing 35 degrees right, 50 degrees left
Guide extension 48 in 1,219 mm
Max. guide dump 180 degrees

GENERAL SPECIFICATIONS:

Ground clearance 12 in 292 mm


Grouser width 10 in 254 mm
Weight 12,900 lbs 5,851 kg
Shipping width 8 ft. 2,438 mm
Shipping height (guide vertical) 18 ft.–10 inches 5,753 mm
Shipping length 12 ft 3,645 mm

DRIFTER:

EVL130M
Weight 434 lbs 197 kg
Rotation speed 0–140 rpm
Frequency 1200 BPM
VL140
Weight 421 lbs 191 kg
Rotation speed 0–200 rpm
Frequency 2100 BPM
VL120
Weight 375 lbs 170 kg
Rotation speed 0–150 rpm
Frequency 1900 BPM
VL671
Weight 525 lbs 238 kg
Rotation speed 0–150 rpm
Frequency 1850 BPM

AIR ROTARY HEAD:

ARH
Weight 556 lbs 252 kg
Rotation speed 0–72 rpm

OPTIONS:

Winch

CAPACITIES:

Vaposolr Tank 40 gallons 151 liters


Propelling Air Motors
Lubricator 2 gallons 7.5 liters
Hydraulic Tank

PL6148 13.0–1
DRILL COVERAGE PATTERN

MAXIMUM VERTICAL MOVEMENT MAXIMUM HORIZONTAL MOVEMENT


OF BOOM OF BOOM

MAXIMUM SWING OF GUIDE

MAXIMUM DUMP OF GUIDE

13.0–2 PL6148
LUBRICATION ITEMS PARTS LIST

PL6148 13.0–3
FLUIDS AND LUBRICANTS

HYDRAULIC OIL (HO)

The hydraulic oil used in the machine must be a premium high viscosity index hydraulic
oil with rust and oxidation, and anti–foam additives. It must be also extremely shear stable.
Refer to Table 1 for the proper hydraulic oil to be used during different weather conditions.

ROCK DRILL OIL (RDO)

The rock drill oil used in the machine must be a well refined petroleum lubricating oil. It
must be suitably compounded to provide the specified consistency and film strength and be
further compounded to provide steam emulsion number. The latter is to provide a
satisfactory lubricant for such drills where water or wet air is encountered. The rock drill oil
must be substantially noncorrosive to steel, bronze, and contain little or no sulphur. It must
also have a high viscosity index, and must conform to the physical and chemical properties
located in Table 4. Refer to Table 2 for the proper rock drill oil to be used during different
weather conditions.

DRILL STEEL LUBRICANT (DSL)

The drill steel lubricant used must be lead free and pumpable.

VAPOSOL  SOLUTION (VS)

This VAPOSOL  solution is a commercial detergent mixed with water. Several


commercial detergent agents are available for use with the VAPOSOL  Dust Control
System. The following agent and mixture is recommended: Agent: Surfax 5107

Mixture: 1 gallon (3.79 liters) of detergent plus 9 gallons (34.1 liters) of water equals 10
gallons (37.9 L) of concentrated solution.

10 gallons (37.9 liters) of concentrated solution equals 320 cups.

1 cup of concentrated solution treats 20 gallons (75.7 liters) of fresh water.

The final solution is; 2 cups of concentrated solution for every 40 gallons (151.4 liters)
of fresh water.

GREASE (GR)

The recommended grease for all pressure gun grease fittings should be premium lithium
or lithium complex grease with extreme pressure additives. It must have excellent water
resistance and rust preventive properties. Refer to Table 3 for the proper grease to be used
during different weather conditions.

13.0–4 PL6148
FLUID SPECIFICATIONS (CONT.)

Table 1. Hydraulic Oil Viscosity Recommendations

Table 2. Rock Drill Oil Viscosity Recommendations

Table 3. Grease Recommendations

PL6148 13.0–5
FLUID SPECIFICATIONS (CONT.)

Table 4. Rock Drill Oil Specifications

Characteristic Test Below 20°F 20°F to 90°F Above 90°F


Procedure (–7°C) (–7°C to 32°C) (32°C)
Viscosity:
SUS at 100°F (38°C) ASTM–D2161 175 min. 450 min. 750 min.
SUS at 210°F (99°C) ASTM–D2161 46 min. 65 min. 85 min.
cST at 104°F (40°C) ASTM–D445 37 min. 105 min. 160 min.
cST at 212°F (100°C) ASTM–D445 6 min. 11 min. 16 min.
Pour Point, °F (°C) max. ASTM–D97 –10°F –10°F 0°F
(–23°C) (–23°C) (–18°C)
Flash Point,°F (°C) min. ASTM–D92 370°F 400°F 450°F
(188°C) (204°C) (232°C)
Viscosity Index, min. ASTM–D2270 90 90 90
Steam Emulsion No. min. ASTM–1935–65 1200 1200 1200
Consistency ............ Stringy Stringy Stringy
Falex Load Test lbs (kg) [min] ASTM–D2670 2000 lbs 2000 lbs 2000 lbs
(907 kg) (907 kg) (907 kg)
Timken E.P. Test lbs (kg) [min] ASTM–D2782 30 lbs 30 lbs 30 lbs
(14 kg) (14 kg) (14 kg)

13.0–6 PL6148
TORQUE SPECIFICATIONS

SAE NO MARK
Grade
and Head
Markings

NO MARK
SAE
Grade
and Nut
Markings

Grade 1 Grade 2b Grade 5, 5.1, or 5.2 Grade 8 or 8.2

Lubricateda Lubricateda Lubricateda Lubricateda

Size Nm lb–ft Nm lb–ft Nm lb–ft Nm lb–ft

1/4 3.7 2.8 6 4.5 9.5 7 13.5 10


5/16 7.7 5.5 12 9 20 15 28 21
3/8 14 10 22 16 35 26 50 36

7/16 22 16 35 26 55 41 80 58
1/2 33 25 53 39 85 63 120 90
9/16 48 36 75 56 125 90 175 130

5/8 67 50 105 78 170 125 215 160


3/4 120 87 190 140 300 225 425 310
7/8 190 140 190 140 490 360 700 500

1 290 210 290 210 725 540 1050 750


1–1/8 470 300 470 300 900 675 1450 1075
1–1/4 570 425 570 425 1300 950 2050 1500

1–3/8 750 550 750 550 1700 1250 2700 2000


1–1/2 1000 725 990 725 2250 1650 3600 2650

DO NOT use these values if a different torque val- Fasteners should be replaced with the same or
ue or tightening procedure is given for a specific appli- higher grade. (If higher grade fasteners are used,
cation. Torque values listed are for general use only. these should only be tightened to the strength of the
original.)
Fasteners are selected based on load carrying re-
quirements (Always replace fasteners with identical Make sure fasteners threads are clean and that
grade as specified.) you properly start thread engagement. This will pre-
vent them from failing when tightening.
a “Lubricated” means coated with a lubricant such
as engine oil, or fasteners with phosphate and oil coat- Tighten toothed or serrated–type lock nuts to the
ings. full torque value.

(CONT.)

PL6148 13.0–7
TORQUE SPECIFICATIONS (CONT.)

Property
class
and
Head
Markings

Property
class
and
Head
Markings

Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9

Lubricateda Lubricateda Lubricateda Lubricateda

Size Nm lb–ft Nm lb–ft Nm lb–ft Nm lb–ft

M6 4.8 3.5 9 6.5 13 9.5 15 11.5


M8 12 8.5 22 16 32 24 37 28
M10 23 17 43 32 63 47 75 55

M12 40 29 75 55 110 80 130 95


M14 63 47 120 88 175 130 205 150
M16 100 73 190 140 275 200 320 240

M18 135 100 260 195 375 275 440 325


M20 190 140 375 275 530 400 625 460
M22 260 190 510 375 725 540 850 625

M24 330 250 650 475 925 675 1075 800


M27 490 360 950 700 1350 1000 1600 1150
M30 675 490 1300 950 1850 1350 2150 1600

M33 900 675 1750 1300 2500 1850 2900 2150


M36 1150 850 2250 1650 3200 2350 3750 2750

DO NOT use these values if a different torque val- Fasteners should be replaced with the same or
ue or tightening procedure is given for a specific appli- higher grade. (If higher grade fasteners are used,
cation. Torque values listed are for general use only. these should only be tightened to the strength of the
original.)
Fasteners are selected based on load carrying re-
quirements (Always replace fasteners with identical Make sure fasteners threads are clean and that
grade as specified.) you properly start thread engagement. This will pre-
vent them from failing when tightening.
a “Lubricated” means coated with a lubricant such
as engine oil, or fasteners with phosphate and oil coat- Tighten toothed or serrated–type lock nuts to the
ings. full torque value.

(CONT.)

13.0–8 PL6148
TORQUE SPECIFICATIONS (CONT.)

PIPE THREAD FITTINGS

Make sure the threads and sealing sur-


faces are free from nicks, burrs, dirt, etc.

Tighten the fitting approximately 3 turns


past finger tight.

Using a thread sealant such as Loctite


Vibraseal” is recommended over pipe
dope or teflon tape. Teflon tape can plug
filters, drain orifices, etc. and can cause
hydraulic system failure

O–RING FITTINGS

Make sure the threads and sealing sur-


faces are free from nicks, burrs, dirt, etc.

Lubricate the o–ring with a light coat of


hydraulic oil.

Adjustable o–ring fittings:


Hold fitting, and tighten nut.

Non–adjustable o–ring fittings:


Tighten fitting.

SIZE THREAD TORQUE

2 5/16”–24 7 – 8 foot ponds (10 – 11 Nm)


3 3/8”–24 14 – 16 foot ponds (19 – 21 Nm)
4 7/16”–20 16 – 18 foot ponds (21 – 24 Nm)
5 1/2”–20 22 – 24 foot ponds (29 – 32 Nm)
6 9/16”–18 24 – 26 foot ponds (33 – 35 Nm)
8 3/4”–16 40 – 43 foot ponds (54 – 59 Nm)
10 7/8”–14 68 – 70 foot ponds (68 – 70 Nm)
12 1 1/16”–12 98 – 102 foot ponds (98 – 102 Nm)
16 1 5/16”–12 146 – 154 foot ponds (197 – 209 Nm)

(CONT.)

PL6148 13.0–9
TORQUE SPECIFICATIONS (CONT.)

JIC FITTINGS

Make sure the threads and sealing sur-


faces are free from nicks, burrs, dirt, etc.

Tighten the fitting finger tight. Then tight-


en the fitting an additional number of flats
as the chart indicates. One flat equals 1/6
of a turn.

Overtightening the fitting may deform or


break the female side of the fitting, re-
stricting oil flow or causing a leak.

Flats from Finger Tight

SIZE NEW LOOSE


FITTINGS FITTINGS

4 (1/4”) 2 – 2 1/2 3/4 – 1


6 (3/8”) 2 – 2 1/4 1
8 (1/2”) 1 1/2 – 1 3/4 1
10 (5/8”) 1 1/2 – 1 3/4 3/4
12 (3/4”) 1 1/2 3/4
14 (7/8”) 2 1 1/4
16 (1”) 1 1/4 – 1 1/2 3/4 – 1
20 (1 1/4”) 1 1/2 3/4 – 1
24 (1 1/2”) 1 1/4 – 1 1/2 1 – 1 1/4
32 (2”) 1 1/4 3/4 – 1

13.0–10 PL6148
INSTRUCTION MANUAL
For
CRAWLAIRR Drilling Machine

Model: ECM-350

Read this instruction manual before operating this equipment.

Designed and Built by Ingersoll–Rand Company


Roanoke, Va. 24019–5198 U.S.A.

Certified ISO–9001 (ANSI/ASQC Q91)


Certification No. QSR–80

CPN 52287208 IM6148ENG


Revision 2

 2000 INGERSOLL–RAND COMPANY PRINTED IN U.S.A.


TABLE OF CONTENTS
Revision 1
November 12, 1999

Title Read this instruction manual before Section Revision


operating this equipment.

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 0
PRODUCT IDENTIFICATION NUMBERS
ABBREVIATIONS AND SYMBOLS

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0
SAFETY INFORMATION
Be Aware of Safety Information
Understand Signal Words
Follow Instructions
Wear Protective Clothing
Keep Machine in Good Working Condition
Avoid Electrocution – Stay Away
Check for Underground Utility Lines
Do Not Work On or Near Unstable Ground
Place Warning Barriers Around Work Site
Check Laws and Regulations
Rollover Possible
Keep Riders Off Machine
Avoid Moving Parts
When Transporting on Truck or Trailer
Observe Environmental Protection Regulations
SAFETY DECALS
Inspecting Safety Decals
SAFETY DEVICES
MACHINE CONTROLS (cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 0
IDENTIFYING AND UNDERSTANDING THE CONTROLS
Follow Instructions
Tramming Control Valve
Oscillation Control Valves
Hydraulic Control Valve
Drill Air Control Valve (Drifter Machines)
Drill Air Control Valve (Downhole Drill Machines)
Throttle Valve
Main Air Control Valve
Transmission Declutching “T” Handle
Lubricator Assembly
VAPOSOLR Tank
VAPOSOLR Adjust Knob
VAPOSOLR Air Pressure Regulator
Draw Bar Hitch and Locking Pin
(continued)

IM6148ENG TOC–I
Table of Contents (cont.)

Title Section Revision

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1

PRE–OPERATING INSTRUCTIONS
Training
Check for Overhead Utility Lines
Check for Underground Utility Lines
If you contact an electrical line
If you contact a gas or liquid line
If you contact a fiber optic cable
PRE–OPERATING INSPECTION
Inspecting the Machine
Check Hydraulic System
Check Drill Lubrication System
Check Overall Machine
Place Warning Barriers Around Work Site
Check Laws and Regulations
TRAMMING
Tramming the Machine
Tramming the Machine with a Compressor
TOWING
Towing the Machine
VAPOSOLr SYSTEM OPERATION
System Operation (Drifter Machines)
System Operation (Downhole Drill Machines)
DUST CONTROL SYSTEM
System Operation
Before Drilling
Drilling Through Overburden
Drilling with Water in the Hole
Drilling in Freezing Conditions
DRILLING PROCEDURE FOR DRIFTER MACHINES
Setup
Loading the Rod Holder
Drilling
Adding Drill Steel
Removing Drill Steel
DRILLING PROCEDURE FOR DOWNHOLE DRILL MACHINES
Setup
Loading the Rod Rack If Equipped with One
Drilling
Adding Drill Pipe
Removing Drill Pipe
Removing Downhole Drill Bits

(continued)

TOC–II IM6148ENG
Table of Contents (cont.)

Title Section Revision

OPERATOR SERVICE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1


MAINTENANCE SCHEDULE
Maintenance Checks
Service Intervals
SERVICE
Special Service Notes
Lubrication Items Parts List
Vaposolr Tank Solution
Lubricator Oil Level
Loose or Frayed Hoses
Loose Nuts and Bolts
Drill Steel, Striking Bar, and Bits
ADJUSTMENTS
Adjustments
Lubricator
Track Chain Tension
Feed Chain Tension

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1
MACHINE SPECIFICATIONS
FLUIDS AND LUBRICANTS
Engine Oil (EO)
Hydraulic Oil (HO)
Rock Drill Oil (RDO)
Final Drive Oil (FDO)
Drill Steel Lubricant (DSL)
Vaposolr Solution (VS)
Grease (GR)
FLUID SPECIFICATIONS
Engine Oil Viscosity Recommendations (EO)
Grease Viscosity Recommendations (G)
Hydraulic Oil Viscosity Recommendations (HO)
Final Drive Oil Viscosity Recommendations (FDO)
Rock Drill Oil Viscosity Recommendations (RDO)
Rock Drill Oil Specifications
TORQUE SPECIFICATIONS
SAE Bolt Torque Specifications
Metric Bolt Torque Specifications
Hydraulic Fittings Torque Specifications
Pipe Thread Fittings
O–Ring Fittings
JIC Fittings

OPERATOR SERVICE RECORDS AND NOTES . . . . . . . . . . . . . . . . . . . . . . 6 0

IM6148ENG TOC–III
INTRODUCTION

December 1, 1998

CRAWLAIRR MODEL: ECM-350


(DRIFTER MODEL)

IM6148ENG INTRO–I
CRAWLAIRR MODEL: ECM-350
(ROTARY HEAD MODEL)

INTRO–II IM6148ENG
READ THIS MANUAL CAREFULLY. Learn how to
operate and service your machine correctly. Failure to
do so could result in personal injury or equipment
damage. Consult your Ingersoll–Rand Dealer if you do
not understand the instructions in this manual or need
additional information.

THIS MANUAL should be considered a permanent


part of the machine, and should remain with the
machine and available for reference at all times.

WARRANTY is provided as part of Ingersoll–Rand’s


support program for customers who operate and
maintain their equipment as described in this manual.
The warranty is explained on the warranty page of this
manual.

MEASUREMENTS in this manual are given in both English and


metric units, and are used to provide additional worldwide
understanding. Metric units are shown between parentheses ”( )”.
Use only correct replacement parts and fasteners.

RIGHT HAND AND LEFT HAND sides are determined by


facing in the direction of forward travel. References are also
made looking from the main frame end towards the drill end.

The instructions, illustrations, and specifications in this


manual are based on the latest information available at time
of publication. Your machine may have improvements and
options not yet contained in this manual.

IM6148ENG INTRO–III
WRITE PRODUCT IDENTIFICATION NUMBERS.
Accurately record all the numbers. Always use the serial number of the machine
when requesting service information or when ordering parts. Early or later models
(identification made by serial number) may use different parts, or it may be
necessary to use a different procedure in doing a specific service operation.

MACHINE:

SERIAL NO. TYPE

FOR ASME MACHINES

INTRO–IV IM6148ENG
ABBREVIATIONS and SYMBOLS for components used
on CRAWLAIRR ECM-350 Drilling Machine.

A All–Purpose Grease
acfm Actual Cubic Feet per Minute
CL Centerline
C Celsius
dia. Diameter
deg. Degree
etc. Etcetera
ft. Feet
ft.–lb Foot Pounds
F Fahrenheit
FDO Final Drive Oil
GO Gear Oil
gpm Gallons per Minute
HO Hydraulic Oil
hp Horsepower
hr Hour
in. Inches
IM Instruction Manual
IR Ingersoll–Rand 
kg Kilogram
kg/cm2 Kilograms Per Square Centimeter
km Kilometer
km/hr Kilometer Per Hour
kW Kilowatts
L Liter
L.H. Left–Hand
lpm Liters per Minute
max. Maximum
min. Minimum
mm Millimeter
mPa Mega Pascals
mph Miles Per Hour
m Meter
MO Motor Oil
mm hg Millimeters of Mercury
m3/min. Cubic Meters Per Minute
Nm Newton Meter
pt Pint
PL Parts List
psi Pounds Per Square Inch
psig Pounds Per Square Inch Gauge Pressure
RDO Rock Drill Oil
R.H. Right–Hand
rpm Revolutions per Minute
scfm Standard Cubic Foot Per Minute
TL Thread Lubricant
RPM Revolutions Per Minute
VS VAPOSOL  Solution

Safety Alert Symbol

IM6148ENG INTRO–V
All information, illustrations, and specifications in this manual are based on the
latest information available at the time of publication.

Product improvement is a continuing goal at Ingersoll–Rand. Design and specifica-


tions are subject to change without notice or obligation.

The use of repair parts other than those included within the Ingersoll-Rand
approved parts list may create hazardous conditions over which Ingersoll-Rand
Company has no control. Therefore Ingersoll-Rand Company cannot be held
responsible for equipment in which non-approved repair parts are installed.

When the life of the tool has expired, it is recommended that the tool be disas-
sembled, degreased and parts be separated by material so that they can be recycled.

INTRO–VI IM6148ENG
SAFETY
December 1, 1998 Section 1

SAFETY INFORMATION

BE AWARE OF SAFETY INFORMATION

This is the Safety–Alert symbol. When you see this


symbol on your machine or in this manual, be alert
to the potential for personal injury.

Follow recommended precautions and safe


operating practices. SAFETY ALERT SYMBOL

UNDERSTAND SIGNAL WORDS


(RED BACKGROUND)

A signal word – DANGER, WARNING, or DANGER IS USED TO INDICATE THE


CAUTION – is used with the safety–alert PRESENCE OF A HAZARD WHICH WILL
symbol. DANGER identifies the most serious CAUSE SEVERE PERSONAL INJURY OR
hazards. DEATH IF THE WARNING IS IGNORED.

DANGER, WARNING, or CAUTION safety


(ORANGE BACKGROUND)
labels are located near specific hazards.
WARNING IS USED TO INDICATE THE
NOTICE labels are for general information. PRESENCE OF A HAZARD WHICH CAN
CAUSE SEVERE INJURY OR DEATH IF
THE WARNING IS IGNORED.

(YELLOW BACKGROUND)

CAUTION IS USED TO INDICATE THE


PRESENCE OF A HAZARD WHICH WILL
OR CAN CAUSE PERSONAL INJURY, OR
PROPERTY DAMAGE IF THE WARNING
IS IGNORED.

(BLUE BACKGROUND)

Notice is used to notify people of installation,


operation, or maintenance information which
is important but not hazard related.

IM6148ENG 1–1
FOLLOW INSTRUCTIONS

Carefully read all safety messages in this manual and


on your machine’s safety labels. Keep safety labels in
good condition. Replace all missing or damaged
safety labels.

Replacement safety labels can be obtained at no cost


from your local Ingersoll–Rand dealer or
representative or by contacting the factory.

Learn how to operate the machine and how to use the


controls properly. DO NOT LET ANYONE OPERATE
THIS MACHINE WITHOUT PROPER INSTRUCTION.

If you do not understand any part of this manual and


need assistance, contact your local Ingersoll–Rand
dealer.

WEAR PROTECTIVE CLOTHING

Wear APPROVED safety equipment (safety


shoes, safety glasses, hearing protection, hard
hat, gloves, respirator, etc.) when operating or
maintaining the machine. Safety Glasses Hard Hat Ear Protection

Wear close fitting clothing and confine long hair.

Operating equipment requires the full attention of


the operator. Do not wear radio or music
headphones while operating the machine.
Electrically Respirator Electrically
Insulated Gloves Insulated Boots

KEEP MACHINE IN GOOD WORKING CONDITION

Keep your machine in proper working condition.


Unauthorized modifications to the machine may impair the
function and/or safety and effect machine life.

Make sure all safety devices, including shields are


installed and functioning properly.

Visually inspect the machine daily before starting the


machine. Do not operate the machine with loose, worn, or
broken parts.

1–2 IM6148ENG
AVOID ELECTROCUTION. STAY AWAY.

Electrocution possible. Serious injury or death may result if


the machine strikes an energized powerline. Take the
following precautions to prevent electrocution. Also refer to
the operating instructions.

z Always contact your local utility company


when working in the vicinity of utilities.

z Locate underground utilities by qualified persons.

z Check for overhead electrical power lines or other


obstructions and be certain there is adequate
clearance when handling drill rod or moving
machine. Do not raise, lower, or move drill guide or
boom near power lines.

z Always wear proper electrically insulated


lineman’s gloves and boots.

z Never touch metal parts on machine while standing


on bare ground if machine comes in contact with a
powerline.

z Never step onto or off of a machine if an


electric strike occurs.

CHECK FOR UNDERGROUND UTILITY LINES

Before starting work, remember that contact with buried


utilities may cause serious injury or death. Electric line
contact may cause electric shock or electrocution. Gas line
contact may rupture pipe causing explosion or fire. Fiber
optic cables can blind you if you look into the laser light in
them. Water line rupture may cause a flood and possible
ground collapse. Before drilling, check with qualified
sources to properly locate all buried utilities in and around
drill path. Select a drill path that will not intersect buried
utilities. Never launch a drill bit on a path toward electric,
gas, or water lines. Until their location is known, have the
utility company shut it off before starting any underground
work. Excavate to confirm its exact location.
IN US CALL TOLL FREE

1-888-258-0808

IM6148ENG 1–3
DO NOT WORK ON OR NEAR UNSTABLE GROUND

Do not work in trenches with unstable sides which could cave in.
Do not work near faces or walls that can collapse. Do not work near
benches that can collapse. Specific requirements for shoring or
sloping trench walls, faces, and benches are available from several
sources including Federal and State O.S.H.A. offices, or
appropriate governing agency. Be sure to contact suitable
authorities for these requirements before working in a trench.
Federal O.S.H.A. regulations can be obtained by contacting the
Superintendent of Documents, U.S. Government Printing Office,
Washington, D.C. 20402. State O.S.H.A. regulations are available
at your local state O.S.H.A. office, or appropriate governing agency.

PLACE WARNING BARRIERS AROUND WORK SITE


ÈÈÈÈÈÈÈÈ
ÈÈÈÈÈÈÈÈ
ÈÈÈÈÈÈÈÈ
Set up traffic barriers around the work area with warning
signs facing outward.

Place pedestrian and traffic barriers around the job site in


accordance with Federal, State, local, and governing agency
laws and regulations.

CHECK LAWS AND REGULATIONS

Know and obey all Federal, State, and local laws


and regulations that apply to your work situation.
n

ROLLOVER POSSIBLE

Proceed slowly; be alert and use extreme


caution when operating on hillsides, or near
ditches, gullies, holes, or obstructions where
rollover could occur.

DO NOT EXCEED 30°

1–4 IM6148ENG
KEEP RIDERS OFF MACHINE

Never ride on a machine. Riders are subject to injury


such as being thrown off the machine.

AVOID MOVING PARTS

Keep hands, feet, and clothing away from power


driven parts.

Keep safety shields in place and properly secured.

WHEN TRANSPORTING ON TRUCK OR TRAILER

Attach chains and binders to the machine to securely tie down


the machine to the truck or trailer.

OBSERVE ENVIRONMENTAL PROTECTION REGULATIONS

Be mindful of the environment and ecology.

Before draining any fluids, find the correct way of disposing them.

Observe the relevant environmental protection regulations when


disposing of oil, fuel, coolant, brake fluid, filters and batteries.

When using any solvent to clean parts, make sure that it is


nonflammable, that it will not harm the skin, that it meets current
O.S.H.A. standards, or appropriate governing agency. And that it is
used in an area that is adequately ventilated.

WARNING: Failure to follow any of the above safety instructions or those that follow
within this manual, could result in serious injury or death. This machine is to be
used only for those purposes for which it was intended as explained in this
instruction manual.

IM6148ENG 1–5
SAFETY DECALS

INSPECTING SAFETY DECALS

Safety decals located on your machine contain important and useful information
that will help you operate your equipment safely.

To assure that all decals remain in place and in good condition, follow the
instructions given below:

Keep decals clean. Use soap and water, not mineral spirits, abrasive
cleaners, or other similar cleaners that will damage the decal.

Replace any damaged or missing decals. When attaching decals, surface


temperature of the metal must be at least 40øF (5øC). The metal must also be
clean and dry.

When replacing a machine component with a decal attached, replace the


decal also.

Replacement decals can be obtained at no cost from your local


Ingersoll–Rand dealer or representative or by contacting the factory.

If you do not understand any part of this manual and need assistance, contact
your local Ingersoll–Rand dealer.

SAFETY MANUAL
INSIDE

SAFETY MANUAL MUST BE KEPT


WITH MACHINE AT ALL TIMES.
REPLACE SAFETY MANUAL WHEN
LOST OR DAMAGED.

1–6 IM6148ENG
51777357

51778876

IM6148ENG 1–7
51782886

51777399

1–8 IM6148ENG
51857266

51777431

IM6148ENG 1–9
51777381

51777480

1–10 IM6148ENG
51777456

DOWNHOLE DRILL MACHINES DRIFTER MACHINES

IM6148ENG 1–11
51777449

1–12 IM6148ENG
51777472

IM6148ENG 1–13
USED ONLY ON MACHINES WITH
OPTIONAL VAPOSOLr SYSTEM

51777381

USED ONLY ON MACHINES WITH


OPTIONAL WINCH ASSEMBLY 51778868

1–14 IM6148ENG
USED ONLY ON MACHINES WITH 51792695
OPTIONAL HYDRAULIC WRENCH

51777456

ALTERNATE LOCATION ONLY FOR MACHINES


WITH DRILL CONTROLS ON SIDE

IM6148ENG 1–15
SAFETY DEVICES

Keep all safety devices on your machine in proper working condition. Unauthorized modifications
to these devices may impair the function and/or safety of the machine.

Make sure all safety devices, including shields are installed and functioning properly.

Visually inspect the machine daily before starting the machine. Do not operate the machine with
loose, worn, or broken parts.

Operate all safety devices daily to ensure proper working order.

If you do not understand any part of this manual and need assistance, contact your local
Ingersoll–Rand dealer.

1–16 IM6148ENG
MACHINE CONTROLS

December 1, 1998 Section 2

IDENTIFYING AND UNDERSTANDING THE CONTROLS

FOLLOW INSTRUCTIONS

Before operating this machine for the first time, become


familiar with the switches, indicators, and controls.

Learn how to operate the machine and how to use the


controls properly. DO NOT LET ANYONE OPERATE
THIS MACHINE WITHOUT PROPER INSTRUCTION.

If you do not understand any part of this manual and


need assistance, contact your local Ingersoll–Rand
dealer.

CRAWLAIRR MODEL: ECM-350

IM6148ENG 2–1
TRAMMING CONTROL VALVE

LEFT TRAMMING RIGHT TRAMMING


CONTROL LEVER CONTROL LEVER

LEFT TRAMMING CONTROL LEVER This lever controls the left–hand tramming motor.

RIGHT TRAMMING CONTROL LEVER This lever controls the right–hand tramming motor.

These levers allow each track assembly to be moved separately


or together. Use the following steps to properly tram the machine:

1. To tram forward – Push both levers forward at the same time.


2. To tram backward – Pull both levers backward at the same
time.
3. To make a right turn – Push the left–hand lever forward, allow
the right–hand lever to remain in the neutral or off position.
4. To make a left turn – Push the right–hand lever forward, allow
the left–hand lever to remain in the neutral or off position.
5. To make a sharp right turn – Push the left–hand lever forward,
and pull the right–hand lever backward.
6. To make a sharp left turn – Push the right–hand lever forward,
and pull the left–hand lever backward.

2–2 IM6148ENG
OSCILLATION CONTROL VALVE

RIGHT OSCILLATION LEFT OSCILLATION


CONTROL VALVE CONTROL VALVE

D Right Oscillation Control Valve This control valve is used to raise or lower the right–hand track
assembly to stabilize the machine when setting up to drill on
rough terrain. This control valve must be used in conjunction
with the track oscillation control valve located with the hydraulic
control valves.

D Left Oscillation Control Valve This control valve is used to raise or lower the left–hand track
assembly to stabilize the machine when setting up to drill on
rough terrain. This control valve must be used in conjunction
with the track oscillation control valve located on the hydraulic
control valve.
These control levers allow each track assembly to be moved
separately or together. To move the track assemblies, use the
following steps:

1. To raise or lower the right–hand track, close the left–hand


track oscillation control valve, and open the right–hand
oscillation control valve. Move the track oscillation control lever
on the hydraulic control valve to raise or lower the track
assembly.

2. To raise or lower the left–hand track, close the right–hand


track oscillation control valve, and open the left–hand oscillation
control valve. Move the track oscillation control lever on the
hydraulic control valve to raise or lower the track assembly.

D CAUTION: Both valves must be open when tramming over uneven terrain to allow
hydraulic interaction between cylinders which will help to maintain stability of the machine.
D NOTE: Both valves must be closed when drilling to prevent the machine from tilting out of the drilling
position.

IM6148ENG 2–3
HYDRAULIC CONTROL VALVE

TRACK OSCILLATION GUIDE DUMP BOOM SWING ROD RACK (OPTIONAL)


CONTROL LEVER CONTROL LEVER CONTROL LEVER CONTROL LEVER

GUIDE EXTENSION GUIDE SWING BOOM LIFT BOOM EXTENSION


CONTROL LEVER CONTROL LEVER CONTROL LEVER CONTROL LEVER

(Continued)

2–4 IM6148ENG
HYDRAULIC CONTROL VALVE (cont.)

TRACK OSCILLATION This lever will raise or lower the right–hand and/or left–hand
CONTROL LEVER track assembly. (NOTE: This Oscillation Control Lever works
in conjunction with the LEFT and RIGHT OSCILLATION Control
Switches.) The LEFT and RIGHT OSCILLATION Control Valves
must be in the UNLOCKED position for the Oscillation Control
Lever to work. Refer to OSCILLATION CONTROL VALVES for
complete details on the LEFT and RIGHT OSCILLATION Control
Valves.

GUIDE EXTENSION This lever will raise or lower the drill guide. To raise the drill
CONTROL LEVER guide; push the lever forward. To lower the drill guide; pull
the lever back.

GUIDE DUMP This lever will pivot the drill guide up or down. To pivot the drill
CONTROL LEVER guide up; pull the lever back. To pivot the drill guide
down; push the lever forward.

GUIDE SWING This lever will pivot the drill guide left or right. To pivot the drill
CONTROL LEVER guide to the right; push the lever forward. To pivot the
drill guide to the left; pull the lever back.

BOOM SWING This lever will pivot the boom left or right. To pivot the boom to
CONTROL LEVER the right; push the lever forward. To pivot the boom to
the left; pull the lever back.

BOOM LIFT This lever will move the boom up or down. To move the boom
CONTROL LEVER up; push the lever forward. To move the boom down; pull
the lever back.

D ROD RACK CONTROL This lever will raise or lower the rod rack. To raise the rod rack;
LEVER push the lever forward. To lower the rod rack; pull the lever back.

BOOM EXTENSION This lever will extend the boom out or retract boom in. To extend
CONTROL LEVER the boom out; push the lever forward. To retract the boom
in; pull the lever back.

NOTE: These controls will work as stated when the drill guide is in the vertical
position.
DNOTE: This lever controls the rod rack on crawler models with the optional rod rack.
On crawler models without the optional rod rack, this lever is used for boom
extension.

IM6148ENG 2–5
DRILL AIR CONTROL VALVE (Drifter Machines)

DRILL ROTATE
CONTROL LEVER

BLOW
CONTROL LEVER

FAST FEED
CONTROL LEVER

SLOW FEED
CONTROL LEVER
DRILL AIR
CONTROL LEVER
(PERCUSSION)

FEED MOTOR
PRESSURE REGULATOR

Blow Control Lever This valve controls the blow (flushing) air.

Slow Feed Control Lever This lever controls the feed motor. Pushing this lever forward
feeds the drill towards the centralizer end of the drill guide.
Pulling this lever backward, retracts the drill to the top of the drill
guide. When this lever is in the forward position only, the
downward force is regulated by the feed motor control regulator.

Feed Motor Pressure Regulator This regulator adjusts and pre–sets the feed force of the feed
motor. It will only work when the slow feed control lever is
pushed forward and the drill is moving towards the centralizer
end of the drill guide.

Drill Air Control Lever This valve controls the “hammer” (percussion) action of the drill.
Pushing this lever all the way forward will allow for full “hammer” action.

Fast Feed Control Lever This lever controls the feed motor. Pushing this lever forward
feeds the drill towards the centralizer end of the drill guide.
Pulling this lever backward, retracts the drill to the top of the drill
guide.

Drill Rotate Control Lever This lever controls the rotation of the drill. Pushing this lever
forward will give the operator forward rotation. Pulling this lever
backward will give the operator reverse rotation.

2–6 IM6148ENG
DRILL AIR CONTROL VALVE (Downhole Drill Machines)
FEED MOTOR
DRILL SPEED PRESSURE REGULATOR
ROTATION REGULATOR

DRILL ROTATE
CONTROL LEVER

FAST FEED
CONTROL LEVER

SLOW FEED
CONTROL LEVER

DRILL AIR
CONTROL LEVER
(PERCUSSION)
Drill Speed Rotation Regulator This regulator adjusts and pre–sets the rotation speed
of the rotary head.

Feed Motor Pressure Regulator This regulator adjusts and pre–sets the feed force of the feed
motor. It will only work when the slow feed control lever is
pushed forward and the drill is moving towards the centralizer
end of the drill guide.

Drill Rotate Control Lever This lever controls the rotation of the drill. Pushing this lever
forward will give the operator forward rotation. Pulling this lever
backward will give the operator reverse rotation.

Slow Feed Control Lever This lever controls the feed motor. Pushing this lever forward
feeds the drill towards the centralizer end of the drill guide.
Pulling this lever backward, retracts the drill to the top of the drill
guide. When this lever is in the forward position only, the
downward force is regulated by the feed motor control regulator.

Fast Feed Control Lever This lever controls the feed motor. Pushing this lever forward
feeds the drill towards the centralizer end of the drill guide.
Pulling this lever backward, retracts the drill to the top of the drill
guide.

Drill Air Control Lever This valve controls the “hammer” (percussion) action of the drill.
Pushing this lever all the way forward will allow for full “hammer” action.

IM6148ENG 2–7
THROTTLE VALVE

THROTTLE VALVE

THROTTLE VALVE The throttle valve controls the air supply to the hydraulic pump air motor.

NOTE: Always turn off throttle valve when not using hydraulic control valves.

2–8 IM6148ENG
MAIN AIR CONTROL VALVE

MAIN AIR CONTROL VALVE

51777480

SAFETY CABLE

MAIN AIR CONTROL VALVE The main air control valve is the main air supply valve.
It controls all air flow into the machine and exhaust system
pressure from the machine air system when in the closed
position.

SAFETY CABLE This cable is attached to the air hose when the machine is
connected to the air compressor. This prevents the air hose
from whipping around if it was to break loose.

IM6148ENG 2–9
TRANSMISSION DECLUTCHING “T” HANDLE

TRANSMISSION DECLUTCHING “T” HANDLE

LEFT–HAND RIGHT–HAND

CLUTCH DISENGAGED CLUTCH ENGAGED

51777472

DO NOT DISENGAGE WITHOUT BLOCKING MACHINE TO PREVENT MOVE-


MENT – AND DO NOT TRY TO ENGAGE WITH AIR MOTOR OPERATING.

TRANSMISSION DECLUTCHING This handle will engage or disengage the transmission.


“T” HANDLE Pulling up and turning the handle clockwise will disengage
the transmission. Turning the handle clockwise again will
engage the transmission.

2–10 IM6148ENG
LUBRICATOR ASSEMBLY

LUBRICATOR ADJUSTMENT
VALVE

DIPSTICK AND FILL PLUG

SHUT DOWN THE MACHINE AND RELIEVE ALL


INTERNAL AIR PRESSURE BEFORE LOOSENING OR
REMOVING THE LUBRICATOR BOWL.
51777381

LUBRICATOR ADJUSTMENT VALVE This is located on the lubricator, and will adjust the amount of
rock drill oil allowed into the air system to properly lubricate the
drifter hammer. (Refer to Section 4 to properly adjust this valve.)

DIPSTICK AND FILL PLUG Unscrew this plug to check and fill the lubricator.

IM6148ENG 2–11
VAPOSOLr TANK

FILL VALVE

DRAIN VALVE 51777381

FILL VALVE This valve allows solution to be added to the tank.

DRAIN VALVE This valve allows the tank to be drained.

2–12 IM6148ENG
VAPOSOLr ADJUST KNOB

VAPOSOL R ADJUST KNOB

VAPOSOL r ON/OFF VALVE

ARH MACHINES DRIFTER MACHINES

VAPOSOL r ADJUST KNOB This knob will adjust the amount of water and detergent allowed
into the air line after the Drill Air Control Lever has been moved.

VAPOSOL r ON/OFF VALVE This valve supplies the water and detergent mixture to the
VAPOSOL r ADJUST Knob.

IM6148ENG 2–13
VAPOSOLr AIR PRESSURE REGULATOR

VAPOSOL r AIR PRESSURE REGULATOR

DOWNHOLE DRILL MACHINES

VAPOSOL r AIR PRESSURE REGULATOR This regulates the air pressure to the system. This regulator
should be set at approximately 60 psi (4.1 bar).

2–14 IM6148ENG
DRAW BAR HITCH AND LOCKING PIN

LOCKING PIN

(SHOWN WITH TRAMMING CONTROLS IN THE SECURED POSITION)

DRAW BAR HITCH

(SHOWN WITH DRAW BAR HITCH IN THE SECURED POSITION)

LOCKING PIN This pin secures the tramming controls in the secured or tramming position.

DRAW BAR HITCH This hitch allows for a portable air compressor to be attached. The air compressor
can only be connected when the tramming controls are in the tramming position
and the rear locking pin has been placed in the hole and secured. Then the draw
bar hitch can be placed in the attach position (vertical) to allow for connection of
a air compressor.

IM6148ENG 2–15
OPERATING INSTRUCTIONS
Revision 2
March 7, 2000 Section 3

PRE–OPERATING INSTRUCTIONS

TRAINING
Before operating the machine on a job site, the operator
should be trained in the operation of drilling. Initial training
should be conducted at a site free of underground utilities.
Training should cover the following items:

z Review all sections of this manual.

z Processes and procedures used to locate underground


utilities.

z Job site safety including safety barriers, protective


clothing, operating procedures, communication procedures,
and emergency procedures.

z Transportation of the machine.

z Setup of the machine.

z Drilling.

z Service.

Learn how to operate the machine and use the controls


properly. DO NOT LET ANYONE OPERATE THIS MACHINE
WITHOUT PROPER INSTRUCTION.

If you do not understand any part of this manual and need


assistance, contact your local Ingersoll–Rand dealer.

WARNING
Improper operation Read safety instructions
of this equipment supplied with this
can cause severe equipment before
injury or death. operating or servicing.

IM6148ENG 3–1
CHECK FOR OVERHEAD UTILITY LINES

Electrocution possible. Serious injury or death may


result if the machine strikes an energized powerline.
Take the following precautions to prevent
electrocution:

z Always contact your local utility company


when working in the vicinity of utilities.

z Locate overhead utilities.

z Do not raise, lower, or move drill guide or


boom near power lines.

z Always wear proper electrically insulated


lineman’s gloves and boots.

z Never touch metal parts on machine while


standing on bare ground if machine comes
in contact with a powerline.

z Always stay in cab during all drilling operations.

z Never step onto or off of a machine if an


electric strike occurs.

CHECK FOR UNDERGROUND UTILITY LINES

Before starting work, remember that contact with


buried utilities may cause serious injury or death.
Electric line contact may cause electric shock or
electrocution. Gas line contact may rupture pipe
causing explosion or fire. Fiber optic cables can blind
you if you look into the laser light in them. Water line
rupture may cause a flood and possible ground
collapse. Before drilling, check with qualified sources
to properly locate all buried utilities in and around drill
path. Select a drill path that will not intersect buried
utilities. Never launch a drill bit on a path toward
electric, gas, or water lines. Until their location is
known, have the utility company shut it off before
starting any underground work. Excavate to confirm
its exact location.
1-888-258-0808

3–2 IM6148ENG
If you contact an electrical line:

STEPPING ON OR OFF AN ELECTRICALLY CHARGED MACHINE CAN CAUSE


ELECTROCUTION.

Don’t allow anyone to approach the machine or any equipment connected to the machine
if a contact occurs. The machine and ground will become electrically charged.

When an electrical contact occurs, the ground surface near the machine will become
electrically charged. Large voltage differences may exist on the ground surface. If you
stand or walk in these electrically charged areas, a potentially strong current may pass
through you if the surface voltages at your feet are different. All personnel must be kept
away from the work area, and any equipment connected to the machine. An electrical
strike may also be indicated by electrical arcing, explosion, smoke, or popping where the
contact occurs.

1. Retract the drill to the end of the stroke in an attempt to break contact with the
electrical power line.

2. Have someone who is clear of the work area contact the utility company to shut off
the electrical power.

IF THE POWER HAS NOT BEEN PROPERLY SHUT OFF, AN AUTOMATICALLY


RESETTING CIRCUIT BREAKER COULD REENERGIZE THE POWER LINE, CAUSING
THE EQUIPMENT AND GROUND TO AGAIN BECOME CHARGED IF THE MACHINE IS
CLOSE TO OR IN CONTACT WITH THE POWER LINE. DO NOT CONTINUE
DRILLING UNTIL THE UTILITY COMPANY HAS DECLARED THE AREA SAFE TO
RESUME THE OPERATION.

IM6148ENG 3–3
If you contact a gas or liquid line:

1. Shut off the engine and evacuate the area immediately.

2. Contact the utility company.

3. Do not return to the job site until the utility company has given you
permission to do so.

If you contact a fiber optic cable:

1. Do not look into the end. Fiber optic cables carry laser light
which will damage your eye. If you are not sure what kind of
cable it is, do not look into the end.

2. Contact the phone company.

3–4 IM6148ENG
PRE–OPERATING INSPECTION
INSPECTING THE MACHINE

The operator must perform a pre–starting inspection each day


before operating the machine.

Visually inspect the machine daily before starting the machine.


Do not operate the machine with loose, worn, or broken parts.

Inspect the machine and make any necessary adjustments and


repairs before operating the machine.

Keep your machine in proper working condition. Unauthorized


modifications to the machine may impair the function and/or
safety and effect machine life.

Learn how to operate the machine and how to use the controls
properly. Do not let anyone operate this machine without proper
instruction.

Make sure all safety devices, including shields are installed and
functioning properly.

If you do not understand any part of this manual and need


assistance, contact your local Ingersoll–Rand dealer.

WARNING
Modification or Do not alter or modify
alteration of this this machine without
machine the express written
can result in severe consent of the
injury or death. manufacturer.

ADVERTENCIA AVERTISSEMENT
La modificación or No cambie o modifi-
alteración de esta que esta máquina sin Des modifications N’apportez aucune
máquina puede re- el consentimiento ex- à cette machine modification à cette
sultar en lesiona- preso por escrito del peuvent causer des machine sans l’ac-
miento grave o la fabricante. blessures graves cord écrit du fabri-
muerte. ou la mort. cant.

WARNUNG AVVERTENZA
Eine Modifikation Diese Maschine darf Modifiche o alter- Non alterare o modifi-
oder Änderung ohne ausdrückliche azioni di questa care questa macchi-
dieser Ma–schine schriftliche Zustimmung macchina. na senza aver prima
kann zu schweren vom Hersteller nicht ottenuto l’espresso
Possono causare
Verletzungen oder geändert oder modifi- consenso scritto del
infortuni gravi o
zum Tod führen. ziert werden. fabbricante.
morte.

52292851

IM6148ENG 3–5
Check Hydraulic System:

z Hydraulic oil level.


z Hydraulic components for leaks or damage.
z Check control levers for proper function.

Check Drill Lubrication System:

z Lubricator oil level.


z Drilling lubrication system components for leaks or damage.

Check Overall Machine:

z Installation and condition of safety shields and guards.


z Condition of decals.
z Condition and installation of hardware.
z Check the machine for signs of fatigue.
z Check all safety switches, and all shutdown mechanisms.

PLACE WARNING BARRIERS AROUND WORK SITE

Set up traffic barriers around the work area with warning ÈÈÈÈÈÈÈÈ
ÈÈÈÈÈÈÈÈ
signs facing outward.

Place pedestrian and traffic barriers around the job site in


accordance with Federal, State, local, and governing agency
laws and regulations.

CHECK LAWS AND REGULATIONS

Know and obey all Federal, State, and local laws


and regulations that apply to your work situation.
n

3–6 IM6148ENG
TRAMMING

TRAMMING THE MACHINE

To prepare the machine for tramming, perform the steps in the sequence given:

DO NOT ATTEMPT TO TRAM THE MACHINE UNLESS YOU ARE THOROUGHLY


FAMILIAR WITH ALL CONTROLS AND INDICATORS OF THIS MACHINE.

1. Attach the air compressor air hose to the Main Air Control Valve, making sure
that the safety cable is attached to the air hose. Make sure that the Main Air
Control Valve is closed.

MAIN AIR CONTROL VALVE

SAFETY CABLE
51777480

2. Swing the Tramming Controls out to the tramming position, and secure with
locking pin.

LOCKING PIN

IM6148ENG 3–7
TRAMMING (cont.)

3. Place the Draw Bar Hitch in the attach position (vertical).

SHOWN: Tramming Controls in the tramming position


Draw Bar Hitch in the attach position

4. Follow the manufactures guide and start the air compressor.

5. Open the Main Air Control Valve to supply the operating air pressure.

6. Open the Throttle Valve.

7. Completely retract the drifter/rotary head to the top of the drill guide. Put the drill
guide in a horizontal position, low enough to clear the ground but high enough to
clear all obstacles while maintaining stability.

3–8 IM6148ENG
TRAMMING (cont.)

8. Close the Throttle Valve.

9. Put both the RIGHT OSCILLATION and LEFT OSCILLATION Control Valves in
the OPEN position.

BOTH VALVES MUST BE OPEN WHEN TRAMMING OVER UNEVEN TERRAIN TO


ALLOW HYDRAULIC INTERACTION BETWEEN CYLINDERS WHICH WILL HELP TO
MAINTAIN STABILITY OF THE MACHINE.

10. Ensure that the transmission declutching “T” handle (1) is in the engaged
position.

IM6148ENG 3–9
TRAMMING (cont.)

DO NOT TRAM THE MACHINE ON A GRADE GREATER THAN 30°.

DO NOT EXCEED 30°


51778876

11. Move the LEFT TRAMMING and/or RIGHT TRAMMING Control Valves; and
move the machine to the desired location as long as the hose will extend that
distance.

3–10 IM6148ENG
TRAMMING (cont.)

TRAMMING THE MACHINE WITH A COMPRESSOR

To prepare the machine for tramming with a compressor, perform the steps in the
sequence given:

1. Perform steps 1 through 11 of TRAMMING THE MACHINE.

2. When connecting to a compressor, block the compressor wheels and block the
compressor tow bar so that the bottom of the bar is between 17 to 23 in. (432 to
584 mm) above the ground.

3. Remove the locking pin from the tow hitch, and open the tow hitch.

DO NOT ALLOW ANYONE TO STAND BETWEEN THE MACHINE AND THE


COMPRESSOR WHILE THE MACHINE IS BEING BACKED UP TO THE
COMPRESSOR.

4. Position the machine so that the tow hitch is about 12 in. (305 mm) from the
compressor tow bar ring.

5. Make sure that both the RIGHT OSCILLATION and LEFT OSCILLATION
Control Valves in the OPEN position.

6. Lower or raise the rear of the machine by moving the Track Oscillation Control
Lever until the tow hitch is level with the compressor tow bar ring.

7. Move the machine back until the compressor tow bar ring is in the tow hitch.

8. Close the Main Air Control Valve that is suppling the operating air pressure.

9. Close the tow hitch, and secure it with the locking pin.

10.Remove the blocks that supported the compressor tow bar, and the blocks for
the wheels.

11. Open the Main Air Control Valve to supply the operating air pressure.

WHEN TRAMMING THE MACHINE WITH A COMPRESSOR ATTACHED,


AVOID SUDDEN SHARP TURNS TO PREVENT THE MACHINE AND THE
COMPRESSOR FROM JACKKNIFING.

DO NOT USE THE MACHINE TO TOW THE COMPRESSOR OVER ROUGH


TERRAIN.

12.Tram the machine to the desired location.

IM6148ENG 3–11
TOWING

TOWING THE MACHINE

The machine can be towed or moved by a tractor or truck. To prepare the machine for
towing, perform the steps in the sequence given:

DO NOT ATTEMPT TO TOW THE MACHINE UNLESS YOU ARE THOROUGHLY


FAMILIAR WITH ALL CONTROLS AND INDICATORS OF THIS MACHINE.

NEVER DISENGAGE THE TRANSMISSION UNLESS THE MACHINE IS


ATTACHED TO THE TOW VEHICLE OR IS SECURELY BLOCKED TO
PREVENT TRACK MOVEMENT

1. Chock the front and rear of both tracks and disengage the transmission on each
propelling motor by turning the transmission declutching “T” handle (1).

2. Connect the machine to the heavy machinery that will move the machine.

3. Put both the RIGHT OSCILLATION and LEFT OSCILLATION Control Valves in
the OPEN position.

NEVER TOW THE MACHINE FASTER THAN ITS RATED SPEED (4 MPH (6.4KM/HR)) AS
SEVERE DAMAGE CAN OCCUR TO THE FINAL DRIVE AS A RESULT OF OVERSPEEDING.

4. Put the drill guide in a horizontal position, low enough to clear the ground but high
enough to clear all obstacles while maintaining stability. Tow the machine to the
necessary location.

3–12 IM6148ENG
TOWING (cont.)

5. After the machine has been towed, put both the RIGHT OSCILLATION and LEFT
OSCILLATION Control Valves in the CLOSED position.

6. Engage each transmission on each propelling motor by turning the transmission


declutching “T” handle.

NEVER DISCONNECT THE MACHINE FROM THE TOW VEHICLE UNLESS THE
TRANSMISSION IS ENGAGED, OR THE TRACKS ARE SECURELY BLOCKED
TO PREVENT TRACK MOVEMENT.

7. The towing vehicle can be disconnected.

VAPOSOLr SYSTEM OPERATION

SYSTEM OPERATION (DRIFTER MACHINES)

To use the VAPOSOL system during drilling operations, perform the steps in the
sequence given:

SHUT DOWN THE MACHINE BEFORE OPENING THE VAPOSOL TANK FILL
VALVE. OPEN THE FILL VALVE SLOWLY TO RELEASE INTERNAL AIR
PRESSURE.

1. Be sure that the VAPOSOL tank is filled with water and detergent mixture.
(Refer to Section 5 for VAPOSOL detergent specifications.)

2. Once the operator has pushed the Blow Control Lever forward during any
drilling operation, the operator may adjust the needle valve to get the proper dampness
in the hole.

IM6148ENG 3–13
VAPOSOLr SYSTEM OPERATION (cont.)

SYSTEM OPERATION (DOWNHOLE DRILL MACHINES)

To use the VAPOSOL system during drilling operations, perform the steps in the
sequence given:

SHUT DOWN THE MACHINE BEFORE OPENING THE VAPOSOL TANK FILL
VALVE. OPEN THE FILL VALVE SLOWLY TO RELEASE INTERNAL AIR
PRESSURE.

1. Be sure that the VAPOSOL tank is filled with water and detergent mixture.
(Refer to Section 5 for VAPOSOL detergent specifications.)

2. Make the VAPOSOL Air Pressure Regulator is set at approximately 60 psi (4.1 bar).

3. Open the VAPOSOL ON/OFF Valve.

4. Once the operator has pushed the Drill Air Control Lever forward during any
drilling operation, the operator may adjust the VAPOSOL ADJUST Knob to get
the proper dampness in the hole.

VAPOSOLR ADJUST KNOB

VAPOSOLr ON/OFF VALVE

3–14 IM6148ENG
DUST CONTROL SYSTEM OPERATION

SYSTEM OPERATION

The dry dust collector is a dry, fan–induced draft, self–cleaning unit that draws the
hole cleaning air away from the hole, removes the dust and cuttings, and returns
clean air to the atmosphere.

Before Drilling:

1. Check the dust hood seal to the pickup hood is correctly sealing around the
drill steel. Change the dust hood seal if damaged.

2. Check that the pick up hood and suction hoses are free from blockages.

3. Check that the suction hose has no sharp bends or has been crushed and
that it can be supported in the correct way.

Drilling Through Overburden

When drilling through overburden, there is a risk of blockages in the suction hose
and pickup hood due to the concentration of heavy and dense material.

If a blockage occurs, shut the dust collector off and remove the suction hose from
the pickup hood outlet, let the heavy and dense material fall out of the pickup hood
and remove, by hand any blockages in the suction hose.

Drilling with Water in the Hole.

If continual water is noticed in the hole you should remove the suction hose from
the pick up hood. This will stop excess water from being drawn onto the filters and
diverts water and cuttings away from the drilling operation. It is not necessary to
stop the collector, but advisable.

If water is not noticed in the hole and the filters become clogged with dust and
water, then the following procedure should be carried out:

a. Disconnect the suction hose from the pick up hood and start the collector.
This will allow clean air to be sucked into the filter area. After approximately
10 minutes, stop the collector and clean the filter area. It may be necessary to
repeat this procedure two or three times depending on how wet the filters are.

b. The filter material will not be damaged by water.

Drilling In Freezing Conditions

When drilling in freezing conditions with an ejector style dust collector, there is a
risk of ice build up in the ejectors of the air cleaning system. To avoid this problem
an antifreeze injection system should be fitted to the air supply line before the
start–stop or cleaning valve.

IM6148ENG 3–15
DRILLING PROCEDURE

DRILLING PROCEDURE FOR DRIFTER MACHINES

THE MAXIMUM PRESSURE RATING OF THE COMPRESSOR


USED WITH THIS MACHINE MUST NOT EXCEEDS 125 PSI (8.8 KG/CM2)
FOR DRIFTER OPERATION.

Setup

To prepare the machine for drilling, perform the steps in the sequence given:

DO NOT ATTEMPT TO DRILL WITH THE MACHINE UNLESS YOU ARE


THOROUGHLY FAMILIAR WITH ALL CONTROLS AND INDICATORS OF THIS
MACHINE.

Loading the Rod Holder

1. Place the drill guide in a vertical position, low enough to the ground to load
drill steel.

2. Always grease all drill steel connections; for ease of disconnecting and long
tool life.

3. Place a drill steel with the coupling at the top of the drill steel into the rod holder,
and load the rod holder until full.

Drilling

1. Attach the air compressor air hose to the Main Air Control Valve, making sure
that the safety cable is attached to the air hose. Make sure that the Main Air
Control Valve is closed.
MAIN AIR CONTROL VALVE

SAFETY CABLE
51777480

3–16 IM6148ENG
DRILLING PROCEDURE (cont.)

2. Open the Main Air Valve to supply the operating air pressure.

3. Completely retract the drifter to the top of the drill guide.

4. Open the Throttle Valve.

5. Position the boom and guide at the desired level or angle.

6. Close the Throttle Valve.

7. Be sure that the footpiece is planted firmly against the ground or drilling face. When
vertical drilling, use Guide Extension Control Lever and apply a down force to lift the
tracks off the ground to a position that there is clearance under the second track roller.
This applies enough weight on the guide to prevent it from “kicking” out while drilling.

THE DRILL ROTATE CONTROL LEVER SHOULD NOT BE USED WHILE


INSTALLING DRILL STEEL. KEEP CLEAR OF MOVING PARTS.

THE DRILL AIR CONTROL LEVER SHOULD NOT BE USED WHILE INSTALLING OR
TIGHTENING THE COUPLING OR DRILL STEEL, SINCE IT IS POSSIBLE TO
CHIP THE THREADS WHEN FULL CONTACT OF THREADS IS NOT MADE.

Always grease all drill steel connections; for ease of disconnecting and long tool life.

8. Place a starter rod with a coupling into the centralizer and screw onto the
striking bar. Slowly push forward the Slow Feed Control Lever, and feed the drill
down. Select and attach the appropriate bit to the drill steel. Close and lock the
centralizer.

9. Start forward rotation by pushing the Drill Rotate Control Lever forward.

10.Push the Blow Control Lever forward to provide hole cleaning air to the bit.

11. Slowly push forward the Slow Feed Control Lever, and feed the drill down the guide
to collar the hole.

12.Push the Drill Air Control Lever forward to start the drill hammer action.

13.Once the hole has been collared, the Slow Feed Control Lever can be pushed all the
way forward and the hole can be drilled.

IM6148ENG 3–17
DRILLING PROCEDURE (cont.)

14.Adjust the Feed Motor Pressure Regulator depending on ground conditions.

15.After the hole has been drilled, pull the Slow Feed Control Lever, Drill Rotate Control
Lever, Drill Air Control Lever, and the Blow Control Lever back to the neutral or off
position.

16.Refer to Adding Drill Steel if drilling deeper holes is required, if not, continue
on with Step 17 of this section.

17.Slowly push the Drill Rotate Control Lever forward. While the drill is still rotating, pull
back on the Slow Feed Control Lever to free the bit from the bottom of the hole, and
bring it out of the hole. Be sure to use forward rotation so the bit will not unscrew.

18.Once the bit is out of the hole, pull the Slow Feed Control Lever and the Drill Rotate
Control Lever to the neutral or off position.

19.Perform steps 9 through 16 of this section to drill a new hole, or refer to Adding Drill
Steel to drill deeper holes.

Adding Drill Steel

1. Feed the drill steel up far enough so that the bit is off the bottom of the hole.

2. Pull backward the Drill Control Lever quickly to give short bursts of hammer action
to break loose the drill steel.

3. Open the centralizer.

4. Feed the drill steel up far enough so that the coupling is in the centralizer.

5. Close the centralizer.

6. Pull the Drill Rotate and Slow Feed Control Levers back to unscrew the drifter
from the coupling.

7. Raise the drifter a little to disconnect it from the coupling.

8. After the drifter has been disconnected from the coupling, push the Drill Rotate and Slow
Feed Control Levers forward to the neutral or off position.

Always grease all drill steel connections; for ease of disconnecting and long tool life.

9. Connect a new extension rod to the coupling at the centralizer by screwing it in part
way by hand.

3–18 IM6148ENG
DRILLING PROCEDURE (cont.)

THE DRILL AIR CONTROL LEVER SHOULD NOT BE USED WHILE INSTALLING OR
TIGHTENING THE COUPLING OR EXTENSION ROD, SINCE IT IS POSSIBLE TO CHIP
THE THREADS WHEN FULL CONTACT OF THREADS IS NOT MADE.

10.Slowly push forward the Slow Feed Control Lever, and feed the drill down until the
drill is making contact with the top coupling.

KEEP CLEAR OF ROTATING EXTENSION ROD AND PARTS.

11. Start forward rotation by pushing the Drill Rotate Control Lever forward, and slowly
screw the drifter into the top coupling.

12.Pull back the Slow Feed Control Lever and raise the drifter and extension rod up far
enough to open the centralizer.

13.Push the Blow Control Lever forward to provide hole cleaning air to the bit.

14.Push the Slow Feed Control Lever forward and lower the drill until the bit is on the
bottom of the hole.

15.Push the Drill Air Control Lever forward to start the drill hammer action.

16.The Slow Feed Control Lever can be pushed all the way forward and the hole can be
drilled; close the centralizer after the coupling passes through.

17.After the hole has been drilled, pull the Slow Feed Control Lever, Drill Rotation Control
Lever, Drill Air Control Lever, and the Blow Control Lever back to the neutral or off
position.

18.Refer to Steps 1 through 17 of this paragraph to add more extensions rods, or refer
to Removing Drill Steel to remove extension rods.

Removing Drill Steel

1. Pull the Slow Feed Control Lever backward, and feed the extension rod up far enough
so that the bit is off the bottom of the hole.

2. Pull backward the Drill Air Control Valve quickly to give short bursts of hammer action
to break loose the extension rod.

3. Open the centralizer.

IM6148ENG 3–19
DRILLING PROCEDURE (cont.)

4. Pull the Slow Feed Control Lever backward, and feed the extension rod up far enough so that
the coupling between the two extension rods is above the centralizer.

5. Close the centralizer.

6. Push the Slow Feed Control Lever Forward, and lower the coupling to rest on the centralizer.

7. Pull back on the Drill Rotate Control Lever to reverse the direction of the drifter to unscrew the
drifter from the top coupling. The coupling must remain on the extension rod.

8. Use the Slow Feed Control Lever and pull back on it to raise the drifter a little to disconnect it
from the coupling.

9. After the drifter has been disconnected from the extension rod and coupling, push the Drill
Rotate Control Lever and the Slow Feed Control Lever forward to the neutral or OFF position.

10.Carefully unscrew the extension rod by hand from the bottom coupling and move the extension
rod to the rod rack or a safe place.

11. Push the Slow Feed Control Lever forward, and lower the drill to the bottom coupling. Slowly
push the Drill Rotate Control Lever forward and screw into the bottom coupling.

12.Perform Steps 1 through 11 of this paragraph to remove more extension rods.

DRILLING PROCEDURE FOR DOWNHOLE DRILL MACHINES

Setup

THE MAXIMUM PRESSURE RATING OF THE COMPRESSOR USED


WITH THIS MACHINE MUST NOT EXCEEDS 250 PSI (17.6 KG/CM2)
FOR ROTARY DRILL OPERATION.

To prepare the machine for drilling, perform the steps in the sequence given:

DO NOT ATTEMPT TO DRILL WITH THE MACHINE UNLESS YOU ARE


THOROUGHLY FAMILIAR WITH ALL CONTROLS AND INDICATORS OF THIS
MACHINE.

Loading the Rod Rack if Equipped with One

1. Place the rod rack in a horizontal position.

2. Always grease all drill pipe connections; for ease of disconnecting and long tool life.

3. Place a drill pipe with the male end at the bottom into the rod rack, and load the
rod rack until full.

3–20 IM6148ENG
DRILLING PROCEDURE (cont.)

Drilling

1. Attach the air compressor air hose to the Main Air Control Valve, making sure
that the safety cable is attached to the air hose. Make sure that the Main Air
Control Valve is closed.

MAIN AIR CONTROL VALVE

SAFETY CABLE
51777480

2. Open the Main Air Valve to supply the operating air pressure.

3. Completely retract the rotary head to the top of the drill guide.

4. Open the Throttle Valve.

5. Position the boom and guide at the desired level or angle.

6. Close the Throttle Valve.

7. Be sure that the footpiece is planted firmly against the ground or drilling face. When
vertical drilling, use Guide Extension Control Lever and apply a down force to lift the
tracks off the ground to a position that there is clearance under the second track roller.
This applies enough weight on the guide to prevent it from “kicking” out while drilling.

THE DRILL ROTATE CONTROL LEVER SHOULD NOT BE USED WHILE


INSTALLING DRILL STEEL. KEEP CLEAR OF MOVING PARTS.

THE DRILL AIR CONTROL LEVER SHOULD NOT BE USED WHILE INSTALLING OR
TIGHTENING THE COUPLING OR DRILL STEEL, SINCE IT IS POSSIBLE TO
CHIP THE THREADS WHEN FULL CONTACT OF THREADS IS NOT MADE.

IM6148ENG 3–21
DRILLING PROCEDURE (cont.)

Always grease all drill steel connections; for ease of disconnecting and long tool life.

8. Connect a drill pipe to the rotary head, assemble the drill rod centralizer bushing over the
drill pipe and connect a downhole drill bit to the drill pipe.

9. Feed the downhole drill until the bit is below the centralizer. Install the centralizer
half-bushings and the lock pins.

KEEP CLEAR OF ROTATING EXTENSION ROD AND PARTS.

10.Start forward rotation by pushing the Drill Rotate Control Lever forward.

11. Push the Drill Air Control Lever to provide air for hammer action.

12.Slowly push forward the Slow Feed Control Lever, and feed the rotary head down the
guide to collar the hole.

13.Once the hole has been collared, the Slow Feed Control Lever can be pushed all the way
forward and the hole can be drilled. Before the drill rod centralizer bushing reaches the
centralizer, remove the half-bushings from around the downhole drill and let the drill rod
centralizer bushing become seated in the centralizer. Replace the pin.

14.After the hole has been drilled, pull the Slow Feed Control Lever back to the Neutral or
OFF position. Also rotate the Drill Air Control Lever back to the Neutral or OFF
position.

15.With the downhole drill still rotating, pull back on the Slow Feed Control Lever to free the
bit from the bottom, and bring it out of the hole.

16.Once the bit is out of the hole pull back on the Drill Rotate Control Lever to the Neutral
or OFF position.

17.Perform Steps 3 through 16 of this paragraph to drill a new hole or refer to Adding Drill
Pipe to drill deeper holes.

Adding Drill Pipe

1. Turn off the drill and rotary head controls.

2. Feed the rotary head up the guide until the square flats on the drill rod are slightly above
the bottom centralizer.

3–22 IM6148ENG
DRILLING PROCEDURE (cont.)

3. Insert the proper fork chuck into position on the flats of the drill rod.

KEEP CLEAR OF ROTATING OR MOVING PARTS.

4. Rotate the rotary head spindle in reverse rotation (left hand) to impact the fork chuck
against the stops on the drill guide.

THE FORK CHUCK MUST BE POSITIONED CAREFULLY TO PREVENT THE FORK


CHUCK FROM KICKING OUT AND CAUSING INJURY TO THE OPERATOR.

5. After the threaded connections loosen, move feed control lever to reverse position (slow
feed) and continue reverse rotation (left hand spindle rotation) until the connection
between the spindle and drill rod is unscrewed.

Partial reverse feed control must be used when unscrewing drill rods; however, extreme
care must be exercised to prevent thread damage.

6. Feed the rotary head to the top of the drill guide.

7. Cover the male end of the supported drill rod with the rod changer cap to prevent dirt and
foreign particles from entering.

8. Lubricate the drill rod threads.

9. Place the rod on the cap of the supported drill rod and position the rod so that it is in line
with the rotating spindle.

10.Continue lowering the rotary head until the threads on the male end of the rod almost
touch the threads on the spindle.

11. Take up on the rotary joint by slowly rotating the rotary spindle (right hand rotation) and
feeding the head forward, slowly.

Partial forward feed control must be used when screwing drill rod connections together;
however, extreme care must be exercised to prevent thread damage.

12.Open the drill percussion control valve and tap the drill rod with a hammer to clean the drill
rod air passage of all dirt,grit, etc.

IM6148ENG 3–23
DRILLING PROCEDURE (cont.)

13.Remove the rod changer cap from the supported drill rod.

14.Slowly lower the rotary head and drill rod and connect the added drill rod to existing drill
rod.

15.Slowly rotate the rotary spindle (right hand spindle rotation) and supply partial forward
feed to take up on the drill rod joint.

Partial forward feed control must be used when screwing drill rod connections together;
however, extreme care must be exercised to prevent thread damage.

16.Raise the drill rod string slightly to remove pressure on the fork chuck.

17.Remove the fork chuck and continue normal drilling operations.

18.Perform Steps 1 thru 17 for each drill rod added.

Removing Drill Pipe

Steps a through q of Paragraph 12 must have been performed in order to remove an


drill pipe

1. Feed the rotary head up the drill guide until the square flats on the top of the extension rod
are above the centralizer.

2. Insert the proper fork chuck into position on the flats of the extension rod.

KEEP CLEAR OF ROTATING OR MOVING PARTS.

THE FORK CHUCK MUST BE POSITIONED CAREFULLY TO PREVENT THE FORK


CHUCK FROM KICKING OUT AND CAUSING INJURY TO THE OPERATOR.

3. Rotate the rotary head in forward rotation (right–hand) and snug the top joint.

4. Remove the fork chuck.

5. Pull the Slow Feed Control Lever backward, and run the rotary head up the drill
guide, so that the connection between the extension rods is above the centralizer.

6. Put a fork chuck on the flats of the bottom (in hole) extension rod.

3–24 IM6148ENG
DRILLING PROCEDURE (cont.)

7. Rotate the rotary head in reverse rotation (left–hand) to impact the fork chuck against the
stops on the drill guide, and unscrew the connection.

8. Pull the Slow Feed Control Lever backward, and raise the air rotary head up the drill
guide, so that the flats on the bottom of the top extension rod are above the swinging
centralizer.

9. Put a protector cap over the pin end of the bottom extension rod.

10.Swing to the closed position and lock the swinging centralizer.

11. Place a fork chuck on the bottom flats of the top extension rod.

12.Rotate the rotary head in reverse rotation (left–hand) to impact the fork chuck against the
stops on the swinging centralizer, and unscrew the top connection between the extension
rod and the air rotary head.

13.Remove the extension rod by hand, and put in a safe place.

14.Open the swinging centralizer out of the way to its parked position.

15.Remove the protector cap, and put the rotary head near the threads of the extension rod.

16.Push the Drill Rotate Control Lever for slow forward rotation.

17.Push the Slow Feed Control Lever forward, to feed the rotary head down the drill
guide, and screw the connection tight.

18.Pull the Slow Feed Control Lever backward and raise the rotary head, and remove the
fork chuck.

19.Perform steps 1 through 18 to remove more drill pipe.

Removing Downhole Drill Bits

1. Raise the downhole drill above the centralizer.

2. Install the appropriate bit–detaching basket and bit–detaching chuck in the centralizer.
Refer to the “Tools and Accessories” parts list to ensure using the correct chuck for the bit
being removed.

3. Lower the downhole drill until the bit engages the bit–detaching chuck.

IM6148ENG 3–25
DRILLING PROCEDURE (cont.)

4. Place the drill wrench (or chain wrench) around the downhole drill wearsleeve and pin the
wrench handle to the rod eye on the end of the hydraulic wrench cylinder. Be sure the
wrench “wraps” around the wearsleeve in the correct direction so that extending the
cylinder will unscrew the right hand threads of the downhole drill chuck.

KEEP HANDS, LEGS AND ARMS AWAY WHEN OPERATING THE HYDRAULIC
WRENCH CYLINDER.

5. Turn on the hydraulic pump motor using the control valve at the drill controls. Using the
single spool hydraulic valve at the drill guide, extend the hydraulic wrench cylinder to
unscrew the downhole drill chuck.

6. After starting to unscrew the chuck with the hydraulic wrench, the rotary head can be used
to continue unscrewing until the chuck and bit are out of the downhole drill.

7. Be sure to turn off the hydraulic pump motor when not in use.

8. Reassembly of the chuck in the downhole drill can be performed by reversing the above
steps.

3–26 IM6148ENG
OPERATOR SERVICE INFORMATION
Revision 1
November 12, 1999 Section 4

MAINTENANCE SCHEDULE

MAINTENANCE CHECKS

Visually inspect the machine daily. Do not operate


the machine with loose, worn, or broken parts.

Inspect the machine and make any necessary


adjustments and repairs before starting the
machine.

Keep your machine in proper working condition.


Unauthorized modifications to the machine may
impair the function and/or safety and effect
machine life.

Make sure all safety devices, including shields are


installed and functioning properly.

If you do not understand any part of this manual


and need assistance, contact your local
Ingersoll–Rand dealer.

SERVICE INTERVALS
Maintenance intervals are based on normal operating conditions. When
operating under severe conditions, the maintenance intervals should be
shortened. Refer to the following pages.

BEFORE PERFORMING ANY SERVICE ON THE MACHINE,


MAKE SURE THE MACHINE IS SHUT DOWN, AND THE
TRACKS ARE CHOCKED TO PREVENT MOVEMENT.

IM6148ENG 4–1
SERVICE

Special Service Notes (Figure 1)

1. Before making a drill steel thread connection:


a. Clean all threads and shoulders and remove all old grease using a cleaning solvent and a
wire brush.
b. Inspect all threads for damage.
c. Wash all connections thoroughly with cleaning solvent, blow clean and dry with com-
pressed air.
d. Coat all threads with drill steel thread lubricant.

The above procedures should also be followed


before drill steels are stored for any length of time.

2. Inspect feed chain and feed motor chain sprocket.


3. Inspect air and hydraulic hoses and all fittings.
4. Inspect drifter drills and visible signs of lubricant, to be sure the proper amount of lubricant is
getting through the drifter. Adjust air line lubricator accordingly.
5. Inspect rotary head type units (if applicable), if oil level is sufficient, oil should trickle out of
open oil level plug hole.
6. Normally, the 2 gallon (7.5 liter) reservoir will provide enough oil for an 8 hour shift without
refill. Never allow the rig to operate without refill. Never allow the rig to operate without lubricating
oil in the reservoir. Lack of lubrication will ruin the air operated motors and drill. Fill reservoir to
“Full” line on dipstick assembly.
7. Maintain oil level within 2 inches (50.8mm) of top of hydraulic reservoir. Do not overfill.
Space must be allowed for oil return during operation.
If unit is new or system was drained, make sure oil is distributed throughout the closed sys-
tem by turning on the pump and operating the boom cylinders through use of the hydraulic valve.
Recheck oil level after operating, refill if necessary.
Since the hydraulic system is a closed system, there should never be a need to add a signifi-
cant amount of oil. Should frequent refilling be required, inspect carefully for leaks or defective
seal and components.
8. Service the hydraulic reservoir.
a. Drain the oil.
b. Remove and clean the suction filter. Wash filter with solvent and blow dry with com-
pressed air.
c. Remove oil filter – check and replace if necessary.
d. Flush grit and sludge from reservoir.
e. Refill the reservoir with Hydraulic Oil (HO).
9. Steam clean and check the undercarriage and make necessary repairs.
10. To keep the lubricator assembly in good condition:
a. Drain Rock Drill Oil from tank.
b. Fill tank with kerosene.
c. Detach main air outlet hose from tank.
d. Open needle valve and turn on main air inlet valve for several minutes.
e. Drain kerosene from tank.
f. Turn on main air inlet valve for several minutes.
g. Attach main air outlet hose to tank and adjust needle valve (Refer to Adjustments in this
section).
h. Fill tank with the proper lubricant (Refer to Section 5).
11. The idler wheels and track rollers are filled with lifetime lubricant containing red dye. If red oil
is seen leaking out of the idler wheels or track rollers, repair is required.

4–2 IM6148ENG
SERVICE (cont.)

Special Service Notes (Figure 1) (cont.)

LUBRICATION
FREQUENCY SYMBOLS

Symbol Interval

Before making a drill steel


threaded connection
Daily or every 8 hours of
operation
Quarterly or every 500
hours of operation

Semi-Annually or every
1000 hours of operation

Annually or every 2000


hours of operation

Applications Symbols LUBRICANTS

Identification Type of Lubricant


Symbol
Drain and Inspect or Special Service RDO Rock Drill Oil
Refill Check Notes HO Hydraulic Oil
FDO Final Drive Oil
MO Motor Oil
GO Gear Oil
Lubricate Check and Lubricate GR All–Purpose Grease
Fittings Add Oil When Fittings
Required DSL Drill Steel Lubricant

NOTE: For Lubricant Specifications Refer


to Section V.

IM6148ENG 4–3
See 11 x 17 Sheet

4–4 IM6148ENG
LUBRICATION ITEMS PARTS LIST

IM6148ENG 4–5
SERVICE (cont.)

VAPOSOL Tank Solution

SHUTDOWN THE ENGINE BEFORE PERFORMING ANY MAINTENANCE ON THE


COMPRESSOR SYSTEM. COMPLETELY BLEED DOWN ALL PRESSURE FROM THE
SYSTEM.

OPENING THE FILLER VALVE WITHOUT SHUTTING THE MACHINE DOWN, OR


OPENING IT WITHOUT BLEEDING OFF THE AIR PRESSURE, CAN CAUSE
SOLUTION TO SPRAY.

51777381

When checking or adding the VAPOSOL solution, shutdown the machine, and bleed
down the air pressure. Slowly open the filler valve.

The VAPOSOL tank holds approximately 40 Gallons (151.4 L) when full.

When filling, do not overfill the VAPOSOL tank. Refer to Fluids and Lubricants of
Section 5 for the proper VAPOSOL solution mixture.

4–6 IM6148ENG
SERVICE (cont.)

Loose or Frayed Hoses

It is necessary to do an overall check for loose or frayed hoses. A frayed hydraulic hose can
instantly break open; spraying hot hydraulic fluid on a person; causing severe burns. Always
replace a worn or damaged hose immediately.

Loose Nuts and Bolts

It is necessary to do an overall check for loose nuts and bolts. All nuts and bolts must be kept
properly tighten at all times.

Drill Steel, Striking Bar, and Bits

The bits, drill steel, and striking bar must be checked for wear, cracks, and damage. Any one
of these problems should be corrected right away. The bits should also be checked for
missing carbides. If the striking bar needs to be replaced, refer to the drifter instruction
manual for proper replacement.

IM6148ENG 4–7
ADJUSTMENTS

ADJUSTMENTS

To ensure maximum life and performance of the machine, it is important that the
adjustments be made, periodically checked, and readjusted when necessary.

Lubricator

SHUT DOWN THE MACHINE AND RELIEVE ALL INTERNAL AIR PRESSURE
BEFORE LOOSENING OR REMOVING THE LUBRICATOR BOWL.

Be sure that the lubricator is filled with rock drill oil. Shut down the machine before
loosening or removing the lubricator fill cap. Open the Main Air Valve to release internal air
pressure. Turn the lubricator adjustment valve on the lubricator tank in a clockwise direction
until the lubricator adjustment valve is completely closed (finger tight only). Open the
lubricator adjustment valve 1–1/4 turns. To determine if the drifter lubricator adjustment valve
is properly adjusted, check the discharged air at the drill exhaust port. Place a white piece of
paper 4 to 6 in. (102 to 152 mm) from the exhaust port for 2 to 5 seconds. If a slight amount
of oil adheres to the paper, it indicates that the drifter lubricator adjustment valve is adjusted
properly. Do not flood the drill with oil. Allow a few minutes for the air to circulate between
valve adjustments. The drifter must receive adequate lubrication, but must not be over
lubricated. Over lubrication causes dieseling which destroys the lubricant. It results in
scored cylinders, pistons, piston stem bearings, and damage to other internal parts.
Frequently check the lubrication setting during drilling operations. The flow of oil is affected
by changes in ambient temperature, and pressure. Readjust the valve as required. Refer to
Section 5 Specifications for the proper type of rock drill oil to be used, and for the proper
viscosity of rock drill oil to use during different weather conditions.

FILL CAP
LUBRICATOR ADJUSTMENT VALVE

MAIN AIR VALVE

4–8 IM6148ENG
ADJUSTMENTS (cont.)

Track Chain Tension

The proper tension must be maintained on the track chain so that it does not come off the
idler or sprocket while traveling. Place a straight edge over the top of the track chain.
Measure the sag; the sag should be no more than 1/2 in. (13mm). Use the following steps to
tighten or loosen the track chain for the proper tension:

a. Remove the cover nut.

b. To Tighten Track – Pump grease through the lubrication fitting until the proper
tension is reached.

c. To Loosen Track – Loosen the adapter on the track adjuster and allow the
grease to run out. Do not remove this fitting. Once the proper tension is reached,
tighten the adapter.

Feed Chain Tension

Because it will stretch with use, it is necessary to make periodic adjustments to the feed
chain. If the feed chain is loose or slack (if the chain has more than 1/2 inch play), tighten
the adjusting nut at the top of the drill guide until the gap between the sprocket yoke and the
drill guide bottom plate is 1/16 in. (1.6 mm) to 1/8 in. (3.2 mm).

IM6148ENG 4–9
SPECIFICATIONS
Revision 1
November 12, 1999 Section 5

MACHINE SPECIFICATIONS
US METRIC

GENERAL SPECIFICATIONS:

Gradeability 30 degrees
Oscillation + 10 degrees
Tram Speed 0–2.0 mph 0–3.2 km/hr
Ground Clearance 12 inches 292 mm
Grouser Width 10 inches 254 mm
Track Length 113 inches 2780 mm
Weight (Drifter) 13,320 lbs 6042 kg
Weight (Rotary Head) 13,454 lbs 6103 kg
Width 96 inches 2438 mm
Overall Length – Boom at 45 Degrees
Guide Vertical 167.5 inches 4255 mm
Guide Horizontal 296 inches 7518 mm
Overall Height – Boom at 45 Degrees
Guide Vertical 226.5 inches 5735 mm
Guide Horizontal 167.5 inches 4255 mm

BOOM AND GUIDE:

Horizontal Boom Swing 35 degrees right, 40 degrees left


Vertical Boom Lift 45 degrees up, 15 degrees down
Boom Extension 59 inches 1499 mm
Guide Swing 35 degrees right, 50 degrees left
Guide Extension 60 inches 1524 mm
Guide Dump Movement 180 degrees

DRIFTERS:

VL120 Drifter
EVL130M Drifter
VL140 Drifter
VL671 Drifter
ARH Air Rotary Head

CAPACITIES:

Hydraulic tank 25 gallons 94.6 liters


Vaposolr tank 40 gallons 151 liters
Lubricator 2 Gallons 7.5 liters

FLUIDS AND LUBRICANTS

FEED MOTOR LUBRICANT (FML)

The lubricant used should be a high quality automotive, industrial, or general purpose lubricant
having extreme pressure characteristics. SAE 140 (EP) transmission lubricant or its equivalent is
recommended. Additives must be passive type.

IM6148ENG 5–1
FLUIDS AND LUBRICANTS (cont.)

HYDRAULIC OIL (HO)

The hydraulic oil used in the machine must be a premium high viscosity index hydraulic oil with
rust and oxidation, and anti–foam additives. It must be also extremely shear stable. Refer to Table 1
for the proper hydraulic oil to be used during different weather conditions.

ROCK DRILL OIL (RDO)

The rock drill oil used in the machine must be a well refined petroleum lubricating oil. It must be
suitably compounded to provide the specified consistency and film strength and be further
compounded to provide steam emulsion number. The latter is to provide a satisfactory lubricant for
such drills where water or wet air is encountered. The rock drill oil must be substantially
noncorrosive to steel, bronze, and contain little or no sulphur. It must also have a high viscosity
index, and must conform to the physical and chemical properties located in Table 5. Refer to Table 6
for the proper rock drill oil to be used during different weather conditions.

ENGINE OIL (EO)

Refer to the engine manual for the proper type of engine oil to use. Refer to Table 2 for the proper
engine oil to be used during different weather conditions.

FINAL DRIVE OIL (FDO)

The gear oil used in the machine must meet API classification GL–5 and MIL–21205C. Refer to
Table 4 for the proper final drive oil to be used during different weather conditions.

GREASE (GR)

The recommended grease for all pressure gun grease fittings should be premium lithium or
lithium complex grease with extreme pressure additives. It must have excellent water resistance
and rust preventive properties. Refer to Table 3 for the proper grease to be used during different
weather conditions.

DRILL STEEL LUBRICANT (DSL)

The drill steel lubricant used must be lead free and pumpable.

VAPOSOL SOLUTION (VS)

This VAPOSOL solution is a commercial detergent mixed with water. Several commercial
detergent agents are available for use with the VAPOSOL Dust Control System. The following
agent and mixture is recommended: Agent: Surfax 5107

Mixture: 1 gallon (3.79 liters) of detergent plus 9 gallons (34.1 liters) of water equals 10 gallons (37.9
L) of concentrated solution.

10 gallons (37.9 liters) of concentrated solution equals 320 cups.

1 cup of concentrated solution treats 20 gallons (75.7 liters) of fresh water.

The final solution is; 2 cups of concentrated solution for every 40 gallons (151.4 liters)
of fresh water.

5–2 IM6148ENG
FLUID SPECIFICATIONS
Table 1. Hydraulic Oil Viscosity Recommendations

Table 2. Engine Oil Viscosity Recommendations

Table 3. Grease Recommendations

IM6148ENG 5–3
FLUID SPECIFICATIONS (CONT.)
Table 4. Final Drive Oil Viscosity Recommendations

Table 5. Rock Drill Oil Viscosity Recommendations

Table 6. Rock Drill Oil Specifications

Characteristic Test Below 20°F 20°F to 90°F Above 90°F


Procedure (–7°C) (–7°C to 32°C) (32°C)
Viscosity:
SUS at 100°F (38°C) ASTM–D2161 175 min. 450 min. 750 min.
SUS at 210°F (99°C) ASTM–D2161 46 min. 65 min. 85 min.
cST at 104°F (40°C) ASTM–D445 37 min. 105 min. 160 min.
cST at 212°F (100°C) ASTM–D445 6 min. 11 min. 16 min.
Pour Point, °F (°C) max. ASTM–D97 –10°F –10°F 0°F
(–23°C) (–23°C) (–18°C)
Flash Point,°F (°C) min. ASTM–D92 370°F 400°F 450°F
(188°C) (204°C) (232°C)
Viscosity Index, min. ASTM–D2270 90 90 90
Steam Emulsion No. min. ASTM–1935–65 1200 1200 1200
Consistency ............ Stringy Stringy Stringy
Falex Load Test lbs (kg) [min] ASTM–D2670 2000 lbs 2000 lbs 2000 lbs
(907 kg) (907 kg) (907 kg)
Timken E.P. Test lbs (kg) [min] ASTM–D2782 30 lbs 30 lbs 30 lbs
(14 kg) (14 kg) (14 kg)

5–4 IM6148ENG
TORQUE SPECIFICATIONS

SAE NO MARK
Grade
and Head
Markings

NO MARK
SAE
Grade
and Nut
Markings

Grade 1 Grade 2b Grade 5, 5.1, or 5.2 Grade 8 or 8.2

Lubricateda Lubricateda Lubricateda Lubricateda

Size Nm lb–ft Nm lb–ft Nm lb–ft Nm lb–ft

1/4 3.7 2.8 6 4.5 9.5 7 13.5 10


5/16 7.7 5.5 12 9 20 15 28 21
3/8 14 10 22 16 35 26 50 36

7/16 22 16 35 26 55 41 80 58
1/2 33 25 53 39 85 63 120 90
9/16 48 36 75 56 125 90 175 130

5/8 67 50 105 78 170 125 215 160


3/4 120 87 190 140 300 225 425 310
7/8 190 140 190 140 490 360 700 500

1 290 210 290 210 725 540 1050 750


1–1/8 470 300 470 300 900 675 1450 1075
1–1/4 570 425 570 425 1300 950 2050 1500

1–3/8 750 550 750 550 1700 1250 2700 2000


1–1/2 1000 725 990 725 2250 1650 3600 2650

DO NOT use these values if a different torque value Fasteners should be replaced with the same or
or tightening procedure is given for a specific applica- higher grade. (If higher grade fasteners are used,
tion. Torque values listed are for general use only. these should only be tightened to the strength of the
original.)
Fasteners are selected based on load carrying re-
quirements (Always replace fasteners with identical Make sure fasteners threads are clean and that you
grade as specified.) properly start thread engagement. This will prevent
them from failing when tightening.
a “Lubricated” means coated with a lubricant such
as engine oil, or fasteners with phosphate and oil coat- Tighten toothed or serrated–type lock nuts to the
ings. full torque value.

(CONT.)

IM6148ENG 5–5
TORQUE SPECIFICATIONS (CONT.)

Property
class
and
Head
Markings

Property
class
and
Head
Markings

Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9

Lubricateda Lubricateda Lubricateda Lubricateda

Size Nm lb–ft Nm lb–ft Nm lb–ft Nm lb–ft

M6 4.8 3.5 9 6.5 13 9.5 15 11.5


M8 12 8.5 22 16 32 24 37 28
M10 23 17 43 32 63 47 75 55

M12 40 29 75 55 110 80 130 95


M14 63 47 120 88 175 130 205 150
M16 100 73 190 140 275 200 320 240

M18 135 100 260 195 375 275 440 325


M20 190 140 375 275 530 400 625 460
M22 260 190 510 375 725 540 850 625

M24 330 250 650 475 925 675 1075 800


M27 490 360 950 700 1350 1000 1600 1150
M30 675 490 1300 950 1850 1350 2150 1600

M33 900 675 1750 1300 2500 1850 2900 2150


M36 1150 850 2250 1650 3200 2350 3750 2750

DO NOT use these values if a different torque val- Fasteners should be replaced with the same or
ue or tightening procedure is given for a specific appli- higher grade. (If higher grade fasteners are used,
cation. Torque values listed are for general use only. these should only be tightened to the strength of the
original.)
Fasteners are selected based on load carrying re-
quirements (Always replace fasteners with identical Make sure fasteners threads are clean and that
grade as specified.) you properly start thread engagement. This will pre-
vent them from failing when tightening.
a “Lubricated”means coated with a lubricant such
as engine oil, or fasteners with phosphate and oil coat- Tighten toothed or serrated–type lock nuts to the
ings. full torque value.

(CONT.)

5–6 IM6148ENG
TORQUE SPECIFICATIONS (CONT.)

PIPE THREAD FITTINGS

Make sure the threads and sealing sur-


faces are free from nicks, burrs, dirt, etc.

Tighten the fitting approximately 3 turns


past finger tight.

Using a thread sealant such as Loctite


Vibraseal” is recommended over pipe
dope or teflon tape. Teflon tape can plug
filters, drain orifices, etc. and can cause
hydraulic system failure

O–RING FITTINGS

Make sure the threads and sealing sur-


faces are free from nicks, burrs, dirt, etc.

Lubricate the o–ring with a light coat of


hydraulic oil.

Adjustable o–ring fittings:


Hold fitting, and tighten nut.

Non–adjustable o–ring fittings:


Tighten fitting.

SIZE THREAD TORQUE

2 5/16”–24 7 – 8 foot ponds (10 – 11 Nm)


3 3/8”–24 14 – 16 foot ponds (19 – 21 Nm)
4 7/16”–20 16 – 18 foot ponds (21 – 24 Nm)
5 1/2”–20 22 – 24 foot ponds (29 – 32 Nm)
6 9/16”–18 24 – 26 foot ponds (33 – 35 Nm)
8 3/4”–16 40 – 43 foot ponds (54 – 59 Nm)
10 7/8”–14 68 – 70 foot ponds (68 – 70 Nm)
12 1 1/16”–12 98 – 102 foot ponds (98 – 102 Nm)
16 1 5/16”–12 146 – 154 foot ponds (197 – 209 Nm)

(CONT.)

IM6148ENG 5–7
TORQUE SPECIFICATIONS (CONT.)

JIC FITTINGS

Make sure the threads and sealing sur-


faces are free from nicks, burrs, dirt, etc.

Tighten the fitting finger tight. Then tight-


en the fitting an additional number of flats
as the chart indicates. One flat equals 1/6
of a turn.

Overtightening the fitting may deform or


break the female side of the fitting, re-
stricting oil flow or causing a leak.

Flats from Finger Tight

SIZE NEW LOOSE


FITTINGS FITTINGS

4 (1/4”) 2 – 2 1/2 3/4 – 1


6 (3/8”) 2 – 2 1/4 1
8 (1/2”) 1 1/2 – 1 3/4 1
10 (5/8”) 1 1/2 – 1 3/4 3/4
12 (3/4”) 1 1/2 3/4
14 (7/8”) 2 1 1/4
16 (1”) 1 1/4 – 1 1/2 3/4 – 1
20 (1 1/4”) 1 1/2 3/4 – 1
24 (1 1/2”) 1 1/4 – 1 1/2 1 – 1 1/4
32 (2”) 1 1/4 3/4 – 1

5–8 IM6148ENG
SERVICE RECORDS AND NOTES
December 1, 1998 Section 6

Date Run Time Work Performed Qty Work


(Hours) By

IM6148ENG 6–1
Date Run Time Work Performed Qty Work
(Hours) By

6–2 IM6148ENG
Date Run Time Work Performed Qty Work
(Hours) By

IM6148ENG 6–3
NOTES

6–4 IM6148ENG
PARTS LIST

For

PNEUMATIC DRILL

Model: VL140

Read this instruction manual before operating this equipment.

Designed and Built by Ingersoll–Rand Company


Roanoke, Va. 24019–5198 U.S.A.

Certified ISO–9001 (ANSI/ASQC Q91)


Certification No. QSR–80

CPN: 51730521 July, 1997 PL6027


Revision 2

1997 Ingersoll–Rand Company Printed in U.S.A.


PARTS LIST INDEX PL6027
For Index
June 13, 1995 Pneumatic Drill VL140 Page 1 of 2

ORDERING INSTRUCTIONS
When ordering service parts, please specify:

1. The NAME of each part as listed.


2. The PART NUMBER as listed or stamped on the part.
3. The SERIAL NUMBER of the equipment.

DO NOT use illustration numbers when ordering service parts. To save time, send all orders for
parts to the nearest branch office or agent. IF IT IS NECESSARY TO SEND ANY PART OF THIS
EQUIPMENT TO THE FACTORY, INQUIRE AT OUR NEAREST BRANCH OFFICE OR AGENT
FOR SPECIAL INSTRUCTIONS.

SERIAL NUMBER STAMPED IN THIS AREA

SAVE THESE INSTRUCTIONS. DO NOT DESTROY.


All information, illustrations, and specifications in this parts list are based on the latest
information available at the time of publication. Product improvement is a continuing goal at
Ingersoll–Rand. Design and specifications are subject to change without notice or
obligation.
When the life of the tool has expired, it is recommended that the tool be disassembled, de-
greased and parts be separated by material so that they can be recycled.

 1995 Ingersoll–Rand Company Printed in U.S.A.


Each column includes the Parts List
Section Numbers applicable to the assembly.
NAME OF ASSEMBLY
Components of an assembly
are indented.
Manual Section
No. No.

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6027 1

Pneumatic Drill VL140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6027 2

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6027 3

Page 2, Index, PL6027


PARTS LIST INTRODUCTION PL6027
Revision 1 PNEUMATIC DRILL VL140 Section 1
June 13, 1995 Page 1 of 1

NOTE: THE VERTICAL BAR SHOWN TO THE LEFT OF TEXT DESIGNATES A REVISION HAS BEEN MADE
SINCE THE PREVIOUS PRINTING.
Alphabetical Index
Title Page No.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 INTRODUCTION. protection when near drill in operation.


Failure to wear approved safety equipment
This parts list contains spare part num- could result in bodily injury.
bers, general model information and a list-
ing of assemblies for the Pneumatic Drill 2. Use only Ingersoll–Rand replace–
VL140. ment parts.

2 SAFETY FIRST. 3. When using any solvent to clean parts,


make sure that it is nonflammable, that it
SAFETY FIRST is the primary concern for will not harm the skin, that it meets current
the protection of both, personnel and the O.S.H.A. standards, and that it is used in
pneumatic drill during any phase of opera- an area that is adequately ventilated.
tion. All personnel must thoroughly under-
stand all safety precautions before operat- 4. Keep all pneumatic drill components
ing or doing any maintenance work on the properly lubricated and maintained.
pneumatic drill. Failure to do so could cause damage to the
pneumatic drill, bodily injury or both.

3 SAFETY PRECAUTIONS. 5. Keep clear of rotating drill steel and


associated parts during the drilling
The Safety Precautions listed are intended operation
to make all personnel aware of the hazards
while working on or near a pneumatic drill.
All personnel must use common sense and 6. The drill, striking bar, couplings, drill
a good working practice while operating steels and bit are hot during the drilling
and maintaining this pneumatic drill. operation. Do Not touch these parts with
These safety precautions listed are of a your bare hands. Wear gloves to protect
general nature and cannot cover every your hands when you are changing bits or
possible situation: steels.

1. Always wear approved hard hat, safety 7. The drill must be placed in a hortizontal
shoes, safety glasses, nose mask, and ear position to be disassembled.

 1995 Ingersoll–Rand Company Printed in U.S.A.


PARTS LIST PNEUMATIC DRILL PL6027
Revision 2 VL140 Section 2
July 7, 1997 Page 1 of 5

66

57
66
58
77F
63
59

77A
55 77B
62

61 77c
6
60 77

8 77F 37

14A
77N

14D 77K
77M
14C
37
6A
14B
77j
14 18

19 77A

77H 77D

17
77E

16 77D

77I
17a
53

36

38 37
1

2A 50 46

4
42
2B
51
43
41
54B 40
56
39

47
2
48
54A
41A
45
54
44
54D
52
54C

49

Pneumatic Drill VL140 – Exploded Illustration


(For Parts List, refer to Pages 3 & 4)
PNEUMATIC DRILL VL140 (CON’T.)

66

57
59 14B 14C 14D 14A
58
62

8
61

6
14
60

6A 19

18 16

17
77O

17A
2A
77O
2B
1 77O

77E
53
77N
77F 4

77
77A
54B 77C
77B 2
54 54A
77D 77I

54D
77K 77J
77C 77G
36
77H 77F
77L
54C
37 55
38
63
81A 46
77M
50
42 56
39
51
40

44 43 41
41A

52

47
45 48

49

81

PNEUMATIC DRILL VL140 – Sectional Illustration


(For Parts List, refer to Pages 3 and 4)

Page 2, Section 2, PL6027


PNEUMATIC DRILL VL140 (CON’T.)
(For Illustration of parts, refer to Pages 1 & 2)

NAME OF PART
REF PART Parts indented under an item QTY. REMARKS
NO. NO. are included with that item.

50491935 PNEUMATIC DRILL VL140


(CONSISTS OF THE FOLLOWING)

1 50539618 CYLINDER 1
50914787 SWIVEL, EXHAUST 1
2 50914795 .CONNECTION, EXHAUST 1
2A 50942143 .RING, RETAINING 1
2B 50494822 .RETAINER, SWIVEL EXHAUST 1
4 50473818 RETAINER, TAB WASHER 1
50976927 ASSEMBLY, BACKHEAD 1
6 50976943 .BACKHEAD 1
6A 50202704 .ADAPTER 1
8 95086526 O–RING 1
50914761 ASSEMBLY, MAIN AIR CONNECTION 1
14 50914779 .CONNECTION, AIR 1
14A 50942143 .RING, RETAINING 1
14B 95018461 .O–RING 1
14C 50494475 .CAP, AIR CONNECTION 1
14D 95018719 .O–RING 1
16 50023886 STEM, HOSE 1
51296184 ASSEMBLY, AIR DISTRIBUTOR 1
17 ++ .BODY, AIR DISTRIBUTOR 1
17A 50509249 .LINER, AIR DISTRIBUTOR 1
18 51004752 KEY, AIR DISTRIBUTOR 1
19 95097648 O–RING 2
36 50985761 COVER, DRIVE GEAR ASSEMBLY 1
37 50214873 BEARING, ROLLER 1
38 50210483 PIN, LOCATING 1
39 50711084 BOLT, DRIVE GEAR COVER 3
40 95210415 LOCKWASHER 4
41 50985795 FRONTHEAD 1
41A 95033593 .PLUG, PIPE 2
42 50295633 BEARING, ROLLER 1
43 50214873 BEARING, ROLLER 1
44 50019447 BUSHING, FRONTHEAD 1
45 50780337 SEAT, RETAINER 1
46 50406867 GEAR, CHUCK DRIVE INTERMEDIATE 1
47 50368786 BOLT, CHUCK JAW 1
48 50208644 LUG, LOCKING 1
49 50219963 RETAINER, JAW 1
50 50406875 CHUCK 1
51 50202993 ALIGNER, SHANK 1
52 50207877 JAW, CHUCK 1
53 51243129 PISTON 1
50780311 ASSEMBLY, PISTON STEM BEARING 1
54 ++ .BEARING, PISTON STEM 1
54A 95034062 .PIN, ROLL 1
54B 50532860 .SLEEVE, PISTON STEM BEARING 1
54C 52123254 .WEARSLEEVE, CHUCK 1
(CONTINUED)

Page 3, Section 2, PL6027


PNEUMATIC DRILL VL140 (CON’T.)
(For Illustration of parts, refer to Pages 1 & 2)

NAME OF PART
Parts indented under an item
REF PART
are included with that item. QTY. REMARKS
NO. NO.

50491935 PNEUMATIC DRILL VL140 (con’t)


(CONSISTS OF THE FOLLOWING)

54D 50780329 .SEAT, CHUCK WEAR 1


55 50966076 ROD, ASSEMBLY 2
56 50019330 NUT, ASSEMBLY ROD 2
57 50364413 RETAINER, TUBE 1
58 95018172 O–RING 1
59 50942325 RUBBER, BLOWER TUBE 1
60 50977065 SUPPORT, TUBE 1
61 50202936 RUBBER, TUBE SUPPORT 1
62 50202985 WASHER, TUBE SUPPORT 1
63 50646967 TUBE (INNER) 1
66 50057215 STEM, HOSE
51298610 MOTOR, ROTATION 1
77 50985829 .MANIFOLD, MOTOR 1
77A 95214953 .CAPSCREW 5
77B 95096962 .BEARING, ROLLER 5
77C 50210491 .PIN, LOCATING 2
77D 50985779 .HOUSING, MOTOR 1
77E 50537406 .PLUG, METERING 1
77F 50214873 .BEARING, ROLLER 1
77G 50297035 .BEARING, THRUST 1
77H 50104611 .BEARING, ROLLER 1
77L 50210509 .SHAFT 1
77J 50210517 .GEAR, MOTOR IDLER 1
50365253 .ASSEMBLY, MOTOR DRIVE GEAR 1
77K ++ ..GEAR, MOTOR DRIVE 1
77L 50251594 .BUSHING, DRIVE GEAR 1
77M 50966084 .SHAFT, GEAR 1
77N 50365766 .RING, RETAINING 1
77O 50057215 .STEM, HOSE 1
* 95321766 ELBOW 1
* 03167780 PLUG 1
81 51781169 BAR, STRIKING 1
81B 50066182 .SEAL 1

(continued)

* NOTICE: THESE PARTS ARE NOT ILLUSTRATED.


++ NOTICE: THESE PARTS ARE NOT SOLD SEPARATELY.

Page 4, Section 2, PL6027


PNEUMATIC DRILL VL140 (CON’T.)
(For Illustration of Parts, refer to Pages 1 & 2 )

NAME OF PART
Parts indented under an item
REF PART
are included with that item. QTY. REMARKS
NO. NO.

50491935 PNEUMATIC DRILL VL140 (con’t.)


(CONSISTS OF THE FOLLOWING)

Lubrication

51857407 LUBRICANT, DRILL PIPE 1 GAL


51857415 LUBRICANT, DRILL PIPE 21/2GAL
51857423 LUBRICANT, DRILL PIPE 5 GAL
51389930 LUBRICANT, THREAD (LEAD FREE) 14 OZ
51389948 LUBRICANT, THREAD (LEAD FREE) 1 GAL
51378701 ROCK DRILL OIL (LIGHT) 1 GAL
51378727 ROCK DRILL OIL (LIGHT) 5 GAL
51378743 ROCK DRILL OIL (LIGHT) 55 GAL
51378693 ROCK DRILL OIL (MEDIUM) 1 GAL
51378719 ROCK DRILL OIL (MEDIUM) 5 GAL
51378735 ROCK DRILL OIL (MEDIUM) 55 GAL
51378784 ROCK DRILL OIL (HEAVY) 1 GAL
51378792 ROCK DRILL OIL (HEAVY) 5 GAL
51378800 ROCK DRILL OIL (HEAVY) 55 GAL

Page 5, Section 2, PL6027


PARTS LIST GENERAL INFORMATION PL6027
PNEUMATIC DRILL VL140 Section 3
June 13, 1995 Page 1 of 2

GENERAL INFORMATION: O.D. x 23x23–1/2 in. (597mm) overall


The Pneumatic Drill VL140 (drill) is a 5–1/2 length].
in. (140mm) bore, valveless, remote
controlled, pneumatic powered, percus- CHUCK PARTS:
sion drill equipped with a independent
The drill is equipped with chuck parts to
pneumatic rotation motor to rotate the drill
accommodate a 4–spline striking bar with
steel and bit. It is designed for use on
1–3/4 in. [44 mm] shank and stem
crawler type drilling machines, and can be
diameters.
used effectively for surface applications
with chain feed drill mountings on any type
of fixed or mobile drilling machine. STRIKING BARS:
Table 1 lists the striking bars available for
ROTATION MOTOR: use with the drill.
The drill includes a built–in, remotely
controlled pneumatic rotation motor that is AIR LINE LUBRICATION:
a integral part of the drill. The motor is An air line lubricator must be used with the
independently controlled and is designed drill; all moving parts of the drill are
to provide continuous drill steel rotation– lubricated by the oil laden operating air
forward or reverse. which is directed to all critical points.
When using the drill, it is recommended
BLOWER/WATER TUBE: that the central lubricating oil reservoir of
the drill machine be connected to the drill.
STANDARD: Double Tube Construction
The standard drill has a Plastic Blower/Wa-
ter Tube (50646967) [9/16 in. (14mm) O.D.
x 27–3/4 in. (705mm)] overall length within
a Plastic Tube Support (50977065) [3/4 in. Refer to IM6027 “Instruction Manual
(19mm) O.D. x 23–1/2 in. (597mm) overall For Pneumatic Drill Model VL140” for
length]. maintenance instructions.

OPTIONAL: Double Tube Construction STRIKING BARS:


An optional Steel Blower/Water Tube The drifter is furnished with a striking bar.
(50446434) [9/16 in. (14mm) O.D. x 27–1/2 Table 1 lists optional striking bars available
in. (698mm) overall length within a Plastic for different applications.
Tube Support (50977065) [3/4 in. (19mm)
Table 1. Striking Bars
Striking Bar Striking Bar Specifications
♦ 50400506 4–Splined Drive
(SB15S3B) 1–3/4 in. (45mm) Shank and Stem Diameters
1–1/2 in. (38 mm) Rope SPI–RALr Thread
♦ 50491265 Same as above except with 1–1/4 in. SPI–RALr Thread
(SB12S9B)
♦ 51781169 Same as above except IR38, SPI–RALr Thread
(SB38S3B)
♦ 51781144 Same as above except IR45, SPI–RALr Thread
(SB45S3B)

♦ NOTICE: Use 8–digit part number (50400506, 50491265, 51781169, 51781144)


when ordering the required striking bar.

Page 2, Section 3, PL6027


INSTRUCTION MANUAL
For
Pneumatic Drifter

Model: VL140

Read this instruction manual before operating this equipment.

Designed and Built by Ingersoll–Rand Company


Roanoke, Va. 24019–5198 U.S.A.

Certified ISO–9001 (ANSI/ASQC Q91)


Certification No. QSR–80

CPN 52083797 January 1996 IM6099ENG

1996 INGERSOLL-RAND COMPANY PRINTED IN U.S.A.


INSTRUCTION MANUAL PL6099ENG
TABLE OF CONTENTS Section TC–1
January 19, 1996 Page 1 of 2

Title Section

Read this instruction manual before operating this equipment.

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Abbreviation List
Introduction
Reference Material
Support Equipment Required

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction
Safety Alert Symbol and Signal Words
Safety First
Safety Precautions

DESCRIPTION & SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


Description
Introduction
Lubrication
Air Line Lubricator
Drill Steel Thread Lubricant
Specifications

OPERATION AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


Air Requirements
Blow
Drill
Basic Operating Principles
Drill Piston Reciprocation
Drill Steel Rotation
Connecting the Striking Bar to the Drifter
Drilling Procedures

(CONTINUED)
Table of Contents (cont.)

TITLE SECTION

OPERATION AND INSTALLATION (cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


Drilling Tips
Bit Care
Drill Steel Care
Suggestions for Drillers
Hoses and Fittings
Introduction
Operating Controls
Receiving The New Drifter
Remote Air Control Manifold
Striking Bar

Page 2, Section TC–1, IM6099ENG


Instruction Manual IM6099ENG
INTRODUCTION Section 1
January 19, 1996 Page 1 of 2

Alphabetical Index

Title Page No.

Abbreviation List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Reference Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Support Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1. INTRODUCTION. 3. REFERENCE MATERIAL.

This instruction manual contains informa- The reference material required to operate
tion on safety, description & specifications, and/or maintain the drifter is listed in Table
installation and operation for the Pneumat- 2.
ic Drifter Model VL140 (hereafter referred
to as drifter).
4. ABBREVIATION LIST.
2. SUPPORT EQUIPMENT REQUIRED.
Abbreviations listed in this manual that are
The support equipment required to operate not common are listed in Table 3 with the
and/or maintain the drifter is listed in Table proper definition.
1.

Table 1. Support Equipment Required

Item Requirements or Specification

Air Requirements For normal drilling conditions, a compressor having


a capacity of 750 scfm (21.2 m3/min).

Lubrication Requirements Air/Gear oil mist controlled from oil reservoir (on
drill machine).

Table 2. Reference Material

Manual No. Title of Manual

PL6027 Parts List for VL140 Pneumatic Drifter.


Table 3. Abbreviation List

Abbreviation, Symbol, or Term Meaning

bpm Blow Per Minute


c Celsius
F Fahrenheit
ft3/min. Cubic Feet Per Minute
Hex. Hexagon
in. Inch
I.D. Inside Diameter
IR Ingersoll–Rand
kg Kilogram
lbs. Pounds
lb–ft Foot Pound
ml Milliliters
mm Millimeter
m Meter
Nm Newton Meter
NPT National Pipe Tap
oz. Ounce
psi Pounds Per Square Inch
Safety Alert Symbol

SAVE THESE INSTRUCTIONS. DO NOT DESTROY.

All information, illustrations, and specifications in this manual are based on the latest
information available at the time of publication. Product improvement is a continuing
goal at Ingersoll–Rand. Design and specifications are subject to change without notice
or obligation.
When the life of the tool has expired, it is recommended that the tool be disassembled,
degreased and parts be separated by material so that they can be recycled.

Page 2, Section 1, IM6099ENG


Instruction Manual IM6099ENG
SAFETY Section 2
January 19, 1996 Page 1 of 2

Alphabetical Index
Title Page No.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Alert Symbol and Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1. INTRODUCTION.

This section contains important safety in- DANGER IS USED TO INDICATE


formation for the Pneumatic Drifter Model THE PRESENCE OF A HAZARD
VL140 (hereafter referred to as drifter). WHICH WILL CAUSE SEVERE
PERSONAL INJURY OR DEATH IF
THE WARNING IS IGNORED.
2. SAFETY FIRST.
WARNING IS USED TO INDICATE
SAFETY FIRST is the primary concern for
THE PRESENCE OF A HAZARD
the protection of both, personnel and the
WHICH CAN CAUSE SEVERE
machine during any phase of operation. All
INJURY OR DEATH IF THE
personnel must thoroughly understand all
WARNING IS IGNORED.
safety precautions before operating or
doing any maintenance work on the equip-
ment.
CAUTION IS USED TO INDICATE THE
PRESENCE OF A HAZARD WHICH
3. SAFETY ALERT SYMBOL AND SIGNAL WILL OR CAN CAUSE PERSONAL
WORDS. INJURY, OR PROPERTY DAMAGE IF
THE WARNING IS IGNORED.

– This is the Safety Alert Symbol.


When you see this symbol on the equip-
ment or in this instruction manual, be alert Notice is used to notify people of in-
to the presence of a hazard. stallation, operation, or maintenance
All personnel must understand the information which is important but
DANGER, WARNING, CAUTION, and not hazard related.
NOTICE used throughout the text of this in-
struction manual, and on the Safety Labels By understanding what DANGER,
located on the equipment. The DANGER, WARNING, CAUTION, and NOTICE
WARNING, CAUTION, and NOTICE are mean; and using good judgment and com-
defined as follows: mon sense; all personnel can avoid injuring
themselves and/or damaging the equip- Failure to wear approved safety equipment
ment. could result in bodily injury.
The Safety Labels shown in this manual b. Do not attempt to operate the drifter unless
and on the equipment are for operator pro- you are thoroughly familiar with all the
tection. Replacement Safety Labels can drilling machine gauges, controls, and
be obtained at no cost from your local functions. Refer to the section of the
Ingersoll–Rand dealer or representative or drilling machine instruction book for
by contacting the factory at: detailed instructions. Failure to comply
could result in bodily injury.
Ingersoll–Rand Company
Rock Drill Division c. Keep hands, arms, legs and clothing away
7500 Shadwell Drive from all moving parts. Failure to comply
Roanoke, Virginia 24019 could result in bodily injury.
U.S.A.
d. The drifter, striking bar, couplings, drill
(540) 362–3321
steels and bit are hot during the drilling
operation. Do not touch these parts with
your bare hands. Wear gloves to protect
your hands when you are changing bits or
4. SAFETY PRECAUTIONS.
steels. A severe burn will result if rotating
The Safety Precautions listed are intended parts are touched with bare hands.
to make all personnel aware of the hazards e. Keep all hose connections tight. A loose
while working on or near this equipment. hose connection not only causes leaks and
All personnel must use common sense and poor performance, but may also allow the
a good working practice while operating hose to come off the drifter, whip around,
and maintaining this equipment. These and injure the operator or other people in
safety precautions listed are of a general the area.
nature and cannot cover every possible sit-
uation: f. Make sure that the parts–cleaning solvent
is non–flammable, and will not harm the
a. Always wear approved hard hat, safety skin, meets current safety and health
shoes, safety glasses, nose mask, and ear standards, and is used in a well ventilated
protection when near a drifter in operation. area.

Page 2, Section 2, IM6099ENG


Instruction Manual IM6099ENG
DESCRIPTION & SPECIFICATIONS Section 3
January 19, 1996 Page 1 of 6

Alphabetical Index
Title Page No.
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lubrication Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Air Line Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drill Steel Thread Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1. INTRODUCTION. The drifter is equipped with an indepen-


dently controlled, gear–type, air–powered
This section provides a description and rotation motor. This heavy–duty 3 h. p. mo-
specifications for the Pneumatic Drifter tor is mounted on top of the drive gear cov-
Model VL140 (hereafter referred to as er at the lower end of the drifter. The rota-
drifter). tion motor is independently controlled and
is designed to provide continuous drill steel
rotation. The operator controls the speed
2. DESCRIPTION. and direction of rotation (conventional for-
ward L. H., neutral No Rotation, or reverse
The drifter is a 5–1/2 in. (140mm) bore, R. H. from a remote control manifold.
valveless, hammer drill that incorporates
an independently controlled, gear–type, 3. SPECIFICATIONS.
air–powered rotation motor to rotate the
drill steel and bit. Tables 1 through 5 list the specifications for
the drifter.
The drifter is designed for use on
CRAWLAIR Drilling Machines and for 4. LUBRICATION REQUIREMENTS.
surface applications with a chain–feed
mounting on any type of fixed or mobile The following paragraphs outline the
drilling machine. It is capable of drilling lubrication requirements for the drifter.
2–1/2 in. (64mm) to 4 in. (102 mm) diame- Tables 6 through 8 list the specification for
ter holes in all types of rock formations. the lubricant.

An air distributor is used in place of the con- 5. AIR LINE LUBRICATOR.


ventional valve chest assembly, and is con-
trolled by an extension on the piston head.
KEEP THE ROCK DRILL LUBRI-
A double blower tube construction is stan-
dard on the drifter. It includes a plastic CANT CLEAN AND FREE FROM
blower tube within a plastic tube support. ALL FOREIGN MATTER TO
The standard chuck parts (jaw, aligner, and PREVENT DAMAGE TO THE
retainer) accommodate a 4–splined shank INTERNAL PARTS.
piece with 1–3/4 in. (45mm) shank and
stem diameters. An optional 12–splined Ingersoll-Rand offers a complete line of
chuck jaw is available. rock drill oil formulated to provide maxi-

Page 1, Section 3, IM6099ENG


mum performance in all types of rock drill 7 for selecting the correct viscosity grade to
equipment. These oils exceed the oil speci- meet your requirements and Table 8 for
fications listed in Table 6. selecting the correct rock drill oil part num-
ber.
The rock drill oil used in the air line lubrica-
tor must be a well refined petroleum lubri- 6. DRILL STEEL THREAD LUBRICANT.
cating oil. It must be suitable compounded
to provide the specified consistency and It is very important that the threads of all
film strength, and be further compounded striking bars , drill rods, couplings and bits
to provide the specified steam emulsion be properly lubricated and cared for at all
number, which is required to provide satis- times. Proper lubrication will result in lon-
factory lubricant. Though the composition ger life and will simplify threading and un-
of the “film strength” additive is not speci- threading drill rod joints.
fied, it must be non-corrosive to both steel
and bronze, and contain little or no sulphur. Use a good molybdenum di-sulphide type
thread grease such as (Ingersoll-Rand Drill
Ingersoll-Rand Rock Drill Oils are formu- Steel Lubricant) or equivalent. (Refer to
lated to provide maximum performance in PL6024 “Parts List for Pneumatic Drifter
all types of rock drill equipment. Use Table Model VL140” for part numbers.)

Table 1. Drifter Specifications


English Metric
Net Weight (less Striking Bar) . . . . . . . . . . . . . 421 lbs 191 kg
Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . . 44 in. 1118 mm
Bore of Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 5–1/2 in. 140 mm
Blow Frequency [@100 psi (690 kPa)] 2000 bpm 2000 bpm
Working stroke . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5/8 in. 92 mm
Size of Main Air Inlet Hose Required . . . . . . . 1–1/2 in. 38 mm
Size of Blower Hose Required . . . . . . . . . . . . 1 in. 25 mm

Page 2, Section 3, IM6099ENG


Table 2. Striking Bar Specifications (Furnished only when specially ordered):
Striking Bar Striking Bar Specifications
♦ 50400506 4–Splined Drive
(SB15S3B) 1–3/4 in. (44mm) Shank and Stem Diameters
1–1/2 in. (38mm) Rope Thread
For 9/16 in. (14.3mm) Diameter Blower Tube.
♦ 50491265 Same as above except with 1–1/4 Rope
(SB12S9B) Thread
v 51781169 Same as above except with T38
(SB38S3B) Thread
♦ 51781144 Same as above except with T45
(SB45S3B) Thread
# 51390276 12–Splined Drive
(SB38S12) IR38 Thread (Male)
For 9/16 in. (14.3mm) Diameter Blower Tube.
# 51390292 Same as above except with IR45
(SB45S12) Thread (Male)

v NOTICE: This striking bar is shipped standard with each new drifter.
♦ NOTICE: Use 8–digit part number (50400506, 50491265, 51781169, 51781144,
51390276, or 51390292) when ordering the required striking bar.
# NOTICE: When using a 12–spline striking bar, chuck jaw 51390316 must be used in
place of the standard 4–spline chuck jaw.

Table 3. Shipping Information


English Metric
Net Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421 lbs 191 kg
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . 451 lbs 205 kg

Table 4. Rotation Motor Specifications


English Metric
Sizes of Hoses Required (2) . . . . . . . . . . . . . . . . . . . . . 1 in. 25.4 mm
Brake Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 @ 90 psi 3 @ 620 kPa
Torque at Chuck (at stall & 90 psi [620 kPa] . . . . . . . . 185 lb–ft 250 Nm
Rotation Speed at Chuck (normal operating speed) . 100–150 rpm 100–150 rpm
Maximum Chuck Rotation Speed (Free Speed) . . . . 250 rpm 250 rpm

NOTICE: This data based on hydraulic supply at 10 gpm (27.8 liters/min.) at 2500 psi (17238 kPa).

Page 3, Section 3, IM6099ENG


Table 5. Air Consumption
scfm m3/min
Controlled Wide Open Controlled Wide Open

Drill . . . . . . . . . . . . . . . . . 425 425 11.9 11.9


Rotation . . . . . . . . . . . . . 105 190 3.0 5.4
Blow . . . . . . . . . . . . . . . . 75 150 2.1 4.2
Total . . . . . . . . . . . . . . . . 605 765 17.1 21.7

Table 6. Rock Drill Oil Specifications

Characteristic Test Below 20°F 20°F to 90°F Above 90°F


Procedure (–7°C) (–7°C to 32°C) (32°C)
Viscosity:
SUS at 100°F (38°C) ASTM–D2161
175 min. 450 min. 750 min.
SUS at 210°F (99°C) ASTM–D2161
46 min. 65 min. 85 min.
cST at 104°F (40°C) ASTM–D445
37 min. 105 min. 160 min.
cST at 212°F (100°C) ASTM–D445
6 min. 11 min. 16 min.
Pour Point, °F (°C) max. ASTM–D97
–10°F –10°F 0°F
(–23°C) (–23°C) (–18°C)
Flash Point,°F (°C) min. ASTM–D92 370°F 400°F 450°F
(188°C) (204°C) (232°C)
Viscosity Index, min. ASTM–D2270 90 90 90
Steam Emulsion No. min. ASTM–1935–65 1200 1200 1200
Consistency ............ Stringy Stringy Stringy
Falex Load Test lbs (kg) [min] ASTM–D2670 2000 lbs 2000 lbs 2000 lbs
(907 kg) (907 kg) (907 kg)
Timken E.P. Test lbs (kg) [min] ASTM–D2782 30 lbs 30 lbs 30 lbs
(14 kg) (14 kg) (14 kg)

Table 7. Selection Chart

Typical Operating Below 20°F 20°F to 90°F Above 90°F


Conditions (–7°C) (–7°C to 32°C) (32°C)

100–150 psi (7.03 – 10.5 kg/cm2) Light Medium Heavy

Table 8. Ingersoll-Rand Rock Drill Oil Part Numbers


Grade 1 Gallon 5 Gallon 55 Gallon

Light 51378701 51378727 51378743

Medium 51378693 51378719 51378735


Heavy 51378784 51378792 51378800

Page 4, Section 3, IM6099ENG


Figure 1. Drifter VL140 – Sectional Illustration
(Refer to Page 6, for Parts Legend)

Page 5, Section 3, IM6099ENG


Parts Legend for Drifter VL140
(Refer to Page 5, for Illustration)

1. TUBE RETAINER 51. MOTOR IDLER GEAR


2. O–RING 52. ROLLER BEARING
3. HOSE STEM 53. SHAFT
4. TUBE SUPPORT 54. DRIVE GEAR ASSEMBLY COVER
5. TUBE (INNER) 55. ROLLER BEARING
6. BLOWER TUBE RUBBER 56. LOCATING PIN
7. TUBE SUPPORT WASHER 57. DRIVE GEAR COVER BOLT
8. TUBE SUPPORT RUBBER 58. LOCKWASHER
9. ASSEMBLY ROD 59. HOSE STEM
10. ASSEMBLY ROD NUT 60. METERING PLUG
11. BACKHEAD 62. FRONTHEAD
12. ADAPTER 63. PIPE PLUG
13. O–RING 65. ROLLER BEARING
15. AIR CONNECTION 66 CHUCK DRIVE INTERMEDIATE GEAR
16. RETAINING RING 67. ROLLER BEARING
17. O–RING 68. FRONTHEAD BUSHING
18. AIR CONNECTION CAP 69. RETAINER SEAT
19. O–RING 70. CHUCK JAW BOLT
20. HOSE STEM 71. LOCKING LUG
22. AIR DISTRIBUTOR BODY 72. CHUCK
23. AIR DISTRIBUTOR LINER 73. SHANK ALIGNER
24. AIR DISTRIBUTOR KEY 74. CHUCK JAW
25. O–RING 75. JAW RETAINER
26. CYLINDER
27. EXHAUST CONNECTION
28. RETAINING RING
29. SWIVEL EXHAUST RETAINER
30. TAB WASHER RETAINER
32. PISTON
33. PISTON STEM BEARING
34. ROLL PIN
35. PISTON STEM BEARING SLEEVE
36. CHUCK WEARSLEEVE
37. CHUCK WEAR SEAT
38. MOTOR MANIFOLD
40. CAPSCREW
41. WASHER
42. LOCATING PIN
43. MOTOR HOUSING
44. MOTOR DRIVE GEAR
45. DRIVE GEAR BUSHING
46. ROLLER BEARING
47. ROLLER BEARING
48. THRUST BEARING
49. MOTOR DRIVE GEAR SHAFT
50. RETAINING RING

Page 6, Section 3, IM6099ENG


Instruction Manual IM6099ENG
OPERATION & INSTALLATION Section 4
January 19, 1996 Page 1 of 4

Alphabetical Index
Title Page No.
Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Blow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Basic Operating Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drill Piston Reciprocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drill Steel Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Connecting The Striking Bar To The Drifter . . . . . . . . . . . . . . . . . . . . . . . 3
Drilling Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Drilling Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Bit Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Drill Steel Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Suggestions For Drillers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hoses and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lubrication Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operating Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Receiving The New Drifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Remote Air Control Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Striking Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1. INTRODUCTION. 3. AIR REQUIREMENTS.

This section provides installation and op- An air compressor having a minimum ca-
erational requirements for the Pneumatic pacity of 750 scfm (21.2 m3/min) is re-
Drifter Model VL140 (hereafter referred to quired to provide the necessary volume of
as drifter.) air at the most efficient operating pressure
for the drifter.

2. RECEIVING THE NEW DRIFTER. The total air consumption of the drifter con-
sists of two parts:
Upon receipt of a new drifter, check the
drifter model number to see that it agrees a. DRILL.
with the parts catalog. Attention in this area
This is the air required to reciprocate the
will assure that the correct repair parts are
piston. It depends only on the air pressure
ordered when needed.
at the drifter main air inlet.
Before releasing a new drifter for service, b. BLOW.
remove all the shipping plugs from the
ports. These plugs are used to keep dirt This is the air passed through the drill steel
out of the equipment during handling and to blow the chips out of the hole. The
shipping. amount consumed depends on the pres-
sure at the blow inlet in the backhead and Hoses and hose fittings must be in good
the number of steels in the string. condition, and the fittings must be kept
tight.
In some instances, when drilling in hard
uniform rock, the operator uses more blow
8. BASIC OPERATING PRINCIPLES.
air than necessary. In such cases,
improved drill performance can be ob- The operation of the drifter is based on two
tained by throttling back the blow air to di- independent basic operating principles: (1)
vert additional air to the hammer, so that the principle that causes the piston to recip-
the drifter runs at higher pressure. rocate (i.e., hammer action) and (2) the
principle governing the drill steel rotation.
4. LUBRICATION REQUIREMENTS.
9. DRILL PISTON RECIPROCATION.
An air line lubricator must be use with the
The drifter is a valveless drill. An air distrib-
drifter. Most drilling machines are
utor controlled by an extension on the pis-
equipped with a central lubricating oil res-
ton head is used in place of the convention-
ervoir attached to the frame. Before operat-
al double kicker port valve and parts. When
ing the drifter for the first time, make sure it
main operating air is directed into the drill,
receives the proper kind and amount of
ports in the air distributor body direct the
lubrication as outlined in Section 3, Para-
operating air through front and rear piston
graph 4.
supply ports. The intermittent flow of air
through the front and rear main air supply
5. REMOTE AIR CONTROL MANIFOLD. ports is controlled by the piston extension
that extends into the distributor body and
All operating controls for the drifter are opens and closes the air supply ports as
located on the remote control manifold. the piston reciprocates, Piston travel alone
The manifold is a standard component of performs all valve functions.
the drilling machine.
10. DRILL STEEL ROTATION.
6. STRIKING BAR. The drifter is designed with an independ-
ently–controlled, air-powered, gear type
The drifter is furnished with a striking bar.
rotation motor. The motor is controlled by a
Refer to Section 3, Table 2 for the furnished
remote control manifold, and is designed to
striking bar and a complete listing of strik-
provide the standard drifter with continu-
ing bars available for the drifter.
ous conventional forward or reverse
rotation.
7. HOSES AND FITTINGS.
11. OPERATING CONTROLS.
Only quality hose designed especially for
rock drill service should be used. It should Hammer action, drill steel rotation and feed
be constructed with an outer covering are controlled separately and each must be
which resists abrasive wear and have a regulated for optimum results in the drilling
working pressure safety factor of at least 4 conditions encountered. All operating con-
to 1 in relation to burst. trols for the drifter are located on the drilling

Page 2, Section 4, IM6099ENG


machine console. Refer to the operation 13. DRILLING PROCEDURES.
section of the drilling machine instruction
Detailed operating and drilling instructions
book for detailed descriptions and instruc-
are covered in the operation section of the
tions covering all operating controls and
drilling machine instruction book.
gauges.
14. DRILLING TIPS.

12. CONNECTING THE STRIKING BAR To ensure maximum operating efficiency,


TO THE DRIFTER. the following suggestions should be ob-
served.
a. Make sure all striking bars and
15. SUGGESTIONS FOR DRILLERS.
threaded accessories are properly
greased. a. Never pound on stuck steel. Nothing is
accomplished thereby and the drifter and
b. Unscrew the chuck jaw bolt (70) and re- bit may be permanently damaged in the
move the locking lug (71) from the fron- process.
thead (62). b. Never strike the drifter with tools.

c. Remove the jaw retainer (75) from the c. Every effort must be made to keep dust
fronthead (62). and dirt from entering the drifter. Prevent-
ing impurities from entering the drifter pays
off in improved operation and reduced
down–time for repairs.
d. Always be sure the drifter front end
parts are well lubricated. Oil must be de-
It is very important that all threaded acces-
tected on the striking bar for proper rotation
sories be properly lubricated and cared for
component lubrication. Adjust the oil res-
at all times. Proper lubrication will result in
ervoir so that the striking bar always shows
longer part life and will simplify threading
an oil film. Refer to drilling machine instruc-
and unthreading of all connections. Make
tion manual for time intervals for checking
sure that all threads are clean and free of
oil reservoir. Keep the lubricator well sup-
dirt and coated with a high pressure grease
plied with oil at all times.
(Ingersoll–Rand Drill Steel Lubricant) or
equivalent each time they are coupled or e. Always keep the drifter aligned with the
stored. drill steel and hole. This assures straight
and true holes that go in fast. Most impor-
tantly, this prevents unnecessary wear and
d. Coat the striking bar with clean oil and damage to the drill.
insert the shank end of the striking bar in
the fronthead (62), meshing the striking bar f. Always use the centralizer to guide the
splines with the splines in the chuck (72). drill steel during the drilling operation.

16. DRILL STEEL CARE.


e. Re-install the locking lug (71) and jaw
retainer (75) to secure the striking bar in the a. It is very important that the threads of
fronthead. the drill steel be properly lubricated and

Page 3, Section 4, IM6099ENG


cared for at all times. Steels having feed pressure will cause joints to loosen
stripped threads, cracks, or severe galling and threads will be damaged.
must not be used. Also, care should be
taken while drilling not to bend steel or gall 6. Always maintain alignment be-
tween the drifter and the hole.
threads due to misuse.

b. Bent steel produces unnecessary


17. BIT CARE.
stresses and accelerates wear on all fron-
thead components. Bent steel and severe For long bit life, the instructions as listed in
thread galling can be avoided if the follow- Paragraph 16 covering “Drill Steel Care”
ing steps are taken: must also be applied to the bit. In addition,
1. Be sure that the steel is bottomed in the following steps must also be taken:
the striking bar, couplings, and bit.
a. Never allow the bit to become plugged
2. All threads must be in good condi- with loose cuttings. Blow the hole continu-
tion and well greased. ously.
3. Always drill with a sharp bit (no more b. Never force or broach the bit into a hole.
than 1/8 in. [3.175mm] flat on carbides).
Dull bits cause excessive pounding and
c. “Rattle” bits from drill steel using the
unnecessary stresses on all threads
and drifter fronthead parts. drifter hammer action with light feed pres-
sure and no rotation. Use a Stillson or bit
4. Approach the rock at reduced feed wrench to remove the bit. Never strike the
pressure, position carefully, and collar bit with a hammer.
hole. Once the bit is collared in rock, full
feed pressure may be applied.
d. Bit carbides should never be allowed to
5. Always keep sufficient feed pres- flatten any greater than 1/8 in. (3.175 mm)
sure on the steel system. Insufficient between regrinding intervals.

Page 4, Section 4, IM6099ENG


PARTS LIST
For
Air Rotary Head

Model: ARH

Designed and Built by Ingersoll–Rand Company


Roanoke, Va. 24019–5198 U.S.A.

Certified ISO–9001 (ANSI/ASQC Q91)


Certification No. QSR–80

CPN 51870988 September 1998 PS-5624.50


Revision 7

1998 INGERSOLL-RAND COMPANY PRINTED IN U.S.A.


INTRODUCTION
Revision 5
September 21, 1998 INTRO

ORDERING INSTRUCTIONS
When ordering service parts, please specify:

1. The NAME of each part as listed.


2. The PART NUMBER as listed or stamped on the part.
3. The SERIAL NUMBER of the equipment.
DO NOT use illustration numbers when ordering service parts. To save time, send all orders for
parts to the nearest branch office or agent. IF IT IS NECESSARY TO SEND ANY PART OF THIS
EQUIPMENT TO THE FACTORY, INQUIRE AT OUR NEAREST BRANCH OFFICE OR AGENT
FOR SPECIAL INSTRUCTIONS. PRODUCT IMPROVEMENT IS A CONTINUING GOAL AT
INGERSOLL–RAND. DESIGN AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT
NOTICE OR OBLIGATION.

Table of Contents

Each column includes the Parts List


Section Numbers applicable to the assembly.
NAME OF ASSEMBLY
Components of an assembly
are indented.
Manual Section
No. No.

ARH351 AIR ROTARY HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . PS-5624.50 1.1


GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PS-5624.50 1.2
AIR MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PS-5624.50 1.3

ARH2000 AIR ROTARY HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . PS-5624.50 2.0

ARH341/345 AIR ROTARY HEAD ASSEMBLY . . . . . . . . . . . . . . . . . PS-5624.50 3.0

PS-5624.50 INTRO–1
ARH351 AIR ROTARY HEAD ASSEMBLY

September 21, 1998 Section 1.0

ARH351 AIR ROTARY HEAD ASSEMBLY


(For Parts List, refer to Page 1–2)

PS-5624.50 1–1
ARH351 AIR ROTARY HEAD ASSEMBLY
(For Illustration of parts, refer to Page 1–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51214161 ARH351 AIR ROTARY HEAD ASSEMBLY

1 51066934 1 PLATE
2 51781532 1 ASSEMBLY, GEARBOX
REFER TO PS-5624.50, SECTION 2
3 95013694 10 CAPSCREW
4 95210415 10 LOCKWASHER

5 01242247 1 MOTOR, AIR


REFER TO PS-5624.50, SECTION 3
6 95941142 2 STUD
7 95081907 2 LOCKWASHER
8 95077798 2 NUT

14 51049153 2 SHOE, MOUNTING


15 51067791 2 PLATE, GUIDE
16 95380754 8 CAPSCREW
17 95064705 8 WASHER
18 95322541 8 NUT

19 50471606 1 LINK
20 50360338 1 PIN
21 51994127 2 FLANGE, ELBOW
22 95042289 2 O–RING
23 95068391 8 SCREW

24 95081931 8 LOCKWASHER
26 51214179 1 ADAPTER
27 51214187 1 PLUG
28 95219762 2 ADAPTER
29 51214195 1 ASSEMBLY, HOSE

30 51059699 1 ASSEMBLY, HOSE


32 95647806 2 ADAPTER
33 95286555 1 ELBOW
34 95316899 1 ADAPTER
35 51060192 1 ASSEMBLY, HOSE

36 51217644 1 ASSEMBLY, MUFFLER/ADAPTER


38 50057215 2 STEM, HOSE
39 50023886 1 STEM, HOSE
40 95463931 1 PLUG, PIPE
42 95038154 1 BUSHING

43 95424586 1 TIE, CABLE


44 51078335 1 GASKET
45 51367191 1 NAMEPLATE
46 03154226 4 SCREW, DRIVE
47 95038147 1 BUSHING
48 51367985 1 VALVE, RELIEF

1–2 PS-5624.50
GEARBOX ASSEMBLY

September 21, 1998 Section 2

GEARBOX ASSEMBLY
(For Parts List, refer to Page 2–2)

PS-5624.50 2–1
GEARBOX ASSEMBLY
(For Illustration of parts, refer to Page 2–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51781532 GEARBOX ASSEMBLY

1 51215069 1 SHAFT, OUTPUT


2 51215077 2 SEAL
3 95490371 1 CONE, BEARING
4 95490363 1 CUP, BEARING
5 51215101 1 CUP, BEARING

6 49984214 1 CONE, BEARING


7 51215127 1 HUB
8 51215135 1 WASHER
9 51215143 1 LOCKWASHER
10 51215150 1 LOCKNUT

11 50876184 2 PLUG, PIPE


12 51215168 1 PLUG, MAGNETIC
13 51781565 1 CARRIER, 2ND
14 51013316 12 WASHER
15 51013324 108 NEEDLE BEARING

16 51013332 3 SPACER
17 51781573 3 SHAFT, PLANET
18 51013357 3 GEAR, PLANET
19 51781581 3 PIN, SPRING
20 51215184 1 CARRIER, 1ST

21 51013241 12 WASHER
22 51013258 57 ROLLER
23 59728774 3 PIN ,DOWEL
24 51013274 3 SHAFT, PLANET
25 51013282 3 GEAR, PLANET

26 51215192 1 GEAR, RING


27 50876820 2 O–RING
28 51215200 1 COVER
29 51215218 1 WASHER, THRUST
30 51215226 1 GEAR, INPUT

31 51215234 1 WASHER, THRUST


32 51215242 1 CARRIER, BEARING
33 51013381 1 SUN, STAGE
34 50876929 2 WASHER, THRUST
35 50876937 2 BEARING, THRUST

36 51013399 2 WASHER
37 50876184 1 PLUG, PIPE
38 51215259 24 BOLT

(CONTINUED)

2–2 PS-5624.50
GEARBOX ASSEMBLY (cont.)
(For Illustration of parts, refer to Page 2–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

51781532 GEARBOX ASSEMBLY (cont.)

39 51215267 1 RING, RETAINING


40 51215275 6 BOLT, SOC.HD
41 51215283 6 LOCKWASHER

42 51215291 1 O–RING
43 59674614 1 WASHER, THRUST
44 51215309 1 MANIFOLD

PS-5624.50 2–3
PS-5624.50
18 19 24 17 14 13 7 22 26 6 5 4 3
September 21, 1998

20 23

25, 27, 28 16 15 12 10 11 8

AIR MOTOR
(For Parts List, refer to Page 3–2)

3–1
Section 3
AIR MOTOR
AIR MOTOR
(For Illustration of parts, refer to Page 3–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS

01242247 AIR MOTOR

1 03698958 1 SEAL
2 03833068 1 ROTOR
3 03251071 1 RING
4 03616208 1 BEARING
5 03549631 2 WASHER

6 03551439 1 PLATE, END


7 03696317 1 CYLINDER
8 03052925 2 PIN
9 03549664 1 PIN
10 03924719 5 VANE

11 03549656 4 O–RING
12 03696291 1 PLATE, END
13 03081817 1 O–RING
14 03690682 1 BEARING
15 03551330 1 NUT

16 03691193 1 SCREW
17 03253556 1 O–RING
18 03696333 1 NAMEPLATE
19 03154226 4 SCREW, DRIVE
20 03719069 3 PLUG, PIPE

21 03449733 1 RETAINER
22 03859030 1 HOUSING, MOTOR
23 03859048 1 FLANGE, MOUNTING
24 03860244 1 COVER, MOTOR
25 03859063 4 BOLT, MOTOR

26 03859055 4 DOWEL, HOUSING


27 03693983 8 WASHER
28 03860251 4 LOCKNUT

3–2 PS-5624.50
ARH2000 AIR ROTARY HEAD ASSEMBLY

September 21, 1998 Section 4

ARH2000 AIR ROTARY HEAD ASSEMBLY


(For Parts List, refer to Page 4–2)

PS-5624.50 4–1
ARH2000 AIR ROTARY HEAD ASSEMBLY
(For Illustration of parts, refer to Page 4–1)
REF.
NO. PART NO. QTY. PART NAME

REMARKS

51217669 ARH2000 AIR ROTARY HEAD ASSEMBLY

1 51217651 1 PLATE, MOUNTING


2 51781532 1 ASSEMBLY, GEARBOX
REFER TO PS-5624.50, SECTION 2
3 95013694 10 CAPSCREW
4 95210415 10 LOCKWASHER
5 01242247 1 MOTOR, AIR
REFER TO PS-5624.50, SECTION 3
6 95941142 2 STUD

7 95081907 2 LOCKWASHER
8 95077798 2 NUT
14 51049120 2 SHOE, MOUNTING PLATE
15 50569219 2 PLATE, GUIDE
16 95668901 12 CAPSCREW
17 95096319 12 LOCKWASHER

18 95227112 12 NUT
19 50569235 1 LINK
20 50646975 1 PIN
21 51994127 2 FLANGE, ELBOW
22 95042289 2 O–RING
23 95068391 8 SCREW

24 95081931 8 LOCKWASHER
25 95286548 1 ELBOW
26 51214179 1 ADAPTER
27 51214187 1 PLUG
28 95219762 2 ADAPTER
29 51221711 1 ASSEMBLY, HOSE

30 51221729 1 ASSEMBLY, HOSE


32 95647806 2 ADAPTER
33 95286555 1 ELBOW
34 95316899 1 ADAPTER
35 95024766 1 ASSEMBLY, HOSE
36 51217644 1 ASSEMBLY, MUFFLER/ADAPTER

38 50057215 2 STEM, HOSE


39 50023886 1 STEM, HOSE
40 95463931 1 PLUG, PIPE
41 50569227 2 BUSHING
42 95038154 1 BUSHING
43 95424586 1 TIE, CABLE

45 51078335 1 GASKET
46 51367191 1 NAMEPLATE
47 03154226 4 SCREW, DRIVE
48 95038147 1 BUSHING
49 51367985 1 VALVE, RELIEF

4–2 PS-5624.50
ARH341/345 AIR ROTARY HEAD ASSEMBLY

September 21, 1998 Section 5

REF.
NO. PART NO. QTY. PART NAME
REMARKS

94362878 ARH341/345 AIR ROTARY HEAD ASSEMBLY

1 51387009 1 ROTARY HEAD (BARE)


REFER TO PAGE 2
2 70071006 2 PLATE, SLIDE
3 94341120 1 LINK, MOUNTNG
4 94364411 1 PIN

PS-5624.50 5–1
5–2
ARH341/345 AIR ROTARY HEAD
(For Parts LIst, refer to Page 5–3)

PS-5624.50
ARH341/345 AIR ROTARY HEAD
(For Illustration of parts, refer to Page 5–2)

REF.
NO. PART NO. QTY. PART NAME

REMARKS

51387009 ARH341/345 AIR ROTARY HEAD

1 51217651 1 PLATE, MOUNTING


2 51781532 1 ASSEMBLY, GEARBOX
REFER TO PS-5624.50, SECTION 2
3 95013694 10 CAPSCREW

4 95210415 10 LOCKWASHER
5 01242247 1 MOTOR, AIR
REFER TO PS-5624.50, SECTION 3
6 95941142 2 STUD
7 95081907 2 LOCKWASHER

8 95077798 2 NUT
15 50569219 2 PLATE, GUIDE
16 95668901 12 CAPSCREW
17 95096319 12 LOCKWASHER
18 95227112 12 NUT
21 51994127 2 FLANGE, ELBOW

22 95042289 2 O–RING
23 95068391 8 SCREW
24 95081931 8 LOCKWASHER
25 95286548 1 ELBOW
26 51214179 1 ADAPTER
27 51214187 1 PLUG

28 95219762 2 ADAPTER
29 51221711 1 ASSEMBLY, HOSE
30 51221729 1 ASSEMBLY, HOSE
32 95647806 2 ADAPTER
33 95286555 1 ELBOW

34 95316899 1 ADAPTER
35 95024766 1 ASSEMBLY, HOSE
36 51217644 1 ASSEMBLY, MUFFLER/ADAPTER
38 50057215 2 STEM, HOSE
39 50023886 1 STEM, HOSE
40 95463931 1 PLUG, PIPE

41 50569227 2 BUSHING
42 95038154 1 BUSHING
43 95424586 1 TIE, CABLE
45 51078335 1 GASKET
46 51367191 1 NAMEPLATE
47 03154226 4 SCREW, DRIVE

48 95038147 1 BUSHING, REDUCING


49 51367985 1 VALVE, RELIEF

PS-5624.50 5–3
INSTRUCTION MANUAL
For
Air Rotary Head

Model: ARH

Read this instruction manual before operating this equipment.

Designed and Built by Ingersoll–Rand Company


Roanoke, Va. 24019–5198 U.S.A.

Certified ISO–9001 (ANSI/ASQC Q91)


Certification No. QSR–80

CPN 52080942 March 1996 IM6124ENG


Revision 2

1996 INGERSOLL-RAND COMPANY PRINTED IN U.S.A.


Instruction Manual IM6124ENG
Revision 1 TABLE OF CONTENTS Section TC–1
March 20, 1996 Page 1 of 1

Title Section/Page

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
2. REFERENCE MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
3. SUPPORT EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
4. ABBREVIATION LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2. SAFETY FIRST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
3. SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

DESCRIPTION AND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1


1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
2. DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
2. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
3. ROTATION SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
2. LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
3. ROTATION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
4. GEAR BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5. SPINDLE THREADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
6. LUBRICATION SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

IM6124ENG TOC–1
Instruction Manual IM6124ENG
Revision 1 INTRODUCTION Section 1
March 20, 1996 Page 1 of 2

1. INTRODUCTION. 3. SUPPORT EQUIPMENT REQUIRED.

This instruction manual contains informa- The support equipment required to


tion for safety, operation, maintenance, operate and/or maintain the ARH is listed in
service information and troubleshooting for Table 2.
the ARH Air Rotary Head (hereafter referred to
as ARH).
4. ABBREVIATION LIST.
2. REFERENCE MATERIAL.
Abbreviations listed in this manual that are
The reference materials required to not common are listed in Table 3 with the prop-
operate and/or maintain the ARH are listed in er definition.
Table 1.

Table 1. Reference Material List

Manual No. Title of Manual


PS-5624.50 Parts Lists for ARH Air Rotary Head
RM6124 Maintenance and Repair Manual for ARH Air Rotary Head

Table 2. Support Equipment Required

Item Requirements or Specification


Drilling Machine IR CRAWLAIR of proper capacity, capable of
handling the weight, and any other specification.
(Refer to IR marketing for details.)

IM6124ENG 1–1
Table 3. Abbreviation List

Abbreviation, Symbol, or Term Meaning

cu. m/min. Cubic Meters Per Minute


FDO Final Drive Oil
hp Horsepower
hr Hour
HO Hydraulic Oil
in. Inches
IR Ingersoll–Rand 
kg Kilogram
lb–ft Pound–Feet
L Liter
L.H. Left–Hand
M Meter
mm Millimeter
Nm Newton Meter
pt Pint
PSI Pounds Per Square Inch
RDO Rock Drill Oil
R.H. Right–Hand
SCFM Standard Cubic Foot Per Minute
RPM Revolutions Per Minute
TL Thread Lubricant

SAVE THESE INSTRUCTIONS. DO NOT DESTROY.

The use of repair parts other than those included within the Ingersoll-Rand approved
parts list may create hazardous conditions over which Ingersoll-Rand Company has no
control. Therefore Ingersoll-Rand Company cannot be held responsible for equipment
in which non-approved repair parts are installed.
All information, illustrations, and specifications in this manual are based on the latest in-
formation available at the time of publication. Product improvement is a continuing goal
at Ingersoll–Rand. Design and specifications are subject to change without notice or ob-
ligation.
When the life of the tool has expired, it is recommended that the tool be disassembled,
degreased and parts be separated by material so that they can be recycled.

1–2 IM6124ENG
Instruction Manual IM6124ENG
Revision 1 SAFETY Section 2
March 20, 1996 Page 1 of 2

1. INTRODUCTION.

This section contains information for the DANGER IS USED TO INDICATE


safe operation of the ARH Air Rotary Head, THE PRESENCE OF A HAZARD
hereafter referred to as ARH. WHICH WILL CAUSE SEVERE
PERSONAL INJURY OR DEATH IF
THE WARNING IS IGNORED.
2. SAFETY FIRST.
WARNING IS USED TO INDICATE
SAFETY FIRST is the primary concern for THE PRESENCE OF A HAZARD
the protection of both, personnel and the ARH WHICH CAN CAUSE SEVERE IN-
during any phase of operation. All personnel JURY OR DEATH IF THE WARN-
must thoroughly understand all safety precau- ING IS IGNORED.
tions before operating or doing any mainte-
nance work on the ARH.

CAUTION IS USED TO INDICATE THE


3. SAFETY PRECAUTIONS. (Table 1.) PRESENCE OF A HAZARD WHICH
WILL OR CAN CAUSE PERSONAL
The Safety Precautions listed in Table 1 are INJURY, OR PROPERTY DAMAGE IF
intended to make all personnel aware of the THE WARNING IS IGNORED.
dangers while working on or near a ARH. All
personnel must use common sense and a
good working practice while operating and
maintaining this ARH. The precautions are of Notice is used to notify people of in-
a general nature and cannot cover every stallation, operation, or maintenance
possible situation. information which is important but
not hazard related.
All personnel must understand the
DANGER, WARNING, CAUTION, and By understanding what DANGER, WARN-
NOTICE used throughout the text of this in- ING, CAUTION, and NOTICE mean; and us-
struction manual. The DANGER, WARNING, ing good judgment and common sense; all
CAUTION, and NOTICE are defined as personnel can avoid injuring themselves and/
follows: or damaging the ARH.

IM6124ENG 2–1
Table 1. Safety Precautions

1. READ AND THOROUGHLY UNDERSTAND THE INSTRUCTION MANUAL AND


SAFETY PRECAUTIONS BEFORE ANY OPERATION OR MAINTENANCE IS
PERFORMED.

2. ONLY TRAINED AND QUALIFIED PERSONNEL SHOULD OPERATE THE ARH.

3. USE APPROVED SAFETY EQUIPMENT (SAFETY SHOES, SAFETY GLASSES,


HEARING PROTECTION, HARD HAT, GLOVES, RESPIRATOR, ETC.) WHEN
OPERATING OR MAINTAINING THE ARH.

4. ALWAYS BE ALERT AND USE GOOD JUDGEMENT WHEN OPERATING THE ARH,
ESPECIALLY WITH TWO OR MORE PEOPLE IN THE AREA.

5. KEEP ALL NUTS, BOLTS, AND HOSE CONNECTIONS PROPERLY TIGHTENED.

6. DO NOT OPERATE THE ARH WITH LOOSE, WORN, OR BROKEN PARTS.

7. USE ONLY INGERSOLL–RAND REPLACEMENT PARTS.

8. KEEP THE ARH PROPERLY LUBRICATED AND MAINTAINED.

9. KEEP HANDS, ARMS, LEGS, AND CLOTHING AWAY FROM MOVING OR ROTATING
PARTS.

10. KEEP ALL WORK AREAS CLEAN AND ORDERLY.

11. ALWAYS OBSERVE THE SIZE AND WEIGHT OF AN OBJECT, NEVER LIFT OR MOVE
AN OBJECT THAT IS BEYOND YOUR CAPABILITY.

12. ALWAYS USE APPROVED SAFETY SOLVENT WHEN CLEANING PARTS OR THE
ARH.

2–2 IM6124ENG
Instruction Manual IM6124ENG
Revision 1 DESCRIPTION AND SPECIFICATIONS Section 3
March 20, 1996 Page 1 of 1

1. INTRODUCTION. The rotation motor, with a pre-sized orifice


for speed control, is an air driven, reversible
This section contains information for gear-motor which converts operating air pres-
description and specifications for the ARH Air sure to rotation power.
Rotary Head, hereafter referred to as ARH.

2. DESCRIPTION. The gear reduction unit reduces the rota-


tion speed, increases the torque, and trans-
The ARH is a powerful air rotary head that mits the power to the dampner into which the
provides the rotation for a downhole drill on a drill rod is threaded.
drilling machine.

The ARH and downhole drill combination is The rotary head is bolted to a mounting
recommended for drilling primary blast holes plate that rides on the drill guide channels and
in quarries, open–pit mines, coal stripping is linked to the feed chain.
operations, and construction jobs.
3. SPECIFICATIONS.
The ARH consists of three major groups:
the rotation (or air) motor, the gear reduction
unit, and the mounting and plumbing. Table 1 lists the specifications of the ARH.

Table 1. General Specifications


Description
Characteristic
English Metric

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556 lbs. 252.2 kg


Overall Length (less adapter) . . . . . . . . . . . . 40 in. 1016 mm
Spindle Thread Size:
Standard (Female([Box]) . . . . . . . . . . . . . 3–1/2 in. Reg. API –––
Horsepower (Max) . . . . . . . . . . . . . . . . . . . . . . 3.8 BHP @ 110 psi 2.83 kw @ 758 kPa
RPM Range . . . . . . . . . . . . . . . . . . . . . . . . . . . 0–72 RPM 0–72 RPM
Maximum Stall Torque . . . . . . . . . . . . . . . . . . 990 lb–ft. @ 110 psi 1342 Nm @ 758 kPa
Main Air Hose Diameter . . . . . . . . . . . . . . . . . 1–1/2 in. O. D. 38.1 mm O. D.
Forward/Reverse Rotation Hose Diameter . 1 in. O. D. 25.4 MM O. D.
Spindle Centerline to Mounting Plate Surface 6–1/4 in. 158.75 mm
Air Consumption: 50 RPM . . . . . . . . . . . . . . 130 scfm @ 80 psi 3.68 m3/min @ 551.6 kPa

IM6124ENG 3–1
Instruction Manual IM6124ENG
Revision 1 OPERATION Section 4
March 20, 1996 Page 1 of 1

1. INTRODUCTION. can be found on your instruction manual of the


drilling machine.
This section contains information for oper-
ation of the ARH Air Rotary Head, hereafter
3. ROTATION SPEED. (Figure 2.)
referred to as ARH.
Rotation speed is controlled and main-
2. CONTROLS. (Figure 1.) tained by a pre-sized orifice (1) in the elbow
fitting (2) at “FORWARD” port. The orifice (1) is
The ARH is controlled with the ROTATION presized to prevent from running faster than
lever on the remote air-control manifold on the allowable limits.
drilling machine. This control manifold is
mounted on the drill guide or the side of the
drilling machine. When the drill guide is verti- CAUTION
cal, the ROTATION lever is the topmost one. DO NOT ALTER OR TAMPER WITH
When on the side of the machine, it is the left THE ORIFICE (1) IN THE ELBOW
one. Detailed operation of this control lever FITTING (2).

Figure 2. ARH Air Rotary Head Manifold

Figure 1. Air Control Manifold

IM6124ENG 4–1
Instruction Manual IM6124ENG
Revision 2 LUBRICATION Section 5
September 9, 1996 Page 1 of 2

1. INTRODUCTION. Every 40 hours of operation, remove the


plug closest to the spindle and check the oil
This section contains information for lu- level in chamber. If necessary, fill with fresh oil
brication of the ARH Air Rotary Head, hereaf- through the fill hole, then replace the plug.
ter referred to as ARH.

Place the ARH in the vertical position and


2. LUBRICATION. drain the oil from the chamber every 2000
hours of operation and fill with fresh oil to the
level of the oil level plug.
3. ROTATION MOTOR. (AIR MOTOR)

The rotation motor is lubricated by the oil-


laden operating air, which is lubricated by the
air-line lubricator on the CM341, CM345, DO NOT OVERFILL.
CM351, CM2000 and ECM350 drilling
machines. The lubricator should be adjusted
to provide proper lubrication for the downhole
drill, and this setting will properly lubricate the 5. SPINDLE THREADS.
ARH rotation motor. Refer to the drilling
machine and downhole drill instruction manu-
The spindle threads must be lubricated
als for adjustment and service instructions of
each time a connection is made. Coat the
the air-line lubricator.
threads with a good-quality, high-pressure,
lead-zinc based thread grease such as Key-
4. GEAR BOX ASSEMBLY. (Figure 1) stone “NO–GALL” or its equivalent.

The reduction gears are lubricated by the


oil contained within the gear casing. The
chamber should be filled with 80W–90EP gear 6. LUBRICATION SPECIFICATIONS.
oil.
The lubricants used in the rotary head must
conform to the specifications of the recom-
mended lubricants, and they must perform sat-
isfactorily in service. The responsibility for
The gear box assembly must be
meeting these specifications, the quality of the
checked in the horizontal position
product, and its performance in service must
with the gear box assembly facing
necessarily rest with the supplier. Refer to
up.
Table 1 for the recommended lubricants.

IM6124ENG 5–1
Table 1. Recommended Lubricants
Location Lubricant

Gearbox Capacity: 4 Quarts (80W – 90EP Gear Oil


Spindle Threads Keystone “NO GALL”

Maintain rotary head oil level at


plug nearest spindle.
Check in horizontal position.

Figure 1. ARH Lubrication

5–2 IM6124ENG
ECM350 SPARES LIST
Recommended Spares
CPN Description
Min. Avg. Max.
Mainframe Assembly: 51042968
51042976 Frame, Bare - - 1
50862002 Bushing, Strut - - 1
95201307 Fitting, Grease - - 1
50795962 Assembly, Oscillation Cylinder - - 1
95201281 Fitting, Grease - - 2
50795954 Bushing, Cylinder - 2 2
50795723 Pin, Cylinder - - 2
95294138 Pin - - 3
50486984 Gasket - - 1
50862580 Retainer, Plate - - 1
50863000 Follower, Cam - - 1
51042950 Gasket, Inspection Cover - 1 1

Tow Hitch Assembly: 50758002


50142090 Lock - 1 2
50142108 Latch - 1 2
50093095 Pin - 1 2
95246393 Fitting, Grease - 1 2
50095330 Spring - - 1
50097575 Bolt, Latch - 1 2
95246393 Fitting, Grease - 1 2
50097567 Nut - 1 2
50370980 Pin, Cotter - 1 2

Final Drive Assembly: 50867829


50867795 Gear, Pinion - 1 1
95453296 Bearing, Ball - 1 1
95096806 Ring, Retaining - 1 1
95279006 Bearing - 1 1
50867811 Shaft, Gear - - 1
50861723 Spacer - - 1
50488550 Bearing, Support 2 2 2
95422234 Bearing, Roller - 2 2
50861715 Retainer, Bearing - 1 1
50867803 Gear, Drive - 1 1
50861772 Hub, Drive Gear - 1 1
95086971 O–Ring 1 1 1
51042778 Seal, Oil 1 1 1
95104147 Capscrew - 3 3
50488469 Bolt 9 9 13
51042596 Seal, Oil 1 1 1
50861673 Retainer, Bearing - 1 1
50509975 Washer 1 1 1
50488634 Locknut 2 2 2
95201281 Fitting, Grease - 2 2
51019271 Vent, Breather - - 3

Idler Wheel Assembly: 50771187 & 50771195


50771302 Seal - 1 1
50631035 Bushing Split - 1 1
50631043 Collar - 1 1

Idler Wheel Attaching Parts: 50642511


50484583 Plate - 2 2

Spring Adjuster Assembly: 50758259


50489608 Check, Ball - 1 1
50533926 Packing - - 1
50489624 Wiper, Rod - - 1

Track Roller Assembly: 90145855


50774397 Ring, Snap - 4 4
50771278 Shaft - 3 3
50771302 Seal - 4 4
50771997 Roller/Bushing - 3 3
50952811 Bushing - 4 4

Track Chain Assembly: 50774421


50489467 Link, Right Hand 1 1 9
50489475 Link, Left Hand 1 1 9
50774439 Bushing 1 9 27
50489491 Pin, Standard Track 1 9 27
50489509 Pin, Master Track - 1 1
50774447 Washer, 2 18 54
50489517 Bolt 2 2 36
50774454 Nut 2 2 36
50952241 Pad, Grouser 1 1 9

Boom Extension Cylinder Assembly: 50720333


50596436 Kit, Service - 1 1

Boom Extension Cylinder Assembly: 51729119


51717049 Kit, Service - 1 1
Boom Extension Cylinder Assembly: 51996650
51717049 Kit, Service - 1 1

Boom Extension Cylinder Assembly: 51996270


52138682 Kit, Service - 1 1

Boom Swing Cylinder Assembly: 50720358


50594001 Kit, Service - 1 1
50779685 Valve, Cartridge - 1 1

Boom Swing Cylinder Assembly: 51996643


51998235 Kit, Service - 1 1
51999316 Valve, Cartridge - 1 1

Boom Lift Cylinder Assembly: 50720341


50779636 Kit, Service - 1 1
50779685 Valve, Cartridge - 1 1

Boom Lift Cylinder Assembly: 51386746


50779636 Kit, Service - 1 1
51612281 Valve, Cartridge - 1 1

Boom Lift Cylinder Assembly: 51996619


51998235 Kit, Service - 1 1
51999316 Valve, Cartridge - 1 1

Boom Lift Cylinder Assembly: 51996353


52138708 Kit, Service - 1 1
51999316 Valve, Cartridge - 1 1

Dump and Swing Assembly: 51378396


51221455 Bushing, Dump Arm - - 1
50770320 Bushing, Inner Race - - 2
95223608 Ring, Retaining - 1 4
95201307 Fitting, Grease - 3 5
50499482 Bushing, Boom - - 1
50201326 Pin, Dump Pivot - - 1
95223533 Ring, Retaining - 1 1
50481746 Bushing, Clevis - 1 1
50122712 Bushing, Link - 3 8
50499474 Pin, Dump Cylinder Clevis - - 1
95223996 Ring, Retaining - 2 4
95789731 Pin, Roll - 1 1
51221471 Bushing - - 1
51361780 Pin, Power Guide Extension Pivot - - 1
95224002 Ring, Retaining - 1 1
51221463 Bushing, Swing Cylinder - 1 4
51221448 Bushing - - 1
51357465 Pin, Cylinder - - 1
#03207974# Fitting, Grease - 1 4
95343570 Ring, Retaining - 2 4
51221505 Pin, Swing Cylinder - - 1
50196773 Bushing, Cylinder - - 1
50492743 Pin, Clevis - - 1

Drill Guide Assembly: 56038599, 56038797 & 51041713


50215573 Pin - 1 4
50446467 Bearing, Sprocket 1 4 8
50407741 Sprocket 1 1 4
95201307 Fitting, Grease - 1 4
50173152 Spring - - 1

Centralizer/ Foot Piece Assembly: 51041895


51900199 Pin, Wrench - 1 2

Drifter Mounting Plate Assembly: 50856400


51915379 Plate, Guide - - 1
95251260 Capscrew - 3 8
95322541 Nut - 3 8
50856368 Pin - 1 1
50856376 Link - 1 1
50856350 Bushing, Pin 1 1 4

Drifter Mounting Plate Assembly: 50856392


51915379 Plate, Guide - - 1
95839627 Capscrew - 3 8
95943072 Nut - 3 8
50856368 Pin - 1 1
50856376 Link - 1 1
50856350 Bushing, Pin 1 1 4

Drifter Mounting Plate Assembly: 51061190


51061133 Shoe, Drifter Mounting Plate 1 1 4
51061141 Guide, Mounting plate - - 1

Drifter Mounting Plate Assembly: 50867845


50867886 Guide, Plate - - 1
50867837 Link, Plate - 1 1
50867852 Pin, Link 1 1 1
95231718 Nut - 2 4

Main Frame Air Piping: 52155447 & 51984433


50963735 Valve Ball - - 1

Drill Guide Air Piping: 50994870, 52122439 & 50994862


95329991 Assembly, Air Pressure Regulator - - 1

Drill Guide Air Piping: 51219962


95329991 Assembly, Air Pressure Regulator - - 1
51360063 Valve, Needle - - 1

Drill Air Control Valve Assembly: 50898261 & 51054765


50255983 Kit, Field Service 1 1 2

Air Pressure Regulator Assembly: 51360154


51361525 Valve, Main - - 1
51361533 Diaphragm - 1 2
51361541 Kit, Seal - 1 2

Lubricator Assembly: 50398312


50242734 Valve, Needle - 1 1
95278842 O–Ring - 1 2
95097648 O–Ring - 1 2
50219161 Seal - 1 2
95087052 O–Ring - 1 2
50256874 Shield, Dust 1 1 2

Propelling Air Motor Control Valve Assembly: 50994565


50861848 Spring, Throttle - 1 1
50898584 Spring, Lever - - 1
50861830 Spring, Latch - 1 1

Hydraulic Piping: 51984441


50929975 Cartridge 1 2 3

Hydraulic Valve Assembly: 51247757


51236651 O–Ring - 5 10
51236669 Kit, Seal - 1 2
51236578 Kit, Seal - 1 2

Hydraulic Pump System: 51031953


50952332 Pump, Hydraulic - - 1
50245752 Coupling - - 1
#01138536# Assembly, Hydraulic Pump Air Motor - - 1
95229670 Key - - 1

Hydraulic Pump: 50952332


50957992 Kit, Cartridge - 1 2
50409564 Kit, Seal - 1 2

Vaposol Dust Control System: 50480698 & 50480730


95097333 Nipple - - 1
50963735 Valve, Ball - - 1
50139377 Valve, Pilot - - 1
50212224 Valve, Ball - - 1

Air Pump Assembly: 51043263


50137728 Gasket 2 2 2
50084789 O–Ring 8 8 8
50084755 Spring 8 8 8
50457365 Pin 4 4 4
50090190 Packing 8 8 8
50087618 Packing 4 4 4
50090182 Ring, Backup 4 4 4
51069177 Assembly, Outlet Valve - - 1
50091297 Spring 1 1 1
52261294 O–Ring 1 1 1
51069185 Assembly, Inlet Valve - - 1
51069227 Packing, O–Ring 1 1 1
50091297 Spring 1 1 1
52261294 O–Ring 1 1 1
50718238 Lockwasher 1 1 1
50137702 Spring 1 1 1

Dust Collector Assembly: 50978899


56934219 Timer, Pneumatic - - 1
50967660 Gasket, Element 2 2 4
50967652 Element, Filter 2 2 4

Dust Collector Impulse Valve Assembly: 50978899


50953819 Kit, Service - 2 4

Dust Collector Fan Motor Assembly: 50968924


50974468 Kit, Service - 1 2
Dust Collector Fan Motor Assembly: 51369007
51610640 Kit, Service - 1 2

Dust Collector Pilot Valve Assembly: 50258094


52230547 Kit, Service - 1 2

Rod Rack lift Cylinder Assembly: 50933803


50594001 Kit, Service - 1 1
50779685 Valve, Cartridge - - 1

Bull Hose Assembly: 50112739


95314233 Hose - - 1
50138114 Spud, Male - - 1

Hydraulic Wrench Valve Assembly: 51250233


51236651 O–Ring - 1 2
51236669 Kit, Seal - 1 2
51236578 Kit, Seal - 1 2

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