Parts Replacement Manual

CEDARAPIDS

Model JC3042
Jaw Crusher

Serial Number: 054533

Parts Replacement Manual

CEDARAPIDS

Table of Contents

BOM Description Page

Serial Number 054533
499992520304 Operation Manual Menu Sheet 1
03042AS Basic Jaw Crusher Components 3
05077SBL Emblem - Sheave Guard 11
03042EF Emblems Assembly - Jaw Crushers 13
03042BCM Flywheel - Flat Face 15
03042BCN Flywheel - Grooved 17
01376AZC Lockout / Tagout Kit 19
03042CE Manual Grease Lube Parts 21
03042BBQ Moveable Jaw - Jaw Crusher 23
03042BCJ Stationary Jaw - Jaw Crusher 25
03042BBR Toggle Plate - Jaw Crusher 27
01376BGC Tools - Jaw Crusher 29
 File Copy Menu Sheet
Operation and Maintenance Instructions

Standard Crushing/Screening Components

The following publications compose the Operation and Maintenance Manuals for this serial number.

Equipment Description: Jaw Crusher

X Jaw Crusher, Cedarapids 24035 Part No. 49999-252-03-04

Mother language: English

NOTE
A Crushing & Screening Safety Manuals must be included with all Manual Shipments, and
must be printed in the same language as the Operation and Maintenance manual. This sheet is
a permanent record of publications supplied with the initial equipment order.
• For new equipment orders - The safety manual is included (shrink wrapped) with the
Operation and Maintenance manual and supplied with the equipment at the time of shipment.
• For reprint manual orders - Include one (1) copy of the safety manual with each order. When
placing a reprint order, be sure to verify and specify the desired printed language where the
manual order is being shipped.

X English Safety Manual .................................. 20776

French Safety Manual ................................... 21021
Spanish Safety Manual .................................. 21022
German Safety Manual ................................. 21023

9/27/2006 1
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Parts Manual

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of Contents Page CEDARAPIDS
Table of Contents

Basic Jaw Crusher Components - 03042AS

Ref No. Description Page No.

1 Jaw Crusher Illustration 2
2 Jaw Crusher Parts List 3
3 Shaft, Pitman & Bearing Illustration 4
4 Shaft, Pitman & Bearing Parts List 5
5 Hydraulic Adjustment 6
6 Pivoting Tension Spring Kit 7

3
Table of Contents 03042AS.PMD To order parts give part name, number & machine serial number.
Parts Manual

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of Contents Page CEDARAPIDS
Jaw Crusher

27

30 21

20

25
2

22

23
28
14 3
13
12
26

19
26
16 15 6 5 9 7 8 10 17 18 24
11

29 NOTE: Illustration shows a typical

crusher arrangement. Some units may
vary depending on the application.

4
XS12-262 (4/00) 03042AS.PMD To order parts give part name, number & machine serial number.
Parts Manual

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Jaw Crusher
Parts List No 03042AS

Ref. No. Part Number Description Quantity

1 03042-001-97 Base 1
2 04431-736 *Plate, Upper Key - Right Hand (Not Shown) 1
2 { 04431-737 *Plate, Upper Key - Left Hand (Shown) 1
3 04431-738 *Plate, Lower Key - Right Hand (Not Shown) 1
3 { 04431-739 *Plate, Lower Key - Left Hand (Shown) 1
07008-157 Bolt, 1" x 6" Square Head NC 8
4
{ 234
07386-010
Washer, Key Plate
Locknut
8
8
5 02442-001-07 Seat, Shim 2
07383-160 Capscrew, 1" x 4" Hex Head NC 4
6 { 07386-010 Locknut, 1" 4
7 09300-548 Seat, Adjusting Toggle 1
8 09300-226 Spacer, Toggle Seat 2
9 09300-228 Wedge, Pull 2
10 07008-159 Bolt, 1" x 7" Square Head NC 4
11 07386-010 Locknut 4
03242A18 Shim, 1" As Req
12 { 03242A19
03242A20
Shim, 3/4"
Shim, 1/2"
As Req
As Req
13 02248-001-36 Cover, Rear Frame 2
02640-001-17 Bolt, Swing 1/2" NC 4
14 { 07014-020
07056-013
Washer, Flat
Nut, Wing
4
4
15 524C Spring, Tension 4
16 09300-071-01 Cap, Spring 2
17 03042-001-10 Rod, Tension 2
07383-162 Capscrew, 1" x 4-1/2" 2
18 { 07386-010 Locknut 2
45590-500-60 Nut, 1-1/2" Spherical 2
19 { 07017-036 Nut, 1-1/2" NC Jam 2
20 04431-288 Wedge, Movable Jaw 1
21 09300-005 Bolt, Wedge 1-1/4" x 30" Square Head NC 6
22 07014-025 Washer, 1" Flat 6
23 07386-010 Locknut 6
24 04431-462 Seat, Toggle, Insert 1
25 { 07399-025
07014-044
Capscrew, 1-1/2" x 4-1/2" NC
Lockwasher
14
14
26 Reference See Variable Parts - Jaw Crusher - This Section -
27 Reference See Flywheel Arrangement - This Section -
28 Reference See Shaft, Pitman and Bearing - This Section -
29 Reference See Hydraulic Adjustment - This Section -
30 Reference See Lubrication System - This Section -

*NOTE: Right and Left Hand are Determined by Facing and Adjusting Spring. 5
XS12-262 Rev (1/06) 03042AS.PMD To order parts give part name, number & machine serial number.
Parts Manual

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Shaft, Pitman and Bearing

23
24

16
19
10
14

18
26
28

9
7

6
4
1

5
7

6
13
8
15

16
17
11

25
26

20
21

27

22
23

12

6
XS12-246 Rev (5/95) 03042AS.PMD To order parts give part name, number & machine serial number.
Parts Manual

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Shaft, Pitman and Bearing
Parts List No 03042AS

Ref. No. Part Number Description Quantity

1 04431-287-04 Pitman 1
2 07027-004 Plug, 1" Magnetic Drain (Not Shown) 2
3 04428-100-01 Shaft, Eccentric - Includes Locknut, Item #22 1
4 03240A17 Collar, Pitman Bearing 2
5 07031-089 Pitman Bearing 2
6 09300-006 Seal, O-Ring 2
7 03042-001-45 Cap, Pitman End 2
8 07389-096 Lockscrew, 1" Flat Head 24
9 09300-233 Seal, Pitman Bearing 2
10 04431-192-07 Bearing Housing - Right Hand 1
11 04431-192-08 Bearing Housing - Left Hand 1
12 Reference Only End Plate (See Flywheel Arrangement) 2
13 09300-012 Seal, Inner Side Bearing on Shaft 2
14 03042-001-46 * Seal, Inner Side Bearing on Housing - Right Hand 1
15 03042-001-47 * Seal, Inner Side Bearing on Housing - Left Hand 1
16 45240-125-14 Seal, O-Ring 4
17 03242A25 Sleeve, Side Bearing Pull 2
18 07032-074 Side Bearing 2
19 07030-034 Locknut, on Bearing Sleeve 2
20 07033-040 Lock Plate 2
21 07033-033 Lockwasher, Shaft 2
22 07030-033 Locknut, Shaft (Supplied with Shaft, Item #3) 2
23 Reference Flywheel (See Flywheel Arrangement) -
24 04431-376-01 Cap, Side Bearing - Right Hand 1
25 04431-376-02 Cap, Side Bearing - Left Hand 1
26 07383-251 Lockscrew, 5/8" x 2-1/2" 48
27 Reference Seal, Outer Side Bearing (See Lubrication Parts) 2
28 07465-005 **Washer, 1" Hard Flat 30

*NOTE: Left and Right Hand is determined by facing the adjusting spring.

**NOTE:Used with Ref. No. 26 on Pitman Bearing only.

See Lubrication Parts List for Grease Fittings, Vents, Plugs and Outer Oil Seals.

7
XS12-246 Rev (10/05) 03042AS.PMD To order parts give part name, number & machine serial number.
Parts Manual

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Hydraulic Adjustment
Parts List No 03042AS

Pitman

(1) Shown in Set-Up for

Installing or Changing 11
Toggle Plate

2
Toggle
10 Plate

3 5
11
7 1
4
9

8 5

Ref. No. Part Number Description Quantity

1 45086-001-13 Ram, Hydraulic 2
2 45720-770-03 Elbow, 90o High Pressure 2
3 45500-033-35-01 Hose 2
4 07386-010 Locknut 2
5 45086-006-12 Valve, Shut Off 2
6 40539-002-00-01 Pipe, 3/8" NPT 3
7 45720-770-09 Tee, Female High Pressure 1
8 45086-002-03 Pump, Hand 1
9 07383-164 Capscrew, 1" x 5" NC 2
10 09300-665 Adapter, Ram 2
11 07192-006 Cap, 1-1/4" Pipe 2
8
XS12-269 (4/00) 03042AS.PMD To order parts give part name, number & machine serial number.
Parts Manual

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Tension Spring Kit
Parts List No 03042AS

NOTE: Typical illustration

is shown. Appearance and
quantity of some items vary
depending on application.

1 2
5
4

Ref No Part Number Description Quantity

1 Reference Only Bracket, Outer Mounting - Part of Frame Weldment 2
2 Reference Only Bracket, Inner Mounting - Part of Frame Weldment 2
3 03054-500-72 Seat, Tension Spring 2
4 45560-001-13 Bolt, 3/4" x 2-1/4" Flange 2
5 45560-001-10-12 Washer, 3/4" Serrated Lock 2

9
23554 (11/04) 03042AS.PMD To order parts give part name, number & machine serial number.
10
Parts Manual

CEDARAPIDS
Sheave Guard Emblem
Parts List No 05077SBL

DANGER
ENTANGLEMENT HAZARD
Contact with moving belts can result in 1
serious injury or death.

DO NOT OPERATE THIS MACHINERY

WITHOUT GUARDS IN PLACE.
This machinery IS NOT equipped with a
guard to prevent accidental contact with
the drive mechanism.

Purchaser is responsible for providing and

installing any guards which may be required
by Federal, State, or local statutes or
regulations. 04490-400-07

04490-400-07-01

Ref. No. Part Number Description Quantity

1 04490-400-07 Emblem, ANSI Sheave Guard (05077SBL) 1
2 04490-400-07-01 Emblem, ISO Sheave Guard (05077SBM) 1

Note: One of these emblems will be attached to any equipment sold without guards.

11
24077 (10/06) To order parts give part name, number & machine serial number.
12
Parts Manual

CEDARAPIDS
Emblems Assembly
Parts List No 03042EF

3
7 7
9 4 4

CEDARAPIDS CEDARAPIDS

8 1 5 6
5
2

Ref. No. Part Number Description Quantity

1 04493-023 Emblem, Serial Plate 1
2 07073-015 Screw, #6 x 3/8" Drive 4
3 04491-500-10 Emblem, Warning - Fluid Injection 1
4 04491-500-17 Emblem, Warning - Entanglement 2
5 04491-500-18 Emblem, General Safety 2
6 04418-955 Emblem, USA Flag 1
7 04494-104-65 Emblem, Terex/CRI 30" 2
8 04418-031 Emblem, Patent Plate 1
9 04493-500-17 Emblem, Grease Lubrication 1

Note: Typical arrangement shown. Certain units may vary slightly in quantity or placement.

13
XS12--288 (11/06) To order parts give part name, number & machine serial number.
14
Parts Manual

CEDARAPIDS
Flywheel - Flat Face
Parts List No 3042BCM

5
7

NOTE: Illustration shows a typical 2

flywheel arrangement. Some units
may vary depending on application.

Ref. No. Part Number Description Quantity

1 4439-503-09 Flywheel, RH Flat Face 1
1248-100-14 Counterweight, 1-1/2" 2
2 { 1248-100-15
1248-100-16
Counterweight, 1/2"
Counterweight, 1/8"
1
2
7146-171 Machine Bolt, 1" x 10-1/2" 2
3 { 7465-005
7386-010
Washer, 1” Hardened Flat
Hex Nut, 1" Elastic Stop
4
2
7399-053 Capscrew, 1" x 16" 4
4 { 7465-005
7386-076
Washer, 1" Hardened Flat
Hex Nut, 1" Locking
16
4
5 7213-062 Key, 1-1/2" Square x 9-1/2" 1
6 2248-100-04 Endplate 1
7 7383-270 Capscrew, 3/4" x 3" 7
15
XS12-267 (4/00) To order parts give part name, number & machine serial number.
16
Parts Manual

CEDARAPIDS
Flywheel - Grooved
Parts List No 3042BCN

6
4

2 NOTE: Illustration shows a typical

flywheel arrangement. Some units
may vary depending on application.

Ref. No. Part Number Description Quantity

1 4439-503-32 Flywheel, LH 10 Grooved "5V" 1
1248-100-14 Counterweight, 1-1/2" 2
2 { 1248-100-15
1248-100-16
Counterweight, 1/2"
Counterweight, 1/8"
1
2
7146-171 Machine Bolt, 1" x 10-1/2" 2
3 { 7465-005
7386-010
Washer, 1” Hardened Flat
Hex Nut, 1" Elastic Stop
4
2
7399-053 Capscrew, 1" x 16" 4
4 { 7465-005
7386-076
Washer, 1" Hardened Flat
Hex Nut, 1" Locking
16
4
5 7213-062 Key, 1-1/2" Square x 9-1/2" 1
6 2248-100-04 Endplate 1
7 7383-270 Capscrew, 3/4" x 3" 7
17
XS12-268 (4/00) To order parts give part name, number & machine serial number.
18
Parts Manual

A Terex Company

Lockout / Tagout Kit

Parts List No 1376AZC

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TH BETH BYBETH ISBTYBETH ISBTYBETH ISBTYBE ISBTY IST

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TO LYTO NLLYTO NLLYTO NLLYTO NLLY N L

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Ref. No. Part Number Description Quantity

46000-004-09 Kit, Lockout / Tagout As Req
1 Included in Kit Padlock, 1-1/2" - With keys 5
2 Included in Kit Hasp, Lockout 1-1/2" 5
3 Included in Kit Tag, Lockout (Bilingual - English/Spanish) 10
4 Included in Kit Booklet, Training - Lockout 5
5 Included in Kit Lockout / Tagout Federal Register Standard 1
6 Included in Kit Tool Box, Plastic w/ Cedarapids Logo 1
19
XS29-961 (6/01) To order parts give part name, number & machine serial number.
20
Parts Manual

A Terex Company

Manual Grease Lubrication Parts

Parts List No 3042CE

2 6 6 6 6 2
3 7 4 7 7 4 7 3
1
7 3 7

10
8 8

5 5

Ref. No. Part Number Description Quantity

1 7219-008 Plug, Pipe - 1-1/2" 1
2 7107-043 Bushing, 1" x 1/8" 2
3 7052-006 Grease Fitting, 1/8" 3
4 45250-020-01 Plug, Pipe - 1/8" Pitman End 4
5 7027-004 Plug, Drain - 1" Magnetic 2
6 7107-001 Bushing, 1/4" x 1/8" 4
7 7052-005 Grease Fitting, 1/8" 6
8 9300-018 Seal, Outer Side Bearing 2
9 Reference Only See Shaft, Pitman & Bearing - This Section -
10 Reference Only Items only required for Oil Lubrication Systems -

21
XS12-257 (4/98) 03042CE.p65 To order parts give part name, number & machine serial number.
22
Parts Manual

A Terex Company

Moveable Jaw - Jaw Crusher

Parts List No 3042BBQ

2
1

Ref. No. Part Number Description Quantity

1 Reference Only Jaw, Stationary - See Form #XS12-264 1
2 3042-051-03 Jaw, Moveable "FA" Bellied 1
3 Reference Only Plate, Toggle - See Form #XS12-266 1

23
XS12-265 (4/00) 03042BBQ.p65 To order parts give part name, number & machine serial number.
24
Parts Manual

A Terex Company

Stationary Jaw - Jaw Crusher

Parts List No 3042BCJ

2
1

Ref. No. Part Number Description Quantity

1 3042-051-45 Jaw, Stationary "FA" Regular Curve 1
2 Reference Only Jaw, Moveable - See Form #XS12-265 1
3 Reference Only Plate, Toggle - See Form #XS12-266 1

25
XS12-264 (4/00) 03042BCJ.p65 To order parts give part name, number & machine serial number.
26
Parts Manual

A Terex Company

Toggle Plate - Jaw Crusher

Parts List No 3042BBR

2
1

Ref. No. Part Number Description Quantity

1 Reference Only Jaw, Stationary - See Form #XS12-264 1
2 Reference Only Jaw, Moveable - See Form #XS12-265 1
3 4431-463 Plate, Toggle, 30" Long 1

27
XS12-266 (4/00) 03042BBR.p65 To order parts give part name, number & machine serial number.
28
Parts Manual

A Terex Company

Tools - Jaw Crusher

Parts List No 1376BGC

Ref. No. Part Number Description Quantity

1 4418-115 *Nut, Bearing Mounting 1

2 946 *Nut, Bearing Sleeve Removal 1
3 45000-751-10 *Wrench, Bearing Sleeve 1

*Note: These items are optional, ordered from factory.

29
XS29-950 Rev (9/95) To order parts give part name, number & machine serial number.
30